Tag Archives: polishing a stem

Restoring a White Cloud Imported Briar Pot


Blog by Steve Laug

The next pipe up for refurbishing is a small pot shaped pipe. It is stamped on the left side of the shank with the words White Cloud over Imported Briar. There are no other stampings on the right side and underside of the shank. I have looked for the brand in WMTP and found the name but that it is an unknown maker from the US. I also on PipePhil’s site and found no additional information. I also did some searching on the web for information and found absolutely no information on the brand. Do any of you know anything about it? Any information would be greatly appreciated. Thank you.

The pipe was in good shape underneath the thick coat of varnish. The stem was oxidized and dirty. The varnish on the rim was peeling and bubbling. There was damage to the rim in terms of darkening and potential burn. The bowl had some cake but it was bare wood at the bottom third of the bowl. The stamping was very clean and readable. There were some dings and fills on the bowl sides but nothing huge. They would clean up adequately. The metal tenon and stinger were a very interesting looking piece of plumbing. They were dirty and tarred. The inside of the shank and stem also had a lot of grime. The stinger was stuck in the tenon so it would need to be heated to be able to clean the airway in the stem thoroughly.Cloud1

Cloud2

cloud3 I took the close up photo of the rim and bowl to show the damage to the rim surface and the cake that was present.cloud4 The next photo shows the stinger apparatus. It is a unique set up that is different from the collection of other stingers that I have here.cloud5 The stem was slightly underclocked so I heated the tenon with a lighter and corrected the fit of the stem in the shank.Cloud6 I removed the stem and dropped the bowl in an alcohol bath to soak overnight. I wanted to loosen the varnish on the bowl and knew that while the alcohol would not remove it, it would soften it and make it easier to sand off.cloud7 In the morning I removed the bowl from the bath and dried it off. The shiny coat of varnish was unscathed by the alcohol but I knew that it would be easier to remove. You can see the interesting grain on the bowl sides in the photos that follow. You can also see the nicks and fills that would need to be dealt with in the restoration.cloud7

cloud8

cloud9

cloud10

cloud11 I sanded the rim and the bowl with a medium grit sanding sponge to begin the process of removing the varnish. It worked well to break the seal on the varnish coat. Once that is done it comes off quite easily with acetone.cloud12

cloud13

cloud14

cloud15 I needed to lightly top the rim to remove the burn mark and rounding on the front outer edge of the rim. It did not take much to clean up the rounded edge and give the rim a crisp profile.cloud16

cloud17 I wiped the bowl down with acetone on a cotton pad and was able to completely remove the varnish coat. The alcohol had softened it and it came off very easily.cloud18

cloud19

cloud20

cloud21 I heated the stinger in the tenon until I was able to wiggle it free of the airway. One side of the two prongs that held in place in the tenon was cracked so I repaired it and set it aside to dry. I cleaned out the shank and the stem with pipe cleaners, cotton swabs and alcohol.cloud22 I sanded the stem with 220 grit sandpaper to remove some of the wavy marks from previous repairs to tooth damage. I sanded until the stem was smooth and then sanded it with a medium and a fine grit sanding sponge. I also sanded the bowl with the same sanding papers and sponges to minimize the dents and scratches in the finish.cloud23

cloud24

cloud25

cloud26

cloud27 I reamed the bowl with a PipNet reamer to remove the cake on the upper portion of the bowl.cloud28

cloud29 I sanded the bowl and rim with micromesh sanding pads- wet sanding with 1500-2400 grit pads. I wiped the bowl down with a light coat of olive oil before proceeding to sand with 3200-4000 grit pads. I rubbed it down a second time and then sanded it with 6000-12000 grit pads. I buffed it by hand to see what the finish looked like at this point.cloud30

cloud31

cloud32

cloud33

cloud34

cloud35

cloud36

cloud37 I sanded the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and then rubbed it down with Obsidian Oil. I dry sanded with 3200-4000 grit pads and gave it another coat of the oil. I checked the stinger and for some reason there was some dark grime that appeared in the slot in the stinger. I cleaned it again with pipe cleaners before sanding some more with 6000-12000 grit pads. I gave the stem a final coat of Obsidian Oil and set the pipe aside to dry.cloud38

cloud39

cloud40 I buffed the pipe with Blue Diamond on the buffing wheel and then gave the bowl and stem multiple coats of carnauba wax. I buffed it to a shine with a clean flannel buffing wheel. When I finished buffing it on the wheel I took it back to the work table and buffed it by hand with a microfibre cloth. The finished pipe is shown in the photos below. It should deliver a good smoke to whoever adds it to their rack. The briar is certainly interesting to look at now that the finish has been stripped and the bowl polished. Thanks for looking.cloud41cloud42cloud43cloud44

 

Repairing and Restoring a1929 Irish Free State Billiard


Blog by Aaron Henson – 11/29/15

I think the thrill of the hunt is part of what makes this hobby so enjoyable. Going into a new store or happening upon a pipe in an unlikely place, never knowing just exactly what you are going to find and always keeping a lookout for that forgotten gem.

This past summer I was on vacation with my family in Seaside, Oregon. Between Seaside and Astoria I visited 14 different antique stores and only two had any pipes at all. And of those, they were all on the pricy side; too rich for me.

Partly on a whim and partly out of desperation, I went into a second-hand store that I had passed by several times. It was more “junk” than “antique” and of course that is where I made my score although I didn’t think so at first. Three pipes: the first was a non-briar volcano with “Italy” stamped on the bottom, the second was a Medico that was in such bad shape it could only be used for parts but the third was intriguing with a silver band. I could not read the markings for all the filth on the pipe. I negotiated with guy behind the counter and walked out will all three for $15.Aaron1 It was clear that this had been a very nice pipe in its day. The wood grain that could be seen through the grime was beautiful and the Army Style push stem I thought gave the pipe a classy feel. When I got it back to the house and looked it over in better light, I noticed that the band had been rotated on the shank so the writing was upside down and in the dim light of the store I could not read it. Now I could see that it clearly said “Peterson” and “Dublin” stamped in the silver band.

A Peterson, my heart skipped a beat. I was well aware of Peterson’s long history of making quality pipes and now I had picked up an early model for 5-bucks!Aaron2

Aaron3 The bowl had a good build up of cake and a fair amount of unburned tobacco in the bottom. Some build up of tars on the rim but otherwise seemed to be in good condition. The shank had clearly been broken, however and the glue used for the repair was spread all over one side of the bowl. The stamping on the band, as stated before, were worn and not very readable. The stem was oxidized and had a hole in the top near the button. This must have been a favorite pipe of the previous owner.

When I got home from vacation, I tried to understand the symbolic hallmarks on the band. Not being familiar with Peterson marking I sent a picture to Steve Laug to ask his opinion. Steve very graciously referred me to his Peterson expert, Mark Irwin. With Mark’s help I was able to understand Peterson’s hallmarking and dated the pipe as 1929 – placing it in the Irish Free State era: 1922 – 1937. At least, that was my interpretation of the third hallmark, an “O”.Aaron4

Aaron5 I began by reaming out the cake with a Castleford reamer and took the interior back to bare wood. There were some burn marks under the tar on the rim so I elected to top the bowl with some 220 grit paper laid on the flat work bench.Aaron6 Next I heated the band with a flame and then using leather jawed pliers and carefully rotated the band back into correct alignment.Aaron7 The outside of the bowl I wiped down with a cotton pad soaked in acetone. This removed the grime and the glue. I had been worried that the glue was covering a crack in the bowl but it turned out that the person doing the shank repair had just been sloppy. The glue came away and revealed pristine briar underneath. In just the right light, I also could see a very faint IRISH FREE STATE stamped into the bottom side of the shank – Confirmation!Aaron8 The break between the bowl and the shank had been complete. I could see the seam all the way around the shank but it had been a clean break. There were no gaps, rounded edges nor missing pieces; so far, so good.

At this point I turned my attention to the stem. I put the stem to soak in a mild chlorine bath to raise the oxidation. A light sanding with some worn 400 grit paper removed the oxidation completely. I picked the loose material out of the hole, made backing plug out of toothpicks and slipped it into the airway. This would hold my patching material in place. Next I mixed up some StewMac black super glue with some activated charcoal powder and worked it into the hole with another tooth pick. I set the stem aside to cure over night.Aaron9

Aaron10 When I came back to the stem I sanded down the fill with 220 grit paper. The plug blended nicely and I proceeded to polish the stem with 1500 – 12000 micromesh pads. Cleaning the inside of the stem was quite simple, four of alcohol soaked pipe cleaners (2 bristled and 2 soft) took care of the insides and the stem was done.Aaron11 Returning to the stummel, I began to work the bowl-shank joint back and forth with ever increasing force. I caught myself holding my breath, afraid of breaking the pipe beyond repair but dismissed that thought as fear of the unknown and pushed on. Eventually the crack began to open up and the shank and bowl were separated. I was surprised to see that the original repair had included two small brads – or pins – set on either side of the air hole to strengthen the break. Since the brads were already in proper alignment I decided to reuse them in my repair.Aaron12 After some research, I settled on the J-B Kwik Weld as my epoxy of choice. Its resistant temperature is less than that of original J-B Weld (300 vs 550 degrees); however, I do not think the shank should reach 300 degrees during a smoke. But the real advantage in my minds was that the set time is only 6 minutes compared to 4-6 hours. I didn’t want to have to come up with a way to hold the two parts together for several hours and risk the parts slipping.

In order to keep the airway clear during the repair, I pushed a pipe cleaner through the airway before smearing the epoxy on the both surfaces with a tooth pick. With the clock running on the set time, I pushed to the two parts together using the old brads as alignment pins. Looking back I think it would have been better if I had only used one of the pins. The fit was tight and I was fighting against the pins to get the two parts tight together when the time ran out on the epoxy. I was left with a larger gap between the pieces than I thought was right; I had been hoping for a flush fit. Before setting the pipe aside to cure I wiped off the excess epoxy and removed the pipe cleaner.Aaron13 I let the pipe sit overnight and the next day I used a dental pick to remove some of the epoxy from the gap between the stummel and bowl. The gap was very small, less than a 1/32 of an inch on top and near flush on the bottom. When the crack was as clean as I could get it, I filled it with briar dust and placed drops of clear super glue on top to hold the dust in place. When the super glue dried I smoothed out the repair with 220 grit sand paper.Aaron14 There were some minor dents in the bowl and I decided to steam them out by wrapping the bowl with a damp terry cloth rag and going over the rag with a clothes iron set on high. If you used this method I would advise keeping your figures well clear of the iron. Speaking from personal experience, you don’t have to be very close to the iron get burned by the steam. Fortunately, I did not drop bowl!

I sanded the entire bowl with 400 – 2000 grit paper to remove all the dents and scratches but being sure to stay clear of the marking on the shank. The markings were faint but I wanted to preserve as much of them as I could.

The bowl had beautiful grain and I wanted to use a light brown stain to highlight it. I used one part Fiebing’s light brown mixed with 2 parts isopropyl alcohol applied with a cotton swab in layers until the color looked just right. I flaming each layer and wiped off the excess with a cotton pad moistened with alcohol.

The next to last step was to polish the sterling silver band. For this I tried a new technique that I had recently learned on this blog using a small amount of cigar ash and saliva. I was careful not to polish too much – or at all – around the hallmarks. The final step was a trip to the buffer for three coats of carnauba wax on the briar and stem. I hand applied a light coat of Walker Briar Works carnauba wax sealer on the silver band and I buffed the pipe with a micro fiber cloth to bring up the shine.Aaron15

Aaron16

Aaron17

Aaron18

Putting a New Stinger and Tenon on a Kaywoodie Super Grain Apple 33


Blog by Steve Laug

In a trade with Dave Gossett I acquired this Kaywoodie Super Grain Apple. The bowl was in really great shape other than a few nicks and dents here and there. The finish was clean and the bowl had been cleaned and reamed. There were some small pin pricks on the back left side of the outer edge of the rim that looked to me were made when the pipe was dropped. They had been sanded a little so that the outer edge was no longer even around the bowl but sagged at this spot. The top of the rim was clean and smooth. The pipe was stamped on the left side of the shank with the words Kaywoodie over Super Grain over Imported Briar. The right side is stamped with the shape number 33. In looking through the various shape charts I found that the 33 was the stamping for a Large Apple (see the first photo below). The aluminum stinger had been broken off in the stem. It was hard to tell if I was dealing with what had originally been a four hole stinger or a three hole stinger. I know that many can tell the age on these KW’s by the stamping but I am not one of them. I knew that the three hole stinger/tenon apparatus was pressure fit in the stem and the four hole was threaded and screwed into the stem. Once I was able to drill out the broken stinger I would have a better idea regarding the type of stinger it had. The stem itself was fairly clean. There were some ripples in the stem on both the top and the bottom of the stem near the button. This told me that there were tooth marks that someone had either tried to buff out or sand out. These would need to be smoothed out. The interior of the stem and the shank were clean of debris and tar.KW1 The next three photos show the broken metal tenon in the stem and the state of the stem and bowl when it arrived. The briar has some beautiful straight grain and birdseye.KW2

KW3 I had several broken Kaywoodie stems in my can of stems that I cannibalized the stingers from. In the photo below the top stinger is the three hole one with the pressure fit end that fit in the stem. The bottom stinger is the four hole one that is threaded and screwed into the stem. What made it a bit interesting for me is that both stingers came from stems that had the same white clover leaf as the stem I was working on.KW4 I used my cordless drill to act as a holder for the drill bit and turned the stem onto the bit to begin to remove the broken tenon/stinger. I started with a bit slightly larger than the airway on the broken part. I worked my way up to a size that finally grabbed a hold of the broken tenon piece in the stem and when I twisted the bit out brought metal piece with it. The second photo below shows the broken tenon piece amongst the bits of aluminum. I had my answer it was the pressure fit three hole stinger/tenon apparatus. (I should have done this with a paper down to catch the bits and bobs of metal but did not so I ended up having to vacuum up my mess.)KW5

KW6 I cleaned out the inside of the stem with pipe cleaner and alcohol and the drilled out end with cotton swabs and alcohol. I cleaned the new stinger/tenon the same way and polished it with 0000 steel wool. I applied twisted the tenon into the mortise and then applied glue to the end that would go into the hole in the stem. I pushed the stem in place on the glued part and let is set. I unscrewed the stem and set it aside to let the glue cure. I used an all purpose white glue to set the tenon in place because I wanted to be able to adjust the fit with heat. I topped up the glue around the end with some clear super glue.KW7

KW8 With the tenon in place it was time to clean up the damage to the stem. I sanded it with 220 grit sandpaper to remove the wavy lines and clean up the residual tooth marks. There was also a nick in the side of the stem on the underside so I cleaned up the taper there as well. I then sanded it with a medium and a fine grit sanding sponge to minimize the scratching.KW9

KW10

KW11 With the stem surface smooth it was time to polish it with micromesh sanding pads. I wet sanded the stem with 1500-2400 grit pads. I rubbed it down with Obsidian Oil before going on to dry sand with 3200-4000 grit pads. I gave it another coat of oil and then sanded it with 6000-12000 grit pads. I rubbed it down a final time with Obsidian Oil and let it dry.KW12

KW13

KW14 I sanded the bowl with 4000-12000 grit micromesh sanding pads to smooth out the outer rim edge and the sides of the bowl. I wiped the bowl down with some pipe polish. I buffed the bowl and stem with Blue Diamond polish and then gave it multiple coats of carnauba wax. I buffed it with a clean flannel buff and then hand buffed it with a microfibre cloth. The finished pipe is shown in the photos below. Thanks Dave for the opportunity to restem this beauty. It was a fun one to work on. Thanks for looking.KW15

KW16

KW17

KW18

KW19

KW20

KW21

KW22

KW23

KW25

Restoring a Windsor De Luxe 13106 Unique with a Horn Stem


Blog by Steve Laug

When I saw this old horn stem pipe on Ebay UK I immediately put in a bid and I won the pipe. It had a great striated horn stem that had lots of deep colours. The area in behind the button on the top and the bottom of the stem was really damage with large chunks of horn missing. On the underside of the stem there was a dark red stain in the striations of the horn near the button. The stem has a metal push tenon with a twisted stinger apparatus screwed into the end of the tenon. The metal ring between the shank and the stem was attached to the stem. The stem had a faint crown stamped in the horn. The bowl had a thick cake and the rim was heavily covered with lava that flowed over from the bowl. The underside of the bowl had a half-dozen fills in it that were shrunken and filled with white putty. The stamping on the shank said Windsor in a script with a flouring line underneath. Stamped under that was De Luxe. On the underside of the shank next to the stem it was stamped 13106. I have no clue as to the provenance of the pipe – WMTP says that there are several makers in England that made the brand. All have stamping that is slightly different. The finish on the bowl looked to be in decent shape under the grime and build up on the sides of the bowl. (Anyone have any ideas on the maker let me know).horn1

horn2

horn3

horn4 I took close up photos of the stem to give an idea of the damage that I would be working with on this pipe. On both sides of the stem there was serious damage in the form of missing chunks of horn. These chunks were missing in the sharp edge of the button and in the surface of the horn itself. The first and second photos show the top and bottom sides of the stem. In the second photo below there is a dark line at the bottom edge of the stem next to the button – that is the red mark that was in the surface of the horn. The third photo below shows the profile of the stem and clearly shows the missing chunks in the horn.horn5

horn6

horn7 The close up photo of the rim below shows the overflow of lava on the surface that would need to be removed to assess damage to the bowl and rim.horn8 The twisted aluminum stinger apparatus was hefty and at first glance seemed to be stuck in the tenon. I tried to turn it and pull it and it would not budge. I would need to heat it to see if I could loosen the tars that bound it to the tenon.horn9

horn10 I decided to work on the stem first. I enjoy working on and repairing horn stems. I find great satisfaction in bringing them back to life and bringing out the rich glow that come from a polished piece of horn. In this case I sanded out the damaged areas with 220 grit sandpaper to smooth the edges of the holes and to clean up the debris. I wiped it down with a cotton pad and alcohol to clean off all the debris. I decided to add a little colour to the horn before filling in the hole so that the darker striation would continue to the button. I used a black permanent marker to colour in a stripe from the place it ended on the undamaged portion back to the button. I filled in the damaged areas on the surface of the stem and on the button with clear super glue. The area on the underside where the red spot was cleaned up a bit but the red bled through. I added multiple coats of the glue to build up the areas. I overfilled them so that I had material to work with in reshaping the button and the stem surface.horn11

horn12

horn13

horn14 Once the glue dried I used a needle file and a coarse sanding stick to recut the edge of the button and clean up the top face of the button. I wanted a clean defined area that matched the undamaged part.horn15 I sanded the entire stem, carefully avoiding the area of the stamping with 220 grit sandpaper to blend the repair into the surface of the stem and to shape the button. I heated the metal tenon with a lighter and was able to unscrew the stinger from the end.horn16 I worked on the shape of the button and the flow into the button with sandpaper and sanding sticks. The shiny areas in the photo below next to the button are the patches of superglue. Much polishing still remains to be done at this point but the surface is smooth to the touch.horn17

horn18 I cleaned up the stinger with 0000 steel wool to remove the tars and tarnish. I cleaned out the inside of the stinger with pipe cleaners, cotton swabs and alcohol.horn19

horn20 I reamed the bowl with the PipNet reamer and took the cake back to bare wood. I wanted to check out the inside of the bowl for damage or cracks. Fortunately it was very clean.horn21

horn22 I scrubbed the rim with alcohol and cotton pads to remove the tars. It was very hard so I also used a 1500 grit micromesh sanding pad. I was able to get most of the build up off the rim. There was some darkening that I would need to sand with a more aggressive grit of sandpaper. I scrubbed the exterior of the bowl down with acetone on cotton pads as well to remove the grime and old finish.horn23With the basic work done on the exterior I cleaned out the shank and the airway in the stem. I also scrubbed out the inside of the bowl with alcohol, cotton swabs and pipe cleaners.horn24

horn25 I put the pipe back together to get a look at how things were coming along. I wanted to see what the repaired stem looked like. In the photos below you can see the new look of the stem from all angles. I am pleased with the overall repair of the stem.horn26

horn27

horn28

horn29 I took the stem off the pipe and worked on it with the micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil between each pad as I have found when working with horn that the oil gives it a better bite into the material and helps raise the shine.horn30

horn31

horn32

horn33

horn34 I lightly buffed the stem with Blue Diamond and then gave it several coats of carnauba wax. I buffed it with a soft flannel buff and then hand buffed it with a microfibre cloth.

With the stem done I turned to the finish on the bowl. I used a dental pick to remove the putty fills from the bottom of the bowl and shank. I wiped the bottom of the bowl down with alcohol and then packed briar dust into the holes where I had removed the putty. Once the dust was packed in I put a drop of clear super glue on top of the dust and then packed it down with the pick. I added more briar dust to top up the fill.horn35

horn36 When the patches had dried I sanded them with 220 grit sandpaper to remove the excess material and blend the surface of the patch into the bowl surface.horn37 I heated the briar and then stained it with a medium brown aniline stain. I flamed the stain to set it in the briar. I buffed the bowl with Blue Diamond on the wheel and then gave it several coats of carnauba wax to give it a shine. I hand buffed it with a microfibre cloth.horn38

horn39

horn40

horn41 I pushed the stem back in place and gave the entire pipe a final coat of wax and then buffed it with a clean flannel buff. I finished by buffing it by hand with the cloth. The finished pipe is shown in the photos below. It is a beautiful pipe and the horn just shines. I am looking forward to enjoying it in the days ahead. What would you call this shape? Any ideas?horn42

horn43

horn44

horn45

horn46

horn47

horn48 Thanks for looking.

Breathing New Life into a Yello-Bole Burley Pot


Blog by Steve Laug

In one of the antique malls in Idaho Falls I found a pipe that I had not seen before. I have had Medico Brylon pipes and other pipes from manmade materials but I had not seen one of these before. This pipe was stamped on the left side of the shank with the words Yello-Bole over Burley with a ® trademark symbol. It appeared to be made of the same material as a Medico that I picked up the day my eldest daughter was born – Brylon. I was sure that the Medico and the Yello-Bole were made by the same company. I was not sure but thought it would be worth picking up as I had not seen one of these before. Besides the price was right – I think it was $8 or so. The bowl had a fairly thick cake at the top and some remnants of the last tobacco smoked in the bottom of the bowl. The stem was stuck in the stem and took a little effort to move it as it was inserted upside down. When I got it out of the shank the aluminum tenon was badly oxidized and there was some corrosion on the surface. The shovel scoop stinger that is a hallmark of Yello-Bole pipes was black with tars and it was stuck in the tenon. The pipe had a heavy smell of English tobacco that made me wonder if it had ever met a pipe cleaner.Burley1

Burley2 I took some close up photos of the bowl and the tenon and shovel stinger apparatus when I got the stem off the shank. The first photo shows the thick cake on the inside of the bowl, the remnants of tobacco and the tars on the rim. It takes a long time (from my experience) and lots of smoking to build up a cake like this in a Brylon pipe. The second photo shows the corroded metal tenon as well as the dirty shovel stinger apparatus. The stem also had some tooth marks and a lot of tooth chatter on both sides of the stem at the button. I was able to wiggle the stinger out of the tenon with a little effort the third photo shows the tenon and stinger.Burley3

Burley4 Since I had not heard of the brand before I did some research before I cleaned up the pipe. I found a link to Pipedia that gave a short history of the brand and I found out that Brylon was developed by SM Frank and Company in 1966. It was a combination of resins and briar dust and was a synthetic that was cheaper alternative to briar. It is virtually indestructible and I have read other place that folks used to throw them in the dishwasher to clean them… The one I had certainly had never met this fate and I would not resort to that method in cleaning it. Here is a portion of the quote from Pipedia with a photo of the Brylon pipe. It also gives information regarding the four lines of Brylon that SM Frank sold.Burley5“This material was immediately used for Yello-Bole pipes, and millions of these pipes have been sold in the decades since then. They continue to be part of the Yello-Bole and Medico brands. At the moment Yello-Bole offers:
• 4 lines of Brylon pipes: Ebony, Nova, Burley and Standard (Prices $15.95 – $18.95) and
• 4 lines of Briar pipes: Spartan, Pug, Checker and Imperial (Prices $19.95 – $24.95).
The Yello-Bole Burley was billed as a great pipe delivering top-notch Brylon quality for just a few bucks. Featuring a push-bit with an aluminum scoop, this no-nonsense pipe is a great starter, or knock-around pipe. http://pipedia.org/wiki/Yello-Bole

I also found another link that lead on tobaccopipes.com that gave a little more history of the Yello-Bole line. I cite from that article below. http://www.tobaccopipes.com/yello-bole-pipes-history/

Yello Bole Changes Hands -Throughout the 1950s the brand changed hands a few times, finally coming to rest with S.M. Frank & Company in 1955. The brand has been made by this corporation ever since. Brylon, a synthetic pipe material, first began to be used after S.M. Frank took control and is still used today.

Affordable tobacco pipes – Today Yello Bole pipes are made of both Brylon and briar and are made to be an affordable tobacco pipe for the every-man.

Today Yello Bole tobacco pipes come in eight different lines. The Brylon pipes are Ebony, Nova, Burley, Standard and Spartan series. The smoking pipes made from briar wood include Pug, Checker and Imperial lines.

Brylon pipes are generally less expensive than briar wood pipes, generally costing only a little more than a corn cob pipe. All Brylon pipes come with a push bit and scoop. The scoop helps to trap hot flakes of tobacco. It is removable for those who don’t care for this device.

I also found several pictures of the pipe online. The first is one that I include to show the look of the pipe when it was new. The second and third photos show the same model of Burley that I had found. The pipe has a jaunty look to it that catches the eye. The one I have must have been a good smoking pipe as it was heavily used.Burley6

Burley7 I scrubbed the tenon and the stinger with 0000 steel wool to remove the corrosion and grime. It did not take much scrubbing before it was shiny and clean. I cleaned out the inside of the shank and the stem with alcohol, cotton swabs and pipe cleaners. There is a rubber grommet inside the end of the tenon that holds the shovel stinger tightly in place.Burley8 I reamed the bowl with a PipNet reamer using the largest cutting head. I was able to get most of the cake out of the bowl. I also sanded the inside of the bowl to finish removing the buildup. It was fascinating to find some of the Yello-Bole bowl coating underneath the cake on the bottom half of the bowl.Burley9

Burley10 The next photo shows the cleaned and sanded bowl and the cleaned rubber grommet in the end of the tenon. The second photo shows the shovel inserted in the grommet.Burley11 I scrubbed the exterior of the Brylon with a cotton pad and alcohol to remove the grime and build up on the rim. With the bowl finished I worked on the stem. I sanded it with 220 grit sandpaper, 400 grit wet dry sandpaper and with a fine grit sanding sponge to minimize the scratches. On both the top and the bottom side I was able to get rid of most of the tooth chatter but there were some deeper tooth dents that would need some more work.Burley12 I cleaned the surface of the stem with alcohol and then used clear super glue to fill the deeper dents on both surfaces.Burley13 I resanded the stem with 220 grit sandpaper and with 400 grit wet dry sandpaper to smooth out the repairs and blend them into the surface of the stem. I sanded it with a medium and a fine grit sanding sponge.Burley14 The nylon stems are a pain to work on and it takes a lot of sanding to get rid of the scratches. I wet sanded with 1500-2400 grit micromesh and paid a lot of extra attention to the repaired areas. I avoided the stamping on the stem so as not to damage that. I rubbed the stem down with Obsidian Oil and while it was still wet sanded the stem with 3200-4000 grit micromesh sanding pads. I gave it another coat of oil and sanded it with 6000-12000 grit pads.Burley15

Burley16

Burley17 I buffed the pipe and stem with Red Tripoli very lightly to raise a shine on the stem and then finished buffing it with Blue Diamond plastic polish. I gave the bowl and stem several coats of carnauba wax and buffed it with a clean flannel buff. I finished by hand buffing it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below.Burley18

Burley19

Burley20

Burley21

Burley22

Burley23

A Mysterious Little Bent Billiard Brought to Life


Blog by Steve Laug
This is another pipe I picked up at the antique mall in Idaho Falls. It is a bit of a mystery pipe in that the stamping is faint on the left side of the shank. On the right side it is stamped Made in England. On the right side it is missing some of the first letters but is stamped _ ANTE_ over London. Searching through Who Made That Pipe the best option I found for that combination of letters was a CANTERBURY. The brand was made by Comoy’s. There is a very faint C in a Circle on the stem that also matches the CANTERBURY stamping so I think that may well be the stamping on this mystery pipe. The pipe was in pretty rough shape. The previous owner was in the antique mall when I bought it and he walked me through its deficiencies as he saw them. He had wrapped a piece of Teflon tape around the tenon to hold it in the shank. The stem itself had deep bite marks on the top and a large bit through on the underside near the button. The bowl had some fills on the left side and the underside that were quite large. The finish was shot and was dirty with lots of dents and dings. The rim was smooth but had tars and lava overflow. The bowl was heavily caked and the cake was as hard as rock. The inner edge of the rim was slightly damaged and out of round. The outer edge was clean with a small fill on the front of the bowl near the rim.Cant1

Cant2

Cant3

Cant4 I took the next photos to give a clear picture of the bite through on the underside of the stem and a close up of the thick cake in the bowl.Cant5

Cant6 I tried to ream the bowl with a PipNet reamer and barely made a dent in it. It was very hard. I decided to let it soak in an alcohol bath to soften the cake. I left it in the bath overnight.Cant7

Cant8

Cant9 When I took it out of the bath the finish was clean. The briar looked pretty good. The grain was quite nice. The fills softened and were white putty that would need to be removed and refilled.Cant10

Cant11

Cant12

Cant13 The softened cake came out easily with the PipNet reamer and then I scraped it further with a pen knife. The next photo shows the cleaned out bowl. I wiped down the rim with a soft cloth to remove the tars.Cant14 I lightly topped the bowl with a medium and fine grit sanding block to clean up the rim surface. The cleaned up rim looked very good.Cant15

Cant16 I cleaned out the bowl and shank with alcohol, cotton swabs and pipe cleaners.Cant17 I picked out the putty fills with a dental pick. I filled in the holes with briar dust and then covered that with super glue. I added more briar dust to smooth out the repairs.Cant18

Cant19 I sanded the bowl repairs with 220 grit sandpaper and then with a medium and a fine grit sanding sponge. I forgot to take photos after sanding the bowl.

I set the bowl aside and worked on the stem. I cleaned out the bite marks on the top of the stem and the underside with a dental pick, alcohol and cotton swabs. Once they were clean I put some charcoal powder and black superglue on the bite marks on the top of the stem and leveled the repair with the edge of the dental pick. I set it aside to dry.Cant20 Once the topside repair was cured I put Vaseline on the point of an old nail file that I use to repair bite throughs. I inserted it in the slot on the button. I mixed some black super glue and charcoal powder and filled the hole in the stem with the mixture. I spread it and leveled it with a dental pick. When the repair was finished I set the stem aside to cure once again.Cant21

Cant22 The next morning I sanded the repairs on the top and bottom of the stem with 220 grit sandpaper and with a series of sanding sticks to smooth out the surface. The sanding sticks allowed me to get a good angle on the sharp edge of the button. I started with the coarse stick and worked my way up to the fine stick.Cant23

Cant24 I cleaned out the inside of the stem to remove the Vaseline and the dust from sanding using alcohol, pipe cleaners and cotton swabs. I heated the tenon with a lighter and inserted an ice pick in the airway in the tenon to expand the tenon enough to get a good solid fit in the shank.Cant25 With the stem repair complete and the pipe clean inside and out I decided to do some contrast stain work on the bowl. I stained it with a black aniline dye for the first coat. I wanted to blend in the fills a bit and also highlight the grain. I was aiming for a darker colour in the finished product so this was the first step.Cant26 I applied the stain and then flamed it. I wiped it off with alcohol on cotton pads to lighten the surface coat while leaving the black in the grain and the fills.Cant27

Cant28 I sanded the bowl with micromesh sanding pads to remove more of the finish and then gave it a top coat of a medium brown stain. I applied it and flamed it before hand buffing it.Cant29

Cant30 The colour of the pipe was still too dark to really make the grain pop so I sanded it with a medium and a fine grit sanding sponge to further remove some of the dark colour and to also minimize the scratches in the briar. I wiped it down with acetone to lighten it further.Cant31

Cant32

Cant33

Cant34 With the finish on the bowl complete I sanded the stem with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12000 grit pads. Between each set of three pads I rubbed the stem down with Obsidian oil. On the last rub down I let it sit until it was absorbed.Cant35

Cant36

Cant37 I buffed the pipe with Red Tripoli and White Diamond to further lighten the top coat of stain and to polish the stem. I then buffed the pipe with Blue Diamond and gave it multiple coats of carnauba wax. The finished pipe is shown below.Cant38

Cant39

Cant40

Cant41

Cant42

Cant43

Cant44

Gourd Calabash Restoration


Blog by Aaron Henson

I was at work the other morning and got caught looking at something on the internet that should not have been. It was not as terrible as it sounds. My job requires that take annual training (given online) each year, and after almost ten years of the same information I take some liberties. While the training was running in one window I was browsing the latest estate pipe auctions on eBay in another. At 6:30 am there are not many other people about the office so I didn’t think much about it until a friend happened by and asked about my interest in pipes. We talked for a bit and at the end of the conversation he said that he had his father’s Sherlock Holmes pipe that was collecting dust and would I be interested in it. Of course I said “Yes!”

The very next morning my friend brought over a beautiful calabash gourd pipe. He also sent me home with nice Grabow Savoy bent billiard – his own pipe that he had not smoked in over ten years. The calabash, he said, was a pipe that he had bought as a gift for his father sometime in the late ‘70’s or early ‘80’s. After his father had passed away it had come back him. He had had it on display in his rec-room for a while but in recent years it was pushed to the back of the shelf.

Upon getting home that night, I put my other restoration projects on hold (a 1929 Peterson Irish Free State with a broken shank and an Oom-Paul with a bit through stem) to make room on the work bench. I did not jump right into the restoration that night however. All of my restorations up to this point have been with briar pipes. I have always been interested in meerschaum and calabash pipes but never actively pursued acquiring one. But now, with this amazing gift, I dove into study about the making, care and restoration of calabash gourd pipes.

What I found was that there is not nearly as much information about restoring gourd pipes as there is about restoring briar. I believe this to be in part because gourd pipes just don’t hold up as well over time as briar does.

I began with a thorough inspection of the pipe. The stem had a lot of dried crust of some sort on it but not much oxidation but there was very little tooth chatter around the button. Upon reflection I realized that this was not too surprising considering that a pipe of this size would be very difficult to clench. The stem was also slightly misaligned. Nothing very noticeable and may even have been intentional so as to provide a more comfortable smoke. The stem inserted into a plastic ferrule that was in very good condition but it was only with great difficulty that I remove the stem. I was worried that would break it before it came free. A drop of alcohol at the base of the stem eventually helped it break free.

The gourd was a little dirty but the most noticeable thing was that one side appeared faded compared to the other, probably a symptom of being placed on display. I confirmed with my friend that the meerschaum bowl was a replacement. The outer rim of the bowl sits almost flush with the edge of the gourd, there not being much overhang. I tried to remove the bowl for inspection and cleaning but it seems that the new bowl was glued in place. There we no markings of any kind on the pipe, so the manufacturer will remain a mystery.Calabash1

Calabash2

Calabash3

Calabash4

Calabash5 I began by cleaning the stem by setting it to soak in an Oxyclean bath. After 10 minutes I removed the stem and scrubbed it with a magic eraser pad. This was a new technique for me and I was so focused on what I was doing I forgot to take pictures. The outside of the stem cleaned up very well the crusties coming off in the soak. The interior of the stem also cleaned up easily; the third alcohol soaked pipe cleaner came out as clean as it went it in. Below is the cleaned stem. My apologies for the background – the green is a little hard on the eyes.Calabash6 Next I addressed the tooth chatter; one large dent on the top of the stem and three smaller on the bottom. I tried to raise the dents with some heat from lighter. While the stem was still warm I realigned the bit with the curve of the stem. The heat helped raise the dents but didn’t remove them completely and the larger one still required a drop of black super glue filler. The other dents were easily removed with 220 grit sandpaper. The pictures below are after the heat was applied and before the sanding.Calabash7 I follow the same regimen that many of the others on this blog do for polishing vulcanite stems: 1500-12000 micro-mesh pads, wet sanding the first six pads and stopping every 3 pads to coat the stem in mineral oil. I found a set of ½-inch wide micro-mesh sticks at my local Wood Works store and these worked very well around the bead detail on the stem.Calabash8

Calabash9

Calabash10 Since I could not remove the meerschaum bowl, I opted not to use any alcohol based cleaners on the gourd. Instead I scrubbed it down with Murphy’s Oil Soap on a cotton pad. After cleaning, I made several passes with a wet paper towel to wipe off the soap residue.Calabash11 The sun bleached side of the pipe had kind of a rough feel so I lightly sanded the entire gourd with 600 grit paper. This evened out the texture and removed any surface damaged of the gourd.Calabash12 The ferrule was plastic and I had very difficult time removing the stem the first time. Some of the sticky residue I had cleaned from the stem must have gotten into the mortise. I used a pipe cleaner bent in half and dipped in alcohol to swab the mortise clean. Even with my initial troubles, three passes was all that was required to clean the mortise. I wiped the outside of the ferrule down with alcohol and then buffed using the 4000 – 8000 micro mesh pads to remove any light scratches.Calabash13

Calabash14 I debated with myself a long time about what to do with the discolored gourd. I finally decided to try to blend the discoloration with a light stain. Mixing one part Fiebing’s Light Brown with three parts isopropyl alcohol, I used a cotton swab to apply the stain. Starting at the edge of the discoloration, I worked my way around the pipe, layering the stain to get the variation and depth of color. To my surprise this worked well and I was very pleased with the results. After multiple coats and looking at the pipe under various types of lighting I was finally satisfied with the results. When the stain had dried completely, I applied a light coat of mineral oil wiping off the excess.Calabash15

Calabash16

Calabash17

Calabash18 Taking the stem to the buffing wheel, I put on three coats of carnauba wax and called the restoration complete. My next project is to build a stand for the pipe. I will start on it as soon as I can settle on a design that I think will complement the shape of the pipe. And maybe someday, I will replace the bowl with one that gives the pipe a more traditional calabash look. But right now, I am looking forward to burning bowl of Burley Virginia.

Thanks for looking.

Replacing a push-tenon and mortise in a Meerschaum pipe


Blog by Steve Laug

My brother, Jeff has been on a roll picking up some nice pipes that he gifted me. The first was the CAO meer that I reworked the stem and wrote about. The second was the Peterson Kildare 999 (one of my favourite shapes). The third one that I worked on was a no name meerschaum. It is a bent barrel shaped pipe with a stag running through the trees carved on the front of the bowl. The meerschaum is very heavy and dense in appearance so I am pretty certain it is a pressed meerschaum pipe. The stem is a bright yellow Lucite that actually shows better craftsmanship than the Lucite stem on the CAO meerschaum. The pipe came in a decent brown leather cover case with smooth fabric in the lid and a soft faux fur in the base. The hinge and the clasp were brass. The pipe fit well in the case. The photo below comes from the auction and gives a clear picture of the pipe as it was advertised.hunt1 The issue that I had to address with this one was that the mortise insert for the push stem connector was shattered in the shank. When I twisted the stem out of the shank a portion of the insert came with it. I looked into the mortise and I could see the cracks and breaks in the insert. It would need to be pulled.hunt2 The bowl of the pipe was pretty clean. The inside of the bowl was slightly darkened but looked like it had been smoked only a few times (if that). There was also some rim darkening that probably would clean up easily enough. Under a bright light it appeared that there was either a small crack or a scratch on the outer rim just above the ring on the barrel on the right side of the bowl. I checked the mark with a jeweler’s loupe and it appears to be a small hairline crack. I cannot feel it with my finger when I run it over the surface. There is a scratch below the band on the barrel as well, just below this. That particular line is not a crack but a scratch. That is the bad news and the good news regarding the crack. The shank was clean past the insert.

The stem had some oils and stain in the airway. There were light tooth marks and chatter on the underside of the stem next to the button. The slot was well cut in the end of the button and the interior of the Y was smoothly sanded. The button itself was well shaped. The stem did not align with the shank. Though they were both the same diameter, the airway in the shank was slightly off centre which made the right side of the stem extend past the edge of the shank while the left side was slightly smaller than the shank diameter at that point. I may need to do a bit of work on the right side to make it match the right side.

I removed the stem from the shank and wiggled the broken portion of the mortise insert that was stuck at the top of the push tenon in the stem free from the stem. I used a knife blade inserted in the shank to bite into the broken insert and twisted it free of the shank. It came out in three pieces that fell apart when they hit the table top.hunt3

hunt4 I have a few Delrin push tenons and inserts that I ordered for just such an occasion and took one out of the box where I have them. I cleaned up the edges and casting overage on the top cap. I sanded it to smooth out the Delrin fitting. I aligned the thread in the shank with those on the insert and screwed it into place in the shank. When I replace these I do not glue them in place in case they again disintegrate or crack. It will make a replacement much simpler for whoever has to work on the pipe next.hunt5

hunt6

hunt7 I unscrewed the push tenon from the stem so that I could clean out the area behind it. It was a cheap clear nylon that was discoloured and had some grooves cut in the surface from the fractured mortise insert pieces. I would replace it with the Delrin tenon counterpart once I cleaned out threads in the end of the shank and the airway in the stem. I used cotton swabs, pipe cleaners and alcohol to remove the staining and oils in the airway. The new Delrin tenon had a larger airway and gave a more open draw on the pipe. It will be a significant improvement to the smokability of the pipe. A small bonus was that once I replaced the tenon and put the pipe back together the stem aligned better with the shank. I lined up well enough that the only small overage in diameter of the stem is on the underside. Also a quick draw on the pipe once it was together confirmed the new more open draw. It looked like this quick repair gave some unexpected bonuses that were worth the little effort.hunt8

hunt9

hunt10

hunt11 I sanded the tooth chatter on the stem with 220 grit sandpaper and with a medium and fine grit sanding sponge. I wet sanded this area with 1500-2400 grit micromesh pads. I was able to remove all of the tooth chatter and polish the stem. The stem is clean and the finish has a shine. I scrubbed the top of the bowl with cotton pads and saliva to remove the tars and oils on the rim. A little elbow grease and the majority of the darkening came off.hunt12 I left the scratch on the side of the meer as I did not want to chance removing the top coat if the bowl was pressed meer.hunt13 I rubbed down the surface of the bowl and the rim with some white beeswax to protect the finish and to encourage colouration of the bowl. I let the wax dry and then hand buffed the pipe with a microfibre cloth. The finished pipe is shown in the photos below. It is polished, repaired and ready to be used.hunt14

hunt15

hunt16

hunt17

hunt18

hunt19

Bringing a Mastercraft Rock Briar Billiard back to life


Blog by Steve Laug

I found this old billiard for sale in an antique mall in Idaho Falls, Idaho. It was there when I visited in July and I bypassed it. It was still there this time so I made a deal with the seller and it came home with me. The bowl was dirty and had a cake and a bunch of tobacco debris and dust in the bottom. The rim had a buildup of tars and lava on the surface. The inner edge had some light damage and was slightly out of round. The finish was a rough rocklike rustication that was worn and dirty. There were white flecks and flecks of what looked like putty fills on the side of the bowl. There were several small sandpits in the bowl sides and on the bottom right side of the shank.RB1

RB2

RB3

RB4 The stamping on the bowl was on a smooth flattened panel on the bottom of the bowl and shank. It bore the stamping Rock Briar in an oval and underneath France. I found out from Who Made That Pipe that the pipe was made for Mastercraft in France. From my research it doesn’t appear that Mastercraft ever manufactured pipes but rather bought them from multiple factories — mostly French and English. It survived briefly the post war recovery and then was acquired by Grabow.RB5 The next photo is a close-up picture of the rim and the debris in the bowl. The rim and bowl would take some work to clean out.RB6 I reamed the bowl with a PipNet pipe reamer and starting with the smallest cutting head worked my way up to one the same diameter as the bowl. I removed the cake and the clutter in the bottom of the bowl. I also used a pen knife to scrape out the small remnant of cake that the reamer did not take out.RB7

RB8 I scrubbed the bowl with a brass bristle whitewall tire brush to remove the buildup of grime and dust in the grooves of the rustication. Once the grime was loosened I put the bowl in an alcohol bath to soak while I went to work for the day.RB9

RB10 When I got home from work I took the bowl out of the bath and used the brass bristle brush on it once again. When I had finished brushing it I dried it off with a cotton cloth. The following photos show the bowl after the half day soak.RB11

RB12

RB13 I decided to lightly top the bowl to clean up the rim surface. I used a 220 grit topping board followed by a medium and a fine grit sanding sponge.RB14

RB15 I used a folded piece of 220 grit sandpaper to sand and bevel the inner rim. I wanted to minimize the inner edge damage.RB16

RB17 I scrubbed the bowl down with acetone on a cotton pad to remove the dust and remnants of the finish on the bowl and shank. I scrubbed out the shank, mortise and the bowl with alcohol, cotton swabs and pipe cleaners to remove the debris and dust.RB18

RB19

RB20 I decided to do a bit of contrast on the stain. I used a black Sharpie pen to colour in the grooves and rusticated patterns on the bowl and shank. Once I finished that they would add some depth to the colour that I stained the pipe.RB21

RB22 I stained the bowl with a dark brown aniline stain that I had thinned by half to give a bit of translucence to the colour on the bowl. I applied the stain and flamed the bowl to set the stain in the grain.RB23

RB24

RB25

RB26 I wiped the bowl down with isopropyl alcohol on a cotton pad to remove the stain from the high spots on the briar. I wanted a distinct contrast in colour between those and the grooves which I had coloured black.RB27

RB28 I buffed the bowl with red Tripoli and with White Diamond to remove some more of the colour from the high spots and polish them while leaving the grooves dark and unpolished.RB29

RB30

RB31

RB32 The stem was in decent shape with some tooth chatter and minor oxidation. I like the overall look and the rustication on the bowl. The stem and shank are long and straight and work well with this pipe.RB33

RB34 I sanded the stem with 220 grit sandpaper on both sides next to the button to remove the tooth chatter. I followed that by sanding it with a medium and fine grit sanding sponge.RB35

RB36 I worked on the stem with the micromesh sanding pads. I wet sanded with 1500-2400 grit pads and then rubbed the stem down with Obsidian Oil. I dry sanded with 3200-4000 grit pads, gave it another coat of oil and finished with the 6000-12000 grit pads. I gave it a final coat of Obsidian Oil and let it dry.RB37

RB38

RB39 I buffed the pipe with White Diamond and Blue Diamond and then gave it multiple coats of carnauba wax. I buffed it with a clean flannel buff and then hand buffed it with a microfibre cloth. The finished pipe is shown below. The unique finish intrigues me and the rustication feels great in the hand. Thanks for looking.RB40

RB41

RB42

RB43

RB44

RB45

Cleaning up a Bruyere Garantie Pocket Pipe with a Horn Stem


Blog by Steve Laug

This pipe reminds me of the Mokin Pocket Pipe that Anthony restored and wrote about in an earlier blog. When I saw it on eBay I put a bid in and actually won it. The pipe needed a lot of work. From the photo it looked as if it had a thick coat of varnish or some shiny topping. That would need to go. The finish was spotty and appeared to have some flecks of paint on the top and on the skate at the bottom of the bowl. The rim was darkened and hard to tell whether it was burned or just tarry. The bowl was slightly out of round but it also had a cake that would need to be reamed out before addressing the out of round inner wall of the rim.The stamping was clear and distinct and read Bruyere Garantie on the left side of the shank. The stem had a double circle on the left side. The stem also appeared to be horn. There were two deep cuts on the right side of the stem near the button that would need work and with those marks I was sure there were other issues. The first two photos are the ones included in the seller’s description of the pipe on eBay. I had no idea what the other side or bottom of the bowl or stem looked like or if there would be more issues that would need to be addressed.Bruyere1

Bruyere2 When the pipe arrived I was both encouraged by what I saw and concerned by several other issues that had not been shown in the photos above. The encouraging thing was that there was no shiny coat of varnish or lacquer on the bowl. All that was present was a very dirty, grimy natural finish that seemed to have a reddish-brown colouring to it. The concerns involved the fills on the underside of the bowl. What had appeared to be paint flecks on the skate at the bottom turned out to be part of the fill on the bottom and a missing piece of briar. The bowl was indeed caked and the cake was crumbling and uneven. Looking at it initially I wondered if there would not be burned spots in the walls of the bowl once the cake was removed. The inner edge of the rim was also more damaged than I had expected from the seller’s photo. The cuts in the stem were dangerously close to the airway but fortunately had not broken through. The fact that the airway was unharmed was a small miracle given the depth of the cuts. The fact that they angled probably save the airway from damage. On the underside of the stem there were also large chips missing from the stem at the shank stem union. It appeared that someone had tried to pry the stem away from the shank rather than twisting it off. There was also tooth chatter on the top and underside of the stem near the button. The button however was clean and sharp as was the slot in the in the end of the button. The stem had some beautiful striations of colour that I had not seen in the photos and I looked forward to seeing if I could bring them out.Bruyere3

Bruyere4

Bruyere5

Bruyere6 I took some close up photos of the damage to the rim and the stem. The first photo below shows the damage to the inner edge of the rim and the crumbling cake in the bowl. Looking closely at the top of the photo and the bottom of the bowl you can see the cause for my concern regarding the potential burn out damage. The second and third photos below show the cuts in the stem and the missing chips. You can see how close the cut closest to the button came to the airway in that photo.Bruyere7

Bruyere8

Bruyere9 The next photo shows the stamping on the side of the shank and the logo on the stem. It is hard to see but much of the depth of the stamping on the stem is gone so restoring that with new white colouring will not be possible.Bruyere10 When I removed the stem the tenon was inset aluminum and there was a stinger apparatus in place. It was a twisted piece that had a slot in the top for the airflow that followed the twist to the airway. It was stuck in the tenon and would need to be loosened before I could properly clean out the airway in the stem. I included some extra photos of the stem to show the cuts and chips from a different angle.Bruyere11

Bruyere12

Bruyere13 I reamed the bowl with a PipNet reamer. I started with the smallest cutting head and cleaned things up with it first. I then used the second cutting head which was pretty close to the diameter of the bowl. I cut the cake back to nothing so that I could examine the interior walls of the bowl. I was pleasantly surprised to find that once the cake was gone the interior walls of the bowl were solid and there was no burning.Bruyere14

Bruyere15 I worked on the out of round bowl with a folded piece of sandpaper to smooth out the damaged areas and bring it back to as close to round as I could get it. I then topped the bowl on my topping board to smooth out the rim and clean up the damage on the surface. I will often do this just to bring the damage on the inner edge of the rim closer to the top so that I can smooth it out further with sandpaper.Bruyere16

Bruyere17

Bruyere18 I wiped down the bowl with acetone on a cotton pad to remove the grime and the remnants of the finish. There appeared to be some damage to the front of the bowl that I wanted to have a closer look at once the bowl was cleaned up.Bruyere19 I wiped down the horn stem with cotton pads and some alcohol to clean up the surface so that I could begin the repairs. I debated on whether to use black super glue or clear super glue for the repairs to the chipped areas but decided to go with the clear hoping that once it dried the colour would come through the repair and blend it into the horn better. I layered the repair to the chipped areas on the underside and the cuts on top side of the stem. I wanted each layer to dry before I added another layer of glue.Bruyere20

Bruyere21

Bruyere22 After many layers of glue I was disappointed that glue did not cure clear but rather had a cloudy white appearance. The fills on the cut areas dried hard but looked like two white slashes. I was hoping that as I polished the stem these would blend in a bit more. The fills in the chips were a mixed bag. The smaller ones dried perfectly and blended in well. The larger divot was also white. I cleaned that area once again and added a drop of black superglue to the top of the repair to see if I could hide it better.Bruyere23

Bruyere24 I sanded the bowl and stem with 220 grit sandpaper and then medium and fine grit sanding sponges to clean up the repairs and the scratches in the briar. I carefully avoided the area of the stamping and the logo so as not to harm them. I also cleaned up the stinger and was able to remove it from the tenon. It was threaded and after cleaning up the joint I was able to unscrew it and clean it and airway of the stem. I wet sanded the bowl and stem with a 1500 grit micromesh sanding pad. The striations of colour are beginning to show on the stem and the bowl is looking far better than when I started.Bruyere25

Bruyere26

Bruyere27 I wiped the stem down with a light wipe of alcohol to remove the sanding dust and then continued to wet sand it with 1500-2400 grit micromesh pads. I rubbed it down with Obsidian Oil and then dry sanded with 3200-4000 grit pads. I rubbed it down again with the oil and then finished sanding it with 6000-12000 grit pads. I gave it a final coat of Obsidian Oil and let it dry.Bruyere28

Bruyere29

Bruyere30 I buffed the bowl and stem with White Diamond and Blue Diamond on the wheel. I then cave the bowl and stem multiple coats of carnauba wax and buffed it with a clean buffing pad. I hand buffed the stem and the bowl with a microfibre cloth. The first photos below are of the polished stem. You can see the repairs from the cuts. For some reason the glue dried white – even though it is clear. I did a patch on the chip on the underside with black super glue and it does not quite match… ah the frustrations of repairs. This one is staying with me so I will not mind as the stem is now smooth and polished. The cuts and the chips are repaired and are smooth to the touch. The fit of the stem to the shank is good with no missing stem parts.Bruyere32

Bruyere33

Bruyere34

Bruyere35 The final four photos show the finished pipe. The bowl polished up very nicely with just carnauba wax. The polished stem shows the striations that are one of my favourite parts of horn as a stem material. The deep shine is a bonus.Bruyere36

Bruyere37

Bruyere38

Bruyere39