Tag Archives: restaining a bowl and rim

Another Pipe from the Eastern Canada Lot – A Hand Carved Bjarne Freehand


Blog by Steve Laug

I decided to work on another pipe from the fellow in Kitchener, Ontario who sent me some pipes he needed cleaned up. He had been referred to me by my local pipe and cigar shop. While I am not currently adding more pipes to my queue of repairs I have made a commitment to the shop to work on pipes for their customers. Generally they have one or two pipes that need a bit of work. This fellow sent me the following email:

I just came across my smoking pipes that I’ve had in storage for about 40 years. I’m wondering what you’d charge to have them refurbished. There are 17 in total (11 are Brighams and 6 are various).

It turns out he said he had 17 pipes. That was certainly more than I expected but I communicated that there was a large queue ahead of him and I would have to fit them in as I could. He was fine with whatever time it took. He sent me the following photos of his collection that he wanted restored. The first photo shows his eleven Brigham pipes – all very interesting shapes. The second photo shows the six various pipes in the collection – A Republic Era Peterson’s System 1312 (Canadian Import), A Bjarne Hand Carved Freehand, a Comoy’s Everyman London smooth billiard, a GBD Popular Dublin 12, an English made Kaywoodie Rustica 72B, a Kriswill Bernadotte 60 with a broken tenon. When the box arrived there were two additional pipes included for a total of 19 – a Ropp 803 Deluxe Cherrywood Poker and a Comoy’s Sandblast Everyman Canadian 296. It was a lot of pipes! I have been randomly choosing the next pipe to work on and chose the Bjarne Hand Carved Freehand that is shown in the second photo below. I have drawn a red box around the Bjarne in the second photo. I have also put and X through all of the pipes that I have finished. The Bjarne came in a royal blue satin pipe bag with gold letters reading bjarne pipes, the exclusive ones handmade in denmark. The pipe it was a smooth finish freehand with plateau on the rim top and shank end. It was stamped on the underside of the shank and read Bjarne over Hand-Carved over Made in Denmark. The finish was dull and dirty looking but had some amazing grain under the grime. The plateau rim top had a thick coat of lava filling in the plateau around the bowl. There was also some darkening on the top and the inner edge. The bowl had a thick cake in it that was rock hard. The fancy turned stem was oxidized and had tooth marks and chatter near the button on both sides. There was also some calcification for about an inch up the stem.     I took close up photos of the bowl and rim top to show the condition of the bowl and thick lava on the top and the beveled rim edge as well. You can also see the cake in the bowl. It is hard and quite thick. I also took close up photos of the stem to show its condition as mentioned above.     I took a photo of the stamping on the underside of the shank to show what I was speaking about above. It is very readable. It reads BJARNE Hand-Carved Made in Denmark. There is some nice grain around the bowl and shank.   I turned my favourite go to sites on background of brands. The first is Pipephil’s site (http://www.pipephil.eu/logos/en/logo-b5.html). There I looked up the Bjarne brand. I have copied the pertinent information below.

Bjarne Nielsen (1941 – † 2008) distributed his own “Bjarne” brand and pipes carved by Danish pipemakers (Mogens Johansen, Tonni Nielsen or Ph. Vigen). High grade pipes were stamped “Bjarne Nielsen” without any logo on the mouthpiece and graded A, B, C and D. Bjarne second brand: Viking.

I have included a screen capture of the section on the brand below.I turned to Pipedia and looked up the brand for a bit more information on the pipes that were stamped like the one that I am working on (https://pipedia.org/wiki/Bjarne). Toward the end of the article I found what I was looking for. I quote:

Among the pipemakers that worked for Bjarne were Johs (for the lower priced high volume pieces), and makers like Ph. Vigen, Ole Bandholm and Tonni Nielsen for high grade pieces. The cheaper line was stamped “Bjarne” while the highest grades were stamped “Bjarne Nielsen” (never with the pipemakers’ name) and graded, from highest to lowest, by the letters: AX, A, B, C, D, E, F, G, H, I, and J.

Now I knew that I was dealing with the cheaper line of pipe made by the company. It was stamped Bjarne while the higher grade pipes were stamped Bjarne Nielsen with a grade stamp. Now that I had the background information on the brand I went to work on the pipe.I reamed the bowl with a PipNet pipe reamer using the second and third cutting head to take the cake back to bare briar so I could inspect the walls. I cleaned up the remnants with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls with 220 grit sandpaper on a piece of dowel to smooth them out and further examine them. I was happy that the walls looked very good.  I also scraped off the lava on the rim top and edges with the Fitsall Knife and a brass bristle wire brush to begin to break down the hard coat in the plateau.    I scrubbed the surface of the bowl and the plateau areas on the shank end and rim top with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime and grit from the briar.   I used a folded piece of 220 grit sandpaper to clean up the darkened areas on the rim top and inner edge of the rim. I was able to remove the darkening and the remaining lava. I also sanded the high spots on the plateau to clean those up. I finished by using the brass bristle brush on the rim top and shank end.   I polished rim top and sides of the bowl with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the bowl down after each sanding pad to remove the dust and debris from the sanding. The bowl was looking very good after the final polishing pad.   I interrupted the polishing to stain the plateau on the rim top and the shank end with a Maple stain pen before I polished the bowl with the last set of three pads – 6000, 8000, 12000. The pipe is looking very good at this point in the process. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horse hair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the stem. I rubbed the stem down with Soft Scrub on with a cotton pad and it removed the oxidation and the calcification build up. It looked a lot better. Once the surface was cleaned off I found the Bj stamp on the top of the flat blade. Up until that point I was wondering if the stem was a replacement.  It was at this point that I remembered that I had not cleaned out the mortise and airway in the shank and stem. I paused and cleaned them with alcohol, cotton swabs and pipe cleaners. I am glad I remembered now because it was very dirty – as I would have guessed by the condition of the rim top.  Now that I had cleaned the pipe internally I went back to working on the stem. I sanded out the remaining tooth chatter and oxidation with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper.        I rubbed down the stem with Denicare Mouthpiece Polish, a red gritty paste and a cotton pad to remove the remnants of oxidation and to blend in the sanding. The stem is starting to show promise at this point in the process.I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped the stem down after each sanding pad with a cotton pad to remove the sanding debris.  I finished polishing the stem with Before & After Pipe Stem Polish – both fine and extra fine. I finished by wiping it down with Briarville’s No Oxy Oil and buffing it to a shine.   I finally feel like I am making progress on this 19 pipe lot from Eastern Canada. With the completion of this one I have finished 13 of the pipes. I put Bjarne Hand-Carved Freehand back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the grain on both sides and the plateau on the rim top and shank end looked amazing. Added to that the polished black vulcanite stem was beautiful. This nicely grained Bjarne Freehand is nice looking and feels great in my hand. Have a look at it with the photos below. The dimensions are Length: 6 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 7/8 of an inch. Once again I am looking forward to what the pipeman who sent it thinks of this restoration. Only 6 more of these pipes to do in this lot! Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on the trust to the next pipeman or woman.

Renewing one of Alex’s first pipes – a Lorenzetti Lovat


Blog by Steve Laug

Alex has been an ongoing source of restoration projects for me for a few years now. I actually have a box of Alex’s pipes that he drops by periodically and adds new ones to. It has been fun to see him pick up the restoration hobby himself lately. He leaves the harder ones to me to work on – whether harder in terms of issues or harder in terms of cleaning. I have quite a few of his to work on so I spread them among the others that I am working on. This next pipe is an interesting Lorenzetti Lovat that was one of his first pipes. It has some issues with the finish that will need to be addressed. The pipe is stamped Lorenzetti over Italy on the left side of the shank and Avitus 03 on the right side. It has been in the box for quite a while now so I took it to the work table. The finish is a combination of reddish browns and dark brown in streaks on the bowl sides. It almost appears that it was to make it look like grain. There were some spots around the heel and sides of the bowl where it looked like the shellac coat was peeling off the bowl. The rim top had an inward bevel that had some darkening to the inner edge on the back of the bowl. There were some nicks around the outer edge toward the front. The stem was lightly oxidized with calcification around the button. It has the cursive Lorenzetti “L” on the left of the saddle stem. There were tooth marks and chatter on both sides of the stem ahead of the button. I took some photos of the pipe as I received it.  I took a close up photo of the rim top. It shows some darkening on the back of the inward beveled top. The outer edges were nicked and damaged on the right side. The photos of the stem show tooth marks and chatter on both sides ahead of the button. The stem is also quite oxidized.I took photos of the stamping on both sides of the shank. You can see that it reads as noted above. I also took a photo of the stamping on the side of the saddle stem.I took photos of the bubbled finish around the sides of the bowl. It looked to me that the bubbled portions were over putty fills in the briar. Time would tell! I don’t believe I have worked on this brand before so I turned to Pipephil to get a quick overview of the brand (http://pipephil.eu/logos/en/logo-l6.html). I have included a screen capture of the information on that site for quick reference. I learned that the brand was created in 1934 by Otello Lorenzetti. As of (2009) the company was managed by Alessandro Lorenzetti.I then turned to Pipedia and found a great historical survey of the founder Otello Lorenzetti. It is a great read regarding the history of the brand and its development from small beginnings with Otello selling pipes from his bicycle around his community to a brand that is available around the world today. (https://pipedia.org/wiki/Lorenzetti).

This is a thick shank classic looking Lovat with a briar insert in the vulcanite stem. The staining     would have originally hidden the fills very well.  The stain gives the appearance of cross grain around the bowl when in reality the pipe is a mix of grains. I wiped the bowl down with a cotton pad and alcohol to remove the shiny, spotty top coat of the finish. The combination of brown stains on the finish makes it interesting. Now it was time to work on Alex’s pipe. I started the work by reaming the bowl and cleaning out the shank. The pipe was amazingly clean so it did not take too much to clean it.I polished the bowl and rim top with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiped the bowl down after each pad with a damp cloth. The polishing gave the bowl a rich shine. After polishing the rim it was slightly lighter than the other smooth portions of the bowl. I used a Maple Stain Pen to match the colour of the rest of the bowl and blend the new finished rim into the surrounding pipe. I rubbed it down with Before and After Restoration Balm. It is a product developed by Mark Hoover to clean, enliven and protect briar. I worked it into the briar with my fingertips. I let it sit for about 10 minutes and buffed it off with a cotton cloth. You can see the results in the photos below. I set the bowl aside and turned to address the light tooth marks, chatter and gouges on the stem surface. I sanded both the top and underside of the stem with 220 grit sandpaper to remove the damages to the vulcanite. Fortunately they were not too deep so they came out fairly quickly. I also did a quick sanding to remove the oxidation on the stem.I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads and wiping it down after each pad with a damp cotton pad to remove the dust. I polished it with Before and After Pipe Polish – both fine and extra fine. I finished by wiping the stem down with some No Oxy Oil that  received from Briarville Pipe Repair to try out and get a sense of its value to me and others. Once I finished I put the stem back on the shank and buffed the pipe with Blue Diamond polish briar and vulcanite. I gave the stem a vigorous polish being careful around the white spot. I gave the bowl and the stem several coats of carnauba. I buffed the pipe with a clean buffing pad and hand buffed it with a microfiber cloth. The finished pipe is shown in the photos below. This Lorenzetti Lovat is a great piece of Alex’s personal pipe history and looks better than when I began the process. The dimensions of the pipe are Length: 4 ½ inches, Height: 1 ½ inches, Outer Bowl Diameter: 1 ¼ inches, Chamber Diameter: ¾ of an inch. The pipe will soon be heading back to Alex so he can continue to enjoy it. I have told him that if he ever wants to part with it I get the right of first refusal. Thanks for walking with me through the restoration.

A New Lease on Life for Alex’s Kaywoodie Hand Made Rhodesian


Blog by Steve Laug

Alex has been an ongoing source of restoration projects for me for a few years now. I actually have a box of pipes that Alex drops by periodically and adds new pipes for work. It has been fun to see him pick up the restoration hobby himself lately. He leaves the harder ones to me to work on – whether harder in terms of issues or harder in terms of cleaning. I have quite a few of his to work on so I spread them among the others that I am working on. This next pipe is an interesting older Kaywoodie Hand Made Rhodesian with an almost Custom Bilt rustication pattern around the bowl. The difference to me is that this beauty has some stunning grain in the smooth portions and the rustication is less random and more methodically chosen to highlight some of the grain features. The pipe is stamped Hand Made over Kaywoodie on a smooth panel on the left side of the shank. On the right side there is a stamp that reads Imported Briar. It has been in the box for quite a while now so this afternoon I took it to the work table. The finish is a combination of reddish browns and dark brown in the rusticated portions. The contrast is quite beautiful though a little dull as it has not been used or cared for in a long time. The rim top had an inward bevel that had some darkening and burn damage to the inner edge on the front right and back of the bowl. The pipe had been reamed before Alex received it and really was quite clean. The push stem was lightly oxidized and had Kaywoodie white logo with a black cloverleaf making it an older pipe. There were hash marks and tooth marks on both sides of the stem ahead of the button. Overall the pipe was in good condition. I took some photos of the pipe as I received it. I took a close up photo of the rim top. It shows some darkening on the right side of the inward beveled top. The outer edges look good. The photos of the stem show hash marks and tooth marks on both sides ahead of the button. They are deep scratches/gouges in the vulcanite that have filled in with calcification. The stem is also quite oxidized.I took photos of the stamping on both sides of the shank. You can see that it reads as noted above.I have worked on a few of the Kaywoodie Hand Made over the years and have found in the past that they were listed as Oversize Kaywoodie pipes. I turned to Pipephil’s site to see what information I could gather there on the oversize pipes (http://www.pipephil.eu/logos/en/logo-kaywoodie-2.html#oversizekaywoodie). I have included a screen capture of the information on that site for quick reference. The basic information I gather there was that the pipe had in all probability been noted in the 1947 Kaywoodie Catalogue. It also made it clear that all the Oversize models are stamped Hand Made.I then turned to Pipedia and under the general information did not find much helpful that I did not already know. It is a great read regarding the history of the brand and its development from the older KBB and KB&B brand pipes. However it did have follow up information in the end notes on the page and that took me to a series of Catalogues (1937, 1947 and 1955). The Hand Made line shows up first in the 1947 Catalogue that was included. I read through it and that is where I found some additional information to help me in my quest. Here is a link to the 1947 Catalogue for your reading pleasure (https://pipedia.org/images/6/61/Kaywoodie_1947.pdf). I have included a screen capture of the section in the catalogue about the Oversize Kaywoodies. I have included that below. I have also included two of the Catalogue pages that show the oversize Hand Made pipes. The one I am working on while similar to the Hand Carved Colossus and the Hand Carved John Henry is significantly different. This one is carved with the patterns but has a tapered push stem rather than the typical screw mounted Kaywoodie. This is a beautifully styled and positioned Rhodesian shape has a tapered vulcanite push stem that fits proportionally well. The carved areas or “worm trails” around the bowl are separated by smooth well grained portions of briar that highlight the grain. The combination of brown stains on the finish makes it quite stunning. Now it was time to work on Alex’s pipe. I started the work by addressing the issues with the rim top first. I ran some pipe cleaners through the bowl and stem and it was spotless so I decided to deal with rim top damage. I used a folded piece of 220 grit sandpaper to clean up the beveled rim top to remove the darkening. I sanded the rim top and edges of the bowl with the sandpaper to get rid of the damage. Once I was finished the rim and edges were smooth.I polished the bowl and rim top with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiped the bowl down after each pad with a damp cloth. The polishing gave the bowl a rich shine. After polishing the rim it was slightly lighter than the other smooth portions of the bowl. I used a Maple Stain Pen to match the colour of the rest of the bowl and blend the new finished rim into the surrounding pipe.I rubbed it down with Before and After Restoration Balm. It is a product developed by Mark Hoover to clean, enliven and protect briar. I worked it into the briar with my fingertips and a horsehair shoe brush. I let it sit for about 10 minutes and buffed it off with a cotton cloth. You can see the results in the photos below. I set the bowl aside and turned to address the light tooth marks, chatter and gouges on the stem surface. I sanded both the top and underside of the stem with 220 grit sandpaper to remove the damages to the vulcanite. Fortunately they were not too deep so they came out fairly quickly. I also did a quick sanding to remove the oxidation on the stem.I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads and wiping it down after each pad with a damp cotton pad to remove the dust. I polished it with Before and After Pipe Polish – both fine and extra fine. I finished by wiping the stem down with some No Oxy Oil that  received from Briarville Pipe Repair to try out and get a sense of its value to me and others. Once I finished I put the stem back on the shank and buffed the pipe with Blue Diamond polish briar and vulcanite. I gave the stem a vigorous polish being careful around the white spot. I gave the bowl multiple coats of Conservator’s Wax and the stem several coats of carnauba. I buffed the pipe with a clean buffing pad and hand buffed it with a microfiber cloth. The finished pipe is shown in the photos below. This Kaywoodie Hand Made is a great piece of pipe history and looks better than when I began the process. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 ¾ inches, Outer Bowl Diameter: 1 ¾ inches, Chamber Diameter: ¾ of an inch. The pipe will soon be heading back to Alex so he can continue to enjoy it. I have told him that if he ever wants to part with it I get the right of first refusal. Thanks for walking with me through the restoration.

A Blasticated Capri Bent Billiard that came with a story


Blog by Steve Laug

A few days ago I received a call at work from a fellow who was just leaving the local pipe shop in Vancouver that refers people to me for repairs. I have to tell you this guy had a story that I had not heard before. He was driving and chatting at the same time. He said that he had picked up a pipe that fast becoming a favourite of his. He was driving and smoking it when he accidentally dropped it out of the window. It seems like the car was moving – at least slowly in his story. The bowl went one way and the stem took off. He stopped and picked up the bowl and could not find the stem. What was not clear to me was what happened to the stem. He said that there was no broken tenon in the shank. He only had the bowl. He stopped by my house and left the bowl in his Autoplan Car Insurance plastic bag in my mail box. He had his phone number and name on the bag. This morning I called to see what kind of stem he wanted on the pipe and it turns out he is a tugboat captain. He said the stem was tapered and rubber. He would be back to Vancouver in two weeks and would get a hold of me then. So that is the story of this pipe.

I actually had no idea what to expect when I returned to my house. My wife had brought the bag inside when she came home. I asked about the pipe and she handed me the Autoplan bag. I took the pipe out of the bag and took photos. The pipe appeared to have what I call a blasticated finish. It is typically done when someone rusticates a bowl and then sandblasts it afterwards. It gives it a very interesting look. The finish was almost new other than several rough spots of road rash around the rim top, heel and sides. The beauty of this type of finish is that it is very forgiving when it has this kind of damage. I took some photos of the pipe before I did any work on it. You can see it is a bent billiard, it is made by Capri and it is sans stem. I went through my cans of stem options and found only one thick tapered stem that would actually work on this pipe. The tenon was not turned and it was an unused blank that still had some casting marks on the sides and button. I quickly sanded the tenon to see what I was working with. I could see that with a bit of work it would be a good fit for this pipe.I used a wire brush to knock off the loose bits from the road rash and then used a walnut stain pen to touch up the damaged areas on the finish.Now it was time to work on the stem. I set up my cordless drill and put the PIMO tenon turning tool in the chuck. I set the cutting head for the first pass on the tenon and spun the stem on the drill to remove excess rubber.I measured the diameter of the mortise again and reset the cutting head on the PIMO. I spun the stem once more and took it down to a close fit. I filed and sanded it the rest of the way.The shoulders on the cast stem were slightly rounded and the diameter of the stem was a little bigger than the diameter of the shank. I used a rasp to remove the excess material and reduced the stem to a very close fit on the shank.I sanded the file marks out of the stem sides with 220 grit sandpaper. There still needs to be some fine tuning but the stem is beginning to look like a fit. I took photos of the pipe with the new stem at this point to have a look. I worked on the sides of the stem diameter to fine tune it. It was definitely looking better. It was time to bend the stem to fit the flow of the bowl. I set up my heat gun. I put a pipe cleaner in the airway of the stem to keep the airway from crimping. I moved the stem over the heat until the vulcanite softened. I used round handle of a chisel for the shape of the bend and bent the stem until it looked right on the bowl. I always try to bend the stem to get the same angle on the bend as the flat top of the bowl.I put the stem back on the bowl and took photos of the look of the pipe now. I like the look of the stem and the flow of the pipe. I still want to shape the shank stem fit some more so the flow is uninterrupted. I removed the stem and turned my attention to finishing the restoration of the bowl. I worked some Before & After Restoration Balm into the briar with my fingertips and a horse hair shoe brush to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain really made the rustication shimmer and show depth. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The pipe really looks good at this point. I am very happy with the way the pipe is looking at this point in the process. I set the bowl aside and turned my attention to the stem. I sanded it with 220 grit and 400 grit wet dry sandpaper to smooth out the remaining marks on the stem. I had coated the tenon with a light coat of clear fingernail polish to protect the fit during all of the fiddling and sanding I was doing.  I have experienced damaging a tenon because I was careless so I will often do this when restemming a pipe now. I still needed to smooth out the tenon a bit but it was starting to look really good.I polished the stem surface with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down with a damp cloth after each pad to remove the sanding debris. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. I hand buffed it with a cloth. I gave it a coat of Briarville’s No Oxy Oil even though it does not work as well on acrylic as it does on the vulcanite it was designed for. It works to give a top coat to protect and preserve the newly cleaned and polished stem.  This was a change of pace to the normal day to day restoration I have been doing. Fitting a stem to a bowl is interesting and it is time consuming. Once I was finished I put the new vulcanite stem back on the bowl and polished the bowl and stem with Blue Diamond polish on the buffing wheel. I gave the bowl multiple coats of Conservators Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The Capri Bent Billiard with the new stem polished up really well. The polished stem looked very good after the buffing. Have a look at it with the photos below. The dimensions of this pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. For a low cost pipe this little billiard is eye catching. I will be calling the fellow who dropped it off and let him know the pipe is finished. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman.

Cleaning up a 1965 Dunhill 631 F/T Root Briar Group 1 Billiard for Henry


Blog by Steve Laug

If you have followed rebornpipes for long you will know that I am a sucker for older pipes and that if I have restored pipes for you in the past I will definitely be available to you for future restorations. The post just previous to this one on an old 1902 LKL Cutty was an example of both of those these maladies of mine. This post speaks to the second one – if I have worked on a pipe for you in the past I will be available as best I can for future restorations. Some of you will recognize Henry Ramirez name as he was a long time contributor to rebornpipes with his innovative restorations. Henry is a dentist who retired not long ago and got rid of his restoration tools. He wrote to see if I could help him out with the restoration of a small Dunhill he had. He wrote the following email:

Hi Steve, long time no talk. I recently moved again to San Francisco and upon opening an empty tin of vintage Dunhill tobacco found the small Dunhill that I’d thought was lost. I’ve gotten rid of my pipe cleaning supplies since moving to an apartment and was hoping you could clean this pipe up for me. You seem to be very busy and in the middle of large restorations. Let me know if you can help. Best, Henry

What could I say to such a request from a fellow pipe restorer? I sent him an email and said I would take on his pipe. He packed it up and sent it to me in Vancouver. It arrived here a couple of weeks ago. Today, I took a break from the large estates and the other repairs I have going to work on Henry’s pipe. It is a small Dunhill saddle stem billiard. It is stamped on the left side of the shank 631F/T next to the bowl shank junction. The 631 is the shape number and the F/T is the designation for a Fish Tail stem. That is followed by Dunhill over Root Briar. On the right side of the shank it is stamped with a circle 1 R next to the bowl shank junction designating the group size of the pipe – a 1 and R which says it is a Root Briar. To the left of that it is stamped Made in England5 which tells me that the pipe was made in 1965. The finish on the bowl was dirty and spotty. The bowl had a thick cake in it and the lava overflowed onto the rim top. The inner edge of the bowl was damaged on the right side with both carving from a knife and a burned area. There was some darkening on the outer rim edge at the front of the bowl. It was in rough condition. The stem was not too bad. It was heavily oxidized but other than tooth chatter was in good condition. I took photos of the pipe before I started the restoration work to document the progress that way Henry can vicariously work on this pipe. I took some close up photos of the bowl and rim top and the stem surfaces. The first photo shows the condition of the bowl and rim top. I described the damage above but I have to say I probably minimized it in my description. It is in rough shape. The inner edge is hacked and uneven showing that it had probably been reamed with a knife. There was burn damage on the right inner edge and on the front edge. The stem on the other hand looked good other than the heavy oxidation on the surface. There was light tooth chatter but it still was in great shape.I took photos of the stamping on the shank. The left side was definitely in better condition than the left. You can see the stamping on the left side in the first photo. The second photo shows the right side of the shank. It reads as noted above.I turned to Pipedia to read about the Root Briar. I have worked on enough Dunhill pipes to have a good idea of the history and I already knew I was working on a 1965 pipe but I wanted to refresh my memory on the Root Briar finish (https://pipedia.org/wiki/Dunhill#Root_Briar).

(The Root Briar finish) was introduced in 1931 and highly prized because the grain is more pronounced in this finish (usually made using Corsican briar). The Root Briar finish requires a perfectly clean bowl with excellent graining. Therefore, it is the most expensive of the Dunhill pipes. Corsican briar was most often used for the Root finish since it was generally more finely grained. This is a rare finish, due to the scarcity of briar suitable to achieve it. These pipes are normally only available at Company stores, or at Principle Pipe Dealers. Straight grained pipes were formerly graded A through H, but are now only “Dr’s” and graded with one to six stars, with the letters G and H still used for the very finest pieces.

“Dunhill introduced its third major finish, the Root finish, in 1931. Corsican mountain briar is characteristically beautifully grained and the Root was made exclusively from that briar into the 1960s. The pipe was finished with a light natural stain to allow the beauty of the graining to show through. Although always available with a traditional black vulcanite bit, the Root was introduced in either 1930 or more likely 1931 and fitted with a marble brown dark and light grained vulcanite bit that has since become known as the ‘bowling ball’ bit because of the similarity in appearance between the bit’s finish and that of some bowling balls of the time. With the war, however, the bowling ball bit was dropped from production. Through 1954 (and after) the Root pipe nomenclature (including shape numbers) was identical to that of the Bruyere except that instead of the “A” of the Bruyere, the Root was stamped with an “R”. In 1952 when the finish rather than LONDON was placed under DUNHILL, ROOT BRIAR rather than BRUYERE was used for the Root.” Loring, J. C., The Dunhill Briar Pipe, The Patent Years and After (self-published, Chicago, 1998).

That was a good reminder for me of the character and the rarity of the finish. Henry was going to enjoy this pipe. Now it was time to work on it. I carefully removed the stem and found that there was an inner tube stuck in the shank. I examined it and found that I could see glimmers off it under the cake in the bowl. I would need to work on the cake and try to ream the bowl a bit around the entrance of the airway to loosen it. I reamed the bowl back around the airway with the tip of a Savinelli Fitsall Pipe knife. I ran alcohol down the tube using a pipe cleaner. I folded the pipe cleaner and dribbled alcohol around the end of the tube sticking into the bottom of the chamber. I worked alcohol in next to the tube using pipe cleaners. I paused and wiggled the tube regularly. I heated it a bit with a lighter and wiggled some more. Finally it came free. You can see all the debris on the outside of the tube.I cleaned up the outside of the tube with sandpaper to remove the grime. Once it was gone I could see significant damage to the tube. Where it was stuck in the shank there some deep pinch marks. Where it sat in the shank also had some grooves. It was actually damaged enough that I did not want to use it again. I have a box of inner tubes that I picked up in an estate I purchased. I have probably 8-9 different tubes of different sizes. I went through the tubes and found the identical tube but undamaged. The photos below show the original tube and the new replacement tube. I checked the fit in the bowl, shank and stem and it was perfect.I reamed the bowl with a PipNet pipe reamer using the smallest cutting head. I was able to remove the heavy cake. I cleaned up the remaining cake with a Savinelli Fitsall Pipe knife and then sanded the walls of the bowl with 220 grit sandpaper on a piece of dowel. I was pleased to see that the walls of the bowl were undamaged. I moved on to clean the interior. I scraped the walls of the shank with a pen knife to remove the oils and tars that had locked the inner tube in the shank. I was able to remove the majority of the debris with the knife. I followed up by scrubbing the airway in the shank and mortise as well as the stem with alcohol, cotton swabs and pipe cleaners. I scrubbed the exterior of the stem with some Soft Scrub to soften and remove some of the oxidation (of course I forgot to take photos of that part of the process). I used 3-4 cotton pads to scrub the stem and I was happy with the amount of oxidation that it removed. When I was finished I rinsed it off and dropped the stem into a bath of Before & After Deoxidizer. I left it in the mix for a while and turned my attention to the bowl.I topped the bowl with 220 grit sandpaper on a hard board to minimize the damage. I worked it over the sandpaper in a circular motion to reduce the scratches left behind by the sandpaper. When I finished topping it to my liking I used a folded piece of 220 sandpaper to give the inner edge of the bowl a bevel to reduce the burn damage. The third photo below shows the rim top after this treatment. It has come a long ways from the original rim top. I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad to remove the debris from sanding. The photos show the developing shine on the bowl and rim top. I  used an Oak and a Maple stain pen to blend the colour of the rest of the bowl. I am happy with the blend as well as the new look of the rim top… What an improvement.I worked some Before & After Restoration Balm into the briar with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. It also works well to blend the restained areas of the bowl with the rest of the pipe. The contrasts in the layers of stain really made the grain stand out. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. This is the point that tells the truth about the blend on the rim top. It really does look good! I am very happy with the way the pipe is looking at this point in the process. I set the bowl aside and turned my attention to the stem. I took it out of the Before & After Bath and scrubbed it with warm water to remove the bath product and blew out the airway. I buffed it with a rough cotton cloth but sadly the oxidation though better was still present. I scrubbed it again with Soft Scrub and was able to remove a lot more of the oxidation.I sanded the stem with 220 grit and 400 grit wet dry sandpaper to remove the oxidation that remained. Even after the sanding it was still present.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a damp cloth. I polished it with Before & After Pipe Polish – Fine and Extra Fine. I finished by buffing the stem with Briarville’s No Oxy Oil. Now that the stem is finished the pipe is one step away from packing and sending back to Henry. It is a pretty little Group 1 Dunhill saddle billiard. The pipe cleaned up really well and the stem looks quite stunning in place. I put the new inner tube in place and put the pipe back together again. I buffed it on the wheel with Blue Diamond polish and then gave the entirety several coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deep the shine. It really is a beauty and should serve Henry well while he holds it in trust. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Diameter of the bowl: 1 1/8 inches, Chamber diameter: 5/8 of an inch. I will be putting it in the mail to Henry on Monday after work. I am looking forward to what he thinks of the pipe when he receives it. I am happy with the finished look of the pipe. Thanks for walking with me through the restoration. It was a fun one with its own set of challenges.

Restoring an interesting 1902 LKL Amber Stemmed Cutty


Blog by Steve Laug

If you have followed rebornpipes for long you will know that I am a sucker for older pipes and that if I have restored pipes for you in the past I will definitely be available to you for future restorations. One such example of this is an interesting JW Straight Shank Bulldog that I restored for Ray in Australia in May about a year ago. I have included the link to the write up of the restoration if you are interested:  https://rebornpipes.com/2019/05/19/restoring-a-cased-1906-jw-straight-shank-amber-stemmed-bulldog/. Once in a while I get an email from Ray about the old timers that he picks up along the way. Ray seems to pick up some interesting older pipes so I am always glad to hear from him. Not too long ago I received an email from him about an old pipe that he picked up. I have included his email below.

Dear Steve,
I got this pipe and another a few days ago and they both need rescuing. This one is a 1902 Cutty with silver mount by Charles Maxwell Kinnear of Manchester. The issue with this is a humongous chunk of rim is missing on the right, plus 2 “pits” on the right flank. No other issues I can see. The stem fits well.

Best Regards
Ray

He attached some photos of the pipe to his email so I could see what he was speaking about. I have included them below. The photos that he included showed the pipe that he had picked up. It was a cased, amber stemmed Cutty that was marked LKL in an oval on the left side of the shank. The bowl was hardly smoked and the amber stem looked very good. There was some light crazing internally around the airway in the stem. The tenon was perfect. The alignment of the stem on the shank was perfect as well. It was in great shape. The bowl itself was where the issues were. There were some chips out of the bowl on lower, middle and top outer edge as can be seen in the above photos. The lower ones looked like fills that had fallen out of the briar. The one on the rim top and edge was more extensive and actually looked like fills had fallen out of that area as well. The edges were too smooth and the shape too smooth for it to be damage caused by dropping it. Other than these issues it appeared to be a beautiful pipe in a well made case.

Ray put the pipe in the mail and in short order it arrived in Vancouver. I opened the well packed box and was pleased that Ray had carefully packed the pipe for safe shipping. He added and item that I did not expect. He included a folded document that gave me the information that he had found in his research on the brand and silver stamping. I set the papers aside and carefully unwrapped the pipe from the internal box. I was surprised to see a red, leather covered, fitted case for the pipe. There was some light wear on the surface and the edges of the case but it was still in great condition for a pipe of this age. I took photos of the case and pipe before I started my work on it as part of the documentation on the restoration.I opened the case to have a look at the pipe. The inside of the case was in good condition. There was some wear on the lining but it was obvious that the case was designed with this pipe in mind.I took the pipe out of the case and took photos of the pipe from all sides to give an idea of the overall condition of the piece. Ray’s earlier photos had captured the essence of the damage on the rim top and right hand side of the bowl. The briar looks good from the left and underside. The rim top shows a damaged inner edge that is out of round. There is also damage to the surface of the rim on the right side as well. It is almost like a large fill had become dislodged. On the right side of the bowl there were large spots where fills had also come out and left pits on the lower and middle portion of the bowl. The silver looks pretty good. It is worn and tarnished and unreadable as it is. I took a close up photo of the rim top to show the missing fill. I also took photos of the stem showing the overall condition of the surfaces on both sides. There appeared to be some crazing around the airway in the stem. There was also some tooth chatter and light tooth marks on the surface near the button that is hard to see in the photos. But overall it looked very good. The stamping on the pipe reads LKL in an oval on the left side of the shank. On the left side of the silver band it reads KLd in an oval with the hallmarks underneath. The KLd and the hallmarks are clearly visible with a lens. They are from left to right – a rampant lion followed by the seal that is used to indicate Chester, England and on the far right is a cursive letter B signifying that the pipe was made in 1902.Ray included the following papers in his package. The first of them is a document entitled Tobacconists Pipe Makers Pipe Mounters Silver Hallmarks. I followed the web address on the bottom of the document to the original page and have included a screen capture. That document has a highlighted portion on the bottom identifying the markings on the silver band on this pipe. It is KLd in an oval which identifies  Charles Maxwell Kinnear trading as Kinnear Ltd. – Manchester as the mother company. It further shows that the group worked as Pipe Mounters in Chester starting in 1901. http://www.silvercollection.it/DICTIONARYTOBACCONISTK.htmlRay also sent along a paper with the dates for pipes made in Chester that had the hallmarks that this pipe had on the silver. I have included a photo of that below. You can see that he has highlighted the markings for a 1902 pipe.He also cut out that section of the chart, rolled it and inserted it in the bowl.Now I clearly knew when the pipe was made and banded. The KLd stamp on the band was also now a Pipe Mounting Company in Chester. The one thing that was not clear to me yet was who LKL was that had carved the bowl. I checked on Pipedia and Pipephil’s site and neither one had a listing for either the LKL stamp or the KLd stamp on the silver. I took a chance on the stamping that it may well have read KLL since the K was larger than the L’s on either side and did a search for Kinnear pipes. That lead to a link on Pipemagazine’s forums where a fellow quote Jon Guss’ response to a fellow posted a pipe similarly stamped to this one. Here is the link to the full thread (https://pipesmagazine.com/forums/threads/1901-kinnear-restoration.61696/). I have quoted the pertinent part for the pipe I am working on.

…I think a much better candidate is Charles Maxwell Kinnear (b. Edinburgh 1872, d. Liverpool 1939), who’s involvement in the tobacco trade was a) documented, b) encompassing exactly the right time period (all his hallmarks were registered in 1901-1902), and c) at the right place (his hallmarks were registered in Chester). See: http://www.silvercollection.it/DICTIONARYTOBACCONISTK.html.

The Wikipedia entry for Kinnear’s father (a famous architect; see: https://en.wikipedia.org/wiki/Charles_Kinnear)  states that his son Charles became a tobacco manufacturer, and this was clearly true for at least 14 years. As a young man in 1891 the census lists him as apprenticed to his maternal uncle, an “american produce merchant”. What exactly that means is unclear. But by 1896 Kinnear pops up in Manchester trading as Leon Marcus & Co, a cigarette and tobacco manufacturer. He bought the business about that time from its founders, Leon Marcus Sogolowitch (1860-1919; a man who was a travelling salesman in the cigar and cigarette business both before and after his brief foray as a manufacturer), and Joseph V Lester. By 1900 Kinnear had relocated to Liverpool and was doing business under his own name as Kinnear Ltd at 49-57 Park Lane West.

About a decade later Kinnear left the tobacco business to enter into partnership in an enterprise called Dorn, Harding & Co, effective January 1, 1911. They were rubber brokers and merchants. This evidently failed since by the end of that same year the partnership was dissolved. What happened to Kinnear over the next 28 years before dying outside Liverpool at the age of 66 in 1939 is unknown to me. – Jon Guss

I think that I have now nailed down the provenance of this pipe as a Kinnear Ltd. made Cutty. Thus linking Kinnear not only to the Chester band but also to the manufacture of the pipe itself. With that done it was time to work on the pipe.

I started with the issues at hand with the pipe – the out of round inner edge of the bowl and the missing fills on the side and rim top. I began by taking a couple of photos of the bowl to show the damage that needed to be addressed.I started my work on the bowl with the out of round inner edge of the rim. I used a folded piece of 220 grit sandpaper to clean up the rim edge. To prepare the top of the rim for the work that needed to be done I lightly topped the surface of the rim to make it clean and smooth. The added benefit was that the out of round edge was also much better between the sanding and the topping. The third photo below shows the cleaned up rim top and inner edge of the bowl. There is some progress on reshaping and repairing this pipe. The rim looked much better at this point in the process. The inner edge looked much better and was round again. Now it was time address the issue of the missing fills. I am pretty convinced that the damage to the rim top and bowl side did not come from a drop or damage but rather was the result of an old putty fill falling out along the way. I have found that in many of the old briar pipes from the early 1900s that I have worked on that the fills will dry out and drop out somewhere along the journey. I decided to rebuild the fills but instead of using putty to use Krazy Glue and briar dust. I put a drop of glue in each damaged fill and press briar dust into the glue. I repeated the process until the holes were filled in. I used this method on both the rim top and the right side of the bowl. The pictures below show the process.I sanded the repaired areas with 220 grit sandpaper once the fill had cured. The first step of the repair was complete. The repairs were smooth with the surface of the surrounding briar. I needed to a lot more sanding and blending but it was getting there.I did some more sanding with 220 grit sandpaper and took some progress photos. I continued to sand the repaired areas with 400 grit wet dry sandpaper. I wiped the areas down with a damp cloth and took the photos.I polished the repaired areas and the rest of the bowl with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. I used a Cherry and a Maple stain pen blended together on the side of the bowl and the rim top to match the colour of the rest of the bowl. Once it had dried I buffed it with a soft cotton cloth.I worked some Before & After Restoration Balm into the briar with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. It also works well to blend the restained areas of the bowl with the rest of the pipe. The contrasts in the layers of stain really made the grain stand out. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The pipe really looks good at this point. I am very happy with the way the pipe is looking at this point in the process. While I was hand buffing the bowl I noticed that the silver band was loose on the shank and rotated freely. I removed the band and put some all-purpose glue on the shank and pressed the band into place. I turned it to align the stamping on the band with the stamping on the shank. It set quite quickly and I polished the silver band with a jeweler’s cloth.At this point I wrote Ray an email and sent a few pictures of the current state of the pipe. I asked him a few questions about the next steps in the process. I was also curious about whether he had reamed and cleaned the pipe. I did not want to do that if it had already been done and I was also uncertain about whether he wanted me to refresh the gold in the stamp on the shank. I sent the email and called it a night. In the morning I received this response.

Hi Steve,

The gold foil sound great – I have not seen that before, but I usually don’t bother much with the nomenclature. Perhaps I should.

 No, I have not done any cleaning of the pipe at all – sent to you, as received.

 It came from Jason… he usually cleans up the pipes, but he is more a conservator than a restorer. William (who sold Jason the pipe)… gives them a buffing before sending them out, but not much more.

 My feeling is that the pipe has hardly been smoked. I have not tried cleaning the shaft or stem with pipe cleaners and alcohol, so I am just guessing.

The bowl is already looking really good. I’m afraid I was too afraid to take on the repair of the rim and the chips on the side of the bowl. As for matching the stain/colour – I am colour-blind, so goodness knows what shade the pipe will have ended up with…- Ray

Now I had some direction. I decided to finish my work on the bowl before proceeding to the stem. I used some Rub’n Buff Antique Gold to rework the gold stamping on the shank. I apply it with a tooth pick to work it into the grooves of the stamp. It is an oily product so once it is applied the idea is to “rub” it off with a soft cloth. The photos show the process.Now to back step a bit… It is always easier to do the internal cleaning before the repairs and buffing of the externals but it still had to be done – so I carefully worked on the bowl walls without damaging the inner edge of the rim. I examined the inside of the bowl with a light and I could see what looked like checking on the walls. Looking closer It appeared that there was a light cake in the areas that looked checked. The cake was not even on the walls of the bowl so it had to go! I used a Savinelli Fitsall Pipe Knife to scrape of the cake on the bowl walls. I then used a piece of dowel with 220 grit sandpaper wrapped around it to smooth out the walls. Viola! The checking was gone and the bowl walls looked very good!I still wanted to clean out the internals of the mortise, shank and airway in the shank and stem. I cleaned mortise and shank with alcohol, cotton swabs and pipe cleaners. Because of the pre-existent crazing in the stem I used water to clean out the inside of the stem. The pipe was quite clean as can be seen in the photos of the pipe cleaners and swabs. I agree with Ray it was indeed either lightly smoked or very well cared for.With the bowl finished it was time to address the tooth chatter and marks on the stem. I sanded them out with a folded piece of 220 grit sandpaper and followed that with a piece of 400 grit wet dry sandpaper. It did not take too much sanding for the surface to be smooth.I polished the sanded areas of the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a damp cloth. I polished it with Before & After Pipe Polish – Fine and Extra Fine. I finished by buffing the stem with Briarville’s No Oxy Oil. I am happy to see this pipe finished. Later today I will pack it up and send it back to Ray in Australia. It was a fun one to work on – I love old pipes. This one has a lot of character and charm that just got my attention as I am sure it did Ray’s. I put it back together and buffed it with Blue Diamond on the wheel being careful to not let the wheel snatch it away from me. I gave the bowl several coats of carnauba wax and the stem several coats of Conservator’s Wax. The pipe looked really good. I could not wait to hear what Ray thought of the pipe once he saw it. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 3/4 inches, Diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. I am happy with the way the repairs to the fills turned out. The pipe is a real beauty and should be a great smoker for Ray. It will soon be on its way back to Australia. Thanks for walking through this restoration with me. It is a great example of the trust we carry on as pipemen and women. This pipe has passed through many hands before coming to Ray. It will have a long useful life ahead of it as Ray carries on the trust… for this season. Cheers.  

 

A New Beginning for Jennifer’s Dad’s Karl Erik Knute of Denmark Freehand


Blog by Steve Laug

I decided to change things up a bit and work on another of Jennifer’s Dad’s pipes. For the next pipe from the estate of George Rex Leghorn I have chosen a nicely shaped Knute of Denmark Freehand. You may not have read about this estate before, so I will retell the story. I received an email from Jennifer who is a little older than my 64+ (65 now – sheesh, I forget how old I am) years about whether I would be interested in her Dad’s pipes. My brother Jeff and I have been picking up a few estates here and there, so I was interested. Here is the catch – she did not want to sell them to me but to give them to me to clean up, restore and resell. The only requirement she had was that we give a portion of the sales of the pipes to a charity serving women and children. We talked about the organization I work for that deals with trafficking and sexual exploitation of women and their children and she decided that would be a great way to carry on the charitable aspect of her Dad’s character. With some great conversation back and forth she sent the pipes to Jeff and he started the cleanup process on them. Once he had finished cleaning them all he sent them to me to do my work on them.

The Knute Freehand pipe with plateau on the rim top and shank end is stamped on the left side of the shank Knute of Denmark. The bowl had nice grain on the sides and cross grain on the front and back and rugged plateau on the rim top and shank end. The finish is very dirty making it hard to see beyond that to the nice grain underneath that. There was a thick cake in the bowl and it had overflowed with lava onto the inward beveled rim top. It was a dirty and tired looking old pipe. The stem was badly oxidized and there were George’s usual tooth marks and chatter on both sides just ahead of the button. The button was also damaged. The other issue with the stem is that it did not really fit the pipe. The tenon was a bit large and I just had a feeling it was the wrong stem. The pipe had been sitting in boxes for a lot of years and it was time to move ahead with the restoration. Jennifer took photos of the pipes she was sending. I have included the two photos of this pipe below.When the box arrived from Jennifer, Jeff opened it and took photos of each pipe before he started his cleanup work on them. This Knute Freehand was a nicely shaped pipe and we have both worked on quite a few Knute pipe. This was going to be an interesting restoration. Knute pipe are well made and I have found that they not mentioned much in the online pipe communities that I frequent. I enjoy working on them. The shape on the Knute seems to really capture the flow of the grain on the briar. The briar appeared to be in good condition underneath the grime. The finish looked intact under the grime and oils on the bowl sides from George’s hands. The bowl had a thick cake that had hardened with time. The lava overflow on the rim top filled in much of the plateau. It was very thick but it could very well have protected the rim from damage. We won’t know what is under it until Jeff had cleaned it off. The stem was oxidized and also had some calcification on the surface. There were deep tooth marks on both sides just ahead of the button. Jeff took photos of the pipe before he started working on it. I include those below. Jeff took photos of the bowl and rim top to show the cake in the bowl and the lava build up on the plateau rim top and dust and grime in the shank end as well. It was thick and hard but hopefully it had protected the rim and edges from damage. The lava coat looks horrible but it points to a well-used, favourite smoking pipe. George must have enjoyed this old timer a lot judging from the condition of the pipe. Jeff took a photo of the side and heel of the bowl to show the condition of the finish – the grime and grit all over the sides and bottom of the bowl. The was also a deep gouge in the heel on the right side. It is a dirty pipe but it has a stunning grain around the bowl sides and cross grain on the front and back.Jeff took a photo of the stamping on the left side of the shank. It is very clear and readable. It reads Knute of Denmark.Jeff took photos of the top and underside of the stem showing the scratching, oxidation and tooth marks on the stem surface. The tooth marks are quite deep on both sides of the stem. I turned to Pipedia to refresh my memory regarding the brand (https://pipedia.org/wiki/Knute). I had recollections that the pipe was made by Karl Erik Ottendahl as one of his sub brands so I wanted to confirm that. I quote from that article below:

Knute of Denmark pipes are said to be made by Karl Erik, see his listing herein.

Karl Erik Ottendahl was born in Aalborg in 1942, just a few miles from the very northernmost tip of Denmark. He began his career as a Lithographer as an apprentice in the craft at the age of 16. While working as an apprentice he began hand carving pipes as a hobby and to give as gifts to his more senior colleagues. He began his career making pipes for various labels in Denmark and the United States. Often he would make the higher grade pipes for a well known brand that was known for their midrange or low end pieces such as Wally Frank. While doing this he administered a factory of fifteen craftsmen. During this period he did make of some of his own handmade pipes, but he felt that the responsibility of managing the factory did not give him the freedom he wished he had.

Other brands confirmed to be from Karl Erik are: Champ of Denmark, HTL, Jobey Dansk, Knute, Golden Danish, Lars of Denmark, Larsen & Stigart (Copenhagen pipe shop), Shelburne, Sven Eghold and Wenhall (for Wenhall Pipes, New York), some Ben Wade and pipes marked IS and IIS.

I could start my restoration of this beautiful freehand with the knowledge that I was dealing with a Karl Erik Ottendahl made freehand. But before I get on to restoring the pipe I thought I would once again include the tribute that Jennifer wrote to her Dad for the blog. She also sent some photos and an article that her Dad wrote for Jeff and me to be able to get a feel for him. I have included those below. Note in each of them that he is holding a pipe in his left hand. I asked her to also send me an email with a brief tribute to her Dad. Here is her tribute from an email to me.

Steve, I want to thank you again for accepting my dad’s pipes.  They were so much a part of my dad’s life that I could not simply discard them. But as his daughter, I was not about to take up smoking them either. *laughing* I think my dad would like knowing that they will bring pleasure to others.  I know that I do.

I’m not sure what to say about his pipes. I always remember Daddy smoking pipes and cigars.

First a bit about my dad. Though my father, George Rex Leghorn, was American (growing up in Alaska), he managed to join the Canadian Army at the beginning of WWII, but in doing so lost his American citizenship.  He was fortunate to meet a Canadian recruiting officer who told him the alphabet began with “A” and ended with “Zed” not “Zee”, and also told him to say that he was born in a specific town that had all its records destroyed in a fire.  When the US joined the war my dad, and thousands of other Americans who had made the same choice*(see the link below for the article), were given the opportunity to transfer to the US military, and regain their citizenship.

After WWII, my dad, earned his degree at the University of California Berkeley and became a metallurgist. There is even a bit about him on the internet.

He loved taking the family out for a drive, and he smoked his cigars on those trips. (As a child, those were troubling times for my stomach.)

I most remember my father relaxing in his favorite chair with a science fiction book in one hand and a pipe in the other… Sir Walter Raleigh being his favorite tobacco… and the pipes themselves remind me of him in that contented way.  If I interrupted his repose, he’d look up, with a smile on his face, to answer me.

It seemed he smoked his Briarwood pipes the most, though he had others.  At the time, it was only the Briarwood I knew by name because of its distinctive rough shaped bowl.  And it was the Anderson Free Hand Burl Briar, made in Israel, which I chose for his birthday one year, because I thought he might like that particular texture in his hand.

At least two of his pipes, he inherited from his son-in-law, Joe Marino, a retired medical laboratory researcher (my sister Lesley’s late husband)… the long stemmed Jarl (made in Denmark), and the large, white-bowled, Sherlock Holmes style pipe.  I believe Joe had others that went to my dad, but Lesley was only sure about those two.

The Buescher, corncob pipe my older sister Lesley bought for Daddy while on one of her travels around the States.

A note on the spelling of my sister’s name…

My dad met my mother, Regina, during WWII and they married in Omagh, Ireland.  My mother was English and in the military herself.  The English spelling of Lesley is feminine, and Leslie masculine, in the UK… just the opposite of here in the United States.  I guess my mom won out when it came to the spelling of the name…

This pipe was a real mess just like the other ones in the collection. I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looked really good when I got it. The rim top looked much better but had scratches and nicks in the surface and some darkening on the inner and outer edges. The silver band was oxidized and tarnished. Jeff had cleaned the internals and scrubbed the exterior of the stem and soaked them in Before & After Deoxidizer bath to remove the oxidation. The stem looked very good other than the deep tooth marks in the surface. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took photos of the pipe before I started my part of the restoration. I was so pumped to get started on this Karl Erik made Knute that I totally forgot to take photos of what it looked like when it arrived.

I jumped in and addressed the gouge in the briar on the heel of the pipe. I filled it with briar dust and super glue. Once it cured I sanded it smooth with 220 and 400 grit sandpaper. I restained the sanded spot and the light spots around the rim and shank end of the bowl with a Maple stain pen to match the colour of the bowl and shank. I polished the bowl and the high spots on the plateau rim with micromesh sanding pads. I wet sanded it with 1500-12000 grit pads and wiped it down between pads with a soft cotton cloth. You can see the progress in the shine as you go through the photos. I worked some Before & After Restoration Balm into the finish of the bowl and the plateau rim top and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain really made the grain stand out. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The pipe really looks good at this point. I am very happy with the way the pipe is looking at this point in the process.  I set the bowl aside and turned my attention to the stem. I examined the diameter of the tenon and the mortise. The tenon was not the right length for the mortise. It was too short and stubby. The way that the tenon was turned also did not allow the stem to seat correctly against the plateau shank end. I went through my can of stems and found one that was the perfect fit. The length and diameter of the tenon was correct and the way the stem sat against the shank end was perfect. The length of the stem also worked better with the look of the pipe. The stem was bent a bit too much but that is easily corrected.  I put a pipe cleaner in the stem to keep the airway from collapsing or kinking. I heated the stem slowly and carefully with a candle until the vulcanite was pliable and then straightened out the bend to match the flow of the rim top of the pipe.I used running water to cool the stem and set the new bend. I sanded the stem to remove the oxidation that was on the surface with a folded piece of 220 grit sandpaper and a piece of 400 grit wet dry sandpaper. At this point the stem is looking better and I don’t have to deal with George’s tooth marks. I rubbed the stem down with Denicare Mouthpiece Polish and a cotton pad to remove remnants of oxidation and to further blend in the sanding. The stem was showing some promise at this point in the process.  I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. I finished by wiping it down with Briarville’s No Oxy Oil and buffing it to a shine. I always look forward to this part of the restoration when all the pieces are put back together. I put the pipe back together and buffed the bowl and stem with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the grain popping, the plateau on the rim and shank end contrasting well and finally the newly fitted black vulcanite stem almost glowing. This Karl Erik made Knute Freehand is beautiful and feels great in my hand. It is one that could be clenched and smoked while doing other things as it is very light weight and well balanced. It must have been a fine smoking pipe judging from the condition it was when we received it from Jennifer. There should be a lot of life left in this Knute Freehand. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. This is one that will go on the rebornpipes online store shortly. If you want to carry on the pipe trust of George Rex Leghorn let me know. Thank you Jennifer for trusting us with his pipes. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman.

Recommissioning a Mysterious Freehand, Made in Denmark – Preben Holm?


Blog by Dal Stanton

I came into possession of this attractive Danish Freehand when I acquired what I call the St. Louis Lot of 26 which my son, Josiah, helped me secure when he was a student in St. Louis.  He texted me from St. Louis about this box of pipes that were for sale at an antique shop he found.  Josiah wanted to split the cost of the Lot with me so that I could pick out a pipe in the Lot that would join my personal collection and would be his gift to me. The rest of the pipes would benefit the Daughters of Bulgaria – our work here in Bulgaria with women and girls who have been trafficked and sexually exploited.  It was a win/win proposition!  I chose as his gift to me the Champion Churchwarden in the center of the picture below.  The rest of the Lot of 26 went to my online collection I call For “Pipe Dreamers” Only! where pipe men and women can choose a pipe – or a pipe chooses them – to be commissioned for restoration.

Andy has commissioned pipes from The Pipe Steward before and I love it when pipe men (and women) keep coming back!  The pipe calling his name from the St. Louis Lot of 26 is the Danish Freehand marked in the picture below.As a return patron of The Pipe Steward which benefits the Daughters of Bulgaria, Andy’s contribution has been appreciated.  His first commission was a striking Monarch Bent Ball (see: Link) and then a Churchwarden I fashioned from a throw-away bowl (see: Link) which was on his list to add to his personal collection.  Andy came back again and commissioned a Trent Lev-O-Lator Half Bent Billiard (see: Link) that turned out beautifully.  His three previous restorations are pictured below. Now, the striking Danish Freehand now on the worktable. Here are pictures of the Freehand that got Andy’s attention. When I first acquired this Lot of 26 and it made its way here to Bulgaria, I was anxious to get a closer look at this Freehand.  When I first saw it in the pictures that Josiah sent, I thought that it might be a Karl Erik.  When I finally looked at the Freehand on the worktable here in Sofia, I had to work hard to find any identifying markers.  With the help of a magnifying glass and carefully angled lighting, I could only make out with certainty extremely ghosted lettering, ‘Made in Denmark’.  The next two pictures show this ghosted lettering.Yet, in the two pictures following with the light angled differently, the second picture being a blow-up of the first, I can make out just above the ‘Made’, I think I can see two letters: ‘N’ and possibly another ‘N’ or a ‘W’?  And to the far right, possibly the number ‘5’ or another letter?  Often these are phantom letters that form from the grain and our desire to see something that’s not there!  Phantom or not, there’s not a lot to go on.With this meager information I looked at Pipephil.eu where you can search by country.  I clicked on Denmark and as you might expect, several options surfaced of Danish pipe names and carvers.  With the possibility of the phantom ‘N’ being the first letter of a name, I looked at the N section to see if any of the names and pipes made by these might resemble the Danish Freehand on my worktable – reaching at straws!With no leads, I sent a note and pictures of this Freehand off to Steve with his rebornpipes.com depth of experience to draw upon again!  Perhaps there was something he would see in the pipe that would lean toward a Danish style and maker.  The next day I received Steve’s reply which was encouraging:

It has the look of a Preben Holm… under the pipes he made is a group of them – freehands labeled Monte Verde I wonder if that is not what is there.

Steve included the Pipephil.eu link that took me to the Monte Verde panel attributed to Preben Holm.  Wow! Again, I look at the lettering on the lower panel of the Freehand and it could be….  The ‘Made in Denmark’ looks like the same, all cap letters.  With Steve’s input the likelihood of Freehand being a Preben Holm is enhanced.Not long ago, wishing to add to my personal collection a Freehand with Preben Holm’s name on it, I landed on eBay a beautiful piece of his workmanship. This Freehand is still in need of restoration but putting it along side of the smaller Freehand on my worktable, one can easily see why Steve says that it has the ‘look of a Preben Holm’.  Looking at the curves, the angles of the cuts, even the grain pattern presentation – the resemblance is there. I’m looking forward to restoring this big boy one of these days!The Pipedia ‘Preben Holm’ article is full of information and examples of his work.  The opening paragraph is enough to capture the impact that his work has had – why, like me, adding a Preben Holm Freehand to one’s collection checks a box on most pipe men and women’s pipe bucket list:

Preben Holm (1947 – 1989) has set some marks in pipe history. Just before his 16th birthday in 1963 he sold pipes to the legendary Pipe-Dan shop and at the age of only 22 he headed 45 employees. He was among the first Danish artisans who made “Danish pipe design” famous in the USA in the 1960’s. More than that he was one of the very first carvers who exceeded this moderate Danish design which based on the classical shapes. “Chaising the grain” they turned out wild and dramatic fancy pipes. Combining smooth with blasted surfaces, showing big areas of the original bark at the top of the bowl and at the end of the stem, these pipes were quite shocking to many elder and more conservative pipesmokers.

When he started to sell his pipes to Lane Ltd. under the Ben Wade label, he caused a hype fairly beyond comparison. Especially in the U.S., as most of his pipes were sold there.

Looking now more specifically at the ‘possible’, perhaps probable, Preben Holm on my worktable, the 1 5/8-inch-deep chamber has a light to moderate layer of cake and the plateau is full of grime and lava flow.I am struck by the vertical grain that the carver took advantage of as he shaped the pipe. In the Pipedia Preben Holm article quoted above, I took special note of the phrase, ‘“Chaising the grain” [sic].  Breaking out of the classic shape mold where shape dictated the pipe, in the Freehand movement Preben Holm revolutionized, ‘chasing the grain’ challenged the carver to allow the grain to shape the pipe’s presentation.  This Freehand definitely chased the grain!  The large briar landscape of the peaked stummel is dirty with thick grime as well as some minor dings and scratches from normal use. The fancy stem has deep oxidation and calcium build-up on the bit.  The bit and button have been mercilessly chewed like cud!  The former steward saved money on not purchasing bite guards but it’s obvious this pipe was loved!  To smoke the pipe hands-free would require this kind of clenching with the size of the stummel.To begin the restoration, using pipe cleaners wetted with isopropyl 95%, the fancy stem airway is cleaned.With the oxidation so thick and with calcium caked on the mouthpiece, before putting the stem into a soak of Before & After Deoxidizer, I decide to get a head start on breaking up the crud.  I use 000 grade steel wool on the stem.  I recently read Jeff Laug’s rebornpipes blog on his cleaning methods (Got a filthy estate pipe that you need to clean?) which is very helpful.  One thing he mentions about stem cleaning is to use ‘Soft Scrub’ which unfortunately I didn’t have for this stem.  I used alcohol with the steel wool, but next time I’ll try to find a comparable product to use here in Bulgaria.After attacking the oxidation and calcium build-up with the steel wool, I’m hopeful that the Before & After Soak will prove to be more productive than in the past with heavily oxidized stems.  The Danish Freehand joins other stems of pipes in the queue for a soak of several hours.After soaking for some time, I use a stiff wire to fish the fancy stem out of the Deoxidizer and allow the fluid to drain.  Notice that I have surgical gloves on – I squeegee the excess fluid off the stem with my fingers.I then wipe/scrub the surface with a cotton pads wetted with isopropyl 95% to remove the raised oxidation.  The Before & After Deoxidizer seems to have done a good job after prepping the oxidation first with the steel wool.At this point, I apply paraffin oil to the stem to begin the rejuvenation of the vulcanite.  I put the stem aside and turn to the stummel.With the stummel in hand, I take a closer look at the conical chamber and the minor/moderate carbon cake build-up.  I’m not sure how well the Pipnet Reaming Tool’s blade heads will fit this chamber, but I’ll give it a go. I use the first two smaller blade heads, but as I suspected, the chamber narrows too much for the blades to reach the floor of the chamber, so I use the blades simply to scrape the walls. It was then that I remembered a reamer that I picked up a few years ago at a flea market somewhere in Kentucky when my wife and I were in the States.  The Kleen Reem Pipe Tool has some years on it.  I remember when I found it, I thought that it might come in handy. I love old boxes and paraphernalia.  The company printed underneath the name is W. J. Young Co. Peabody.  A quick look on the internet revealed that Peabody is in the US state of Connecticut.  The reamer is in a case with several shortened pipe cleaners.  I’m not sure what the function is of the pipe cleaners. Taking a closer look at the reamer I discover the smaller knob on the end unscrews and sheathed inside I withdraw a drill bit.  As I rotate the end knob of the reamer, the three blades expand in unison as a metal cylinder pushes the blades open.  The workings are solid. With my curiosity piqued, I dig a bit more on the internet to see if I can find more information.  I find a classic owner’s leaflet (See: LINK) extolling the benefits of keeping one’s pipe clean and the benefits of the Kleen Reem Pipe Tool. Below the text, a schematic of the reamer clearly describes the critical working parts.The next page of the leaflet solved the mystery of the miniature pipe cleaners.  The picture shows a pipe cleaner hooked on the end of the shank reamer.  I look at mine and discover that its not a hook, but a small hole through the pipe cleaner is threaded.  I would imagine that it puts a lot of torque on the crud in the airway when the shank reamer is rotating. After reading the ‘Directions for Use’ below, I decide to see for myself if the claim holds true: ‘The Kleen Reem Pipe Tool fits any pipe….’ The claim held true, at least for this Danish Freehand!  The end of the reamer blades reached down to the floor of the chamber and I expanded the blades gradually as I rotated the reamer moving up the chamber.  A great debut for this vintage old boy Kleen Reem Pipe Tool!  I follow the Kleen Reem by scraping the walls further with the Savinelli Fitsall Tool and finish by sanding the chamber with 240 grade paper wrapped around a Sharpie Pen. After wiping the chamber with a cotton pad wetted with alcohol to clean the carbon dust, I inspect the chamber walls to find everything looking great.Transitioning to cleaning the external briar surface, using undiluted Murphy’s Oil Soap, I scrub the surface using a cotton pad as well as a bristled toothbrush on the plateaus – rim and shank. I then transfer the stummel to the kitchen sink where I continue the cleaning using shank brushes with anti-oil dish liquid soap (out of Jeff Laug’s Playbook!) and using warm to hottish water, I clean the mortise and airway.  I also use the brass wire brush on the rim plateau where the lava overflow is still hanging on.  After the cleaning, a few pictures show the results.  The plateau is cleaned of the caked crud and most of the dark color is gone.  The old wax build-up and finish, if there was much of a finish, seems now to be gone.  Fresh briar. Continuing the internal cleaning, pipe cleaners and cotton buds wetted with isopropyl 95% go to work on the mortise and airway. I also employ a small dental spoon to scrape the mortise walls.  When I was doing this I suddenly thought, ‘Why am I not testing out the Kleen Reem shank reamer?’  I pull it out of the Kleen Reem case again and rotate it into the airway.  The reamer grabs with traction and begins to move slowly through the airway as I rotate the reamer.  It makes it through to the draft hole and I retract it without difficulty.  It works!I decide to drink the Kool Aide and try out the miniature pipe cleaners.  I thread one through the hole on the tip of the reamer per the directions I read earlier.  I’m wondering to myself, how is all of this going to fit and move through the airway??  I decide to wet the pipe cleaner some with isopropyl 95% as I do regular pipe cleaners.  I push it into the mortise and the halves of the pipe cleaner fold back like slanted wings as I begin rotating the reamer as I did before.  As before, the reamer grabs and gains purchase while the rotation of the reamer pulls the tool into the airway.  It makes it to the draft hole and as before, before trying with the pipe cleaner, I retract it without trouble.I am amazed!  When I extract the reamer, I discover that the pipe cleaner was neatly embedded in the troughs of the reamer – sweet!  The pipe cleaner provides a slightly expanded ‘brushing’ activity while the reamer does the plowing with its blades.  The second picture below shows the pipe cleaner unwrapped a bit.  I’m impressed with the engineering of this tool. After several more cotton buds and pipe cleaners, they begin to emerge lighter and cleaner and I call it ‘cleaned’ for the moment.The hour is late and before the lights go out, I’ll continue the internal cleaning with a kosher salt and alcohol soak.  This both continues to clean the internal briar walls, but also refreshes the bowl for the new steward’s enhanced enjoyment!  I first fashion a mortise ‘wick’ by pulling and twisting a cotton ball.  The wick serves to help draw the tars and oils out of the briar. I then guide the wick down the mortise into the airway with the aid of a stiff wire.  With the wick in place, the chamber is filled with kosher salt.  Kosher salt leaves no aftertaste unlike iodized salt. With the bowl in an egg crate to keep it stable, I add isopropyl 95% to the chamber with a large eyedropper until it surfaces over the salt.  After a few minutes the alcohol is drawn into the pipe and I again add some alcohol to top it off.  I put it aside, turn out the lights and let it soak through the night! The next morning the soak has done the job.  The soiling of the wick and salt indicates the absorbing action of drawing the tars and oils out of the briar.  After tossing the expended salt in the waste, a paper towel and blowing through the airway clears the pipe of salt crystals.I put the stummel aside to address the chewed-up stem.  I take a few pictures to show the upper, lower then a lateral view of the button.  The results of the biting and clenching are not only the severe teeth damage but also that the button is so compressed, there’s essentially no lip left to hang the pipe normally.  This is not good even when you’re not a clencher.  My approach will first seek to expand and raise the tooth compressions and chatter as much as possible on the upper and lower bit.  I’ll attempt this using the heating method with a Bic lighter.  I don’t believe there’s any way to avoid having to rebuild the button to restore a proper lip to hang the Freehand.  First, using a Bic lighter, I paint the upper and lower bit with the flame.  My hope is to minimize the compressions so that sanding is all that will be necessary on the bit. I take a start picture of upper and lower, then after using the Bic lighter for comparison.

I believe the process did minimize the damage as the heated vulcanite expanded toward its pre-damage condition, but we’re a long way from where we need to be! The button was so thin on the top that the flame burned a small bit of the upper lip in the center and it broke off leaving a divot in the middle of the upper lip. To rebuild the button, I mix activated charcoal with BSI Extra Thick Maxi-Cure CA glue.  To help in cleaning, I put scotch tape down on a plastic disk that serves as my mixing pallet, and then clean the bit with a cotton pad and alcohol.  I place a small pile of charcoal on the disk and then a dollop of the glue next to it.  I gradually mix as I pull charcoal into the glue using a toothpick.As the mixture thickens, I trowel the charcoal/CA mixture onto the button to build a mound over the repair site for the button and on the bit area to fill tooth compressions remaining in the vulcanite.  An accelerator is used on each side of the bit to quicken the curing time.After cleaning up, the flat needle file is first used to begin the rough shaping of the button.Starting with the upper side, I file and gradually shape the button.After making progress on the upper bit and button, the patch just above the small air slot that was thin earlier and burned some, is not adequately filled.  With a magnifying glass I see a gap in the patch.To do a quick patch fill above the slot, I fashion a piece of index card into a sharp point that will fit into the slot to form a mold barrier.  I cover the tip of the card stock with a piece of scotch tape to keep the glue from sticking. Using a medium-thick black CA glue, I spot drop the glue in the center above the slot and spray it with accelerator.After waiting a few minutes for the black CA glue to thoroughly cure, I wiggle the card stock out of the slot with no problems of sticking.  The patch above the slot looks good and I continue filing.I finish the roughing out of the upper button with the flat needle file.I transition to filing and shaping the lower button and bit.With the lower roughing out completed, I transition to 240 grade paper and sand to smooth more and to erase the scratching left from the file. Next, using 600 grade paper, I wet sand the entire stem.  I follow this by applying 000 grade steel wool to the entire fancy stem.  It takes some time to work sand in the grooves and around the bulges of the stem.Stem work is the most time consuming and meticulous part of a pipe’s restoration, usually.  I look at the possible Preben Holm Freehand stummel waiting for attention and I would rather put the stem aside and switch to the ‘milk and honey’ part of a restoration, but I press on with the stem applying the full battery of micromesh pads starting with wet sanding with pads 1500 to 2400.  I follow this by dry sanding with pads 3200 to 4000 and 6000 to 12000.  In between each set of 3 pads, I apply Obsidian Oil which helps rejuvenate the vulcanite stem as well as helping retard the development of oxidation. After finishing the micromesh process, I note that the button rebuild patch material has air pockets showing.  This happens often with this repair. To remedy this, I use clear acrylic nail polish to paint the button with the small brush that comes with the bottle.  The acrylic fills the pockets.  After applying, I put the fancy stem aside for the acrylic polish to cure.With the stem on the side, I now take another look at the Danish Freehand stummel.  The grain is beautiful, and the surface is in very good shape but shows normal nicks and scratches from normal wear. I will use micromesh pads to refresh the briar surface but first I cover the area of the last vestiges of the nomenclature.  I do not wish to contribute to its demise.Using pads 1500 to 2400, I wet sand the surface.  Following this, using pads 3200 to 4000 and 6000 to 12000, I dry sand the large briar landscape.  It’s exhilarating to see the metamorphosis of the grain through each minute gradation of grade provided by each successive micromesh pad.  It’s as if the grain is coaxed out.  I love the grain on the Danish Freehand.  If this is indeed a work of Preben Holm, it is truly ‘chasing the grain.’ To tease out further the natural hues of the briar, Mark Hoover’s product (www.ibepen.com), Before & After Restoration Balm, does the job well. After putting some Balm on my fingers, I work it into the briar surface including the rim and shank plateaus.  I then put the stummel aside for about 20 minutes, then wipe/buff the excess using a microfiber cloth dedicated to this. I follow with another microfiber cloth to buff the surface further.Next, I use another product of Mark Hoover, Before & After Fine and Extra Fine polishes.  Not only does the polishes revitalize the vulcanite, Mark says that it also has properties that continue to fight or remove oxidation.  Starting with the Fine polish, like the Balm, after placing a small amount on my finger, I work it into the vulcanite and let it set for a few minutes.  With the polishes, I like removing the excess initially with a paper towel – it absorbs and is a bit rougher which seems to help in the polishing at this stage.  I follow the Fine with the Extra Fine polish in the same manner.  The stem looks great.Next, I address the plateaus of rusticated briar – a hallmark characteristic of many Freehand pipes.  This Freehand appears to have had a darkened plateau originally and I use a fine point black Sharpie Pen to do the highlighting and darkening. I also darken and freshen the straight highlight carvings on the heel. I focus on the inner two thirds of the rim plateau intentionally leaving some of the rustication on the outer edge natural briar – I like contrasting and texturing.  I do the same with both plateaus and the heel sculpting. In order to ‘weather’ the freshly darkened plateaus so that the black doesn’t look new, I lightly sand the plateaus with the roughest micromesh pad, 1500 grade.  What this also does is lighten the peaks of the rustication giving more depth of contrast – I like this! The home stretch – after mounting a cotton cloth to the Dremel with the speed set at about 40% full power, Blue Diamond compound is applied to stem and stummel. Following Blue Diamond, another cotton cloth buffing wheel is mounted on the Dremel, and maintaining the same speed, carnauba wax is applied to the Freehand.  After applying the wax, I use a microfiber cloth to give the pipe a rigorous hand buffing to raise the shine.If this Danish Freehand is not a Preben Holm, it’s an excellent facsimile.  The vertical grain is mesmerizing.  It reaches up the 2 1/2 inch height of the Freehand’s front bowed bowl section and culminates in the classic rusticated plateau.  The plateau measures 1 3/4 inches across surrounding a 1 3/4 inch deep chamber that will hold an ample load of tobacco.  The length from the front point to the button is 5 3/4 inches.  The button re-build came out well – I’m pleased.  Andy commissioned this Made in Denmark Freehand and will have the first opportunity to claim it in The Pipe Steward Store benefiting the Daughters of Bulgaria.  Thanks for joining me!

Transforming a Hornless Sculpted Bull’s Head into a Churchwarden with Horns


Blog by Dal Stanton

I would have never come up with this on my own.  Seth already commissioned the restoration of a French GEFAPIP 500 Bent Bulldog which he found calling his name in the online collection of pipes I call, For “Pipe Dreamers” Only!.  The Bulldog needed a lot of stem work which included deep oxidation, a button rebuild and re-seating the stem/shank fit.  I was pleased with the results of that transformation pictured below.While I was working on the GEFAPIP Bulldog, Seth emailed me with a question – could he commission a Churchwarden project by repurposing another pipe’s bowl listed in For “Pipe Dreamers” Only!.  A Sculpted Bull’s Head with a bent stem had gotten his attention and with a little ‘dreaming’ applied, Seth could envision the Bull’s Head mounted on a Warden stem.  I found the Bull’s Head in the inventory and pulled it out to look at through Seth’s eyes… Yep!  I could see it, too.  What was missing in the mix were the Bull’s horns.  I responded that we could do this and after working out the details, I added the Bull’s Head CW project to follow the Bulldog project! Here are pictures of the Sculpted Bull’s Head which got Seth’s attention: The Bull’s profile is detailed and a bit on the whimsical side, especially with his missing horns.  He seems to be smiling in the picture above.  There are no identifying marks on the pipe.  When the Bull made it to the worktable, the question that came to my mind was how would I fashion the missing horns?  I took this question to ‘Google search’ to find other sculpted bull heads to get some ideas.  I clipped a screen shot of the search results and you can see that the horns are not uniform which is true of real bulls.  I looked through the pictures to see if I could find a bull that resembled Seth’s Bull, but I could not.  The interesting thing was that I found that many bull heads were from Italy.  What I noticed as well, was the similarities and differences between the pipes.  The eyes were made of differing materials and also the shaping of the ears situated behind the horns were distinctive and showed bulls sculpted by the same ‘school’ or carver.  After concluding the online search, I decided that I would send a note to Seth asking him to do the same search and to let me know what horns looked best – with the understanding this Bull’s Head will be mounted at the front end of a Churchwarden stem.  I’m thinking about the balancing and general look.  After sending the email, I place the Bull’s Head stummel with a Warden stem to get an overall sense of proportion.  I like it!I begin the Sculpted Bull’s Head Churchwarden project with the general cleaning of the stummel before fashioning the stem.  I take a picture of the chamber showing very little cake buildup, but I do see vestiges of the former steward’s tobacco.  I use the Savinelli Fitsall Tool to scrape the walls of the narrower than usual chamber.  After wrapping 240 grade paper around a Sharpie Pen, sanding the chamber removes more carbon.  I finish this phase by wiping the chamber with a cotton pad wetted with isopropyl 95%.  After inspecting the chamber, I determine that all looks good. Moving to the cleaning of the external surface, using undiluted Murphy’s Oil Soap and a bristled tooth brush I go to work scrubbing all the crevasses of the sculpting.From the worktable, I transfer the Bull’s Head to the kitchen sink where I rinse the surface with warm water as well as clean the internals.  Using anti-oil dish soap, long shank brushes scrub the internals.  Afterwards, the stummel is rinsed thoroughly – inside and out.The appearance of the Sculpting is realistic, especially the carving around the eyes. I continue cleaning the internals using cotton buds and a pipe cleaner – all dipped in isopropyl 95%.  The internals are good, and I move on.With the stummel clean, it’s time to begin fashioning the Warden stem.  The first step is to take some measurements using my German made electronic caliper – one of the best additions to the toolbox I’ve made.  I measure the internal diameter of the mortise to establish the target size of the tenon.  The measurement is 6.80mm.  Next, after mounting the drill bit provided by the PIMO Tenon Turning Tool set, the airway is drilled out to receive the Guide Pin of the TTT. After drilling the airway, the TTT is mounted.  The first cut of the tenon is intentionally larger to act as a starting point for the measurement.  In the picture below the guide pen is in the now enlarged airway.  In the past, I’ve learned the hard way that it’s critically to cut the tenon of the precast Churchwarden stem all the way to and through the raw stem facing.  I’ve put an arrow at the facing that is shouldered coming from the casting.  If this shoulder is not removed, it simply migrates to the pipe which is not good.I do the initial cut of the tenon through the ‘shoulder’ so that a sharp 45-degree angle is left which will be able to seat more exactly with the shank facing.Again, I measure and the tenon after the initial cut and it is 8.92mm.  The difference between the starting cut and the target size of the tenon (6.80mm) is 2.12mm. In order to approach the target size conservatively through sanding, 40mm is added to the target size of the tenon to create a ‘fat’ target – to leave a bit of sanding to be able to customize the fit.  Adding .40mm to 6.80mm gives a fat target of about 7.20mm.  This is what I aim for with the PIMO Tenon Turning Tool before transitioning to sanding the raw tenon.After a few cuts closing in on the ‘fat’ target, I settle for 7.31mm.  I now transition to sanding. Using a coarse 120 grade, I pinch the paper around the tenon as evenly as possible and rotate the stem while holding the paper stationary.  My goal is to size down the tenon evenly so that the whole tenon is maintaining contact snuggly on the mortise walls once seated.  Progress is patient as I sand and test the fit. As the progression moves closer to completion, I transition to 240 grade paper to do the final sanding.The tenon is fitting well – snug but not too tight.  The pictures below show the seated stem.  The stem is almost perfectly flush with the upper shank, but the stem is fat on the lower quadrant.After taping the shank with a layer of masking tape to buffer the briar from the heavy sanding, I attack the fat lip of the lower stem using coarse 120 grade sanding paper.  The goal is to sand the excess vulcanite to form a uniform shank/stem union.After achieving a good union at the shank, I continue the sanding with the 120 paper over the entire precast Warden stem.  The stem, even though it is new, has the casting seam down both sides that needs sanding and uneven rippling that needs smoothing. After the 120 grade paper, I follow by sanding the entire stem with 240.After the stem proper has been sanded, I switch the focus to the rough precast button.  Pictures of the upper and lower raw button show the imperfections that are first filed using a flat needle file.After doing the major shaping with the file, I follow with 120 and 240 sanding papers to fine tune the button shaping.Without a doubt, the least pleasing aspect of fashioning Churchwardens is sanding the stems and dealing with all the rubber dust!  I’m thankful to move to the fine sanding stage by wet sanding with 600 grade paper followed by applying 000 grade steel wool to the entire stem.Next, with the stummel and stem united, I remove the masking tape to begin sanding with micromesh pads.  At this point, I focus the sanding on the stem/shank junction and the stummel.  Sanding the shank with the stem engaged keeps the junction edges from shouldering.  I also sand the stummel to clean it up.  There’s no doubt that this Bull’s Head sculpting will remain ‘rough’ and rustic, but I want to sand the smooth briar points of the Bull’s head: shank, underside, muzzle and the high points of the sculpting ridges.  Pictures of the landscape show the smooth briar patches that will be the focus of the micromesh pads. I begin by first wet sanding with pads 1500 to 2400, followed by 3200 to 4000 and 6000 to 12000. Next, I address the stummel’s hue.  The original pictures of the Sculpted Bull’s Head indicate an original darker stummel.  What I believe will look good is to darken the stummel again and then lightly sand the peaks of the sculpting to bring out highlights giving the overall appearance more depth and contrast. The crevasses of the sculpting will hold on to the darkened hue while the peaks will lighten.  I’ll use Fiebing’s Dark Brown Leather Dye to do the job.  After removing the stem, I clean the stummel using a cotton pad and isopropyl 95%. It takes a bit of time as I get into each crevasse of the sculpting.I assemble the staining station and use the hot air gun to warm the stummel before applying the stain. This opens the briar to help its receptivity to the dye. Unlike my normal approach of flaming the aniline dye after painting it on the briar surface, with the rough texture I apply a simple dye wash and allow it to dry and set. I use the bent over pipe cleaner to apply dye in all the crevasses of the sculpted surface.  After applying the leather dye, I let the stummel rest for several hours.With the stummel resting now, I turn back to the stem.  Before, with the stummel attached, I have already applied micromesh to the junction area.  Now I continue with the rest of the stem starting with wet sanding with micromesh pads 1500 to 2400 then dry sanding with pads 3200 to 4000 and 6000 to 12000.  Between each set of 3 pads, Obsidian Oil is applied to the stem.  Steve did an informative blog on comparing Obsidian Oil with Briarville’s, No Oxy Pipe Stem Oil (See LINK).  His conclusion was that both seemed to be equally good products.  What I didn’t know before reading Steve’s blog was about the anti-oxidation properties of Obsidian Oil.  It doesn’t remove oxidation if already present, but it hinders the growth of oxidation.  As a result, I’ve started using Obsidian Oil for the maintenance of my own pipes in rotation. Putting the stem aside for the time, I take up the stummel which has been resting for several hours after applying the dye.  I use a cotton pad wetted with alcohol to give the stummel a wipe to remove excess dye. Next, I mount a cotton cloth buffing wheel to the Dremel with the speed set at about 40% full power.  I apply a light application of Blue Diamond compound and I intentionally keep the compound light because I want to avoid caking in the crevasses.  My focus is primarily buffing on the smooth briar and the peaks of the sculpting.After application of the compound, I use a felt cloth to give the stummel a rigorous buffing to remove the compound dust from the surface.  I very much like the results.  The effect I was shooting for with the contrast between the smooth briar peaks and the darker crevasses is evident. The rough, rustic texture is preserved but the smooth briar pops in comparison.  I’m surprised also by the mahogany leaning hue resulting from the dark brown dye that I applied.  The following pictures show what I see. I decide to condition the dried Sculpted Bull’s Head stummel using Before & After Restoration Balm. I place some Balm on my fingers and work it well into the crevasses of the sculpting and over the smooth briar surfaces.  During this process, I note that the dye applied to the stummel earlier is coloring the Balm somewhat as it’s worked into the briar.  I also see some coloring on my fingers.  After working the Balm in well, I place it aside to allow the Balm to do its thing and then I use a cotton cloth that I will discard to wipe the excess Balm which is also colored somewhat with the fresh brown dye that is lifting off the stummel. To address the leaching dye issue, which is normal for newly dyed woods – briar is no exception, is to heat the stummel with the hot air gun which helps the dye to fully leach.  When the stummel is heated, I wipe it first with a cotton cloth and then with a paper towel.  The hopeful result of this is after the pipe reaches his new steward, when the steward fires it up for the first few uses, dye will not leach on his hands from the heated stummel – or be minimized greatly!Next: bending the Warden stem.  After reuniting the stem and stummel I place the pipe on a piece of paper to sketch the angle of curve needed to help as a template.  I first draw a horizontal line to serve as the plane of the plateau.  I use the horizontal shelf behind the angled chamber stack to line up with the horizontal plane.  After outlining the unbent angle, I sketch the bend to bring it into alignment with the horizontal to serve as my template.Even though the bend needed is not great, a pipe cleaner is inserted into the end of the stem to guard the airway integrity during the bend.  Using the hot air gun, the middle of the stem is heated because this is where I want the bend to be so that the end of the stem resolves nicely along the horizontal plane.  I remove the stummel so that I can place the stem flat on the template after it is heated so that the stem is not angled or twisted to the left or right during the vulcanite’s supple stage.As the stem heats, I’m careful to keep ‘up’ up, so that the fit of the stem in the mortise isn’t accidentally flipped!  As the rubber heats, I gently apply pressure to the bend area.  When the heating has sufficiently warmed the vulcanite, I bring the stem to the template and create the bend according to the template and hold it in place for a few minutes as the rubber cools and the bend is held in place.  The first attempt renders perfect results!  I move on.With the stem now bent, I catch it up with the stummel by applying Blue Diamond compound to the entire stem.  After mounting a cotton cloth buffing wheel onto the Dremel and with the speed set at about 40% full power, I apply compound to the stem.  After finishing the application, I wipe/buff the stem with a felt cloth to remove the leftover carbon dust.I’m very pleased how things are shaping up.  Before the final polishing, I have one project left which is a little daunting: the horns.  I’ve been thinking throughout (and even before starting!) the restoration how I was going to address the fashioning of the horns.  The sides of the Bull’s head have holes which provide the diameter of the horn mass.  As I looked at many examples on the internet of sculpted Bull’s heads, I found that there are a several varieties of horn style which is true with real life bulls!  To narrow in on a style, I described sending Seth an email asking him to do some online research.I received his reply stating that he liked the shorter, stockier horns that turn up slightly on the ends.  He also sent a couple pictures to illustrate his desires which were very helpful.  As I’ve thought about this part of the project, fashioning one horn is not the greatest challenge, but fashioning two is!  The challenge is to match the two but in reverse orientation – left and right horns!  The pictures Seth provided are helpful, but there is a contrasting complexity even between the two examples he sent.  The picture on the left shows the horns set on a vertical platform shaped on the side of the bull’s head to allow the visible horn to have more mass with (I’m assuming) a smaller peg inserted into the holes.  Whereas, the example on the right, more like what I have on my worktable, the horn diameter and mass are confined to the diameter of the hole.  It seems to be that the general proportion of the examples Seth sent below and many of the online examples I’ve seen is that the visible horn is about half the width of the bull’s head. Unfortunately, in my 10th floor flat in the formerly Communist period apartment block, I do not possess much in the way of precision wood working equipment, like a lathe!  Shaping the horns will be by hand using a Dremel, files and sanding paper.  I plan to use cherrywood as the material for the horns.  Cherry trees grow almost everywhere in Bulgaria and there are several in the green area in front of our block.  A couple years ago I harvested a couple very straight branches from a cherrywood tree in the front green area to dry out and to use with a project of restoring a French made cherrywood Ropp stummel and stem.  I trimmed them down and they’ve been in my bucket waiting for some time – now, very much dried and ready.  The Ropp project will continue to wait! I begin with horn number one.  First, I cut a length of the cherrywood stem the width of the bull’s head.  I know that roughly half of this will be the horn.  The other half will be what is eventually inserted in the hole which is the ‘peg’ side.In order to give a center orientation for the peg, I use a small sanding drum to trace a guide circle.After drawing a line around the piece of wood to mark the extent of peg shaping, I use a sanding drum in a circular motion around the end  and gradually shape out the peg. As I was progressing on shaping the horn peg, I notice the line of a grain crack – ugh.  I decide to see if it might work after some sanding and filing, but the crack will be a problem.  I’m hoping that this is not characteristic of this wood! I move on and start over.With the second start, I decide not to cut the short piece of cherrywood but to shape the horn peg first.  I do this so that I can save wood if I must cut it off again and restart.  Again, I mark the center horn peg template and use the sanding drum mounted on the Dremel to shape the peg.I sanded and tested the fit a few times until the horn peg finally found home in the side of the bull’s head! Next, I cut off the smaller piece measuring to leave a little more than half the width of the Bull’s head.  I leave extra length to enable me to sand down to a good fit.Next, with the picture that Seth sent to me showing the horn style he likes, I draw a horn template on the cherrywood inserted into the hole.  The most critical thing at this point is to have a guide to help me stay within close parameters of proportion as I shape the horn step by step.Remembering that the first horn is easier than the second, I use the rounded angle of the sanding drum to create a consistent angle for the upswing of the horn tip.  I’ll do the same for the second horn to minimize differences.  With the Dremel set to slow, I press the drum into the wood to create the horn tip upswing angle. I then remove the remaining excess wood on the upper side of the horn bringing the top parallel with the upper side of the peg. Next, I turn the horn shaping over, with the horn tip facing down, to now work on the bottom of the horn. The hand saw cuts the excess off the cherrywood piece so that the cut is very close to the end of the horn.  This saves on sanding.Again, using the sanding drum mounted on the Dremel, I begin to take wood off the lower side of the horn piece.  I start by sanding a horizontal base-line which identifies the horn’s lower side.As the sanding moves toward the end of the cherrywood – toward the horn tip that is facing downwardly, I curve the sanding so that the angled underside of the horn is shaped toward the inverted horn tip.The roughing out of the upper and lower horn is looking good and it resembles a paddle at this stage.  The next 3 pictures show the horn from the different angles and the excess wood on the end identified by the template is still needing to be sanded to better define the horn tip. I insert the rough horn into the bull head to make sure I’m tracking in a good direction.  I’m looking for good proportions. So far, very nice – but again, the first horn is easier!I transition to a smaller sanding drum to begin the removal of the excess wood on the front and back portions of the rough horn.  The horn starts to emerge very nicely during this part of the sanding which is patient – I am very careful sculpting with the sanding drum.  I can’t replace wood!After patient shaping, I test the emerging horn and it looks great!  The proportions are good on both the horizontal and vertical axis.With the challenge of now replicating the roughed-out horn, but in reverse, I try to emulate the same process and patiently move step by step.  I draw the peg template and again use the drum to shape out the peg.When the peg arrives in time with a good fit, I use the finished horn to draw a template on the second horn piece.Again, using the sanding drum, the angle is notched out creating the pitch toward the horn tip.As before, I then remove the excess on the top bringing it roughly parallel to the upper side of the peg.  With this done, I cut the cherrywood for a more manageable piece.To shorten this part of the write-up, after much careful sanding, shaping and test fittings, I arrive at two roughed-out horns.They aren’t identical but close enough to pass for the real deal!To leave the horns in semi-rough condition with some texture, I sand both with 240 and 600 grade papers.  This smooths the cherrywood but keeps the horns more rustic.I’m not sure what it will do with the raw cherrywood, but I apply Before & After Restoration Balm to see what happens.  After applying the Balm with my fingers, I let the Balm do its thing for about 20 minutes.  The light cherrywood didn’t change much, but there is a more of a ivory-like hue to it now. Not bad.Almost in the home stretch.  Using BSI Maxi-Cure Extra Thick CA glue, I glue the horns in place.  After placing a drop in each hole, with a toothpick, I spread the glue around the circumference of the hole.  I then insert each horn and pitch it up as Seth requested.Now the home stretch.  All that is lacking is applying carnauba wax to the pipe.  After reuniting stem and stummel, I mount a cotton cloth buffing wheel to the Dremel and set the speed to about 40% full power.  I apply carnauba wax to the stem and Sculpted Bull’s Head stummel and horns.  I’m careful to go light on the wax in the sculpting staying primarily on the smooth briar and peaks. After application of the wax, I give the Churchwarden a rigorous hand buffing with a microfiber cloth to raise the shine.Oh my!  I love it, and I trust that Seth will as well.  His idea of turning this Sculpted Bull’s Head into a Churchwarden is a winner hands down.  The sculpting cleaned up nicely and the dark brown dye with the contrast highlighting with smooth briar is attractive, but the rustic air of the pipe is preserved.  I’ve never fashioned horns in a restoration before this project, but I believe the Bulgarian cherrywood looks good and does a good job emulating the horns.  Fashioning the horns wasn’t easy, but I’m pleased with the outcome. As the commissioner of this project, Seth will have the first opportunity to acquire this Sculpted Bull’s Head Churchwarden from The Pipe Steward Store.  This pipe benefits the Daughters of Bulgaria, women and girls who have been trafficked and sexually exploited.  Thanks for joining me!

Rebirthing a Stem for Jennifer’s Dad’s Second Champ of Denmark 4 Freehand


I decided to change things up a bit and work on another of Jennifer’s Dad’s pipes. For the next pipe from the estate of George Rex Leghorn I have chosen a nicely shaped Champ of Denmark Freehand. This one has been sitting for a while now while I debated what to do about the broken stem. I find that sometimes the best solutions come to me when I wait! You may not have read about this estate before, so I will retell the story. I received an email from Jennifer who is a little older than my 64+ years about whether I would be interested in her Dad’s pipes. My brother Jeff and I have been picking up a few estates here and there, so I was interested. Here is the catch – she did not want to sell them to me but to give them to me to clean up, restore and resell. The only requirement she had was that we give a portion of the sales of the pipes to a charity serving women and children. We talked about the organization I work for that deals with trafficking and sexual exploitation of women and their children and she decided that would be a great way to carry on the charitable aspect of her Dad’s character. With some great conversation back and forth she sent the pipes to Jeff and he started the cleanup process on them. Once he had finished cleaning them all he sent them to me to do my work on them.

The Champ of Denmark pipe is stamped on the underside of the shank CHAMP over of Denmark and below that is the number 4. It came to us with a broken stem about an inch, inch and ½ above the tenon. The beautiful straight and flame grain around the bowl and up the shank is visible through the very thick coat of grime. It seemed like it had a dark stain but hard to tell. There were oil stains from George’s hands on both sides of the bowl obscuring the grain. It was so dirty that it was hard to see the colour well. There was a thick cake in the bowl and it had overflowed with lava into the plateau on the bowl top and shank end. It was a dirty and tired looking old pipe. The stem was badly oxidized but there were not any tooth marks or chatter on the surface. The button was in good shape. It had been sitting in boxes for a lot of years and it was time to move ahead with the restoration. Jennifer took photos of the pipes she was sending. I have included two she included from this pipe. I had some decisions to make regarding this stem. Should I replace it or should I fiddle with a repair? I would have to think that through.When the box arrived from Jennifer, Jeff opened it and took photos of each pipe before he started his cleanup work on them. There were two Champ of Denmark Freehands in the box – both were in bags and both had broken tenons and stems. There is something about classic Danish Freehands that is intriguing and I like working on them. The shapes seem to really capture the flow of the grain on the briar and this second pipe is no exception. The briar appeared to be in good condition underneath the grime. The finish looked intact under the grime. The bowl had a thick cake that had hardened with time. The lava overflow on the plateau rim but it could very well have protected the rim from damage. We won’t know what is under it until Jeff had cleaned it off. The stem was broken in the middle between the turned four sided decorative bead and the blade. It looked as if it had snapped when George was trying to remove a stuck stem. But that was a piece of the history of the pipe I would never know for certain. Jeff took photos of the pipe before he started working on it. I include those below.Jeff took photos of the bowl and rim top to show the cake in the bowl and the lava build up on the plateau rim top and on the shank end as well. It was thick and hard but hopefully it had protected the rim and edges from damage. The lava coat looks horrible but it points to a well-used, favourite smoking pipe. George must have enjoyed this old timer and when the stem broke he must have been frustrated.Jeff took photos of the sides and heel of the bowl to show the condition of the finish – the grime and grit all over the sides and flat bottom of the bowl. It is a dirty pipe. Jeff took a photo of the stamping on the underside of the shank. It is very clear and readable. It reads as noted above.Jeff took photos of the top and underside of the broken stem showing the scratching, oxidation and tooth chatter on the stem surface. You can also see where the stem snapped – it is a very clean break and it is totally fixable. I will need to see if I have a small piece of tenon that can serve to join the two parts of the stem.When I worked on the previous Champ of Denmark back in June of 2019 I had done some research on the brand (https://rebornpipes.com/2019/06/22/restoring-jennifers-dads-champ-of-denmark-4-freehand/). I turned to that previous blog and quote that here in full:

I looked on the Pipephil site to get a quick overview of the brand. In the back of my mind I remembered a connection to Karl Erik. I could not remember the details of the connection (http://www.pipephil.eu/logos/en/logo-c4.html). I did a screen capture of the section on the brand that was shown on the site. I have included it below.In summary it says that the brand was distributed by Larsen & Stigart a tobacconist in Copenhagen, Denmark. The warehouse had a workshop that had such famous carvers as Soren Eric Andersen, Karl Erik Ottendahl and others.

I turned then to Pipedia (https://pipedia.org/wiki/Champ_of_Denmark) to see if I could get a bit more information. I quote in full from that site:

“Champ of Denmark” were made for and distributed by Larsen & Stigart by Karl Erik Ottendahl. Larsen & Stigart had some indoor carvers at certain times, too (e.g. Søren Eric Andersen) and among other things they managed to supply Dunhill with wild Danish fancy pipes.

In an endnote under the article on Karl Erik (https://pipedia.org/wiki/Karl_Erik) I found some more information. I quote the endnote in full.

¹ It is almost impossible to draw a sharp line between some of these brands… Larsen & Stigart – once a famous Copenhagen pipe shop, now almost forgotten – offered pipes produced by KE stamped “Larsen & Stigart” as well as pipes stamped “Larsen & Stigart” + “Champ of Denmark” or “Larsen & Stigart” + “Shelburne”. Almost needless to say, there are pipes stamped “Champ of Denmark” or “Shelburne” only. And the only reason is inconsistent stamping??? (BTW Larsen & Stigart employed own indoor carvers for appr. one decade – e.g. Søren Eric Andersen. They even managed to supply Dunhill with wild Danish fancy pipes.)

Now I had the verification of the link to Karl Erik Ottendahl. The pipe was most probably made by him for the pipe shop in Copenhagen. Before I get on to cleaning up the pipe I thought I would once again include the tribute that Jennifer wrote to her Dad for the blog. She also sent some photos and an article that her Dad wrote for Jeff and me to be able to get a feel for him. I have included those below. Note in each of them that he is holding a pipe in his left hand. I asked her to also send me an email with a brief tribute to her Dad. Here is her tribute from an email to me.

Steve, I want to thank you again for accepting my dad’s pipes.  They were so much a part of my dad’s life that I could not simply discard them. But as his daughter, I was not about to take up smoking them either. *laughing* I think my dad would like knowing that they will bring pleasure to others.  I know that I do.

I’m not sure what to say about his pipes. I always remember Daddy smoking pipes and cigars.

First a bit about my dad. Though my father, George Rex Leghorn, was American (growing up in Alaska), he managed to join the Canadian Army at the beginning of WWII, but in doing so lost his American citizenship.  He was fortunate to meet a Canadian recruiting officer who told him the alphabet began with “A” and ended with “Zed” not “Zee”, and also told him to say that he was born in a specific town that had all its records destroyed in a fire.  When the US joined the war my dad, and thousands of other Americans who had made the same choice*(see the link below for the article), were given the opportunity to transfer to the US military, and regain their citizenship.

After WWII, my dad, earned his degree at the University of California Berkeley and became a metallurgist. There is even a bit about him on the internet.

He loved taking the family out for a drive, and he smoked his cigars on those trips. (As a child, those were troubling times for my stomach.)

I most remember my father relaxing in his favorite chair with a science fiction book in one hand and a pipe in the other… Sir Walter Raleigh being his favorite tobacco… and the pipes themselves remind me of him in that contented way.  If I interrupted his repose, he’d look up, with a smile on his face, to answer me.

It seemed he smoked his Briarwood pipes the most, though he had others.  At the time, it was only the Briarwood I knew by name because of its distinctive rough shaped bowl.  And it was the Anderson Free Hand Burl Briar, made in Israel, which I chose for his birthday one year, because I thought he might like that particular texture in his hand.

At least two of his pipes, he inherited from his son-in-law, Joe Marino, a retired medical laboratory researcher (my sister Lesley’s late husband)… the long stemmed Jarl (made in Denmark), and the large, white-bowled, Sherlock Holmes style pipe.  I believe Joe had others that went to my dad, but Lesley was only sure about those two.

The Buescher, corncob pipe my older sister Lesley bought for Daddy while on one of her travels around the States.

A note on the spelling of my sister’s name…

My dad met my mother, Regina, during WWII and they married in Omagh, Ireland.  My mother was English and in the military herself.  The English spelling of Lesley is feminine, and Leslie masculine, in the UK… just the opposite of here in the United States.  I guess my mom won out when it came to the spelling of the name.

I’ll send you photos of my dad soon, along with his WWII experience story.

Jennifer

*https://www.thestar.com/news/world/2013/10/22/the_americans_who_died_for_canada_in_wwii.html

I am getting more and more spoiled on working on pipes that Jeff cleaned up. So much so that when I have to clean them it is a real chore! This pipe was a real mess just like the other ones in the collection. I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looked really good when I got it. The rim top plateau looked lifeless but clean. We were not sure what I would do with the stem so Jeff cleaned the internals and scrubbed the exterior in case I chose to try to repair it. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I actually forgot to take many photos before I started my part of the work but I did have one with the pipe and the broken stem. The briar is beautifully grained and clean. The rim top plateau is cleaned as well. It looked good. The shank extension was vulcanite and it was badly oxidized and would need to be sanded and polished.My first thought was to replace the broken stem with another freehand stem. I went through my stems and chose the one that is shown in the photo below. The length was right and the tenon was close. I set up my cordless drill with the PIMO tenon turner and adjusted the diameter of the tenon to fit the shank extension. I put it in the pipe and took a photo of the pipe to get a sense of how it looked. I actually did not like the shape of the stem or the way it looked. I would need to think through how to address the snapped stem. I was not happy with the look of the new stem. It was too think and clunky looking to me to fit the style of the pipe. I decided not to use it so I did not even bother bending it. I turned back to the broken stem and thought long and hard about it. I went upstairs and had a coffee and a short nap before I finally came up with a plan. I headed back downstairs and dug through my parts boxes for broken tenons. I even keep those around when I pull them from a shank. I have a good assortment of them in various diameters. I picked two possibilities and laid them out. From the two I chose the smaller one. Now the plan was beginning to take shape. I was going to drill out the two parts of the stem and rejoin them together with the piece of tenon. (Forgive the blurry photo but you get the idea. I would drill a hole in each end and use the tenon to rejoin them.I started opening the airway in both halves of the stem with a drill bit slightly larger than the airway. I worked my way up to the bit that is shown in the photos. It was the slightly smaller than the piece of tenon that I was going to use for the joint.I reduced the diameter of the short tenon piece with a Dremel and sanding drum. I worked on it until the fit in the drilled airway was perfect. Once that was done I used the Dremel and sanding drum to take down the diameter a bit more on the second half of the tenon. I topped it on the topping board using the blade side as a handle. Once the fit was right on both sides I glued it in the blade side with clear Krazy Glue and pressed it into the hole.  I cleaned up the end of the tenon and coated it with a layer of clear Krazy Glue. I pressed the second half of the stem in place on the tenon insert and aligned the four sided bulb on the tenon end of the stem.I set the stem aside to let the repair cure and turned my attention to the oxidized shank extension. I sanded the oxidation off with a folded piece of 220 grit sandpaper. I started the polishing with 400 grit wet dry sandpaper. The third photo shows the plateau top and how the nooks and crevices look on the rim top. I polished the bowl and rim with micromesh sanding pads. I wet sanded it with 1500-12000 grit pads and wiped it down between pads with a soft cotton cloth. You can see the progress in the shine as you go through the photos. I worked some Before & After Restoration Balm into the finish of the bowl and the plateau on the rim top and shank end with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain really made the grain stand out. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The pipe really looks good at this point. I am very happy with the way the pipe is looking at this point in the process.  Jeff’s clean up of the rim top looked very good. I decided to leave the darkened areas and darken the remaining valleys in the plateau with a Black Sharpie Pen to give the rim top a contrast look with the high smooth spots. It also gives the plateau more definition and gives it a clean look. The finished rim top looks very good.I set the bowl aside and turned my attention to the stem. I inserted a pipe cleaner in the stem to protect the airway from collapsing when I heated it. I painted the surface of the stem with the flame of a BIC lighter until the vulcanite was soft. Once it was pliable I bent it to match the angle of the bowl top. I held it at that angle and cooled it under cool water to set it.I sanded the stem with 220 grit sandpaper and 400 grit wet dry sandpaper to smooth out the repair in the middle of the stem and to remove the oxidation that remained on the stem surface. I smoothed out the repair in the mid-section of the stem with a piece of 220 grit sandpaper on the edge of my pen knife blade. I followed that with the 400 grit wet dry sandpaper.  I rubbed the stem down with Denicare Mouthpiece Polish and a cotton pad to remove remnants of oxidation and to further blend in the sanding. The stem was showing some promise at this point in the process.I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. I finished by wiping it down with Obsidian Oil after each pad and set it aside to dry. I carefully buffed the stem with Blue Diamond on the buffing wheel and did the same for the bowl and vulcanite shank extension. I gave the bowl and the stem multiple coats of carnauba wax separately as the angle of the stem and shank made buffing this a bit tricky. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The polishing of the briar makes the grain really pop. The polished black vulcanite bit seemed to truly come alive with the buffing. This Freehand feels great in my hand and is what I would call and Egg/Oom Paul. It is one that could be clenched and smoked while doing other things as it is very light weight for a pipe this size It must have been a fine smoking pipe judging from the condition it was when we received it from Jennifer. There should be a lot of life left in this Champ of Denmark by Karl Erik. Have a look at it with the photos below. The dimensions are Length: 6 ¼ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. This is one that will go on the rebornpipes online store shortly. If you want to carry on the pipe trust of George Leghorn let me know. Thank you Jennifer for trusting us with his pipes. Thanks to each of you who are reading this blog. Remember we are not pipe owners, we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman.