Tag Archives: removing oxidation

Fresh Life for a 1976 Dunhill Shell Briar 126 3S Billiard

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By Steve Laug

The next pipe on the work table is a lovely Dunhill small sandblast Billiard shaped briar pipe. We purchased it from our contact in Copenhagen, Denmark on 01/22/2024. It is a classic Dunhill Sandblast Billiard shaped bowl. It has a sandblast, rich brown stained bowl that really highlights the grain in the briar. The bowl is dirty with grime in the finish. There also appears to be a shiny varnish coat over the grime in the sandblast. There appears to be a varnish coat on the stem as well. The bowl has a moderated cake and a light lava overflow on the sandblast rim top and edges. The stamping on the pipe is clear and readable and on the under side it reads 126 the shape number [followed by] Dunhill [over Shell Briar. That is followed by Made in England the superscript date number 16 is stamped after the D in England. There is a circle 3S following the date stamp that identifies the pipe as a group 3 sized pipe in a Shell finish. The stem had a white spot that is damaged and shrunken on the top side of the taper. It is lightly oxidized and has tooth chatter and deep tooth marks on both sides ahead of the button. The sad thing is that once again the stem is covered with a varnish coat. Jeff took photos of the pipe before he started his cleanup. He took photos of the pipe’s bowl and rim top to show the cake in the bowl and the lava coat overflowing onto the top. It is another dirty pipe. You can see the shiny coat on top of the finish and the grime in the photos. He also took photos of the stem to capture the tooth marks on the top and underside near the button. He took photos of the sides and the heel of the bowl to give a sense of the sandblast finish on this one. Even under the grime and shiny varnish coat in the grooves the blast is quite beautiful. Jeff took photos of the stamping on the underside of the shank. It is clear and readable though it is faint in some spots. I wanted to unpack the Dunhill stamping on the shank and work to understand each element of the stamp. I generally use the Pipephil site to gather as much initial information as possible (http://pipephil.eu/logos/en/dunhill/shell-briar1.html). The stamping is interpreted as follows: The number 126 is the shape number for a taper stem Billiard. The Shell Briar stamp refers to the finish. The underlined, superscript number 16 following the D of England would give the date the pipe. The circle 3S tells me that the pipe is a group 3 sized pipe and the S is for the Shell finish. The photo below is of the stamping on a Don shape but the stamping is similar on this one.Pipephil also has some helpful dating keys on the site that are basically flow charts that you can walk through to date your pipe (http://pipephil.eu/logos/en/dunhill/cledat-en1.html). I turned to Part 1 of the Dating Key and followed the chart. This pipe has 16 following the D in England. There was no patent number so that took me to the section on the chart below (column one) which instructed me that the pipe could be dated as being made “posterior to 1954”.I followed the link under “Your pipe is posterior to 1954. Narrow down your dating”. That took me to Page 2 of the dating key (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html). The second column – suffic [1…4] or [11…39] led me to the next section. Since the 16 after the D in England the date of the pipe spelled as 1960 + 16 making the date 1976.I then turned to Pipedia’s section on Dunhill Shell Briar to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Shell

A deep craggy sandblast with a black stain finish (usually made using Algerian briar) – the color of the stain used has varied over the years. Although there is some doubt as to them being the first to sandblast pipes, Dunhill’s Shell pipes, and the sandblasting techniques developed to create them are considered one of Dunhill’s greatest and most lasting contributions to the art of pipe making.

The documented history of Dunhill’s inception of the Shell is largely limited to patent applications — there are no catalog pages or advertisements promoting blasted pipes at the time. The preliminary work on the English patent (No. 1484/17) was submitted on October 13, 1917. The patent submission was completed half a year later, on April 12, 1918, followed by the granting of the English patent on October 14, 1918. This was less than a month before the end of The Great War on November 11th.

In 1986 Dunhill released a line of premium Shell finish pipes – “RING GRAIN”. These are high-quality straight grain pipes which are sandblasted. Initially only Ring Grain, but now in two different finishes. In 1995 the “Shilling” was introduced with Cumberland finish – it is an extremely rare series. These pipes exhibit a deeper blast characteristic of that of the 1930’s – mid-1960’s (and the limited ‘deep blast’ pipes of the early 1980s) and show a fine graining pattern. These are considered the best new Dunhills by many enthusiasts today and are very rare. The finish is sometimes described as tasting like vanilla at first, with the taste becoming more normal or good as the pipe breaks in.

I turned to work on the pipe itself. Jeff had done an amazing cleanup of the pipe. He reamed the cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs, pipe cleaners and shank brushes. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. His scrubbing removed the varnish on the bowl with just a few spots remaining. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The soak did not penetrate the varnish on the stem at all but it certainly looked better. Other than the shiny spots in the finish where the varnish remained, the pipe looked very good when I received it. You can also see the sunken state of the white spot on the stem surface. I took a photo of the rim top to show the condition. It looks good with the tars and oils removed from the rim top. The inner edge of the bowl was in excellent condition. The bowl itself was very clean. The stem came out clean but the varnish coat remained and discoloured the white spot. The photos clearly pick up the shrunken white spot on the stem top. The varnish coat gave the whole stem an artificial shine that hid the tooth marks and chatter underneath.I took a photo of the underside of the shank to show the stamping. The photo shows the stamping and it is very readable other than the date stamp which is visible in person. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. I think once the varnish is removed the pipe will be a nicer looking piece.The briar was actually very clean and the varnish coat had been eliminated on the bowl so I had a bit of an easier job than on the previous 126 that had a heavy varnish coat. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes (it varies how long I leave it not for any specific reason but because I get preoccupied with other things). Once it has done its magic I buff it with a cotton cloth to deepen the shine. The pipe really comes alive with the balm. I sanded the stem with 320-3500 grit sanding pads to remove the varnish coat that covered it. I wiped it down after each sanding pad with a damp cloth. By the final 3500 grit sanding pad the stem had a more normal shine and the varnish, tooth marks and chatter were gone. With that done I was ready to address the shrunken and discoloured white spot.Once I hard removed the varnish coat I cleaned up the sunken white spot with a cotton swab and isopropyl alcohol. I was able to remove the staining on the spot and the grime that had built up in the hole. It was now ready for the patch. Mark Hoover has some small white acrylic dots that can be used to fill in the hole in the stem top.  I followed Mark’s direction and put one acrylic dot into a small amount of acetone for a couple of seconds. I then pushed it into the hole with some tweezers. Mark had said that if the drilled hole goes a bit deeper and is not to the level with the surface of the stem then wait a minute or two and put another on top. I let it harden and then I sanded it smooth with 220 grit sandpaper. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This 1976 Dunhill Shell Briar 126 Billiard with a vulcanite taper stem has a beautiful, unique Dunhill Sandblast finish that is very deep and craggy. The Shell Briar mixed brown finish highlights some great grain around the bowl and shank. It has a unique sandblast that Dunhill specialized in making. The removal of the varnish gave a clearness to the stem surface. The polished vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Shell Briar 126 Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.13 ounces/32 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the English Pipe Makers Section. Thanks for your time.

Repairing a Broken Tenon and Restoring A Ben Wade Golden Matt Handmade Freehand

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Blog by Steve Laug

To me there is something almost electric about handling and working on a pipe designed and carved by Preben Holm. I can’t describe adequately the feeling I have when I turn the bowl and stem over in my hands even before I start working on one of these his pipes. All I know is that there is an energy and fluidity that flows through the pipe because of the way he carved and shaped the briar. He is a master of chasing the grain in the briar. Every time I get a chance to work on one I am excited about the possibility. So, a few weeks ago when I got an email from a reader of the blog about his Ben Wade, Preben Holm pipe it was with no hesitation that I accepted working on it. I have included that email below along with a photo I asked him to send me to see the pipe.

I wondering if you can find me a replacement pipe stem for my Ben Wade pipe. Dropped my pipe and broke it. — TomThis Ben Wade Golden Matt was no exception to my experience with Ben Wade pipes. Tom sent it to me and today it arrived. I was excited to be able to work on it. This one has incredible grain around the bowl sides and shank. The bowl had a very thick cake on the walls. The plateau on the rim top is filled with tars and lava but it is a large top. The shank end also has a plateau finish. It is very unique pipe. The combination of dark and medium stains highlights grain that runs like flames across both sides of the bowl culminating at the flat heel of the bowl. The rim top is plateau and it looks quite unique – with the valleys and hills in the top and also something that looked like it had been wire brush. The variegated copper, brown and gold acrylic stem is beautiful and the turning of acrylic give it an amazing look. The tenon is broken off and fortunately the piece has been pulled from the shank. It is a smooth break which makes things easier. There were tooth marks on the top and underside of the stem ahead of the button. I took photos of the pipe to try and capture what it looked like before I started working on it. It really is a beauty in spite of the grime in the finish. I took some time to really examine the condition of the pipe. I made some notes of what I saw. It is clear to me that this is one of Tom’s favourite pipes as you can see from the thick cake in the bowl and the lava on the rim top. It is hard to know the condition of the inner edge of the bowl due to the lava on the edges. The outside of the bowl and plateau portions are dirty and dusty but the grain pops through. The fancy acrylic turned stem still had a faint BW Cross and Crown logo on the top just past the fancy turnings. The stem as a whole was dirty and dusty with tooth marks and chatter on the both sides ahead of the button. I took a photo of the stamping on the underside of the shank to capture all of the stamping. It was clear and read Ben Wade in script at the top [over] Golden Matt [over] Hand Made [over] in [over] Denmark. Though the photo is a bit blurry the stamping is much clearer in person.I wanted to get a sense of the background of the pipe. I always enjoy the background as a part of my work on a pipe. I am including the history that I included in a previous blog. It includes the idea that the Preben Holm pipes were marketed under the Ben Wade label in the US and imported through Lane Ltd. I turned to Pipedia and read the listing on the brand to refresh my memory and flesh out the knowledge of the brand (https://pipedia.org/wiki/Ben_Wade). I have included a photo from that site that was taken from a Tinderbox advertisement. The pipe labelled D in the advertisement is a Ben Wade Golden Matt Freehand.

Ben Wade Ad in a Tinder Box catalogue, courtesy Doug Valitchka

I quote the portion of the article that summarizes the history of the brand.

Young Copenhagen master pipemaker Preben Holm had made a meteoric career heading a pipe manufacture employing 45 people at the age of 22! But around the turn of 1970/71 he was in major financial difficulties. His US distributor, Snug Harbour Ltd. in New York City, left him in the lurch. Holm had three unpaid invoices on his desk and another large shipment was ready for the USA, when Snug Harbour’s manager told him on the phone that there was no money at all on the account to pay him.

So, the Dane went to New York for an almost desperate search for a new distribution partner. He made contacts with Lane Ltd. and met Herman G. Lane in February 1971. Lane Ltd. had no interest in Holm’s serial pipes produced at that time but so much the more in the hand-carved freehands because the hype for Danish freehands and fancies in the States was still on its way to the climax then. The meeting resulted in an agreement to start a cooperation. Lane insisted to improve the quality considerably and in return he assured to be able to sell essentially larger quantities.

Holm went back home to work on new samples with all-new designs and altered finishes for Lane. Both, Lane and Holm, agreed that it would be unwise to sell the pipes under Preben Holm’s name as long as Snug Harbour had a considerable stock of Preben Holm pipes and might sell them pipes at very low prices just to bring in some money.

So, on Mr. Lane’s proposal it was determined to use the name Ben Wade belonging to Lane Ltd. Lane spent considerable amounts of money for advertising the new brand in the big magazines– the centerpiece being whole-page ads showing a very exclusive Seven Day’s Set.

The cooperation with Lane Ltd. proved to be an eminent business success for both partners. Within a very short time Ben Wade Handmade Denmark sold in much larger quantities and at higher prices than they had ever dreamed of. And the hype these freehands and fancy pipes caused went on unbroken long after Herman G. Lane deceased. Preben Holm – obviously much more brilliant in pipe making than in pipe business – was in major troubles again in 1986 and had to sack most of his staff. The Ben Wade production was significantly lowered but continued until his untimely death in June of 1989.

Up to now Preben Holm made Ben Wade pipes are cult and highly sought for on the estate markets.

This pipe was another Preben Holm made Freehand distributed in the US by Lane Ltd under the name Ben Wade. The freehand rage occurred in the late 70s and the pipes were made until Preben’s death in 1989. My guess would be that this pipe was made sometime during that time period and potentially in the late 70s.

Armed with that information I moved forward to work on the pipe itself and see what I had to do with it. I reamed the pipe with a PipNet pipe reamer using the second and the third cutting head to take the cake back to bare briar. I cleaned up the remnants of the cake with a Savinelli Fitsall Pipe Knife. I finished the bowl internals by sanding the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good with no checking or cracking to the walls. I worked over the rim top with a brass bristle wire brush to knock off the loose debris on the rim top. I worked it over to clean out the grooves and valleys of both the plateau top and the wire marks across the surface of the rim. It really is a beautiful pipe and a unique looking rim top finish. It cleaned up quite well.With the internals of the bowl cleaned I worked on the airway in the shank, mortise and the stem. I cleaned it with pipe cleaners – both regular and bristle, cotton swabs and 99% isopropyl alcohol. I was able to remove a lot of the debris and oils in the pipe. It smells much better. Now that the reaming and scrubbing of the interior was finished, I moved on to the exterior of the pipe. I scrubbed the plateau rim top and shank end along with the smooth bowl with undiluted Murphy’s Oil Soap and a tooth brush. The grime and oils just rinsed off under the warm water that I ran over the finish. I dried it off with a soft cloth and I was please with how clean it was and how the grain stood out. I sanded the briar with 320-3500 grit sanding pads. I wiped the briar down after each sanding pad with a damp cloth to remove the debris that was left behind. By the time I finished the last pad the briar was very smooth and clean to the touch. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad. The bowl began to really shine with the polishing. I worked some Before & After Restoration Balm into the finish of the smooth briar with my finger tips. I worked it into the plateau on the rim top and shank end with a horse hair shoebrush. The product works well to clean, enliven and protect the briar and really brings it back to life. I have been using it for quite a few years now and really like the way it makes the briar come alive and makes the grain pop. The bowl is finished and really looks amazing. All that remains is that I have to polish it on the buffer. I set it aside and turned my attention to the broken tenon. I went through my collection of tenons and found a couple that would work. The difference was in the diameter of the portion of the tenon that went into the stem.I chose the top one in the photo above as the tenon insertion point was smaller in diameter and would fit better in the stem. I used a Dremel and sanding drum and 220 grit sandpaper and a topping board to flatten the broken end on the snapped tenon. I wanted a flat surface to be able to drill the airway for the new tenon.Once it was flattened I used progressively larger drill bits to open the airway.  By the third drill bit the opening was perfect for the diameter of the tenon insert end. I smoothed out the junction of the tenon and the stem using a flat file and the transition was very smooth. I flattened the threads of the insert end with the file at the same to make the fit snug. I knew that once I glue it in place it would be secure and strong.I painted the end of the threaded portion of the tenon with rubberized black CA glue. I inserted a pipe cleaner in the stem and threaded the new tenon onto the pipe cleaner. Once everything was aligned I pressed the tenon in place in the stem end. It aligned perfectly with the pipe cleaner as a guide.Once the glue had set and the tenon was firmly in place I sanded it with 220 grit sandpaper to achieve a snug fit in the shank.I touched up the Cross & Crown stamp on the top of the stem with Rub’n Buff Antique Gold and buffed it off with a cotton pad. It was faint but it was readable. I sanded the tooth marks and chatter on both sides with the 220 grit sandpaper to smooth out the marks and minimise them. It looked better.I polished the stem with micromesh sanding pads. I used 1500-12000 grit sanding pads. I wiped it down with a damp cloth to remove the sanding debris on the surface of the stem. I polished the new tenon at the same time and both took on a rich shine and looked better. I finished by polishing the stem and tenon with Before & After Pipe Stem Polish and gave it a final wipe with Obsidian Oil. This is a beautiful Hand Made Preben Holm made Ben Wade Golden Matt Freehand with a fancy, turned, variegated acrylic stem. It has a great look and feel. The shape fits well in the hand with the curve of the bowl and shank junction a perfect fit for the thumb around the bowl when held. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the plateau on the rim top and shank end multiple coats of Conservator’s Wax. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine andwith a microfiber cloth to deepen the shine. The rich combination of browns and black in the smooth finishes and the black plateau areas took on life with the buffing. The rich colour of the briar works well with the polished stem. I like the grain and finished look of this Preben Holm Ben Wade Golden Matt Freehand. Have a look at it with the photos below. The dimensions are Length: 6 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 2 wide x 2 ¼ inches long, Chamber diameter: 7/8 of an inch. The weight of the pipe is 74 grams/2.61 ounces. This Danish Freehand is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. It will be heading back to Tom shortly and he will once again have his favourite pipe to enjoy. Thanks for your time.

New Life for a GBD Speciale Standard London England 788 D Bent Apple

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By Steve Laug

The next pipe on the worktable is an English made oval shank bent Apple with a classic brown finish. It is a combination reddish brown stains. The pipe came to us from a lot that we bought from a Facebook auction from Beach Lake, Pennsylvania, USA on 01/29/2024. The pipe is very dirty with a thick cake in the bowl and lava on the rim top. The rim edge looks good but it was hard to know what was under the lava coat on the top and edges. It is stamped on the top and the underside of the shank. On the topside it reads GBD in an oval [over] Speciale [over] Standard. On the underside it is stamped London, England [over] the shape number 788 followed by the letter D. The finish was dusty and there were oils and grime ground into the finish around the sides of the bowl. The stem is a vulcanite saddle stem with grime on the surface and tooth chatter and deep marks ahead of the button on both sides. There is an inlaid GBD oval medallion on the top of the saddle stem. Jeff took some photos of the pipe before he started his cleanup work. Jeff took a photo of the bowl and rim top to show the condition of the pipe. There was a thick cake in the bowl and a build up of lava on the smooth rim top. It is also built up on the inner edge of the bowl. The stem photos show the grime and the deep tooth marks on both sides ahead of the button. He took photos of the sides and the heel of the bowl to show the finish on the pipe. It is a unique stain on it that really shows the grain around the bowl sides. He took two photos to capture the stamping on the sides of the shank. It is clear and readable as noted aboveI turned to PipePhil’s site (http://www.pipephil.eu/logos/en/logo-gbd.html) to see what I could find. The site had nothing particular on the GBD Speciale Standard line of pipes.

I then turned to Pipedia (https://pipedia.org/wiki/GBD) to see if there was info the brand. It is a great read in terms of history but there was nothing giving details on a GBD Xtra Straight Grain.

The claims after the 1st World War demanded further distinctions. First of all was the London Made, which became the Standard London Made, followed by the New Era– in 1931 the top model asking 12½ Shilling. The Pedigree, although sketched around 1926, was not produced until the later 1930s. The New Standard was introduced in order to give the popular Standard of the 20s a higher rank in value. The Prehistoric, a deeply sandblasted black pipe, that still carried the small GBD Xtra stamp, was entirely new and unusual.

The French GBDs more or less followed the same developments, although Xtra and Speciale very longly used there. In the late 1920s a GBD with a metal filter system was introduced under the name Extra Dry. Also, from Paris came another important new feature: the introduction of the inserted metal plate with the GBD initials on the stems. That insert added a further “touch of class” to the pipes and in London it was attached immediately.

From that small note I knew that I was working on a post WW1 Pipe that carried the GBD Speciale Standard stamp.

I then followed a link at the end of the article to another article on Pipedia about model information (https://pipedia.org/wiki/GBD_Model_Information). There I found a note to the Speciale stamp that stated Production in France.

Further on in the thread on the Speciale pipe I found this response by snagstangl that reads as follows:

I was re reading a Jacques Cole article concerning GBDs titled “Story of a Pipe Brand” it had this to say about this topic:

“We have seen that early Briar GBDs were made in only one, later two qualities and the need to mark the difference did not arise. There were few finishes but towards the end of the 19th century demand was changing, for instance the UK had a “penchant” for the darker finishes. Qualities were therefore sub-divided and we see the introduction of the GBD XTRA (note the spelling). The GBD Speciales were as the name implied, special models, finishes and fittings. GBD XTRAs were the cream, being mostly straight grains. The “ordinary* quality was simply
stamped GBD. Demand after the First World War called for further identification starting with GBD ‘London Made* which became ‘Standard London Made*, followed by GBD “New Era’, top of the range in 1931 at 12/6d! GBD ‘Pedigree’, although first thought of around 1926, was well established in the late 1930s. GBD “New Standard’ was created to give a boost to the “Standards’ of the 1920s and a newly introduced sandblast was called GBD ‘Prehistoric’, still bearing a small GBD ‘Xtra* stamp. French made GBDs followed more or less the same ideas, still however using ‘Xtra’ and ‘Speciale’ while in the late ’20s a metal system GBD was introduced under the name GBD ‘Extra Dry*. The 1920s also saw an important development with the introduction of the metal GBD inlay on mouthpieces which gave the pipes that extra ‘touch of class’. This inlay has been used on GBDs for nearly 60 years.”

That was followed by a response from osiris01:

I started with either this text or one using it as source and it does explain well the reason for creating, first the Xtras and Speciales, and later, the other graded lines like New Era, Pedigree etc. The problem is that the Xtra and Speciale were discontinued in 1937/8 (Pipedia et al) because the new lines provided a more refined grading system. And yet, the Xtra was listed in the catalogs until 1950.

My guess is that the French factory continued with the Xtra, for a reason unknown to me. The only evidence I have of this is a badly translated sentence from Pipedia that describes the process of creating additional lines. It reads “The French GBDs more or less followed the same developments, although Xtra and Speciale very longly used there.” What ‘Longly used there’ means I don’t know, but somewhere was still making them, and if you translate ‘longly’ as ‘longer’, it does imply that they continued making them for a longer period. It’s a far from perfect explanation but, as I said, they were still being made somewhere and it does imply that the French factory were responsible. However, they were different to the Xtras made in the 20s/30s since the later ones had a chamfered rim, different stems etc.

However, reading you text again, I wonder if the it is hinting at a COM. “Demand after the First World War called for further identification starting with GBD ‘London Made* which became ‘Standard London Made*,”. It doesn’t say that a COM was not used before then (that would be too easy), but you wouldn’t stamp a pipe “Xtra, London Made, London Made” or similar.

I just don’t have enough evidence, reference points, old models to compare against etc. Even describing it as an educated guess is still stretching it a bit. The best guess, perhaps.

However, what I do know is that the 1930s Xtras were fitted with a specific stem with an unusual button called the ‘curved wafer tip of comfort’ (just rolls off the tongue). The following images shows the detail from a 1938 catalogue and the button on my pipe, and to my eye, they are the same. Not in any way conclusive, but it’s the best I’ve been able to come up with.

Now I knew that I was dealing with a French made GBD Speciale Standard created in the 1950s.

Jeff reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals of the shank and stem with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish on the bowl looked really good when I got it. The rim top and edges looked very good. He soaked the twin bore stem in Briarville’s Pipe Stem Deoxidizer bath to remove the oxidation. The stem looked better and the deep tooth marks and chatter on the surface were also visible. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked much better than when he found it. I took photos of the pipe before I started my work on it.  I took photos of the condition of the rim top and stem before I started working. The rim top looks very good and the bowl is spotless. The stem is much better but still shows some oxidation and tooth chatter and deep marks on both sides near the button. I took photos of the stamping on the sides of the shank. The stamping was clear and readable as noted above. I took the bowl and stem apart and took a photo of the pipe to show the look of the pipe. Now it was my turn to work on the pipe. The bowl was in very good condition so I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain really made the grain stand out. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set aside the bowl and turned my attention to the stem. I “painted” the tooth marks on the surface of the stem and was able to lift them partially. I cleaned out the tooth marks with alcohol and q-tip then filled in the ones that remained with some rubberized, black CA glue. Once the glue cured I flattened out the repairs and recut the button edge with small files to start the process of blending them into the surface of the vulcanite. I sanded the stem with 320-3500 grit sanding pads to further blend in the repairs. I wiped the stem down after each pad with an Obsidian Oil saturated cloth to remove the grime and protect the stem. I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. I wiped it down again with some Obsidian Oil and let it sit and dry. I always look forward to the moment when all the pieces are put back together. The pipe makes a final trip to the buffing wheel and is met first with Blue Diamond polish on the buffing wheel. That is followed by multiple coats of carnauba wax over the whole pipe. Then I do a step that not everyone does but I learned from one of the old pipe men who no longer with us, I buff the pipe with a clean buffing pad to raise the shine. Finish my buffing by hand with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with black vulcanite stem. This richly stained GBD Speciale Standard 788 Bent Apple is light weight and ready for you to load up a tobacco of preference and enjoy. Have a look at it in the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 48 grams/1.69 ounces. This is one that will go on the British Pipemakers Section of the rebornpipes online store shortly. Let me know if you are interested in adding it to your rack. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

Reworking a newly acquired trade, a Barclay Rex Bent Billiard

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Blog by Steve Laug

A month or so ago I received an email from a fellow in Japan who had some pipes he wanted to sell. He sent me a few and one of them was this interesting older Barclay Rex Bent Billiard. The Pipe was faintly stamped and read Barclay Rex on the left side of the shank. The stamping was faint but readable. It looks as if it is stamped underneath very faintly and read New York. The rest of the stamping is unreadable and the stamping on the right side of the shank is buffed away. The bowl has been reamed and the pipe cleaned. The rim top is slightly out of round and there are scratches and debris on the rim top. The pipe has been polished and the junction between the shank end and the stem shows some rounding of the edges – something that I truly hate in a restoration. The stem itself is also rounded at the shank junction but is polished and there are light tooth marks on the top and the underside against the button. The shank is very clean inside and the pipe has a faint aroma of English tobacco. Overall, I am happy with it but I will need to deal with rounded joint of the stem and shank. I took photos of the pipe before I started my work on it. I took a photo of the rim top to show the condition of the bowl and the top. You can see the lava on the rim top that had been left from the restoration previously done. The bowl is slightly out of round due to damage to the inner edge. The shank stem joint shows some rounding to the edges.I took a photo to show the stamping on the left side of the shank. It is readable and I think there is also some stamping underneath what is present.  I took a photo of the right side as well to see if anything showed up in the photo. It did not show anything on the right side. It has some great grain on the bowl and shank and the rounding at the shank and stem joint. I took the stem off and took a photo of the pipe to show its condition. I turned to Pipephil’s site to see what I could learn about the Barclay-Rex brand and particularly the sandblast one I was working on (http://pipephil.eu/logos/en/logo-b1.html). I have included a screen capture of the information that is shown there.I quote from the sidebar on the site below as it gives a good summary of information.

Brand created in 1910. The shop was situated on Maiden Lane. Three addresses now (2010): 75 Broad Street, 70 East 42nd Street, 570 Lexington Avenue. See also: André

I turned to Pipedia to try and place this pipe in the timeline of the brand and was able find some helpful information which I have included below (https://pipedia.org/wiki/Barclay_Rex). I quote the information below.

Barclay-Rex, a downtown Manhattan tobacconist, was founded in 1910 by Vincent Nastri, a pipemaker from Salerno, Italy. The store was originally located at Barclay and Church Street, and the name was taken from that location and Nastri’s beloved Great Dane, Rex. The business is still run by Vincent Nastri, III and owned by Vincent Nastri, Jr. They have several locations in New York City. The store has carried pipes from all fine makers, and the Barclay-Rex line of pipes is also much sought after, in that pipes were made in a range from the very inexpensive into the several hundreds of dollars. The pipes were, at least into the 1960’s, made of Algerian briar.

In addition to pipes made by Mr. Nastri over the years, Mr. Nastri, III, has been quoted as stating that a pipemaker just leaving Dunhill made pipes with a small off-white dot on the stem for a time for the shop. As was discovered by Steve Laug of Reborn Pipes, they were evidently made by a pipemaker whose initials were HGP, and stamped on the pipe as such. These pipes were made for a single run only, and then never made again.

In addition, Sasieni at least for a time made private label pipes stamped with the Barclay-Rex name, but with their own shapes and shape numbers.

Locations: (Flagship Store) 75 Broad Street, New York, New York 10004 Telephone: (212) 962-3355

70 East 42nd Street, New York, New York 10165 Telephone: (212) 692-9680

570 Lexington Avenue, New York, New York 10022 Telephone: (212) 888-1015

Email: info@barclayrex.com Website: http://www.barclayrex.com Toll Free: (888) 278-6222 Fax: (212) 962-3372

With the information from Pipedia I knew that I was working on a pipe from the Barclay-Rex Tobacconist in New York City. The fellow I bought it from had no background information on the pipe. I was unable to pin down the date this pipe was made. Now it was time to work on the pipe.

I started my work on the pipe by addressing the spots of lava on the rim top and the damage on the inner edges of the bowl. I used a folded piece of 220 grit sandpaper to work over the inner and outer edge to smooth out the damage. I polished the rim top with 1500-12000 grit micromesh sanding pad – dray sanding to remove the darkening and remaining lava on the rim top as well. I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain really made the grain stand out. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I spent some time studying the shank/stem junction to see the edges looked. I could see them on both the stem edge and the shank edge. The internal of the shank There as no way to square the shank end to be a smooth transition because of the rounded edges. The top edge of the shank is quite thin so there is no room for smoothing it out. With those issues in mind I chose to band it with a thin brass band to square up the shank edge. The photos of the shank end show the rounding but it worse in person than shown in the photos. I heated the band and pressed it onto the shank end. I took photos of the shank end before and after the banding. I put the stem on the shank and took a photo of the pipe with the band in place. I like the look of it as it adds a nice touch of bling. I set the bowl aside and worked over the tooth marks against the button edge with a folded piece of 220 grit sandpaper to blend them in the rest of the stem surface. Once it was finished the tooth marks were gone. I needed to polish the sanding marks out with micromesh sanding pads.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. With the bowl and the stem finished I put the beautiful Barclay-Rex New York Bent Billiard back together and buffed it on the wheel using Blue Diamond to give it a shine. I gave the bowl and the stem multiple coats of carnauba wax on the wheel. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It really is a great looking pipe. The dimensions of the pipe are – Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 1 inch. The weight of this large pipe is 1.34 ounces /38 grams. This Barclay-Rex Bent Billiard is another great looking pipe and the brass brought the junction back to square. It is much more beautiful in person than these photos can capture. I will be putting it on the rebornpipes store soon. If you would like to add it to your collection let me know. This is another pipe that has the possibility of transporting the pipe man or woman back to a slower paced time in history where you can enjoy a respite. Thanks for walking through the restoration with me.

Argggh…sometimes the easiest restoration becomes a real nightmare

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Blog by Steve Laug

The next pipe on the worktable is a Danish made pipe from the workshop W.O. Larsen. It is a combination of rustication and smooth portions and a horn shank extension. The bowl is a classic Danish looking Canadian with almost a Brandy shaped bowl. It came without a stem. The pipe came to us from eBay on 01/22/2024 from a seller in Jordan, Minnesota, USA.  The pipe is very dirty with a thick cake in the bowl and lava on the rim top. The rim edge looks like it might be slightly out of round but it was hard to know what was under the lava coat on the top and edges. It is stamped on the underside of the bowl and shank on a smooth panel. It reads W.O. Larsen [over] Handmade [over] Made in Denmark. On the top side it is stamped Rustica. The finish was dusty and there were oils and grime ground into the rusticated and the smooth finish around the sides of the bowl. The horn shank extension had a metal insert to protect it from cracked but there were still two hairline cracks – one on the top and one on the underside. Jeff took some photos of the pipe before he started his cleanup work. Jeff took a photo of the rim top to show the thick build up of lava in the sandblast of the rim top. It is also built up on the inner edge of the bowl. The thick cake in the bowl is very visible.He took photos of the sides and the heel of the bowl to show the blast finish on the pipe. It is a unique blast that really shows the birdseye and other grain around the bowl sides. He took two photos to capture the stamping top and underside of the bowl. Each one moves down the shank to the horn shank extension. It is clear and readable as noted above. Jeff took a photo of the hairline crack on the underside of the horn extension. There is a matching one on the topside. The shank itself is lined with a metal insert that actually stabilized the extension to protect it from further cracking.I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-l2.html) to get a quick view of the brand once again. I did a screen capture of the site’s information and have included that below. The pipe I am working on is a W.O. Larsen as it is stamped similarly to the ones in the photos. It is interestingly stamped with a lot more detail than any of the ones shown in the screen capture below. With the “Designed By W.O. Larsen” addition it is a bit unique.I turned to Pipedia (https://pipedia.org/wiki/W.%C3%98._Larsen) for a quick read. The site is worth reading the history of the shop and the brand and its influence on Danish pipe carving. There was no additional information on the unique stamping on this pipe.

What I learned from the research is that the pipe is a W.O. Larsen made pipe that could have been designed by W.O Larsen himself or at least one of the shop carvers. It is a beauty though.

With that information I moved forward to work on the pipe itself and see what I had to do with it. Jeff had done an amazing job in removing all of the cake and the lava on the sand blast rim top. He had reamed the bowl with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He took the cake back to bare briar so we could check the walls for damage. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime on the bowl and rim and was able to remove the lava and dirt. The finish on the bowl and rim top looked very good showing a unique and beautiful combination of smooth and rusticated finishes. He cleaned out the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol until they came out clean. I took photos of the pipe before I started my part of the restoration. I took some close up photos of the rim top showing the inner edge of the bowl – damages and nicks in the edge and some damage on the top itself. I took photos of the cracks in the top and underside of the horn shank extension.I took photos of the stamping on the top and underside of the shank to show the condition after the cleanup. This stamping is clearer than the photos show. I went through my can of stems and I found one that was the right shape and length. It has been shaped a little but I would need to reduce the shank end diameter and shape for a proper fit in the metal shank insert. NB: This is the reason I am always picking up stems where ever I can find them. I just know that one day I will need one and it might just be the one!I laid the stem aside to work on the shank repair first. I applied some clear super glue to the crack in the horn extension on the top and the underside and clamped the horn shank end with a small clamp. THEN DISASTER STRUCK! I was standing at my work table and was about to lay it down with the pipe shot out of the clamp. It literally shot across the room and hit the floor. I cannot tell you enough how many times I have dropped the pipe on the same floor with nothing happening to the pipe. I would pick it up and carry on. BUT THE TIME THAT SOMETHING WAS GOING TO HAPPEN WAS THIS TIME! THE BOWL SHOT OUT FURTHER & THE SHANK AND CLAMP WAS MUCH CLOSER.

Now I needed to add yet another project to the work on this pipe. I wrote Jeff and told him about the accident and his response was that he was okay with throwing it away. I told him that I still wanted to work on it. I cleaned up the cracks on the shank and added new glue to the repairs. I clamped the extension together with the clamp while it was laying on the table. You can see the snapped off bowl and shank in the photos below. The only good news was that it was a clean snap and everything fit together really well.Once the repair cured on the shank end it was time to address the broken shank. I found a metal piece of tubing in my collection of tubes and stingers that fit into the hole in the shank and in the airway into the bowl. I cut off a piece long enough to extend into the airway into the bowl and into the shank end almost a half inch each way. I glued the cut off tube into the bowl airway first with a clear CA glue. I coated the shank ends on both sides with clear CA glue and painted the tube with the same glue. I pushed the bowl and shank together. The tube went easily into the shank and the pieces of briar fit together with no sign of the damage other than the glue.Once the repair cured and the shank was stable I worked over the repaired area with a brass bristle brush to remove the excess glue. It was looking much better once I finished. I stained the repaired area with a Mahogany stain pen to match the colour on the rusticated portions of the bowl. It looked much better once it was finished. With the repair finished I turned to address the rim top and inner edge of the rim. I used a folded piece of 220 grit sandpaper to remove the damage and smooth out the edge. I used a wooden sphere and a piece of 220 grit sandpaper to reshape the rim edge and give it a light bevel. It cleaned up the edge and the darkening to the rim top at the same time. I sanded the rim top and the horn shank repairs with 320-3500 grit sanding pads. I sanded the horn shank extension at the same time. I wiped it down after each sanding pad to remove the dust and debris. I restained the rim top with a Cherry Stain pen to match the smooth finish around the bowl. The finish was spotty but it matched well. I knew that once I polished it with micromesh sanding pads and the stained top blended in very well.I polished the briar and the horn shank extension with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the smooth and the rusticated finish of the bowl, rim top and shank with my fingertips and a shoe brush to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain and the contrasting finish really made the grain stand out. I let the balm sit for 15 minutes and then buffed with a cotton cloth and shoe brush to raise the shine. The shank repair and the rim top reworking came out looking very good at this point. I started with the stem fitting. I needed to shape the flow of the stem from the shank upward. It needed some work to change the taper to incorporate and tenon that fit in the shank and still allowed the stem to fit well. I used a Dremel and sanding drum and files to shape the stem to fit. I fine tuned the shape of the stem with a folded piece of 220 grit sandpaper to give it the stem a proper fit in the shank.Now I needed to sand it to clean up the file marks and fine tune the shape. I sanded the newly shaped tenon with 320-3500 grit sanding pads. I worked on the file marks and fine shaping of the stem fit against the shank. The pads worked to polish out the marks and the fit to the shank was very good. The stem began to take on a rich shine in the vulcanite by the time I sanded it with the 3500 grit pad. I set the bowl aside and polished it with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a cloth containing some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This W. O. Larsen Hand Made Rustica Canadian is a great looking pipe now that it has been restored. The shape is elegant and flowing with a thin, fitted taper vulcanite stem. I put the new stem on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the rusticated parts of the bowl multiple coats of Conservator’s Wax and the smooth portions and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished W. O. Larsen Rustica Canadian fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.55 ounces/44 grams. I will be putting it on the Danish Pipe Maker Section of the rebornpipes store shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

A Wounded Warrior GBD Xtra Straight Grain Billiard with a Sterling Silver Repair Band

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Blog by Steve Laug

The next pipe on the work table is long and classic looking smooth finish straight grain Billiard. It is faintly stamped on the left side of the shank and clearly reads GBD in an oval [over] XTRA [over] Straight Grain. On the right side of the shank it is faintly stamped London England [over] an impossible to read shape number. It came from a lot we purchased on 03/21/2024 from an estate in Oregon City, Oregon, USA. It is a Billiard pipe with some great grain and having a replacement vulcanite taper stem. There is a Sterling Silver Band on the shank end showing a shank repair that was glued and banded. The bowl has a thick cake and some lava overflow in the finish on the rim top and inner edge. The rim top and inner and outer edge showed damage from being knocked against a hard surface. The finish looked quite good in terms of wear and tear but there was dirt and hand oils in the finish. Under the grime the finish looked very good and highlights some beautiful grain. The twin bore replacement stem was lightly oxidized and there was a Softee Bit on the stem end. Underneath the rubber Softee Bit there were some light tooth marks. Jeff took photos of the pipe before he started his cleanup. Jeff took photos of the bowl and rim top to show the cake in the bowl and the condition of both. It was heavily caked with a light lava overflow on the rim top. The rim top and the outer edge show damage on the left front from being knocked against a hard surface. He took photos of the top and underside of the stem with the Softee Bit in place and then removed showing the light oxidation and tooth marks on the stem surface and button. The stem is not the original it is a twin bore bite proof stem that is a replacement. Jeff took photos of the heel and the sides of the bowl and shank to show the grain on the pipe. It is a beauty. He took photos of the side of the shank to show the faint stamping on the left side. His photos also show the repaired crack on the left side of the shank. The silver band is stamped Sterling Silver and is readable. I turned to PipePhil’s site (http://www.pipephil.eu/logos/en/logo-gbd.html) to see what I could find. The site had a photo and information on a GBD Xtra but not a lot of background on it. The photo shown was from the 1930s but it is also noted as a New Era Pipe. There was nothing on a pipe stamped as GBD Xtra Straight Grain.

I then turned to Pipedia (https://pipedia.org/wiki/GBD) to see if there was info the brand. It is a great read in terms of history but there was nothing giving details on a GBD Xtra Straight Grain.

The claims after the 1st World War demanded further distinctions. First of all was the London Made, which became the Standard London Made, followed by the New Era– in 1931 the top model asking 12½ Shilling. The Pedigree, although sketched around 1926, was not produced until the later 1930s. The New Standard was introduced in order to give the popular Standard of the 20s a higher rank in value. The Prehistoric, a deeply sandblasted black pipe, that still carried the small GBD Xtra stamp, was entirely new and unusual.

From that small note I knew that I was working on a post WW1 Pipe that carried the GBD Xtra stamp.

I then followed a link at the end of the article to another article on Pipedia about model information (https://pipedia.org/wiki/GBD_Model_Information). There I found a very brief listing on the Xtra stamping and the Straight Grain stamping. However there was nothing with the two combined.

Xtra — Factory unknown: Reddish smooth -PR: Introduced in 1930s?

Straight Grain — France and made in England too

https://pipesmagazine.com/forums/threads/old-gbd-xtra-ive-hit-a-research-wall.64992/

A brief summary of what I think I know scavenged from Pipedia/forums etc. Back around the late 20s, GDB didn’t grade their briar, so they created two designations – the Xtra and the Special to denote pipes that have had addition features/finishes etc. These weren’t product/model lines, but more of a grade system that differentiated it from the standard GBD (which had just the ‘GBD’ stamp). By 1937, the Xtra/Special designations were dropped and the more tradition model lines were introduced (Pedigree/New Era etc). However, there were a couple of exception: some Prehistorics were also marked ‘Xtra’, and a 1950s catalogue I’ve seen also seems to carry the Xtra line (although they do look quite different). I’ve been trying to determine if this is one of the 1930s Xtras, with little luck.

That paragraph gave me a bit of a hint that the Xtra designation was used on pipes that had additional features not identifying product lines but more of a grade system. It also tells me that the stamping ended by 1937. There are also examples of it showing up in the 1950s. Below the next part is a quote from Jacques Cole and he notes that the XTRAs were the cream, being mostly with straight grains!

Further on in the thread on the above pipe I found this response by snagstangl that reads as follows:

I was re reading a Jacques Cole article concerning GBDs titled “Story of a Pipe Brand” it had this to say about this topic:

“We have seen that early Briar GBDs were made in only one, later two qualities and the need to mark the difference did not arise. There were few finishes but towards the end of the 19th century demand was changing, for instance the UK had a “penchant” for the darker finishes. Qualities were therefore sub-divided and we see the introduction of the GBD XTRA (note the spelling). The GBD Speciales were as the name implied, special models, finishes and fittings. GBD XTRAs were the cream, being mostly straight grains. The “ordinary* quality was simply
stamped GBD. Demand after the First World War called for further identification starting with GBD ‘London Made* which became ‘Standard London Made*, followed by GBD “New Era’, top of the range in 1931 at 12/6d! GBD ‘Pedigree’, although first thought of around 1926, was well established in the late 1930s. GBD “New Standard’ was created to give a boost to the “Standards’ of the 1920s and a newly introduced sandblast was called GBD ‘Prehistoric’, still bearing a small GBD ‘Xtra* stamp. French made GBDs followed more or less the same ideas, still however using ‘Xtra’ and ‘Speeiale’ while in the late ’20s a metal system GBD was introduced under the name GBD ‘Extra Dry*. The 1920s also saw an important development with the introduction of the metal GBD inlay on mouthpieces which gave the pipes that extra ‘touch of class’. This inlay has been used on GBDs for nearly 60 years.”

That was followed by a response from osiris01:

I started with either this text or one using it as source and it does explain well the reason for creating, first the Xtras and Speciales, and later, the other graded lines like New Era, Pedigree etc. The problem is that the Xtra and Speciale were discontinued in 1937/8 (Pipedia et al) because the new lines provided a more refined grading system. And yet, the Xtra was listed in the catalogs until 1950.

My guess is that the French factory continued with the Xtra, for a reason unknown to me. The only evidence I have of this is a badly translated sentence from Pipedia that describes the process of creating additional lines. It reads “The French GBDs more or less followed the same developments, although Xtra and Speciale very longly used there.” What ‘Longly used there’ means I don’t know, but somewhere was still making them, and if you translate ‘longly’ as ‘longer’, it does imply that they continued making them for a longer period. It’s a far from perfect explanation but, as I said, they were still being made somewhere and it does imply that the French factory were responsible. However, they were different to the Xtras made in the 20s/30s since the later ones had a chamfered rim, different stems etc.

However, reading you text again, I wonder if the it is hinting at a COM. “Demand after the First World War called for further identification starting with GBD ‘London Made* which became ‘Standard London Made*,”. It doesn’t say that a COM was not used before then (that would be too easy), but you wouldn’t stamp a pipe “Xtra, London Made, London Made” or similar.

I just don’t have enough evidence, reference points, old models to compare against etc. Even describing it as an educated guess is still stretching it a bit. The best guess, perhaps.

However, what I do know is that the 1930s Xtras were fitted with a specific stem with an unusual button called the ‘curved wafer tip of comfort’ (just rolls off the tongue). The following images shows the detail from a 1938 catalogue and the button on my pipe, and to my eye, they are the same. Not in any way conclusive, but it’s the best I’ve been able to come up with.

Now I knew that I was dealing with a French made GBD created in the 1950s. It did not have the original stem so the information on the stem did not help.

Jeff reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals of the shank and stem with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish on the bowl looked really good when I got it. The rim top and edges looked very good. He soaked the twin bore stem in Briarville’s Pipe Stem Deoxidizer bath to remove the oxidation. The stem looked better and the deep tooth marks and chatter on the surface were also visible. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked much better than when he found it. I took photos of the pipe before I started my work on it.  I took photos of the condition of the rim top and stem before I started working. The rim top looks very good and the bowl is spotless. The stem is much better but still shows some tooth chatter and marks on both sides near the button. I took photos of the stamping on the sides of the shank. The stamping was faint but still readable with a lens and light. It reads as noted above. I took the bowl and stem apart and took a photo of the pipe to show the look of the pipe. Now it was time to work on the rim top and bowl edge damage. I cleaned up the inner edge with a folded piece of 220 grit sandpaper to smooth out the burn damage and cuts from reaming with a knife. I used a piece of 220 grit sandpaper and a wooden sphere to work on the edges to give it a slight bevel. I used a topping board to smooth out the damage on the top. It was looking better at this point. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain really made the grain stand out. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set aside the bowl and turned my attention to the stem. I “painted” the tooth marks on the surface of the stem and was able to lift all of them. Those that remained I removed by sanding them out with 220 sandpaper to blend them into the surface.I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad with an Obsidian Oil saturated cloth to remove the grime and protect the stem.I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine.   Once again, I am the part of the restoration that I always look forward to – the moment when all the pieces are put back together. I put the pipe back together and buffed the bowl and the stem with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the smooth finish and the black vulcanite stem. This richly stained GBD Xtra Straight Grain Billiard with a sterling silver repair band and a twin bore vulcanite stem is light weight and ready for you to load up a tobacco of preference and enjoy. Have a look at it in the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 39 grams/1.38 ounces. This is one that will go on the British Pipemakers Section of the rebornpipes online store shortly. Let me know if you are interested in adding it to your rack. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

De Profundis: Rescuing a Peterson 301

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Blog by Kenneth Lieblich

If this pipe could talk, surely it would say, “Out of the depths I have cried unto Thee, O Lord…”. This great pipe has truly come from the depths of … who knows where. It’s a handsome, rugged Peterson 301 System rusticated bent pot with a P-lip. As is often the case, this pipe (and the others in the photo below) came from an old gentleman, now deceased, who lived on Vancouver Island. The first two pipes below are both 301s and the third is perhaps/maybe a 317 (not sure yet). I have no idea what he did with these pipes (dropped them down the mines perhaps), but boy-oh-boy, these are pretty rough. No problem – it’s my job to sort things out.The only markings to be found on this pipe are the 301 found on the underside of the stummel, the K&P [over] Peterson on the nickel ferrule, and the double-stamped, stylized P on the stem. That’s annoying! Mark Irwin of Peterson Pipe Notes has written a few good articles about the 301s on his blog and I recommend reading one here and another one here. Of course, Steve has also written restoration blogs about the 301, including this one and it contained an important tidbit of information that I quote here:

I learned previously that the shape 301 was not introduced until 1975. Considering the Republic stamp, this one would likely date between 1975 and 2000.

This was significant because, due to the markings being almost entirely worn on this pipe, there was nothing on the wood other than the number 301 – and I couldn’t tell an age from that. Charles Lemon from Dad’s Pipes also has a post about a 301, which he describes as coming from the “1970’s era”. Now, what’s interesting about Steve and Charles’ pipes is that the patch of briar which shows the marks is quite different from mine. Below are Steve’s, Charles’, and my pipes, respectively. The first two are sort of freeform oval-ish shapes. Third (mine) is a rectangle and I wonder if that indicates a different era. I don’t know, but any of you reading this do, please let me know!  This pipe is filthy beyond description – but must have been smoked frequently and with great affection. The stem has dirt everywhere, severe toothmarks aplenty, and calcification as I have seldom seen. Meanwhile, the stummel looks as though oily dirt has been rubbed into the surfaces of the rustication. The rim is coated in lava, the front edge of the rim is bashed, and the bowl is clogged with cake. Some spots on the rustication are really worn – the old fellow must have really loved his pipes. I began by cleaning some of the calcification on the outside of the stem. I took a blade (an old butter knife, actually) and began gently scraping at all that build-up. Obviously, I took it easy, as I did not want to damage the stem’s vulcanite any further. The butter knife worked quite well and I got a good amount loose. I followed that up with some Murphy’s on some cotton rounds to try and scrub the rest away. I broke out the isopropyl alcohol and pipe cleaners, and got to work on the inside of the stem. Predictably, it was unbelievably dirty and I went through a good number of pipe cleaners in order to clean it up.As I mentioned, there were quite a few dents in the stem. Some were obviously tooth marks, but other dents looked like blunt force trauma! Time to break out the BIC lighter to see if it could raise some of them. Quite frankly, it did not do much – this repair was going to require some considerable sanding etc. Before that, however, the stem went for an overnight soak in the deoxidizer. The following day, the oxidation had migrated to the surface and would be fairly straightforward to remove. I scrubbed vigorously with SoftScrub to remove the leftover oxidation. At this point, I painted the accidentally-duplicated P on the stem, as it was pretty rough – just like everything about this pipe.

Once clean, I set about repairing the dents. Before I moved on to the Micromesh pads, I built up the dent damage on the stem with black cyanoacrylate adhesive and let it fully cure. It turned out that this was not as straightforward as I had hoped. It took more than one application of adhesive to sort this problem out. I sanded the lumps down with my needle files and my grey pads, to make the stem look sort of normal. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each of the last five pads. On to the stummel – this is where the lion’s share of the work was. The insides (both bowl and shank) were overwhelmed with cake and tar and anything else you’d care to mention. The bowl really needed to be reamed, so I used the KleenReem to scrape off as much built-up cake as possible. Generally, I prefer to sand the chamber down to bare briar. When restoring, it is important to ensure that there is no damage to the briar under the cake. There are a few situations when I might leave some cake in the bowl, but not today. There were definitely some craze lines in the briar on this pipe. I’ll come back to that later. Just like the bowl, the shank was absolutely disgusting. It had never been cleaned – or, not for many decades. I started cleaning the inside with isopropyl alcohol, Q-tips, and pipe cleaners. This took a while. The inside was very dirty and required and extraordinary number of Q-tips and pipe cleaners. Eventually some cleanliness came to it.I threw the stummel in my alcohol bath in the hope that it would loosen some of the ground-in filth on the outside of the bowl. After 24 hours, this worked a bit, but not enough. I added some scrubbing with Murphy’s and a toothbrush. This made things much better, but it’s a case of two steps forward and one step back: sure, it’s clean, but lots of the stain in now gone too. I decided to de-ghost the pipe despite what I had just done with the alcohol bath. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused even more oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.On to the ferrule – which was bashed and discoloured from years of mistreatment. Somewhat to my surprise, the ferrule came off very easily and required no special effort. I began by cleaning the metal with some SoftScrub on cotton rounds. This was quite good at removing the unsightly bits. I used some of my MicroMesh pads (only 3,600-12,000) to eliminate some of the minor scratches on the metal. It also gave a nice shine which clearly hadn’t been seen for decades. I used a jewelry cloth to give the final polish to the nickel. This ferrule would always retain some small dents etc. from its hard life, but it looks much improved. And this is where I stopped for a looooong time. It occurred to me that the amount of work involved in this pipe was tremendous. I was torn about how invasive I wanted to be in my pipe surgery. What about the damage to the rim? What about rematching the stain? What about the heavily worn sections of the rustication? Perhaps my temperament didn’t suit this pipe too well. I freely admit that I set aside the pipe for nearly six months before coming back to it. That sounds absurd, I know, but it was either that or chucking it in the fireplace.

Back in the present day, I began by working the rim back into shape. I sanded it down on my topping board so that it was level (it wasn’t before). I used some tools, including my Dremel and some modified screwdrivers, and re-rusticated the rim. It looked great, but too sharp. So, I sanded the sharp bits to add some softness to the rim. At this point, six months on, I couldn’t remember what cleaning I had and had not done to the pipe. I dragged out some soap and some tube brushes and scrubbed the insides. I’m glad I did – it still needed it.I wanted to have another look at the underside of the stummel for any sign of markings. I used a piece of chalk and pretended this was an old gravestone rubbing. The 301 came out more clearly, but, sadly, nothing else was revealed. It was worth a shot.I knew I had to stain the stummel, but I wanted to address the heat crazes inside the bowl first. I prepared some heat-resistant epoxy and filled the cracks and gouges, ensuring that the epoxy was evenly spread throughout the bowl. Of course, I did plug the draught hole with a folded pipe cleaner (coated in petroleum jelly) to make sure none of the epoxy made its way up there. Once done, a good 24 hours was needed to ensure that the epoxy was properly set.Having completed that, it was time for staining. This would require more than one colour and some finessing to get right. I applied black leather dye with a cotton dauber to colour the recesses (or valleys, if you like) of the rustication. I flamed it with my BIC lighter and let it set. This dye is alcohol-based, so I used isopropyl alcohol to wipe down the pipe and remove excess stain. This wasn’t sufficient, so I also used some 0000-grit steel wool. I coated it again with cordovan leather dye, flamed it again, and let that set too. As before, I wiped it down with alcohol to provide depth, nuance, and variation to the colour. I was pleased – and would be more pleased soon. At long last, I was off to my bench buffer to put the final touches on this pipe. I first gave it a thorough going-over with Red Tripoli. This may seem strange, but I needed to lighten the colour of the high points of the stummel. Then I used the White Diamond compound. Following that, several coats of conservator’s wax created a beautiful, glossy seal on the pipe and moved closer to closure for this long and involved repair.At this point, I glued the ferrule back in place. Then I gently sanded the inside of the bowl to provide a rough surface for what was to come next. I thinly coated the entire inside of the bowl with a mixture of activated charcoal and my wife’s homemade yogurt. Once hardened, this provided a good, slightly rough surface for a new cake to build.This rugged and handsome Peterson 301 System rusticated bent pot has come out of the depths and is back to life. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the “Ireland” pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5¾ in. (145 mm); height ¾ in. (45 mm); bowl diameter 1½ in. (38 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 2 oz. (60 g). I hope you enjoyed reading the story of this restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a beautiful Bari Select Mandarin Made in Denmark 7824

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Blog by Steve Laug

The next pipe on the work table is a beautifully grained Bari Oval Shank Acorn. It is stamped on the topside it reads Bari [over] Select [over] Mandarin. On the underside it reads Made in Denmark [over] the shape number 7824. It came from a lot we purchased from a seller on eBay on 01/22/2024 from a seller in Jordan, Minnesota, USA. It is very nicely shaped Danish style acorn shaped bowl with a vulcanite saddle stem. The bowl has a thick cake and some lava overflow on the crowned rim top and bevelled inner edge. It was hard to know for certain if there was any damage on the top or rim edges because of the debris covering them both. Only cleaning would make that very clear. The vulcanite saddle stem had a worn Bari logo stamp on the topside of the saddle. It is dirty and has tooth chatter and tooth marks on both sides ahead of the button. Jeff took photos of the pipe before he started his cleanup. Jeff took photos of the bowl and rim top to show the cake in the bowl and the condition of both. It was heavily caked with a lava overflow on the rim top. The inner and outer edges look very good. He took photos of the top and underside of the stem showing the oxidation and tooth marks on the stem surface and button. Jeff took photos of the heel and the side of the bowl and shank to show the grain on the pipe. It is a beauty. Jeff took photos to capture the stamping on the sides of the shank. It is clear and readable as noted above. He also took a photo of the faint Bari stamp on the topside of the stem. I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-b1.html) to see if I could find a listing for the Bari Select Mandarin with this four digit number. There was nothing specifically listed for this line of Bari pipes. There was also good info on the brand as a whole and that it was founded by Viggo Nielsen in 1950 and he ran it until 1978 when Age Bogelund managed the production for them. In 1993 it was sold to Helmer Thomsen. I have included a screen capture of the section below.Pipedia gives a great history of the brand (https://pipedia.org/wiki/Bari) that is well worth reading. There were also photos of the Bari stamping on the Select Mandarin line of pipes.

Jeff reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals of the shank and stem with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish on the bowl looked really good when I got it. The rim top and edges looked very good. He soaked the stem in Briarville’s Pipe Stem Deoxidizer bath to remove the oxidation. The stem looked better and the deep tooth marks and chatter on the surface were also visible. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked much better than when he found it. I took photos of the pipe before I started my work on it. I took photos of the condition of the rim top and stem before I started working. The rim top looks very good and the bowl is spotless. The stem still shows some light oxidation remaining and some tooth chatter and marks on both sides near the button. I took photos of the stamping on the top and underside of the shank. The stamping was faint in spots but still readable. It reads as noted above. I took the bowl and stem apart and took a photo of the pipe to show the look of the pipe. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain really made the grain stand out. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set aside the bowl and turned my attention to the stem. I “painted” the tooth marks on the surface of the stem and was able to lift all of them other than the one deep one on the underside. I filled in the mark with clear super glue. Once the repairs cured I flattened them out with 220 sandpaper to blend them into the surface. I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad with an Obsidian Oil saturated cloth to remove the grime and protect the stem.I touched up the Bari white logo on the stem with acrylic white fingernail polish. Once it dried I buffed off the excess with a cotton pad. The BA are too faintly stamped to take in the acrylic so the stamp is incomplete. I wiped the stem down with Obsidian Oil once more.I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. Once again, I am the part of the restoration that I always look forward to – the moment when all the pieces are put back together. I put the pipe back together and buffed the bowl and the stem with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the smooth finish and the black vulcanite stem. This richly stained Bari Select Madarin 7824 Acorn is light weight and ready for you to load up a tobacco of preference and enjoy breaking it in. Have a look at it in the photos below. The dimensions are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 50 grams/1.76 ounces. This is one that will go on the Danish Pipemakers Section of the rebornpipes online store shortly. Let me know if you are interested in adding it to your rack. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

Look at this stunning Sandblast Bank 133 Billiard

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Blog by Steve Laug

The next pipe on the work table is an interesting and classic looking sandblast Billiard. It is stamped on a smooth flat panel on the underside of the shank and reads BANK [followed by] Made in England [over] the shape number 133. It came from a lot we purchased from a seller on eBay on 03/21/2024 from an estate in Oregon City, Oregon, USA. It is classic shaped Sandblast Billiard with a vulcanite taper stem. The bowl has a thick cake and some lava overflow in the finish on the rim top and inner edge. The finish looked quite good in terms of wear and tear but there was grime and hand oils in the finish. The stem had an upper case “B” stamped on the left side of the taper. It is dirty and has light tooth chatter and marks on both sides ahead of the button. Jeff took photos of the pipe before he started his cleanup. He took photos of the pipe’s bowl and rim top to show the cake in the bowl and the lava coat overflowing onto the top. It is another dirty pipe. He also took photos to capture the tooth marks on the top and underside of the stem near the button. He took photos of the sides and the heel of the bowl to give a sense of the depth of the rugged sandblast around the bowl and shank sides. It really is a stunning blast that reminds of many of the English made sandblast pipes! Jeff took photos of the stamping on the heel of the bowl and it is clear and readable as noted above. The stamped “B” logo on the left side of the stem is in good condition, though lacking colour.I did some digging in my usual sources for the brand “BANK” and it was not listed on either Pipe Phil’s site or Pipedia. I learned nothing more about the BANK pipe. The shape number rang some bells for me. The 133 shaped Billiard sent me on a search of Google for that shape number and to see if I could link it to a brand. I found a lot of entries on the web that linked the 133 Billiard shape to GBD. I have worked on several GBD Billiards and at least one 133 Billiard (https://rebornpipes.com/2022/03/16/restoring-a-newer-gbd-london-made-c133-billiard/). The link takes you to a blog I wrote on a GBD 133 Billiard.

I also found a link to Smokershaven (https://www.smokershaven.com/gbd-estate-pipe-virgin-133-smooth-billiard-1960s/). It had another GBD 133 Billiard.

There were many other links to the same shape number and to GBD made pipes. Now I knew that that pipe was made by GBD and that the shape number 133 was for the GBD Billiard and thus the pipe in my hands was a GBD Made pipe.

I turned to work on the pipe itself. Jeff had done an amazing cleanup of the pipe. He reamed the cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs, pipe cleaners and shank brushes. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and once it had soaked for awhile he rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked better when I received it. I took a photo of the rim top to show the condition. It looks good with the tars and oils removed from the rim top. The condition of the bowl and rim top were very good. The stem came out looking quite good with some light tooth marks and chatter on both sides ahead of the button. I took a photo of the underside of the shank to show the stamping. The stamping is very clear and reads as noted above. I also took the pipe apart and took a photo to give a sense of the shape of the Billiard.I started my work on the pipe by cleaning up the rim top with a brass bristle brush. I worked on it to remove the debris in the sandblast. It looked much better once I had finished. It was clean but dried out a bit so I wet it and checked and it looked much better.I rubbed the sandblast bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and turned my attention to the stem. I touched up the B logo stamp on the left side of the taper stem with white acrylic fingernail polish. I worked it into the stamp with a tooth pick. When it had dried I sanded off the excess with a 320 grit sanding pad. It looked very good.I sanded out the light tooth marks and the remaining oxidation with 320-3500 grit sanding pads. I wiped the stem down with a damp cloth after each sanding pad.I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. I finished by wiping it down with Obsidian Oil and buffing it to a shine. I always look forward to this part of the restoration when all the pieces are put back together. I put the BANK Made in London 133 Sandblast Billiard back together and carefully buffed the stem with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservators Wax and the stem multiple coats of carnauba wax. I hand buffed the pipe with a soft cloth to raise the shine. It is fun to see what the polished bowl looks like with the black vulcanite taper stem almost glowing. This BANK Made in London 133 Billiard is nice looking and feels great in my hand. It is one that could be clenched and smoked while doing other things as it is very light weight and well balanced. It must have been a fine smoking pipe judging from the condition it was when I received it. Have a look at it in the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.13 ounces/32 grams. I will be putting it in the English Pipemakers Section of the rebornpipes store soon. This will make a great addition to someone’s pipe collection. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman.

New Life for a Rusticated African Meerschaum Opera Pipe

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Blog by Steve Laug

The next pipe on the work table is a pipe that Jeff and I bought from an antique store on Victoria Day, May 4, 2024 in Bellingham, Washington, USA. It was one that came from an antique shop that I have visited for over 20 years and come to know the owner. We generally have a great chat on our visits and that day spent some time chatting and catching up on life. By the time we finished chatting and dickering we came away with five additional pipes to the hunt bag. These included a Savinelli Sherwood Rock Briar 316KS, a Sir Winston Bellingham WA, a Kensington Made in London England Pot, Genuine Block Meerschaum Opera pipe, and last of all an Oval shank 1/4 Bent pot Sir Winston’s Own with great grain. Great additions to the hunt bag (https://rebornpipes.com/tag/bellingham-pipe-hunt/).I decided to take a break from the pipes in my queue of pipes to work on and deal with the Meerschaum Opera Pipe shown above next. The rim top and shank end are smooth and are stained to match the browns and blacks of the bowl sides. The sides of the bowl and shank are rusticated with a finish that approximates a sandblast finish. It came out with a very tactile feeling. It is stained with black and brown stains that highlight the rustication valleys and high spots. The stem is a tapered vulcanite stem with a lot of oxidation on the surface. The tenon is a threaded metal tube that screws into the mortise. The pipe is stamped on the left side of the shank in a smooth panel and reads 9 Genuine Block [over] Meerschaum. It is clear and readable. The bowl had a thick cake in it a lava coat on the rim top and edges. The finish was dirty. The stem was a taper that sat against the shank end. It was dirty, oxidized, calcified and had tooth marks and chatter on both sides ahead of the button. I took some photos of the pipe before I started working on it. I took photos of the bowl, rim top to show the thickness of the cake in the bowl and the light lava coat on the rim top. The inner edge had some darkening and some build up of tars and oils. I took photos of the top and underside of the stem showing the light tooth marks and chatter on both sides near the button. It is quite oxidized and I could not see any stamping on the sides or top. You can also see the gap between the shank end and the stem end.I took a photo of the stamping on the left side of the shank. It was clear and readable. It read as noted above. I unscrewed the stem from the shank and the tenon came out of the shank. On previous pipes like this I have seen the threaded tenon in the shank end and then the stem was pushed on to it as a friction fit. This could possible explain the gap between the shank and the stem. I took a photo of the parts and it is a pretty looking meerschaum Opera pipe.Now I was ready to start the work on the pipe. I reamed the oval bowl with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls with sandpaper wrapped my finger to smooth them out. The inside walls were clean and looked very good.I removed the tenon from the stem. I was surprised to see that the portion that sat in the stem was slotted and was made to be turned with a screw driver. This confirms what I thought regarding the threaded tenon being screwed into the shank and then the stem friction fit onto the smooth tenon end. I cleaned the threads on the tenon with pipe cleaners, cotton swabs and isopropyl alcohol followed by a brass bristle wire brush to remove the debris on the threads. Once cleaned I rubbed the threads down with some Vaseline to protect the threads and to make screwing it into the shank much easier.I screwed the tenon into the shank and turned it in fully with a screw driver. The fit against the shank end is snug and when I slipped the stem onto the tenon the gap was gone. I removed the tenon from the shank and cleaned out the mortise and airway in the tenon with alcohol, cotton swabs and pipe cleaners. I cleaned it until the pipe cleaners and cotton swabs came out clean. Once they were cleaned I cleaned the airway in the tenon and put it back in the shank. The bowl smelled clean. I set the bowl aside and cleaned out the airway in the stem and the button with pipe cleaners, cotton swabs and alcohol. I wanted the end that fit on the tenon to be very clean so that it would be a smooth fit.I polished the rim top and the aluminum tenon with micromesh sanding pads. I dry sanded with 1500-12000 grit pads and wiped both down between the pads with a damp cotton pad. The rim begn to shine and matched the colour of the bowl and shank end. The aluminum tenon became smooth with the scratches and nicks smooth out. I worked some Claphams Beeswax/Carnauba Wax into the surface of the bowl and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the smooth surfaces of the meerschaum. I let the wax dry for about 10 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I scrubbed it with Soft Scrub all-purpose cleaner to remove the oxidation and calcification on the stem surface. I was beginning to look better. I sanded the oxidation, calcification, tooth marks and chatter smooth with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad with a cloth impregnated with Obsidian Oil.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. It looks significantly better! With the bowl and the stem finished I put the unique rusticated #9 Genuine Block Meerschaum Rusticated Opera Pipe back together and buffed it lightly on the wheel using Blue Diamond to give it a shine. I gave the stem multiple coats of carnauba wax on the wheel. I buffed the bowl with a horsehair shoe brush to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The carved surface of the bowl and shank is a great looking. The dimensions of the pipe are – Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches x 1 inch, Chamber diameter: ½ of an inch x ¾ of an inch. The weight of this large pipe is 1.31 ounces /37 grams. This Rusticated Meerschaum Opera Pipe is another great find. It is much more beautiful in person than these photos can capture. I will be adding it to the Meerschaum Pipe section of the rebornpipes store soon. If you want to add it to your collection it will make a fine smoking addition. This is another pipe that has the possibility of transporting the pipe man or woman back to a slower paced time in history where you can enjoy a respite. Thanks for walking through the restoration with me.