Tag Archives: restaining a bowl and rim

A Harcourt Hand Carved Freehand – #7 of Anthony’s Dad’s Pipes


Blog by Steve Laug

This is a continuation of the work that began with an email from Anthony, a reader of rebornpipes asking if I would be willing to help him clean up his Dad’s pipes. He wrote; “I have a few pipes (8 or so) that haven’t been smoked in 15 years. They were my dad’s. I would like to get someone to restore them”. We chatted back and forth via email and the long and short of the story is that I have eight of his Dad’s pipes in my shop now to work on. The photo below shows the mixture of pipes that he sent me. There are some interesting shapes and most are very dirty and have very little if any of the original finish left on the briar. All have an overflow of carbon on the rim top and all have chewed, damaged stems and buttons. Anthony remembers his Dad smoking them throughout the years he was growing up so they went from regular use to being boxed and stored. They will need a lot of TLC to bring life back to them but it should be fun to give it a go. I went through the pipes and assessed their condition and contacted him and got the go ahead to proceed on the lot.I have completed the restoration of six of the pipes. The next pipe I chose to work on was the tall freehand with plateau on the rim and the shank end. It too had a replacement vulcanite stem – it is the second pipe down on the left hand column in the above photo. I have circled it in red. It is a tall freehand with a 1/4 bent stem. It is a really pretty straight grain with patterns of rustication on the bottom portion of the bowl. It has plateau on the top and on the end of the shank. The plateau finish has what looks like mold or at least water damage on both the top and end of the shank. There is also water damage around the end of the shank. The stem that is on it is again a replacement twin bore/bite proof stem that is chewed and for all intents and purposes destroyed. The fact that most of these pipes have a replacement twin bore bite proof stem tells me a lot about Anthony’s Dad’s habitual gnawing on his pipes. The stem is ruined with large pieces tooth marks and holes on both the top and underside extending from the chewed button into the surface of the stem. I will need to find a different stem. The pipe is stamped on the underside of the shank with the number 0 and under that Harcourt over Hand Carved in Denmark. The bowl had a thick cake, and some lava overflow under the water damage. The finish was gone and very washed out looking. Even the dirt and grime were anemic. I took photos of the pipe to show its overall condition when it arrived at my work table. I took some close up photos of the bowl, rim top and the stem to show what I was going to be dealing with on this pipe. The plateau rim top was in rough condition – mold filled in the grooves and valleys of the plateau. There was also some lava overflowing from the bowl that had filled in the grooves. The plateau on the shank end was worse than the rim top (if possible). The finish worn off and there was water staining all around the shank end.The water damage around the end of the shank was darker than the rest of the finish. It was water stained and those are hard to remove. I took a photo of the stamping on the underside of the shank. It reads 0 over Harcourt. Underneath that are two lines reading Hand Carved over In Denmark.The stem was ruined you can see from the second and third photos below. The “bite proof” stem evidently was not bite proof. Anthony’s Dad had gnawed through the twin bore and left holes in the deep tooth marks on the stem. It would need to be replaced.I had some vague memory about the Harcourt brand that had a connection to Preben Holm and the stamping seemed a lot like the way that he stamped his pipes. I did a bit of research on the brand to see the connection. The first place I looked was on Pipedia at the following link: https://pipedia.org/wiki/Harcourt. There I found the following information which I quote in full.

The brand Harcourt was produced by Preben Holm (†) for Dunhill to secure a share of the Danish fancy boom for Dunhill’s principal pipe dealers. Later Erik Nørding made Harcourt pipes for a shorter period. These pipe are sometimes (partially) rusticated.

It had been reported that the second generation of Harcourt pipes were sold exclusively through Dunhill stores, but we now know through Rich Mervin that the Brick Church Pipe Shop, a chain of 3 stores in NJ sold Danish freehands in the 1970s and 80s including Knute, Ben Wade, and Harcourt. They were also an authorized Charatan and Dunhill retailer. So, apparently Harcourt freehands were sold through at least some Dunhill dealers as well as the Dunhill stores.

I then turned to the pipephil site at this link and found out some more information on the brand. http://www.pipephil.eu/logos/en/infos/harcourt1.html. I followed the links there to some photos of a boxed pipe and the stamping on the shank.

This box contains a pipe carved for Dunhill in the 1970s. Harcourt pipes were Dunhill’s answer to the passion Danish style raised during this period.There was also a photo of the stamping on Preben Holm’s designed Harcourt that is recognizable by the characteristic shape of the pipe as well as by the stampings on its shank. The stampings in the photo are identical to the pipe I am working on. It is stamped with an 0 over HARCOURT and underneath that it reads  HAND CARVED over IN DENMARK.

From the two sites I was able to make the connection between the pipe I am working on and the Harcourt pipes that were made by Preben Holm. The connection between Preben Holm and Dunhill’s desire to tap into the Danish Freehand market in the US was also helpful as it gave me a potential date for the pipe. It was made in the 1970s – the height of the Danish period in the US.

So now I knew that Anthony’s Dad had purchased this pipe during the 1970s from a shop probably somewhere in California. Possibly even the pipe shop that Anthony’s Mom had written about called “Andre’s,” around 1969 or ’70. She said it was a unique shop, originally located in Los Gatos, or Campbell, California she thought. She said that it later moved to the Alameda area in San Jose. Anthony’s Dad also bought his favorite tobacco blends there so it makes sense to me that he may have also purchased the pipe there. Perhaps Anthony will let us know when he reads this.

Once again I am including the tribute that I asked Anthony to write about his Dad and his pipe smoking once again in case some of you missed that and wanted to have some background. Here is what Anthony sent: When my dad died 6 years ago, my mom asked if I wanted my dad’s old pipes. He was a long time pipe smoker, ever since I was a kid I can remember him sitting on the couch smoking his pipe inside. He worked at IBM and used to smoke his pipe in his office before they changed the laws in California. So you can imagine he had quite the collection over the years.

I took his pipes and put them in storage for a few years, I myself recently quit smoking cigarettes and decided to take up pipe smoking as it was easier on the wallet. I asked in /r/pipetobacco if anyone could recommend a pipe restoration service and someone told me about rebornpipes.com. I was hesitant but after looking at the blog I knew it would be a good place to send my dad’s pipes.

My dad loved smoking his pipes, sitting out by the pool in the sun taking a nap or in the garage wood working. The house was my mom’s area and the garage was my dad’s area. I spent hours sitting out in the garage as a kid watching the niners or a’s and giants on tv while doing woodworking projects. I hope to do the same with my kids these days.

I’m not sure if my dad smoked other tobacco but I remember Captain Black was the kind he smoked regularly. He had tins of it in the garage, full and empty and would turn the old tin jars into storage for odds and ends, like screws or washers or miscellaneous stuff.

I remember when I played little league my dad would sit in the stands and smoke his pipes. One of my teammates asked “What is that smell?” and I ashamedly said “Oh that’s my dad’s pipe…I’ll go tell him to put it out” and my teammate said “No man, it smells good!”.  It’s funny how the little conversations over the years you remember.

Another time when I was in 3rd grade or so we learned how smoking was bad for you (this was back in the 80s). I remember I asked my teacher if smoking a pipe was bad for you too….and she hesitated and said “Not as bad as cigarettes, since you don’t inhale it”. After that I was no longer worried about my dad smoking.

Knowing my mom I have no idea how my dad pulled this off but he managed to smoke his pipe in the house. I guess she liked the smell of it. Recently when I was waiting for my girls to get out of school I was sitting on a side street smoking my pipe and someone walked by and thanked me for bringing the pipe back. He said his dad used to smoke a pipe and he loved the smell. As did mine. The only difference is my daughters complain constantly about the smell of my car, but that is mostly because I smoke cigars too.

Anyway, grab some fine tobacco, light up a bowl and sit back and relax. I don’t have a pool like my dad did but you can catch me working on my laptop sitting in my driveway smoking a nice pipe, especially one of these restored pipes from reborn pipes….I can’t wait to smoke them.

Thanks Anthony, that gives me a sense of who your Dad was and how he enjoyed his pipes. I was ready to turn my attention to this seventh pipe. I went through my can of stems and found a stem that I really like the looks of. There was something classic about it and simple that looked right with the pipe. It was about ½ inch longer than the replacement stem. The tenon was the right length for the shank and once it was cleaned up it would look good. I would need to put a slight bend in the stem to fit the flow of the shank and pipe. It was lightly oxidized but otherwise a pretty clean saddle stem. I took photos of the two stems together to show how they compared.I heated the new stem with a heat gun to soften the vulcanite enough to bend it. When it was flexible I bent it over the end of the buffing wheel to get the proper bend on the shank. I put the stem in the shank and took photos of the newly bent stem. The fit was good. I liked the look of the bend and the flow of the pipe. I sanded down the circumference of the tenon with 150 and 220 grit sandpaper. It did not take too much work to get the stem to fit well in the shank  the way I wanted. I sanded the oxidation off the surface of the stem and sanded out the tooth chatter and light tooth marks on the top and underside of the stem at the button. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine to finish removing the light scratches that remained. I gave stem another coat of the oil after that and set it aside to let the oil dry. I set the stem aside and worked on the bowl. I reamed it back to bare briar using a PipNet pipe reamer to remove as much of the cake as I could. I finished with a Savinelli Fitsall pipe knife and then sanded it with 220 grit sandpaper wrapped around a dowel. There were some deep gouges and flaws in the briar on the left side toward the bottom half of the bowl. I cleaned the area and filled them in with drops of clear superglue. When the glue cured I sanded them back to blend into the surrounding bowl side.I worked some Before & After Restoration Balm into the nooks and crannies of the sandblast finish on the rim top, bowl and shank. I worked it deeper into the grooves with a horsehair shoe brush. The balm works to clean, enliven and protect the briar. I really like the way it brings life to the briar. When I wipe it off with a soft cloth it not only adds a shine but takes away the grime that is in the finish.    I needed to stain the bowl to get some coverage on the water damaged areas. Even after sanding they were darker than the rest of the briar. I stained the pipe with Fiebing’s Tan stain. It seems the tan stain may be improperly labelled because everything seems to come out like it has been stained with oxblood or cordovan stain. It brought the red out of the briar. I applied the stain and flamed it with a lighter. I repeated the process until the coverage was even around the bowl. Once the stain had cured I buffed the bowl with Blue Diamond on thebuffing wheel to polish the stain and smooth out the finish. The pipe is looking good. The finish is a little too opaque for me so I will need to address that shortly. I decided to make the finish less opaque by polishing it with micromesh sanding pads. I sanded with 1500-12000 grit sanding pads to make the finish more transparent. The photos below show the process. I put the pipe back together and polished the bowl with multiple coats of Conservator’s Wax and the stem with multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is seventh of eight pipes that I am restoring from Anthony’s Dad’s collection. I am looking forward to hearing what Anthony thinks once he sees the finished pipe on the blog. Once I have the remaining pipe finished I will pack them up and send them back to him. It will give him opportunity to carrying on the trust from his Dad. The dimensions are Length: 7 inches, Height: 3 1/8 inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 7/8 inches. Thanks for walking through the restoration with me as I worked over this pipe from Anthony’s Dad’s collection. One more freehand pipe remains and will soon follow in the days ahead keep an eye out for it.

A Nice Little Full Bent Pocket Pipe – #4 of Anthony’s Dad’s Pipes


Blog by Steve Laug

This is a continuation of the work that began with an email from Anthony, a reader of rebornpipes asking if I would be willing to help him clean up his Dad’s pipes. He wrote; “I have a few pipes (8 or so) that haven’t been smoked in 15 years. They were my dad’s. I would like to get someone to restore them”. We chatted back and forth via email and the long and short of the story is that I have eight of his Dad’s pipes in my shop now to work on. The photo below shows the mixture of pipes that he sent me. There are some interesting shapes and most are very dirty and have very little if any of the original finish left on the briar. All have an overflow of carbon on the rim top and all have damaged stems and buttons. Anthony remembers his Dad smoking them throughout the years he was growing up so they went from regular use to being boxed and stored. They will need a lot of TLC to bring life back to them but it should be fun to give it a go. I went through the pipes and assessed their condition and contacted him and got the go ahead to proceed on the lot.I have completed the restoration of three of the pipes. I put red X’s through the pipes in the above photo to show the ones that I have completed. The next pipe I chose to work on was the full bent briar with a stem that turned over the bowl to make it a pocket pipe – it is the second pipe down on the right hand column in the above photo. I have circled it in red. It is an interestingly shaped full bent pipe with the shank and the bowl being side by side with no gap between them. The only stamping on the pipe is on the underside of the shank at the stem/shank junction and reads ITALY. The bowl was very dirty and the finish was worn to the point that it was lifeless looking. Once again, not only did it have a thick cake in the bowl and some darkening and lava overflowing onto the rim top it also appeared that Anthony’s Dad had laid the pipe aside mid smoke. The bowl was about 1/3 full of partially burned tobacco that had hardened and dried with age. The bent, vulcanite stem was the least chewed of the collection and had some tooth chatter and light marks on both sides around the button. It was also oxidized and would need to be cleaned. I took photos of the pipe to show its overall condition when it arrived at my work table.   I turned the stem over the bowl to show how it was used as a pocket pipe and took a photo. The stem turned gave the pipe a better profile and it could easily be stuffed in a coat or vest pocket for use and reuse.I took some close up photos of the bowl, rim top and the stem to show what I was going to be dealing with on this pipe. The rim top was dirty and lava covered but the inner edge appeared to be in decent condition. The stem was lightly oxidized and it had the least chewing damage of any of these pipes. There were light marks and tooth chatter on both sides of the stem and button.I took photos of the bowl from various angles to try to capture the condition of the pipe for you. The briar appears to have some interesting grain around the sides. There is one fill in the bottom of the bowl that is chipped and damaged. I shared the tribute that I asked Anthony to write about his Dad and his pipe smoking in the last blog post and will share it again now. I always find that it gives me a sense of the previous pipeman when I work on a pipe from an estate. Anthony sent me a great tribute. Here it is in his words:

When my dad died 6 years ago, my mom asked if I wanted my dad’s old pipes. He was a long time pipe smoker, ever since I was a kid I can remember him sitting on the couch smoking his pipe inside. He worked at IBM and used to smoke his pipe in his office before they changed the laws in California. So you can imagine he had quite the collection over the years.

I took his pipes and put them in storage for a few years, I myself recently quit smoking cigarettes and decided to take up pipe smoking as it was easier on the wallet. I asked in /r/pipetobacco if anyone could recommend a pipe restoration service and someone told me about rebornpipes.com. I was hesitant but after looking at the blog I knew it would be a good place to send my dad’s pipes.

My dad loved smoking his pipes, sitting out by the pool in the sun taking a nap or in the garage wood working. The house was my mom’s area and the garage was my dad’s area. I spent hours sitting out in the garage as a kid watching the niners or a’s and giants on tv while doing woodworking projects. I hope to do the same with my kids these days.

I’m not sure if my dad smoked other tobacco but I remember Captain Black was the kind he smoked regularly. He had tins of it in the garage, full and empty and would turn the old tin jars into storage for odds and ends, like screws or washers or miscellaneous stuff.

I remember when I played little league my dad would sit in the stands and smoke his pipes. One of my teammates asked “What is that smell?” and I ashamedly said “Oh that’s my dad’s pipe…I’ll go tell him to put it out” and my teammate said “No man, it smells good!”.  It’s funny how the little conversations over the years you remember.

Another time when I was in 3rd grade or so we learned how smoking was bad for you (this was back in the 80s). I remember I asked my teacher if smoking a pipe was bad for you too….and she hesitated and said “Not as bad as cigarettes, since you don’t inhale it”. After that I was no longer worried about my dad smoking.

Knowing my mom I have no idea how my dad pulled this off but he managed to smoke his pipe in the house. I guess she liked the smell of it. Recently when I was waiting for my girls to get out of school I was sitting on a side street smoking my pipe and someone walked by and thanked me for bringing the pipe back. He said his dad used to smoke a pipe and he loved the smell. As did mine. The only difference is my daughters complain constantly about the smell of my car, but that is mostly because I smoke cigars too.

Anyway, grab some fine tobacco, light up a bowl and sit back and relax. I don’t have a pool like my dad did but you can catch me working on my laptop sitting in my driveway smoking a nice pipe, especially one of these restored pipes from reborn pipes….I can’t wait to smoke them.

Today after publishing the blog on the twisted freehand pipe I received an email from Anthony. He copied me an email that he had received from his Mom after she read the blog. It gives more insight into his Dad so he gave me permission to post it here.

Dear Anthony,I really enjoyed your email attachment about Steve Laug’s restoration of your dad’s pipes (“#1 and #3”)!  Your father would be so thrilled to see this master craftsman bringing back to life his old favorites — especially as he so loved wood-working himself — and to know that you treasure them.  (I wonder if the one I “rescued” from his workshop and now display in plastic case — the meerschaum lion’s head — is ruined.  After vacuuming and blowing out all the dust and rat-turds, I soaked it in vinegar till white again.  It looks good, anyway!)

I also loved reading your comments about Dad’s enjoyment of them.  I don’t think he was ever addicted to tobacco; he just enjoyed it casually (and mostly chewing on them!).

I remember when he acquired the large, twisted one (“#3”) at a pipe shop called “Andre’s,” around 1969 or ’70.  It was a unique shop, originally in Los Gatos or Campbell (I think) which later moved — maybe to The Alameda area in San Jose.  I’m not sure if Andre made any that he sold, but as a woodworker Dad was fascinated by this one especially.  He also bought his favorite tobacco blends there.  (Maybe there’s something on the Internet about Andre’s, if he became more well known.)

While expecting our first child in early April 1971, I went down there to get Dad a surprise gift pipe for his April 25 birthday and picked out a plump, short one labeled “The Little Chub.”  Not knowing in those days whether Baby would be a boy or girl, I wrapped it with a card saying it was “To My New Daddy from your Little Chub.”  Lo and behold, Baby arrived on Dad’s very own birthday, when I tucked the pipe into my suitcase for the hospital and presented it to him there (along with The Little Chub herself — his best birthday gift ever)!  I don’t see it among these photos, so I guess it got chewed down worse than the others!

Re. your notes on changes over the years in  smoking habits and rules:I think it was IBM that banned smoking at work before state or local governments did.  Also, as tobacco was made stronger (and more addictive), odors grew stronger and more permeating, and its terrible health effects became more obvious, more bystanders were impacted and objected.

As for my allowing pipes in the house in “the old days,” I had grown up with both parents heavy smokers, when that was common practice.  (I didn’t take it up myself, as I couldn’t afford it — in the break room at work in my teens, machines sold candy bars for a nickel, but a pack of cigarettes cost 35 cents!  And I liked chocolate better anyway.)  But a  man with a pipe was more attractive (especially if he dressed well), it seemed a sophisticated image, and the smoke smelled better.    Many of my professors at Berkeley had pipes on their desks!  But after we had kids and knew smoke was a hazard for them, we didn’t want them near it inside.  And of course, we watched both my parents suffer terribly (Daddy’s heart attacks and emphysema, and Mom’s lung cancer) from near-lifelong smoking.

Anyway, these are beautiful, vintage, collectors’ items when restored and they’d look great in a closed case on the wall!

Love,Mom

Thanks Anthony, that gives me a sense of who your Dad was and how he used and enjoyed his pipes. I was ready to turn my attention to this third pipe. On this pipe I decided to work with the stem as it seemed a pretty straightforward cleanup (unlike the others). I cleaned out the inside with pipe cleaners and alcohol and worked on the funneled end of the tenon with a cotton swab and alcohol. It was quite dirty but it did not take too long to change that.  I used some 000 steel wool to clean off the light oxidation and then sanded the tooth chatter and marks out with 220 grit sandpaper. I wiped down the bowl with acetone on a cotton pad to remove the grime and remnants of the finish on the bowl. I scrubbed the rim top but that would take a bit more work to clean it off. I cleaned up the fill on the bottom of the bowl and refilled it with super glue. I did not pick it out as it was merely pitted and not loose. The super glue would take care of the damage.With the exterior of the bowl cleaned and repaired it was time to address the rim top. I used a folded piece of 220 grit sandpaper to clean off the lava and remove the damage that was present on the surface. I worked over the surface of the shank end as well and cleaned off the grime there. There was still some darkening on the briar but it was clean.Now it was time to ream the bowl. I used a PipNet pipe reamer and took the cake back to bare briar. The pipe had been sitting for so long I wanted to do a maximum cleanup and also check out the walls of the bowl for damage. I cleaned up the bowl with a Savninelli Fitsall pipe knife and then sanded it with 220 grit sandpaper wrapped around a dowel.  I cleaned out the sump in the shank and mortise and the airway into the bowl with pipe cleaners, cotton swabs and alcohol.I repaired some deep gouges on the right side of the bowl with clear super glue. When it was dry I sanded it smooth with 220 grit sandpaper to blend it into the surface of the bowl.I began the polishing of the briar with a medium and a fine grit combination sanding sponge. I polished out the scratches and the repairs until the surface began to shine. I followed that by polishing it further with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down after each pad with a damp cloth to remove the debris from the previous pad. Once I had finished I wiped it down with an alcohol dampened pad and let it dry. I rubbed Before & After Pipe Balm into the surface of the wood with my finger tips and worked it into the grain. The product did its magic and enlivened, cleaned and gave the wood a rich glow. It cleaned up the repaired areas so I could see where I needed to work in the stain to blend it into the briar. The photos show what it looked like at this point. I buffed the bowl on the buffing wheel with Blue Diamond to further polish it. The photos below show the condition of the bowl at this point. It is almost ready to restain. With the bowl cleaned, it was time to restain the pipe. I chose to use a Fiebing’s Dark Brown stain to give some life back to the pipe. It is dark enough that I figured it would hide the repairs a bit and blend the fill in on the bottom of the bowl. I heated the briar and then applied the stain with a dauber. I flamed the stain to set it in the grain and repeated the process until I was happy with the coverage. I set the bowl aside to let the stain cure overnight and called it a day.  I took pictures of it once I had buffed it with Blue Diamond to remove the topcoat of crust. It needed some more work in my opinion. The stain was a bit too opaque for me as I wanted the interesting grain to stand out. I would need to sacrifice some of the coverage on the files to get the grain to stand out. I decided to go for it and wiped the bowl down with alcohol on a cotton pad to make the stain a bit more transparent. I set the bowl aside and polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit micromesh sanding pads and wiped it down with Obsidian Oil after each pad. I dry sanded it with 3200-12000 grit micromesh pads and again wiped it down after each pad with oil. I gave it a final coat of oil after the final pad and set it aside to dry. There were still some stubborn spots of oxidation in hard to sand spots so I polished the stem with Before & After Pipe Polish – Fine and Extra Fine polishes and I am happier with the end result.I polished the pipe with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is fourth of eight pipes that I am restoring from Anthony’s Dad’s collection. I am looking forward to hearing what Anthony thinks once he sees the finished pipe on the blog. Once I have the remaining four pipes finished I will pack them up and send them back to him. It will give him opportunity to carrying on the trust from his Dad. The dimensions are Length: 3 1/2 inches, Height: 2 1/8 inches, Outside diameter of the bowl:  1 5/8 inches, Chamber diameter: 7/8 inches. Thanks for walking through the restoration with me as I worked over this pipe from Anthony’s Dad’s collection. Four more will soon follow in the days ahead. Keep an eye out for them because there are still some unique pipes in the lot.

An Interesting Pipe with a Twist – the third of Anthony’s Dad’s Pipes


Blog by Steve Laug

A few weeks back I received an email from Anthony, a reader of rebornpipes asking if I would be willing to help him clean up his Dad’s pipes. He wrote; “I have a few pipes (8 or so) that haven’t been smoked in 15 years. They were my dad’s. I would like to get someone to restore them”. We chatted back and forth via email and the long and short of the story is that I have eight of his Dad’s pipes in my shop now to work on. The photo below shows the mixture of pipes that he sent me. There are some interesting shapes and most are very dirty and have very little if any of the original finish left on the briar. All have an overflow of carbon on the rim top and all have damaged stems and buttons. They will need a lot of TLC to bring life back to them but it should be fun to give it a go. I went through the pipes and assessed their condition and contacted him and got the go ahead to proceed on the lot.The third pipe I chose to work on was the briar pipe with the twist and the twisted stem – one on the bottom left side of the photo. I have circled in red. It is an interestingly shaped and rusticated piece of briar. Not one side of the bowl is the same and from every angle it looks totally different. It is almost amoeba shaped and you almost expect it to morph and reshape as you hold it in your hands. There is no stamping on the shank or bowl anywhere. It is nameless. The bowl was very dirty and the finish was worn to the post that it was smooth and lifeless looking. Not only did it have a thick cake in the bowl and some darkening and lava overflowing onto the rim top it also appeared that Anthony’s Dad had laid the pipe aside mid smoke. The bowl was about half full of partially burned tobacco that had hardened and dried with age. The twisted stem turned out to be a twin bore “bite-proof” vulcanite one. It is unique with its twists and spirals. It was heavily chewed and had damage on both sides around the button. All of the pipes from Anthony’s Dad had the same marks and wear on the stem. It will need to be reshaped and rebuilt. The rubber of the mouthpiece is quite high quality vulcanite as it is one of the few stems that showed very little oxidation. I took photos of the pipe to show its overall condition when it arrived at my work table.   I took some close up photos of the bowl, rim top and the stem to show what I was going to be dealing with on this pipe. The rim top was dirty and lava covered but the inner edge appeared to be in decent condition. The stem was in pretty rough condition. There was a lot of chewing damage to the surface of the stem and button. There were some deep tooth marks on both sides of the stem and button. I think that it is obvious that this old pipe had been another one of Anthony’s Dad’s favourites.I took photos of the bowl from various angles to try to capture the unique look of the pipe for you. It is simply different from any of the pipes that I have been working on lately which is what caught my attention and moved it up in the restoration of the eight pipes. I asked Anthony to write a bit of a tribute to his Dad and his pipe smoking. I always find that it gives me a sense of the previous pipeman when I work on a pipe from an estate. Anthony sent me a great tribute. Here it is in his words:

“When my dad died 6 years ago, my mom asked if I wanted my dad’s old pipes. He was a long time pipe smoker, ever since I was a kid I can remember him sitting on the couch smoking his pipe inside. He worked at IBM and used to smoke his pipe in his office before they changed the laws in California. So you can imagine he had quite the collection over the years.

I took his pipes and put them in storage for a few years, I myself recently quit smoking cigarettes and decided to take up pipe smoking as it was easier on the wallet. I asked in /r/pipetobacco if anyone could recommend a pipe restoration service and someone told me about rebornpipes.com. I was hesitant but after looking at the blog I knew it would be a good place to send my dad’s pipes.

My dad loved smoking his pipes, sitting out by the pool in the sun taking a nap or in the garage wood working. The house was my mom’s area and the garage was my dad’s area. I spent hours sitting out in the garage as a kid watching the niners or a’s and giants on tv while doing woodworking projects. I hope to do the same with my kids these days.

I’m not sure if my dad smoked other tobacco but I remember Captain Black was the kind he smoked regularly. He had tins of it in the garage, full and empty and would turn the old tin jars into storage for odds and ends, like screws or washers or miscellaneous stuff.

I remember when I played little league my dad would sit in the stands and smoke his pipes. One of my teammates asked “What is that smell?” and I ashamedly said “Oh that’s my dad’s pipe…I’ll go tell him to put it out” and my teammate said “No man, it smells good!”.  It’s funny how the little conversations over the years you remember.

Another time when I was in 3rd grade or so we learned how smoking was bad for you (this was back in the 80s). I remember I asked my teacher if smoking a pipe was bad for you too….and she hesitated and said “Not as bad as cigarettes, since you don’t inhale it”. After that I was no longer worried about my dad smoking.

Knowing my mom I have no idea how my dad pulled this off but he managed to smoke his pipe in the house. I guess she liked the smell of it. Recently when I was waiting for my girls to get out of school I was sitting on a side street smoking my pipe and someone walked by and thanked me for bringing the pipe back. He said his dad used to smoke a pipe and he loved the smell. As did mine. The only difference is my daughters complain constantly about the smell of my car, but that is mostly because I smoke cigars too.

Anyway, grab some fine tobacco, light up a bowl and sit back and relax. I don’t have a pool like my dad did but you can catch me working on my laptop sitting in my driveway smoking a nice pipe, especially one of these restored pipes from reborn pipes….I can’t wait to smoke them.”

Thanks Anthony, that gives me a sense of who your Dad was and how he used and enjoyed his pipes. I was ready to turn my attention to this third pipe. I generally start working on pipes by reaming the bowl and removing the debris from there. In this case I picked out the plug of hardened partially smoked tobacco that filled the lower half of the bowl and then reamed it with a PipNet pipe reamer starting with the third cutting head. The bowl was a bit conical so I used the first and second cutting head as well. I took the cake back to bare briar. I used a Savinelli Fitsall pipe knife to clean up remaining debris in the bowl. I scraped the rim top with the edge of the knife to remove the lava that was there. I wrapped a piece of dowel with 220 grit sandpaper and sanded out the inside of the bowl to remove the remnants of cake and debris on the walls of the bowl.  I scrubbed the bowl with Murphy’s Oil Soap and a tooth brush. I worked on the rim top and the deep grooves and curves of the bowl. I rinsed the bowl off with running water to remove the grime and the soap. The pipe is beginning to look really good. I wiped the bowl down with acetone on cotton pads to remove the remnants of the finish that was originally present. I wanted a clean surface to restain so it did not take too much scrubbing to leave behind clean briar. I scraped out the mortise with a sharp pen knife to remove the buildup of hardened tars and oils that had accumulated there. I cleaned out the airway and the mortis with pipe cleaners, cotton swabs and alcohol to remove the debris and oils that were there. Once I had finished the pipe was clean.With the bowl cleaned, it was time to restain the pipe. I chose to use a Fiebing’s Tan stain to give some life back to the pipe. It is pretty close to the original colour of the bowl. I heated the briar and then applied the stain with a dauber. I flamed the stain to set it in the grain and repeated the process until I was happy with the coverage. I set the bowl aside to let the stain dry and settle. I turned my attention to the stem. I “painted” the stem with a Bic lighter flame to raise the vulcanite. I repaired the remaining deeper tooth marks on the chewed stem end and button with black super glue. Once I was happy with the repairs I set it aside to let the glue cure. While it was drying I went and did some errands. When I returned I wiped the bowl down with alcohol to even out the stain. I did not mind the darker sections but wanted to remove streaks and heavy spots. I examined the bowl to check on troublesome spots and low and behold I found what I always hate to find. It had not shown up before in my examination of the bowl but it was there clear as a bell – a group of cracks that was on the underside of the bowl. I am not sure how I missed them but they were very visible. Now I would need to address that issue. I drilled the end of each of the cracks with a microdrill bit to stop them from spreading. When I took the photos I saw one further trail that I had not drilled so I took care of that one at the same time.I filled in the crack and the drill holes using a paper clip to strategically place the super glue. I traced the crack with the end of the paper clip and filled in the space with the glue.When the repair had cured I sanded it lightly with 220 grit sandpaper to smooth out the surface of the repair. I worked on it with the corner of the paper to get into the grooves. I worked on it as well with a sanding stick and needle file. The next photos show the progress. I rubbed Before & After Pipe Balm into the surface of the wood with my finger tips and worked it into the grain. The product did its magic and enlivened, cleaned and gave the wood a rich glow. It cleaned up the repaired area so I could see where I needed to work in the stain to blend it into the briar. The photos show what it looked like at this point. I blended the repaired area into the rest of the surrounding briar with stain pens – combining Mahogany, Maple and Cherry pens. Once the stain cured I would wax and buff the bowl.I set the bowl aside and worked on the twisted stem. It had been sitting for 24 hours so the black super glue repair was hard and ready to work on. I reshaped the button edge and surface of the stem with a needle file to clean up the look and feel of the button and the stem.I touched up the shallow dents that needed a little more glue and put some on the edge of the button as well. Once it dried I sanded it with 220 grit sandpaper to blend it into the rest of the stem surface. I cleaned out the twin bore stem with pipe cleaners and alcohol. I discovered that the left side of the twin bore was plugged so that it was only get airflow through the right side. I cleaned it out with a straightened paper clip and followed up with alcohol and pipe cleaners down both bores. Once it was done the airflow was open.I polished it by wet sanding it with 1500-2400 grit micromesh sanding pads and wiped it down with Obsidian Oil after each pad. I dry sanded it with 3200-12000 grit micromesh pads and again wiped it down after each pad with oil. I gave it a final coat of oil after the final pad and set it aside to dry. I polished the pipe with Blue Diamond to polish out the remaining small scratches. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is third of eight pipes that I am restoring from Anthony’s Dad’s collection. I am looking forward to hearing what Anthony thinks once he sees the finished pipe on the blog. Once I have the remaining five pipes finished I will pack them up and send them back to him. It will give him opportunity to carrying on the trust from his Dad. The dimensions are Length: 6 1/2 inches, Height: 2 1/2 inches, Outside diameter of the bowl: width is 1 ¼ inches and length is 2 inches, Chamber diameter: 7/8 inches. Thanks for walking through the restoration with me as I worked over this pipe from Anthony’s Dad’s collection. Five more will soon follow in the days ahead. Keep an eye out for them because there are some unique pipes in the lot.  

ADDENDUM

This morning I received an email from Anthony in which he shared an email from his Mom regarding this pipe. He thought it would be good info to add to this blog about his Dad’s pipe. So with his encouragement and permission I add this to the end of this blog.
Dear Anthony,
I really enjoyed your email attachment about Steve Laug’s restoration of your dad’s pipes (“#1 and #3”)!  Your father would be so thrilled to see this master craftsman bringing back to life his old favorites — especially as he so loved wood-working himself — and to know that you treasure them.  (I wonder if the one I “rescued” from his workshop and now display in plastic case — the meerschaum lion’s head — is ruined.  After vacuuming and blowing out all the dust and rat-turds, I soaked it in vinegar till white again.  It looks good, anyway!)

I also loved reading your comments about Dad’s enjoyment of them.  I don’t think he was ever addicted to tobacco; he just enjoyed it casually (and mostly chewing on them!).

I remember when he acquired the large, twisted one (“#3”) at a pipe shop called “Andre’s,” around 1969 or ’70.  It was a unique shop, originally in Los Gatos or Campbell (I think) which later moved — maybe to The Alameda area in San Jose.  I’m not sure if Andre made any that he sold, but as a woodworker Dad was fascinated by this one especially.  He also bought his favorite tobacco blends there.  (Maybe there’s something on the Internet about Andre’s, if he became more well known.)

>While expecting our first child in early April 1971, I went down there to get Dad a surprise gift pipe for his April 25 birthday and picked out a plump, short one labeled “The Little Chub.”  Not knowing in those days whether Baby would be a boy or girl, I wrapped it with a card saying it was “To My New Daddy from your Little Chub.”  Lo and behold, Baby arrived on Dad’s very own birthday, when I tucked the pipe into my suitcase for the hospital and presented it to him there (along with The Little Chub herself — his best birthday gift ever)!  I don’t see it among these photos, so I guess it got chewed down worse than the others!

Re. your notes on changes over the years in  smoking habits and rules:
I think it was IBM that banned smoking at work before state or local governments did.  Also, as tobacco was made stronger (and more addictive), odors grew stronger and more permeating, and its terrible health effects became more obvious, more bystanders were impacted and objected.

As for my allowing pipes in the house in “the old days,” I had grown up with both parents heavy smokers, when that was common practice.  (I didn’t take it up myself, as I couldn’t afford it — in the break room at work in my teens, machines sold candy bars for a nickel, but a pack of cigarettes cost 35 cents!  And I liked chocolate better anyway.) But a  man with a pipe was more attractive (especially if he dressed well), it seemed a sophisticated image, and the smoke smelled better.    Many of my professors at Berkeley had pipes on their desks!  But after we had kids and knew smoke was a hazard for them, we didn’t want them near it inside.  And of course, we watched both my parents suffer terribly (Daddy’s heart attacks and emphysema, and Mom’s lung cancer) from near-lifelong smoking.

Anyway, these are beautiful, vintage, collectors’ items when restored and 
they’d look great in a closed case on the wall!

Love,
Mom

Recommissioning a Bulldog: Amphora X-tra 724-644 of Amphora Holland


Blog by Dal Stanton

Last year, while in the US for several months, I landed the largest haul of pipes in my pipe collecting history – which isn’t that ancient!  It was called the Lot of 66 by the eBay seller who represented a non-profit in Texas that sold donated items to help people in need.  Just by the cursory look in the picture below I was very interested in turning these pipes around to benefit our very precious people in need, the Daughters of Bulgaria.  The world is full of broken people experiencing a plethora of painful and often, dehumanizing conditions.  Sometimes all of our efforts seem like a drop in the bucket, but I suppose if a lot of people added their ‘drops’ it might, and often does make a difference, one life at a time.  Well, I won the Lot of 66 on the eBay auction block and thanks to a very patient wife, the Lot of 66 made it back home to Bulgaria where each pipe, one pipe at a time, makes it to my worktable and is recommissioned – hopefully, better than new!   The Amphora X-tra, quarter bent Bulldog of Holland is the next pipe on my worktable.In Bulgaria, I took the Amphora Bent Bulldog out of the ‘Help Me!’ Basket when Taylor saw this pipe, along with two others that he commissioned already restored, a Savinelli Oscar and an Italian Custom Shape.  I allow pipe people to commission pipes from my ‘Help Me!’ Basket which I have listed on The Pipe Steward website in the section, For ‘Pipe Dreamers’ Only!   I’m amazed how many ‘Pipe Dreamers’ there are out there!  This Bent Bulldog is the last of three Taylor has commissioned and is destined as a gift for a friend who is to be married!  Here are the pictures. There is precious little information in my usual go-to sites on the internet about Amphora.  Pipedia’s small article said this:

Amphora pipes are made in Holland by the Jos. Gubbels organization, the same company which makes the very well known and loved Amphora Pipe Tobaccos. The pipes are produced in relatively small numbers to a high standard and not commonly found.

The Royal Dutch Pipe Factory Elbert Gubbels & Sons B.V. is the only manufacturer of briarroot tobacco pipes in the Benelux countries where pipes of high quality are made under the brands Big Ben, Hilson, Royal Dutch and Amphora. They also supply numerous smokers’ accessories of high quality.

There also was pictured an Amphora Bulldog with the same nomenclature as the one on my worktable but of the blasted variety (courtesy of Doug Valitchka):What I see in this picture above is that there is an ‘A’ stamping on the stem.  The Amphora before me now has a fading whisper of an Amphora ‘A’ stamping.  It is very weak and I’m doubtful if I can save it let alone improve it.The only additional information added by PipePhil.eu about Amphora was that it’s mother company, The Royal Dutch Pipe Factory, referenced above, went bankrupt in 2012.

The Bulldog before me has the nomenclature on the left shank, ‘AMPHORA’ over ‘X – tra 724-644’. On the right side of the shank it reads, ‘GENUINE BRIAR’ over ‘AMPHORA HOLLAND’.  The general condition of the pipe is dirty and it has a lot of nicks, bumps and dents.  The cake in the chamber is moderate.  The dome of the Bulldog is in good shape, but the double rings separating the dome and the lower bowl has some chips and dents.  There are also several small fills isolated on the left, lower side of the bowl that need a closer look.  The stem has oxidation, but the bit has little tooth chatter.  I begin the restoration of this Amphora X-tra quarter bent Bulldog by adding the stem to the Before and After Deoxidizer along with other stems in queue.   I leave the stems in the bath for several hours and then I fish the Bulldog’s stem out.I wipe the Deoxidizer off (didn’t take pictures of this!) with a cotton pad and light paraffin oil (mineral oil in Bulgaria).  The deoxidizer did a good job.  After the stem dries, I look for the ‘A’ stamping on the stem.  It remains only a phantom and I’m afraid it will disappear into oblivion.  It is impossible to see without a strong light and glare.  I’m afraid it’s a lost cause.Turning now to the stummel, I ream the chamber to remove the layer of cake to go down to fresh briar.  To do this I use the Pipnet Reaming Kit.  I start with the smallest blade and use only 2 blades of the 4 available to me.  I then switch to the Savinelli Fitsall Tool to scrape the chamber walls to fine-tune the reaming job.  Finally, I sand the chamber removing additional carbon left over and getting down to the fresh briar.  To do this I wrap a piece of 240 sanding paper around a Sharpie Pen.  I finish by wiping the chamber with a cotton pad wetted with isopropyl 95%.  The chamber walls look good – I don’t see any cracks or heat fissures.  The pictures show the progress. Now, to clean the external briar surface I use undiluted Murphy’s Oil Soap and a cotton pad.  I also employ a tooth brush to scrub the surface around the dome rings and I use a sharp dental probe to scrape the muck out of the twin dome rings going around the circumference.  There is some light lava on the slanted rim which I scrub with a brass brush and scrape with a pin knife.  It cleans up well.  There remains darkened briar around the rim which I will need to sand.After the cleaning the stummel, I again check the fills that riddle the left side of the stummel.  I use a dental probe to test the fills.  The larger ones are soft from the moisture and I dig the fills out with the probe.  The smaller fills seem to be good, so I’ll leave them.  There’s a lot of patching to do.  To do all the stummel patching together, I look at the damaged areas of briar that have been chipped from the dome ring ridges.  I take pictures focusing on these areas to get a better look.  The first picture is the front of the stummel – a large chip is taken out of half of the center ring.  The next picture shows that there are two chips on the left side of the stummel.  I’ll patch the dome ring chips and the fills together using a putty mixture of CA glue and briar dust.  While I think about how best to approach these patches, I first clean the internals of the stummel using pipe cleaners and cotton buds dipped in isopropyl 95%.  It gave some resistance, but eventually the pipe cleaners and cotton buds prevail.  Later, I’ll also do a kosher salt and alcohol soak to clean more thoroughly.To patch the chips in the ring, after wiping the area with alcohol, I apply a thick CA glue and briar dust putty to damaged areas.  I mix thick CA glue and briar dust together until the putty reaches the viscosity of molasses and then I use a toothpick and a dental spatula to apply the putty. With the help of the dental spatula I make sure the troughs of the dome rings stay clear of putty – not an easy task!  With the fills, I apply putty to the holes as mounds and let the putty cure. It looks like a mess now, but I’m hoping it cleans up nicely when I sand the patches down tomorrow!  I let the patches cure overnight. Before I turn out the lights, the patches have set enough to handle.  I clean the stummel internals further with a kosher salt and alcohol soak.  I form a wick by twisting and pulling a cotton ball and then pushing it down the mortise and airway using a stiff straight piece of wire.  I then set the stummel in an egg crate to stabilize it and fill the bowl with kosher salt which leaves no taste.  I then fill the bowl with isopropyl 95% until is surfaces over the salt.  I now turn out the lights.

The next morning the soak has done the job.  The salt and wick are discolored showing the further absorption of tars and oils from the internal briar.  I dump the expended salt in the waste and clean the salt using paper towel.  I then finish by wetting a pipe cleaner and cotton bud with alcohol and run them through one more time.  Internals are clean for the next steward! Now working on a clean pipe, I look at the cured patches.  I start with the front chip on the dome ring.  Using a flat needle file, I go to work on filing down the patches to the briar surface.  I’m careful to keep the file on the patch mounds and not to impact surrounding briar.  Then switching to 240 grit, I lightly feather sand the area bringing the patch to the briar surface.  To sharpen the trough and remove excess patch, I fold a piece of 240 paper and fit it in the groove of the trough and sand (first picture below).  I then use a sharp dental probe to clean the debris out of the trough.  It looks good.  I then move to the left side of the dome ring and do the same with the two chip patches.  I take pictures of the process.  Next, I go to work on the fill patches on the side of the stummel.  With these many patches, it looks like a construction zone!  I use the flat needle file to bring the patches down to the briar surface.  Then, using 240 grade paper, I continue to sand and blend the patches with the briar surface.  I move from patch to patch until they are all down to the briar surface.  Again, I chronicle the filing and the 240 grade paper patch sanding.  Now I switch to 600 grade paper focusing first on the dome ring chips – first in the front.  I sand the area and I also, like with 240 paper, fold it in half and insert the fold into the trough of the ring and sand back and forth like a hand saw.  This addresses smoothing of the sides of the troughs which form the center dome ring.  Next, I move to the left side dome ring patches and do the same. Again, I use a sharp dental probe to ‘plow out’ the troughs removing the left-over debris.  I travel the entire circumference of the dome ring troughs.  I sand the entire ‘construction zone’ of patches with 600 grade paper which erases the scratches left by the 240 grit paper and blends the patches. Looking again at the beveled rim which angles toward the chamber.  It is darkened from minor scorching and I use a rolled piece of 240 grit paper to clean it.  I follow using a rolled piece of 600 paper to smooth and erase the 240 grit scratching.  Now, looking to the stummel, it has many scratches and dents, especially on the dome – I take a few pictures to get a closer look.  The question in my mind is, do I go the path of more disruption to the briar, starting with sanding sponges or do I start more conservatively using the micromesh pads?  I decide conservatively – I can always strategically back track if I see too many dents and scratches being left behind.  For now, I start with wet sanding using micromesh pads 1500 to 2400.  I follow this by dry sanding with pads 3200 to 4000 then 6000 to 12000.  Throughout, I’m careful to avoid the nomenclature on both upper, diamond shank sides.  After completing the micromesh sanding, I again take the sharp dental probe and carefully scrape out the dome rings to remove any debris that has collected – and there is some!  I move around the dome in both troughs and then follow by sweeping the rings out with a bristled tooth brush.I now need to catch the stem up with the stummel.  I take a few pictures of the upper and lower bit area and there are minor dents on it and the button has some compression.  I’ll heat the vulcanite to raise these dents which should result in easier sanding.  To start, I use a cheap Bic lighter and paint the bit and button with flame to heat and to expand the vulcanite.   This works well.  I then use 240 grit paper to sand the dents.  I use the flat needle file as well to sharpen the button – to make it crisper.  After using the 240 paper, I employ 600 grade paper to erase the scratches of the 240 paper.  Finally, I sand/buff the entire stem with 0000 steel wool. Looking back to the stummel, I have been thinking about how to proceed. From the earlier pictures, the original color motif on this Amphora X-tra Bulldog was lighter – tending toward natural briar but not quite.  With the fill patches I’ve done, I want to darken the color to mask these.  When I look at the patches again, I notice that the smaller fills that I did not deal with earlier – thinking that they were ok, had hollowed out.  Ugh.  I get the dental probe and excavate additional older fill material.  I’ve had detours before, and I’ve just started another.  With three additional holes to fill, the good news is that it is localized and shouldn’t take too long.  After cleaning the new holes, I spot drop regular CA glue into each and utilize an accelerator to quicken the process. To shorten this description, suffice it to say, I filed/sanded the patches down and I repeated the full micromesh pad process of 9 pads to complete the detour pictured next!To mask the orchard of patches on the left side of the stummel and shank, I will use Fiebing’s Dark Brown Leather Dye to darken the hue.  As an aniline dye, alcohol based, I can and plan to wipe the stummel down with alcohol to lighten the dye if I choose.  I will start darker and lighten if needed so that the patch of patches will be masked.  Even so, I like the look of a darker Bulldog – it has more of an ‘Olde World’ feel to it.  I transform my worktable to the stain table, bringing out the tools necessary.  I mount the Bulldog’s stummel on a cork to act as a handle.  I wipe the stummel down with alcohol to make sure it’s clean.  I then heat the stummel with a hot air gun which acts to expand the grain and making the grain more receptive of the dye.  After the stummel is heated well, I use a folded pipe cleaner to apply the dye to the stummel.  After thoroughly covered, I light or flame the wet aniline dye and the alcohol immediately flames off setting the dye in the briar.  After a few minutes, I repeat the process again by applying another coating of dye and then flaming it.   I set the stummel aside to rest for several hours. Turning to the stem, using micromesh pads 1500 to 2400 I wet sand the stem.  I follow by dry sanding with pads 3200 to 4000 and 6000 to 12000.  After each set of 3 pads I apply a coat of Obsidian Oil to revitalize the vulcanite stem.  The ‘A’ stem marking that was existent before is no longer.  There was nothing left to salvage by the time it reached my worktable. Now, time to unwrap the dye-flamed stummel.  It’s been resting for several hours after applying Fiebing’s Dark Brown Leather Dye.  To unwrap the crust to reveal the grain, I mount a new felt buffing wheel on the Dremel and set it almost to the slowest speed.  I apply the coarser compound, Red Tripoli to the stummel using a methodical section by section approach – not applying too much pressure on the wheel but allowing the speed, the felt wheel and the Tripoli to do the work.  With my wife’s help, because I don’t have three hands, she took a few pictures to show the Tripoli at work unwrapping.  To finish up the Tripoli, to get to the tight places next to the shank, I changed over to a cotton cloth buffing wheel which was able to reach into the crook.  The ‘unwrapping’ is pretty amazing to see the grain emerge and to discover how the leather dye was received.After completing the Tripoli, I wet a cotton pad with alcohol and lightly wipe the stummel.  I do this not so much to lighten the dyed finish, because I like the brown hue a lot, but to blend the fresh dye on the briar surface.I then mount the cotton cloth buffing wheel dedicated to Blue Diamond compound and increase the Dremel to 40% full power.  I join stem and stummel and apply Blue Diamond compound to the entire pipe.  When finished, I wipe the pipe with a felt cloth not so much to buff but to remove the compound dust from the surface in preparation for the carnauba wax.  Changing to another cotton cloth wheel, leaving the speed the same, I apply a few coats of carnauba wax to stem and stummel.  I then give the pipe a rigorous hand buffing with a microfiber cloth to raise the shine.

Oh my, he looks good!  The iconic Bulldog shape reminds one of the small, stout four-legged friend from whence this name comes.  This quarter bent Amphora X-tra 724-644 of Holland came out very well.  The dome ring repairs are invisible and the patch of patches on the lower left side of the bowl has blended well with the darker leather dye.  The briar grain is nice.  The straight grain seems to pour out over the Bulldog’s dome and is joined by bird’s eye grain bubbling like foam on a frosted mug – the dome is eye catching and pulls one’s attention to the pipe.  This Amphora X-tra is ready for a new steward!  Taylor saw the potential of this Bulldog when he commissioned it for his friend’s wedding gift (see For ‘Pipe Dreamers’ Only).  He will have first dibs on it when it goes into The Pipe Steward Store.  This pipe along with the other 2 that Taylor commissioned and acquired benefit the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Thank you for joining me!

Resurrecting a BIG PIPE Lovat – the first of Anthony’s Dad’s Pipes


Blog by Steve Laug

A few weeks back I received an email from Anthony, a reader of rebornpipes asking if I would be willing to help him clean up his Dad’s pipes. He wrote; “I have a few pipes (8 or so) that haven’t been smoked in 15 years. They were my dad’s. I would like to get someone to restore them”. We chatted back and forth via email and the long and short of the story is that I have eight of his Dad’s pipes in my shop now to work on. The photo below shows the mixture of pipes that he sent me. There are some interesting shapes and most are very dirty and have very little if any of the original finish left on the briar. All have an overflow of carbon on the rim top and all have damaged stems and buttons. They will need a lot of TLC to bring life back to them but it should be fun to give it a go. I went through the pipes and assessed their condition and contacted him and got the go ahead to proceed on the lot. So I have begun.The first pipe I chose to work on was actually the first one that I removed from the mailing envelope he sent them in. It is shown above in the photo of the lot. It is the top pipe of the left column circled in red. It has a carved rustication around the bowl and a smooth thick shank. It is a large, thick shank, rusticated Lovat. It is stamped on the left side of the shank Imported Briar over BIG PIPE. The rim top has some overflow of lava and darkening. There is a thick cake in the bowl that is flaking and peeling from the walls of the bowl. The stem is heavily chewed and has some damage on both sides around the button. It will need to be reshaped and rebuilt. There is some water damage around the shank at the stem, though it is heavier on the underside of the stem. The finish is worn out and there is a lot of dust and debris in the grooves of the rustication. I took photos of the pipe to show its overall condition when it arrived at my work table. I took some close up photos of the rim top and the stem to show what I was going to be dealing with on this pipe. The rim top had a thick cake of lava overflowing from the bowl over the back half. The inner edge of the rim was damaged with a burn on the right side toward the front of the bowl make the bowl out of round. The outer edge of the rim looked to be in good condition. The stem was in pretty rough condition. There were tooth marks on both sides of the stem and button and some deep chunks out of the sides of the stem at the sharp edge of the button. The fit against the shank had a gap because of the dirtiness of the shank. You can also see the water damage to the briar at the stem/shank joint.I took a close up photo of the stamping on the left side of the shank. It is dirty but it is readable and says Imported Briar over Big Pipe.I like working on clean pipes so I decided to clean up both the inside and outside of the bowl and shank. I reamed it with a PipeNet reamer and took back the cake to bare briar. I started with the third cutting head and worked up to the largest cutting head and cleaned the bowl. I used a Savinelli Fitsall Pipe Knife to scrape away the remnants of cake and clean up the walls. I scrubbed the bowl and the stem with a tooth brush and Murphy’s Oil Soap to remove the grime in the grooves of the rustication and clean off the grime and mess on the smooth portions. I also scrubbed the water damaged areas to remove the marking in those areas. I rinsed the bowl under warm running water to remove the debris and the soap. I scrubbed it with the tooth brush until the surface was clean and debris free. I took photos of the pipe after the cleanup. I scrubbed the lava build up on the rim and was able to remove the majority of it with the soap and brush. I removed the stem from the shank of this pipe and from another of Anthony’s Dad’s pipes and dropped them in the bath of Before & After Pipe Deoxidizer to break up the oxidation on the surface. It was fascinating to note that the tenon on this stem was metal and seemed to have been made for a filter.Once the briar dried there were shiny spots on it where the original finish still clung to the wood. It appeared to be varnish or some shiny substance and it was streaky and uneven so it needed to go. I wiped the bowl and shank down with acetone on cotton pads to remove the remaining varnish finish. Now that the bowl was clean and the stem was soaking it was time to start working on the rim top and the burn damage on the front right inner edge. I topped the bowl on a topping board with 220 grit sandpaper to remove some of the burn damage and the nicks and dents in the rim top.I worked over the inner edge of the rim with folded 220 and 240 grit sandpaper to give it a bit of a bevel and remove more of the damage area. The next two photos give a clear picture of how the pipe looked at this point in the process.I polished the rim top with 1500-12000 grit micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the rim down after each pad with a damp cloth to remove the debris. There were some red tints in the briar and I wanted to leave the briar light in colour. I used a tan aniline stain to bring out the red tones in the briar. I applied the stain with a dauber, flamed it and repeated the process until all of the grooves and carvings were evenly stained. To make the stain more transparent and spread it evenly around the briar I wiped the briar down with alcohol and cotton pads. Doing this thins the stain and makes the grain shine through more clearly. I let the briar dry and took photos of the pipe at this time in the process. It is starting to look really good and the grain is showing through the rustication pattern. I used an oak stain pen to fill in the rustication patterns and fill in the light spots in the pattern. I wanted to have a bit of contrast between the smooth briar and the rustication and this would provide it without being too much. I removed the stem from the Before & After Deoxidizer after it had been soaking overnight. I rinsed it down with warm water and blew air through it to clean out the mixture from the airway. The oxidation was at the surface and almost like a dust. The next two photos show the oxidation and the tooth marks and areas that needed to be repaired near the button. I wiped down the oxidation, cleaned out the tooth marks and dents with a cotton swab and alcohol. I dried off the stem and filled in the marks on the surface of the button and the tooth marks in the stem ahead of the button.I smoothed out the repairs with 220 grit sandpaper to blend them into the surface of the stem. I repeated the process with 600 grit sandpaper to further smooth out the scratches.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 and dry sanding with 3200-120000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil and set it aside to dry. I the polished stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl multiple coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is first of eight pipes that I am restoring from Anthony’s Dad’s collection. I am looking forward to hearing what Anthony thinks once he sees the finished pipe on the blog. Once I have the other seven pipes finished I will pack them up and send them back to him. It will give him opportunity to carrying on the trust from his Dad. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: 7/8 inches. Thanks for walking through the restoration with me as I worked over this pipe from Anthony’s Dad’s collection of pipes. Seven more will follow this restoration. Keep an eye out for them because there are some unique pipes in the lot. 

An Interesting Shape and an Amazing Transformation – An Italian Custom Shape


Blog by Dal Stanton

There are times a pipe gets your attention just because it has an interesting twist, a surprising shape, or it is just different.  This one falls under this category.  I remember acquiring this pipe when my wife and I were in the US for several months and we joined our son and daughter-in-law for Christmas in Dearborn, Michigan – just a stone throw from Detroit, a new, vibrant city in many ways.  It was December 30th and I was sitting next to the blazing fireplace in their beautiful home that was built by well-known icon, Henry Ford.  From this home, back during those turbulent years, Henry Ford and his press secretary would air their radio broadcasts that reached the entire country.  A very nice place to celebrate Christmas.  I was tooling through the eBay offering on the app in my iPhone and saw this interesting looking pipe. I think what attracted me to the pipe was the stout, get-a-hold-of-me bowl and the shank/stem shape.  The shank flared out from the bowl and rose to the fancy stem, and then the stem tapered away with a gentle bend.  It was marked with a non-descript ‘Italian’ over ‘Import’ and to the right ‘Italy’.  The pipe looked newer and the seller said it had been lightly smoked.  I won the auction and with free shipping, I was pleased with my unique looking acquisition.  The Italian Custom Shaped pipe made it back to Bulgaria with me and waited patiently in my ‘Help Me!’ basket until a fellow colleague saw him along with two other pipes.  The shape also attracted Taylor’s attention.  Taylor commissioned the Italian Custom along with another Italian, a Savinelli Oscar which I found in Athens, Greece.  I already restored the Oscar and Taylor and I enjoyed a few bowls together for that inaugural smoke on my Man Cave – 10th floor balcony!  In queue also for Taylor is an Amphora Bent Bulldog of Holland.  Taylor has started his collection of pipes and I’m glad to add to it!  Of course, each pipe I restore for Taylor benefits the Daughters of Bulgaria, women and girls who have been trafficked and sexually exploited.  Thanks Taylor!  When I get the Italian Custom on my worktable, I take a few more pictures to take a closer look. The pipe is in good condition.  There is very little cake in the chamber and little tooth chatter.  I do detect some oxidation on the upper side of the stem.  The finish on the briar stummel is dark and cloudy.  The question that comes to mind is the dark finish hiding fills in the briar – what is being intentionally masked?  I look and see one apparent fill on the front of the bowl, but no others are obvious.  I’ll look forward to simply cleaning the bowl and to see if removing the grime will brighten up the finish.  There are normal nicks and small dents on the briar surface.  I begin the restoration of the Italian Custom for Taylor by putting the stem in an OxiClean bath to rise the light oxidation from the vulcanite.  I leave it in the bath overnight.While the stem is soaking, I turn to the stummel.  The cake is very light, but I want to clean it out for a fresh start.  I use the Pipnet Reaming Kit to do the job.  I only use two blades and follow with using the Savinelli Fitsall tool to scrape the walls of the chamber.  I then sand the chamber using a piece of 240 grit paper wrapped around the Sharpie Pen.  Finally, I wipe the fire chamber using a cotton pad wetted with isopropyl 95%.  The chamber looks good – no problems detected. Now, to clean the external briar I use undiluted Murphy’s Oil Soap to clean using a cotton pad.  I take a couple of pictures to mark the beginning point – I want to compare before and after the cleaning.  I clean with Murphy’s and a cotton pad and when finished I rinse the stummel with tap water.  Well, I can tell that the surface is cleaner, but the finish is not improved.  It remains a dull and not very exciting, and I wonder again if the briar underneath the finish is in bad shape and if the dark stain was intentional to cover the imperfections… I switch now to the internals of the stummel.  Using pipe cleaners and cotton buds I clean the mortise and the airway.  As I was cleaning the mortise and airway, I began to take note that the pipe cleaners and cotton buds were coming out with a reddish hue.  It appears that the stain used to color the stummel was also in the internals – that I don’t think is a good situation.  I wouldn’t want to be smoking a pipe with the normal moisture that happens in the pipe mixing with the heated stain….  Not on my watch!  I decide to put the entire stummel into an alcohol soak to clean and to remove the stain residing in the mortise and airway walls.  Time to turn out the lights.The next morning early, I get up with the birds and look at the two bottles on my workbench – one an alcohol bath and the other an OxiClean bath.  I decide to fish the stummel out of the alcohol bath and have a look.  The dark stain on the stummel weathered the alcohol bath and I run a cotton bud in the mortise to see if there was any color.  There wasn’t.  The primary purpose of the alcohol bath was accomplished.  Next, I fish the stem out of the OxiClean bath and take a few pictures to show the raised oxidation.  I adjust the aperture on the second picture to reveal better what I can see with the naked eye.  I then take the stem to the sink and wet sand the raised oxidation with 600 grit paper and following this with 0000 grade steel wool.  The minor tooth chatter I detected earlier on the bit was removed during the process of removing the oxidation.  The fancy stem looks good.I look back to the stummel.  The overnight alcohol bath lightened the finish slightly, but it is not to my liking. The fogginess of the finish is the problem – I like to view the grain not fuzz.  The stummel also has normal signs of wear – bumps, small scratches and some small dents.To remove the finish and nicks and dents I use sanding sponges.  Starting first with a coarser sponge I sand the stummel staying clear of the nomenclature stamping on the shank.  To guard the stamping from the sanding, I apply acetone with cotton pads to remove the finish.  It takes a while to break down the finish, but it eventually does the job.  I follow the coarse sponge with a mid-range sponge and then finish with a light grade sponge.   The pictures show the sponge sanding process. With the use of micromesh pads, I then wet sand the stummel using pads 1500 to 2400. Following this, I dry sand using pads 3200 to 4000 and 6000 to 12000.  Pray tell!  Look what was hiding beneath all the fuzzy, foggy finish!  The grain is coming out nicely!  I feel like I’m on a roll with this pipe – just a makeover, no major issues!  These easier projects are nice when they come.  I have been thinking about the finish.  I want to bend the tint of the stummel to the original darker brown, but I don’t want to go real dark.  I’ve been going back and forth in my mind about using Fiebing’s Saddle Tan Pro Dye, which would keep it closer to the natural briar color I’m seeing now.  Or, I’ve also considered Fiebing’s Light Brown Leather Dye that would cast the hue in a brown direction.  Both dyes are aniline based, or alcohol, and gives the flexibility of lightening either dye by wiping the dyed surface with an alcohol wetted cotton pad.  I decide on Fiebing’s Light Brown because it will be in the same scheme as the original color. After getting all the setup tools out and mounting the stummel on a cork to serve as a handle, I wipe the bowl down with alcohol to assure that it is clean.  I then heat the stummel over a hot air gun which expands the briar grain thus making it more receptive to the dye.  I then apply Fiebing’s Light Brown Leather Dye to the stummel using a folded pipe cleaner.  I make sure that the entire surface is covered.  I then flame the wet aniline dye which combusts the alcohol in the dye setting the pigment in the grain.  After a few minutes, I repeat applying more dye to the stummel and then firing it.  I set the stummel aside to allow it to rest – thus helping to ensure that the dye will not later come off on the hands when the newly restored stummel is heated up during use.  The pictures show the staining progress. While the newly stained bowl rests, I return to the stem.  Using micromesh pads 1500 to 2400 I wet sand the stem.  Following this, I dry sand using pads 3200 to 4000 then 6000 to 12000.  After each set of three pads, I apply a coat of Obsidian Oil to reinvigorate the vulcanite.  The stem looks great!  It’s been several hours since I dyed the Italian Custom’s stummel and it’s time to unwrap the bowl!  I like this part because it is always a question as to how the grain receives the dye.  I mount a felt buffing wheel onto the Dremel dedicated for use with Red Tripoli compound.  I set the speed to the slowest and I first purge the buffing wheel with the Dremel’s adjustment wrench – cleaning the wheel of old compound.  I then use the Tripoli and the felt wheel to ‘unwrap’ the fired dye crust revealing the briar beneath. I take a picture of the ‘unwrapping’ – and my, what a kaleidoscope of grain is revealed!  I’m amazed at what I see!  After I complete the ‘unwrapping’ with Tripoli compound, I wet a cotton pad with alcohol and lightly wipe the dyed surface of the stummel.  My goal is not so much to lighten, because I like the shade of browns I’m seeing.  The purpose is to blend the dye more evenly over the surface and remove any excess dye on the surface. I follow by applying Blue Diamond to the reunited stem and stummel.  To do this I mount a cotton cloth buffing wheel to the Dremel and increase the speed of the Dremel to about 40% full power.  After the compounds are completed, I give the pipe a wipe down with a felt cloth to remove the compound dust from the surface.  I then finish by applying a few coats of carnauba wax with another cotton cloth buffing wheel mounted to the Dremel at the same speed.  Then I give the entire pipe a brisk hand buffing with a microfiber cloth to raise the shine more.

When I began the restoration of the Italian Custom Shape, my expectations of what this pipe might look like at the end in no way matched the result.  The briar on this pipe is a brilliant kaleidoscope of grain swirls, circles and tunnels.  It is mesmerizing to look at what was hidden underneath the old finish – God’s beauty in creation.  Not an old pipe, it appears that the manufacture simply aimed to produce an interesting shape without an appreciation for what this pipe could be and what it now has become.  This Italian Custom was commissioned by Taylor and he will have first dibs on it when I place it in The Pipe Steward Store.  This pipe will benefit the Daughters of Bulgaria – helping women and girls who have been trafficked and sexually exploited.  This pipe earns a ‘before and after’ shot – what a transformation! Thanks for joining me!   

Working on Paresh’s Grandfather’s Barling’s Make Ye Olde Wood Fossil 271


Blog by Steve Laug

As I mentioned in my previous blog, Paresh, my friend in India reached out to me over Whatsapp to talk about a few more of his Grandfather’s pipes. He was confident in working on many of them but there were a few that he wanted me to try my hand on. His wife Abha would ream and clean them for me so I would be able to start with a relatively clean pipe. The third pipe was a sandblast Barling’s Make billiard with a vulcanite stem. It was another pipe that was in rough condition when Paresh and Abha started working on it. They reamed the thick hard cake with a KleenReem pipe reamer and clean up the exterior of the bowl with Murphy’s Oil Soap. They also cleaned the interior with alcohol, cotton swabs and pipe cleaners. The pipe was in very rough condition. There were cracks in the bowl on the front and the left side. The rim was beat up and out of round. It had been reamed with a knife sometime in its life. The stamping on the underside of the bowl and shank read Barling’s in an arch over Make over Ye Olde Wood. Next to that was the shape number 271. Further down the flattened shank it was stamped with an EL followed by Made In England, Fossil and T.V.F. The stem was lightly oxidized and had some tooth chatter and marks on both sides. It had a faint Barling’s cross logo on the top. I took photos of the pipe to show its condition when it arrived. I took some close up photos of the damage on the bowl to give a better idea of what I was working with on this pipe. The rim top was a real mess with nicks, chips and damage under a coat of tars. The bowl was out of round but workable. There were two cracked areas – one on the front of the bowl from the rim down and one on the left side from the rim down. Paresh and Abha had reamed the bowl for me so the inside was quite clean. The stem was in pretty decent shape with a few tooth marks and chatter on both sides of the stem near the button and some oxidation. The bowl was a real mess and it would be a challenge. I took photos of the stamping on the underside of the shank. As noted above it reads Barling’s in and arch over Make and the Ye Olde Wood over 271 on the bottom of the bowl. The shank is stamped EL followed by Made in England, Fossil and T.V.F.I decided to clean up the remaining thin cake in the bowl to get back to bare briar. I wanted to see the extent of the damage on the walls of the bowl interior before I addressed the damage on the outside of the bowl. I used a Savinelli Fitsall pipe knife to scrape away the remaining cake. Once it was clean, I sanded the inside of the bowl with a piece of dowel wrapped with 220 grit sandpaper to smooth out the bowl walls and the inner edge of the rim.To clean up the rim top and remove the serious damage on that portion of the pipe I topped it with 220 grit sandpaper on a topping board. I remove the damage portion and flattened the top of the rim. I would need to repair the cracks in the rim top and then rusticated it to match the finish on the bowl.I wiped down the surface of the briar with alcohol on a cotton pad to clean off the grime. I drilled tiny pin holes at the end of each crack on the exterior of the bowl in hopes of stopping the spread of the crack. I filled in the damaged areas around the bowl and on the rim with briar dust and clear super glue. At this point in the process the repairs appear quite crude. Lots of work still remains to blend them into the sandblast finish of the bowl. I used a brass bristle tire brush to work over the repaired areas on the front and side of the bowl. I wanted to clean up the rough edges of the repair and try to blend it into the finish around it. The bristles are stiff enough to remove the edges and I think works well to blend it into the surface of the surrounding sandblast. I lightly topped the bowl again to smooth out the roughness of the repairs on the rim surface.I used some small burrs on my Dremel running at a slow speed of 5 to try to recreate the look of the sandblast on the rim top. It took a bit of doing but I think it gives the rim top a better look than the smooth finish. I blended a walnut and a Maple stain pen to approximate the mottled finish on the rest of the bowl. It worked pretty well I think. I will show full photos shortly. To fill in the cracks on the inside of the bowl and to protect it from burn out or further cracking I mixed up some JB Weld. It dries hard, is heat resistant and when dry is inert and does not gas off or breakdown (according to all I have been able to read). I used a dental spatula to apply it to the inside of the bowl. Once it cures for a day I will sand it out and remove the majority of it other than what will remain in the damaged areas. I wiped off the rim top with a cotton pad and alcohol to remove the small drops of JB Weld that were on the surface and restained the rim top and the repaired areas on the side and front of the bowl. I will still need to buff the bowl and wax it but it is getting very close to the look I am aiming for with this repair. I worked some Before & After Restoration Balm into the grooves and crevices of the sandblast finish with my fingers and a horsehair shoe brush. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the blast I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and went to work on the stem. I cleaned the inside of the stem with pipe cleaners and alcohol. Once the stem was clean I checked it with a light for more potential problems inside. It was clear and spotless. I sanded the stem surface with worn 220 grit sandpaper to break up the oxidation (carefully avoiding the stamping on the top of the saddle).I filled in the tooth dent on the top of the button on the top side of the stem and the two tooth dents on the underside with clear super glue.Once the glue hardened and cured I filed the repairs flat and reshaped the button with 220 grit sandpaper. I worked over the surface of the stem again with the sandpaper to blend in the repairs.I polished the vulcanite stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I rubbed the stem down with Before & After Pipe Polish – both Fine and Extra Fine to polish out the scratches. I gave it a final coat of oil and set it aside to dry. I avoided the stamping on the top of the saddle. There is still some oxidation there that I left because I did not want to damage the stamp. It is a nice looking stem nonetheless. I carefully polished bowl and the stem with Blue Diamond to polish out the remaining small scratches. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax and lightly buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The transparent mixed brown stain worked really well with the black vulcanite stem. The sandblast finish looked really good. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 1/2 inches, Height: 1 3/4 inches, Outer diameter of the bowl: 1 1/4 inches, Chamber diameter: ¾ inches. This is the third of the three of Paresh’s Grandfather’s pipes that he sent me to finish. I will pack the pipes up and send them back to India this week after I give the bowl a bowl coating. I look forward to hearing what he thinks of them once he gets to load them with his favourite tobacco and carry on the pipe man’s legacy of his Grandfather. Thanks for walking through this restoration with me as I worked over this beauty. 

Working on Paresh’s Grandfather’s Linkman’s Zulu


Blog by Steve Laug

As I mentioned in my previous blog, Paresh, my friend in India reached out to me over Whatsapp to talk about a few more of his Grandfather’s pipes. He was confident in working on many of them but there were a few that he wanted me to try my hand on. His wife Abha would ream and clean them for me so I would be able to start with a relatively clean pipe. The second pipe was a Linkman Zulu with a vulcanite stem. It was in rough condition when Paresh and Abha started working on it. They reamed the thick hard cake with a KleenReem pipe reamer and clean up the exterior of the bowl with Murphy’s Oil Soap. They also cleaned the interior with alcohol, cotton swabs and pipe cleaners. The pipe was in very rough condition. The sides of the bowl, the rim top had been beaten up heavily. There were gouges all over the sides and rim top of the bowl. It was a mess and it was very dirty. The stamping on the shank read Linkman’s over Dr Grabow with a silver shield next to the stem/shank junction. On the underside of the shank it was stamped De Luxe over Bruyere with a shape number 9700. On the left side of the shank it was stamped PAT. No. 1896800. The stem was oxidized but in decent condition. I took photos of the pipe to show its condition when it arrived. The tenon is the patented threaded Linkman shovel stinger apparatus. It is a single unit rather than an inserted stinger as in later models. The top of the stem has a Linkman propeller logo.I took some close up photos of the damage on the bowl to give a better idea of what I was working with on this pipe. The rim top was a real mess with nicks, chips and damage under a coat of tars. Paresh and Abha had left the cake in the bowl to me to work on because of the other damage to the pipe. The stem was in pretty decent shape with a few tooth marks and chatter on both sides of the stem near the button and some oxidation. The bowl was a real mess and it would be a challenge. I took photos of the stamping on the top, bottom and left side of the shank.I checked some of my usual sources to get some information on the brand and how it fit into the Linkman/Grabow hierarchy. The first link I checked was the Pipephil logos and stampings site. I include the link as follows http://www.pipephil.eu/logos/en/logo-l4.html. I quote as follows.

The M. Linkman and Co. was established by Louis B. Linkman and August Fisher in 1898. The company closed down in the 1950s and the Dr Grabow branch was sold to Henry Leonard and Thomas Inc.

I then went to the Pipedia website to get some more details and information. There was also a photo of Linkman that I thought added a nice touch to the work I was going to do on this pipe. Here is the link from the site if you want to check it out in full. https://pipedia.org/wiki/M._Linkman_%26_Co.

The name is often said to stand for Mary Linkman & Company. Mary Linkman was the mother of Louis B. Linkman, originator of the Dr. Grabow pipe. This Chicago company produced meerschaums and briars both.

BACK IN 1898, two ambitious young men reached the momentous decision to go into business for themselves. They were Louis B. Linkman and August Fisher. From the time they were in knee pants they had worked for a pipe jobber in the mid-west.

Diligently saving a portion of their earnings, they accumulated a few hundred dollars, and in 1898 formed a partnership under the name of M. Linkman & Company. They opened a small shop on Lake Street, Chicago, employed two additional people, and started to manufacture pipes. {The article never mentions what the “M” stood for, or the reason for the name chosen.}

In 1890 {? — 1899, perhaps?} another young man, Anton Burger, who had also been employed by a pipe jobber in the mid-west, approached them and was taken in as a partner. M. Linkman & Company proceeded as a partnership; the business developed rapidly through the untiring efforts of these men in producing quality pipes and rendering good service to their customers.

The business continued to grow, and in 1907 M. Linkman & Company was incorporated with Louis B. Linkman as president, August Fisher, vice-president, and Anton Burger, secretary and treasurer. In 1914, Richard J. Dean, who had joined the firm in 1911 was appointed general sales manager.

The business was growing and expanding rapidly, and the executives soon realized the quarters in the Wells Street Bridge Building were inadequate, so in 1922 Linkman built a modern three-story reinforced concrete building at the corner of Fullerton Avenue and Racine, housing one of the most complete and modern pipe plants in America.

I finished by doing a Google search to find the US Patent Search site so that I could see if there was a patent document on file there for this patent number. http://patft.uspto.gov/netahtml/PTO/srchnum.htm. I entered the patent number and found a patent filed by L.B. Linkman for the pipe on April 11, 1932 and granted on February 7, 1933. I include that below. I decided to clean up the bowl interior before I addressed the damage on the outside of the bowl. I reamed the bowl with a PipNet pipe reamer starting with the smallest cutting head and working up to the second head which was the same size as the bowl. I reamed the cake back to bare briar to see if there was any internal damage to the bowl. I sanded the inside of the bowl with a piece of dowel wrapped with 220 grit sandpaper to smooth out the bowl walls and the inner edge of the rim. I sanded the rim top with a folded piece of 220 grit sandpaper to smooth out the damage and reshape the inward bevel on the rim. I wiped down the surface of the briar with alcohol on a cotton pad to clean off the grime. I filled in the damaged areas around the bowl and on the rim with briar dust and clear super glue. I sprayed it with an accelerator (that is why it appears white in the following photos). The extent of the damage is very clear in the photos below. I started to sand the bowl with 220 grit sandpaper to begin to smooth out the repairs. It would take a lot of sanding to smooth out the filled areas. The patches were rock hard. The photos that follow show the progress of the sanding. I polished the sanded briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down with a damp cotton pad after each sanding pad. The briar took on a shine and the filled spots though dark were better than all of the damage present before. To help hide the repairs on the bowl I decided to stain it with a dark brown aniline stain. I applied the stain with a folded thick pipe cleaner, flamed it and repeated the process until I was pleased with the coverage on the bowl. The photos below tell the story. Once the stain had dried, I wiped the bowl down with alcohol to make it a bit more transparent without making the repairs stand out. It is a tricky balance to work out as too much transparency reveals all of the blemishes while not enough makes it opaque and lacklustre. Once I polish the pipe I will know if I did enough or too much… time will tell. I forgot to take a photo of the stem before I put it in the Before & After Deoxidizer overnight and forgot about it. Today after lunch I remembered it and took it out of the mix. I wiped off the excess and ran it under warm water to rinse off the mixture. I was unable to run water through the stem so I dried it off to have a look. It looked better but it was absolutely plugged tight. That generally means there is something like a pipe cleaner broken in the stem but I would need to take it apart to tell for sure.I tried several different ways of opening the airway. I tried to push stiff pipe cleaners through the stem from the button. By measuring the length of the pipe cleaner with the stem I could see that the blockage was in the stinger itself. I tried pushing a straightened paper clip through the blockage from both ends – the button and the airway in the stinger. Nothing worked. I heated the stinger and tried again with the paper clip and again no luck. It was time to move forward. I heated the stinger with a lighter to loosen the tars holding it in place. Since it was a 1930 era pipe I figured it would be a threaded end the stem. Sure enough, once it was heated I unscrewed from the stem.

The photo below shows the culprit – a really stinky broken off pipe cleaner jammed in the stinger. The pipe cleaner was almost the length of the stem as well so it was clear that I was merely sliding by the jam with the stinger in place. With a pipe cleaner that old and worn I was worried I would just break off more in the stinger. I heated the stinger with the lighter and then carefully wiggled the pipe cleaner free of the stinger. The second photo shows the culprit freed from the stinger. You can also see that some of the fluff on the cleaner had come off inside the stinger and left it plugged. I could still not blow air through the stinger. (I have circled the ‘fluffless’ pipe cleaner end in the second photo below.)I tried to push through the clog with the paper clip pictured above, twisting it into the threaded end but was not able to break through. That left only one option for me. I chucked a 1/16 inch drill bit in my Dremel, set the speed to 5 and slowly worked my way through the rock hard plug. It took some doing to work it through the plug but I worked it back and forth until the airway was clean and I could blow air through it. I ran pipe cleaners soaked in alcohol back and forth through the stinger and removed all of the grit and tar that had built up around the plug. It was pretty nasty stuff. But after it was said and done I had a clear and clean stinger. I cleaned out the inside of the stem with pipe cleaners, cotton swabs and alcohol. Once the stem was clean I checked it with a light for more potential problems inside. It was clear and spotless.I lightly greased the threads on the stinger and turned it back into the cleaned stem. I aligned it with the mortise in the shank. The stem was getting there. I still needed to work on some oxidation but it looked a lot better and I could blow through it easily. I polished the vulcanite stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. (I polished the metal stinger as well at the same time.) I gave it a final coat of oil and set it aside to dry. After staining the briar and wiping it down with alcohol, I touched up the repaired areas with a Black Sharpie Pen and blended in by rubbing it. I have been using Before & After Restoration Balm after staining to further blend and clean the briar. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers, working it into the exterior of the pipe. I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I carefully polished bowl with 3200-12000 grit micromesh sanding pads. I polished the stem with Blue Diamond to polish out the remaining small scratches. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax and lightly buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The transparent dark brownish red stain worked really well with the black vulcanite stem. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 3/4 inches, Outer diameter of the bowl: 1 1/4 inches, Chamber diameter: ¾ inches. This is the second of the three of Paresh’s Grandfather’s pipes that he sent me to finish. I will set it aside and when the others are finished I will pack them up and send them back to India. I look forward to hearing what he thinks of it once he gets to load it with his favourite tobacco and carry on the pipe man’s legacy of his Grandfather. Thanks for walking through this restoration with me as I worked over this beauty. 

Working on another of Paresh’s Grandfather’s pipes


Blog by Steve Laug

Paresh, my friend in India reached out to me over Whatsapp to talk about a few more of his Grandfather’s pipes. He was confident in working on many of them but there were a few that he wanted me to try my hand on. His wife Abha would ream and clean them for me so I would be able to start with a relatively clean pipe. The first of these was a beautiful older WDC Bulldog with an amber coloured Bakelite stem. It was in rough condition when Paresh and Abha started working on it. They reamed the thick hard cake with a KleenReem pipe reamer and clean up the exterior of the bowl with Murphy’s Oil Soap. They also cleaned the interior with alcohol, cotton swabs and pipe cleaners. The rim top had a thick over flow of lava that hid the briar that Paresh topped to smooth out. There was some darkening to the rim top and down the sides of the bowl cap. The briar was very dirty. There was a gold stamped WDC triangle on the left side of the shank and a brass decorative band that was loose. The stem was a mess. There was a large chunk of the Bakelite missing on the underside and deep tooth marks on the top and underside near and on the surface of the button. I took photos of the pipe to show its condition when it arrived.You can see the work that Paresh and Abha had done to the rim top to clean it up and remove the damage. He had also worked over the inner edge of the bowl to smooth out the damage to the edge. You can also see the extensive damage to the stem in these photos.I took some close up photos of the bowl and stem to give a better idea of what I was working with on this pipe. The rim top was clean but there was darkening down the edges of the cap for about a quarter of an inch. The stem was a mess. Paresh had tried to repair the damage and tooth marks with some clear super glue that he picked up in India. He found that it was inferior and did not harden quickly. Once it did the repair tended to fall out. It was very frustrating. He was able to patch the tooth marks on the stem but not the missing chunk at the stem/shank union.The bowl was the easiest part of the restoration on this old pipe so I started there. I worked on the darkening along the top edge of the cap and was able to remove it with micromesh sanding pads. I used 1500-2400 grit pads to remove the damage and then polished it with 3200-12000 grit pads. I wiped it down with a damp cotton pad after each pad to check out the progress. I polished the rim top at the same time. The photos tell the story. With the rim darkening removed and the rim and cap polished it was time to touch up the stain to blend it into the rest of the bowl. I used a Mahogany stain pen and stained the cap and the rim top. The match was a little darker than I wanted and not as transparent either. I wetted a cotton pad with alcohol and wiped down the cap to blend the stain and make it more transparent. This did the trick and I was happy with the finished colour. The photos show the process. I slipped the loose brass shank cap/band off the shank and used a tooth pick to put some all-purpose glue around the shank end. I pressed the band in place on the shank and wiped off the excess glue that squeezed out with a damp cotton pad.The briar was clean but dried out and in need of some deep cleaning. I rubbed the bowl down with Before & After Restoration Balm to deep clean the briar bowl and shank. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers, working it into the exterior of the pipe. I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and turned my attention to the stem. I used a needle file to clean up the edges of the button on both sides. I also used the file to smooth out the repairs that Paresh had made to the tooth marks on the surface of the stem. He had done a good job and now it was time to blend them into the surface of the stem.I sanded the file marks out of the stem surface with 220 grit sandpaper and blended the repairs into the surface of the stem. I filled in the missing chunk of Bakelite with multiple layers of amber super glue. I could have used clear glue but I had the amber around and it is a thicker product so it used it. I use layers so that the repair does not get to thick. It makes the drying time shorter and I think it gives a better bond.I laid the stem aside and went to bed. I touched up the final layer of glue in the morning and went to work. The stem had the entire day to cure. When I returned in the evening I sanded the repaired area with 220 grit sandpaper and reshaped the entire stem surface to make the flow of the taper correct. I would need to add some more glue to the patch but progress was being made. Slowly but surely I was conquering this repair.I touched up the glue repairs and wiped the stem down with Obsidian Oil. I took the next two photos to send on Whatsapp to Paresh and Abha. The stem is looking really good. There is still a lot of polishing to do but it is getting there.I polished the stem with 400 grit wet dry sandpaper to remove the scratches and polish the Bakelite.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I gave it a final coat of oil and set it aside to dry. I carefully polished stem and bowl with Blue Diamond (using a soft touch) to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I gave the stem several coats of Conservator’s Wax and hand buffed it with a soft cloth. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The transparent medium brownish red stain worked really well with the golden/amber Bakelite stem. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 4 3/4 inches, Height: 1 3/4 inches, Outer diameter of the bowl: 1 inch, Chamber diameter: ¾ inches. This is the first of three of Paresh’s Grandfather’s pipes that he sent me to finish. I will set it aside and when the others are finished I will pack them up and send them back to India. I look forward to hearing what he thinks of it once he gets to load it with his favourite tobacco and carry on the pipe man’s legacy of his Grandfather. Thanks for walking through this restoration with me as I worked over this beauty.

What an interesting Freehand pipe – a Veeja 900 C6


Blog by Steve Laug

Earlier this year I took some pipes in trade from a fellow in Alabama. He wanted some pipes that I would be adding to the rebornpipes store and wanted to trade me for some of his own. The first of these that I chose to work on today was one that is an interestingly shaped pipe with a wavy rim top, a long shank split by some exotic wood set off on each side with a thin band of dark wood and red wood. The bowl and shank are briar and the insert of exotic wood actually looks good. The shank flares toward the stem which is an amber acrylic saddle stem. The rim has some darkening and a little damage on the back side of the inner edge of the rim. The bowl had a light cake and smelled of aromatic tobacco. The finish on the pipe was in excellent condition. The acrylic stem had some tooth marks on both the top and bottom of the stem at the button. The slot in the button was missing and the button end appeared to be unfinished. It had the round hold drilled in the acrylic but the slot had not been shaped. Jeff had been able to clean up the rim top and remove much of the light lava on the surface. He had scrubbed the exterior with Murphy’s Oil soap and removed the dust and grime that had accumulated there. He lightly reamed the bowl with a PipNet reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He cleaned the interior of the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. The pipe came to me clean and ready to do some light touch ups and polishing. The stem was cleaned but it had minor tooth chatter on the top and underside near the button and on the surface of the button itself. I took close up photos of the rim top and the shank end to show the condition of the plateau. I also took photos of the stem to give a clear picture of what I had when I started.I took a photo of the left side of the shank to show the junction of the exotic wood inserta nd the wood bands on either side of it. It splits the long briar shank and gives the pipe an exotic flair. The photo also shows the stamping on the left side of the shank. It reads Veeja over 900 C6 or Cb.The Veeja brand was unfamiliar to me. I had never heard of it before so I did some searching on Google to see if I could find any information at all. I found a photo of nine Veeja pipes on Worthpoint that were being sold. They have similarities to the one I am working on but were also very different. There was no information on the brand. So other than seeing other pipes by the maker I was no further ahead. Here is the photo and the link to the sale listing on Worthpoint. https://www.worthpoint.com/worthopedia/lot-veeja-original-tobacco-pipes-1796762187  

I did some further digging and found a listing on Pipedia for the brand. Here is the link to that information https://pipedia.org/wiki/Veeja. Once again it did not include much information. I include the article in full below.

Veeja Pipes were apparently made in New York, but we have been unable to establish any further details about them.

From that I could determine that the pipe was made in New York. No city is mentioned and no information is given about the pipemaker. I wanted to know more about the pipe so I kept looking. I found a discussion on the pipesmagazine forum and include the comment that started the discussion. http://pipesmagazine.com/forums/topic/veeja-and-appia-stanwell-pipes-1. It was posted in 2014 and there was no response to his question. I quote:

I picked up two pipes… One of them is marked ‘Veeja original 1985’ which I bought in New York sometime around the early 2000s. The only online reference I can find is that this a one line reference to Veeja being a NY hand made pipe maker. Does anyone know anything about the person/company who made this?

I spent some more time digging to find more information but there was nothing else that I could find. Do any of you who are reading this have further information on the brand or the maker? Do you know where in New York it was made? Thanks for any help that you can give me on this.

I called it quits and moved on to start working on the pipe itself. I started with the damage to the rim. I sanded out the damage on the rim top as well as to the inner edge until I had minimized the damage and reshaped edge and the top of the rim.I polished the sanded rim top and edge with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I polished it until the scratches were removed from the briar. I cleaned out the remnants of the cake with the Savinelli Fitsall Knife. I wanted to remove all the reminders of the previous tobacco and give the pipe a new smell. I sanded it with 220 grit sandpaper to smooth out the inside of the bowl.I rubbed the bowl down with Before & After Restoration Balm to deep clean the briar bowl and the rim top as well as the briar shank with the exotic insert. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers, working it into the exterior of the pipe. I wiped it off  and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I wiped down the rim top so that it was clean. I used an oak coloured stain pen to match the rim top to the rest of the bowl. Once it dried I buffed the piep with Blue Diamond on the buffing wheel. (I picked a set of these stain pens up at Canadian Tire recently. The assortment of colours really makes them useful as I match them to the colours of the pipes I work on. I included this second photo to show what I am using to stain the pipes.)I set the bowl aside and turned my attention to the stem. I cleaned up the area around the end of the tenon where it joined the stem. When the tenon had been turned this area had been left a bit rough. I scraped away the excess with a pen knife to leave it smooth. I sanded the tooth marks out of both sides of the stem to smooth out the surface.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust on the acrylic. I decided to finish up the end of the button and cut a slot into the acrylic. I took photos of the process from the original opening to the finished slot. I used needle files, sand paper and sanding sticks to open the slot and polish it.I the polished stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the first Veeja pipe that I have worked on and judging by the craftsmanship on this one I will keep an eye for more of them in the future. The shape, finish and flow of the pipe and stem are very well done and the joints and fitting of the shank band mid stem were flawless. The dimensions are Length: 7 1/4 inches, Height: 2 1/4 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: 7/8 inches. This one will be added to the rebornpipes store soon. If you are interested in adding it to your collection send me an email to slaug@uniserve.com or send me a message on Facebook. Thanks for walking through the restoration with me as I worked over this great freehand. I have other free hands that I will be working on in a variety of shapes and sizes in upcoming blogs.