Tag Archives: restaining

JPL Tomato restored and given a new look


Blog by Steve Laug

When I first saw the pipe lot on craigslist Vancouver the pipe that caught my eye was the squashed tomato that is shown in the photo below on the top right. I had no idea who the make was but it was obviously a large pipe and a unique shape that made me want to know more. It is actually the pipe that pushed me to make the phone call to the seller. I have a Rad Davis that is similarly shaped but nowhere near as large.craig5 When I got to the seller’s home and looked at the pipe I could see that it was stamped JPL over Bruyere over St. Claude France on the shank. The pipe was well smoked. The finish was pretty well dried out – I think originally it had been an oil finish over the natural briar and that was gone and in its place was a lot of grime. The top of the bowl was in the roughest shape. It had a thick coat of tar/oil that I call lava flowing over the rim. The bowl had a cake that was hard and there were remnants of tobacco stuck in the walls and bottom of the bowl. The top also had what looked like road rash on the front. There were many pin prick nicks and dents that made me think that the pipe had been dropped on concrete. The redeeming feature was that the briar had some stunning flame grain around the sides and top portion of the bowl and featured great birdseye grain on the bottom. The stem was oxidized and there were two deep tooth marks on the top and bottom sides of the stem near the button. There was also a lot of tooth chatter and it looked as if the stem had been covered at one time with a softie bit.JPL1

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JPL4 I took the next series of three photos to show the damage to the top of the bowl and the tooth marks in the stem.JPL5

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JPL7 I was unfamiliar with the stamping on the pipe as I had not seen it before. Once Googled it on the web I found that JPL stood for Jean Pierre Lacroix. That was a name I was familiar with in previous reading on St. Claude pipe making families. I looked on Pipedia and found the following information:

“Lacroix Pipes have a rich history of pipe making tradition and the brand was started in 1962. Eugine Lacroix began making pipes for the Delacour factory in the 19th century; his sons founded their own factory in 1921. Two of the grandsons (including Jean) continued on in the business, but parted ways and struck out on their own in 1962. At that time, Jean set up Jean Lacroix pipes, coincidentally in the old Delacour building his grandfather started in 85 years prior. Today, Jean Lacroix, Chacom, Jeantet, and Vuillard are all pieces of the larger Cuty-Fort Enterprises, and Jean is actively involved with the prestigious Confrerie des Maitres-Pipiers de Saint-Claude. Jean still makes pipes; his spectacular freehands are known throughout the world. The model named “Nizza” De Luxe is made by him with scripted stamp showing his name (hard to read!). Jean Pierre Lacroix sometimes marked Maitre Pipier a Saint-Claude.” Quoted from Pipedia http://pipedia.org/wiki/Lacroix

More information is available on PipePhil’s website. http://www.pipephil.eu/logos/en/infos/lacroix-en.html#split

I began cleaning up the pipe by scrubbing the rim with acetone on a cotton pad. Since the pipe was unfinished and was so dirty I used acetone rather than alcohol. I scrubbed the bowl top until I had removed all of the tars and oils. I also wiped down the remainder of the bowl to remove the oils and dirt from the years of being held in the hand.JPL8 Once I had the bowl top cleaned I removed the stem to see what I was dealing with. I found that the stem and the shank was drilled for a 9MM filter but that somewhere along the way someone had inserted an ill fitting stinger apparatus in the tenon. It was pressed in place deep in the tenon and there was a lot of wiggle room around it. It did not extend very far into the shank and as such the shank was filthy. The first photo below shows the stinger in place. The second shows the length of the stinger once I removed it from the tenon.JPL9

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JPL11 I sanded the bowl with 220 grit sandpaper to remove the damage on the top of the bowl. I sanded until I had removed the road rash on the front edge and the damage to the back of the bowl. I sanded it further with a medium and fine grit sanding sponge to minimize the scratches left behind by the sandpaper.JPL12

JPL13 While I had the sandpaper out I also sanded the tooth chatter and tooth marks on the stem. You can see that after sanding I still had a fairly large tooth dent on the underside of the stem and a small one on the top near the left edge.JPL14

JPL15 I reamed the bowl with a PipNet reamer starting with the largest cutting head that would fit and working my way up to the largest head in the set. I took the cake back completely to leave the bare briar exposed and ready to build a new cake of my liking.JPL16

JPL17 I did some more sanding on the stem and was able to remove the damage from the top side near the button completely. The mark on the underside was still deep. I cleaned the surface of the stem with alcohol and picked the tooth mark clean with a dental pick. I filled it with black super glue and set it aside to dry.JPL18 I sanded the bowl with a medium and a fine grit sanding block and worked over the damaged area on the top front and some of the more minor damage on the sides and back of the bowl. I sanded it and then wiped it clean with isopropyl alcohol on a cotton pad. After wiping it down the grain really began to show. The final photo in this series shows the birdseye on the bottom of the bowl.JPL19

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JPL23 I scrubbed out the shank of the pipe with pipe cleaners, cotton swabs and isopropyl alcohol until it was clean and the swabs came back white. I may well use a retort on it later but at this point I stopped with the swabs.JPL24 I sanded the bowl with micromesh sanding pads – wet sanding with 1500-2400 grit pads in preparation for staining the bowl.JPL25 Though the pipe was originally unstained when it was made I decided to use a contrast stain to highlight the beautiful grain on the bowl. I heated the briar and then applied several coats of black aniline stain. I flamed the stain to set it in the grain. I wiped the briar down with alcohol on cotton pads to remove the topcoat of black stain.JPL26

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JPL28 I took the pipe to the buffer and buffed it with red Tripoli to further remove the topcoat of stain. I sanded it with a medium grit sanding sponge and the fine grit sanding block.JPL29

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JPL32 Once I had the surface stain removed and the remaining black stain highlighted the grain I wiped the bowl down a final time with alcohol and prepared to stain it with the contrast stain. I decided to use a rich mahogany aniline stain for the contrast coat. I applied the stain and then flamed it to set it in the briar.JPL33

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JPL35 When it had dried I buffed it with White Diamond and took the following photos to show where it stood at this point in the process.JPL36

JPL37 The grain really stood out on the pipe at this point. I still needed to sand it with micromesh to develop a richer sheen.JPL38

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JPL44 I wet sanded the bowl with 1500-2400 grit micromesh sanding pads.JPL45

JPL46 I dry sanded with 3200-12,000 grit micromesh sanding pads.JPL47

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JPL50 After sanding with the 12,000 grit micromesh pad I buffed the bowl with Blue Diamond on the buffing wheel and then gave it a coat of carnauba wax. I buffed it with a soft flannel buffing pad to raise the shine. I set the bowl aside and went to work on the stem. I cleaned out the 9MM tenon with alcohol and cotton swabs and pipe cleaners. I worked until the stem was clean.JPL51

JPL52 I sanded the stem with a medium grit sanding sponge and then rubbed it down with Obsidian Oil. I had a box of 9MM filters so I took one out of the box to try in the stem. It fit well and made the draw less open.JPL53

JPL54 I wet sanded the stem with 1500-2400 grit micromesh sanding pads and then buffed the stem with red Tripoli to remove the stubborn oxidation. I resanded it with the micromesh before moving on and dry sanding with 3200-12,000 grit sanding pads. I rubbed the stem down with Obsidian Oil between each set of three pads. After sanding with the 12,000 grit pad I buffed the stem with Blue Diamond and polished until the stem shone. I then gave it a coat of carnauba wax and buffed it with a soft flannel buff.JPL55

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JPL57 I put the stem back on the pipe and buffed the whole pipe with carnauba wax. I gave it multiple coats of wax and then a final buff with a soft flannel buffing pad.JPL58

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JPL60 The finished pipe is shown in the photos below. I really like the new look that the contrast stain gives the pipe. The colour makes the grain pop and stand out very well.JPL61

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Restoring a Willard Imported Briar Rhodesian


Blog by Steve Laug

I am finally finishing up the final pipes in the box of gift pipes. This one is a little long stemmed Willard Rhodesian. It is stamped Willard over Imported Briar. It was in pretty good nick. The finish was worn and peeling in some places. There were scratches in the surface of the briar on the sides of the bowl. The bowl was lightly caked with remnants of tobacco clinging to the walls of the bowl. The stem was chewed but no deep marks were in the surface. The stem is that odd nylon like material that was on pipes of this era. It had a threaded tenon and a short stinger that was pretty clean as well. The stem was clean on the inside as was the shank of the pipe. The stem was slightly over turned and had some damage to the nylon of the upper portion of the stem.Willard1

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Willard4 The next two photos show the tooth damage to the top and underside of the stem near the button.Willard5

Willard6 I decided to remove the spotty and peeling finish first. I wiped it down with acetone on cotton pads until the varnish coat was removed. To my surprise there were no visible fills in this piece of briar. The wood actually had some nice grain under the varnish coat.Willard7

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Willard10 I sanded the stem with 220 grit sandpaper to remove the damage on the surface and the tooth marks on the top and underside near the button. I heated the stinger with a lighter to soften the glue so that I could correct the over turned stem. Once it was softened I put it in the mortise and turned it clockwise until it lined up with the bowl properly. I let it cool and harden once again before removing it from the shank.Willard11 I scraped out the slight cake and remnants of tobacco with a pen knife taking it back to bare wood so that a new cake could be built up by the next pipe man.Willard12 I sanded the bowl and the stem with a medium and fine grit sanding sponge to remove the scratches left behind by the sandpaper and then put it back on the pipe and took the next set of photos.Willard13

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Willard16 I stained the bowl with a dark brown aniline stain mixed with two parts alcohol to thin it down and lighten it. I applied it and then flamed it with a lighter to set the stain. I reapplied the stain and flamed it again.Willard17

Willard18 Once the stain dried I wiped the bowl down with alcohol on a cotton pad to even out the stain coat and to make it more transparent.Willard19

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Willard22 I put the stem back on the shank and sanded it with micromesh sanding pads to polish it. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. I rubbed it down with Obsidian Oil between each set of three pads and then again the final time. I did not buff the stem with the buffer as I find that the nylon stems do not do well with the heat of the buffer. I applied some Paragon Wax to the stem and hand buffed it with a shoe brush.Willard23

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Willard25 I buffed the bowl with White Diamond and Blue Diamond on the buffing wheel and then gave it multiple coats of carnauba wax. The finished pipe is shown in the photos below. It is ready for a long life of delivering a decent smoke to whomever’s rack it ends up gracing. It is a pretty little Rhodesian that looks great.Willard26

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Building a Better Button on a 1930’s Yello Bole Oom Paul


Blog by Andrew Selking

Have you ever found that Holy Grail pipe only to realize that it has a major flaw? For me, this pipe ticked all the boxes, a KB&B pipe made between 1933 and 1936, it was a less common shape and looked to be in decent condition. The only problem I could see was that a previous owner had filed off the button.Andrew1

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Andrew4 I’ve been experimenting with super glue and ground charcoal for stem repair and I had an idea how I might use that to re-create the button. Now just a quick disclaimer. I am not a medical professional and I do not pretend to know any potential health hazards to the use of super glue on something you put in your mouth. On the other hand, I am aware that the state of California has found that pipe smoking is not healthy for pregnant women or their unborn children. As an adult, I accept these risks as the relaxation benefit outweighs the health risks.

Before tackling the button I needed to clean up the pipe. I started the process by giving the bowl an alcohol bath.Andrew5 While the bowl marinated, I dropped the stem into a solution of Oxyclean. After a good long soak, I reamed the bowl.Andrew6 After reaming the bowl, I retorted the stem and bowl. I forgot to take pictures of the bowl during this process.Andrew7 The stem was pretty clean, which I expected based on the minimal amount of chatter and the lack of cake build up in the bowl. A couple of fuzzy sticks dipped in alcohol did the trick.Andrew8 The alcohol bath serves two purposes, it loosens up the internal gunk and it helps remove the old finish. On this particular pipe, I noticed that the bowl was stained a purplish read and had a heavy varnish on it. That’s usually a sign of inferior briar and lots of fills. With great trepidation, I used acetone and 0000 steel wool to see what was under the old finish.Andrew9 I was pleasantly surprised to find beautiful grain and not a single fill.Andrew10

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Andrew13 I was not happy with the purple tint of the wood though, I mean who does that? My guess is, this pipe could have made the cut as a Kaywoodie, maybe they were short on the Yello Bole line so they put a Yello Bole stem on it and that hideous varnish. Interestingly enough, this pipe has the identical shape number as the Kaywoodie medium billiard Oom Paul. Just to give you an idea how many pipes Kaywoodie used to make, they had three models of the Oom Paul shape.Andrew14 I decided the best way to take care of the purple stain was with some judicious sanding. Since the bowl didn’t have any scratches or dents, I didn’t have to go too heavy. I started out with 1500 grit micro mesh and worked my way up to 12,000 grit. You will notice the washer between the stem and shank. I’ve learned that the best way to get a sharp shoulder on the shank and the stem is by using the washer to prevent the sanding medium from rounding it off.Andrew15 This is what the bowl looked like after the micro mesh pads.Andrew16

Andrew17 I decided to keep the stain light, so I diluted some Pimo Pipe Supply mahogany and used a single coat. Unfortunately I didn’t take a picture of that process, I was kind of excited about fixing the stem.

I removed the oxidation on the stem with a progression of 1500-2400 grit micro mesh pads with water. I didn’t have the bowl attached, so I just held the washer over the tenon to prevent rounding.Andrew18 With the oxidation addressed, it was time to start building the new button. I’m not the best when it comes to carving the bottom side of the button so I decided to use clear tape to create definition.Andrew19

Andrew20 I built up layers of tape until it was the thickness that I wanted for the underside of the button. Next, I mixed some ground charcoal and super glue and started applying it. After each application I put a drop of accelerator on the end and applied another layer. It was not looking the way I wanted it to look.Andrew21 I remember Steve said that when he used activated charcoal it was very fine. So I sanded off the mess and started over. To get a finer charcoal I used our coffee grinder, which did a pretty good job, but still left some larger chunks.Andrew22 To solve that problem, I used a tea strainer. The result was very finely ground charcoal.Andrew23 I mixed the super glue and charcoal and applied it as before.Andrew24 I sanded between applications and filled in any remaining divots.Andrew25 Once I had the button shaped to my liking, I used a progression of micro mesh pads from 3200-12,000. Then I used my rotary tool with white diamond and carnauba wax to bring out the shine.Andrew26 I gave the bowl a quick spin on the buffing wheel with white diamond and carnauba wax. Here is the result.Andrew27

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Andrew37 I am happy to say that this pipe smokes as well as it looks. It is a system pipe. I couldn’t be happier with the button. The thing I like about using the charcoal and super glue is, it polishes and shines just like the vulcanite. This pipe is a keeper. Thanks for looking.

Respecting a Maligned Pipe, with Two Yankee Doodler Dandies as Examples


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

Oh I went down South for to see my Sal
Play polly wolly doodle all the day
My Sally is a spunky gal
Play polly wolly doodle all the day
Oh my Sal she is a maiden fair
Play polly wolly doodle all the day
With laughing eyes and curly hair
Play polly wolly doodle all the day
Fare thee well
Fare thee well
Fare thee well my fairy fey
For I’m going to Louisiana
For to see my Susyanna
Play polly wolly doodle all the day

― Beginning of “Polly Wolly Doodle,” author unknown

INTRODUCTION
The entire ditty, made famous by Shirley Temple’s iconic, vivacious wholesomeness in the super-duper 1935 movie “The Little Rebel,” goes on about a grasshopper that picks its teeth with a carpet tack and develops such a serious case of pertussis (the whooping-cough) that the unfortunate creature “sneezes” its head off in a well-turned euphemism. This is a U.S. contribution to songs taught to small children around the world, for some perverse reason, and ranks right up there with “Frère Jacques,” who is not asleep but dead from influenza, and “La Cucaracha,” the most common version of which touches on a cockroach unable to walk for lack of marijuana to fix it.

Still, the usage of the word doodle, which is not as common these days, illustrates the reason for the name of “The Doodler,” a pipe of some fame invented by Tracy Mincer, founder of Custom-Bilt, apparently sometime in the late 1950s or early ’60s. The line was perpetuated by the National Briar Pipe Co. after Mincer’s death in 1964 and was last made in 1980. The Oxford English Dictionary defines doodler as “one who draws or scrawls aimlessly,” hence the verb doodle for engaging in this activity (or lack thereof). That must have been how the innovator had his brainstorm. It seems Mincer had a sense of humor.

With something approaching their love of very few All-American wonders, including Mickey Mouse and Jerry Lewis, Frenchmen seem to have an affinity for The Doodler. (See http://www.pipephil.com/article-3285357.html, which should be translatable by your browser.) The author of the site calls this a “radiator” style. He also notes what he calls the brand’s unique look that he claims requires no special nomenclature or stem mark to identify one with certainty. But it just isn’t so. Take, for example, the following samples.Doodler1

Doodler2 The Doodlers in this blog are of the type familiar to most of those pipe enthusiasts who have even heard of them. While I find beauty in many different forms, including those I restored and describe here, many of my friends, upon seeing The Doodlers for the first time, resort to evasions such as “Weird” and “I’ve never seen anything like this,” or more direct grimaces and even shudders in place of their true probable thoughts along the lines of “Ugly, ugly, ugly!” But as Margaret Wolfe Hungerford first paraphrased the ideas that many before her had suggested, in “Molly Bawn” in 1878: “Beauty is in the eye of the beholder.” And all of The Doodlers do include a stamp, with a star on some stems.

Here are two of “The Doodlers” I could not resist buying online, for a good price, as they arrived in the mail.Doodler3 I had come across the peculiar pipe in scrolling through the listings on pipephil.eu under T for “The Everyman,” which referred me tersely to Everyman. But above it was “The Doodler.” Note the well-known ridges and patterns of holes drilled through the outer ridges of the bowls, which were intended to cool the pipes with air circulation, whether or not they in fact succeed in that purpose. An interesting sideline to this serendipitous discovery and mental note to acquire one was that the very next day, on my eBay homepage, I found a “suggestion” for The Doodler. I’m not sure I buy into one friend’s claim that it was the result of Google keeping track of my search history and offering up products to buy…but then again, the same thing does seem to be happening more often.

THE RESTORATIONS

The Saddle Stem Two-Ring Doodler
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Doodler10 Neither of these stems was in bad shape other than one with some discoloration, but having determined to begin assuring even more thorough cleaning than I already have practiced the hard way, and knowing I had quite a few real messes awaiting restoration, I bought a tub of powdered OxiClean at the closest Walmart. My mentor, Chuck Richards, and others have recipes they prefer, but I have to start somewhere. I decided to begin this dual restoration with separate steps requiring two small Tupperware containers.

One, of course, was the OxiClean soak, for which I found instructions available on one website I located with clear directions. The other was for an Everclear strip of the old stains. And so – after filling one container with just enough warm water to cover the two stems and stirring in a little more than a tablespoon of OxiClean, and the other with a jar of used Everclear that was almost not enough to clear the tops of both bowls – I sat back and filled a pipe close at hand and relaxed for the next 20 minutes. And then while the briar dried and I finished the stem wash with cleaners and a scrubbing rag, I didn’t let those activities detract from my enjoyment of the fine tobacco. There seemed no good reason not to micromesh the saddle stem while I was at it. By the way, the foulness of the soapy water from the OxiClean soak gave me inner warmth only another restorer could understand.Doodler11

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Doodler18 Running a finger around the chamber before stripping the old stain, I knew the reaming and sanding would not be easy, but I hoped the pure grain alcohol soak would ease the job more than it in fact did. Although the inside of the bowl was somewhat smoother, and bits and even a chunk or two of cake came free with my second finger inspection, I realized the carbon buildup was not the true problem. The previous owner of this pipe had enjoyed it so often and with such complete faith in the professed cooling qualities of its unique radiator design that he overheated the chamber and created an even pattern of rather deep pocks.

Therefore I took my 21mm fixed reamer (the second largest) from its box and found that it embraced the chamber just short of close enough to serve as a measurement of its horizontal and vertical dimensions. Only the small square at the end to which the handle attached extended above the rim. I reamed the chamber a few times at different angles to cover all of it, emptying out the scant amount of carbon resulting as I progressed, and cleaned the inner briar with a small cotton cloth swab soaked in alcohol. Finding, as I expected, that the pocks were still prominent, I turned to a piece of 220-grit paper that removed more cake but had little impact on the smoothness. Turning to 150-grit, as I tend to do, I began to get somewhere, and after much tenacity and aurally irritating screeching achieved a level of regularity with which I could live, after a quick finish with 300.

I dipped a pipe cleaner in the Everclear and then ran in down through each vent hole to clear out more hidden dirtiness and scrubbed until they were clean.

The oddest part of this restore, to my thinking, was the difficulty of retorting after the thorough Everclear dip. The first round dredged up so much gunk that half of the shank leading to the draught hole was clogged to the point where the soft cleaner bunched up and would not pass. Each successive beaker brought out more dark nastiness, and the cleaners I passed through the shank as well as the small cotton cloths with which I scrubbed the chamber were filthy – until the last. I boiled the alcohol through the shank and into the bowl several times to be sure. When all was done, I had used seven beakers of Everclear, five soft cleaners, three cotton balls and as many cloth squares.

For the next step I wanted to clean up the bowl and shank to see what I had to work with. I used only a light rubbing with super fine steel wool. Happy with the ongoing progress, I took both pipes to Chuck at the shop.

He had no comment about the tapered three-ridge version, which on this rare occasion I understood meant it was looking okay. But I will never cease to be astonished by his ability to glance at a pipe for no more than two seconds and see all that is wrong with it. In this case he spotted a major horizontal crack within the upper ring of the saddle bit bowl, not to mention a minor crack. Without my magnifier glasses in the fluorescent light, I still could not see them until he held it beneath a certain ray of light. Then they were as clear as day, which it was. I suggested a mix of Super Glue and briar shavings, and Chuck concurred.

I was disappointed, not because of Chuck’s keen eyes and helpfulness in pointing out the serious flaw, but due to the fact that I had intended to keep the other and to my taste nicer Doodler for my own collection and offer the saddle bit for sale. Knowing then I could not in good conscience do this, I told him so.

“Sometimes that’s just the kind of trade-off you have to make,” Master Po pronounced with his big grin, chuckling that his Grasshopper was learning.

Returning later to my abode in Albuquerque’s War Zone, I sat on the couch that is my customary main work area and scrutinized the pipe.Doodler19

Doodler20 I sanded the bottom of the tapered three-ridge bowl and collected the fine briar dust.Doodler21 Filling the cracks required two layers of the mixture, the second of which I applied more liberally. Getting into the groove with 300-grit paper to sand away the excess glue mix was a little tricky, and I thought I was done. However, after I sanded the yellowed areas and micro-meshed the whole thing using a full barrage of 1500, 1800, 2400, 3200, 3600 and 4000, I saw the grooves needed harsher measures.Doodler22

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Doodler27 I broke out the 220-grit and paid as close attention as possible to the white areas of remaining glue, then repeated the previous micromesh procedure to the one groove. Success at last! I stained the wood with marine cordovan (burgundy) leather dressing, flamed it and used a very light touch of micromesh 3200. I then removed myself and the prepped briar to my official workroom, where I buffed the wood with white and red Tripoli, White Diamond and several coats of carnauba.Doodler28

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The Tapered Stem Three-Ring Doodler
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Doodler40 This tapered, three-ring classic style model appeared, at least to my eyes that are still in training, to be in better shape than the saddle stem version, not counting the stem that was discolored, the rim that was more darkened and the chamber that seemed to have more severe damage. In general, those are all superficial defects easy to remedy. Still, I chose to start with the saddle stem pipe because of my perception that it would be more difficult – and in part due to its nomenclature being faint almost to invisibility, I was going to offer it for sale on my site at the lowest price I offer. But oh, did I learn how appearances can be deceiving, and this three-ring pipe turned into a three-ring circus!

First, I will start with the good news. The OxiClean soak cleared away the discoloration and most of the other crud inside and out of the stem, and the rest came clean and ready to buff with some firm rubbing of a soft cloth, minor spot sanding and regular micro-meshing.

The initial problem I encountered was stripping the old stain. I have seen this happen before, of course, but not with almost identical pipes soaked for the same time with such radical results. Even after soaking the tapered pipe another two hours, it came out not down to the briar with nothing but a few yellow spots like the other pipe but almost unfazed.Doodler41

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Doodler46 At least it was cleaner, in particular the rim and rings, and the chamber showed signs of improvement. Also, removing the remaining cake and evening the chamber walls was no problem. As with the saddle stem Doodler, I ran a couple of alcohol soaked cleaners downward through the vent holes and removed some leftover grime. Even the retort this time was more typical, needing only a couple of beakers of Everclear to be boiled through the stem and shank and into the chamber.

The pipe as shown above was almost ready for the buffing wheels. I hand-buffed it starting with super fine steel wool, particularly on the still somewhat blackened rim and a few areas that needed a little work on the remaining roughness from the Everclear soak. I then progressed with micromesh pads using 1500, 2400, 3200, 3600 and 4000, with the results below shown only front and back. Of course I picked out the little piece of fluff visible in the front bottom ring.Doodler47

Doodler48 The second Doodler was, indeed, ready to be stained. For the task I chose my Liebing’s brown leather stain, which is in fact a lighter shade than the Lincoln medium brown I have. Considering the large amount of residual original stain, but wanting to darken the briar a bit, I had a plan, if not yet the knowledge to carry it out to full effect. At any rate, I stained the bowl and shank as well as I could, but no matter how hard I tried, I could not work the applicator into the dratted grooves of the middle tier of smooth briar, although I was able to coat all three rings. Consulting my pictorial folder of the project that showed the original estate pipe, I noticed un-stained rings and grooves, and concluded I was ahead in the game, so to speak.

This was where I was mistaken. Have you ever had that feeling? The one that nags at you, whispering that despite all evidence to the contrary, there are the right way and the wrong, and this is definitely wrong? Yet still you didn’t follow your instincts?

Nevertheless, to make my act of self-destruction almost complete (there’s the modifier again – almost), I flamed the stain and eased off the char with 3200 micromesh before taking the pipe to the wheels. There I applied ever more beautiful coats of white Tripoli and red (to enhance the darkness of the grain) before White Diamond and a final coat of carnauba.

And so what, you might ask, was the major [expletive voluntarily deleted] malfunction with this tapered variant of The Doodler compared to the saddle stem? In short, the pipe that, to my eyes-in-training I mentioned before, appeared to be well used but more or less as its previous owner received it, had in fact been modified in a manner I did not detect. I very much suspect this pipe had only one prior owner, other than the conduit to me, after getting a close look at the crafty way he covered a ding that must have been, in tobacco pipe scale, comparable to a large patch of skin ripped from a person’s body.
And Chuck, when I showed him both pipes in progress before, pointed out the horizontal crack in the saddle stem pipe but appears to have assumed I was aware that the middle tier of smooth briar below the top ring was not made with the evenly spaced slots. I use the term “appears to have assumed” because of my utter inability to wrap my mind around the possibility that Chuck missed the alteration before he set it aside, especially considering his first words to me when I showed him the pipe I then hoped was finished. Again, I choose the word hoped because I was, at least, aware of the unstained grooves, and was hearing that shrewish voice again.

“Did you make this nick here?” Chuck asked, holding the pipe out to me and pointing, and puffing on his own pipe.

“No, it was there already,” I replied, not knowing where he was going. Surely he didn’t expect me to fashion and Super Glue a fragment of briar onto the tiny spot I beheld. Even he wouldn’t touch a blemish that small, I knew.

Chuck began to explain the situation to me, in his own way, which took me longer than usual to grasp. I felt like an idiot, although that was not Chuck’s intent. When at last I understood, a light went on in my mind.

“You mean someone, sometime slipped up and made a single gash in that area of the pipe and then, to fix his mistake, went around the bowl and made it uniform?” I said more than asked with a big smile of my own.

“Exactly!” Chuck said.

“Just like the way I had to rusticate the entire rim of the Italian No-Name Full Bent Billiard because of the one missing chunk,” I added by way of comparison.

“Yes!” Chuck exclaimed again, laughing and re-lighting his pipe. Then he brought up the missing stain and told me a small paint brush would do the trick.

And so to home I returned the first chance I had and, after lighting a bowl of tobacco, began the only other activity that has come to give me any real pleasure: restoring a pipe. Chuck’s advice to use a small brush did the trick, and I only had to stain, flame and fully buff the small circle of the truly prepped pipe. Still, I decided to add a couple more coats of carnauba to bring out an extra shine.Doodler49

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Doodler55 CONCLUSION
I forgot to mention the extra sanding of the rim and the top tier, making it lighter than the rest of the bowl and shank, and giving me the idea for a gentle two-tone effect. At this point in a rather long blog, I just don’t feel like going back to find and edit that part. These were not the easy restorations I thought they would be, and I’m tired…but very satisfied.

To Chuck, my friend and mentor, and Steve Laug, our host and my friend and frequent guide through the endless learning process, I owe much for these restores. Thank you, gentlemen.

Restemming & Working on New Staining Techniques on a Mastercraft Pot


Blog by Steve Laug

The next pipe from the gift box is a Mastercraft Pot. It is stamped Mastercraft in a shield on the left side of the shank and Imported Briar over Italy on the right side. There are no shape numbers. There are a lot of fills on the bottom of the bowl and the right side of the bowl. The finish is a thick coat of what appears to be urethane – almost plastic looking. Someone had previous started refurbishing it – to bowl had been carefully reamed and the bowl topped. There was a large fill on the rim that was loose that ran from the middle of the right side of the bowl almost all the way across the rim. This pipe would be a great one to experiment with using different stains to blend the fills and highlight the grain. The urethane coat would prove a challenge to remove completely but once gone it would prove a perfect candidate for the new staining techniques I wanted to learn. The band on the shank is aluminum and is oxidized and dull. The stem is a replacement that is poorly fit. It is loose in the shank and does not fit against the shank well. The tenon is very short and almost conical in shape. I will break the work on this pipe into two parts: Part 1: Fitting a Stem and Part 2: The Staining Experiment and a Conclusion called Finishing Touches.Mas1

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Mas4 I took a few close-up photos of the rim and the stem. These will help to give an idea of the state of affairs when I brought the pipe to the work table.Mas5

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Part 1: Fitting a Stem

I removed the stem and found two possible replacements in my stem can. The original replace in the one at the bottom of the photo below. The two options were a longer taper and a saddle stem. Both of them worked well with the length of the shank. They looked better than the one the pipe arrived with.Mas9 I tried the bowl with each of the stems to get an idea of the look of the pipe. I made a decision for the taper once I had seen them both in place in the shank.Mas10

Mas11 The taper stem was slightly larger in diameter than the shank so I would need to adjust the diameter. I cleaned out the shank and the stem with pipe cleaners, cotton swabs and isopropyl alcohol to remove the tars and oils from the shank. Because someone had already started the process on this pipe it was not a long clean. It took very few cleaners before the shank was clean.Mas12

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Mas15 I sanded the stem with 220 grit sandpaper to start and then decided it was taking too much time. I used the Dremel with a sanding drum and quickly removed the excess material.Mas16

Mas17 I brought it back to the work table and sanded it with 180 and 220 grit sandpaper to smooth out the marks left by the sanding drum. I needed to fine tune the fit but it was working with the bowl.Mas18

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Part 2: The Staining Experiment

To prepare the bowl for staining I needed to do the repairs and remove the old finish. I decided to re-top the bowl to remove some of the damage and smooth out the area around the fill on the right side top and edge. I wanted to bring the top down to lessen the area that the fill intruded on.Mas20 I wiped the bowl down with acetone to remove the finish only to find that it did not work to cut through the finish. Before I intruded on the finish with my next measure I decided to repair the fill on the outer edge of the rim on the right side. I used briar dust and super glue to repair the fill on the side and top of the rim. Most of the fill had been smoothed out on the top but there was some of the fill missing on the edge of the rim. I cleaned and sanded the repair to blend it into the finish. When that was smoothed out I sanded the bowl with a medium grit sanding sponge to break the gloss of the finish and then dropped it into the alcohol bath.Mas21 When I took it out of the bath the finish was dulled but still not broken. This top coat was a real bear to remove. I needed to do quite a bit more sanding on the coating to remove the finish.Mas22 Once the finish was gone and I was at bare wood I decided I would use a three part staining process to try to hide the fills and blend them into the briar. I wanted to try something new as well with the staining of this pipe. I wiped it down a final time with acetone to clean off the dust and any remnants of finish, scrubbing hard around the stamping on the shank. I stained it with a medium walnut stain, flamed it and buffed it.Mas23

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Mas26 When the stain dried I gave it a light buff with a cloth and a shoe brush and then gave it the second coat of stain. This time I gave it a coat of oxblood coloured stain. I wanted to bring out the grain on the sides and front and back of the bowl and try to blend the fills more. I stained it and flamed the stain.Mas27

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Mas30 When that stain dried I buffed the bowl with White Diamond and wiped it down with isopropyl to even out the stain coat. I hand buffed it afterwards with a soft cloth. The bowl was beginning to take on the colour I wanted from these first two coats of stain.Mas31

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Mas36 Then it was time for the third coat of stain. I stained the pipe with a dark brown aniline stain. I applied it and flamed it and repeated the process until I had good coverage on the pipe. The dark brown looked opaque when first applied.Mas37

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Mas39 I buffed the pipe with White Diamond on the wheel and gradually the grain began to show through the finish. The combination of stains gave the pipe precisely the colour I was wanting – a warm reddish brown with dark highlights in the grain patterns. The fills though still present, did not stick out as badly and seemed to blend into the finish.Mas40

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Conclusion: Finishing Touches

With the finish on the pipe completed I worked on the stem. I sanded it with a fine grit sanding sponge and then with micromesh sanding pads. I also sanded the band on the shank with the micromesh pads at the same time. I wet sanded with 1500-2400 grit pads and sanded the band without the stem present. You have to be careful with the pads when polishing metal as they will leave a dark stain on the briar and the vulcanite.Mas44 I rubbed the stem down with Obsidian Oil and dry sanded the stem with 3200-12,000 grit pads. I polished the band with the same and also with a silver polishing cloth. After each set of three pads I rubbed the stem down with the oil. When I had finished the stem I gave it a final coat of the oil and then let it dry.Mas45

Mas46 The next photos show the finished pipe. It is a rich brown/red colour that has warmth and depth to it. The silver band and the new stem make the pipe look quite rich. I figure it is at least as nice or nicer than when it left the Mastercraft warehouse.Mas47

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Giving a Yorkshire Natural Billiard a new look – Restain & Cumberland Stem


Blog by Steve Laug

I am slowly but surely working my way through the gift box of pipes I received. The next one that I chose to work on was a billiard. It is stamped Yorkshire in an arch over Natural and another reverse arch with the words Algerian Briar.York1 The stem on it was a replacement and did not fit well on the shank. It was slightly smaller in diameter and also had rounded shoulders. The angles and flow of the stem did not work well with the pipe in my opinion as the taper on the top of the stem was different from the one on the bottom side. The bowl itself was clean but and the finish dirty. The rim had been damaged around the outer edge on the front of the bowl rounding it slightly. The stamping was clear and distinct. From what I can find on the internet the Yorkshire brand is a US Made pipe that came from Barnaby Briars (smoking pipe retailer) that was located at 28 Powell St. in Brooklyn (NY). They also made pipes stamped Barnaby. The Germanic Script differentiates it from the other Yorkshire Brand that was made in Italy by Gasparini for Sears and Roebuck.York2 The right side of the bowl had the only fills present on the pipe – and there were about five of them visible. The largest is almost in the middle toward the back. These fills were hard, smooth and tan in colour.York3

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York5 The close-up photo of the rim below shows the rounding of the edges on both the front and the back sides of the rim.York6 I absolutely hated the look of the stem on this pipe so I went through my can of stems until I found one that would work well. It was a well broken in stem that had a lot of oxidation and calcification on the top and bottom of the stem. There were no tooth marks which were a bonus and the stem was Cumberland! Once I had cleaned up the bowl and the stem the combination would look really good.

The tenon was slightly larger than the mortise so I used a Dremel with a sanding drum and took some of the Cumberland material off the tenon. I worked on it until it was close to fitting. Then I took it back to the work table and use a folded piece of sandpaper to get a good snug fit in the mortise. I had no idea that there was a brass band that was a part of the stem until I began to clean it up.York7

York8 When the stem was in place I sanded the stem and the junction of the shank and stem to make sure that the fit was smooth and the transition was as seamless as I could make it. I sanded with 220 grit sandpaper to even things out. As I did it I found that there was a brass coloured band that was a part of the stem. I removed the stem and cleaned off the face of the stem and found the band extended across the face of the stem like a washer around the tenon. I really liked the way the stem tapered quickly to from the shank to the button.York9

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York12 I topped the bowl on a topping board to remove the damage on the rim and clean up the outer edges. I wanted to remove the damaged, rounded edges. I also sanded the scratches on the underside of the bowl.York13 I sanded the stem and shank with a medium and a fine grit sanding sponge. I also sanded the brass shank adornment to remove the scratches and polish it. I wiped it down with a wet cloth to remove the sanding dust. The Cumberland is coming to life the more I sand it and remove the oxidation and buildup. The lines of red and burgundy flow through the stem horizontally along the taper and the sides.York14

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York17 I took a picture of the pipe and stem with the old stem beside it for comparison sake. The stem is about ¼ inch longer than the old one and the taper more radical. The Cumberland looked better with the briar than the old as well.York18 I wiped down the bowl and shank with acetone on cotton pads to remove the oils and grime that was on the surface of the briar. I wanted to bring the rest of the briar as close to the colour of the sanded rim and shank.York19

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York22 I cleaned out the shank and the stem with cotton swabs, pipe cleaners and isopropyl alcohol to remove the tars and oils.York23

York24 I sanded the stem and shank with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads. I did not let the oil dry between rub downs as I find that the oil gives the micromesh some cut on the surface of the stem. The translucence of the Cumberland really shows through the shine.York25

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York27 I rubbed the bowl and down with olive oil and let it soak into the briar. The oil brought out the reddish brown tones of the briar and made the grain stand out. Sadly it also made the fills on the right side of the bowl stand out as well.York28

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York31 While the brown tones stood out well I wanted to bring out some of the red tones in the briar. To highlight the reds I stained the bowl with a coat of oxblood stain. Before I stained the briar I used a permanent black marker to darken the fills on the side of the bowl. When it had dried so that it would not rub off when I put the stain coat on the bowl. I applied the stain with a cotton pad and then flamed it. Once it dried I polished the bowl with White Diamond on the buffing wheel. The finished pipe is shown below.York32

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York35 The rich colours of the briar work really well with the reds of the Cumberland stem. The light brass band that separates the stem and the shank adds a light brass coloured horizontal line that breaks up the vertical Cumberland and the horizontal grain of the briar.York36

York37 The sharp edges of the rim and the grain on the surface look far better than the round outer edge of the bowl.York38

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Put Up Your Ducs: Restoring a Meer-Lined Le Duc


Blog by Anthony Cook

I recently completed work on this meerschaum-lined Le Duc pipe. It has a paneled bowl and a shape that sits somewhere between a squat egg and an elongated apple. It’s stamped simply, “LE DUC” on the left side of the shank and “1” on the right side, which I assume is the shape code. The stem is horn with an aluminum tenon and a twisting, screw-in stinger. This pipe presented me with a number of firsts. I had never worked with panels, meer-linings, or horn stems. So, I knew this one would be fun.Duc1 It’s been difficult to dig up anything conclusive on the history of the Le Duc brand. Both Pipephil and Pipedia come up empty, and a Google search reveals very little more other than a couple of links to an estate pipe that was once available for purchase from Amazon and eBay (the same pipe at both sites). That pipe is the only other example of a Le Duc that I have been able to find. The previous owner of this one did mention that it was from the Netherlands. So, it’s possible that it’s somehow associated with Gubbels.

I posted pictures of the pipe on Pipe Smoker Unlimited and asked if anyone had any more information. General consensus was that it is a French-made pipe, but that’s about as far as it went. Due to some slight shaping errors that I found in both the stummel and stem, I’m willing to bet that it’s somebody’s seconds brand. Though, I’m not quite willing to bet all of my marbles on a particular country of origin yet. So, if anyone out there has any insight into the brand, please don’t hesitate to let me know in the comments section.

There were a few small scratches and dents on the surface of the lacquer-coated stummel. The worst of which was a series of more than a dozen nicks on one back panel. The narrow surface of briar around the rim was lightly scratched, but didn’t appear to be charred. A thin layer of old tar covered both the meer and the briar on the back of the rim.

The chamber was lightly caked, mostly in the top two-thirds. The meerschaum lining was by and large intact, but roughly a third of it had been broken out of the heel of the bowl around the draft hole. A crack in the remaining meer ran around the circumference of the heel and I could not for life of me figure out what was holding the rest in. I planned to eye this area with suspicion while I worked.

Some light chatter was present on both sides of the stem and there were a couple of shallow tooth impressions on the top. Someone had also chosen to add a dash of white paint to the bottom of the button, apparently for contrast and flair.

Overall, things could have been better, but I’ve seen much, much worse. The photos below should give you a better idea of the condition of the pipe when I started work.Duc2

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Duc4 (By the way, that dark spot in the photo above is not a natural coloration. It’s tar build-up showing through the translucency of the horn. More on that later.)Duc5

Duc6 The first thing I did was remove the nasty, tar-caked stinger, which wasn’t easy. The build-up had pretty much glued it into place. I dripped alcohol around the joint until the tar had softened enough that I could unscrew it. Then, I dropped the stinger into a small container of alcohol to soften the remainder of the gunk.

While the stinger detoxed, I attempted to remove the schmutz along the rim with good ol’ cotton pads, saliva, and elbow grease, but I found it to be too stubborn. Since I needed to address the scratched in the briar along the rim anyway, I lightly topped the bowl with 320 and 400-grit sandpaper until both the tar and scratches were gone.Duc7 The cake in the chamber was light but very hard. I started removing it by sanding out with 320-grit paper. Once most of it had been removed, I switched to 400-grit to finish it off. Unfortunately, like William Butler Yeats wrote, “Things fall apart; the centre cannot hold;” and as careful as I was, the remaining bottom of the meer liner was sacrificed during the cake removal process. Of course, I wasn’t at all surprised. I think the cake was the only thing holding it in to begin with.Duc8 After removing most of the cake, I checked back in with the gummy stinger. The alcohol had softened the tar enough that the majority of it could be removed with cotton swabs and a pipe cleaner. The crud in the air slot was still pretty firm, however, and I had to use a pick to scrape it out before I could scrub it clean with a pipe cleaner. I followed with some #0000 steel wool along most of its length. The aluminum is very soft. So, I maintained a very light pressure and avoided the threaded end.Duc9 Then, I started scrubbing out the inside of the shank with isopropyl alcohol and a few shank brushes, cotton swabs, and pipe cleaners. Let me tell you, this was one dirty Duc. The tar was built up into peaks and ridges that seemed to rival the Himalayas. Removing the crud in the shank was less like cleaning and more like heavy landscaping.

Eventually, it did start to come clean and I was surprised to discover a cork gasket in the mortise that I hadn’t noticed before. It was quite worn and seemed to be deteriorating with age. I found a similarly colored, dry dust around the tenon and also clogging the airway of the stem that I assumed to be detritus from the crumbling cork. There still remained enough of the gasket to give the stem a fairly snug fit, though, and I didn’t have anything at hand for a proper replacement. So, I decided to leave it for the time being to give it some thought.Duc10 Cleaning the stem internals was no more fun than the shank had been. It was completely clogged and would by no means pass a cleaner. To open it up, I had to drip alcohol into the tenon, wait for it to soak in, and then gouge the softened tar with a straight pick. Rinse and repeat all the way down. The process was a bit like mining, except there was no prospect of gold or precious jewels. When I finally broke through the button end, the sludge that came pouring out looked for all in the world like black squid ink. It actually cleaned up pretty quickly after that and you can see it for yourself in the photo below. Notice that the dark spot on the stem that I referenced earlier has lightened considerably after cleaning.Duc11 The more I thought about the mortise gasket, the more I knew that I couldn’t leave it be. It was clearly on its last legs and I started to worry about the taste that might be imparted to the smoke by the years of tar soaking into the cork. I still didn’t have a solid solution, but I learned years ago with my first car that anything can be easily disassembled. If you want to continue using it though, you’ll have no choice but to figure out a way to put it back. With that in mind, I decided to remove the gasket.

I picked through my selection of drill bits until I found one that was a perfect match for the job. It was almost exactly the diameter of the mortise. So, I could insert it and rotate it by hand to remove the gasket without any fear of it scraping the briar. Afterward, I very carefully sanded the mortise with 400-grit paper wrapped around a pencil end to remove the remaining cork and glue. The photo below shows the mortise just after using the bit.Duc12 I gave a lot of thought to how best to replace the gasket and experimented with a couple of different materials. Surgical tubing used as a sleeve fitted over the tenon had the longest legs at this stage. I found that tubing with a 1/32” wall would kind of work, but was much too tight of a fit and put far too much stress on the mortise. My ideas were just about exhausted. I began to consider drilling out the mortise to accommodate the tubing sleeve, but that was something that I really didn’t want to do. Then, I remembered that I had some marine heat shrink tubing that I’ve barely ever used. I gave it a try out of desperation. Perfect fit! Since it’s the marine quality stuff, it has adhesive on the inside to keep it from slipping. I made sure to use a piece without any printing because that would just be ugly.Duc13 With that problem out of the way, I turned my attention back to the stummel. I stripped the lacquer coat off the bowl by wiping it down with acetone and cotton pads. It was quite stubborn in areas. So, I had to use #0000 steel wool to remove it in a few spots. When the bare wood was exposed it was much easier to tell which of the surface blemishes would require special attention.Duc14 I then clamped the stummel in my bench vice to prepare it for the first step in removing the blemishes. I used some soft foam between the stummel and the vice jaws to protect the wood. Then, I set up my steaming kit, which includes a tea candle, a flat-blade screwdriver, a cotton cloth, and a container of water. I wet the cloth and placed it over the surface dents. Then, I heated the blade of the screwdriver and applied it to the cloth. A hiss and a tiny puff of steam later and the dents were on their way to being level with the rest of the surface. It took multiple applications of steam to raise the nicks along the back of the bowl. The edges were sharp. So, they weren’t removed completely, but they were raised enough to make them much easier to deal with when sanding. All in all, the steam treatment did a great job and would save a lot of time and material later.Duc15 I addressed the remaining nicks and scratches by sanding them out. I used 220-grit paper on the deepest ones to knock them down until they were barely visible. Then, I used 320-grit to completely remove them along with some of the minor scratches. I followed that with 400-grit to blend those areas into the rest of the surface.Duc16 The next order of business was to repair the damage in the chamber. The meer liner sits like a cup inside the bowl and there had been a slight gap between the bottom of the liner and the heel of the bowl. So, with a section of the liner completely missing at this point, there was a significant gap between the draft hole and the bottom of the chamber. I decided to use a two-stage mud application to build up the bottom and replace the missing lining.

In stage one; I ran a pipe cleaner through the shank and slightly into the bowl to protect the airway. Then, I mixed up a batch of what I like to call “pipe tar” and applied a small amount to the bottom of the chamber with my pipe tool. Pipe tar is equal amounts of activated charcoal and FFFF-grade (very fine) powdered pumice mixed with just enough sodium silicate (waterglass) to give it a tar-like consistency. It’s very sticky and sets up quickly. So, it can be difficult to work with when fresh. It clings like ivy, though, and it can be applied in fairly thick layers without developing cracks while it dries. This makes it an excellent choice for building up the bottom of a chamber. It takes about three days to fully cure, but once it has, it is as hard as concrete and just as porous. However, due to its hardness it’s extremely difficult to sand. So, I’ve learned that it’s best to use it sparingly.

In stage two; I again secured the airway with a pipe cleaner, and then mixed up a batch of more traditional pipe mud. The recipe is largely the same, except that I used water instead of sodium silicate for the mix. Although, I did add a drop or two of sodium silicate to act as a binder and to give it a little more “stick”. The mud has a more paste-like consistency than the tar and is slightly gritty. I used my pipe tool to apply the mud around the edges of the heel, and then shaped it to round out the bottom. It takes a full day to dry. Once it has, it’s a bit softer and easier to sand smooth than the tar. The photo below was taken shortly after applying the mud.Duc17 I wasn’t idle during all of that drying. I took the opportunity to get some work done on the horn stem while I was waiting. As I’ve said, this was my first time working with horn and it was quite different from any other stem material that I have encountered.

I started by leveling out the chatter with 220-grit paper. The horn turned out to be much softer than I expected. So, I used a very light touch to avoid removing too much material.Duc18 Next, I applied a thin patch of clear CA glue to the tooth impressions at the top. The dents were small and very shallow. So, instead of dripping glue directly on the stem, I put a couple of drops on a cardboard surface. Then, I used a flat toothpick to pick up small amounts of glue and applied it to the stem.Duc19 When the glue had dried, I sanded the patches down with 220-grit paper. I began blending them in with 320-grit followed by 400-grit. I rubbed the stem down with a drop of mineral oil between each grit to keep the fine fibers from splintering.Duc20 Once the patches were blended, I again rubbed the stem down with mineral oil and lightly sanded the entire surface with 600-grit and 1200-grit to remove a few faint scratches and smooth it out.Duc21 Finally, I polished with 1500-12000 micromesh pads with an application of mineral oil between each progression of three grits.

I had no idea when I began working with it that this stem would turn out like it has. When the light hits the stem, the translucency gives it a soft glow. I am completely in love with it and ready to replace all of my stems with horn. The polished stem can be seen in the two photos below (although they don’t do it justice).Duc22

Duc23 With the stem work completed, it was time to get back to the chamber. The tar and mud repair had cured. So, I used a finger to sand the patch smooth with 400-grit paper. Unfortunately, I seem to have forgotten to take any photos at this stage. I get caught up in the work sometimes. No worries. You can see the final patch in the photos of the completed pipe.

There was nothing left to do then but to work on the finish. I was very nervous about staining around the meer liner. The briar around the rim was so narrow that it seemed impossible to stain it without touching the meerschaum. So, I made an attempt to protect it by smearing a little petroleum jelly over the surface of the meer with a toothpick.Duc24 I began staining by applying a rather sloppy coat of Fiebing’s medium brown dye thinned 3:1 with isopropyl alcohol. I used a size 10/0 filbert brush to paint over the grain. I made sure to leave several open and unstained areas to provide some contrast. Normally, I would heat the briar before doing this, but I didn’t want to melt the petroleum jelly into the meer. So, I made do.

After application and flaming, I wiped the rim clean and realized that the petroleum jelly had been a mistake. It had given the meer a slight yellow stain. I scrubbed it out as best I could with a couple of cotton swabs lightly dampened with alcohol, but some of it still remains. Oh, well. Lesson learned. I won’t be doing that again.

I finished this step by hand-buffing the stummel with a cotton cloth to remove the excess stain. You can see the results in the photo below.Duc25 Next, I lightly sanded the entire surface with 600-grit paper before using a size 20/0 liner brush to make a more specific application of dark brown dye thinned 3:1 with alcohol. I used this sparingly, since I just wanted to add some depth to a few areas in the grain. After flaming the stain to set it, I hand-buffed the stummel with a cotton cloth again. Obviously, I skipped the petroleum jelly this time. It turns out that it was unnecessary anyway. The liner brush did a great job of precisely applying the stain to the rim.Duc26 The stummel was sanded with 1200-grit paper, which I followed with 1500, 1800, and 2400-grit micromesh pads. Then, I gave it one, final coat of stain. This time I used light brown thinned to the same ratio as the previous applications. I used a cotton swab to apply it to the entire stummel, except for around the rim where I used the liner brush. I gave it a final hand-buff to achieve the results in the photo below.Duc27 To finish up the work on this pipe, I polished the stummel with the remaining pads in the micromesh series. I then gave it a light buff and a few coats of wax to seal the deal.

I think this one turned out quite nice. There is a “warmth” to the pipe that is difficult to describe. It was also a pleasure to work on a pipe that did not require any major modifications to facilitate repairs for a change (repairs to the bowl lining notwithstanding). You can see the final pipe for yourself in the photos below.Duc28

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Rescuing a Scorched GBD New Era 549


Blog by Andrew Selking

After reading Al’s posts about his GBD pipes, I had to have one. I saw this pipe listed on eBay with a low buy it now price, obviously based on the scorch mark on the front of the bowl.GBD1 I’m not sure whether it was a sense of overconfidence in my ability or naivety about the extent of the damage, but I bought the pipe. I realized when it arrived that if I couldn’t fix the scorch mark the pipe probably wouldn’t be worth my time. I nearly despaired when normal procedures failed to even lighten the mark. I put the pipe aside several times before finally deciding to take drastic measures and use a hand sander with 150 grit sand paper. I figured at this point there was nothing to lose and I knew I could still maintain the original shape if I was careful. After spending about a half an hour with the sander, I found myself at about an 80% solution. The mark was still too dark, so I took it to the next level of desperation: the rotary tool (that’s the generic name for a dremel that you buy at Harbor Freight Tools) with a sanding attachment.

I do not recommend the use of either a hand sander or the rotary tool except as a last resort. By this point I had accepted the fact that this pipe was beyond hope for a perfect restoration, so I lowered my expectations to a good restoration.

The sanding on the top portion of the bowl changed the contour of the rim, so I used 400 grit sand paper and a piece of glass to top it.GBD2 Normally I have a set order for restoring a pipe, but dealing with the scorch mark threw it all off. I don’t like to work on a pipe that has a dirty bowl, so I went ahead and reamed it. As you can see from this picture the scorch mark is fairly light.GBD3 Next I retorted the shank.GBD4 She was a dirty girl.GBD5

GBD6 I retorted the stem after that, but did it four times. On a dirty pipe you can either spend time with lots of q-tips and fuzzy sticks, or do the retort multiple times.GBD7 Now that I had the internals of the pipe cleaned, I turned my attention to the removing the oxidation from the stem. This stem was all angles and had some serious oxidation. I’ve felt for a long time that my stem work needed improvement. It’s especially difficult to clean the crease under the button and in the case of this stem the curved area where it meets the diamond portion. I know that when I work with wood I use a sanding block or wrap the sand paper around an object that would fit into the area to be sanded. With that in mind, I “borrowed” a small plastic scraper from the kitchen. You will notice that it has a beveled edge and fits the underside of the button perfectly.GBD8

GBD9 Using the scraper wrapped with 400 grit wet/dry and water, the oxidation was soon gone. I followed with 1500-2400 grit micro mesh pads and water.GBD10 The bowl had a couple of dents so I decided to steam them out.GBD11 One of my essential tools for this type of work is an old butter knife.GBD12 I used my heat gun to get the tip of the knife very hot, then applied it to a wet cloth directly over the dents. Here is what it looked like after several applications of steam.GBD13 The dents still needed some work, so I sanded them smooth with 400 grit sand paper.GBD14 By this point the finish was completely uneven, with bare wood on the rim and side of the bowl, so I used acetone and 0000 steel wool to remove the remaining finish. I find that if I’m careful with the stampings, that grade of steel wool cleans the wood without damaging the stampings.GBD15 This is what the pipe looked like after I took the bowl and stem through a progression of micro mesh pads, 1500-12,000.GBD16 I decided to use a dark walnut stain from Pimo Pipe Supply to help cover the remaining scorch mark. Here is the bowl after the application of stain.GBD17 I used white diamond buffing compound on the buffing wheel to bring out a shine. Let me digress a bit about buffers. There are three things that a buffer loves, angles, stem inserts, and nice pipes. When spinning at 3450 rpm’s the buffer will catch anything with an angle and fling it at a high rate of speed onto the nearest hard surface. Alternately it will catch any type of stem insert and rip it out of the stem. Finally if you have a nice pipe that you’ve invested time in, the buffer has a tendency to shatter it just as you finish. This pipe had all of those elements, so I decided to try something different; my rotary tool.

I took a felt buffing pad and loaded it with white diamond buffing compound. The results were spectacular. The rotary tool gave me more control, I didn’t have to worry about the stem flying out of my hand, and I was able to achieve a more consistent shine in the areas that are hard to get with a buffer. Not bad when you consider that I paid $19.99 for this thing at Harbor Freight Tools.GBD18 I finished the bowl on the buffing wheel and here is the final result.GBD19

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A Bit of Cosmetic Surgery in Restoring a Moistless Sandblast Billiard


Blog by Steve Laug

When I saw this pipe come up on eBay I was struck by the combination of the colours and textures. The yellow Lucite stem and the dark reddish black sandblast went well together. The slight bend in the stem looked perfect. I had not heard of the brand before but decided to bid on it anyway. The first seven photos are from the seller and give different views of the pipe and the stem. In several of the profile photos there appeared to be a lip or ledge near the shank bowl junction. It was a curious thing that I would check when it arrived.Moistless1

Moistless2 The stem also made me wonder about the material it was made of. It has the rounded end button that often appears on orific button stems but there no photos of the end of the stem so it would also be clear once I received it. The stem appeared to be in great shape other than some internal staining.Moistless3

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Moistless7 I did some research on the brand and found that there was a patent taken out for a Moistless Pipe in 1935 by a S. Guida. The pipe I purchased is stamped Moistless over Italian Briar. The patent is from the US Patent Office and the pipe I have is American made in my opinion. Moistless patent When it arrived I took it apart to see if the insides reflect the drawings from the Patent diagrams. They did not. The tenon on this one is a metal tenon but there are no any of the other parts of the insert shown. The shank is quite open and deeply drilled so it well could have had the apparatus inside. The inside of the tenon looks like it could have had an insert as it is tapered into a cone shape guiding the smoke into the airway. The inside of the pipe was clean and the bowl lightly smoked with no cake build up. I ran some pipe cleaners, cotton swabs and isopropyl alcohol through the shank and stem. They came out remarkably clean.Moistless8

Moistless9 When I examined the bowl there was a ridge that ran around ½ of the bowl just above the shank bowl junction. It was like a shelf and felt uncomfortable in the hand. The blast had taken some material but left a very distinct shelf and a ridge along the topside of the shank. In my mind it was an unattractive interruption in an otherwise classic shape. It would need to go to bring the most out of the shape of this pipe. The next seven photos show the bowl from a variety of angles to highlight the issue I am speaking of regarding the shelf. It is these issues that the impending plastic/cosmetic surgery will deal with.Moistless10

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Moistless17 It almost took more time to decide to remove the shelf and clean up the shape of the bowl and the shank than it did to do the work. I wanted a cleaner junction for the shank and bowl as well. I used a Dremel and sanding drum to remove the excess material. The next three photos show the bowl after surgery – the cosmetic surgery/face lift had begun. The patient did not squeal too much even though there was no anesthesia. Within a matter of five minutes the foundational work was finished and what remained was hand work.Moistless18

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Moistless20 I don’t have a sandblaster so I decided to start with a basic rustication pattern and then work it with carving knives and sandpaper to give the rustication a more blasted look. I used the rustication tool that Chris made for me and it did a great job turning the smooth sanded surfaces into a more patterned look.Moistless21

Moistless22 I then used a carving knife to give swirls and movement to the rustication and try to blend it into the surface of the sandblast. I used the dark brown stain pen to highlight the high spots on the rustication to enable me to better determine the pattern I was working on.Moistless23

Moistless24 When I had finished the matching of the pattern as best I could I stained the bowl with a dark brown aniline stain and flamed it to set it in the briar.Moistless25

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Moistless27 I buffed the bowl with red Tripoli to smooth out the rough spots and specifically used a sanding block to flatten the rustication more. Then I stained the bowl with an oxblood aniline stain and flamed it. I set the bowl aside to dry. Overall I am happy with the rustication and the match to the sandblast of the bowl.Moistless28

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Moistless31 When the stain was set and dry I took the pipe to the buffer and gave it a light buff with White Diamond. I also buffed the stem lightly with it to give it a shine. I gave the stem several coats of carnauba wax and buffed it to a shine. I rubbed the bowl down with Halcyon II wax and then buffed the bowl with a shoe brush to raise the shine. The finished pipe is shown in the photos below.Moistless32

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Moistless35 I have included the next two close-up photos of the bowl to show the finished rustication after the two coats of stain and the buffing and polishing have been finished. I really like the finished shape and look of the bowl and the bothersome shelf is gone. The junction of the bowl and shank is much cleaner with a sharper angle. The pipe now fits the classic shape that it approximated previous to the plastic surgery! The patient survived the procedure and looks to be thriving in its post operative glory. Oh, and the stem had an orific opening in the button and it was in excellent shape only needed a quick polish.Moistless36

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Restoring a Patent-era Dunhill 137 – Andrew Selking


Blog by Andrew Selking

I stumbled across this Dunhill while browsing eBay. A little bit of research indicated this was a desirable patent-era pipe from the collector’s range, which used a better of briar. The pictures indicated a lot of tar build-up (I actually don’t mind tar, it seems to protect the rim from some of the abuse of knocking out the pipe) and some dark spots that might hide scorch marks or burn through. The stem looked decent, free of significant chatter or bite through, so I decided to take a chance.

Here’s what the pipe looked like when it arrived.Dun1

Dun2 The first order of business was to loosen the tar and heave cake, so I dropped the bowl in the alcohol bath.Dun3 Next I turned my attention to the stem with the Oxyclean bath (yes it is taking a bath with another Dunhill stem, which I will write about later).Dun4 After a good long soak, I broke out my Castleford reamer and removed the cake back to the wood.Dun5 After cleaning the inside of the bowl, I used some 0000 grade steel wool in an attempt to remove the tar.Dun6 Usually that works, but there was some rim damage that necessitated topping. Dun7 I use a piece of glass that I found to ensure an even surface when topping.Dun8 I also use a relatively fine grit (400 grit) paper when doing something like this. I find that it makes the final sanding easier and I don’t inadvertently remove more than I wanted to. Here is what the bowl looked like after topping.Dun9 Next I tackled the inside of the shank using the retort.Dun10 There is nothing like boiling alcohol to loosen up built up tar and tobacco. This is what the brush looked like after the first pass.Dun11 In case you’re wondering what I do to clean the brush in between passes, I swish it in the jar I use for soaking the bowls. The sediment settles to the bottom and since soaking in alcohol is only one step in the process, I don’t worry too much about it.

Once the brush no longer captured a bunch of gunk, I moved on to q-tips dipped in rubbing alcohol. In my opinion, rubbing alcohol works fine for general cleaning, but it does not work well for mixing with stain or for doing the retort. As you can see, it took a good amount of q-tips before the shank came clean.Dun12 Next I used the retort on the stem. As always, I made sure to plug the end to ensure the dirty alcohol didn’t boil over and shoot out the end (that’s always hard to explain to your significant other).Dun13 The stem was pretty nasty, as you can see from the residual alcohol in the test tube.Dun14 After using a pile of fuzzy sticks (I get them in the craft section at Wal Mart, they’re cheaper than pipe cleaners and longer), the inside of the stem was finally clean.Dun15 Starting with the stem, I used 400 grit wet/dry sandpaper with water to remove the oxidation. I then moved on to 1500-2400 grit micro-mesh pads with water. I find that the wet sandpaper does a good job getting into the little crease on the underside of the button. It’s also helpful to occasionally dry the stem off and see if there’s still any oxidation left, it’s easy to overlook when the stem is wet.Dun16 I use the same progression of micromesh on both the bowl and the stem, although I don’t use water with the bowl. Here is the pipe after going through the entire progression 15000 through 12,000.Dun17 I stained the bowl with Pimo Pipe Supply’s mahogany stain, diluted with denatured alcohol and flamed to set.

Next I took the bowl and stem to the buffing wheel, where I used some white diamond and a couple of coats of carnauba wax. Here is the finished result.Dun18

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