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Revisiting an Iconic American Pipe Carver John Bessai and Restoring One Of His Creations.

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Blog by Paresh Deshpande

Just last year, while surfing etsy.fr, I came across a pipe lot that contained some interesting pipes and included this John Bessai Zulu shaped sandblasted pipe. I had worked on a John Bessai pipe about six years ago and had also studied its history. In order to refresh my memory and reacquaint myself with John Bessai and his work, I browsed through rebornpipes.com. Given below is the link to the write up that I had done on John Bessai pipe about 6 years ago.

https://rebornpipes.com/2018/12/09/a-fresh-breath-of-life-for-a-unique-creation-by-john-bessai/

This and other article on John Bessai make for an interesting read. I now recollect that he was a pipe maker, repairman and tobacconist from Cleveland, Ohio, USA who opened his shop in 1898. He died before 1969.

All John Bessai pipes were stamped with large letters “JB” either on shank or stem or both. The pipe on my work table is stamped as above on the stem.Pipes made by John were stamped on the shank or on the stummel with small “JB” since 1950 and the same is missing on this piece. However, “JOHN BESSAI” in full in block capital letters is stamped over the flat smooth surface on the bottom of the shank.The bull’s-eye stamping was abandoned since pre-1960s whereas the same can be clearly seen on the pipe that I am working on in the above picture.

Thus, based on the above information, with an amount of certitude, I can place this John Bessai creation to be from pre- 1950s.

Initial Visual Inspection
The shallow sandblasted Zulu shaped pipe looks clean and solid with no outwardly apparent damage/ issues. There is a thick layer of even cake in the chamber. The rim top surface appears darkened with small amounts of ash and oils accumulated in the 6 ‘O’ clock direction. The stummel surface is dull and dirty with hand oils and dust ground in to the shallow sandblast. The stem has minor tooth chatter in the bite zone with a couple of tooth indentation/ bite marks to both the button edges. Pictures of the pipe, as it sits on the work table, are shown below: Detailed Inspection
There are few pipes that I get to work on that are in such a decent condition and well looked after by the previous pipe man/ woman and this is one such pipe. There is a thick layer of cake in the chamber and it appears that it has been reamed to maintain it at the thickness of a dime. The rim surface flows inwards ever so slightly with a bevel to the inner rim edge and shows minor accumulation of lava overflow and darkening at 6 o’clock direction (encircled in yellow). The damage to the inner bevel here will be ascertained when the cake and rim surface is all cleaned up. The rim top is smooth and even with no signs of mishandling. The outer rim edge is also in good condition with a couple of very minor dents that were probably caused during the course of handling of the pipe. Presence or absence of heat fissures/ lines will be evident once the chamber walls are rid of all the cake.The stummel has some beautiful shallow sandblast with mixed grains visible over the surface. The stummel appears dull and lackluster as the hand oils had attracted some dust and grime that has accumulated over the surface and in to the grooves of the shallow blast. The stummel surface is solid to the touch and hence I do not anticipate any damage to the chamber walls. The mortise shows traces of accumulation of old oils and tars and would need to be cleaned. The smells from the shank and chamber are very strong and pungent. The high quality vulcanite stem has minor tooth chatter in the bite zone on either surface. Also a few tooth indentations (encircled in red) over the button edges on either side are discernible and would need to be rebuilt. Some dried gunk is seen over the tenon and in the horizontal slot. All in all, this is a clean stem with no major issues.The Restoration Process
I started the restoration with cleaning of the stummel as I was keen to know the condition of the walls of the chamber. I worked on the stummel by first reaming the chamber with size 1 PipNet reamer head. With my fabricated knife, I further scraped the chamber walls to remove the remaining carbon deposits and also from areas inaccessible by the reamer head. I also scraped out the lava overflow from the rim top surface. Once the cake was reamed back to the bare briar, I used a 150 grit sand paper followed by 220 grit sand paper to remove all the traces of remaining cake and also to smoothen out the inner walls of the chamber surface. Finally, to remove the residual carbon dust, I wiped the chamber with a cotton pad wetted with 99.9% pure isopropyl alcohol. As expected the chamber walls are solid with no damage whatsoever.Next, I cleaned out the internals of the shank and mortise. Using my dental tool, I scraped out all the dried oils, tars and gunk that had accumulated in the draught hole and on the walls of the mortise. I finished the cleaning by running a few pipe cleaners dipped in isopropyl alcohol through the mortise. I shall continue with further cleaning of the shank internals using the cotton and alcohol bath. I had expected that after this initial cleaning of the chamber and shank internals, the ghost smells would have been greatly reduced, but that was not so. I decided to subject the chamber and mortise to cotton and alcohol bath. I packed the chamber with cotton and drew out a wick from the cotton and along with a folded regular pipe cleaner, inserted it into the mortise and through the draught hole into the chamber. I tightly packed cotton balls in to the remaining portion of the mortise. Thereafter, I soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise. I ran pipe cleaners through the mortise and draught hole to clean out all the loosened tars and gunk that was lodged in the draught hole and mortise. The chamber and mortise now smelled clean, fresh and looked it too. I set the stummel to dry out naturally.With the bowl internals clean, I moved to clean the exterior of the stummel. I used a hard bristled tooth brush and Murphy’s Oil soap to scrub the stummel and rim top. I rinsed the stummel under running warm water with anti oil dish washing detergent till the stummel surface was clean and dried it using paper towels and soft cotton cloth. The surface is now clean but appears bone dry.I simultaneously cleaned the shank internals with the detergent and hard bristled shank brush and set the stummel aside to dry out naturally. The strong ghost smells are history and the stummel now smells clean and fresh.While the stummel was drying out, I worked on the stem. I began the refurbishing process by scraping out the dried gunk from the tenon end using a thin sharp knife and dental tool. I then ran a couple of pipe cleaners dipped in alcohol through the stem airway to clean it up. I shall be continuing the cleaning of the airway subsequently. This cleaning has revealed remnants (indicated by blue arrows) of an aluminum stinger that was cut during it’s time with the previous owner. I fail to understand the reason for this as the previous owner could have completely removed this stinger instead of cutting it at the tenon end. Well, there is no way that I can remove the remaining embedded portion of the stinger and since it does not interfere with either the smooth and effortless passage of a pipe cleaner or airflow through the airway, I let it be. However, I did open up and smooth out the cut face of the stinger with a round needle file.Next, I cleaned the stem airway using thin nylon shank brushes and anti oil soap. This helps in conserving pipe cleaners which are hard to come by here in India. I further scrubbed the stem surface with a Scotch Brit pad and soap to remove superficial oxidation from the surface. I rinsed the stem airway and surface under running tap water.I continued with external cleaning of the stem surface by dunking the stem into “Before and After Deoxidizer” solution developed by my friend Mark Hoover. The solution helps to draw out heavy oxidation to the surface making its further removal a breeze, while the minor oxidation is eliminated to a very great extent. I usually dunk stems of couple of pipes that are in-line for restoration and the Bessai is marked in green arrow. I generally allow the stems to soak in this solution overnight for the solution to do its work.With stem soaking in the deoxidizer solution, I turned my attention back to the stummel refurbishment. I lightly topped the rim surface on a piece of 220 grit sandpaper. This helped to address the few minor dents over the rim outer edges, address the darkened rim top in 6 o’clock direction as well as further define the inner edges and bevel edges.Using a folded piece of 220 grit sandpaper pinched between my fingers, I sand the inner rim edge to remove the slight darkening seen in the 6 o’clock direction.I rubbed a small quantity of “Before and After Restoration Balm” into the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works it’s magic and the briar now has a nice vibrant appearance with the beautiful sandblast patterns on full display. I have been using this balm ever since I embarked on this journey and it is this part of restoration that I always look forward to. I further buffed it with a horse hair shoe brush. This pipe really oozes of a very high quality. Now that the stummel refurbishing was nearly done and also the stem had now been soaking for more than 24 hours, I removed the stem from the solution. I first scrubbed the stem surface with a Scotch Brite pad, always being mindful of the stem logo on the left side. I followed this scrubbing with a nice cleaning of the surface using a 0000 grade steel wool. I rinsed the stem under running water to rid the stem of the thick solution. I ran a couple of pipe cleaners to remove the deoxidizer solution from the airway.In order to address the tooth chatter in the bite zone on either surface, I flame the bite zone with a Bic lighter. The heat helps the vulcanite to expand and raise the chatter to the surface. Thereafter, through the sanding process, the surfaces will be matched with the rest of the stem surface. This step was able to address 90% of the tooth chatter and those that are not addressed here will need to be rebuilt.Continuing with the stem repair, I mixed superglue and activated charcoal powder and generously applied it over the bite zone on either side, including over the buttons and set it aside to cure.Using a flat head needle file, I reshaped the button and roughly matched the fills in the bite zone with the rest of the stem surface. I sand the bite zone in the stem surface with a piece of folded 220 grit sandpaper to even out the fills as well as remove the oxidation from the stem surface.I wet sand the stem progressing through 400, 600, 800, 1000, 1500 and 2000 grit sand paper. I wiped the stem after each grade of sandpaper to view the progress being made and also identify areas on the stem surface that were still covered with traces of oxidation. I wiped the stem with EVO at the end of 2000 grit sanding and set the stem aside.Using a soft white graphite pencil, I freshened up the stem logo of JB.A polish by wet sanding using all 9 micromesh pads (1500 to 12000 grit pads) brought out the deep black shine of the vulcanite. I rubbed a small quantity of EVO to hydrate the stem and deepen the shine.I have reached that stage in this project which can be considered as the home run. I polished the rim top and the entire stem with blue diamond using a cotton wheel mounted on to my hand held rotary tool. The blue diamond compound helps to eliminate the minor scratches that remain after the use of micromesh pads.I completed this project by hand polishing the stummel with Halcyon II wax. I rubbed this polish deep into the rustications and after a couple of minutes, vigorously hand buffed the stummel with a microfiber cloth to a deep shine. I polished the stem with carnauba wax using my hand held rotary tool. This is a gorgeous classic looking Zulu and I consider myself fortunate to have the opportunity to work on this beauty and, as my Guru Steve says, carry forward the trust in this pipe till it is time to pass it on to the next pipe man or pipe woman. Here are a few pictures of the completed pipe for you to appreciate while I take the opportunity to thank you each of you for sparing your valuable time in joining me on this journey.

An Interesting Project : Resurrection Of a Pre-1920 KB&B Pembroke

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Blog by Paresh Deshpande

The next pipe is stamped as “PEMBROKE” over KB & B” on the left shank surface and came to me as part of inherited pipes that predominantly constituted pipes from various English brands, most notably LOEWE, BBB, COMOY’S, PETERSON’S, BARLING’S etcetera. However, this lot did also contain many pipes from American pipe makers like WDC, KB & B/ KAYWOODIE and others. I have researched and worked on a few of the KAYWOODIE pipes from this collection and recollect that KB & B changed their name to KAYWOODIE in 1920s to promote their Kaywoodie line of pipes or was it for some other reason? For clarification and recollection of history of this renowned brand from USA, I re-read the history from https://pipedia.org/wiki/Kaufmann_Bros._%26_Bondy#Brands and have only reproduced that information that helps to date the pipe:-

Early History

Kaufmann Bros. & Bondy (KB&B), Kaywoodie has been making pipes since well before the Civil War – around 1851. They peaked in the late 1950’s along with most American Briar works. In the early 20th century, their pipes were the standard others were measured by, along with Sasieni, Charatan and Comoy’s. There were few other world-class American pipe-crafters (William Demuth Company, early L & H Stern). Their pipes were as good as any of the renowned British firms. Kaywoodie just did not merely produce quantity, they provided quality: in the 1920’s they bought the exclusive rights to some of the choicest briar fields in history, hauling out 250 year-old roots the size of 27″ TVs and fashioning masterpieces out of this spectacular-grained ancient briar.

Early KB&B (non Kaywoodie)

Kaywoodie was the name a pipe offered by Kaufmann Bros. & Bondy Company (KB&B), first appearing in February of 1919.

The origin of the name Kaywoodie is a combination of the K from Kaufmann and wood, as in briar. Not much is known of the original KB&B company other than it was started in 1851 by the German born Kaufmann brothers when they opened a small pipe shop in the Bowery section of New York City.

When one of the men from the New York office got “gold fever” he carried a large supply of pipes with him to California that he sold along the way. This early “national distribution” did much to build the reputation of KB&B. By the late 1800’s, branches of KB&B were opened in Chicago, Atlanta, San Francisco and St. Louis with family and friends acting as agents. The trademarks, for the inlaid cloverleaf and the cloverleaf with the KB&B initials inside, were issued in 1881.

Pre-Kaywoodie KB&B

According to Hackert, the firm of Kaufmann Bros. & Bondy (KB&B) began producing the Kaywoodie Pipe in 1915.

Business thrived and in 1854 the Kaufmanns took in a partner named Bondy. … The three partners retired in 1898, but their relatives continued on with the firm, which had begun to manufacture their own briar pipes under the KB&B trademark. In 1915 the Kaywoodie brand was created as a marketing umbrella for a new briar pipe which the KB&B Company introduced. …”

Hacker concludes his history of Kaywoodie Pipes by noting that: “The KB&B briar pipe brand existed from 1900 until just after World War I (with some overlapping with the Kaywoodie from 1915 — 1917), and collectors refer to the KB&B as a Kaywoodie transition pipe.

The pre-Kaywoodie KB&B pipes were marked on the shank with a cloverleaf around KB&B. 

In March of 1955, when S.M. Frank & Co. Inc. bought Kaufmann Bros. & Bondy, The Kaywoodie Company, Reiss-Premier Corp., The New England Briar Pipe Co. and – of course – Yello-Bole.

Thus, comparing literature notes with the stampings as seen on the pipe that I am working on, I am certain that it dates as to being pre- 1920. Another pointer is the orific slot which was gradually replaced by more elliptical slot from 1920 and progressed further to the horizontal slot that we see on pipes today.

Here are the pictures of the stampings as seen on the PEMBROKE: Initial Visual Inspection
The PEMBROKE, currently on my worktable, is a medium sized classic bent billiards with a decent sized bowl in dark reddish brown color. The well seasoned briar is covered in dirt, dust and grime from decades of use. There are a couple of deep scratches on the stummel surface. There is a thick cake in the chamber with heavy overflow of cake, oils and tars over the rim top surface. The inner rim edge is uneven and charred. The outer rim edge, likewise, is peppered with dents and dings. The high quality hard rubber stem is oxidized with flattened bite zone on either surfaces of the stem. The tenon has a narrow extension at the end and is covered in dried oils and tars. The round orifice slot is similarly clogged with dried gunk. The stem does sit flush with the shank face and the seating is too damn tight within the mortise. Following pictures will give the readers a general idea of the condition of the pipe before I start to work on the pipe. Detailed Inspection
The chamber has a thick hard cake that has spilled over the rim top surface. The cake is thicker around the upper half of the chamber. The outer rim edge has dents and dings all around but is most severely damaged along the front half portion (encircled in yellow), a damage that can result only due to repeated strikes against a hard edged surface. The inner rim edge, prime facie, is sans any damage. The condition of the inner walls of the chamber can be commented upon after the cake has been taken down to the bare briar. There is a strong ghost smell in the chamber which is all pervading. There are remnants of un-burnt tobacco at the bottom of the chamber.The stummel surface is covered in dust, dirt and grime giving a dull, lifeless and lackluster appearance to the pipe. However, the briar has taken on a nice dark patina which has been a result of more than 100 years of usage and would be worth preserving. However, eliminating/ addressing the deep scratches (encircled in green) on both side of the stummel and the few dents and dings would entail sacrificing the patina. This is a call that I would need to take at some stage in the restoration process. The mortise is chock-a-block with old oils, tars, ashes and grime making for a laboured draw. The thick cake and blocked mortise hides the draught hole from the view. These issues need to be addressed. The high quality hard rubber stem is deeply oxidized. The unique feature of the stem is that the stem surface is flattened in the bite zone on either surface with defined cut edges. Now, the question that came to my mind was if these flattened surfaces were original to the stem or carved out by the piper who owned it, probably for ease of clenching? Well, to me it appears that this unique carving of the bite zone is machined and not handmade since the edges are too well defined and sharp to be handmade using home tools. But that the flattening of the bite zone makes it comfortable for clenching is unquestionable. There are no significant bite marks or chatter in the bite zone or over the button edges. The orifice slot shows dried accumulated oils and tars that would need to be cleaned. The tenon has a stepped hard rubber (?) extension similar in shape to the ones seen on Peterson’s Deluxe line of pipes. The tenon and extension too is covered in a thick layer of dried crud. The stem does not seat flush in the mortise and is fit is very tight. I think the seating issues would address itself once the tenon and mortise is cleaned.The Process
I began the repair and refurbishing process with reaming of the chamber. I reamed the chamber with head sizes 1 and 2 of the PipNet pipe reamer. I removed the carbon from the areas where the reamer head could not reach with my fabricated knife. To completely remove the residual carbon from the walls of the chamber and smooth out the walls, I sanded the chamber walls with a folded piece of 220 grit sandpaper followed by cleaning the chamber with a cotton swab wetted with isopropyl alcohol. The chamber walls are in pristine condition. I gently scrapped off the lava build up over the rim top using a sharp knife to avoid damage to the surface. I cleaned the mortise and shank walls of the pipe using dental tool. I scraped out the dried oils and tars from the walls of mortise and shank walls. The pile of crud that was scraped out is indicative to the amount of gunk that was lodged in the mortise and shank internal. At the end of this step, I still was not able to pass a pipe cleaner through the mortise. Out came one of the many modified tools in my arsenal and after some deft use of this poker, I was able to dislodge the blockage from within the mortise. I ran a bristled pipe cleaner and q-tip dipped in alcohol through the mortise and out through the draught hole further clearing the passage. I will continue this further cleaning during the course of refurbishing of this pipe.Next, I decided to subject the chamber and mortise to cotton and alcohol bath. I packed the chamber with cotton and drew out a wick from the cotton and along with a folded regular pipe cleaner, inserted it into the mortise and through the draught hole into the chamber. I tightly packed cotton balls into the remaining portion of the mortise. Thereafter, I soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise. I removed the cotton balls and the dirt can be gauged by the appearance and coloration of the cotton balls and the pipe cleaner. I ran pipe cleaners through the mortise and draught hole to clean out all the loosened tars and gunk that was lodged in the draught hole and mortise. The chamber and mortise now smelled clean, fresh and looked it too. I set the stummel to dry out naturally.Once the internals of the chamber and shank were cleaned, I cleaned the external surface of the stummel with Murphy’s Oil soap and cotton swabs followed by scrubbing the surface with a toothbrush and dish washing soap. This rid the stummel surface of all the accumulated dust, dirt and grime. Using a piece of Scotch Brite scrub, I deliberately cleaned the rim top and removed the crud from the surface. The damage to the rim edges is now amply evident.Simultaneously, I also cleaned the shank internals with dish washing soap and a shank brush. I set the stummel aside to dry out naturally while I worked the stem.I began the process of refurbishing the stem by first scraping off the dried gunk from the tenon and tenon end extension using a sharp thin knife. I was careful not to damage or break the extension or the stem face. I cleaned the tenon extension with a cotton swab moistened with alcohol and ran a pipe cleaner through the airway to check if the airway was clear of any blockage. Fortunately, it was.Using thin shank brushes and anti-oil dish washing soap, I cleaned the stem airway. I have modified this process of cleaning the stem airway by doing away with pipe cleaners and alcohol as it saves me a ton of pipe cleaners, which is a precious commodity for me here in India. I continued this cleaning till only white clean foam came out of the stem airway, indicating that the airway was nice and clean. I ran a couple of pipe cleaners dipped in alcohol through the airway to dry it out and make sure that there are no traces of soap and gunk hidden in the airway. I also scrubbed the stem surface to remove surface oxidation and rubbed a small quantity of EVO in to the stem surface. Since there were no damages to the stem, I set it aside and shall return to polishing the stem after I am done with the stummel repairs.Next, I got around to addressing the rim top damage. The extent of the damage to the outer edge, caused due to banging against a hard surface, would necessitate heavy topping off of the rim surface, and I for one, absolutely wish to avoid any loss of briar. Also topping to the extent that was required to eliminate the dents/ dings and chipped areas would completely alter the original shape and symmetry of this pipe.  So, I planned on first filling up these dents and dings on the rim edge using briar dust and superglue to roughly match the surrounding intact rim surface and some more and then topping it to achieve a smooth even surface. Theoretically, this sounds logical.

I resorted to the layering method again; first I layered superglue along the damaged surfaces of the rim followed by sprinkling of briar dust, another layer of superglue followed by a final layer of briar dust. This final layer of briar dust reduces the probability of air pockets (or so I thought). In the second picture, you can see that the layering has not been done to the level of the rim surface but above the surrounding intact rim surface as I would be sanding the rim subsequently. I set the stummel aside to cure. I revisit the stummel the next evening after the repairs are completely cured and hard. Using flat needle files, I sand the repairs to achieve a rough match with the surrounding briar surface. Once I had achieved a rough match, I top the rim surface over a 220 grit sandpaper to even out the surface and achieve a perfectly even rim top surface. The inner and outer rim edges are still slightly uneven and shall be addressed next.To get the inner and out rim edges back to round, I created a bevel over the edges with a folded piece of 220 grit sand paper. I am pretty pleased with the progress being made thus far. It was now that I decided to address the numerous scratches over the stummel surface and the process of steaming these out is the best way forward. I assembled the items that are essential to this process; a wet Turkish towel, a knife and a candle. I heated my fabricated knife over the flame of the candle till it was really hot. I covered the scratched surface with the wet towel and placed the hot knife over it. The steam that is generated expands the briar raising the scratches to the surface. I repeated the process over the areas till the issue of scratches was addressed over the entire stummel surface. Though these scratches were pulled to the surface, I would still need to sand the stummel to eliminate them.Using a folded piece of 220 grit sandpaper, I sand the scratched surfaces till these were completely eliminated. I followed the 220 grit sandpaper by sanding the surface with a piece of 800 grit sandpaper. However, here I also realized that this also resulted in losing the patina that I so dearly wanted to preserve. You win some and lose some, that’s how it always is!To further clean and highlight the grains, I sand the stummel with micromesh pads, wet sanding with 1500 to 12000 grit pads. I wiped the stummel after each wet pad with a moist cloth to remove the resulting dust and note the progress being made. I rub a small quantity of “Before and After Restoration Balm” in to briar and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance. I further buff it with a horse hair shoe brush. I set the bowl aside and took to working on the stem. I once again cleaned the stem surface using the Scotch Brite sponge and followed it up by a scrub with 0000 grade steel wool. This helps in further removing the oxidation from the surface. I also ran a thin shank brush through the stem airway to ensure that it was clean and clear of all the soap deposits. I rubbed the stem with some EVO to hydrate the surface.To impart a deep black shine to the stem while getting rid of the oxidation from the stem surface, I wet sand the stem surface with 400, 600, 800, 1000, 1500 and 2000 grit sand papers. I again rub the surface with some EVO to hydrate the stem and prevent oxidation from again creeping over the surface due to exposure to natural elements and set the stem aside.To bring a deep shine to the hard rubber stem, I polished the stem, wet sanding with 1500 to 12000 grit micromesh pads. I rubbed it down with Extra Virgin Olive oil to rejuvenate the hard rubber. The finished stem is shown below.With the stem refurbishing nearly completed, I took a long hard look at the stummel now bereft of the patina and the original dark reddish brown stain. I discussed with Abha about the difference in the appearance of the stummel at this stage in restoration from the way it appeared at the start. The unanimous decision was to stain the stummel to its original color or as close to it as possible and with the decision made; I decided to stain wash the stummel using Feibing’s Cordovan leather dye.

Using a heat gun, I warm the stummel to open the pores in the surface to accept the stain. I mix a small amount of alcohol with the dye to dilute it and apply it over the heated surface with a folded pipe cleaner. I set the stain by flaming it with the flame of a lighter as I went ahead to different self designated zones of the surface. This helps in the setting of the stain into the grain of the briar and set the stummel aside. The next evening, approximately 18 hours later, as Dal describes, I began to unwrap the stain in the hope to see beautiful grains. I mount a felt cloth buffing wheel on my hand held rotary tool and setting the tool at its slowest speed, I began to peel off the stain from the stummel surface first using Red compound. The stain was peeled out gradually revealing a nice shining surface and grains underneath the stain.Next, I mount a fresh felt cloth buffing wheel and polish the stummel with White Diamond compound. This further lightens the stain, highlighting the grains while imparting a nice shine to the stummel surface. The similar coloration achieved at this stage to the original color, uplifted my spirits sky high. I shall continue the polishing regime further using Blue diamond and finish off with carnauba wax polish.I have now reached the homestretch in this restoration project. To complete the restoration, I mount a cotton cloth buffing wheel on to my hand held rotary tool and polished the stummel and stem with Blue Diamond compound. This compound helps to remove the minor scratch marks that remain from the sanding while further highlighting the grain and lightening the stain. I mount another cotton buffing wheel that I have earmarked for carnauba wax and applied several coats of the wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks amazingly beautiful and with the Cordovan stain, as good as original. In fact, the pipe looks much more endearing and beautiful in person than it does in the pictures below. It shall find a place of pride in my “American pipe makers” section of my personal collection. P.S. – This then is one project which has given me greatest of satisfaction that I have experienced after it’s completion.

I am not too concerned with successes or failures of any project. What matters to me is the journey.

Resurrecting a Stanwell Royal Silver #214 Following A Duped Deal

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Blog by Paresh Deshpande

Stanwell pipes have always been one of my favourites and I seldom miss an opportunity to lay my hands on one whenever I come across a good deal, especially the older early era ones. These are some of the best factory-made pipes coming out of Denmark. Most of the Readers are more than aware of the history of these pipes; however, I feel it is prudent to reintroduce a brief history of this brand to refresh the memory. Pipedia.org (https://pipedia.org/wiki/Stanwell) has an excellent compilation of the brand’s history, picture gallery, various lines etc and a few important pieces of information has been produced from this site.

When pipe smokers talk about pipes that are consistently great smokers, exhibit the creative and beautiful designs that exemplify Danish pipemaking and offer the best value in factory produced pipes, they are talking about Stanwell. We hear time and time again, from customers and top pipe makers from around the world, that Stanwell is the best factory produced pipe in the world. During WWII, Danish pipe smokers could no longer buy the English made briar pipes they preferred to smoke. In 1942, because of the unavailability of English pipes and raw briar, Poul Nielsen began making pipes from beech wood for Danish customers. At the time, Poul was managing a company called Kyringe, which made various wood products.

At the end of the war, briar became available again, so Nielsen began importing his own briar and started making briar pipes to compete with the English manufacturers. It must be remembered that in 1948, England was the single great center for pipe making. Therefore, Nielsen changed the name of his pipes to “Stanwell”, which sounded much more like a proper English name than “Nielsen”. He also created the horse drawn carriage logo for its English connotations. He later changed his own last name from Nielsen to Stanwell, a testament to his devotion to the pipes he made. Stanwell’s relationships with Danish pipe makers goes back to Sixten Ivarsson, who is considered the originator of modern Danish pipe making. Ivarsson was commissioned to design Stanwell shapes. In 1969, the factory was moved a town called Borup, just outside of Copenhagen to be closer to Ivarsson.

Stanwell relies on designs from the great Danish pipe makers, from Sixten Ivarsson to Jess Chonowitsch from which they create their hundreds of shapes. Since most sandblasting for Danish pipemakers is done at the Stanwell factory (Stanwell has a reputation for excellence in sandblasting that is used by many, many Danish carvers from Poul Winslow to Jess Chonowitsch), many of the pipes that they sandblast are then observed and used as starting points for Stanwell shapes with the consent of the original carvers. This interesting and unusual symbiotic relationship gives Stanwell the opportunity to offer hundreds of unusual and interesting shapes at an affordable price. Once a new shape is established and hand carved, it is then reproduced using a lathe. Following the initial carving of the pipe which is done by machine, all other processes are done by hand, from the final sanding and staining to the application of the wax finish. There are approximately 120 manual steps to Stanwell’s pipe making process. The Stanwell factory is arguably the most efficient pipe operation in the world. It is this efficiency that has made Stanwell so remarkably price competitive and able to offer pieces of superior quality to those created by other large factories.

Essentially the goal of Stanwell is, and always has been, to produce high quality pipes at a price that is truly within the reach of the common man. In this they have succeeded admirably, offering perhaps more pipe for the money than any other pipe manufacturer in their price range. Stanwell pipe offers exceptional quality at a remarkably affordable price.

Stanwell pipes are a must for any pipe collection. The Stanwell name is a cornerstone of Danish pipe making. In owning a Stanwell, you will not only enjoy beautifully styled, great smoking pipe at a great price, you will own a piece of pipe making history.

Pricing on top models – mid to late 1980s

  • Golden Contrast 600 DKK.
  • Silver S 600 DKK.
  • Hand Cut, sandblasted 1200 DKK.
  • Hand Cut, smooth 1500 DKK.

Another important aspect of Stanwell pipes is the determination of designers of a particular pipe that is well documented with the help of shape numbers. This pipe has the shape number #214 and from a visit to the under mentioned site it is determined that this pipe is classified as a freehand but without any designer specified.

https://pipedia.org/wiki/Stanwell_Shape_Numbers_and_Designers

  • 210 Sixtus, with hexagon stem and mouthpiece, brass ring, Pot by Tom Eltang.
  • 211 Sixtus, with hexagon stem and mouthpiece, brass ring, Freehand by Tom Eltang.
  • 212 Sixtus, with hexagon stem and mouthpiece, brass ring, Freehand by Tom Eltang.
  • 213Sixtus, with hexagon stem and mouthpiece, brass ring, Freehand by Tom Eltang.
  • 214 Freehand, slightly bent, square stem and mouthpiece.
  • 215 Freehand, slightly bent, triangular stem, saddle mouthpiece by Poul Ilsted.
  • 216 Zulu with tapered stem, by Tom Eltang.

This pipe came to me from eBay.com as one of the lot of four pipes, three Stanwells and one Vauen pipe in a pipe bag, from a Germany based Seller. The following pictures were uploaded by the seller with no description at all and based on which I had made my decision to purchase it.Once these pipes reached me here in India, I was aghast to note that each of the pipes had one or the other serious major damage which will be brought out as I work on each of these pipes. This was another sour deal on eBay!!

The first pipe from this lot that I decided to work on is what I consider being a variation of the horn shape but described as a freehand in Stanwell’s shape charts as brought out before and is from the late 1980s. It is stamped as “STANWELL” over “MADE IN DENMARK” over “ROYAL SILVER” on the left panel of the square shank while the right panel is stamped with the shape number “#214”. The stem bears the trademark “S” with a crown in silver. Initial Visual Inspection
This horn shaped Stanwell has many things going in its favor; be it the shape that is eye-catching with paneled surfaces, a size that feels perfect to hold, light weight, quality acrylic stem and capable of housing a 9 mm filter for those who prefer them. A thick layer of cake is seen in the chamber. The rim top and edges are clean with no lava overflow or evident signs of charring. The four paneled stummel is clean and the reddish hued stain makes it a looker! However, I have noticed a darkened spot (encircled in yellow) over the front panel towards the foot and that could potentially be bad news (read a burnout). The mortise has minute traces of old oils and tars, but the airflow is smooth and open. The thin white metallic band (or is it silver?) at the shank end lends the pipe a classy bling. The acrylic black stem is in good condition. The tenon housing for 9 mm filter is clean and so it the horizontal slot. Overall, save for the dark spot over the stummel surface, the condition of the pipe is good. Detailed Visual Inspection
The chamber has a thick, hard and uneven layer of cake. The upper portion of the cake is slightly thicker than at the heel. I am curious to know the condition of the chamber walls, more so the area corresponding to the dark area observed over the stummel surface but that will have to wait till the cake is removed and the walls are exposed. The inner edge is uneven (encircled in green) but not charred. This could be a result of reaming using a sharp knife edge. The rim top surface is clean with no damage or crud accumulation.The stummel has been carved out of a beautiful piece of briar and in true quality assurance that Stanwell is so well known for. The four panelled stummel with square shank has cross grains on either side with mixed grain to the front and aft of the surface. The surface is clean and sans any dents or dings and grime. The red stain with a shank end band contrasts beautifully with the black acrylic stem. The only cause of concern is the dark area seen to the front of the stummel and is highlighted by an encircled yellow. The spot within this darkened area (encircled in orange), so to speak, is the eye of the damaged area. Now, this could just be a darkening of the surface due to a burning cigarette placed in proximity of the pipe or it could be the beginning of through burnout and the clue for the exact reason lies within the chamber walls. However, the dark area feels no different from the rest of the surface…or not? The mortise is clean with just minor traces of old dried oils and tars over the mortise walls. The square silver (?) band at the shank end is dull and would benefit from a nice polish. The square faced acrylic stem contrasts with the red stained stummel surface adding an attractive eye candy affect to the overall appearance of the pipe. The buttons in particular and the bite zone in general, is sans any tooth indentations or scratches. The tenon houses a 9 mm filter and shows minor accumulation of oils and grime, ditto for the horizontal slot. The stem logo of silver letter S with a crown atop is slightly oxidized, but otherwise in pristine condition.The Process
The first step in restoring this particular pipe was the cleaning of the chamber. I began the process of refurbishing this pipe by reaming the chamber with a PipNet reamer tool, using the first and second head. Using my fabricated knife; I further took the cake down to the bare briar. That the cake was thick and hard made this cleaning a lot difficult and a long drawn affair. With a folded piece of 180 grit sandpaper, I took the cake down to the bare briar and also smoothened the chamber walls. A final wipe with a cotton swab moistened with isopropyl alcohol removed the carbon dust from the chamber. I had expected that any damage to walls of the chamber would reveal itself at this stage. However, I could not decipher any prominent damage corresponding with the dark area seen on the outer surface. I decided to subject the chamber to a cotton and alcohol bath in the hope that the damage, if any, would reveal itself in the form of seepage of the alcohol or deep heat lines/ fissures.Moving on to deeper cleaning of the chamber and the mortise in an attempt to highlight any damage to the chamber walls… I subjected the chamber to a cotton and alcohol bath. I draw out a wick from the cotton and along with a folded regular pipe cleaner; insert it in to the mortise and through the draught hole in to the chamber. Thereafter, I pack the chamber with cotton balls to about quarter of an inch below the rim inner edge and soak the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. It was here that I anticipated seeing seepage to the front of the stummel through what I have assumed to be a burnout. However, this did not happen. Also even at this stage I did not feel any give in the briar in the darkened area as compared to the rest of the stummel surface.  I topped it up once again with alcohol and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. I set it aside to dry out naturally.Next, I decided to clean the exterior surface of the stummel. I had also hoped that further cleaning of the stummel would reveal the extent of damage or otherwise lurking beneath the darkened area. I used a hard bristled tooth brush and Murphy’s oil Soap, to scrub the stummel, chamber walls and rim top. I washed the stummel under running warm water with anti oil dish washing detergent till the stummel surface was clean. I simultaneously cleaned the shank internals with the detergent and hard bristled shank brush and dried it using paper towels and soft cotton cloth. At this stage in restoration, I still could not fathom the nature and cause of the dark area. I was still not clear if the dark spot was an indicator of the beginning of a burnout or was it just a superficial darkening of the surface. I turned to Steve to seek his advice and sent him pictures of the suspected damaged area. He enquired if the spot was a little soft to the feel or did it sound any different when tapped with finger nail as compared to the rest of the surface. I tried and couldn’t notice any change. Here Steve suggested that I thoroughly clean the darkened spot with oxalic acid. If it is just a superficial burn, oxalic acid would lighten it and reveal the exact condition and that is exactly what I did. When I was done with this step, I shared pictures of the result with Steve. He pointed out that it appeared that the center of the dark spot (encircled in red) maybe damaged and to confirm the same by tapping the area with a screw driver or some such hard tool.As discussed with Steve, I tapped the suspected damaged area, lightly at first and then a bit more firmly and the briar gave way leaving behind a gaping hole. I used a needle file to remove the charred briar from around the burned out spot. I continued to remove the charred briar around using rounded needle file till I reached solid intact hard wood. Now that all the charred briar wood was removed, it was necessary to smooth out the edges of the burned out area to ensure an even round hole for a snug fitting briar plug. I fine tuned the rounded hole at the foot of the stummel using 180 grit sandpaper wound around a thin bamboo dowel. Next, I cut a suitably sized block of briar to be shaped into a plug using a small hacksaw blade.Using a sanding drum mounted on a rotary tool, I roughly shaped the plug that would fit into the foot of the stummel. I deliberately left the top of the plug duly flanged (indicated with blue arrows). The general idea was to push the plug from inside the chamber to the outside so that the plug flanges will sit over the remaining intact heel of the chamber forming a new heel with the rest of the plug protruding outwards of the foot of the stummel. With the rough shape of the plug completed, I began the process of fine tuning the fit of the plug to seat snugly in to the hole at the foot of the stummel. Using a flat head needle file and a folded piece of 180 grit sandpaper, I sand down the plug and its flanges checking frequently for the fit in to the hole. I avoided further sanding of the plug once I reached the stage where with a tap of a small hammer, the plug sat firmly in to the hole with no gaps. The plug flanges are also covering the hole at the heel of the chamber (indicated by yellow arrows). To fix the briar plug in to the heel of the chamber, I decided to apply a layer of JB Weld to the bottom of the entire heel. J B Weld is a two-part epoxy Cold Weld that consists of two parts; hardener and steel which are mixed in equal parts in a ratio of 1:1 with hardening time of 5-6 minutes and complete curing time of 6-8 hours. I poured the contents of the two tubes and mixed it well. With a flat bamboo frond, I applied this mix over the heel of the chamber from inside. I turned the bowl over and filled the minor gaps between the briar plug and the adjoining stummel surface with the J B Weld mix and set the stummel aside for the epoxy to cure overnight.  By evening when I continued my work on this pipe, the J B Weld had cured completely. Using my hand held rotary tool mounted with a 150 grit sanding drum, I sand down the plug from the foot (outside) and heel (inside) of the stummel and achieved a rough match with the surrounding surface. I further matched the plug with the rest of the stummel foot with a flat head needle file. I perfectly matched the plug with the rest of the surrounding surface, both inside and out, by sanding with a folded piece of 180 grit sandpaper. The plug is now flush with the foot of the stummel while the flanges of the plug provide additional support to the plug from within the chamber. I had reached that stage in restoration where an important decision was required to be taken which would affect the aesthetics of the pipe. To blend in the repair, I had an option of staining the entire pipe red or to rusticate only the front panel of the stummel right up to the shank end and further stain this rusticated panel in contrasting black/ dark brown. I discussed this step with Abha and she was of the opinion that a perfect geometrical pattern does go with the flow of the shape and recommended a complete rustication of only the front panel followed by the contrasting stain.

To rusticate, I firmly held the stummel in my left hand and with my right hand and began gouging out the briar. The technique is to firmly press the pointed four prongs of the modified Philips screwdriver into the surface, rotate and gouge out the removed chunk of briar. I worked diligently till I was satisfied with the rustications and the appearance of the stummel. I cleaned the debris off the rusticated surface with a brass wired brush. The high points in the rustications were lightly sanded down using a piece of 220 grit sandpaper.Next, I polished the stummel using micromesh pads, wet sanding with 1500 to 12000 grit pads. I also polished the high spots in the rustication with the micromesh pads. I wiped the bowl with a moist cloth after each pad to clean the surface. I rubbed a small quantity of “Before and After Restoration Balm” into the briar with my finger tips but not in to the rusticated surface. The balm almost immediately works its magic and the briar now has a nice vibrant appearance over the smooth surface with the beautiful grain patterns on full display on the smooth surface of the stummel. I further buffed it with a horse hair shoe brush. The rusticated part of the stummel is now ready for a fresh coat of stain. I had decided to stain the rusticated surface with a black dye which would contrast beautifully with the red of the rest of the smooth surface. I heated the rusticated portion with my heat gun to open up the pores on the stummel so that the stain is well absorbed. I used Fiebing’s aniline black leather dye and liberally applied it over the heated surface, flaming it with the flame of a lighter. This helps in the setting of the stain in the grain of the briar. I ensured that every inch of the rusticated surface was coated with the dye while the smooth surfaces are not stained. I set the stummel aside for a day to set the dye into the briar surface.Once the stain had set, to highlight the contrast of the high points in the rustication, I lightly sanded the high points with a worn out piece of 180 grit sandpaper followed by dry sanding with 1500 to 12000 grit micromesh pads to polish the high points. I rubbed a small quantity of “Before and After Restoration Balm” with my finger tips deep into the nooks and crannies of the rustications as well as the smooth surface and let it rest for a few minutes. With this, save for the final polish, the stummel repairs and refurbishing are now complete.It was now time for me to work on the stem. Using thin shank brushes and anti-oil dish washing soap, I cleaned the stem airway. I have modified this process of cleaning the stem airway by doing away with pipe cleaners and alcohol as it saves me a ton of pipe cleaners, which is a precious commodity for me here in India. I continued this cleaning till only white clean foam came out of the stem airway, indicating that the airway was nice and clean. I ran a couple of pipe cleaners dipped in alcohol through the airway to dry it out and make sure that there are no traces of soap and gunk hidden in the airway.Next, I progressed to wet sanding the entire stem surface with 800, 1000, 1500 and 2000 grit sand papers. I rubbed a small quantity of EVO into the stem surface and set it aside for the vulcanite to absorb and hydrate.To complete the restoration, I mounted a cotton cloth buffing wheel on to my hand-held rotary tool and polished the stem with Blue Diamond compound. This compound helps to remove the minor scratch marks that remain from the sanding. I followed the Blue Diamond polish by applying several coats of Carnauba Wax with a cotton cloth buffing wheel dedicated to Carnauba Wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to deepen the shine further. The finished pipe looks amazingly beautiful and has been transformed from being a write off to being one that is now ready to provide years of happy smokes to one of my club member who had commissioned this beauty! The Pipe Gods are being very kind to me now-a-days and pray that they continue to be so. Following are the pictures of the restored pipe. P.S. The last functional aspect which I addressed was to protect the repairs to the heel of the chamber. I mixed activated charcoal and yogourt to a consistency which allows for an easy and even spread and evenly applied it on the inner walls and heel of the chamber. This coating helps in preventing the epoxy at the heel of the chamber from coming into direct contact with the burning tobacco, a sort of insulation and assists in quicker formation of a cake. I set it aside to dry out naturally for a week before it makes its way to my friend. This was an interesting project that was labor intensive involving long man hours but equally satisfying one. I appreciate all esteemed readers who have dedicated their time in reading this article and thus joining me along on this journey of bring back pipes that are deemed to be lost case!

A Rather Sad, Well Used Peterson March 17, 2009 B2 Bulldog

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Blog by Steve Laug

In January Jeff found out about an estate sale in Pocatello, Idaho, USA. It turned out that the sale was for a fellow Jeff and I had purchased pipes from in the past, Gene. He had been the owner of Outwest Tobacco in Pocatello (long closed now) and I bought tobacco and other smoking items from him in the past. As I think about it now, it seems that I had known Gene for over 30 years Jeff and I had been to his home and enjoyed coffee and a few pipes together. I have no idea how many pipes we bought on those visits as well as to the antique shop of his daughter. I know that there were many pipes. When we heard that it was Gene’s personal collection that was for sale and that he had passed away we decided for Jeff to go to the house and have a look. He went on January 25, 2024 to scope it out as we had seen his personal collection of pipes and there were definitely some among those well smoked old warriors that would be great to pick up. Perhaps there would even be one that could join my own collection in memory of Gene.

Jeff went to the house and looked through the racks, pipe bags, tobacco – both bulk and tinned as well as a variety of pipes. All the pipes were well smoked and needed serious cleaning. Another one of the pipes that he picked up was this Peterson March 17 2009 with a black vulcanite taper fish tail stem. It was very dirty and was a reddish, brown coloured pipe when it started. The smooth finish around the bowl was dirty and had hand oils ground into the grooves. The bowl had a thick cake that overflowed in lava onto the rim edge and top of the bowl. The bottom of the bowl was flattened so the pipe could be set on a desktop. The stem was vulcanite that was very dirty and had the marks of a rubber Softee Bit on the end. It had become discoloured and there was a line where the debris from smoking had accumulated along the edge and under the bit protector. The good news was that there were only light tooth marks or chatter. The rest of the stem was dirty and had lost the characteristic shine. The pipe was stamped on the polished nickel band on the shank and read Peterson [arched over] a Shamrock with March 17 2009 arched underneath. On the right side of the shank it was stamped with the shape number B2. Jeff took photos of the pipe so I could have a sense of what it looked like before he started his work on it.Jeff took photos of the stem surfaces and the bowl and rim to give a sense of condition of the pipe. You can see the thick cake in bowl and the lava overflow on the edges and rim top of the bowl. It is had to know if there is any damage as the cake and lava is quite thick. The stem surface is very dirty and you can see the area on the end of the stem where the Softee Bit had protected it from chewing but had left it dirty and discoloured. The stem no longer fit in the shank correctly. He also took photos of the sides of the bowl and the heel to show the interesting grain that went around the bowl. There were a few spots on the right side of the bowl that seemed to have a flaw or a shrunken fill. The grain is beautiful and you can see the oils and debris in the grooves of the rim cap.  He took photos of the stamping on the nickel band on the left side of the shank. He did not capture shape number on the right side. The stamping on the band is clear and readable as noted above.I did a bit of searching on the internet to see what I could find. Interestingly turning to Peterson’s Pipe Notes I found the pipe I have in my hand (https://petersonpipenotes.org/tag/st-patricks-day-pipe-2009/). Note that in Mark Irwin’s information below the date he gives for the shape I have is 2010 but the band on mine is definitely marked 2009. Ah well another Peterson anomaly. Either way it is a nicely shape Irish Bulldog.Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took a photo of the rim top to show the condition. You can see the clean bowl. The bowl is in excellent condition and is clean. The rim top has a small burn mark on the front inner edge and darkening on the back of the rim top and edges. The stem came out looking good. There were definitely light tooth marks and chatter on both sides. I took a photo of the stamping on the shank. The first photo shows that there is no stamping on the briar but the nickel band stamp is very clear. The shape number, B2 on the right side of the shank is also very clear. There was a faint remnant of the P stamp on the left side of the stem.  I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. I also took photos of the pipe with the longer Churchwarden stem in place. It is a nice looking pipe. I started my work on the pipe by addressing the damage on the inner edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out the roughness. I then used 220 grit sandpaper and a wooden ball to give the inner edge of the bowl a slight bevel. It looked much better at this point in the process. I touched up the stain on the rim top with a Cherry Stain Pen and the match to the rest of the bowl is perfect. Once the bowl is finished it will blend very well.I sanded the briar rim top and the sides of the bowl with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. By the time I finished with the 3500 grit pad the briar had taken on a rich glow. The pipe had cleaned up so well that I turned to polish the briar with micromesh sanding pads. I dry sanded it with 1500-12000 grit sanding pads and wiped the bowl down after each pad with a damp cloth. By the final pads the briar really had a shine. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The pipe really comes alive with the balm. I set aside the bowl and turned my attention to the stem. I “painted” the stem surface with the flame of a lighter. I was able to lift the tooth marks significantly. Those that remained were more like waves in the stem surface. I filled them in with a coat of clear CA glue and spread it across the surface with a dental spatula. Once the repairs cured I sanded it with a folded piece of 220 grit sandpaper to flatten it further. I sanded it with 320-3500 grit sanding pads to further blend them in and smooth out the surface of the stem.The P stamp on the left side of the stem was faint but I thought I would give it a shot and see how it work. I painted the stamp with white acrylic fingernail polish and let it dry. Once it had dried I scraped off the excess and polished it with a worn 1500 grit micromesh sanding pad. It was faint though it is still readable.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the stem back on the Peterson March 17 2009 B2 Bulldog and took it to the buffer. I worked it over with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really well and the rim top looked good. I was happy with the look of the finished pipe. The photos below show what the pipe looks like after the restoration. The Peterson St. Patrick’s Day March 17, 2009 Irish Bulldog is a beautiful and unique take on a classic shape. The polished vulcanite taper stem looks really good with the browns of the briar. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.08 ounces/60 grams. This is another pipe that I will be putting it on the rebornpipes store in the Irish Pipe Makers Section shortly, if you are interested in adding it to your collection. The long shank and tall bowl look and feel great in the hand. This one should be a great smoker. Thanks for walking through the restoration with me on this beauty!

Reclaiming a GBD Prehistoric 9493

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Blog by Kenneth Lieblich

Here’s another terrific pipe from my gentleman customer in Washington. This is a GBD Prehistoric 9493 pot with a Perspex stem – well, it’s officially listed as a pot, but some (like Greg Pease) call it a long-shank pot, and I thought it was a lovat when I first saw it. I’m arbitrarily calling it a “lovat pot” – so there! I love GBDs and I was delighted to work on this one. However, there was one significant issue: a very thin, but very long, crack on the underside of the bowl. As the English say, I would have to use all of my “nous” to repair it without making it look like a dog’s breakfast. Let’s look at the pipe’s markings. On the underside, going from left to right, we see GBD in an oval (albeit very worn); next to that is the word Prehistoric; next to that are the words London England; and, finally, next to that is the shape number 9493. I wouldn’t like to hazard a guess on the specific age of this pipe, other than to say that the brass oval on the stem suggests that it (fortunately) predates the merger Comoy’s. This pipe is likely from the 1960s or 1970s.A page from a 1961 GBD catalogue shows our shape (if not the model). It reads, “#9493 – Large Pot, Long Shank, Flat Saddle Mouthpiece”. That matches our pipe’s description.Let’s start with the Perspex stem. As an aside, Perspex simply means a type of clear, cast acrylic. GBD has used it since the 1930s, apparently. As I’ve mentioned in previous blog posts on acrylic stems, they are tricky to get completely clean because the tobacco stains the material quite thoroughly. This one wasn’t too bad and I worked hard on this one – using dental tools, pipe cleaners, and alcohol. Having had some success with other acrylic stems, I also used SoftScrub on some pipe cleaners for further scrubbing. I was pleased with the results.There were a few tooth marks, etc. on the stem, and I addressed those by filling them with some clear cyanoacrylate adhesive. Once that had cured, I sanded the stem down – first with some sandpaper, then with my Micromesh pads and pipe stem oil. I was really pleased with the way it came out in the end. Lovely shine! On to the stummel, and the usual cleaning procedures were in order for this pipe. The bowl was quite wide and I used both the KleenReem and the PipNet to remove the built-up cake, and followed that with 220-grit sandpaper to remove as much as I could. I wanted to take the bowl down to bare briar. Unfortunately, there were many heat fissures on the inside of the bowl. I would address those later. I then proceeded to clean out the insides of the shank with cotton swabs, pipe cleaners, and isopropyl alcohol. There was quite a bit of filth inside this stummel – it took many pipe cleaners et cetera to clean it out. As usual, I followed that up by cleaning the insides with some soap and tube brushes. In fact, at that point, I took the opportunity to also use a toothbrush and gently clean the sandblast. Much improved. I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.Now on to the tricky business of repairing that long crack on the underside of the bowl. The technique I use for repairing these is one I learned from Steve long ago. It involves drilling a tiny hole at the very end of the crack to stop it from progressing any further in years to come. Now, it’s often challenging at the best of times to find the end of a crack on a smooth bowl, but it’s nigh on impossible on a sandblasted one! Nonetheless, I took my time and ever so carefully searched and found the ends of the crack. I took my micro drill bit and delicately drilled a hole through the briar right at both ends of the crack. I then carefully laid a thin bead of CA glue along the crack and let it cure. This bead of glue was placed with a needle-nosed nozzle, so that excess glue wouldn’t be an issue around the crack. I obviously didn’t want to sand the sandblast, so being extra careful with the glue was important. The next step was to sand the rim down. I started with some sandpaper on a wooden sphere and then used my nine Micromesh pads. On the rest of the stummel, I only used the last couple of pads, as I didn’t want to lose any of the beautiful blast. Where it was required, I touched up a couple of spots on the wood with my furniture pens. Of course, I used my restoration balm and rubbed that into the wood to have its nourishing properties work on the wood. I left it set for 20 minutes or so. While I was waiting, I took some of my pipe mortar and lined the briar walls with it. It was necessary for repairing the fissures inside the bowl. It’ll make a world of difference to the long-term viability of this great pipe. Afterwards, I rubbed down the stummel with a microfibre cloth.Then it was off for a trip to the buffer. A dose of White Diamond and several coats of Conservator’s Wax were just what this pipe needed. The handsome sandblast just popped and looked great.This GBD Prehistoric 9493 lovat pot is much improved. I’m delighted and I’m sure my customer in Washington will be too. I hope you enjoyed reading the story of this pipe as much I as I did in restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Sasieni 5 Dot Billiard with a Taper Stem

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Blog by Steve Laug

The next pipe on the table is large sandblast Sasieni Pot. We purchased it off eBay from Jordan, Minnesota, USA on 01/22/2024.The pipe is stamped on the heel of the bowl and the underside of the shank on a smooth panel. It reads Sasieni (in script) 5 DOT [over] Made in England. The silver band is stamped 925 on the left side. It is tarnished and dull looking. The taper stem bears the 5 blue Dot pattern of the Sasieni logo on the left side. The pipe had been smoked and there was a thick cake in the bowl with a thick lava overflow in the sandblast on the inner edge and the rim top. There was dust and debris in the sandblast finish around the bowl sides. The stem is oxidized and calcified. It had light tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. Jeff took photos of the rim top, bowl and the surfaces of the stem to give a sense of the condition of the pipe. The walls of the bowl had a thick cake which overflowed over the rim edges and onto the rim top making a mess. The stem is lightly oxidized and there is a mark on the stem where it appears that it had a Softee Bit on the end to protect it. There are light tooth marks on both sides ahead of the button. He took photos of the sides and heel of the bowl to give a clear picture of the depth of the sandblast. It really is a great looking blast that shows the grain underneath very well. He took photos of the stamping on the underside of the bowl and the shank. It is clear and readable and read as noted above. The five dots on the stem are clear and undamaged as is the 925 stamp on the silver band.I turned to Pipephil’s site to see what I could find about the Sasieni 5 Dot pipes and get some idea of where they fit in terms of the hierarchy (http://www.pipephil.eu/logos/en/logo-sasieni.html). I also wanted to know about a potential date for the pipe. I quote below what I found there. I quote from the side bar below and include a screen shot of the 5 Dot:

Post transition, 2001 – today, “5 dot”I Googled for information that I could find and came across some on the smokingpipes.com website (https://www.smokingpipes.com/pipes/estate/england/moreinfo.cfm?product_id=78680). It included several freehand versions of the 5 Dot but I found the description given by them for one of the pipes really informative. I have quoted it below for the information it includes.

The downside to post-transition Sasieni’s is that the once revered Four Dot wound up being applied to briars that never would have made the cut during the family and transition periods. The upside is that unlike some once-grand old marques, not everything went to pieces, standards-wise. This Five Dot (a purely post-transition designation) for example is solid and true: handsomely shaped, drilled out straight as an arrow, and possessed of quite a healthy bit of wild ring grain. – Eric N. Squires

Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took photos of the bowl and the rim top as well as both sides of the stem to show the condition of the pipe before I started my work. The rim top was very clean and the edges looked good. The clean up had removed some of the stain on the top the outer edges of the bowl. It really looked remarkably good.I took a photo of the stamping on the shank. The photo of the stamping is clear and readable. I also removed the stem and took a photo of the parts of the pipe. It is a unique piece of pipe history. The bowl was in such good condition that I had to do some minimal work with it. I used a Walnut Stain pen to touch up the rim top and edges of the bowl to match the rest of the bowl. I looks amazingly good.I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I waxed the bowl down with some Conservator’s Wax and set it aside to let the wax harden. I buffed it with a soft cloth to raise the shine. It is a beautiful sandblast that shows depth in the finish. I set the bowl aside and turned my attention to the stem. I sanded the surface of the stem smooth with 320-3500 grit sanding pads. It worked well to smooth things out and remove remnants of oxidation. When finished the stem looked much better.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Silver Banded Sasieni 5 Dot Billiard has a beautiful, Sandblast finish that is very tactile. The rich walnut brown/black finish highlights some great grain around the bowl and shank. The polished vulcanite taper stem adds to the mix. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. It is critical to avoid buffing the stamping and to have a lighter touch on the sandblast briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Sasieni 5 Dot Billiard is quite stunning and feels great in my hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.82 ounces/80 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I am going to add it to the rebornpipes store in the British Pipemakers Section. If you would like to add it to your collection let me know. Thanks for your time.

What about this Ashton Old Church Made in England 27 XX Apple?

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Blog by Steve Laug

In January Jeff found out about an estate sale in Pocatello, Idaho, USA. It turned out that the sale was for a fellow Jeff and I had purchased pipes from in the past, Gene. He had been the owner of Outwest Tobacco in Pocatello (long closed now) and I bought tobacco and other smoking items from him in the past. As I think about it now, it seems that I had known Gene for over 30 years Jeff and I had been to his home and enjoyed coffee and a few pipes together. I have no idea how many pipes we bought on those visits as well as to the antique shop of his daughter. I know that there were many pipes. When we heard that it was Gene’s personal collection that was for sale and that he had passed away we decided for Jeff to go to the house and have a look. He went on January 25, 2024 to scope it out as we had seen his personal collection of pipes and there were definitely some among those well smoked old warriors that would be great to pick up. Perhaps there would even be one that could join my own collection in memory of Gene.

Jeff went to the house and looked through the racks, pipe bags, tobacco both bulk and tinned as well as a variety of pipes. All the pipes were well smoked and needed serious cleaning. One the pipes he picked up was this Ashton Sandblast Apple with a Cumberland stem. It was very dirty and probably had been a natural coloured pipe when it started. Sandblast finish around the bowl was dirty and had hand oils ground into the grooves. The bowl had a thick cake that overflowed in lava onto the sand blast rim edge and top of the bowl. I also flowed down onto the bowl sides particularly in the back of the bowl. The stem was Cumberland and the marks of a rubber Softee Bit on the end. It had become discoloured and there was a line where the debris from smoking had accumulated along the edge and under the bit protector. The good news was that there were no tooth marks or chatter. The rest of the Cumberland stem was oxidized and had lost the characteristic shine. The pipe was stamped on the heel of the bowl and shank on a smooth panel. It read XX in an oval on the heel of the bowl followed by Ashton [over] OLDCHURCH mid shank. After that it bore the stamp Made In [over] England followed by the number 27. The stem had the characteristic Ashton logo, a brass ring enclosing a piece of briar or in this case perhaps a piece of Cumberland. Jeff took photos of the pipe so I could have a sense of what it looked like before he started his work on it.Jeff took photos of the stem surfaces and the bowl and rim to give a sense of condition of the pipe. You can see the thick cake in bowl and the lava overflow on the edges and rim top of the bowl. It is had to know if there is any damage as the cake and lava is quite thick. The stem surface is very dirty and you can see the area on the end of the stem where the Softee Bit had protected it from chewing but had left it dirty and discoloured. He also took photos of the sides of the bowl and the heel to show the interesting sandblast that went around the bowl. It was deep and quite rugged looking. You can see the oils and debris in the grooves of the blast.  He took photos of the stamping on the underside of the bowl and shank. It is a clear and readable as noted above. The logo on the top of the taper stem is also in good condition. Before working on the pipe I wanted to familiarize myself with the meaning of the stamping on the shank. For general info I turn to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-a8.html). I have included both a screen capture and the side bar notes on the brand.Brand established in 1983 by Bill Ashton-Taylor (1945 – 2009†). James Craig (Jimmy) was designed by Bill himself worthy to continue Ashton pipes manufacture. Sub-brand: Romford (sold through McCranie’s). See also: Taylor Made, Mac Cranie

From the information in the screen capture and notes I learned a lot about the stamping on the pipe. Here is the information collected for ease of reference

  1. Old Church is the name of a Tan Sandblast
  2. XX refers to the size of the pipe with the X’s ranging from X to XXX. This one is a midsized pipe.
  3. 27 gives me that date of the pipe. Using the formula above I have added the 27 to the date 1980 for a date of 2007 as the date the pipe was made.

From there I turned to Pipedia (https://pipedia.org/wiki/Ashton) for further information and background. I have included that information below.

The Ashton Pipe Story (the article is worth reading in its entirety. Click on the link above to do so. I am including the pertinent information to the Ashton pipes.)

… In the early 1980’s Bill strongly felt the need to form his own company in order to return both pipe making and the finished product to the very high standard formerly held. From the time the first pipe bearing his name was made to the present, ASHTON pipes have been manufactured of the best materials and with the utmost skill. And because no one today knows more about the criteria for making fine briar smoking pipes than William Ashton-Taylor, there is no more convincing guarantee for the high quality of ASHTON pipes than the man himself.

R.D. Field played a critical roll in Bill Taylor’s transition from Dunhill to the father of Ashton pipes, Bill Ashton-Taylor. Field wrote The Ashton Pipe Story chronicling this transition.

Due to Bill’s unique knowledge of pipe making and the seasoning of briar, he was granted a British patent for his method of manufacturing. This special process results in pipes that are 12- 14% lighter in weight than comparable pipes of other brands. About his handmade pipes Bill states: “For us, both parts of the pipe are equally important- bowl and mouthpiece. In both cases the best material and perfect finishing are essential.” Each ASHTON pipe, therefore, offers quality from bowl to bit…

The purchase of selected briar wood is the most important pre-condition for the manufacture of high-quality pipes… Bill used Calabrian briar for his smooth finished pipes because the wood is both hard and light, coming as it does from a light, sandy soil. Often, he took these straight grain plateau blocks and turned them on their sides in order to fashion beautiful cross grain/birds eye pipes which are widely believed to smoke cooler than straight grains.

Briar from Tuscany is used for the ASHTON sandblast finishes, as this type of briar takes on a rich, deep patina after the soft grain is removed by the sand-jet. Ashton sandblasted pipes are often compared to early Dunhill Shell pipes, which are highly prized for their deep, craggy sandblasting. While Dunhill seems to have, by and large, abandoned the deep sandblasting technique as time has progressed, Ashton revived the practice, as can be seen on Ashton sandblasted pipes…

The manufacture of ASHTON pipes is based upon an ingenious method first developed in 1915 and improved upon after years of experimentation by William Ashton-Taylor. After the pipe bowls are turned from briar blocks they are heated for eight hours in order that they expand. They are then steeped for an additional eight hours in a mixture composed of three beneficial oils. During this procedure the wood acts like a sponge in soaking up the oils.

After steeping, the oiled bowls are placed on heated brass pegs where they reside for fourteen days. Throughout this period the oil “exudes” from the briar, bringing with it unwanted sap and residue and leaving behind the nut-like flavor for which ASHTON pipes have become renowned…

The site also confirmed the dating information that I had found on Pipephil’s site earlier and quote above. It also included a brief chart on Ashton Pipe Finishes & Grading that I have included below. I have marked the items in the chart below that apply to this pipe in red below.

  • 1: Sandblast –
    • a. Pebble Grain (Pebble Grain) – dark
    • b. Old Church – Natural (OC)
  • 2: Claret & Gilt Edge – smooth with a burgundy to gold burgundy color
  • 3: Oak – dark smooth
  • 4: Sovereign – smooth natural
  • 5: Sovereign SG – smooth natural straight grain, # 1- 5
  • 6: Achievement – pipes that have some unusual work on them, spiraling, bamboo etc.
  • SIZING: X, XX, XXX, LX, ELX, Magnum

Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took a photo of the rim top to show the condition. You can see the clean bowl. The bowl is in excellent condition and looks very good. There is some darkening on the rim top and some light damage to the front inner edge of the bowl. The stem came out looking quite good. It only needed to be polished. I took a photo of the underside of the shank to show the stamping. The photo clearly shows the stamping and is actually more readable in person. The Ashton logo on the stem is in good condition. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It is a nice looking pipe. I worked over the sandblast finish with a brass bristle brush to clean up the darkening on the rim top and in blast on the sides of the bowl. I worked on the inner edge of the bowl to bring it back to round using a folded piece of 220 grit sandpaper. I gave it a slight bevel to accommodate the damage. I stained the top, edge and cap of the bowl with a Maple stain pen to match the rest of the bowl. The bowl was in such good condition that I had to do some minimal work with it. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I sanded the roughness on the surface of the stem smooth with 320-3500 grit sanding pads. It worked well to smooth things out and once finished the stem looked much better.I polished the Cumberland with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This 2007 Ashton Old Church Made in England 27 XX Apple with a Cumberland Taper Stem has a beautiful, unique Dunhill Sandblast finish that is very deep and craggy. The rich brown/red finish highlights some great grain around the bowl and shank. It has some great rugged sandblast that Bill Ashton Taylor specialized in making. The polished Cumberland taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping and have a lighter touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Ashton Old Church XX Apple is quite stunning and feels great in my hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.80 ounces/51 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I am going to enjoy smoking this one and remembering my visits with Gene both at his home and at Outwest Tobacco in Pocatello. Thanks for your time.

Beautifying a Bountiful Bullmoose

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Blog by Kenneth Lieblich

This is the third pipe I’m restoring for my cousin – and in many ways, this is the most interesting. Allow me to introduce the Federal Bullmoose. It is a big, chunky pipe with a thousand fills in it, but looks like I could be a great smoker. It has a charming acrylic stem and feels terrific. The markings on the pipe come from the underside of the shank. There, it reads Federal [over] Ogunquit, ME. Further to the right is the word Italy, indicating where the briar is from. These markings lead me to believe that the pipe comes from the Federal Cigar company, formerly of Ogunquit, Maine. The company has been around for more than 100 years, and their three current locations are in New Hampshire: Epping, Dover, and Portsmouth – which is just a stone’s throw from Ogunquit. It seems reasonable to assume that this pipe is from that establishment.The stem was first on my list. Acrylic stems are always a bugbear of mine. No matter how much one scrubs, they never lose the tobacco colour inside. Ah well, it is what it is. I cleaned out the inside with pipe cleaners and isopropyl alcohol. It was pretty dirty, and I went through a good number of pipe cleaners. I also tried using some cleanser on the inside and that did help. I gave it a thorough rinse and moved on. There were a few tooth marks in the stem, so I filled them in with some clear cyanoacrylate adhesive. After allowing that to cure, I sanded the glue down with some sandpaper, then the whole stem with my Micromesh pads. For the last few pads, I also added some pipe stem oil. On to the stummel, and there was some work to be done here! Look at all those fills! But before that, I needed to get the darn thing clean. I used a dental tool to mine some chunks of gunk out of the mortise – yuck! Just like the stem, I also used pipe cleaners, cotton swabs and alcohol to scrub the insides. It was quite dirty – much cotton was expended.

I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit for a while. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.I used cotton rounds and some Murphy’s Oil Soap to scrub the outside of the stummel. You’ll notice in the photos that my cousin added some superglue to many of the fills before I got my hands on it. I actually removed some of the glue and redid some of the repairs. As usual, I used a mix of super glue and briar dust. I filled in everything that needed it and then it looked like a pipe with measles. The bowl had already been reamed, but I gave it a quick sanding anyway, as I needed to inspect the integrity of the briar walls. There were quite a few heat fissures and I would need to address them. At this point, I decided to mix up some pipe mortar, as I did with the last pipe. I wanted a good, solid coating on the inside of the bowl to prevent any further damage. I sanded down the fill repairs with some sandpaper and then the whole stummel with all nine Micromesh pads. It really looks improved. We’re on the home stretch! It’s time for the most obvious step to make this pipe look good: staining. My cousin and I agreed from the start that this pipe was going to need some make-up to make it pretty. I opted for Fiebing’s Cordovan. I thoroughly coated the stummel with a dauber, then flamed it with a candle to set the color. I repeated this process to ensure a good colour. This was never going to be a cure-all, but I am very pleased with the results. The contrast between the dark stummel and the light stem is terrific. I then coated the pipe with restoration balm and let it sit for 20 minutes or so, before polishing with a microfibre cloth. The balm does wonderful things to the wood and makes the whole thing sing. Then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. The lovely shine made the wood very attractive. This is a very handsome pipe and will provide many years of smoking pleasure.This Federal Bullmoose looks beautiful once again. I’m sure my cousin will love it. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Clearing Up Some Birks Confusion

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Blog by Kenneth Lieblich

This happy little fellow is a sandblasted, stylized bent Zulu by Birks. My cousin gave me three pipes to repair – this is the first one I grabbed. I was interested in it for two reasons. First there was a cracked shank, and I always like giving life back to a pipe with a cracked shank. Second, the pipe comes with the name of the famous Canadian jewellery house, Birks. I’m interested in this because I have several Birks pipes in my workshop and they’re all a little different. More on that in a moment. The markings on the pipe don’t tell us much – but they tell us enough. The only markings are on the underside of the stummel and they read Birks [over] Regency. To the left of that are the words Made in England. Allow me to explain some of this.Birks refers to Henry Birks & Sons, a venerable and well-known luxury store based in Canada (now known as Maison Birks). It has focused primarily on jewellery throughout its history, but also other luxury items like watches, silverware, etc. There has been some discussion in pipe circles about whether Birks sold pipes or not – and whether Birks actually refers to an English company (as Wilczak and Colwell suggested in Who Made That Pipe?). I can say definitively that Henry Birks & Sons sold pipes. They did not manufacture their own, but had others make them for sale at Birks’ stores. Steve has already restored some Birks-branded pipes made by Savinelli. I have Birks-branded pipes made in England and in Denmark.Two further points about this. First, I wonder if Wilczak and Colwell were thinking of an English razor company (also called Birks) that frequently used a maker’s mark that was in the shape of a pipe (rather unhelpfully). For more on that, click here. Second (as I mentioned earlier), this particular pipe has the word Regency on it. Regency specifically refers to a Henry Birks line of silverware, china, etc. – so that makes sense.

The stummel was surprisingly clean when I took hold of it. I did use a few cotton swabs and pipe, cleaners, along with isopropyl alcohol, but it didn’t take much to finish it. I followed that up with some Castile soap, and tube brushes to really scrub the insides. Came out beautifully. I’ve then took some Murphy’s, and a toothbrush and gently scrubbed the years of filth and oil, etc. off of the sandblast. It certainly looked much cleaner after that, albeit much more faded. A new coat of stain will be required, I think. As a result, I took the opportunity to wipe down the stummel, with alcohol to remove some excess old stain, and make sure everything was clean for the repair to the crack in the shank. Let’s move onto the primary repair to this pipe: that crack in the shank. First of all, I took the most micro of micro drill bits and drilled a hole with my Dremel right through the shank wall into the airway. This is an important step as it stops the crack from extending later on in life. The drill bit is so thin that it’s always a bit nerve-racking, because I fear snapping the bit through such hardwood. Fortunately, it worked like a charm this time. I also stuffed the mortice with pipe cleaners coated in Vaseline, so that if – God forbid – any cyanoacrylate adhesive drip into the mortise, it can be easily removed by the petroleum jelly. I ran a thin bead of cyanoacrylate adhesive along the length of the crack, and then held the two sides of the crack together with some vice grips. I let it sit for a few hours to cure. Moving along to the stem. Like the stummel, it was also quite clean, but needed a few more pipe cleaners to finish the job. Of course, I used isopropyl alcohol with them. I then wiped down the stem with Murphy’s on a cotton round. Once done, I put the stem in the deoxidizing fluid, even though there wasn’t much oxidation to speak of. It can’t hurt, and it’ll remove what little there is. After the adhesive cured on the shank, I set about sanding the underside of the stummel because there were a lot of scratches there. I also needed to sand down the bead of adhesive that I put there. It was tricky, because there wasn’t much room to move, with the markings so nearby. I started out by masking those markings with hockey tape, which is a perfect masking material as it is extremely scratch resistant. However, it ended up being more trouble than it was worth given the tight spaces to work in. Instead, I just sanded the area down, freehand, so to speak. It was time to stain the pipe, so I took out my Fiebling’s black leather dye. I thoroughly coated the stummel with a dauber, then flamed it with my BIC lighter to set the color. I repeated this process three more times to ensure a really deep, rich, black colour. it worked a treat.In order to ensure the crack in the shank doesn’t open up again, I decided to add a band to the shank to secure everything in place. The bands always look a little dull when they come out of my drawer, so I polished it up with my micromesh sanding pads. Naturally, I did the same to the stem. Came out beautifully. The next step, of course, was adding the restoration balm to the wood. This not only enriches and enlivens the briar, but helps add a protective layer to the dye in the wood. Off to my bench polisher! As usual, I used white diamond as my first compound, but instead of the regular conservator’s wax that I would use on sandblasted or rusticated pipes, I opted to use Halcyon II this time. It also gives a nice polish to the pipe, but slightly less shiny than normal – which is what I was aiming for.This Birks Bent Zulu looks beautiful once again. I’m sure my cousin will love it. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring an Old KBB Palmyra Horn Stem Bent Billiard with a Wind Cap

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Blog by Steve Laug

The next pipe on the table is an older KBB Pipe with a horn stem that a friend, Rob sent me. It has a nickel band on the shank and a nickel rim and wind cap. The briar has been stained with a dark purple stain and is a great contrast to the polished nickel and the horn stem. The finish was dirty and there are scratches in the finish. The nickel rim cap is dirty on the underside with tars and darkening. The hinge holding it on the cap is missing one of the anchors holding it in place. I am quite amazed that the hinge pin is not missing. The bowl has a moderate cake in the bowl and around the metal inner edge of the rim. It is quite dirty on the inside. The pipe is stamped on the left side of the shank and reads PALMYRA. On the polished nickel band it is stamped with KB&B in a cloverleaf over NICKEL PLATED on the left side. The horn stem is held in place by a threaded bone tenon that is excellent shape. The stem had tooth marks and chatter on the top and underside of the stem. The horn stem was worn and dry looking. Rob wrote me an email about the pipe asking if I would work on it. I have included the email below.

Hi Steve! 

Greetings from Kamloops… hope you had a great holiday season. A while back, I picked up a KBB Palmyra on EBay (pictures attached) and I was looking into having it restored. It’s a cool little pipe with a horn stem… I think it’s 1920s era? I don’t mind fixing up estates now and again, but I’d like this one to be restored by someone with a little more know-how than me. It basically needs a thorough cleaning, minor repairs, and a repair to the hinge of the wind cap. Would you be interested in restoring it? And do you know what it might cost, offhand?

Have a great weekend, Rob

He sent the following photos which I have included below. They reveal the condition of the pipe and gave me a sense of what would be needed. When the pipe arrived yesterday I took it to the worktable. I took it out of the box and took photos of it before I started working on it. The pictures that Rob sent above told the story very clearly. The finish looked okay but there were some nicks and dents in the briar. The stain was a dark purple/oxblood colour that hid the grain but it is the classic stain that was on the bowl when it was made. The nickel on the band and rim edge were clean. The cap needed polishing and the inside of the cap was dirty with tars, oils and build up. The horn stem had tooth marks on the top and underside ahead of the button. I took a photo of the rim top and cap to show the condition. You can see that part of the hinge material is missing at the bottom edge of the pin below. I have inserted a red arrow in the photo below showing the missing hinge piece. I opened the cap and took a photo of the inside. The top of the cap is dirty as noted above and quite rough. The rim cap is also dirty and will need to be cleaned. I also took photos of the stem to show the tooth marks in the surface. I took a photo of the stamp on the shank side. There is some gold leaf still in the stamp that I would touch up after the clean up. I took a photo of the stem and bowl to give a sense of the size and proportion of the pipe. I decided to start with the stem work. I sanded out the tooth marks on the stem surface with 320-35000 grit sanding pads to remove the tooth marks in the surface of the stem. Once I was able to remove the marks in the stem surface and started polishing the horn surface. It looked much better.I polished the vulcanite stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil and set it aside to dry.I polished it further with Before & After Pipe Polish – using both the Fine and Extra Fine Polishes. I gave it a rubdown with Obsidian Oil one last time and set it aside. I set the stem aside and turned my attention to the bowl. I removed the cap and the hinge pin from the one side of the cap to free it from the bowl so that I could work on it.  I used a folded piece of 220 grit sandpaper to clean up the metal lined inner edge of the bowl. I also cleaned up the rim cap top at the same time.I scraped the bowl with a Savinelli Fitsall Pipe Knife. I removed all of the cake on the bowl walls. I sanded the bowl walls smooth with a piece of dowel wrapped with 220 grit sandpaper. The bowl was smooth and undamaged.I cleaned up the top of the wind cap with a worn 1200 grit micromesh sanding pad to remove the grime on the top of the cap. I also worked on the build up on the inside of the cap with the same piece of 1200 grit micromesh. It removed the grime but did not damage the polished nickel.I cleaned out the internals in the shank and the airway in the stem and shank with pipe cleaners and isopropyl alcohol. It was surprisingly clean and it took very few cleaners to leave it clean.I touched up the light spots on the bowl sides and on the joint of the shank and the bowl with a Mahogany stain pen. The colour matched perfectly. Once it had cured I would polish it and blend it further. I worked Before & After Restoration Balm deep into the smooth finish to clean, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the finish then set it aside to dry for 10-15 minutes. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. I took some photos of the bowl at this point to mark the progress in the restoration. The grain on the bowl stands out with interesting lines moving across the sides of the bowl and the shank. I touched up the gold gilt in the stamping on the left side shank with Rub’n Buff Antique Gold. I worked it into the stamping with a tooth pick and buffed off the excess with a cotton pad. It looked quite good with the retouched stamp.Now it was time to work on the broken hinge on the cap. The right side of the hinge cap was present as was the hinge pin. The right side had broken off somewhere in the life of the pipe. I used a soldering iron and some solder wired to build up a cap over the left side end of the hinge pin. I opened the lid and soldered the end over the pin on the inside of the cap first. I closed the lid and built it up on the outside of the hinge. I used a small flat file to flatten out the hinge end on the inside and the outside of the cap. I finished it up with a Dremel and a sanding drum to further flatten it out. I screwed the horn stem back on the KB&B Palmyra Bent Billiard and carefully worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl and stem to raise the gloss on the briar and the vulcanite. I gave the pipe multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished KB&B Palmyra Bent Billiard is shown in the photos below. The purple/oxblood stains on the smooth Billiard shaped bowl works well with the polished nickel band and the polished horn stem. The dimensions of the pipe are: Length: 4 ½ inches, Height: 1 ¾ inches, Outside Diameter: 1 ¼ inches, Diameter of the chamber: ¾ of an inch. The weight of the pipe is 1.38 ounces/39 grams. This is an interesting pipe with the dark stain on the bowl, the gold stamp on the left side of the shank and shank, the nickel wind cap and band all work with the polished horn stem. I really like how well the parts work together. This one will soon be on its way back to Rob. I think he will enjoy himself with this beautiful little old timer. I look forward to hearing what he thinks of it once he sees it.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.