Tag Archives: polishing a horn stem

Restoring an Old KBB Palmyra Horn Stem Bent Billiard with a Wind Cap

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Blog by Steve Laug

The next pipe on the table is an older KBB Pipe with a horn stem that a friend, Rob sent me. It has a nickel band on the shank and a nickel rim and wind cap. The briar has been stained with a dark purple stain and is a great contrast to the polished nickel and the horn stem. The finish was dirty and there are scratches in the finish. The nickel rim cap is dirty on the underside with tars and darkening. The hinge holding it on the cap is missing one of the anchors holding it in place. I am quite amazed that the hinge pin is not missing. The bowl has a moderate cake in the bowl and around the metal inner edge of the rim. It is quite dirty on the inside. The pipe is stamped on the left side of the shank and reads PALMYRA. On the polished nickel band it is stamped with KB&B in a cloverleaf over NICKEL PLATED on the left side. The horn stem is held in place by a threaded bone tenon that is excellent shape. The stem had tooth marks and chatter on the top and underside of the stem. The horn stem was worn and dry looking. Rob wrote me an email about the pipe asking if I would work on it. I have included the email below.

Hi Steve! 

Greetings from Kamloops… hope you had a great holiday season. A while back, I picked up a KBB Palmyra on EBay (pictures attached) and I was looking into having it restored. It’s a cool little pipe with a horn stem… I think it’s 1920s era? I don’t mind fixing up estates now and again, but I’d like this one to be restored by someone with a little more know-how than me. It basically needs a thorough cleaning, minor repairs, and a repair to the hinge of the wind cap. Would you be interested in restoring it? And do you know what it might cost, offhand?

Have a great weekend, Rob

He sent the following photos which I have included below. They reveal the condition of the pipe and gave me a sense of what would be needed. When the pipe arrived yesterday I took it to the worktable. I took it out of the box and took photos of it before I started working on it. The pictures that Rob sent above told the story very clearly. The finish looked okay but there were some nicks and dents in the briar. The stain was a dark purple/oxblood colour that hid the grain but it is the classic stain that was on the bowl when it was made. The nickel on the band and rim edge were clean. The cap needed polishing and the inside of the cap was dirty with tars, oils and build up. The horn stem had tooth marks on the top and underside ahead of the button. I took a photo of the rim top and cap to show the condition. You can see that part of the hinge material is missing at the bottom edge of the pin below. I have inserted a red arrow in the photo below showing the missing hinge piece. I opened the cap and took a photo of the inside. The top of the cap is dirty as noted above and quite rough. The rim cap is also dirty and will need to be cleaned. I also took photos of the stem to show the tooth marks in the surface. I took a photo of the stamp on the shank side. There is some gold leaf still in the stamp that I would touch up after the clean up. I took a photo of the stem and bowl to give a sense of the size and proportion of the pipe. I decided to start with the stem work. I sanded out the tooth marks on the stem surface with 320-35000 grit sanding pads to remove the tooth marks in the surface of the stem. Once I was able to remove the marks in the stem surface and started polishing the horn surface. It looked much better.I polished the vulcanite stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil and set it aside to dry.I polished it further with Before & After Pipe Polish – using both the Fine and Extra Fine Polishes. I gave it a rubdown with Obsidian Oil one last time and set it aside. I set the stem aside and turned my attention to the bowl. I removed the cap and the hinge pin from the one side of the cap to free it from the bowl so that I could work on it.  I used a folded piece of 220 grit sandpaper to clean up the metal lined inner edge of the bowl. I also cleaned up the rim cap top at the same time.I scraped the bowl with a Savinelli Fitsall Pipe Knife. I removed all of the cake on the bowl walls. I sanded the bowl walls smooth with a piece of dowel wrapped with 220 grit sandpaper. The bowl was smooth and undamaged.I cleaned up the top of the wind cap with a worn 1200 grit micromesh sanding pad to remove the grime on the top of the cap. I also worked on the build up on the inside of the cap with the same piece of 1200 grit micromesh. It removed the grime but did not damage the polished nickel.I cleaned out the internals in the shank and the airway in the stem and shank with pipe cleaners and isopropyl alcohol. It was surprisingly clean and it took very few cleaners to leave it clean.I touched up the light spots on the bowl sides and on the joint of the shank and the bowl with a Mahogany stain pen. The colour matched perfectly. Once it had cured I would polish it and blend it further. I worked Before & After Restoration Balm deep into the smooth finish to clean, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the finish then set it aside to dry for 10-15 minutes. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth to polish it. It really began to have a deep shine in the briar. I took some photos of the bowl at this point to mark the progress in the restoration. The grain on the bowl stands out with interesting lines moving across the sides of the bowl and the shank. I touched up the gold gilt in the stamping on the left side shank with Rub’n Buff Antique Gold. I worked it into the stamping with a tooth pick and buffed off the excess with a cotton pad. It looked quite good with the retouched stamp.Now it was time to work on the broken hinge on the cap. The right side of the hinge cap was present as was the hinge pin. The right side had broken off somewhere in the life of the pipe. I used a soldering iron and some solder wired to build up a cap over the left side end of the hinge pin. I opened the lid and soldered the end over the pin on the inside of the cap first. I closed the lid and built it up on the outside of the hinge. I used a small flat file to flatten out the hinge end on the inside and the outside of the cap. I finished it up with a Dremel and a sanding drum to further flatten it out. I screwed the horn stem back on the KB&B Palmyra Bent Billiard and carefully worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl and stem to raise the gloss on the briar and the vulcanite. I gave the pipe multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished KB&B Palmyra Bent Billiard is shown in the photos below. The purple/oxblood stains on the smooth Billiard shaped bowl works well with the polished nickel band and the polished horn stem. The dimensions of the pipe are: Length: 4 ½ inches, Height: 1 ¾ inches, Outside Diameter: 1 ¼ inches, Diameter of the chamber: ¾ of an inch. The weight of the pipe is 1.38 ounces/39 grams. This is an interesting pipe with the dark stain on the bowl, the gold stamp on the left side of the shank and shank, the nickel wind cap and band all work with the polished horn stem. I really like how well the parts work together. This one will soon be on its way back to Rob. I think he will enjoy himself with this beautiful little old timer. I look forward to hearing what he thinks of it once he sees it.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Resuscitating Prince Charming

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by Kenneth Lieblich

Next on the chopping block is this charming Ropp Grand Luxe 49. It is another pipe in my ongoing “French Collection” and it comes from a group of pipes I purchased recently. I have a particular interest in French pipes and pipeworks, and I grabbed this one to restore since I thought it was quite handsome. This is an old timer with a few wounds and needs just a little help to come back to life. This pipe was made by the venerable French pipe company, Ropp. Ropp has been around for a long time and their early pipes are really quite wonderful. The markings on the left-hand side of the shank read Ropp [over] Grand Luxe. The right-hand side of the shank reads 49, the shape number. There are no other markings. This pipe shape is a prince – a shape I love. This is a really pretty pipe and feels very comfortable in the hand. The stummel is a very nice piece of briar and the stem is made of buffalo horn – which tends to suggest an older piece. The stem has a tenon made of metal – not bone – and a cork-lined mortise. I remember Steve telling me that the fact the tenon is in metal (instead of bone) suggests a date around World War II. The stem has a normal, wide button – not an orific button. This all fits the date quite well.From Pipedia, here is a very brief history of the Ropp company:

Eugène-Léon Ropp (1830–1907) acquired a patent for the cherrywood pipe in 1869. In 1870, he established a workshop to manufacture such pipes in Bussang, in the Vosges mountains. Around 1893, his business moved into the former mill of Sicard (part of the community of Baume-les-Dames in Upper Burgundy. The pipes were a big success in export as well. Shortly before 1914, Ropp designated A. Frankau & Co. (BBB) to be the exclusive distributor in the UK and its colonies. Probably in 1917, a workshop in Saint-Claude in the rue du Plan du Moulin was acquired to start the fabrication of briar pipes. In 1923, another small building in Saint-Claude, serving as a workshop for polishing, was added. Cherrywood pipes were the mainstay of Ropp until the company finally closed down in September 1991. The company was taken over by Cuty-Fort Entreprises in 1994.I have been working on figuring out the dates of Ropp pipes, based on their logos. This is an ongoing project and I am far from done. However, the logo on this pipe suggests a date that in the interwar period.

On to the pipe: it was in decent shape, but it had a few issues. The stem had a few bite marks, top and bottom. It also has a natural hole in the horn. The stummel also had a few issues. The rim and the outside of the bowl had some serious scratches. There was lava on the rim and some minor scorching. The inside was pretty dirty too – it would need a thorough cleaning. The stem was first on my list. This stem has a stinger in it – and it was being quite stubborn about coming out of the tenon! I opted to warm the stem and stinger with my heat gun and this didn’t work, surprisingly. I stuck it in the freezer for 20 minutes or so and that didn’t work either. I went back to the heat gun and tried again. Ugh. I successfully managed to break the stinger. Obviously, this wasn’t great, but it’s hardly the end of the world. I took a miniature file, shaped like a cylinder and sanded the hole in the tenon. I wanted to open the aperture a bit and remove the rough metal. Came out perfectly. I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton pads. Then, I cleaned out the insides with pipe cleaners and isopropyl alcohol. It took an awful lot of work to get this clean! In fact, I also used some Castille soap and tube brushes on the inside of the stem. Not something I usually do. I built up the worm hole and tooth marks on the stem with some clear cyanoacrylate adhesive and let them fully cure. I then sanded the adhesive down with 220- and 400-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely grain of the buffalo horn on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. On to the stummel, and the usual cleaning procedures were in order for this pipe. This stummel was a bit of a mess inside, so I first decided to ream out the bowl. I used the KleenReem to remove the built-up cake and followed that with 220-grit sandpaper to eliminate as much as I could. I took the bowl down to bare briar, as I wanted to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there none.I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and isopropyl alcohol. There was considerable filth inside this stummel and it took a lot of cotton to get it clean. I followed that up by cleaning the insides with some Castile soap and tube brushes. One of difficulties I encountered here was that this pipe had a cork-lined mortise and it was in very rough shape. Despite my best efforts, the cork was disintegrating and could not be saved. I took a wire drill bit and, but hand, scraped out the remaining bit of cork with it. I used some Murphy’s Oil Soap and some cotton pads on the outside of the stummel. That removed any latent dirt that blighted the wood. I moved on to de-ghost the bowl. I thrust some cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. As the photos show, there were some rough scratches on the rim of this pipe. In order to remove them, I “topped” the pipe – that is to say, I gently and evenly sanded down the rim on a piece of 220-grit sandpaper. This effectively removed the damage, without altering the look of the pipe.There were a couple of very tiny pinholes in the wood. I dabbed a bit of cyanoacrylate adhesive and let them cure. I sanded the repairs down with 400-grit sandpaper. I also sanded out the scratches with the same. I felt that this pipe’s wood needed some revivification. In order to accentuate the external beauty of this pipe, I opted for aniline dye. I applied some of Fiebing’s Black Leather Dye. I applied flame from a BIC lighter in order to set the colour. I didn’t want to make the pipe black – I wanted the dye to accentuate the grain of the wood. So I used all nine Micromesh pads (1,500 through 12,000 grit) on the stummel to sand off the majority of the dye and then smooth the wood.I then added a coat Fiebing’s Light Brown Leather Dye to act as a beautiful contrast. I wiped it down with isopropyl alcohol to lighten it a bit. What a difference that made! It looked so much better with a fresh coat of stain. After that, I applied some Before & After Restoration Balm and let it sit for 15 minutes before polishing with a microfibre cloth. There is some beautiful wood after all. It is a lovely pipe! Before finishing up, I needed to address the mortise. Having removed the disintegrated cork, the tenon no longer fit in the mortise. Thanks to Steve’s advice, I fashioned a new cork lining from an old wine-bottle cork. I drilled out a hole through the middle of the cork and then used my Dremel to whittle down the cork until it fit – very tightly – in the mortise. I tested the tenon and it fit perfectly. I was delighted! Then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. The lovely shine made the wood very attractive. This is a very handsome pipe and will provide many years of smoking pleasure. This is a wonderfully crafted pipe and has a very elegant feel to it. It took some work, but I am proud of it. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the “France” pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the Ropp Grand Luxe 49 Prince are as follows: length 6 in. (153 mm); height 1½ in. (36 mm); bowl diameter 1⅝ in. (40 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1⅛ oz. (36 g). I hope you enjoyed reading the story of this restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Back to my Grandfather’s Pipes

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by Kenneth Lieblich

Next on the chopping block is a very personal pipe – and one that is staying in my collection. The unusual pipe you see belonged to my late grandfather. It is this pipe’s restoration that I am recounting today. I have blogged here about some of my grandfather’s pipes before, but I haven’t done one in a while. In this case, I do not know where my grandfather acquired it (or under what circumstances), but I suppose it does not ultimately matter. My grandfather was an enthusiastic pipe smoker and he clearly enjoyed this one. I am definitely looking forward to cleaning this one up. It has a value well beyond dollars.The pipe is a pencil-shank Rhodesian, with a long stem made from horn. What a charming and elegant pipe! I do not know the exact date of the pipe, but it seems likely to be from the 1950s or 1960s.On the left-hand side of the shank, the pipe’s markings read simply, Bruyere de Luxe – an utterly unhelpful bit of information. Since that’s all there is, I don’t have any useful information to be provide about the pipe maker. Also, I will apologize in advance for the fact that I don’t have so many photos this time. My brain was obviously in neutral.It’s a nifty pipe – however, it was not without its issues. The stem had some worm holes in the horn (not unusual for this type of stem). There was also some notable tooth wear near the button. The stummel was actually in pretty good shape. It had some minor wear, but nothing too tricky. I suspect that this pipe hadn’t been smoked too much. The wood had a kind of lacquer finish – I must say, I don’t like that look. The stem was first on my list. This stem had a stinger in it – and it was being quite stubborn about coming out of the tenon! I opted to warm the stem and stinger with a heat gun and this provided just enough softening of the internal goo to allow me to pull it out. The stinger then went for a soak in some lemon-infused isopropyl alcohol. I let it set for several hours and then cleaned it off and it looked much improved. I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton pads. Then, I cleaned out the insides with pipe cleaners and isopropyl alcohol. I also built up the worm holes on the stem with clear cyanoacrylate adhesive and let it fully cure.I then sanded the stem down with 220- and 400-grit sandpapers to bring down the repairs to the level of the stem. I ensured that the stem kept its shape and looked like it should. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the beautiful horn grain on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. Some of the adhesive ended up having a strange reaction with the horn, but in the end, I think it looks pretty good.On to the stummel, and it was quite clean already. I began with some 220-grit sandpaper inside the chamber to even out the surface and remove any debris. I wanted to take the bowl down to bare briar to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there were none. I then proceeded to clean out the insides of the shank with cotton swabs, pipe cleaners, and isopropyl alcohol. There was a bit of filth inside this stummel – it took a few pipe cleaners et cetera to clean it out. I followed that up by cleaning the insides with some dish soap and tube brushes. I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap and some cotton pads. In order to remove the lacquer finish, I used acetone on some cotton rounds and worked it hard. This worked very effectively.Now, it was time to sand down the stummel. I used all nine Micromesh pads (1,500 through 12,000 grit) to wet/dry sand everything smooth. After that, a light application of Before & After Restoration Balm brought out the best in the stummel’s grain. What a difference that made! There is some beautiful wood there! Then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. The lovely shine made the wood look absolutely beautiful.This is a quirky and charming pipe that has a very elegant feel to it. I hope the final product is worthy of my beloved grandfather’s memory. Obviously, this is one pipe that I am keeping for myself and adding to my collection. The approximate dimensions of the little Rhodesian are as follows: length 6 in. (150 mm); height 1 in. (25 mm); bowl diameter 1½ in. (38 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is ¾ oz. (24 g). I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

A Welcome Mysterious Change of Pace – An Older Pipe with a Metal Cap and Horn stem

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Blog by Steve Laug

I decided I needed a change of pace in my restoration/clean up work. I went through my pipes waiting in the queue and chose pone from a group of four pipes that were given to us by a woman in Columbus, Ohio, USA. It had belonged to her Grandfather who lived from 1882 to 1977. There were four pipes that she sent us from his estate – the metal bowled apple, a cased meerschaum with a broken shank and an amber stem, a Whitehall rusticated apple and a BBB Glokar Fraternity Pipe.I chose the metal cap one because it seemed to call out to me with a voice of mystery. It is a very unique pipe with a briar base and silver rim cap. There seems to be a metal bowl insert under the inside lip of the cap. The bowl has five holes in the bottom of the bowl. The pipe has a silver ferrule on the shank end. It covers some of the stamping on the shank but what remains is readable. The partial stamp on the left side of the shank read… MID [over] LOND….The rest is covered by the ferrule. The stamp on the right side read BK4. The pipe was dirty and well used. The finish on the bowl was spotty showing damage to the varnish coat. The bowl had tobacco debris in it but little cake. The silver cap and ferrule were very tarnished. The stem was dark horn and there were some nicks in the edge where it sat against the ferrule. There was no button on the stem but was tapered down to a orific opening in the end of the stem. Jeff took photos of the pipe before he started his cleanup work.Jeff took photos of the rim top and bowl to show the condition. You can see the tarnish on the silver and some scratching in the rim top. The bowl is almost copper coloured but it is not entirely clear at this point. The horn stem is quite clean and polished. There were scratches on the button end of the stem and some nicks on the shank end. Jeff took photos of the sides and heel of the bowl to show the composition of the pipe. You can see the damage to the varnish and the tarnish on the silver rim cap. He took photos of the stamping on the shank sides. You can see what is readable and what has been cut off by the placement of the ferrule on both sides. It is clear and reads as noted above.He took a photo of the chip out the end of the tenon end of the stem where it is inserted into the silver ferrule.When the pipe arrived in Vancouver it was very clean. The briar, the metal bowl insert and the rim cap/top and silver ferrule were spotless and shiny. The silver shone in both places. The horn stem looked very good. There was a small chipped area where it fit in the ferrule but otherwise it was clean and tooth marks and chatter were absent. He had cleaned out the bowl, base and the airway in the stem and shank with pipe cleaners, cotton swabs and alcohol. He scrubbed the exterior of the bowl and shank with Murphy’s Oil Soap (undiluted) and a tooth brush. He rinsed the exterior with warm running water and dried. He polished the silver, bowl and stem with a small drop of olive oil. The pipe really looked very good. It was going to be a fun one to work on for my part.  I took photos of the pipe when I brought it to the table for my work. I took photos of the bowl and the polished metal insert and cap. It is clean and it is beautiful silver work. The bowl is very clean and there are small dents and nicks in the surface of the rim cap and bowl sides. The horn stem is in great condition. It is fascinating to me that there were no button edges but the stem just ran flush to the end. There were no tooth marks or chatter on the stem surface on either side. I tried to take photos of the shank sides to capture the stamping on the briar. It is faint but it is still readable. I took a photo of the bowl and shank separated to show the condition of the pipe. It really is a great looking pipe. I started my work on the pipe by wiping down the briar with alcohol and a cotton pad. I was able to remove the spotty remnants of the finish from the bowl. I was able to remove all of the remnants of the varnish and it really looked much better without it. The grain shown through really nicely. With the polished silver the briar looks really good! I polished the briar with micromesh sanding pads – 1500-12000 grit pads. I dry sanded the briar and then progressively brought a shine to the pipe. It looked really amazing – the combination of the silver and reddish briar. It is a beauty!   I rubbed the bowl down with Before & After Restoration Balm. I worked it into the finish with my fingertips. The product works to clean, preserve and protect the briar. I let it sit and absorb for 10 minutes. I buffed it off with a soft cloth and then gave it a rigorous buff to raise the shine. It looks good at this point. I set the bowl aside and turned my attention to the stem. I decided to give the stem a thinner profile and give it a button. I used needle files to shape the stem surface and give it a thin button. I like the new look for the stem.I sanded the filed areas and the area at the top of the stem near the tenon. I sanded it smooth with 220 grit sandpaper. I started the polishing of the stem by sanding it with 600 grit wet dry sandpaper. It is starting to look much better.I polished out the chatter and marks on the stem surface with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with Obsidian Oil on a cloth after the sanding pads. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of Obsidian oil and set it aside to dry.I am really happy with the way that this Mystery Metal Insert Bowl with a Silver Cap and Ferrule and a Horn stem turned out. It really is a beautiful looking pipe with a great shape and smooth finished on the lower half of the bowl and silver rim cap. The original horn taper stem is really nice. The polished dark horn stem works well with the briar and the silver cap and ferrule. The briar really came alive with the buffing. The rich brown stains of the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Silver Capped Mid…London BK4 Apple really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 31 grams/ 1.09 ounces. The pipe will be staying with me and joining my collection of older pipes. The horn stem, silver ferrule and rim cap look great with older dark briar. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Breathing Life into an Older Choquin A Metz Egg with a Wing Bone Shank Extension and Horn Stem

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Blog by Steve Laug

The next pipe on the table was in a box of Danish pipes that Jeff and I had put aside. I actually had no idea (nor did Jeff) why we had put it in that box. The stamping was completely worn off and unreadable. I could make out a faint ghost of a stamp. But the shape reminded me of a Choquin A Metz Origine made by the company that came to be known as Butz-Choquin. The pipe was in rough condition. The finish on the bowl and shank were worn and dirty with spotty grime spots on the surface all around the bowl sides. There was a large, solid fill on the left side toward the bottom of the bowl. Under the tars the rim top and inner and outer edges of the bowl had darkening and light burn damage. The shank end had a metal shank cap that was tarnished looking and I was not sure what the metal was underneath. Inserted in the shank cap was a tube that was made of an albatross wing bone. It fit in the shank cap and was discoloured for the first half inch. The other end of the shank tube was also darkened for the same distance ahead of end cap that was attached to the horn stem. The metal had the same pattern as the previous one. The stem and cap fit snug on the wing bone extension. The horn stem was dirty and had tooth marks and chatter on both sides ahead of the orific button. I took photos of the pipe before I started my clean up work on it to give a clear photo of the condition of the pipe before I started my work. I took a photo of the bowl and the rim top. The bowl had a thick cake on the bowl walls and there was tobacco debris in the bottom of the bowl. The rim top was dirty and had darkening and some burn damage on the inner edge of the bowl. The shank cap and stem cap were tarnished and dirty. The horn stem shows the tooth marks and chatter on both sides ahead of the button as mentioned above. It had promise but it was dirty!I took photos of the shank sides to try to capture the faint stamping on the briar. If you look closely you can see something there. It is unreadable as it is so faint but on the left side it looks like it possibly reads Choquin [over] A Metz [over] Origine. Because I expected this I can faintly see it. The stamping on the right side is not readable at all.I was able to remove the stem from the albatross bone shank extension. I set it aside and dribble some alcohol with a pipe cleaner on the shank cap that held the other end of the extension tightly in place. It took a little work but I was able to wiggle it free. I took a photo of the parts of the pipe to show the overall size and ratio of the parts. It is going to be a pretty pipe!I had worked on two of the Second Generation A Metz Origine in the past. These had an acrylic stem and an acrylic shank extension. I have included the links to those blogs below for your information and for a quick review of the shape and the differences with the one I have in hand now.

https://rebornpipes.com/2020/04/13/new-life-for-a-second-generation-butz-choquin-a-metz-origine/

https://rebornpipes.com/2021/05/28/what-an-interesting-sandblast-butz-choquin-2nd-generation-a-metz-origine/

Back in 2018 I had worked with Paresh on Facetime on a First Generation Choquin A Metz. It was very different than the previous two. It had a horn stem and an albatross wing bone as a shank extension (https://rebornpipes.com/2018/11/17/a-challenging-restoration-of-vintage-era-first-choquin-a-metz/). Given that information, I knew that I was looking at another First Generation A Metz. It had the horn stem and the albatross wing bone shank extension. The pipe on my worktable brings back a lot of fond memories for me. I remember walking through the restoration of Paresh’s Grandfather’s A Metz Origine with him. We chatted on Facetime many times during this particular restoration. Paresh had determined that this pipe was very old. I quote below and also have included a photo:

From all the input that I have gathered, the flat bottom bowl, the stamping, the sterling silver adornments, the bone shank extension and horn stem, I can safely place this piece as being one of the first A Metz pipes from the 1858 era! That was the first memory of Paresh’s A Metz Origine. The second memory is also one I cherish. On a trip to India to visit Paresh and Abha and their daughters Mudra and Pavni in 2019, Jeff and I had the privilege of not only seeing this pipe up close but I also was the first one to smoke it since the restoration. What a privilege to be able to smoke Paresh’s Grandfather’s pipe. It was so light weight in hand and it was an amazing smoke. It was cool and dry to the end of the bowl. I cannot thank Paresh enough for letting me fire up this old timer. Dal wrote about this in a great blog about the trip called West meets East in India (https://rebornpipes.com/2019/05/30/west-meets-east-in-india-to-restore-a-grandsons-treasure-an-1846-bbb/). I quote Dal as he so ably described this experience and have also included a photo panel from the blog:

As we had planned, in celebration of the completion of the restoration together we smoked 3 unbelievable vintage pipes with albatross shank extensions and horn stems – all from the 1800s.  Oh my…. We each thoughtfully packed our bowls with our choice of blends and lit up and, well….  What a treat for Paresh to share the treasure trove of pipes left to him by his grandfather.  Jeff did the honor of commemorating this event with pictures. (Photo from Dal)I had written a previous blog on a restoration of a second generation Butz-Choquin A Metz Origine (https://rebornpipes.com/2020/04/13/new-life-for-a-second-generation-butz-choquin-a-metz-origine/). It was a smooth briar pipe but the information that I included was helpful and applicable. I am including some of that below.

I turned to Pipephil (www.pipephil.eu/logos/en/logo-butzchoquin.html) to get a bit of background on the brand and found this write up and photo of the second or the modern version of the Origine pipe. I have included a screen capture of the pertinent section below. (Interestingly the notes below the photo speak of the one that I have in hand.)On the GQ Tobaccos site I found some interesting information about the brand and this particular pipe. The link is: http://www.gqtobaccos.com/pipes/butz-choquin-origine-sandblasted/. I quote in full from the website.

The Butz Choquin Origine pipes represent one of the first designs created by Jean-Baptiste Choquin and Gustave Butz in the mid 1800’s. The Original Origine made use of an albatross wing bone, for the long, extended stem. The deep billiard style bowl, sports a slight foot on the base and is finished sandblasted with a brown stain. The stem extender is made from Acrylic (faux bone effect) and fitted with a nickel spigot and matching band near the mouthpiece. The black acrylic mouthpiece is curved, making this demi warden/reading pipe ideal for hands free smoking. The spigot fitting makes the use of the common 9mm filter impossible, but it can be used without easily.

Butz Choquin started life back as a tobacconist in Metz, during 1850’s run by Jean-Baptiste Choquin. One of Jeans longest serving members of staff was a young Gustave Butz who had a desire to not only sell pipes, but also create them. In 1858 Gustave married Jeans eldest Daughter Marie and become an actual part of the family.

The pair set about creating a unique and distinct pipe, the now world famous “BC Origine” was first created in same year. This flat bottomed bowl was fitted with a long albatross bone shank and dual silver rings. To this day this pipe is one of the most iconic from Butz Choquin range, although sadly it no longer has the natural shank, replaced with acrylic.

Over the years the pair created a large range of pipes which not only sold within their own, but exported all over Europe and further field. The popularity of the pairs pipes grew and grew and by the 1951 the Berrod-Regad company brought out the family company. Production continued in Metz until 2002 when the whole operation was shifted to the mountain community St Claude. This picturesque village had been the centre of the worlds Briar trade for generations and the local craftsmen continued to produce high quality pipes.

To this day Butz Choquin are renowned for their desire of making more interesting and left field colour schemes. Using high quality briar, original equipment and colourful dyes/acrylic rods.

With that information I turned to work on the pipe. Looking at the bowl it is very different from the photos of the ones that I have seen online. The extension is not the white acrylic and the plumbing for holding it all together is very different from the current photos. It makes me wonder the age of the pipe. We purchased it from the fellow in Denmark that we have purchased many pipes from.

I started my work by reaming the bowl with a Savinelli Fitsall Pipe Knife. I scraped the bowl walls back to bare briar so that I could examine the walls for damage. I followed that by sanding the walls of the bowl until they were smooth with 220 grit sandpaper wrapped around a piece of dowel. The bowl walls showed no checking or cracking which is remarkable.I cleaned out the airway and mortise in the shank, the airway in the wing bone tube and the airway in the horn stem. I used 99% isopropyl alcohol, pipe cleaners and cotton swabs to remove the tars and oils. It was extremely dirty and once cleaned smelled and looked better.I cleaned up the rim top and the inner and outer edge of the bowl with a folded piece of 220 grit sandpaper. Once finished it looked much better. The finish would need to be removed to deal with the grime and the large fill on the left side of the bowl. (Note I had also used some worn sandpaper to remove some of the tarnish on the band).I stripped off the finish with acetone on cotton pads. I wiped it down repeatedly until the shiny finish was removed and the briar was clear and clean. I polished the briar and the albatross wing bone shank extension with micromesh sanding pads – dry sanding with 1500-12000 grit pads. After each pad I wiped the bowl down with a damp cloth to remove the sanding debris. It really took on a shine by the last three sanding pads. The fill is still visible but it is solid. I decided to polish it out and leave it. I rubbed the bowl and wing bone shank down with Before & After Restoration Balm. I worked it into the surface of the briar and the bone where it works to clean, restore and preserve them. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. I put the wing bone tube back on the shank after polishing. The pipe looks incredibly good at this point in the process. I filled in the deep tooth marks on the top and underside of the horn stem with clear CA glue. I set it aside to cure. Once the repairs cured I flattened out the repairs with a small needle file to blend them into the stem surface. I continued the process by sanding it with 220 grit sandpaper and started polishing it with 600 grit wet dry sandpaper. It looked very good at this point. I set the bowl aside at this point and turned my attention to the stem. I polished the stem and cap with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I find that Obsidian Oil does two things for all stems – first it gives some protection to the stem from buildup and second it gives the sanding pads bite in the polishing process. I have found that Before & After Fine and Extra Fine stem polish works well to remove the fine scratches in the horn stems. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. I am excited to finish restoration of this late 19th/early 20th century, First Generation Choquin A Metz Egg. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. I decided to leave the filled flaw on the left side intact as it is a real part of the story of the pipe. I love the look of the polished grain on the pipe with the bone shank extension and horn stem.  This smooth Older Choquin A Metz Egg with an Albatross Wing Bone shank extension and a horn stem is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 7 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 1/8 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams/ 1.34 ounces. It turned out to be a beautiful pipe. I will be adding this to my collection of older pipes. Thanks for your time reading this blog. If you have any questions or insights into the pipe and its age and making please feel free to ask.

The French Collection

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Blog by Kenneth Lieblich

No, not the French Connection – but French Collection! I have long had an interest in French pipes and pipemaking. In recent decades, French pipes have received a fair amount of derision – and deservedly so. However, early French pipes are very often beautiful, well-made, and – best of all – good smokers. In my own small way, I am aiming to resurrect the reputation of early French pipes. There are superb pipes to be had from France. This blog post is about the restoration of the first pipe that is going into my “French Collection”.

The pipe in question has no markings whatsoever. So how do I know it’s French? Well, I don’t have absolute proof, but I’ve got good circumstantial evidence: the pipe has a very French look to it, it smells like old French tobacco, it came in a lot of exclusively French pipes from France, and – most definitively – Steve thinks it’s French too.  As the photos show, this is a cutty-shaped pipe, albeit without the spur. However, it shows the distinctive, canted bowl of the cutty. It is a handsome pipe with a jaunty look to it, and I liked the pipe straight away. As I mentioned, this pipe has no marks of any kind. This obviously makes identification trickier. I know that Georges Vincent-Genod company used to make pipes similar to this once upon a time, but I cannot, in good conscience, definitely ascribe this pipe to the GVG company. Having said that, the following pipe from Genod certainly has its similarities…The age of this pipe is quite interesting. As you can see, the stem of the pipe is made of horn and has an orific button at the end. For more information on the orifice button, take the time to read Steve’s interesting article on the subject. This type of button is a feature that apparently disappeared by the 1930s, so the pipe must be around a hundred years old, right? Not so fast. The stummel has a threaded tenon made of metal – not bone (as one might expect from a century ago). Steve, my walking encyclopedia, informed me that the fact the tenon is in metal (instead of bone) suggests a date closer to World War II. He figures that the stem itself could be significantly older, but that it was left over in the factory and married to a ”newer” stummel. Therefore, we can surmise that the pipe is about 80 years old.

Let’s have a closer look at the condition of the pipe. The stem was dirty and worn, with plenty of evidence of tooth marks and dents. The insides were dirty too, but nothing too unusual. Meanwhile, the stummel was incredibly dirty.The bowl was so full of cake and the rim so overwhelmed with lava, that I couldn’t really tell what the condition of the wood inside was. Certainly, there was some lovely patina on the old wood on the outside of the bowl.I wanted to work on the stem first, but needed some help to unscrew it! I brought out the heat gun and gave a quick blast to loosen the goo holding the pipe together. That loosened the stem sufficiently to unscrew it. I wiped the stem with Murphy’s Oil Soap on some cotton pads. There was some filth there and I needed to remove it. I attacked the inside of the stem with pipe cleaners, cotton swabs, and isopropyl alcohol. It required a good amount of cotton to come clean. Now work on repairing the tooth marks, etc. on the outside of the stem. I built up the bite marks on the stem with cyanoacrylate adhesive and let it fully cure. There were a couple of small worm holes (or something similar) on the stem and I filled them the same way. Upon closer inspection, the button on the stem was a bit mangled. Simply doing the normal sanding wouldn’t do. I opted to use a small file and rework the horn to ensure a proper shape.Following that, I sanded the adhesive down with 220- and 400-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the beautiful designs in the horn, with some Obsidian Pipe Stem Oil in between each pad scrubbing. Now for the stummel. The brass ferrule came off very easily. I set it aside for now and would return to clean it later. First, I decided to ream out the bowl. I used the KleenReem and the PipNet to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as I could. Wow, there was a lot of debris! I took the chamber down to bare briar to ensure there were no hidden flaws in the wall. Fortunately (and surprisingly), there were none.Following this, I cleaned the insides with the requisite pipe cleaners, Q-tips and isopropyl alcohol. As the stack of cleaning materials show, it was a mess!I also took this opportunity to wash the stummel with Murphy’s Oil Soap and remove as much grime as I could. The pipe’s rim was so caked with filth that I opted to soak it in a jar-lid of Murphy’s to soften it. Then I used a brush to work out all the gunk on the rim. As the pictures show, the rim was badly worn. There were gouges and burn marks. Additional work would need to be done. Before that, however, I decided the pipe needed some additional TLC and I chose to de-ghost it. I thrust cotton balls in the bowl (and plugged up the shank) and saturated it with isopropyl alcohol. I left it overnight and let all the evil spirits in the pipe leech into the cotton. Once complete, the pipe looked great and smelled even better.I was, at first, very reluctant to “top” the pipe – that is to say, gently and evenly sanding down the rim on a piece of 220-grit sandpaper. I was reluctant because I loved the height of the bowl and didn’t want to change it. However, I did decide to do it – it just didn’t look right without it. I was especially careful this time, so as to remove the bare minimum from the rim.As I mentioned earlier, there were some burns on the inside of the rim that also needed to be addressed. I took some oxalic acid on a cotton swab and rubbed and rubbed. The burn improved but not sufficiently, in my opinion. So, I took a solid wooden sphere, wrapped sandpaper around it, and sanded until such time as the burns were removed. I proceeded very carefully, as I had to ensure that I was not removing too much. I think I got it just right and the rim looked much improved. After this, I used all nine Micromesh pads (1,500 through 12,000 grit) to sand the stummel smooth.I then applied some Before & After Restoration Balm which I massaged into the wood and let sit for 15-20 minutes. After that, I rubbed it with a microfiber cloth. The balm brings out the best in the beautiful wood. It makes things shine and really shows the lustre. I came back to the brass ferrule. It was pretty dirty too. I used some SoftScrub on a cotton pad and scrubbed it clean. Then I buffed it with a microfibre cloth and made it shine. I reattached it to the stummel with some glue and let it set.Finally, it was off for a trip to the buffer. The more I look at this pipe, the more I really like the elegant lines and the old-time feel of the wood. At the buffer, a dose of White Diamond and a few coats of carnauba wax were just what this pipe needed to shine properly. All finished! This is a wonderfully crafted pipe and has a very sporty feel to it. It took some work, but I am proud of it and the final product suits me to a T. It retains some wounds from battle, but, as Steve would say, they are part of this pipe’s story. This is one pipe that I am keeping for myself and adding to my newly-founded French Collection. I am sure that I will be enjoying this one for many years to come. The approximate dimensions of the pipe are as follows: length 6½ in. (165 mm); height 2 in. (51 mm); bowl diameter 1¼ in. (30 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is ⅞ oz. (25 g). I hope you enjoyed reading the story of this restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring A Beautiful Older Butz-Choquin ‘A Metz’ Pipe

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Blog by Paresh Deshpande

The next project that I selected to work on is a beautiful Horn shaped pipe with a horn stem and nickel ferrule. This pipe came to be in my possession as a part of 40 odd estate pipes that I had purchased from a French Seller a few years ago. Unfortunately, I had neither chronicled nor taken pictures of this lot when it reached us, as at that point in time I had no intention of passing these restored pipes in to the trust (as my Mentor Steve points out) of fellow Pipers.

This beautiful elegantly shaped pipe on my work table has stunning cross grains and swirls over the sides and back of the stummel while the front and lower surface boasts of distinct bird’s eye grains. It is stamped as “BUTZ- CHOQUIN” over “A” over “METZ”. The nickel ferrule bears three faux hallmark stampings and a rhombus with two letters. All these markings on the ferrule are severely worn out and do not contribute in any which way in establishing the provenance of this pipe.I have previously worked on Butz- Choquin pipes with A METZ stamping and from what I recollect; this stamp was used when BC pipes were made out of the French town of A Metz, i.e. prior to 1950s. To refresh my memory, I visited the write up that I had posted on rebornpipes. Here is the link to the write up (https://rebornpipes.com/2020/10/19/restoring-an-early-butz-choquin-a-metz-no-2/).

I have reproduced some of the information from the write up and also arrive at an approximate date based on this information.

I searched pipedia.org to see if it contained the details that I sought. The site has very scant information about the brand with lots of pictures, but what is available makes it an interesting read and I quote;

“The pipe, from Metz to Saint-Claude. Jean-Baptiste Choquin of Metz started out as a tobacconist. This enterprise was prosperous; he had several employees. Among those, there was a certain Gustave Butz who was its first workman and who became his son-in-law by marrying Choquin’s daughter Marie in 1858.

In 1858 Jean-Baptiste Choquin created, in collaboration with Gustave Butz, the Choquin pipe. This bent pipe with a flat-bottomed bowl was finished with an albatross-bone mouthpiece, fixed with silver rings. (The above describes the CHOQUIN A METZ pipe I had worked on earlier dating it to 1858)

In 1858, still in Metz, Gustave Butz built an establishment for the manufacture of the Choquin pipe which took the name of Butz-Choquin. In 1951, the Berrod-Regad company bought the trademark, continuing manufacture until 2002. Departing from Metz, the workshop was relocated to Saint-Claude, then also called “the world capital of the briar pipe,” under the Berrod-Regad group. The Berrod-Regad group would go on to completely rebuild the network of representatives until finally entering the export market in 1960 and has since won several prizes, as well as the Gold Cup of French good taste.

In a few years, the brand’s collection increased from ten to seventy series. 135 years after it was founded, the pipe is still well-known not only in France but throughout the world. In 2002, the Berrod family, wishing to preserve manufacture of pipes in Saint-Claude, handed over the company to Fabien Guichon, a native of the area, who will continue to develop the brand during the 21st century.”

From the above reading, this pipe is pre-1951 when Berrod- Regad purchased the trademark and relocated the workshop to Saint- Claude. The stampings of A METZ is the proof pointing towards pre-1951, the birth town of Butz- Choquin pipes. Secondly, the horn stem with the round orifice points towards the early 1920s when vulcanite was the preferred choice of material for making stems. However, it is equally true that during World War II, since rubber was an essential war material and was difficult to obtain it for making stems, horns/ bone stem came in to favor again till the end of the Great War. Thus I think that this pipe is either from the period 1939 to 1945 (higher probability) or from between the era 1910 to 1920s.

Initial Visual Inspection
The pipe currently on my work table is an excellent example of quality craftsmanship using equally high quality briar wood. It appears that the carver followed the grains in the briar to decide on the shape and not the other way round. There is a thin layer of cake in the chamber with no overflowing lava over the rim top, in fact, the rim top is clean. The stummel surface is dull and lackluster and would benefit from a nice cleaning and polishing regime. The cross grains and the bird’s eye grains will come to the fore once the stummel is polished. The inner rim edge is beveled and is smooth and even. The outer rim edge is uneven with a couple of deeper dents and dings along the edge. The tapered horn stem has bite marks on both surfaces in the bite zone. The seating of the longish wood tenon in to the mortise is loose but otherwise in good condition. The nickel band is oxidized and sans any damage. Below are pictures of the pipe before I started my restoration work. Detailed Inspection
The chamber has a very thin layer of even and crumbly cake. It seems that the chamber was reamed prior to the pipe being put away. The rim top surface is clean with no signs of lava overflow or charring. The inner edge has a slight bevel which I think is not original to the pipe. However it has been well carved and does not detract from the beauty of the pipe. The outer rim edge has a number of dents and ding most likely caused due to striking the rim edge against a hard edge. The rim top surface has circular scratches akin to sanding marks left behind after topping the surface. The chamber has very little odor and the little ghost smells that remain will be eliminated once the stummel internals are cleaned. The stummel is covered in oils that have attracted dust and grime and the stummel appears dull and lackluster. The cross grains and bird’s eye and swirls across the briar surface that can be seen through from under all the grime. The stummel surface does show a few scratches, noticeably to the front and foot of the stummel. There is a small chip off from the upper shank surface near the nickel band. The mortise shows remnants of old oils, tars and ash, but not stinking stuff!! The nickel shank band itself is oxidized and all the faux markings are well rubbed and worn out. I am especially not too worried about the worn out stampings of the band as these are just for decorative purpose only. The tapered horn stem has tooth marks on both the upper and lower surface of the stem in the bite zone. The button lips, however, are sans any damage. I was unsure, from the appearance, if the tenon was a bone or made of wood. To confirm, I ran a sharp thin blade over the surface. The movement was smooth and easy without any bite. This confirmed that the hard surface could only be bone!! The round slot and tenon end opening has old residual oils and tars. The seating of the stem in to the mortise is not flush and very loose. The Process
I started the process of refurbishing by reaming the chamber first. Using reamer head sizes from 1 to 3 of the PipeNet pipe reamer, I took the cake down to the bare briar. The amount of carbon that was dislodged from the chamber was really surprising as I had appreciated a thin layer of carbon and the quantity of carbon that was removed was anything but a thin layer. With my fabricated knife, I removed all the cake and took it down to the bare briar. I further sand the chamber wall with a folded piece of 180 grit sandpaper to smooth out the wall and remove the last bit of stubborn carbon that remained stuck to the chamber. To finish the reaming process, I wiped the chamber walls with a cotton swab dipped in alcohol to clean the last traces of residual carbon dust. I was happy to note a clean and well seasoned solid chamber. Next I cleaned out the shank internals. Early on, I realized that I could not pass a pipe cleaner trough the draught hole due to blockages in the shank airway. I used the drill bit of a Kleen Ream reamer to dislodge this block of dried oils and gunk. I further scraped out all the dried and crumbly oils and tars from the walls of the mortise with my fabricated tool. I cleaned out the mortise and shank walls with q-tips and pipe cleaners dipped in alcohol. I shall continue further cleaning of the shank and mortise while going through the other processes.I kept the stummel aside and cleaned the internals of the stem with a thin shank brush and anti-oil dish washing soap. This ensures a thorough cleaning of the stem airway while saving me number of pipe cleaners, elbow grease and most importantly, time. With the stem internals cleaned, I scrubbed the external surface with the dish soap and Scotch Brit pad. I was particularly careful while cleaning the tenon surface as the old residual oils and tars were deeply embedded in to the surface. I rinsed the stem under warm running water and wiped it with a paper napkin to dry it.I addressed the tooth chatter in the bite zone by sanding the bite zone with a folded piece of 150 grit sand paper followed by 220 grit sand paper. I could have filled the tooth indentation with clear superglue, sanded and polished the stem, but decided against this since the stem was thick and the tooth chatter was superficial enough to be addressed just by sanding it out.Next, I cleaned the exterior of the stummel. I used a hard bristled tooth brush, Scotch Brit pad and Murphy’s Oil soap to scrub the stummel. After the scrub with oil soap, I washed the stummel, stem and shank extension under running warm water with anti oil dish washing detergent till the surface was clean and dried it using paper towels and soft cotton cloth. I simultaneously cleaned the internals of the shank with the detergent and hard bristled shank brush and set the stummel aside to dry out naturally. The stummel surface has cleaned up nicely with the beautiful grain patterns on full display. Following the external clean up of the stummel, I spot filled the small chipped off surface from the shank’s upper surface near the nickel band and also the dings that were seen over the outer edge of the rim with CA superglue. I set the stummel aside for the glue to cure.While the stummel repair was curing, I dry sand the horn stem with 220, 320, 400 and 600 grit sandpapers followed by wet sanding with 800 and 1000 grit sandpapers. I applied a small quantity of EVO to the stem and set it aside to be absorbed by surface.With the stem set aside, using a flat head needle file, I sand the repairs over the upper shank surface and the outer rim edge to achieve a rough match with the rest of the stummel surface. I further blend in the repairs by sanding the entire stummel surface with 220 grit sandpaper.To bring a nice shine and eliminate the scratch marks left behind by the abrasive sandpaper, I wet sand the entire stummel with 1500 to 12000 grit micromesh pads, wiping frequently with a moist cloth to check the progress. I rubbed a small quantity of “Before and After Restoration Balm” deep in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful grain patterns displayed in their complete splendor. I further buffed it with a horse hair brush. The contrast of the dark browns of the grains with the natural patina of the rest of the stummel adds an interesting dimension to the appearance of the stummel. I completed the mundane but equally important task of polishing the nickel band. I used a local product that is available only in India to polish the band. The liquid polish was applied to the band and wiped it out after a few seconds. The polish completely removed the oxidation and gave a nice shine to the band by polishing it with a jeweler’s cloth.This brings me to the most important process indicating the completion of this restoration which is imparting a high gloss finish to the pipe by polishing. I mounted a cotton cloth buffing wheel onto my hand held rotary tool and polished the stummel and stem with Blue Diamond compound. This compound helps to remove the minor scratch marks that remain from the sanding. Next, I mounted another cotton buffing wheel that I have earmarked for carnauba wax and applied several coats of the wax. I mounted a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe with the aged patina to the briar looks amazingly beautiful. P.S.: Astute readers must have noticed that there were two issues that I had brought out during my detailed visual inspection, first was the loose seating of the stem in to the shank and the second was that this seating was not flush, but does not find a mention in the entire process of repairs/ restoration. Well, truth be told, I had not addressed these issues specifically. However, somewhere along the way these issues resolved themselves.

Let me explain. The reason for loose seating of the stem in to the mortise was primarily due to drying up of the briar wood and the bone tenon from years of disuse. When the internal and external surfaces of the stummel were cleaned and rinsed using warm water, the briar absorbed some moisture causing the briar to swell and ultimately resulting in a snug fit of the stem in to the mortise.

The reason for the stem face not seating flush with the shank face was the old oils and gunk that had accumulated in the mortise and along the shank walls. Once the mortise and shank internals were thoroughly cleaned and the shank briar wood was adequately moistened, the seating was flush and snug.

This pipe had caught the fancy of a fellow piper here in India and has now reached him. I wish him many happy and blissful smokes in the years ahead.

I wish to thank all esteemed readers for your time in reading through the write up and being a part of this project. Looking forward to your comments…

Resurrecting And Re-Stemming A Vintage Churchwarden Cutty With Reed Shank

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Blog by Paresh Deshpande

The next pipe that I selected to work on is an old, rustic no name Cutty shaped pipe with a long thin Reed shank that ended in a round orifice when I saw it for the first time. Closer examination confirmed that the round orifice was threaded implying that the stem was MIA. This pipe came to us in 2019 while Abha was in Pune and I was away at my place of work, as a part of estate sale by a French gentleman on Etsy which I am yet to chronicle. There are some really good, interesting and collectible pipes in this lot that I am looking forward to work on in coming days.

This no name Cutty shaped pipe has a steep forward cant to the stummel. This forward rake appears more pronounced as the stummel itself tapers upwards towards the rim. The stummel is as delicately and beautifully shaped as a Tulip. Here are a few pictures of the pipe as it sits on my worktable.  The complete lack of stampings of any kind on the pipe means that the provenance of the pipe cannot be ascertained with documented evidence. However, given the shape, construction, condition and the materials used in making this pipe makes me believe that this was a locally made pipe from the early 20th century. I may be wrong in my appreciation (primarily dictated by inert desire/wish for this pipe to be an old timer!) as I am vastly inexperienced as compared to many of the esteemed readers of rebornpipes and would be glad to learn more about such pipes from them.

Having placed my request, I now move on to the initial visual inspection.

Initial Visual Inspection
As noted at the start of this write up, this pipe came with a threaded reed shank end that is now missing the stem that would have come with a threaded tenon to seat in to the shank. Given the retro and vintage look of the pipe, I think the stem would have been a bone/ horn or Amber with a bone tenon. So the first step in this restoration would have to be selecting a suitable bone stem with threaded tenon. The shank end face shows two cracks on opposite sides of the shank (encircled in yellow) which would need to be addressed. The stummel end of the reed is upturned, flared and hollowed with threads to seat the stummel and at the bottom of which is the short foot. The threaded surface is covered in dried oils and gunk causing the draught hole to clog. This would have to be cleaned and opened. The entire length of the shank is covered in dirt and grime giving it a dull and dirty appearance. The chamber has a decent layer of cake that is even from top to the bottom of the bowl. The rim top is covered in overflow of lava and hides any dents or chips on the smooth surface. The rim is significantly dark and thin on one side and is encircled in pastel blue. This makes the chamber out of round and gives a lopsided appearance to the top view of the stummel. The bottom of the stummel is threaded and seats atop the threaded reed shank. The threaded area shows heavy accumulation of oils, ash and gunk all around and even within the threads. Cleaning this area would ensure a flush and snug seating of the bowl over the shank.The briar has taken on a nice dark brown patina over a long period of time and prolonged use which when polished and cleaned, should contrast beautifully with the light hues of the long reed shank. There are a few dents and fills (marked in yellow circle) over the entire stummel surface that is visible through the dirt and grime that covers the surface. Truth be told, the stummel does not boast of complete flamboyant straight or bird’s eye or flame grains over the surface, but a mixed pattern of swirls and flame grains that is attractive enough to hold your attention. Preserving the deep brown aged patina will be the primary concern in this bowl refurbishing. The Process
I started the restoration of this pipe with the removal of the carbon cake from the walls of the chamber. Using my fabricated knife, I carefully removed the cake from the chamber to expose the chamber walls. It was heartening to note that there are no heat related issues in the surface of the walls. I smoothed out the surface by sanding the walls with a folded piece of 220 grit sand paper. To remove the last traces of residual carbon dust, I wiped the chamber with a cotton swab wetted with 99.9% pure alcohol. I further cleaned the draught hole at the bottom center of the bowl with a pointed dental tool. The hardened cake had greatly reduced the diameter of the draught hole and ran a pipe cleaner dipped in alcohol to clean it further.Next, I cleaned the threaded bottom of the stummel that seats atop the long reed shank with a dental tool. I scraped out the entire dried gunk that had accumulated in the hollow space as well as from in between the threads. I further cleaned the bottom of the stummel with q-tips and alcohol.With the preliminary cleaning of the internals of the stummel completed, I turned to cleaning the internals of the long reed shank. With my fabricated pointed tool and round needle file, the dried oils and tars that had formed a block at the neck of the shank and stummel junction was removed and cleaned. I scraped out all the dried debris from the surface of the shank end with a sharp dental tool. I ran a few long pipe cleaners dipped in alcohol through the airway of the stem till the pipe cleaners emerged white.I cleaned the exteriors of the stummel and the reed shank with Murphy’s Oil soap and a tooth brush. I ensured that all the tars and grime was cleaned from both the surfaces. This cleaning has revealed the exact extent of damage to the rim top surface. The area where the rim has thinned out also shows signs of charring which would need to be addressed. I dried the shank surface with a soft paper towel and ran a fluffy pipe cleaner through the shank airway to dry it out. Now that the stem surface is rid of the dirt and grime, the cracks at the shank end are clearly discernible and so is the surprise revelation of a crack at the base of the threaded portion of the shank (encircled in red).I marked the end points of the shank end cracks and that at the stummel end with marker pen under magnifying glass. I shall drill counter holes at the marked end of each of the crack to prevent the further spread of these cracks. I used a 1 mm drill bit mounted on my hand held rotary tool to drill the counter holes… …and filled these and the cracks with clear CA superglue. I set the reed shank aside for the superglue to cure. The external cleaning had not only exposed an additional crack at the stummel end of the shank, it had also exposed all the fills and dings over the stummel surface. With a thin sharp knife, I gouged out all the old fills from the surface and cleaned the area with isopropyl alcohol in preparation of filling these gouged out surfaces with a mix of briar dust and CA superglue. I use the layering method to fill these pits in the briar. After all the fills were repaired, I set the stummel aside for the fills to harden and cure completely.The shank repairs had cured by the following noon when I got back from work. Using a flat needle file, I evened out the fills to roughly match the rest of the shank surface. I fine tuned the match by sanding the fills with a folded piece of 320 grit sand paper. Did I mention having customized a sterling silver band for providing additional support against the crack’s lateral expansion? I guess not. Here in India, our local Silversmiths are very skilled in turning jewelry and at repairs right in front of their customers at very affordable rates. Steve and Jeff are witnesses to such craftsmanship when they had visited us in India. Long and short of the story is that I got a 1.5 inch long silver band customized for this shank and fixed it over the shank end with superglue. That crack isn’t going any further now.Now that the cracks have been repaired and stabilized, the next goal was to find the right stem to go with the overall profile of the pipe. I selected a couple of suitable bone stems from my stash of spares and asked for Abha’s opinion. She selected a horn stem that was perfectly matched in size and shape with the shank. However, the stem came with its own set of challenges. First, the tenon was broken with half of it sticking inside the stem and secondly, the top section of the stem surface was partially sliced (encircled in blue), but remained firmly attached. Notwithstanding these issues, the stem matched the profile of the pipe to the T and looks amazing. The first issue with the stem that I dealt with was removal of the broken half of the tenon. I mounted a drill bit slightly larger than the tenon opening on to my hand held rotary tool and carefully drilled it inside the tenon. Once the drill bit had a firm grip on the tenon, I turned the motor counter clockwise and dislodged the tenon remnants from the stem revealing a threaded stem end.I would need to identify a threaded bone tenon that would match the shank and stem threads for a perfectly aligned seating. I rummaged through my spare parts box and came up with a bone tenon that was threaded at one end and smooth conical shaped at the other end. The seating of the smooth side of the tenon into the stem was perfect and so was the threaded end into the shank end snug and aligned. The Pipe Gods are especially favoring me it seems. A perfectly matching, period correct horn stem and a perfectly matching bone tenon are nothing short of a miracle.Before fixing the tenon, I cleaned out the stem internals using anti-oil dish washing soap and thin shank brushes. I scrubbed the external surface with soap and Scotch Brite pad. Using paper towels and pipe cleaners, I dried the stem externals and airway respectively. I inserted a petroleum jelly (Vaseline) coated tapered pipe cleaner through the tenon and stem airway and out through the round orifice opening at the slot end. This serves two purposes, firstly, perfect alignment of the tenon and stem airway is ensured and secondly, the petroleum jelly prevents the superglue from seeping into the airway and clogging it shut once the glue has dried. I roughed out the smooth surface of the tenon with a needle file to provide better bonding surface and applied superglue over the smooth surface of the tenon and over the threads in the stem and inserted the tenon into the stem. I wiped the excess glue from the surface and held the two together for the glue to harden a bit and then set it aside for the superglue to harden completely. While the stem was set aside for the glue to cure, I sanded the stummel fills with a flat needle file. To further even out the filled areas and address the minor dents and dings over the stummel surface, I sanded it with a worn out piece of 220 grit sand paper till smooth.Next I addressed the issue of the charred and out of round chamber. I began with topping the rim over a 220 grit sand paper, frequently checking for the progress being made. I stopped once the charred surface was reduced to an acceptable- to- me level and the thickness of the rim top was close to even all round. To get the chamber back to round, I created a bevel over the inner and outer edge with a folded piece of 180 grit sand paper. I am pretty pleased with the progress being made thus far.While I had been working on the stummel, the tenon fix to the stem had set solid. I checked the seating of the tenon in to the shank end and it was snug and perfectly aligned.There was this issue of sliced top surface on the stem which I addressed next. I applied clear CA superglue over and under the sliced surface and set the stem aside to cure. I sprayed an accelerator over the superglue to hasten the process of curing. Once the stem repairs were set, with a needle file, I sanded the fill to achieve a rough match with the stem surface. I further fine tuned the match by sanding the entire stem surface with a folded piece of 220 grit sandpaper. I applied a little EVO (Extra Virgin Olive Oil) to the reed shank and stem and set it aside to be absorbed into the surface. While the shank and stem were set aside to absorb the EVO, I dry sanded and polished the stummel surface with 1500 to 12000 grit micromesh pads. Dry sanding with micromesh pads helps to preserve the patina of the old briar and is a trick I use when restoring all my vintage pipes. I rubbed a small quantity of “Before and After Restoration” balm which moisturizes and enlivens the briar. I let the stummel absorb the balm for 15- 20 minutes and then gave the stummel a rigorous hand buff with a micromesh cloth. The transformation in the appearance of the stummel is phenomenal and immediate. With the stummel now refurbished and rejuvenated, I turned my attention back to the shank and horn stem. I polished the shank and stem by wet sanding using 1500 to 12000 grit micromesh pads. I rubbed a little “Before and After” balm in to the reed shank and a little EVO in to the stem. All that remained was a polish with Blue Diamond compound and final wax coating using Carnauba Wax. I mounted a cotton buffing wheel earmarked for Blue Diamond compound on to my hand held rotary tool and applied a coat of the compound over the stummel surface to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I applied a coat of carnauba wax to the stummel and stem and continued to work on it till the complete coat of wax had been polished out. I mounted a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to deepen the shine further. The finished pipe is shown below. This pipe shall find its way to my collection based purely on its delicate stunning looks and uniqueness of the shape. P.S. The Pipe God was definitely smiling down upon me as I worked this pipe. Rarely does it happen that the replacement stem is a perfect size match and the new tenon is period correct and fits in the shank like a glove.

The most difficult part of this restoration for me was…can you guess? Please let me know your guess in the comments below and a big thank you for your valuable time in reading the write up.

Praying for you and yours… Be safe and stay safe.

An Amazing Transformation Of a “Capitol” Hand Made # 81 Pipe

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Blog by Paresh Deshpande

This horn stemmed billiard had been around for so long a time that I do not even remember where it came from. It is really a beautifully shaped billiard with perfectly proportioned size and shape. I would call the bowl an average sized one. There are a few fills in the briar and remnants of what appear to a lacquer coat on the surface which has been worn out over time or could be that attempts were made to get rid of it. There is a brass band at the shank end and covers the shank end face. The stem is a tapered bone with some damage to the bite zone on either surface. The pipe as it sits on my work table is shown below: The pipe is stamped on the left shank as “CAPITOL” in capital letters in gold while the right side is stamped as “HAND MADE” also in capital gold letters followed by shape code “81” which I initial had thought to be 1 (indicated with red arrow) but during the course of my initial inspection the brass band came off revealing “8” (indicated with yellow arrow). It also provided me an opportunity to inspect the shank end face to check for any cracks or damage and was happy to note that there was none. Also, the letter “C” (again indicated with red arrow) in gold was embossed on the left side of the horn stem and revealed when I polished the stem with micromesh pads. When I had read about Savinelli pipes while working on the Savinelli Dry System pipe, I recollected having read that CAPITOL was a Savinelli second/ Sub brand. However, the lack of COM stamp and the trade mark Savinelli shield raised doubts in my mind and I decided to research further. I visited pipephil.eu site and searched the index for stem logo with one letter. I found both the letter C as well as brand CAPITOL both of which matched the stampings on the pipe in front of me (Pipes : 1 letter on the stem (pipephil.eu). Further exploration took me to the page that had the information about the pipe I desired (Can-Car — Pipes : Logos & Markings (pipephil.eu)). I have reproduced a screenshot of the page below.The stampings shown above perfectly match those of the pipe currently on my work table. Thus far, the only thing I have learned is that this pipe could be either from R M Littaur & Co, Great Britain, or KB & B.

Thus the provenance of this pipe is ambiguous and through informed guess work, I would place this pipe as being sold by R M Littaur & Co of Great Britain.

Initial Visual Inspection
The chamber has a thin layer of carbon cake and appears to have been reamed recently. There are a couple of scratches and dings over the smooth rim top surface (encircled in red). The draught hole is dead center and at the bottom of the bowl and this geometry should make it a good smoker. The chamber walls are solid to the touch and I do not foresee any major issues with the walls of the chamber. The stummel displays some beautiful cross grain on the front and aft of the bowl and also over the upper and lower shank surfaces. However, the beauty of the stummel is marred by a few fills (indicated with yellow arrows). There are scrub marks all over the stummel, noticeably more over the shank surfaces and at the foot of the stummel (encircled in green). The dark shiny clear coat of lacquer is blotchy over the stummel surface but completely removed from the shank surfaces and the foot of the stummel. Playing Sherlock Holmes, it is most likely that a start for restoring this pipe was undertaken, but for reasons best known to the person it was shelved. The mortise has a layer of something akin to a parchment paper that is beginning to turn in to white powder like substance. This was placed to ensure a snug fit of the tenon in to the mortise. Since this packing was crumbling, I would be removing it completely. The tapered horn stem is in a relatively good shape. There are a few bite marks at the base of the button edge in the bite zone on both upper and lower surfaces. This has exposed the tissue fibers and it has been my experiences that filling it with clear superglue always leaves behind a patchy white clump of tissue fiber peeking out from under the fill after the stem has been polished. The aluminum tenon is threaded and has a screw-in flat stinger. The horizontal slot is clean but has the airway opening skewed to the extreme right of the stem slot (indicated by a green arrow). Though this did not affect the usability of the pipe itself, but the draw was laborious and not smooth. This would need to be addressed. The stem airway is clean and so are the aluminum stinger and tenon. The contrasting dark and light tissue strands will be a visual treat once the stem has been polished. The Process
I first decided to tackle the stummel as the repairs to the fills would require additional time for filling, curing and shaping. As I had noted earlier, the chamber appeared to have been reamed and a thin layer of cake was left behind. With my fabricated knife, I removed all the cake and took it down to the bare briar. I further sand the chamber walls with a folded piece of 180 grit sandpaper to smooth out the walls and remove the last bit of stubborn carbon stuck to the walls. To finish the reaming process, I wiped the chamber walls with a cotton swab dipped in alcohol to clean the last traces of residual carbon dust. I was happy to note a clean solid chamber with no signs of any heat lines or fissures. Next I cleaned out the shank internals. I scraped out all the dried and crumbly parchment paper like packing with my fabricated tool. I cleaned out the mortise and shank walls with q-tips and pipe cleaners dipped in alcohol. I shall continue further cleaning of the shank and mortise while going through the other processes.Staying with the internal cleaning of the stummel, I subjected the chamber and shank internals to a cotton and alcohol bath and left it overnight to allow the alcohol to draw out the old oils and tars and the cotton to trap them. By next day evening, the cotton and alcohol had fulfilled its intended task. I ran a couple of hard bristled pipe cleaners to remove the moist and loosened out gunk and now the chamber and shank smells fresh and clean and looks it too. While the stummel was soaking in the cotton and alcohol bath, I used the time to address the stem issues. I separated the threaded stinger from the tenon and ran a couple of pipe cleaners dipped in alcohol through the stem airway. The pipe cleaners came out quite clean. With a sharp dental tool, I scraped out the little dried oils and gunk from the slot end.Next I addressed the tooth chatter and the issue of exposed tissue fiber in the bite zone. As brought out earlier, repairs using CA superglue leaves behind clumps of dirty grey fibers visible through the shine and thus I decided to sand the tooth indentations down till I reached the intact surface below. That the stem was adequately thick in the bite zone also helped in making this decision. With a flat head needle file, I went to town sanding the exposed fibers on either surface till they were eliminated. I followed it up by sanding the bite zone with a folded piece of 220 grit sandpaper to evenly match the bite zone surface with the rest of the stem surface. I finished the stem refurbishing by wet sanding the entire stem surface with 1500 to 12000 grit micromesh pads. It helps to keep wiping the surface intermittently with a moist cloth to remove the sanding dust and gauge the progress being made. I applied a little EVO to the surface and set the stem aside for the oil to be absorbed. The finished stem is amazingly beautiful as can be seen in the pictures below.With the stem refurbishing completed and the stummel internals all cleaned up, it was time for the external cleaning of the stummel surface. I cleaned the external surface with a hard bristled toothbrush and Murphy’s Oil soap and rinsed it under running warm water. Using a shank brush and anti-oil dish washing soap, I cleaned the mortise and shank internals till all I had was white foam. I used a Scotch Brite pad with dish washing soap and diligently scrubbed the stummel surface. This helped in removing the residual lacquer coat from over the stummel surface to a great extent. I dried the stummel internals and externals with paper towels and soft absorbent cotton cloth and set it aside overnight to completely dry out before I worked on it any further. By next afternoon, the stummel had dried out and I decided to address the issue of fills over the surface. With a sharp dental tool, I extracted the old and loosened fills and cleaned the area with a cotton swab and alcohol. I masked the stampings on either side of the shank surface with a tape as one of the fills was frighteningly close to the stamping and it was best to take precautions now rather than repent later. Using a mix of CA superglue and briar dust, I filled up the pits over the stummel surface and set it aside to cure. While the stummel fills were set aside to harden, there was one issue that needed attention. The brass band at the shank end (for adornment purpose only) was masking the model/ shape code. I addressed this issue by sanding the band over a piece of 180 grit sandpaper to a width which did not cover the shape code. I checked and confirmed that the shape code is visible and set the band aside for fixing it subsequently.Once the fill had hardened, I first sand the fills with a needle file to roughly match the fill with the rest of the surface. I further sand the entire stummel surface with a 220 grit sandpaper and achieved three aims in the process; firstly, blend the fills with the rest of the surface, secondly, completely remove the lacquer coat and lastly, eliminate the minor scratches and dings from the surface. I was careful to remove the scratches and minor dings from the rim top surface. A couple of slightly deep scratches are still visible, but I shall let them be as is.I followed the sanding by the 220 grit sandpaper with further dry sanding using 400, 600, 800 and wet sanding with 1000 grit sand papers. I completed the polishing cycle by wet sanding with 1500 to 12000 grit micromesh pads. I rubbed a small quantity of “Before and After Restoration Balm” deep in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful grain patterns displayed in their complete splendor. I further buffed it with a horse hair brush and gave a vigorous buff with a microfiber cloth to deepen the shine. The dark brown hues of the stummel with its nearly black grains across the stummel look striking and blend the fresh fills nicely. In fact, to the naked eye, the fills are not made out easily. Now it was time to fix the brass band and refresh the gold lettered stampings as seen before the start of the project. I applied Favicol wood adhesive along the shank end and press fitted the band in to place and held it for a few minutes till the adhesive had cured a bit. Using a metallic gold acrylic paint marker, I coated the stampings on either sides of the shank and after a few minutes, I removed the excess paint with a toothpick. I applied the same process to refresh the stem logo C. With this I come to the final polishing of the entire pipe that removes the very fine scratches that remain and enhance the shine and gloss to the stummel and stem. I first mount cotton buffing wheel that I have earmarked for Blue Diamond, on to my hand held rotary tool and polish the entire pipe. This compound is abrasive enough to remove the very fine minor scratches that remain over the stummel and stem surface while imparting a deep shine to the surface. Next, I mount the cotton buffing wheel that has been earmarked for Carnauba Wax and apply a coat over the stem and stummel surface and buff it till the entire wax has been used up to polish the surfaces. I give a once over buff to the entire pipe with a fresh plain cotton buffing wheel to remove any residual wax while imparting a fine glaze to the stem and stummel surface. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks amazing with a nice deep dark brown color to the stummel with the contrasting shining bone stem with its dark tissue fiber providing a contrast within the stem surface. This pipe is all set and ready for a long second inning and if the beauty of this pipe tugs at your heart, you may like to let me know in the comments section along with your email address. Here are a few pictures of the completed pipe. P.S.- This is one handsome pipe for sure. In the above pictures, the fills are visible, but in person, these fills are well blended in with the rest of the stummel surface. I did have, and still do, the option to stain the stummel with a dark brown stain but that would be over kill and so I have decided to leave it be. However, if you are interested to make it your own and want it stained, I shall be glad to accommodate your request.

Thank you for sparing your valuable time in reading through the write up thus far and being an integral companion through my journeys through the pipe world.

Praying for you and your loved ones always…

Restoring a Diamond Black Extra Squat Bulldog

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Blog by Steve Laug

I finished the restoration of four of the older horn stem pipes that I have posted the blogs about on rebornpipes, the first was a beautiful early 1900s KB&B Horn Stemmed Italian Billiard (https://rebornpipes.com/2021/08/29/reviving-another-older-horn-stemmed-pipe-my-next-choice/) then an early French made JSN Racine Bruyere Dublin with a horn stem (https://rebornpipes.com/2021/08/29/reviving-another-older-horn-stemmed-pipe-from-the-bag-of-old-timers/), then a lightly smoked GVG Liverpool made by the founder of Genod (https://rebornpipes.com/2021/08/31/reviving-a-lightly-smoked-horn-stem-gvg-extra-9745-liverpool/) and fourth a Belle D’ Or Vielle Bruyere “Double Or” French Made Bent Dublin (https://rebornpipes.com/2021/09/01/restoring-a-la-belle-dor-vielle-bruyere-double-or-horn-stem-bent-dublin/). I decided to keep working on the bag of older NOS/unsmoked and lightly smoked pipes. I chose another horn stemmed pipe from the lot and this time picked a bit of a mystery pipe. It is buried in the pile in the photo below but it is clear in the second photo.In the photo of the poured out bag on my desk top I have circled the pipe that is next on the table. This was a lightly smoked pipe with a cut glass rustication stained black. The rim top is smooth as is the panel where it is stamped. This squat Bulldog really intrigued me so it was next. I sat at my desk went over the pipe I had chosen. It is lightly smoked squat Bulldog with a diamond shank and a taper stem. It is stamped on the left underside of the shank on a smooth panel and reads Diamond [over] Black. Just above that toward the shank/stem junction it is also stamped Extra. The pipe is a bit of a mystery as there is no country of origin. The finish is rusticated with a cut glass style rugged rustication that is stained black. The rim top is smooth and stained with a medium brown. There was some thin lava on the back top and edge of the rim. The stem is horn and has tooth chatter on the top and underside ahead of the button. There were worm holes on the point of the diamond on the underside and on the top right side at the joint of the stem and shank. The tenon is metal/aluminum with twisted stinger in place. It is a push stem. The button end is slotted. Typically these metal tenon pipes came out during the war or directly after when horn was brought back into use when rubber was short. It really is a beautiful pipe. Here are a few photos of the pipe before I started my cleanup and restoration. I took photos of the bowl and stem. You can see the condition of the bowl and the rim top and edges. The drilling is centered in the bottom of the bowl. It is a good sized bowl. The interior walls of the pipe are smooth and do not have drilling marks or checks or chips. There was some lava on the rim top at the back of the inner edge of the bowl along with darkening and burn damage. The horn stem is in excellent condition other than a worm hole on the top and underside near the shank. The button has a slotted opening and is quite clean. I took a photo of the stamping on the left underside of the diamond shank. It reads as noted above.I took some photos of the worm holes in the stem surface. I have circled them in red in the photos below. I removed the stem from the shank. You can see the metal tenon and the turned stinger in the photo below. The proportions of this pipe are well done. The rustication around the bowl is very nice. I used a folded piece of 220 grit sandpaper to smooth out the inner edge and then polished the smooth rim top with micromesh sanding pads. I dry sanded with 1500 -12000 grit pads and wiped the bowl down with a damp cloth after each sanding pad. It began to really come alive. I rubbed the briar down with Before & After Restoration Balm. I worked it into the finish with my fingertips and a horsehair shoe brush. The product works to clean, enliven and protect briar finished. I let it sit for 10 minutes then buffed it off with a cotton cloth. The rustication on the bowl sides and the smooth rim top really came alive with the buffing. It is really a beautiful pipe.I set the bowl aside and turned my attention to the stem. I filled in the worm holes in the stem surface with clear CA glue. I layered it in until the surface was smooth. Once the repairs cured I sanded them smooth with 220 grit sandpaper and started polishing with 400 grit wet dry sandpaper. I also sanded the tooth chatter on the top and underside near the button. I cleaned up the twisted stinger apparatus with alcohol and cotton swabs until it was clean. It is removable which mean it can be smoked with it in place or removed.I polished the horn stem with micromesh sanding pads – 1500-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil to protect and enliven the horn. It came out looking very good. This another interesting pipe – a ruggedly rusticated Diamond Black Extra Horn Stem Squat Bulldog. It turned out really well and it is a great looking pipe with a great shape to it. The rusticated finish on the briar and the sheen on the horn stem really popped when the pipe was lightly buffed with blue diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax and buffed it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The Diamond Black Extra Squat Bulldog is tactile and comfortable to hold and is quite distinguished looking. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 29 grams/1.02 ounces. This is a beautiful pipe that I will soon be putting on the rebornpipes store in the French Pipemakers Section. Thanks for reading this blog and my reflections on the pipe while I worked on it. Keep an eye out on the blog as I have several other older horn stemmed pipes that will be coming up soon.