Tag Archives: restaining

Resurrecting an old Bulldog with a Bakelite Stem


Blog by Steve Laug

I have finished restoring quite a few of the pipes in this collection that we purchased from the older gentleman. He sent me the photos and I was amazed at what I saw. You have seen many of the pipes that he had. These included Dunhill, BBB, Orlik, Barclay Rex, a cased Ben Wade, an H. Simmons all briar, Hardcastles and some Meerschaums. There were also some assorted others that I will get to in the days ahead. It was a great collection.

The next pipe I have chosen is a tired and worn looking older style Bulldog with a Bakelite stem with a bone tenon. I don’t know what it is about this pipe that caught my eye but something did. It certainly was not the condition of pipe. The bowl was in very rough shape. There was a thick cake in the bowl and the rim top and edges were told buried under a thick coat of lava. The pipe was really a stranger to pipe cleaners. It was filthy both inside and out. The shape probably caught my eye because it is quite lovely even under the grime and wear. The stem is Bakelite and it was a complete mess. It had the end gnawed off  leaving behind a chipped and chewed end that was not eve square. I am not sure how much longer it was when it was made but it must have been longer than what we saw when we got. This was one well loved pipe that had been “ridden hard and put away wet”! It would be a challenge to see what I could do with it! In the end that is probably what drew me to the pipe!

Jeff took some photos of the Bakelite Stemmed Bulldog before he worked his magic in cleaning up the pipe. It is a an interesting pipe with a lot of potential and what appears to be some great grain under the grime and debris of the years.Jeff took photos of the bowl, rim top to show the thickness of the cake in the bowl and the thick lava on the rim top. The rim top and both inner and outer edges are so thickly covered that it is hard to know their condition. It appears that there were nicks and chips on the outer edge at the back of the bowl that will require a bit of attention. All of the issues will become clearer after the clean up. He took photos of the top and underside of the Bakelite stem showing the gnawed end of the stem and the broken and missing chunks from the stem end. It appears that there were button remnants on both sides. Jeff also took some photos of the bone tenon and the shank end to show the appearance and condition of both.Jeff took photos of the sides and heel of the bowl to show the condition of the briar. You can see the beautiful shape of the bowl and some interesting grain even through the dirt and debris of many years.   Jeff took photos of the stamping on the sides of the shank to show the lack of a stamping. It appears that both sides had some sort of stamp on them but it was worn away.This unstamped Bulldog is an interesting looking pipe. Because the old gentleman that we bought the pipes from intimated that he purchased his pipes at the Manhattan Barclay-Rex store I would imagine that he may have purchased this one from them as well. I was unable to pin down any information regarding the date this pipe was made but the fact that it is among the old timers I have been working on and the older Bakelite stem make me think it is older as well.

Jeff carefully cleaned the pipe. He reamed it with a PipNet pipe reamer and then cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals of the shank, stem and shank extension with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and lava on the rim top. The finish looks much better and has a deep richness in the colour that highlights the dimensions of the grain. The edges looked good otherwise. He scrubbed the Bakelite stem with Soft Scrub to remove the grime and oils on the stem and chewed stem end. When the pipe arrived here in Vancouver I was amazed that it looked so good. Here are some photos of what I saw. I took some close up photos of the rim top and the stem surface. The top and inner and outer edge of the rim showed damage. There was serious damage back outer edge of the bowl. The stem was gnawed and that damage is very visible in the photos. I took photos of the shank sides to show that the stamping was worn away.I removed the stem from the shank and took a photo of the parts of the pipe. I started my work on the pipe by dealing with the chewed end of the stem. I used a file/rasp that I have here to flatten the chewed off end. I squared it off to have a fresh surface to work on a new button. I propped the stem up on the shank to take a picture of the squared end of the stem.I used a triangular file to recut the sharp edge of a button on the newly shaped stem end. I used 220 grit sandpaper to shape the top of the stem and shape the angles.I spread a coat of clear CA glue on top of the button to seal the new edge and top of the button and set it aside to cure. I followed up on that by layering glue on the top of the button to build it up and give it some shape. Once the button repair cured I used the triangle file and 180 grit sandpaper to shape the button surface.There was still more shaping to do but the  stem was taking form. I took profile pictures of it to give a sense of the shape. There is much more sanding to do but it was coming along.I set the stem aside and turned my attention to the bowl. I used a folded piece of 180 grit sandpaper to bring the inner edges of the bowl back into round. I topped the bowl with 220 grit sandpaper to minimize the damage on the rim top and particularly the back of the bowl. I took a photo of the rim top after the topping. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding debris. I stained the rim top with an Oak stain pen to match the surrounding briar. Once it is buffed the match should be perfect.I worked some Before & After Restoration Balm into the surface of the bowl and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With stem reshaped and built earlier in the process all that remained was to polish it. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. With the bowl and the stem finished I put the beautiful No Name Bulldog back together and buffed it on the wheel using Blue Diamond to give it a shine. I gave the bowl and the stem multiple coats of carnauba wax on the wheel. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The grain on this pipe really is a great looking. The dimensions of the pipe are – Length: 4 ¾ inches, Height: 1 ¾ inch, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of this large pipe is 1.16 ounces /33 grams. This Old Bakelite Stemmed Bulldog is another great find from this collection. It is much more beautiful in person than these photos can capture. This is another pipe that has the possibility of transporting the pipe man or woman back to a slower paced time in history where you can enjoy a respite. Thanks for walking through the restoration with me.

Pipe #1 of 7 – An Amazing Transformation of a Bruyere Extra Paneled Billiard


Blog by Dal Stanton

I love restoring pipes.  It reminds me of how life can be harsh resulting in broken people that need help and a second chance.  This sentiment is at the core of the collection of ‘broken and needy’ pipes in virtual ‘Help Me!’ baskets where what is required of would-be commissioners is the challenge to see the potential hidden under the grime and brokenness.  This is why the collection is called, ‘For “Pipe Dreamers” Only!’ benefiting the truly broken and needy – the Daughters of Bulgaria – helping women and girls who have been trafficked and sexually exploited.  Darren saw the potential, not just for one pipe but for 7.  In November he wrote:

Greetings from Cornerstone Presbyterian Church in Pennsylvania, (and welcome back to the US)!  Thank you for your labor and love of pipes! It is with no small joy that I’ve tracked your blog posts on your various projects.  Recently, I was able to fully appreciate your handiwork in a pipe you restored for a close friend of mine in our local Cigar and Pipe club, Daniel XXXXXX.  Towards that end is the purpose of this mail.  From your many posts, I have a marginal appreciation for the time involved, and more significantly, the fact that there is a queue well-ahead of my inquiry. Admittedly unaware of your work queue, these pipes would be targeted for Christmas gifts – either 2021 or 2022.  At least three would be gifts for close friends, and others would be for my children to give to me. 😊

As Darren wrote above, Daniel, a fellow member of his Cigar and Pipe Club (See: FB Chester County Cigar Club – Holy Smokes), had commissioned a pipe (See:  Refreshing a Beldor Studio Mini Churchwarden Paneled Apple of Saint Claude) and through Daniel, Darren became aware of The Pipe Steward.  Here are the pipes Darren commissioned in the end:

A pretty impressive line-up of pipes!  The thing that stood out most to me about Darren’s selections was that they all were intended as gifts except for one.  I laughed when he revealed his true motives with fellow Club members.  He confided: The crowd I’m working to convert are mostly cigar guys, so a broader and deeper chamber helps them “feel” like they’re enjoying a long-smoke cigar 😊.   I found out later that the other recipient was to be his youngest daughter as an 18th birthday gift (continuing a tradition from her elder siblings).  This information about Darren warmed my ‘father’s’ heart.  I decided that the first of the 7 pipes that Darren commissioned would be the one destined for him – the Bruyere Extra Paneled Billiard, an attractive pipe.  Here are the pictures of the pipe that whispered to Darren: The nomenclature on the Paneled Billiard is stamped on the left side of the shank in old English script which is slightly curved, BRUYERE [over] EXTRA.I have little doubt about the country of origin of this pipe – France.  It was part of what I have called the French Lot of 50 which I acquired in August of 2018 from a seller in Paris when my wife and I were still living in Bulgaria.  This lot has been a gold mine of treasures.  The Beldor Studio Mini Churchwarden also came to me in this French lot.  The arrow marks the Paneled Billiard in the twisted embrace of so many orphaned pipes calling out to new stewards! 😊

Honestly, I am surprised this Paneled Billiard remained unclaimed as long as it did.  It is a beauty.  I’m hopeful that the restoration will be an easier one.  The chamber has almost no cake build up and the rim with only minor darkness from lighting practices.  The bowl has the normal grime needing to be cleaned but I see no fills in a nicely proportioned octagon which promises to showcase nicely the briar grain.  The stem shows some oxidation but almost no tooth chatter.  To begin the restoration of the Paneled Billiard, I start with cleaning the airway of the stem.  Using pipe cleaners wetted with isopropyl 99% the cleaning does not take long.Next, the Panel’s stem joins the other pipes that Darren commissioned in a soak of www.Briarville.com‘s ‘Pipe Stem Oxidation Remover.  This is a deoxidation product that I became aware of and am giving it a test run.  The stems in this batch will be a be a good test for the Oxidation Remover.  The directions describe the soak time from 2 to 24 hours as needed.  I’ll give the full 24-hour exposure.  With the stem soaking I turn to the Paneled bowl’s chamber.  The light carbon cake is dispatched easily with 2 blade heads from the Pipnet Reaming Kit and then the chamber walls are scraped with the Savinelli Fitsall Tool.  The job of clearing the chamber is completed with sanding using 240 grade paper wrapped around a Sharpie Pen.An inspection of the chamber after wiping with a cotton pad to remove the carbon dust shows healthy briar.  I move on.The next step is to clean the external briar surface.  Using undiluted Murphy’s Oil Soap, the smooth briar surface is scrubbed with a cotton pad.From the worktable, the stummel is taken to the sink where shank brushes are used with hottish water and anti-oil liquid dishwashing soap to clean the internal mortise and airway.  After scrubbing and rinsing thoroughly, the stummel comes back to the worktable.To make sure the internals are clean, a few pipe cleaners and cotton buds wetted with isopropyl 99% confirm that the internals are clean. As is my usual practice, to clean further and to freshen the bowl for a new steward, I use a kosher salt and alcohol soak to draw latent oils and tars out of the internal briar walls.  A cotton ball is stretched and twisted and then guided down the mortise to the draft hole.  It serves the purpose of a ‘wick’ that draws out the tars and oils during the soaking process.The bowl is next filled with kosher salt and placed in the egg carton to keep it stable and to line up the top of the bowl with the top of the shank keeping them roughly level.  Kosher salt is used because it leaves no after taste.The bowl is then filled with isopropyl 99% with a large eye dropper until it surfaces over the salt.  After a few minutes, the alcohol is absorbed, and more alcohol is needed to top it off.  I then put the stummel aside for several hours as my wife and I head to Jensen Beach to enjoy a beautiful Florida day!Just to prove I was where I said I was – enjoying one of my favorites, a Savinelli Goliath with a beautiful Cumberland stem and shank ferrule.  This was the first pipe I restored for myself that had the specific purpose of going with me to the beach – then, on the Black Sea coast in Bulgaria (See: A Goliath Among Giants – Releasing a Savinelli Goliath 619EX Italy). Today, the Goliath was packed with my favorite aromatic, Lane BCA.

Several hours later, back from the beach, the salt and cotton wick show some soiling indicating the oils drawn out, but not a lot.  After the salt is tossed in the waste, the bowl is wiped with paper towel and I blow through the mortise to make sure all the salt crystals have been removed.Just to make sure all is clean and there is no residue left behind, one cotton bud and one pipe cleaner evidence the fact that this stummel is cleaner than a whistle.  I whiff of the chamber reveals no hint of ghosting and a refreshed bowl for a new steward.The stem has been soaking for 24 hours in the product, ‘Pipe Stem Oxidation Remover’ by www.Briarville.com and is time to see the results. After fishing the Paneled Billiard’s stem out of the bottle, a cotton pad wetted with alcohol is used to wipe off the oxidation that was raised during the soaking process.  The cotton pad is soiled a good bit which is good news. I run another pipe cleaner through the airway wetted with isopropyl 99% to clear away any of the Oxidation Remover liquid residue.The stem is then further conditioned using paraffin oil, a mineral oil.  I put the stem aside to absorb the oil.Another close look at the Paneled briar surface reveals beautiful, tightly woven grain patterns. An inspection of the surface does not reveal any fills needing attention.  The condition of the surface is so good that I bypass using sanding sponges which is my normal next step if the surface had significant cuts, dents, and areas needing to be cleaned up.  Instead, I go directly to the full regimen of 9 micromesh pads to fine sand the striking briar surface.  Starting first with wet sanding, pads 1500 to 2400 are used.  Following the wet sanding, dry sanding continues with pads 3200 to 4000 and 6000 to 12000.  I’m pleased with the way the briar grain emerges through the process.  The unique characteristic of Paneled shapes is that each panel gives a different ‘canvas’ view of the briar landscape.  The octagonal shape on this Billiard provides a lot to enjoy! I have had such good results from the process that I have developed to bring out briar grain so that it absolutely pops that I decide to apply to the Paneled Billiard.  I decide to apply a light brown dye to provide the contrasting.  The purpose of the dying is not to darken the bowl or to hide imperfections – which often is the need in a restoration project.  This pipe could continue as is to the final stages of polishing if I chose.  To apply dye at this point is to create more contrasting to bring out more strikingly the grain already present.  After all the components for dyeing have been assembled on the worktable, the first step after wiping the bowl with a cotton pad wetted with alcohol to make sure it’s clean, is to warm the stummel over the hot air gun.  I believe this is an important step as the heat opens the briar as the stummel heats.  This helps the briar to be more receptive to the dye that is applied.After the bowl is warmed, a folded pipe cleaner applies or paints Fiebing’s Light Brown Leather Dye to the stummel surface.  As an aniline dye, the base of the dye is alcohol.  The next step after a swath of the briar surface has been painted with dye, is to ‘flame’ the wet dye with the lit candle.  The result of this is that the alcohol in the dye immediately combusts when the wet dye meets the flame.  The combustion burns off the alcohol leaving the dye pigment behind for the briar to absorb.  Generally, what I have discovered is that the veins or the grain of the briar is softer wood and tends to absorb the dye more readily.  The harder wood between the veins is harder wood which does the opposite – does not absorb the dye pigment as readily.  This creates the dynamic that has resulted with striking briar grain.  After the entire bowl has been painted and flamed thoroughly, the stummel is set aside for several hours to rest.Turning back to the stem, I take a few customized pictures of the stem which usually enables one to see the residual oxidation left behind.  The pictures below don’t show much at all, though my eyes can see faint oxidation remaining in the bit area and the shank facing area.  The Briarville Stem Oxidation Remover has performed well it seems.  Even with the good performance of the removal of oxidation, the whole stem is sanded anyway to smooth the vulcanite and to remove miniscule tooth chatter.  To guard against ‘shouldering’ the shank facing, a plastic disk is used when the sanding is near the end of the stem.After sanding with 240 paper, next is wet sanding with 600 grade paper and then 0000 grade steel wool is applied.  Next is applying the finer sanding of micromesh pads.  Starting with wet sanding, pads 1500 to 2400 are used.  Following the wet sanding, dry sanding is next using pads 3200 to 4000 and 6000 to 12000.  The vulcanite pops nicely after the full process is completed. The newly dyed stummel has been ‘resting’ overnight allowing the dye to ‘settle’.  This time seems to help the new dye to become more firmly absorbed into the briar and also helps guard against the new dye leeching onto the fingers after the pipe is put into service and heated for the first time.The next step is to ‘unwrap’ the newly dyed stummel which has a crust of ‘flamed’ light brown dye. A felt buffing wheel is mounted on the rotary tool and set at a slightly slower speed to guard against too much heat buildup.  Red Tripoli compound is then applied to the stummel and the unwrapping commences.I enjoy this part of the restoration process the most.  As the crust is removed by the felt wheel and compound, the grain is revealed showing how the dye was received by the grain.  The felt wheel collects a lot of the dye debris and is purged often during the process.  I rub it against the edge of the wooden chopping board that is used as a lap board during the use of the rotary tool.  Purging cleans the felt wheel and softens it.  I pause during the unwrapping to take a progress picture showing the crusted side compared to the unwrapped side.  The abrasion of the felt and coarse Tripoli compound helps to remove the globs of excess dye revealing the veins of the grain in crisp contrast.  This is my goal in applying a dye.Following the felt wheel, a cotton cloth wheel is mounted and the speed set to about 40% full power – faster than with the felt wheel.  Using the softer cotton cloth at a higher speed, Tripoli compound is used again to fine tune the contrast between the grains and to remove more excess crusted dye.  The cloth wheel also can reach into the more constrained area of the crook where the shank and bowl merge.  Next, the entire bowl is wiped with a cotton pad wetted with alcohol to remove more excess dye and to blend the newly dyed surface. Following this, the stem and stummel are rejoined.  Another cotton cloth wheel is mounted to the rotary tool and the less abrasive Blue Diamond compound is applied to the entire pipe.After application of the compound, a microfiber cloth is used to wipe/buff the pipe to remove the compound dust left behind.  I do this in preparation for applying the wax.One extra step is included to help prevent new dye from leeching onto the fingers of the new steward when the pipe is first put into service.  When the pipe is first put into service, and the bowl is heated, it can result in new dye leeching.  To prevent this, the bowl is heated with the hot air gun to emulate the inaugural heating up of the stummel.  After the stummel is heated, it is then wiped briskly with a cotton pad to remove the dye released by the heating.The coloring of the cotton pad shows little leeching continuing. This is good.The home stretch – next, another cotton cloth buffing wheel is mounted to the rotary tool with the speed remaining the same at about 40% of full power.  Carnauba wax is then applied to the stem and stummel.  My general rule is ‘less is more’.  I’m careful not to load the surface with too much wax which will not dissolve and just be pushed around the stummel surface by the buffing wheel.  Using a rotary tool, one applications of wax is sufficient and then a few cycles over the stummel follow to make sure the wax is dissolved and absorbed into the briar surface.  After completing the wax application, the pipe is then given a hearty hand buffing with a microfiber towel to remove wax that hasn’t dissolved and to raise the shine.The transformation of this probable French Bruyere Paneled Billiard is amazing.  The application of fresh dye had the desired effect – to create a more vivid contrast with the briar grains.  Each of the 8 panels acts as a distinct part of the canvas showcasing bird’s eye, lateral flame grain and mesmerizing flourishes that hold the gaze.  The straight Billiard shape is the classic pipe with the octagonal Paneled bowl providing a touch of class.  This is the first of 7 pipes that Darren commissioned, and this Paneled Billiard Darren thought he would add to his collection.  He has the first opportunity to claim it from The Pipe Steward Store benefiting the Daughters of Bulgaria – helping women and girls who have been trafficked and sexually exploited.  I love starting off with the ‘before’ picture to show the transformation. Thanks for joining me! 

 

Resurrecting an interesting GBD  Square Shank Dura Mount 9488 Pot


Blog by Steve Laug

I have quite a few of the pipes in this collection that we purchased from the older gentleman. He sent me the photos and I was amazed at what I saw. You have seen many of the pipes that he had. These included Dunhill, BBB, Orlik, Barclay Rex, a cased Ben Wade, an H. Simmons all briar, Hardcastles and some Meerschaums. There were also some assorted others that I will get to in the days ahead. It was a great collection.

Now it was time to work on some of the single pipes that he had. The next one of these is a interesting Pot that is stamped on the left side of the diamond shank and reads DURA [over] GBD in an oval [over] MOUNT. On the right side it is stamped LONDON, ENGLAND [over] 9488 (the shape number). The stamping is clear and readable. It is a nice looking Pot that has the kind of damage to the rim edges that I have come to expect in this lot. The Duramount fitting on the shank end is something I have not seen before. The vulcanite saddle stem does not have any stamping on either side. It is the top pipe in the above photo.

Jeff took some photos of the GBD Dura Mount 9488 Pot before he worked his magic in cleaning up the pipe. It is a an interesting pipe with a lot of potential and what appears to be some great grain under the grime and debris of the years.Jeff took photos of the bowl, rim top to show the thickness of the cake in the bowl and the thick lava on the rim top. The rim top and both inner and outer edges are so thickly covered that it is hard to know their condition. It appears that there is a large chip on the outer edge at the back of the bowl that will require a bit of attention. All of the issues will become clearer after the clean up. He took photos of the top and underside of the vulcanite stem showing the oxidation, calcification, tooth marks, chatter and wear on the stem and button. Jeff took photos of the sides and heel of the bowl to show the condition of the briar. You can see the beautiful shape of the bowl and some interesting grain even through the dirt and debris of many years.   Jeff took photos of the stamping on the sides of the shank to show the clarity and readability of the stamp. It reads as mentioned above. He also took a photo of the brass GBD logo on the stem. I turned to Pipephil’s site and to the general GBD listing for the GBD Dura Mount pipe and other than a picture of the pipe and the stamping on Pipedia there was not any significant information on the line. I turned to the section on Pipedia on GBD Model Information to see what I could find (https://pipedia.org/wiki/GBD_Model_Information). There was one short line that I quote below.

Dura Mount — Factory unknown: Metal stem/bit fitting?

I assume from the design of the pipe the note above on Metal Stem/Bit Fitting ? is referring to the aluminum shank extension and mortise that holds the tenon firmly in place. I would guess that it was designed to protect both the shank and the tenon by providing this “DURABLE” shank end.

This GBD DURA MOUNT 9488 Pot is an interesting looking pipe. Because the old gentleman that we bought the pipes from intimated that he purchased his pipes at the Manhattan Barclay-Rex store I would imagine that he bought this one from them as well. I was unable to pin down any information regarding the date this pipe was made but the fact that it is among the old timers I have been working on makes me think it is older as well.

Jeff carefully cleaned the pipe. He reamed it with a PipNet pipe reamer and then cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals of the shank, stem and shank extension with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and lava on the rim top. The finish looks much better and has a deep richness in the colour that highlights the dimensions of the grain. The chip on the back of the rim top was clear and looked like a relatively easy repair. The edges looked good otherwise. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and scrubbed it with Soft Scrub to remove the remnants of oxidation. When the pipe arrived here in Vancouver I was amazed that it looked so good. Here are some photos of what I saw. I took some close up photos of the rim top and the stem surface. The top and inner and outer edge of the rim showed damage. There was serious damage back outer edge of the bowl. The stem had tooth marks just ahead of the button and on the button surface. I took photos of the stamping on the sides of the shank. It is readable and clear.I removed the stem from the shank and took a photo of the parts of the pipe. I started my work on the pipe by dealing with the damaged rim top and edges. I used a folded piece of 180 grit sandpaper to smooth out the nicks the inner edge of the bowl. I lightly sanded the rim top in preparation for the repair to the back outer edge. I stained the chipped area with a Maple stain pen to match the bowl and then built it up with clear CA glue. Once the glue cured I topped the bowl on a topping board with 220 grit sandpaper and sanded the outer edge with 220 at the same time. I took a photo of the rim top at this point in the process. I polished the briar and aluminum shank extension with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding debris. I stained the rim top with a Maple and a Cherry Stain pen to match the surrounding briar. Once it is buffed the match should be perfect.I worked some Before & After Restoration Balm into the surface of the bowl and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem on both sides to lift the tooth marks. I was able to lift most of them. I filled in what remained next to the button with clear CA glue. Once the repairs cured, I sanded them with a folded piece of 220 grit sandpaper to smooth out the surface of the stem and reshape the button. I started polishing the stem with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. With the bowl and the stem finished I put the beautiful GBD Dura Mount 9488 Pot back together and buffed it on the wheel using Blue Diamond to give it a shine. I gave the bowl and the stem multiple coats of carnauba wax on the wheel. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The grain on this pipe really is a great looking. The dimensions of the pipe are – Length: 5 ¾ inches, Height: 1 ¾ inch, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 1 of an inch. The weight of this large pipe is 1.34 ounces /39 grams. This GBD Dura Mount is another great find from this collection. It is much more beautiful in person than these photos can capture. I will be putting it on the rebornpipes store soon. If you would like to add it to your collection let me know. This is another pipe that has the possibility of transporting the pipe man or woman back to a slower paced time in history where you can enjoy a respite. Thanks for walking through the restoration with me.

The First of Two Algerian Briar French Made Pipes – a 421 Canadian


Blog by Steve Laug

I have quite a few of the pipes in this collection that we purchased from the older gentleman. He sent me the photos and I was amazed at what I saw. You have seen many of the pipes that he had. These included Dunhill, BBB, Orlik, Barclay Rex, a cased Ben Wade, an H. Simmons all briar, Hardcastles and some Meerschaums. There were also some assorted others that I will get to in the days ahead. It was a great collection.

Now it was time to work on some of the single pipes that he had. The next one of these is a beautifully grained Canadian that is stamped on the underside of the shank. It reads ALGERIAN BRIAR [over] Made in France [over] 421. The stamping is clear and readable. It is a nice looking Canadian. The short taper vulcanite stem does not have any stamping on either side. It is the lower pipe in the above photo.

Jeff took some photos of the ALGERIAN BRIAR 421 CANADIAN before he worked his magic in cleaning up the pipe. It is a an interesting pipe with a lot of potential and what appears to be some great grain under the grime and debris of the years.Jeff took photos of the bowl, rim top to show the thickness of the cake in the bowl and the thick lava on the rim top. The rim top and both inner and outer edges are so thickly covered that it is hard to know their condition. It appears that there are some nicks and chips on the outer edge that are quite deep. All of the issues will become clearer after the clean up. He took photos of the top and underside of the vulcanite stem showing the oxidation, calcification, tooth marks, chatter and wear on the stem and button. Jeff took photos of the sides and heel of the bowl to show the condition of the briar. You can see the beautiful shape of the bowl and some interesting grain even through the dirt and debris of many years.   Jeff took a photo of the stamping on the underside of the shank to show the clarity and readability of the stamp. It reads as mentioned above.This Algerian Briar French Made Canadian is a great looking pipe. Because the old gentleman that we bought the pipes from intimated that he purchased it at the Manhattan Barclay-Rex store I wonder if these were pipes made for them. I was unable to pin down any information regarding the date this pipe was made but the fact that it is among the old timers I have been working on makes me think it is older as well.

Jeff carefully cleaned the pipe. He reamed it with a PipNet pipe reamer and then cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals of the shank, stem and shank extension with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and lava on the rim top. The finish looks much better and has a deep richness in the colour that highlights the dimensions of the grain. The rim top was in rough condition with nicks and gouges on the top and on the inner and outer edges. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and scrubbed it with Soft Scrub to remove the remnants of oxidation. When the pipe arrived here in Vancouver I was amazed that it looked so good. Here are some photos of what I saw. I took some close up photos of the rim top and the stem surface. The top and inner and outer edge of the rim were in rough condition. There was serious damage back outer edge of the bowl. The stem had deep tooth marks just ahead of the button and on the button surface. I removed the stem from the shank and took a photo of the parts of the pipe. I started my work on the pipe by dealing with the damaged rim top and edges. I worked on the inner edge cleaning up the bevel with 180 grit sandpaper. I rebuilt the damaged outer edge on the bowl on the back of the pipe with clear CA glue and briar dust. I topped the damaged rim top on a topping board with 220 grit sandpaper to smooth out the damage. I used a folded piece of 220 grit sandpaper to smooth the roughness on the outer edge of the rim. Next I turned to the gouges in the sides of the bowl. I filled them in with clear CA glue and briar dust. Once the repairs cured I sanded them smooth with 180 and 220 grit sandpaper. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down after each grit with a damp cloth. The grain began to really stand out. Once it was finished I stained the rim top and edges with a combination of Cherry, Maple and Oak stain pens to blend the areas I had sanded into the rest of the bowl.  I worked some Before & After Restoration Balm into the surface of the bowl and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I “painted” the stem surface with the flame of a lighter to lift the marks. Many lifted all the way but those that remained I filled in with clear CA glue. Once it cured I sanded it with a folded piece of 220 grit sandpaper to blend them in the rest of the stem surface. I started polishing the stem with 400 grit wet dry sandpaper. As I sanded it I was not surprised to find flecks of metal in the rubber which helped in dating the pipe to the war years of the 30s and 40s.  I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. With the bowl and the stem finished I put the beautiful Algerian Briar 421 Canadian back together and buffed it on the wheel using Blue Diamond to give it a shine. I gave the bowl and the stem multiple coats of carnauba wax on the wheel. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It really has some great looking grain. The dimensions of the pipe are – Length: 5 ¾ inches, Height: 1 ½ inch, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of this large pipe is 1.13 ounces /31 grams. This Algerian Briar Canadian is another great find in this collection. I try to use the same prop with the pipes I photograph to give a sense of size and proportion of the pipe. You can see from the dimensions given above this is a petite pipe that makes this small shell seem quite large. It is much more beautiful in person than these photos can capture. I will be putting it on the rebornpipes store soon. If you would like to add it to your collection let me know. This is another pipe that has the possibility of transporting the pipe man or woman back to a slower paced time in history where you can enjoy a respite. Thanks for walking through the restoration with me.

 

Restoring a Mystery Lovat with very faint stamping


Blog by Steve Laug

I have finished restoring all of the Barclay-Rex pipes in the collection of pipes that we purchased from the older gentleman. He sent me the photos and I was amazed at what I saw. You have seen many of the pipes that he had. These included Dunhill, BBB, Orlik, Barclay Rex, a cased Ben Wade, an H. Simmons all briar, Hardcastles and some Meerschaums. There were also some assorted others that I will get to in the days ahead. It was a great collection.

Now it was time to work on some of the single pipes that he had. The next one of these is a beautifully grained Lovat that very faint stamping on both sides of the shank. On the left side it is stamped very faintly and could read DUNHILL??? or maybe something else. But not for sure. The right side also has a shape number next to the shank/bowl junction that looks like 36/56/66 or something close to that. The stamping is faint but readable. It is a nice little Lovat with an older style stem that is stamped AA. That is a bit mystifying as it is hard to know if it is original. The stamp could be for an Alexander & Alexander pipe. The stamping on the shank is very faint and I am unable to identify it with any certainty. It is a mystery that will remain so while I work on it. I have drawn a red box around the pipe in the above photo to identify it for you.

Jeff took some photos of the Mystery Lovat before he worked his magic in cleaning up the pipe. It is a an interesting pipe with a lot of potential and what appears to be some great grain under the grime and debris of the years.Jeff took photos of the bowl, rim top to show the thickness of the cake in the bowl and the thick lava on the rim top. The rim top and both inner and outer edges are so thickly covered that it is hard to know their condition. But if there are issues it will become clearer after the clean up. He took photos of the top and underside of the vulcanite stem showing the oxidation, calcification, tooth marks, chatter and wear on the stem and button. Jeff took photos of the sides and heel of the bowl to show the condition of the briar. You can see the beautiful shape of the bowl and some interesting grain even through the dirt and debris of many years.Jeff took a photo of the stamping on the left side of the stem capture what was visible on the pipe. You can see the AA on the left side at the shank junction.Without any further verification of the faint stamping on the shank it was time to work on the pipe. The old gentleman that we bought the pipes from intimated that he purchased it at the Manhattan Barclay-Rex store. I was unable to pin down any information regarding the date this pipe was made but the shape of the stem made me think it was another old timer.  

Jeff carefully cleaned the pipe. He reamed it with a PipNet pipe reamer and then cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals of the shank, stem and shank extension with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and lava on the rim top. The finish looks much better and has a deep richness in the colour that highlights the dimensions of the grain. The rim top was in rough condition with nicks and gouges on the top and on the inner and outer edges. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and scrubbed it with Soft Scrub to remove the remnants of oxidation. When the pipe arrived here in Vancouver I was amazed that it looked so good. Here are some photos of what I saw. I took some close up photos of the rim top and the stem surface. The top and inner and outer edge of the rim were in rough condition. There was serious damage on the inner edge of the bowl. The stem had deep tooth marks just ahead of the button and on the button surface. I took a picture of the shank sides to try and capture the faint stamping but I could not get it to show up in the photos below.I removed the stem from the shank and took a photo of the parts of the pipe. I started my work on the pipe by dealing with the damaged rim top and edges. I worked on the inner edge giving it a slight bevel with 180 grit sandpaper. I topped the damaged rim top on a topping board with 220 grit sandpaper to smooth out the damage. I used a folded piece of 220 grit sandpaper to work on the outer edge of the rim. Once it was finished I stained the rim top and edges with a Walnut stain pen to blend the areas into the rest of the bowl.  I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down after each grit with a damp cloth. The grain began to really stand out. I worked some Before & After Restoration Balm into the surface of the bowl and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I filled in the deep tooth marks with clear CA glue. Once it cured I sanded it with a folded piece of 220 grit sandpaper to blend them in the rest of the stem surface. I started polishing the stem with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. With the bowl and the stem finished I put the beautiful Little Mystery Lovat back together and buffed it on the wheel using Blue Diamond to give it a shine. I gave the bowl and the stem multiple coats of carnauba wax on the wheel. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It really is a great looking sandblast. The dimensions of the pipe are – Length: 5 ½ inches, Height: 1 ¾ inch, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of this large pipe is 1.13 ounces /32 grams. This Mystery Lovat is another great find in this collection. I try to use the same prop with the pipes I photograph to give a sense of size and proportion of the pipe. You can see from the dimensions given above this is a petite pipe that makes this small shell seem quite large. It is much more beautiful in person than these photos can capture. I will be putting it on the rebornpipes store soon. If you would like to add it to your collection let me know. This is another pipe that has the possibility of transporting the pipe man or woman back to a slower paced time in history where you can enjoy a respite. Thanks for walking through the restoration with me.

A Mobile Restoration in Florida of a Floridian Bennington Supreme Half Bent Billiard


Blog by Dal Stanton

After having enough snow in Golden, Colorado, my wife and I packed up and decided that continuing to wait out COVID would be more enjoyable in sunny Florida. Staying a few weeks visiting family in Port St. Lucie, would mean thawing temperatures and sunshine.  The next pipe on my mobile worktable is an attractive half bent Billiard that I acquired in December of 2017 on the auction block from a seller in Fort White, Florida.  Fort White is a small town in north-central Florida that was named for a fort that was built there in the 1830s back when Florida was still wild and unsettled except by very rugged, tough folk and entrepreneurs who could see the possibilities.  I was surprised to find that the nomenclature on the pipe also has its origins in Florida.  Here are pictures of the Bennington Supreme Half Bent Billiard. The left flank of the shank is stamped with an old English script, ‘Bennington’ [over] SUPREME.   The stem also has a ‘B’ logo stamping.Bill saw this attractive pipe in the For “Pipe Dreamers” Only collection and reached out to me.  It was great to hear that Bill is a friend of Lizzy’s brother, Paul.  Lizzy is a colleague we worked with in Bulgaria for many gratifying years.  Lizzy’s family served in Czech Republic for several years when she was younger, and these seeds of adventure continued to fruition with her work today in Bulgaria.  Her parents have returned to Czech after several years in the US and Lizzy’s brother also worked and studied in UK and recommended The Pipe Steward to Bill – the pipe world is a small world demonstrated again!  Bill wrote these words:

I’m new to pipes, but like smoking and have always wanted one.  I looked through the pipe dreamers section and found a few I like.  I guess as a novice pipe smoker, is there any info I need to know before choosing one?  I’m basically choosing based upon the look, not necessarily how easy a particular pipe might be to smoke or whatever other things there are to consider.  I’d love some help.

I responded to Bill describing my philosophy of pipe acquisition: the Harry Potter approach:

Here’s the truth, the best way to start cultivating a collection of pipes is to simply choose one!  I subscribe to the Harry Potter school of pipe choosing 😊.  Like magic wands, the steward doesn’t choose the pipe but the pipe chooses the steward.  You have listed two very similarly shaped pipes – both classic bent Billiards.  Billiards are the most widely smoked pipes and the difference between a bent and straight billiard is obviously the stem, but more than that, the mood the steward is in.  Each pipe has its own personality, and it takes time getting used to how they smoke and what they smoke best – types of tobacco.  But your selections are great starter pipes.  My choice would probably be the Bennington Supreme because of its provenance and it appears to be a higher quality pipe from a simple glance. 

Bill commissioned the Bennington and added that Bennington, Vermont, had a special place in his affections so the Bennington Supreme would be a good match – the pipe has already been whispering to Bill!  I have never worked on a ‘Bennington’ before and was unfamiliar with the name.  I was surprised when Bennington popped up very quickly in Pipedia.  The article about Bennington revealed that the pipe on the table was a shop pipe from a tobacconist based in Florida.  I discovered that pictures on Pipedia had come from the Bennington website which was full of the shop’s history and offerings that would please both pipe men and women as well as cigar aficionados.    I include the entire Pipedia Bennington article which is cool – authentic tobacconists that mix tobaccos and provide the setting to enjoy the aromas and fellowship are an endangered part of tobacco pipe culture.  The article reads:

Bennington Tobacconist is located in Sarasota and Boca Raton, Florida, and has sold several lines of pipes over the years made by fine companies, including the Bennington Royale, made by Savinelli, the Bennington Belfast, made by Peterson, and others. 

From the company website: William Bennington founded Bennington Tobacconist in 1965. With careful consideration, the location was determined. Saint Armands Circle in Sarasota, Florida. (On the West Coast). Mr. Bennington had the foresight to institute custom hand mixed tobacco blends and hand rolled cigars. Being a family-operated tobacco shop; his three sons, Jack, Jim, and Garry grew up in the business (twenty years of experience). They learned the meaning of service, quality, and hard work.

 As the business grew, there was a need to expand the operation. A three-year search was conducted for the perfect location, which would represent the image and the market desired. The ultimate location was Boca Raton in Palm Beach County. (located on the east coast of Florida), since the city catered to an exclusively wealthy local and international clientele. An existing tobacco shop was obtained, which had been established for fifteen years in the heart of downtown Boca Raton. The shop was purchased in January 7,1980. This is where Jim Bennington became a notable presence not only in the community but in South Florida. Jim graduated from the University of Florida with a degree in Industrial Systems Engineering. Although he did give engineering a chance, the prospect of working in the family business presented a much more interesting challenge. Today anyone can pick up a phone, fax or in an e-mail put in an order in from anywhere in the World. Bennington Tobacconist is continually growing at an average rate of 20% a year. Their constant awareness of projecting the Bennington name and the quality of the product lines they carry has directed them into servicing hotels, restaurants, and country clubs. Bennington Tobacconist has extended itself very successfully in this area. Two of many, prestigious hotels now serviced are the Boca Raton Resort &Club (in Boca Raton) and the Doral Golf Resort & Spa (in Miami). Traditionally, Jim Bennington has continued to honor the family philosophy that quality products should be represented in a proper image.

I found out reading through the Bennington website that the Boca Raton shop closed in 2015 apparently falling on hard times.  The website also had links to a Facebook presence and Instagram postings, but these seemed dated with no new postings that I could see after 2017.  Questions began to rise in my mind whether the Sarasota location mentioned was still in operation.  With the website working, I assume that it is.  Of most interest to me looking at the Bennington Supreme on my worktable was the statement at the beginning of the article.  It describes Bennington shop pipes having been manufactured by name companies such as Peterson and Savinelli.  It would be interesting to see if I could find out more information about the pipe on my table – Who manufactured it and when was it manufactured for Bennington Pipe & Tobacco?  With the contact information provided in the Pipedia article (but not on the website) I decide to send an email to Bennington to see what I can find out:

Greetings, I restore vintage pipes and a beautiful Bennington half bent Billiard has come to my worktable.  You can see the work I do at www.ThePipeSteward.com where pipes are commissioned that I have collected, and the full restoration process is recorded in a writeup that is then published online.  The sales benefit the Daughters of Bulgaria a good cause that you can read about at my site.  Part of my challenge when I restore a pipe is to try, as much as possible, the tell the story of the pipe which includes its provenance.  I have read the information on Pipedia about the Bennington story (Bennington – Pipedia) and I do want to make this known in my write up.  I have looked through your website and your Facebook presence to learn what I can.  I have attached a couple pictures of the pipe I’m working on.  I know that shop pipes are manufactured by other companies and my question is whether you may have an idea when you sold a Bennington Supreme and whether you might know who made it for you?  I enjoy doing this research and have reached out to other Tobacconist and pipe names in the US and in Europe and have been very pleased at the kind and helpful responses I have received.  I know that my questions are a shot in the dark but any information you can provide would be most appreciated.  Thanks so much!

Happy piping,  Dal Stanton

I’ll see if I get a response.  In the meantime, looking more closely at the Bennington on the worktable, I’m impressed with the quality of the pipe.  The grain of the bowl is asking to be released from under the tired, dull grime and dirt.  The chamber has light cake build up and the rim has light lava flow covering it.  The bowl looks like it should clean nicely.  I take a few additional pictures showing dents and scratches on the bowl and the rim edge.The stem’s surface is rough with almost no tooth chatter and light oxidation.  I begin the restoration of the Bennington Supreme with the cleaning of the stem.  The airway is cleaned with pipe cleaners wetted with isopropyl 99%.To address the minor oxidation I see in the stem, I continue the testing of a deoxidation product I discovered on a Facebook thread discussion.  The Briarville.com ‘Pipe Stem Oxidation Remover’ has performed well with the non-scientific testing I’ve done.  So far, oxidation has been removed for the most part and the Bennington half bent stem joins the previous testing subjects. I put the stem in the bottle of Oxidation Remover liquid for several hours.  The directions on the front label simply say to soak from 2 to 24 hours as needed. After the full 24-hour soak, the stem is removed from the liquid and first wiped with a dry cotton pad followed by a cotton pad wetted with alcohol.  The cotton pads remove a lot of the raised oxidation. The airway is also cleaned with a few pipe cleaners wetted with isopropyl 99%.  The oxidation seems to have been removed through the soaking process. Next, paraffin oil is applied to the stem to condition it and is set aside to absorb the oil.With the stem on the side, the cleaning is started on the Bennington stummel.  Starting with the light carbon cake buildup, the chamber is reamed with 2 of the 4 blade heads available in the Pipnet Reaming Kit.I started using the 3rd larger blade head, which initially fit the chamber opening, but tightened too much for comfort.  I do not want to create a ridge in the briar chamber wall nor break the blade!  After reaming the chamber, the Savinelli Fitsall Tool is used to scrape the walls and then the chamber is sanded using 240 paper wrapped around a Sharpie Pen. After wiping the bowl with a cotton pad, an inspection of the chamber shows healthy briar.  I move on.Next, the focus shifts to cleaning the external briar surface to address the lava on the rim and the grime on the bowl.  Undiluted Murphy’s Oil Soap is used with a cotton pad to scrub.  The cotton pad is joined by a brass bristled brush to address the rim.  Brass is used because it is less invasive to the briar during cleaning but gives a bit more muscle for stubborn grime on rims.The stummel is then taken to the sink and the cleaning continues with hottish water and shank brushes with anti-oil liquid dishwashing soap.  The internal mortise briar is scrubbed with the shank brushes.  After the stummel is thoroughly rinsed, it is brought back to the worktable.  The cleaning did a great job with the briar grain now being more distinct.Continuing with the internal cleaning, cotton buds and pipe cleaners wetted with isopropyl 99% are used. A small dental spoon is also used to scrape the mortise walls with little being excavated.  The internals are not uber grungy and the pipe cleaners and buds gradually surface not as soiled.  I stop the internal cleaning with the plan of continuing it later using a kosher salt and alcohol soak. After completing the main cleaning of the stummel, an inspection of the briar surface reveals a genuinely nice block of briar.  The lava was successfully cleaned off the rim revealing raw, worn briar.  Most of the old finish did not make it through the cleaning process.  There is a slight thinning of the aft quadrant of the rim.  The chamber is not in round with a few dents on the inner rim edge which create this.  I’ve marked up the next picture to show this.The next few pictures show the briar grain that has popped out after the cleaning.  I cannot see any fills and the potential of the grain being teased out even more is good.  The Bennington Supreme appears to be a high-quality piece of briar. The rim has a slight cant toward the chamber.  Before working on the stummel proper, I focus on the rim first by cutting a small smart bevel using 240 grade paper wedged with a hard backing of wood.  This is followed by the same with 600 grade paper.  The rounding of the chamber is improved, and the bevel freshens the inner rim lines.  A start picture is taken then the progressions. Before working on the briar surface, the Bennington Supreme nomenclature is covered with painter’s tape to protect it from the sanding.Next, to clean the surface of nicks and cuts and to remove older finish patches, sanding sponges are used. I use 4 sponges, starting first with the coarsest grade, then less course, medium grade then finishing with a light grade. After the sanding sponges, the full regimen of micromesh pads is applied.  Starting with wet sanding, pads 1500 to 2400 are used followed with dry sanding with pads 3200 to 4000 and 6000 to 12000.  After the first six pads are used, the painter’s tape is removed from the shank protecting the Bennington nomenclature.  The final 3 pads help to blend the resulting ‘spot’ some.  Without doubt, the briar grain is exquisite and expressive.  The right side of the stummel has a spider web pattern and the right side has a loose pattern of bird’s eye. The heel and moving up the underside of the shank are tightly woven bird’s eye patterns.  The landscape has much to see.  A decision point has arrived, and it doesn’t take long to decide.  To protect the nomenclature by covering it with painter’s tape comes at a cost.  The picture above shows the dark, almost unseemly black spot now covering the nomenclature.  I tried mitigating the spot by wiping it with first, alcohol and then acetone to see if the old dark finish would be extracted.  The picture below shows the somewhat lessened spot, but it’s still an eyesore.  Even with the spot needing to be blended, I had already contemplated applying a darker dye to the briar surface.  The purpose of this is not so much to darken the stummel, but to darken the veins of the grain to give the grain more definition.  To do this I apply Fiebing’s Dark Brown Leather Dye to the stummel to create the contrast.  After assembling the necessary components on the mobile balcony worktable, the stummel is wiped with a cotton pad wet with alcohol to make sure it is clean.  Then the stummel is warmed using the hot air gun. Warming the stummel expands the briar allowing the grain to be more receptive to the dye.  Using a folded pipe cleaner, the dark brown dye is applied in sections to the stummel then immediately ‘flamed’ using a lit candle.  The aniline dye is alcohol based and when the dye combusts the dye hue is left behind in the briar.  The process of painting the dye and flaming it is methodically applied over the stummel and rim.  When completed, the stummel is set aside to ‘rest’ for several hours – in this case, overnight. After a few hours, the stummel can be handled with the hands and I multi-task through the night.  In addition to the newly applied dye resting, the internal cleaning is continued using kosher salt and alcohol soak.  A cotton ball is stretched and twisted to form a ‘wick’ that is guided down the mortise with the help of a stiff wire.  The wick helps to draw the oils and tars from the briar through the soak.After putting the wick down the mortise to the draft hole, kosher salt is used to fill the bowl.  Kosher salt is used because it leaves no aftertaste unlike regular iodized salt.  The stummel is placed in the egg carton for stability, leveling the rim and the end of shank. The bowl is filled with isopropyl 99% using a large eye dropper until it surfaces over the salt.After about 15 minutes, the alcohol is absorbed into the salt and cotton wick and more alcohol is added to top off.  The lights are switched off and the soak continues through the night. The next morning the soiling of the salt and cotton wick show the cleaning action going on through the night.  After the expended salt is tossed in the waste, the bowl is wiped with a paper towel to remove all the remaining salt crystals.  Blowing through the mortise also helps to dislodge crystals.To make sure all is clean and to clean any remaining residue, a single cotton bud and pipe cleaner wetted with isopropyl 99% reveals a clean and refreshed mortise awaiting a new steward.  I move on.The stummel is now clean and the newly applied dye has rested through the night.  The next step is to ‘unwrap’ the crusted shell left behind by the dying and firing process.  To do this, a felt buffing wheel is mounted on the rotary tool with the speed set a bit slower at about 30% full power.  Tripoli compound, a coarser abrasive compound, is applied with the felt wheel which creates more friction. The wheel is purged often with the edge of the chopping board that I use as a lap desk while using the rotary tool. Purging the felt wheel keeps the wheel from clogging up with the crusted dye and it softens the wheel. I pause during the beginning of the unwrapping process to show the progress and results.  In the picture below you can see what I call the 3 stages of unwrapping.  On the far right of the inverted bowl, is stage one – the flamed excess dye in its original state.  To the left of this is ‘stage 2’, the wood is dark from the dye that remains after ‘plowing’ or clearing off the initial crust of ‘phase 1’.  You can see grain through this dark finish at this stage but it’s not crisp.  When I first started restoring pipes and gaining experience at dying or staining briar, I thought that this ‘phase 2’ was the goal and therefore I left a lot of dye on the stummel which resulted in hiding the grain.  I discovered that ‘phase 1’ emerged when the felt wheel and Tripoli compound continued to remove what I didn’t understand earlier, was excess dye which look like thick areas on the surface.  The result of working further down to the veins of the grain is an unbelievable luminescence that grows as the contrasted veins (soft wood that absorbs the dye) contrasts with the lighter wood (the harder wood that resists the dye).After unwrapping most of the flamed crust, a smaller felt wheel is mounted on the rotary tool to reach the closed crook junction of the 1/2 bent shank and the bowl.  The picture shows the dark area remaining to be unwrapped unreached by the larger felt wheel.One last step using the coarser Tripoli compound.  Switching from a felt buffing wheel, a cotton cloth wheel is mounted on the rotary tool with the speed increased to about 40% full power.  Again, Tripoli is applied to the stummel with the softer buffing wheel which has the effect of fine tuning the crispness of the grain vein lines.After completing the Tripoli compound, the bowl is wiped down with a cotton pad wetted with alcohol.  This removed more excess dye as well as blend the dye on the stummel.  After three rounds of Tripoli compound, the amount of dye removed by the cotton pad is not a lot.  The entire process of unwrapping the stummel to point took me about 2 1/2 hours – it’s not a fast process!The stem has been waiting for attention.  The earlier soak in the Briarville Stem Oxidation Remover worked well.  There is almost no tooth chatter but a small bite mark on both the upper and lower button.  Simple sanding will address this. There are two cuts in the side of the bit that appear to have happened in a coffee can or something.  These will be mitigated using the heating method.The side of the bit is painted with the flame of a Bic lighter and as the vulcanite expands, it regains the original condition of the surface.  With the stem flipped with the two cuts on the bottom in the picture below, the heating almost erases the marks.Continuing now with the normal process of restoring the stem, the button is refreshed using a flat needle file – upper and lower.Sanding with 240 grade paper quickly dispatches the dents on the button lips and the remaining marks of the cuts on the side of the bit. Along with the bit, the sanding is expanded over the entire stem to smooth the roughness of the vulcanite and to erase any other scratches.  I plastic disk is used to protect the stem facing from sanding over the edge of the stem – shouldering the stem. Though the entire sanding process, care is given to avoiding the stamped ‘B’ stem logo.The sanding is continued by wet sanding with 600 grade paper and then applying 0000 grade steel wool. On a roll, the sanding continues with the full regimen of 9 micromesh pads starting with wet sanding with pads 1500 to 2400.  Following this, dry sanding with pads 3200 to 4000 and 6000 to 12000.  Between each set of 3 pads, Obsidian Oil is applied to condition the stem and to guard against oxidation.  I love the pop of newly sanded vulcanite! The stem has caught up with the stummel in the sanding process.  I attempt to reunite the stem and stummel to discover that the mortise fit was a bit too tight for the tenon.  This often happens when the briar has been cleaned and expands.This is easily addressed using 240 sanding paper.  I pinch the paper around the tenon and then rotate the stem in the grips of the sanding paper which creates the abrasion to help the fit.  It doesn’t take much help.  The tenon is snug but not overly tight.  I always turn the stem the same way mounting or dismounting the stem.With the stem and stummel rejoined, another cotton cloth buffing wheel is mounted to the rotary tool with speed set at about 40% full power.  Blue Diamond compound is then applied to the entire pipe.  After applying Blue Diamond, the pipe is wiped/buffed with a microfiber cloth (I forgot my felt cloth in Colorado!) to remove the vestiges of compound dust that can crust on the surface.  I don’t want the compound dust mixing with the wax coming up.Before applying the wax, the Bennington ‘B’ stem logo needs refreshing.To do this, a small drop of white acrylic paint is applied and spread over the B.A cotton pad is this used to daub the wet paint to thin it and it dries quickly.The side of the pointed cotton bud is used to scrape off the excess paint with gentle strokes. The cotton pad finishes the job with a firm rubbing of the logo to clean the remaining excess paint.  It looks good!Another cotton cloth buffing wheel is mounted to the rotary tool with the speed set at 40% full power.  Carnauba wax is then applied to the pipe.  Following this, the pipe is given a rigorous hand buffing using a microfiber cloth.  This raises the shine and disperses wax residue remaining on the surface.Wow!  The grain on this Bennington Supreme Half Bent Billiard came out beautifully and provides quite the showcase for the eyes!  Earlier I sent an email to the Bennington email address listed in Pipedia to find out if I could find more information about this Bennington Supreme.  I received no response.  I called the phone number given to see if they were still in operation.  Unfortunately, the phone rang but it was never picked up.  I’m wondering if Bennington’s in Sarasota had the same fate as the shop in Boca.  I’m pleased with the results of the Bennington Supreme.  A classic Half Bent Billiard will serve a new steward well.  As the commissioner, Bill has the first opportunity to claim the Bennington at The Pipe Steward Store benefiting the Daughters of Bulgaria – helping women and girls who have been trafficked and sexually exploited.  Sometimes I like to start the presentation pictures with a ‘Before’ picture to appreciate fully the transformation.  Thanks for joining me! ADDENDUM – I’m pleased to include this note which arrived after posting the write up. My gratitude and thanks to the Bennington Tobacconist in Sarasota:

Hello Dal, 

We would be happy to tell you as much as possible. All we have to give is: The Supreme pipe was one of our Private label pipes which was made for us by Weber Pipes. From 1966-1984. Greek Briar,  Moderately Priced. Discontinued after Weber Pipes went out of business.  Hope this helps.

Thank You,

Bennington Tobacconist

Breathing New Life into a Italian Made Sandblast Dublin/Zulu


Blog by Steve Laug

The next pipe on the work table came to me from the same friend who mailed me the Abdulla Billiard that I just restemmed (https://rebornpipes.com/2021/03/26/resurrecting-an-abdulla-dribaccy-shark-skin-chubby-billiard/). He included a letter in the box for me. Here is what he wrote about this next pipe that I am working on.

…If you’re able to squeeze in a small one, I would appreciate your attentions to the Dublin sandblast stamped “Genuine Sandblast/Imported Briar/Italy.” I picked it up at an estate sale in Florida long ago. It had no stem, but I had Mark Tinsky make one. On the left-hand side of the bowl, you’ll see a diagonal groove in the lower portion. That groove penetrates the bowl walls, as smoke would waft through it until a cake built up. If you can repair and refinish this, I will happily pay… Baker

I took photos of what the pipe looked like when it arrived here in Vancouver. It looked like a bit of a workhorse that obviously must have been a great smoker. The fact that Baker had a stem made for it spoke of that fact. To me it was a pipe that I would smoke in the yard or while working on something at the work table. No worries of damaging its “delicate and costly” beauty with this pipe. It could be knocked about, dropped and stuck back in ones mouth without worrying about it. There were a lot of putty fills around the left side of the bowl and the back of the rim and on both sides and top of the shank. The bowl was thinner on the left side than the right and shank top was a bit sway back like an old horse. The band was bigger in external diameter than the shank and the end had been capped inward and had ridges on both sides that did not let the stem seat against the shank properly. The bowl had a light cake in it that I needed to remove to see where the leakage came from. The stem had a lot of tooth chatter on both sides going under the Softee bit protector. This was going to be a fun challenge. I took photos of the rim top and bowl to give a clear picture of the condition of the bowl and rim but also to show what I meant by the thinner left side. The bowl is thinner in exactly the place with it is leaking smoke. It had a light cake in the bowl. He also took photos of the stem that was on the pipe. You can see that the shank and stem have different diameters. You can see the tooth chatter and marks on the stem surface on both sides running under the Softee bit. The stamping on the underside of the shank was clear and read as Baker noted in his letter. Though not much of a pedigree, there was still some charm to the pipe.  I took a photo of the bowl with the stem removed. The stem is well made.Now it was time to work on the pipe itself. I decided to remove the band on the shank and have a look to see if there were cracks or repairs there. It was loose and the way it was made did not allow the stem to seat properly against the shank end. It bugged  me so I decided to deal with that. I went through my band and found a nice Sterling Silver band that was the right size and shape that would work. I set that aside for a bit to deal with the crack that was leaking. Once it repaired and restained the bowl and shank I would glue on the new band.  I scraped out the fill in the crack on the lower left side of the bowl. I have marked the spot with a red arrow in the photo below. I filled it in with clear CA glue and pressed it into the crack.Now it was time to clean the bowl and shank. I reamed out the light cake with a Savinelli Fitsall Pipe Knife and took it back to bare briar. I could see a small flaw in the left side of the bowl toward the lower 1/3 that matched the one on the outside of the bowl. It has spidered a bit so that the flaw was visible. I cleaned out the shank and airway to the bowl with pipe cleaners, cotton swabs and alcohol to remove the tars and oils.   I used a tooth pick to coat the shank end with all-purpose glue and pressed the band on the shank so that the Sterling Mark was on the top of the shank. Once the glue cured I took photos of the newly banded shank. (At this point I still needed to rusticated the repaired area on the left side of the bowl). I used a cylindrical burr on the Dremel to replicate the sandblast finish surrounding the repair on the side of the bowl. I also reworked the fills on the top edge of the bowl to lessen the white putty marks there a bit. I stained the bowl side and shank with a blend of Mahogany and Walnut stain pens to match the surrounding finish. The bowl is starting to look better. I cleaned out the airway and mortise with alcohol, cotton swabs and pipe cleaners. To be honest I was on a roll and almost forgot to do this step (which is why it is coming this late in the process).With the internals finished I turned to the small repair that needed to be done on the inside right wall of the bowl. I mixed a small batch of JB Weld and used my dental spatula to spread it over the small pit in the lower left wall of the bowl (shown in the second photo below). It matched the fill on the outside of the bowl. Because the flaw had spidered I covered the section of the wall with the mix. Once it cured I would sand it smooth with sandpaper wrapped around a dowel. I worked Before & After Restoration Balm into the surface of the bowl sides and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The blasted finish came alive and the fills while visible look better than when I began.     I set the bowl aside and turned to work on the stem. I decided that I would remove the Softee Bit so I could remove the tooth chatter and marks. I sanded the stem surface with 220 grit sandpaper to smooth out the marks and started polishing the stem with 400 grit wet dry sandpaper.  I polished the stem with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads to polish it and bring out a shine in the rubber. I wiped it down with Obsidian Oil after each pad. I polished it with Before & After Fine and Extra Fine polishes and gave it a final coat of Obsidian Oil at the end. I was pleased with the look of the stem.     This Italian Made Sandblast Dublin/Zulu is a great looking pipe now that it has been restored, repaired and rebanded. This old work horse has a lot of life in it still and should smoke well and this time out the top of the bowl rather than the top and side! The sandblast around the bowl is quite nice and highlights the grain and works well with the polished Sterling band and vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl several coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Sandblast Dublin//Zulu fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 26 grams/ .95 ounces. Now that I have finished this pipe I can pack it and the Abdulla for Baker and send them back to him to enjoy! Thanks for reading this blog and my reflections on the pipe while I worked on it. As always there are many more pipes to come!

Another Lincoln Work Horse Billiard – A London Made Real Sandblasted Briar


Blog by Dal Stanton

As things go, the next pipe on my worktable should have been the previous pipe on the worktable except that I got the two Lincoln Real Sand Blasted Billiards mixed up!  The first Lincoln, that was just completed turned out great (Releasing a Work Horse Billiard – A Lincoln London Style Real Sandblasted Briar), but I mistakenly thought it was the Lincoln that Byron had commissioned, but it wasn’t.  I discovered after completing the London Style, that Byron had commissioned the slightly smaller Lincoln London Made, not the Lincoln London Style which is now available in The Pipe Steward Store – a very attractive Blasted Billiard!The Lincoln London Made now correctly on the worktable affords me another opportunity to stroll down memory lane.  My wife and I were at the Bulgarian coastal city of Burgas on the Black Sea in May of 2017 strolling on the main walking street.  We visited a second-hand store that had always provided some nice pipes waiting for me to come by and bring home.  I acquired both Lincolns at the same shop in Burgas but on different trips.   When I came into the shop on this occasion, I was met with the contents of the copper pot – several pipes competing for my attention!  After going through the various pipes in the copper pot, I settled on 5 pipes.  After talking with the shop vendor and coming to agreement, we both were happy.  After bringing the newly acquired pipes home to Sofia, the 5 were placed in the For “Pipe Dreamers” Only! collection where pipe men and women can commission pipes whispering their names.  I believe that 3 of the 5 pictured have already found homes with new stewards.   The Lincoln London Made is top center in the picture below between the BC Panel and the Lindbergh Select Poker.  This straight Blasted Billiard got Byron’s attention in the ‘Dreamers Collection’ and he reached out to me asking about commissioning the Lincoln along with a few other pipes that were whispering his name.When communicating with potential commissioners of pipes, I like to ask questions to find out more about their lives and how they found out about The Pipe Steward.  I was surprised to find out again how small the pipe world is at times.  Byron is a friend of my newest daughter-in-law’s father!  Last year Katie married my son, Josiah, and they are living in St. Louis.  Before they tied the knot, Katie desired to give her father a special gift and commissioned a pipe for him.  Her Dad, Kevin, lives in the chocolate capital of the USA – Hershey, PA.  That pipe turned out well (See: My Future Daughter-in-Law Commissions a Sculpted Bent Billiard as a Gift for Her Father) and with Byron’s inquiry, I discovered that my new in-law relationship was talking up The Pipe Steward.  Thanks, Kevin!  Pictures of the classic Blasted Billiard that got Byron’s attention follow: The nomenclature is stamped on the heel’s smooth briar panel.  Stamped is, LINCOLN over LONDON MADE.  To the right of this is stamped, REAL SANDBLASTED [over] BRIAR.The Lincoln logo is stamped on the right side of the stem (the normal being on the left side) with an encircled *L* (star-‘L’-star).This was the case also with the Lincoln London Style that I just completed.  I discovered a few other Lincoln pipes listed for sale here and there on the internet and discovered that this is characteristic of all the Lincoln stems.

The inconclusive information about the origins of the Lincoln name can be seen in the write up of the Lincoln London Style (LINK).   The only UK country of manufacturing Lincoln leads I found were in Wilczak & Colwell’s ‘Who Made That Pipe?’ where these names were referenced: W. H. Carrington, Sasieni, Higgs Bros (Lincoln IMP).  In the previous research none of these leads resulted in a substantive identification.

One additional piece of anecdotal information I found is a description of a Lincoln for sale in Smoking Pipes.com showcasing a Lincoln London Made Sandblasted Billiard:

A nice, classic Billiard can be a work horse of a pipe. This Lincoln (most likely named after the town in England) should prove a good smoker when the time allows. – Adam Davidson

I found that Lincoln is a city in Lincolnshire and is described in this way (See: LINK):

Lincoln is a city in the English East Midlands. It’s known for the medieval Lincoln Cathedral, with early printed books in a Wren-designed library. Lincoln Castle houses a Victorian prison and a copy of the Magna Carta. The Museum of Lincolnshire Life has social history exhibits in Victorian barracks. The Collection is a museum displaying local archaeology. Nearby, the Usher Gallery has works by Turner and Lowry.

I enjoyed reading an article about Lincoln on Traveler.com entitled, ‘Lincoln, England: The unlikely English city that the Romans and Vikings prized’.  I found all this information interesting, but no closer to knowing why a pipe nomenclature would enshrine the name of this historic, English city.

What I concluded previously with the research of the first Lincoln was that the information is scattered regarding a concrete understanding of the company origin of the Lincoln on my worktable.  What is consistently understood is that the only examples of Lincolns are classic blasted Billiards.  They consistently present the Lincoln stem logo on the right side of the stem and they are stamped ‘London Style’ or ‘London Made’.  The feel of the Lincoln pipes would not surprise me if they were produced in the 1960s, but this is only a guess.

Looking now more specifically at the blasted Billiard on the table – it is clear why Byron commissioned this pipe – the add above describes well the pipe as a “work horse of a pipe”.  Billiards are the heavy lifters of pipes in the pipe world, no doubt.   The Lincoln London made has extremely thick cake in the chamber to the extent that it’s almost closed.  Clearing the cake build up will allow me to inspect the chamber for heating damage.  Clearing the carbon cake also allows the briar to have a fresh start.  The rim is worn, and the blasted finish is almost gone leaving a flat, dull looking rim.  The blasted surface on this Lincoln London Made is less distinct and more subtle.  The stummel surface needs cleaning from the grime collected over the years.  The stem has some oxidation, and the bit has tooth chatter and some compressions.

To begin with the restoration of the Lincoln London Made, the stem’s airway is cleaned with pipe cleaners wetted with isopropyl 99%.  It took a good bit of effort!The stem has moderate oxidation and I continue to test the new (to me) www.Briarville.com, ‘Pipe Stem Oxidation Remover’ which I found out about on a FB group.The stem is placed in the bottle and it left for several hours.While the stem is in the deoxidizer soak, work begins on the stummel.  The cake is thick and hard.  The picture below shows how the buildup closes toward the floor of the chamber.  The rim also shows some crusting of the lava overflow.The smaller chamber accommodates only one blade head of the Pipnet Reaming Kit.  Because of the amount of cake that was remaining after the smaller blade head did its job and the next larger blade would only cut about a quarter down the chamber, I pulled out my antique Kleen Reem Tool which can expand incrementally and could navigate the chamber nicely.  I landed the Kleen Reem Tool at a Flea Market my wife and I happened upon in Kentucky a few years back when we were traveling.  Cleaning the chamber continued with the Savinelli Fitsall Tool and then sanding with 240 paper wrapped around a Sharpie Pen.  After wiping the chamber with a cotton pad, I was glad to see that the briar was healthy – no burning or heating issues.Turning next to the external blasted surface, undiluted Murphy’s Oil Soap is used with a cotton pad to scrub the briar surface.  A brass bristled brush also helps to clean the rim surface.The stummel is then taken to the sink where the cleaning continues using shank brushes and anti-oil dishwashing soap.  The shank brushes are used to scrub the internals of the pipe using warm to hottish water.  After thoroughly rinsing, the stummel is back on the worktable.After the sink cleaning, the cleaning of the internals is continued using pipe cleaners and cotton buds wetted in isopropyl 99%.  The small dental spoon is used also to scrape tars and oils off the mortise walls.  It takes quite a bit of work and the buds start to lighten.  I stop for now and will continue the internal cleaning later with a kosher salt and alcohol soak through the night. With the main cleaning completed, a closer look at the stummel shows that the finish on the Lincoln is well nonexistent.  Like the Lincoln London Style before it, the rim is devoid of finish and is worn down so that there is almost no blasted texture remaining. The out rim edge is also worn and chipped at a few places.  An inspection of the blasted stummel surface reveals blotched finish remaining but basically a dull presentation. The following pictures show what I’m seeing. Looking at the rim, without doubt the rim is worn and in need of refreshing.  As with the Lincoln London Style, the challenge with the rim is solved by topping the rim to refresh the lines.  Then, to restore the blasted surface on the rim, burrs will be used to rusticate the surface to emulate the blasted surface. Starting with the rim, the chopping board is used as a topping board. After placing 240 grade paper on the board, the stummel is inverted and rotated on the paper.  The progress is checked often to make sure the plane of the rim is flat and not dipping.  After taking a start picture, the progress is shown in the following pictures. I have come to the place where I will stop topping.  There are still a few dips in the rim on the outer edge at the 5:30 and 7 o’clock positions.  I’m not concerned about these because the one at 7 o’clock is a natural indentation from the blasted grain pattern.  The process of roughing the rim surface should help to blend the other issues.Next, the rim surface is roughed up with burrs mounted on the rotary tool to emulate a blasted surface.  I start with a round burr which I randomly touch on the surface.The results look good. A random order is taking shape.Next a cylindrical burr is used to ‘dance’ on the rim surface and inscribe cuts randomly but orderly over the work of the round burr.Again, I like the results.  I’m careful to keep the burr action very conservative.  I don’t want to dig a hole and go too deep or chew off the edge of the rim inadvertently.The next step is to freshen the entire stummel with a new dye.  A cotton pad wetted with alcohol is used to wipe the surface to remove the vestiges of the old dye and to prepare for the new dye.  The color of the dye, as with the Lincoln London Style I restored previously, is a very dark hue – the residue on the pad has a strong black angle to it.  I liked the results of the last Lincoln of applying a mixture of Fiebing’s Dark Brown Leather Dye with Black also mixed in.  One difference this time around with the Lincoln London made is that I will pre-dye the bare rim first using a walnut-colored dye stick.  I do this to first ‘even up’ the rim coloring so that the whole dye application will be more balanced.Next, after assembling all the dying components on the worktable, a small amount of Fiebing’s Dark Brown Leather Dye is mixed with Fiebing’s Black in a small glass.  Then, using a hot air gun, the stummel is warmed to heat the briar so that it expands and is more receptive to the dye.Using a folded pipe cleaner, the dye mixture is painted onto the stummel blasted surface a section at a time and flamed using the lit candle.  As aniline dyes, the alcohol immediately combusts for a couple seconds and the dye pigment is left in the briar grain. After going over the stummel painting and flaming the dye, the newly dyed stummel is put aside for several hours allowing the dye to settle.  This ‘pause’ period seems to help the dye to be absorbed into the wood better and later not come off as easily through leaching.With the stummel resting, the stem is up next.  It has been soaking in the Briarville.com Pipe Stem Oxidation Remover for several hours.  I’ve been trying out this new (to me) product and so far, it’s been working well.  After the stem started soaking, I remembered that the Lincoln stem logo was in decent shape.  It will be interesting to see if the Oxidation Remover has adverse impact on the logo.  We’ll see.  After fishing out the stem, it is first rubbed with a dry cotton pad to remove the raised oxidation on the stem.  I then wet another cotton pad with alcohol and scrub the stem more.  Again, I’m pleased with the results.  The stem seems to be clear of oxidation.Unfortunately, the logo deteriorated some.  The logo impression, though, appears deep enough to receive fresh acrylic paint to sharpen it.  This we’ll do later.To help condition the vulcanite stem, paraffin oil is applied and worked in.  The stem is then set aside to absorb the oil.With the day closing, the internal cleaning is continued on the stummel with a kosher salt and alcohol soak.  The first step is to fashion a cotton wick using a cotton ball.  The cotton ball is pulled and twisted to form the wick which is inserted into the mortise to help draw the tars and oils out of the briar.A stiff wire that I took from a regular closet hanger, is used to guide the end of the cotton wick down the mortise to the draft hole.  The bowl is then filled with kosher salt which does not leave an aftertaste.  After the stummel is placed in the egg carton to keep it stable and to angle the stummel so that the top of the bowl and the end of the shank are roughly level.  Using a large eye dropper, isopropyl 99% then fills the bowl until it surfaces over the salt.  I wait about 10 minutes to top off the alcohol after it has been absorbed into the stummel.The stummel is then put aside to soak through the night.The next morning soiling is evident in both the salt and the wick indicating the process of drawing the oils and tars from the briar through the several hours of soaking.  The expended salt and wick are tossed in the waste, the bowl is wiped with paper towel and I blow through the mortise to dislodge any remaining salt crystals.To make sure all the residue is cleaned up, a few pipe cleaners and cotton buds are used to finish the internal cleaning.  A whiff of the chamber reveals a very pleasing fresh aroma – no ghosting of odors.Before working on ‘unwrapping’ the newly dyed stummel that has been ‘resting’ through the night, I continue to bring the stem up to speed.  The soak in Briarville.com’s, ‘Pipe Stem Oxidation Remover’ has done a good job it seems by what I can see now.  The upper and lower bit have tooth chatter and bite compressions which need addressing.  To minimize the chatter and compressions so that a minimal amount of sanding is necessary, I use the heating method.  I paint the bit with the flame of a Bic lighter which heats the vulcanite rubber compound and expands it to reclaim its original condition – or closer to it.  The comparison pictures of before and after show the results after painting the upper and lower bit several times.  The upper bit should need only sanding, but the lower bit, though much better than before the heating, will need a patch to fill the compression. To patch the lower bit compression, medium black CA glue is spot dropped filling the indentation.  After applying the CA glue, the stem is put aside allowing the glue to cure.Turning now to the flamed stummel which has rested through the night, its time to unwrap the crusted dye shell.  After mounting a felt buffing wheel to the rotary tool and setting the speed at about 30% full power, the coarser Red Tripoli compound is applied to the crusted blasted surface.  The felt wheel is purged often with the edge of the metal rotary tool tightening wrench to keep it softer and to clear the flamed dye that collects during the unwrapping process.Following the application of Tripoli compound with the felt wheel, the bowl is wiped with a cotton pad wetted with alcohol.  This is done to remove excess dye from the rough blasted surface.Next, Tripoli compound is applied a second time to the surface using a cotton cloth buffing wheel with the speed increased to about 50% full power.  This further sharpens the dyed blasted surface, and the cotton cloth wheel is able to reach the surface area that was not as accessible to the firmer felt wheel.Again, after the use with the cotton cloth wheel, the bowl is wiped with alcohol and more excess dye is removed.  At this point, the next step is to apply Blue Diamond compound.  With the stummel waiting, I continue with the stem to catch it up.  The black CA glue has cured on the lower bit and the excess patch material is removed using a flat needle file.  With the file, the upper and lower button lips are also refreshed. Next, 240 sanding paper is used to sand the remaining excess patch material on the lower bit as well as to remove the remaining residual tooth chatter.

Sanding with 240 paper is expanded to the entire stem, careful to guard the stem logo.  The stem is reunited with the stummel during this sanding with the plastic disk wedged between.  The disk guards the shouldering of the stem facing of the stem.Next, using 600 grade paper the stem is wet sanded.  This is followed by applying 0000 grade steel wool.The full regimen of micromesh pads is applied next starting with wet sanding using pads 1500 to 2400.  This is followed by dry sanding with pads 3200 to 4000 and 6000 to 12000.  Between each set of 3 pads Obsidian Oil is applied to condition the vulcanite and to guard against oxidation. The stem has caught up with the stummel.  After reuniting the Lincoln stem and blasted stummel, another cotton cloth buffing wheel is mounted on the rotary tool with the speed set at about 40% full power.  Blue Diamond is then applied to the pipe – stem and stummel.Following the application of Blue Diamond compound, a felt cloth is used to wipe down/buff the pipe to remove compound dust before the application of wax.Before applying the wax, the circled star-L-star stem logo needs refreshing.  All the paint has left the imprint and the good news is the imprint looks to be sufficiently distinct to hold new acrylic paint.  This was not the case with the Lincoln London Style that was last on the worktable.To begin, white acrylic paint is put over the entire stem logo.My practice is to then daub the wet paint with a cotton pad.  The result of this is that the excess paint is absorbed, and the paint dries almost immediately.A toothpick is then employed to clear the excess paint over the logo.  This is done by lightly scraping over the logo with the side edge of the toothpick.  The toothpick scrapes away the paint that is above the impression of the logo and this sharpens the logo image.  I have had times when the fresh paint is peeled up and pulled out of the impression and then needed another application of paint.  This logo did this once with a small portion of the upper ‘L’.  After using the side of the toothpick, the point of the toothpick is then carefully used to scrape off excess paint that was too close to the imprint channels to come off with the side of the toothpick.  This takes a bit of patience.  To finish, the cotton pad is run over the logo with some pressure like it is being sanded – a very gentle abrasive.  This helps to sharpen the logo even more.  The refreshed logo looks good.With the Lincoln stem stamping refreshed, another cotton cloth buffing wheel is mounted on the rotary tool maintaining the same speed of 40%.  Carnauba wax is then applied to the pipe.  When completed, the pipe is given a rigorous hand buffing to raise the shine and to disperse excess wax on the blasted surface.This second ‘work horse’ Billiard came out well.  The blasted surface has the textured flecking in the color to give it an eye appeal along with the touch.  The rim’s repair came out nicely emulating a refreshed blasted surface.  Byron commissioned the Lincoln London Made Real Sandblasted Briar and will have the first opportunity to claim him in The Pipe Steward Store benefiting the Daughters of Bulgaria.  Thanks for joining me!

Repairing a Trio of His Dad’s Pipes for a fellow here in Vancouver – Part 3


Blog by Steve Laug

Last week I received a call from a fellow pipeman, Keith here in Vancouver who had been referred to me by City Cigar, a local pipe and cigar shop in the city. He was a soft spoken gentleman who had a request for me. In January  this year his Dad died and he had three of his Dad’s pipes that he wanted restored in memory of his Dad. He also was a pipe smoker so he fully intended to enjoy them for a long time as he smoked them in his Dad’s honour. I told him to send me some photos of the pipes so I would know what I was dealing with.

I received the email below from Keith that included the photos of the pipes that he wanted me to work on. He even went to the trouble of marking the trouble with each of the pipes that needed work.

Hi Steve,

Glad your call back today, my name is Keith, I got your contact from City Cigar. My dad has three pipes include two Dr Plumb DINKY and one not sure brand. My dad passed this year January and I looking for fix those pipes which had broken and cracked, understand they are not expensive pipes but for me is priceless memory…

…Have a wonderful day!

Best regards

Keith

I called him as soon as I received the photos and talked over what I saw when I looked them over. We struck a deal and he dropped them off to me late on Friday afternoon and I started to work on them a bit over the weekend. All three pipes needed varying degrees of work on them. Two were Dr. Plumb Dinky Bent Billiards and one was a Real Briar Dublin. I decided to work on them in the order of the photos that he sent me. I completed the restoration of the first one and posted the blog (https://rebornpipes.com/2021/03/16/repairing-a-trio-of-his-dads-pipes-for-a-fellow-here-in-vancouver-part-one/). I finished the second Dr. Plumb Dinky Bent Billiard as well (https://rebornpipes.com/2021/03/17/repairing-a-trio-of-his-dads-pipes-for-a-fellow-here-in-vancouver-part-two/). Give them a read.

The third of them is Real Briar Straight Billiard. It was in rough shape with burn damage on the rim top and inner edge as well as many fills that were damaged around the bowl. There was a crack in the shank on the top side. The rim top was damaged on both the front side and there was a thick cake in the bowl. In the first two photos show what the pipe looks like as a whole. You can see the damage on the outer edge of the rim on both as well as the damage at the stem shank junction. The third photo Keith included show the damage to the rim top – he identifies it as ring damage. The crack in the top of the shank is also visible in the photo. I took pictures of the pipe when Keith dropped it off before I started my clean up work. The rim top was darkened and damaged with burn and charring on the front left rim top and inner edge. It appeared to also have been lit with a torch lighter. There were chips around the outer edge of the bowl and shrunken fills in the finish. You can also see the crack in the topside of the shank at the end of the shank. I took a close up photo of the rim to show the condition of the bowl and the rim. You can see the thick cake in the bowl and the damage to the rim top and inner edge of the bowl as noted above and shown in the photo below. The cracked shank is also visible. I also took photos of the stem to show the general condition as noted above.I took a photo of the stamping on the left side of the shank – it was clear and readable (though double stamped) and read REAL BRIAR.I removed the stem from the shank and took a photo of the pipe. There is something quite winsome about this pipe though it was a little bigger than the two Dr. Plumb Dinky Bent Billiards.  I took a photo of the crack and damaged shank. It was missing a piece of briar and was a significant issue. The stem had been held in place with a build up of wax or white glue around the tenon. Fortunately it had dried before being put on the shank.I decided to address the cracked shank first. Interestingly it turned back on itself so it was not going further up the shank. The missing chip was the other side of the crack. That made this quite simple. I squeezed the shank together and pressed some briar dust into the crack. While holding it I dribbled some CA glue in the crack and held it until the glue cured. I filled in the spots on the shank again with CA and more briar dust until they were smooth. I put a small bead of glue around the shank end and pressed the band I had chosen for the shank onto it. It was a snug fit and the glue would guarantee the fit to the shank. That was the end of the crack. I topped the bowl on a topping board using 220 grit sandpaper. I wanted to remove the damage to the rim top and minimize the damage to the inner and outer edges.I paused and took photos of the banded shank to give an idea of that it looked like repaired and banded. I finished topping the bowl and gave the inner edge a bevel to minimize the damage on the front inner edge. The pipe was beginning to look very good.I reamed the bowl with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall pipe knife. I took the cake back to bare briar and the bowl looked to be in good condition under the cake.I filled in the badly damaged fills around the bowl with clear CA glue and then sanded them smooth to blend them into the surface of the briar. I sanded the bowl with 1500-2400 micromesh sanding pads to remove the shiny varnish coat and then restained the bowl with a light brown stain. I applied the stain then flamed it to set in the briar. I repeated the process until the coverage was acceptable. I set the bowl aside for an hour and let the stain coat cure.Once the stain had cured I wiped it down with a cotton pad and alcohol to make it more transparent. There was not a lot of grain around the bowl but I really wanted to give the bowl a sense of depth. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each  pad with a damp cloth. As the finish becomes more transparent I like what I see. I worked some Before & After Restoration Balm into the surface of the bowl and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process.   I set the bowl aside and turned my attention to the stem. Earlier, when I was working on the first Dinky pipe I had taken the stem out of the Briarville Pipe Stem Deoxidizer Bath and dried it off with a cotton pad. It looked better. I scrubbed the softened oxidation with Soft Scrub All Purpose Cleaner and removed the remaining oxidation. I cleaned out the stem with alcohol and pipe cleaners and it was surprisingly clean. I went back and did the same with the shank and it also was relatively clean other than the debris from when I reamed the bowl.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. With the bowl and the stem finished I put the third pipe – a Real Briar Straight Dublin, back together and buffed it on the wheel using Blue Diamond to give it a shine. I gave the bowl and the stem multiple coats of carnauba wax on the wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It really is a great looking pipe. The dimensions of the pipe are – Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ inch. The weight of this small pipe is .88 ounces /25 grams. This third pipe from the estate is a small Real Briar Dublin that will be another great reminder for Keith of his Dad’s pipe smoking and one that he can enjoy for a long time. With the completion of the last of the pipes I am sure he will want to pick them up soon. Once he does he will be excited to load them with a memorable tobacco and slip back into the memories of his Dad. Thanks for walking through the restoration with me.

Repairing a Trio of His Dad’s Pipes for a fellow here in Vancouver – Part Two


Blog by Steve Laug

Last week I received a call from a fellow pipeman, Keith here in Vancouver who had been referred to me by City Cigar, a local pipe and cigar shop in the city. He was a soft spoken gentleman who had a request for me. In January  this year his Dad died and he had three of his Dad’s pipes that he wanted restored in memory of his Dad. He also was a pipe smoker so he fully intended to enjoy them for a long time as he smoked them in his Dad’s honour. I told him to send me some photos of the pipes so I would know what I was dealing with.

I received the email below from Keith that included the photos of the pipes that he wanted me to work on. He even went to the trouble of marking the trouble with each of the pipes that needed work.

Hi Steve,

Glad your call back today, my name is Keith, I got your contact from City Cigar. My dad has three pipes include two Dr Plumb DINKY and one not sure brand. My dad passed this year January and I looking for fix those pipes which had broken and cracked, understand they are not expensive pipes but for me is priceless memory…

…Have a wonderful day!

Best regards

Keith

I called him as soon as I received the photos and talked over what I saw when I looked them over. We struck a deal and he dropped them off to me late on Friday afternoon and I started to work on them a bit over the weekend. All three pipes needed varying degrees of work on them. Two were Dr. Plumb Dinky Bent Billiards and one was a Real Briar Dublin. I decided to work on them in the order of the photos that he sent me. I completed the restoration of the first one and posted the blog (https://rebornpipes.com/2021/03/16/repairing-a-trio-of-his-dads-pipes-for-a-fellow-here-in-vancouver-part-one/). Give it a read.

The second Dr. Plum Dinky Bent Billiard was in better shape than the first one. There were no cracks in the bowl or shank. The issues on this pipe were caused when Keith smoked it and lit it with a cigar torch lighter. The rim top was damaged on both the right and the left sides and there was a thick cake in the bowl. In the first two photos show what the pipe looks like as a whole. On the second you can see some darkening on the right side of the outer edge of the rim. It is identical in make and shape to the previous repair. The third photo Keith included show the damage to the rim top – he identifies it as ring damage. I took pictures of the pipe when Keith dropped it off before I started my clean up work. It was much dirtier than the first pipe. The bowl had a thick cake in it and the rim top was damaged on both the right and left top and inner edges. I took a close up photo of the rim to show the condition of the bowl and the rim. You can see the damage to the rim top and inner edge of the bowl as noted above and shown in the photo below by the red arrows. I also took photos of the stem to show the general condition as noted above. There is also a deep tooth marks on both the top and the underside of the stem near the button.I took a photo of the stamping on the left side of the shank – it read the same as the first of the trio that I worked on – Dr. Plumb [over] Dinky and was clear and readable.I removed the stem from the shank and took a photo of the pipe. There is something quite winsome about this tiny pipe.I have included some information on the Dr. Plumb brand and the history in the previous blog on the first Dinky pipe (https://rebornpipes.com/2021/03/16/repairing-a-trio-of-his-dads-pipes-for-a-fellow-here-in-vancouver-part-one/). Give the blog a read if you are curious about the background.

Now it was time to work on this pipe. It was more used and dirty than the previous pipe and had different issues that I would need to address. I reamed the bowl with a PipeNet pipe reamer to remove the thick cake. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. It came out looking significantly better.I cleaned the rim top with a cotton pad and alcohol to remove the tars and oils. I rebuilt the inner edge of the bowl and the rim top using clear CA glue and briar dust. I layered it on a layer of glue, a layer of dust and repeated the process until it was even with the rest of the rim top. I used a brass bristle brush while it was still curing to match the rustication on the rest of the rim top and edge. I am happy with the way it turned out. I stained the finished rim top with a Maple stain pen to match the colour on the bowl sides. The CA and briar dust dries darker so the rim top looks darker than the over all bowl in the photos but it is not as dark as it appears. I worked some Before & After Restoration Balm into the surface of the bowl and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. As I looked at these photos it dawned on me at this point that I had not cleaned the shank. I had been so busy working on the rim edge and top that I had not stopped to clean out the bowl and shank. I scrubbed it with 99% isopropyl alcohol, pipe cleaners and cotton swabs. It was quite dirty so I am glad I remembered. I wiped out the bowl with alcohol and cotton pads to remove the briar dust from the repair.I set the bowl aside and turned my attention to the stem. I removed it from the deoxidizer bath and it did not really look much better. It had the same heavy oxidation as the previous stem. I scrubbed it down with Soft Scrub and a cotton pad. I found that the oxidation was significantly softer and came off quite easily.I scrubbed out the airway in the pipe with alcohol and pipe cleaners until it was clean. It was a well used pipe. I “painted” the surface of the stem with the flame of a Bic lighter to lift the tooth dents in the vulcanite. I was able to lift the majority of them and I filled in the remaining marks with clear CA glue. Once the repairs cured I sanded them smooth with a folded piece of 220 grit sandpaper to blend them in the rest of the stem surface. I started polishing the stem with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. With the bowl and the stem finished I put the second tiny GBD Made Dr. Plumb Dinky Bent Billiard back together and buffed it on the wheel using Blue Diamond to give it a shine. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It really is a great looking pipe. The dimensions of the pipe are – Length: 4 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ inch. The weight of this small pipe is .85 ounces /24 grams. This second small Dr. Plumb Dinky is another great reminder for Keith of his Dad’s Pipe smoking and one that he can enjoy for a long time. Once I finish the last of the pipes I am sure he will be excited to load them with a memorable tobacco and slip back into the memories of his Dad. Thanks for walking through the restoration with me.