Tag Archives: fitting a stem

New Life for a Barling’s Garnet Grain Oval Shank 9001 Bent Billiard

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Blog by Steve Laug

The next pipe on the work table was purchased on Ebay in 2017 and came to us from Latgale, Latvia. The pipe is smooth, nicely grained Bent Billiard pipe with an oval shank and an acrylic, saddle stem. The pipe is stamped on left side of the shank and reads Garnet Grain. On the right side of the shank it is stamped England. On the underside of the shank it is stamped with the shape number 9001. The stem has the Barling Cross logo on the top of the saddle. There was a lot of grime and dust ground into the smooth finish. The bowl had been reamed before we bought and to be honest if had been smoked at all it had maybe had a half a bowl run through it. The inside and outside edges of the crowned rim top looked to be in excellent condition other than the grit and grime of the years. The acrylic stem was in excellent condition with minor scratches but no tooth marks. Jeff took some photos of the pipe before he started his cleanup work.   He took a photo of the rim top, bowl and stem to give a clear picture of the condition of the pipe. The condition of the rim top and edges is very visible. The photos of the stem show that other than the light scratches in the acrylic it was in excellent condition. He took a photo of the heel of the bowl to give a clear picture of the condition of the pipe and the grain that was shining through. He took photos of the stamping on the sides of the shank. It is clear and readable as noted above.  He removed the stem from the shank and revealed several issues. The first is that the stem and tenon is drilled for a filter. The second issues is that there is a large piece of acrylic missing on the top side of the tenon.  I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-barling.html) to see if I could find a listing that had the same or similar stamping on the pipe. The stamping is similar to the one I am working on other than the shape number. The pipe that I am working on has the shape number 9001 on the underside shank. Garnet Grain and on the right side England. I am pretty sure that the one I have is significantly newer and does not have the Barling stamp on the shank and merely reads England. It does have the Barling cross on the stem top.Pipedia gives a great history of the brand (https://pipedia.org/wiki/Barling) that is well worth reading. I am pretty sure that it is newer but I have no way of proving that for certain but that is my guess. Now it was time to work on the pipe itself.

This one has a back story that is a bit embarrassing. This morning on Facetime, Jeff and I sorted through some bowls that we had in Idaho and here in Vancouver. Between us we had around 50-70 stemless bowls. The majority of them were here in Vancouver. My box had 50+ bowls that I have accumulated over the years. Going through them with Jeff, I was not sure why I had kept most of them. They really were worthless and in varying degrees of disrepair. Some of them had broken shanks and others had cracked bowls and shanks. We pitched the majority of them (which is very hard for us to do if you have known us for very long!). Here is where the story gets dicey for us! We had pitched this bowl into the garbage. It had a large shank and was without a stem. Later in the morning I was going through my assortment of stems trying to find stems for the bowls that we had kept. In the bottom of one of the bags I came across an oval Barling stem that was made for a filter and had a chip out of the tenon. I wrote Jeff and asked if he had any photos of a Barling Garnet Grain with a stem. He immediately sent me the above photos that linked the stem I had found with the bowl. I took the bowl out of the trash and tried the stem on it. They fit together perfectly. I  was a bit embarrassed and was totally unclear how the parts had been separated. With that background I decided to work on it.

Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I received it. The stamping on the right and left topside of the shank is clear and readable and reads as noted above.  I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiped down the bowl after each sanding pad.  I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out.   I set the bowl aside and turned my attention to the stem. I started by rebuilding the chipped and damaged tenon. I greased a pencil with Vaseline and inserted it in the tenon. I mixed a batch of charcoal powder and black super glue to great a paste.  I applied the paste to the chipped tenon using a dental spatula to fill in the damaged area. I sprayed the repair with an accelerator and once it was cured I used a rasp to remove the excess repair. I reshaped the tenon on the outside with a Dremel and sanding drum and on the inside with a small round needle file. I also created an adapter to convert the stem from a filter stem to a regular stem. It was removable so that it could still be smoked with a filter.Once the reshaping was complete on the tenon I inserted the adapter in place and smooth out the tenon repair to make the tenon round once more.  The acrylic stem was in great condition so I did not need to polish it with micromesh pads. I did a quick buff on the Blue Diamond wheel and the shine came alive. I touched up the Barling Cross logo on the stem with Liquid Paper and worked it into the stamping. I buffed it off with a cotton pad. The product brought the stamping that remained to clear readability. This beautifully grained Barling’s Garnet Grain 9001 Bent Oval Shank Bent Billiard is a great looking pipe now that it has been restored. The briar is clean and really came alive. The rich reddish brown coloured stain gave the grain a sense of depth with the polishing and waxing. The grain really popped. I put the acrylic stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Barling’s Bent Oval Shank Bent Billiard is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 53grams/1.90oz.Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

 

Recommissioning an Interesting Belgian Hilson Fantasia Block Meerschaum Lined Billiard

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Blog by Dal Stanton

Thanksgiving travels are now completed with us visiting kids and grandchildren in St. Louis and Nashville and I’m now back at the worktable in Golden, looking at an interesting pipe.  Daniel was bold to commission 7 pipes from the For “Pipe Dreamers” Only! collection and with 3 completed, the fourth is now on the table, a Meer lined Hilson Fantasia.  I acquired it along with another commission of Daniel, the Paul Viou Plume (See: Discovering the Vintage of a Paul Viou ‘Feather’ with the Help of Sebastien Beaud of Genod Pipes of St. Claude) from a Lot I acquired from an eBay seller in Paris.  The pictures show the French Lot of 50 and the Hilson marked by the arrow in the picture below.The Hilson is next on the worktable and I take some pictures to get a closer look. The Hilson name is not found on the shank, but the stem.  On the right shank flank is imbedded, BLOCK [over] MEERSCHAUMLINED.  To the right is the shape number, ‘7’. The stem’s left side is stamped a half ghosted, HILSON [over] FANTASIA.  This is my first opportunity to work on a pipe with the Hilson mark and my first impression of it drew mixed reviews – what is the material this is made of?  I discover in a quick look to Pipedia’s article that this name finds its origins in Belgium but after financial difficulties was acquired in the early 1980s by the Dutch consortium, Elbert Gubbels & Zonen B.V., which later acquired the Big Ben name from England and started the Royal Dutch Pipe brand.  I think the best short description of the Hilson name I initially found in Pipephil.eu but later discovered it originally came from Estervals Pipe House website:

 In 1846 a German named Jean Knödgen started the production of clay pipes in Belgium. At the end of the 19th century Jean Hillen (married into the Knödgen family) took over the company and developed the idea of also producing briar wooden tobacco pipes in his factory. He had some suppliers from the French Jura district turn some bowls which he then finished himself. Some time later he took up the complete production process of briar wooden tobacco pipes so he did not have to depend on others.

Jean Hillen had 2 sons: Jos Hillen who was responsible for sales and Albert Hillen who was responsible for the production of pipes. Albert was also an interpreter in the English army during WWII and he succeeded in establishing many international contacts. Thus they were soon able to export the first pipes manufactured in Belgium to countries all over the world with the brand name HILSON (Hillen and sons).

In 1980 the Hillen Pipe factory from the Belgium-Limburg town of Bree was purchased by the Royal Dutch Pipe Factory where the production of Hilson pipes was continued, carefully observing the traditional craftsmanship.

The link to the Estervals Pipe House website I found in a rebornpipes posting in which Steve’s research and summary of the Hilson name provides a great overview of the Fantasia.  The title of this rebornpipes.com writeup resonates with my first impressions and sets the table for a great summary:  Is it really a plastic smoking pipe? What is a Hilson Fantasia?

From my research on the web I found that the Hilson Fantasia, made in Belgium originally came out as a meerschaum lined pipe with an outer bowl made of a new material that they called pipenite. In 1962 it came out in what they called ivory white and in a colour they called tortoise. In 1963 they seemed to have added the option of a black pipenite bowl. From what I can find out about the material they call pipenite, it was a specially designed polyester resin. It was light weight and fairly indestructible. The block meerschaum insert was something that Hilson turned into a specialty. (I have restored some beautiful briar pipe with the Double Ecume or meerschaum liners as well.) These colourful resin pipes look like a product of the 60’s and in my research on Chris’ Pipe pages, http://pipepages.com/hilson.htm I found them in catalogues from that era. The swirled materials of the bowl gave the pipe a 60’s psychedelic look. I have included a catalogue page from a 1962 Wally Frank Catalogue that was on the pipepages site. The write up on the Hilson Fantasia is entertaining to read in terms of the sales pitch that is delivered.

Unfortunately, Chris’ Pipe Pages that Steve references above is now defunct, but the Pipedia Hilson article has the early 60’s Fantasia add Steve references which follows containing the great pipe pitch as the ‘Most Beautiful Pipe in the World’!  Who could resist having a Fantasia in one’s collection!When I first took a close look at the Hilson Fantasia chosen by Daniel, I wondered what the butterscotch colored material was – plastic?  Steve’s research revealed that the ‘pipenite’ described in the Wally Frank add is a specially designed polyester resin which is practically indestructible.  The other noteworthy characteristic Steve referenced from the add is the quality Meerschaum block used in the Fantasia line.  The add also makes a point regarding the long, smoking condenser which was Hilson’s contribution to the pipe world’s ‘holy grail’ – the dryer, cooler smoking experience. The lower inset box in the add above shows the #7 as among a large offering of shapes by Hilson equipped with the condenser.

With a better understanding of the history of the Hilson Fantasia on my worktable, I look closer at its condition.  The Block Meerschaum chamber and rim are covered with a thick cake buildup with the lava over the rim.  This needs cleaning to give the Meerschaum a fresh start.   I’ve lightened the picture to enable the black surface to be visible.The stem has deep oxidation, and the bit has heavy tooth chatter on both upper and lower bit.  The ‘Pipnite’ surface is dirty and should clean up well without problem.  The only question I have is what first appeared as a crack in the polyster acrylic resin bowl but is most likely a scratch.  The question is, how best to address this, if at all?  The glassy surface probably does not respond well to sanding or if I did sand the surface or buff with a compound to erase the scratch, will the scratching of the abrasives (papers, pads or compound) be able to be removed?  Or will sanding inevitably leave the highly glossed surface dulled? If this is the case, then any attempt to sand out the scratch will leave the repair area standing out from the rest of the Pipenite surface.  My guess now is that it is an ‘all or nothing’ proposition – either sand/buff the whole stummel or not at all.  With the question of the approach to the stummel a question, I decide to send a note to Steve to get his feedback on the behavior of Pipenite if sanded?  While waiting for Steve’s response, I press on.

The cleaning of this Hilson stem began while I was still in Bulgaria and these pictures record the cleaning of the stem.  Starting with 0000 grade steel wool, I rub and buff the long, heralded Hilson condenser. It spruces up the nickel condenser nicely.Following this, only a few pipe cleaners dipped in isopropyl 95% clean the internal stem airway.Next, a ‘Soft Scrub’ product gets a head start breaking up the oxidation imbedded in the stem surface before continuing the cleaning by giving the stem a Before & After Deoxidizer soak.  While protecting the Hilson stem stamp, using 0000 grade steel wool wetted with the CIF, the oxidation is mitigated. To further the cleaning of the stem, it joins other stems in the queue in a Before & After Deoxidizer soak.  The stem soaks for several hours.After the soak is completed, the stem is fished out of the Deoxidizer allowing the fluid to drain off.  A cotton pad wetted with isopropyl 95% is then used to wipe away the excess Deoxidizer from the stem surface.  This is followed by using a few pipe cleaners, also wetted with isopropyl 95% to clear the Deoxidizer from the internal airway.The stem’s rejuvenation is commenced using paraffin oil and a cotton pad.  The stem looks good.Earlier I sent a note to Steve to get his input on how best to approach the Pipenite surface scratch and the kind of material Pipenite is?  His response was helpful in describing the universal lack of consensus on what ‘Pipenite’ is!  Here’s Steve’s first response:

Hey Dal

The material on the Fantasia is described as everything from Bakelite to epoxy resin in a multitude of places. Others have called it plastic resin. some even fiber glass. To me nothing fits better than the resin concept… not sure about epoxy but everything about it is resin. It is not bakelite for sure…

Sanding the pipenite or resin leaves scratches that are nearly impossible to remove. I polished out a lot of scratches with my buffer and blue diamond polish and succeeded in not losing the lustre. Personally, I would buff it out best you can and leave it alone… war wounds from its travels.

S

To refresh my understanding of the unique composition of resin, I turn to a helpful Wikipedia article:

In polymer chemistry and materials science, resin is a solid or highly viscous  substance of plant or synthetic origin that is typically convertible into polymers.[1] Resins are usually mixtures of organic compounds. This article focuses on naturally occurring resins.

Plants secrete resins for their protective benefits in response to injury. The resin protects the plant from insects and pathogens.[2] Resins confound a wide range of herbivores, insects, and pathogens, the volatile phenolic compounds may attract benefactors such as parasitoids or predators of the herbivores that attack the plant.[3]

Steve followed with another email with links from sites like Pinterest, Etsy, and Worthpoint, which are sales platforms with examples of different Hilson Fantasia offerings and the varied descriptions of the pipes running the gambit as Steve described above. I enjoyed looking at the Hilson Fantasias for sale on these sites which were of the ‘tortoise shell’ variety – nice.  The collage below shows these examples.These examples reminded me of another Hilson Fantasia in my Pipe Steward inventory that also is a tortoise shell but has a significant crack in the stummel, so it never made it to the For “Pipe Dreamers” Only!  online offerings – I just didn’t know what it was – or whether it was worth the effort being a ‘plastic’ pipe?  I might give this Hilson another look!The tortoise shell is attractive, but the description by Steve that Pipenite is ‘practically indestructible’ found an example expanding ‘practically’!  I still believe that Daniel’s Hilson Fantasia is marred by a scratch in the polyester resin shell, even if it is a trauma crack, perhaps from being dropped (?), it doesn’t appear to be such to question the pipe’s integrity with the Pipenet resin material.  Turning now to the Hilson Block Meerschaum stummel, I start with clearing the Block Meerschaum chamber of the accumulation of carbon cake.  As a reminder, Meerschaum does not need a protective layer as with briar pipes.  It is best to keep the Meerschaum totally clean of buildup.  In my own Meerschaums, after each use my practice is to gently scrape the chamber with a folded bristled pipe cleaner.  This cleans the surface nicely keeping the Meerschaum in good shape.  To allow a cake buildup can cause the Meerschaum to crack in time.  Carbon cake expands differently from Meerschaum when heated and this can cause stressing on the Meerschaum.  I take a couple pictures to mark the start of the cleaning process.The aft section of the rim reveals the lighting practices of the former steward – drawing the flame over the back.  The crusted lava cake has totally covered the Meer rim lining and the Pipenet portion, too.  Cleaning is needed to show what’s beneath.With Meerschaum, using my usual Pipnet Reaming Kit with the blade heads is not good.  The torque created by this reaming approach can crack the Meer.  Instead, using the slow, patient, less intrusive approach, the chamber wall is gently scraped using the Savinelli Fitsall Tool.The Fitsall Tool also does well to begin clearing the rim of lava flow.  The approach is gentle!  I then transfer to the sharper edge of the Winchester pocketknife.  With the knife, the approach is more to ‘pull’ the blade carefully over the surface rather than to push the blade.  I’m careful not to gouge the softer Meerschaum.    With the rim scraping looking good, I transition to sanding the chamber by wrapping 240 grade sanding paper around a Sharpie Pen.  I then continue the sanding on the rim using a small piece of 240 paper.  I sand the rim gently and remove the lava and clean the rim nicely.     To complete the main cleaning of the Meerschaum lining and finish, I wipe the bowl with a cotton pad wetted with isopropyl 99%.  In Bulgaria, I was able to find isopropyl at 95% purity.  Now in the US, I was able to find 99% which is about a pure as one can get.  Switching now to the external ‘Pipenite’ surface, undiluted Murphy’s Oil Soap is used to scrub with a cotton pad.  The surface, as expected, cleans up very nicely.  To guard the Meerschaum lining, instead of rinsing under a tap, I wet a cotton cloth and wipe the bowl to rinse off the soap. Next, the internal mortise is cleaned using several cotton buds dipped in isopropyl 99% and one pipe cleaner.  After a time, the buds emerge lighter and it’s’ time to move on.  Cleaning completed.The stem now awaits attention.  The stem cleaned up nicely from the thick oxidation.  Even though the HILSON FANTASIA stem stamping was protected during the process, it appears even more ghosted now.  I’ll continue to protect this remnant by covering the stamping with painters’ tape during the next stages of sanding.Both the upper and lower bit have minor tooth chatter remaining along with a bite compression.  I’ll begin to minimize the damage by the heating method.  Vulcanite, a rubber compound, is an amazing material.  Using a Bic lighter to paint flames on the bit, the heating causes the expanding of the vulcanite allowing it to regain much of its original composition.  After several ‘flaming’ cycles, a few more on the lower bit, the comparison of before and after shows a distinct improvement with upper and lower.  Using a piece of 240 sanding paper, I sand the residual tooth chatter which is dispatched without difficulty.  I also refresh the button with a flat needle file and sand it with 240.  From the 240 paper and file working on the bit and after placing tape over the stem stamping, the sanding is furthered first by wet sanding the entire stem with 600 grade paper.  The 600 paper is followed by applying 0000 grade steel wool.  Next, the full regimen of micromesh pads is applied to the stem.  Starting with pads 1500 to 2400 the stem is wet sanded.  This is followed by dry sanding with pads 3200 to 4000 and 6000 to 12000.  Between each set of 3 pads, Obsidian Oil is applied which rejuvenates the stem and helps to prevent future oxidation. The pop in a freshly micromeshed stem is nice!   After the micromesh cycles are completed, the Hilson Fantasia stem and stummel are reunited to get a look at the progress. I discover that the union of tenon and mortise reveal a bit too much tightness.  I know that the Pipenite is tough, but I don’t want to test it and inadvertently crack the shake trying to force the tenon in the mortise.  To reduce the mortise pressure, 0000 steel wool is first used to see if this will clean the tenon allowing a seating.  While pinching the tenon with the steel wool, I then rotate the stem to create the abrasion.  After using the steel wool, the fit is tried again, and it remains too tight.Next, 240 is employed in the same way to reduce the pressure by sanding the tenon.  This does the trick.  The mortise now receives the tenon snugly.   I finish the tenon smoothing with 600 paper and 0000 steel wool and reunite the Hilson stem and stummel.Next, after mounting a cotton cloth buffing wheel on the rotary tool, the speed is set to about 40% full power and Blue Diamond compound is applied to stem and stummel.  I start with the Pipenite stummel with a bit of fear and trembling.  Steve had used the compound on his Fantasia projects but the anxiety stewing in my mind was, will the Blue Diamond buff up the glossy surface or will it apply fine scratchings that become impossible to remove?  I gingerly start applying the compound with the Dremel’s cotton cloth buffing wheel and to my joy, the surface is responding very nicely to the fine tune buffing of the Blue Diamond.  I continue with the stummel then the stem.  I like the results. The gloss of the Pipenite is enhanced with additional glow and the removal of fine marks and scratches on the resin surface.Before applying wax to the pipe, I spruce up the BLOCK MEERSCHAUMLINED stamping on the right shank side with Rub ‘n Buff European Gold metallic paint.  The gold and the butterscotch hue of the stummel will go well.As the name implies, after rubbing some of the metallic paint with a toothpick over the lettering and number, I simply rub it off with the flat edge of a toothpick then a cotton pad.  The result is good.  The ghosting of the stem stamping leaves me with no hope of freshening it with white acrylic paint, so it remains as it is – bearing the wear of its service.After wiping the entire pipe with a felt cloth to remove residue compound dust, another cotton cloth wheel is mounted with the speed remaining the same.  Carnauba wax is applied to the entire pipe followed by a rigorous hand buffing with a microfiber cloth to raise the shine further.

This Hilson Fantasia Block Meerschaum Lined has transformed amazingly from being an interesting gimmick pipe to becoming an extremely attractive alternative pipe to briar.  The butterscotch hue of the bowl pops in relationship to quality Block Meerschaum lining. The added benefit is the ability of the Meerschaum to be used repeatedly without rest, unlike briars.  This makes for much fellowship!  The timeless classic lines of a Billiard make this Hilson Fantasia a great addition to a collection and possibly to add to one’s regular rotation.  Daniel commissioned this pipe and will have the first opportunity to claim it from The Pipe Steward Store benefitting the Daughters of Bulgaria.  Thanks for joining me!

New Life for a unique Rhodesian Elongator Fireside 2 In 1 Pipe

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Blog by Steve Laug

The next pipe on the table came to us in a group of pipes that we picked up from an Antique Mall on the Oregon Coast, USA. Even though the finish was a bit dull and lifeless it had some amazing grain showing through the grit and grime of the years. On the left side of the shank it was clearly stamped Elongator [over] Fireside. On the right side it is stamped Century Old [over] Briar Italy. On the underside of the shank it is stamped 2 in 1 which I wonder if it points to the possibility that the pipe originally came with the stem that is on it and a long Churchwarden stem. Unfortunately the long stem is missing. The pipe has the shape number stamped on the underside near the junction of the shank and vulcanite ferrule and reads 8343/1. The finish is filthy with grime and oil ground into the smooth briar of the bowl and shank sides. The bowl had a thick cake and tobacco debris mixed in with the cake. There was a light overflow of lava on the rim top and inner bevel of the rim. There was a vulcanite ferrule on the shank end that read Hand Cut. The stem was a thin military style vulcanite stem that fit snugly in the ferrule.  The vulcanite stem was oxidized, calcified and had tooth marks and chatter on both sides ahead of the button. Jeff took some photos of the pipe to show its overall condition before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the lava on the rim top. There is dust and debris stuck to the walls of the bowl clearly visible in the photos. He also took photos of the top and underside of the stem to show the chatter and tooth marks. Otherwise the stem is quite clean.   Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like. There are a lot of angles on this pipe and there is some stunning grain under the grime.    He took photos of the stamping on the shank. It reads as noted above and is clear and readable. I did a google search for the Elongator Fireside Pipes and did not find anything on either Pipedia and Pipephil. I did find a listing on Esty for a very similar pipe. Here is the link that shows the longer stem that is missing. I don’t know if the stem fits in the end of the long piece or if the entirety is a stem. It could very well be a stem that can fit in the vulcanite tube and the shank end (https://www.etsy.com/ca/listing/220451374/fireside-churchwarden-tobacco-smoking?show_sold_out_detail=1&ref=nla_listing_details). I have included the photo that I found below.Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He worked over the debris on the rim top and was able to remove it. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Pipe Stem Deoxidizer and rinsed it off with warm water. He scrubbed the stem with Soft Scrub and cotton pads to remove remaining oxidation on the ferrule and the stem. He rinsed it with warm water and dried it off. I took photos of the pipe once I received it.  It really looked good.  The rim top and the inner edge of the rim looked very good after the cleaning. The ferrule had some light oxidation as did the stem surface. It had a few small tooth marks and chatter on both sides near the button.    I took a photo of the stamping on the sides of the shank and ferrule. It was clear and read as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole. The stem is a military bit shape made of vulcanite. I can only guess what the vulcanite long tube must have looked like. I scrubbed the vulcanite stem and the ferrule with Soft Scrub All Purpose cleaner to remove the remaining oxidation on both. It came clean with a bit of scrubbing.  I touched up the Hand Cut stamp on the vulcanite ferrule with Rub’n Buff Antique Gold. I applied it into the stamp with a tooth pick and buffed off the excess with a cotton pad.I polished the bowl and the smooth portions on the rim top with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth.  I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine.   I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.  This beautiful Elongator Fireside Rhodesian with vulcanite military style stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Elongator Rhodesian fits nicely in the hand and feels great. I can only guess what the “elongator” stem would be like. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 1/2 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 46grams/1.62oz. It is an interesting pipe that I am going to hold on to for a while. I want to see if I can find an extension for the stem. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restoring a Mixed Finish Soren Hand Carved Pedestal Freehand

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Blog by Steve Laug

The next pipe on the table came to us in a group of pipes that we picked up from an auction in 2018 in Wilkes Barre, Pennsylvania, USA. It has a mixed sandblast and smooth finish that was a bit dull and lifeless. It showed promise under the grit and grime of the years. On the underside of the shank it was clearly stamped Soren [over] Hand Carved [over] Made in Denmark. When I received it from Jeff somehow the bowl and stem had separated and I had the bowl in hand but no idea what stem fit the shank. I tried a variety of stems that I had but not one of them fit well.

Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He worked over the debris in the plateau on the rim top and shank end and was able to remove it. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. When I took it out of the box it did not have a stem in the shank. I wrote Jeff and sent him photos of the bowl and asked him if he had photos that showed what the stem looked like. Jeff did a bit of hunting on his hard drive and found the pictures of the pipe with the stem that it had when he started his work. He sent me the following photos of the pipe. The pipe was very dirty with grime and grit ground into the sides of the sandblast and the rim top. The bowl had a thick cake and an overflow of lava on the rim top that obscured the edges of the rim and the plateau finish. To me the stem just did not look like the right one for this kind of freehand pipe. It looked like a replacement stem that was just stuck in the shank. Now I had to see if I could find it in the boxes that he sent. That would be a bit of a treasure hunt. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the lava on the plateau finish of the rim top. There is dust and debris stuck to the walls of the bowl clearly visible in the photos. He also took photos of the top and underside of the stem that came with it to show the chatter and tooth marks. Jeff took a photo of the sides and heel of the bowl to give a picture of what the sandblast on the briar looked like. The pedestal on the heel of the bowl is a unique feature of this pipe.He took photos of the stamping on the shank. It reads as noted above and is clear and readable. I found the stem that was pictured above in the photos in one of the bags of stems that I had put together in the bottom of one of the boxes. I took photos of the stem to give an idea of the appearance. Jeff had done a great job cleaning it. The tenon was very short and stubby and there were casting marks on the side of the stem blade. I put the stem on the bowl and took a photo of the stem that Jeff had sent with the pipe. I have worked on quite a few Soren pipes over the years and turned to one of the blogs that I wrote  on another interesting Soren Freehand Sitter (https://rebornpipes.com/2020/02/26/this-interesting-soren-hand-carved-freehand-turned-out-to-be-more-work-than-expected/). I quote from that blog below.

I looked up the brand on Pipephil (http://www.pipephil.eu/logos/en/logo-s10.html) and found that the brand was carved by Søren Refbjerg Rasmussen. Pipes that he made for the European market were mostly stamped “Refbjerg” while those made for the US market were stamped “Soren”. Thus I knew that one I was working on was imported into the US market.

I decided to set the stem aside and see what I could find in my cans of stems here. I found an interesting turned stem that had a lot of potential. It had some oxidation, calcification and deep tooth marks on the surface. The tenon was a perfect fit in the shank so I would just need to clean it up and repair the tooth marks. Here are some photos of the stem as it looked before I worked on it.   I put the stem on the pipe and took some photos of the look of the “new” stem on the bowl. I think that with some work this was the right stem for the pipe.  I took a close up photo of the bowl and the stem to give an idea of what I had to work with. The bowl was very clean and it would polish up nicely. There was still some darkening in the plateau on the back side of the bowl that would need to be dealt with. The stem photos show the oxidation, calcification and deep tooth marks on both sides near the damaged button surface. It was badly damaged but showed a lot of promise. I removed the stem from the shank and dropped in a bath of Briarville’s Pipe Stem Deoxidizer to soak while I worked on the bowl. I figured the soak would bring the oxidation to the surface and clean the surface so that I could do the repairs to the stem surface once it was clean.While the stem soaked in the deoxidizer I worked on the bowl. I scrubbed the rim top with a brass bristle brush to remove the darkening and deep grime. Once it was finished it looked much better. I stained it black with a black stain pen. I used the wire brush again to clean up some of the high spots leaving the stain in the grooves. I also lightly sanded the rim top with a 1500 grit micromesh sanding pad to further highlight the high spots. I like the look of the rim at this point though with more polishing and Balm it would come alive. I polished the smooth portions of the bowl sides with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. With the smooth portion of the briar polished I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and into the plateau rim top and sandblast with a horsehair shoe brush. The product works to clean, enliven and protect the briar. I let the Balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. While the Balm did its work I worked on the “new stem”. I set the bowl aside and turned my attention to the stem. I removed it from the Deoxidizer bath and rubbed it down with a coarse cloth to dry it out. It had brought oxidation to the surface and made it easier to deal with but it had not removed it. The good news for me was that it had done a great job removing it from the tooth marks. I “painted” the surface of the vulcanite with the flame of a lighter to lift the dents as much as possible. I was able to lift them significantly. I filled in the remaining divots with black super glue. I chose to use black glue this time just in case there were some remaining spots of oxidation in the tooth marks. The black would take care of that. Once the repairs had hardened I scrubbed the remaining oxidation in all of the grooves of the fancy stem with Soft Scrub all purpose cleaner. I was able to get into the grooves with the product and the cotton pads that I used to scrub it. It was beginning to look better.   I cleaned out the stem with alcohol and pipe cleaners to remove the tars and the debris that was loosened by the deoxidizer bath.I smoothed out the repairs and recut the button edges with a rasp and a file. The stem was taking shape.  I smoothed out the remaining repair marks and the file marks with 220 grit sandpaper. I started the polishing with 400 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.  This beautiful Soren Hand Carved Pedestal Freehand with a fancy, turned vulcanite replacement stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Soren Hand Carved fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 72grams/2.54oz. I will be adding it to the rebornpipes online store in the Danish Pipemakers section. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Refreshing a Zenith Double Walled Ceramic Calabash

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Blog by Steve Laug

The next pipe on the work table came to us from a group of pipes that we purchased from an antique store in in Montana, USA on one of Jeff’s pipe hunts. It is a double walled ceramic pipe with an acrylic stem. The pipe is stamped on the brass band on the shank and reads ZENITH [over] HOLLAND. Like a meerschaum it has begun to develop a nice patina around the sides of the bowl mid bowl. The finish was dirty and there was gum from price tags on the surface of the stem. The bowl was moderately caked and there was some darkening on the inner edge of the rim. The edges looked to be in excellent condition. The stem was in good condition other than the labels that had been stuck on it and some tooth chatter and marks on the top and underside near the button. The pipe showed promise but it was very dirty. Jeff took photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the condition of the rim top and domed edges. He also took photos of the top and underside of the stem to show the light chatter and tooth marks. Jeff took photos of the sides and heel of the bowl to give a picture of what the porcelain bowl looked like.    He took photos of the stamping on the band. It reads as noted above and is clear and readable. I turned to Pipedia to look up the brand and find out the background on the Zenith brand as I like that background on the pipes I work on (https://pipedia.org/wiki/Zenith). For me the background adds colour to the restoration work. I quote in full the article below.

From Pipes, Artisans and Trademarks, by José Manuel Lopes

Zenith is a porcelain pipe brand whose origins go back to 1749 when half the population of Gouda, around 10 thousand people, were employed in pipe manufacturer.

The brand itself was created at the end of World War I and belongs to Royal Delft. The factory has always been in the same family, and Aart van der Want (eighth generation) has been its head since 1984.

(The following is courtesy, Amsterdam Pipe Shop)

History

The history of the Zenith factory starts in 1749 when Pieter van der Want becomes master pipe maker of the Gouda pipemakers’ guild. He is the first of eight generations of pipe makers in succession from father to son. From the 1950’s the Zenith company is the oldest pipe factory in the world, the firm Chacom in Saint-Claude, founded 1780, is the second oldest.

After having produced clay tobacco pipes for a period of over 150 years, the Gouda factory modernizes its techniques. Pipes were no longer pressed from stiff pipe clay in metal moulds but are shaped in plaster moulds with liquid clay, the so-called slib cast technique. The backed products are covered with a transparent glaze that gives them a smooth, shiny and delicate look. The glaze also makes them less breakable.

Due to the porosity of the ceramic, the slib casted pipes absorb all the moist which attributes Zenith pipes the quality of a cool and dry smoke. In the 1920’s the product is perfected when the so-called “hollow bowl system” is introduced. Between the outside glazed pipe and the inner bowl an open space is created in which the smoke can circulate, where it cools down and the humidity of the smoke is absorbed by the pottery sherd. This invention makes the Zenith pipe to the ultimo dry smoker. Above that, ceramic is the best material to keep the aroma alive, without adding a taste of the pipe itself.

Characteristics

Zenith pipes are produced in a variety of designs and finishes. The ordinary pipe is single walled being mounted with a metal ferrule and a black vulcanite mouthpiece. From the moment of its introduction, circa 1900, millions were sold. After a period of smoking a picture appears on the pipe, that becomes visible when the pipe itself turns brown by the tobacco moist. These so-called mystery pipes were highly fashionable in the 1920’s but are still available with more recent images.

The best known series are the “Old Mokum” pipes. The shapes were designed from the 1970’s onwards by designers like Niels Keus and Dirk van der Want. Credit is that the designs are fully new and different to the common briar pipe. Pipes of the Old Mokum series are mounted with a black rubber plug that holds the vulcanite mouthpiece. The shape named Amsterdam is the larges and gives the best cooling. The smaller version is called Manhattan, having an almost time less look, modern for eternity. Especially younger smokers favour this shape. More traditional are the calabash and a heeled shape known as London.

More luxurious are the shapes from the series “Black Magic”, named after foreign towns like Karachi and Bombay. They are characterized by an own design line having a bulbous bowl and a sportive stem shape. Standard production colour is black, but white and blue varieties are available as well. Next to the round version the series are produced in an octagonal version named facet. Their shape is more subtle, the price however is a bit higher.

The “Gouda classic” is the line more like the traditional briar pipes or the meerschaum pipes. Straight and bent versions are in production with the standard billiard bowl, the Dublin and a bent London. These pipes are mounted with a gilt metal band that underlines their exclusive finish.

The Amsterdam Pipe Shop selection

Amsterdam Pipe Shop is the only shop in Holland that supplies the complete assortment of Zenith. Prices go from 30 to 95 Euro for the standard shapes. Compared to briar pipes these prices are very reasonable while the Zenith pipe offers a unique smoke experience because in no other pipe the taste of the tobacco is so pure as in ceramic. The cooling system is a guarantee for a dry, cool and tasteful smoke. Starting to smoke a Zenith pipe is simple as can be, since the long and annoying period of breaking in a new pipe can be skipped.

Next to the standard white versions Amsterdam Pipe Shop also carries the coloured Zenith pipes. Among them the shapes like Bombay, Karachi, also the Duke, a comfortable bent reading pipe. Above that, also a series of Delft blue versions are available, especially popular among American smokers.

From the article I followed a lead to the Amsterdam Pipe Shop and picked up the following page that gives a great summary of the history that is edited for the Pipedia article. I have included a screen capture of the entire page below as well as the link (http://www.pijpenkabinet.nl/Smokiana/04-E%20Zenith.html).Now it was time to work on the pipe. Jeff had cleaned up the pipe with his usual penchant for thoroughness. He scraped the bowl of  the pipe with a Savinelli Fitsall Pipe Knife to remove the cake that was there.  He scrubbed both the interior and the exterior of the pipe and bowl with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the stem with Soft Scrub all purpose cleaner to remove the sticky glue on the topside and the grime on the surface. He rinsed it off with warm water. I took photos of the pipe once I received it.   The rim top and inner edge of the rim looked very good. The glaze on the bowl shown beautifully the inner edges and bowl were very clean. The patina on the bowl looked very good. The stem surface looked very good with some light tooth marks and chatter on both sides near the button. I removed the stem and took a photo of the pipe to give a sense of the whole. The stem is an acrylic taper stem. There is a cork gasket in the shank that holds the metal tenon firmly in place against the shank end. This photo shows some of the waves of patina that are developing along the walls of the shank and bowl. It really is a pretty pipe. The bowl was in excellent condition and the glaze on the ceramic sealed it well. I did not need to polish or wax the bowl at all. It really is an effortless cleanup for me in terms of the bowl after Jeff’s cleanup. I polished the acrylic stem with micromesh sanding pads – 1500-12000 grit pads to remove the light tooth chatter and marks near the button. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.   This Holland Zenith Double Walled Ceramic Calabash with an amber coloured acrylic taper stem is a great looking pipe now that it has been restored. The stamped Zenith Holland stamp on the left side of brass ferrule is clear and readable. The patina that is developing around the bowl that shines through the ceramic glaze is stunning. I buffed the entire pipe with a clean buffing pad which real brings the shine out with the wax. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Zenith Double Walled Ceramic Calabash fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ¼ inches, Height: 3 inches, Outside diameter of the bowl: 2 ¼ inches, Chamber diameter: 1 of an inch. The weight of the pipe is 73gr/2.57oz. I will be adding it to the French Pipe Makers section of the rebornpipes store shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

 

New Life for a Don Style Billiard with Vulcanite Military Bit Stem

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Blog by Steve Laug

The next pipe on the work table is another mystery pipe for Jeff and me. It does not have any stamping on the bowl heel or on the shank. Jeff thinks he may have picked it up in Montana but it not certain. The pipe is a classic billiard shaped pipe with a bit of a cant forward. It could well be someone’s repair on a broken shank but there is something about it that makes me think it was originally made this way. There was a lot of grime ground into the finish on the briar. The bowl was moderately caked and the rim top had a light overflow of lava on the top and edges of the bowl. The rim top and the inside edge showed some damage. The stem was a straight military stem with a metal fitment on the bowl end. It was dirty and lightly oxidized. It had tooth chatter and marks on the top and underside near the button and on the button edge. It was small billiard shaped bowl with a pencil style military stem and it had promise but it was very dirty. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the condition of the bowl. You can see the cake in the bowl as well as the lava and the damage on the rim top and edges. He also took photos of the top and underside of the stem to show the light oxidation and the chatter and tooth marks.   Jeff took photos of the sides and heel of the bowl to give a picture of what the briar looked like. There is some great grain under the grime coat on the bowl sides. I turned to work on the pipe itself.  Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime and all of the peeling varnish coat. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe before I started my part of the restoration work.   The rim top cleaned up really well. The rim top and outer edge of the bowl show some darkening and damage. There was damage to the inner edge and it was rough. The stem surface looked very good with a few small tooth marks and chatter on both sides near the button. I forgot to take pictures of the areas on the stem that were damaged before I filled them in with super glue but you can see the general condition even with the repairs.  I started my work on the pipe by addressing some of the damage to the rim top edges. I topped the rim on a topping board with a piece of 220 grit sandpaper. I also flattened the area where the stem inserted into the bowl as it was damaged.I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad.   I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. I set the bowl aside and turned my attention to the stem. I filled the deep tooth marks next to the button with clear super glue. Once the glue cured I flattened it out with a file to blend it into the stem surface.  I sanded the repairs with 220 grit sandpaper to further blend them into the stem surface. I started polishing the stem with 400 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.   This Billiard Shaped Bowl on a Don Style Pipe is a great looking pipe now that it has been restored and the stem reshaped. The grain around the bowl is quite beautiful and works well with both the shape and the polished vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Don Style Billiard is another pipe that fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 16g/.60oz. I will be putting it on the rebornpipes store in the Metal and Other Types of Pipe Section shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

New Life for a Don Style Brandy with Vulcanite Military Bit Stem

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Blog by Steve Laug

The next pipe on the work table is a bit of a mystery pipe for Jeff and me. It does not have any stamping on the bowl heel or on the shank. The stem was seriously over bent to the point of being impossible to smoke. The pipe is a classic Brandy shaped pipe with peeling varnish around the bowl sides and rim top. There was a lot of grime ground into the finish on the briar. The bowl was moderately caked with tobacco debris in the bowl. The rim top had a light overflow of lava on the top and edges of the bowl. The inside edges looked to be in good condition. The stem was dirty and lightly oxidized. It had casting marks on both sides of the stem. It had tooth chatter and marks on the top and underside near the button and on the button edge. There was some light oxidation on the stem surface. It was a large apple shaped bowl with a pencil style military stem and it had promise but it was very dirty. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and tobacco debris as well as the lava and the peeling varnish on the rim top. He also took photos of the top and underside of the stem to show the casting marks on the side of the stem, the light oxidation and the chatter and tooth marks.    Jeff took photos of the sides and heel of the bowl to give a picture of what the briar looked like. There is some great grain under the peeling varnish coat on the bowl sides. I turned to work on the pipe itself.  Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime and all of the peeling varnish coat. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe before I started my part of the restoration work.   The rim top cleaned up really well. The rim top and outer edge of the bowl look very good. There were still bits of varnish on the rim top. The stem surface looked very good with a few small tooth marks and chatter on both sides near the button.    I cleaned up the rim top with a folded piece of 220 grit sandpaper. I scrubbed the bowl with alcohol and a cotton pad to remove the remaining finish on the bowl.   The bowl had been over reamed and there was a dip/pit in the bottom of the bowl that made the bottom seem quite thin. I mixed a batch of JB Weld and applied it to the dip in the bowl bottom with a folded pipe cleaner. I set it aside to allow the repair to cure.   I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad.    I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive.     I set the bowl aside and turned my attention to the stem. The over bent stem needed to be addressed. I took photos of the stem as it looked when I received it. I painted the vulcanite with a lighter flame to soften it. Once it was pliable I straightened it out leaving a slight bend in the to match the flow of the bowl.One the stem was straightened out I sanded out the casting marks on the sides and the tooth marks and chatter on the top and underside near the button.  I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.   This Don Style pipe with a Brandy Shaped Bowl is a great looking pipe now that it has been restored and the stem reshaped. The grain around the bowl is quite beautiful and works well with both the shape and the polished vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Don Style Brandy is another pipe that fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 25g/.88oz. I will be putting it on the rebornpipes store in the Metal and Other Types of Pipe Section shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

A Dirty Gourd Calabash Brought Back to Life

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Blog by Steve Laug

When my brother Jeff saw this pipe he went for it. He picked it up May of 2018 from an online auction from Lusby, Maryland, USA. This pipe appeared to be in rough shape. The meerschaum cup/bowl was full and top was filthy. It had definitely seen better days. Jeff seems to be drawn to the Gourd Calabash pipes so he continues to pick them up. There is no identifying stamping on the pipe – not on the bowl, gourd, shank or stem. It is unidentifiable. The shape and composition reminds me of many of the Pioneer Calabash pipe I have worked on but this one remains a mystery. The meerschaum bowl had a chip in the lower edge and was dirty with a thick cake and tobacco debris inside. With the bowl removed the calabash interior was also quite dirty with buildup of tars and oils. There was a heavy overflow of lava on the edges and the rim top that made it hard to know if the rim edges were damaged. The grime and dirt had been ground deeply into the finish of the gourd exterior. The briar shank extension was lifeless and dirty looking. The stem was calcified and heavily oxidized and was a mottled brown in colour. There was light tooth chatter and marks on both sides of the stem near the button. Jeff took some photos of the pipe before he did his cleanup. You can see from the photos the issues that we would be dealing with in the restoration of this pipe. The next photos show the bowl and rim top. You can see the cake in the bowl and the overflow of lava and grime on the top. You can also see the likelihood of damage to the rim edges but also that it is impossible to know what it would look like once it was clean. The photos of the stem show a mottled appearance from the oxidation and some light tooth chatter and marks on both sides of the stems.   Jeff took a photo of the chip on the meerschaum cup and the joint of the briar extension and the gourd. The joint between the extension and the gourd does not align and there is an edge on the top and bottom where they don’t match up.   Now it was time to work on the pipe. Jeff had worked his magic in cleaning up this pipe. He scraped the bowl clean with a Savinelli Fitsall pipe knife. He scraped the rim top with the edge of the knife to remove the lava coat. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the gourd exterior bowl, the meerschaum bowl, rim and shank with a tooth brush and Murphy’s Oil Soap to the oils and tars on the bowl, rim and shank. He worked on the interior of the gourd at the same time. He rinsed it under running water. He dried it off with a soft cloth. The cleaning of the stem raised more oxidation in the vulcanite. He put it in a bath of Before & After Stem Deoxidizer to remove the oxidation. The tooth marks and chatter looked pretty good at this point. I took photos of the pipe before I started.  I took photos of the condition of the rim top and stem before I started working. The rim top is pitted and scratched and the inner edge of the rim is rough and damaged. The stem has light oxidation remaining and some tooth chatter and marks on both sides near and on the button.   I took the meerschaum bowl/cup off the gourd and the stem from the shank to show the parts. It is a great looking gourd that has a well curved shape. The briar shank extension also looks very good. The underside of the meerschaum is darkened but otherwise in excellent condition.  I started my work on the bowl by dealing with the damage on the inner edge of the rim top. I was able to smooth it out and preserve the roundness of the bowl. I was happy with the results that will become clearer in the photos of the polishing of the bowl with micromesh sanding pad. I set the meerschaum bowl aside and turned to work on the shank extension. I sanded the joint of the briar and the gourd with 220 grit sandpaper to smooth out the transition without damaging the shank or gourd. I wanted to remove the lip on the top side of the briar and the underside of the gourd. Once finished it looked and felt much better.  I rubbed the gourd down with Before  and After Restoration Balm to clean and rejuvenate the  gourd and give the calabash and briar a fresh look. I used some Vaseline to rejuvenate the cork gasket in the gourd. I rubbed the Vaseline into the cork, let it sit for a while and repeated the process until the cork came alive and was more elastic than it was when I started.When the cork had absorbed the Vaseline and was soft once again I pressed the meerschaum bowl into place in the calabash. It fit snugly in the bowl and looked very good.  I was able to polish out the majority of the scratches in the meerschaum and the patina in the meerschaum rose to the surface or the bowl. I set aside the bowl and turned my attention to the stem. I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine.     I really enjoy finishing the work on a pipe because I love the final touches that make it sing. I put the Gourd Calabash back together and lightly buffed the bowl with Blue Diamond on the buffing wheel. I gave the gourd and stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished meerschaum bowl looks like with the smooth finished gourd and the black vulcanite stem. This richly finished Gourd Calabash is light weight and ready for you to load up a tobacco of preference and enjoy smoking it. Have a look at it in the photos below. The dimensions are Length: 6 inches, Height: 3 ½ inches, Outside diameter of the bowl: 2 ½ inches, Chamber diameter: 1 1/8 of an inch. The weight of the pipe is 56grams/1.98oz. This is one that will go on the Meerschaum Pipemakers section of the rebornpipes online store shortly. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.     

Restoring a No Name Tortoise Shell Billiard

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Blog by Steve Laug

The next pipe I have chosen is one that neither Jeff nor I remember picking up. It could have come to us through a trade for work on a pipe or it could have come from one of an earlier pipe hunts that either Jeff or I did. Either way, the long and short of it is that this is another pipe that we have no idea how it came into our hands. It is an attractive no name billiard with a tortoise shell stem with a fancy trio of acrylic and wood decoration on the shank end of the stem. It had a smooth finish on the bowl and a inwardly beveled rim top. Under grime on the finish it appears that pipe may have had a light brown or tan stain to highlight the grain around the bowl. There were a few small sand pit fills around the bowl on the left back and the top and right side of the shank. The pipe had no stamping on the shank or underside. There was also no identifying stamp on the stem. It was in decent condition when I brought it to the table. The finish was dirty with grime ground into the briar sides and rim. There was a light cake in the bowl and light lava on the rim top and some damage on rear inner edge of the bowl. The stem was dirty but otherwise in good condition. There were light tooth marks and chatter on the top and underside on and near the button. I took photos of the pipe before my cleanup work. They tell the story and give a glimpse of the promise that we see in this pipe.  I took a photo of the rim top to show the interior the bowl and the rim top and inner edge. It is moderately caked with some damage to the rim top and edges and some lava coat on the right and back top of the rim. The Tortoise Shell stem is in decent condition with light tooth marks on the top and underside near the button. The two black acrylic bands were slightly smaller in diameter than the stem and the wooden insert so it gave those areas a slight bulge. I would need to smooth out the transition on both sides of the black acrylic on the stem.I took photos of the sides of the shank to show the lack of stamping. There was no stamping on the shank so it was a bit of a mystery pipe. I took the stem off the bowl and took a picture of the parts of the pipe to give a sense of the parts of the pipe.I decided to begin my work on the pipe by addressing the damage to the rim top and edges. I used a folded piece of 220 grit sandpaper to clean off the rim top and the inner edge of bowl. It took some time but I was able to bring it back to a pretty clean condition.  There is a large fill on the rim top on the back right side.The pipe had been reamed recently so all I had to do with it was clean out the shank and airway in the shank and stem with pipe cleaners, cotton swabs and alcohol. I was surprised that I also was removing some brown stain from the end of the shank.    The diameter of the shank and the diameter of the black Lucite bands on the stem did not match. I decided to sand down the shank and stem to try and smooth out the transition between them. I sanded the shank as well as the bowl and rim top with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. After each pad I wiped the briar down with a damp cloth. This served a dual purpose of both removing the sanding debris and the dust that had accumulated in the rustication patterns around the bowl and shank.  Once I was finished the flow between the stem and shank was much smoother.  I touched up the light areas on the sanded shank and the rim top with a Maple stain pen that matched the finish on the rest of the bowl very well.   I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. It looks quite nice at this point.     With that done the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I had sanded the stem earlier to deal with the flow of the bands on the stem end. I also sanded it with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I used the pads to remove the tooth marks on the stem on both sides near the button. I wiped it down after each sanding pad with Obsidian Oil. I am excited to finish this No Name Tortoise Shell Stem Billiard. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the grain popping through on the bowls sides and rim top. Added to that the polished Tortoise Shell acrylic stem was beautiful. This smooth finished Billiard turned out to be a nice looking pipe that feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 49grams/1.73oz. It is a beautiful pipe and one that will be on the rebornpipes store in the Metal and Pipes from Various Makers section soon. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman.

Discovering the Vintage of a Paul Viou ‘Feather’ with the Help of Sebastien Beaud of Genod Pipes of St. Claude

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Blog by Dal Stanton

When I first laid eyes on this unique ‘Feather’ or ‘Plume’ shaped pipe, I debated adding it to my own personal collection and not posting it in the For “Pipe Dreamers” Only! collection, making it available for pipe men and women to commission.  Well, the Feather did find a place in the ‘Dreamers’ collection and Daniel eventually added the P. Viou Feather to his trove of commissioned pipes totaling 7(!) benefiting the Daughters of Bulgaria.  I acquired the P. Viou Feather from the French eBay auction block in 2018.  This ‘French Lot of 50’, which is what I have affectionately called it, has offered up several treasures – one restoration that became my first publication adding to Pipedia’s wealth of information (See: Discovering the History with the Reclamation of this Petite EPC Majestic Bent Horn Stem Billiard and for Pipedia contribution see: A. Pandevant & Roy Co.).  The picture of the Lot provided by the Parisian seller only created the urge to know what was hidden within the tangle of stems and stummels.  That I could see so many interesting shapes and horn stems supplied the impetus to acquire the Lot.  The P. Viou Feather is mostly hidden in the picture (arrow below left) and it wasn’t until later after the package arrived in Sofia and I gleefully sorted and grouped the pipes that I came to realize the treasure trove of pipes in this Lot.  The Feather grouping is pictured below.Looking more closely at the P. Viou Feather, I take some additional pictures. The nomenclature is worn and thin at points but generally recognizable.  On the left flank is stamped in fancy cursive ‘P’ [underscored] followed by ‘Viou’ which is punctuated with a flared underline.  The COM stamped on the right flank of the Feather stummel reads: St CLAUDE [over] FRANCE.  St. Claude is the pipe center of France and the birthplace of the production of briar pipes.  The horn stem is also stamped, P. VIOU.  This stamp is also thin, but I’m hopeful to refresh it later.     I had the opportunity of restoring another Paul Viou from the French Lot of 50 – a Churchwarden (See: Recommissioning a Vintage French Paul Viou Churchwarden of St. Claude).   There is scant information about the Paul Viou name on the internet that I could find.  Pipedia’s article of Paul Viou is brief:

From Pipes, Artisans and Trademarks, by José Manuel Lopes’

Paul Viou was the brand and name of a French artisan who sold his pipes by correspondence and then he was a pipe supplier for military institutions. He also made sculpted pipes and sometime used horn stems.

The brand is currently sold by Jacques Craen and made by Genod in Saint-Claude, after having also belonged to Paul Guilland and Vuillard. They are stamped P. Viou and made primarily for export.

This information is confirmed by Pipephil.eu with the addition of the date of 2006 when the Paul Viou name transferred to Sebastien Beaud of Genod.As I broaden my online research, I discover that Sebastien Beaud is an interesting story.  He currently is the owner of the Genod house of pipes in St. Claude and is a younger entrepreneur.  In trying to find out further information about Paul Viou, Genod information is prevalent in the research.  The Pipedia article dedicated to Genod of St. Claude is also interesting (See: Genod).  The Genod story began in 1865 when Comoy founded pipe production in St. Claude.  In 1923 the production is taken over by Georges Vincent and in 1939, son in law John Craen joined Vincent.  John Craen’s son, Jacques, joined the business in 1959 and took over the business in 1977 where he expanded the Genod name and opened the shop in St. Claude to visitors to observe the pipe production.

From the same Pipedia article: In 2006 the young pipemaker Sebastien Beaud started his work in Jacky’s factory. As Craen himself he took over the brand Viou to start with. In future he will take over the business in its entire and continue this sympathetic workshop in its traditional way.

In the excerpt above, the Paul Viou line is mentioned as continuing under Genod during the Craen period, then Sebastien Beaud took over the Viou line.  Unfortunately, this article nor the article in Pipedia dedicated to Paul Viou, provide much in the way of specific dating of the Paul Viou branding.

I’ve searched several forums for answers to questions regarding when the historical Paul Viou began production using this name?  The Paul Viou Feather, or Plume (French translation) appears to have some age.  The horn stem would suggest a dating in the 1940s during the rubber shortages of WW2.  Horn became a ‘go to’ material in place of rubber compound stems.  Yet, a question arises regarding this older dating when I discovered in Genod’s current offerings of pipes on its website an almost identical ‘Plume’ yet, not with a horn stem but an ebonite or vulcanite stem (See: Link). Also missing is the P. Viou nomenclature. Furthermore, more than many pipe manufacturers today, Genod’s quality offerings include many horn stemmed options.  I like this(!) but it brings into question the necessity of an older dating for the P. Viou on my worktable.With the foundational question being, when did the P. Viou name begin?  Was it before or during the Craen era of Genod?  Was the P. Viou stamp on this Feather an indicator of a pre-Genod production?  My experience with tracking down and nailing down French pipe production details has never been easy but always interesting!

Potentially to find answers about the dating of the Paul Viou name, I sent an email via the ‘Contact’ form provided on the Genod website.  I have been surprised in the past to receive responses from ‘Hail Mary’ requests to pipe houses in Europe and America.  We’ll see what happens.

Well, I am continually amazed at ‘names’ in the pipe world being accessible to folks like me!  The next day I received a reply from Sebastien Beaud, currently at the helm of Genod.  I include my original message with the replies that followed:

DAL:   Greetings,  Thank you in advance for your time! I restore vintage pipes and publish the restoration process and research online at www.ThePipeSteward.com. I have restored some Paul Viou pipes and have researched a lot and enjoy the connection of Paul Viou and Genod. However, there is very little information that I can find on the internet regarding Paul Viou, historically. Can you please provide any information about Paul Viou’s origins, when he lived, when the P. Viou name started being placed on pipes? My current restoration is a P. Viou Plume with a horn stem. I see that you still produce these shapes on your website but with Ebionite stems. I’m trying to determine the potential dating of this pipe but cannot find much information about when Paul Viou came onto the pipe scene. Thanks so much for your help in advance if you are able!

———–

Dear Dal,

Congratulations for your work and your website! All I know about Paul Viou is that as a former officer in the French army, he used to advertise his pipes in the army magazines.  So he used to sell a lot to the soldiers during the Algerian war, back in the 50’s / 60’s. He ran the business together with his wife Odette.  Their workshop was located right next to ours, and when they got old, Jacques Craen, started making pipes for them.  At the same time, Jacques Craen created the “Genod” brand to start selling directly to the smokers instead of selling to whole sellers. Genod is a tribute to his grandfather Georges Vincent-Genod (on his mother’s side) with whom he had learned and from whom he inherited the workshop. In the early 90’s, Jacques bought the Paul Viou brand and customers’ addresses file. I myself took over when Jacques retired, and kept Paul Viou’s name for a while, but it is the exact same product as a Genod pipe, so now I stamp all the pipes “Genod”.  I hope this helps.

Best regards,
Sebastien BEAUD
www.maitrepipier.fr
SARL GENOD VIOU
13 Faubourg Marcel – BP 145
39205 SAINT CLAUDE Cedex FRANCE
Tél. (+33) (0)3 84 45 00 47

———

DAL: Sebastien,  Thank you so much for responding to my inquiries! This information needs to be added to Pipedia. If I could ask one follow up question regarding the pipe on my worktable. The nomenclature is the cursive ‘P. Viou’ and COM: St. Claude, France. The horn stem is stamped, ‘P. Viou’. Can you venture a guess as to what period this ‘Plume’ was manufactured with this nomenclature and horn stem?   Before the Jacques Craen period (50/60s?) or when Jacques Craen was making them for Paul Viou (60/70s) or during the Genod period starting in the 70s but still using the ‘P. Viou’ stamp? I hope you can understand this! I’m simply trying to place this pipe in a time period. I’ve attached a few pictures if this is a help.  Again, much thanks.

———

Dear Dal,

I think this pipe has been made by Jacques Craen back in the 80’s (even though it could also be the 90’s or late 70’s).

Best regards,

Sebastien BEAUD

With deep appreciation to Sebastien Beaud for his time and for the information he supplied, I have a much better understanding of the Paul Viou name and a small piece of the man himself.  Valuable information added was regarding Paul Viou, the man.  He was formerly an officer in the French army – a military man but also a pipe man/entrepreneur.  Apparently after his time with the military and residing in St. Claude, he was undoubtedly very much a part of the ‘pipe world’ milieu and at one point added his hand to the pipe making industry.  With his connections in the military, he advertised his pipes in the military magazines of the time and in military institutions.

It is noteworthy that Sebastien pinpoints this activity during the Algerian War.  A quick search on the internet renders a Wikipedia article describing the war that was from 1954 to 1962 that found France engaged in a ‘decolonization’ war with the Algerian National Liberation Front and facing turbulent times at home with a war that garnered international attention.  The war gradually resulted in an independent Algeria – much resembling the turmoil of the Viet Nam conflict of the United States.  Paul Viou had developed his business selling pipes and during this difficult time, with French servicemen abroad, Paul Viou, along with the support of his wife, Odette, provided pipes for the troops via army magazine adds.  The personal relationship between Jacques Craen and Viou family is interesting – their shops were next door to each other and the aging of the senior Viou created a transition from Paul Viou’s actively working in the shop to his work being done by Jacques.  During this transition period, undoubtedly steps were taken to sign over the Viou name to Craen and the Vincent-Genod legacy.  Another transition alluded to by Sebastien’s words – the brand created by Jacques, “Genod”, was a tribute to his grandfather.  The Viou brand joined the Genod brand and again, this legacy was passed on to Sebastien Beaud.  The Viou name is no longer used to mark pipes, but the quality of the Viou pipe was brought under Genod craftsmanship.

One last question I brought to Sebastien was the dating of the P. Viou Feather on my worktable.  His qualified answer is somehow in sync with French pipe dating in general!  Most likely the P. Viou Feather is from the hands of Jacques in the 80s, but the late 70s or the 90s could be possibilities as well!  Much thanks to Sebastien Beaud for his help in this project!

One very interesting piece of information related to horn stems I discovered on the Genod site written by Sebastien Beaud in March of 2020 regarding Genod’s current use of horn stems (See tab: All About Pipes).  More than most pipe houses, Genod continues to fit their pipes with horn stems which I find interesting.  His article was excellent and apropos since a horn stem from the Genod house is now on the worktable!  I include his article which taught me a good bit!

Close up on the horn!

March 16, 2020/ in All about the pipe / by Sébastien Beaud

Most of the pipes fitted to briar pipes are made of ebonite because this material combines flexibility and resistance to wear by the teeth. But other materials are interesting for the production of pipes. There is one that is dear to us, because it is comfortable, beautiful, and presents various shades of colors, it is the horn.

 Which horn for pipe stems?

The horn is made of hairs bonded with keratin, the material from which our nails are made. This hair-armed keratin protects and strengthens the bone that grows on each side of the head of cattle. The horn we use to make the pipe stems is that of the zebu. It can reach 1 meter in length. As we have seen, a horn is hollow because it contains a bone. Therefore, only the end (the tip) is suitable for turning work. A cow’s horn is therefore not long enough to be used in turning.

Zebus also have a brown, white or marbled coat, their horn presents a magnificent variety of shades, ranging from sometimes very dark brown to blond, the association of the two colors being called “marbled”.

 Filming on horn.

The zebu is bred for its meat in Brazil, Argentina and Madagascar. The horns, instead of being lost like the other inedible parts, are exported for use in the manufacture of combs, knife handles, beads, and of course, for turning pipe stems.

Once arrived in the workshops of the Jura, the horns are possibly softened by heating in a bath or steam, in order to straighten them by pressing.  Then comes cutting, turning, shaping, then drilling. Now here is a straight pipe stem.
If necessary, it can be bent in a “form” press dipped in a hot oil bath, and there it is, ready to be adjusted to the heather.

 How to maintain the horn?

An organic material, the horn offers a soft contact, and quickly takes the mark of the teeth. And what a pleasure to combine plants and animals in a beautiful object!  The maintenance of horn pipes is very simple: just avoid exposure to heat sources, and if you want to prevent the shine of the pipe fading over time, you can rub it regularly with a simple cloth, as a polish.  Choose now the pipe with horn stem that suits you, fill it with your favorite mixture, natural or aromatic, and… good tasting!

With a better understanding of the Paul Viou name and man who originally have his name to the pipes, I take a critical look at the Feather or Plume shape now on the worktable.  The grain on the stocky Feather stummel is attractive.  The briar block was cut allowing very intricate Bird’s Eye grain to emerge on both sides.  Looking at the stummel straight on – at the nose of the ‘torpedo’, the cross grain is visible connecting the sides creating the cross grain perspective.The finish on the briar is dark and in need of cleaning.  The surface shows dents and scrapes on the heel of the stummel as well as on the upper side.  The diminutive size of the Feather allows it to be the perfect ‘pocket pipe’ but in the pocket are keys and change to compete with!  The chamber has light cake buildup and will be removed to allow a fresh start for the briar.  The rim also shows caking which needs removing so that the condition of the rim can be seen more clearly and to rediscover the rim’s grain.  There are nicks and dents around the rise to the rim.  The horn stem is predominantly a dark hue except for near the bit area where it lightens.  The horn is rough but should clean up very nicely.I start the restoration of the P. Viou Feather by addressing the cake in the chamber. Only the smallest blade head is accommodated by the 3/4-inch diameter chamber.  The process of clearing the carbon cake transitions quickly to employing the Savinelli Fitsall Tool to scrape the chamber walls.  The rim is carefully scraped as well with my Winchester pocketknife then the chamber is sanded with 240 grade sanding paper wrapped around a Sharpie Pen.  The progress looks good.  With the chamber cleared of the cake buildup, After taking a starting picture, I clean the external briar surface using undiluted Murphy’s Oil Soap.  The stummel is scrubbed with a cotton pad as well as utilizing a brass bristled brush to work on the darkened rim. The brass brush will not negatively impact the briar as it scrubs the rim.To further the cleaning the stummel is transitioned to the sink.  Using warm water, shank brushes are employed with anti-oil liquid dish washing soap to clean the internal mortise chamber.  The brass bristled brush is used a bit more on the rim.  Back at the worktable I take another picture to show the cleaning progress.  The cleaning did a great job revealing very nice looking briar. The rim is much improved as well.  With a clean stummel before me, I take a closer look at the dents and pits primarily on the underside of the stummel I observed earlier.  The rough surface is from normal wear placing the Feather stummel down on the table or other harder surfaces.  The pictures show the comparison of ‘before and after’ to see how much progress is made with the repair.The approach I take capitalizes on the fact that wood is a very porous substance – spongelike in its composition.  Using a hot iron (with my wife’s permission!), I place a wetted cloth between a hot iron and the dents and press.  The heat generated by the iron heats the water in the cloth turning it into steam which permeates the briar surface with water.  The hot steamed water is absorbed and softens the wood allowing it to regain all or some of its pre-damaged condition. A comparison after several steaming sessions shows that the main heel damaged has lessened in its severity as the briar has expanded.  The side dent is now almost invisible.  To repair the residual pitting, using a toothpick as a guide, clear CA glue is spot dropped to fill the pits.  I put the stummel aside to allow the CA to cure.Turning now to the horn stem, pipe cleaners wetted with isopropyl 99% are used to clean the airway.  Along with smooth and bristled pipe cleaners wetted with isopropyl 99%, shank brushes are used to clean the airway.  A dental probe is used to scrape inside the slot as well as inside the nickel tenon.  Eventually, the pipe cleaners begin to emerge lighter and I move on.Before continuing working on restoring the horn stem surface, I place a piece of painter’s tape over the thin P. Viou stem stamping to protect it. In no way do I desire to contribute to its demise!I approach working on horn stem much like on vulcanite stems.  I take a few more pictures looking at the current condition of the horn material – upper and lower.  I like the solid blackish hue of the horn’s midsection contrasting with the gradual lightening of the bit.The condition of the stem is good except for one small tooth compression on the lower bit.  I fill it with a drop of CA glue and allow it to cure before sanding. The CA patches on the stummel heel have cured.  A flat needle file is used to file the glue mounds down to the briar surface. Transitioning to 240 grade paper, the patches are sanded further followed by 600 grade paper. I’m pleased with the results.  There is almost no visible reminder remaining of the rough area.  The repair blends nicely. The rim continues with darkened, scorched areas.  There are nicks as well on the right side of the rim (top of the picture below).  Using a hard backing behind a piece of 240 sanding paper, the slightly canted bevel is sanded and refreshed.  Following the 240 paper, the same is done with 600 grade paper.  I’m pleased with the refreshed rim.   Next, utilizing the full regimen of micromesh pads, the stummel is sanded.  Before sanding, painters’ tape is used to cover the P. Viou and COM on the sides of the stummel.  Using pads 1500 to 2400 the stummel is wet sanded.  Following this, the stummel is dry sanded with pads 3200 to 4000 and 6000 to 12000.  The protective tape was removed for the last 3 pads to even out the briar tone.  The beauty of the briar grain emerges through the micromesh process – I’m liking what I see!   Before returning to the stem, I’m looking forward to applying Mark Hoover’s ‘Before and After Restoration Balm’ to the stummel.  I apply some of the Balm to my fingers and rub it into the briar surface.  At first it has a cream-like consistency but as it works into the briar it transforms into a waxy consistency.  After applying the Balm, the stummel is set aside for 20 minutes or so for the Balm to enrich the briar.  After 20 minutes I use a microfiber cloth to wipe off excess Balm and then hand buff the stummel to raise the shine.  I like the way the Restoration Balm enhances the natural hues of the briar.Returning now to the horn stem, the sanding process is much like that of vulcanite stems.  After the CA patch has cured filling a tooth compression, using the flat needle file, the lower bit patch is filed until level with the stem surface.  The file also helps to refresh the lower button lip. Next, I transition to 240 sanding paper and smooth further the lower bit blending the patch more.  Flipping the stem over, the upper bit is sanded to smooth and tighten the horn surface from normal wear.   Next, the entire stem is wet sanded using 600 grade paper.As with vulcanite stems, next I apply 0000 steel wool to the entire stem to smooth and shine further. While using steel wool, I also apply it to the nickel tenon which shines it up very nicely.  Next, with the P. Viou stem stamping still covered with painters’ tape, the stem is the recipient of the full regimen of micromesh pads.  Starting with pads 1500 to 2400, the horn is wet sanded.  Following the wet sanding, I dry sand with pads 3200 to 4000 and 6000 to 12000.  I remove the tape for the last two pads to sand more closely to blend the area.  Obsidian Oil is applied and worked into the horn between each set of 3 pads.  The horn almost ‘drinks up’ the oil. To get a look at the progress, the stummel and horn stem are reunited.  Two issues surface after I do this. The seating of the stem into the mortise is off.  The next picture shows this with a gap of sunlight on the upper side of the connection point.  To remedy this, I fold a piece of 240 sanding paper and insert it between the lower halves of the stem and stummel and sand in a sawing motion.  This hopefully will even out the high point to bring the two faces back together flush – or as close as possible.   The result is good. There is still some daylight, but I’m satisfied at this point.  Sanding to remedy an unseated stem can be a bit finicky and sometimes ‘less’ is ‘more’ – I don’t want to complicate things!The other issue that emerged was that through the cleaning process the internal mortise cavity expanded somewhat so that the nickel tenon is not as snug as it should be.  The ways to fix this are limited.  If this were a vulcanite stem and tenon, the approach would be to expand the width of the tenon by heating it and forcing expansion by wedging the end of a drill bit in the softened tenon airway.  A nickel tenon, however, does not expand.  The remedy is to paint the external surface of the metal tenon with an acrylic nail polish or with CA glue.  The results are the same.  The hardening of the acrylic creates a hardened layer around the metal tenon, thus expanding its diameter and creating a snugger fit seated into the mortise.  I use a small bottle of acrylic nail polish and apply the acrylic polish with the small brush that comes along with the bottle. After each coating, I wait until the acrylic is cured before applying another layer.  After each cycle, the tenon is carefully fitted into the mortise to determine if another layer is needed.  To help it to dry evenly after each application, I ‘post’ the stem vertically on the end of a chop stick.  After several coats of clear acrylic nail polish, the fit of the stem was much snugger.  Mission accomplished.   Next, I attempt to refresh the P. Viou stem stamping, but am not successful.  The vestiges of the stamping were not deep enough to allow the white acrylic paint to grab the stamp channels.  After several attempts, I settle for what is. Now on the homestretch.  After mounting a cotton cloth buffing wheel to the Dremel, speed set at about 40% full power, I apply Blue Diamond compound to horn stem and stummel.  After completing this, a felt cloth is used to buff the pipe to clear the compound dust before applying the wax.To apply carnauba wax, the cotton cloth wheel is changed to a wheel dedicated to carnauba.  With the speed on the Dremel maintaining 40% power, wax is applied to the entire pipe.  The first coat applies the wax thoroughly over the surfaces.  Following this, the pipe is buffed up using the Dremel to make sure all the wax is dispersed and absorbed.  Finally, the pipe is given a rigorous hand buffing with a microfiber cloth to raise the shine further.I’m pleased with how this product of Jacques Craen in St. Claude has turned out.  With Sebastien Beaud’s generous assistance, we can date this pipe after Jacques received the P. Viou name from the aging Paul Viou and his wife, Odette, who provided pipes to French military servicemen.  This ‘Plume’ is a beautiful example of French pipe making with its subtle intricacies, flow, and lines.  The grain, especially the exceptionally tight Bird’s Eye, is pleasing to behold! The horn stem with its gentle natural bend, has unique coloring.  The glassy shine of finely polished horn is pleasing to the eye and its rustic character will make it a pleasure to enjoy tobacco fellowship.  Last but not least, the unique Plume or Feather diminutive shape allows it to cradle very nicely in the palm.  This is the second of Daniel’s commissioned pipes and he will have the first opportunity to claim the P. Viou Feather from The Pipe Steward Store benefiting the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Thanks for joining me!