Tag Archives: restaining

A Malibu Bent Billiard by Savinelli Restemmed and Restored.

The next pipe from the gift box of bowls was a bent billiard stamped MALIBU on the left side of the shank and Italy on the underside. There is no other stamping on the pipe. I searched the internet for information on the brand and also looked in the book Who Made That Pipe and there found that the pipe was made by Savinelli. I emailed Savinelli but have not yet received a confirmation of that information. I will update this post as soon as I hear from them. In the meantime I worked on the bowl. It was in decent shape though covered by a thick varnish coat that gave it a perma-shine. The bowl and shank were dirty but had not been smoked enough to build up a cake or tars. The rim was in excellent shape and the finish other than being very plastic looking was clean. In the first photo below you can see the two large fills that were on the bowl and shank on the left side. The first is on the side of the bowl, just ahead and below the bend. The second is on the shank next to and below the stamping. They seemed to have taken the stain and though they are visible are not a bright pink. There was no stem with the pipe so I found the one in the photo below that would fit the shank with a little work.

I turned the tenon down with a PIMO Tenon Turning Tool and then sanded some of the seams that still showed on the side of the bowl. The diameter was very close to being the same – I had to make a few adjustments on the top and the right side to get a seamless fit.

I sanded the stem in place and sanded the shank at the same time. I needed to remove the varnish coat anyway so I figured it would be okay to sand the shank at the same time. I did not want to reduce the size of the shank – merely that of the stem and then match them. I find that if I do that with the stem off the shank it is easy to round the edges of the stem. With it in place and using a sanding block I can get a smooth transition. I also work to restain the sanded area of the shank to match the bowl.

Once the transition was smooth I wiped down the bowl with acetone to remove the varnish coat. It took some scrubbing with acetone wet cotton pads. I was finally able to break through the finish with the acetone.

I sanded the bowl and shank, carefully avoiding the stamping, with a medium and a fine grit sanding sponge. I sanded the entire bowl and shank and then wiped the bowl down with isopropyl alcohol to remove the sanding dust.

I sanded the stem with the same sanding sponges and removed the majority of the scratches left behind by the sandpaper. I set up a heat gun and heated the stem to soften it so I could bend it. When it was pliable I bent it over a rolling pin with a hard cardboard tube over it to smooth out the wood. I bend it until the stem looks right with the bend in the shank and then use cool water to set the bend.

With the bend set I took it back to the worktable to sand the bowl to even out the existing finish and the stem.

I stained the bowl with a medium brown aniline stain, flamed it and repeated the process. I sanded the stem with the usual battery of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads and then as a final rub down once I had buffed the stem with White Diamond. I buffed the entire pipe with White Diamond and then gave the bowl and stem multiple coats of carnauba wax – buffing with a soft flannel buff between coats of wax. The finished pipe is shown below. The fills on the left side are still visible but the blend into the bowl is quite good. It is tolerable. The pipe is cleaned, refinished and ready for the rack of the next pipe man who will smoke it.

New Life for an old KBB Doc Watson Dublin

Ropp Cherrywood Everest Oom Paul Restored

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Yet another one of the pipe bowls that came to me in the gift box was a Ropp Cherrywood. It is stamped on the bottom of the bowl on a polished smooth portion, Ropp over Everest over Made in France. The wood was dirty and tired looking but still solid. The bowl was caked but not burned. The rim had a carbon buildup on it but was not burned or scorched. The drilling on the pipe was perfect. At first I thought that only the bowl had been included and I was scheming about the kind of stem to put on this one. But in the bottom of the box I found the original stem. It had a vulcanite 90 degree angle portion attached to the end of a cherrywood branch that fit snug in the hole in the bowl. At the other end of the cherrywood branch/shank was the stem. It bore the Ropp emblem and was badly oxidized. There was some tooth chatter on the stem near the button on the top and the bottom. The tenon on the stem had been coated with a brown wax to ensure a snug fit in the shank.

I scrubbed the exterior of the bowl and rim with Murphy’s Oil Soap and cotton pads to remove the dirt and grime that had built up on the bark and wood. There were several places where the bark had a pitch build up on the outside that had hardened and was black. I was able to scrub away all of the carbon buildup on the rim and bring it back to the natural colour.

I scrubbed the shank carefully with oil soap on cotton pads so as not to damage the leather wrapping that was on it. There were two cords – one red and one green that were interlaced around the length of the shank. A plastic ring was glued on the shank on both ends to anchor the leather cords. On the bowl end of the shank there were two roundels of leather that acted as tassels.

I reamed the bowl with a PipNet reamer. I find that the heads of this reamer fit most of the bowls that I work on. I cleaned out the ash from the bowl and then swabbed the bowl out with cotton swabs and alcohol. I also cleaned the airway on the bowl with cotton swabs.

The 90 degree angle vulcanite connector between the bowl and shank was oxidized. It was hard to sand with micromesh pads or sanding sticks so I used a fine grit sanding sponge to break up the oxidation and then scrubbed it with Meguiar’s Scratch X2.0 – a plastic polish to remove the oxidation. It took a lot of scrubbing to get through the oxidation. I applied the polish with my finger and when it had dried scrubbed it off with cotton pads. While I worked on the connector I also applied the Scratch X2.0 to the stem and let it sit.

I sanded the stem with 220 grit sandpaper, medium and fine grit sanding sponges and then with the usual array of micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12000 grit pads. I buffed the stem with White Diamond. I left some of the wax buildup on the stem once I found that to remove it made the stem very loose.

I buffed the bowl and stem with White Diamond and then gave it several coats of carnauba wax and buffed it with a soft flannel buff. I hand waxed the shank with Halcyon II and then a shoe brush. The finished pipe is shown below. I am looking forward to experiencing a smoke in a Ropp Cherrywood Oom Paul.

The final two photos were taken with my cell phone to show my Ropp Threesome – a Volcano, the Oom Paul and the newest Frankenpipe that I wrote about earlier. They make an interesting subset of my pipe collection and now they occupy shelves in my study. I think in the long run at least the two larger pipes will be primarily display items (though I plan to try them all out at least once).

Restoring a couple of Yello Bole Airograte Bowls

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In my gift box were two pipe bowls that I initially thought were Falcon or Grabow Viking bowls but when I took them out and examined them I was surprised to see that instead of the usual bottom of the bowl found on those two brands there was a lack of a bottom of the bowl. That is correct there were just two briar tubes with a hole on the top and a hole on the bottom. I had not seen anything like that before and I have cleaned up a lot of different metal pipes. I had no idea what I was dealing with. I looked over the bottom hole to see if they had somehow been modified but it was clear that they had been manufactured this way. The bowls both had a cake but the cake on both was not even and it was crumbling. The rims on both were dirty and had a carbon buildup. The bottom threaded portion was tarry and dirty as well and the rim on the bottom of the bowl was also caked with carbon and tars. Both bowls had a varnish coat. The one on the sandblast bowl was in pretty good shape but the one on the smooth bowl was flaking. Both would need to be removed as I did not like thick varnish coats on the bowls I refurbish and smoke.

The fact that I had not seen these kinds of bowls before was motivation to me to see if I could find out what kind of pipe they came from. I wanted to see if I could then find a stem and base unit for them. I searched the net to see what I could find. My go to resource for metal pipes is Smoking Metal http://www.smokingmetal.co.uk/index.html . I use the resource when I am researching information on any metal or metal style pipe. Tony Pringle has done a masterful job of collecting and cataloguing as many metal pipe variations as he can possibly get his hands on. He continues to add pipes to the collection and is open to information sent by other metal pipe smokers and collectors. I turned to Tony’s collection for information. Since I did not know the name of the pipe I was looking for I went to the Photo Index. I went through many photos before I came to the end of the photos. There in the Y section I finally found what I was looking for – the Yello Bole Airograte pipe. There I saw photos of the bowl style that I had in my hands.

From there I did a Google search on Airograte pipes and found quite a bit of information. I found the advertisement below that showed the basic break down drawing of the way the bowl functioned. I also saw what the base and stem looked like. In the second photo below I saw more clearly how the system worked. A screen/grate sat on an inset shelf in the base and the bowl screwed over the grate and into the base. The grate was what the tobacco sat on when packed in the bowl and smoked. The holes in the grate kept the tobacco shards from going into the airway. The base collected the moisture from the smoke before delivering a smooth dry smoker the pipe man.

I posted on both Smokers Forums and Pipe Smoker Unlimited (PSU) Forums to see if anyone had a Yello Bole base unit that they would be willing to trade. I also searched on Ebay and found a few but all had extra bowls or were priced beyond what I wanted to pay for one. The one thing they did was show clearly the look of the pipe with the bowl in place.

While I was prowling on Ebay one of the members on PSU, Father Tom no less, sent me a private message saying that he had one that I could have. We dickered back and forth and he shipped the base to me and I shipped a refurbished poker to him. I have included two photos of the pipe and base that Tom has sent. Now the wait begins. Thanks Tom, I look forward to seeing what this old-timer smokes like once I have the parts all in one place.

So while I am waiting I cleaned up the two bowls. I reamed them both with a PipNet reamer. That was an interesting experience. I held them over the ash can and twisted the reamer to scrape away the carbon. The ash fell out of the hole in the bowl bottom. I cleaned the rims with cotton pads and Murphy’s Oil Soap to remove the buildup and tars that covered both. I scrubbed the sandblast bowl with a soft bristle tooth-brush and cotton swabs. In the photo below the newly cleaned rims are visible.

I scrubbed the bowls with acetone on cotton pads to remove the varnish coat. It took quite a bit of scrubbing but I was able to remove the varnish from both bowls. The briar on the smooth bowl is flawless and quite nicely grained. On the inside of both bowls once I had cleaned them the familiar yellow coating was visible and gave confirmation to my deduction that they came from a Yello Bole pipe.

I scrubbed the bottom rims with alcohol on cotton swabs until they were both clean. I gave them both a light sanding with a medium and fine grit sanding sponge.

I buffed the bowls with White Diamond and gave the smooth bowl several coats of carnauba wax and buffed it with a soft flannel buff. I put Halcyon II wax on the sandblast and used a shoe brush to buff it once it had dried. The finished bowls are shown below. I decided to leave the smooth bowl unstained to see how it will colour during use. I couldn’t wait to work on them or to write this up until the base comes. But once the base arrives I will take some photos of the bowls in place. Until then I will wait – and try to be patient for Canada Post to get the package to me.

Restemming and Restoring a John Bessai Special Diamond Shank Bent Brandy

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Blog by Steve Laug

I was gifted a box of pipe bowls that needed varying degrees of work and a few odds and ends of pipe parts that now reside in my cans of parts. The bowls have refilled my refurbishing box. The first of these that I chose to work on is a beautifully grained, flawless piece of briar made into a diamond shank brandy. It is stamped on the left underside of the shank – John Bessai over Special. There is no other stamping on the pipe at all. The rim of the bowl is rounded. The pipe bowl is in excellent condition with no problems with the finish. The bowl needed reaming as it had an uneven cake on one side and on the upper portion. The shank is dirty with tars and oils but otherwise in good shape. The drilling and finish on this pipe is perfect. It is a beauty. From a previous Bessai pipe that I had found nearly three years ago I knew a little bit of history. I had hunted to gather information at that time.

HISTORY & BACKGROUND
I started out with what I had found previously and written about on the blog. I quote the following paragraph from Pipedia http://pipedia.org/index.php?title=Bessai

1. “John Bessai was a long time pipemaker, repairman and tobacco shop owner who operated his pipe shop at the “Old Arcade” in Cleveland, Ohio. The shop was opened in approximately 1898. It was a small 2-room shop where he hand-crafted his own pipes in the back room and could work when customers were not there. Like so many other shop made brand, John Bessai’s limited production was quickly acquired by regular customers and thus his craftsmanship remained little known outside of Ohio and the Midwest. While his name is known by pipe collectors in the Midwest, his work is seldom seen elsewhere! He died before 1969. Nevertheless, John Bessai left behind a small number of classic shaped pipes; all were made on-site. They are praised worthy of collecting and reflecting skills well beyond most American pipe makers. John Bessai’s logo “JB” appeared as one letter as the “back” of the “J” and the “back” of the “B” share a single line. The logo was stamped on the stem and on the left side of the shank. His son Herb Bessai took over the business and also continued making pipes. He closed the shop in about 1978.”

I suspected that there would be more information three years later. I did some further research and came across the information found in the paragraph below on one of the pipe forums.

2. “John Bessai was located in the Colonial Arcade at least into the late 1980s. After his death, his son Herb ran the shop. It was taken over after Herb’s retirement by a male and then name was changed to “Old Erie Pipes”. This was then located in the Erieview Plaza and when that mall closed, taken over by Cousin’s Cigars which has a store on Euclid Avenue near CSU, and a store on Chagrin Boulevard in Woodmere Village.”

That small quotation gave me a bit more information of the state of the store after John’s death and Herb’s retirement. But I still wanted more information. I wanted to know about the history of the brand and if there was any information on the various grades in the brand and the stamping on the pipes. I wanted to know a bit of a timeline for the brands. Finally my digging paid off. ON one of the pipe forums I came across a link that led me to a gold mine of information gathered by a man after my own heart, Andrew Hross. He has a blog call Classic Pipe Shop on Blogspot. I have included the link below for those who want more information. Andrew has done an amazing job of gathering information on the Bessai Brand so rather than rewrite the history I am quoting portions of Andrew’s work on The John Bessai Pipe Clinic.

http://classicpipeshop.blogspot.ca/2014/04/the-john-bessai-pipe-clinic-information.html

3. The John Bessai Pipe Clinic, 35 Colonial Arcade, Cleveland, OH 44115 – by Andrew Hross
a. Owner(s):
**John Bessai 1920s until his passing in 1969
**Herb Bessai ~1962-1983
**Daniel Gottschall 1984-~1993
**Purchased by Dad’s Smoke Shop / Cousin’s Smoke Shop and rolled into the Old Erie Smoke Shop about 1993.

Cousin’s Cigars purchased the remaining stock of Bessai pipes near after Herb Bessai passed away in 2002.

b. Years of Operation:
1920s (unkown specific date at this time) – 1983. After 1983 the business was sold to Daniel Gottschall who later sold it to Cousin’s Cigar (Euclid Ave) around 1993. The name was changed to “Old Erie Tobacco Company”. They were forced to move to the Galleria when all the tenants of the Old Arcade were cleared out to make room for renovations. Their new address was The Galleria at Erieview, 1301 East 9th Street in Cleveland.

After this move the location wasn’t as busy as they had hoped and Cousin’s moved all the Old Erie Tobacco assets to their Euclid Avenue Store. The store has since moved to a St. Clair location after Cleveland State forced them out due to anti-smoking regulations on campus. Their St. Clair location offers many of John Bessai Pipe Clinic’s old tobacco blends.

Their new store opened in the Merriman Valley area in Akron, Ohio where the store manager John Coleman oversees the day to day operations. John was instrumental in helping me piece together a lot of loose ends during Bessai Pipe Clinic’s transition years.

My father visited their shop several times in the early 60s as he attended Fenn College (now Cleveland State University) as an undergrad before moving on to Ohio State University for his Masters. He’s way smarter than I am so I just go with the flow…

He mentioned meeting John at that time who quickly gave my father some pointers on smoking a pipe and how to take samples from the shop’s expansive sample jar collection. His pipes were on display in the shop although I don’t believe he had a lot of pipes on display at any given time due to production in-shop.

John’s son Herb took over the shop in the early 60s after he graduated from Cleveland State University / Fenn College (unclear) as he is listed as having played Basketball for CSU. Herb was also a helpful, informative and friendly individual. Articles exist from the Herald in 1962 where they interviewed Herb (with photograph) about the state of smoking in the new age of the early 60s. I visited the shop in the late 70s / early 80s with my father during a trip to Cleveland and couldn’t tell you much about the shop other than the guy working was very friendly. Back then it wasn’t unusual to be a kid and walk into a smoke shop with your father. Clearly I didn’t purchase anything but my father probably picked up some tobacco but I remember him looking at pipes displayed on a back wall. The shop was small but impressive.

If anyone has any pictures of the shop or old catalogs, I would love any additional information as it’s tough to come by 30+ years later!

c. Pipes offered by John Bessai Pipe Clinic:
Most of the pipes that were offered by the John Bessai Pipe Clinic were fairly standard in shape… I would say most of the pipes Bessai offered were smooth pipes. My assessment would be 90% smooth and 10% rusticated / sandblasted…

…The story is that John crafted pipes in the back room or off site and finished them in house while the store wasn’t busy. Very little information is available on the accuracy of this statement. Some of his pipes from the late 1960s through the 1970s (John passed away in 1969) I feel were left over stock from previous turnings and sometimes showed fills or sand pits. Some of these pipes even carry Herb’s markings (see below). These pipes still smoke very well but are not as eye-appealing as other earlier pipes from the store’s career.

d. Stampings and rough dating of John Bessai Pipe Clinic Pipes:
Which pipes did John make and which ones did Herb make/finish? All Bessai pipes carry his standard large JB stamp either on the stem or shank or both. Typically the JB on the stem is within a circle.

All pipes created by John Bessai’s hands reportedly contain the miniscule ‘jb’ stamp on the shank or body of the pipe. I have older pipes in my possession that do not contain this stamp (condenser, old stamps, etc) that were clearly shop made pipes. I feel he started using the tiny ‘jb’ stamp in the 50s to early 60s.

An interesting note about John Bessai’s stems – they always clean very nicely and aren’t prone to as much oxidation (that brownish / green color) as most dunhill and Charatan pipes tend to oxidize. His cuts to his stems were very impressive and often transitioned from diamond-shaped shanks almost architecturally. Very comfortable to smoke.

John Bessai Special Pipes:
… I have a couple Bessai Special pipes. These stand out either by large size, graining or possibly shape. Most Specials are unique pipes and are rare to find in comparison to his regular issue pipes.

John Bessai Special X pipes:
I only have one of these and it’s a beauty. This one is a larger bowl (around a group 4 dunhill) with deep colored grain and a hefty substantial shank. Special X pipes are probably the rarest of John Bessai pipes and should be sought out if possible. I’ve smoke mine roughly 4 or 5 times and it performs with the best of my pipes…

Herb Bessai Pipes:
Unfortunately none of these pipes that I’ve seen have astounded me with grain or general appearance. Having said this, these pipes smoke nicely and are a great value if you can find them. I have one that my father found at an Antique Show in the South. There’s another author shape on reborn pipe’s blog that someone refinished because of the amount of fills in the pipe. He also states it’s a wonderful smoker (Editor’s note: This is my pipe and the write up I did on the blog). These pipes are likely from the late 60s through the early 70s. I believe many pipes after this period were created en masse at a factory in the US. It is unclear what stamp was used on these later pipes…

e. Dating / Circa era Bessai Pipes:
If the pipe carries a stamp stating Cleveland, O U.S.A. it’s considered an older production pipe (pre1960s). I’ve not seen any newer pipes with that stamp.

Bullseye stamping usually indicates an earlier pipe as that stamp seems to have been abandoned pre1960 as well.

Most of the earlier Bessai pipes have an unusual ‘stinger’ or condenser at the end of the tenon which is unique to Bessai pipes. They are either a hard plastic or created out of wood. They are typically easy to remove and could have been easily lost if misplaced. These pipes I would consider pre-1960 and possibly 1940s-early 1950s production based on their stamps and patina of the pipes.

1970s 1980s and beyond: My feeling on these pipes after John’s passing is that they purchased finished pipes from a large manufacturer and stamped them with the John Bessai or Bessai stamp (on shank and/or stem). Most of these shapes are standard among many stores from that period and offer less than spectacular grain (and sometimes fills). Stamps on these pipes are probably fairly plain and don’t have the tiny ‘jb’ stamp on the shank indicating it was produced by John Bessai.

RESTORATION
I went through my can of stems and found an older diamond-shaped saddle stem that fit quite well in the shank of the Bessai. The tenon was a little big so I sanded it with the Dremel and sanding drum until it fit snugly in the shank. The stem was an estate stem so it was dirty and had tooth chatter and some small indentations from teeth on the top and bottom of the stem near the button. It was slightly larger than the shank so that it would need to be sanded until it fit the line and shape of the shank.

I sanded the stem and shank with 150 and 220 grit sandpaper to bring all sides and angles to match the shank angles and sides. I sanded the stem to remove the tooth marks and the tooth chatter in the process.

I sanded the stem and shank with a medium and fine grit sanding sponge to remove the scratch marks left behind by the sandpapers.

I reamed the bowl with a PipNet reamer to remove the uneven build up of cake in the bowl.

I wiped down the surface of the briar with acetone on cotton pads to remove the finish on the bowl and make restaining it simpler.

I cleaned out the bowl and the shank with isopropyl alcohol (99%) on cotton swabs and pipe cleaners until the bowl and shank were clean. I cleaned out the stem with pipe cleaners and alcohol as well. I also beveled the airway on the end of the tenon to make the flow more open.

I set up a heat gun and heated the stem to bend it to fit the shape of the pipe. I inserted a pipe cleaner in the stem and then bent it over a rolling pin and set the bend with cool tap water.

I wiped down the bowl and stem with isopropyl alcohol. The grain on this pipe is quite stunning so once it is restained and the stem finished it will be a beautiful pipe.

I stained the bowl with a medium brown aniline stain and flamed it, I gave it more stain and flamed it again. I then sanded the stem with medium and fine grit sanding sponges and then with my usual array of micromesh sanding pads. I wet sanded the stem with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. Between each set of three pads I rubbed the stem down with Obsidian Oil.

When I finished sanding with the final grits of micromesh I gave it another coat of Obsidian Oil and then buffed the stem and bowl with White Diamond. I gave the bowl and the stem multiple coats of carnauba wax and used a soft flannel buffing pad between coats to polish it. The finished pipe is shown below. The new coat of stain and the shine on the stem give the pipe a new and clean look. It is ready for its inaugural smoke. The background history sets the stage for a deeper appreciation of the pipe once I fire it up. It should smoke very well.

A Peterson’s Donegal Rocky 05 Reborn

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The third pipe in the Peterson trio of pipes shown in the photo below came to the worktable today. It is a Peterson’s Donegal Rocky 05 bent Dublin. It is the second pipe in the photo below. The bowl was badly caked – uneven and broken. The rim had a thick coat of tar and carbon buildup and was damaged on the right front side of the rim. The stem was missing and the nickel band was tarnished but undented. The finish was worn and the grooves of the rustication were filled with grit and grime from years of smoking. Like the other two pipes in this lot it must have been a favourite of the previous owner to be smoked to this degree. The inside of the shank was clogged with thick tars and oils and I was unable to blow air through it.

I reamed the bowl with a PipNet reamer until the cake was gone and the bowl was bare wood. My goal was to take back all the cake and rebuild a new smooth one. I pushed a paper clip through the airway to open the clog. I used cotton swabs, shank brushes and a drill bit to remove all of the grime and buildup in the airway and the shank. I scrubbed the exterior of the bowl with a soft bristle tooth brush and Murphy’s Oil Soap. I rinsed it under warm water to remove the soap and patted it dry. Once it was clean I filled the bowl with cotton balls and used an ear syringe to fill the bowl with isopropyl alcohol. I let the bowl sit over night in an ice cube tray to keep it upright. The first photo shows the set up when I first filled it. The second photo below shows the bowl after it had soaked over twelve hours.

I took the dirty cotton balls out and washed out the bowl and shank with clean isopropyl alcohol and cotton swabs. While it was drying I scrubbed the rim with a brass tire brush to clean off the build up on the rustication. In the photo below the damage to the rustication is very evident. It is burned and worn smooth on the right front and side.

I used the Dremel with one of the burs that Joyal gave me to re-rusticate the rim. I followed the patter on the portions of the rim that were still visible and tried to duplicate them on the rest of the rim.

After rusticating the rim I restained it with a dark brown aniline stain. I applied the stain, flamed it and repeated the process until the coverage was even across the rim. I stained the bowl with the dark brown stain as well and flamed it.

The brown stain was too opaque and the contrast between the dark in the crevices and grooves of the briar and the lighter brown on the high spots was gone. I wiped the bowl down with acetone on a cotton pad until I had the contrast that I was aiming for.

I ordered some stems that were the correct diameter and length for the 05 from Tim West at J.H. Lowe and Company. They arrived on Friday so I was able to fit one to the shank. I turned the tenon with a PIMO Tenon Turning Tool. The fitting of a tenon to the tapered shank of Peterson pipes takes a little getting used to. I worked to match the taper of the tenon to the taper of the mortise and was able to get a good fit on against the band.

I used the sanding drum on the Dremel to remove the casting seams on the sides and the button of the stem.

I sanded the stem with 150 and 220 grit sandpaper to match the diameter of the shank to the diameter of the band.

I sanded the stem with medium and fine grit sanding sponges to remove the scratching left behind by the sandpapers.

I wanted to bend the stem to match the original stem that would have been on the pipe. I looked up photos on the web of the 05 and copied one of them. I decided to use a fishtail stem instead of the p-lip stem but I was able to use the photo as a template of the bend.

I heated the stem with a heat gun until it was flexible and then bent it over a rolling pin with a cardboard sleeve over it. I have found that the cardboard prevents the hot vulcanite from marring when I bend it. The second photo below shows the first attempt at the bend and the third photo shows it after I reheated it and rebent it to match the template.

I sanded the stem with the medium and fine grit sanding sponges again. At this point in the process the stem was ready for the fine sanding work with the micromesh sanding pads.

I sanded the stem with the usual array of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. In between each set of three pads (1500-2400, 3200-4000 and 6000-12000) I rubbed the stem down with Obsidian Oil. I let it dry before moving on to the next grit of pads. Once it was finished I rubbed it down with a final coat of Obsidian Oil and when it had dried I buffed the stem with White Diamond. I gave the bowl a coating of Halcyon II wax and hand buffed it with a shoe brush and gave the stem multiple coats of carnauba wax, buffing with a clean flannel buffing pad between applications. The finished pipe is shown below. It too is ready for its inaugural smoke – maybe a bowl of Louisiana Red will start this one off also… anyway, it is ready for the a long life ahead.

Restoring and Restemming a Peterson’s Kapmeer 999S

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Blog by Steve Laug

I just finished working on the second of the three pipes that I picked up on Ebay in the lot of three Petersons. It is the third bowl in the photos below. It is stamped Peterson’s over KAPMEER on the left side of the shank, 999S on the underside of the shank and Made in Great Britain on the right side of the shank. It is actually the reason I bid on this lot of pipe bowls. I love the older 999 shape with the thick shank. I like the way it feels in hand and the look of it. As you can see it was in rough shape. There was no stem for it. The finish was rough and worn, the bowl had a thick uneven cake in it and the top of the rim was thick with a cake build up. From what little I knew the KAPMEER was a meerlined pipe. There was something unique about its design but that escaped me at the moment.

While I waited for it to arrive I did a bit of digging into the KAPMEER line. The first thing I found was a quote that said, “The line was introduced for those who preferred to smoke their tobacco in a meerschaum bowl, but still have the looks and advantages of a briar pipe”. That was not altogether helpful to me. It is much the same advertizing info that is included in most of the sales material for meerlined pipes. What was the difference between those pipes and the KAPMEER? The meerschaum lining ended just before the draw hole, so you do not have the problem of deterioration in the bottom of the meerschaum insert in the tobacco chamber. It was believed that this would reduce the possibility of a burn out on the sides of the bowl. I found the two photos below online that clearly show the design of the KAPMEER bowl. The first photo shows the bottom edge of the insert just above the draught hole. The bowl bottom is briar. The second photo shows the contrast between the meerschaum lining and the briar on the bottom of the bowl. In looking at these photos I think I understand the idea of combining the best of meerschaum and briar pipes. The theory would be that the meerschaum lining would deliver a meerschaum style cool smoke and the briar bottom would give the durability and strength of briar.

or early 1970s. The pipe in the second photo is a later design. The early pipes had a regular stem/shank junction rather than the faux military stem. The one that I had came from a period in time where the stem was most likely a tapered stem with an aligned fit. The pipes were made in Great Britain on the Isle of Man. I found out that though Peterson had maintained a factory in London since 1899, the ‘Made in England’ stamp was discontinued with the closing down of the London-based factory (1969/70). That puts my bowl pre-1970 in terms of date. The thick shank on the 999 bowl dates it earlier than that period.

I gently reamed the bowl, being careful to not damage the meer lining. I wanted to take the cake back as far as possible with the reamer and would do the rest with sandpaper. I sanded the meer lining with 220 grit sandpaper until the entire cake was gone and the meer was once again smooth. It was darkened and would not be white again do to use. I gently topped the bowl with a topping board to remove the cake and smooth out the rim damage before working on the rest of the bowl. I wiped the bowl down with acetone on cotton pads, carefully avoiding the meerschaum lining on the top of the rim. The acetone removed the grime and the spotty stain on the bowl and would form the base for restaining the bowl later.

The bottom of the bowl had been over reamed and the briar damaged with deep gouges on the bottom. The bottom was still thick so there were no worries about burn out. I mixed a batch of pipe mud from cigar ash and water and applied it to the bottom of the bowl to bring the bottom up to the airway entrance. I tamped it in place with a pipe nail. I put some mud on the side walls below the end of the meerschaum lining. I set it aside to cure.

Once the mud had cured I wiped out the inside of the bowl with a damp cotton pad to clean any of the mud that had gotten on the meer lining. I wiped down the outside of the bowl with acetone and cotton pads a final time. I had a stem set aside from my can of stems that would fit the shank once the tenon was turned and the diameter of the stem reduced. I turned the tenon with a PIMO Tenon Turning Tool slowly until it fit the shank. I sanded the tenon with a sanding drum on a Dremel to finish the fit. I sanded the casting marks on both sides of the stem and on the end of the button with the Dremel as well. When all was finished the fit against the shank was snug and clean.

As can be seen from the photos above the diameter of the stem was bigger than that of the shank. I used the sanding drum on the Dremel to take it down as close as possible to the shank diameter without damaging the shank. Once I had it close I did the rest of the work with 150 grit sandpaper and followed that with 220 grit sandpaper. When the transition between the two was smooth to touch I used a medium and a fine grit sanding sponge to remove the scratch marks from the stem. Since I was planning on restaining the pipe I sanded the shank gently to make sure that the transition would be smooth and the flow correct. I have found that this is the only way to keep the stem and shank matching without and shift in height on either material.
I wiped off the sanding dust with a damp cloth and gave the stem a wipe down as well. The photos below show the look of the stem and shank union at this point in the process. I also gave the rim a light sanding with the sanding sponges as well. There is one small sandpit in the top left side of the rim. I decided to leave it rather than fill it.

I sanded the shank with 1500-2400 grit micromesh sanding pads to remove scratches in the finish and wiped the bowl down with alcohol on a cotton pad. Greg sent me a set of staining pens to work with so I decided to try them out on this pipe. I tried the light and medium pens and found that they did not match the stain on the pipe so I settled for the dark pen. I drew on the unstained surface of the shank and then blended it into the rest of the bowl. I also did the same on the rim, blending it downward into the sides of the bowl. The pen was very easy to control and keep off the meer lining on the inner edge of the rim.

When the stain had dried I buffed the bowl with White Diamond and then gave it a coating of carnauba wax to seal it and give it a shine. I had done enough of the early sanding on the stem by that point to set up a heat gun to heat and bend the stem. I held it over the heat until the stem was soft and then bent it over a rolling pin that I use for bending stems. I have a thick cardboard tube that I slide on the rolling pin to provide a softer surface than the old rolling pin when I am bending the heated vulcanite.

The photo above shows the first attempt at the bend in the stem. It was not bent enough to my liking so I reheated it and bent it again. Once the bend was correct I set it in cool water.

I took the pipe back to the worktable to sand the stem. I wet sanded with 1500-2400 grit micromesh sanding pads and dry sanded with 3200-12,000 grit pads. I rubbed the stem down between each of the three grits with Obsidian Oil and let it soak in before moving on to the next series of three grits.

I rubbed it down a final time with the Obsidian Oil and then buffed the pipe and stem with White Diamond on the wheel. I gave the pipe multiple coats of carnauba wax and between each coat buffed it with a soft flannel buff. The finished pipe is shown in the photos below. All that is left is to load a bowl of some aged Louisiana Red and enjoy a bowl.

For comparison sake, I have included a photo of the newly reworked KAPMEER with the earlier KILDARE that I restemmed from a piece of Cumberland rodstock that I purchased from Todd Bannard of Briar, Sweat and Tears Pipes http://www.briarsweatandtears.com/ . Todd cut the length and did the drilling and shaping on that piece before sending it to me to finish. As you can see both have the thicker old style shanks that are no longer used on Peterson 999 pipes. This pipe is the third one that I have from that earlier time period. It is the shape of the 999s that I favour.

Resuscitating a Peterson Donegal Rocky 338 Bent Billiard

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A few weeks ago one of the EBay sellers that I have bought several pipes from over the years had three Peterson bowls, sans stems listed for sale. They were in rough shape but I decided I wanted to give refurbishing them all a try. Besides one of them was a 999S and I love the 999 shape. That alone would have pushed me to make a bid on this lot. I ended up buying the threesome for more than I usually pay for pipe bowls but I figured it was worth the effort. This is the photo of the threesome from the sale listing.

The first of the three Peterson bowls is on the worktable at the moment. The finish was very rough on the pipe. It had built up grime in all of the grooves of the rustication. The inside of the bowl was caked almost to the top of the rim. The shank was one of the foulest things I think I have seen before. It was caked with oily tars from just inside the edge of the mortise to the bottom of the mortise. The rim was badly damaged with the front edge burned down lower than the rest. The rim was ragged looking and uneven all the way around. It looked to be solid though underneath the damage. The stamping on the underside of the shank said Petersons Donegal Rocky with the shape number 338. All the stamping is quite faint but still readable with a lens.

I cleaned and reamed the bowl. It is funny how short and easy that sounds but in this case that was not true. The cake in the bowl was like concrete and had totally closed off the bottom half of the bowl. The remaining top half had a slight slice to the airway but that effort was useless as the shank was completely clogged and no air could go through. I reamed as much of the bowl as I could with a PipNet reamer, not even getting as low as the airway. This stuff was very hard. I cleaned the shank with alcohol and cotton swabs. I tried to push a pipe cleaner through the clogged airway in the shank and was unable to get it to through. I decided to throw the bowl in an alcohol bath to soak for several hours to loosen things up.

When I took it out of the bath the alcohol soak had done its work. I was able to ream the rest of the way to the bottom of the bowl and completely remove the cake. I was able to push a wire through the airway and then cleaned out the airway and shank with cotton swabs and some assorted dental tools (thanks Joyal).

I scrubbed the rusticated finish of the bowl with Murphy’s Oil Soap and a tooth brush. I used a soft brass bristle brush to work on the rim and clean up the loose build up. Once I had scrubbed it I rinsed it with warm water. I dried it off and still had to do some more scrubbing. I cleaned the inside of the bowl and shank with the dental tools and cotton swabs and alcohol.

The rim was so badly damaged and uneven with the burned area that I topped it using the topping board and 220 grit sandpaper until it was flat.

I went through my stem can and found a three inch long stem that was approximately the same shape and length as the original stem. I turned the tenon with the PIMO Tenon Turning tool and removed the castings on the sides and the end of the stem. I further shaped it with the Dremel and sanding drum.

I wanted the top of the bowl to have the same rustication that it originally had before all the rim damage. It had a pattern that was similar to the rustication on the bowl itself. I looked on line to find photos of the rim of a Donegal Rocky that would be a pattern for me to copy. I put a dental bur that Joyal has given me on a Dremel tool and set the speed to a slow speed and used it to rusticate the rim to match the pattern in the photo of the bowl.

I wiped the bowl down with a cotton pad and alcohol to clean off the dust from the rustication and then stained the whole bowl with a dark brown aniline stain. In the photos below the rim is obviously much lighter in colour than the rest of the bowl so it took five coats of stain before it matched the bowl. I applied the stain and flamed it with a lighter to set the stain repeatedly until the coverage was correct.

The brown was very dark and the original contrast look on the Donegal Rocky was not evident. I wiped the bowl down with acetone on cotton pads to lighten it and bring back some contrast to the rusticated finish. In the photos below the properly darkened rim is visible.

I lightly buffed the bowl and rim with White Diamond and then applied some Halcyon II wax on both and then buffed with a soft flannel buff. I knew that I would have to wax it again once I had finished but I always put a coat of wax on the bowl to protect the finish when I give it a more thorough clean. I sanded the stem with 220 grit sandpaper to smooth out the casting marks and the Dremel marks. Once I had the initial sanding finished I decided to bend the stem. I heated it over a heat gun until it was pliable and bent it over and old rolling pin. I used a photo of 338 I found on the net as a template for the bend in the stem. I made the photo life sized and laid the pipe against the computer screen to match the bend. Once I had the bend correct the rest of the stem work could begin.

I removed the stem from the bowl, stuffed cotton bolls in the bowl of the pipe and used an ear syringe to fill the bowl with isopropyl alcohol. I set the bowl in an old ice cube tray that keeps the bowl upright. I set the tray aside to let the alcohol sweeten the pipe and draw out the oils in the bowl and shank.

Four hours later the alcohol had begun to pull out the tars and oils into the cotton.

Twelve hours from the starting time, the cotton was a dark brown and most of the alcohol had evaporated. I pulled the cotton out of the bowls and wiped them dry with a cotton swab soaked in clean alcohol and they came out clean other than a little bit of the detritus that had collected in the bottom of the bowl. I swabbed out the shank and airway as well with pipe cleaners and cotton swabs dipped in alcohol and the shank was clean. The pipe smelled sweet and ready to smoke.

I turned my attention to the stem and sanded it with a medium and a fine grit sanding sponge. It removed the majority of scratches from the surface of the stem left behind by the 220 grit sandpaper (I believe these sponges are equivalent to 400 and 600 grit wet dry sandpaper).

The rustication that I did on the top of the bowl rim is very clear in the next photo.

I sanded the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. Between each set of three grits I wiped the stem down with Obsidian Oil and let it soak into the vulcanite.

When I had finished sanding with the 12,000 grit pad I rubbed it down with a final coat of Obsidian Oil and when it had dried buffed the stem with White Diamond and a Blue Plastic buffing compound. I then gave the stem multiple coats of carnauba wax, buffing with a soft flannel buff between coats. I waxed the bowl with Halcyon II wax and hand buffed it with a soft bristle shoe brush and a cotton buffing cloth. I used the 6000, 8000 and 12,000 grit micromesh pads to polish the nickel band and then gave it a buff with a silver polishing cloth. This old Peterson 338, that must have been an incredible smoke to have been smoked as hard as it was, is now ready to enter the next era of its life and provide the same kind of service to me. I look forward to smoking it later in the week once I am sure the alcohol in the bowl and shank has all evaporated. I have to tell you, I am looking forward to having a bowl in this old timer.

Reviving an Unknown Pipe – Bill Tonge

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It is a pleasure to post this second blog piece by Bill Tonge. In this particular refurb what makes it of interest to me is that it was a pipe that I sent him. I figured it might be a good project for him to play around with. It had solid bones and a new stem that I had fit to the shank. There were definitely some issues with the pipe but I figured Bill would come up with something creative. And he certainly did. This reworking of a pipe epitomizes what I quoted Bill as saying in his first post. I am quoting it again here as it is very apropos to his old pipe: “As a person that is economically challenged, I enjoy fixing up the ugly ducklings. I take pride in taking that $5.00 pipe that no one else wants and converting it to something that fits beautifully in a pipe collection.” Here is Bill’s article on reviving or reimagining an old pipe. I think that he has indeed taken an ugly duckling and created something to be proud of. Thanks so much Bill, for sharing your work with us yet again.

I received this pipe in the mail from Steve. He thought it was an interesting project. He had turned a new stem as well as cleaned the bowl and shank.

This pipe had quite a rough texture on the outside, some very deep crevices, as well as what turned out to be a crack about a quarter of the way down the bowl.

So I decided to sand this pipe down as smooth as it would go and then fill the crevices. After sanding it I filled the crevices with a Gorilla Glue & wood dust mixture. After it set up I sanded down the creviced area and applied the rustication. I then proceeded to sand the whole pipe down in stages starting at 100 grit and finishing with 1000 grit. Then I put the micro mesh pads to it and finished up with a wax and buff again only using a Dremel to apply the wax.

I have to say that I like the way this pipe turned out and that the other small blemishes add character to this pipe. I also like the grain on the bottom of the pipe. For anyone that is interested I do not own any dyes but rather use either a Sharpie marker or food colouring to colour my rusticated areas.

Thanks to Steve for the interesting pipe.

A Unique Piece of Pipe History Almost Lost – A Hardcastle’s Dental Briar Reg. Design No. 857327

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I was gifted a little Hardcastle Apple by a friend on Pipe Smokers Unlimited and a reader of the blog, Bill Tonge. It had the most unusual stem that I think I have ever seen on a pipe. In some ways it looked like a classic dental bit like those seen on other pipes. It had the higher curved upper edge of the button that worked to hang behind an upper plate and the grooves on the under and upper side of the stem for the plate to hook into. But that was all it had in common. The end of the stem, viewed from the button end had a single orific opening rather than a slot. It was a flat upright wall of vulcanite with a single hole in the middle. On the flat surface of the stem just ahead of the button was a large open area where it looked as if a piece of the vulcanite had broken or been removed. The airway was exposed. The gap between the dental end and the open end of the airway was a good ¼ inch. Both Bill and I were convinced it was a candidate for a stem replacement, cutback and reshaped button or as a guinea pig for me to practice on using Jacek’s stem splicing procedure.

I can’t tell you how many times I took it out of the repair box to have a look. I would turn it over in my hands and think about the three ways to repair what appeared to be damage. I even sketched out a splice on paper at work on my lunch hour. Then last evening I was looking it over thinking the time had come for the work. As I looked it over I noticed that everything was just too evenly cut. The grooves on the top and bottom did not line up. The top one made allowances for the open area. The open area was also very clean and regular. There were no jagged edges on the area. It was clearly cut that way on purpose. So before I started doing anything with the stem I decided to do a bit of digging.I have included some photos of the stem taken from two different Ebay sales of a Dental Briar Pipe. The first two are a top view of the stem and the last two are of the underside. These show the design of the stem and what I commented on above. The pipe on my table has exactly the same stem and stamping at the ones pictured below.

I looked it over and here is what I found. The pipe was stamped on the left side of the stem HARDCASTLE’S over DENTAL BRIAR over Reg. Design No.857327. On the right side it was stamped MADE IN LONDON ENGLAND. On the underside of the shank it is marked with the number 678, a shape number. Stamped on the vulcanite saddle stem is the Hardcastle’s H. The Reg. Design No. was a clue for me to start my hunt. (See the photo below of a pipe that is stamped identically to the one I have.)

I Googled for information on how to find out about a Registered Design Number. I figured that it would be like finding out patent information. One of the first links came up was to the National Archives. http://www.nationalarchives.gov.uk/records/research-guides/reg-design-trademark.htm I read through the various pages and put in the design number. I found that the designs having number beginning with 857,000 numbers come from 1949. This number was 857,327 so it was pretty clear to me that the design was registered in 1949. At least I had found that the pipe was a made during the time the Hardcastle family owned the brand. At first I thought the design was solely for the stem but when I removed the stem I found that it was far more than that. It included an inserted metal tube deep in the shank that rested against the airway in the bowl. It extended into the shank where it was met by a metal stinger like apparatus in the tenon. This apparatus was set in the tenon. It was a ball on the end of a short tube – the difference being that it was hollow. The end of the ball that rested against the tube in the shank was open thus connecting the airway in the bowl to the airway in the stem through a metal tube that gave a cool material to wick out the moisture in the smoke before it was delivered to the wide open end of the dental bit.

From there I went to the link for the British Intellectual Property Office. Now the problems arose for me. I could not find the Registered Design Number on that site. Nothing came back listed with that number on any British patent or registration sites. I was hoping to find at least a diagram of the pipe stem and internals as well as a patent/registration application. But there were none to be found on the sites. I wrote an email to the BIPO in hopes that they respond with some information. They wrote back saying that the design was too old and not in their records. They suggested the National Archives. I searched there again and could not access the files on this number. A dead end? Potentially but I would see if I could go at it from a different route.

I searched and read some of the history of the brand. One of the sites I turned to was Pipedia because I have found that they generally have good concise summaries of a particular brand or the lines in a brand. I found some helpful information on the different time periods of Hardcastle’s production. http://pipedia.org/index.php?title=hardcastle. I quote in part below:

“Hardcastle was founded in 1908 by Edmund Hardcastle and built itself a good reputation among the numerous British mid-graders. In 1935 Dunhill started to build a factory next door to Hardcastle in Forest Road, Walthamstow, London E17. The family owned Hardcastle Pipes Limited sold 49% of its equity to Dunhill in 1936.

Along with closing down its pipe factory in Notting Hill in 1946 Dunhill bought the remaining shares turning Hardcastle into a 100% Dunhill subsidiary. As members of the Hardcastle family continued as executives in the company’s management Hardcastle retained a certain independence.

This ended in 1967. Dunhill merged Hardcastle with Parker (100% Dunhill as well). The new Parker Hardcastle Limited also absorbed the former Masta Patent Pipe Company. Hardcastle’s Forest Road plant was immediately given up and the production of Hardcastle pipes was shifted to Parker’s nearby St. Andrews Road factory – now consequently called Parker-Hardcastle factory.

In fact this put a definite end to Hardcastle as an independent pipe brand and no one other than Edwin Hardcastle, the last of the family executives, spoke frankly and loudly of Hardcastle pipes being degenerated to an inferior Dunhill second. Today Hardcastle pipes use funneled down bowls that are not deemed suitable to bear the Dunhill or even the Parker name as well as obtaining briar from other sources.”

Now that I had a bit of a timeline for the brand it was time to see if I could find information on the various models & grades of Hardcastle pipes before the takeover by Dunhill – a time known as the Family Period. On the Pipedia site they listed that during that time the following models/lines were produced. Straight Grain, Supergrain, Leweard, Nut Bruyere, De Luxe, Royal Windsor Sandhewn, Royal Crown, The Crown, Phito Dental, Old Bruyere, Jack O’London, Dental Briar, Phito, Dental, Dryconomy, Drawel, Phithu, Telebirar, Camden, Lightweight, The Table, Dovetail, Dental, Crescent Extra, Lonsdale, Welard De Luxe . I have marked the Dental Briar in bold in the list above to make it stand out in the list. It was produced during this time. It appears that the Hardcastle was taken over by Dunhill in 1946. At that time, family still retained some control but the brand changed. In 1967 the brand was merged with Parker and became Parker/Hardcastle. With this merger Hardcastle as a distinct brand disappeared and the pipe became a line of seconds for Dunhill.

That information at least gives something of a timeline for my pipe. I know that it was made between the year that Registered Design Number gave of 1949 and the merger date of 1967. That is as close a date as I can ascertain at this time.

It seemed that I had found all I would find out about this pipe for the moment. It was time to work on the pipe itself and do the cleanup and restoration. I took the pipe to my worktable and quickly looked it over to see what I needed to address in this refurb. The bowl had an uneven cake in it – heavy in the middle and light at the top and the bottom of the bowl. The briar had several fills that had fallen out or somehow been dislodged along the way – one on the shank visible in the photo below next to the stem, one on the back side of the bowl and one on the bottom of the bowl. The rim was undamaged and quite clean other than a slight build up of tars and oils. The next series of three photos give a good picture of the state of the pipe when I began the work on it.

I removed the stem and cleaned out the shank and stem with pipe cleaners, cotton swabs and isopropyl alcohol. I scrubbed until they came out clean and unblemished. Then I reamed the bowl and wiped down the inside of the bowl with cotton swabs and alcohol and ran several more pipe cleaners through the shank to remove any carbon dust.

I cleaned out the damaged fills in the briar on the shank, back of the bowl and the bottom of the bowl with a dental pick. I wiped the bowl down with alcohol to clean off the dust and give the glue a clean surface to stick. I then packed briar dust into the crevices and dripped super glue onto the briar dust. I quickly put more briar dust on top of the glue before it dried. I have found that sandwiching the glue between briar dust enables the stain to have a better chance of taking on the patch.

I sanded the patches with 220 grit sandpaper, medium and fine grit sanding sponges and then with 1500-2400 grit micromesh sanding pads to smooth out the patches and blend them into the surface of the bowl.

When I had finished sanding the bowl I wiped it down with acetone to break down the finish and remove the waxes on the bowl to prepare it for restaining. When I do this kind of patches on a bowl I restain the entirety of the bowl rather than trying to match the stain in the spots to the whole.

I stained the bowl with a dark brown aniline stain. I heated the briar, applied the stain, flamed it and repeated the process to get a good solid, even coverage on the briar.

When it dried I wiped it down with a cotton pad and alcohol to lighten the stain and make the grain more visible.

At this point in the process I buffed the bowl and stem with red Tripoli and then White Diamond to even out the stain and make it flow better on the bowl. The briar dust and superglue patches blended in quite well on the bottom and back side of the bowl. The one on the shank was visible but at least it was smooth and dark. With some work on the finish I would be able to get it blend better.

I sanded the bowl with 1500-2400 grit micromesh pads to smooth out the finish and to lighten the stain on the bowl. I was aiming to bring it back as close as possible to the original finish which had red highlights. When I had finished sanding the bowl I gave it a second buff with White Diamond to see where I stood. At this point the work on the bowl was finished and I was pleased with the results. The grain showed clearly and the stain gave a pleasant contrast of dark and light. The patches looked much better and though visible blended in far better with the stain and the grain patterns. The rim and the inner bevel looked excellent.

Now it was time to address the stem. I scrubbed it down with Brebbia Pipe and Mouthpiece Polish. It has a fine grit in the paste and when it is rubbed into the stem works quite well to remove the surface oxidation and buildup. I worked it into the grooves and the dip on the end of the stem with a soft bristle tooth brush. I let it dry for a short time and then rubbed it down with cotton pads. The photos below show the stem after this initial polishing with the Brebbia Polish.

I scrubbed the stem with Meguiar’s Scratch X2.0 and when it dry buffed it off with a cotton pad. I repeated this process several times, scrubbing the grooves and dip on the end of the stem with the same tooth brush. I rubbed the stem down with Obsidian Oil and when dry took it the buffer for another buff with White Diamond. I gave it several coats of carnauba wax, buffing it with a soft flannel buff between coats. I found it very hard to remove some of the oxidation from the channels/grooves on the top and bottom of the stem. Under the flash it is clear that there is still some oxidation at that point. I rubbed it down with another coat of Obsidian Oil being careful to get deep into the edges of the grooves and the dip on the top of the stem.

The finished pipe is shown in the last series of photos below. I am happy with how this old timer turned out. I am so glad I did my research before cutting off the stem and recutting a new button or splicing in a new button. I would have ruined a unique piece of pipe history and lost the opportunity to learn yet another piece of the history of our fascinating hobby. Now instead it is a restored piece that shows the creativity of those seeking to create a more comfortable pipe. Now I have to load a bowl and give it a try.

rebornpipes

reclaiming old and worn estate pipes

Tag Archives: restaining

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Ropp Cherrywood Everest Oom Paul Restored

Restoring a couple of Yello Bole Airograte Bowls

Restemming and Restoring a John Bessai Special Diamond Shank Bent Brandy

A Peterson’s Donegal Rocky 05 Reborn

Restoring and Restemming a Peterson’s Kapmeer 999S

Resuscitating a Peterson Donegal Rocky 338 Bent Billiard

Reviving an Unknown Pipe – Bill Tonge

A Unique Piece of Pipe History Almost Lost – A Hardcastle’s Dental Briar Reg. Design No. 857327

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