Tag Archives: polishing an acrylic stem

Cleaning up the worst used of the lot a Ben Wade Martinique Made in Denmark Freehand

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Blog by Steve Laug

A few weeks ago I was contacted from a fellow in Montana who was selling his pipes as they had not been used for quite a few years. I asked him for a picture and he sent me the one to the left. It included the following brands (from the top to the bottom of the photo): Savinelli Autograph 5 Freehand, Mastro de Paja Ciocco 0C Bulldog, Mastro de Paja Media 1B Bent Billiard, Ser Jacopo Delecta Octagonal Bent Billiard, Caminetto Business KS 118 Canadian, Radici Rind Rhodesian, Dunhill Bruyere ODA 836 Panel Billiard, Barontini Straight Grain B3 Freehand and a Ben Wade Martinique Hand Made in Denmark Freehand.

Almost all of them were higher end pipes and all were hand made pipes. They were a mix of finishes – smooth, sandblast and also rusticated. They were a mix of shapes as well and the majority of them were Italian Made other than the Dunhill and the Ben Wade Martinique. They were beautiful pipes and after exchanging quite a few photos of the pipes from various angles to get a sense of what was there we struck a deal. We sent him the payment and the pipes arrived in Idaho a few days after I left for Vancouver. They were certainly more dirty than we were led to believe but that is not an issue.

Jeff cleaned them all and this week I received them in Vancouver. I am impressed with the way they cleaned up and the beauty of the brands. They truly are some beautiful pipes. I just need to put the final touches on each of them and address issues on the bowl tops, rims and stems and they should be good to go. I am really looking forward to working on each of them in the days ahead.

Today I am working on the last of the lot. It is another warm, late afternoon so after work I descended to the basement to continue working on the lot. The last pipe left to work on was the smooth Ben Wade Freehand. This one is a bit different than any of the other in this lot. It is very nice looking piece of briar and has fancy saddle stem. The pipe is stamped on the underside of the shank. It was clear and readable. It reads Ben Wade [over] Martinique [over] Hand Made in Denmark. The medium brown stained finish was very dirty with grime ground in the finish all over the whole bowl and shank. The plateau rim top and shank end are dirty with lava and darkening in the grooves of the plateau. The bowl had a thick cake and the rim top/inner edge had thick lava flowing up from the bowl. It was hard to know its full condition of the inner edge with certainty until it was cleaned. The acrylic saddle stem is was dirty and had deep tooth marks and chatter on both sides ahead of the button. There was a BW Crown logo on the top of the stem. Jeff took photos of the pipe before he started his clean up work on it. He took photos of the bowl and rim top to show the thickness of the cake and the darkening and lava overflow in the plateau rim top. The photos of the stem show the dirty condition of the stem and the tooth marks on both sides ahead of the button. The photos of the sides and heel of the bowl show the great grain on the pipe. It is a beauty under the grime and dust. The stamping on the underside of the shank is shown in the photos below. It is faint in spots but still readable. It read as noted and explained above. The third photo shows the Crown BW logo on the stem top. I remembered a bit of history on the brand that Preben Holm pipes were marketed under the Ben Wade label in the US and imported through Lane Ltd. I turned to Pipedia and read the listing on the brand to refresh my memory and flesh out the knowledge of the brand and would encourage you to do the same (https://pipedia.org/wiki/Ben_Wade). I have included a photo from that site that was taken from a Tinderbox advertisement. (Ben Wade Ad in a Tinder Box catalog, courtesy Doug Valitchka.)I quote the portion of the article that summarizes the Danish period of the history of the brand:

Young Copenhagen master pipemaker Preben Holm had made a meteoric career heading a pipe manufacture employing 45 people at the age of 22! But around the turn of 1970/71 he was in major financial difficulties. His US distributor, Snug Harbour Ltd. in New York City, left him in the lurch. Holm had three unpaid invoices on his desk and another large shipment was ready for the USA, when Snug Harbour’s manager told him on the phone that there was no money at all on the account to pay him.

So the Dane went to New York for an almost desperate search for a new distribution partner. He made contacts with Lane Ltd. and met Herman G. Lane in February 1971. Lane Ltd. had no interest in Holm’s serial pipes produced at that time but so much the more in the hand-carved freehands because the hype for Danish freehands and fancies in the States was still on its way to the climax then. The meeting resulted in an agreement to start a cooperation. Lane insisted to improve the quality considerably and in return he assured to be able to sell essentially larger quantities.

Holm went back home to work on new samples with all-new designs and altered finishes for Lane. Both, Lane and Holm, agreed that it would be unwise to sell the pipes under Preben Holm’s name as long as Snug Harbour had a considerable stock of Preben Holm pipes and might sell them pipes at very low prices just to bring in some money.

So on Mr. Lane’s proposal it was determined to use the name Ben Wade belonging to Lane Ltd. Lane spent considerable amounts of money for advertising the new brand in the big magazines– the centerpiece being whole-page ads showing a very exclusive Seven Day’s Set.

The cooperation with Lane Ltd. proved to be an eminent business success for both partners. Within a very short time Ben Wade Handmade Denmark sold in much larger quantities and at higher prices than they had ever dreamed of. And the hype these freehands and fancy pipes caused went on unbroken long after Herman G. Lane deceased. Preben Holm – obviously much more brilliant in pipe making than in pipe business – was in major troubles again in 1986 and had to sack most of his staff. The Ben Wade production was significantly lowered but continued until his untimely death in June of 1989.

Up to now Preben Holm made Ben Wade pipes are cult and highly sought for on the estate markets.

With that information my initial thoughts were confirmed. This pipe was a Preben Holm made Freehand distributed in the US by Lane Ltd under the name Ben Wade. The freehand rage occurred in the late 70s and the pipes were made until Preben’s death in 1989. My guess would be that this pipe was made sometime during that time period and potentially in the late 70s.

Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the stem with Soft Scrub and cotton pads to remove the debris and oils on the stem. He rinsed it with warm water and dried it off. I took photos of the pipe once I received it.  I took a photo of the rim top. Jeff had been able to remove the thick lava coat from the plateau rim top and inner edge. It looks very good at this point. A work over with a brass bristle wire brush will remove the remaining darkening in the grooves. The plateau on the shank end is clean and looks very good. The stem is clean but has some the tooth marks on both side are deep and obvious. I took photos of the stamping on the underside of the shank. It is faint but still readable as noted above. I took a photo of the pipe with the stem removed to get a sense of what the pipe looked like.I started my work on the pipe by addressing the debris still in the plateau rim top. I used a brass bristle wire brush to clean up the plateau on the top and shank end. It worked very well and the plateau looked significantly better once finished.I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the dust and debris from the surface of the briar. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. The product works to clean, preserve and protect the briar. I let it sit and work into the briar for 10 minutes then wiped it off with a cotton cloth. I buffed the briar with a clean cloth. The bowl is starting to look beautiful and there is a shine developing. I set the bowl aside and turned my attention to the stem. I filled in the tooth marks on both sides of the stem ahead of the button with a black CA glue. Once the glue cured I sanded it smooth with 220 grit sandpaper and started polishing the stem with 600 grit wet dry sandpaper. I touched up the Crown BW logo on the top of the stem with Antique Gold Rub’n Buff. I worked it into the stamp with a tooth pick. I buffed it off with a soft cloth and rubbed the stem down with some Obsidian Oil.I polished the stem surface 1500-12000 grit micromesh sanding pads. I dry sanded the stem with each pad and then wiped the stem down with some Obsidian Oil. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry.I am really happy with the way that this Preben Holm made Ben Wade Martinique Danish Made Freehand turned out. It really is a beautiful looking pipe with a great shape and smooth finished bowl and plateau on the rim top and shank end. The fancy original acrylic saddle stem is really nice. The polished black of the stem works well with the briar and the plateau portions. The briar really came alive with the buffing. The rich brown stains of the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Ben Wade Martinique really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 2 inches long x 1 ¾ inches wide, Chamber diameter: 1 inch. The weight of the pipe is 6 grams/2.29 oz. The pipe will be going on the rebornpipes store soon. It will be in the section on Danish Pipe Makers Section if you would like to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

New Life for a Rusticated Caminetto Business KS 118 Canadian

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Blog by Steve Laug

A few weeks ago I was contacted from a fellow in Montana who was selling his pipes as they had not been used for quite a few years. I asked him for a picture and he sent me the one to the left. It included the following brands (from the top to the bottom of the photo): Savinelli Autograph 5 Freehand, Mastro de Paja Ciocco 0C Bulldog, Mastro de Paja Media 1C Bent Billiard, Ser Jacopo Delecta Octagonal Bent Billiard, Caminetto Business KS 118 Canadian, Radici Rind Rhodesian, Dunhill Bruyere ODA 836 Panel Billiard, Barontini Straight Grain B3 Freehand and a Ben Wade Martinique Hand Made in Denmark Freehand.

Almost all of them were higher end pipes and all were hand made pipes. They were a mix of finishes – smooth, sandblast and also rusticated. They were a mix of shapes as well and the majority of them were Italian Made other than the Dunhill and the Ben Wade Martinique. They were beautiful pipes and after exchanging quite a few photos of the pipes from various angles to get a sense of what was there we struck a deal. We sent him the payment and the pipes arrived in Idaho a few days after I left for Vancouver.

Jeff cleaned the all and yesterday I received them in Vancouver. I am impressed with the way they cleaned up and the beauty of the brands. They truly are some beautiful pipes. I just need to put the final touches on each of them and address minor issues on the bowl rims and the stems and they should be good to go. I am really looking forward to working on each of them in the days ahead.

This evening after work I decided to continue working on the lot. I chose to work on the Caminetto Rusticated Business KS 118 Canadian. It has a rusticated classic shape Caminetto Business style finish in a Canadian with an Italian twist. The rustication is one that I am familiar with from the other Caminetto pipes that I have worked on. The pipe has rustication on the rim top that matches the rest of the pipe. The shank end has a smooth band around it to allow the stem to seat correctly. The pipe is stamped on a smooth panel on the underside of the shank. It reads Caminetto [over] BUSINESS followed by a shield with a KS in the middle. Following that it has the shape number 118. Toward the end of the shank it is stamped Made in Italy [over] Cucciago (Cantu). The classic Moustache Caminetto logo is on top of the stem. The stamping is clear and readable. The finish was very dirty with grime ground into the rustication. The bowl had a thick cake and the rim top was dirty with lava filling in the rustication and some darkening around the inner edge of the bowl. The stem is silver and black variegated acrylic and was dirty with light tooth marks and chatter on both sides ahead of the button and on the button itself. Jeff took photos of the pipe before he started his clean up work on it. Jeff took photos of the bowl and rim top to show what they looked like before the clean up. You can see the darkening and thick lava on the inner edge and in the rustication on the rim top. He also took some photos of the stem to show the condition of both sides. You can see the tooth marks and chatter on the top and underside next to the button. The photos of the sides and heel of the bowl show the Business rustication style around the bowl and shank. The stain adds depth finish on the pipe. Even under the grime it is a real beauty. The stamping on the underside of the shank is shown in the photo below. It is clear and readable as noted above. The third photo shows the Caminetto Moustache Logo. I have worked on several Caminetto in the past so I turned to one of the restorations on the rebornpipes blog and reread the background information on the brand. I am including that info here with this restoration (https://rebornpipes.com/2020/04/19/pretty-tired-and-dirty-messy-restoration-of-a-caminetto-business-tomahawk-182/).

When the pipe arrived I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-c1.html) to see if he included not only information on this Caminetto Business 182. He gave some interesting information about the brand. It was created in 1986 by Guiseppe Ascorti, Luigi Radice and Gianni Davoli as the distributor. It states that in 1979 the first Caminetto period ended with Luigi Radice leaving the company. Guiseppe Ascorti continued making the pipe with his son Roberto. In 1986 the New Caminetto period began by Roberto Ascorti.I turned to Pipedia for more information on the Caminetto and how to date the pipe I had in hand (https://pipedia.org/wiki/The_History_of_Caminetto_(shapes,_stamping,_articles,_etc.). I quote a pertinent paragraph:

Stampings and dating: First off, dating earlier Caminetto’s is nearly impossible. Nevertheless, there were three phases, some in which were much earlier, of development that occurred in the stamping process of Caminetto. Before that though, every pipe had the stamp of Caminetto in one of two ways: Caminetto in script or Caminetto within quotation marks in block letters (I do not know how it was decided which pipe got which stamp, as I have had EARLY Caminetto’s with both)…

The stampings are shown in the photo to the left. The stamping on this pipe is like #3.

…Now, the question is which stamps are earlier and more likely to have been made by Ascorti and/or Radice. The answer is #1. The differences in #2 and #3 seem to be minute, as Cucciago is simply a suburb of Cantu. Pipes stamped like #1 are the most valuable Caminetto’s as they are the earliest production of the brand, as well as what some would claim the most perfect of Ascorti and Radice’s work. The last tidbit is, of course, debatable…

… There is also another factor in stamping, that is, which series the pipe falls in. The majority of Caminetto’s one sees are those of the “Business” series, which are stamped such with their collective shape (see photo of shapes below). Another stamp that sometimes follows the “Business” one is “KS,” which from what I know means “King-size” (this could be wrong, as there are pipes stamped with KS1, KS2, and KS3).

Now it was time to look at it up close and personal. Jeff had done an amazing job in removing all of the cake and the lava on the rim top. He had reamed the bowl with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He took the cake back to bare briar so we could check the walls for damage. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime on the bowl and rim and was able to remove the lava and dirt. He cleaned out the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol until they came out clean. He cleaned the stem with Soft Scrub to remove the grime on the exterior and cleaned out the airway with alcohol, cotton swabs and pipe cleaners. I took photos of the pipe before I started my part of the restoration. I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava off of the rim top and it looked pretty incredible. Even the darkening and marks on the rim top on the right side look much better. The stem looked very clean. The tooth marks and chatter were minimal and predominantly on the underside near the button. They should be easy to remove. The stamping on the shank underside was readable as noted above. I also took a photo with the stem removed to give an idea of the perspective and design of the pipe.I started my work on the pipe by addressing the slight darkening on the top and the edge of the bowl with a brass bristle wire brush. I worked over the darkening in the rustication with the brush to remove the remaining debris and clean up the top. Over all the rim top and edges looked much better.The bowl and shank were very clean. I worked some Before & After Restoration Balm into the finish of the bowl and shank with my fingers and a horsehair shoe brush. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the finish I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The finish on the pipe is beautiful in the photos below. I set the bowl aside and turned to work on the stem. I sanded out the tooth marks and chatter on the surface of the stem with 220 grit sandpaper. I started polishing it with 600 grit wet dry sandpaper.I touched up the moustache stem logo on the top of the stem with white acrylic fingernail polish. It looks much better but it is shallow on the outside edges of the stamp.I polished the acrylic stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad because I find that the oil provides a great surface for polishing with the micromesh pads.I finished polishing it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry. This Caminetto Business KS 118 Canadian is a real beauty and has a lot of life left. I put the bowl and stem back together again and buffed the bowl and the stem with Blue Diamond on the buffing wheel. I used a soft touch on the rusticated bowl so as not to fill it in with the polishing product. I gave the bowl several coats of Conservator’s Wax and the stem several coats of carnauba wax. I carefully buffed the entire pipe with a clean buffing pad to raise the shine. I finished buffing with a microfiber cloth to deepen the shine. The finished pipe looks very good. The rustication is very tactile and feels great in the hand. It is comfortable and light weight. The finished Caminetto Business Canadian is shown in the photos below. The dimensions of the pipe are Length: 6 ¾ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 71 grams/2.50 ounces. This great looking rusticated Caminetto turned out very well. It should be a great pipe. It will be going on the rebornpipes store in the Italian Pipemakers Section shortly if you are interested in adding it to your collection.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

A Simple Refurbishing Of A Meerschaum Bulldog From Renowned Turkish Pipe Carver Ismet Bekler

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Blog by Paresh Deshpande

I had completed the restoration and repairs of an early (probably 1920s) cased pair of meerschaum pipes with Amber stems and had sent this pipe out to its new owner. Though the end results were very satisfying, this pair had proved to be more than handful and had tested all my skills and patience. Well, all’s well that ends well! The feedback I got from my friend as to the smoking qualities and aesthetics was greatly satisfying.

From amongst the pile of 10 odd Meerschaum pipes that awaits restoration, I selected a cased Meerschaum pipe that appeared to be in great condition requiring minimal work. That being one reason for selecting this particular pipe, the second and important reason was the classic Bulldog shape which I am quite fond of (in fact I just love all the classic British shapes). This is a large sized meerschaum pipe with a tortoise shell acrylic stem that is beautifully cut, most likely hand cut. The following picture is of this meerschaum with a group 4 sized Dunhill Bulldog and should give you an idea of the size of this pipe.The only stamping that could be seen on this pipe is on the left shank surface and is stamped as “I. BEKLER”. The stem is devoid of any stampings.This is the first time that I have worked on a pipe that is stamped as such. Curious to know more about this pipe maker, I visited pipedia.org and a search on this site lead me to a Turkish pipe company, CAO. (https://pipedia.org/wiki/CAO)

It was revealed that Ismet Bekler was a pipe carver who had carved many meerschaum pipes for CAO. I have reproduced certain relevant snippets of information from that article on pipedia.org.

C.A.O International, Inc. is the producer of one of the country’s top lines of premium cigars, cigar accessories, Meerschaum pipes, and pipe tobaccos. CAO’s Meerschaum pipes are smoked by presidents, senators, actors and other dignitaries. CAO was founded in 1964 by Cano A. Ozgener. Using his initials as the company logo.

Cano Ozgener’s interest in tobacco began on the banks of the Bosporus. Born on January 19, 1937, Ozgener was raised in his birthplace of Istanbul, Turkey, by his Armenian parents. His father was a jeweller, his mother a homemaker. He studied at a Jesuit French grammar school before being accepted into the American-run Roberts College in Istanbul, from which he received a bachelor’s degree in mechanical engineering in 1960.

As a student in Turkey, Ozgener enjoyed smoking pipes, especially those made from meerschaum.

Graduating from Columbia in 1964 with a professional engineering degree, Ozgener was recruited by DuPont to work in the firm’s Kinston, North Carolina, plant. It was during his stint in the textile division at the age of 27 that he came across some imperfect Turkish meerschaum pipes. In his spare time, he decided to use his engineering abilities to improve the pipes.

As Cano and the tobacconists were not happy with the quality of Turkish meerschaum, he decided to take the meerschaums and change the stems, make modifications and work with the carvers to improve them,” One day a tobacconist from Wilmington, Delaware, asked him where had he found the meerschaum, that he had never seen such quality. Cano told him that he had modified them. The tobacconist then ordered a dozen or two. That was just the beginning.

Ozgener kept his engineering job as he built his company. He worked constantly; his vacations from DuPont were spent attending tobacco conventions, which left little time to relax with his wife and two young children. Finally, in 1977, he left his engineering position to devote more attention to his growing business and to spend more time with his family.

The preceding article is reprinted here with the permission (forth coming) of Bennington Tobacconist

Ismet Bekler carved many meerschaum pipes, which were signed by him and sold by CAO, beginning in 1977. CAO actually trademarked his last name for use in 2001. Other carvers also provided pipes to CAO, and at least one other, Kural, also signed pipes made for CAO.

I surf the net to know more about the pipe carver Ismet Bekler. I chanced upon a website that had some beautiful pipes on sale and most prominently, had many un-smoked meerschaum pipes carved by Ismet Bekler. Here is the link to the website. I have also noted some information about Ismet Bekler which is given in the introduction on this website.

https://www.therightpipe.com/meerschaum-pipes/ismet-bekler-c382.html

Ismet Bekler was a prolific and popular carver. He began carving in the early 1970’s. Bekler is known as one of the best carvers in the history of Turkish Meerschaum. Master carver Bekler passed away in 2018 at the age of 84.

In 1980, the CAO Meerschaum Company contracted with Bekler to sell all of his carvings to them. CAO wanted to make Bekler a more well-known carver in the US and it was at this time he began signing his pipes.

Thus, from the above, my guess would be that this pipe is from the period post 1980 but could be pre- 2001 since it is signed in full. However the lack of CAO in brass logo on the stem makes matters murky. Any inputs on this would definitely help me and other readers to know more about this pipe maker whose demise has left a void in the pipe carver’s community.

Initial Visual Inspection
The pipe, as compared to the many pipes that I have worked on till date, is in excellent condition. The case that housed this pipe and the green velvet inner lining is also in good condition. The chamber has a thick layer of cake with the rim top surface covered in overflowing lava. The stummel is in pristine condition with just a few hand stains and dust covering the stummel. The meerschaum has started coloring at the shank end. The stem too is in pristine condition with just faint traces of accumulation of old oils and tars on the metal tenon. Here are a few pictures of the pipe as it sits on my worktable. Overall, this pipe is in excellent condition and should be an easy refurbishment project.

Detailed Inspection
There is a heavy build up of cake in the chamber with a thicker layer seen at the bottom half of the chamber. The cake has dried and is crumbly due to prolonged storage. The condition of the inner walls of the chamber can be ascertained only after the cake has been removed completely. The rim top has darkened due to thick overflow of lava. This should be a fairly simple cleaning of the chamber.The stummel, likewise, is in good shape. There a few specs of dirt and grime on the surface that have accumulated due to oils on the human palms. These should clean up easily by wiping the stummel with oil soap. There are a couple of very light scrub marks on the base of the stummel. The mortise is not visible due to the small opening in to which fits the brass metal tenon. This would need to be cleaned using bristle and regular pipe cleaners and isopropyl alcohol. The stem is a beautiful acrylic tortoise shell with beautiful transparency, sharp buttons and a nice slot end. The bite zone in the stem shows slight calcification with no tooth chatter. There is a slight build up of oils and tars in the stem airway that can be seen. The brass tenon too has traces of dried oils and tars. This stem should clean up clean up easily and I just can’t wait to see the stem after all the cleaning and polishing process.The Process
I started the refurbishing of this gorgeous pipe by cleaning the stem first. I cleaned the brass tenon and stem surface with isopropyl alcohol and cotton swabs. I ran a few bristled and regular pipe cleaners, also dipped in alcohol, through the stem airway till it was clean and transparent.I followed this cleaning up with internal cleaning of the chamber. Using my fabricated knife, I carefully scraped the accumulated cake from the walls of the chamber. I avoid using a pipe reamer while cleaning the chamber as the rotational movements of the reamer head exerts outward longitudinal forces on the walls of the chamber and may damage the walls of the chamber. Next, I used a 220 grit sand paper, pinched between my thumb and forefinger, to sand the inner walls of the chamber of the pipe. Once I had reached the bare walls, I wiped the chamber with a cotton pad dipped in isopropyl alcohol. This removed all the residual carbon dust and also rid the chamber of all ghost smells. The walls of the chamber are nice and solid with no signs of cracks. Using a sharp knife, I gently scraped out the overflow of lava from the rim top. Though the lava flow over the rim top surface had been scraped out, the darkening persisted. I would further clean out the rim surface while I cleaned the stummel surface using oil soap.Next, I cleaned out the mortise and shank airway using shank brush and pipe cleaners. I started the process with cleaning the shank internals using shank brush dipped in isopropyl alcohol (I use only 99.9% pure alcohol). I ran this shank brush wetted with alcohol through the shank a few time and thereafter ran a couple of bristled pipe cleaners through the shank to draw out the loosened gunk. I continued the cleaning of the shank internals with pipe cleaners and alcohol till the pipe cleaners came out clean.I cleaned the surface of the stummel with cotton swab and Murphy’s oil soap. I also cleaned the rim top with the soap on a cotton swab. I further wiped the surface with a moist soft cotton cloth till all the traces of the soap were removed from the stummel surface. Thereafter I dried the stummel with a soft dry cotton cloth and set it aside to dry out naturally. The dark areas on the rim surface are still visible and would need to be addressed using higher invasive methods. While the stem was drying out naturally, I worked the stem. I began the process of polishing the stem by wet sanding the stem surface with 600, 800, 1000, 1500 and 2000 grit sandpapers. I wiped the surface with a moist cloth and wiped the surface with a little EVO just to clean and bring a shine to the stem surface.I addressed the darkening over the rim surface by sanding the rim with a folded piece of 320 grit sandpaper. I sand the rim surface with minimum force as my intent was only to remove the dark stains and not removal of any meerschaum material from the surface. The rim looks much better now at this stage in restoration. I polished the stummel and specifically the rim, dry sanding with 1500 to 12000 grit micromesh pads. I wiped the stummel regularly with a dry soft cloth. I like the pristine look of the stummel after this polishing. Thereafter, I polished the stem by wet sanding the surface with 1500 to 12000 grit micromesh pads. The last item that required cleaning was the leather covered case that housed this pipe. Using a hard bristled toothbrush and soap water, I cleaned the velvet lining on the inside of the case. I dried the lining with paper napkins. Next, I cleaned the external surface with a moist cloth and polished the surface with a neutral color shoe polish. Once the wax was absorbed, I polished the surface with a horse hair shoe brush.Since this Meerschaum pipe is now looking fresh and the coloration is not too developed, I decided to forego the step of polishing the stummel with beeswax. I gave a final rub down to the entire pipe with a microfiber cloth to deepen the shine. This is one gorgeous looking pipe which I am happy to include in my personal collection. Here are a few pictures of the finished pipe.

Restoring a Boxed Castello Sea Rock Briar 19 KKKK 1/8 Canted Billiard

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Blog by Steve Laug

I thought it might be helpful to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 03/30/2023 as part of an estate we purchased from Plano, Texas, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The first thing I see is a classic Italian Made Castello Sea Rock Briar canted Billiard with an acrylic stem. It is well proportioned and well made with a great classic Castello shape.
  2. The finish is dirty and there is grime and grit ground into the rugged rustication on the sides of the bowl and shank. It is dusty and dull looking but under the grime the pipe looks good.
  3. The rim top has some lava and debris in the valleys of the rustication on the top and the edges. It is dirty looking but cleaning will reveal a real beauty.
  4. The bowl has a thick cake and debris on the walls that hides the walls and some grime on the inner edge of the bowl but once it is clean we will know what the bowl and edges really look like. The outer edges look good and there does not appear to be any obvious burn damage to the top or bowl edges.
  5. The acrylic stem is in good condition – dirty and has tooth chatter and marks on both sides ahead of button. There are some deeper tooth marks on the underside near the button. There is a crinkled/Diamond insert logo on the left side of the stem.

Overall my impressions of this pipe is that it is a beauty that once cleaned up will look pretty amazing. I love the tactile rustication on the Sea Rock Briars and have found nothing that comes close to it. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is thick but broken in some parts with tobacco debris stuck on the walls. The rim top has quite a bit of lava, grime and debris in the rusticated surface. You can also see the condition of the outer edge and the inner edge is in great condition. This is what I look for when assessing a pipe. There is no visible burn damage at this point. The bowl is still round and other than being in a used condition it is in great shape.The photos of the acrylic stem surface from various angles confirmed my assessment of its condition. You can see that it is dirty in the first photo below. The stem has some deeper tooth marks on the underside near the button and a lot of chatter.    Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible flaws or fissures in the briar? How random does the deep rustication look? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos.    He took photos of the stamping on the underside of the shank. On the heel of the bowl is stamped Castello [over] Sea Rock Briar. That is followed by the shape number for a 1/8 Canted Billiard -19. Next to that it is stamped with KKKK in an oval designating the sized of the pipe. It is then stamped Made in Cantu [over]. Next to the shank/stem union it is stamped Carlo Scotti in and oval. The acrylic stem is stamped on the underside and reads HAND MADE [over] Castello [over] the number 5. What stands out for you in the photos of the stamping on the pipe? What do you look for in the stamping? I know it is dirty but what do you see underneath the grime on the surface of the briar and the acrylic? I thought I would include a link to a great shape chart for Castello pipes on Maxim Engel’s Pipes2Smoke site. It is very helpful in that includes photos of the shapes and makes identification quite simple. Here is the link (https://pipes2smoke.com/pages/castello-shape-guide).

When I am working on Castello pipes the stamping always eludes my memory. I have partial recall but not clear on all the details. I find that getting the stamping clear in my head is an important part of restoring a pipe for me. I have several sites that I always check for information. I turned first to the Pipephil site (http://www.pipephil.eu/logos/en/logo-castello.html) because of the general quick summary of information I get there. I quote:

Castello PIPA CASTELLO di Carlo Scotti & C. was founded in 1947 by Carlo Scotti († 1988). Franco Coppo (AKA “Kino”) who married Carlo Scotti’s daughter Savina, manages (2012) the corporate since 1985.

The site also gave a good summary of the grading and sizes of the pipes. I quote that in full.

Sizes (ascending):

1K to 4K, G (Giant) and GG (Extra large)

Rusticated grading: SEA ROCK, OLD SEA ROCK, NATURAL VIRGIN,

Sandblasted grading: ANTIQUARI, OLD ANTIQUARI

Smooth grading (ascending): TRADEMARK, CASTELLO, COLLECTION

Other stampings: Great Line (Non-standard or freestyle) Fiammata (Straight grain)

Production (2012): ~4000 pipes / year

I also found a note on the page that the Rhinestone logo was originally on pipes for the US market. It is occasionally used now.

I turned then to Pipedia for more information on the brand (https://pipedia.org/wiki/Castello). The majority of the information was what was already quoted above in abbreviated form. However there was a link to an article by Bob Hamlin that gave some interesting bits of information that I found helpful (http://www.pipes.org/BURST/FORMATTED/196.016.html). I quote in part from that article.

SEA ROCK [Carved Black or dark brown]:  This is the lowest grade of the Castello line and is the most common in the USA.  Sea Rocks are produced by taking a smooth bowl that has not been “final finished” and surface carving the finish with tools. This “carved” finish is then evened out using a steel wire brush, stained and then waxed. The Natural Vergin carved finish is left unstained and unwaxed as a rule, although we have seen waxed and partially waxed “Vergins”. 

All carved Castello pipes  are graded by the number of K’s that are stamped on each piece and are K-graded by SIZE.  1K is the smallest and fairly rare, 2K is small to medium, with  3K or 4K being the most common and ranges from medium to medium large. Large pieces are stamped “G” for giant and extra large pieces are stamped “GG” for double giant.  In addition to the number of K’s on a carved Sea Rock piece the shape number is almost always added.  As a rule a Sea Rock Castello is stained Black, although recently there have been quite a few coming in stained deep brown and still stamped “Sea Rock”. American Logo’d Sea Rocks are all priced the same to the consumer, although most are 2 or 3 K’ed models.  G/GG models are charged at a higher price on American pieces and are basically the same as their European counterparts.

The Castello Sea Rock briar I was working on did a 4 K stamping so it was on the larger side. It definitely was made for the American Market with the Rhinestone in the stem. It had the black finish. The shape number is a 19 or a 1/8 Canted Billiard.

Pipedia also gave a link to Mike’s Briar Blues site for help in dating and determining shapes (http://www.briarblues.com/castello.htm). Give it a read for some helpful information.

Now it was time to do my part on the restoration…

When Jeff sent me the box of pipes for my restoration work. The Castello was in a well used Castello box and included all of the marketing materials – a signed card, a pipe sock and a  package of pipe straws for use as filters in the shank. Here are some photos of the pipe and box.  When I took the pipe out of the box it is a clean pipe and I go over it keeping in mind my assessment shared in the opening paragraph above. Now that I have it in hand I am looking for confirmation of what I saw in the photos as well as any significant structural changes in the bowl and finish as I go over it.

  1. The classic Castello Sea Rock Briar Canted Billiard looks amazing. The rustication is beautiful and the acrylic stem works very well on the pipe.
  2. The finish is clean and the grime and grit have been removed from the finish on the bowl. The rustication and depth in the valleys has just come alive around the bowl sides.
  3. The lava, grime and dust on the rim top has been removed and it looks to be in good condition on the top and edges of the bowl.
  4. The walls of the bowl are clean and I do not see any checking or burn damage. The inner edge of the bowl looks good. The outer edges look good and there does not appear to be any obvious burn damage there.
  5. The acrylic stem is clean and has tooth chatter and marks on both sides. The Rhinestone/Diamond logo on the side of the stem looks very good.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned, they looked very good. There was no damage on the edges or the top of the rim. It is clean should come back to its original beauty quite easily. I also go over the stem carefully. There were some tooth marks chatter on the surface of the stem. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them.I always check to make sure that the clean up work did not damage the stamping on the shank in any way. It is in excellent condition and is very clear and readable. I really like the way that the carvers at Castello do the Sea Rock rustication. To me it stunning and very tactile. I love just looking at the beauty of the lay of the pipe and the proportion of the hand made pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. It is a beauty in flow and shape. When a rusticated finish is in as nice a condition as this one is immediately apply Before & After Restoration Balm to the briar. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and a horse hair shoe brush. I let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turn to work on the stem. I sanded out the tooth marks and chatter with 220 grit sandpaper and was able to blend them all into the surface of the acrylic. I started the polishing with 600 grit wet dry sandpaper. I wiped the stem down with some Obsidian Oil in preparation for polishing.I polished out the scratches left by the sand paper with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad even though people say it does nothing for acrylic stems. I find it does two things – first it gives some protection to the stem and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the acrylic. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the extra fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I don’t buff a rusticated pipe with Blue Diamond as it can build up in the deep grooves of the finish. I used it on the stem and find that it works very well to polish out the light scratches in the acrylic. I finished with the Blue Diamond and moved on to buffing the pipe – I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. Once I have a good shine in the briar and vulcanite. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished acrylic stem. It really is a beautiful pipe. The rusticated finish around the bowl sides and shank has some amazing depth and contrast with the rich black and dark brown stains. Castello Sea Rock Briar 19 KKKK 1/8 Canted Billiard feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.32 ounces/41 grams. It is a beautiful pipe one I will be adding to the rebornpipes store in the Italian Pipe Makers Section. If you are interested in adding it to your collection let me know.

Hopefully the style of writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

What a Lovely Castello Sea Rock Briar 93 Bent Egg

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Blog by Steve Laug

I thought it might be helpful to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 09/18/2020 from a seller in Los Angeles, California, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental or chance as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The first thing I see is a classic Italian Made Castello Sea Rock Briar Bent Egg with a acrylic ferrule/shank extension and a military mount stem. It is well proportioned and well made with a Bent Egg shape.
  2. The finish is dirty and there is grime and grit ground into the rugged rustication on the sides of the bowl and shank. It is dusty and dull looking but under the grime the pipe looks good.
  3. The rim top has some lava and debris in the valleys of the rustication on the top and the edges. It is dirty looking but cleaning will reveal a real beauty.
  4. The bowl has a thick cake and debris on the walls that hides the walls and some grime on the inner edge of the bowl but once it is clean we will know what the bowl and edges really look like. The outer edges look good and there does not appear to be any obvious burn damage to the top or bowl edges.
  5. The acrylic military mount acrylic stem is in good condition – dirty and has light tooth chatter and marks on both sides ahead of button. There is a crinkled/Diamond insert logo on the left side of the stem.

Overall my impressions of this pipe is that it is a beauty that once cleaned up will look pretty amazing. I love the tactile rustication on the Sea Rock Briars and have found nothing that comes close to it. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is moderate with tobacco debris stuck on the walls. The rim top has some lava, grime and debris in the rusticated surface. You can also see the condition of the outer edge and the inner edge is in great condition. This is what I look for when assessing a pipe. There is no visible burn damage at this point. The bowl is still round and other than being in a used condition it is in great shape. The photos of the acrylic stem surface from various angles confirmed my assessment of its condition. You can see the dirty/sticky substance on the stem in the first photo below. Fortunately the stem does not appear to have deep tooth marks – chatter yes, but no deep marks. The stem is quite dirty but otherwise undamaged. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible flaws or fissures in the briar? How random does the deep rustication look? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos. He took photos of the stamping on the underside of the shank. On the heel of the bowl is stamped the shape number 93. That is followed by the Made in Cantu [over] Italy stamp (two lines) Next that it is stamped Castello [over] Sea Rock Briar. The acrylic ferrule is stamped on the underside and reads HAND MADE [over] Castello [over] the number 3. What stands out for you in the photos of the stamping on the pipe? What do you look for in the stamping? I know it is dirty but what do you see underneath the grime on the surface of the briar and the acrylic? As a part of the restoration of the pipe that I work on I love to research the background information on the stamping of this pipe to get an idea of the time period it was carved and a sense of when it left Italy for the export to the US. I turned to Pipephil’s site for a quick overview of the brand (http://pipephil.eu/logos/en/logo-castello.html). I have included a screen capture of the brand below as well as the sidebar notes below the photo.Rhinestone logo was originally on pipes for the US market. It is occasionally used now.

I knew now that the pipe was made for export to the US Market as noted above by the rhinestone or faux diamond logo on the stem side.

I quote further the introductory information at the top of the Pipephil page regarding the brand as I find it quite helpful to set a context.

Castello PIPA CASTELLO di Carlo Scotti & C. was founded in 1947 by Carlo Scotti (†1988). Franco Coppo (AKA “Kino”) who married Carlo Scotti’s daughter Savina, manages (2012) the corporate since 1985.

The site also gave a good summary of the grading and sizes of the pipes. I quote that in full so you can see where the Sea Rock Briar fits in the scheme of things Castello.

Sizes (ascending):

1K to 4K, G (Giant) and GG (Extra large)

Rusticated grading: SEA ROCK, OLD SEA ROCK, NATURAL VIRGIN,

Sandblasted grading: ANTIQUARI, OLD ANTIQUARI

Smooth grading (ascending): TRADEMARK, CASTELLO, COLLECTION

Other stampings: Great Line (Non-standard or freestyle) Fiammata (Straight grain)

Production (2012): ~4000 pipes / year

I turned then to Pipedia for more information on the brand (https://pipedia.org/wiki/Castello). The majority of the information was what was already quoted above in abbreviated form. However there was a link to an article by Bob Hamlin that gave some interesting bits of information that I found helpful (http://www.pipes.org/BURST/FORMATTED/196.016.html). I quote in part from that article.

SEA ROCK [Carved Black or dark brown]:  This is the lowest grade of the Castello line and is the most common in the USA.  Sea Rocks are produced by taking a smooth bowl that has not been “final finished” and surface carving the finish with tools. This “carved” finish is then evened out using a steel wire brush, stained and then waxed. The Natural Vergin carved finish is left unstained and unwaxed as a rule, although we have seen waxed and partially waxed “Vergins”.

All carved Castello pipes are graded by the number of K’s that are stamped on each piece and are K-graded by SIZE.  1K is the smallest and fairly rare, 2K is small to medium, with 3K or 4K being the most common and ranges from medium to medium large. Large pieces are stamped “G” for giant and extra large pieces are stamped “GG” for double giant.  In addition to the number of K’s on a carved Sea Rock piece the shape number is almost always added. As a rule a Sea Rock Castello is stained Black, although recently there have been quite a few coming in stained deep brown and still stamped “Sea Rock”.  American Logo’d Sea Rocks are all priced the same to the consumer, although most are 2 or 3 K’ed models.  G/GG models are charged at a higher price on American pieces and are basically the same as their European counterparts.

The Castello Sea Rock briar I was working on did not have any K designation in terms of the size of the pipe. It definitely was made for the American Market with the Rhinestone in the stem. It had the dark finish. The shape number still needed to be determined.

Pipedia also gave a link to Mike’s Briar Blues site for help in dating and determining shapes (http://www.briarblues.com/castello.htm). I quote a section on the shape numbers.

Shape numbers. Shape numbers are all 2 digits. A 2 in front indicates a “fancy” interpretation, a 3 in front means that the carving is somehow unique. I don’t know when the change was made, but currently, a π symbol is used instead of the 3xx. I’ve only seen this on Sea Rocks, but that doesn’t mean anything…

Now I had more information to work with. The Castello Sea Rock in my hands that probably came out in the late 1960s onward. The number 93 makes it a bent egg.

I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

When the pipe arrives here in Vancouver I have a clean pipe and I go over it keeping in mind my assessment shared in the opening paragraph above. Now that I have it in hand I am looking for confirmation of what I saw in the photos as well as any significant structural changes in the bowl and finish as I go over it.

  1. The classic Castello Sea Rock Bent Egg looks amazing. The rustication is beautiful and the acrylic ferrule and stem work very well on the pipe. It is probably a Castello version of an Oom Paul.
  2. The finish is clean and the grime and grit have been removed from the finish on the bowl. The rustication and depth in the valleys has just come alive around the bowl sides.
  3. The lava, grime and dust on the rim top has been removed and it looks to be in good condition on the top and edges of the bowl.
  4. The walls of the bowl are clean and I do not see any checking or burn damage. The inner edge of the bowl looks good. The outer edges look good and there does not appear to be any obvious burn damage there.
  5. The acrylic military mount stem is clean and has very light tooth chatter and marks on both sides. The Rhinestone/Diamond logo on the side of the stem looks very good.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver.  I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned, they looked very good. There was no damage on the edges or the top of the rim. It is clean should come back to its original beauty quite easily. I also go over the stem carefully. There were just some faint tooth marks chatter on the surface of the stem. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank in any way. It is in excellent condition and is very clear and readable. I really like the way that the carvers at Castello do the Sea Rock Briar rustication. To me it stunning and very tactile. I love just looking at the beauty of the lay of the pipe and the proportion of the hand made pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. It is a beauty in flow and shape. When a rusticated finish is in as nice a condition as this one is immediately apply Before & After Restoration Balm to the briar. It is a paste/balm that is rubbed into the surface of the briar and the plateau. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and a horse hair shoe brush. I let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turn to work on the stem. Because the marks and chatter are so light I use micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad even though people say it does nothing for acrylic stems. But I find it does two things – first it gives some protection to the stem and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the acrylic. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the extra fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection.  The final steps in my process involve using the buffer. I don’t buff a rusticated pipe with Blue Diamond as it can build up in the deep grooves of the finish. I used it on the stem and find that it works very well to polish out the light scratches in the acrylic. I finished with the Blue Diamond and moved on to buffing the pipe – I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. Once I have a good shine in the briar and acrylic. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished acrylic stem. It really is a beautiful pipe. The rusticated finish around the bowl sides and shank has some amazing depth and contrast with the rich black and dark brown stains. Castello Sea Rock Briar 93 Bent Egg with a military bit feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.32 ounces/41 grams. It is a beautiful pipe and a Castello shape I have been looking for to add to my own collection. I plan on loading it up and enjoying a bowl in it.

Hopefully the style of writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Italian Made Savinelli Sistina 606 Bent Billiard with a Filter Stem

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Blog by Steve Laug

The next pipe I have chosen to work on is a nice looking smooth brown bent Billiard with a brass and orange acrylic band/adornment on the acrylic stem that I picked up in a lot of 10 pipes from a fellow on Vancouver Island who was selling his collection. The stamping on the left side of the shank reads Savinelli [over] Sistina. On the right side it was stamped with a Savinelli Shield followed by the shape number 606 [over] Italy. The twin brass bands sandwiching a piece of golden acrylic on the stem has no stamping. The acrylic taper stem has a stamped gold shooting star on the left side. The pipe is a nice looking pipe with a black understain on the grain and a medium brown finish. It is light weight and comfortable pipe to hold. I picked up the pipe and turned it over in my hands. It was in good condition.

This is what I saw when I over the pipe.

  1. The finish was very good with only some light dust and grime ground into the finish around the bowl sides. The matte brown/black stain is dull but the it really highlights the grain around the bowl sides and shank
  2. The smooth rim top looked very good and the beveled inner edge and outer edges look very good. There was no lava build on the top and the edges were clean and undamaged.
  3. There was a light cake in the bowl. It held the aroma of the tobaccos smoked in it – fortunately not aromatic. The walls looked to be undamaged but once I removed the light cake I could confirm that.
  4. The band on the stem is twin brass bands sandwiching an amber/orange yellow piece of acrylic and looks to be good condition. It is undamaged and clean. The band looks really good with the finish on the bowl and the black acrylic taper stem.
  5. The acrylic taper stem has a gold shooting logo stamped on the left side that identifies it as a Savinelli pipe. It is in excellent condition with just some light tooth marks and chatter on the top and underside ahead of the button.

To summarize what I saw – this Savinelli Sistina 606 Bent Billiard is a well made pipe. It is a little dusty but otherwise in good condition. The acrylic stem is lightly tooth marked but otherwise undamaged. The tenon has a converter taking it from a 9mm to a standard unfiltered stem. There does not appear to be any calcification on the stem surface. The look and feel of the pipe in the hand is great. It is going to clean up very well. Here are photos of the pipe before I started my clean up.   The bowl of the pipe looked very good. The rim top is clean does not seem to have any damage to the smooth finish. The edges of the bowl were undamaged and looked very good. I see no warning signs in the rim top or the edges of the bowl. I took photos of the stem to show the condition of each one. Though hard to see there are light tooth chatter on the surface of both sides ahead of the button but it should clean up easily with polishing. The next photos capture the stamping on the shank. It read as I have noted above. I removed the stem from the shank and took a photo of it to give a sense of proportion. Now it was time to work on the pipe itself. I started my work on the pipe by cleaning the internals. The cake was quite thin but it can hold residual oils from previous tobaccos and I wanted to check the bowl walls for burn damage or checking. I reamed it with a Savinelli Fitsall Pipe knife and took the cake back to bare briar. I sanded the walls with 220 grit sandpaper wrapped around a piece of dowel. I worked on them until they were smooth. There was no checking or burn damage to the bowl walls. It was quite clean.I cleaned out the internals of the shank and the airway in the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I also cleaned the adapter that had come with the pipe. I worked them over until they were clean. I polished the briar with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step.   I worked some Before & After Restoration Balm into the finish on the bowl and shank. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. The light sandblast finish looks very good and has a real touch of beauty. I set the bowl aside and worked on the stem. I dry sanded both sides of the stem with 1500-12000 grit pads to polish it further. I wiped it down with a cloth impregnated with Obsidian Oil after each sanding pad. Though I know that it does not do much with the acrylic I find that it still adds depth to the final shine on the stem which grew deeper with each sanding pad.   I finished polishing the stem with Before & After Pipe Polish – both Fine and Extra Fine polishes. I wiped the stem down with some Obsidian Oil afterwards and buffed it with a soft microfiber cloth.   I took the Savinelli Sistina 606 Bent Billiard to wax and polish. I buffed the bowl and stem with Blue Diamond polish on the wheel to polish out the scratches in the acrylic. I gave the pipe multiple coats of carnauba wax on the wheel and then buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrast of the dark understain on the briar brings out the grain and the medium brown stain looks excellent with the shine of the polished acrylic stem is quite stunning. The rich finish around the bowl and shank is quite remarkable and gives the pipe an incredible presence. The Savinelli Sistina Bent Billiard is a beautiful pipe and one that will be a great smoking pipe. The finished pipe is shown in the photos below with each of the stems. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the large pipe is a light and comfortable 53 grams/1.87 ounces. This is a great looking Bent Billiard. I will be adding it to the rebornpipes store in the Italian Pipe Makers Section. If you want to add it to your rack let me know. Thanks for walking through the restoration with me. Cheers.

Restoring a Stubby Italian Made Savinelli Pocket 106 Billiard with a Filter Stem

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Blog by Steve Laug

The next pipe I have chosen to work on is a nice looking smooth black and brown Billiard with a thin silver band/adornment on the acrylic stem that I picked up in a lot of 10 pipes from a fellow on Vancouver Island who was selling his collection. The stamping on the left side of the shank reads Savinelli [over] Pocket. On the right side it was stamped with the Savinelli Shield followed by the shape number 106 [over] Italy. The thin silver band on the stem has no stamping. The acrylic taper stem has a stamped silver Savinelli S shield. The pipe is a nice looking dark finish. It is short, light weight and comfortable to hold. I picked up the pipe and turned it over in my hands. It was in good condition.

This is what I saw when I over the pipe.

  1. The finish was very good with only some light dust and grime ground into the finish around the bowl sides. The dark brown/black stain is dull but the it really highlights the grain around the bowl sides and shank
  2. The smooth rim top looked very good with some spots on the inner bevel and the out edge where the finish had lightened. There was no lava build on the top and the edges were clean and undamaged.
  3. There was a light cake in the bowl. It held the aroma of the tobaccos smoked in it – fortunately not aromatic. The walls looked to be undamaged but once I removed the light cake I could confirm that.
  4. The band on the stem is silver in colour and looks to be good condition. It is undamaged and clean. The thin band looks really good with the finish on the bowl and the acrylic taper stem.
  5. The acrylic taper stem has a silver Savinelli Shield logo stamped on the topside that identifies it as a Savinelli pipe. It is in excellent condition with just some light tooth chatter on the top and underside ahead of the button.

To summarize what I saw – this Savinelli Pocket 106 Billiard is a well made pipe. It is a little dusty but otherwise in good condition. The acrylic stem is lightly marked but otherwise undamaged. The tenon has a converter taking it from a 9mm to a 6mm stem. There does not appear to be any calcification on the stem surface. The look and feel of the pipe in the hand is great. It is going to clean up very well. Here are photos of the pipe before I started my clean up. The bowl of the pipe looked very good. The rim top is clean does not seem to have any damage to the smooth finish. The edges of the bowl were undamaged and looked very good. I see no warning signs in the rim top or the edges of the bowl. I took photos of the stem to show the condition of each one. Though hard to see there are light tooth chatter on the surface of both sides ahead of the button but it should clean up easily with sandpaper.The next photo captures the stamping on the shank. It read as I have noted above. I removed the stem from the shank and took a photo of it to give a sense of proportion.Now it was time to work on the pipe itself. I started my work on the pipe by cleaning the internals. The cake was quite thin but it can hold residual oils from previous tobaccos and I wanted to check the bowl walls for burn damage or checking. I reamed it with a Savinelli Fitsall Pipe knife and took the cake back to bare briar. I sanded the walls with 220 grit sandpaper wrapped around a piece of dowel. I worked on them until they were smooth. There was no checking or burn damage to the bowl walls. It was quite clean. I cleaned out the internals of the shank and the airway in the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them over until they were clean.     I polished the briar with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step. I used a Walnut stain pen to touch up the faded spots on the rim top and edges. I set it aside to let the stain cure. It matched the rest of the stain on the bowl top and sides. I worked some Before & After Restoration Balm into the finish on the bowl and shank. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. The light sandblast finish looks very good and has a real touch of beauty. I set the bowl aside and worked on the stem. I dry sanded both sides of the stem with 1500-12000 grit pads to polish it further. I wiped it down with a cloth impregnated with Obsidian Oil after each sanding pad. Though I know that it does not do much with the acrylic I find that it still adds depth to the final shine on the stem which grew deeper with each sanding pad. I finished polishing the stem with Before & After Pipe Polish – both Fine and Extra Fine polishes. I wiped the stem down with some Obsidian Oil afterwards and buffed it with a soft microfiber cloth. I took the Savinelli Pocket 106 Billiard to wax and polish. I buffed the bowl and stem with Blue Diamond polish on the wheel to polish out the scratches in the acrylic. I gave the pipe multiple coats of carnauba wax on the wheel and then buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrast of the dark stain on the briar with the shine of the polished acrylic stem is quite stunning. The rich finish around the bowl and shank is quite remarkable. The Savinelli Pocket 106 Billiard is a beautiful pipe and one that will be a great smoking pipe. The finished pipe is shown in the photos below with each of the stems. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the small pipe is a light and comfortable 35 grams/1.23 ounces. This is a great looking Savinelli Pocket Billiard. I will be adding it to the rebornpipes store in the Italian Pipe Makers Section. If you want to add it to your rack let me know. Thanks for walking through the restoration with me. Cheers.

Restoring a Lightly Smoked Joe Case 2013 Hand Made Poker

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Blog by Steve Laug

The next pipe I have chosen to work on is a nice looking rusticated Joe Case Poker that I picked up in a lot of 10 pipes from a fellow on Vancouver Island who was selling his collection. The stamping on the smooth heel of the bowl reads JC interlocked [over] the signature of Joe Case [over] 2013 followed by USA. The variegated silver acrylic saddle stem has no stamping or marks. There is a silver coloured (Stainless?) band on the shank that is decorative. It has four thin silver bands with the space between the final two painted black. The heel of the bowl and the rim top were smooth while the rest of the pipe is rusticated. The pipe came in a no name pipe sock. I took the pipe out of the sock and turned it over in my hands. It was in pretty good condition. This is what I saw

  1. The finish was dusty and dirty in the grooves and valleys of the bark like rusticated finish. Otherwise the finish looked very good.
  2. The smooth rim top showed some light darkening on the crowned top. There was no lava build on the rim top and the inner and outer edges of the bowl were clean and undamaged.
  3. There was a light cake in the bowl. It held the aroma of the tobaccos smoked in it but fortunately they were not aromatic. The walls looked to be undamaged but once I removed the light cake I would know more about that.
  4. The variegated grey/black acrylic saddle stem had no identifying logos or stamping. There was light tooth chatter and marks on both sides but nothing deep.

To summarize what I saw – this Joe Case Poker is a well made pipe as to be expected. It is dusty but otherwise in good condition. The acrylic stem is lightly marked but otherwise undamaged. The look and feel of the pipe is great in the hand and the rustication is well done. It is going to clean up very well. Here are photos of the pipe before I started my clean up. What do you see when you examine it?  The bowl of the pipe looked very good. The crowned rim top is clean other than a little darkening toward the back of the bowl. The edges of the bowl were undamaged and looked very good. I see no warning signs in the rim top or the edges of the bowl. I took photos of the acrylic stem to show its condition. Though hard to see there are light tooth marks and chatter on the surface of both sides ahead of the button but it should clean up easily with sandpaper.The next photo captures the stamping on the heel of the bowl. They read as I have noted above. I removed the stem from the shank and took a photo of the parts to give a sense of proportion.Joe Case made some of the most sought after, hand-crafted, custom pipes in America. They are truly works of art if you can find them. Joe died 12/22/21 in Nashville, Tennessee, USA. It is fascinating to me that he was not only a pipe maker but also a pastor who specialized in planting new churches (some thing we have in common as that is what I did for many years). He made beautiful pipes that are all on the larger size. The one I am working on is a large one – both tall and big. His pipes still come up now and again on eBay and other online sales sites and command a good price as they are limited in number since his death.

I found and interesting interview with Joe Case on Tobaccopipes.com that gives a great introduction to Joe and his philosophy of pipe carving. It also gives a good clue to the influences that moved him as a pipemaker. Here is the link – take time to give it a read (https://www.tobaccopipes.com/blog/joe-case-leads-a-wave-of-exciting-southern-pipe-makers-interview/).

I have also included a YouTube video that I found on the sight with Joe himself speaking with regard to his pipe making design and concepts. Give it a watch.

Armed with that information and renewing my knowledge of the brand it was time to work on the pipe. I started my work on the pipe by cleaning the internals. The cake was quite thin but it can hold residual oils from previous tobaccos and I wanted to check the bowl walls for burn damage or checking. I reamed it with a Savinelli Fitsall Pipe knife and took the cake back to bare briar. I sanded the walls with 220 grit sandpaper wrapped around a piece of dowel. I worked on them until they were smooth. There was no checking or burn damage to the bowl walls. It was quite clean.I cleaned out the internals of the shank and the airway in the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them over until they were clean.  I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked the soap into the grooves and valleys in the finish. I rinsed it off with warm running water. I dried it with a soft cotton towel. The bowl looks much better at this point in the process of recovery. The band was loose on the shank so I gave the shank end a few drops of Weld Bond all purpose glue. I pressed it into place wiped off the excess.I polished the smooth crowned rim top with micromesh sanding pads – dry sanding with 1500-12000 grit  pads. I wiped the briar down with a damp cloth after each sanding pad. The rim top began to take on a rich shine. I worked some Before & After Restoration Balm into the rusticated finish on the bowl and shank and the smooth rim top. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I polished the silver band with a jewelers cloth. It is impregnated with an anti-tarnishing compound and polish. I rubbed the shank end band down with the cloth to polish and protect the band. It came out with a rich glow and shine. I set the bowl aside and worked on the stem. I dry sanded both sides of the stem with 1500-12000 grit pads to polish it further. I wiped it down with a damp cloth after each sanding pad. The shine grew deeper with each sanding pad. I finished polishing the stem with Before & After Pipe Polish – both Fine and Extra Fine polishes. I wiped the stem down with a damp cotton pad afterwards and buffed it with a soft microfiber cloth. I put the bowl and stem back together. I don’t buff the rusticated bowl on the wheel as it leaves a lot of grit in the deep grooves of the rustication. I gave the bowl and shank multiple coats of Conservator’s Wax and buffed it with a shoe brush to raise the shine. The wax is great protection and I love using it on rusticated and sandblast finishes because it does not build up in the grooves and valleys like carnauba wax does. I buffed it by hand with a microfiber cloth to finish the shine. I polished the stem with Blue Diamond on the buffing wheel to polish out the scratches in the vulcanite. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrast of the blacks, dark browns and reds of the stain on the briar with the shine of the polished vulcanite stem is quite stunning. The dark and shallow rustication around the bowl and shank is quite remarkable and gives the pipe an incredible tactile presence. The smooth rim top is a great addition. This is truly a beautiful pipe and one that will be a great smoking pipe. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is a light and comfortable pipe for its size: 78 grams/2.75 ounces. This is the first Joe Case pipe that I have worked on. I will be putting it on the rebornpipes store in the American Pipe makers Section of the store. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me. Cheers.

Is this BBB a Football Pipe? Cleaning a BBB Arsenal 746 Billiard with an acrylic stem

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Blog by Steve Laug

I thought I would take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 01/26/2023 in a group of pipes from a fellow in Copenhagen, Denmark. I also want you to understand why we take the photos we do. It is not accidental or chance as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The finish is shiny but dirty with dust ground into the finish around the bowl. There are some tars and lava on the inner edge. Underneath there appears to be some excellent grain.
  2. The rim top is dirty. There is some lava overflow from the cake in the bowl on the rim top though it is light. There is also some darkening on the inward rim top.
  3. The bowl has a thick cake in it but the inner edge of the bowl actually looks to be undamaged from what I can see at this point. There does not appear to be any burning or reaming damage to the edges of the bowl.
  4. The stem is acrylic and has a BBB in a Diamond logo stamped into the acrylic on the taper stem. It has been painted with a white coloured paint that fills in the stamp.
  5. The acrylic stem had no oxidation but was dirty. There was tooth chatter ahead of the button visible in the photos below. Nothing to deep but nonetheless present.

Overall my impressions of this pretty little Billiard was that it was in solid shape with no significant damage to the briar on the bowl sides and rim. The cake does not seem to hide any burns or checking and the exterior of the bowl does not show any hot spots or darkening. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl and rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is quite thick and the rim top has a light coat of lava and debris on it that will need to come off. You can also see the lava on the inner edge of the rim. You can also see the condition of the inner and outer edges of the rim and down the outside of the bowl. This is what I look for when assessing a pipe. While there is lava and darkening there is no visible burn damage at this point and the previous reamings has not left damage either. The bowl is still round. His photos of the stem surface confirmed and heightened my assessment of the condition. You can see that the stem is good condition and that other than light scratches and tooth chatter on the surface. From the photos of the stamp on the top of the saddle stem have the appearance of a decal but I know that it is a stamp like the Chelsea Bulldog that I did earlier.  I always ask Jeff to take photos of the sides and heel of the bowl. While this definitely shows the grain patterns around a bowl it also allows me to do a more thorough assessment of the condition of the briar and the finish. I look at the finish around the twin rings to make sure there are no nicks and damage. The stain on the bowl highlights the grain.There were no cracks or splits following the grain or coming down from the rim edges. There were no cracks in the shank. I also look for flaws in the grain as those can also hide cracks or damage. In this case the bowl exterior is sound and should clean up very well. I love the flame and straight grain patterns. I also ask him to take photos of the stamping so I can see if it is faint in any spots or double stamped or unclear. It often takes several photos to capture what I am looking for. The stamping on the left and underside of the shank are clear and readable in the pictures below. On the left it reads BBB [over] Arsenal. The stamping on the underside reads 746 which is the shape number for a Billiard. Jeff also included a photo of the stamped stem logo – BBB in a Diamond. Not too long ago I finished restoring a newer BBB Chelsea 403S Bulldog and wrote about it on the blog. It is a great looking pipe (https://rebornpipes.com/2023/04/08/refreshing-a-newer-bbb-chelsea-403s-bulldog/). When I picked up this one a thought crossed my mind. I can’t find any proof of the thought but it appears that both of these newer BBB pipes are name for Football (soccer) Clubs in the UK. The first one was Chelsea and this one is Arsenal. Is it a coincidence? I have a hard time believing that is the case here when I have two pipes stamped with Football Club names. I did a bit of searching on the Football Clubs on Google and found this link the Club names.(https://en.wikipedia.org/wiki/2022%E2%80%9323_Premier_League). I have included the following chart below.I also looked up the Arsenal Football Club and read about them. Here is the link to that site for you to have a read (https://en.wikipedia.org/wiki/Arsenal_F.C.).

I did not take time to do work on the brand as it is a well known brand. If you would like to do some reading on it you can check both Pipephil’s site and Pipedia for a great write up on the history of the brand. I decided instead to just get to work on the pipe.

I am sure many of you skip my paragraph on the work Jeff has done before the pipe gets here in my many blogs but it is quite detailed in its brevity. I know some laugh at my opening line Jeff did a thorough cleaning of this pipe. However, I want you to know the details of the work. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

When the pipe arrives here in Vancouver I have a clean pipe and I go over it keeping in mind my assessment shared in the opening paragraph above. I am looking for any significant structural changes in the bowl and finish as I go over it.

  1. The finish cleaned up really well and the dust and grime in the finish were gone. It was very clean and was undamaged. With all the grime removed there was some excellent grain.
  2. The rim top is very clean and there was no damage or darkening on the top.
  3. The bowl was very clean and the top and inner edge of the bowl show no damage. The bowl walls are also very clean and smooth with no checking or burn marks on the inside or out of the bowl. The walls were undamaged.
  4. The acrylic stem with the BBB in a Diamond logo stamped into the acrylic on the top side of the taper looks much better. I wonder if it is gold instead of white. It is definitely stamped and is clean and undamaged.
  5. The acrylic stem had a rich shine. There was light tooth chatter ahead of the button that is visible in the photos below. Nothing to deep but nonetheless present.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I then spent some time going over the bowl and rim top to get a sense of what is happening there. The bowl looked very good and the walls were smooth. There was no damage internally. The rim top was clean. There is some scratching that I noted earlier that is present but hard to see on rim top. The inner edge had some damage on the right side that would need to be smoothed out but otherwise looked good as did the outer edge. I also went over the stem carefully. The stem was in excellent condition with no tooth marks and very light chatter. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them.I always check to make sure that the clean up work did not damage the stamping on the shank in any way. I take a photos to show what I see when I examine it. In this case it has not changed at all from the pictures I included above. I also remove the stem from the shank and check the tenon and lay the parts of the pipe out to get a sense of the proportion that was in the mind of the pipe maker when he crafted the pipe. It is a beauty in flow and shape. The question of where to begin the restoration work is always a matter of personal preference. I start with the bowl because it gives me hope that this pipe is really a beauty. So if you are restoring your pipes choose where you want to start and go from there. Just know that it all will need to be done by the end. The encouragement of seeing a rejuvenated bowl is the impetus I need to attack the stem work.

Knowing that about me you can guess that I started working on this pipe by turning to the bowl. I used a folded piece of 220 grit sandpaper to clean up the inner edge and smooth out the damage to the edges and rim top.From there I moved to polishing the briar with micromesh sanding pads. I dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down with a damp cloth after each pad to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads. I include the many photos of various angles of the bowl so you can see the change. Pay attention to the changes in the briar in these photos as you work through them. When I get the bowl to this point in the process I use Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I work it into the briar with my finger tips to make sure that it covers every square inch of the pipe. I set it aside for 10 minutes to let it do its work. Once the time has passed I wiped it off with a soft cloth then buff it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. You see the shine that the briar has taken on and the way the grain just pops. It is a gorgeous pipe. Now it was time to address the part of the restoration I leave until last. I set the bowl aside and turned my attention to the stem. The stem was in quite good shape. I polish the stem to remove the light chatter and scratches. Over the years I have developed my own process for this. It is all preparation for the buffing that will come last. I use micromesh sanding pads and water to wet sand the stem with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the stem and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I always rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the acrylic. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem by wiping it down with a final coat of Obsidian Oil and set the stem aside to let the oil dissipate. This process gives the stem a shine and also a bit of protection for the stem surface.The final steps in my process involve using the buffer. I first buff the stem and the briar with Blue Diamond on the buffing wheel. Blue Diamond is a plastic polish but I find that it works very well to polish out the light scratches in the acrylic and the briar. I work the pipe over on the wheel with my finger or thumb in the bowl to keep it from becoming airborne. It works well and I am able to carefully move forward with the buffing. I finished with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and acrylic I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a beautiful pipe. The smooth finish around the bowl sides and shank show the grain shining through the rich brown stains of this BBB Arsenal 746 Billiard and the polished acrylic stem is a great addition. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.13 ounces/32 grams. It is a beautiful pipe and one that I will be putting on the rebornpipes store in the British Pipe Maker section.

Hopefully this tack of writing this blog is helpful to you in some way. In it I show both what I am looking for and how I move forward in addressing what I see when work on a pipe has been helpful to you. It is probably the most straightforward detailed description of my work process. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Refreshing a Newer BBB Chelsea 403S Bulldog

1 Reply

Blog by Steve Laug

I thought I would continue with the same tack I took on the Wenhall and Comoy’s Christmas 1990  pipes and take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 01/26/2023 in a group of pipes from a fellow in Copenhagen, Denmark. I also want you to understand why we take the photos we do. It is not accidental or chance as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The finish is dirty with dust in the twin rings around the bowl. There are some tars and lava flowing down the edges of the rim cap. Underneath there appears to be some excellent grain. The finish is also dull and quite lifeless looking.
  2. The beveled rim top is dirty. There is some lava overflow from the cake in the bowl and some darkening on the inwardly beveled rim top.
  3. The bowl has a thick cake in it but the inner edge of the bowl actually looks to be undamaged from what I can see at this point. There does not appear to be any burning or reaming damage to the edges of the bowl.
  4. The stem is acrylic and has a BBB in a Diamond logo stamped into the acrylic on the left side of the saddle portion. It has been painted with a white coloured paint that fills in the stamp.
  5. The acrylic stem had no oxidation but was dirty. There were tooth marks and chatter ahead of the button that are visible in the photos below. Nothing to deep but nonetheless present.

Overall my impressions of this pretty little Bulldog was that it was in solid shape with no significant damage to the briar on the bowl sides and rim. The cake does not seem to hide any burns or checking and the exterior of the bowl does not show any hot spots or darkening. There appears to be a slight flare to the shank, widening at the end where it joins the stem. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl and rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is quite thick and the rim top has heavy lava and debris on it that will need to come off. You can also see the lava on the inner bevel of the rim. You can also see the condition of the inner and outer edges of the rim and down the outside of the bowl. This is what I look for when assessing a pipe. While there is lava and darkening there is no visible burn damage at this point and the previous reamings has not left damage either. The bowl is still round. His photos of the stem surface confirmed and heightened my assessment of the condition. You can see the scratches in the middle top of the stem surface. Note also the tooth marks on the stem surface ahead of the button on both sides. From the photos of the stamp on the saddle portion of the stem have the appearance of a decal but I am hoping that I am wrong and that it is stamped and painted. I always ask Jeff to take photos of the sides and heel of the bowl. While this definitely shows the grain patterns around a bowl it also allows me to do a more thorough assessment of the condition of the briar and the finish. I look at the finish around the twin rings to make sure there are no nicks and damage to the rings. The stain on the bowl highlights the grain. There was some dark grime on the surface but the cleaning easily remove that. There were no cracks or splits following the grain or coming down from the rim edges. There were no cracks in the shank. I also look for flaws in the grain as those can also hide cracks or damage. In this case the bowl exterior is sound and should clean up very well. I love the grain patterns that appear to have birdseye on the sides and cross grain on the front and back of the bowl. I also ask him to take photos of the stamping so I can see if it is faint in any spots or double stamped or unclear. It often takes several photos to capture what I am looking for. The stamping on the left and underside of the shank are clear and readable in the pictures below. On the left it reads BBB [over] Chelsea. The stamping on the underside reads 403S which is the shape number for a Bulldog. Jeff also included a photo of the stamped stem logo – BBB in a Diamond. I was concerned that the logo on the stem may have been a decal rather than a stamp but it appears to be a stamp in the first photo below.I did not take time to do work on the brand as it is a well known brand. If you would like to do some reading on it you can check both Pipephil’s site and Pipedia for a great write up on the history of the brand. I decided instead to just get to work on the pipe.

I am sure many of you skip my paragraph on the work Jeff has done before the pipe gets here in my many blogs but it is quite detailed in its brevity. I know some laugh at my opening line Jeff did a thorough cleaning of this pipe. However, I want you to know the details of the work. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

When the pipe arrives here in Vancouver I have a clean pipe and I go over it keeping in mind my assessment shared in the opening paragraph above. I am looking for any significant structural changes in the bowl and finish as I go over it.

  1. The finish cleaned up really well and the dust and grime in the finish and the twin rings around the bowl were gone. It was very clean and was undamaged. The rim top and the beveled inner edge looked very good. With all the grime removed there was some excellent grain. The finish is also dull but should polish up nicely.
  2. The beveled edge and the rim top is very clean and there was no damage or darkening.
  3. The bowl was very clean and the top and inner edge of the bowl show no damage. The bowl walls are also very clean and smooth with no checking or burn marks on the inside or out of the bowl. The walls were undamaged.
  4. The acrylic stem with the BBB in a Diamond logo stamped into the acrylic on the left side of the saddle portion looks much better. I wonder if it is gold instead of white. It is definitely stamped and is clean and undamaged.
  5. The acrylic stem had a rich shine. There were tooth marks and chatter ahead of the button that are visible in the photos below. Nothing to deep but nonetheless present.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I then spent some time going over the bowl and rim top to get a sense of what is happening there. The bowl looked very good and the walls were smooth. There was no damage internally. The rim top was clean. There is some scratching that I noted earlier that is present but hard to see on rim top. I also went over the stem carefully. There were dents in the stem that are visible in the photos. But the good news is that the tooth marks were not deep and did not seem to puncture the airway. They would clean up well. I examined the button edge and was happy to see that the marks there were not too bad and should be able to be sanded out. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them.I always check to make sure that the clean up work did not damage the stamping on the shank in any way. I know Jeff is cognizant of this but I do it anyway and take a photo to show what I see when I examine it. In this case it has not changed at all from the pictures I included above. I also remove the stem from the shank and check the tenon and lay the parts of the pipe out to get a sense of the proportion that was in the mind of the pipe maker when he crafted the pipe. It is a beauty in flow and shape.As I pointed out in a previous blog, the question of where to begin the restoration work is always a matter of personal preference. If you read this blog much you will see that each of the restorers who post here all start at different points. Kenneth always starts with the stems, others as well do that. I personally like to start with the bowl because it gives me hope that this pipe is really a beauty. I said previously that I truly do not like the tedious work of stem repairs and stem polishing. I have been thinking about that and I think it is more it takes longer for slower results. I think that is why I always leave that until last even though I know that it needs to be done. So if you are restoring your pipes choose where you want to start and go from there. Just know that it all will need to be done by the end but for me the encouragement of seeing a rejuvenated bowl is the impetus I need to attack the stem work.

Knowing that about me you can guess that I started working on this pipe by turning to the bowl. The bowl was in great condition I decided to move immediately to polishing the briar with micromesh sanding pads. I chose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down with a damp cloth after each pad to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads. I include the many photos of various angles of the bowl so you can see the change. Pay attention to the changes in the briar in these photos as you work through them. When I get the bowl to this point in the process I use a product developed by Mark Hoover called Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips to make sure that it covers every square inch of the pipe. I set it aside for 10 minutes to let it do its work. Once the time has passed I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. You see the shine that the briar has taken on and the way the grain just pops. It is a gorgeous pipe. Now it was time to address the part of the restoration I leave until last. I set the bowl aside and turned my attention to the stem. The stem was in quite good shape. Jeff had been able to remove the oxidation so that when it came it looked pretty good. It was time to address the tooth marks. When the damage is quite shallow and not imposing I flatten it out with 220 grit sandpaper and start polishing it with 600 grit wet dry sandpaper to remove the scratches. This process makes the repairs almost invisible when polished and also takes care of scratching in the surface of the acrylic. That is what I did in this case and it worked well. This stem was quite painless so I guess I could have started with it but ah well old habits are hard to change. Here are photos of the stem after the sandpaper work.It was the time now to polish the stem and bring back a shine. Over the years I have developed my own process for this. It is all preparation for the buffing that will come last. I use micromesh sanding pads and water to wet sand the stem with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the stem (even though it is acrylic it still helps preserve it from the grime) and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I always rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the acrylic. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem by wiping it down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection from oxidizing quickly. The final steps in my process involve using the buffer. I first buff the stem and the briar with Blue Diamond on the buffing wheel. Blue Diamond is a plastic polish but I find that it works very well to polish out the light scratches in the acrylic and the briar. I work the pipe over on the wheel with my finger or thumb in the bowl to keep it from becoming airborne. It works well and I am able to carefully move forward with the buffing. I finished with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and vulcanite I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite stem. It really is a beautiful pipe. The smooth finish around the bowl sides and shank show the grain shining through the rich brown stains of this BBB Chelsea 403S Straight Bulldog and the polished acrylic stem is a great addition. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.52 ounces/43 grams. It is a beautiful pipe and one that I will be putting on the rebornpipes store in the British Pipe Maker section.

Hopefully this tack of writing this blog is helpful to you in some way. In it I show both what I am looking for and how I move forward in addressing what I see when work on a pipe has been helpful to you. It is probably the most straightforward detailed description of my work process. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.