Tag Archives: polishing

Working on another of Paresh’s Grandfather’s pipes


Blog by Steve Laug

Paresh, my friend in India reached out to me over Whatsapp to talk about a few more of his Grandfather’s pipes. He was confident in working on many of them but there were a few that he wanted me to try my hand on. His wife Abha would ream and clean them for me so I would be able to start with a relatively clean pipe. The first of these was a beautiful older WDC Bulldog with an amber coloured Bakelite stem. It was in rough condition when Paresh and Abha started working on it. They reamed the thick hard cake with a KleenReem pipe reamer and clean up the exterior of the bowl with Murphy’s Oil Soap. They also cleaned the interior with alcohol, cotton swabs and pipe cleaners. The rim top had a thick over flow of lava that hid the briar that Paresh topped to smooth out. There was some darkening to the rim top and down the sides of the bowl cap. The briar was very dirty. There was a gold stamped WDC triangle on the left side of the shank and a brass decorative band that was loose. The stem was a mess. There was a large chunk of the Bakelite missing on the underside and deep tooth marks on the top and underside near and on the surface of the button. I took photos of the pipe to show its condition when it arrived.You can see the work that Paresh and Abha had done to the rim top to clean it up and remove the damage. He had also worked over the inner edge of the bowl to smooth out the damage to the edge. You can also see the extensive damage to the stem in these photos.I took some close up photos of the bowl and stem to give a better idea of what I was working with on this pipe. The rim top was clean but there was darkening down the edges of the cap for about a quarter of an inch. The stem was a mess. Paresh had tried to repair the damage and tooth marks with some clear super glue that he picked up in India. He found that it was inferior and did not harden quickly. Once it did the repair tended to fall out. It was very frustrating. He was able to patch the tooth marks on the stem but not the missing chunk at the stem/shank union.The bowl was the easiest part of the restoration on this old pipe so I started there. I worked on the darkening along the top edge of the cap and was able to remove it with micromesh sanding pads. I used 1500-2400 grit pads to remove the damage and then polished it with 3200-12000 grit pads. I wiped it down with a damp cotton pad after each pad to check out the progress. I polished the rim top at the same time. The photos tell the story. With the rim darkening removed and the rim and cap polished it was time to touch up the stain to blend it into the rest of the bowl. I used a Mahogany stain pen and stained the cap and the rim top. The match was a little darker than I wanted and not as transparent either. I wetted a cotton pad with alcohol and wiped down the cap to blend the stain and make it more transparent. This did the trick and I was happy with the finished colour. The photos show the process. I slipped the loose brass shank cap/band off the shank and used a tooth pick to put some all-purpose glue around the shank end. I pressed the band in place on the shank and wiped off the excess glue that squeezed out with a damp cotton pad.The briar was clean but dried out and in need of some deep cleaning. I rubbed the bowl down with Before & After Restoration Balm to deep clean the briar bowl and shank. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers, working it into the exterior of the pipe. I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and turned my attention to the stem. I used a needle file to clean up the edges of the button on both sides. I also used the file to smooth out the repairs that Paresh had made to the tooth marks on the surface of the stem. He had done a good job and now it was time to blend them into the surface of the stem.I sanded the file marks out of the stem surface with 220 grit sandpaper and blended the repairs into the surface of the stem. I filled in the missing chunk of Bakelite with multiple layers of amber super glue. I could have used clear glue but I had the amber around and it is a thicker product so it used it. I use layers so that the repair does not get to thick. It makes the drying time shorter and I think it gives a better bond.I laid the stem aside and went to bed. I touched up the final layer of glue in the morning and went to work. The stem had the entire day to cure. When I returned in the evening I sanded the repaired area with 220 grit sandpaper and reshaped the entire stem surface to make the flow of the taper correct. I would need to add some more glue to the patch but progress was being made. Slowly but surely I was conquering this repair.I touched up the glue repairs and wiped the stem down with Obsidian Oil. I took the next two photos to send on Whatsapp to Paresh and Abha. The stem is looking really good. There is still a lot of polishing to do but it is getting there.I polished the stem with 400 grit wet dry sandpaper to remove the scratches and polish the Bakelite.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I gave it a final coat of oil and set it aside to dry. I carefully polished stem and bowl with Blue Diamond (using a soft touch) to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I gave the stem several coats of Conservator’s Wax and hand buffed it with a soft cloth. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The transparent medium brownish red stain worked really well with the golden/amber Bakelite stem. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 4 3/4 inches, Height: 1 3/4 inches, Outer diameter of the bowl: 1 inch, Chamber diameter: ¾ inches. This is the first of three of Paresh’s Grandfather’s pipes that he sent me to finish. I will set it aside and when the others are finished I will pack them up and send them back to India. I look forward to hearing what he thinks of it once he gets to load it with his favourite tobacco and carry on the pipe man’s legacy of his Grandfather. Thanks for walking through this restoration with me as I worked over this beauty.

Another L. J. Peretti Oom Paul Sitter Recommissioned


Blog by Dal Stanton

I’m almost finished working through the Peretti Lot of 10 I acquired off the eBay auction block.  I’m amazed at the interest in these pipes since I posted a picture of the Peretti Lot on several of my favorite Facebook pipe groups.  I also enjoy posting on Instagram and Facebook giving updates of the restorations on my worktable here in Sofia, Bulgaria.  One of the best things I enjoy about ‘Pipedom’ and social media are the relationships developed around the world with pipe men and women whose love of pipes – their names and their histories, trust people like me who restore these friends enabling them to be passed on to the next generation of pipe men and women.  That’s why I named my pipe space, The Pipe Steward.  We are stewards when we understand that we don’t own, but we merely take care of something special for a time, add our histories then pass it on.  I met Tim via social media when I posted the picture below.  He was drawn to the Oom Pauls and commissioned one of the Sitters potentially to add to his already large collection – I see the plethora of posts and pipes he has on Instagram!  So, adding this Peretti Oom Paul Sitter to his collection is special and appreciated.  When one of my pipes is commissioned, the final decision to keep it is made after its restored and I publish the write up and a price is set.  So, Tim has first dibs on this Oom Paul Sitter when it goes to The Pipe Steward Store.  As with the other Perettis, this Sitter will benefit the Daughters of Bulgaria – our work here in Bulgaria helping women and girls who have been trafficked and sexually exploited.

Of the Peretti Lot of 10, there are two Oom Pauls yet to be restored that have been commissioned.  Two other pipes above are joining my collection of Perettis when I finally get to restoring them!  The Calabash on the top, left, and the COLOSSUS Billiard on the bottom.  The Oom Paul Sitter before me now is distinctive and stands out even in the picture above – bottom right.  The vertical straight flame grain is distinctive even in its present state.  Here are pictures chronicling the Oom Paul Sitter’s condition and challenges. The condition of this Sitter resembles all his brother Oom Pauls and the cousins.  The former steward of these Perettis seemed to have a scorched earth policy.  All of them, this one included, have thick cake in the chamber and thick, crusty lava flowing over the rim. As with the others, the left side of the rim has taken the brunt of the tobacco lighting and the briar is charcoal where the flame was pulled over the side, burning the rim.  The unfortunate result of this is that when the charred wood is cleaned away, the rim/bowl is thinner on that edge and therefore out of round.  The stummel surface is dirty but will clean up well showing the beautiful vertical grain.  I see no fills in this briar.  The stem carries with it the bites and dents that all the other Perettis received as well.  The stem is moderately oxidized and has a little calcification on the bit.  The one critical observation I have made about the Peretti Oom Pauls is that the drilling of the mortises for the tenon/stem fit hasn’t been the best.  This Sitter’s stem does not sit evenly with the shank.  The shank has a lip over the upper part of the saddle stem and the stem has a lip over the lower shank.  The drilling has left something to be desired!  The tenon fit is also loose. I have plenty of hurdles to address as this Oom Paul Sitter is recommissioned!

Beginning with the stem, it joins 4 other stems in a bath of Before and After Deoxidizer.  The stem soaks for several hours and when I fish it out, I let it drain and then wipe it down with cotton pads and light paraffin oil – this removes the Deoxidizer and the raised oxidation which wipes off as a very nasty brown.  The Deoxidizer has done a good job.Before proceeding further with the stem, I turn to the stummel cleanup.  I start by reaming the thick, crusted cake in the chamber.  Using my Pipnet Reaming Kit, I start with the smallest blade – first laying paper towel down to minimize cleanup!  I use 3 of the 4 blades available in the Pipnet Kit. The cake is hard causing the reaming tool to seize at times and I’m careful not bear down through stops in the turning of the blades but draw out the blades and go at it again.  I follow the Pipnet blades by employing the Savinelli Fitsall Tool which scrapes the walls more closely giving me more control.  I remove more cake on the top rim charring.  The goal is to find solid, healthy briar – which I do, but I can see the narrowing of the rim a bit due to the removal of the damaged wood. I then sand the chamber with 240 paper wrapped around a Sharpie Pen to give leverage.  This process clears the remnants of carbon cake and brings out a freshened briar to allow the new steward to restart a proper cake development – the thickness of an American dime is sufficient and helpful to protect the briar.  Thicker than that and the carbon cake can damage the bowl as the cake heats and expands. Finally, I wipe the chamber with cotton pads wetted with isopropyl 95% – ridding the chamber of the carbon dust.The bottom of the picture below represents the left side of the stummel where the rim damage is greatest.  You can see the narrowing of the rim on the bottom (left) compared to the opposite side.Now to attack the lava flow on the rim and to clean the stummel surface.  I take a few pictures of the stummel grime to show the progress.  I’m looking forward to seeing what Murphy’s will do!  Using undiluted Murphy’s Oil Soap, I go to work using cotton pads.  I also use a brass brush on the rim – brass brushes do not scratch the wood.  The hard crust is not easily moved.  I use the Savinelli Fitsall tool’s flat straight edge and carefully scrape the crust off the rim.  After getting the rim and stummel as clean as I can, I rinse the stummel with cool tap water and wow!  I’m not disappointed.  The beauty of this block of briar is shouting from the housetop!  I’m liking this a lot.  The downside is the rim.  As with all the other brothers and cousins, this stummel will be topped to restore fresh briar to the rim.  I love doing ‘before & after’ comparisons.  Who says that a good cleaning doesn’t help!? Now, to clean the internals of the stummel I use pipe cleaners and cotton buds dipped in isopropyl 95%.  I’m amazed that the internals, mortise and draft hole, are not terribly dirty.  With only a few pipe cleaners and cotton buds expended, I turn to the stealth approach.  To freshen the internals even more, I use the kosher salt and alcohol soak.  I fashion a wick using a cotton ball by pulling and twisting it.  I then push it down into the mortise into the draft hole using a straight hard wire.  I fill the bowl with kosher salt which will not leave an aftertaste as iodized salt and I cover the bowl and give the stummel a shake to displace the salt.  I then fill the bowl with isopropyl 95% until it surfaces over the salt.  In a few minutes the alcohol has been absorbed so I top if off again.  I put the stummel aside for the night, I turn out the light and my day is finished.The sun has risen on a new day in Bulgaria and the kosher salt and alcohol soak has done the job.  The salt and wick are discolored showing that the oils and tars were absorbed through the night.  I thump the stummel on my palm to dislodge the salt into the waste and I wipe the chamber out with paper towel as well as blowing through the mortise.  I dislodge any leftover salt crystals.  To make sure all is clean I run a pipe cleaner through the draft hole and a cotton bud in the mortise and all is clean and fresh.  I wonderful thing to behold!Before proceeding any further with stummel or stem restoration, I work on the issue of the junction between the two.  The upper half of the shank is extending over the stem so that when I run my fingers over the area there is an obvious ridge.  I take a close-up to show this.  Also, on the bottom of the shank, the stem extends over the shank – not as much, but I still detect a ridge in the opposite direction with the touch.  The mortise drilling was too low creating the offset.Leaving stem and stummel joined, I carefully sand the higher areas on both shank and stem to form a smooth transition from shank to saddle stem.  Of course, much care is given in the sanding so that I don’t inadvertently erase the ‘TI’ at the end of the L. J. Peretti nomenclature on the shank!  In the immediate picture below, you can see the sanded alignment transitioning into what has yet to be sanded on the top of the shank. The hope is to remove the ridge, but also to taper the sanding down the shank a bit to avoid the ‘stuffed pants’ look – a bulge of briar paralleling the ridge sanding.  The goal is a smooth, tapered transition. I like the results.  The ridges are removed and tapered.  Now, switching to 600 grade paper I erase the scratches left by the 240 sanding. After the 600 grade sanding is completed, I take a look at the junction.  Through the cleaning process, I have noticed that the stem has loosened in the mortise.  I’ll need to address the tenon/mortise junction. …AND IT WAS GOING SO WELL, until it wasn’t.  As I was surveying the stem, my eye caught sight of what looked like a hole on the upper side of the stem, mid-way through the bend.  Oh my!  Well, I first thought my eyes were not seeing what they were obviously seeing.  My initial reaction was, “How did I do that?”  Then, my next inclination was to look at earlier pictures of the stem to see if it was there and if so, how is it possible to have missed something so obvious?!?!  I’m glad you couldn’t hear the conversation floating through my mind at that point!  I found a picture before the restoration began, and yes, it was there.  The pictures reveal the source my current frustrations which is part and parcel of pipe restorations – and life….  I put a dental probe in the hole, and yes, it did go through. I then ran a pipe cleaner through to see how thin the vulcanite was at the stem’s bend where the hole broke through.  It appears thin, but salvageable.  To test the integrity of the surrounding vulcanite I pinch it hard to see if it would break.  It didn’t and that is good. I decide to patch it like a typical hole in a bit scenario but perhaps leave the patch a little ‘fat’ to add some reinforcement to the area.So, the projects are mounting for this stem.  First, to address the stem’s looseness – the tenon/mortise junction. Second, repair to the hole in the bend.  Third, repair the chewed bit and button – upper and lower.  Then, the sanding and preparations for the finishing phase.  I begin with the tenon expansion to tighten the stem’s fit.  I do this first because it’s the easiest and least time consuming.  I find a drill bit just a little larger than the existing tenon draft hole to act as the ‘expander’.  I use a Bic lighter and heat the vulcanite tenon by painting it with the lighter’s flame.  As the vulcanite heats, as a rubber composite, it softens and becomes pliable.  When heated sufficiently, gently I push the smooth end of the bit into the hole and the tenon expands as a result.  It works like a charm.  After heating the tenon, inserting the bit by twisting it, and retracting it, I test the fit.  It is good and snug, but not too tight that one is afraid of cracking the shank – which I’ve had experience in! I decide to do the prep work on the bit next so that at the conclusion, I can apply patch material to the bit area as needed as well as to the bend hole.  Looking at the bit and button first, I take a few more pictures to get a closer look.  I notice that there was something on the side of the draft hole and I began digging with a dental probe.  One hunk of something dislodged like it was hanging on for dear life.  I stuck the probe in deeper…there’s more….  I was incredulous!  How could so much stuff hide in the button draft hole!  I took pictures – it is an event!Addressing the dents first, I paint the dents with the flame of a Bic lighter to expand the vulcanite as it heats.  As it expands, the dents tend to dissipate in their severity.  Often, after flaming dents one is able simply to sand out the remaining damage – or much of it.  I also flame the button hoping to minimize the dents on the lip.  It did help, but sanding is still necessary. With a flat needle file and 240 grade sanding paper, I go to work on the upper and lower bit.  I use the file to refine the button and remove the dents where possible. The sanding removes much except for one dimple on the top and one on the lower bit. The button sanded out nicely.  I also employ a round sharp needle file to sharpen the edges of the draft hole. For the upper and lower dimples, I spot drop Special ‘T’ CA glue which is thicker. First, I clean off the areas with alcohol and cotton pads to clean it. I start with applying glue on the lower dimple and wait for an hour or so for the glue to set, and I flip the stem over and apply glue to the upper bit dimple. Now to the bend hole.  I use 240 grit paper and lightly rough up the area around the hole.  I then wipe it with isopropyl 95% to clean the area.  Instead of applying CA glue, I’ll use a putty created out of mixing CA glue and activated charcoal dust. I believe this will give me more texture for blending if I leave a larger area of patch to reinforce the area.  I don’t know if this will work in the end, but I can start with this intention and if it doesn’t work, I can always sand the excess.  First, I put petroleum jelly on the end of a pipe cleaner and I insert it to where I see it has reached the hole.  The pipe cleaner will hopefully keep the glue/charcoal in place and the petroleum jelly will keep the putty from sticking to the pipe cleaner, so I can pull it out!  Next, I place some charcoal dust on an index card.  I then place a bit of regular super glue next to the charcoal.  I use a tooth pick to draw the charcoal into the glue so that it’s gradually added.  In this way I can judge what the thickness should be – not too thin so it runs – not so thick that it doesn’t penetrate the hole. I mix the activated charcoal and superglue and when it seems to be the right consistency, I apply it to the hole using the toothpick as a trowel.  I tamp the putty down so that it fills the hole and I spread the patch around the surface.  I give a few movement tugs on the pipe cleaner and it is not stuck.  I put the stem aside to allow all the patches to cure. Turning again to the stummel, I focus on the rim repair.  I start by topping the Oom Paul Sitter.  Using 240 grade paper on a chopping board I rotate the inverted stummel on the paper in a circular motion.  I will remove enough on the rim trying to minimize the internal bevel which will remove the remainder of the charred wood.  I’ll have to be careful.  When placing the inverted stummel on the chopping block before putting the 240 paper down, I test how level the top is – the stummel rocks a bit.  This tells me that the rim is not level and most likely the left side, where most of the damaged wood is, has deteriorated.  Charred wood is softer and therefore probably dipped. I start topping and check often to see where things are going.  I also use a sanding block to help direct the topping to areas to try to bring about an evenly rounded rim – a challenge with the charring damage on the left side of the stummel – depicted on the bottom in the pictures below.  The pictures show the process. I’ve removed enough top briar real estate at this point and I will try to bring more balance to the rim as I remove the internal charring as I introduce a bevel.  Using a coarser 120 grade paper, I cut the initial bevel removing the charring.  I follow the 120 beveling using a rolled piece of 240 grade paper which smooths and continues to clean the char.  I then take the stummel back to the topping board again to reestablish the lines of the rim.  I do this a few more times, as I try to create a more balanced looking rim. I then top the stummel again with 600 grade paper and beveling as well.  The pictures show the rim cleaning and balancing process. One last step.  To soften the entire look of the rim, I introduce a gentle bevel on the external rim edge by cutting it with 120, following with 240 then 600 rolled pieces of sanding paper.  Considering from where we’ve come, I’m satisfied with the appearance of the rim!  It’s not perfect and this Peretti will carry the rim imbalance with it the ‘limp’ but he’s moving!Next, to prepare the stummel surface for the finishing phase, I use micromesh pads 1500 to 2400 to wet sand the stummel.  Then I follow this by dry sanding with pads 3200 to 4000, then 6000 to 12000. The grain on this Peretti Oom Paul Sitter is exceptional.  I watch it emerge through each micromesh cycle. This is going to be a beautiful pipe. With most of the Peretti Oom Paul restorations I have done (and the Peretti Half Bent Billiard) I was very pleased with the results of applying Before and After Restoration Balm on the stummels.  Keeping the light, natural original motifs of these Perettis has been my goal and the use of the Balm has helped maintain this desire.  I do the same with this Peretti.  I put some Balm on my finger and I work the Balm into the briar surface.  As I work it in, it starts as more liquid – with the consistency of light oil, but then gradually firms up until it is wax-like.  After I work it in thoroughly with my fingers, I set the stummel on the clothespin stand to allow the Balm to do what it does for a while. I take a picture of the Balm on the stummel.  After several minutes, I wipe the Balm off by buffing it out with a clean microfiber cloth.  It looks great – as I was expecting.With the Sitter’s stummel waiting in the wings for the stem to catch up, I pick up the stem.  Having had a night to thoroughly cure, the patches are ready to be filed and sanded down.  Before I forget it, since I had a pipe cleaner with petroleum jelly on it in the stem’s airway, I want to clean the airway so I run a pipe cleaner through the stem dipped with isopropyl 95%. Also, the thought in the back of my mind is the putty in the hole patch, did it push through and harden in the airway and form an obstruction.  Unfortunately, this was the case.  With the pipe cleaner coming from the tenon side, there seems to be a ridge at the patch site just entering the bend.  The pipe cleaner hung up there.  Coming from the button end, there is no problem with an obstruction.  As I test repeatedly, I discover that coming in from the tenon side, if I put a slight downward bend to the end of the pipe cleaner, the pipe cleaner would successfully navigate past the patch down to the button draft hole.  This is not a perfect situation, but it could be much worse with no passage through the airway.  Yet, the bright side of the scenario is that the patch is a bit stronger as a result, though the new steward will need to be aware of this bump in the road.  So, we move on. I begin the filing on the bend hole patch using a flat needle file.  I focus on keeping the file on the patch mound to not impact the vulcanite around the patch.To help me see what the patch would look like if I left it a bit ‘fat’ on the surface, I take a little detour.  My thinking is that it might help strengthen the area to leave the patch fatter on the surface.  To get a preview of the patch area, I ran the patch through the entire sanding process to get a better idea how visible it would be.  It didn’t take long to go from the filing to 240, 600 then 0000 steel wool focusing only on the patch area. Then I ran the patch spot through all the micromesh pads 1500 to 12000, applied Obsidian Oil and I look at the patch area. I take two pictures to show the future.  I decide I didn’t like the future!  Actually, the patch isn’t that bad, but I know it’s there and it seems unfinished….  I decide to continue to blend the patch by sanding.This is the bend patch after continuing with 240 and 600 grade papers.  That’s much better.I move on to the upper and then lower bit.  I use the flat needle file, 240 then 600 on both upper and lower sanding the patches and blending them.I follow by sanding/buffing the entire stem with 0000 steel wool before starting the micromesh pad process.Now to the fine-tuning sanding process.  I wet sand the stem using micromesh pads 1500 to 2400.  I then follow this by dry sanding with pads 3200 to 4000 then 6000 to 12000.  After each set of three pads, I apply Obsidian Oil to revitalize the vulcanite.  The Peretti’s stem is looking good even with all the repairs that were done.  I love the glassy pop of the vulcanite!  The patch work blended well. Now the home stretch.  I reunite the Peretti Oom Paul Sitters stem and stummel and mount the felt buffing wheel to the Dremel, set it at the slowest speed and apply Tripoli compound to the stummel.  Tripoli is a coarser compound I apply using a circular pattern over the stummel in a methodical way to cover the entire stummel.  I do not put too much pressure on the wheel, but allow the speed, compound and the felt to do the work.  When the Tripoli is complete, I mount a cotton cloth wheel to the Dremel, remaining at the same speed and I apply Blue Diamond compound to both stummel and stem.  I do it in the same way as the Tripoli. Finally, I change cotton cloth buffing wheels and apply White Diamond compound to the stem alone.  When the compounds are completed, I buff the pipe with a felt cloth to remove the compound dust from the surface of the briar.  I mount yet another cotton cloth buffing wheel to the Dremel, increase the speed to about 40% of full power and I apply a few coats of carnauba wax to stem and stummel.  Finally, I complete the restoration of this Peretti Oom Paul Sitter by giving it a brisk hand buffing using a microfiber cloth.

The vertical flame grain on this large Oom Paul Sitter stummel is striking and it is complemented by bird’s eye on the heel as well as the shank. It is unique in the Peretti Lot of 10 where the pipes showcased mainly horizontal and bird’s eye grain.  This Peretti will provide much visual pleasure to his new steward and with the size of the bowl, he will pack enough favorite blend for a nice long reflective time.  The stem and rim gave some challenges which I think have worked out well.  He carries with him some marks from his former life – as we all do!  Tim lives in Missouri and is the pipe man who commissioned this Oom Paul Sitter and has first dibs on the pipe when I put it in The Pipe Steward Store.  This pipe will benefit the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Thanks for joining me!

 

Simple Rebirth of a Morel Hand Made Freehand


Blog by Steve Laug

As mentioned in the last few blogs, Jeff picked up some amazing freehand pipes lately. When I was in Idaho for my mom’s funeral I packed and brought them to Canada. There was a Soren Hand Carved, Granhill Signature, Ben Wade Golden Walnut, Veeja 900 C6 and Viggo Nielsen Hand Finished. Along with that there were other Freehands that I am moving onto now. The first of these is an interesting one with a yellow/golden acrylic stem. It is hand crafted smooth finish with a plateau rim top and shank end. It is stamped on the underside of the shank Morel in script over Benzon- Italia over Fait Main France. My brother had done the entire cleanup – reaming, scrubbing the exterior and cleaning the interior. That left me the finishing work. The finish on the pipe was in excellent condition. The acrylic stem had very light tooth chatter and marks on the top and bottom at the button and was dull. Jeff had cleaned the rim top and removed the debris in the plateau. He had scrubbed the exterior with Murphy’s Oil soap and a tooth brush to remove the dust and grime that had accumulated there. He reamed the bowl with a PipNet reamer and touched it up with a Savinelli Fitsall Pipe Knife. He cleaned the interior of the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. It came to me clean and ready to touch up and polish. The stem was cleaned but had tooth chatter on the top and underside near the button and on the surface of the button. I took close up photos of the rim top and the shank end to show the condition of the plateau. There were some burned areas around the inside edge of the rim. It is darkened and burned. I also took photos of the stem to give a clear picture of what I had when I started.I took a photo of the underside of the shank to show the stamping there. It read Morel over Benzon-Italia over Fait Main over France. I will need to do some work on the maker. I have several Morel pipes and really like them so this was one I wanted to work on. There is a small twisted fill just above the Morel stamp. It is slightly shrunken and will need to be repaired and smoothed out. This is the only flaw on the otherwise beautifully grained briar.I needed to refresh my memory on the history and background of Morel. I knew from memory that he had made pipes for Chacom at one point in time but could not remember the details. I went to pipephil’s site and looked up the brand to see what I could find. The pipe that was included in the entry on the site was similar to the one I am working on. The one I have has a flattened bottom on the shank and bowl and a twist in the shank. It also has an acrylic stem. Here is the link http://www.pipephil.eu/logos/en/logo-m7.html. I did a screen capture of the pertinent entry and the photo of Morel. They are included below.The stamping on the shank “Morel” is exactly as it is spelled out above. The “e” in Morel is the cursive letter. The Benzon – Italy stamp is the same so this helps to date the pipe to pre-1980 when Benzon ceased to be Morel’s Italian reseller.

I went on to read further on Pipedia to see if I could find more information. Here is the link. https://pipedia.org/wiki/Morel. I have included the pertinent information below as well as a photo of the carver.

In 1978, Pierre Morel, an independent free-hand pipe maker, was enlisted by Chacom to create a line of completely hand made pipes, called the Chacom Grand Cru. For this line he created the free-hand shapes Naja and “Fleur de Bruyère”. In 1987, Pierre Morel joined the team at Chapuis-Comoy full-time. (The above is an excerpt from the Chacom website)

Still employed at Chacom, Pierre Morel will be 60 in 2009 and must retire from the house that employs him.

When asked by “Pipe Gazette” in February of 2009, “If there should be a pipe of Pierre Morel, it would be what form?”, Mr. Morel responded, “Flower Morel, I’ve probably made hundreds.”

Pierre works now in his own shop. The new line is the result of over 40 years’ experience in free-hand high-grade pipe carving. His new High-grade line will be available online. Here is a link to his website, http://www.pierremorelpipes.fr/pipes-disponibles-pierre-morel-1.htm

Now I had a pretty good idea of the brand and the maker of this pipe as well a bit of clarity on the date is was carved. I decided to begin by working on the bowl so I removed the stem and turned my attention to the burned inside edge of the bowl. I used a folded piece of 220 grit sandpaper to smooth out the damaged edge and lightly bevel the edge inward toward the bowl.I filled in the shrunken fill with clear super glue. Once the glue had dried I sanded the repair smooth with 220 grit sandpaper to blend it in to the rest of the briar. I polished the repaired area with micromesh sanding pads – 1500-12000 grit pads. I touched up the stain with  a stain pen to blend the colour into the rest of the finish. From that I knew that the pipe in my hands came from some time during the 1970s and before 1980. The briar was clean but dried out and lifeless. I rubbed the bowl down with Before & After Restoration Balm to deep clean the briar bowl and shank. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers, working it into the exterior of the pipe and working it into the plateau areas with a horsehair shoe brush. I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and turned my attention to the stem. I sanded out the tooth chatter out of both sides of the stem with 220 grit sandpaper. I worked over the surface with sandpaper to remove the tooth marks and chatter.I polished the acrylic stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth pad to remove the sanding dust. I buffed it with a soft cloth to polish it. I polished stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The plateau on the rim top and shank end and the medium brown stain with red contrasts work very well with the golden acrylic stem. The finished pipe is shown in the photos below. This is the first of Morel’s Freehands that I have worked on and it was a pleasure. Like the Danes, he does great work and is quite innovative in terms of shapes, flow and finishes on his pipes. The dimensions of the pipe are Length: 6 inches, Height: 2 ½ inches, Outer diameter of the bowl: 1 7/8 inches, Chamber diameter: ¾ inches. This one is will be added to the rebornpipes store shortly. If you would like to add it to your collection send me an email to slaug@uniserve.com or a message on Facebook. Thanks for walking through this restoration with me as I worked over this beauty. I have other Freehands that I will be working on in a variety of shapes and sizes in upcoming blogs. 

 

 

 

Next on the table – A Soren Hand Carved 3 Freehand


Blog by Steve Laug

As mentioned in the last few blogs, Jeff picked up some amazing freehand pipes lately. When I was in Idaho for my mom’s funeral I packed and brought them to Canada. There was a Soren Hand Carved, Granhill Signature, Ben Wade Golden Walnut, Veeja 900 C6 and Viggo Nielsen Hand Finished. All were handcrafted and had interesting shapes and finishes. Some had full plateau rims, some partial plateau rim. Tonight I started working on them. The next pipe I chose was a Soren Hand Carved. My brother had done the entire cleanup – reaming, scrubbing the exterior and cleaning the interior. That left me the finishing work. The bowl has a smooth finish with plateau on the rim top and shank end. The pipe is a pick axe shape with an interesting collar then flares toward the plateau on the shank end. The finish on the pipe was in excellent condition. The vulcanite stem had very light tooth chatter on the top and bottom at the button and was lightly oxidized as well. Jeff had cleaned the rim top and removed the debris in the plateau. He had scrubbed the exterior with Murphy’s Oil soap and a tooth brush to remove the dust and grime that had accumulated there. He reamed the bowl with a PipNet reamer and touched it up with a Savinelli Fitsall Pipe Knife. He cleaned the interior of the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. It came to me clean and ready to touch up and polish. The stem was cleaned but had tooth chatter on the top and underside near the button and on the surface of the button. I took close up photos of the rim top and the shank end to show the condition of the plateau. I also took photos of the stem to give a clear picture of what I had when I started. I took photos of the underside of the shank to show the stamping there. It read Soren over Hand Carved over Copenhagen over Denmark. On the left side of the collar on the shank the number 3 was stamped. I am assuming that may well be a grade stamp.I needed to refresh my memory on the history and background of the Soren pipes so I went to a previous blog and reread what I had written. https://rebornpipes.com/2016/09/12/repairing-and-rejuvenating-a-soren-danish-freehand/. I quote from that blog post: I looked up the brand on pipephil (http://www.pipephil.eu/logos/en/logo-s10.html) and found that the brand was carved by Søren Refbjerg Rasmussen. Pipes that he made for the European market were mostly stamped “Refbjerg” while those made for the US market were stamped “Soren”. Thus I knew that one I was working on was imported into the US market.

It looked like I was once again working on a pipe made by Soren Refbjerg Rasmussen for the US market as it was stamped Soren. I continued to do reading on another of my go to websites, Pipedia. Here is the link for the article there. https://pipedia.org/wiki/Refbjerg. I quote some of the more pertinent information.

Søren Refbjerg Rasmussen founded a company in 1969, which employed an average of 8 – 12 craftsmen in the 1970’s. The semi-freehands they produced were traded under his prename Søren. Rasmussen himself finished only the very best pipes. So his way of pipemaking closely resembled the ways of Preben Holm, Karl Erik Ottendahl or Erik Nørding. Altogether more than 1,000,000 pipes were sold.

There was also a note from Soren himself regarding the Danbark line of pipes that he made. I think that it is interesting to note that even on these he used the finest Corsican and Grecian briars. I assume that is also true of his other lines as well. I quote the note in full.

“A note from the carver:

I am very proud to introduce my new (!) series of hand-carved Danbark Pipes by Søren. These pipes are crafted from the finest Corsican and Grecian briars. I take a great deal of pride in crafting the Danbark Pipes to be highly functional and so they will provide the smoker with many years of dedicated service. The Danbark Pipes by Søren are available in several different styles and finishes with my personal touch and inspirations. At this time I favor making classic shaped pipes with a slight touch of my own hands and feelings. I do not produce many pipes today but the pipes that I do make available are individually crafted from the finest Corsican and Grecian Briars available to me. I still make free-hand pipes but not as many as I once made. For the past 35 years I have always tried to make good smoking pipes in my workshop located near Copenhagen, Denmark. I have always tried to craft my pipes in such a way as they will be long lasting and best friends with the owners. I take great pride in the shape of my pipes, the drilling of the pipes, and the overall dimensions of the pipes. I enjoy spending my spare time on the very long, rugged coasts of Denmark. I derive much relaxation from being on the coast while angling for Sea Trout with my own hand-tied flies. I find this environment is a great inspiration to me for making pipes. Many times I think to myself, “Inspired by nature, made by me”.  — Happy puffing, Søren”

From that I knew that the pipe in my hands came from the 1970s. It bears the Soren signature stamp which also says that it was made for sale in the American pipe market. Armed with that information I turned my attention to restoring the pipe. I started with the clean bowl, I rubbed the bowl down with Before & After Restoration Balm to deep clean the briar bowl and shank. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers, working it into the exterior of the pipe and working it into the plateau areas with a horsehair shoe brush. I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and turned my attention to the stem. I sanded out the tooth chatter out of both sides of the stem with 220 grit sandpaper. I worked over the surface with sandpaper to remove the tooth chatter and the oxidation.I polished the vulcanite stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil to protect and polish the stem. When I finished with the last pad I rubbed it down with Before & After Pipe Polish – both fine and extra fine. I gave it a final coat of oil and set aside to dry. I polished stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The plateau on the rim top and shank end and the smooth Dark and Medium brown contrast finish work very well with the black vulcanite stem. The finished pipe is shown in the photos below. I have worked on several Soren pipes by Soren Refbjerg Rasmussen and several Refbjerg pipes over the years and I have always been impressed by his craftsmanship and ability to work a pipe to follow the grain of the briar. He does great work and is quite innovative in terms of shapes, flow and finishes on his pipes. The dimensions of this one are quite large but delicate at the same time. The Length: 7 inches, Height: 3 1/4 inches, Outside diameter of the bowl: 2 inches wide and 2 inches long, Chamber diameter: 7/8 inches. This one is already sold to Paresh in India who always has an eye out for interesting freehand pipes. I am looking forward to hearing from him once he receives it. It is a beauty! Thanks for walking through the restoration with me as I worked over this Soren Freehand. I have other Freehands that I will be working on in a variety of shapes and sizes in upcoming blogs.  

Another L.J. Peretti of Boston: A Hefty Half Bent Billiard with a Saddle Stem


Blog by Dal Stanton

I have been placing several L. J. Peretti pipes in the hands of new stewards which brings me much satisfaction!  The others were all Oom Pauls – classic Oom Paul’s and some slightly modified by Peretti to serve as Oom Paul sitters.  After I was introduced to L. J. Peretti pipes and restored some that I added to my own collection, I started keeping my eyes open for these pipes because I discovered they were pretty good smokers and that the briar used to make them was not bad – actually, was quite good.  When I saw the Peretti Lot of 10 on the eBay auction block with the seller’s location nearby Peretti’s home of Boston, I figured (correctly) that these all came from a Peretti collector who lived in Boston or near enough to know the Peretti story.  The L. J. Peretti Co. is the 2nd oldest Tobacconist shop in the US – where custom blends are still created by hand.  Here is the picture I saw on eBay. The Peretti on my worktable now is the Billiard Half Bent Saddle on the right, center in the picture above.  Two things stood out when I cradled this Billiard in my palm for the first time.  First, the stem has the classy cursive Peretti ‘P’ stamped on it.  Only a few in the Lot of 10 had this stamp.  Only hazarding a guess, but this may indicate a higher-grade line in the Peretti offerings – though I haven’t laid my eyes on anything that could confirm this, catalogues, etc.  It is a classy touch to have the ‘P’ embedded on the stem.  Secondly, this Billiard is a big boy!  Just comparing him to the hefty Oom Pauls in the photograph above shows that this Billiard is not shrinking away in embarrassment! The bowl is full and the shank is long and broad.  His dimensions are Length: 5 7/8 inches, Height: 2 inches, Rim Diameter: 1 5/16 inches, Chamber Diameter: 1 7/8 inches, Bowl depth: 1 3/4 inches.  I also put him on the scale and he weighs 57 grams.

Our cousin, Stephen, who my wife and I visited while we were in the US some months ago, saw the Peretti Lot of 10 when I posted a picture of the 10 offering the Oom Pauls to new stewards to be commissioned.  He responded but he wasn’t interested in an Oom Paul.  He was drawn to the Half Bent Billiard because it reminded him of a pipe he had earlier in life.  I was glad to restore the Billiard for Stephen because I remembered that during our visit to his home in Alabama, he saw my restored L. J. Peretti HUGE Bent Egg in my pipe pouch – also from the Lot of 10 pictured above – center, left and pictured below after being restored (See LINK for restoration), and Stephen tried to barter him away from me!  Who could blame him?!  I held firm and my Peretti Egg and I continue to have regular fellowship here in Bulgaria!  Thank you, Stephen! Since Stephen commissioned this Peretti, he will have first dibs on it when I put it in The Pipe Steward Store.  This pipe benefits our work here in Bulgaria helping trafficked and sexually exploited women and girls (and their children!) – the Daughters of Bulgaria.Bringing the Half Bent Billiard on my worktable here in Sofia, Bulgaria, I take some pictures to take a closer look as well as to assess what this Billiard’s challenges are. As with all his Peretti cousins in the Lot of 10, the L. P. Peretti Co. is stamped on the left side of the shank.  Some of the other Perettis are without the ‘Co.’  As noted above, this Peretti also has the cursive ‘P’ stamped nicely on the stem.  Only a few of the Perettis had this stamp in the Lot.  This Billiard shares with all his cousins the thick cake in the chamber.  It also has very thick lava flow on the rim.  It is also most likely, as with the other Perettis, that there will be scorching damage underneath the lava.  The briar surface is dirty – lots of grime, but this should clean up nicely, as with the other Perettis, this large patch of Billiard briar shows great promise.  The stem is also showing deep oxidation and calcification on the stem – especially on the bit.  As with all his cousins, the bit and button show a good bit of biting, clenching and the subsequent dents, chatter and button damage.

To start the restoration of this hefty Peretti Billiard Half Bent Saddle, I add the stem to a bath of Before and After Deoxidizer.  This was the first time I used the Before and After product and I was testing it to see how it worked.  The Peretti Billiard joined several pipes and their stems in the queue.  After soaking for several hours, I fished out the Billiard’s stem and allowed the Deoxidizer to drain.  I then wiped off the oxidation with a cotton pad wetted with light paraffin oil, Bulgaria’s mineral oil.  One of the attributes of Before and After Deoxidizer is that it is stamp friendly, which proves to be the case with the Peretti ‘P’.   With the stummel now in hand, I use the Pipnet Reaming Kit to remove the very thick cake resident in the chamber.  By removing the cake down to the briar gives it a fresh start and enables me to examine the chamber wall for damage.  After putting down paper towel for easier cleanup, I start with the smallest blade.  I use 3 of the 4 blades available in the Pipnet Kit.  I then fine tune the reaming by using the Savinelli Fitsall Tool to scrape the chamber walls removing more carbon cake left behind.  Wrapping a piece of 240 grit paper around a Sharpie Pen, I sand the chamber.  Finally, I clean the chamber of the carbon dust using cotton pads with isopropyl 95%.  The chamber walls look great – no problems.  The pictures show the steps in the process. Now to the external surface.  I use undiluted Murphy’s Oil Soap and cotton pads to scrub the grime – and there’s plenty of it.  I also work on the crusty rim surface utilizing a brass brush and scraping with my thumb nail.  I also employ a pin knife to help scrape the crust.  What emerges is beautiful grain on the stummel – large swirling bird’s eye catches my eye. Surprisingly, a nice looking, slightly rounded rim emerges from underneath all the crust!  The briar on the rim reveals that this was a nice-looking pipe at one time – I’m thinking it was on Peretti’s upper scale shelf.  The scorching on the inside of the rim is significant and will need to be addressed. Next, the dirty job.  Using pipe cleaners and cotton buds dipped in isopropyl 95% I attack the internals of the stummel.  I also utilize a dental spatula to scrape the mortise walls.  With a little effort the buds and pipe cleaners started coming clean.  As I usually do with all my restorations, I follow this cleaning with a kosher salt/alcohol soak.  I find that this additionally cleans the internal briar and freshens the internals.  After putting the stummel in an egg carton to keep it upright and stable, I fill the bowl with kosher salt which leaves no aftertaste (as iodized salt does).  I then fashion a ‘wick’ by stretching and twisting a cotton ball which is inserted down into the draft hole and mortise – as far down as I can manage.  I then fill the bowl with isopropyl 95% alcohol until it surfaces over the salt.  After a few minutes, after the alcohol has been absorbed, I will top the alcohol off again.  I put the stummel aside and let it soak through the work day until I return home this evening. Later, when I arrive home from work, I’m always pleased to see the nasty results of the salt/alcohol bath.  The salt has discolored, and the wick has absorbed the grunge.  I thump the old salt into the waste, wipe the bowl with paper towel and blow through the mortise to dislodge any remnants of salt from the soak.  To make sure all was clean, I ran a pipe cleaner through the draft hole and plunged a cotton bud in the mortise – both dipped in isopropyl 95%, and both came out clean.  Done – always a nice place to be.I turn now to the chewed up and dented stem – oh my.  The entire Peretti Lot of 10 I determined came from one steward.  One of the ways I determined this was that all the stems were clenched the same way and therefore reveal the same forensics!  I take a few pictures to show the problems with upper and lower bit and button.  The first step I use is using flame to heat the vulcanite which expands it making the dents less severe and more easily sanded.  I use a Bic lighter and paint the upper and lower bit areas.  I concentrate on the button as well.  After several cycles of ‘painting’ I have come to the point where the vulcanite is no longer expanding.  It has helped but there remains some denting and bite marks.  I pair the before and after ‘flame painting`’ pictures to let you compare. I think the button benefited most. Using 240 sanding paper, I sand both upper and lower bit and the button to see how much of the damage can be sanded out.  The heating technique helped more than I realized – good news.  The upper bit sanded out completely.  The lower bit still shows two dents.  Using the flat needle file, I worked on the button and refreshed the upper and lower button lips.  The draft hole was dented too.  I pull out the topping board with 240 paper on it and ‘top’ the button to flatten it out.  I smooth out the draft hole using a rounded needle file.  I take a picture to show the progress of the 240 paper and file work.  When I look at the stem I see something I didn’t see before.  A hole in the stem on the right at the base of the saddle.  I’ve never seen this before.  I’ll need to patch it as well.  I wipe the stem with alcohol to clean the area where I will apply black CA glue to fill the dents.  After clean, using a toothpick, I spot drop black CA glue on both dents on the lower bit.  The toothpick allows me to control where and how much glue I apply.  I wait an hour or so for the glue to set and then turn over the stem and spot drop glue on the ‘saddle’ hole.  I set the stem aside for the patches to cure for several hours.  With the stem patch curing, I turn again to the stummel and the rim.  The scorched briar needs to be removed and topping the stummel will move in that direction. Like all the Peretti Billiard’s cousins in the Lot of 10, the left side seems to have borne the brunt. I’m hoping I only need to top a small amount and remove the remaining scorched wood on the internal rim edge by introducing a bevel.  That’s the plan.   Placing 240 grit paper on the chopping block, I top by moving the inverted stummel in a circular motion and evenly as possible.I stop to check a number of times how much progress has been made on removing the scorched briar.At this point, I’ve removed enough damaged surface via topping leaving a manageable internal ring of charred material that can be removed without taking more healthy briar.  I use a rolled piece of 120 coarse sanding paper to cut an internal bevel and remove the scorched area.  I also aim at balancing the round of the rim – it is slightly out of round because of the greater damage on the left side of the bowl where the former steward lit his tobacco.  After cutting the bevel with 120, I give another very light topping with 240 grit paper to restate the rim line after the bevel.I follow the 240 topping board and 120 paper beveling by using 240 grade paper to erase the scratches of the 120 beveling.  Then, I use 600 grade both to erase the scratches of the 240 on the bevel, but to top again lightly the stummel with the 600 grade paper to erase 240 scratches and to smooth.Finally, I introduce a very gentle external bevel around the rim using 240 then 600.  I do this to soften the look of the rim and to give it more of a rounded appearance.  I’m pleased with the rim repair.  This Peretti Big Boy Billiard has already come a long way from the caked, scorched condition he arrived in!  He’s looking good.Now to the briar surface – and there’s a lot of briar real estate on this stummel!  I begin by wet sanding with micromesh pads 1500 to 2400.  Then dry sanding, I use 3200 to 4000 and 6000 to 12000.  I take a picture after each set of three. I enjoy watching the grain emerge on the Peretti Billiard through the micromesh pad cycles – it’s an amazing transformation.  Along with most of his Peretti cousins, the briar seems to be a higher grade – no fills and the grain is beautiful. To maintain the rich natural briar look consistent with the Peretti hue template, yet to deepen and make the briar grain richer, I use Before and After Restoration Balm. I apply the Balm to my finger and then spread it over the stummel and work it in to the briar.  The Balm begins as an oily liquid and then gradually grows firmer until it takes on the characteristics of a thick wax.  After I work the Balm in well, I put the stummel on the stand to absorb the Balm for several minutes and take a picture.  I then wipe the stummel with a clean cotton cloth to remove the Balm residue and buff up the surface.  I put the stummel to the side and turn my focus again to the stem.After the black CA glue patches have thoroughly cured, I first use 240 sanding paper to do the initial removal of excess patch and blending. I continue to shape and fine tune the button lips with the 240 as well as remove the patch excess and smooth the saddle hole on the side.  Then, to erase the tracks of the 240, I use 600 grade paper. To erase the scratches of the 600, I buff the entire stem with 0000 grade steel wool which leaves a good evenly prepared surface to begin the micromesh pad cycles.  I like the way the chewed bit came out.Now, using micromesh pads 1500 to 2400 grade, I wet sand the stem.  It was going so well until it wasn’t! After starting the second cycle dry sanding with pads 3200 to 4000, I see what I didn’t see before.  As the lower bit was glossing up because of the micromesh sanding, a small dimple remnant of the lower bit dent became visible to me – ugh.  When it comes to restoring pipes (and with many things in life 😊) I’m a stickler for detail and even though I’m well advanced in the stem finishing process, this dimple will not stand!  I wipe the spot with alcohol to assure that it is clean and I spot-drop Special T CA glue on the dent. This glue is extra thick because I want the drop to stop on the spot and not run over the stem as thinner CA glue tends to do.  I’ll spare you all the pictures of starting over filing, sanding, steel wooling and micromeshing pads catching this dimple patch up, so let it suffice to show the before and after, and then we move on.  Starting with the completion of pads 1500 to 2400:The discovery.  Before….And after….Now moving on to dry sanding with pads 3200 to 4000 and 6000 to 12000.  To revitalize the vulcanite, after each cycle of three I apply Obsidian Oil.  The stem looks great even though I encountered a significant detour along the way.  I love the pop of vulcanite that has been fine-tuned with micromesh pads!The home stretch!  As I reunite the half-bent saddle with the stummel to begin the compound buffing cycle I discover that the union between stem and stummel has loosened.  As sometimes can happen during the cleaning process, the mortise can be opened, and the result is that the tenon is not as snug. To remedy this and to tighten the mortise/tenon union a bit, I use the flat end of a drill bit just a little larger than the diameter of the tenon draft hole.  I heat the vulcanite tenon with a small flame and as it warms the vulcanite it becomes pliable and gradually I insert the drill bit into the airway.  This expands the mortise a bit and hopefully, creates a better fit. The approach works perfectly even though it required two enlarging drill bits to provide a snug union. With stem and stummel reunited with a good fit, I mount a cotton cloth buffing wheel to the Dremel and set the speed to the slowest.  Using Blue Diamond compound, I apply it to the stummel and stem using a slow, methodical, circular approach, not applying too much pressure to the buffing wheel, but allowing the speed of the Dremel and compound to do the work.  With my wife’s assistance, I include a picture showing this below.  After completing the Blue Diamond application, I mount another cotton cloth buffing wheel dedicated to the application of wax.  After increasing the speed to about 40% of full power, I apply the carnauba wax in the same way as the compound.  Afterwards, I use a microfiber cloth and give the pipe a brisk hand buffing to raise the shine.None of the Peretti pipes that I’ve restored thus far have disappointed.  They arrived on my worktable in rough shape with scorching and chewed bits.  This L. J. Peretti Co. Billiard Half Bent Saddle was no exception.  The briar grain showcased in the large bowl reveals swirls of large bird’s eye pattern and horizontal straight grain in a whimsical contrast.  The grain flow reminds me of pictures of Jupiter’s atmosphere intermingling!  The distinctive Peretti “P” stamping stands out nicely imbedded in the glassy shine of the half bent saddle stem.  Cousin Stephen commissioned this hefty Peretti Billiard and will have first dibs on it in The Pipe Steward Store.  This pipe benefits women and girls (and their children) that we work with here in Bulgaria, who have been trafficked and sexually exploited – the Daughters of Bulgaria.  Thank you for joining me!

An Amazing Craggy Briar Freehand Stamped Wathen Reflection


Blog by Steve Laug

Jeff picked up this beautiful craggy rustic briar freehand pipe guy in Maryland. It was very rusticated and craggy. There were rustications on the rim, around the rim, around various parts of the bowl and on the shank top. There was a rusticated bridge from the rim on the back of the bowl all the way to the end of the rusticated and craggy looking shank. The rustication on the exterior was filthy with lots of dust and debris deep in the crevices. There was a thick cake in the bowl and the airway in the twisted saddle, amber coloured stem was filthy with tars and oils. The inside of the shank must have been very dirty as well. Jeff took photos of the pipe before he cleaned it. I have included them here to give an idea of the rough condition of this pipe when it arrived in Idaho and Jeff started his magic. It is really quite unique with a rustic carving around the rim top and down the bowl part way. It is also rustic around the bottom edge of the bowl. There is a rustic bridge from the bowl to the end of the shank. The back of the bowl and the top of the shank is also rustic. The end of the shank slightly flared and rustic with the mortise drilled in the center. The underside of the shank is stamped Wathen over Reflection over the numbers 80 over #002. I am sure these numbers will help me date the pipe once I figure out who the carver is and where he lived and worked. It is a uniquely carved pipe that has smooth portions on the bowl front, sides and shank. The stem was an amber acrylic saddle with a twist in the saddle. The overall look of the pipe reminds me of a Micoli. Jeff had outdone himself in the cleanup of this worn and weary old pipe. It looked really good when you see where it was when he started. I took some photos to show the condition of the pipe when I brought to the worktable today. Jeff scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean up the rustication around the bowl and rim. He reamed the bowl with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Knife. He cleaned the interior of the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. The pipe came to me clean and ready to do some light restoration on it. The briar appeared to be very dry. The stem had a twist in the saddle that spiraled around the top and underside the length of the saddle. The surface was clean but had tooth chatter on the top and underside near the button and on the surface of the button itself. I took close up photos of the rim top and the bridge to the shank end to show the condition of the rustication. There was some darkening on the rim top that would need to be addressed but it was clean. I also took photos of the stem to give a clear picture of what I had when I started.I took a photo of the underside of the shank to show the stamping there. It read Wathen in script over Reflection also in script. Under that was stamped the number 80 over #002. It was etched in script into the briar and had been darkened with a black stain to make it legible. Not sure what the numbering means and the brand is unfamiliar to me. I decided to do some research on the brand. It appears that today is my day for digging up information on the freehand pipes that I am restoring. I searched for the brand, Wathen to see if I could figure out any connections. The first link I found took me to Pipedia and the following link, https://pipedia.org/wiki/Wathen. I found a sample of the stamping on the shank similar to the one I am working on and some of the history of the brand. I quote it in full.

Kerry S. Wathen was a pipemaker who worked for a small pipe shop in south Kansas City called “The Briar Patch” in the 1970’s. Tending to larger sized pipes his centerpiece was a huge briar calabash shape. When the Briar Patch closed he probably moved to Iowa where his pipes were available at David’s Briar Shop in Des Moines (ca. 1977 – 1980/81).

Wathen was having some problems with his hands at that time and was finally forced to give up his talented carving. He usually inscribed his pipes with his name and two digits for the year of production like “Wathen ’75”. The best pieces were named “Reflection”. Kerry S. Wathen, Sr. passed away on April 1, 1985 in his hometown of Topeka, Kansas.

The article on Pipedia gave me some interesting information on the pipe and the maker. The maker appears to have been Kerry S. Wathen. He carved pipes for a shop called The Briar Patch in Kansas City in the 1970s. It also said that he move to Iowa and sold his pipes through David’s Briar Shop from 1977-1981. It also helped me understand the stamping. The number 80 was the year in which the pipe was made. The #002 evidently was the second pipe made in that year. The stamping Reflection was how he marked his best pieces. According to the article he died in 1985.

I found another link for the sale of three Wathen Reflections through Cigar and Tabac shop. Here is the link, https://www.cigarandtabacltd.com/kerry-wathen-reflections-pipes-on-sale/. I quote the information from there that confirms the other information and adds some more. The first part of the quote said that the pipe were on sale for $250 each. Then it pretty much quoted the information from Pipedia. The second part of the article gave the following new information.

Wathen was having some problems with his hands at that time and was finally forced to give up his talented carving. He usually inscribed his pipes with his name and two digits for the year of production like “Wathen ’75”. The best pieces were named “Reflection”.

The last piece I found was from pipes.org and confirmed the Des Moines, Iowa connection that is noted in both of the above articles. Here is the link to the pertinent part of the discussion on the forums, http://pipes.org/forums/messages/23/5570.html?1099700064.

I have ten Wathen pipes that were purchased between 1977 and 1980 from a shop in Des Moines, Iowa. The shop name was David’s Briar Shop and the Wathens were pretty popular there.

Armed with that information I was pretty certain that the pipe I was working on was made by Kerry Wathen and with the 1980 date stamp it pretty well placed as one of the Des Moines, Iowa pipes made just five years before Kerry Wathen died. I turned my attention to restoring the pipe. I started with cleaning up the remnants of cake on the inside of the bowl with a Savinelli Fitsall pipe knife. I sanded out the inside of the bowl with a rolled piece of 220 grit sandpaper until the inside of the bowl was smooth and clean. I scrubbed the rim top rustication with a brass bristle tire brush to remove the carbon and debris in the rustication. I scrubbed it until the surface was clean. The photos below show the progress.I rubbed the bowl down with Before & After Restoration Balm to deep clean the smooth briar bowl and worked it into the rusticated portions around the bowl, rim and shank including the bridge. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers, working it into the exterior of the rustication with a horsehair shoe brush. I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and turned my attention to the stem. I sanded the surface to remove the tooth chatter and filled in the deeper tooth marks on both sides of the stem near the button with clear super glue.When the repairs had dried I sanded them with 220 grit sandpaper to smooth and blend it into the rest of the acrylic stem. Once it was sanded smooth the stem looked really good.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust on the acrylic. I polished the stem and the smooth parts of the bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl multiple coats of Conservator’s Wax and buffed it with a shoe brush. I gave the stem multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed the bowl and the stem with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rustication around the bowl, the rim, the bridge to the shank end, the shank and shank end and the smooth brown finish all work very well with the amber coloured acrylic stem. The finished pipe is shown in the photos below. I have never worked on a Wathen pipe before and the unique shape and rustication pattern made it a challenge that was fun to tackle. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 1/2 inches, Height: 2 1/2 inches, Outside diameter of the bowl: 2 inches wide and 2 inches long, Chamber diameter: 3/4 inches. This one will be added to the rebornpipes store soon. If you are interested in adding it to your collection send me an email to slaug@uniserve.com or send me a message on Facebook. Thanks for walking through the restoration with me as I worked over this unique, interesting and challenging Wathen freehand. I still have other freehands that I will be working on in a variety of shapes and sizes in upcoming blogs. 

Another Large and Unique Freehand pipe – a Granhill Signature 1 100


Blog by Steve Laug

My brother Jeff picked up some amazing freehand pipes lately. When I was in Idaho for my mom’s funeral I packed them to come back to Canada with me. There was a Soren Hand Carved, a Granhill Signature 1 100, a Ben Wade Golden Walnut Hand Made, a Veeja 900 C6 and a Viggo Nielsen Hand Finished Freehand. All of them were hand crafted and had interesting shapes and finishes. Some had full plateau rim tops, some partial plateau rim. I put them in my restoration box and tonight brought them to the work table. The pipe I chose to work on next was the Granhill Signature Freehand. My brother had done all of the cleanup work – reaming, scrubbing the exterior and cleaning the mortise and the airway in the bowl and shank. That left me the finishing work on it. The bowl has a smooth finish and plateau on the rim top and shank end. The shank flares toward the stem which is a swirled freehand style acrylic stem. The bowl is quite small in diameter and is very clean. The finish on the pipe was in excellent condition. The acrylic stem had tooth marks and chatter on both the top and bottom of the stem at the button. Jeff had cleaned the rim top and removed the debris in the plateau. He had scrubbed the exterior with Murphy’s Oil soap and removed the dust and grime that had accumulated there. He lightly reamed the bowl with a PipNet reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He cleaned the interior of the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. The pipe came to me clean and ready to do some light touch ups and polishing. The stem was cleaned but had tooth chatter on the top and underside near the button and on the surface of the button itself. I took close up photos of the rim top and the shank end to show the condition of the plateau. I also took photos of the stem to give a clear picture of what I had when I started. I took a photo of the underside of the shank to show the stamping there. It read GRANHILL in an oval shape over Signature. Under that was stamped the number 1 over 100. Not sure what that means and the brand is unfamiliar to me.The Granhill brand was unfamiliar to me. I had never heard of it before so I did some searching on Pipedia to see if I could find any information at all. I found two potential makers of the brand though they separated the name into two parts Gran Hill. The first possible maker was Michael V. Kabik with some of them stamped Made in Denmark. The spelling of the name was noted to come in other versions: Granhill, Gran-Hill. The second possibility comes from Lopes book where he states that the brand also was used by a Fargo Tobacconist, Lonnie Fay, who made freehands bearing this stamp in the 1970s. To me the similarity of the pipe to other Kabik pipes that I have worked on made me go with him as the maker of this particular pipe. I went back to Pipedia and spent time reading about Michael Kabik (https://pipedia.org/wiki/Kabik). Here is a summary of what I found.

Michael Victor Kabik or Michael J. Kabik, now retired artisan and pipe repairman, was born in Annapolis, Maryland in 1950. As a student he was fascinated by science, but finally turned to the arts. In the early 1970s he started working as an artisan and designer for Hollyday Pipes Ltd., and when the company closed he set up in his own right.

Kabik writes as follows:

…In the 1960s, I had helped Jay build Jay’s Smoke Shop and was his first employee. Since that time, he had set up one of the very first freehand pipe-making operations in the U.S. along with his partner, Chuck Holiday, called CHP-X Pipes. The staff consisted of four full-timers actually making the pipes and perhaps another four in sales and office work. Chuck, who did the actual design and carving, had long since had serious disagreements with Jay and split. Chuck’s replacement from the staff was quitting, and Jay was in a bind. Jay offered me the job, and I gladly accepted. The fellow quitting was supposed to train me for two months but left after two weeks, leaving me with an awesome responsibility. I felt as though the future employment of all these people depended on me as the designer and cutter…and it did.

…Sadly, CHP-X closed its doors two years after my arrival, due primarily to distribution, sales force problems, and other issues to which I was not privy…In love with a medium that satisfied my creative impulses while, pretty much, paying the bills, I bought up the essential equipment and produced pipes on my own. I did this from a farm house my wife and I rented in Phoenix, Maryland. I produced pipes under the name KANE, Gran Hill and others I can’t remember as well as a private label line for a store in, I believe, South Dakota.

…In 1973, I was approached by Mel Baker, the owner of a chain in Virginia Beach called Tobak Ltd. Mel was interested in producing a freehand pipe line and was alerted to my product by Al Saxon, one of his managers and a former CHP-X employee. Mel wanted to relocate me to Virginia Beach, give me carte blanche, and recreate the CHP-X studio with, of course, a new name for the product. I’m sure my answer came very quickly.

…We decided on the name Sven-Lar. Why? Well, when I bought out CHP-X, I also got a small drawer full of metal stamps that were created for private-label work. The Sven-Lar name was conceived but never realized. Aside from having the stamp already made, there were other reasons we chose Sven-Lar. First, we were making a line of pipes in the Danish freehand tradition and also, sadly, we knew the difficulty American pipe makers had breaking the foreign market mystique barrier. The latter certainly played a big part in the demise of CHP-X.

Armed with that information I was pretty certain that the pipe I was working on was made by Kabik. I turned my attention to restoring the pipe. I started with the clean bowl, I rubbed the bowl down with Before & After Restoration Balm to deep clean the briar bowl and the rim top as well as the briar shank with the exotic insert. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers, working it into the exterior of the pipe. I wiped it off  and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and turned my attention to the stem. I sanded out the tooth marks out of both sides of the stem with 220 grit sandpaper. I worked over the surface with sandpaper to remove the tooth chatter, marks and to smooth out the surface.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust on the acrylic. I polished stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The plateau on the rim top and shank end and the smooth brown finish work very well with the swirled brown acrylic stem.The finished pipe is shown in the photos below. While I have worked on other Michael Kabik pipes (a CHIP-X) this is the first Granhill pipe of his that I have restored. It is well crafted and is very similar to the CHIP-X that I worked on in the past. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 8 inches, Height: 3 1/2 inches, Outside diameter of the bowl: 2 ¼ inches wide and 3 1/2 inches long, Chamber diameter: 3/4 inches. This one will be added to the rebornpipes store soon. If you are interested in adding it to your collection send me an email to slaug@uniserve.com or send me a message on Facebook. Thanks for walking through the restoration with me as I worked over this Granhill freehand. I have other freehands that I will be working on in a variety of shapes and sizes in upcoming blogs.

What an interesting Freehand pipe – a Veeja 900 C6


Blog by Steve Laug

Earlier this year I took some pipes in trade from a fellow in Alabama. He wanted some pipes that I would be adding to the rebornpipes store and wanted to trade me for some of his own. The first of these that I chose to work on today was one that is an interestingly shaped pipe with a wavy rim top, a long shank split by some exotic wood set off on each side with a thin band of dark wood and red wood. The bowl and shank are briar and the insert of exotic wood actually looks good. The shank flares toward the stem which is an amber acrylic saddle stem. The rim has some darkening and a little damage on the back side of the inner edge of the rim. The bowl had a light cake and smelled of aromatic tobacco. The finish on the pipe was in excellent condition. The acrylic stem had some tooth marks on both the top and bottom of the stem at the button. The slot in the button was missing and the button end appeared to be unfinished. It had the round hold drilled in the acrylic but the slot had not been shaped. Jeff had been able to clean up the rim top and remove much of the light lava on the surface. He had scrubbed the exterior with Murphy’s Oil soap and removed the dust and grime that had accumulated there. He lightly reamed the bowl with a PipNet reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He cleaned the interior of the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. The pipe came to me clean and ready to do some light touch ups and polishing. The stem was cleaned but it had minor tooth chatter on the top and underside near the button and on the surface of the button itself. I took close up photos of the rim top and the shank end to show the condition of the plateau. I also took photos of the stem to give a clear picture of what I had when I started.I took a photo of the left side of the shank to show the junction of the exotic wood inserta nd the wood bands on either side of it. It splits the long briar shank and gives the pipe an exotic flair. The photo also shows the stamping on the left side of the shank. It reads Veeja over 900 C6 or Cb.The Veeja brand was unfamiliar to me. I had never heard of it before so I did some searching on Google to see if I could find any information at all. I found a photo of nine Veeja pipes on Worthpoint that were being sold. They have similarities to the one I am working on but were also very different. There was no information on the brand. So other than seeing other pipes by the maker I was no further ahead. Here is the photo and the link to the sale listing on Worthpoint. https://www.worthpoint.com/worthopedia/lot-veeja-original-tobacco-pipes-1796762187  

I did some further digging and found a listing on Pipedia for the brand. Here is the link to that information https://pipedia.org/wiki/Veeja. Once again it did not include much information. I include the article in full below.

Veeja Pipes were apparently made in New York, but we have been unable to establish any further details about them.

From that I could determine that the pipe was made in New York. No city is mentioned and no information is given about the pipemaker. I wanted to know more about the pipe so I kept looking. I found a discussion on the pipesmagazine forum and include the comment that started the discussion. http://pipesmagazine.com/forums/topic/veeja-and-appia-stanwell-pipes-1. It was posted in 2014 and there was no response to his question. I quote:

I picked up two pipes… One of them is marked ‘Veeja original 1985’ which I bought in New York sometime around the early 2000s. The only online reference I can find is that this a one line reference to Veeja being a NY hand made pipe maker. Does anyone know anything about the person/company who made this?

I spent some more time digging to find more information but there was nothing else that I could find. Do any of you who are reading this have further information on the brand or the maker? Do you know where in New York it was made? Thanks for any help that you can give me on this.

I called it quits and moved on to start working on the pipe itself. I started with the damage to the rim. I sanded out the damage on the rim top as well as to the inner edge until I had minimized the damage and reshaped edge and the top of the rim.I polished the sanded rim top and edge with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I polished it until the scratches were removed from the briar. I cleaned out the remnants of the cake with the Savinelli Fitsall Knife. I wanted to remove all the reminders of the previous tobacco and give the pipe a new smell. I sanded it with 220 grit sandpaper to smooth out the inside of the bowl.I rubbed the bowl down with Before & After Restoration Balm to deep clean the briar bowl and the rim top as well as the briar shank with the exotic insert. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers, working it into the exterior of the pipe. I wiped it off  and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I wiped down the rim top so that it was clean. I used an oak coloured stain pen to match the rim top to the rest of the bowl. Once it dried I buffed the piep with Blue Diamond on the buffing wheel. (I picked a set of these stain pens up at Canadian Tire recently. The assortment of colours really makes them useful as I match them to the colours of the pipes I work on. I included this second photo to show what I am using to stain the pipes.)I set the bowl aside and turned my attention to the stem. I cleaned up the area around the end of the tenon where it joined the stem. When the tenon had been turned this area had been left a bit rough. I scraped away the excess with a pen knife to leave it smooth. I sanded the tooth marks out of both sides of the stem to smooth out the surface.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust on the acrylic. I decided to finish up the end of the button and cut a slot into the acrylic. I took photos of the process from the original opening to the finished slot. I used needle files, sand paper and sanding sticks to open the slot and polish it.I the polished stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the first Veeja pipe that I have worked on and judging by the craftsmanship on this one I will keep an eye for more of them in the future. The shape, finish and flow of the pipe and stem are very well done and the joints and fitting of the shank band mid stem were flawless. The dimensions are Length: 7 1/4 inches, Height: 2 1/4 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: 7/8 inches. This one will be added to the rebornpipes store soon. If you are interested in adding it to your collection send me an email to slaug@uniserve.com or send me a message on Facebook. Thanks for walking through the restoration with me as I worked over this great freehand. I have other free hands that I will be working on in a variety of shapes and sizes in upcoming blogs.

Restoring a Viggo Nielsen Hand Finished Freehand


Blog by Steve Laug

My brother Jeff picked up some amazing freehand pipes lately and when I was in Idaho for my mother’s funeral I went through them and packed them to come back to Canada with me. There was a Soren Hand Carved, a Granhill Signature 1 100, a Ben Wade Golden Walnut Hand Made, a Veeja 900 C6 and a Viggo Nielsen Hand Finished Freehand. All of them were hand crafted and had interesting shapes and finishes. Some had full plateau rim tops, some partial plateau rim tops and one had a smooth rim top. I put them in my restoration box and tonight was going through them again. I had worked on a Viggo Nielsen freehand before and done a blog on it so I thought I would start with that one. Here is the link to that blog: https://rebornpipes.com/2016/07/09/a-clean-and-restore-of-a-viggo-nielsen-handmade-freehand/. I took photos of it this evening when I started to work on it. My brother had done all of the cleanup work – reaming, scrubbing the exterior and cleaning the mortise and the airway in the bowl and shank. That left me with the finishing work on the pipe. I took some photos of it before I started. Jeff had been able to clean up the plateau on both the shank end and the rim top. It was clean and did not have a shine. There was no dust, grime or lava in the plateau finish. The bowl was reamed and very clean. The stem was lightly oxidized with minor tooth chatter on the top and underside near the button and on the surface of the button itself. I took close up photos of the rim top and the shank end to show the condition of the plateau. I also took photos of the stem to give a clear picture of what I had when I started. I rotated the shank of the pipe and took photos of the stamping. The first photo shows the Viggo arched over Nielsen forming a football shaped stamp. The second photo shows the stamping directly below that and reads Hand Finished. Under that in the third photo is stamped Made in Denmark.

I reread my previous blog on Viggo Nielsen pipe that I had restored earlier this year. I went back and reread the entry in Pipedia on the brand to refresh my memory. I include key portions of the passage from my previous blog as a quick reminder. I include a photo of Viggo Nielsen to give it the pipemaker a face as I find that helpful.

I turned to Pipedia to learn about Viggo Nielsen. I had memory about him being somehow connected to Kai Nielsen but I was not sure of the relationship of the two. In Pipedia I learned that Viggo, now deceased, was born in 1927. I believe that during World War II he worked for Stanwell making pipes out of birch due to a shortage of briar. In 1948 he opened the Bari pipe factory and in 1951 began to make briar pipes. He carved both classic and freehand pipes.

In 1978 Bari was sold to a company in Germany and he and his two sons, Jorgen and Kai started making Faaborg pipes. Now I knew the connection between the two names that I remembered. https://pipedia.org/wiki/Nielsen,_Viggo

I rubbed the bowl down with Before & After Restoration Balm to deep clean the briar and the plateau areas on the shank end and the rim top. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers, working it into the rim top and shank end plateau. I wiped it off with a soft cloth. I buffed the bowl with a horsehair shoe brush to polish it. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and turned my attention to the stem. I sanded the tooth chatter and the tooth marks in the button top out with 220 grit sandpaper. I sanded the oxidation areas as well with the sandpaper to remove all of the remnants of light oxidation. I wiped the stem down with Obsidian Oil and dried it off. I cleaned out the inside of the stem with pipe cleaners and alcohol.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I the polished stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the second Viggo Nielsen pipe that I have restored and I am amazed at the craftsmanship and the shapes that he achieves. The shape, finish and flow of the pipe and stem are uniquely his and he does a great job following the flow of the briar. The dimensions are Length: 7 inches, Height: 2 1/2 inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 7/8 inches. This one will be added to the rebornpipes store soon. If you are interested in adding it to your collection send me an email to slaug@uniserve.com or send me a message on Facebook. Thanks for walking through the restoration with me as I worked over this great freehand. More of the other freehands I mention above will follow in a variety of shapes and sizes in upcoming blogs.

 

 

 

Another Athens find: Renewing a Stout Peterson System Standard 313 Republic of Ireland


Blog by Dal Stanton

Athens, Greece, has been fertile ground for me in landing some nice pipes in the Athenian ‘wild’.  An area very close to the well-known Acropolis summit and near-by Mars Hill, where the Apostle Paul gave his defense of the Christian faith, is the Monastiraki market area. I have found several keepers in this area. I was drawn to one antique shop that spilled out onto the sidewalk of a typically narrow, crowded street.  As I looked over the plethora of paraphernalia in the shop, my eye caught sight of two lonely pipes among statuettes, ash trays, jars and lamps.  Immediately I knew one was a definite possibility – a Pete.  I looked quickly to determine if it was Pre-Republic or Republic of Ireland.  It was a Republic, but seemed to carry some weight of years.  What also caught my attention was that it was on the smaller side as far as I’ve seen of Petersons.  The shape number on the right side of the shank was 313.  The other pipe keeping company with the Pete was a Bewlay London Made ‘Reject’.  Interesting.  I’m always interested in pipes with the mark, ‘Reject’. The shop owner was all business and I wasn’t as happy with the bundled deal as I had wished, but I wanted the Pete and he’s now with me here in Sofia, Bulgaria. This Peterson System Standard 313 has been in my ‘Help Me!’ basket for some time until my brother-in-law, Greg, commissioned it to be restored along with a Comoy’s Pebble Grain Modern Poker.  He and his wife, Sarah, my wife’s sister, were visiting us here in Bulgaria, and Greg trolled through my buckets of pipes until he found these two – he commissioned both when he couldn’t decide!  The Pete and the Comoy’s both benefit the Daughters of Bulgaria, helping women and girls that have been trafficked and sexually exploited.  Thanks, Greg!

With this being the first Peterson System Pipe on my worktable, I’m looking forward to learning what I can.  The first thing I did was to identify the shape number of this Peterson.  Not long-ago Steve posted on rebornpipes a very interesting Peterson of Dublin Pipe Catalogue which he thought was dated about 2010.  I enjoyed looking through it then and tucked it away in my mind for when I would bring a Peterson to the worktable.  I found the shape 313 in the Standard Quality Smooth section of the catalogue which I included below.  It’s on the far right of the first row.  The description of the Standard Quality was helpful.What I also found interesting and helpful was the description of the Peterson System Pipe.  When this design hit the market in the late 1800s it was innovative then and continues to be popular today. Two design innovations were the focus: a trap (or sump) that collected the moisture in the mortise and the well-known ‘P-Lip’ stem, which stands for ‘Peterson’.  This design was supposed to be superior by directing the smoke to the upper part of the mouth rather than burning the tongue.  It is also engineered to compress the air as it moves toward the button.  I’ve included the description and a cutout showing the design from the same catalogue.I love working on vintage pipes – I only wish they could talk and tell their stories while I restore them!  With this Peterson now on my work table, I take some pictures to chronicle his condition and to get a closer look. The nomenclature is clear.  On the left side of the shank is stamped in arched fashion, ‘PETERSON’S’ over ‘SYSTEM’ over ‘STANDARD’ in straight letters.  Above this stamp, on the nickel ferule is ‘K&P PETERSON’S’.  The right side of the shank bears the ‘MADE IN THE REPUBLIC OF IRELAND’ placing it in the Republic Era – from 1949 until the present (from the Pipedia article:  A Peterson Dating Guide; A Rule of Thumb, by Mike Leverette).I’ve also been curious about the ‘faux’ hallmarks stamped under the K&P on the ferrule.  From the same helpful Pipedia article I read this:

Before we close this section on silver hallmarks, we must address the marks that many people refer to as hallmarks. Peterson uses three marks on some of their pipes that are not silver hallmarks but are rather another Peterson logo (See Enclosure 4).

These marks are:

  • A Shamrock for the many shamrocks found in Ireland
  • A Prone Fox representing the famous fox hunts in Ireland’s history, and
  • A Stone Tower for the many hundreds of stone towers spotted throughout Ireland

Again, these are not genuine silver hallmarks. I’m indulging in a bit of history to better appreciate the K&P Peterson’s on my worktable.  Another question, “K&P”?  Again, Mike Leverette’s Dating Guide article helps with a concise history along with pictures from Pipedia’s main Peterson article:

The history of Ireland is an old and honorable one; steeped in warfare, family, racial and religious traditions. No other country can compete in comparison. However, the first couple of millennia of Irish history have no relevance to this dating guide. Should you wish to read more on the history of the Irish, I recommend “The Story of the Irish Race” by Seamus MacManus who gives a very vivid, and near as we can tell, an accurate portrayal of their history.

History pertinent to our purposes began in the year 1865; the year Charles Peterson opened a small tobacco shop in Dublin. Later in 1875, Charles Peterson approached the Kapp brothers, Friedrich and Heinrich, with a new pipe design and with this, a very long-lived partnership was formed, Kapp & Peterson. This new pipe design is the now famous Peterson Patented System Smoking Pipe. By 1890, Kapp & Peterson was the most respected pipe and tobacco manufacturer in Ireland and rapidly gaining followers in England and America. In 1898 another of Peterson’s remarkable inventions became available, the Peterson-Lip (P-Lip) mouthpiece, also known as the Steck mouthpiece. So, for the purpose of this dating guide, we will study Irish history, relevant to our pipe dating needs, from 1870s until now.

Before we start with this Peterson dating guide, an observation; the Kapp Brothers originally came from Nuremberg, Germany. They were making pipes at least as early as the 1850s (their Dublin shop opened in 1855) and in many of the shapes we now associate with Peterson since the Kapp Brothers simply took their existing shapes and incorporated Charles Peterson’ s patented design into them. From their inception, Kapp & Peterson’s goal was to make a good smoking pipe that the ordinary, common working man could afford, and we believe they have, very admirably, lived up to this.

With a great admiration for the pioneering businessmen and pipe men, Kapp and Peterson, I now turn to the Peterson System Standard 313 on my table – really a quintessential working man’s pipe. It gives that kind of persona. The chamber is still loaded with the former steward’s tobacco!  Whenever I see this I wonder if this was the last bowl enjoyed on this side of life.  I’ll never know, and the Pete still isn’t talking!  The chamber has moderate cake build-up and the rim has some lava flow and some scorching.  The stummel generally is in good shape with typical marks of wear, but nothing too serious, and it is darkened with grime.  There is one fill I detect on the front, right of the stummel which I record with a picture.  The nickel ferrule has some dark areas on it which will hopefully clean up and shine up.  The System P-Lip stem has a good collection of tooth chatter, but I don’t detect any clench dents.  I begin the restoration of this Peterson by first adding the stem to a soak of Before and After Deoxidizer along with a Peretti and Comoy’s stem that are in the queue along with their respective stummels.  Before I place the stem in the Deoxidizer, I clean the internals of the System Stem P-Lip for the first time, and I now understand some of what I’ve read about the difficulty in cleaning these stems!  They are engineered to narrow down toward the button and the P-Lip draft hole is smaller than usual.  I read from the Pipedia Peterson article above that Falcon pipe cleaners are thinner and can be used well with these stems.  Good to know!  With pipe cleaners dipped in isopropyl 95% I clean the stem and this keeps the Deoxidizer from becoming soiled as quickly. I let the stem soak for several hours.  After removing the stem, I let it drain of the Deoxidizer and then wipe off the raised oxidation using cotton pads wetted with light paraffin oil.  The oxidation wipes off as a nasty brown goo.  The System stem looks good after it is wiped down well.Putting the stem to the side, with the stummel now in hand, I clean the old baccy out of the chamber.  The tobacco still has a sweet aroma to it – I’m not a tobacco blend expert or else I might hazard a guess!  Using the Pipnet Reaming Kit, I start with the smallest blade and ream the chamber removing the carbon cake down to the fresh briar.  Since the bowl diameter is smaller, I only use the first blade.  I then utilize my Savinelli Fitsall Tool, which I find to be very handy. It can remove some carbon at the floor of the chamber missed by the Pipnet blade and it scrapes the walls more closely giving me greater control.  Wrapping a piece of 240 grit sanding paper around the Sharpie Pen, I sand the chamber walls removing even more carbon residue and getting down to the briar for a fresh start. Finally, I use a cotton pad wetted with isopropyl 95% and clean the chamber of the carbon dust.  Looking at the chamber, I see no problems – it looks great. Turning to the externals, I use undiluted Murphy’s Oil Soap with cotton pads to scrub the grime off the bowl and rim.  I also use a brass brush on the rim which is dark from some scorching.  After this, I rinse the stummel with tap water.  While I was doing this, I allowed the water to run over the nickel ferrule and rubbed it with cloth to see if this would help clean it up.  There is still what looks like corrosion on the nickel-plated surface.  I’ll do some Google research later to see what the next step might be to clean the nickel safely.  I also am not able to remove the darkened briar on the rim.  I’ll need to give it a gentle topping to remove it.  While I think about these challenges, I clean the internals of the stummel.  Using pipe cleaners, cotton-buds and shank brushes dipped in isopropyl 95%, I go to work.  Well…, some time later, I’m still not 100% satisfied with the cleaning of the Peterson ‘sump’ and draft hole.  The old tar and oil gunk is thick and only after employing many weapons in the arsenal is it starting to shape up.  The sump has collected the moisturized gunk as designed.  Along with pipe cleaners, cotton buds and different sized shank brushes, I also use both a dental spatula and probe to stir up and scrape the mortise and sump walls.  I take a picture to show this frontal attack – it isn’t pretty.  Now, to continue the cleaning I’ll use the kosher salt and alcohol approach.  Using kosher salt, which does not leave a taste as iodized salt does, I fill the chamber with salt, cup the top of the bowl with my palm and give it a shake to displace the salt.  I then set it in an egg crate to keep it stable.  Using a cotton ball, I create a wick to stuff down the mortise to act as a wick drawing more of the oils and tars out of the briar.  I make the wick by stretching and twisting the cotton ball and then guiding the end down into the draft hole as far as I can get it – I use a piece of thin metal coat hanger wire to push the cotton through the draft hole.  I also push the cotton down into the sump.   Once that is done, using a large eye dropper, I fill the bowl with alcohol until it surfaces over the salt.  After a few minutes – after it’s been absorbed, I top it off again.  I set the stummel aside to soak through the night. The next morning, the salt-alcohol soak did the job!  The salt is soiled, and the cotton wick is full of tars and oils.  After dumping the expended salt in the waste basket, I wipe the bowl out with a paper towel and blow through the mortise to loosen and left-over salt.  I run a pipe cleaner and alcohol through the draft hole and a cotton bud as well in the sump and the mortise walls to make sure all is clean and I’m happy to report that it is!  From this cleaning, I think a wise practice for any Pete steward would be to clean your pipe often!  Don’t allow too much gunk to collect in the sump.Turning to the Peterson-Lip stem, I use 240 grit paper to sand focusing on the tooth chatter on P-Lip button and the upper and lower bit.  I also refresh the lines of the button contours using a flat needle file.  To erase the scratches made by the file and 240 paper, I use 470 paper.   I then employ 600 grade paper sanding the entire stem and follow this with 0000 steel wool which begins the buffing up of the vulcanite. Before moving on to using micromesh pads on the stem, I use Before and After Fine and Extra Fine Polish on the stem to enrich the vulcanite.  For each polish successively, I place a bit on my finger and work it into the vulcanite.  I then wait a few minutes and wipe each successive polish off with a cotton cloth which also buffs up the vulcanite gloss.I put the stem aside and look again at the Peterson stummel.  I have two initial challenges to solve.  The rim’s dark ring from it being scorched.  Secondly, the small fill on the right-front quadrant of the stummel.  I use a dental probe and dig at it a bit to see how solid the fill is.  Some of the fill material flaked off and left a small indentation as a result. This needs to be filled again and masked. I will patch it before moving ahead with the stummel surface.  But first, I work on the rim.  I use a chopping board with 240 grade paper on it.  To top the inverted stummel, I use uniform, easy circular motions and I don’t need to take much off – just enough to remove the scorched wood.  Switching the paper on the chopping board to 600 grade paper, I top the stummel a bit more to smooth out the 240 scratches.  I take pictures to show the progress.   I notice that there is still a bit of dark wood on the outer rim lip. I’ll take care of that when I’m sanding the stummel rounding off the edge slightly.  I’ll stain the rim’s bare briar a bit later to match the stummel’s surface. Now, to address the fill. I again use a dental probe to scrape the old fill and to remove what is not solid.  To darken the old, remaining fill, I use a cherry stain stick to darken and color the fill so that it will blend with the briar grain better – I hope!  I then apply a small drop of clear super glue to the hole.  I use a toothpick to guide the super glue to the patch – while I was doing this, the power went out and I had to finish using the sunlight coming into the open window!  I put the stummel aside and wait for the CA glue to cure and the lights and internet to come back on! I decide to work on the stem using the micromesh pads. Starting with pads 1500 to 2400 grade, I wet sand the System stem. Then, using 3200 to 4000 and 6000 to 12000 I dry sand the stem.  Following each set of 3 pads, I apply Obsidian Oil to revitalize the vulcanite.  I never grow tired of watching the pop in the vulcanite when it turns to that glassy gloss!  The Peterson-Lip System stem is looking good.  I put it aside to dry and absorb the Obsidian Oil. I turn back to the stummel.  The CA glue has cured on the patch and I begin the process of removing the patch mound by using a flat needle file.  The most important part of this process is to keep the file on the hardened glue and not slide off and to impact needlessly the neighboring briar.  I want to keep the area needing repair and refinishing as small as possible!  I file the glue mound down until it’s almost at the level of the briar surface.  Then, using a tightly rolled piece of 240 grit paper, I sand the mound further, so it is flush with the briar.  Finally, I use 600 grade paper to smooth the patch out preparing it for dye stick to blend the patch.  I think its going to blend very well with the briar. Now, to the rim.  I use 240 grit paper rolled tightly and I run it around the outer rim edge to give it a slight rounding to remove the remnants of damage on the rim.  I gently pinch the rolled paper over the rim edge with my thumb, so I create the slight bevel.  I also do the same, very lightly, to the inside rim edge.  I follow by doing the same with a rolled piece of 600 grade paper.  Finally, I take the stummel back to the topping board once more on 600 grade paper simply to redefine a crisp line around the rim after the beveling.  I think it looks great and ready for the next step. I’m hoping that I can match the dye stick color correctly!  I read on rebornpipes, Steve was restoring a Peterson System Standard and needed to use a dye stick on the rim.  He used cherry and said that it matched the Peterson schema well.  I’ll do the same and see how it goes!  I apply dye to the both the fill patch and the rim.  I wait a while for the dye to thoroughly dry before proceeding.I then sand the stummel with micromesh pads.  I wet sand using pads 1500 to 2400, and then dry sand with pads 3200 to 4000 and 6000 to 12000. To protect the Peterson’s nomenclature, I stay clear of the until the later pads – and even then, a very light touch. As you can see in the pictures above and the focused one immediately below, the nickel ferule of this Pete needs help dealing with the corrosion – it is an eyesore.  Care must be given because metals can be a bit tricky.  One approach that works for silver might turn another metal black!  After doing some quick ‘How to clean/polish nickel plating’ searching on Google, the approaches I found were helpful.  The general theme is to start conservatively and then to work more aggressively – that is, simply washing the nickel with warm water (every source warned about the need to use warm water with nickel – not hot nor cold) and a mild liquid dish detergent.  I do this to begin, and it does brighten the ferule but does not help with the corrosion.  The next step is to make a paste using baking powder (a mild abrasive and acidic) with water.  This I do next with better results.  At first, I have too much water, but eventually I find the ratio to create a thicker paste.  I then apply the paste with my thumb and work it in around the entire ferule but concentrating on the corrosive spots – the main one being over the ‘Peterson’s’ stamp. Afterwards, I gently rinse the ferule with warm water.  I like the progress, but I return to the paste and this time use a cotton pad dipped a bit into the paste and use it in a circular motion over the spot and then rinse.  I buff the ferule with a cloth and I like the results! The corrosion on the nickel is greatly reduced and the ferule looks shinier – but not pristine, still holding some scuffs from life.  I think this is good because he is an older Pete after all! The Pete is looking great.  Before moving to the final stages using abrasive compounds on the stem and stummel, I apply Before and After Restoration Balm to the stummel which has a way of enriching and deepening the briar. In keeping with the product’s name, I take some before pictures to compare with the after pictures – that always interests me.  I put some on my finger and work the Balm into the briar.  The Balm starts more liquidy and gradually firms up into a thicker, wax-like consistency.  After applying, I prop the stummel on an egg crate and let it sit for some minutes to absorb the Balm.  Then, after about 20 minutes, I wipe the Balm off, buffing up the shine with a cloth.  Then I take the ‘after’ pictures which are below for comparison.  I like the results. Because of the military style stem, I leave the stummel and stem separated as I apply compounds and wax.  I begin by mounting a cotton cloth buffing wheel to the Dremel dedicated to the application of Blue Diamond compound.  With the Dremel set to the slowest speed, I apply the compound to the stummel in a slow, patient, methodical manner.  I use the sheen created on the briar by the overhead lamp to see the compound as I move it and direct it over the surface.  For the System stem, I switch cotton cloth buffing wheels and apply White Diamond, which is a finer abrasive than Blue Diamond.  For both compounds, I don’t apply much pressure to the wheel but allow the speed and the abrasive compounds to do the work.  After the compounds, I wipe stummel and stem with a felt cloth to remove compound dust before applying the wax. Then, again changing to another cotton cloth buffing wheel, and increasing the Dremel to about 40% power, I apply a few coats of carnauba wax to both stummel and stem and complete the process with a rigorous hand buffing with a micromesh cloth to raise the shine.

Oh my! The image that comes to my mind as I look at this Republic of Ireland Peterson, is that of a leprechaun, smoking his newly shined up pipe, doing a jig as he dances down the street!  This is the first Peterson on The Pipe Steward worktable and I’m pleased with the results and appreciate more the history of this well-known, proud Irish pipe name.  The grain of this Peterson System is surprisingly expressive and eye catching for a ‘Standard’ grade – a workingman’s pipe.  The nickel ferule came out great providing a classy transition for the military styled P-Lip System stem.  I’m pleased with the results! Greg commissioned this Peterson System Standard 313 and he will have first dibs on it in The Pipe Steward Store.  This pipe will benefit the work of the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  The pictures start with a before and after! Thanks for joining me!