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Repairing a Serious Injury to a Custombilt Bulldog

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by Kenneth Lieblich

Welcome to another instalment of my Pipe Incident Reports. The idea, in general, is to provide a brief write-up – focusing on a particular pipe-restoration-related issue – rather than an entire restoration story. Today’s story is on the resolution of a very specific pipe repair, with some added challenges. I hope this blog post will be useful for those undertaking a similar repair. Every once in a while, my cousin-in-law sends me a pipe to repair. He hunts for pipes at antique shops and fairs, etc., and when he finds one that’s especially tricky to repair, he sends it my way! When he sent this particular pipe to me, he described it as a “crazy guy project”. Ahem. Well, crazy or not, I’m taking on the challenge. As you can see, it’s a handsome and rugged Custombilt bulldog, from the 1970s or ‘80s. My cousin-in-law did most of the cleaning already and did some restoration work on the stem, so I will be tackling the stummel only. For the most part, the pipe is in decent shape, but there are two major gouges on the side of the bowl. These gouges are going to be tricky to repair for four reasons:

    • the gouges occur in spots where there was already some of the signature Custombilt rustication. So I have to fill them and make them look good while maintaining the original rustication and not filling it in.
    • the gouges run transverse to the two pre-existing rings that run around the bowl. Again, I will have to repair these without negatively impacting those ring grooves.
    • the gouges actually penetrate all the way through the bowl to the inside. I will need to ensure that they are sound on the outside and on the inside.
    • the gouges also come with very fine cracks that extend in a ‘southerly’ direction, into some further rustication.

I haven’t even yet mentioned that there are a couple of chips missing from the bowl, on the opposite side of the gouges – and some dents on the rim. So, I’ve got my hands full – time to get started.As I mentioned, my cousin-in-law already did the vast majority of the cleaning – Deo gratias. To finish tiding up the briar, I wiped down the outside with some oil soap on cotton rounds (and a toothbrush). This does a good job of cleaning any latent dirt on the surface of the briar. I then scoured the inside of the stummel with some soap and tube brushes.Having completed that, I was able to address the dents on the rim. I dug out my iron and a damp cotton cloth. By laying the cloth over the affected areas and applying the iron to it, the hot and moist steam can often cause the wood to swell slightly and return to shape. There was some improvement – not a lot, but it was better than doing nothing.I decided to repair the tiny cracks in the briar next. Before anything else, it’s imperative that I ensure that the cracks do not continue to creep after I repair them. To that end, I took a micro-drill bit, inserted it in my rotary tool, and very carefully drilled a hole right through the wall of the bowl. That hole will stop the crack from progressing. As you can see, the drill bit is incredibly thin and quite prone to snapping if care isn’t taken.Now, I lined those cracks – and the gouges – with clear cyanoacrylate adhesive. Because of the intricacy of this work, I used a tiny awl to apply the adhesive. I needed to be precise and not smear it all over the place. I wish I had taken more photos of this procedure, but you’ll just have to take my word for it.Moving on to the matching holes on the inside of the bowl… I used an epoxy adhesive that is extremely hard, resistant to high temperatures, and completely inert when cured. It works superbly. I filled the affected area with the epoxy and let it cure for a full 24 hours. I took this step after applying the cyanoacrylate adhesive, so that the epoxy would not ooze out of the gouges. The next day, I roughened up the epoxy’s surface for the next step. I thinly coated the inside of the bowl with a mixture of my wife’s homemade yogurt and activated charcoal. Once hardened, this provided a good, faintly rough surface for a new cake to build. Now I needed to go back to the gouges and finish them off. I delicately and precisely added a mixture of clear cyanoacrylate adhesive and briar dust. This gives an incredibly hard and wood-like appearance to the repairs. I did the same to the chips I mentioned on the opposite side of the bowl. Most of the rest of the work was sanding. I used my dental tools, needle files and some fine sandpaper to sculpt the pipe back into shape. This was very tricky and took considerable patience – a virtue I have in short supply. Once done, I used all nine micromesh pads (1,500 through 12,000 grit) on the smooth parts of the stummel to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. The Custombilt bulldog is much improved and I hope my cousin-in-law will like it. This was a complex repair – the results are not ideal, but they are as good as I can manage. I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Giving Some Life Back to a Kirsten Companion K

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by Kenneth Lieblich

The latest restoration story belongs to a handsome Kirsten Companion ‘K’. Once again, this pipe is going to a young man from a local family who wanted some pipes restored. I’ve always been interested in Kirsten pipes – I’m not sure I always like them, but I always study them. The young fellow who acquired this pipe wanted something unusual and unlike the rest of his family – and he certainly got that! I quite like Steve’s description of Kirsten pipes:

Kirsten pipes have always been a bit of an enigma to me. The combination of briar and aluminum is unique. It is a pipe that is not really fish or fowl in terms of briar or metal. It is a pipe with an aluminum radiator with a bowl attached to it. The vulcanite stem is attached to an aluminum metal pin that extends the length of the radiator. On the end is a valve that controls the flow of air to bowl and is adjustable. This pipe has some markings. Interestingly, the name Kirsten is not one of them, but this is unquestionably a Kirsten pipe. On the left side of the aluminum body is the word, Companion. On the underside of the body are the words, Made in U.S.A. – next to that is the shape letter, K.Kirsten pipes have a long and interesting history. Naturally, Pipedia has a long article on this, but, in fact, that information comes from the fascinating Smoking Metal website. I encourage you to read the various articles they have on Kirstens.Let’s examine the pipe a bit. The aluminum is in decent shape – no major dents or scratches. There are merely micro-scratches, but no big deal. Similarly, the stem was in really nice shape. Only very minor tooth wear. Little oxidation and calcification. However, the briar bowl did have some issues. It had some cake in the bowl and was fairly dirty. The main problem was a significant burn on the rim. I’d have to take a closer look at that.My first step was to take the entire pipe apart. Here is a good photo of the various components of this Kirsten – plus the screwdriver I used to take the pipe apart.I decided to work on the briar bowl first on this occasion. The first step for the bowl is to ream it out – that is to say, remove all the cake inside. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensure that all the debris is removed.The damage to the rim is significant. In order to lessen the burns and nicks on the rim, I ‘topped’ the pipe – that is to say, I gently and evenly sanded the rim on a piece of 220-grit sandpaper. This effectively minimizes the damage, without altering the look of the pipe.Some of the burn remained on the rim, so I took some crystalized oxalic acid and dissolved it in warm water. I took some cotton swaps, dipped in the solution, and rubbed the burned spot vigorously. Some of the burn was removed, but, unfortunately, some will always remain as part of this pipe’s history.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds (and a toothbrush). This does a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes. This is the culmination of a lot of hard work in getting the bowl clean.I took a solid wooden sphere, wrapped a piece of 220-grit sandpaper around it, and sanded the inner edge of the rim. This achieves two things: first, it removes some of the burn marks; and second (and more importantly), the circular shape and motion of the sphere gradually returns the edge to a perfect circle. I then used all nine micromesh pads (1,500 through 12,000 grit) on the outside of the stummel to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. On to the stem. I cleaned the inside with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and an important step in ensuring a clean stem. The following day, I drew the stem out from its bath and scrubbed the lingering fluid with a toothbrush.I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.Next was the aluminum body of this old Kirsten. In order to loosen up some of the old filth, I soaked all the metal pieces in a vinegar solution. This was only mildly successful and I would need to do more.Just like other pipes, I cleaned the insides thoroughly with cotton swabs dipped in 99% lemon-infused isopropyl alcohol. This wasn’t enough – I also cleaned the inside of the aluminum with my cream cleanser and some tube brushes. That worked well! I then used my grey micromesh pads and polished the metal to a beautiful shine. Boy, it looked terrific after that.For the final step, I took the bowl to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.All done! This Kirsten Companion K looks fantastic again and is ready to be enjoyed by its new owner. It was great fun to work on. The approximate dimensions of the pipe are as follows: length 5⅓ in. (136 mm); height 1⅞ in. (48 mm); bowl diameter 1½ in. (39 mm); chamber diameter ⅞ in. (22 mm). The weight of the pipe is 1⅝ oz. (49 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Fine Peterson Kildare 405S

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by Kenneth Lieblich

This is another in a series of pipes I cleaned up for a local family. Today, it’s a handsome Peterson Kildare 405S Prince with a P-lip saddle stem. It was a pleasure to work on this pipe, as it didn’t require too much elbow grease. In my research, I was interested to learn that this shape is apparently uncommon. The markings are as follows: on the left shank, we read Peterson’s [over] “Kildare”; on the right shank, we read Made in the [over] Republic [over] of Ireland. Immediately to the right of that is the shape number, 405S. Finally, on the stem, we see the stylized P of the Peterson Pipe Company.In looking up this pipe shape, I came upon a page from Mark Irwin’s blog, Peterson Pipe Notes. It had some useful information on the 400 series in general and this very pipe in particular:

The 400-shape group has come to the forefront with Peterson’s recent reboot of the 406 “Large Prince”. It’s an interesting and usually overlooked group, comprised of straight shapes influenced by the classic English chart. Insofar as the catalogs are concerned (which are never, of course, identical with actual production dates), the shape group begins quite understandably shortly after Peterson opened its London factory in the Bradley Buildings in 1937—England at the time being one of Peterson’s “Big Three” markets (the other two being the US and Germany). As a group, the shapes reflect the smoking styles of the mid-twentieth century—the 1940s, 50s and 60s—the decades that produced most of them. That is, they are smaller pipes than most pipemen (and women) use today and they’re lighter, designed for the comfort of constant clenching in an office or factory environment where both hands were needed, and for the shorter, probably more frequent smokes that the interruptions of the workday entails. While I’ve been able to document 21 shapes, probably no more than 8 to 10 were ever offered at one time, and for most decades considerably less. Once in a while Peterson, being the counter-cultural wags they are, will subvert the English aesthetic by giving a shape a “bit of the Irish,” adding what they call an “S/B” or “Semi-Bent” mouthpiece—a piece of Peterson lore that even Peterson has forgotten!

The 405s was first announced in the 1979 update to the 1975 catalog and released in the various Classic Range lines, documented in the Kildare, Kildare Patch and Sterling. It was extremely short-lived, however, and is not found in any subsequent Peterson catalogs. Whether it was slightly larger or smaller than the 406 and 407 is hard to say, especially when the 406 and 407 almost seem to be interchangeable.

I also understand that the 405S most closely resembles the modern-day 408. The two are not identical, but pretty close. Let’s look at the condition of the pipe. As mentioned, the condition is really quite good. There’s a bit of wear and tear on the rim of the bowl, but nothing serious – and it looks like the inside of the bowl was cleaned out at some point. The stem also has a few tooth marks, but no significant calcification and only a bit of oxidation.To begin, I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and an important step in ensuring a clean stem. The following day, I drew the stem out from its bath and scrubbed the lingering fluid with a toothbrush.Now that the stem is clean and dry, I set about fixing the very minor dents in the vulcanite. This is done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.After this, I painted the logo on the stem with some nail polish. I restored the logo carefully and let it fully set before proceeding.The penultimate step for the stem is sanding. First, with my set of needle files, I reduce the bulk of the cyanoacrylate repairs. I want to remove the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I use all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. In this case, the bowl was clean enough that I only used a a piece of sandpaper taped to a wooden dowel to remove the little debris.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds (and a toothbrush). This does a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes. This is the culmination of the work of getting the pipe clean.I then used all nine micromesh pads (1,500 through 12,000 grit) on the outside of the stummel to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.All done! This Peterson Kildare 405S looks fantastic again and is ready to be enjoyed by its new owner. The approximate dimensions of the pipe are as follows: length 5½ in. (139 mm); height 1½ in. (37 mm); bowl diameter 1⅝ in. (40 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1¼ oz. (36 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring an Unusual Freehand Dublin

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by Kenneth Lieblich

Today, for your viewing pleasure, I have a charming – almost whimsical – pipe from the Shalom Pipe Company of Israel. This pipe came to me in an auction lot of various and sundry things. I thought the shape was quite peculiar, with it’s large, deep bowl and sandblasted exterior. It’s light and handsome – and it looked to be in good condition, so I chose it for my next restoration. There’s only one mark on the pipe – and that is the word Shalom on the left of the shank. I was familiar with the company, but went to Pipedia to see what they had to say.

Not much is known about Israel’s sole pipe factory though it’s reported to have operated quite successfully on international markets. Beside the brand “Shalom” the mainstay brand was Alpha – especially well known in the USA. Alpha was popular for a range of fresh and unusual shapes. Series (afaik): Caprice (s), Citation (s), Classic (b), Pedestal (s), Regent, Region (b), Rex (s). (1) (1) (b) = blasted, (s) = smooth. Alpha also produced at least one of its Citation forms for Carey’s “Magic Inch” series. Mentioned in context with Shalom Pipe Factory was a Danish pipemaker named ‘Muki Liebermann’, who later lived and worked in the USA. Muki is known for his unique briar bending technique and his original shapes that gave inspiration to many of the most praised Danish pipemakers. Shalom was taken over by Robert L. Marx of New York City, later Sparta, NC, then of Mastercraft. Mastercraft continued the Alpha pipes introducing new lines.This made me wonder if this pipe was, in fact, made by Muki Liebermann – I have no evidence of that, but it certainly fits. Anyway, nothing here gave me any information about this specific pipe, but I clicked on the Alpha link to see if I could find further information. Indeed, I found that the same shape of my pipe was also released by Alpha (slightly different stem, but the stummel is the same). See below…Let’s take a closer look at the pipe itself. The stummel was in good shape. Dirty, of course, but nothing looked damaged or overly worn. The stem was also generally ok – it had the usual wear and tear. The only thing that gave me pause was a couple of tooth dents. But I felt confident that I could resolve that. I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning of filth. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean.I used a disposable lighter and ‘painted’ the stem with its flame. The gentle heat of the flame can cause the dents in the vulcanite of the stem to expand back into shape. In this case, it didn’t work too well – but no big deal.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and an important step in ensuring a clean stem. The following day, I drew the stem out from its bath and scrubbed the lingering fluid with a toothbrush.Now that the stem is clean and dry, I set about fixing the marks and dents in the vulcanite. This is done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduce the bulk of the cyanoacrylate repairs. I want to remove the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I use all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. I used a reamer and a piece of sandpaper taped to a wooden dowel. Collectively, these ensure that all the debris is removed. Pleasingly, the walls of the bowl looked to be in good condition.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds (and a nylon-bristle brush for the rim). This does a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes. This is the culmination of a lot of hard work in getting the pipe clean.I used a few of the smoother micromesh pads – but just on the flat section where the logo is. After that, there were a few spots that needed to be tinted in the same colour as the rest of the stummel. I used some of my furniture pens (which is simply dye in pen form) to match the colour. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.

All done! This Shalom freehand Dublin looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Various Makers’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6⅛ in. (155 mm); height 2⅛ in. (54 mm); bowl diameter 1½ in. (37 mm); chamber diameter 1 in. (24 mm). The weight of the pipe is 1¼ oz. (38 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Amazing Grain on a Charatan Perfection 2122DC

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by Kenneth Lieblich

This beauty is a pipe I acquired recently and it turned out so well – especially compared with how it looked when I found it. I took a liking to it immediately and figured you would too, so I cleaned it up poste haste. The pipe is light, attractive, and comfortable – and the grain is just so warm and inviting. This is an apple shape with a ‘Double Comfort’ saddle stem. Let’s look at the markings. On the left side of the shank are the words, Charatan’s Make [over] London England [over] Perfection. The right side of the shank shows the model, 2122DC. The ‘DC’ suffix here indicates what we already know: the pipe has a ‘Double Comfort’ saddle stem. Finally, the stem has the letters C and P – with the C penetrating into the P. This is notable for dating purposes. I believe this pipe comes from the Dunhill era. Using Pipedia’s Charatan dating page (which you can see here), I saw that this pipe has

  • Double comfort mouthpiece
  • In the CP logo, the C enters the P
  • Absence of £ on the shank
  • Presence of the letters DC just after the shape number

Having said that, dating these pipes precisely is always a tricky business. A good estimate would be late 70s-early 80s. Meanwhile, I was also curious about the model name ‘Perfection’. Once again, Pipedia indicated that ‘Perfection’ was one of Charatan’s Make’s ‘Apprenticeship’ standard shape grades.On with the restoration! I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean.I used a disposable lighter and ‘painted’ the stem with its flame. The gentle heat of the flame can cause the dents in the vulcanite of the stem to expand back into shape. In this case, it did help a bit – but only a bit.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and an important step in ensuring a clean stem. The following day, I drew the stem out from its bath and scrubbed the lingering fluid with a toothbrush.Now that the stem is clean and dry, I set about fixing the marks and dents in the vulcanite. This is done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.After this, I painted the logo on the stem with some nail polish. I restored the logo carefully and let it fully set before proceeding.The penultimate step for the stem is sanding. First, with my set of needle files, I reduce the bulk of the cyanoacrylate repairs. I want to remove the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I use all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. This was a surprisingly difficult stem to restore, but, in the end, we got there. There was a wonderful, deep black shine to the stem when I was done.Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. I used a reamer and a piece of sandpaper taped to a wooden dowel. Collectively, these ensure that all the debris is removed.My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim. This work revealed that, fortunately, everything was in good shape. No issues.The inside of the stummel needs to be cleaned thoroughly. Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds. This does a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes. This is the culmination of a lot of hard work in getting the pipe clean.I used all nine micromesh pads (1,500 through 12,000 grit) on the outside of the stummel to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.All done! This Charatan’s Make Perfection 2122DC apple looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘British’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅞ in. (149 mm); height 1⅔ in. (43 mm); bowl diameter 1½ in. (37 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1¼ oz. (39 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Butz-Choquin Vendôme Extra 1688 Apple

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by Kenneth Lieblich

Here’s a charming pipe! I’ve been restoring a good number of pipes for a local family and this is the latest of the bunch: a Butz-Choquin Vendôme Extra 1688. This is an apple shape (in French, the shape is called boule – meaning ball), with a round shank and a tapered stem. It’s an attractive pipe, but it has seen better days. Time to spiff it up for its new owner. Let’s have a look at the markings on this pipe. As the photos show, the left side of the shank reads, Butz-Choquin [over] Vendôme [over] Extra. The right side of the stem reads, St Claude [over] France [over] 1688. Additionally, the stem shows the BC logo of Butz-Choquin in a clear, acrylic circle. Both Pipedia and Pipephil have good write-ups on the history of Butz-Choquin and I encourage you to read both. Also, Steve has restored quite a few and it’s worth having a look at his writings too. For the moment, here is some information from Pipedia:

The pipe, from Metz to Saint-Claude.

 Jean-Baptiste Choquin of Metz started out as a tobacconist. This enterprise was prosperous; he had several employees. Among those, there was a certain Gustave Butz who was its first workman and who became his son-in-law by marrying Choquin’s daughter Marie in 1858.

In 1858 Jean-Baptiste Choquin created, in collaboration with Gustave Butz, the Choquin pipe. This bent pipe with a flat-bottomed bowl was finished with an albatross-bone mouthpiece, fixed with silver rings.

In 1858, still in Metz, Gustave Butz built an establishment for the manufacture of the Choquin pipe which took the name of. In 1951, the Berrod-Regad company bought the trademark, continuing manufacture until 2002. Departing from Metz, the workshop was relocated to Saint-Claude, then also called “the world capital of the briar pipe”, under the Berrod-Regad group. The Berrod-Regad group would go on to completely rebuild the network of representatives until finally entering the export market in 1960 and has since won several prizes, as well as the Gold Cup of French good taste.

In a few years, the brand’s collection increased from ten to seventy series. 135 years after it was founded, the pipe is still well-known not only in France but throughout the world. In 2002, the Berrod family, wishing to preserve manufacture of pipes in Saint-Claude, handed over the company to Fabien Guichon, a native of the area, who will continue to develop the brand during the 21st century.Meanwhile, Pipephil says this:

The origin of the brand reaches back to 1858 when Jean-Baptiste Choquin in collaboration with his son-in-law Gustave Butz created their first pipe in Metz (France). Since 1951 Butz-Choquin Site officiel Butz Choquin, pipes de Saint-Claude jura. BC pipe de bruyere luxe is a brand of the Berrod-Regad group (Saint-Claude, France).

Jean Paul Berrod managed the company from 1969 to 2002 when he retired and sold the corporate to Mr Fabien Gichon. Denis Blanc, allready owner of EWA, took over the S.A. Berrod-Regad in 2006.

In an old Butz-Choquin catalogue, I found the pipe shape in question, listed with its requisite number:An inspection of the pipe showed a few flaws to be addressed. The bowl was dirty and stained. It also had some burn marks on the rim top. Furthermore, it had an unattractive lacquer-like finish to it. Meanwhile, the stem was dirty and scratched. There were minor bite marks and there was some oxidation.To begin, I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning of filth before moving on. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and an important step in ensuring a clean stem. The following day, I drew the stem out from its bath and scrubbed the lingering fluid with a toothbrush.Now that the stem is clean and dry, I set about fixing the marks and dents in the vulcanite. This is done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduce the bulk of the cyanoacrylate repairs. I want to remove the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I use all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensure that all the debris is removed. Plenty of cake in there…The inside of the stummel needs to be cleaned thoroughly. Similar to the stem, I then cleaned it with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean (as the photos will attest).I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds (and a toothbrush). This does a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes. This is normally the culmination of a lot of hard work in getting the pipe clean.However, I noticed that the lacquer was flaking and looking terrible. As a result, I chose to remove it all with acetone on some cotton rounds. Of course, acetone is a volatile chemical, and I only use it rarely and judiciously in my pipe work. In this case, it acted perfectly to remove what I needed and left beautiful wood underneath. In fact, it looked so much better after having wiped it down. The damage to the rim is not terrible, but it is notable. In order to lessen the burns on the rim, I ‘topped’ the pipe – that is to say, I gently and evenly sanded the rim on a piece of 220-grit sandpaper. This effectively minimizes the damage, without altering the look of the pipe. A little of the burn remains, but that is part of this pipe’s life story.I used all nine micromesh pads (1,500 through 12,000 grit) on the outside of the stummel to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood.The removal of the lacquer was a positive, necessary step, but it made the stummel a bit pale. I decided to stain the wood with an alcohol-based, aniline dye. I use this type of dye because it is easy to work with, uniform in colour, quite penetrating, and is easily thinned with isopropyl alcohol. For this pipe, I chose a light brown colour, as it most closely resembled what the pipe would have looked like when new. I spread the dye all over the outside of the stummel with a small dauber and then applied a gentle flame to it. This flame assists in setting the stain by quickly evaporating the isopropyl alcohol. If necessary, the stain can be lightened by wiping the briar with pure alcohol – and, in this case, that’s precisely what I did. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.This Butz-Choquin Vendôme Extra 1688 apple is a very handsome pipe and will provide many years of smoking pleasure for its new owner. The approximate dimensions of the pipe are as follows: length 5¼ in. (134 mm); height 1⅝ in. (40 mm); bowl diameter 1⅓ in. (34 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1⅛ oz. (34 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Recovery and Discovery with a Brigham-made Old Port Bulldog

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by Kenneth Lieblich

This pipe is for you. Yes, YOU. No doubt, when you’ve read my blog post about it, you’ll be charmed enough to want it for yourself. I received it in an auction lot and something about its look seemed vaguely familiar to me. I thought it was quite handsome, despite its tired appearance, so I figured I’d get it restored for whoever its next owner might be. There was beauty to be uncovered! The pipe’s markings were straightforward enough. On the side of the shank read the words, OLD PORT [over] MADE IN CANADA. The Made in Canada words did seem reminiscent of the markings on old Brigham pipes, so that suggested a clue to the pipe’s origin. Before I pursued that lead, however, I needed to dig into the Old Port name first.I remembered Old Port, not as a pipe maker, but as a brand of drug-store tobacco, as one might call it. In fact, I think my father used to smoke Old Port once upon a time – I’ll have to ask him. First, it’s time to go down the rabbit hole of Old Port.

It’s worth mentioning that Steve also restored a pipe with name of Old Port nearly ten years ago and I encourage you to read that article here – it will help flesh out the story. The markings of Steve’s pipe and my pipe were different, and I was not convinced that they were from the same company (spoiler: I was wrong). In any event, I did some digging through my usual sources for information on this brand – and I came up with nothing. So, I went searching through the weeds of various online pipe forums and I came up with a few tidbits. The following is a summation of what I found.

Old Port is, indeed, an over-the-counter pipe tobacco, produced for the Canadian market. There was also an Old Port line of cigarillos. It has been manufactured in Montréal since 1927 and was subsequently bought out by the Scandinavian Tobacco Group (STG) in 2000. A quotation from the STG website (which no longer appears) confirms this information:

The Canadian company offers a portfolio of cigar brands comprising Colts, Old Port, CAO, Café Crème and White Owl, as well as the Old Port, Sail and Erinmore pipe tobacco brands. STG Canada was previously called Old Port & Colts Cigar Company. Scandinavian Tobacco Group acquired the Canadian business in 2000 when Imperial Tobacco Canada sold off its cigar activities.

It turns out that Old Port pipes were voucher pipes. In other words, when you bought a tin of Old Port pipe tobacco, you received a coupon and when you collected enough, you could redeem them for a pipe. Many companies did this sort of thing, and I suppose this was one Canadian example. Through my searching, I found some images of a completed auction for an old 1970s tin of Old Port tobacco (as seen above). Two of these photos showed some detail of the brochure that came with the tin. In fact, the brochure shows an image of Steve’s very pipe. This demonstrated that Steve’s pipe and mine are from the same source.In turns out that my pipe was, in fact, made by Brigham, as part of a contract they took on with Old Port. Quite frankly, the pipe looks like a Brigham. One fellow on the pipe forums said that Brigham only made these for two years in the late 1960s, “so as a collectible pipe it might be worth having in your collection.”From the brochure I found above, I assumed that these pipes were also from the 1970s. However, the MADE IN CANADA logo on the shank corresponds to the Brigham logo of the 1956-69 period — so the late 1960s seems right. I learned this logo information thanks to Brigham expert, Charles Lemon’s book on Brigham pipes. Brigham produced these as a non-filtered pipe which was stamped “Old Port”. They featured an experimental aluminum tube which was small enough in diameter to regulate air flow. Supposedly, the concept didn’t work out and Brigham went back to doing their own thing. It then makes sense that Old Port went looking for other manufacturers to make their pipes into the 1970s. And the brochure mentions pipes from Lorenzo, Oppenheimer, among other companies. According to one of the forum posters, some or all of the above information was confirmed by Charles Lemon. So, Charles, if you’re reading this, please let us know in the comments below if this is accurate and if you have any further information!

On to the pipe itself. Fortunately, this would be a relatively easy restoration, as the pipe was in good condition. It must have been very seldom smoked, as the stem showed next-to-no tooth marks. The one thing I did notice, however, is that the stem was heavily oxidized. It probably sat in the sun for a long time. The stummel, too, was in great shape. A bit dusty and shabby perhaps, but nothing that I couldn’t resolve. First, I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning before moving on to the next steps. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean. As the pipe was seldom smoked, this was a quick procedure.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and important step in ensuring a clean stem. The following day, I drew the stem out from its bath and scrubbed the lingering fluid with a toothbrush. However, due to the severity of the oxidation, I then repeated the scrubbing with the cream cleanser for maximum effect. Unfortunately, some remnants of the oxidation will always live in this stem – but it is part of the pipe’s long story.The penultimate step for the stem is sanding. I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. I used a pipe knife, and a piece of sandpaper taped to a wooden dowel. These ensured that all the debris is removed – and I am pleased to report that there wasn’t much.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. This time, it wasn’t too bad.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds (and a toothbrush). This does a good job of cleaning any latent dirt on the surface of the briar. The toothbrush especially helps to get into the nooks and crannies of the rustication. The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes. This is the culmination of my work in getting the pipe clean.After that, I used some of my furniture pens (which is simply dye in pen form) to touch up and enliven the colours on the wood. Then, I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and stem glows.All done! This Old Port bulldog looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Canadian section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5¾ in. (146 mm); height 1⅜ in. (36 mm); bowl diameter 1¾ in. (45 mm); chamber diameter ⅝ in. (21 mm). The weight of the pipe is 1¼ oz. (37 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

The Nameless Pipe has a Name

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by Kenneth Lieblich

I recently had the pleasure of meeting with a family – and nine of the male family members each wanted a pipe! I was only too happy to help them out. The youngest member of this throng was 18 years old and picked out the pipe you see here. It is a charming and beautifully curved Zulu. I decided to work on it first because I liked it so much. Not only is it handsome, but it is well made too. However, there were no pipemaker’s marks on the pipe at all. No name of any sort – kind of. The only thing to be seen was that the previous owner carved his own name into the shank: Ray. I’m afraid I don’t know who Ray is, but he had a nice pipe. So, the nameless pipe has a name after all. It’s now being passed on to a fine young man with a good head on his shoulders. When I was talking to him about the pipe, I commented that I could investigate sanding off the name if he wished. He said no – it was part of the pipe’s history and he wanted to leave it. Smart kid. Alas, no markings mean no history. However, I can report that the pipe was well smoked in its past. The stummel was in good shape, but there was evidence of lots of smoking once upon a time. As you can see, there appears to be some burning on the rim, but I’ll have to take a closer look for damage. The stem was pretty worn – lots of tooth marks and scratches. Also, a bit of calcification and oxidation.

As a first step, I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning of filth before moving on. I used a disposable lighter and ‘painted’ the stem with its flame. The gentle heat of the flame can cause the dents in the vulcanite of the stem to expand back into shape. In this case, it actually worked fairly well and I got some improvement. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was really clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and important step in ensuring a clean stem. The following day, I drew the stem out from its bath and scrubbed the lingering fluid with a toothbrush. Once clean and dry, I set about fixing the marks and dents in the vulcanite. This is done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. I use all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. There is a wonderful, deep black shine to the stem when I am done.Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensure that all the debris is removed. My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim. This work revealed that – Deo gratias – the burning was superficial and the underlying wood was totally intact.The inside of the stummel needs to be cleaned thoroughly. Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. With this pipe, it didn’t take too long to get it clean. I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton. This does a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes. This is the culmination of a lot of work to get the pipe clean.The charring on the rim is notable. I took a solid wooden sphere, wrapped a piece of 220-grit sandpaper around it, and sanded the inner edge of the rim. This achieves two things: first, it removes some of the burn marks; and second (and more importantly), the circular shape and motion of the sphere gradually returns the edge to a perfect circle.

I used all nine micromesh pads (1,500 through 12,000 grit) on the outside of the stummel to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood.  I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and stem glows.This is a very handsome pipe and will provide many years of smoking pleasure for my friend. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅝ in. (142 mm); height 1¾ in. (44 mm); bowl diameter 1⅓ in. (33 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1 oz. (31 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

An Unusual and Beautiful Peterson 221 Sterling Silver Prince

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by Kenneth Lieblich

This pipe came to me in a collection of pipes that gave new meaning to the phrase, ‘trash and treasure’. Everything from the sublime to the ridiculous was in here, but when I saw this Pete, I was immediately enchanted. It is a Peterson 221 prince. This is a stunning pipe. It’s an older one and it’s a real veteran, with a few mild battle scars which are part of its history. I can’t help but think that this pipe should be in someone’s Peterson collection – it’s lightweight and breathtaking. This was one of the more difficult restorations I’ve ever undertaken. You might read through this blog post and think that it doesn’t seem particularly unusual. And, superficially, you’re right. Most of the steps in this restoration are run-of-the-mill, but, in many cases, these steps had to be done and redone so many times that I nearly launched the pipe across the room. So, settle in for a wild ride. The pipe is marked as follows: on the left side of the shank, it says K&P [over] Dublin. On the left side, it says Made in Ireland in the form of a circle and, next to that, the shape number 221. The circular Made in Ireland suggests that this is an older pipe, possibly (but not definitely) pre-republic. On the sterling silver band is displayed three shields each containing the three marks K&P [over] Sterling [over] Silver. The stem is the traditional Peterson P-lip, but it has no logo.This is an unusual Peterson, by shape and number. There are Pete princes and there are Pete 221s (bent billiards), but I hadn’t seen a 221 prince. I searched extensively for this very pipe and came up empty. I looked at Pipedia and Pipephil – nothing. Many more searches also came up with nothing. Steve kindly referred me to a couple of his articles (from 2016 and 2020) that gave a good clue:

https://rebornpipes.com/2016/09/13/petersons-pipes-brochure-from-genin-trudeau-co-montreal-quebec/

and

https://rebornpipes.com/2020/03/13/final-pipe-from-the-19-pipe-eastern-canada-lot-a-republic-era-peterson-1312-system/

The key information is on the old Peterson brochure shown in the blog post. In previous times, Petersons were imported into Canada through a company called Genin Trudeau & Co. (nowadays just Trudeau – the kitchen wares company). Genin Trudeau had the Peterson firm stamp their own shape numbers on the pipes they imported. This brochure supposedly dates from around 1974 and includes a silhouette of a 221, as you can see here in a cropped photo:However, there’s a problem: the 221 in the brochure is close – but not identical – to the 221 I’ve got here. Mine has a gentle bend; the one in the brochure does not. Clearly, my 221 was from a different time. Steve suggested that I contact Mark Irwin at Peterson Pipe Notes, as he is a great repository of Peterson knowledge. Mark was his usual obliging self and directed me to a page from his blog:

https://petersonpipenotes.org/280-canadian-shape-numbers-from-a-gtc-pipe-box-brochure/

In this post, he shows an older brochure, also from Genin Trudeau & Co. and dated to approximately 1955, which also shows a 221 prince. This time, however, it is the correct pipe!Although the brochure shows a rusticated pipe and mine is smooth, it is clear that the shape is identical. I suspect that this pipes dates from well before 1955, but I cannot prove this. Nonetheless, it is an exciting tidbit of information – thank you to Steve and Mark for their help.

The photos show that this pipe’s former owner must have loved this pipe – it was smoked to the Nth degree. Although it must be a fantastic smoker, it has clearly never seen a pipe cleaner or reamer! The stem is filthy beyond words and it has scratches, bites, oxidation, and calcification. Most unfortunately, the stem also has a significant bite-through on the underside.The stummel is also quite rough. There are a few minor nicks in the wood, but nothing serious. The main issue here is the cake in the bowl. Wow. The bowl is literally completely blocked. The cake is rock hard and its lava has erupted all over the rim. This is going to take some work!I used a disposable lighter and ‘painted’ the stem with its flame. The gentle heat of the flame can often cause the dents in vulcanite of the stem to expand back into shape. In this case, the dents were alleviated somewhat, but not enough. Better than nothing.The calcification was quite substantial. I used an old butter knife and gently scraped some of the thicker accretion off. Taking the opportunity to do this now helps later in removing the oxidation.I used oil soap on a few cotton rounds and wiped the stem down. This provides a preliminary cleaning of filth off the stem before moving on to the next steps.The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly and made sure the interior was clean. I used a lot of pipe cleaners and cotton swabs. This was a very dirty pipe.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it. This particular stem was so dirty that I also applied the cleanser to the inside with some tube brushes.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering de-oxidation fluid with a toothbrush. Once clean and dry, I set about fixing the bite marks in the vulcanite. This is done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.My next task was repairing the large hole on the underside of the stem. There are several methods of doing this and individual circumstances will dictate how to proceed. In this case, I used a straightforward method of employing the same black cyanoacrylate adhesive mentioned above. Before applying the adhesive, some preparatory work is required. With such a large gap in the vulcanite, any applied adhesive will simply run through the aperture and fill the airway. To prevent this, I coated the end of a pipe cleaner with petroleum jelly and lodged it in the airway. This provides a platform for the adhesive to sit on while curing and prevent it from entering the airway. The petroleum jelly is used to prohibit the adhesive from attaching to the pipe cleaner. This repair was much more labour intensive than normal. The adhesive patch I created failed three times before I finally made it work. The precarious nature of the repair impelled me to lay the patch much thicker than I might otherwise have. I am pleased with the final result, but I am not utterly convinced of the patch’s long-term structural integrity.The penultimate step for the stem is sanding. I first used my set of needle files to reduce the bulk of the cyanoacrylate repairs. I do not want to cut into the vulcanite, but I want to lower the height of the adhesive to as close as possible above the surface. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. There is a wonderful, deep-black shine to the stem when I am done.Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, it allows me to inspect the interior walls of the bowl and determine if there is damage or not. More about that later. In the meantime, I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensure that all the debris is removed. However, this pipe needed a jackhammer to deal with the rock-hard cake in the bowl. Since I don’t have a jackhammer, I used a ½” rotary burr on my Dremel. This is a tricky procedure and I would not normally use this burr except as a last resort. The cake was so hard, that I had no other option at my disposal. Working with great care, I managed to clean out the bulk of the material and then returned to my normal tools to finish the work. As you can imagine, there was an extraordinary amount of debris in the bowl.My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal provides an edge that is sharp enough to remove what I need, but not so sharp that it damages the rim. This work revealed a lot of damage underneath: burning, scratches, gouges, etc. This would have to be addressed later.The inside of the stummel needs to be cleaned thoroughly. However, this pipe’s shank was so clogged, that I first needed to open the horribly occluded airway. So, I took a long drill bit, held in a drill chuck, and hand-cranked it to dislodge the dreadful detritus inside. Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with plain 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds (and a toothbrush). This does a good job of cleaning any latent dirt on the surface of the briar.The last step of the cleaning process is to wash the inside of the stummel with some liquid cleanser and tube brushes. This is the culmination to a lot of hard work in getting the pipe clean. As you can see, this pipe still has some visible wounds. The damage to the rim is significant. In order to minimize the burns and nicks on the rim, I ‘topped’ the pipe – that is to say, I gently, slightly, and evenly sanded the rim on a piece of 220-grit sandpaper. This effectively takes down the damage, without altering the look of the pipe.A notable burn remained on the rim, so I took some crystalized oxalic acid and dissolved it in warm water. I then took some cotton swaps, dipped in the solution, and rubbed the burned spot vigorously. The acid works well to alleviate superficial burns (burns where the integrity of the wood is still good).All the cleaning I did revealed an important problem. The photos do not show it well, but the previous owner reamed this pipe overzealously. The heel of the bowl was gouged out through reaming and is now very thin. I had to fill this. To fill a gap like this, I use an epoxy adhesive that is extremely hard, resistant to high temperatures, and completely inert when cured. It works superbly. I filled the affected area with the epoxy and let it cure for a full 24 hours. The next day, I roughened up the epoxy’s surface for the next step. I thinly coated the inside of the bowl with a mixture of my wife’s homemade yogurt and activated charcoal. Once hardened, this provided a good, slightly rough surface for a new cake to build.I used all nine micromesh pads (1,500 through 12,000 grit) on the outside of the stummel to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood surface. I rubbed some Before & After Restoration Balm into the briar and left it to sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. The final step is buffing. I took the pipe to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of carnauba wax. Naturally, these finishing touches make the pipe look its best – the stummel sings and the stem glows.

All done! This Peterson 221 sterling silver prince was a lot of work, but it looks fantastic and is ready to be enjoyed again by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Irish’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6⅛ in. (155 mm); height 1⅛ in. (30 mm); bowl diameter 1½ in. (36 mm); chamber diameter ⅔ in. (17 mm). The weight of the pipe is 1 oz. (29 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

A Gold Star Diplomat 9486 from my Grandfather

2 Replies

by Kenneth Lieblich

This pipe has a bit of a story to it. Every once in a while, I pull out a pipe from my late grandfather and clean it up. The pipe today is a charming hexagonal panelled billiard, with a square shank, and a straight square stem. I do not know where my grandfather acquired it (or under what circumstances), so I asked my father but he didn’t know either. It doesn’t really seem like the sort of pipe he would have selected, so I wonder if it was given to him. After my grandfather died, his pipes ended up wrapped in newspaper, in a cardboard box, in a basement – as so many grandfather’s pipes do. In this case, it was the basement of my parents’ home. About fifteen years ago, my parents had a small flood and this box (along with several others) got wet and stayed wet for a long time. This had ramifications… The pipe’s markings on the left side of the shank read Gold Star [over] Diplomat. On the right side, they read London England [over] 9486. Also, on the stem, there is a star enclosing the letters GS.Very little information turned up about the brand, Gold Star. Nothing from Pipedia. Over at Pipephil, they had the following:This suggested to me that the pipe was a Sasieni sub-brand. Crucially, however, Pipephil also included this line:

The pipes temporarily gathered under the “Gold Star” label obviously aren’t from the same maker.

This was important to me, because the shape number, 9486, didn’t seem to correspond to anything that Sasieni made. So, I did some sleuthing and figured out that, in fact, the name Gold Star was also produced by GBD. This did fit, and I found some examples of GBD 9486 online, including this one (among others) from Iwan Ries’ website:Clearly, my grandfather’s pipe was one of these and I can confirm that both Sasieni and GBD (at least) made the Gold Star name. I am pleased to say that this post has added that small tidbit to the collective knowledge of pipe making in the twentieth century.

Anyway, on to the pipe – and this poor pipe had some issues. Sitting in moist newspaper for as long as it did had some very negative effects. I don’t remember the crack on the shank being there in the past and I wonder if the water induced stresses in the wood that caused the crack. There were other small fissures in the bowl, I don’t think they were flood-related. Another problem related to the water was the colour of the wood – any staining this pipe had was long gone. Finally, as I was examining the pipe, I didn’t realize it in the moment, but the yellow stem would prove to be the biggest problem of them all. The effect of water on vulcanite stems is well known, but stems don’t normally sit in water for an extended period of time. Aside from the above, the stummel had the following problems: lava on the rim, charring to the rim, some cake in the bowl, and a few substantial fills. Meanwhile, the stem had its own set of problems (besides its colour): tooth marks and scratches, and a filthy stinger. The stinger was first on my list. It went for a soak in some lemon-infused isopropyl alcohol. I let it set for several hours and then cleaned it off and it looked much improved. I then finished it with some 0000-grit steel wool and moved on.I wiped down the outside of the stem with oil soap on some cotton pads. That did next to nothing. I took my BIC lighter and painted the stem with its flame. This helped a bit, but not much. Then, I cleaned out the insides with pipe cleaners and isopropyl alcohol.Now it was time to remove the horrific yellow on the stem. I used some cream cleanser on the outside to remove the oxidation. I scrubbed and scrubbed and scrubbed. Then, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. The following day, I cleaned the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. I scrubbed again with cream cleanser on some cotton pads to remove the leftover oxidation. This worked only so well. I put the stem down, thought about it for a while, and decided to repeat that entire procedure: scrub with cream cleanser, soak overnight, and scrub with cream cleanser. This made the stem so much better than before, but still not great. Steve reminded me of an additional technique to try: soaking in Oxyclean. Again, this helped a bit, but it was just not going to be enough. This stem was definitely improved, but would always show the signs of its time in the water.I then used all nine Micromesh pads (1,500 through 12,000 grit) on the stem to make it look as good as possible. I also used Obsidian Pipe Stem Oil in between each pad scrubbing.On to the stummel. I used the KleenReem to remove the built-up cake, and followed that with 220-grit sandpaper to remove as much as I could. I wanted to take the bowl down to bare briar to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there were none. I then proceeded to clean out the insides of the shank with cotton swabs, pipe cleaners, and isopropyl alcohol. There was quite a bit of filth inside this stummel – it took many pipe cleaners et cetera to clean it out.I decided that a de-ghosting session would be a good idea. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the oils, tars and smells to leach out into the cotton. I followed that up by cleaning the insides with some Castile soap and tube brushes. I then moved on to cleaning the outside of the stummel with oil soap and some cotton pads. That removed any remaining dirt. The bowl was nice and clean after this. Having completed that, I was able to address the crack on the shank and the nicks on the bowl. This took some careful work. I filled the crack and the tiny divots with cyanoacrylate adhesive then let them cure. Now, with the nicks and crack filled, it was time to sand down the stummel. I used all nine Micromesh pads (1,500 through 12,000 grit) to sand everything smooth. Much improved. I felt that this pipe really needed a bit of colour – it had lost it during the flood. However, I only wanted a light stain. So I made a very dilute mixture of leather dye and alcohol. This didn’t really work well, so, instead, I simply put a drop (literally) at a time on my dauber and gently coated the wood with theat. I flamed it with my Bic lighter and let it sit overnight. Upon the morrow, I used isopropyl alcohol to wipe down the pipe and remove excess stain. I am very happy with the results.After that, a light application of Before & After Restoration Balm brought out the best in the stummel’s grain. What a difference that made! Then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. The lovely shine made the wood look great. This Gold Star Diplomat 9486 panelled billiard has an elegant feel to it. It took a lot of work – and the results were not exactly what I had hoped for – but I am proud of it and the final product is (hopefully) worthy of my beloved grandfather’s memory. Obviously, this is one pipe that I am keeping for myself and adding to my collection. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. The approximate dimensions of the pipe are as follows: length 5⅛ in. (130 mm); height 1½ in. (39 mm); bowl diameter 1¼ in. (32 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1 oz. (31 g). If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.