Tag Archives: refinishing

Restoring a Piece of History – A Mastercraft Mark II Zeppelin


Blog by Mike Zarczynski

I first read about Mike’s restoration of this Zeppelin on Facebook in one of the pipe smoking groups. Because I was so impressed with what he had done with the pipe and because I have been looking for one to restore, I wrote him a message and asked if he would be willing to do a write up for rebornpipes. It is a privilege to have him post his first blog here and show us some of his work. I think you will enjoy the work he has done on this unique piece of pipe history. He has written a brief introduction to himself so rather than repeat it I will let him tell you in his own words. “I’ve been restoring pipes for about a year now, I started when I first became inspired by Steve’s blog rebornpipes (it is an incredible honor to have been requested to write an article for the blog). At first it was a way to avoid paying list price for big brands, but now it’s a full blown addiction. I’ve restored fishing gear most of my life and once I started smoking I realized pipes were an obvious choice to fill the need of fixing things.”

The pipe itself:
Being an avid reader of both Charles’ and Steve’s Blogs, I read an article on an odd pipe. Charles had restored a Master-craft Zeppelin pipe for a family member, but one thing crossed my mind, how did it smoke? Months passed by of watching the type and shape, and almost winning a few auctions had me wondering, just how rare is this pipe? I read on pipephil that there were two main versions, Mark I, a smooth pipe, and Mark II, a rusticated pipe. Being a fan of rusticated pipes, I started searching for the second variety. (The idea of rustication is to give as much surface area as possible to dissipate heat.) I finally won an auction and the pipe was received on a Saturday following the transaction.

The pipe was in great shape, no corrosion on the aluminum, a bit of oxidation on the stem, and two fills on the briar. One of the fills had shrunk to the point it needed replacing, but the other could stay.Marx1 Marx2 Marx3First off is to ream the bowl, and scrub the outside (I prefer to work on a clean pipe.) The interior of the pipe was in decent shape with no major burn outs or char. I popped the large fill out and started filling it with layers of CA superglue mixed with briar dust. The result worked nicely and was re-rusticated with a Dremel.

After a good retort and scrub of the “smoke chamber”, I could shine the aluminum in the interior. I shined the nosecone of the zeppelin with 6000 grit sandpaper to give it a shine, but leave the oxidation to give it an antique look. I sanded the stem with 600-6000 grit sandpipers to remove any oxidation and to give it a shine. The stem was also cleaned with 70% isopropyl alcohol and pipe cleaners.

I chose to re-stain the pipe to give it a more contrasted dark-light look with the rustication. I set the dye with the flame of a lighter (gotta love the blue flame of this step) and set it to finish drying. After a quick wipe down and hand buff with conservative wax, the pipe was pieced back together and a “bowl” of Prince Albert Burley was packed to try to give it a start of a cake once again. Here are the results of this restoration:Marx4 Marx5 Marx6 Marx7 Marx8Thank you to Steve Laug and friends for not only letting me write an article on my restoration, but for serving as inspiration and entertainment for this past year, and for the many years to come.

Breathing New Life into a John Surrey Ltd. Red Knight


Blog by Steve Laug

It seems like I am currently on a bit of a roll with the rusticated Tracy Mincer like pipes that I have been working on. This one came to me in my brother’s box and it is stamped Red Knight on the left side of the shank and John Surrey Ltd. over Imported Briar on the right side of the shank. red1The straight line of three dots on the left side of the saddle is also characteristic of John Surrey Ltd. pipes. I did some digging on the Pipephil Logos site http://www.pipephil.eu/logos/en/logo-j3.html and read that John Surrey, Ltd., was located at 509 Fifth Avenue New York NYC, NY and made pipes in the late 40s and early 50s. I also looked on Chris’ Pipe Pages and found a catalogue of their line. Here is the link: http://pipepages.com/jsurpage.htm jsur16red2When the pipe arrived it was in decent shape. The rusticated grooves were dirty with grime and dust but there was some nice grain on the smooth portions of the bowl. The rim was very dirty and thick with tars and oils. The inner edge and the outer edge were very clean. The inside of the bowl had a thin cake and the airway and mortise were very dirty. The stem was in good shape with not tooth marks but some chatter on the top and the bottom sides. It was oxidized. The dots on the side of the stem are a light yellow in colour. red3I took a close up photo of the rim top so that I would have a record of what it looked like when I received it. The thin cake on the bowl walls would be easy to clean off. I also took some close up photos of the condition of the stem top and bottom.red4 red5I began the clean up by cleaning the rim top. I scrubbed the rim with saliva on cotton pads to remove the buildup. I also used a 1500 grit micromesh sanding pad to remove what was left behind by the scrubbing and then repeated the scrubbing. It did not take too long to remove the grime on the rim.red6I scrubbed the exterior of the bowl with alcohol and cotton pads to remove the grime in the grooves.red7I scrubbed out the mortise and airway in the bowl and the stem with alcohol, cotton swabs and pipe cleaners.red8I sanded the surface of the stem with 220 grit sandpaper to remove the oxidation and the tooth chatter.red9I wet sanded the stem with 1500-2400 grit micromesh sanding pads and rubbed the stem down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished by sanding it with 6000-12000 grit pads and gave it a final coat of Obsidian Oil and set the stem aside to dry.red10 red11 red12I buffed the bowl lightly with Blue Diamond polish on the wheel and buffed the stem normally at the same time. I gave the bowl several coats of Conservator’s Wax and the stem several coats of carnauba wax. I hand buffed the bowl with a shoe brush and then buffed the stem and bowl lightly with a clean buffing pad. I hand buffed it with a microfibre cloth to give it deeper shine. The finished pipe is shown in the photos below. The look and shape of the pipe are quite attractive and the feel of the pipe in the hand and the mouth is excellent. Thanks for looking.red13 red14 red15 red16 red17 red18 red19 red20

Restoring a Chubby Shank Bruyere Shop Apple


Blog by Steve Laug

This one came to me in the box of pipes from my brother, Jeff. It is stamped Bruyere Shop on the left side of the shank and Imported Briar on the right side. It has a sterling silver band that is stamped STERLING and bears three hallmarks – an Anchor, a Lion and a T. The band thus reads Birmingham (the Anchor), .925 Sterling Silver (the Lion) and the letter T which dates the pipe to 1943. The band appears original as there are no cracks that it is banding or repairing. There is no damage to the pipe under the band. The silver band was oxidized and tarnished. It is pressure fit on the shank. The bowl was in decent shape when I got it – dirty and worn. There were paint specks on the briar. The beveled/rounded rim had darkening and heavy coating of tars and oils. The bowl had a cake that cover the sides and bottom. The thick shank was extremely dirty and oily. The stem had tooth marks on the top side and the underside next to the button. It was oxidized and very dirty as well.b1 b2I took a close-up photo of the rim to show the buildup and the cake in the bowl. The second one shows the stamping on the band that I spelled out above.b3The next two photos show the condition of the stem and show the oxidation and the tooth marks next to the button.B4I scrubbed the bowl and rim with acetone on cotton pads to remove the old wax and grime on the finish. I worked on the rim to remove the buildup that had collected there.B5 B6I used the Savinelli Pipe Knife to cut back the cake to bare briar.B7I sanded the inner edge and top of the rim to clean off the tarry buildup and also smooth out the dents and nicks in the rim.B8I scraped out the shank with a dental spatula and scrubbed the shank with pipe cleaners, cotton swabs and alcohol until it was clean.B9I polished the silver band with silver polish to remove the tarnish and oxidation. The bright shine of the sterling silver came through the polish and I could see that it was going to be a beauty once the tarnish was gone.B10I used a light brown stain pen to restain the rim and polished it.B11I buffed the bowl lightly with Blue Diamond to polish the briar. I buffed it until the bowl and rim matched each other.B12 B13I sanded the stem with 220 grit sandpaper to remove the tooth marks on the top side of the stem. I repaired the one on the underside with black super glue. I built up the top of the button on both sides of the stem with black super glue. I sprayed it with an accelerator to dry it quickly.B14I used a needle file to rehape the sharp edge of the button and smooth out the surface of the stem.B15I cleaned out the airway with pipe cleaners and alcohol to remove all of the oils and tars in the stem.B16I sanded the stem with 220 grit sandpaper to remove all of the oxidation. B17I wet sanded the stem with 1500-2400 grit micromesh sanding pads. I gave the stem a coat of Obsidian Oil and dry sanded it with 3200-4000 grit pads. I gave it another coat of oil and sanded it with 6000-12000 grit pads. I gave it a final coat of oil and set it aside to dry.B18 B19 B20I buffed the stem and bowl with Blue Diamond on the buffing wheel to polish it. I gave the bowl and stem multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. If anyone knows anything about the Bruyere Shop please let me know in the response below. Thanks for looking.B21 B22 B23 B24 B25 B26 B27

ADDENDUM

I was doing some reading on the web and found a reference to a pipe shop in Buffalo, N.Y. called the Bruyere Pipe Shop in a May 1953 Popular Mechanics Magazine. I wonder if there is a tie…

 

Restoring a Fieldstub Bullmoose for a Friend


Blog by Steve Laug

This is the second pipe that my friend dropped by for a restoration and cleaning. The first was the Tom Howard that I wrote about recently https://rebornpipes.com/2016/07/09/restoring-a-tom-howard-rhodesian-scoop/. This one is a Fieldstub imported briar. The most I can find out about it is that is American made in the 30-40s by and unknown factory. It shares a lot of features with pipes made by Tracy Mincer and the Custom-Bilt line but I can find no link. This one was dirty and tired looking. The rim had a lot of darkening and the bowl had a cake. The grooves on the rim were dirty and darkened. The stem was oxidized and had tooth marks at the button on both the top and underside of the stem. The pipe is stamped FIELDSTUB over Imported Briar on the left side of the shank.F1 F2I took a few close-up photos of the rim and the stem. The first shows the buildup on the rim top and the cake in the bowl. The second and third show the stem with the tooth marks right next to the button edge.F3 F4I scrubbed the bowl with a tooth brush and Murphy’s Oil Soap, used a brass bristle brush on the rim top and rinsed it under running water. I dried it off and took these photos.F5 F6I scrubbed the top of the rim to remove the darkening using acetone and cotton pads. I was able to remove most of the darkening. I wiped down the rest of the bowl with acetone as well to remove the wax and any debris that remained.F7 f8I cleaned up the inner edge of the bowl with a folded piece of 220 grit sandpaper to smooth out the nicks and dings on the edge.F9I sanded the stem with 220 grit sandpaper to remove the oxidation and cleaned the airway with pipe cleaners, cotton swabs and alcohol.F10I used alcohol and wiped off the damaged areas next to the underside of the button where the worst of the tooth marks remained after sanding. I filled in the tooth marks with black super glue and sprayed it with an accelerator to speed the drying time. F11I cleaned up the edge of the button and smoothed out the repair with a needle file. I wanted a clean, sharp edge on the button.F12I sanded the patch with 220 grit sandpaper to blend it into the surface of the stem and remove the file marks.F13I stuffed a cotton ball into the bowl and filled it with alcohol to pull the tars and oils out of the bowl and shank. I let it sit for several hours while I worked on the stem.F14I took the cotton ball out of the bowl and cleaned out the shank and bowl with pipe cleaners and cotton swabs to clean up the last of the alcohol. I let the bowl dry and turned to the stem. I wet sanded the stem with 1500-2400 grit micromesh sanding pads and rubbed it down with Obsidian Oil. I dry sanded with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads, gave it a final rubdown of Obsidian Oil and set it aside to dry.F15 F16 F17I buffed the pipe with Blue Diamond on the buffing wheel and gave the stem several coats of carnauba wax. I hand waxed the bowl with Conservator’s Wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfibre cloth. This one joins the Tom Howard as they wait for Theo to stop by and pick them both up. They are cleaned, polished and smelling great! If you read this blog, they are both ready for you Theo. Thanks for looking.F18 F19 F20 F21 F22 F23 F24

Restoring a Tom Howard Rhodesian Scoop


Blog by Steve Laug

This pipe is stamped Tom Howard on the left side of the shank and Imported Briar on the right side. A friend of mine emailed me and asked if I would clean it up for him and bring it back to life. He said the stem tasted awful. He said he had tried to clean it up a bit but was not happy with the results. He dropped it by the house before he left on a short trip. Here is what it looked like when it arrived.H1 H2There was a pretty thick cake in the bowl and the rim had overflow on the top. The grooves and worm trails were pretty much filled in with grime. The stem was badly oxidized and there were some deep scratches in the surface. There was tooth chatter on the top and bottom of the stem near the button.H3H4I reamed the bowl in stages. I began with a Savinelli Pipe Knife to take back the inner edge of the bowl.H5I used a brass bristle wire brush to clean off the top of the rim and get rid of the buildup.H6I scrubbed the bowl with a tooth brush and Murphy’s Oil Soap to remove the buildup of tars and oils that darkened the bowl and shank. It did not take too much to get the briar clean. I rinsed the bowl with running water and dried it off with a towel. The cleaned exterior is shown in the photos below.H7 H8I did the second stage of reaming the bowl with a PipNet Reamer and took the cake back to bare briar. I cleaned up that reaming with the Pipe Knife again.H9I used the dental spatula to scrape out the mortise and then scrubbed it with pipe cleaners, cotton swabs and alcohol until it was clean.H10I decided to scrub the surface some more with a cotton pad and acetone. I was able to remove more of the finish on the bowl and lighten it even more.H11 H12I used a folded piece of 220 grit sandpaper to clean up the inner edge of the rim and smooth out some of the damage that was there.H13I cleaned out the inside of the stem with pipe cleaners and alcohol.H14I sanded the stem with 220 grit sandpaper to remove the oxidation that was on the surface of the saddle, the groove where the saddle joined the bowl and the area around the button.H15Before continuing on the stem I stuffed a cotton ball in the bowl of the pipe and also the bowl of a second one I was working on and filled it with alcohol. The alcohol pulled the tars and residue from the bowl and shank into cotton ball.H16I let it sit in the bowl for several hours while I worked on the stem. You can see the oils and tars that are being drawn into the cotton ball in the next photo.H17The underside of the stem near the button had one deep tooth mark in the surface that I was unable to sand out. I cleaned it up and then filled it with some black super glue. Once the glue had dried I sanded the patch back to blend it into the surface of the stem.H18I wet sanded the stem with 1500-2400 grit micromesh sanding pads. I sanded and polished the stem. I rubbed it down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final coat of Obsidian Oil. I set it aside to dry.H19 H20 H21I stained the bowl with some medium walnut Danish Oil and then buffed it with Blue Diamond on the wheel. I gave the bowl several coats of Conservator’s Wax and the stem several coats of carnauba wax. I buffed the pipe with a clean buffing pad and then hand buffed it with a microfibre cloth. The pipe is clean, the smell and bad taste are gone and to me the pipe looks better than when I started the process. The bowl smelled clean. The pipe is ready to go back to its owner once I get the second pipe finished. Thanks for looking. Theo if you see this – your first pipe is ready for you when you return.H22 H23 H24 H25 H26 H27 H28

A Clean and Restore of a Viggo Nielsen Handmade Freehand


Blog by Steve Laug

My brother Jeff is developing quite an eye for beautiful pipes. He came across this freehand on eBay and sent me the photos. He bid on it and soon received it in the mail. It is a stunning piece that Viggo made in such a way that the shape absolutely maximizes the grain. It is stamped with Viggo’s normal stamp Viggo Nielsen in a circle over Handmade in Denmark on the left side of the shank.V1Its finish is a combination of smooth and what looks like sandblast but I am not sure it is not just a well done rustication made to look that way. The colours of the stains are a rich medium brown on the smooth portions that accentuate the grain. The colour on the rustication shows both a medium and dark brown stain that is repeated on the plateau on the rim of the pipe and small bit of plateau that peeks out on the top edge of the shank. The stem is a custom cut square piece of vulcanite that is carved with a square ring and a round one just before the tapered tenon.V2 V3 V4The finish was dirty with thick wax and grime from years of use. The bowl had a light cake. The rim edges were in perfect condition and the plateau top look new under the grime. The rustication/blast on the front of the bowl also looked to be in great shape. There were no dings or nicks in the finish. The stem was oxidized and had tooth marks on the top and bottom sides near the button.

V5I turned to Pipedia to learn about Viggo Nielsen. I had memory about him being somehow connected to Kai Nielsen but I was not sure of the relationship of the two. In Pipedia I learned that Viggo, now deceased, was born in 1927. I believe that during World War II he worked for Stanwell making pipes out of birch due to a shortage of briar. In 1948 he opened the Bari pipe factory and in 1951 began to make briar pipes. He carved both classic and freehand pipes.

In 1978 Bari was sold to a company in Germany and he and his two sons, Jorgen and Kai started making Faaborg pipes. Now I knew the connection between the two names that I remembered. https://pipedia.org/wiki/Nielsen,_Viggo

I scrubbed the surface of the bowl with Murphy’s Oil Soap on cotton pads to remove the old wax and accumulated grime. Once the pipe was cleaned I rinsed it under running water and dried it off. The grain just stood out and showed how well Viggo laid out the shape to the grain.V6 V7 I cleaned out the internals of the mortise and airways in the shank and the stem with pipe cleaners, cotton swabs and alcohol until the pipe was clean.V8I reamed the light cake back to bare briar with a Savinelli Pipe Knife – a tool that I am using more and more often since I purchased it. It works exceptionally well to pare back light cake and clean up remnants in a bowl after I have used my other reamers.V9The oxidation on the stem was stubborn so I soaked it in an Oxyclean solution for a day and a half to soften the oxidation. After I removed it from the solution I scrubbed it dry with a coarse towel to remove as much of the softened oxidation as possible. I sanded the stem with 220 grit sandpaper to remove the tooth marks on both the top and bottom sides at the button. There were tooth deep tooth marks on the top edge of the button that needed attention. I cleaned off the stem surface and then used clear super glue to repair the two deep tooth marks. I sanded them back to the surface with 220 grit sandpaper and later with the micromesh sanding pads.V10I wet sanded the stem with 1500-2400 grit micromesh sanding pads. I rubbed the stem down with Obsidian Oil. In the photo below you can still see the battle I am having with the oxidation on the turned stem. It was a bear to get it off.V11I repeated sanding with 220 grit sandpaper and repeated the wet sanding with the 1500-2400 grit pads. I was beginning to conquer the issue. I dry sanded the stem with 3200-4000 grit pads and gave it another coat of oil. I finished sanding with 6000-12000 grit pads to bring out the shine and gave it a final coat of Obsidian Oil. I set the stem aside to dry.V12 V13I buffed the pipe with Blue Diamond and worked on the tight areas on the stem – the grooves in the stem. I buffed the bowl with Blue Diamond – lightly on the rusticated/blast and plateau portions and more heavily on the smooth portions. I gave the bowl and stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad. I hand buffed it with a microfibre cloth to finish polishing the finish. I have found that this last step adds some depth to the shine. I am pleased with the finished look of the pipe. Thanks for looking.V14 V15 V16 V17 V18 V19 V20

An Everyman London Pipe Un-dinged


Guest Blog by Robert M. Boughton

Member, International Society of Codgers
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://about.me/boughtonrobert
Photos © the Author except as noted

“The average man, who does not know what to do with his life, wants another one which will last forever.” — Anatole France (1844-1924), French novelist

INTRODUCTION
According to several sources, including Gregory Please, the circular “Made in London England” stamp on Comoy’s lines, of which this Everyman London Pipe full bent billiard is a second, was discontinued in the early 1950s.  Therefore it seems probable that the Everyman I put in my sub-group of unrestored pipes to be fast-tracked is from the same period.  This was my second Everyman London Pipe restoration, as well as one Guildhall, which leads me to suspect and there is a collective unity of pipe enjoyers out there, however nebulous, who seek out these inexpensive but fine seconds.  I make this supposition considering the speed at which all three of the Comoy’s seconds on which I’ve worked sold: within days of completion, one of each line on my old website and the other in a local transaction.  Comoy’s began, with the manufacture of clay pipes, in St. Claude, France in 1825; the company’s first briar pipe was made in 1848, and Comoy’s of London was established in 1879.  Then there are Chapuis-Comoy, founded in 1925, and the Chacom connection, starting in 1934.  But don’t let me confuse things.

By admitting this was not a difficult job, I should note that I nevertheless decided upon an Everclear strip of the old stain to uncover the many pocks and scratches that were all over the outer surface rather than sanding the entirety of the stummel.  Otherwise – although there were a couple of adjustments that needed to be made after I took the first set of “final” photos, the task was relaxing and diversionary in between some more involved projects I’m still finishing up.  The bit was in good shape and needed minimal sanding, the rim was as clean as I’ve ever seen one, and the chamber had little char.  Still, it was one dinged up pipe.C1 C2 C3 C4
RESTORATION
I soaked the wood in the alcohol and the bit in an OxyClean bath.  The bit came out first, but that’s not the order I’m recounting the process here.  After I removed the stummel and wiped it most of the way dry with small soft white cotton cloth pieces, I gave it a gentle sanding with 320-grit paper.  All of the dings went away, and I thought I got all of the scratches as well.  But I will return to that thought later.

C6C7 The bit came out of the bath much cleaner and ready for wet micro mesh pads from 1500-12000. I did the same with the wood, only using dry pads.C8 I sanded the chamber with 220- and 320-grit papers and retorted the pipe. Already at the re-staining point, I chose Lincoln Marine Cordovan leather treatment, which I flamed.C9 To remove the outer layer of dark, charred stain, I used 1800, 2400 and 3200 micro mesh followed by a soft touch of superfine “0000” steel wool.C10 Now, for the first “final” shot I took showing two problems: the bit where it attaches to the shank needed more sanding and micro mesh work, and through the camera’s unblinking eye there were two glaring scratches remaining on the right side of the pipe.C11 And so I broke out a little piece of 320-grit sandpaper and went at the isolated scratches on the wood, micro meshing that area again with the full range of grits. I finished it by wiping with a cotton ball. To my surprise, I didn’t even need to rebuff the wood with the white Tripoli, White Diamond and carnauba I used in the first place.C12 I used 320-grit paper again on the rounded shank end of the saddle bit and the full line of micro mesh pads on that small section. I re-buffed the re-worked part of the bit.C13C14C15C16
CONCLUSION
The nomenclature was crisper than it seemed before the project, unlike a certain GBD Prestige brandy I was forced to keep – and often enjoy  — lest I forget.  Steve demonstrated the correct way to approach a Prestige of a different shape in one of his recent blogs, referenced below.

SOURCES
http://www.glpease.com/Pipes/Comoy.html
https://pipedia.org/wiki/A_History_Of_Comoy%27s_and_A_Guide_Toward_Dating_the_Pipes
http://www.glpease.com/Pipes/Comoy.html
https://rebornpipes.com/2016/07/06/a-stellar-find-a-gbd-prestige-1451-oval-shank-billiard/

A Beautifully Grained Jobey Designer Cauldron Lay Under Thick Varnish


Blog by Steve Laug

When I was visiting in Idaho my brother Jeff pulled out this Jobey box and handed it to me to look at. I had no idea what to expect once I opened the box. I have cleaned up a lot of Jobey pipes over the years and have really liked the rusticated Jobey Stromboli pipes with their colourful stems and deep rough surfaces. I have seen others that were pretty but nothing spectacular. I turned the box over in my hands to see if there were any hints on the outside what was hidden under the lid but there was nothing – just the classic red box with the Jobey Pipe logo on the lid.Jo1I opened the box to have a look and was surprised. What was inside was actually a really nice looking pipe at first glance. It was stamped on the left side of the shank Jobey over DESIGNER and on the right side of the shank D80 over HANDMADE. The stem was Lucite with a variety of brown tones that ran at an angle across the stem. The finish looked funny to me in that for a handmade pipe it was rough textured. I expected it to be silky smooth but it was rough to the touch and there were brush marks all over the surface. It looked to me like someone had brushed on a thick coat of varnish to give the pipe a perma-shine. The box also had the red pipe sleeve and a Jobey Polishing Cloth in the lid.Jo2Inside the polishing cloth package there was also a cloth for treating the stem. Both were Jobey specialty products. The Jobey sock is slightly worn.Jo3I took the leaflet out of the top of the box to have a look and it was a fun read. It reads: “The Jobey Pipe Guarantee, Limited Warranty. Should any Jobey pipe burn out within 90 days of normal usage, a new bowl will be furnished by us without charge. Shanks and mouthpieces are not guaranteed, but may be repaired for a moderate charge. This warranty gives you specific legal rights and you may also have other rights which may vary from state to state. Return the burned out bowl with a request for bowl replacement to: – Hollco International Repair Department, 37 Warren St., New York, NY 10007.”

The other side reads: “This Pipe has the “Jobey Link” U.S. Pat.No. 3537462. The unique “Jobey Link” is the first big breakthrough in high quality pipe mounting. There is no metal. Easy to repair – just ask your dealer for an economical replacement “Jobey Link” it keeps your pipe permanently mounted without loosening up. The “Jobey Link” is precision threaded into the briar, but is still adjustable within the stem so that it always lines up straight. If the “Jobey Link” becomes difficult to unscrew use a coin in the convenient unscrewing slot (X). The “Jobey Link” comes in 4 sizes, small, medium short, medium long and large.”Jo4I took some photos of the pipe to show how the varnish coat had muddied the finish and hid the grain as well as hopefully captured some of the brush strokes. Under the varnish on the rim on the back inner edge of the bowl there was also some tar that had been painted over.Jo5 Jo6I took some close-up photos of the rim and the stamping on the shank. In those photos you can clearly see the tar on the rim, the clear stamping on the shank and the brush strokes of the varnish on the pipe.Jo7 Jo8I was hopeful that the shiny coat on the bowl was not urethane but merely varnish. The muddiness of the finish and the way it felt in the hand made me hopeful. I scrubbed the bowl with acetone on cotton pads and was amazed at how easily it came off. I was really happy that I was not dealing with a plastic coat. I scrubbed it repeatedly until the grain clearly showed.Jo9 Jo10The bowl was still rough under the varnish so I wet sanded it with 1500-2400 grit micromesh sanding pads.Jo11 Jo12 Jo13I scrubbed the internals of the mortise and airway in the shank to clean out any build up in the threads and airway. I used cotton swabs and alcohol and found that it was really quite clean. I remove the Jobey Link from the end of the stem and cleaned out the airway in the link and the stem with cotton swabs, pipe cleaners and alcohol.Jo14I threaded the Jobey Link into the end of the shank and set it then pushed the stem in place on the other end of the link.Jo15I reamed the bowl back to bare briar with the Savinelli Pipe Knife.Jo16I wet sanded the Lucite stem with 1500-2400 grit micromesh sanding pads and wiped it down with a cotton pad. I sanded 3200-4000 and wiped it down again. I finished sanding it with 6000-12000 grit pads to finish polishing it.Jo17 Jo18 Jo19I gave the bowl a light coat of olive oil and then buffed it and the stem with Blue Diamond. I gave the bowl and stem multiple coats of carnauba wax and buffed it with a clean buffing pad. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. Personally I have never seen a Jobey quite like this one. The carver who did the work captured the lay of the grain extremely well with it flowing up the shank. The new oil and wax finish really went well with the brown striated Lucite stem. Thanks for looking.Jo20 Jo21 Jo22 Jo23 Jo24 Jo25 Jo26 Jo27

The Scintillating Antique KB&B Redmanol Pipe


Guest Blog by Robert M. Boughton

Member, International Society of Codgers
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://about.me/boughtonrobert
Photos © the Author except as noted

When life was like a summer day,
And I was under twenty,
Three loves were scattered in my way –
And three at once are plenty.
Three hearts, if offered him with grace,
One thinks not of refusing.
The task in this special case
Was only that of choosing.
I knew not which to make my pet –
My pipe, cigar or cigarette!

— Henry S. Leigh (1837-1883), British writer, playwright and lesser poet, “My Three Loves,” 1875

INTRODUCTION

As a writer, I make it a habit to look words up in the dictionary before committing to print, even when I am confident they are the best to convey my true messages.  In the process, I have often been surprised to learn how many words come nowhere close to their common usage.  I have stopped using fantastic (related to a fantasy or other such literary, delusional or wishful thinking, when I want to suggest excellent; I’ve dropped mesmerizing (named for the Australian physician/showman F.A. Mesmer, which deals with the alleged ability to place someone in a trance so deep the subject cannot feel pain, as opposed to something considered fascinating, and of course I have my pet peeve: unique, or existing as one, sole, solitary, alone.  Therefore, there can be no higher degree than unique, such as more, very or, God help us, totally unique, dude.  Thomas Jefferson’s unique literary and diplomatic exception to the same rule applied to another word, in penning the “Declaration of Independence” and referring to a more perfect Union, was a brilliant misuse of the language directed to good old King George V, whom the masterful wordsmith, diplomat and statesman knew would not miss the Colonial revolutionary’s attempt to play nice.

Somewhat of a language purist, therefore, I was disappointed upon checking the past participial adjective scintillating in the OED.  I hoped to find a meaning with common uses I have heard indicating something more alluring in a sensuous sense.  I suffer from chronic migraines and was struck by the sole usage referenced, to scintillating scotoma, the technical name for auras we who live with the often blinding, nauseating, debilitating torture of these attacks call the event that precedes the onset of the pure anguish that can last 12 hours, 24 or for days before running out of air, if you will, burning out (or more descriptive of their quality, terminating with a thermonuclear-like reaction) – and then returning, as they come in cycles of three or so for me.  Thanks to my dear Dad, however, who taught me the value of a good double meaning in any title, I moved to the verb scintillate and found more general references to sparks, flecks, twinkles and flashes of light, without the negative but illustrative connection of scintillating scotoma.

The story behind Bakelite and two of its competitors, and the Machiavellian way the three in time merged into a single Bakelite incarnation, is one for the annals of business law.  The basic original resin used to make Bakelite, a phenol formaldehyde based synthesis, was patented as such in 1900 by Leo H. Baekeland, a Belgian-American chemist.  Baekeland’s synthetic plastic, the first formulated in the world, was named in honor of its inventor and began production in 1907.   See below for the 1900 patent.

The first of many Bakelite satellite companies worldwide, the Bakelite Gessellschaft gmbH, was founded in Berlin in 1910 by Baekeland and two German companies.  Late the same year, the General Bakelite Co. was established in the U.S. by Baekeland.

Two independent chemical research and production companies in the same time period, Redmanol Chemical Co. founded by Lawrence V. Redman after whom the harder, more durable and amber-colored synthetic was called, and the Condensite Co. established by A.J. Aylesworth, developed and sold their products which included substantial differences from Bakelite although they employed the same heat process.  The hard, durable synthetic plastic redmanol was called thus after its developer and is made from the action of formin on carbolic acid.  On the other hand, condensite is formed from the action of chlorine on naphthalene.  In other words, all three have fundamental differences that make them viable as separate synthetic plastic products.

Perhaps seeing the only way to maintain ultimate proprietary control over his original Bakelite idea and not miss out on the opportunity to use newer, better variations on his theme, in 1922 Baekeland sued a distributor of Redmanol, which had a controlling interest in Condensite, for patent infringement.  Baekeland must have known the other companies could not fight the complaint in court and maintain production.  His civil action ending in success, he “arranged” for the two smaller chemical concerns to be consolidated with the formation of the Bakelite Corp.  From then on, Redmanol and Condensite products, including pipes, were stamped Bakelite – but all anyone needed to do was look at the quality of the product to know the difference.  Bakelite Corp. was consumed by Union Carbide and Carbon Corp. in 1939.

Redmanol so approximated the appearance of amber – which, remember, was prized in meerschaum and other pipes before and after the turn of the 20th century – for which Redmanol Chemical Products in its own name took out ads like one in the June 1919 issue of “The Scientific American.”  High-minded and overblown, as was the custom of the day, the ads were headed, “In Search of the Man Made Amber.”r1 r2 r3This amazing combination of all that one could hope to find in a pipe – artistry, elegance, refinement, style, class and functionality, to name a few attributes – alas does not belong to me, and I will neither hesitate nor pretend not to be jealous of the fact.  Instead, my fellow piper and friend, Darryl Loomis, is the very lucky new owner.  He loves it so much that he was willing to tolerate a somewhat bad taste he detected rather than trust it to someone to restore.  I am honored to clean it up for him.  Shocked to find I have no photo of Darryl, I suspect he will not be unhappy.

Darryl asked me to clean it up.  Well, the fact is, I got one look at it and could almost not keep my voice under control when I said I would love to do it for him if he had no plans for the project.  I admit I was jazzed to be able to take it home with me from Friday night’s local pipe get-together at the tobacconist.  But there’s one important thing I should now note about any pipe “cleaning” job I undertake, unless the owner makes it clear that’s all he wants done, period.  I don’t half-ass anything.  Even when my business site was up (and it will be again this week), I included basic refurbishing with cleaning jobs and the full works with refurbs/restores (any necessary replacement parts not included in the base price).  So that’s what’s happening here.

While we talked about the pipe, Darryl mentioned something peculiar.  He said he noticed a somewhat bad taste but seemed willing to tolerate it as he did not expect to rotate this pipe very often.  I unscrewed the bowl from the shank and saw right away where some of the unpleasant effect may have originated, but mentioning it to him, he was emphatic that he had heard the metal plate inside the shank (just as with any standard system metal, interchangeable bowl pipe such as a Kirsten) was coated with an unknown substance to keep it from overheating.

Being somewhat more curious than usual, after I was home with the pipe, I ran a cleaner through it, loaded a half-bowl of MacBaren 7 Seas Red cherry and lit up.  Very soon the nastiness Daryl had understated rose in full force, ending with such awful dottle I spat it into a handy cup.  My tentative conclusion, until I can query Daryl more, is that he trusted the person who sold it to him and didn’t considered it might never have been cleaned.

Now, for the before photos of this gorgeous, unique Kaufman Brothers & Bondy work of art – a pipe with a screw-in bowl that predates Kirstens by more than two decades.r4 r5 r6 r7 r8 r9 r10 r11 r12 r13RESTORATION

I removed the bowl and began there.  Having come across a couple of Reborn Pipes blogs, one by Troy Wilburn a year ago about a KB&B Blue Line Poker c. 1909-1914 and the other by Steve Laug concerning Redmanol bits from almost four years back, I was prepared for how to deal with the briar bowl as well as cleaning the deep red quality synthetic plastic, the cubic zirconia of the phenol formaldehyde resin world.

Steve had used nail polish remover (acetone) as a less invasive way of stripping the stain, and it worked quite well of course.  Not having any of the stuff on me, however, and being short on cash and time to do this job for gratis, I compromised.  Instead of a long, thorough soak in Everclear, I dunked the bowl in a tiny Tupperware container for a minute, removed it and scrubbed it dry inside and out with a soft cotton rifle cleaning cloth.  I did have to repeat that process, but still, the combined soak time was minimal.r14 r15 r16 r17Again I regretted not being able to follow Steve’s lead using a Pipnet reamer because I saw the good reasoning behind it…BUT, my handle broke some time ago, rendering it useless.  You get what you pay for.  Next time, I’ll invest a little more for a lot better.  But just a couple of turns of the Senior followed by 500-grit and 320 paper made the chamber baby smooth and clear of char.  I also used the 320-grit on the rim to remove some scrapes, and both papers on the bottom side which was rougher from after wear from repeated turning into the grooves of the shank.r18 r19 r20I ran a few cleaners dipped in freshener through the bit’s air hole, the first of which came out filthy, but the end result was clean.r21Next, I used wet micro mesh from 1500-12000 on the entire surface of the Redmanol shank and bowl cup.  The minimal blemishes there made that fast work.  Cleaning out the draught hole was trickier with more cleaners dipped in freshener, but the accreted gunk and juice all came out.  I tested it again later to be sure, but it was clean.  I really don’t like not being able to retort any pipe.r22 r23Near the end, I stained the pipe bowl with Fiebing’s Brown, flamed it and after it cooled gave it a gentle 3200 micro mesh buff.  I was very pleased with the color I got from the wood.r24The bell tolled the time to do that which I had put off and Steve graciously reminded me needed doing.  He suggested a little Super Glue around the sharp edges of the Redmanol ledge where the bowl was to fit would fill in the cracks.  That followed by micro mesh or light sandpaper would do the rest.  Here is the best before shot I could get with my failing flash system, but the cuts on the right side of the synthetic plastic show up well enough.  There was a matching pair on the left side, suggesting the pipe’s enjoyer was screwy in his habits or the bowl never quite fit right.r25Here’s a shot I admit is horrible with the Super Glue applied, and one after it dried.  I opted for super fine “0000” steel wool to even off the ledge.r26 r27I really can’t say what those apparent white flecks are other than that I took it in a hurry outside.

Not touching the bit with any kind of wax, I buffed the briar bowl with white Tripoli, White Diamond and carnauba.

r28 r29 r30 r31 r32 r33 r34 r35CONCLUSION

For this special pipe, instead of my usual last photo being the left side full shot, after a detail picture of the band’s KB&B stamp, I chose the close-up of the wonderful red translucence of the bit held up to the light by a friend.  The old I would have tried to take it myself despite having to hold down the flash pop-up at the same time, and the probable end would have been, well, unthinkable.  But I love those flashes, sparkles and twinkles that make the lovely amber-like bit, which is often called Bakelite because of its more famous owner, so scintillating.

HOLD THE PRESSES!  At the exact moment I was about to hit SEND and dispatch the blog to Steve, I made a connection between Redmanol and a meerschaum-lined art-deco style bulldog Chuck sold me some time back with a bottom he described as what I thought was “red menaul,” or something to that effect.  Now I understand what it was.r36

Redmanol art deco style socket bulldog

Redmanol Art Deco style socket bulldog

Here I’ve had this great, smooth and cool smoking pipe in my collection for several years and never knew what to call it.  All mysteries come to an end in time.

 SOURCES

http://www.pipephil.eu/logos/en/logo-r3.html

“Phenolic Resins Technology Handbook,” p. 6, at https://books.google.com/books?id=oYZGAQAAQBAJ&pg=PA6&lpg=PA6&dq=redmanol+chemical+products+founder&source=bl&ots=juthNFh-rW&sig=b9qO8plogjv6fj_u2TBjkdpIfCM&hl=en&sa=X&ved=0ahUKEwj-gNj4h9nNAhUM9YMKHXKjBwMQ6AEINDAE#v=onepage&q=redmanol%20chemical%20products%20founder&f=false

https://rebornpipes.com/2015/06/06/spiffing-up-a-kbb-blue-line-bakelite-poker-1908-1914/comment-page-1/#comment-18773

https://rebornpipes.com/tag/redmanol-stems/

https://www.acs.org/content/acs/en/education/whatischemistry/landmarks/bakelite.html

https://en.wikipedia.org/wiki/Bakelite

“Compton’s Pictured Encyclopedia, Vol. 2,” pp. 813-816, at https://books.google.com/books?id=11FHAQAAMAAJ&pg=PA816&dq=in+search+of+the+man+made+amber+redmanol&hl=en&sa=X&ved=0ahUKEwis5OvgmNvNAhVk0oMKHYveA6sQ6AEIIzAB#v=onepage&q=in%20search%20of%20the%20man%20made%20amber%20redmanol&f=false

“Factory and Industrial Management,” Vol. 64, p. 167, at https://books.google.com/books?id=nTs8AQAAMAAJ&pg=PA144&lpg=PA144&dq=redmanol+bakelite+infringement+judgment&source=bl&ots=TCel6fmccJ&sig=ehZijKCRrQSs-RnL6xiDbVA5aKM&hl=en&sa=X&ved=0ahUKEwi39veundvNAhUT32MKHbeiCJwQ6AEIHDAA#v=onepage&q=redmanol%20bakelite%20infringement%20judgment&f=false

 

 

 

 

 

 

Restemming and Restoring a Hardwicke’s Freehand


Blog by Steve Laug

One of the pipe bowls that came to me in the box of pipes from my brother was a tall nicely grained freehand that was stamped on the shank Hardwicke’s and Italy on the underside of the shank next to the shank stem junction. H1I had never heard of the brand before and it was not listed on Pipedia or on the Pipephil website. The more I looked in my usual sources such as Who Made that Pipe the more stymied I was about the brand. It was an interesting shaped bowl. The bowl had some dark marks on the shank, the bowl bottom and on the right side at the point and up the side midway. There was a thick coat of urethane over the entire bowl and the faux plateau. The rustication on the rim matched that of the end of the shank and had been done with tools. There was a thick coat of tars and oils under the urethane on the rim. The bowl itself had a thick cake in it that filled it from top to bottom. The first quarter inch down from the top of the rim had a darker stain that ran down the walls. (I almost forgot to take photos of the bowl before I had sanded all of the urethane off the surface. I stopped and caught these. On the lower part of the bowl on the right side there was a spot of real plateau.H2 H3I went through my box of stems and had a stem that would work really well with this pipe. It would need to have the tenon end reduced so that it would sit in the mortise.H4I decided to Google Hardwicke’s Cigar and Pen to see if the pipe could have been a shop pipe. It was made in Italy but the Hardwicke’s stamping pointed elsewhere. I found that there was a group of shops in Indianapolis, Indiana. The main shop was located at 743 Broad Ripple Ave, Indianapolis.H5One reviewer of the shop had this to say about the shop: “This small cigar shop is located just south of the circle, so in the heart of downtown. They carry a pretty impressive stock of cigars and the pricing is relatively reasonable considering their location. The staff is incredibly knowledgeable and willing to help you find something in your price range. They do have a lot of cigars at the $5 price point so don’t be put off by the fact there are also a lot of $15+ cigars.”

“They also have their own brand, which is rolled with several different tobaccos and in several sizes, these should not be overlooked, especially if you don’t want to spend a lot on your smoke.”

“They also offer pens, pipes, pipe tobacco and the usual array of cutters and lighters you’d expect from a cigar shop. I’ve only purchased cigars here so cannot comment the rest of their offerings, although their selection of pipes does seem good to me.”

Further digging found an article in the Indy Star newspaper about the Downtown shop closing. The article also says that the Broad Ripple Store remains open. I have included the link to the article as well the article in full. http://www.indystar.com/story/money/2016/01/20/smoke-free-downtown-landmark-hardwickes-exits/78800744/

Hardwicke’s Pipe & Tobacco, a long-time Indianapolis fixture, seems to have shuttered its Downtown store.

The inventory was being removed last week, and a store clerk said closure was imminent. The store now stands empty, void entirely of the fine cigars, cigarettes and pipes the retailer sold for five decades.

Hardwicke’s Broad Ripple store, which predates the Downtown shop, remains open. Staffers answering the phone there declined to comment on the fate of the Downtown location, which had occupied a storefront at 18 N. Meridian St., just off Monument Circle, since 1977.

The demise of Hardwicke’s Downtown comes amid a flurry of change for Indianapolis’ old-time businesses.

Last month Kincaid’s, the high-end meat market at 56th and Illinois streets that had been in the same family since its founding nearly a century ago, was sold. Virginia Jarvis Coiffures, a beauty shop for many of Indianapolis’ leading women since 1965, closed its doors Saturday. G. Thrapp Jewelers, in the Butler-Tarkington neighborhood, closed Sunday after 33 years.

Contact IndyStar reporter Will Higgins at (317) 444-6043. Follow him on Twitter @WillRHiggins.
So now I knew that the pipe I had was indeed a shop pipe made for Hardwicke’s Tobacco Shop of Indianapolis. Now it was time to work on it and restore and restem it. I sanded the bowl with 220 grit sandpaper to remove the urethane finish that covered the grime and the burn marks. I sanded the burn marks and tried to reduce the damage to the briar. The more I worked on them the more I am convinced that they were not burn marks but rather dark stains that happened when the bowl was laid in something that left a stain mark. I remember when my mom made pickles when I was a lad and the jars of vinegar left dark rings in the oak table top. These looked identical to the ones I remember as a boy. I sanded and was able to remove several of them. I wiped the bowl down with acetone to clean off the stain and the dust.H6The rim was thickly caked. I worked on it with a brass bristle wire brush and a dental pick to remove the build up on the rim. You can see from the second photo the rustication pattern in the faux plateau on the rim. It is identical to the one that is cut on the end of the shank.H7I reamed the bowl with a PipNet reamer and took the cake back to bare wood. I cleaned up the edges and the bottom of the bowl with the Savinelli Pipe Knife.H9I sanded the bowl with a medium and fine grit sanding sponge and then with 1500-2400 grit micromesh sanding pads to remove the scratching in the surface left behind by the 220 grit sandpaper. I remove the darkening around the top of the rim so the surface of the briar was the same over the entire bowl.H10 H11The bottom of the bowl shows a scratch in the surface that looks like it is a hairline crack. Looking at it with a magnifier I am pretty sure it is a scratch and not a crack.H12To deal with the darkened spots on the shank and the bowl bottom as well as the scratch I decided to use a contrast stain. I stained the bowl with a black aniline stain and flamed it. I repeated the process until the coverage was even.H13I wiped down the black stain with alcohol on cotton pads to remove the stain in the body of the briar and leave it in the grain.H14I washed it down with an alcohol damp pad and gave it a top coat of brown stain. I flamed it and applied it until the coverage was even. Then I set it aside to dry.H15I used the Dremel and sanding drum to reduce the diameter of the tenon. I cleaned it up with a piece of 220 grit sandpaper. I put the stem in the shank and took some photos of the look of the pipe at this point in the process.H16 H17 H18I sanded the stem with 220 grit sandpaper to remove the tooth chatter on the top and bottom sides of the stem at the button.H19I cleaned out the airway with a pipe cleaner and alcohol. It was not dirty at all which surprised me.H20I wiped down the bowl with alcohol on cotton pads and then buffed the bowl with Blue Diamond on the buffing wheel.H21 H22I wet sanded the stem with 1500-2400 grit micromesh sanding pads and rubbed it down with Obsidian Oil. I dry sanded with 3200-4000 grit pads, gave it another coat of oil and finished sanding it with 6000-12000 grit pads. I gave it a final coat of Obsidian Oil and set it aside to dry.H23 H24 H25I buffed the bowl and stem with Blue Diamond on the buffing wheel. It removed a little more of the brown stain and made it a bit more translucent. I gave the stem and bowl several coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. The new stem looks like it belongs with the pipe and the curve of the bowl and the new stain look great in my opinion. The grain on the pipe is very nice. The black and brown stain combination hides the dark mars on the shank and the bowl. They are still present but blend in nicely. Thanks for looking.H26 H27 H28 H29 H30 H31 H32