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New Life for a “Giant” Maestro de Paja Pesaro Ciocco Gigante Bent Bulldog Rusticated

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Blog Steve Laug

A few weeks ago I was contacted from a fellow in Montana who was selling his pipes as they had not been used for quite a few years. I asked him for a picture and he sent me the one to the left. It included the following brands (from the top to the bottom of the photo): Savinelli Autograph 5 Freehand, Mastro de Paja Ciocco 0C Bulldog, Mastro de Paja Media 1B Bent Billiard, Ser Jacopo Delecta Octagonal Bent Billiard, Caminetto Business KS 118 Canadian, Radici Rind Rhodesian, Dunhill Bruyere ODA 836 Panel Billiard, Barontini Straight Grain B3 Freehand and a Ben Wade Martinique Hand Made in Denmark Freehand.

Almost all of them were higher end pipes and all were hand made pipes. They were a mix of finishes – smooth, sandblast and also rusticated. They were a mix of shapes as well and the majority of them were Italian Made other than the Dunhill and the Ben Wade Martinique. They were beautiful pipes and after exchanging quite a few photos of the pipes from various angles to get a sense of what was there we struck a deal. We sent him the payment and the pipes arrived in Idaho a few days after I left for Vancouver.

Jeff cleaned them all and this week I received them in Vancouver. I am impressed with the way they cleaned up and the beauty of the brands. They truly are some beautiful pipes. I just need to put the final touches on each of them and address minor issues on the bowl rims and the stems and they should be good to go. I am really looking forward to working on each of them in the days ahead.

This evening after work I decided to continue working on the lot. I chose to work on the rusticated Mastro de Paja Pesaro Ciocco Gigante 0C Large Bulldog. It has a classic Large Bent Bulldog shape with an Italian twist. The rustication is extremely rugged and tactile. The crowned rim top, the briar around the twin rings on the cap are smooth.  There is also a smooth band around the shank end just ahead of a silver ferrule. The pipe is stamped on a smooth panel on the left underside of the diamond shank. It has a sun logo that is followed by Mastro de Paja [over] Fatta A Mano (made by hand). Under that it is Persaro [over] Ciocco. Next that just in front of the ferrule is stamped with a 0C in a circle [over] Gigante. The silver ferrule is stamped on the top left side and reads Mastro [over] De Paja [over] Ciocco. There is a Mastro de Paja metal circular disc logo is on top left side of the stem and on the left underside it is stamped with the sun logo. The stamping is clear and readable. The finish was very dirty with grime ground into the grooves of the rustication. The bowl had a thick cake and the crowned rim top/inner edge had a thick coat of lava flowing up from the bowl. The inner edge of the bowl was covered with a thick cake so it was hard to know its condition with certainty. The stem is black acrylic fancy saddle stem and was dirty with tooth marks and chatter on both sides ahead of the button. Jeff took photos of the pipe before he started his clean up work on it. Jeff took photos of the bowl and rim top to show what they looked like before the clean up. You can see the thick cake in the bowl overflowing on the inner edge/crowned rim top. He also took some photos of the stem to show the condition of both sides. You can see the tooth marks and chatter on the top and underside next to the button. The photos of the sides and heel of the bowl show the deep rusticated finish around the bowl and shank. The stain adds depth finish on the pipe. Even under the grime it is a real beauty.The stamping on the underside of the shank and on the silver ferrule is shown in the photos below. It is clear and readable as noted above. There is also a stamping reading Italia on the lower right side on the smooth band on the shank end ahead of the silver. Before moving on to the clean up I wanted to build my knowledge of background on the brand. I have looked at them quite often and perhaps worked on a few in past years but I have no memory of the brand. I turned first to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-m3.html). I have included a screen capture of the information on the site as well as some side bars notes below the photo. The last pipe pictured shows the circle 1B stamp as well as the one Sun logo which is noted as the grading stamp. That was information it did not have before.Brand founded in 1972 by Giancarlo Guidi. He left it for Ser Jacopo in 1982. Alberto Montini became the owner of the brand in 1995. Production (2010): ~ 5000 pipes/year. Seconds: Calibano, Montini,

That led me to the Mastro de Paja website (https://www.mastrodepaja.it/en/pipes-and-accessories.html). There was a lot of information on the brand and the quality of the briar and craftsmanship of the pipes. I quote below:

Mastro de Paja are formed by the expert and highly capable hands of craftsmen – famous pipes with the unmistakable sun brand, known and appreciated by connoisseurs throughout the world. Unique and inimitable because they are unrepeatable encounter of precious Mediterranean briars, with the sensitivity of the craftsman who, using art and inspiration, models them individually. And, in the modelling process, brings to light the most concealed and valuable qualities of the briar. Varied designs, original lines and a deriberately (sic) limited productions make Mastro de Paja pipes objects destined for the most demanding and refined collectionists. Beautiful and loved, they are also excellent pipes because they are worked with care by those who know them: a successful synthesis of formal beauty and functionality. Rigorous controls and selections give Mastro de Paja pipes, right from the first smoke, that rounded taste which is then maintained intact for the whole of its long and extraordinary life.

The site also had a video entitled “How to make a Smoking Pipe by Hand – Mastro de Paja”. I have included the youtube link as well as the code for embedding.

https://youtu.be/xx24a-NpljM

I turned to Pipedia for more information on the brand (https://pipedia.org/wiki/Mastro_de_Paja). The site is full of information on the brand and the philosophy behind the carving of the hand made pipes. I am including the information on the site listed as the Elite Collection that listed the stamping information. I have highlighted pertinent information on this particular pipe in red in the list below.

Mastro de Paja “ELITE COLLECTION”

It is the production of pipes made entirely by hand, even they are unique but of regular production.

On all “Mastro de Paja” pipes you can see fire stamped all the information for tracing the value of each creation.

RUSTICATED

  • 0B: Completely rusticated
  • 0B Unica: Completely rusticated with some smooth sections

SANDBLASTED

  • 1B: Dark brown or black sandblasted
  • 1B + 1 Sun: Light brown sandblasted

PARTIALLY RUSTICATED

  • 2D: Smooth with small sections rusticated
  • 2D + 1 Sun: Smooth straight grain with small sections rusticated

SMOOTH WITH COLORED FINISH

  • Ruber: Smooth with red stain
  • Castanea: Smooth with brown stain
  • 3A: Smooth with brown-orange stain
  • 3A + 1 Sun: Smooth good grain with brown-orange stain
  • 3A + 2 Sun: Smooth straight grain with brown-orange stain

SMOOTH WITH NATURAL FINISH

  • 3B: Smooth with a good grain and a natural finish
  • 3B + 1 Sun: Smooth excellent grain with natural finish
  • 3B + 2 Sun: Perfect grain
  • 3C: Good grain
  • 3C + 1 Sun: Excellent grain
  • 3C + 2 Sun: Perfect grain
  • F: Straight grain
  • F + 1 Sun: Good straight grain
  • F + 2 Sun: Excellent straight grain
  • F + 3 Sun: Perfect straight grain

Sometimes “Mastro de Paja Pipes” are enhanched with sterling silver, gold, precious stones and/or fine wood and are further classified and fire stamped on each pipe.

  • Stamp “P” : “Personal” with fine ornamentation.
  • Stamp “N” : “Normal” with basic sterling silver.
  • Stamp “L” : “Lavorata” with more complex sterling silver.
  • Stamp “S” : “Special” with elaborate sterling silver and specially worked.
  • Stamp “G” : “Gold” with special gold ornamentation.
  • Media : Medium size pipe
  • Gigante: Giant pipe

From that information I knew that the pipe I was working on was a Rusticated Pipe and a  Sun which made it a completely rusticated. It also is stamped Gigante which makes it a Giant pipe. It is a beauty and now it is time to look at it up close and personal.

Jeff had done an amazing job in removing all of the cake and the lava on the rim top. He had reamed the bowl with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He took the cake back to bare briar so we could check the walls for damage. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime on the bowl and rim and was able to remove the lava and dirt. He cleaned out the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol until they came out clean. He cleaned the stem with Soft Scrub to remove the grime on the exterior and cleaned out the airway with alcohol, cotton swabs and pipe cleaners. I took photos of the pipe before I started my part of the restoration. I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava off of the rim top and it looked good. There was some burn damage and darkening on the right front of the crowned rim top and beveled inner edge. The stem looked very clean. The tooth marks and chatter were predominantly near the button. They should be easy to remove. The stamping on the left underside of the diamond shank was readable as noted above. The stamping on the silver ferrule is also very readable as noted. I also took a photo with the stem removed to give an idea of the perspective and design of the pipe. I started my work on the pipe by addressing the burn damage and darkening on the right front of the rim top with a folded piece of 220 grit sandpaper. Fortunately the burn damage was not deep but mainly surface. I was ale to remove and minimize it without changing the shape of the rim top. I also worked on the darkening on the inner bevel and removed it as well. I polished it with 1200-3200 micromesh sanding pads and then restained the rim top and edge with a Oak Stain Pen to match the rest of the bowl. Over all the rim top and edges looked much better. The bowl and shank were very clean and the rim top finished. I worked some Before & After Restoration Balm into the finish of the bowl and shank with my fingers and a horsehair shoe brush. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the finish I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The rusticated finish on the pipe is beautiful and shows depth in the photos below. I set the bowl aside and turned to work on the stem. I filled in the deep tooth marks with black CA glue and set it aside to cure. Once cured I flattened them out with a small file and then sanded the smooth with 220 grit sandpaper. I started polishing it with 600 grit wet dry sandpaper. I touched up the Sun logo on the left underside of the diamond shaped stem with some Rub’n Buff Antique Gold. It picks up the Sun shaped stamp very well. I polished the acrylic stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad because I find that the oil provides a great surface for polishing with the micromesh pads. I finished polishing it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry. This Mastro de Paja Pesaro Ciocco Gigante Rusticated 0C Bent Bulldog is a real beauty with a deep and tactile rustication and a silver ferrule. I put the bowl and stem back together again and buffed the bowl and the stem with Blue Diamond on the buffing wheel. I used a soft touch on the bowl so as not to fill it in with the polishing product. I gave the bowl several coats of Conservator’s Wax and the stem several coats of carnauba wax. I carefully buffed the entire pipe with a clean buffing pad to raise the shine. I polished the silver ferrule with a jewelers cloth to protect and shine. I finished buffing with a microfiber cloth to deepen the shine. The finished pipe looks very good. It is comfortable and light weight. The finished Mastro de Paja Ciocco Gigante Bent Bulldog is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 78 grams/2.75 ounces. This great looking rusticated Bulldog turned out very well. It should be a great pipe. It will be going on the rebornpipes store in the Italian Pipemakers Section shortly if you are interested in adding it to your collection. Email me at slaug@uniserve.com

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Breathing Life into a Beautiful Stanwell Maron 32 Straight Bulldog

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Blog by Steve Laug

Another hot day in Vancouver so I decided to go to the basement and work on another one that was purchased on 01/26/2023 in a lot of pipes that came to us from Copenhagen, Denmark. It included a group of Danish Made Stanwell pipes that are quite beautiful. The grain around the bowl and shank of this Bulldog has a mix of cross, birdseye and flame grain. The pipe is stamped on the left underside of the diamond shank and reads STANWELL 32 [over] Maron [over] Made in Denmark. The pipe was a well used pipe when Jeff received it. There was dust and grime ground into the finish. It is finished in the warm stain of the Maron finish, with some nice grain around the bowl and shank under the dirt. The bowl was moderately caked and there was an overflow of lava on the rim top. The inner edge shows some darkening around the bowl and on the rim top. There is a band on the shank. It has two brass bands with an orange piece of acrylic sandwiched between them both. The stem is acrylic and was dirty with light tooth marks and chatter on both sides ahead of the button and on the button itself. There is no brass/gold crown S logo inlaid on the left side of the saddle stem. Jeff took photos of the pipe before he started his clean up work on it. Jeff took photos of the bowl and rim top to show what they looked like before the clean up. You can see the darkening and light lava on the inner edge and top of the rim. He also took some photos of the stem to show the condition of both sides. You can see the light marks on the top and underside next to the button. The photos of the sides and heel of the bowl show the grain around the bowl and shank. The stain adds depth finish on the pipe. Even under the grime it is a real beauty. The stamping on the lower left side the diamond shank is shown in the photo below. It is clear and readable as noted above. Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. It came in Stanwell Pipe Sock. I removed it from the sock and took photos of the pipe once I received it.   I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava off of the rim top and it looked pretty incredible. There was some darkening and marks on the rim top on the right side and the back of the bowl. The stem looked very clean. The tooth marks and chatter were minimal and should be easy to remove.The stamping on the shank side was readable as noted above. I also took a photo with the stem removed to give an idea of the perspective and design of the pipe.I started my work on the pipe by addressing the damage to the inner edge and the rim top with a folded piece of 220 grit sandpaper to bring the edge back into round and it looked much better. Over all the rim top and edges looked much better. Now it was time to do my work on the pipe. I polished the bowl and rim top with micromesh sanding pads using 1500-12000 grit sanding pads and wiping it down after each sanding pad with a damp cloth to remove the sanding dust and debris. I worked some Before & After Restoration Balm into the finish of the bowl and shank with my fingers. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the finish I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The grain really stands out on the pipe in the photos below. I set the bowl aside and turned to work on the stem. I polished the acrylic stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I polished it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry. This Stanwell Maron 32 Straight Bulldog with an acrylic taper stem is a great looking pipe now that it has been restored. The beautiful finish really highlights the grain and the polished finish is stunning. The triple layer brass and orange acrylic shank extension is also a great addition. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Stanwell Maron Bulldog fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams /1.34 ounces. I will be adding the pipe to the Danish Pipe Makers Section of the rebornpipes store. If you are interested in purchasing this pipe send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Beautiful Stanwell Pot with a Bamboo Shank and an acrylic taper stem

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Blog by Steve Laug

It is a hot day here in Vancouver so I decided to head to the basement where it is cool and work on another pipe. This one was purchased on 11/14/2022 in a lot of pipes that came to us from a seller in Copenhagen, Denmark. It included a group of Stanwell Bamboo pipe that are quite beautiful, combining a briar bowl, a bamboo shank and in this case an acrylic stem. The pipe is a nice looking pot shape. The grain around the bowl and short briar portion of the shank has a mix of cross and birdseye grain. The pipe is stamped on the left side of the bamboo and reads STANWELL vertically between the knuckles. The pipe was a well used pipe when Jeff received it. Someone had given it a coat of varnish so it was quite shiny but there was grime underneath. The mixture of brown stains highlights some beautiful grain under the dirt. The bowl had been reamed and it was clean.  There was some darkening and some nicks on the crowned rim top and one burn mark on the left rear. The inner edge had some darkening and some nicks around the edges. The outer edge on the front of the bowl had been damaged and someone had repaired it somewhere along the journey. It had been sanded smooth and changed the profile of the crowned rim at that point. I would need to rework that area. The stem is acrylic and was dirty with some deep tooth marks on both sides ahead of the button and on the button itself. There is a brass/gold crown S logo inlaid on the left side of the taper stem. I took photos of the pipe before I started the clean up work on it. I took photos of the bowl and rim top to show what they looked like before the clean up. You can see the darkening on the inner edge and top of the rim. It is hard to see but there is damage that is well hidden at this point on the front outer edge of the bowl. I took some of the stem to show the condition of both sides. You can see the deep tooth marks on the top and underside next to the button. They will take some work.The photos of the sides and heel of the bowl show the uniquely stained grain around the bowl and shank. The mixture of black and brown stains adds depth finish on the pipe. Even under the grime it is a real beauty. The two knuckle bamboo shank has a nice patina on it that will only get better with time. It had a black acrylic spacer between the shank and the bamboo and the stem and the bamboo.The stamping on the left side the bamboo is shown in the photo below. It is clear and readable as noted above. It also shows the gold crown S on the stem side. I removed the stem from the shank and took a photo of the pipe to show the flow and cut o the pipe. It is a beauty.I turned to several of the previous blogs that I have written on other Stanwell Bamboos that I have restored. I have included the information from those blogs on the line. I turned to Pipephil to get a quick review of the brand (http://pipephil.eu/logos/en/logo-stanwell.html). The Brass Crowned S inlaid logo on the stem is shown in the photo below. I have included a screen capture of the brand info there.I then turned to Pipedia (https://pipedia.org/wiki/Stanwell) for more information. The article is great and gives a lot of history on the brand. There were also links to catalogues at the bottom of the page. I am including a page from a catalogue on the site below that gives a bit of a glimpse into the brand. Here is the link (http://www.axeljeske.de/Pfeifen/Stanwell_Amager.pdf). The catalogue page gives a great description of the Bamboo line. It reads as follows: Top quality bowls perfectly fitted with porous bamboo shanks for casual elegance.

Armed with that information about the pipe it was time to work on the pipe. I scraped out the cake remnants with a Savinelli Fitsall Pipe Knife and sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. I scrubbed out the internals with 99% isopropyl alcohol, cotton swabs and pipe cleaners to remove the oils and tars. While the pipe was fairly clean I was able to remove the remaining oils. I started my work on the pipe by addressing the damage to the inner edge and the rim top with a folded piece of 220 grit sandpaper to bring the edge back into round and it looked much better. I worked over the burn mark on the back left outer edge and top and smoothed it out. I also worked on the previously repaired damage to the front of the bowl outer edge. It had been knocked against something hard and then smoothed out. I reshaped the crown on the outer edge of the bowl. Over all the rim top and edges looked much better.In order to clean up the grime under the varnish coat on the bowl I washed it down with acetone on a cotton pad. I was able to remove the shiny coat and remove the grime in the finish. Once the shiny coat was gone the pipe cleaned up very well. The photos below show the look of the pipe once it was cleaned. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad to remove the grit. The bowl began to take on a rich shine. It is a beauty. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the briar with my finger tips and into the bamboo with a horsehair shoe brush. I let it sit for 10 minutes and the Balm did its magic. It enlivens, cleans and preserves the briar. It certainly brought this bowl back to life. I buffed it off with a clean cloth and took the following photos. I set the stem aside and turned my attention to the stem. The acrylic stem had deep tooth marks on both sides ahead of the button. Heat would not lift them so they would need to be filled in with black rubberized CA glue. I filled them in and spread the repair with a dental spatula. Once the repair cured I used a small file to recut the button edge and to flatten out the repairs. I used 220 grit sandpaper to blend them into the stem surface and started the polishing with 600 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I polished it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry.This Stanwell Bamboo Pot with an acrylic taper stem is a great looking pipe now that it has been restored. The beautiful finish really highlights the grain and the polished finish is stunning. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Stanwell Bamboo Pot fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 37 grams /1.31 ounces. I will be adding the pipe to the Danish Pipe Makers Section of the rebornpipes store. If you are interested in purchasing this pipe send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Breathing Life into an Older Choquin A Metz Egg with a Wing Bone Shank Extension and Horn Stem

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Blog by Steve Laug

The next pipe on the table was in a box of Danish pipes that Jeff and I had put aside. I actually had no idea (nor did Jeff) why we had put it in that box. The stamping was completely worn off and unreadable. I could make out a faint ghost of a stamp. But the shape reminded me of a Choquin A Metz Origine made by the company that came to be known as Butz-Choquin. The pipe was in rough condition. The finish on the bowl and shank were worn and dirty with spotty grime spots on the surface all around the bowl sides. There was a large, solid fill on the left side toward the bottom of the bowl. Under the tars the rim top and inner and outer edges of the bowl had darkening and light burn damage. The shank end had a metal shank cap that was tarnished looking and I was not sure what the metal was underneath. Inserted in the shank cap was a tube that was made of an albatross wing bone. It fit in the shank cap and was discoloured for the first half inch. The other end of the shank tube was also darkened for the same distance ahead of end cap that was attached to the horn stem. The metal had the same pattern as the previous one. The stem and cap fit snug on the wing bone extension. The horn stem was dirty and had tooth marks and chatter on both sides ahead of the orific button. I took photos of the pipe before I started my clean up work on it to give a clear photo of the condition of the pipe before I started my work. I took a photo of the bowl and the rim top. The bowl had a thick cake on the bowl walls and there was tobacco debris in the bottom of the bowl. The rim top was dirty and had darkening and some burn damage on the inner edge of the bowl. The shank cap and stem cap were tarnished and dirty. The horn stem shows the tooth marks and chatter on both sides ahead of the button as mentioned above. It had promise but it was dirty!I took photos of the shank sides to try to capture the faint stamping on the briar. If you look closely you can see something there. It is unreadable as it is so faint but on the left side it looks like it possibly reads Choquin [over] A Metz [over] Origine. Because I expected this I can faintly see it. The stamping on the right side is not readable at all.I was able to remove the stem from the albatross bone shank extension. I set it aside and dribble some alcohol with a pipe cleaner on the shank cap that held the other end of the extension tightly in place. It took a little work but I was able to wiggle it free. I took a photo of the parts of the pipe to show the overall size and ratio of the parts. It is going to be a pretty pipe!I had worked on two of the Second Generation A Metz Origine in the past. These had an acrylic stem and an acrylic shank extension. I have included the links to those blogs below for your information and for a quick review of the shape and the differences with the one I have in hand now.

https://rebornpipes.com/2020/04/13/new-life-for-a-second-generation-butz-choquin-a-metz-origine/

https://rebornpipes.com/2021/05/28/what-an-interesting-sandblast-butz-choquin-2nd-generation-a-metz-origine/

Back in 2018 I had worked with Paresh on Facetime on a First Generation Choquin A Metz. It was very different than the previous two. It had a horn stem and an albatross wing bone as a shank extension (https://rebornpipes.com/2018/11/17/a-challenging-restoration-of-vintage-era-first-choquin-a-metz/). Given that information, I knew that I was looking at another First Generation A Metz. It had the horn stem and the albatross wing bone shank extension. The pipe on my worktable brings back a lot of fond memories for me. I remember walking through the restoration of Paresh’s Grandfather’s A Metz Origine with him. We chatted on Facetime many times during this particular restoration. Paresh had determined that this pipe was very old. I quote below and also have included a photo:

From all the input that I have gathered, the flat bottom bowl, the stamping, the sterling silver adornments, the bone shank extension and horn stem, I can safely place this piece as being one of the first A Metz pipes from the 1858 era! That was the first memory of Paresh’s A Metz Origine. The second memory is also one I cherish. On a trip to India to visit Paresh and Abha and their daughters Mudra and Pavni in 2019, Jeff and I had the privilege of not only seeing this pipe up close but I also was the first one to smoke it since the restoration. What a privilege to be able to smoke Paresh’s Grandfather’s pipe. It was so light weight in hand and it was an amazing smoke. It was cool and dry to the end of the bowl. I cannot thank Paresh enough for letting me fire up this old timer. Dal wrote about this in a great blog about the trip called West meets East in India (https://rebornpipes.com/2019/05/30/west-meets-east-in-india-to-restore-a-grandsons-treasure-an-1846-bbb/). I quote Dal as he so ably described this experience and have also included a photo panel from the blog:

As we had planned, in celebration of the completion of the restoration together we smoked 3 unbelievable vintage pipes with albatross shank extensions and horn stems – all from the 1800s.  Oh my…. We each thoughtfully packed our bowls with our choice of blends and lit up and, well….  What a treat for Paresh to share the treasure trove of pipes left to him by his grandfather.  Jeff did the honor of commemorating this event with pictures. (Photo from Dal)I had written a previous blog on a restoration of a second generation Butz-Choquin A Metz Origine (https://rebornpipes.com/2020/04/13/new-life-for-a-second-generation-butz-choquin-a-metz-origine/). It was a smooth briar pipe but the information that I included was helpful and applicable. I am including some of that below.

I turned to Pipephil (www.pipephil.eu/logos/en/logo-butzchoquin.html) to get a bit of background on the brand and found this write up and photo of the second or the modern version of the Origine pipe. I have included a screen capture of the pertinent section below. (Interestingly the notes below the photo speak of the one that I have in hand.)On the GQ Tobaccos site I found some interesting information about the brand and this particular pipe. The link is: http://www.gqtobaccos.com/pipes/butz-choquin-origine-sandblasted/. I quote in full from the website.

The Butz Choquin Origine pipes represent one of the first designs created by Jean-Baptiste Choquin and Gustave Butz in the mid 1800’s. The Original Origine made use of an albatross wing bone, for the long, extended stem. The deep billiard style bowl, sports a slight foot on the base and is finished sandblasted with a brown stain. The stem extender is made from Acrylic (faux bone effect) and fitted with a nickel spigot and matching band near the mouthpiece. The black acrylic mouthpiece is curved, making this demi warden/reading pipe ideal for hands free smoking. The spigot fitting makes the use of the common 9mm filter impossible, but it can be used without easily.

Butz Choquin started life back as a tobacconist in Metz, during 1850’s run by Jean-Baptiste Choquin. One of Jeans longest serving members of staff was a young Gustave Butz who had a desire to not only sell pipes, but also create them. In 1858 Gustave married Jeans eldest Daughter Marie and become an actual part of the family.

The pair set about creating a unique and distinct pipe, the now world famous “BC Origine” was first created in same year. This flat bottomed bowl was fitted with a long albatross bone shank and dual silver rings. To this day this pipe is one of the most iconic from Butz Choquin range, although sadly it no longer has the natural shank, replaced with acrylic.

Over the years the pair created a large range of pipes which not only sold within their own, but exported all over Europe and further field. The popularity of the pairs pipes grew and grew and by the 1951 the Berrod-Regad company brought out the family company. Production continued in Metz until 2002 when the whole operation was shifted to the mountain community St Claude. This picturesque village had been the centre of the worlds Briar trade for generations and the local craftsmen continued to produce high quality pipes.

To this day Butz Choquin are renowned for their desire of making more interesting and left field colour schemes. Using high quality briar, original equipment and colourful dyes/acrylic rods.

With that information I turned to work on the pipe. Looking at the bowl it is very different from the photos of the ones that I have seen online. The extension is not the white acrylic and the plumbing for holding it all together is very different from the current photos. It makes me wonder the age of the pipe. We purchased it from the fellow in Denmark that we have purchased many pipes from.

I started my work by reaming the bowl with a Savinelli Fitsall Pipe Knife. I scraped the bowl walls back to bare briar so that I could examine the walls for damage. I followed that by sanding the walls of the bowl until they were smooth with 220 grit sandpaper wrapped around a piece of dowel. The bowl walls showed no checking or cracking which is remarkable.I cleaned out the airway and mortise in the shank, the airway in the wing bone tube and the airway in the horn stem. I used 99% isopropyl alcohol, pipe cleaners and cotton swabs to remove the tars and oils. It was extremely dirty and once cleaned smelled and looked better.I cleaned up the rim top and the inner and outer edge of the bowl with a folded piece of 220 grit sandpaper. Once finished it looked much better. The finish would need to be removed to deal with the grime and the large fill on the left side of the bowl. (Note I had also used some worn sandpaper to remove some of the tarnish on the band).I stripped off the finish with acetone on cotton pads. I wiped it down repeatedly until the shiny finish was removed and the briar was clear and clean. I polished the briar and the albatross wing bone shank extension with micromesh sanding pads – dry sanding with 1500-12000 grit pads. After each pad I wiped the bowl down with a damp cloth to remove the sanding debris. It really took on a shine by the last three sanding pads. The fill is still visible but it is solid. I decided to polish it out and leave it. I rubbed the bowl and wing bone shank down with Before & After Restoration Balm. I worked it into the surface of the briar and the bone where it works to clean, restore and preserve them. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. I put the wing bone tube back on the shank after polishing. The pipe looks incredibly good at this point in the process. I filled in the deep tooth marks on the top and underside of the horn stem with clear CA glue. I set it aside to cure. Once the repairs cured I flattened out the repairs with a small needle file to blend them into the stem surface. I continued the process by sanding it with 220 grit sandpaper and started polishing it with 600 grit wet dry sandpaper. It looked very good at this point. I set the bowl aside at this point and turned my attention to the stem. I polished the stem and cap with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I find that Obsidian Oil does two things for all stems – first it gives some protection to the stem from buildup and second it gives the sanding pads bite in the polishing process. I have found that Before & After Fine and Extra Fine stem polish works well to remove the fine scratches in the horn stems. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. I am excited to finish restoration of this late 19th/early 20th century, First Generation Choquin A Metz Egg. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. I decided to leave the filled flaw on the left side intact as it is a real part of the story of the pipe. I love the look of the polished grain on the pipe with the bone shank extension and horn stem.  This smooth Older Choquin A Metz Egg with an Albatross Wing Bone shank extension and a horn stem is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 7 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 1/8 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams/ 1.34 ounces. It turned out to be a beautiful pipe. I will be adding this to my collection of older pipes. Thanks for your time reading this blog. If you have any questions or insights into the pipe and its age and making please feel free to ask.

Restoring a ¾ Bent Bari Pearl 7075 with a Bamboo Shank

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Blog by Steve Laug

When I visited my Father a few weeks ago I also visited with Jeff and his wife. I went through the pipes that we had boxed there and pulled out several Bamboo shank pipes. I have worked on quite a few over the past week and this is another one. It was a ¾ Bent Apple with a patinaed Bamboo shank. It had a vulcanite spacer between the briar and the one knuckle piece of bamboo and another one at the shank end. It was a nice Apple shaped pipe with some great grain around the sides and shank. I had a thick coat of varnish on the bowl that made it very shiny. The bowl was dirty and the top had some darkening and slight damage on the thin top and inner edge. The bowl had a moderate cake in it and the pipe smelled dirty. There was some grime and grit ground into the sides and bottom of the bowl. It was hard to know whether it was over or under the varnish coat. Under light the shininess had some dull spots in it. The pipe was stamped on the left side of the shank and read BARI [over] PEARL. On the right side it was stamped Made In [over] Denmark and on the under side it was stamped with the shape number 7075. The bamboo had a nice patina to it that showed that it had been someone’s favourite and had been well smoked. The shank end was smooth and had a tight fit. The stem had some oxidation, calcification and some light tooth chatter on both sides. I took photos of the pipe when I brought it to the work table. I took a photo of the rim top and edges to show the condition. You can see that it is darkening on thin top and edges. You can also see the shiny cake in the bowl. The stem looks good with light chatter on both sides ahead of the button.I took a photo of the stamping on the sides of the shank. It read as noted above. It is clear and readable under the varnish coat. I also removed the stem from the shank and took a photo of the parts to give a sense of the flow of the pipe. It is truly a unique pipe and the grain shows well in the photo. I turned to Pipephil to see if I could find information on the Pearl model but there was nothing there on the model (http://pipephil.eu/logos/en/logo-b1.html). I quote from the sidebar below and also have included a screen capture of the information.

Brand founded by Viggo Nielsen in 1950 and sold to Van Eicken Tobaccos in 1978. At this time Age Bogelund managed Bari’s production. The company has been bought in 1993 by Helmer Thomsen. Bari’s second: Don, Proctus.  I then turned to Pipedia for some history of the brand and also to see if there as information on the Pearl model (https://pipedia.org/wiki/Bari). I have included the history below. There was also a photo that was done by Smoking Pipes.com and had a copyright so I did not include it. It did help me determine the kind of stem to use on the pipe.

Bari Piber was founded by Viggo Nielsen in Kolding around the turn of 1950/51. Viggo’s sons Kai Nielsen and Jørgen Nielsen both grew into their father’s business from a very young age and worked there till 1975.

Bari had very successfully adapted the new Danish Design that had been started mainly by Stanwell for it’s own models. When Viggo Nielsen sold Bari in 1978 to Joh. Wilh. von Eicken GmbH in Hamburg Bari counted 33 employees.

From 1978 to 1993 Åge Bogelund and Helmer Thomsen headed Bari’s pipe production. Thomson bought the company in 1993 re-naming it to Bari Piber Helmer Thomsen. The workshop moved to more convenient buildings in Vejen. Bogelund, who created very respectable freehands of his own during the time at Bari got lost somehow after 1993.

Bari’s basic conception fundamentally stayed the same for decades: series pipes pre-worked by machines and carefully finished by hand. Thus no spectacular highgrades but solid, reliable every day’s companions.

The most famous series are the smooth “Classic Diamond” and the blasted “Wiking”.

With that information reviewed, it was time to work on the pipe. I decided to remove the shiny finish from the bowl with acetone and cotton pads. I wanted to remove the surface coat and also the grim that was both under and over the varnish coat.  I used a Savinelli Fitsall Pipe Knife to scrape the cake out of the bowl. I took it back to bare briar. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel.I cleaned out the internals of the pipe – the airway in the shank, the mortise and the airway in the stem. The shank was quite dirty and many pipe cleaners, cotton swabs and 99% isopropyl alcohol removed the dirt and oils and left the pipe smelling clean and fresh.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. After each pad I wiped the bowl down with a damp cloth to remove the sanding debris. It really took on a shine by the last three sanding pads. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar where it works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks incredibly good at this point in the process. I set the bowl aside at this point and turned my attention to the stem. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it gives the sanding pads bite in the polishing process.I have found that Before & After Fine and Extra Fine stem polish works well to remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. I am excited to finish restoration of this Bari Pearl 7075 Bamboo Shank ¾ Bent Apple. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. The polished grain on the pipe looks great with the black vulcanite stem. This smooth Bari Pearl Bamboo Shank Bent Apple is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 39 grams/ 1.38 ounces. It turned out to be a beautiful pipe. I will be putting it on the rebornpipes store in the Danish Pipemakers Section soon. If you would like to add it to your collection let me know by email or message. Thanks for your time reading this blog  and as usual feel free to ask any questions in the comments below.

Pipe Gods Smiled And I Got Not One But Three Les Wood Pipes….Restoring Second Of The Three Les Wood Pipes; A Bark Silver Spigot

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Blog by Paresh Deshpande

I had purchased three Les Wood pipes from a gentleman and had restored the first of the three pipes and have added it to my personal collection. Given below is the link to the write up posted on rebornpipes and is a recommended read to know how I came to be in possession of this lot and brief research on husband wife duo of Leslie Wood and Dolly and the pipes they make.

https://rebornpipes.com/2022/08/05/pipe-gods-smiled-and-i-got-not-one-but-three-les-wood-pipes-restoring-a-les-wood-poker/

The second pipe that is now on my work table is a beautifully rusticated paneled Apple Half bent Silver Spigot. It is stamped on the bottom smooth surface of the shank as “FR LOUIS HESTON” over “FERNDOWN” in a slight arc over “BARK”. The sterling silver ferrule at the shank end bears the stamp “L & JS” in a rectangular cartouche over “.925”. The sterling silver mounting at the tenon end of the stem also bears similar stampings as seen on the ferrule. The vulcanite stem is stamped on the left side as “L J S”. Now this stamping varies significantly from the one that I had worked on earlier in that this pipe does not bear the stamping LES WOOD, HAND MADE IN ENGLAND and star (*) marking to denote the size. I referred back to pipedia.org to understand the variation in stamping. Here is what I found out and also the link to the write up is given below.

https://pipedia.org/wiki/Ferndown

Due to the vagaries of international trademark law, he sold his earlier pipes as ” L.&J.S Briars”, “Ellwood”, “Les Wood” or “L. Wood”. Until recently, an average of 1500 – 2000 pipes a year were sold as “Ferndown” — named for the mansion he lives in — in the UK and US, but as “L. Wood” pipes in Germany.

From the above, I assume that this pipe is from the recent past while the poker was from the earlier period. Truth be told, I am not 100% convinced on this and would really appreciate input, clarifications and detailed information on this variation in stampings observed from learned readers of rebornpipes.

There was not much that I could find about Fr. Louis Heston. An internet search of the name threw up data about Rev. Edward Louis Heston who left for heavenly abode in 1973. This period definitely does not coincide with the time period when Leslie Wood started making pipes under the FERNDOWN! Well, this too then is a grey area and would request readers to fill us all on this name and establish a relation between the name Fr. Louis Heston and this Les Wood pipe.

Initial Inspection
As observed with the Les Wood Poker that I last restored, this half bent Apple Silver Spigot too is in excellent condition. There is an even layer of cake of medium thickness in the chamber that is very hard and completely dry. The smooth rim top is sans any crusting of lava over flow but darkened towards the front. The eight panelled rusticated stummel appears in good condition with no signs of hot spots or cracked surfaces. The stummel has a lot of dirt, dust and grime grounded in to the crevices of the rusticated surface. The black and dark brown stain is faded at places giving the stummel is dull appearance. The fishtail vulcanite stem is deeply oxidized with some tooth chatter on either surface of the stem in the bite zone. The stampings on the shank, silver spigot and stem are all crisp and easily readable. The following pictures will provide a visual description to supplement the description given above. I like the feel and heft of this large stummel in my hand. The rusticated panelled surface with it prominent ridges feels tactile in the hand and very comfortable to hold. There is a lot of dirt, dust and grime trapped in to the crevices of rusticated surface giving it a dirty grayish appearance. The entire stummel looks dull, dirty and lifeless. Heavy accumulation of dried oils, tars and gunk is seen clogging the mortise. The dark stain has faded in couple of spots further adding to the sorry appearance of the stummel. The sterling silver ferrule is oxidized and dull looking. However, once the stummel surface is cleaned up and rejuvenated, this will be one beautiful looking pipe. I like the feel and heft of this large stummel in my hand. The rusticated paneled surface with it prominent ridges feels tactile in the hand and very comfortable to hold. There is a lot of dirt, dust and grime trapped in to the crevices of rusticated surface giving it a dirty grayish appearance. The entire stummel looks dull, dirty and lifeless. Heavy accumulation of dried oils, tars and gunk is seen clogging the mortise. The dark stain has faded in couple of spots further adding to the sorry appearance of the stummel. The sterling silver ferrule is oxidized and dull looking. However, once the stummel surface is cleaned up and rejuvenated, this will be one beautiful looking pipe. The beautiful sterling silver mounted vulcanite stem is hand cut and oozes very high quality of material use and also craftsmanship of highest quality. The stem is heavily oxidized to an extent that it appears dirty green. Dark coloration and calcification is seen on either surfaces of the stem in the bite zone from prolonged use of rubber bit. Very minor tooth chatter and bite marks can be seen in the bite zone on both the upper and lower surfaces of the stem. These tooth chatter and tooth indentation should be easily addressed by heating the affected areas to raise the vulcanite and thereafter sanding it down to match the rest of the stem surface. The tenon end and the horizontal slot end shows accumulation of dried gunk and grime. The sterling silver mount is oxidized but shows no signs of any damage whatsoever.The Process
I started the refurbishing of this Les Wood by working the stem first. Since there were other stems that were ready to be put into the stem deoxidizer solution, I decided to clean the internals of this stem first so that it could be put in the solution with other stems. I cleaned the stem airway with a thin shank brush and anti oil soap. It took considerable time and elbow grease to get the stem airway clean. I used a sharp dental tool to clean the horizontal slot and further cleaned the internals with regular and bristled pipe cleaners dipped in alcohol.The stem was immersed in the Deoxidizer solution, a product that has been developed by Mark Hoover. This solution raises the oxidation to the stem surface and helps in easy removal and imparting a nice shine to the stem after polishing. The pipe is indicated with a red arrow. The stem is allowed to soak into this solution overnight.Now it was time for me to work on the stummel. I did this by first reaming the chamber with size 2 followed by size 3 and 4 PipNet reamer heads. I further scraped the chamber walls with my fabricated knife to remove the remaining carbon deposits where the reamer head could not reach. Once the cake was reamed back to the bare briar, I used a 220 grit sand paper to remove all the traces of remaining cake and also to smooth out the inner walls of the chamber surface. Finally, to remove the residual carbon dust, I wiped the chamber with a cotton pad wetted with 99.9% pure isopropyl alcohol. The huge pile of carbon dust that was reamed out is an indication enough to the amount of carbon that had accumulated in the chamber. The chamber walls are solid without any heat lines or fissures. However, the hard cake was getting increasingly difficult to dislodge. I shall try and remove residual the hard cake after it has been moistened during the salt and alcohol soak. I further cleaned the mortise by scrapping out the dried gunk with a dental tool. I ran a few pipe cleaners dipped in alcohol to moisten the dried gunk and assist in its removal. I shall further continue the internal cleaning of the chamber and mortise with cotton and alcohol soak.I continued the cleaning of the chamber and shank internals with a salt and alcohol bath. I use cotton balls which is an at par substitute to Kosher salt as I have realized over the years. I draw out a wick from the cotton and along with a folded regular pipe cleaner; insert it in to the mortise and through the draught hole in to the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the inner rim edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next morning, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk and further cleaned it with alcohol and q-tips.The cotton and alcohol soak had softened the hard and stubborn cake in the chamber and the mortise. Using my fabricated tool, I scrapped out all the hardened cake from the chamber and gunk from the mortise. The chamber now smells clean and fresh.Once the internals of the shank were cleaned, I cleaned the external surface of the stummel with Murphy’s Oil soap and cotton swabs followed by scrubbing the rusticated surface with a toothbrush and dish washing soap. This rid the nooks and crevices of all the accumulated dust, dirt and grime from the rusticated stummel. With a copper soft wired brush, I cleaned the rim top surface of all the crud that had accumulated over it. I wiped the stummel with a soft cotton cloth and set the stummel aside to dry out naturally. The charred inner rim edge (encircled in red) is now clearly visible and would need to be addressed. I simultaneously cleaned the shank internals with dish washing soap and shank brush.Next, I decided to address the issue of charred inner rim edge and getting the chamber back to round. I topped the rim top over a 220 grit sandpaper to reduce the charred surface. I checked the progress frequently to ensure that the topping is just adequate. I addressed the darkened inner edge by running a folded piece of 220 grit sandpaper pinched between my thumb and index finger along the inner edge and crated a smart bevel. This bevel also helped to get the chamber back to round.I polished the smooth rim top surface by dry sanding with 1500 to 12000 grit micromesh pads.The polished rim top looks much lighter than the rest of the stummel because of the topping process to remove the charred rim edge. To match the dark browns and black stains over rest of the stummel surface, I decided to re-stain the rim top surface using dark brown stain pen. I applied a coat of brown stain using a stain pen and set it aside for some time. I wiped the rim top using a soft cotton cloth to check the stain color and found it to be a bit lighter. I repeated the process till I had requisite color match and set it aside for the stain to set in.I rubbed a small quantity of “Before and After Restoration Balm” into the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works it’s magic and the briar now had a nice vibrant appearance with the beautiful rustication patterns on full display. I have been using this balm ever since I embarked on this journey and it is this part of restoration that I always look forward to. I further buffed it with a horse hair shoe brush. This pipe really oozes of a very high quality, in fact similar to the Les Wood Poker that I had worked on earlier. The consistent quality is awesome, to say the least. The rim top appears lighter hued, but that’s due to the lighting when I took pictures. Now that the stummel refurbishing was nearly done and also the stem had now been soaking for more than 24 hours, I removed the stem from the solution. I first scrubbed the stem surface with a Scotch Brite pad, always being mindful of the stem logo on the left side. I followed this scrubbing with a nice cleaning of the surface using a 0000 grade steel wool. I rinsed the stem under running water to rid the stem of the thick deoxidizer solution. I ran a couple of pipe cleaners to remove the deoxidizer solution from the airway. The beauty of a high quality vulcanite hand cut stem in shining black can now be appreciated once the heavy oxidation has been eliminated. There are spots/ areas where oxidation is still visible, but that will be eliminated once the stem is subjected to sanding and polishing using sand papers and micromesh pads. The beauty of this stem will be enhanced once it has been all polished and waxed. A polish by wet sanding using all 9 micromesh pads (1500 to 12000 grit pads) brought out the deep black shine of the vulcanite. I rubbed a small quantity of EVO to hydrate the stem and deepen the shine.This was followed by removing oxidation from over the sterling silverware seen on the pipe using a locally made compound that Abha, my wife, uses to polish her silver and gold jewellery and silver cutlery. This compound is a very fine powder and is least abrasive with fantastic results. The silver ferrule at the shank end and the silver spigot are now nice shining pieces of silver and provides a nice contrast to the shining black stem and the dark brown and black stummel. I painted the stem logo L J S using a Gold paint glitter pen and wiped off the excess paint. The stem logo is now nice and prominently visible.I have reached that stage in this project which can be considered as the home run. I polished the rim top and the entire stem with blue diamond using a cotton wheel mounted on to my hand held rotary tool. The blue diamond compound helps to eliminate the minor scratches that remain after the use of micromesh pads. I completed this project by hand polishing the stummel with Halcyon II wax. I rubbed this polish deep into the rustications and after a couple of minutes, vigorously hand buffed the stummel with a microfiber cloth to a deep shine. I polished the stem with carnauba wax using my hand held rotary tool. This is a gorgeous looking spigot and I consider myself fortunate to have the opportunity to work on this beauty and, as my Guru Steve says, carry forward the trust in this pipe till it is time to pass it on to the next pipeman or pipewoman. Here are a few pictures of the completed pipe for you to appreciate while I take the opportunity to thank you each of you for sparing your valuable time in joining me on this journey.

Restoring a Carved Bamboo Lovat stamped UNX UNT Quality Pipe

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Blog by Steve Laug

The next pipe on my work table is an interesting Bamboo style Lovat. It is a single piece rather than one joined with a shank extension. The stamping on the heel of the bowl reads UNX UNT over Quality Pipe. The pipe has some unique and interesting grain around the bowl and shank that makes we wonder what the wood is. Is it possible that it is Bamboo? The bottom of the bowl and a portion of the two knuckle bamboo style shank are rusticated with a great pattern and are stained with a dark brown stain. The stem is fit in the shank end snugly and there is no gap. The airway in the shank is the same diameter from the shank end to its entry into the bowl. The draught on the pipe is open and unhindered. The design is definitely made to create a very cool smoke. The bowl had a moderate cake and there was lava and darkening on the rim top and inner edge toward the back of the bowl.  The airway and mortise are full of tars and oils both in the shank and stem. It was dirty. The stem is oxidized, calcified and has some deep tooth marks on the top and underside of the stem ahead of the button. I am including photos of the pipe to show what it looked like when I brought it to the work table. I took photos of the rim top and stem. You can see the cake in the bowl and the darkening on the rim top and on the back inner edge of the bowl. The stem had some tooth marks and chatter on both sides ahead of the button. It was oxidized and there was some calcification on the surface. I took a photo of the stamping on the heel of the bowl. It is clear and readable as noted above. I also removed the stem from the shank and took a photo of the part to give a sense of the flow of the pipe. It is truly a unique pipe and the grain shows well in the photo.The bowl is quite small so I scraped it out with a Savinelli Fitsall Pipe Knife to remove the cake. I sanded the bowl walls with 220 grit sandpaper wrapped around my finger. I took the cake back to smooth bowl walls. I cleaned out the mortise and the airway in the shank and the stem with alcohol, pipe cleaners and cotton swabs. It was quite dirty but once cleaned smelled better.I worked on the darkening on the back inner edge of the rim top and on the top itself. I was able to sand it out with 220 grit sandpaper and give it a slight inward bevel. I scrubbed the exterior of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it off with warm running water to remove the grime and debris in the finish of the rustication and on the smooth portions. I worked over the sanded rim top at the same time. I polished the smooth portions of the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. The bowl began to take on a rich glow. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the bowl and shank. The product works to deep clean the finish, enliven and protect the wood. I worked it into the surface with my finger tips. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The bowl really began to have a deep shine and the grain shines through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I took photos of the grain on the rim top and around the bowl and shank to get a clear picture of the wood that was used. The small straight birdseye style pattern on the rim top reminds me of the pattern in Bamboo. The flow of the grain around the bowl sides and the shank sides looks also a lot like Bamboo. The shank end also shows the same birdseye pattern as the rim top. I set the bowl aside at this point and turned my attention to the stem. I cleaned up the deep tooth marks and filled them in with black CA glue. I used a small file to flatten the repairs to the stem. I sanded repairs on the button surface and on both sides of the stem ahead of the button with 220 grit sandpaper. I also sanded the rest of the stem to remove the oxidation that was present. I started polishing the stem with 600 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it give the sanding pads bite in the polishing process. I have found that Before & After Fine and Extra Fine stem polish works well to remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the wood and the remaining surface oxidation in the stem. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It turned out to be a nice pipe. The interesting tight grain around the bowl sides and shank looks great. The vulcanite saddle stem polished very well and looks good with the bowl. The UNX UNT Quality Pipe Bamboo Lovat feels great in my hand. It is a well-balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: 5/8 of an inch. The weight of the pipe is .74 ounces/21 grams. It is a very unique pipe and no information can be found on the stamping. Once again can any of you help me out with some identification advice on this one? It would be much appreciated. Thank you.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Doing a Clean up and Restoration of a Stanwell Revival 105 Bent Apple

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Blog by Steve Laug

The next pipe on the work table is one that a fellow just dropped by. He had written to me earlier this week about a Stanwell that he had that needed some work. Here is his first email.

Your name was passed to me by the folks at City Cigar. I was lamenting to them how my decade old Stanwell was not doing well, and they suggested I check in with you. I would love to hear your thoughts on it. — Mike

I replied to him as follows:

Thank you. Can you send me a photo of the pipe on your phone?

He did not waste anytime and sent me an email with the first three pictures below and also a description of what he knew was wrong with the pipe. He wrote as follows:

Thanks for getting back to me so quickly! In the photos you can see that there are stem problems, but also a little crack in the bowl. If I could save this piece, I would so grateful. I just love the shape, as well as the elegant mouthpiece. I haven’t really seen anything else like it. — Thanks, Mike

The pipe appeared to be very dirty in the photos that were included. He also circled the crack that was on the top of the shank at the bowl shank joint. The rim top was dirty and worn with some knock out marks on the top edge. The finish was grimy and tired looking. The inner edge of the bowl showed some damage and darkening around the bowl. The stem was wrapped with scotch tape around the end that fit in the shank. I speaking with Mike he stated that it was loose in the shank extension so he had wrapped it to give the stem more of a fit in shank. It was worn out and sticky but it had done the job keeping the stem from falling out of the bowl. After viewing the photos and talking with Mike about the pipe I asked him to drop it by the house so I could work on it. I took photos of the pipe once it was dropped off before I worked on it. My evaluation of the pipe confirmed all of the things that I noted above in my communication with Mike about his pipe. There was one other issue that became visible when it was here. The shank extension was loose in the shank. The glue that had held it in place had broken loose and it turned freely in the shank. It is a uniquely shaped pipe that I really like the looks of and I think that once it is cleaned up it will be a real beauty. I took photos of the bowl and rim top as well as the stem. The rim top shows the thick lava coat on the top and the inner edge of the bowl. It is heavier on the back side than the front. You can also see the tape around the stem diameter to attempt to tighten the fit in the shank extension. You can see the oxidation around the stem sides and the deep tooth marks and chatter on both sides ahead of the button.I took a photo of the stamping on the underside of the shank. It reads as noted above. It is clear and readable. The pipe is quite nice with the stem removed. You can see the flow of the design and the look of the parts.I turned to Pipedia and the section on the Stanwell Shape Numbers and Designers to see what I could find (https://pipedia.org/wiki/Stanwell_Shape_Numbers_and_Designers). I found the following information that I quote below:

  1. ‘Elegance’; Bent apple with an acrylic mount and a long tapered stem. A reinterpretation of Sixten Ivarsson’s shape 08(b), by Sixten Ivarsson (1980s, see catalogue).

From that I can see that the pipe (105 shape) was a bent apple and was originally designed as a reinterpretation of the Sixten Ivarrson Shape 08b. I have included two pages from the 1980s catalogue below. The first show the 08 and the second page shows the 105. It is called an Elegance on that page rather than a Revival but it is a beauty. I started my work on this pipe by reaming the bowl. I started with a PipNet reamer to clean out the cake in the bowl. I cleaned up the remnants of the cake with a Savinelli Fitsall Pipe Knife. I finished by sanding the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel to smooth out the interior of the bowl. I cleaned out the internals of the bowl, shank extension and the airway in the stem with alcohol, cotton swabs and pipe cleaners until they were clean. I unwrapped the tape from the stem in order to clean and restore it. I scrubbed the exterior of the bowl with undiluted Murphy’s Oil Soap and a tooth brush. I worked on the bowl and rim top as well as the inner and outer edges of the bowl. It cleaned up really well. I rinsed it with warm water to remove the soap and the grime from the briar. I dried it off with a cotton towel. I took photos of the bowl at this point in the process. With the pipe cleaned up it was time to re-glue the shank extension to the end of the shank. I used some Weld Bond white all-purpose glue to reattach the extension to the shank end. I spread the glue around the tenon on the extension and pushed it in place. I adjusted the fit around the shank until it all aligned. I set it aside to cure. At this point in the process it was time to deal with the crack in the shank at the shank/bowl union. I used a small pinpoint to mark the ends of the crack on both sides of the shank. I drilled a hole in the small mark on each side of the crack end using a microdrill bit.I filled in the crack and the two drill holes in the shank sides with clear CA glue. I spread it into the crack and the holes with a dental spatula. Once it had cured I sanded the repairs smooth with 220 grit sandpaper and followed it up with micromesh as seen in the next photos.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. The bowl began to take on a rich glow. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shines through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe.  I set the bowl aside and turned to the stem. It was in rough condition with the gummy tape on the end fitting into the shank and deep tooth marks. I painted the surface of the stem with the flame of a Bic lighter to try and lift them. I lifted them but they were still distinctly present. I filled in the marks with Black CA glue and set it aside to cure. Once cured I flattened the repair with a file and then followed that up with a piece of 220 grit sandpaper and started the polishing with 600 grit wet dry sandpaper. It looked much better. I built up the end of the stem with clear acrylic fingernail polish. I spread it around the stem with a dental spatula and set it aside to cure. Once it hardened I polished it with micromesh.I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it give the sanding pads bite in the polishing process. Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection.The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The smooth finish around the bowl sides and shank looks great. The oval vulcanite taper stem works well with the pipe. The Stanwell Revival 105 Bent Apple feels great in my hand. It is a well-balanced pipe. Have a look at it with the photos below. The dimensions are Length: 6 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.31 ounces/38 grams. It is a beautiful pipe that I will soon be giving back to Mike who dropped it off for restoration. I am sure he will enjoy it and it will give many more years of service to him.

As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

A Challenging Restoration of a c.1921 No Name Meerschaum Billiard

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Blog by Paresh Deshpande

During the summer of last year while browsing on Pinterest, I came across pictures of some beautiful pipes and following the links led me to an old gentleman from the UK who was willing to sell these pipes either single or as a lot. There were around 60 odd pipes. I went through the pictures that were sent along with the rates and selected 10 pipes. After a prolonged and interesting interaction, we managed to arrive at a price point. Soon these pipes landed on the shores of India and went in to Customs hold for nearly a month. Finally, it was released and I laid my hands on these pipes after a wait of nearly 3 months! Here is a picture of the lot that I had taken moments after opening the parcel.Since then, I have refurbished, repaired a family era Barling’s Make Bulldog (yellow arrow), a c.1901 Samuel McLardy (green arrow) and added them to my personal collection while the c. 1960 Dunhill Shell (blue arrow) has made it’s way to my dear friend to enjoy. This estate lot had a beautiful block Meerschaum billiard with a Redmanol stem (red arrow) that called out to my wife. She liked the size, heft and simple classic straight lines of billiards and the way the red of the stem complimented the overall appearance of the pipe. The following picture will identify the pipes that have been restored and the meer that is now on my work table.This solid meerschaum is sans any stampings on the stummel or stem and lack of any housing case makes establishing the provenance of this pipe a tad impossible. The only pointer to this pipe being English is the stampings on the Sterling Silver ferrule at the shank end and should help in dating this pipe and identify the silversmith who mounted it on this pipe. It is stamped “H.T” in an oval over three sterling silver hallmarks. From left to right the first cartouche is with a LION PASSANT certifying silver quality followed by a cartouche with symbol for Chester Assay Office and the last cartouche contains the date code letter “V”.In order to link the maker’s mark on the silver band to a silversmith registered with Chester Assay office. I visited https://www.silvermakersmarks.co.uk/Makers/Chester-HP-HZ.html#HT  and I have reproduced the findings below that most closely matched the probable silversmith (highlighted in red).The cause for doubt in my mind with respect to the findings above is the fact that the “H.T” stamping on the silver band is enclosed in an oval whereas that shown above is in a square cartouche. However, the comment of Henry Tongue being a Pipe mounter and the period are perfectly matched. Thus the circumstantial evidence makes me want to believe that the pipe mounter of this Meerschaum pipe is Henry Tongue.  Any esteemed Reader is most welcome to shed more definitive information for the benefit of other members.

The next step was to ascertain the dating on this silver band. I frequent www.silvercollection.it for exact dating of letter code. The font style and the enclosing cartouche of the letter “V” on the shank band matches to the date year 1921. I have reproduced a screenshot of the relevant section of the date charts and the date year is indicated in red.

Now it was time to get working on the pipe.

Initial Inspection
To begin with, the stummel is dirty and covered in dust, dirt and grime of over a century gone by. The age on this pipe is manifested in the number of all the handling related scratches and marks that it has been subjected to. There is a decent layer of cake in the chamber with lava overflow over the rim top surface. Under all the crud, the rim top is deeply scratched all around. The stem seats loose in the shank. The stem has a couple of tooth indentations in the bite zone and other than that the Redmanol stem is in pretty good condition. Here are a few pictures of the pipe as it sits on my worktable. Detailed Inspection
There is a thick layer of cake in the chamber. The rim top surface has lava overflow and has darkened considerably over the entire surface. The rim top is peppered with deep scratches, probably caused when someone, somewhere through the century, tried to remove the crud from the rim top using a sharp knife or it could have been caused as damage due to uncared for storage when the rim top and rest of the stummel was being rubbed against some hard objects. This uncared for storage could be the most likely reason since the stummel too has a number of scratches and marks. The inner and outer rim edges both show a few nicks and dents. The exact extent of damage to the inner rim edge will be ascertained after the chamber and rim surface is rid of all the cake and crud. The chamber walls are thick and feel solid to the touch.The stummel has a number of scratches and marks over the surface. There is a lot of dirt and grime ground in to the stummel surface giving it a dull and patchy appearance. However under all the grime and scratches, the stummel has taken on a beautiful color/ patina through the years of smoking and it is my intent to preserve it through the process. The threads in the mortise are slightly worn out and the mortise itself shows accumulation of oils and grime. Other than these minor issues, the stummel surface is sans any major damage and feels solid to the touch. The opaque cloudy Redmanol stem looks amazing as it is and should add a new dimension to the beauty of the pipe once it is repaired and all polished up. There are a couple of deep tooth indentations in the bite zone (encircled in yellow) that would need to be addressed. The stem airway leading to the round orifice shows remnants of old oils and gunk. The threaded bone tenon is covered in very fine jute threads to increase the diameter of the tenon for improved seating of the tenon in to the mortise. Yet even after this adhoc improvisation, the seating of the stem is pretty loose. I would need to figure out a more accurate, reliable and permanent way to address this issue.The Process
I started work on this pipe by firstly getting rid of the jute threads from the tenon end and followed it with cleaning the airway using thin shank brushes and anti oil dish cleaning soap. I ran a couple of pipe cleaners to clean and dry out the airway. Using a soft brass wired brush; I cleaned out the entire gunk from the threads of the bone tenon.I filled the tooth indentations with clear superglue and set it aside for the glue to cure. Once the glue had cured, using a flat needle I sand the fill to achieve a rough match with the rest of the stem surface. Once I was through with this step, I dry sand the entire stem with 400, 600 and 800 grit sand papers followed by wet sanding using 1000, 1500 and 2000 grit sand papers. This progressive use of higher grit sandpapers helps to, firstly, reduce the sanding marks left behind by the more abrasive ones, secondly, completely eliminate the oxidation and imparting a clean shine to the stem surface. Thirdly, this also helps to even out the minor tooth chatter from the bite zone. To complete the stem polish, I went through the entire set of nine micromesh pads, wet sanding through 1500 to 12000 grit micromesh pads.At this stage of refurbishing this pipe, little did I know that I would be carrying out further tedious and unplanned for repairs to the stem towards the end and till then, for all purposes, I have completed the stem restoration.

Next, I worked on the stummel. I began the stummel restoration by reaming the chamber with blade size 2 followed by size 3 of PipNet reamer. With my smaller fabricated knife, I scraped out all the carbon from difficult to reach areas. I used a 220 grit sand paper, pinched between my thumb and forefinger, to sand the inner walls of the chamber of the pipe. Once I had reached the bare walls, I wiped the chamber with a cotton swab dipped in isopropyl alcohol. This removed all the residual carbon dust and also rid the chamber of all ghost smells. The walls of the chamber are nice and solid with no signs of cracks. Using a sharp knife, I gently scraped out the overflow of lava from the rim top. The scratches on the rim surface are now clearly visible and so is the extent of damage to the outer edge of the rim. With the stummel internals cleaned up, using my fabricated tool, I scraped out the entire dried gunk from the mortise. I further cleaned the shank internals with a shank brush dipped in alcohol followed by running pipe cleaners through the shank till clean.All the while that I was cleaning the chamber and the shank, the sterling silver band came loose. I was extremely relieved to note that beneath the band, the shank was in pristine condition.To address the damages to the rim surface, I topped the rim top over a piece of 220 grit sandpaper, frequently checking for the progress made as I wanted to restrict the loss of meer material to not more than absolutely necessary. Close inspection of the rim top at this stage revealed that even though few minor scratches are still visible, they are too minor with the surface smooth to the touch. This will further even and smooth out during polishing with micromesh pads.I wiped the stummel surface with a cotton swab and Murphy’s Oil soap. The stummel surface is now free of all the dust and grime. I also cleaned out the last traces of lava from the rim top surface. The stummel and rim top surface now looks dark and dull, but it is clean. The scratches/ lacerations over the stummel surface are now more prominently visible. I shall bring back the rich shine when I polish it further using micromesh pads. This step will also help further reducing a few of the minor scratches and lacerations from the surface. At this point I was caught in a conflict; should I sand the stummel with a piece of 220 grit sandpaper to remove the scratches to make it look pristine and loose the patina that has developed over the years or preserve the coloration and patina. I decided on the later, after all it is the coloration taken on by the meer over the years which is more important and the existing scratches are a part of its journey through the years, is how I convinced myself!! I polished the stummel surface by dry sanding it with 1500 to 12000 grit micromesh pads. Some minor scratches were also addressed while imparting a nice deep shine to the stummel. The patina was also preserved. All in all, I am pleased with the appearance of the stummel at this stage. Next I gave a beeswax polish to the meerschaum bowl. I assembled the equipment and materials that would be needed during the process — a heat gun, paper towels, q-tips and a container for the wax and of course, beeswax. I stuffed the chamber with cork to prevent inadvertent seepage of the melted beeswax into either. Next, I melted a sufficient quantity of beeswax in the container using my heat gun and thereafter heated the stummel. Using the a folded pipe cleaner, I completely coated the stummel with the wax and continued the application till the surface was saturated and set the stummel aside to absorb the wax. I reheated the stummel with the heat gun about 20 minutes later and let the excess wax either be absorbed or drip off from the stummel surface. I rubbed off the excess wax with a soft cotton cloth and brought a deep shine to the surface with a microfiber cloth. The stummel now sports it’s true dark color which was drawn out by wax treatment, absolutely gorgeous I say. Next, I reattach the sterling silver band to the shank end using CA superglue after polishing the band with a silver polishing cloth.The issue that now needed to be addressed was that of the loose seating of the stem in to the shank. I had an option of either coating the tenon with clear nail polish, which is a temporary solution most suitable for briar pipes or using CA superglue to coat the tenon. This is a more permanent solution, but one needs to be careful and work fast as the tenon may get stuck in to the shank as the glue hardens rapidly. I decided to go with using the superglue.

As decided, I applied a layer of superglue over the tenon surface and quickly turned it in to the shank till I had achieved a perfect alignment. I was equally quick to unscrew the tenon out from the shank to avoid having it stuck inside the shank. After a wait of few minutes to let the glue harden, I applied a second layer and followed the same process explained above. After repeating the process thrice, I decided to apply the glue one last time over the tenon to achieve a perfect thickness. Unfortunately this layer turned out to be one too many and as I was turning the tenon in to the shank, the tenon snapped at the stem end leaving it embedded within the shank. This created an altogether unexpected challenge, not to mention additional work and the need to put in extra man hours.The superglue around the broken tenon would first need to be loosened and thereafter the embedded tenon removed. I used pure acetone to loosen the glue around the broken tenon and pried it out using nose pliers, round needle files and dental tools.Next on the agenda was to fix a tenon on to the stem. From my can of spare parts, I shortlisted one Teflon Delrin screw tenon that was nearest match to the shank diameter. The shoulders of the threaded tenon perfectly seated and sealed the shank opening. The smooth end of the Delrin tenon would need some work to seat perfectly in to the stem. Following pictures will give you the general idea.I evened out the stem airway to accept the Delrin tenon using a round needle file. I was careful while working on this Redmanol stem as I did not want chipped edges on this century old stem. I, thereafter, worked the smooth end of the Delrin tenon by sanding it using a flat head needle file. I fine tuned the seating of the tenon in to the stem by sanding using a piece of 220 grit sandpaper. I checked the seating of the stem in to the mortise and alignment of the stem airway, the mortise and the draught hole. Everything was perfectly aligned. Once I was satisfied, I fixed the tenon in to the stem using CA superglue and set it aside for the glue to harden.To give the finishing touches to this gorgeous century old pipe, I reattached the stem with the stummel. I then mounted a cotton cloth wheel on to the hand held rotary tool and applied several coats of carnauba wax over the stummel and the stem. I finished the restoration by giving the pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The completed pipe, with the shining dark golden hued meerschaum stummel and complimenting red of the Redmanol stem looks lovely, fresh and vibrant; the photographs speak for themselves. I shall be adding it to my ever growing pipe collection. Thanks for the read…Cheers!!!

Rebuilding The Vulcanite Stem Of A c.1960 Dunhill Shell 56 F/T For A Friend

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Blog by Paresh Deshpande

During the summer of last year while browsing on Pinterest, I came across pictures of some beautiful pipes and following the links led me to an old gentleman from the UK who was willing to sell these pipes either single or as a lot. There were around 60 odd pipes. I went through the pictures that were sent along with the rates and selected 10 pipes. After a prolonged and interesting interaction, we managed to arrive at a price point. Soon these pipes landed on the shores of India and went in to Customs hold for nearly a month. Finally, it was released and I laid my hands on these pipes after a wait of nearly 3 months! Here is a picture of the lot that I had taken moments after opening the parcel.Since then, I have refurbished, repaired a family era Barling’s Make Bulldog (yellow arrow) and a c.1901 Samuel McLardy (green arrow) and added them to my personal collection. This estate lot had a Dunhill Shell (blue arrow) that called out to my fellow Pipe Club member and a dear friend who desired this pipe as his first Dunhill! The following picture will identify the pipes that have been restored and the Dunhill that is now on my work table.This is a beautiful bent billiard pipe with a deep craggy sandblast which pre 1960s Dunhill were well known for. It is stamped on the foot and the underside of the shank with the shape number “56” followed by “F/T” followed by “DUNHILL” over “SHELL BRIAR” followed by the COM stamp “Made in England” where the letter D is followed by a numeral “0” that is smaller than the letter D and is underscored. This is followed by Group size number “4” in a circle and letter “S” for Shell towards the shank end. Dunhill White Dot adorns the top of the vulcanite stem. The stampings are clear and readable.   I have worked on a few Dunhill pipes and had extensively researched the brand. There is so much to know and study about this single British brand that has survived to till this day that each day there is some new piece of information. However, pipedia.org has adequate information on the history, lines offered and dating guide for Dunhill pipe. I strongly recommend that all Pipers should make it a point to read through the information given there.

Based on the stamping seen on this pipe, with the numeral “0” being smaller than the letter D and underscored, conclusively dates this pipe to be from 1960.

Initial Inspection
The first thing I noticed, in fact anyone would, is that the stem is severely damaged with nearly ¾ of the bite zone conspicuous by its absence! What remains of the bite zone is peppered with tooth chatter. The stem is oxidized with the white dot intact. There is a decent amount of cake in the chamber with lava overflow on the rim top surface. The stummel boasts of nice deep craggy sandblast. The dirt, dust and grime embedded in the nooks and crannies of the sandblast give a dull and lackluster appearance to the stummel. The shank is dirty with traces of old oils and gunk. The following pictures will give you a general idea about the condition of the pipe. Detailed Inspection
The chamber shows a layer of medium thick cake with small traces of lava overflow on the rim top surface. From what I can see, the chamber walls appear to be without any damage. The chamber has faint sweet smell which should reduce with the internal cleaning of the stummel. The inner and outer rim edges are in good condition which will be further ascertained once the lava overflow and cake is removed. The mortise is clean and so is the shank airway.The stummel boasts of some beautiful sandblast pattern typical of lots of bird’s eye and ring grain all around. It is dirty with grime and tar filling in much of the craggy finish. The stummel fells solid to the touch and shows no signs of hot spots. The briar looks lifeless and dull which is nothing serious to address. The round shank of the bent billiards flows into a tapered vulcanite stem which flares, like a fish tail, at the button end and hence the stamp F/T. The vulcanite stem shows significant damage to the button end, in fact, there is no button at all, similar to a Dunhill Bruyere that I had worked upon a couple of years ago!! The slot end at the right side is missing about an inch of vulcanite. This pipe would have been a favorite of the previous owner and he had continued to enjoy bowls of his favorite tobacco long after the button end had been chewed off. This is evident from the significant tooth chatter on both the surfaces of the stem. I intend to reconstruct/ rebuild this portion of the stem, including the slot, while maintaining the stem and general profile of the pipe. This will require major repairs. The quality of vulcanite is top notch.In this project, stem rebuild will be a major challenge as achieving the fish tailed profile of the stem will be crucial for overall aesthetic appeal of this piece of briar. Having previously worked on a stem rebuild/ restoration of the Dunhill Bruyere, I am aware of the challenges this restoration will present en-route.

THE PROCESS
I started this project by cleaning the internals of the stem airway. Using thin shank brushes and anti-oil dish washing soap, I cleaned the stem airway. I have modified this process of cleaning the stem airway by doing away with pipe cleaners and alcohol as it saves me a ton of pipe cleaners, which is a precious commodity for me here in India. To say that the airway was filthy would be an understatement. A lot of perseverance and tons of elbow grease later, the stem internals are finally clean.With the stem internals now clean, I moved to external cleaning of the stem surface by dunking the stem into “Before and After Deoxidizer” solution developed by my friend Mark Hoover. The solution helps to draw out heavy oxidation to the surface making it’s further removal a breeze, while the minor oxidation is eliminated to a very great extent. Unfortunately, I missed out on taking pictures of this process.

While the stem was soaking in the deoxidizer solution, I reamed the chamber with a PipNet reamer tool, using cutting blade size 2 followed by size 3 heads. I used my fabricated knife to remove cake from areas inaccessible to the reamer blades and completed the process of removing the cake by sanding the walls smooth with a folded piece of 180 grit sandpaper. I wiped the chamber with a cotton swab wetted with alcohol to clean the residual carbon dust. The chamber walls are solid with no signs of hot spots, heat fissures or webs.Continuing with the internal cleaning of the chamber, I subjected it to a salt and alcohol bath. I used cotton balls which is an at par substitute as I have realized over the years. I drew out a wick from the cotton and along with a folded regular pipe cleaner; inserted it into the mortise and through the draught hole and further into the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the rim inner edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils/ tars from the chamber and mortise and loosened out any residual cake and tar build up, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. Using my fabricated tool, I scraped out the entire loosed gunk from the mortise and further cleaned it with alcohol and q-tips. The chamber now smells clean and fresh. I set the stummel aside to dry out naturally. I cleaned the external surface of the stummel with undiluted Murphy’s oil soap and a hard bristled toothbrush. I cleaned the smooth rim top surface with the soap and Scotch Brite pad. I thoroughly cleaned the mortise with shank brush and anti-oil dish washing soap. The mortise is now thoroughly cleaned and fresh.Next, I rub a small quantity of “Before and After Restoration Balm” in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful contrasting hues colors that are unique to this sandblast pipe, on full display. I further buff it with a horse hair shoe brush. Now that the stummel work is nearly completed, I fish out the stem from the deoxidizer. I cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and cleaned the airway with a thin shank brush. I further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little EVO to rehydrate the stem. I ran a couple of pipe cleaners through the stem airway to clean the airway of the deoxidizer solution and water. To address the tooth indentations/ bite marks, I warmed up the bite zone with the flame of a lighter. The heat helps to expand the vulcanite and retain its original shape. This method may not always completely raise the depressions to the surface, but most of the times, to a great extent. In this case the tooth indentations were raised to a great extent, but the damage to the button edge would require a rebuild. I followed up the heating of the stem surface with sanding the bite zone with a worn out piece of 180 grit sandpaper to even out the surface.Next step was to start the process of rebuilding the slot end. I appropriately folded an index card and covered it with a transparent scotch tape which prevents the superglue and charcoal mix from sticking to the card. I prepared a mix of CA superglue and activated charcoal and generously applied it over and extending beyond the broken surface using the remnants of the bite zone as guiding yardstick. I set the stem aside for curing over night. I have not researched and measured the exact length that I had to reconstruct, but eyeballed the length using the longer right side of the stem where a portion of the button was still intact. Before moving ahead, I would like to mention here that I had applied this mix in layers, over the week, to achieve sufficient thickness which would help during the filing and sanding while shaping the button and achieving the correct stem profile.Once the fill had completely hardened, I moved ahead and began the process of filing and shaping the button end with a flat head needle file. This time around it was more  challenging as I had set for my self the aim of creating a fish tail shape (or rather as close a match to fish tail as possible), a straight thin slot and a concave shape to the button end as seen on original stems. This is how the stem repairs look at this point in restoration. There are many airpockets that are clearly visible and would need quite a few more rebuilds with the charcoal mix. It is not without a reason we say that Rome was not built in one day!!I marked a straight line for the slot orientation and using only the tip of the pointed needle file, I carved out the slot. I followed it up by enlarging this carved slot further using the slot carving file. I resorted to sanding with folded pieces of 180 grit sand papers to laboriously shape and widen the slot, always taking care to maintain a straight line. Once I was satisfied with the profile of the slot, I went ahead and shaped the button by first achieving a rough shape with a flat head needle file and there after fine tuning it by sanding it down with a 220 grit sand paper. A close look at the repairs confirmed the presence of some serious air pockets (seen as white spots) in the bite zone and at the slot end. Here are a couple of pictures which will point out these air pockets.I applied a mix of CA superglue and activated charcoal over the air pockets ensuring that the mix is thoroughly filled up in to these air pockets. I set the stem aside for the repairs to cure. Once the fills had cured, I sand them with a flat needle file to achieve a rough match with the rest of the stem surface followed by further sanding using a folded piece of 220 grit sand paper. Thankfully, the issue of air pockets has now been addressed. I continued to dry sand the entire stem with a folded piece of 600 and 800 grit sandpapers and further progressed to wet sanding with 1000, 1500 and 2000 grit sand papers. This helps to reduce the sanding marks left behind by the more abrasive 220 grit paper. I rubbed a small amount of EVO to hydrate the stem.To bring a deep shine to the vulcanite stem, I went through the complete set of micromesh pads, wet sanding with 1500 to 2400 grit pads and dry sanding with 3200 to 12000 grit pads. I wiped the stem with alcohol after each pad and rubbed it down with Extra Virgin Olive oil to rehydrate the vulcanite. The repairs have blended in very well and the stem now looks shiny black and beautiful. The internals of the stem was once again cleaned out using alcohol and pipe cleaners to clear the airway of all the debris resulting due to the sanding. The finished stem is shown below.To finish, I re-attach the stem with the stummel. I mounted a cotton cloth buffing wheel to my hand held rotary machine and applied White Diamond compound to the entire pipe. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. I then mounted another cotton cloth wheel on to the polishing machine and applied several coats of carnauba wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The completed pipe looks lovely, fresh and vibrant. This restored pipe is now ready to be shipped out to my friend and fellow pipe club member to enjoy for decades ahead.