Tag Archives: Malaga Second Pipes

Breathing Life into a Malaga Second Freehand with carved plateau on the rim top and shank end

by Steve Laug

The next pipe I have chosen is a Freehand with a faux plateau rim top and the shank end. The pipe has a fancy vulcanite saddle stem. We purchased it from an eBay seller on 08/22/2024 in Harrison Township, Michigan, USA. The contrast of the brown stains on this oil cured pipe makes the grain stand out. It was stamped left side of the shank and read Malaga [over] Second. On the right side there was not any stamping. I am uncertain why it is a second. Perhaps, it is because it has some small sandpits in the heel of the bowl on the right side. I am uncertain as it is a beautiful piece of briar. The pipe bowl was heavily caked and there was a coat of lava on the carved rim top and inner edge. The condition of the rim and top looks good under the grime. The black vulcanite saddle stem was in good condition other than being dirty and having light tooth marks and chatter on both sides of the stem ahead of the button. On the underside of the stem there was a groove that looked like it had been chewed in place. There were no stampings or logo on the stem itself though it is certainly the original. Jeff took photos of the pipe before his cleanup work. They tell the story and give a glimpse of the pipe. Jeff took close up photos of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The heavy cake in the bowl and the lava on the edges and rim top are visible. The next photos show the stem surface. There is light oxidation and light tooth marks and chatter on both sides near the button and a groove on the underside of the stem. He also took photos of the sides and heel the bowl and shank to show the beautiful grain around the bowl. It is very dirty but this is another beautiful pipe. He took a photo of the stamping on the side of the shank. It is clear and readable.I am including the link to a blog that I wrote that gives some of the history of the Malaga brand, the pipemaker, George Khoubesser and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. The information ther is a great read to garner understanding on Malaga pipes. Here is the link – https://rebornpipes.com/tag/malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the links to get a feel for the brand and the pipemaker.

I am also including a flyer “The Pipe of True Smoking Enjoyment” that Malaga sent with each pipe they made. The language of the brochure is well written and gives a clear picture of how Malaga sees the process of breaking in their pipes. Take time to read it as it is very much written in the language of the times.Now it is time to work on the pipe itself. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank end and stem with a tooth brush and undiluted Murphy’s Oil Soap to remove the oils, tars and lava on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rusticated rim top and shank end. The inner edge of the rim looked very good. The outer edge looked very good. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it with hot water. I took photos of the pipe to show its condition before I started my work on it. I took close up photos of the rim top and the stem surface. I wanted to show how well it had cleaned up. The rim top and edges looked very good. I took photos of the stem to show the condition it was in. There were light tooth marks on both sides ahead of the button.I took a photo of the stamping on the left side of the shank. You can see that it is stamped as noted above. It is clear and readable. I took the pipe apart and took a photo of the pipe. It is a good looking pipe with great grain. I started my work on the pipe by trying to reduce the darkening in the faux plateau on the rim top and shank end. I wanted a bit of contrast in the finish but it had some uneven darkening. I used a brass bristle wire brush to work over the high spots and carved crevices in the carving. Once I finished the rim top and shank end I was happy with the look.I sanded the rim top, edges and sides of the bowl with 320-3500 grit 2 x 2 inch sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. It began to take on a rich shine. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. By the end of the process the pipe bowl looked very good. I worked some Before & After Restoration Balm into the surface of the briar with a shoe brush to get into the carving on the rim top and shank end and my fingertips on the smooth. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the vulcanite stem. I filled in the deep tooth troughs ahead of the button on both sides with the rubberized CA glue and set it aside to cure. Once they cured I flattened the repairs ahead of the button area with a flat file to begin blending them into the surface of the stem. I followed that by sanding them with a folded piece of 220 grit sandpaper. I sanded the stem with 320-3500 grit sanding pads to remove the tooth marks and chatter against the button edge. I wiped the stem down between pads with an Obsidian Oil cloth to remove the sanding debris from the stem.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I put the stem back on the Malaga Second Freehand with a carved rim top and shank end and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful Malaga Second Freehand with a smooth finish and faux plateau on the rim top and shank end looks great with the vulcanite fancy saddle stem. The dimensions of the pipe are Length: 6 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.69 ounces/48 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

I was not hoping for much with this poor Malaga Second Oval Shank Brandy

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Blog by Steve Laug

For the next little while I am working on some Malaga Pipes. I have several in queue to work on so I tend to pick them by what catches my eye. The next pipe is the last of the latest batch of Malaga Pipes. This one is a Oval Shank Brandy with a ¼ bent vulcanite stem. Jeff saw it on eBay and purchased it on 09/30/2023 from a seller in Cape Fair, Missouri, USA. The grain on this pipe is quite nice. Once again it was obviously someone’s favourite smoker. The pipe is stamped on the underside of the shank and reads MALAGA [over] Second. The smooth briar bowl and shank were dirty and worn. There were tars and oils ground into the surface of the briar. The bowl had a very thick cake that flowed over the top of the inwardly bevelled rim in a thick lava coat. The cake in the bowl was thick right up to the top of the rim. It was hard to fully assess the condition of the inner edge. It looked like the rim top had some burn marks and chips on the back and the front side. The inner edge was also damaged. The condition of the rim edge and top would become clear in the cleaning process. The outer edge also had some damage. The saddle stem was vulcanite and had light tooth marks on the top and the underside of the stem ahead of the button. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the heavy cake and lava on the rim top and edges. You can also see the damage on the rim top. The back top and outer edges appear to have been knocked against some hard surface given the amount of damage. The inner edge of the rim showed thick cake coming up to the top and flowing over the edge. It was a dirty pipe but still a beauty. The vulcanite saddle stem had tooth marks and chatter on the top and underside of the stem ahead of the button. The photos of the sides and heel of the bowl show some stunning and unique grain all around the pipe. The oil curing/finish makes the grain really stand out on the bowl and shank. Jeff took a photo of the stamping on the underside of the shank. It read “Malaga” [over] Second. The stamping was clear and readable as noted above.Jeff took photos of the flaws in the briar on the underside of the shank. There are fills in place in the shank but they are shrunken and are quite tactile. I am sure that this is what made the pipe a Malaga Second.For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.

I am also am including a link to some printed material on the Malaga brand that came to me from the daughter of George Koch (we purchased George’s pipes from his daughter) to help identify the particular stamping on the pipe. The link takes you to the entire collection of materials that were sent to me (https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/).

This particular pipe was a second and it is not listed in the catalogue.

Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime from around the bowl sides. It looked much better. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The stem looked much better and the light tooth marks on both sides were still visible and would need a little work. I took photos of the pipe once I received it. I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top was clean but there were chips, nicks burned areas around the rim top and the edges of the bowl. There was also some darkening on the flat surface of the rim and the edges. It is visible in the first photo below. The stem looked better, though there were tooth marks and chatter on both sides ahead of the button. I took a photo of the stamping on the underside of the shank. It is quite readable as noted above. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I started my work on the pipe by addressing the damage to the rim top and outer edge of the bowl. I topped it with a topping board and 220 grit sandpaper. I cleaned up the inward bevel on the bowl edge with a folded piece of 220 grit sandpaper. I brought it back to the same inward bevel that it had before I topped it. I turned my attention to the flaws and fills in the heel and the underside of the shank. I filled these in with clear CA glue. I smooth out the repairs with a folded pipe cleaner to smooth them out.I sanded the bowl top and the repaired fills on the shank and heel with a 320 grit sanding pad to blend them into the surrounding briar. They looked significantly better. From there I chose to sand the entire bowl and shank with 320-3500 grit sanding pads. This removed the darker areas and blended the repairs into the bowl and shank. It also took care of the roughness to the finish and some of the marks on the outside of the bowl and shank. The grain really began to stand out on the pipe. From there I went on to polish the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad. The pipe really began to have a rich shine and some beautiful grain that minimized the repaired fills. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration, it is a beautiful bowl. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a lighter and was able to lift them significantly. I filled in what remained with a black CA glue. Once it cured I used a small file to flatten the repairs and start the process of blending them into the surrounding vulcanite. Once the repairs cured I straightened out the stem a bit to give it a more gentle bend. To me the previous bend was to abrupt and made the stem hang from the mouth poorly. I adjusted it so that in the mouth it sits comfortably.Once the bend was corrected I sanded the repairs smooth with a folded piece of 220 grit sandpaper. I was able to further blend it into the surrounding vulcanite.I started the polishing of the stem with 2 x 2 inch sanding pads – dry sanding with 320-3500 grit pads and wiping it down after each pad. I was able to remove the light tooth marks and chatter on the stem surface on both sides. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the pipe back together – the bowl with its new stem. This restored Malaga Second Long Shank Brandy turned out surprisingly to be a real beauty. I did not hold out much hope for it when I started on it but boy was I surprised. The grain on the bowl is quite beautiful came alive with the buffing. I used Blue Diamond on the buffing wheel on both the bowl and stem. I gave both multiple coats of carnauba wax on the wheel then buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The Malaga Second Brandy feels great in the hand. It is lightweight and the contrast in the browns of the briar and the polished vulcanite stem is quite amazing. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outer diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.90 ounces/54 grams. It really is a beauty. I will be putting it on the rebornpipes store in the American (US) Pipe Makers section shortly if you are interested in adding it to your collection. Thanks for walking through the restemming and the restoration with me. Cheers.

Restemming & Restoring a Malaga Second Long Shank Billiard

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Blog by Steve Laug

I have been on a restemming binge for the last week or so. I have a box of stummels (bowls) here that I periodically go through and see if I have a potential stem that would fit them. Yesterday when I finished the restoration and restem on the Viking Brandy, I went through the box and picked out three bowls and found workable stems for them. All were in different states of need but all had been thoroughly cleaned before I boxed them up. The first of those that I chose to restem and restore is a lovely Malaga Second Long Shank Billiard stummel. If you have followed me for long you will know that I have worked on a lot of Malaga pipes in the past so I am not a stranger to the brand. This particular bowl is actually quite beautiful and for the life of me I have no idea why is stamped a Second.

The bowl looked very good. The grain around the sides was quite nice and a mix of cross grain and birdseye grain. The rim top had light damage to the inner edge and some nicks of flaws in the outer edge. The rim top had been beat about a bit and showed the wear and damage and there was darkening around the top and edges. The interior of the bowl was clean and there was some light checking on the walls. Examining the mortise it was clean and well drilled with no issues. The finish was washed out and bit and tired but still quite redeemable. The stamping on the pipe was clear and readable. On the left side it read MALAGA [over] Second. I took some photos of the bowl before I started to work on it. I took a photo of the stamping on the side of the shank. It reads as noted above and is clear and readable.I went through some of stems and found this shorter taper stem that needed some work on the tenon and diameter at the shank but it was exactly what I wanted. It has a few tooth marks and chatter on both sides near the button but it would clean up well. I have worked on quite a few Malaga pipes and blogged their restorations, so rather than repeat previous blogs, I am including the link to one that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA from a catalogue. It gives a sense of the brand and the history in their own words. Follow the link to get a feel for the brand and the pipemaker – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/.

Now it was time to work on the stem and fit it to the shank of the pipe. The diameter of the tenon was close. I used the Dremel and sanding drum to bring it close to a fit and then used two files that I have here that work well for me to do the fine tuning of the fit.I used a piece of 220 grit sandpaper to smooth out the file marks on the tenon and make sure it was round. It is an interesting stem in that it has a tube in the tenon for making it “unbreakable”. I fit it on the pipe and took photos of the fit at this point. The fit against the shank was perfect. There were spots where the stem diameter and the shank diameter did not match. I used a folded piece of 220 grit sandpaper to smooth out the transition between the two so it was smooth.I set the bowl aside and turned my attention to the remainder of the stem. I “painted” the stem surface with a Bic lighter flame to raise the tooth marks. I was able to lift some of them to the surface. I filled in what remained with clear CA glue. Once it cured I flattened the repairs and reshaped the button with a small flat file. I then repaired areas 220 grit sandpaper to blend them into the rest of the surrounding vulcanite. I finished this part of the process by starting the polishing of the stem with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a cloth and Obsidian Oil. I finished the polishing with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. I set the stem aside and turned my attention to the bowl. I started with the rim top issues. I used a folded piece of 220 grit sandpaper to smooth out the inner and the outer edge of the rim. I topped the bowl on a topping board with 220 grit sandpaper to smooth out and minimize the damage on the rim top. The top and edges looked much better at this point in the process. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping it down with a damp cloth after each pad. It really began to shine. I worked some Before & After Restoration Balm into the surface of the smooth briar with my finger tips. The product is amazing and works to clean, enliven and protect the briar. I let it sit on the briar for 10 or more minutes and then buff it off with a soft cloth. It really makes the grain sing. Before I finished the buffing on the pipe I wanted to address the checking on the inside of the bowl. I noticed it while I was taking the photos. Sometimes it is part of the cake and sometimes not. This time I was able to clean out the majority of it with a Savinelli Fitsall Pipe Knife and then sandpaper wrapped around a piece of dowel. There is still some shallow checking on the front of the bowl toward the top and a little on the backside but it is far better and should be good for many years. I cleaned out the bowl, shank and stem with alcohol and pipe cleaners to remove the sanding and scraping debris.I put the pipe back together – the bowl with its new stem. This restored Malaga Second Long Shank Billiard is a real beauty and the chosen stem works well with it. I have no idea why it would be marked a second other than the pits on the rim top. The grain on the bowl is quite beautiful came alive with the buffing. I used Blue Diamond on the buffing wheel on both the bowl and stem. I gave both multiple coats of carnauba wax on the wheel then buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The Malaga Second Billiard feels great in the hand. It is lightweight and the contrast in the browns of the briar and the polished vulcanite stem is quite amazing. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outer diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.98 ounces/56 grams. It really is a beauty. I will be putting it on the rebornpipes store in the American (US) Pipe Makers section shortly if you are interested in adding it to your collection. Thanks for walking through the restemming and the restoration with me. Cheers.