Tag Archives: fitting a stem

Restoring and Restemming a Beautiful L’Anatra dalle Uova d’Oro Bent Billiard


Blog by Steve Laug

I am doing periodic repairs for a local pipe/cigar shop. They called in February about a pipe that one of their customers had dropped off for repairs. He was hoping for another L’Anatra stem but he had either lost or thrown away the original after the tenon had snapped off in the shank. That was too bad as it would have been fairly straight forward to put a new tenon on the stem and fit it in the shank. We spoke a bit about it and as I do not have access to L’Anatra stems with the goose head on the top that are hand turned acrylic I figured the repair had been dropped. Fast forward to June! On Friday evening they called and said that one of them would drop a pipe by for restemming with a vulcanite stem as the customer just wanted to be able to smoke it and enjoy it again. We arranged for the drop off at my house on that evening after the shop closed. Friday evening there was no pipe. All day Saturday and into the evening there was no pipe so I figured they had changed their minds. Then this morning around 9am the doorbell rang and there was a fellow with a City Cigar Bag in hand with a large box. We chatted and he handed me the bag.

I don’t know what I was expecting but it certainly was not what I found inside the box. It is a large box like others I have seen with L’Anatra pipes. Inside were a note and a draw string pipe bag. With the box, the bag and all I was expecting a large Italian pipe sans stem. I had no idea what shape it would be and no idea what size pipe it was. You can imagine my surprise when I open the bag and removed the pipe pictured below. It was absolutely smooth and quite stunningly grained. The shape was very nice and the condition was better than I expected. I examined the bowl for dings and nicks from the fall that snapped the tenon and found none. It was stamped L’Anatra [over] dalle Uova d’Oro [over] Fiuma and 2 eggs for the grade of the pipe. Underneath that it was stamped Hand Made in Italy. So far you see what I saw. Now let me tell you the size of the pipe. The bowl is 2 ½ inches long, 1 ½ inches tall, the outer diameter of the bowl is 1 ¼ inches and the chamber diameter is ¾ of an inch. It is a lot smaller and petite than I expected from the box and bag.  I took a photo of the stamping on the left and underside of the shank. It was very clear and readable. It was stamped as noted above – L’Anatra [over] dalle Uova d’Oro [over] Fiuma and 2 eggs [over] Hand Made in Italy.      I looked up the L’Anatra brand on PipePhil’s site (http://www.pipephil.eu/logos/en/logo-l1.html). It gives a great brief history of the brand that is a quick overview of the Company. The pipes are carved by Massimo Palazzi and Andrea Pascucci and graded 1, 2, or 3 eggs. The brand also had a goose head standing on the top of the stem.I looked up the brand on Pipedia (https://pipedia.org/wiki/L%27anatra). The article there was very informative about the background and history of the brand. Give the article a read if you are interested in a great article. Now it was time to begin the process of the restoration on this pipe. I quote in part:

L’Anatra pipes feature a cast silver goose head on the stem! This is demonstrative not only of their playfulness, but also of their willingness and desire to be different from the norm. They do not strive to impress, they strive to make a truly delightful and pleasing pipe. Perhaps it is this attitude that makes L’Anatra pipes so superb that pipes should first be a joy to make, to smoke and to peruse and then, only once those most important attributes are satisfied, the true artistry of the maker will shine through.

The issue that brought the pipe to me in the first place was the missing stem. Before I could fit a new stem I needed to pull the broken tenon. I tried with my usual method of turning a large screw into the airway and wiggling the tenon piece free. The tenon was stuck and did not move at all. I wrapped the bowl in a paper towel and put it in the freezer for 20 minutes. I took it out and turned the screw into the airway in the tenon. It took very little effort for the broken tenon to easily come out of the shank.    I decided to see what kind of stem I had to replace the missing stem. I had a vulcanite stem that was a close fit. The diameter of the stem was slightly larger than that of the shank. I forgot to take pictures of the stem before I worked on it. I used a Dremel and sanding drum and took the diameter down to as close to the shank diameter as I could. The rest of the work would be by hand. I took photos of the pipe with the initial fit of the stem to the shank. It is looking pretty good at this point.   I continued to reduce the diameter of the stem with 220 sandpaper to remove the excess. It took a lot of sanding to get it to have a proper fit. I followed that up sanding it with 400 grit sandpaper.   The stem was looking much better. I polished it with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine.    I set the new stem aside and turned my attention to the bowl. I needed to clean out the bowl and shank before I fit the new stem on it. I reamed it with a Savinelli Fitsall Pipe Knife and wiped the bowl out with a piece of paper towel to remove the dust. I polished the darkened area on the back of the rim top and the rest of the bowl with 1500-12000 grit micromesh sanding pads. I wiped the bowl down with a damp paper towel after each pad. I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. The pipe looked good – the natural finish allowed me to blend in the sanded and polished areas.    As usual at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when it is put back together, polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain really pops with the wax and polish. The shiny black vulcanite stem is a beautiful contrast natural browns of the bowl and shank. This L’Anatra dalle Uova d’Oro Bent Billiard was another fun pipe to work on thanks the fact that I could in essence start over with it. The thin taper stem looks really good with the natural finish of the bowl and shank. The pipe is a quite stunning piece of briar with great grain around the bowl. The pipe is comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. This newly restemmed pipe will soon be going back to City Cigar to pass on to the customer who dropped it off. I hope that he soon can enjoy a few bowls in this newly stemmed pipe. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an pipe to bring back to life.

A Rebirth for a Savinelli Capri Root Briar 4011 Zulu from Bob Kerr’s Estate


Blog by Steve Laug

I have just over 20 more of Bob’s pipes to finish before I have completed the restoration of his estate so I am continuing to work on them. The next one from Bob Kerr’s Estate is a Savinelli Capri Root Briar Zulu. (Bob’s photo is to the left). If you have not “met” the man and would like to read a bit of the history of the pipeman, his daughter has written a great tribute that is worth a read. Because I have included it in most of the restorations of the estate to date I thought that I would leave it out this time. Check out some of the recent Dunhill restoration blogs that include the biographical notes about Bob (https://rebornpipes.com/2020/01/01/restoring-the-last-of-bob-kerrs-dunhills-a-1962-dunhill-bruyere-656-f-t-bent-billiard/).

The Savinelli Capri Root Briar Zulu has a rusticated finish (looks a lot like the Castello Sea Rock finish). It is a coral like rustication around the bowl that was filled in with dust and debris. It was stamped on underside of the shank. It is stamped Capri [over] Root Briar followed by Savinelli Italy and the shape number 4011. The finish was dirty with dust and grime ground into the bowl sides. There was a thick cake in the bowl and lava overflow on the rim top. The vulcanite stem was oxidized and had tooth marks and chatter ahead of the button on both sides. Jeff took photos of the pipe to show its general condition before he did his cleanup. As I mentioned above the exterior of the pipe was very dirty – grime and grit ground in from years of use and sitting. The rim top was covered with a coat of thick lava that overflowed from the thick cake in the bowl. It was hard to know what the rim edges looked like because of the lava. Jeff took photos of the sides and the heel of the bowl to give a better feel for the condition of the briar around the bowl. You can also see some of the few fills in the briar in the photos.

The next photo show the stamping on the underside of the shank and it is very readable. It reads as noted above. The stem was dirty, calcified and oxidized with tooth chatter and marks on the top and underside of the stem at the button.    I have always like the Savinelli Capri Root Briar finish so I was glad to be working on this one. With over 125 pipes to clean from Bob’s estate I took a batch of them to the states with me when I visited and left them with Jeff so he could help me out. Jeff cleaned the pipes with his usual penchant for thoroughness that I really appreciate. Once he finished he shipped them back to me. Bob’s pipes were generally real mess and I did not know what to expect when I unwrapped it from his box. I was surprised to see how well it turned out. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. Jeff scrubbed it with Soft Scrub and soaked it in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked a lot better. I took photos before I started my part of the work.  I took some close up photos of the rim top and the stem surface. I wanted to show what cleaned bowl and rim top looked like. The rim top and the inner and outer edges of the bowl were in excellent condition. I also took close up photos of the stem to show the tooth marks and the remaining oxidation on the stem surface.    I took photos of the stamping on the underside of the shank and it is clear and readable. It is stamped as noted above.    I removed the stem for the shank and took a photo of the bowl and stem to give a picture of what it looked like. The heavy oxidation is very visible.I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth and shoe brush to raise the shine.     I set the bowl aside and turned my attention to the stem. I used a Bic lighter to “paint” the surface of the stem with the flame to lift the tooth marks on both sides of the stem. The heat lifted the tooth marks to the degree that was able to sand out the remaining marks on the stem surface.       I filled in the remaining divots with black super glue. I set the stem aside to let the glue cure. Once they cured I used a needle file to flatten repaired areas. I sanded out the remaining tooth dents in the top and underside of the stem with 220 sandpaper. I started polishing the stem with 400 grit wet dry sandpaper.     I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.  I left a little oxidation around the stamp so as not to damage it more.    This Savinelli Made Capri Root Briar 4011 Zulu from Bob Kerr’s estate cleaned up really well and looks very good. The mixed stain brown finish on the pipe is in great condition and works well with the polished vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Capri Root Briar 4011 Zulu fits nicely in the hand and I think it will feel great as it heats up with a good tobacco. The tactile finish will add to the experience. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. If you are interested in carrying on Bob’s legacy with this pipe send me a message or an email. I have more to work on of various brands. Perhaps one of those will catch your attention. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

Restoring a Heavily Smoked BELT Meerschaum Peterson Like Pipe


Blog by Steve Laug

The next pipe I have chosen from Bob Kerr’s collection is the second of three Block Meerschaum pipes in the estate. Bob was an artist from the Vancouver area and a real character (Bob’s photo is to the left). If you have not “met” the man and would like to read a bit of the history of the pipeman, his daughter has written a great tribute that is worth a read. Because I have included it in most of the restorations of the estate to date I thought that I would leave it out this time. To read it you can check out some of the recent Dunhill restoration blogs such as the one linked below (https://rebornpipes.com/2020/01/01/restoring-the-last-of-bob-kerrs-dunhills-a-1962-dunhill-bruyere-656-f-t-bent-billiard/).

This second Genuine Block Meerschaum from Bob’s Collection and this one is more worn and dirty than the previous one. It has a flumed top and a very rugged rustication on the bowl and top. There a smooth patches for the stamping on the pipe. There is a golden coloured ferrule on the shank end of the pipe that is oxidized. The meerschaum is very dirty with dust and debris caught in the grooves and crevices of the rustication. There is a thick cake in the bowl and a heavy lava overflow on the rim top filling in the rustication. It is stamped BELT on the left side of the shank. On the underside it is stamped with Genuine Block Meerschaum. There is also an arched stamp at the shank band junction. The vulcanite stem is tapered and has a design similar to a P-Lip from Peterson. The difference is in the shape of the button and the airway exiting on the end rather than the top.  It stem is oxidized, calcified and has light tooth marks and chatter on both sides near the button. Jeff took photos of the pipe to show its general condition before he did his cleanup.Jeff captured the filthy rim top in the next photos. You can see how the rustication is almost smooth with the thick coat of lava. The thick cake in the bowl is also visible in the photos. The pipe was obviously one of Bob’s favourites and must have been an amazing smoker even this clogged with debris.  The next two photos show the debris ground into the rusticated finish around the sides and heel of the bowl. This old pipe was truly a mess. The black fumed areas around the top of the bowl look grey.  The next three photos show the stamping on the pipe. It reads as noted above.    The fit of the stem in shank appears to be loose and the shank looks to be very dirty. The stem is calcified and oxidized the length but is in worse condition for the first inch from the button forward. There are light tooth marks and chatter on both sides.    The BELT brand is not one that I am familiar with. I have never heard of the brand in my years of doing this work. I decided to pause before I started my part of the work on the pipe and see what I could learn on the web. I looked on Pipephil’s site and could find nothing listed. I did the same on Pipedia and initially found nothing either. I did a google search for the brand and low and behold the brand came up under Danish Pipe Making Companies under the heading London Meerschaum (https://pipedia.org/wiki/London_Meerschaum). I quote the brief article below as taken from Jose Manuel Lopes book.

“London Meerschaum made some pipes under the name of BELT or THE BELT, I had this confirmed by Bonds of Oxford St. who have 5 smooth bowl versions in stock at the time of writing, these look very similar to standard system full bent Peterson Meerschaums, the smooth versions have silverware stamped L&JS {Les & Dolly Wood, Ferndown} and has Belt and Genuine Block Meerschaum stamped on the bowl. I have seen 1 rusticated version with the same silverware and 2 of which I own 1, have gold plated ware with no hallmarks and are also stamped Belt and Genuine Block Meerschaum. Both smooth and rusticated have P-Lip type stems though the air hole is not on top but at the end as with most non Peterson P-Lips that I have come across. I do not know when London Meerschaum ceased trading but I can say from the one Belt that I own, it’s a very fine pipe and not cheap, well over the £100 mark when new.”

These pipes were evidently sold at least as early as the 1950’s. These may have been made by, or are affiliated with Pomeroy & Cooke Ltd., (Pipes, Artisans and Trademarks, by José Manuel Lopes).

I have to say that what I read was not what I expected at all. In my mind it was a Manx Made African Meer and now I knew that it was a Danish Made London Meer… strange provenance for this old meer.

With over 125 pipes to clean from Bob’s estate I took a batch of them to the states with me when I visited and left them with Jeff so he could help me out. Jeff cleaned the pipes with his usual penchant for thoroughness that I really appreciate. Once he finished he shipped them back to me. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. Jeff scrubbed it with Soft Scrub and soaked it in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked a lot better. I took photos before I started my part of the work.   I took a close up photo of the rim top and bowl to show how clean both were. The rim top showed some wear on the front edge and top. I also took photos of the stem top and underside. It looked very good.    The stamping was very clean and readable. It reads as noted above.   I decided to start working on the pipe by dealing with the misfit/loose stem. As looked it over this morning before I worked on it I realized that there was a sleeve on the tenon. That sleeve was actually the Delrin liner for the shank/mortise on the pipe. I cleaned out the end of the tenon and sleeve with alcohol and pipe cleaners to try to loosen the tight bind that held it in place. I repeated that then clamped a pair of Vise-Grip pliers on the sleeve and carefully wiggled the stem to loosen the connection of the tenon in the sleeve. It took a bit of fussing but it finally came off without damage.   I cleaned out the sleeve and removed all of the tars and oils on it with alcohol. It was quite dirty and caked on both the inside and outside. Once it was clean I debated between all-purpose glue and clear super glue to set it in the shank. I tried the all-purpose glue and it did not connect but rather the glue was absorbed into the meerschaum… sooo I coated the lining with clear superglue and set it in the shank by pressing it in with the stem in place. I removed the stem and set the bowl aside to let the glue cure. I restained the black flumed rim top and down the sides of the bowl with a black stain pen. I was happy with the look of the newly stained flumed portion of the meerschaum bowl. I have been using Before & After Restoration Balm on Meerschaum pipes experimentally. I have been happy with the results. I worked it into the rusticated surface of the meerschaum with my fingertips and a horse hair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth and shoe brush to raise the shine. The pipe looks very good after the Balm has done its magic.   I set the bowl aside and turned my attention to the stem. The stem was in great condition with light tooth marks and oxidation. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.    This Danish Made London Meerschaum BELT Bent Billiard from Bob Kerr’s estate turned out to be a great looking pipe. The flumed top and the nice looking patina around the bowl sides, top and bottom give the pipe interestingly dimensional texture. The finish on the pipe is in excellent condition and works well with the polished vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the meerschaum. I gave the bowl and stem multiple coats of Clapham’s Beeswax polish and buffed it on the buffing wheel. I buffed entire pipe with a clean buffing pad to raise the shine on the bowl and stem. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished rusticated Meerschaum Bent Billiard fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. If you are interested in carrying on Bob’s legacy with this London Meerschaum BELT Bent Billiard send me a message or an email. I have more to work on of various brands. Perhaps one of those will catch your attention. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

A Second Inning For A Meerschaum Lined Orlik Bent Brandy


Blog by Paresh Deshpande

I had recently worked on a long Albatross wing bone stemmed Corn Cob which was both rustic and delicate from an estate lot of 40 pipes that I had acquired about six months ago. This was the second pipe from the lot that I had refurbished, the first being a huge Real Cherry wood pipe. Here is the link to both the write ups which will provide background information as to how I came to acquire this lot and the condition of the pipes that I had received;

https://rebornpipes.com/2020/03/08/refurbishing-a-real-cherry-foreign-pipe-from-estate-lot-of-40/

https://rebornpipes.com/2020/05/10/refurbishing-a-vintage-corn-cob-pipe-with-an-albatross-wing-bone/

The third pipe from this lot and currently on my work table is beautiful Bent Brandy with a pearly variegated stem with swirls of light browns and grays. The first two pipes that I had worked on are marked with yellow and green arrows while the third pipe that is currently on my work table is shown in the second picture marked in indigo colored arrow. The pipe feels heavy and solid in hand. It is stamped on the bottom surface towards the shank end as “ORLIK” over “MEERSCHAUM” over “LINED”. There is no shape code or COM stamp on the stummel. The acrylic stem too is devoid of any stamping.I referred to pipedia.org for information on the firm ORLIK, my interest being piqued since I remember having seen a few Orlik pipes in my inherited pipe collection (unfortunately, I have never gotten around to work on any of them as yet!!). From what I have learned, the company was started in 1899 by Louis Orlik in London, Bond Street to produce HIGH QUALITY pipes for a RELATIVELY LOW PRICE. In 1980 the company was acquired by Cadogan. Like many of London’s other pipe manufacturers they moved to a new built factory in Southend-on-Sea. As all current brands in the Cadogan group, Orlik was being produced in those factories. In the same article, at the end is an onsite link to Dating Orlik Pipes by Michael Lankton, which makes for an interesting read. I reproduce the relevant portion which points to the pipe currently on my table;

  • Virgin(Series Letter:Without letters)
  • Old Bond Street(Series Letter:A)
  • Old Bond Street Sandblast(Series Letter:AX)
  • Supreme(Series Letter:T)
  • Supreme Sandblast(Series Letter:TX)
  • Meerschaum Lined(Series Letter:M)
  • Corona(Series Letter:C)
  • Old Root(Series Letter:R)

Here is the pipedia link to the article on Orlik pipes;

https://pipedia.org/wiki/Orlik

Since the pipe currently on my table is sans the series letter M and also the stem is neither Hand cut nor molded vulcanite but variegated acrylic stem, I assume that it is a Post Cadogan era pipe that is Post 1980s.

Initial Visual Inspection
The pipe, as it appears, is shown in the pictures below. There is thick layer of cake in the chamber with equally heavy overflow of lava over the rim top surface. The stummel is dirty with a number of dents/ dings and minute fills that are visible. The stem is filthy with heavy tooth chatter and deep bite marks in the bite zone and button edges on either surface. All in all, this was a very well loved pipe that has the classic signs of poor care and rough use. The chamber has a thick even layer of hard cake. There are copious amounts of old oils, tars and grime that have overflown the rim top surface and further down the stummel surface. The thick cake and heavy lava overflow over the rim top masks the condition of the chamber walls and the rim surface. The condition of these surfaces will be determined only once the cake and lava overflow has been cleaned up. The rim top surface is highly uneven as evinced by the uneven accumulation of lava overflow, again, this is just speculation as what surprises are hidden beneath will be revealed only once the overflow has been removed.  There are signs of charring along the outer rim edge and one prominent charred portion is at 1 o’clock direction to the front of the bowl. The smells from the chamber are very strong (very strong is actually an understatement) and all pervading. This issue of old smells will have to be addressed. I shall top the rim to make it perfectly even and also address the charred outer rim edges. It has been my experience that such thick layer of cake invariably hides some kind of wall damage, either heat fissures or beginnings of a burnout. Being meerschaum lined, I just don’t want a broken/ cracked meerschaum surface. The golden walnut stained stummel with dark brown stained grains makes for an alluring visual display. The surface is fraught with numerous minor dents, dings and is covered in dust, dirt and grime of the overflowed lava. A charred spot is seen to the front of the bowl in 1 o’clock direction (encircled in red). The shank end has patches all around, akin to water marks and my guess, looking at the condition of the chamber and stummel, is that the oils and tars from the mortise had leaked from the tenon- mortise junction and dried over the surface. The heavily clogged mortise is an indication of the oils and tars having nowhere to go but escape from the stem shank junction. I intend to sand the stummel surface to remove as much of the dents and dings as is possible while making the stummel surface smooth. I need to be careful while sanding the shank end to remove the patches so as not to shoulder the shank end. Major dents and fills that are revealed, if any, will be filled with clear superglue as briar dust and glue would leave ugly dark spots. The pearly variegated stem with swirls of light browns and grays is filthy to say the least. The stem surface is covered in grime and dirt with heavy tooth indentations over the button edges on either surface. The bite zone is peppered with deep tooth chatter. The tenon end, horizontal slot and the air way is covered and clogged with gunk. Air way over the surface appears darkened and flow through the stem is laborious and heavy. The stem surface and internal first needs to be cleaned. The tooth chatter will be sanded out with 220 grit sandpaper and if need be, will be filled with glue. The button edges on either surface needs re-building using clear CA superglue. The Process
I began the process of refurbishing this pipe first by working on the stem. I cleaned the external surface of the stem with a Scotch Brite gauze and liquid dish washing soap. Once the external surfaces were clean, I cleaned the stem internals with a small shank brush and liquid dish soap. I have realized that using small shank brush and liquid soap reduces consumption of pipe cleaners by about 75%. This is considerable savings considering that I pay thrice the cost of pipe cleaners on cost of shipping!! Next, I ran a couple of dry pipe cleaners through the stem to clean and dry it out. I avoid using isopropyl alcohol in cleaning stem air way just to guard it against crazing (call it my paranoia to use alcohol on an acrylic or Perspex stem!!). The tenon end, slot and the air way is now clean. I sand the bite zone with a folded piece of 220 grit sand paper to address the tooth chatter. Though the tooth chatter has been addressed to a great extent, the button edges are yet to be addressed. I wiped the stem with a moist cloth to remove the sanding dust. Thereafter, I applied clear CA superglue over the button edges and filled the deep tooth indentations and the minor tooth chatter in the bite zone. I set the stem aside for the fill to cure.I reamed the chamber with a Castleford reamer tool, using the smallest (size one) head of the tool. Reaming a meerschaum lined bowl is fraught with challenges, most notably being exerting of excess pressure with the reamer heads on the thin meerschaum wall lining causing the lining to break in chunks. I was very gentle and careful while using the reamer head. Thereafter I moved on to using my fabricated knife to further take the cake down to the meerschaum lining. Truth be told, the use of the knife was restricted only to scraping the surface in an attempt to dislodge the cake. With a 150 grit sand paper, the walls of the chamber were rid of all the remnants of the cake and it was at this stage that the first large chunk of meerschaum lining came loose. Subsequently a few smaller bits loosened out and came apart from the meerschaum lining. The area of damaged meerschaum lining can be seen in the enclosed red area. It seemed that the thick layer of cake was holding the meerschaum lining together. The rim top is not even and the lava overflow has hardened considerably over the surface to form a mound all along the rim top surface. To get a better understanding of the condition of the meerschaum lining, I wiped the walls of the chamber with isopropyl alcohol on a cotton swab. Now the extent of repairs required is amply evident. The entire lower meerschaum lining on the left half of the chamber has broken down in a jagged manner and the same is marked with yellow arrows. The fourth picture gives out a very clear idea of the break in the lining and the thickness of the lining that needs to be repaired. Also the hardened lava overflow over the rim top is clearly discernible. This issue needs to be addressed first. With my fabricated sharp edged knife, I gently scrapped and dislodged the complete mound of overflowed lava from all around the rim top surface. After the lava overflow has been removed, the damage to the rim top is now clearly visible. The meerschaum lining is uneven and has been completely blackened due to absorbing all the oils and tars from such heavy usage.I topped the rim on a piece of 220 grit sand paper, frequently (every couple of turns) checking for the progress being made and was careful with topping as I had no desire to break the meerschaum lining from the rim top area. Though the rim top, after topping was smooth and even, the distinct white meerschaum lining edge is still a dirty dark color and is, in fact, darker than the rest of the briar surface. A closer look inside the chamber revealed a highly uneven and heavily gouged looking chamber walls. The ghost smells are still very strong and not even reduced with all the cleaning and removal of the cake. Since the meerschaum lining along the chamber walls are broken and gouged out, salt and alcohol treatment to get rid of the smell is NOT RECOMMENDED. I need to figure a way out. This is how the rim top and the chamber walls appear at this stage. I was so caught up with the condition of the chamber, I completely forgot to clean the mortise and shank air way. Maybe with this cleaning the ghost smells may greatly reduce and or miraculously disappear altogether. I cleaned the mortise and the airway using regular/ bristled pipe cleaners and q-tips dipped in 99.9% pure isopropyl alcohol. I also scraped out the entire gunk from the shank with my fabricated knife. While I was cleaning the air way, two more chunks of the meerschaum linings came loose from around the draught hole. As expected, the mortise was filthy and clogged with oils, tars and gunk and the number of pipe cleaners and q-tips that were used to get the mortise and shank cleaned up is an indication enough. I applied “Briar Cleaner”, a product that has been developed by my friend Mark Hoover, to the external surface of the bowl. It works similar to Murphy’s oil soap and needs to be applied to the stummel surface and set aside for 5- 10 minutes. The product pulls out all the dirt and grime to the surface making further cleaning easy. I am quite happy with this product. I used a hard bristled tooth brush to scrub the stummel with the gel like product, wiped it clean with a moist cloth and dried it using paper towels and soft cotton cloth. I deliberately cleaned the rim and the shank end by inverting the stummel and rotating it on a piece of Scotch Brite. I set the stummel aside to dry out naturally.    With the external cleaning, the stummel looks clean with the beautiful Bird’s eye grains at the foot now clearly visible. This scrubbing and cleaning also removed the thin layer of lacquer in patches on the stummel (layer of lacquer had missed my notice before). A few minor dot-like fills were also now visible. I first need to remove the entire lacquer coat from the stummel to further revel any other imperfections in the briar surface of the stummel.To remove the coat of lacquer from the stummel, I wiped the entire surface with pure Acetone on a cotton swab. I was relieved that the lacquer coat did not hide any more flaws in the briar than what was noted after the external cleaning. I must admit that the tiny spots of fills are something which needs no refilling and should be further reduced once the stummel has been sanded and polished. With the external cleaning of the stummel surface complete, I turned my attention to the most challenging part of this restoration, the repairs to the meerschaum lining along the walls of the chamber! I have never attempted this repair though I had earlier read about the process of repairing meerschaum lining on rebornpipes.com using egg whites and finely powdered chalk. However, attempting it for the first time is always a challenging prospect.

I had been gifted a Meerschaum lined gargantuan Kilimanjaro Made in Tanganyika bent billiard by my good friend Dal Stanton, aka The Pipe Steward that had several complications, the most significant being repairing meerschaum lining. Dal has the gift of penning down thoughts and actions in to words on paper and his essays are very detailed and descriptive. I went through his write up, understood the process, followed the useful links in his blog and formulated my own strategy to execute the repairs on the meerschaum lining on the pipe in front of me. Here is the link to the write up that Dal has posted on rebornpipes.com.

https://rebornpipes.com/2019/07/12/a-meer-lining-and-crack-repair-to-rescue-a-doomed-gargantuan-kilimanjaro-made-in-tanganyika-bent-billiard/

In his write up, Dal had referenced another article on rebornpipes.com which he had followed in his restoration of the Kilimanjaro pipe. I read through the article which was indeed a very useful step by step guide to build up the repairs to the meer lining using the mixture. Here is the link to the write up.

https://baccypipes.wordpress.com/2017/06/10/old-time-meer-lining-repair-method-on-a-1930s-kaywoodie-shellcraft-5651/

With my ideas crystallized as regards tackling this repairs, I first made a chalk powder using a mortar and pestle. I strained this powder through a very fine mesh sieve and obtained sufficient quantities of very fine chalk powder. I separated egg white from one egg. Next, I made a thin mix of egg white and chalk powder and with a flat bamboo frond; inserted a folded pipe cleaner to keep the draught hole open and applied a layer all along the walls of the chamber and over the meerschaum lining. No sooner had I applied the mixture, it ran down the sides and accumulated at the heel of the stummel forming a dark dirty yellow puddle. Apparently the mix was too thin. I cleaned this puddle using absorbent kitchen napkins. The unexpected benefit of this failed first layer was that the old oils and tars were pulled out from the walls of the chamber by this mixture. I wiped the chamber with a cotton swab and isopropyl alcohol. Once the chamber walls had dried out, I made a slightly more thick mix of the old timers mix and applied a layer. I kept the stummel left side down as I wanted the mix to fill and harden over the damaged meer lining over the left side. I kept the stummel aside to dry out naturally. While the meerschaum repairs were set aside to cure, I worked the stem. The stem fills had cured nicely. Using a flat head needle file, I sand the fills to achieve a rough match with the rest of the stem surface and also reshaped the buttons on both the surfaces. I further fine tuned the match with a folded piece of 220 grit sand paper.Staying with the stem restoration, I polished the stem surface with micromesh pads, wet sanding with 1500 to 12000 pads. I wiped the surface with a soft cloth at the end of the micromesh cycle. The rim top surface looks nice with a deep shine. I applied a little Extra Virgin Olive oil to the stem, though it does not help much, and set it aside. Though I am not a big fan of acrylic stems, I am happy with the way the stem appears at this stage.  The layer of egg white and chalk powder mix had hardened considerably after an overnight curing time. I made a slightly thicker mix and applied another layer and set it aside to cure. I continued to apply a gradually thicker layer of the mix till I was satisfied that the broken meer lining was completely covered. I set the stummel aside for the mix to harden. The mix appears to be too thick, but the same can be sanded down subsequently to the desired thickness.  Once the mix had completely cured, I topped the rim top to even out the excess of the mix from the rim. I expected to find a perfect white ring of the mixture within the briar rim surface. However, that was not to be!! Though not perfect ring, it’s a lot better than before. One maxim that I follow during restoration is “LESS IS MORE” and thus, I did not further repeat the process of adding a layer of the mix and topping it again once the mix had cured. It’s not perfect but it is definitely functional. I followed the topping by sanding the walls with a folded piece of 180 grit sand paper. If observed closely, the left side lining is thicker than the rest of the chamber giving the chamber an out of round appearance. I need to sand the left side layer more to achieve the desired symmetry.   I further sand the chamber walls with a 220 grit sand paper to even out the thickness of the left side wall and also reduce the thickness from the bottom half of the chamber. Again the uneven appearance of the white mixture was an eye sore but I resisted the temptation of rebuilding it all over again. But that’s for now…..never know maybe a couple of months down the line, as I look at it again, maybe I would attempt the rebuild! However, for now the chamber is nice round and the repairs appear solid and the pipe is definitely ready for a smoke. The ghost smells are also completely eliminated and the chamber is now odorless. I am quite happy with the progress till now. With the meerschaum lining repairs sorted out for now, I turned my attention to the external surface of the stummel. I sand the entire stummel with a piece of 220 grit sand paper. This served four purposes; firstly the coating of lacquer was completely rid off, secondly, the minor dents and dings and fills were evened out to a great extent and thirdly the water marks at the shank end were completely eliminated. The fourth issue that was addressed was the charred spot on the rim outer edge in 1 o’clock direction. The stummel is now ready for a nice polish.   Now it was time to polish and impart a nice shine to the stummel. I wet sand the stummel with a 1500 and 2000 grit sand paper followed by wet sanding with 2400 to 12000 grit micromesh pads. Even though the tiny fills are clearly seen in the following pictures, in person, they merely appear as tiny dots and not easily discernible. I really liked that the mixed grains on the sides and Bird’s eye grain on the foot are now visibly resplendent in all their glory. I rubbed a small quantity of “Before and After Restoration Balm” in to the stummel to enliven and protect it. I rubbed this balm deep in to the briar of the stummel and smooth rim top with my fingers and let it rest for a few minutes. The balm almost immediately works its magic and the stummel now has a nice vibrant appearance. I further buff it with a horse hair shoe brush.  To apply the finishing touches, I mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stummel and the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax to the stummel and stem and continued to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to deepen the shine further. The finished pipe is shown below. The pearly variegated stem with swirls of light browns and grays contrasts beautifully with the dark brown hues of the stummel and is very appealing to the eye. The repairs and transformation of this pipe to its present functionality and beauty was indeed worth the efforts that were put in. P.S. This pipe, when it came to my work table, presented a daunting task to restore. It was surely greatly loved by someone in the past as was evident from the thick cake, overflowing lava over the rim top and the stem damage, but I say in the same breath that it was also the most abused pipe. The broken meerschaum lining added to my agony while presenting me with an opportunity to put in to practice what I had read and learned about meerschaum repairs on Reborn Pipes.

A big THANK YOU to my good friend, Dal Stanton aka The Pipe Steward for the detailed and graphic description of the technique to repair Meerschaum and also to my Guru, Steve, for creating and regularly updating rebornpipes.com, a one stop site for everything that one wants to know and learn about pipe restoration!!

Appreciate all the efforts of readers who have had the patience to read this write up thus far!

Praying for the safety and well being of all the readers and their loved ones in these troubled times…

 

Restoring a Tired Irwin’s London England 1 Billiard from Bob Kerr’s Estate


Blog by Steve Laug

The next pipe I have chosen from Bob Kerr’s Estate is the second Irwin billiard in Bob’s Collection. Bob was an artist from the Vancouver area and a real character (Bob’s photo is to the left). If you have not “met” the man and would like to read a bit of the history of the pipeman, his daughter has written a great tribute that is worth a read. Because I have included it in most of the restorations of the estate to date I thought that I would leave it out this time. Check out some of the recent Dunhill restoration blogs (https://rebornpipes.com/2020/01/01/restoring-the-last-of-bob-kerrs-dunhills-a-1962-dunhill-bruyere-656-f-t-bent-billiard/).

This is the second Irwin’s billiard from Bob’s Collection and this one is in far worse condition than the previous one. It is worn and tired looking. It has a thin, almost pencil shank and stem. The briar is dirty and the finish is worn off. There are some deep scratches in the left side of the bowl and the rim top looked like it had been used as a hammer. There is a thick cake and lava overflow on the rim top. It is stamped Irwin’s over London England the left side of the shank. On the right side it is stamped with the number 1. The thin tapered stem has a faint IR stamp on the top side.  It stem is oxidized, calcified and has light tooth marks and chatter on both sides near the button. Jeff took photos of the pipe to show its general condition before he did his cleanup. He took photos of the bowl and rim top to show the cake in the bowl and the lava build up on the edges of the bowl. It was thick and hard but hopefully it had protected the rim top and edges from damage. It was hard to know for sure from the photos. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see some beautiful grain under the grime and grit ground into the finish.  You can also see the damaged areas on the briar in the photos. He took a photo of the left side to show the deep scratches in the briar. Next these there were also vertical scratches and a fill that had fallen out. It was going to take a bit of work but it must have been a fine smoking pipe if the condition is any indication.He took photos of the stamping on both sides of the shank. The stamping was readable as you can see from the photos and read as noted above. You can also see the Circle IR stamp on the topside of the taper stem. Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching and oxidation on the stem surface and wear on the edges of the button.The shape number 1 on the right side of the shank mystifies me a bit but I knew that Irwin’s was a second line for GBD. I am including what I found when I worked on the previous Irwin’s billiard in this collection.

I turned to the Pipephil website (http://www.pipephil.eu/logos/en/logo-i.html). The site had very little information but it linked the brand to GBD as I had remembered. Here is a screen capture of the section.I turned to Pipedia to see if I could find more information on Irwins and there was nothing listed in the article on GBD pipes. I did find a note on the Brands and Makers page connection the brand to GBD (https://pipedia.org/wiki/Pipe_Brands_/_Makers). On that page under Irwin’s I found the following information.

GBD sub-brand / second. Also known “Irwin`s Handmade in Denmark”

Other than that there was no other information.

With over 125 pipes to clean from Bob’s estate I took a batch of them to the states with me when I visited and left them with Jeff so he could help me out. Jeff cleaned the pipes with his usual penchant for thoroughness that I really appreciate. Once he finished he shipped them back to me. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. Jeff scrubbed it with Soft Scrub and soaked it in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked a lot better. The stem still had a lot of deep oxidation. I took photos before I started my part of the work.   I took some close up photos of the rim top and also of the stem surface. I wanted to show what cleaned bowl and rim top looked like. The rim top good but there was some darkening on the beveled inner edge of the rim. I also took close up photos of the stem to show the light tooth marks and the remaining oxidation on the stem surface.  Now on to my part of the restoration of this Irwin’s London England 1 GBD made Billiard. I decided to start by dealing with the damage to the rim top and the inner edge of the rim. I started by topping the bowl on a topping board with 220 grit sandpaper to start removing the damage to the rim top.   I used a folded piece of 220 grit sandpaper to smooth out the edge and clean up the edge to minimize the darkening.   I retopped the bowl on the topping board to further work on the outer and inner edge. Once I finished the topping I was happy with the look of the rim top and edges.  I sanded out the scratches in the left side of the bowl as shown above. I was able to remove them with the 220 grit sandpaper.I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping the briar down with a damp cloth after each sanding pad. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The pipe looks very good.    I set the bowl aside and turned my attention to the stem. The stem was in great condition with light tooth marks and oxidation. The circle IR stamp on the top of the stem is very faint. There was not enough depth to the stamp to put white paint into and restore. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.  I left a little oxidation around the Circle IR stamp on the top of the stem to preserve what remained. This Irwin’s London England 1 Billiard made by GBD from Bob Kerr’s estate turned out to be a great looking pipe. The mix of brown stains highlights the grain around the bowl sides, top and bottom. The finish on the pipe is in excellent condition and the contrasting stains work well with the polished vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Irwin’s Billiard fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. If you are interested in carrying on Bob’s legacy with this pipe send me a message or an email. I have more to work on of various brands. Perhaps one of those will catch your attention. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

 

The next pipe from Bob Kerr’s Estate – a Charatan’s Make Belvedere 2012


Blog by Steve Laug

I am continuing to work on the pipes in Bob Kerr’s estate for a while. I am getting closer to finishing restoring this large estate with only about 29 more pipes to do. This is one of his two Charatan’s pipes that I am working on. I am cleaning them for the family and moving them out into the hands of pipemen and women who will carry on the trust that began with Bob and in some pipes was carried on by Bob. In the collection there were 19 Peterson’s pipes along with a bevy of Dunhills, some Comoy’s and Barlings as well as a lot of other pipes – a total of 125 pipes along with a box of parts. This is the largest estate that I have had the opportunity to work on. I put together a spread sheet of the pipes and stampings to create an invoice. I was taking on what would take me a fair amount of time to clean up. I could not pass up the opportunity to work on these pipes though. They were just too tempting. This beautiful Charatan’s Make Lovat is a great pipe to work on. It is a classic shaped pipe with a Charatan spin on the Lovat shape. It will go on the rebornpipes store.

This Charatan’s Make London England Belvedere smooth finish with lots variation in the grain around the briar is a beauty! The pipe is stamped on the left of the shank and reads Charatan’s Make over London England over Belvedere. On the right side it has the shape number 2012. The grain grime and dirt ground into the mixture of grain around the bowl. It had rich dark and medium contrasting brown stains that do not look too bad. There was a thick cake in the bowl with remnants of tobacco stuck on the walls. There was a thick lava overflow sitting on the total rim top. The inner edge of the rim is dirty and may have some damage under the grime. It was a beautiful pipe that was dirty and tired looking. The stem was oxidized and calcified toward the end. It bears the CP stamp on the left side of the saddle stem. It had the characteristic tooth marks that I have come to expect from Bob’s pipes. Jeff took photos of the pipe before he started his cleanup work on it. He took photos of the bowl and rim top to show the cake in the bowl and the lava build up on the edges of the bowl. It was thick and hard but hopefully it had protected the rim top and edges from damage. It was hard to know for sure from the photos.Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the beautiful grain under the grime and grit ground into the finish. He took photos of the stamping on both side of the shank. The stamping was readable as you can see from the photos and read as noted above. You can also see the CP stamp on the left side of the saddle stem. Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching and oxidation on the stem surface and wear on the edges of the button.To try to figure out the era of the Charatan’s pipe I was working on I turned to the Pipephil website, Logos and Stampings. There is some really helpful information on each of the lines of Charatan’s Make pipes that entered the market. Here is the link to the section of the site that I turned to (http://www.pipephil.eu/logos/en/logo-charatan.html). There is an alphabetical listing of the lines but the Belvedere they showed had a stem made for a 9mm filter while the one I have is a nonfiltered pipe. The site did give a short history of the brand. I quote the portion that is most pertinent.

The brand was founded in 1863 by Frederik Charatan. When his father retired in 1910, Reuben Charatan took over the family business. All the pipes were handmade until 1973. The brand name has been overtaken by Dunhill in 1978 and sold in 1988 to James B. Russell Inc.(NJ, USA). During the period 1988-2002 Charatans were crafted by Butz Choquin in St Claude (France). Dunhill re-purchased Charatan brand name in 2002 and Colin Fromm (Invicta Briars, Castleford) followed up on freehand production.

I turned to Pipedia to see if I could find more information on the brand and possibly a link to the Belvedere line (https://pipedia.org/wiki/Charatan) but once again in the general article it was not listed.  It did give a little more historical information. I quote the pertinent parts and have highlighted in red the sections that give information on this particular pipe.

In 1863 Frederick Charatan, a Russian/Jewish immigrant, opened a shop in Mansell Street, located in the borough of Tower Hamlets, London E1, where he began to carve Meerschaum pipes. These pipes got very popular soon, and thus Charatan moved to a bigger workshop in Prescot Street, just around the corner. Here he began to make briar pipes which should make the name famous the world over. Charatan was the first brand to make entirely hand-made briars from the rough block to the finished pipe including the stems. The nomenclature “Charatan’s Make” refers to this method of production and was meant to differ Charatan from other brands who “assembled” pipes from pre-drilled bowls and delivered mouthpieces.

Being the undisputed No. 1 in English pipemaking, Charatan was approached by Alfred Dunhill who was unsatisfied with the quality of the pipes he imported from France. During 1908 – 1910 Dunhill bought pipes from Charatan paying exorbitant prices to ensure he had some of the very best pipes for sale in England. In 1910 he lured away Joel Sasieni, one of Charatan’s best carvers, and opened his own small pipe workshop on 28 Duke Street. On the retirement of his father in 1910 Reuben Charatan took over the family business…

…The pre-Lane period (prior to 1955) and the Lane era pipes (1955 to until sometime between 1979 – 1984) are of primary interest the collector. The Lane era is often quoted as beginning about 1950… Charatan records are almost non-existent before Lane due to a factory fire, making it difficult to date pre-Lane pipes. Charatan used 4 basic grades prior to 1950: Supreme, Selected, Executive, and Belvedere. After 1950 Herman Lane’s influence began, and the grades started to expand. In 1955 Lane took over sole distributorship of Charatan in the US. In 1957 he introduced the Supreme S. Most of his other introductions were from the 60’s and early 70’s…

The section called Miscellaneous Notes had some interesting information. The pipe I was working did not have the Double Comfort (DC) bit which helps give more credence to an early pre-Lane date for this one. It also does not have the Serif L on the shank which adds to my belief of its early date.

Charatan records indicate the DC (Double Comfort) bit was introduced in the 50’s, but some report seeing them in earlier production. Still others indicate they were introduced by Lane in 1960. Regardless, the DC bit is not an accurate way to date a pipe because many Charatan’s were made with regular and saddle type bits throughout the “Lane Era”…

…The Lane Trademark serif and circled L indicates the pipe is from the “Lane Era” (approx. 1955 to 1979 -1984?), however it appears that both the English factory or Lane themselves sometimes, or perhaps even often forget to stamp the L on a pipe. The Charatan factory was known for inconsistencies, especially in stampings. Therefore, although an L on the pipe definitely defines it as a Lane Era pipe, the lack of it could simply mean the pipe missed receiving the stamp from the factory. The lack of the trademark could also mean the pipe was destined for the European market.

I continue digging further into the dating of the pipe, but what I had found was a good start for me. If some of you would like to try your hand at dating it more accurately as to the time period it came out you might want to check out the article on Pipedia on Dating Charatans (https://pipedia.org/wiki/Dating_of_Charatans).

I also reread the article on Pipedia by the Italian fellow who contributed some really helpful information on the brand (https://pipedia.org/wiki/Charatan_-_Milan_2014). I quote the section on the Second period: Reuben Charatan 1910 – c. 1962

– In 1962 Herman Lane took over the business from the Charatan family, although he had already influenced production from the 1950s.

– The pipes were mostly larger than the previous ones and corresponded in size to Dunhill group 5. These are slightly less rare, but still difficult to find.

– Stem: Usually in ebonite, saddle shaped or tapered, bearing a fine “CP” stamp, underbore system (see below) used when necessary.

– Shank: The shape code is stamped on it together with the nomenclature “CHARATAN’S MAKE LONDON ENGLAND” arranged in two lines. From 1955 onwards on the models marketed for the USA there is also a serif and circled capital “L” (but not all models bear this) which resembles the pound sterling symbol. The “L” is for Lane, the importer.

From 1958, Lane changed the nomenclature for models marketed for the US to clarify the message: “MADE BY HAND”.  In this period the underbore was introduced. Its manufacturing period ranged between 1920 and c.1930. This model was equipped with a duralumin plunger trap fitted in the stem, which served to clean the residue more easily. This particular model bore a special stamp on the stem, and also had its own catalogue…

QUALITY GRADES…The stem did not only display the stamps mentioned above. Another stamp that can help dating is the one referring to the quality of the pipe. Until Herman Lane arrived on the scene there were four quality grades. Starting with the lowest: Belvedere, Executive, Selected, and Supreme. Lane went on to add higher grades from time to time: Supreme S, Supreme S100, S150, S200, S250, S300, Coronation, Royal Achievement, Crown Achievement, and Summa Cum Laude; these last three are extremely rare and almost impossible to find. He also invented other, different grades, even changing the previous pipe classification standards. We will not go into detail here, but it means that if we find an S100 or Coronation the pipe was manufactured following Herman Lane’s acquisition. In particular, the FH mark, or Freehand pipe was commissioned to the famous Danish craftsman, Preben Holm.

I am also including a shape chart from that site. I have drawn a red box around the 2012 Lovat shape.With over 125 pipes to clean from Bob’s estate I took a batch of them to the states with me when I visited and left them with Jeff so he could help me out. Jeff cleaned the pipes with his usual penchant for thoroughness that I really appreciate. Once he finished he shipped them back to me. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. Jeff scrubbed it with Soft Scrub and soaked it in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked a lot better. The stem still had a lot of deep oxidation. I took photos before I started my part of the work.   I took some close up photos of the rim top and also of the stem surface. I wanted to show what cleaned bowl and rim top looked like. The rim top good but there was some damage on the inner edge with some charring on the front inner edge. I also took close up photos of the stem to show the light tooth marks and the remaining oxidation on the stem surface.I took photos of the stamping on the sides of the shank and it is clear and readable. It is stamped as noted above.   I took the stem off the shank and took some photos to give a clear picture of the pipe from the left side profile. It is a really pretty pipe.Since this is another pipe Bob’s estate I am sure that some of you have read at least some of the other restoration work that has been done on the previous pipes. You have also read what I have included about Bob Kerr, the pipeman who held these pipes in trust before I came to work on them (see photo to the left). Also, if you have followed the blog for long you will already know that I like to include background information on the pipeman whose pipes I am restoring. For me, when I am working on an estate I really like to have a sense of the person who held the pipes in trust before I worked on them. It gives me another dimension of the restoration work. I asked Brian if he or his wife would like to write a brief biographical tribute to her father, Bob. His daughter worked on it and I received the following short write up on him and some pictures to go along with the words including one of Bob’s carvings. Once again I thank you Brian and tell your wife thank you as well.

I am delighted to pass on these beloved pipes of my father’s. I hope each user gets many hours of contemplative pleasure as he did. I remember the aroma of tobacco in the rec room, as he put up his feet on his lazy boy. He’d be first at the paper then, no one could touch it before him. Maybe there would be a movie on with an actor smoking a pipe. He would have very definite opinions on whether the performer was a ‘real’ smoker or not, a distinction which I could never see but it would be very clear to him. He worked by day as a sales manager of a paper products company, a job he hated. What he longed for was the life of an artist, so on the weekends and sometimes mid-week evenings he would journey to his workshop and come out with wood sculptures, all of which he declared as crap but every one of them treasured by my sister and myself. Enjoy the pipes, and maybe a little of his creative spirit will enter you!

Now on to my part of the restoration of this Charatan’s Make 2012 Lovat. I decided to start by dealing with the damage to the inner edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out the edge and give it a slight bevel to remove the damaged area and bring the bowl back into round.Sometimes the pipe does not come with enough work on it! Today I took the pipe to my old office to work on it while I waited for movers to come for our Canon Copier and some of the desks, computers and equipment. I was carrying it from my car to the office and it fell out of my hand and bounced off the asphalt parking lot. It left some nice road rash on the right side of the bowl. I tell you when that happens I want to cry!! This evening when I got home I filled in the divots of the rash with some clear super glue. Once it cured I sanded them smooth with micromesh and blended them into the surrounding briar.I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping the briar down with a damp cloth after each sanding pad. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth and shoe brush to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and turned my attention to the stem. It did not seat against the shank end when it arrived as could be seen from the photos at the beginning. Someone had trimmed the step down tenon slightly and done it crooked. To smooth that out and facilitate a snug fit against the shank end I cleaned up the tenon. I topped the tenon on the topping board with 220 grit sandpaper and straightened out the tenon end. It did not take too much work to get the fit right.I worked over the rest of the remaining oxidation and the tooth marks with 220 grit sandpaper. I started polishing the stem with 400 grit wet dry sandpaper. At this point it is starting to look much better.  I touched up the CP stamp on the left side of the saddle stem with some Rub’N Buff Antique gold. I tried some Liquid Paper but it did not stick. The Rub’N Buff worked well and highlights the fine stamping of the entwined CP on the left side of the saddle.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Charatan’s Make Belvedere Lovat from Bob Kerr’s estate turned out to be a great looking pipe. The mix of brown stains highlights the grain around the bowl sides, top and bottom. The finish on the pipe is in excellent condition and the contrasting stains work well with the polished vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Charatan’s Make Belvedere Lovat fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. If you are interested in carrying on Bob’s legacy with this pipe send me a message or an email. I have more to work on of various brands. Perhaps one of those will catch your attention. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

Restoring a Stanwell Antique 144 Chonowitsch Designed Calabash


Blog by Steve Laug

The next pipe on the table is from the next box of pipes I am working through. It is a Stanwell Antique 144 Calabash. The Calabash shaped bowl with a plateau rim top, round shank and red acrylic shank extension combine to make this Stanwell Antique a beauty. To me this is a classic Stanwell shape and it instantly recognizable. The finish combines a smooth natural patch with great grain on the front of the bowl with the rest of the bowl a dark brown finished rugged sandblast. The top of the bowl is plateau. The pipe was stamped on the underside of the shank on a smooth patch and read Stanwell over Antique followed by the shape number 144. The Antique stamp continues into the red acrylic shank extension. The finish was very dirty with a heavy coat of grime ground into the bowl and rim top as can be seen in the photos. The bowl had a thick cake with a lava overflow onto the plateau rim top and the inner edge of the bowl. The stem was heavily oxidized and there were tooth marks and chatter on both sides and on the top and bottom edges of the button. It was also stamped with a Stanwell Crown S on the top of the saddle stem. Jeff took photos of the pipe before he cleaned it up so you could see what we saw. Jeff took a photo of the rim top to show lava build up in the plateau rim top, the edges and cake in the bowl. This one was obviously someone’s favourite pipe and it was a mess.Jeff took some photos of the bowl sides and heel to show the absolutely dirty finish ground into the briar. It was a dirty pipe but I think it will be a beautiful one once we are finished. The stamping on the underside of the shank is shown in the photo below. It is clear and read as noted above. The stem was oxidized, calcified and had debris stuck to the surface of the vulcanite. It also shows the tooth chatter and marks on the stem and on the button surface.  There was a Stanwell Crown S logo stamped on the top of the stem. I checked my usual sources for information on the Antique line but there was nothing specific on either Pipedia or Pipephil’s site. I also checked on the Pipedia site in the article there on shape number and shape designers(https://pipedia.org/wiki/Stanwell_Shape_Numbers_and_Designers). From there I found that the shape number 144 was designed by Jess Chonowitsch and was a large pipe (Freehand) with plateau top and a saddle stem. I did a screen capture of the listing and have included it below.It looks like I am dealing with a pipe designed for Stanwell by Jess Chonowitsch. Now it was my turn to work on the pipe. Jeff had done his usual thorough cleanup of the pipe. He had reamed the pipe with a Pipnet piper reamer and taken the cake back to bare briar. He cleaned up the remaining cake with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed the stem off with warm water to remove the Deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top as well as the stem to show how clean they were. The edges of the rim look very good. Some of the black colour on the plateau is washed out and missing but otherwise it is clean. The stem is clean and there is some residual darkening. The tooth damage on the button top and bottom edges is minimal. I took a photo of the stamping on the underside of the shank. The stamping is readable as noted above.   I used a Black Sharpie to touch up the black areas on the rim top. I would look better after buffing.I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horse hair shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm.   I sanded the stem with 220 grit sandpaper to finish the shaping and to remove the remaining oxidation. I started polishing the stem with 400 grit wet dry sandpaper. I wiped the stem down with Obsidian Oil before further polishing it.I used some Rub’N Buff Antique Gold to touch up the Stanwell Crown S stamp on the topside of the stem.  I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.  This Stanwell Antique 144 Calabash with a saddle vulcanite stem turned out very nice. The mix of brown stains highlights the sandblasted grain around the bowl sides and bottom. The plateau rim top and edges look very good. The finish on the pipe is in excellent condition. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Calabash is very nice and feels great in the hand. Give the finished pipe a look in the photos below. It is a nice pipe whose dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 2 inches, Chamber diameter: ¾ of an inch. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This Stanwell Antique Calabash designed by Jess Chonowitsch will be going on the rebornpipes store shortly. If you are interesting in adding it to your collection let me know! Thanks for your time.

New Life for a Comoy’s Second – A Town Hall Made in England 136 Billiard


Blog by Steve Laug

I am getting to the bottom of the current box of pipes for restoration. I think there were probably 40+ pipes in the box when I started. I am down to the last two. I took out an interesting older billiard that Jeff and I had picked up on our Oregon Coast Pipe Hunt. It was a well-shaped billiard that was absolutely filthy but there was something about it that ticked the boxes for me. The exterior of the bowl was coated with sticky oils and grime around the walls. The rim top was beat up pretty badly and there was a thick coat of lava and burn marks on the rim top and inner edge. There was a thick cake in the bowl. Between the lava and the cake overflowing the bowl it was hard to know what the inner edges looked like. The exterior edge was nicked and chipped with quite a bit of damage. The stem was oxidized and had tooth marks and chatter on both sides near the button. There was also a large hole in the underside of the stem – a large bite through that covered about half of the area ahead of the button. Jeff took photos of the pipe before he started his work on it. Jeff took some photos of the rim top from various angles to show the condition. You can see the thick lava on the top and the dust and debris as well as some damage on the rim. There is a thick cake in the bowl and lava on the inner edge. The next photos show the bowl sides and heel. The finish around the bowl was very worn and tired looking. There were spots of paint on the briar as well as quite a few fills on the heel and the front of the bowl. There was some amazing grain showing through the thick grime on the finish. The next photos capture the stamping around the shank and band. Jeff did not get a good photo of the shape number and worn stamp on the right side of the shank so I have not included that. The stamping read as noted above and they are faint but readable with a light and lens. The silver band is also stamped Sterling London.The stem was oxidized and calcified and the photos below show the tooth marks and chatter on the surface. The second photo shows the large bite through on the stem surface ahead of the button. This stem will need to be replaced.  I turned to Pipephil to try and figure out any information regarding the Town Hall brand. I was not familiar with and was hoping I would get some info (http://www.pipephil.eu/logos/en/logo-t7.html). I did indeed find out that it was a Comoy’s Second. The photo of the stamping looks like what I have. The stamp on the right side of the shank in the photo below is very faint on the pipe I am working on. I have included the screen capture of the section on the brand below. I then turned to the Pipedia article on Comoy’s pipes (https://pipedia.org/wiki/Comoy%27s). I read through the article until I came to the section entitles “Seconds made by Comoy’s”. I scrolled through the list of brands and the Town Hall was listed. (There is a typo in the name in the list as it runs the two words together.) I have emboldened and underlined the name in the list below.

Ace of spades, Ancestor, Astor, Ayres, Britannia, Carlyle, Charles Cross, Claridge, Coronet?, Cromwell, Dorchester, Dunbar, Drury Lane, Emerson, Everyman, Festival of Britain, Golden Arrow, Grand Master, Gresham, Guildhall, Hamilton (according to Who Made That Pipe), Kingsway, Lion’s Head, Lord Clive, Lumberman, Hyde Park, Lloyds, Mc Gahey, Moorgate, Newcastle, Oxford, O’Gorman, Rosebery Extra, Royal Falcon, Royal Guard, Royal Lane, Scotland Yard, St James, Sunrise, Super Sports, Sussex, The Academy Award, The Golden Arrow, The Mansion House, The Exmoor Pipe, Throgmorton, Tinder Box Royal Coachman, Townhall, Trident, Trocadero, Westminster, Wilshire

I knew that I was working on a Comoy’s Made pipe and once I read that I could see the classic Comoy’s Billiard shape and the shape number confirmed that. Armed with that information and a clearer picture of the original pipe I turned to work on the pipe on my work table. Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush but it was in rough condition. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it.  I took a photo of the rim top showing the damage to the rim top and the damage on the inner edge of the bowl. It was in rough condition. There was some darkening and nicks around the outer edge of the bowl and some burn areas on the inner edge. The stem was also in rough condition with a large bite through on the underside.I took a photo of the stamping on the shank. The stamping is clean and still readable.I decided to start with finding a new stem for the pipe. I took the stem off and looked for a replacement. I have so many pipes to work on that I am not bothering with filling in bite throughs at this point. I am leaving this to the master Paresh Deshpande to do! I found a suitable estate stem that was the right diameter and right tenon size. It is slightly shorter and a bit less tapered than the one that was on the bowl but it would work. I cleaned the airway in it with alcohol and pipe cleaners to get a good start on it then put it in place on the shank and took some pictures of the new stem. I decided to address the damage to the rim and the edges of the bowl – both outer and inner. I topped the bowl with a piece of 220 grit sandpaper. I sanded the inner and outer edges with a folded piece of 220 grit sandpaper to remove them and to remove the damages. Once it was finished it looked a lot better. There were a lot of fills around the sides and heel of the bowl. I checked them for soundness and filled in some of the more damaged ones with clear super glue. Once the repairs cured I sanded them with a piece of 220 grit sandpaper to smooth them and blend them into the surrounding briar.I polished the rim top and bowl with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiped the bowl down after each sanding pad. The fills were very obvious on this pipe and to me they were just ugly enough to bother me. I could have stained just the rim top to match but figured I would try to mask the fills a bit with a darker stain. I used what is labeled as a Light Brown stain to cover the bowl and rim. I applied the stain and then flamed it to set it in the grain of the bowl. It was dark but I think it will look good once I am finished. I let it sit for several hours then buffed it off with Red Tripoli on the buffing wheel to get a feel for what it looked like at this point. I wiped the bowl down with isopropyl alcohol to make the stain coat a little more transparent and show the grain on the bowl. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turn to address the issues with the stem. The stem was in decent condition with no bite marks. It was dirty and oxidized as could be seen in the photos above. I sanded out the oxidation with 220 grit sandpaper and started polishing it with 400 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down after each pad with some Obsidian Oil to preserve the stem and to give some bite to the sanding. I finished the polishing with Before & After Pipe Polish – both Fine and Extra Fine polishes. I rubbed the stem down with the polishes and buffed it with a cotton pad. I gave it a final coat of Obsidian Oil. This Comoy’s made Town Hall 136 Billiard was one I was looking forward to seeing come together. The new light brown stain hides the fills nicely while still highlighting the grain around the bowl – sides, top and heel. The polished black vulcanite taper stem that I fit to the shank works very well with the look of the pipe. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. I polished the silver band with a jeweller’s cloth. The finished Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This pipe will be added to the British Pipe Makers section of the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

Refreshing a Comoy’s Sunrise Made in London England H 16 Volcano


Blog by Dal Stanton

The next pipe on my desk was commissioned by Nathan, a pipe man from St. Louis.  Nathan’s multiple trips to my virtual ‘Help Me!’ baskets in the online collection I call, For “Pipe Dreamers” Only!, resulted in 4 very nice pipes being commissioned by Nathan each benefiting the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Nathan’s communications with me indicated that he was happy to help a great cause.  Here are the pipes Nathan has in the Pipe Steward queue: a Savinelli Dry System, Pipstar Dublin Sitter, Lorenzo Carnevale Sanremo Italy Rusticated Squat Apple and the Comoy’s Sunrise Volcano H 16 now on the table.The Comoy’s Sunrise Volcano came to me in the acquisition of a large eBay lot I’ve called the ‘Lot of 66’.   It came from a non-profit in Georgetown, Texas, called the Caring Place which I was happy to support.  Here are some of the original pictures I took when the Lot of 66 arrived. The nomenclature is located on the upper and lower panels of the oval shank.  On the upper side is stamped, ‘Comoy’s’ [over] SUNRISE.  On the lower shank panel is stamped to the left the rounded, MADE IN LONDON [over] ENGLAND.  To the left and above is stamped ‘H’, a random letter.  Below and to the right is stamped the shape number, ‘16’ which indicates a number after the Cadogan acquisition of Comoy’s in 1979 when the shape numbers were reduced from 3 to 2 digits.  The stamped ‘C’ on the stem also is consistent with a post Cadogan pipe.  I looked on Pipedia to see how the shape number, ‘16’ would be described. I discovered that it’s not listed there.  I’ve restored other Comoy’s with the ‘H’ stamped on the shank and from what Steve has shared with me, what he has heard is that the random letters indicate a certain parts replacement regimen.Even though the shape number is not listed in the Comoy’s listing on Pipedia, I’m calling this a Volcano.  The dimensions are: Length: 5 1/4 inches, Height: 1 3/8 inches, Rim width: 1 1/8 inches, Chamber width: 3/4 inches, Chamber depth: 1 1/4 inches – a nice, more diminutive size.  The oval shank flowing into the slightly bent stem creates a genuinely nice flow.  The original color of the stummel leans in the direction of an Oxblood/reddish hue which is now pale.  The chamber appears to have been cleaned somewhat with no cake build up.  The rim has some lava build up which should clean off with little problem along with the rest of the stummel which bears minor nicks and bumps.  The grain looks good – no fills jump out at me.  The stem has some chatter but not major.  There is oxidation which will be addressed.  To begin the recommissioning of this Comoy’s Sunrise Volcano for Nathan, the stem’s airway is cleaned with a pipe cleaner wetted with isopropyl 95%.It then joins other pipes in the queue for a soak in Mark Hoover’s product, Before & After Deoxidizer (www.ibepen.com) which does a good job on stems that are not too heavily oxidized.  I allow the stem to soak for a few hours.After taking the stem out of the soak, I squeegee off the liquid with my fingers and use cotton pads wetted with alcohol to wipe off the raised oxidation.  Another pipe cleaner also wetted with isopropyl 95% clears the airway of remnants of the Deoxidizer.To start the process of conditioning the vulcanite stem, paraffin oil is applied, and the stem is put aside to absorb the oil.Turning now to cleaning the stummel, I start by cleaning the chamber.  The cake buildup is almost non-existent, and I give the chamber walls a quick scraping using the Savinelli Fitsall Tool.  I then sand the chamber with 240 paper wrapped around a Sharpie Pen.  The chamber is in good shape.  Little effort to clean is needed – a nice change!Next, turning to the external surface, undiluted Murphy’s Oil Soap is used to clean with a cotton pad.  A brass wire brush, which is not harmful to the briar, is used to help clean the rim along with scraping it very carefully with the edge of my Winchester pocketknife.  Then the stummel is taken to the kitchen sink to continue the cleaning with warm water using shank brushes to clean the mortise with anti-oil liquid dishwashing soap.  After a thorough rinsing, the stummel is brought back to worktable to continue cleaning the internals with cotton buds and pipe cleaners.  A couple buds and a pipe cleaner confirm the cleaned stated of the internals.  Moving on. Taking a closer look at the stummel, the Oxblood/reddish finish is very thin and has disappeared from the edge of the rim which has a nice rounded sloping pitch toward the chamber – a stylistic touch for the volcano shape.  The rim cleaned up nicely and along with the rim, the finish is thin but present. I see no fills that need attention. To clean the surface of the minor nicks, I proceed to using the full regimen of micromesh pads on the stummel surface.  I begin by wet sanding with pads 1500 to 2400 and then dry sand with pads 3200 to 4000 and 6000 to 12000. After the micromesh process, it is evident that the finish has lost its original luster and what is left is a pinkish tint that is not attractive.  However, the micromesh sanding did bring out the grain very nicely. To make sure the surface is clean of the old finish, acetone on a cotton pad is used to wipe the stummel.  The results reveal the former color. I will apply a new dye to the stummel, and I will begin with an undercoat of Oxblood and if needed, follow with a dye wash of red aniline dye.  I’ll see how the first phase goes before deciding on the second.  After assembling the staining module on my desk, I begin by warming the stummel with the hot air gun to open the briar helping the grain to be more receptive to the dye.  After warm, I use a folded pipe cleaner to apply Fiebing’s Oxblood Leather Dye to the stummel.  After painting a section with the pipe cleaner, the dye is this ‘flamed’ using a lit candle combusting the wet aniline dye.  When lit, the alcohol in the dye combusts and leaves behind the pigment set in the briar grain.After a thorough covering a few times over, the flamed stummel is set aside for several hours to allow the new dye to settle in.With the stummel resting, I turn to the Comoy’s stem.  There is minor damage to the bit. Using a needle file, I refresh the lines of the button.  Afterwards, using 240 grade paper, the minor chatter is sanded out on the upper and lower bit.To address any residual oxidation, the remainder of the stem is sanded with 240 grade paper.  A plastic disk helps to guard against shouldering the stem facing.Transitioning now to 600 grade paper, the entire stem is wet sanded.  This is followed by applying 000 steel wool.Ugh!  During this sanding phase, the Comoy’s ‘C’ factory stamping was damaged.  This I don’t like. This mishap will not be easy to restore as thin as the factory stamping is.  Unlike the older inlaid Comoy’s ‘C’, this stamping is more of a painting of a ‘C’ as there is no impression in the vulcanite for new paint to hold.Avoiding  the ‘C’, I continue with the full regimen of micromesh pads is applied beginning with wet sanding with pads 1500 to 2400.  Following this, pads 3200 to 4000 and 6000 to 12000 are used to dry sand.  Between each set of 3 pads, Obsidian Oil is applied to continue conditioning the stem and protect it from future oxidation. Restoring the Comoy’s ‘C’ stamping has no good options as my regretful pining has produced.  Simply to paint a ‘C’ on the surface is not easy to do and it is resting on the surface and will be easily wiped away without too much effort.  I considered attempting to engrave a ‘C’ but without machine shop precision, I’m left to freehand and that leaves no room for errors.  My hand is not that steady!  In the end, the only option open to me is to paint a ‘C’ building on the remnant of the original.  I apply white acrylic paint several times and then carefully shape the lettering with a toothpick.  It’s slow work.  I’ve done the best I could.  I move on. With the fired stummel ready to unwrap after applying Oxblood dye to the briar grain surface, a felt buffing wheel is mounted to the Dremel set at the lowest speed.  Tripoli compound, a coarser abrasive compound, is then used to ‘unwrap’ the flamed crust of dye – removing the excess dye leaving the dyed grain that has absorbed the pigment. I pause to take a picture showing the contrast of the unwrapping process.I mentioned earlier that I anticipated doing a ‘dye wash’ using a red aniline dye over the Oxblood.  This I decide to do using a pipe cleaner.  I simply paint the dye on the stummel and after covering it thoroughly, I put the stummel aside for several hours for the dye to settle in.After the dye had dried enough to handle the stummel, I rejoin the stem and stummel to examine the fit.  I notice a gapping on one side of the oval shank/stem fitting which I’ve pictured below.Attempting to remedy this gap, I use a folded piece of 240 grade sanding paper wedged between the stem and shank on the opposite side of the stem from the gapping – the tight side.  After gently compressing the shank and stem against the sanding paper, I move the paper back and forth in a sawing motion to sand down the tight side resulting in closing the gap on the other side of the stem/shank – hopefully!  After a few attempts, checking and repositioning the paper, the gap is reduced and the seating of the stem into mortise is now much better.After several hours, the red dye has seasoned long enough.  With a cotton cloth buffing wheel mounted on the Dremel and set at about 40% full power, Blue Diamond compound, a finer abrasive compound, is applied to the surface to remove excess dye and to smooth the briar surface.Next, to help avoid dye leaching onto the hands of the new steward when the pipe is initially put into service, I heat the stummel with the hot gun to emulate the initial use of the chamber.  After heating the stummel, I give the stummel a vigorous hand buffing with a cotton cloth to remove the dye loosened by the heating.  I forgot to picture this, but the old t-shirt cotton cloth used had red residue.The final step is to apply carnauba wax to the stem and stummel.  After mounting another cotton cloth wheel onto the Dremel with the speed the same, the wax is applied to the pipe.  Following applying a few coats of wax, the pipe is given a hearty hand buffing to raise the shine.The Comoy’s Sunrise turned out well.  The grain pops now and the Volcano shape, with the wide heel, fits well in the hand ready for a new steward.  The only disappointment was the ‘friendly fire’ damage done to the Comoy’s ‘C’ stem stamping – ugh!  Nathan commissioned this Comoy’s Sunrise and will have the first opportunity to acquire it in The Pipe Steward Store benefitting the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Thanks for joining me!

Is New Life Possible for this Rough Old Custom-Bilt Billiard?


Blog by Steve Laug

Sometimes when we are caught up in the Adrenalin of a pipe hunt often sympathy for an old pipe surpasses logic. That was certainly the case with this tired and damaged old Custom-Bilt Billiard. We just picked it up and said it was going with us. Later in looking at it I wondered what we had done. The thick cake in the bowl and the fact that the pipe was filthy were not huge problems for us so ignore those. Here are just a few of the issues with the pipe. There appeared to be serious burn damage to the rim top and inner edge of the bowl. The stem was an obvious replacement which is not a problem but it appeared to be crooked. Was the issue the stem or the shank? Taking it out of the shank it was clear that the issue was both. The stem was too large and the tenon was off centre. However it was also clear that the shank had been hacked off at an angle and was not straight. There were chips of briar missing on the shank end. Fortunately it appeared that the mortise was straight and still functional. Those were just the issues I saw without spending a lot of time looking. But there was still some charm in the old pipe that made me want to try. Jeff took the pipe home with him to do his work on it. He took the following photos of the pipe before he started his cleanup. Jeff took photos of the damage to the rim top. You can see the damage on the inner edge of the bowl where there is some serious burn damage. There is also damage on the rim top itself. The rustication is filled in with lava and it is hard to see the extent of the damage.He took photo of the rustication around the sides and heel of the bowl to show both the damage and the grime ground into the bowl sides. He took a photo of the stamping on the shank side showing the Custom-Bilt stamp. It is readable but fainter toward the bottom of the stamp. The second photo below shows the fit of the stem to the shank and it is clear how it is both larger and off in terms of the fit.The next photos show the condition of the stem. I am not too concerned with it because it will need to be replaced.I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-c8.html) to get a quick view of the brand once again. I knew that I was working with one of the older pipes and   probably made by Tracy Mincer himself. He stopped making the Custom-Bilt pipes in the early 1950s. The screen capture I included below shows a brief history of the brand.I turned to Pipedia (https://pipedia.org/wiki/File:CustomBilt_Stamp1.jpg) for a quick read. The majority of the information there was two book reviews of the Custom-Bilt Story by Bill Unger. The one line I culled was the following: “Tracy Mincer started the original Custom-Bilt pipes it appears in 1934”.

I did a screen capture of the stamping that matched the stamping on the pipe that I am working on.What I learned from that is that the stamp was used by Tracy Mincer in Indianapolis in the US from 1938-1946 and possibly in Chicago before 1938 as well. So now I had a possible date for this pipe. It was an old timer and it was well worth working on.

Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. Jeff cleaned up this stem even though it would probably be replaced. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. You can see the misfit stem. I took a photo of the rim top to show how well it cleaned up and the damage on the front and rim top. I also took a series of photos to show the angles of the misfit stem. You can see that the fit is at an angle. The shank end is also not straight. I went through my collection of stems and found one that was the right profile and right length. I found a perfect stem that even had a turned tenon that would just need adjustment. I took some pictures of the shank end to show the cut angle of the shank. It is just slightly off not a huge amount but when a stem was against the shank it was obvious. The right side was longer than the left and the top was longer than the bottom.I used the topping board to lightly sand the shank end but it was not to be without removing more of the shank end than I wanted. The chips out of the shank end made it necessary to sand deeper. I decided to use a thin brass band that also capped the end of the shank. I coated the shank end with some all-purpose glue and pressed the band in place. I put the new stem on the shank and adjusted the band to take care of any deviation in the face of the shank. I removed the stem and set the bowl aside to let the glue cure. Once the glue on the band had cured I put the new stem in place in the shank to show the fit to the shank end. There is a lot of material to remove from the diameter of the stem at this point but the fit is perfect. I used my Dremel and sanding drum to carefully remove the excess material. I always start this process with the stem in place on the shank. I get it as close as possible to the shank size as I can without nicking the band. Once I have it close I remove the stem and finish it without the shank. The photo below is one I sent to Jeff to show him the progress. It shows the stem after the rough fitting. Lots of work still to do but you can see that it is coming along well.Now the shaping work began in earnest. I used folded 220 grit sandpaper to sand the stem and remove the scratching left behind by the Dremel and sanding drum. I also adjusted the fit to the shank by repeatedly taking photos of the fit. I have included some of those below so you can see the progress.I continued to sand the stem until all of the sanding marks from the drum were gone and the stem was smooth. I started the polishing of the stem with 400 grit wet dry sandpaper. The photos below show the stem at this point.I set the stem aside at this point and rubbed some Before & After  Restoration Balm into the surface of the briar. I worked it into the nooks and crannies of the briar with my fingertips and a horse hair shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar came alive with the balm. When I am doing a restemming job I like to put it on the bowl and get a look at the pipe all along the way. There is something satisfying in watching the new pipe take shape. I was pleased with how the pipe was looking. I liked the flow of the stem and new shank band. It definitely was a step up from where I started. All that remains now is to finish polishing the stem and then buffing the pipe and waxing it. I was definitely getting there! I removed the stem from the bowl and set the bowl aside. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This early Tracy Mincer made Custom-Bilt billiard was an absolute disaster when we found it. I cleaned up the shank, banded it to smooth it out and made a new stem. It is a great looking pipe. The brown stain on the mixed grain shining through the rustication is quite nice. The finish on the pipe is in excellent condition and the contrasting stains work well to give some contrast to the finish of the pipe. The polished black vulcanite taper stem adds to the mix. With the grime, debris and burn marks minimized from the finish the bowl it is really is eye-catching. The thin gold coloured band looks really nice on the shank. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel, carefully avoiding the stamping on the shank. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished chunky, rustic Bulldog is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. Thanks for walking through the restoration with me as I worked over another interesting pipe. This rustic Mincer Custom-Bilt Billiard will be going on the rebornpipes store shortly. Keep an eye on the American Pipe Makers section of the store. If you want to add it to your collection send me an email or a message! Thanks for your time.