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Discovering the History of a Pipe Pub Brigade Made in London, England, Canadian Lumberman

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Blog by Dal Stanton

This Canadian Lumberman came to me in the Lot of 66 that I’ve mentioned several times having restored several pipes coming from that one eBay acquisition.  He has a hefty presence.  He has a length of 6 3/8 inches, bowl height of 2 inches, bowl width of 1 5/16 inches, and a depth of 1 ¾ inches – plenty of room for one’s favorite blend.  I do not have an active Canadian shape in my rotation and I had considered adding this Pipe Pub Brigade to my collection, but I decided to put him on The Pipe Steward site in the “For ‘Pipe Dreamers’ Only!” section to benefit the Daughters of Bulgaria – women and girls we seek to help who have been trafficked and sexually exploited.  Towner, a long-time friend living in Pennsylvania, saw the Pipe Pub Brigade online and sent me a note desiring to commission this Canadian.  I recalled talking to Towner last year when my wife and I were visiting Towner’s church and talking about our work in Bulgaria – he said that he wanted to add a Canadian to his collection and that he would wait for me to get back to Bulgaria.  He waited and now his commissioned Canadian Lumberman is on my worktable.  Here are the pictures that got Towner’s attention as he was ‘Pipe Dreaming’! According to Bill Burney’s Pipedia Pipe Shapes Chart, this Canadian is a Lumberman.  Here is his helpful information for those of us seeking to understand the nuances of the Canadian pipe family. The Lumberman stands out among the Canadians with the oval shank coupled with the saddle stem.  The combination of both unique characteristics translates into a classy looking pipe.

The nomenclature of this Canadian Lumberman proved to be a bit more difficult.  Mid-way on the top of the long shank is stamped, PIPE PUB over Brigade, in a ‘old world’ looking script.  On the opposite side of the shank is stamped, MADE IN over LONDON, ENGLAND.  Stamped on the top of the oval saddle stem is ‘PP’ in a cursive script, which I’m assuming stands for Pipe Pub. To learn more about the provenance of the Pipe Pub name I started my search in my regular go to sites – Pipedia.com and Pipephil.eu and came up with absolutely nothing.  I broadened my search on the internet by simply searching ‘Pipe Pub’ and ‘Pipe Pub Brigade’.  My initial findings had more to do with bagpipers, bagpipe brigades, Irish pubs and pipes…, all of these go well together!  Yet, I wasn’t finding anything that helped me with the Canadian looking back at me on my worktable.  I looked in my copy of Wilczak and Colwell’s ‘Who Made that Pipe?’ and found nothing giving me a direction.  Usually, when I face the brick wall my response is to send Steve an email.  With all his vast Rebornpipes experience, surely, he’ll know something.  Steve’s response was quick and helpful:

Hi Dal

I have heard of it. Here is a link to one on Smoking pipes.com

https://www.smokingpipes.com/pipes/estate/england/moreinfo.cfm?product_id=200834

I would try to ferret out the shape number. For instance on the one from Smoking pipes it is a 124… which interestingly is a GBD shape number for a Billiard. I wonder if the brand was not made by special order for pipe shops and stores.

SteveI looked at the link and saw my first example another Pipe Pub pipe – a very nice classic Billiard.  I immediately looked again to see if I missed a shape number on the Canadian – I still saw no number.  But the other piece of information that Steve gave was helpful – the brand was perhaps a special order for pipe shops and stores.  I went back to Google not looking for pipes but for places named ‘Pipe Pub.’  I hit pay dirt and the dirt was surprising!  With the COM of the Canadian stamped indicating London, England, I had been expecting to find something that was UK based but instead, I found a reference for Pipe Pub that was based in the great US state of Texas – who would have thought?  Through several iterations of search parameters, I came across a Google Group chat stream that started in 1998 entitled, “Pipe Pub?” .  The question posed was about a Pipe Pub “almost Canadian” pipe that had the same nomenclature and stem ‘PP’ as mine, but the COM was stamped, ‘Italy’.  The questioner in the stream proposed a correlation with the Italian Savinelli name wondering if Pipe Pub might be a second of that well-known Italian pipe house?

The next response to Bro. R from Larry introduced the Texas connection:

Bro. R,

Back in the 70’s the mall tobacconists here in Austin, TX, were named Pipe Pub; they became Pipe World a little later.  I don’t know if, then or now, these businesses were strictly local or part of a larger chain.  I’m pretty sure they sold a store brand with their name on the pipes.  Today, Pipe World’s store brand pipes *are* made by Savinelli.

Larry

With these two entries, I knew that we were talking about the same pipe name – the ‘PP’ on the stem was the clincher.  Pipe Pub is a local Texas tobacconist which had pipes manufactured with the Pipe Pub name.  But there was more information that perhaps should be submitted to Pipedia!   The next entry I’m including in its entirely because it brings in much of the historical context with much color and the source of the information is a Jon Carter, who is described by Don Schram as a manager of Pipe Pub in the 80s.

Here’s the skinny on Pipe Pub, as related to me by Jon Carter, former manager of Pipe Pub from 1983 to 1987, who isn’t online as of yet. (Messages will be relayed to him through me at: dsc…@bigfoot.com ,however.)

Pipe Pub was started in the Houston area of Texas in the early 70’s with a single downtown store.  It was joined a short time later by a store located in the Austin, TX, area, which was owned and operated by a brother-in-law of the original founders (whose name escapes Jon for the moment).  While Pipe Pub wasn’t nationwide, they owned approx. 14 stores throughout Texas, primarily in the Houston area, and were much in competition with Tinderbox. (Comparable to Churchill’s in the S.E. Michigan area.)

The Pipe Pub pipe in question was confirmed by Jon to be a pipe from this chain.  The letters ‘PP’ in script on the stem indicate that the bit is original, and you are correct in that it stands for Pipe Pub.  As far as the age, there is no definite method of dating this pipe, however; Pipe Pub only carried their own line of ‘Private Label’ pipes between the early 70’s and 1983 when they were phased out in favor of higher grade (and higher priced) pipes, to coincide with the Texas oil boom of the 80’s.  Jon was not able to confirm positively that the pipe is indeed of Savinelli make (second or otherwise), however, he did point out that Pipe Pub did have an excellent relationship with the Savinelli company, as they were allowed to carry and sell the rare Savinelli 0000 (Quadruple-ought) Autograph, of which only 3 have been produced in the last century.  Jon also pointed out that he and another manager sold it to a gentleman who worked for the telephone company to complete a collection of Savinelli Autographs.  (He went to the bank and took out a $5000 loan for it.  The bank, initially thought he was purchasing ‘oil drilling pipe’, but gave him a personal loan for the tobacco pipe anyways.  He kept it in a lock box for a while, then finally broke it out and smoked it for the first time during the 1986 or 1987 Superbowl.)

To round out the history of Pipe Pub, the chain was bought out, save one store, in 1985 by a family, by name of Kowalski, who turned the tobacco chain into a chain of mall knick-knack stores.  (Sound all-too familiar Churchill’s customers?)  The one store, Pipe Pub in Austin, run by the brother-in-law, was not included in the deal, but it was agreed that he would change the name of the store.  Jon commented that the lone store may have changed its name to Pipe World, but wasn’t really privy to such information, as it was, more or less, operated as a renegade store.  The Kowalski’s opened one additional store in Louisiana, their home state, and promptly ran the chain right into the ground after one Christmas season, due to poor ownership and product focus.  Jon pointed out, “They carried vibrating pillows, for God’s sake!”  Forcing the company into bankruptcy, the Kowalski’s sold the chain back to the original owners, whom to his
knowledge, still own it today.

For more information, Jon recommends calling down to Houston and asking information for their main office, which was on Mitchelldale.  [A search of Yahoo Yellow Pages came up empty, however there is a Carol’s Pipe Pub in Bacliff, TX, a suburb of Houston.  Phone (281) 488-7300.  It’s unknown if they’re related.]

DS (Don Schram.)
This information-filled post is dated, 1998.  On a hunch, I google the name of the offshoot store characterized as the ‘renegade’ store that wasn’t part of the reported 1985 Pipe Pub acquisition described in stream above.  As part of the legal agreement this store was required to change the name without further association with the Pipe Pub name.  Pipe World, based in Austin, and run by a “brother-in-law” family member came into existence – or, more accurately, carried on the original legacy of Pipe Pub under a different name because it seems that the new owners of Pipe World ran the company off the rails.  I found http://pipeworld.com/ with different locations in Texas and wondered if this was the same ‘Pipe World’ referenced above.

As I’ve done in the past with surprising success, I go directly to the front door and knock.  I went to the ‘Contact Us’ section on the Pipe World site and sent an email asking if anyone had been around long enough to know something about the history of the former, Pipe Pub Tobacconist out of which Pipe World came.  You never know what will happen! I received a reply to my email the same day from Pipe World – from Kyle who asked me to call directly if I had any questions.  Thankfully, I have an internet phone from Bulgaria and I called Kyle in Texas.  Kyle answered the phone and was extremely helpful.  His grasp of the history was amazing – he had been there during the whole transition.  I was totally taken off guard when I discovered through our conversation, that he was the owner of Pipe World.  His name is Kyle Haas.  He was the ‘brother-in-law’ referenced above who opened the new Pipe World and held firm to the values that had been true historically of Pipe Pub.

I enjoyed talking with Kyle, his recall of the events and his grasp of all the many moving parts of the tobacco industry fascinated me.  He was able to answer the primary question I had about the origin of the Pipe Pub pipes.  Definitively according to Kyle, during the 70s and early 80s, GBD/Comoy’s was producing the English line of pipes with the Pipe Pub name out of the London factory.  Pipe Pub pipes marked ITALY were all produced by the well-known Italian house of Savinelli.  He said that he doubted that Savinelli continued to do sub-contract work because they sell enough of their own pipes today to make it worthwhile.  He said that they had to order a lot of each shape as part of the requirements – I believe he said that they introduced a new shape each year.  He mentioned that the pipes that were produced in England and Italy with the Pipe Pub label were done with higher quality in mind.  I said that I could attest to this as I looked at the GBD/Comoy’s factory made Pipe Pub Canadian on my worktable.

After talking about the current climate in the tobacco industry, some of the current issues with Dunhill and the like, I shared with him our work with the Daughters of Bulgaria (he was surprised to hear I was calling from Bulgaria!) and my love for restoring classic pipes which benefit our Daughters of Bulgaria Foundation.  We ended our conversation with words of friendship and for me, a desire to stop off at Pipe World and visit Kyle at their shops in Round Rock and Austin, Texas.  I appreciated the time Kyle gave me on the telephone to discover a bit more pipe history.

With a better understanding now of the origins of this Pipe Pub Made in London, England, Canadian Lumberman thanks to Kyle, I look to recommissioning it for yet another lifetime.  I take a few close-ups to take a better look.  The chamber has light carbon cake which will not be difficult to remove getting down to fresh briar for a fresh start.  There is some darkening on the rim and nicks, cuts and bruises over the entire briar surface.  I identify an odd-looking fill at the shank/stummel transition.  It looks like dark CA glue, but it doesn’t blend at all.  I also identify about mid-way on the side of the shank a divot of sorts in the briar.  The finish is old, worn, and tired, though the briar grain hiding beneath shows very good potential.  The stem also has some dents and button damage.  To start, after cleaning the internal of the stem with pipe cleaners dipped in isopropyl 95%, I add the short saddle stem to a soak with Before & After Deoxidizer along with 5 other pipe stems in queue for restoration.  After soaking for a few hours, I fish out the saddle stem and wipe off the Deoxidizer and raised oxidation with cotton pads and light paraffin oil.  I also run some pipe cleaners through the airway dipped with alcohol to clear the Deoxidizer.  The Before & After Deoxidizer did a good job on the oxidation. I decide to first work on the stem by using the heating method to minimize the tooth chatter and dents.  Heating the vulcanite causes it to expand and return to some degree to the original condition of the vulcanite.  I paint the problem areas with a flame from a Bic lighter – both upper and lower bit. I take starting point pictures to compare both uppers and then lowers.  The heating technique made a difference by minimizing the damage and raising the compressions. With the dents and chatter less extreme, I’m able to sand out the remaining problems.  Using 240 grade paper I sand both upper and lower bit and I also redefine the button lips using a flat needle file.  I’m very careful to avoid the Pipe Pub “PP” stamping – the second “P” is thin and I don’t want to add to its challenges!To erase the 240 scratches, I follow by sanding with grade 600 paper then with 0000 steel wool to smooth further and buff up the vulcanite.  I like the results.With the stem progress at this point, I turn to the Pipe Pub Canadian Lumberman stummel.   To deal with the very light carbon cake buildup in the chamber, I utilize the Pipnet Reaming Kit and jump to the 3rd largest blade head – the bowl is large!  I remove a good bit of the cake and then I transition to the Savinelli Fitsall Tool to fine tune – getting to the lower part of the chamber and removing more carbon.  To get down to the fresh briar, I then wrap a piece of 240 grit paper around a Sharpie Pen and sand the chamber wall – the pen gives me leverage.  Finally, to remove the carbon dust I wet a cotton pad with isopropyl 95% and wipe out the chamber.  I inspect the chamber walls and I see no cracks or heat fissures – all looks great!  The pictures chronicle the steps. Turning to the external briar surface, using undiluted Murphy’s Oil Soap, I scrub using cotton pads and utilize a brass brush on the rim.  I also use a pen knife carefully to scrape the rim.  The stummel and rim cleaned up nicely.Before proceeding with the external surface, I clean the internals of the stummel – the long Canadian mortise and airway.  Using isopropyl 95%, I employ many cotton buds, utilize a dental shovel to scrape the mortise walls, and pipe cleaners and shank brushes to reach into the long Canadian airway.  There was a lot of lodged tars and oils but it finally started giving way.  I plan to clean further utilizing a kosher salt and alcohol soak at the end of my work day. I take a picture of the weapons and carnage!As I look over the stummel and shank, I see two problem areas, both on the shank.  As the shank merges with the bowl, there is an old fill that is shiny black and stands out like a sore thumb.  It appears to be solid CA glue but an eyesore.  The other problem is mid-way on the right side of the shank.  It appears to be a gouge or puncture in the grain.  I take pictures of both as I consider what to do.I address first the shiny black fill.  I want to remove the fill but not impact the surrounding briar with sanding.  To do this I will try to dissolve the CA fill by applying a small amount of acetone directly to the fill and hopefully it will soften and allow me to dig it out with a dental probe.  It works like a champ.  Since acetone evaporates quickly, I repeatedly dob a bit of acetone on the fill using a cotton bud.  While the acetone rested on the fill as a droplet, I would carefully scrape and probe the fill with a sharp dental probe.  Gradually the CA began to soften, allowing the dental probe to undermine the integrity of the fill.  After repeating the dob, scrape, probe several times, the fill disintegrated, and the briar blemish can be refilled and hopefully blended better.  The pictures show the process.  For the gouge on the other side, I gently clean out the wound with the sharp dental probe to remove any old fill and debris that had collected.  I then wipe both repair areas with alcohol to clean the areas in preparation for a new fill.I mix together thick CA glue and briar dust to form a putty.  I place some briar dust on an index card and put a few drops of the CA glue next to the briar dust.  Using a toothpick, I add briar dust to the CA glue until I reach a viscosity of about molasses.  I then apply the Briar putty to the two areas on the shank – a mound of putty over the areas in anticipation of sanding them down after the putty cures.  I put the stummel aside for several hours.   With the patches curing, I turn to the stem and using micromesh pads 1500 to 2400, I wet sand the stem.  I follow by dry sanding with pads 3200 to 4000 and then 6000 to 12000.  After each set of three I apply a coat of Obsidian Oil to rejuvenate the vulcanite stem.  Throughout all the sanding I take care to avoid the Pipe Pub ‘PP’ stamping on the top of the stem.  The first ‘P’ is strong but the second ‘P’ is faded.  Later I will add paint to the stamping with hope that there’s enough tread left in the second ‘P’ to hold the paint. I like the progress – the vulcanite stem has a glossy pop!  The patches on the shank are ready for filing, sanding and blending.  I use a flat needle file to bring the patch mounds down near to the briar surface.  Then I follow with 240 grit paper rolled up tightly, then 600 grit – each removing the scratches of the former.  Finally, I run 0000 steel wool over each patch.  I take pictures to show the progress. Moving on to the micromesh phase.  To address the tired finish and the myriad of small scratches over the stummel from normal wear, I wet sand using micromesh pads 1500 to 2400, then dry sanding with pads 3200 to 4000 and pads 6000 to 12000.  I love watching the gradual unveiling of the briar grain during the micromesh cycle. I never grow tired of the beautiful matrix of grains – no pipe is the same, each a new showcase of God’s creation.  The pictures show the progress. I’m at a decision point.  The question before me is whether to apply a darker stain to the stummel or leave it at the natural grain hue?  The current state is very attractive except for the fact that the briar patch I applied closest to the bowl, as seen in the pictures above, stands out more than I like because it is surrounded by lighter wood. I wonder if I would have applied simply a drop of clear, regular CA glue the patch would have been lighter?  Hmm.  Something to consider in the future.  While I’m considering the question of staining, I decide to give the stummel a kosher salt and alcohol soak to further freshen the internals of the Canadian for the new steward.

First, I form a wick to insert as far down the long shank’s airway as possible to draw out tars and oils.  I use a cotton ball and by stretching it out and twisting it I form the wick.  I use a straight wire to help force it down to airway.  I then fill the bowl with kosher salt, which leaves no aftertaste.  After setting the stummel in an egg carton for stability, using a large eyedropper, I fill the bowl with isopropyl 95% until it surfaces over the salt.  I wait a few minutes and top off the alcohol again.  I set the stummel aside to soak for several hours.While the stummel is soaking, I take another closeup of the ‘PP’ stamping on the stem.  To add a nice touch to the recommissioning of this Pipe Pub Canadian, I want to add white acrylic paint to the lettering.  I have no pictures of Pipe Pub pipes that give this detail to compare, but I’m assuming that when this Pipe Pub Canadian rolled off factory line in London, the ‘PP’ stamping was colored.  I’m hoping too, that the second ‘P’ can hold the paint.  Using white acrylic paint, I apply a very small amount over the ‘PP’ stamping spreading it with a toothpick and then using a cotton pad I dob off some of the paint – to thin it so that it will dry more evenly.  I take a picture at this point.  I let it set for a few hours.  Using the mid-part of a toothpick to rub lightly the dried paint, I’m able to achieve a good look with the first ‘P’.  I apply more paint over the second ‘P’ and let it cure.  Well, after some time I’m somewhat satisfied with the results – it’s the best I can do with the worn, thin second ‘P’.   The stummel has been in a kosher salt and alcohol soak for several hours.  The salt has discolored and the wick as well.  Its done its job. I shake the salt in the waste and clean the bowl of salt with paper towel.  I also blow through the mortise to dislodge in salt crystals.  The bowl is fresher now and the new steward will appreciate this!After some thought, I decide to darken the hue on the stummel to mask more effectively the fills on the shank and to capture a more classic darker English style considering the London, England origins of this Canadian.  I use Fiebing’s Dark Brown Leather Dye and I cut it with isopropyl 95% by about 50%.  I want a darker stain but not too dark.  As an aniline dye, if I elect, I can lighten it further by wiping the stained stummel with alcohol.  I first mix the stain with alcohol in a shot glass, and then I clean the stummel by wiping it down with a cotton pad wetted with alcohol.  I fit the stummel with a cork in the shank to act as a handle.  I then heat the stummel using a hot air gun to expand the briar making the grain more receptive to the dye.  After heated, I apply the dye liberally to the stummel and long Canadian shank with a folded over pipe cleaner.  After thoroughly covering the stummel with dye, I flame the stummel by igniting the aniline stain and the alcohol in the dye combusts leaving behind the dye set into the grain.  After a few minutes, I repeat the application of applying dye and flaming.  I set the stained stummel aside to rest through the night.  I turn off the lights and do the same! The next morning arrives, the stummel has rested through the night allowing the stain to set well. I enjoy ‘unwrapping’ the stummel of the flamed dye crust to reveal the grain below.  To do this, I mount a dedicated felt buffing wheel on the Dremel – the felt wheel creates more torque and friction on the surface.  With the felt wheel I apply the coarser Tripoli compound with the Dremel set at the slowest speed.  I purge the wheel with the metal edge of the Dremel’s adjustment wrench which removes old compound and softens the wheel.  I then methodically work the wheel over the surface with the compound to reveal the newly stained briar and buffing with the compound.  I purge the wheel often as old compound collects quickly.  I pause and take a picture to show the border of progress.  It takes close to an hour to complete the use of the felt wheel.  With the felt wheel I was unable to reach into the crook where shank and bowl meet, so I change a cotton cloth wheel and increase the speed of the Dremel to about 40% and apply Tripoli to the crook to remove the flamed stain.  When complete, I give the stummel a very light wipe with alcohol using a cotton wipe not really to lighten but to blend the new stain.  Pictures show the progress. After the Tripoli, I apply the finer Blue Diamond compound to both reunited stem and stummel.  I mount a cotton cloth wheel dedicated to Blue Diamond onto the Dremel, keep the speed at 40% and apply the compound methodically over the entire pipe. After completing the Blue Diamond compound, I wipe the pipe with a felt cloth to remove the compound dust in preparation for the wax.  I mount another cotton cloth wheel on the Dremel with the speed at about 40% and apply a few coats of carnauba wax to stem and stummel.  I finish the restoration by giving the pipe a rigorous hand buffing with a microfiber cloth.

Wow!  I’m pleased with the results of this Pipe Pub Canadian Lumberman.  I appreciate more the history of the Pipe Pub name and the provenance of this pipe manufactured in London, England.  What stands out in this Classic Canadian shape is the briar grain.  Oh, my…the pop of the grain is beautiful, and I know that a new steward will enjoy this pipe.  Towner commissioned the Pipe Pub Canadian Lumberman from the “For ‘Pipe Dreamers’ Only” area of  The Pipe Steward site and he will have first dibs at it in The Pipe Steward Store.  As usual with other restorations, this pipe will benefit the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Thanks for joining me!

 

Restoring a Beautiful K&P Dublin Bent Billiard

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Blog by Steve Laug

This is another pipe from the fellow here in Vancouver that he dropped off for me to work on. There were 8 pipes in the lot – I have finished six and this is the seventh. It is a bent billiard shaped bowl that is stamped on the left side of the shank and reads K&P over DUBLIN. On the right side of the shank is the COM stamp Made in Ireland in a circle with the “in” in the centre of the circle. Next to that is the shape number 217. The silver band is marked K&P over Sterling Silver. The stem was the original and was in fair condition. It was another one of his pipe finds on a recent pipe hunt in Vancouver. There was some really nice grain showing through the dirt and debris of the tired pipe. The rim top was damaged with a burn mark on the front right and the back outer edge was rounded over. The finish was very dirty and there was a thick cake in the bowl. The stem was oxidized and had tooth marks on the top side near the P-lip and on the underside near the shelf. I took close up photos of the rim top and the stem to show the condition they were in when I received the pipe. The first photo shows the damage to the rim top – there is a nick out of the front inner edge of the bowl and a few other nicks and chips that make it appear to be out of round. The back outer edge on the shank end is worn down at an angle but it is not rough. The inside of the bowl has some uneven cake around the bowl and some tar and oil on the top of the rim. The sterling silver band – with K&P  and Sterling Silver stamped on it is oxidized and tarnished but otherwise in good condition. The photos of the stem show the tooth damage on the top and underside of near the P-lip button. There is a deep tooth mark on the top side ahead of the button and some wearing down of the button edge on the left and right. The underside of the stem also has tooth chatter and some wear on the sharp ledge. The airway on the top of the stem is still in good condition. I took a photo of the pipe with the stem removed to give an idea of the style of the tenon on the stem and the look of the pipe sans stem.I took a photo of the stamping on the both the right and left side of the shank. It is very clear and readable. The stamping left reads K&P over Dublin and the stamping on the right reads shape number 217 and the COM stamp as mentioned above – Made in Ireland in a circle.I started my clean up on the bowl with reaming and then cleaning out the airway to the bowl and the inside of the mortise as well as the airway in the stem. I reamed the bowl with a Savinelli Fitsall Pipe Knife to remove the cake on the walls. I used a dowel wrapped with sandpaper to sand down the walls on the bowl. I cleaned out the airway in both the bowl and stem with alcohol (99% isopropyl), pipe cleaners and cotton swabs until they were clean on the inside. To remove the damage from the rim top I lightly topped the bowl with 220 grit sandpaper on the topping board. I checked it repeatedly as I did the topping to make sure I had removed just enough to suffice to remove the damage. The second photo shows the topped bowl. You will note that I left a little of the damage on the rear outer edge so as not to top too much of the briar.I wiped the rim top down with alcohol on a cotton pad to remove the dust then stained it with an Oak coloured stain pen. I buffed it lightly with a soft cloth to even out the stain.I wiped down the bowl alcohol on a cotton pad to remove the dust and grime on the surface of the bowl. I polished the briar finish with micromesh sanding pads – wet sanding with 1500-2400 grit micromesh pads and dry sanding with 3200-12000 grit pads. I wiped it down after each pad with a damp cloth. The grain began to shine through with both flame and birdseye showing up on the sides of the bowl. I rubbed down the briar with Before & After Restoration Balm. I worked it into the finish with my fingertips and finished working it in with a shoe brush. The balm worked to clean, preserve and enliven the surface of the finish on the small bowl. The briar was coming alive so I took some photos of the pipe at this point. I polished the silver band with Hagerty’s Silver Polish to remove the tarnish. It is a soft scrub that is put on the band and buffed off with a cloth afterwards. I used a cotton pad to remove the tarnish. I polished it further with a jeweler’s cloth to protect and give it a shine. I set the bowl aside and began to work on the dents in the stem surface. I “painted” the vulcanite with a Bic lighter flame to try to raise the dents. I was able to get those on the underside completely removed. The deep one on the top surface of the stem and sides of the button needed to be addressed differently. I cleaned the areas around the button and filled in the dents with black super glue. When the repair cured I sanded the repairs and the oxidation with 220 grit sandpaper. I folded the paper and worked in the edges of the button. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil between each sanding pad. I put the stem back on the bowl and buffed the pipe with Blue Diamond polish on the buffing wheel. I carefully avoided the stamping on the both sides of the shank. I gave both the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. I have one more pipe to finish for him – it is the last of the pipes he found while pipe hunting. This has been a fun bunch of pipes to work on. I look forward to moving through the rest of them. Thanks for looking. 

 

A THREE-CARD DRAW FOR AN INSIDE STRAIGHT WITH AN OLD KARL ERIK HAND MADE GRADE O FREEHAND

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Blog by Robert M. Boughton

Copyright © Reborn Pipes and the Author except as cited

https://www.facebook.com/roadrunnerpipes/

You’ve got to sing like you don’t need the money
Love like you’ll never get hurt
You’ve got to dance like nobody’s watchin’
It’s gotta come from the heart if you want it to work.

— In “Come from the Heart” (1987), a country music song by Susanna Clark and Richard Leigh

INTRODUCTION
The free-spirited quote I chose for today’s blog is a chorus of sorts to the darker, harder to control song of myself I change a little at a time, but concerning Danish freehands, at least, it shouts out.  In regular prose as opposed to verse, the words have been attributed to many folks, the most famous of whom are Leroy “Satchel” Paige and Mark Twain.

Really?  Satchel Paige and Mark Twain?  Can anyone even summon to the mind an image of Satchel, showman though he was, hurling three evanescent fast balls for a strikeout and then sauntering off the mound, doffing his cap as for the National Anthem, to spout what would have been considered insane gibbering in his day and gotten him run out of town on a rail or worse?  Or the wry and often hilarious Great American Writer – who can still leave readers today ROFL from his literary accounts of the myriad outrageous frays he entered with zeal and turn wickedly acerbic in his social commentary – wearing his famous white Southern suit and taking the cigar out of his mouth as he steps onto a gazebo to pronounce such life-affirming, feel good modern sentiments?  I think not.

But I like the way Kathy Mattea sings those four lines, although I can’t recall any of the others, and the lively, high-strung electric fiddle plucking of an unsung but talented musician.

To the point, the pictures of a nine-pipe lot I bought at the beginning of the month, before the package arrived, had a magnetic pull on me.  The main attraction was a pair of Danish freehands, and the other was the presence of at least two and maybe three other nice finds, about which the seller might have been oblivious.  With no order whatsoever to the description and only three brands identifiable (Kaywoodie, Falcon and Missouri Meerschaum), the seller did reveal that one of the freehands was a Knute of Denmark and the other a Karl Erik.  I had heard of Knute and was unfamiliar with the brand, but I’ve owned several Karl Eriks and was pretty sure the behemoth in the lower right side of the following photo was it.  I was correct.

9-pipe eBay lot courtesy stwok74075

I restored the freehands from the lot first.  Of those, I decided to start with the Knute for two reasons, the lesser being my inexperience with the brand and the more significant that, although both were large pipes, the Karl Erik was enormous and therefore had much more area to repair.  Had I any idea there was something greater about the KE than its massive potential for beautiful geometric symmetry and fine example of chasing the grain, I might have chosen the opposite order.  KE, by the way, is my abbreviation for convenience, not to be confused with the maker’s earliest pipe mark)

The pipe’s bleak façade of thick gunk at first hid the small block of nomenclature on the stem end of the shank.  Before I would have taken photos of the pipe as it arrived, I used a thick cotton rag and more than a little force to wipe away the muck that at one point I thought might require alcohol.  I stopped breathing a moment when I saw the mark.  Instead of the regular two lines of imprint, there were three: KARL ERIK/HANDMADE IN DENMARK/O.

The grade mark, of course, was the part that surprised me.  I’ve owned four KE pipes not counting my latest addition, two of which were far more striking at a glance than this one even after I finished its restoration, but none of them was graded.

As fast as I could, I browsed to Pipephil and found a mention of “previous grading” from 4-1 ascending, meaning1 would be the highest, not counting the Ekstravagant releases that were entirely handmade.  Well, that was no help, and so I searched further, finding multiple sites that gave both the previous grades and the newer ones from D-A, again ascending.  Some of the latter sources, including Pipedia, expanded on the Ekstravagant grade, noting that it in fact was divided into degrees, C, B, A, AA and AAA.  I found no official mention of letter grading beyond D, but I did track down a Worthpoint auction that describes O as “[t]he highest grade in the old Karl Erik grading system.”  Needless to say, my breath was taken away again.  I’m calling on any readers with information on the maker’s early grading system to fill me in on it!

Speaking of the maker, his name was Karl Erik Ottendahl (1942-2004), and he was a lithographer struggling to make ends meet from his apprenticeship starting when he was 16 into his mid-20s when he took up carving pipes as a day job.  Young Ottendahl had made pipes as a hobby since he was 16 and gave most of them to friends and senior co-workers.  Never forgetting his “roots,” Ottendahl remained perhaps the most generous pipe maker in the history of the craft and trade.  He was devoted to the proposition that fine pipes should be affordable to the average smoker, and to that end he priced his works of art far below the going rate.  Likely for that reason, his brilliant work was underestimated and likewise valued during and after his lifetime, and it is only in recent years that the market has begun to appreciate their worth more.  I’m sure that fact makes Karl Erik roll over in his grave.

The poor, big lunk of fine Danish stock in this blog had fallen on hard times and was in a sorry state.  The following triple stem swap gets a little crazy, so try to follow this.  The KE came with a nice dark brown swirled acrylic fancy stem that was just way too short to support its gigantic stummel but was perfect for a Knute of Denmark from the same lot that I already restored, blogged and sold – with the KE stem.  The Knute, by the way, had a Vulcanite stem that was chomped, with a hole in the bottom below the button I fixed well but the absence of a full lip I knew I could mend enough for my own use but would never pass off to a customer.  So that was a no-brainer.  I decided on a temporary substitution of a bright orange Lucite stem from a Ben Wade by Preben Holm freehand I have.  For now, the half-eaten but semi-repaired Vulcanite stem from the Knute is on the BW.  I’ll just add that I’m anxiously awaiting replacements for both of them.

Here are photos of the KE as I received it minus the stem, and the Knute Vulcanite bollix I mended as far as I’m going to do for now, with no signs of the hole that was on the underside but a bit of a double lip there now and the pre-existing half lip topside. RESTORATION
Part of me knew, from the rich, dark briar grain that glowed through the long bottom of the shank after I vanquished the grime that had overcast its natural, smooth brilliance, that the rest of the wood could only be better.  But the Devil’s Advocate in me gave rise to the tomfool but nevertheless undeniable apprehension that nothing good could come from stripping away the sedimentary layers of anomalous substances.  I decided to be done with the majority of the business using an Everclear soak.

To keep my mind from its pointless and counterproductive negative preoccupation with the state of the stummel, I turned my attention to the Lucite stem that was taken off the BW to use in place of the lovely and too petite stem with which the pipe came.  Note the dark stains inside the stem’s airhole and the bore and tenon opening. Most of the inner stain came out with alcohol soaked bristly cleaners, and the rest of that later with the retort.  The bore and shank end, on the other hand, needed more wheedling.  At first when I tried the small end of a bristly cleaner dipped in alcohol, I had minimal results.  Switching to something more pointed, sharp and focused – an unwound paper clip – I scraped away the accreted blackness on both ends and used a 180 grit sanding pad on the tip of the shank end.  Either I forgot to snap shots of the results or misplaced them, i.e., tapped Save As on the computer and didn’t look where I did it, but I don’t have the proof of cleaning to display.  Later pictures will show all but the shank opening of the stem.

But there’s good news!  The Everclear soak was finished!  The color and grain I wanted to see were there.To remove the remaining odd caliginosity obscuring the fine wood, I gave the bowl and shank a quick rub with 600-grit paper and the rim with super fine “0000” steel wool.  The difference was marked. The plateaux rim and shank opening needed a little more Everclear soaking.  That done, I grabbed my handy sanding pad again and spot-scrubbed those places. I reamed and sanded the chamber with 150, 220-, 320- and 600-grit paper that took the char far enough down to the wood for the retort to handle what remained. For me, the most gratifying part of a pipe restore, if the wood has been prepped properly beforehand, is micro meshing from 1500-12000, for this is where the mettle of the pipe is revealed.  The deep, shiny, shimmer that should result is something to behold with wonder.  And the grain on the block of wood chosen for this pipe is spectacular.  I also ran four Pyrex tubes of Everclear through the pipe afterward for the retort. Staining the rough rim and shank opening with Lincoln Medium Brown boot stain before flaming them, I took off the char with 8000 and 12000 micro mesh.  The second of the next two pics shows before I finished it with a light touch of steel wool.With that, the pipe was finished except for buffing the stummel and stem with red rouge and carnauba wax.  I’m out of Halcyon II and therefore could not use it on the plateau areas. CONCLUSION
One look at this pipe out of the box the lot came in and I fully intended to offer it for sale.  The gentleman from one of my pipe smokers’ forums who bought the Knute was also more than eager, to put it lightly, to get his hands on the Karl Erik I told him I had.  But all that was before I started unearthing – in a sense that may be literal given the fact that the pipe looked to have been buried for some time – the way Ottendahl chased the grain on this splendid example of one of his earlier works, when he graded them on an as yet undocumented scale.  For all I know, O being the fifteenth letter of the English alphabet, my newest freehand may not be near the top end, but it’s still graded.  That means it meant something to its maker, and I’m certain he would remember it if he could be reached where he is now.  Besides, as his newer scales are ascending, meaning from “best” to “worst,” and I being more of a glass half-full kind of guy, I like to think it’s two grades closer to the sidewalk than the middle if the road.

SOURCES
http://www.pipephil.eu/logos/en/logo-k1.html
https://pipedia.org/wiki/Karl_Erik
https://www.worthpoint.com/worthopedia/karl-erik-freehand-estate-pipe-521847614
https://rebornpipes.com/2016/07/06/a-stellar-find-a-gbd-prestige-1451-oval-shank-billiard/
https://rebornpipes.com/2018/07/17/finding-the-natural-beauty-of-a-knute-of-denmark-freehand/
https://pipedia.org/wiki/Knute

Restoring & Restemming a Zettervig Handmade 351 Freehand

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Blog by Steve Laug

This is another pipe from the fellow here in Vancouver that he dropped off for me to work on. There were 8 pipes in the lot – I have finished five and this is the sixth. It is a Brandy shaped freehand bowl stamped on the underside of the shank and reads Zettervig over Copenhagen over Handmade over the shape number 351 over Denmark. The pipe came with a stem that was obviously not the original. It was another one of his pipe finds on a recent pipe hunt in Vancouver. The smooth finish had a burnt orange colour over a black undercoat. The plateau on the rim top and shank end were also black. The briar had been covered with a lacquer that had gone cloudy. The finish was very dirty and there was a thick cake in the bowl. The pipe needed to be cleaned thoroughly and a new stem fit to the shank that was more of a freehand style stem. I took close up photos of the rim top and the shank end. I believe that the plateau “style” top of the rim was carved rather than natural. The shank end has a combination of carved finish and genuine plateau. The inside of the bowl has a thick cake around the bowl and some tar and oil on the top of the rim filling in the finish. Some of the original black finish was also worn off.I took photos of the pipe with the stem it had on the bowl when it had been found. It is a saddle stem made to fit flush against a rounded shank. It was not made for plateau style freehand shank ends. I took a photo of the stamping on the underside of the shank. It is very clear and readable. The stamping is clearer than the photo shows.I decided that I would look up some information on the Zettervig brand before I started the clean up on the pipe. I looked up information on two of my favourite sites. The first was Pipedia. Here is the link: https://pipedia.org/wiki/Zettervig. I quote in full:

In the 1960’s and into the early 1970’s Ole Zettervig had a shop in Copenhagen, Denmark where he was carving high quality pipes equal to Stanwell, Larsen, Anne Julie, Thurmann, Bang and others. These early pipes were marked “Copenhagen” and are very collectible. He sold his shop at some point in the 70’s and moved to Kolding and continued to produce pipes as a hobby, but the quality of briar and workmanship is said to not equal the early production. The later pipes he now marked as Kobenhaven rather than Copenhagen, and these were sold by Ole at flea markets throughout Europe.

http://www.pipephil.eu/logos/en/logo-z.html

I started my clean up on the bowl with reaming and then cleaning out the airway to the bowl and the inside of the mortise. I reamed the bowl with a Savinelli Fitsall Pipe Knife to remove the cake on the walls. I used a dowel wrapped with sandpaper to sand down the walls on the bowl. I cleaned out the airway with alcohol (99% isopropyl), pipe cleaners and cotton swabs until they were clean on the inside. I tried to wipe down the bowl with acetone to remove the shiny coat. It did not even begin to permeate the surface. I scrubbed the surface hard to try to break through the finish. It did not work. I sanded the finish with micromesh sanding pads to break the topcoat on the finish down. I wet sanded with 1500-2400 grit micromesh pads. I dry sanded it with 3200-12000 grit pads. I wiped it down after each pad with a cotton pad and acetone. That combination of sanding pads and acetone worked to break down the finish. I used a black Sharpie Pen to restain the rim top and the shank end. It was originally black and I have found over the years that the black pen matches the colour of the original stain.I rubbed down the briar with Before & After Restoration Balm. I worked it into the finish and the plateau style rim and shank end with my fingertips and finished working it in with a shoe brush. The balm worked to clean, preserve and enliven the surface of the finish on the small bowl. The briar was coming alive so I took some photos of the pipe at this point. I buffed the plateau style rim top and shank end with a horsehair shoe brush to give it a shine. I went through my can of stems and found one that would work well on the freehand style Zettervig bowl. I had one was from a freehand pipe. I turned the end of the tenon down with the PIMO tenon turning tool. I did not need to remove too much material from the tenon so it did not take too long. Once I had turned it I sanded it smooth with a piece of sandpaper then tried it in the pipe for the fit and the look. It looked good but needed to be bent a little to follow the low of the bowl. I heated it with a Bic lighter until the vulcanite softened then bent it slightly to match the flow of the bowl.The stem had two dents in the top surface. There was also some heavy oxidation in the vulcanite. I cleaned the areas around the button and filled in the dents with clear super glue. When the repair cured I sanded the repairs and the oxidation with 220 grit sandpaper. I folded the paper and worked in the grooves turned areas of the stem.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil between each sanding pad. I put the stem back on the bowl and buffed the pipe with Blue Diamond polish on the buffing wheel. I lightly buffed the bowl so as not to fill in the sandblast finish. I also carefully avoided the stamping on the underside of the shank. I gave both the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. I have two more pipes to finish for him – both of them that are finds he made while pipe hunting. This is a fun bunch of pipes to work on. I look forward to moving through the rest of them. Thanks for looking. 

Restoring a Cased Set of Pipes – 2 JBV and 1 M&T Bent Military Mount Billiards – Part 3

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Blog by Steve Laug

I have already introduced this set of pipes for you in Part 1 of this blog. It is an old cased set of three pipes. Two of them were stamped JBV in an oval and one was stamped M&T Best Briar & Bands. The set was missing the third JBV pipe which I would bet was a smooth meerschaum bent billiard bowl and a second stem. The second stem in the case was for the M&T pipe and was smaller in diameter than the stem for the JBV pipes. As I mentioned in Part 1 the silver was dirty and the bowls caked on all of the pipes but there was something about them that really attracted me. Here is the link to the first part of the blog – the restoration of the most damaged of the JBV pipes: https://rebornpipes.com/2018/07/22/restoring-a-cased-set-of-pipes-2-jbv-and-1-mt-bent-military-mount-billiards-part-1/.

I am including a photo of the opened case showing the pipes and the stamping on the inside of the lid. It reads J.B. Vinche over “Au Nabab” over Bruxelles as far as I can interpret the blurred stamping on the felt lining. You can also see that the case has spots for what looks like a tamper tool and possibly a cigarette holder that are also missing.The next pipe that I chose to work on is the one on center of the case in the photo above. It is stamped M&T on the right side of the shank and Best Briar & Bands on the left side of the shank. The silver ferrule is also stamped BBB in three vertical boxes and the M&T is in an oval with pointed ends over three hallmarks that are hard to read. The pipe is in rough shape, but I am not sure I want to call it that after my experience with the first JBV splitting when I cleaned it. The finish on this one is also shot; there is silver polish on the shank ahead of the ferrule. The rim top is in the best condition of the three pipes and there are no deep nicks on the shank top or underside. There is a thick cake in the bowl and the rim top has some light dents. The inner edge is slightly out of round and there is a crack in the back of the bowl extending from the rim halfway down the bowl side. Like the rest of the pipes in this set the pipe is very dirty.   Throughout the process of  the restoration of the three pipes I have been hunting for information on the brand. I looked and found nothing searching for the M&T brand assuming that the pipe was also Belgian made. Today however I looked more broadly for M&T pipes and found one on Ebay that being sold. It tied the M&T stamping to a company called Müllenbach & Thewald.

Armed with this new information I looked on Pipedia and found a writeup on Müllenbach & Thewald (M&T). Here is the link: https://pipedia.org/wiki/M%C3%BCllenbach_%26_Thewald

I quote from that article in full. The company Müllenbach & Thewald was established in 1830 by Jakob Müllenbach (* 19/10/1800, † 29/03/1876) and Wilhelm Thewald (* 31/05/1807, † 11/06/1888) in Höhr (later named Höhr-Grenzhausen) in the Westerwald area. Having married two sisters, Maria Magdalena and Catharina Friesehahn, the brothers in law joined forces to start a business dedicated to manufacture and trade clay pipes and other pottery goods the Westerwald has been famous for throughout centuries.

After 1848 M&T, as the pipes were stamped later, began manufacturing pipes from different Germany homed woods and as early as 1860 the fabrication of briar pipes started. Previously completely turned by hand, machine fabrication was taken up in 1864. Shortly after the turn of the century a workshop in nearby Vallendar specialising in briar pipes was opened. M&T didn’t make it to the top ranks in German pipe industry but was acknowledgded as a well reputated brand even though.

On 05/01/1945 Höhr was vastly destroyed by a bombing raid including the buildings of the company’s administration and the pipe workshop among other things. But as soon as 01/05/1945 the re-construction began and on 15/01/1947 the pipe factory re-started it’s production. The new and bigger facilities in Höhr-Grenzhausen led to the closure of the older briar workshop in Vallendar. At the end of 1949 47 persons were busy in Müller & Thewald’s pipe production department, where still pipes from other woods than briar were made. As old pictures from the middle of the 1950’s show the share of women workers amounted to more than 35%.

Around 1970 M&T got into serious trouble. Especially M&T’s mainstay, the budget pipe segment, was swamped with pipes from Italy and France, who could produce cheap pipes even cheaper than German brands for they possessed the desired raw material briar in their own countries and in addition wages were substantially lower there. As well the bulk of M&T’s models was fairly old-fashioned and therefore even the better lines of the fabrication couldn’t compete with those of Oldenkott and VAUEN anymore on the most important German market.

So Müllenbach & Thewald ceased pipe production after more than 140 years in 1972. Norbert Gerharz, the last foreman of the workshop, continued as a pipemaker on his own. Müllenbach & Thewald company today is one of Germany’s biggest firms in clay mining.

Given the new information on the brand I was able to decipher the hallmarks on the silver band. The first mark on the left appears to be a crown, the middle one is 933 and the one on the right has a year letter – perhaps a J. From what I can find online using a German Hallmarks Website to try to read the hallmarks (http://www.925-1000.com/Fgerman_marks_a1884_7.html) and a Dutch Museum Catalogue (http://pipemuseum.nl/index.php?hm=4&dbm=1&dc1=1&datering_start=1875&datering_eind=1925&q=1&wmod=lijst&sortby=datering_kruis&startnum=240&id=23843) it appears the pipe was made between 1900-1920.

Now I knew what I was working on. Quite a journey from thinking was a BBB originally to recognizing that was wrong and thinking it was Belgian Made like the JB Vinche brand to finally identifying it as a German made pipe. It also helped to potentially identify a time period for the JBV pipes in the case as well. The make, shape and case all fit the time period.

I had reamed the bowl on the M&T pipe when I did the other pipes in this case. I wrote about it in Part 1 of this blog. I used a PipNet pipe reamer, starting with the first cutting head and working my way up to the second. I took the cake back to bare briar to check out the interior of the bowl. I followed up by cleaning it up with a Savinelli Fitsall Pipe knife and finally sanding the bowl with 180 grit sandpaper wrapped around a piece of dowel. I took the pipe out of the case and took photos of its condition before I started working on it. I put the original stem in the shank to give an idea of the overall look of things. I really like the shape of all three of the pipes in this case. The M&T pipe was more delicate than the JBV pipe with a smaller diameter mortise and stem. It was a nice piece of briar other than the crack in the back side of the bowl. The flow and bend of the briar and the layout of the grain is nicely done. I took a close up photo of the rim top to show the extent of the damage. The rim top is dented and nicked and there is damage on the inner and outer edge of the rim. There is a small crack on the bowl rim on the back right side extending half way down the side of the bowl. I also took photos of the stem to show its condition. It was dirty and oxidized. There was some chatter on the top and underside near the button but there was no serious damage. I took a photo of the back of the bowl to show the crack that was there that would need to be addressed.I also took close up photos of the stamping on both sides of the shank and ferrule. It is clear but not clear enough to read the hallmarks on the silver.I started the process of refurbishing this old German made pipe by lightly topping the rim to remove the damage to the inner and outer edge.Once I had the bowl topped I drilled small microdrill holes along the ends of the crack as under light it went all the way down to the shank bowl junction. I wiped the bowl down with alcohol and filled in the crack and the pilot holes with super glue and briar dust. When the repair had cured I sanded the repair on the rim top, down inside the bowl for about a ¼ inch and down the back side of the bowl with a folded piece of 220 grit sandpaper. I blended the surface of the repair into the rest of the rim top and bowl. I sanded the outer edge of the bowl and the surface of the bowl itself with 220 grit sandpaper. There were many nicks and scratches in the finish as well as the areas that I had repaired. The bowl is beginning to look good at this point. I sanded the rest of the bowl with 220 grit sandpaper and wiped the bowl down with a damp cloth. When sanding, I carefully avoided the stamping on the shank so as not to damage that area. I took some photos of the bowl at this point in the process. Things were looking very good. I rubbed the bowl down with a light coat of olive oil and worked it into the briar. I find that a little oil at this point makes the nicks and scratches stand out clearly on the finish and show me what still needs to be sanded. I cleaned out the inside of the mortise and shank as well as the airway into the bowl and stem with alcohol, pipe cleaners and cotton swabs. The airway was open on this one so pipe cleaners worked to quickly clean it up. The mortise on this pipe did not have a Peterson’s style sump but was still quite dirty. It took a lot of work to clean it out. The stem on the other hand was quite clean on the inside.I polished the ferrule with Hagerty’s Silver Polish to remove the tarnish on the silver. I rubbed it on with a cotton pad and polished it with the same pad.I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with a damp cloth after each sanding pad to remove the dust.  The grain was really beginning to stand out nicely. I decided to leave this one with the original stain and not darken or change it. I rubbed the bowl down with Before & After Restoration Balm. It cleans, enlivens and protects the briar. In this case I also found that it blended the stain well on the surface of the briar.   I reapplied the gold to the stamping on both sides of the shank using Rub’n Buff Antique Gold. I applied it in the stamping using the tip of a sanding stick. I let the stamping sit for a few minutes then buffed off the excess product with a cotton pad. When I buffed the bowl the excess gold would be removed around the stamping. Once it cured it would come off easily. I set the bowl aside and turned my attention to the stem. This was the original JBV stem and was made out vulcanite. I sanded out the tooth chatter on both sides of the stem near the button with 220 grit sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil to wipe away the sanding dust and bring some life to the vulcanite. With the stem and bowl completed, the third and final installment of this blog – Part 3, is also complete. It is time to reconnect things and take some final photos. I buffed the bowl and stem with Blue Diamond on the buffing wheel. I gave the entire pipe multiple coats of carnauba wax to protect. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The repaired crack on the back side of the bowl and the rim top looked pretty good. The repairs blend in nicely with the original colour of the briar. The repairs are visible up close but they look natural. Thanks for walking with me as I continue on the threesome. With this one the three pipes that came in the case are finished. They presented some interesting challenges in terms of the repairs on each of them. They were interesting to work on and all are in smoking condition. Thanks for reading.

Restoring a Cased Set of Pipes – 2 JBV and 1 M&T Bent Military Mount Billiards – Part 2

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Blog by Steve Laug

I have already introduced this set of pipes for you in Part 1 of this blog. It is an old cased set of three pipes. Two of them were stamped JBV in an oval and one was stamped M&T Best Briar & Bands. The set was missing the third JBV pipe which I would bet was a smooth meerschaum bent billiard bowl and a second stem. The second stem in the case was for the M&T pipe and was smaller in diameter than the shank of the JBV pipes. As I mentioned in Part 1 the silver was dirty and the bowls caked on all of the pipes but there was something about them that really attracted me. Here is the link to the first part of the blog – the restoration of the most damaged of the JBV pipes: https://rebornpipes.com/2018/07/22/restoring-a-cased-set-of-pipes-2-jbv-and-1-mt-bent-military-mount-billiards-part-1/.

I am including a photo of the opened case showing the pipes and the stamping on the inside of the lid. It reads J.B. Vinche over “Au Nabab” over Bruxelles as far as I can interpret the blurred stamping on the felt lining. You can also see that the case has spots for what looks like a tamper tool and possibly a cigarette holder that are also missing.The next pipe that I chose to work on is the one on the right side of the case in the photo above. It is stamped JBV in an oval on the left side of the shank. The silver ferrule is also stamped JBV in an oval over BRUX over three hallmarks that are hard to read. The first appears to be a flower, the second a person and the third is ARG over 900. The pipe is in rough shape, but I am not sure I want to call it that after my experience with the first JBV splitting when I cleaned it. The finish on this one is shot; there is silver polish on the shank ahead of the ferrule. There are some gouges in the top and underside of the shank. There is a thick cake in the bowl and the rim top is beat up. There are big chunks of briar missing around the outer edge of the rim. The rim top is chipped and damaged and the inner edge is in rough condition. The JBV Oval was originally gold leaf. There looked like there could be a crack in the bowl down the left side. Like the rest of the pipes in this set the pipe is very dirty. I have included that research in Part 1 of this blog. I also included an old catalogue and some information from Pipephil’s site and Pipedia (https://rebornpipes.com/2018/07/22/restoring-a-cased-set-of-pipes-2-jbv-and-1-mt-bent-military-mount-billiards-part-1/).

I had reamed the bowl on the second JBV pipe and wrote about it in Part 1. I used a PipNet pipe reamer starting with the first cutting head and working my way up to the second and lightly working on it with the third one. I took the cake back to bare briar to check out the interior of the bowl. I followed up by reaming it with a Savinelli Fitsall Pipe knife and finally sanding the bowl with 180 grit sandpaper wrapped around a piece of dowel. I took the pipe out of the case and took photos of its condition before I started working on it. I put the original stem in the shank to give an idea of the overall look of things. I really like the shape of the JBV pipes in this case. The flow and bend of the briar and the layout of the grain is nicely done. It is a shame that the previous owner beat them to death. But one thing I know for certain is that the pipes must be great smokers to have been smoked to the condition they are in when I received them here. I took a close up photo of the rim top to show the extent of the damage. It affects the top and the inner and outer edge of the rim. There are huge chunks of briar missing from the surface and the edges of the bowl. The damage to the outer edge extends down the sides of the bowl. There is also a small crack on the bowl rim on the back right side. I also took photos of the stem to show its condition. It was dirty and had some chatter on the top and underside near the button but there was no serious damage. It is interesting to work on pipes with bowls in this horrible condition and have stems that are not gnawed to the point of no return.I also took a close up photo of the stamping on the shank and ferrule. It is clear but the hallmarks are too worn to read.I started the process of repairing the rim by topping the bowl. I want to even out the high spots on the back and left side of the bowl. Topping part of the bowl is a precarious operation because if you are not careful you can give the bowl a slant. My idea was that those areas had less damage than the rest of the rim and could provide a stable base to work from to address the damage that was on the front and the right side.Once I had the bowl topped I was ready to begin the rebuilding process on the damaged areas on the front and right side. I built those areas up with briar dust and clear super glue. I filled in the large chipped areas on the side and front of the bowl. I repaired the small crack on the right back side of the bowl rim.When the repair had cured I sanded the top by hand with a folded piece of 180 grit sandpaper to flatten the high spots in the repairs. I check the bowl against a hard surface to make sure that it sat firmly in place and did not rock. Once it sat well I topped the entire bowl on the topping board with 220 grit sandpaper to smooth out the repairs and make the top of the bowl flat.I sanded the outer edge of the bowl and the surface of the bowl itself with 220 grit sandpaper. There were many nicks and scratches in the finish as well as the areas that I had repaired. The bowl is beginning to look good at this point. I sanded the rest of the bowl with 220 grit sandpaper and wiped the bowl down with a damp cloth. When sanding, I carefully avoided the stamping on the shank so as not to damage that area. I took some photos of the bowl at this point in the process. Things were looking very good. I steamed out the dents on the underside of the bowl with a hot iron and a wet towel. The heat from the iron created steam and the heat and moisture lifted the dents in the briar until they were smooth.I rubbed the bowl down with a light coat of olive oil and worked it into the briar. I find that a little oil at this point makes the nicks and scratches stand out clearly on the finish and show me what still needs to be sanded.I took a few photos with my computer at work while I was on my lunch hour. The pipe is beginning to look very good. The dents on the underside of the shank and bottom of the bowl are no longer visible. I cleaned out the inside of the mortise and shank as well as the airway into the bowl and stem with alcohol, pipe cleaners and cotton swabs. The airway was clogged so I pushed a pipe cleaner through into the bowl. The mortise was like a Peterson’s sump and it was filthy. It took a lot of work to clean it out. The stem was quite clean on the inside.I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with a damp cloth after each sanding pad to remove the dust.  (You can see a small dark spot on the right side toward the front.) I stained the bowl with a Tan aniline stain. I had found that the stain was probably mislabeled as it had a definite red cast to it. I applied it with the dauber and flamed it with a lighter to set the stain in the finish.Once the stain cured I rubbed the bowl down with Before & After Restoration Balm. It cleans, enlivens and protects the briar. In this case I also found that it blended the stain well on the surface of the briar. I polished the silver with a jeweler’s cloth to polish and remove the tarnish. I reapplied the gold to the stamping on the shank using Rub’n Buff Antique Gold. I applied it in the stamping using the tip of a sanding stick. I let the stamping sit for a few minutes then buffed off the excess product with a cotton pad.I set the bowl aside and turned my attention to the stem. This was the original JBV stem and was made out vulcanite. I sanded out the tooth chatter on both sides of the stem near the button with 220 grit sandpaper.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil to wipe away the sanding dust and bring some life to the vulcanite. With the stem and bowl completed, the second installment of this blog – Part 2, is also complete. It is time to reconnect things and take some final photos. I buffed the bowl and stem with Blue Diamond on the buffing wheel. I gave the entire pipe multiple coats of carnauba wax to protect. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The badly damaged rim on the pipe came together really well. The repairs blend in nicely with the stain colour. The repairs are visible up close but they look natural. Thanks for walking with me as I continue on the threesome. Part 3 will address the third pipe in the cased set. With this one both of the original JBV pipes are finished. Thanks for reading.

Restoration of a GBD Rockroot # 1345 Sitter

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Blog by Paresh Deshpande

The next pipe that caught my fancy for restoration was a GBD ROCKROOT # 1345. This pipe has beaten Kriswill “Chief”  # 20 and Kriswill “ Golden Clipper” to the finish line, though not decisively since I do not have stain pens and I had to leave the rim top duly sanded to remove all the oils and tars and burn marks. Personally though, I rather liked the look of the contrast the rim provided to the dark coloured pipe bowl, shank and stem. But I have seen other similar GBDs and they all had the nice bowl coloured rim top which also looked beautiful!!!! Hence, my attempt at darkening the rim top. Without darkened rim top!! You decide and suggest please!!!

This pipe has a relatively smaller sized bowl with wire rustications running vertically along the bowl with circular wire rustications run around the shank. This wire rustication runs along the entire rim top. The bottom of the bowl is flat, smooth and bears crisp stampings with ‘GBD’ in oval over ‘ROCKROOT’ over ‘LONDON ENGLAND’ in a straight line over # ‘1345’. The saddle stem has a very subtle and delicate bend with just the lip touching the table top which coupled with the flat bottom of the bowl, makes it a perfectly balanced sitter. A brass oval roundel rim with embossed GBD is embedded in the saddle. This should polish up very nicely. INITIAL INSPECTION
The initial visual inspection of the pipe revealed the following:

The bowl was heavily caked with oils, tars and grime overflowing onto the rim top and down the bowl along the vertical wire rustications. There appears to be some deep charring along the inner edge of the rim on the right hand side in 1’o’clock direction and on the left side in 7’o’clock direction. The extent of the damage to the rim can only be determined after reaming the bowl.The thin wire rustication on the rim top is worn out at certain places. The rest of the rustications along the bowl and shank is filled with dust, oils, gunk and dirt which has been accumulating over the years. Air did not pass through the stem. When the stem was removed from the shank, visual inspection revealed a completely blocked mortise and airway. The stem, too, was slightly blocked.The stem was heavily oxidized with heavy calcification near the lip. There was heavy tooth chatter extending up to an inch from the lip towards the saddle on both sides of the pipe. But thankfully there were no deep bite marks or holes. The lip on both sides has also been chewed out of shape.Dimensions:
Length – 5 inches
Bowl height – 1.5 inches
Bowl depth – 1 1/8th inches
Bowl inner diameter – 7/8  inch
Bowl outer diameter – 1.5 inches

THE PROCESS
As usual Abha, my wife, started work on the bowl while I addressed the stem. Using a Kleen Reem reamer and British Buttner pipe reaming tool, Abha removed most of the thick cake in no time. The reason being a 1 inch deep bowl!!! She had been very careful in avoiding the edges which had the charred marks. While Abha was working her magic on the bowl, I painted the stem with the flame of a Bic lighter to try to lift the light tooth chatter. The lightest of the tooth chatter evened out and the remaining ones were lifted to the surface. I had to sand out the stem to smooth out the tooth chatter. At this point, using a 220 grit paper, I sanded down the stem till the surface felt even and smooth to the touch. I tightly folded a piece of the grit paper and using its edge tried to shape the edges of the lip. Then I applied Extra virgin olive oil to the stem and kept it aside to be absorbed by the stem. And as usual, I just forgot to take pictures of the stem at this stage!!!

Thereafter, I turned my attention to the bowl with hesitation. This was so because the reaming had revealed that the issue of charring was something I had not handled before. I immediately Facetimed  Mr. Steve and sought his advice. It was decided that a smooth surfaced rim, akin to the smooth bottom of the bowl, will add an interesting character to the pipe and will also take care of the charred inner edge of the bowl.

I began with cautiously sanding the inner edges of the bowl to remove as much of the charring as possible. Using Murphy’s oil soap and a hard bristled toothbrush I removed as much of the accumulated tars and lava from the rim top as I could. I lightly topped the bowl on a 220 grit sand paper. The charred portion of the briar came apart in chunks during the topping process. Thereafter, I tried to round off the inner edges of the bowl as much as I possibly could, by creating an inner bevel to cover up and address the charred portion. However, the bowl still remains out of shape.As can be seen, the bowl edge in the 1 o’clock (front right) and 7 o’clock (rear left) directions has moved out too far. I was not too inclined to sand down the other edges to merge with the moved out edges for fear of losing too much briar and further thinning the rim top. Any suggestions whether I should go all out with the inner edge to completely round it or leave it as is are welcome.  Once the bevel was made and I had sanded out as much of the charring as I was comfortable with, I sanded down the rim with micromesh pads, wet sanding with 1500 – 2400 grit and dry sanding with 3200 – 12000 grit. Using a brush and Murphy’s Oil soap, I cleaned the exteriors of the bowl, rim top and shank and rinsed it under running water. The bowl was wiped dry using a cotton cloth and left to dry out overnight. Turning my attention back to the stem, I wiped it down with a soft cotton cloth. On close inspection, I realized that there was one bite mark on both sides which was not raised and also that the lip edge was not defined/sharp. I mixed up activated charcoal powder with clear CA glue (the glue that was available to me here, has a tendency to come off in lumps. Hence I was skeptical about its function in this process) and applied it on both sides of the stem to fill in the bite mark as well as on the tip edge to define it further and set it aside to cure overnight. Next morning, I rubbed some “Before and After Restoration Balm” into the thin wire rustications of the dried out bowl. Every time I use this balm, I cannot help but appreciate how effectively it works to enliven and refresh an old briar bowl. I rubbed a small quantity of balm with my fingers into the thin wire rustications on the bowl and shank and kept it aside for a few seconds. Using a horse hair brush, I buffed the bowl and shank and worked the balm deeper into the closely packed rustication. I rubbed it down with a soft cloth to a bright shine. I had to use a lot of muscle power and time to get the desired shine since I do not have a wheel. I was satisfied with the way the bowl had turned out up to this point in the restoration.Thereafter I turned my attention to the stem. The fill of CA super glue and charcoal powder had cured sufficiently. Using needle files, I started filling away carefully and cautiously restricting the filing only to the filled areas. Using a flat head needle file, I filed away the excess filling and was satisfied with the end result. I used a 220 grit sand paper to further blend in the fill. I further polished the stem using micromesh sanding pads. Wet sanding with 1500 – 2400 grit pads helped reduce the sanding marks left behind by 220 grit papers to a great extent. I wiped it clean and coated the stem with extra virgin olive oil and let it rest for some time. This allows the vulcanite to absorb the oil. Thereafter I dry sanded the stem with 3200 – 12000 grit micromesh pads and applying olive oil after every third pad. The stem is now nice, smooth and shiny. I shared the pictures of the bowl and stem with Mr. Steve for his opinion and advice for further improvement. As is his style, Mr. Steve first appreciated the effort and suggested that a darker stain would look good. Since he was well aware that the stain pens I had ordered did not reach me, he suggested an ingenious and practical way of staining using local and readily available material. He suggested boiling black tea leaves in a little water and making a very strong and thick brew, letting it sit overnight. Using cotton swab/cue tip dipped in this brew, gently apply onto the area that is to be stained.

I followed his advice and applied it to the rim top of the Rockroot. After allowing it to rest for a few minutes, I gently wiped it off with a soft cotton cloth. The results are truly amazing. Mr. Steve further advised me to use regular black boot polish to further stain and bring back the shine to the rim top. The results of this can be seen in the following pictures of the finished pipe.This restoration has been a fantastic journey of learning, trials and frustrations which I enjoyed to the fullest. I cannot thank Mr. Steve enough for his wise, practical and timely advice and sharing his immense wealth of experience so readily with a novice like me. Thanks Steve!!!

Restoring a Cased Set – 2 JBV & 1 M&T Bent Billiards – Part 1

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Blog by Steve Laug

I was chatting with Chris van Hilst from Tobacco Pipe Restorers one day using Messenger and he was selling this old set of pipes. Two of them were stamped JBV in an oval and one was a M&T Best Briar & Bands. The set was missing the third JBV pipe and one of the stems was for the M&T. The silver was dirty and the bowls caked but there was something about the pipes that really attracted me. We talked prices and made a deal. I had him send the pipes to Jeff in Idaho as it was easier to deal with than sending them to Canada. I had him send me a couple of photos of the set that are shown below. The first is the pipes sitting in the case. It shows that there is some kind of cigarette holder and a tamper missing from the set. The second photo shows the JBV in an oval stamp on the left side of the shank of one of the pipes. I could also see hallmarks in the silver but was not able to clearly read them. Jeff received them pretty quickly and put them aside. My daughters went down for my Dad’s 90th birthday so he took the opportunity to send them north with them on their return trip. He had not had a chance to clean them so I was left to my own devices on this set of three. When they arrived, I took a photo of the case before I opened it and of the case open showing the pipes. It is covered in leather and is kidney shaped. It is lightly stained but other than a few nicks it is in great condition.There was some gold leters on the front edge of the case that reads FOURNISSEUR DE SM LEROI DES BELGES. It translates from Belgian French to read PROVIDER HM KING OF BELGIAN. Or the Provider for His Majesty King of Belgium.I opened the case and took a photo of the pipes on the inside and the stamping on the inside of the lid. It reads J.B. Vinche over “Au Nabab” over Bruxelles. That is what it reads as best as I can make out. It is pretty blurry.I took photos of each of the pipes before I started to work on them. I started with the pipe on the left side of the photo above and worked my way across for the photos. The first pipe below is the one on the left. It is stamped JBV in an oval on the left side of the shank. The silver ferrule is also stamped JBV in an oval over BRUX over three hallmarks that are hard to read. The first appears to be a flower, the second a person and the third is ARG over 900. The pipe is in rough shape. The finish is shot; there is silver polish on the shank ahead of the ferrule. There are some gouges in the top and underside of the shank. The JBV Oval was originally gold leaf. There is a thick cake in the bowl and the rim top is beat up. There are big chunks of briar missing around the outer edge of the rim. The rim top is chipped and damaged and the inner edge is in rough condition. The pipe is very dirty. The second pipe is shown below and is the one in the center position in the case. It is stamped BEST BRIAR & BANDS  with each word over the next on the left side of the shank. One the right side it is stamped M&T in a football shaped oval. The silver ferrule is also stamped with a BBB vertically on the side of the band next to the shank. Next to that is the same M&T stamp in an oval over three hallmarks that are hard to read. The first appears to be a flower, the second is 933 and the third is a crescent moon. The pipe is in rough shape. Once again the finish is shot; there is silver polish on the shank ahead of the ferrule. There are some gouges in the top and underside of the shank. There is a thick cake in the bowl and the rim top is beat up. There is a crack running down the back side from the rim halfway to the shank. The rim top is dented and damaged and the inner edge is in better condition than the first pipe. The pipe is very dirty. The third pipe is shown below and is the one on the right side of the case. It is stamped JBV in an oval on the left side of the shank. The silver ferrule is also stamped JBV in an oval over BRUX over three hallmarks that are hard to read. The first appears to be a flower, the second a person and the third is ARG over 900. The pipe is in rough shape. The finish is on this one is also shot; there is silver polish on the shank ahead of the ferrule. There are some gouges in the top and underside of the shank. The JBV Oval was originally gold leaf. There is a thick cake in the bowl and the rim top is beat up. There are big chunks of briar missing around the outer edge of the rim. The rim top is chipped and damaged and the inner edge is in rough condition. There looked like there could be a crack in the bowl down the left side. Like the rest of the pipes in this set the pipe is very dirty. There were two stems in the set. You can see from the photos below that they were different sizes. In the first photo the top stem is more delicate. It is narrower at the tenon end. It is for the M&T pipe while the bottom one is for the JBV pipes. The stems both are in decent condition with a little oxidation and minimal tooth chatter. There are no deep tooth marks so that is something to be thankful for. I knew that the set was older but I was unfamiliar with the brands. I had not heard of JBV so I did a bit of research on the brand and found an interesting link to an old catalogue. It turns out that the JBV is short for J.B. Vinche Company in Brussels. I have included the information on the brand that I found in the link as well as the link below.

This company maintained a factory in Brussels, Belgium, but records indicate that it also operated a retail establishment at 34, Rue Notre Dame des Victoires, in Paris under the name “Au Nabab” where, no doubt, it offered its product line for sale to the public.

https://www.facebook.com/tobaccopipeartistory/photos/a.111646685586370.24977.101191206631918/111646972253008/?type=3&theater

I also included some photos of a J.B. Vinche Catalogue from 1875. I checked on the Pipephil website to see what I could find there. Generally I find the site one of the most helpful in quickly confirming information on a brand. In this case it came through with a great bit of information. I did a screen capture of the pertinent section of the link. You can check it out further on the following link. http://www.pipephil.eu/logos/en/logo-v2.html.

The information included in the capture reads:

The brand has been created in Bruxelles in 1864 by Jean Baptiste Vinche and run after him by his son Victor. Marcel and Rene Vinche (3rd generation) managed the corporation from 1927 on. The brand is famous for its meerschaum pipes but briar pipes were also produced after 1938. In 1965 Jacques Vinche (4th generation) entered the family firm. Jeff and Mia Koopmans from Hilson Pipes joined in 1977. Today (2009) Ben and Wim Koopmans manage the business.Pipedia confirms this information at the following link: https://pipedia.org/wiki/Vinche.

I could not find out any information on the third pipe – the M&T Best Briar Band pipe. I checked in all of my usual sources and came up empty. Does anyone know anything about the brand? Let me know.

Armed with the background information, I decided to start on these pipes by reaming all three of them. The cake in each was quite thick and the damage to the rim and bowl made me proceed with caution. I was concerned about the cracked bowl in the M&T pipe as well as the potential crack in the second JBV pipe. I started with the first JBV pipe and reamed it with a PipNet pipe reamer starting with the first cutting head and working my way up to the second and lightly working on it with the third one. I took the cake back to bare briar to check out the interior of the bowl. I followed up by reaming it with a Savinelli Fitsall Pipe knife and finally sanding the bowl with 180 grit sandpaper wrapped around a piece of dowel. I moved on to the M&T Best Briar Band pipe and reamed it with a PipNet pipe reamer starting with the first cutting head and working my way up to the second and lightly working on it with the third one. I took the cake back to bare briar to check out the interior of the bowl. I followed up by reaming it with a Savinelli Fitsall Pipe knife and finally sanding the bowl with 180 grit sandpaper wrapped around a piece of dowel. I moved on to the second JBV pipe (the one that I thought had a possible crack). I started with the smallest cutting head on the PipNet pipe reamer and turned it gently in the bowl one twist and the bowl split in half in my hands. I was sick when I felt it break. I have never had that happen in all these years of working on pipes. It really was unbelievable. I held the pieces together and took the cake back to bare briar to check out the interior of the bowl. I used a Savinelli Fitsall Pipe knife to scrape away the remnants of cake. The photo below shows the bowl in half with the reamer next to it.This is not what I wanted to do next! I had planned to work through each of the pipes and have a nice set! Now I had to deal with this one and because it was part of an old set I felt obligated to try to put it back together. I was just sickening to have the second original bowl break in my hands. Why couldn’t it have been the cracked M&T bowl? But since it was the other JBV bowl I needed to repair it. At this point this blog also took a turn. I would do the rest of the first part of the blog on the bowl repair of this particular JBV pipe. I would have to follow up with at least one more part on the other two pipes in the set.

I turned to repair the bowl. I decided to pin the two halves together and then fill it and line the bowl with JB Weld. It would be a process. I drilled 8 small pin holes in the front half of the bowl and put stainless pins in the holes. I matched the two halves together and marked the holes on the other side of the bowl. I drilled matching holes. Once I had the holes aligned I painted each half with gel super glue and pressed the halves together and held them in place until the glue set. I filled in the cracks around the sides and bottom of the bowl with briar dust and super glue. I used a dental spatula to apply the patch all around the bowl. I pressed the mixture into the crevices that remained in the sides and bottom.When the repair hardened I sanded it with 180 grit sandpaper to blend it into the surface of the bowl. I also repaired the chips out of the edges of the bowl with super glue and briar dust. I sanded the bowl with 220 grit sandpaper and smoothed out the repaired areas and sanded the rest of the bowl at the same time. I carefully avoided the stamping on the shank so as not to damage that area. I topped the bowl to remove the damage to the rim top. I had hand sanded it with sandpaper to start the process and filled in the damaged areas with super glue and briar dust. Now it was time to top it. Once I had it topped I wiped the bowl down with alcohol to remove the dust and the remainder of the finish on the shank and bowl. I cleaned out the inside of the mortise and shank as well as the airway into the bowl with alcohol, pipe cleaners and cotton swabs. The airway was clogged so I pushed a pipe cleaner through into the bowl. The mortise was like a Peterson’s sump and it was filthy. It took a lot of work to clean it out.I sanded the exterior of the bowl with a medium and a fine grit sanding sponge. At this point I paused in sanding the exterior and turned my attention to repairing the inside of the bowl. I mixed a batch of JB Weld and put a pipe cleaner in the airway into the bowl to keep the airway from being covered with the mixture. I applied the mix to the inside of the bowl with a popsicle stick. I pressed it into the cracks and build up the damaged areas to protect it from further damage. With that I called it a night, set the bowl aside to dry and turned out the lights.  In the morning I sanded out the excess JB Weld with 180 grit sandpaper wrapped around a dowel. I wiped the bowl down with a damp paper towel to remove the dust. The photos below show the bowl at this point. I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with a damp cloth after each sanding pad to remove the dust. I stained the bowl with a Tan aniline stain. I had found that the stain was probably mislabeled as it had a definite red cast to it. I applied it with the dauber and flamed it with a lighter to set the stain in the finish.Once the stain cured I rubbed the bowl down with Before & After Restoration Balm. It cleans, enlivens and protects the briar. In this case I also found that it blended the stain well on the surface of the briar. I polished the silver with a jeweler’s cloth to polish and remove the tarnish. I reapplied the gold to the stamping on the shank using Rub’n Buff Antique Gold. I applied it in the stamping using the tip of a sanding stick. I let the stamping sit for a few minutes then buffed off the excess product.I set the bowl aside and turned my attention to making a stem for this pipe. Remember I mentioned that the second stem in the case was for the M&T pipe and was too small in diameter for the shank of the second JBV pipe. I found a Bakelite stem in my box of stems that only needed to be shaped to fit the shank of the pipe. I tapered the end of the stem with a Dremel and sanding drum to match the taper of the other stem. I sanded it with 180 grit sandpaper to smooth out the Dremel marks and further taper it.I sanded out the tooth chatter and reshaped the edges of the button with 220 grit sandpaper. I also smoothed out the flow of the stem.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil to wipe away the sanding dust and bring some life to the Bakelite. With the stem and bowl done it the first installment of this blog is complete. It is time to reconnect things and take some final photos. I buffed the bowl and stem with Blue Diamond on the buffing wheel. I gave the entire pipe multiple coats of carnauba wax to protect. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. This frustrating old pipe that split in half had been brought back to functional life and it does not look to bad to my eye. This is a long one. For some of you I am sure you are wondering what is wrong with me to take time to fix this one. To you I say it was worth the lessons that I learned and it is still a smokable pipe. Thanks for reading.

Refurbishing a Bjarne Hand Made Nosewarmer

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Blog by Steve Laug

In the past weeks I finished up some pipes for a guy here in Vancouver and when he came to pick them up he brought some more for me to work on for him. I finished up some of the ones on the worktable so I decided it was time to work on these. The third of them is a Bjarne bent apple nosewarmer with a short stem. It is another really beautiful pipe. The shape, the rich reddish brown finish along with the black acrylic stem with the bj logo all combine to make this a uniquely beautiful pipe.   The bowl had a thin and uneven cake. The upper half of the bowl was more thickly caked than the bottom half. I would need to ream it to even out the cake. There was some slight darkening on the rim top as well as dents and nicks in the top of the rim. The inside of the shank was dirty and needed to be cleaned. The black Lucite stem had tooth marks and chatter on the top and underside of the stem near the button. There was one deep tooth mark on the top edge of the button. The short saddle stem looked good otherwise. I took photos of the bowl and stem to give a clear picture of the condition of the pipe before I started to work on it.I did a quick review of the history of the brand by turning to Pipedia. Here is the link https://pipedia.org/wiki/Bjarne. I quote from part of that article to give a short synopsis of the history of the brand.

With a demanding job it was hard to find time to make pipes in that quantity, and Bjarne had to choose. His dream had always been to have a company of his own, and if he wanted fo fulfill that dream, now was the time to do it. But to leave a promising career, in which he probably would have become a Danish ambassador in some foreign country, was indeed a big step to take. “Many thought I was crazy”, Bjarne says, “and one of them was my wife. But she supported my decision anyway.”

He made that decision in 1973, and became a fulltime pipemaker. But he soon realized that it was impossible for one person to handle all of it–he could not make a lot of pipes, sell them and collect money for them all by himself. So he decided to find some pipemakers to help him. In those days Preben Holm was one of the biggest makers of fancy pipes, and he employed a great number of pipemakers. But not all of them were happy to work for Preben,m so Bjarne recruited a few of those.

During the first years all of Bjarne’s pipes were sold in the USA, but at the end of the 1970s he visited the pipe show in Frandfurt and found that there was a market for his there as well. However, he found that the Germans wanted a completely different style of pipes–pipes in traditional shapes. So if he wanted to be successful there, he had to add a completely new line to his production. “It was not easy, we learned it the hard way,” Bjarne says. But they certainly succeeded, and for a number of years Germany became the top-selling market for Bjarne’s pipes.

The photo below shows pictures of Bjarne Nielsen. The photo is from the Pipedia article and comes from Doug Valitchka as noted below the photo.I then turned to the Pipephil website – http://www.pipephil.eu/logos/en/logo-b5.html  and did a screen capture of the article there on Bjarne pipes. Bjarne Nielsen distributed his own brand of pipes carved by Danish Pipemakers. It is stamped on the underside of the shank with Bjarne over Hand Made in Denmark. There are no other stampings or numbers on the shank. The pipe was obviously made prior to 2008 when Nielsen died.I started my clean up on this pipe by reaming out the bowl and smoothing out the cake on the walls. I reamed it back with a Savinelli Fitsall Pipe Knife. I sanded it smooth and even with a dowel wrapped in 220 grit sandpaper. Once that was finished the walls were smooth and undamaged and the surface ready for a new cake.I worked over the rim top with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I removed the most of the damage to the rim top with the micromesh sanding pads. I removed the area on the rear that had been darkened. I polished the exterior of the bowl with the pads at the same time. I wiped the bowl down after each pad with a damp cloth. I touched up the cleaned up rim top with a Maple stain pen to match the colour of the rest of the bowl. The match was perfect and once the bowl was waxed and polished would be indistinguishable from the rest.I rubbed down the briar with Before & After Restoration Balm. I worked it into the finish with my fingertips and finished working it in with a shoe brush. I worked over the rim top to blend it into the rest of the stain. The balm works to clean, preserve and enliven the briar. I really like the effect of the product on briar so I took some photos of the pipe at this point. I cleaned out the airway in the stem and shank, the mortise and shank interior with pipe cleaners, cotton swabs and alcohol. It did not take as much as I expected to remove all the tars and oils in the shank and mortise. The stem had some debris in the edges of the slot in the stem.I set the bowl aside and turned to address the stem. I sanded the tooth marks and chatter out of the stem surface with some folded 220 grit sandpaper. I polished the stem with micromesh sanding pads to remove the scratches in the acrylic. I wet sanded it with 1500-2400 grit pads and dry sanded it with 3200-12000 grit pads. I wiped the stem down with a damp cloth after each sanding pad. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine polishes. I wiped it down with a cotton pad and gave it a final coat of Obsidian Oil. I set the stem aside to dry. I put the stem back on the bowl and buffed the pipe with Blue Diamond polish on the buffing wheel. I carefully avoided the stamping on the underside of the shank. I gave both the smooth bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. I have five more pipes to finish for him – one move from his personal rotation and four of them that are some finds he made while pipe hunting. This is a fun bunch of pipes to work on. I look forward to moving through the rest of them. Thanks for looking.  

Restoring a Gutta-Percha Woman’s Leg Pipe with a Briar Bowl

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Blog by Steve Laug

On Friday my wife and I took a drive out to one of our favourite spots near Vancouver to do a bit of walking and hunting. She likes looking for old cookbooks and I of course am always on the prowl for old pipes. We walked about for a while and enjoyed the beautiful day. We stopped by two antique malls and spent some time looking. She found nothing for her collection but I found three old pipes – A Parker Super Briar Bark 345 Bulldog in decent shape, a French Made Algerian Briar diamond shank Billiard and a Gutta-Percha Leg shaped pipe with a briar bowl. It was in the worst condition of the three pipes.The black cast/molded Gutta-Percha base was shaped like a female leg and even had a ballet slipper on the extended foot. The airway came out at the end of the toe. The base was nicked and dull looking with none of the rich glow that I know comes when the material is polished. But by far the worst part of the pipe was that some had dipped the briar bowl in a gold metallic paint rubbed it into the grain and then covered it with multiple layers of Varathane plastic coat. They had even dipped the threads on the nipple that screwed into the base in the plastic coat and painted the inside of the bowl as well. I say that was the worst part because otherwise the pipe was unsmoked. It would have been NOS (New Old Stock) before whoever did this abomination to the pipe. The bowl is normally a rich reddish brown colour in all the variations that I have seen on the internet so the gold and plastic finish would need to go. I took a close up photo of the rim top to show you the way it looked when I got it – I don’t know if some of you like the look – but I don’t. It is like painting an antique wooden piece with crackly gold paint to give it the look of hammered metal. It just does not work for me. I also took some photos of the base to show the condition of the mouthpiece end of the pipe. There were some nicks in the material but no tooth marks or chatter and the orific airway in the end of the toes was undamaged.I took photos of the bowl with it removed from the base to show how it had been painted with streaks to make it look like vertical grain – it was not as the wood was smooth and bits of it peaked through the gaudy gold finish. You can also see the thick plastic coat on the nipple that is threaded into the bowl almost filling in all of the threads. I topped the end of the nipple with 220 grit sandpaper on the topping board to remove the thick plastic coat that was not even smooth on that portion of the bowl. I did the same with the bowl to remove the plastic and metallic gold paint. Those areas definitely looked better to me but the bowl was a long way from looking normal.I tried wiping the bowl down with acetone to break through the plastic coat – no luck. The brown stains on the cotton pad come from the nipple end and the rim top where I had broken through the finish. There was only one way to remove this abominable coat of plastic and that was to sand it until it was gone… not my favourite thing. Think twice before any of you put that stuff on a pipe. It is truly awful and stops the wood from breathing.I sanded the bowl with 180 grit sandpaper and was able to break through the plastic coat and the gold coat. Underneath the bowl was nicked and damaged. The majority of the damaged spots were merely built up plastic coat and sanding them smoothed things out. But some of them were deep gouges in the wood. I sanded, cleaned with alcohol and filled those in with clear super glue and briar dust. When the repairs had cured I sanded them smooth with 180 and 220 grit sandpaper to blend them into the surface of the bowl. I sanded the bowl with a medium and a fine grit sanding sponge to remove the remnants of the repair and the plastic coat. It took a bit of sanding but the finish was finally smooth to touch. I sanded the bowl with micromesh sanding pads – wet sanding with 1500-2400 grit pads to smooth things out more.With the bowl smooth and clean I decided to stain it with the tan aniline stain I have. I am sure that it is mislabeled as it is far too red to be tan. I figured it would work well with this bowl.I wiped the bowl down with alcohol on cotton pads to even the stain coat and make it a bit more transparent. The trouble was that all of the flaws and nicks in the wood showed up then. I gave it a second coat of stain using a Mahogany stain pen to darken the overall surface of the bowl and still leave it transparent enough to see the grain in the wood. I rubbed some Before & After Restoration Balm into the surface of the bowl to enliven, clean and protect the newly stained bowl. I let it sit for a few moments then buffed it off with a cotton cloth. I took photos of the bowl at this point to show how things were developing. I set the bowl aside and worked on the base. I cleaned out the debris of time on the inside of the base with cotton swabs and alcohol. There were not a lot of tars as the pipe was unsmoked. But there was dust from sitting all these years since it was made.I polished the base with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the base down after each pad with Obsidian Oil and rubbed it into the material. The pictures tell the story as the base begins to develop a shine. I further polished it with Before & After Pipe Polish – both Fine and Extra Fine to remove more of the scratches from the Gutta-Percha base. I rub the polish on with my fingertips and polish it with a cotton pad to raise the shine. I buffed the bowl and the base independently of each other with Blue Diamond on the buffing wheel to remove minute scratches and give the materials a shine. I gave both parts multiple coats of carnauba wax and buffed them with a clean buffing pad to raise the shine. I put the parts back together and hand buffed it with a microfiber cloth to deepen the shine. The photos below show the finished and restored pipe. I personally like the rich brown over the metallic gold on the bowl when I got the pipe. The dimensions of the pipe are petite – the length from thigh to tip of the toe is 5 ½ inches, the height from the knee to the thigh is 2 inches, the outer diameter of the thigh is 1 1/8 inches and the chamber diameter is 1 inch. It is a unique piece of pipe history and joins the rest of the Gutta-Percha pipes in my collection. Thanks for walking through the restoration of this leg pipe with me.