Tag Archives: fitting a new stem

Restemming and Restoring a Neidlinger Imported Briar Rhodesian Bowl

by Steve Laug

Once in a while I break the rhythm of restoration of pipes that Jeff has sent to me work on a bowl that I have in a very big box of bowl without stems. There are probably about 100 bowls that I have been chipping away at for a long time now. Yesterday I had to urge to restem a few of the bowls. The first of them was this interesting rusticated Rhodesian bowl that looked a lot like some of the rustication on Custombilt pipes though with a bit of variation that separates it from them. It bears an oxidized Sterling Silver band on the shank that will need some attention. The stamping on the left side of the shank reads NEIDLINGER [over] Imported Briar. Somewhere a long the way Jeff had reamed and cleaned the bowl and it was waiting a new stem. I examined the silver and it was stamped across the top of the band and read STERLING. I took a photo of the stamping on the shank side. It was clear and readable as noted above.I went through my can of stems and found one that that was close to the diameter I needed and the tenon would need a slight adjustment for it to fit in the shank. I used a file to reduce the diameter of the tenon. I cleaned up the tenon diameter with my Dremel and a sanding drum. It did not take much for the stem to fit well in the shank. I put it in place and took photos. You can see in the photos that the stem diameter will need to be adjusted as the shank is not round and the stem is. I worked on the adjustment of the outside diameter of the stem with my Dremel and a sanding drum. I took off the majority of the excess vulcanite that way. The rest would need to be done with files and sanding pads. I sanded the stem with 220 grit sandpaper to smooth out the marks from the Dremel. I followed that by sanding it with 320-3500 grit sanding pads to further blend down the sanding areas. I wiped the stem down between pads with an Obsidian Oil cloth to remove the sanding debris from the stem.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I set the stem down and turned my attention to the clean bowl. I used a brass bristle wire brush to work over the rim top and remove the debris in the carving. It looked cleaner.I polished the silver band with 1500-3000 grit micromesh sanding pads and then finished with a jeweller’s cloth to raise the shine and protect it from further oxidation. I worked some Before & After Restoration Balm into the surface of the briar with my finger tips and a shoe brush to get into the carving on the bowl and shank. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. This Rusticated Neidlinger Imported Briar Rhodesian is a great looking pipe now that it has been restored and restemmed. The rich finish gives the shape an elegant look. The flow of the bowl and stem are well done make for a great hand feel. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Neidlinger Rhodesian fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 64 grams/2.26 ounces. It is a great looking and light weight pipe. I will be putting it on the rebornpipes store shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring the last of 11 pipes sent for restoration – a Bertram 30 Bent Billiard

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes (actually as mentioned on the last pipe I can’t count) but going over it again I found I was right the first count. There were six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite, Citation in need of a stem and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.The last pipe I had to work on was a Bertram Bent Billiard that needed to be cleaned up and restored. This last one is from Jack’s 11 pipes – a dirty, dull Bertram with an oxidized tapered vulcanite stem that I swapped with a straight billiard. The pipe is stamped on the left side and reads Bertram [over] Washington D.C. centered on the shank. There is a shape number 30 on the underside of the shank. The finish had a lot of grime ground into the bowl and some nicks and flaws where the fills were shrunken or broken around the sides. The bowl was moderately caked with a light lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The new stem was calcified, oxidized, dirty and had tooth chatter and marks on the top and underside ahead of the button. The photos show the condition of the stem surface. There were no markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the cake in the bowl and overflow of lava on the rim top. The photos of the stem show the calcification, tooth marks and chatter on the top and underside of the stem and the button. I took photos of the stamping on the left and underside of the shank to capture it. The Bertram stamp was clear and readable as noted above. Once restored again it will have a long life ahead of it. I removed the stem and took a photo of the parts to give a sense of the look of the pipe.As I have worked on a lot of Bertram pipes in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Bent Billiard has some mixed grain around the bowl. This pipe has a Grade 30 stamp on it. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim top with a folded piece of 220 grit sandpaper and was able to remove the darkening. I also started to sand the shank repair at the same time. The old warrior is visible in the photos below.I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got to it.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top came away clean. Once I cleaned the bowl with the soap I brought it back to the work top and examined it. This was a pipe full of fills around the rim top and the right front side of the bowl. All were shrunken and need of repair. I filled in all of the damaged fills with clear CA glue. I smoothed them out with a dental spatula. Once the repairs cured I sanded them smooth with 220 grit sandpaper to blend them into the surface of the briar. Once finished it looked much better. I sanded the bowl it with 320-3500 grit sanding pads to further remove the stain and make a more transparent finish on the rim top, the bowl and shank. The light spots blended in better. I wiped the briar down with a drop of Olive Oil to see if I have any areas that I still needed to work on. The briar began to take on a rich shine and the repairs to the repairs blended in better with work. The photos tell the story. I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface and the repairs blended even more as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I laid the bowl aside and turned my attention to fitting a new stem. I made a decision about putting the short taper stem to the bent Billiard and putting a nice saddle stem on the straight Billiard. This new stem was the right length for this smaller Bent Billiard and was very close to the diameter of the shank – slightly larger but very workable. It would take some work to clean up but it would look good once it was finished. The taper stem had a small bite through on the underside ahead of the button. I greased a pipe cleaner and inserted it in the airway below the small hole. I filled in the tooth marks in the top of the stem as well. I removed the pipe cleaner to continue working on the stem. I cleaned out the airway in the stem with pipe cleaners and isopropyl alcohol. It was a dirty stem. I sanded the stem surface and repairs with 220 grit sandpaper. I was able to flatten the repairs and also remove some of the oxidation. It would need more sanding but I turned to the make the slot in the button. I reshaped the entrance of the airway in the stem end with needle files. I used oval and round files to reshape the entrance into an oval shape. It looked much better. I used my heat gun to soften the vulcanite. Once it was soft enough to shape I bent it at the right angle to match the flow of the curves of the bowl. I set the bend in the stem with cold running water and took a photo of the newly bent stem. I removed the stem from the shank and sanded it with 220 grit sandpaper to adjust the fit to the shank. By the time I was finished sanding it the stem very well to the shank and the transition was smooth.I sanded the surface of the new vulcanite stem with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks on the stem surface. By the final 3500 grit pad the stem started to really shine. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Bertram Washington DC Smaller Bent Billiard 30 with a newly fit taper stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Bent Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 47 grams/1.69 ounces. This final pipe of Jack’s is another beautiful pipe that I will send to him later this week. I look forward to hear what he thinks of this resurrected beauty. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Retemming and Restoring a Citation Imported Briar ¼ Bent Apple – Jack’s 12th Pipe

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes – six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them. He sent them to me and evidently, I cannot count. There was a 12^th bowl sans stem in the box that was a Citation Imported Briar.After finishing the first seven pipes I was kind of excited that the light at end of the tunnel was showing. I went through the box to see what I had left to work on. There was a large Bertram Billiard and two Bertram Bent Billiards (needed restemming) and sitting at the bottom was a lonely bowl without a stem. It had a threaded mortise so it would have originally had a stinger. I decided to take a break from the Bertrams and work on this one next. It was a slightly bent apple or perhaps an author bowl that needed to be restemmed. This is more complicated that fitting a tenon as you will see in the unfolding tale below. This pipe is literally number 12 from Jack’s 11 pipes (that is correct, I cannot count evidently). It is a lightly used, dull bowl that is stamped on the left side and read CITATION [over] Imported Briar. The finish was dusty but otherwise quite clean. The bowl was clean of cake and lava build up and only dust had gathered in the bottom of the bowl. There was no stem so I would I would need to fit one with a stinger style tenon. Like the rest of the pipes that Jack sent, this one had promise that should come alive with a cleanup and new stem. I took photos of the bowl before I started his cleanup work. I took a photo of the stamping on the left side of the shank. It reads as noted above. It is clear and readable.I did some digging on the make of the Citation pipe and found two possible leads – one made by Savinelli in Italy and one made by Alpha in Israel. Both had the country of origin stamped on them and both used a script for the name of the brand. This one is block letters so I am left with a bit of a mystery. If anyone can give more clarity to this please leave a comment below. Thanks.

I started my work on the bowl by cleaning out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got it.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the dusty inside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. I paused from the bowl cleanup to see what I could find regarding a stem and a stinger that I could use. I found a stem that had the same diameter as the shank. It was a push stem so I cut off the tenon with a hacksaw blade. I have collected many stingers over the years and put them in a jar. I scavenged them from ruined stems and other places and have kept them all. I went through the jar and found the stinger I needed for this mortise. I threaded it into the shank and checked the fit. It was perfect.Now I had the proper stem and the proper stinger tenon. Now I had to put those pieces together in such a way that the stem lined up properly with the shank. I drilled out the airway in the stem with my cordless drill. I checked the fit of the threaded end of the stinger in the airway and it fit well. I cleaned the inside of the airway with alcohol and pipe cleaners so that it would be clean(no photos taken). I threaded it into the shank and marked the top. I unscrewed it and coated it with a layer of all purpose glue. I turned it into the stem end and set it aside to dry. The glue did not cure hard enough and when I turned it into the shank it popped loose. I reglued it with black CA rubberized glue and set aside once again. Once the tenon hardened in the stem I screwed it onto the shank and lined it all up to make sure it was straight! It was perfect! I “painted” the stem surface with the flame of a lighter to soften the vulcanite so I could bend it. Once it was flexible I set the bowl rim top down and pressed down on the stem where I wanted the bend to be and let it cool in that position.Since it was in decent condition after cleaning it I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each pad with a damp cloth to remove the sanding debris. It looked very good once I finished. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention back to the vulcanite stem. I sanded it with 220 grit sandpaper to remove the oxidation and smooth out the tooth chatter on the surface. It looked better.I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks and remaining casting marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Citation Bent Apple/Author with a newly fit taper stem and metal stinger tenon. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain all around it. The polished grain on the pipe looks great with the new black vulcanite stem. This Citation Bent Apple/Author is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 43 grams/1.52 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 4 pipes. I look forward to hear what he thinks of this next beauty. It should be a great smoking pipe.

Restemming a Radford Ravel Rhodesian I have worked on before

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by Steve Laug

I have worked on this Radford Ravel Rhodesian for this pipe man quite often and I know that this is at least the second stem I have worked on for this pipe. That does not include the many rebuilds and refits that I have done on the first stem. The pipe is one of his favourites and one that he repeatedly is drawn to. I remember restoring the pipe originally in 2017 – repairing and banding the cracked shank (https://rebornpipes.com/2017/03/19/banding-and-restoring-a-radford-ravel-rhodesian/). I cleaned up the stem, reshaped, repaired and polished it. In 2023 he brought the pipe back as the stem was loose. I reworked the thin saddle stem to improve the fit and shape (https://rebornpipes.com/2023/04/28/restemming-a-radford-ravel-rhodesian/). Since then I have rebuilt the area ahead of the button and the button area where tooth marks both marked it and ended up becoming bite throughs. Yesterday he stopped by left the pipe with me to replace. The top of the stem had cracked and the repaired areas on the topside were gone. I took photos of the pipe before I started the restemming process. Have a look at what I saw. I went through my can of stems and could not find a saddle stem that would fit. I did find a new vulcanite taper stem that would work once I fit the tenon to the shank. It was a little larger than the shank in diameter and I would need to remove the excess material to get a fit.I used the Dremel and a sanding drum to knock off the marks on the tenon and smooth it out to fit the shank. I took photos of the newly fit stem to show the casting marks on the sides of the stem and on the button/slot end. You can also see that the stem is slightly larger in diameter than the shank and nickel band. It is going to look very good! I used my Dremel and a sanding drum to knock off the casting debris on the stem sides and button end. I also began the process of reducing the diameter of the stem to match the shank. I took the majority of the excess of the vulcanite off the stem to start the fitting. I was working to get it down to where it would fit inside the band. I worked on it some more with the Dremel and sanding drum to get close. I was getting there. I wiped it down with some Obsidian Oil and then heated the stem with a lighter. Once the vulcanite was flexible I bent it to the angle that matched the bends of the shank and bowl.I sat on the front porch and sanded the stem with 220 grit sandpaper to further shape and fit the stem to the shank. The bend and flow of the stem looked very good at this point in the process.I sanded the tenon to smooth out the marks and striations still remaining as well as fine tuning the shape and fit of the stem in the band. I continued sanding the stem surface with 2×2 inch sanding pads – grits 320-3500. By the end all of the sanding marks were removed and the stem began to take on a shine as did the tenon. It was looking very good.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I finished the restem by buffing the bowl and stem with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and vulcanite I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite stem. It really is a beautiful pipe. The smooth finish around the cap and shank show the grain shining through the rich brown stains of this Radford Ravel Rhodesian. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.05 ounces/57 grams. It is a beautiful pipe and now that I have finished restemming it, he will get to enjoy it once more.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restemming a Petite Apple with a vulcanite ferrule

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by Steve Laug

Before I move on to another of the pipes I have to work on from Jeff I decided to do a quick restem on a nice petite apple bowl with a vulcanite ferrule. It did not have a name on the bowl but the shank and the ferrule made for a beautiful little pipe. The bowl had been reamed and cleaned by Jeff somewhere along the journey. It had been sitting here in a box of bowls for a few years now. There was a fill on the front of the bowl that had fallen out and left a divot in the briar. Other than that the bowl was in excellent condition. I repaired the divot on the front of the bowl with some black CA glue and a little bit of briar dust. I flattened out the repair with 220 grit sandpaper to blend it into the surface of the briar.I wiped the bowl down with some isopropyl alcohol and cotton pads to remove the opacity of the stain and make it a bit more transparent. The grain began to stand through with a lot of clarity. I like the look of the grain around the bowl. The repair on the bowl was a bit lighter than the rest of the bowl and would need to be stained. I stained the repair on the front of the bowl with a Walnut stain pen. It blended into the surface of the bowl with the stain pen. The match was very good.I sanded the briar with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grits sanding pads. Once again, I wiped it down with a damp cloth following each pad. I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips to make sure that it covered every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. I went through my stems here and found a nice looking military bit stem that would look great with the pipe.It was clean and unused so I only need to polish it. I did that with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave a final wipe down with Obsidian Oil. I put the No Name Apple pipe together and took it to the buffer. I buffed both the bowl and the stem with Blue Diamond on the wheel and then gave both multiple coats of Carnuaba Wax. I buffed it with a clean buffing pad to raise the shine. I further polished it with a microfiber cloth to deepen the shine. It is a beautiful petite pipe that should be a great smoker. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 3/8 inches, Bowl diameter: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is .67 ounces/19 grams. If you wish to add it to your collection let me know. I will be putting it in the rebornpipes store shortly in the American Pipe Makers Section. Thanks for taking time to read this restoration and restem. As always I appreciate questions and comments.

Restemming a Beautiful, Sandblast WDC Milano Ripple Briar Hesson Apple

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by Steve Laug

Time for another break from the repairs that I am working on for Rob. I had a couple of bowls in my box that needed to be restemmed. I chose to work on the first of them which is a beautifully sandblasted Apple bowl. The blast is very deep the rim top is thin and flows directly down the sides. The pipe was stamped on the underside of the shank and read WDC in a triangle followed by Milano [over] Ripple Briar [over] Hesson [over] Patd. Dec. 22, 192(6?). The last digit of the date is covered with a Sterling Silver band on the well repaired shank that is cracked on the left side. The bowl had been reamed and cleaned and was in great shape. There were a few worn spots on the top of the rim on the front and the right side. The shank on the left side had a long crack that had been repaired and banded with a sterling silver band. The band was clean with just a few scratches and the words Sterling curved on the topside. The shank was threaded but the threads were worn and it was missing a stem so I needed to find another one. I took photos of the bowl and have included them below. It shows the pipe before I started my work on it. I took a photo of the underside of the shank to show the stamping. It is quite clear and readable as noted above. I also tried to capture the Sterling Silver stamp o the band.I went through my stems and found one that was close to the right diameter to the shank and had a small diameter tenon. It would need some adjusting but it would fit very well. I took photos of it showing the look with the bowl.I started work on this pipe by polishing the bowl. The bowl was very clean and had little wear on it. The cracked shank had been banded and repaired somewhere in its journey. The silver band was very clean with some small scratches in the surface. It was in great condition so I started by staining the rim top faded and marks spots with a Walnut stain pen to blend them in and clean up the damage. It looked very good.After the touch up stain cured, I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips to make sure that it covered every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. I set the bowl aside and turned my attention to the stem I had chosen for the pipe. I cleaned up the tenon and shortened it slightly to fit the shank of the pipe. I sanded the diameter with a folded piece of 220 grit sandpaper to fully match the shank diameter. I sanded out the tooth marks and chatter on both sides of the stem.I put the stem on the shank and took photos of the fit of the stem to the bowl and the new look of this deeply sandblast pipe. I am liking the looks of the new stem. I removed the stem from the shank and sanded it further with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil impregnated cloth. By the time I finished with the 3500 grit pad the stem really looked good. I also sanded out the rough spot on the underside of the silver band to smooth it out.I polished the stem with 1500-12000 grit micromesh sanding pads – dry sanding with each pad. I wiped the stem down after each pad with an Obsidian Oil cloth. I polished it further with Before & After Pipe Stem Polish and wiped it down a final time with the oil cloth. The finished WDC Milano Ripple Briar Hession Apple looks great with its new stem. The taper stem brings out the contrast of the silver band and dark nooks and crannies of the sandblast. I buffed the pipe with a light coat of White Diamond on the buffing wheel and then gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of Carnauba Wax. I buffed the pipe with a clean buffing wheel and it is a real beauty. The dimensions of this WCD Milano Ripple Briar Apple are length: 5 ½ inches, height: 1 ½ inches, outside bowl diameter: 1 inch, chamber diameter: ¾ of an inch. The weight of the pipe is .67 ounces/19 grams. This is a beauty that will be going on the American Pipemakers Section of the rebornpipes store shortly. If you are interested in adding it to your collection let me know. Thanks for giving the blog a read.

Restemming and Restoring a Duncan Hill Aerosphere Smooth Pot – another of the 12 Pipes

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by Steve Laug

Back in January I received an email from Robert with a group 12 pipes that needed to be restored in various ways from cleanup to restemming. I chose to work on the Duncan Hill Aerosphere bowl next. It is a nice-looking smooth bowled Pot. The bowl and shank were in good condition. The bowl had been reamed at some time so there was no cake in it. The rim top was clean but had some darkening around the top and the inner edge. The finish on the bowl was dirty with some visible fills on the left side of the bowl. The pipe was stamped on the left side of the shank and read Duncan Hill [over] Aerosphere. There was a tenon in the shank and three rings on mortise end of the tenon. There was an orange acrylic ring sandwiched between two brass rings. The bowl came without a stem and I would need to either find an Aerosphere stem or fit the tenon on an existing stem. I took some photos of the pipe to show its condition before I started my work on it. The tenon was removable and I turned it out of the bowl. The sandwiched triple ring fitting on the tenon was also removable.Before I started work on fitting a new stem to the shank I did a bit of work on the brand itself. I Googled Duncan Hill Aerosphere and the first bit I found was from a Google group for ASP. There I found the following quote. I have the reference link placed at the end of the quote if you want to follow up on the information:

“The Duncan Hill Aerosphere smoking system (U.S. patent #4,275,747) utilizes the same principle of physics as the manometer. The Aerosphere, visible as the brass pin on the side of the mouthpiece, brings a scientifically measured amount of air into the stem with each puff. The control of the amount of air and the velocity of the air produces two effects that result in superior smoking pipe performance.” https://groups.google.com/forum/#!topic/alt.smokers.pipes/GUxdN5Dus4Q

I also found a link to an advertisement for the brand featuring the designer in Popular Mechanics Magazine, February 1980, pg. 31 on Google books. Here is the link:
https://books.google.ca/books?id=m9UDAAAAMBAJ&pg=PA31&lpg=PA31&dq=Duncan+Hill+Aerosphere+Pipes&source=bl&ots=tR4egGI0ig&sig=XeACE0-Vh19-1JNcA0kAgS87kRI&hl=en&sa=X&ei=p1QbVbPTEpLvoATEpoLoCQ&ved=0CBwQ6AEwADgU#v=onepage&q=Duncan%20Hill%20Aerosphere%20Pipes&f=false Next is an advertisement from Popular Mechanics Magazine, September 1982, pg. 216 on google books. Here is the link. https://books.google.ca/books?id=f9kDAAAAMBAJ&pg=PA216&lpg=PA216&dq=Duncan+Hill+Aerosphere+Pipes&source=bl&ots=fsZtVqD0z9&sig=Kl3wI-76NJqpFxAg8SPndnnWyqM&hl=en&sa=X&ei=owEcVdGGKdj9oQSD_4L4Bw&ved=0CCgQ6AEwAjgo#v=onepage&q=Duncan%20Hill%20Aerosphere%20Pipes&f=false Finally using the patent number in the ASP quote I was able to find the patent documents for the pipe on the US Patent Office site. I have included the documents from the US Patent Office here. There are four pages – 2 of drawings and two of description. I love finding this old information and reading about the persistent search for the dryer cooler smoking pipe that has led to many creative solutions. It lends some colour to the work of my refurbishing to be able to read about the design ideas and the inventors themselves as I work on the pipes. Armed with new information it was time to work out a new stem for the pipe. I went through my collection of stems and did not have an Aerosphere stem to replace it with. I did find a nice looking acrylic black stem that would work very well. It did not have a tenon and would need to be drilled out to receive the Duncan Hill tenon I had. The beauty was that the diameter of the shank was very close to the diameter of the stem.I drilled out the airway in the stem with increasingly larger drill bits until I had it open enough to fit the tenon. Once I had it drilled out I checked the fit of the tenon in the shank and in the newly drilled out stem. The fit was perfect in the stem. I painted the tenon end that fit in the stem with black rubberized CA glue. I pressed it in place in the stem and set it aside until the glue cured and the new tenon was solid.With the tenon cured I put the stem on the shank and took a photo of the new stem. Though it did not have the Duncan Hill carburettor on the left side of the stem the fit was good and airflow was perfect. With a few adjustments of the diameter of the stem to match the bands the look was very good and it would provide a great smoke. I started the adjustments to the diameter with a folded piece of 220 grit sandpaper. It took a lot of sanding to get the flow of the stem and band correct but it was starting to look very good. I removed the stem and fine tuned the flow of the decorative band on the stem with 220 grit sandpaper. It was really beginning to look very good at this point.I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad with a damp cloth to remove the sanding debris. The stem began to take on a rich shine.I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped it down after each sanding pad with a cloth impregnated with Obsidian Oil. The stem looked very good. Before I turned to work on the bowl as a whole I took time to clean out the shank, mortise and the airway in both the shank and the new stem. The shank was very dirty and the airway was clogged. I used a straightened paper clip to poke through the clog and break it up. The airflow is great now.I now turned my attention to the bowl. I wiped down the bowl with acetone to remove the shine varnish coat from the surface. It looked much better and with sanding and polishing would look very good. I used a folded piece of 220 grit sandpaper to clean up the inner edge of the rim and to sand out the darkening on the rim top. It looked better but there was more to be done.I sanded the bowl with 320-3500 grit sanding pads to further smooth it out and remove the nicks and scratches in the briar. The bowl was progressing in smoothness and beauty. I polished the briar with the nine micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad. The bowl took on a rich shine. I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips to make sure that it covered every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. I put the Duncan Hill Aerosphere Pot Bowl and the new stem together. I polished the bowl and stem with Blue Diamond to polish the briar and the vulcanite. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The original brown stains worked amazingly well with the polished vulcanite taper stem. The grain around the bowl and shank and looks quite remarkable. This is truly a beautiful Duncan Hill Aerosphere. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.52 ounces/42 grams. This is such a unique shape that I am going to enjoy it for awhile before deciding what to do with it. Thanks for walking through the restoration with me. Cheers.

Restemming and Restoring a Rogers Rarity Imported Bruyere 310 Bulldog

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by Steve Laug

I decided to restem another bowl that I had here in the box. Jeff and I purchased on 10/17/2017 from am antique shop in Pocatello, Idaho, USA. It is a nicely grained bowl that came with some odd stem stuck in the shank. It was obviously the wrong one so it would have to go. The left side of the shank is stamped and reads Rogers [over] Rarity in an oval. The right side is stamped Imported [arched over] the shape number 310 and underneath was arched Bruyere. The bowl had a thick cake and lava overflow on the rim top and inner edge. The briar is oily and dirty with some lava coming down the outer edge of the rim top onto the bullcap. There was some great grain hidden by the grime. Jeff took some photos of the pipe before he started his work on cleaning it up. He included photos of the stem that came on it when we purchased it.He captured the cake in the bowl and the thick eruption of lava on the rim top and edges exceptionally well in the next photo. It was very clear that the pipe had not been seriously cleaned in a very long time. But it is also very clear that it was an exceptional smoker! The incorrect stem is oxidized and dull with tooth marks and chatter on both sides ahead of the button. It was going to be replaced but I always find it interesting to see what pipesmokers do to make a pipe remain usable. Jeff somehow captured some of the beauty of the shape and the grain in the next photos. You can certainly see what lies beneath the grime on the briar. You can also see a few small fills in the bowl and along the twin rings of the bullcap. He took photos of the stamping on the top left and right of the shank. It is clear and readable as noted above.From reading Bill Unger’s book on Custom-Bilt Pipes I remember “Rogers Rarity” was made by the same company as one of its non-sculptured or rusticated pipes. I did a Google search to see if I could confirm that online. I found a pipe labeled Rogers Rarity for sale on Worthpoint, an online sales site (https://www.worthpoint.com/worthopedia/rogers-rarity-custombilt-large-briar-1821532853). In the description they made the link to Custombilt. I quote:

Rogers Rarity briar pipes were made by Custombilt, and show all the beauty and originality of the brand.

I searched further and found a conversation asking about the brand on Pipesmagazine online forum. There was a great conversation about the brand.

(https://pipesmagazine.com/forums/threads/help-with-dating-a-pipe.62314/). I found a particular response by Jon Guss of the Seattle Pipe Club particularly helpful. I quote from Jon in full.

First, “Rodgers” is a misspelling; it was always spelled “Rogers”. Three generations of the Rogers family ran one of the leading importers of pipes (including Petersons for a number of years) and resellers of pipes and smokers articles; they also did a bit of manufacturing. The name of the company was Rogers Imports, Inc.

Second, for several reasons I also believe that Rogers Rarity pipes were made for Rogers Imports by CustomBilt.

The Rogers Rarity line was introduced by the company in late 1945. The advertising copy from the spring of 1946 described Rogers Rarity pipes as “The height of pipe luxury and enjoyment”, and claimed that they were “Carved by hand of Algerian bruyere over 150 years old”. Was it true? I would guess not, but age fabrication regarding the briar from which pipes were made was a kind of industry trope for generations. While most of the Rarity pipes apparently sold for $5, the listed price range stated various models cost from $5-25. The $5 pipes were available in natural and grain finishes; there was also a $10 version called the Rogers Rarity Deluxe that was sterling banded and meerschaum lined.

I can’t be sure when the line ceased production, but believe it was by the end of 1949. Certainly Rogers Rarity pipes are no longer listed in the RTDA Almanac from 1950 on, and mentions of the pipe in advertisements to consumers become thin on the ground. More tellingly newspaper ads from 1951 show the pipe heavily discounted, suggesting that excess inventory of an obsolete line was being flushed through the channel…

Now I knew that my memory was correct. The pipe was made by CustomBilt for Rogers Imports. I also knew that it was made between 1945-1949 when the line was no longer made. It was a bit of an old timer… Now it was time to work on the pipe.

I was amazed at how clean and new the pipe looked when I took it out of the box. It is really a beautiful piece. Jeff had done a great cleanup on the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the bowl exterior with a tooth brush and Murphy’s Oil Soap to remove the grime on the finish of the bowl and the lava from the rim top. He rinsed it under running water. One of the benefits of this scrub is that it also tends to lift some of the scratches and nicks in the surface of the briar. He dried it off with a soft cloth. We put the stem in our stem can. I took photos of the pipe bowl as I saw it when I put it on the table. I took photos of the rim top to show the condition. The rim top had some darkening on the top and outer edge but did not look deeply damaged. The inner edge of the bowl showed some damage and was slightly out of round.The stamping on the top left and right sides of the diamond shaped shank are clear and readable as noted above.I started my work on this pipe by fitting a new stem to the shank. Once I had that done I would move on to cleaning up the bowl. I had a stem picked out that was a clear/Perspex style acrylic that would look great on this pipe. I first adjusted the fit of the tenon to the shank with my Dremel, files and sandpaper. Once I had a fit I took some photos. I think the stem would work very well with this pipe. As is usual with pipes the shank was not a true diamond and I needed to adjust the facets of the diamond shank to properly match those of the shank. I did this by hand using a folded piece of 220 grit sandpaper. I was fortunate that the top facets lined up well so I could avoid the stamping on them. I set the stem aside and dealt with the damage to the inner edge of the bowl. I used a folded piece of 220 grit sandpaper to smooth out the inner edge and give it form once again. It worked quite well. Then I used a wooden sphere and a piece of 220 grit sandpaper to lightly bevel the inner edge of the rim to remove the burn damage. The result was actually quite good. I sanded the bowl with 320-3500 grit sanding pads. I worked over the rim top, bowl sides, shank (carefully avoiding the stamping). I wiped it down with a damp cloth after each sanding pad. The briar began to look very good and the grain richly shone. I polished the briar with 1200-1500 micromesh sanding pads and wiping it down with damp cloth after each sanding pad. As I worked through the cycle of pads the shine developed with each change of pad. The pipe looks very good. Now it was time to bend the stem. I have had better luck bending acrylic/Perspex stems with boiling water than a heat gun. I boiled some water in the microwave and put the stem in the hot water. I repeated it several times to soften the acrylic. I bent it over a pill bottle to give it a correct bend. I set the bend with cool water. I put it partially in the shank to check the bend. I and happy with the way it turned out. It had a nice smooth bend.The button had a small round opening. I used a slot saw and three different files to shape an oval slot in the shank. It was a well-shaped slot that I smoothed out. With the bend in the stem and new slot it was very workable. I fit the stem in shank and took photos of the new look to the slightly bent bulldog. The Perspex stem fit well and looked very good. I removed the stem and rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 10 minutes, then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out on the briar. I set the bowl aside and turned my attention to polishing the stem. I sanded it with 320-3500 grit sanding pads. I wiped it down between pads with a Obsidian Oil impregnated cloth. It was looking much better.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I wiped down again with Obsidian Oil and set it aside while I worked on the stem. This Chubby 1945-49 Rogers Rarity 310 Bent Bulldog with an Acrylic/Perspex saddle stem is a well grained pipe with a flowing shape that looks great. The rich browns of the darkened natural finish make the grain come alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Rogers Rarity Bent Bulldog really is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 2 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.90 ounces/54 grams. This old timer will soon be on the American Pipe Makers Section of the rebornpipes store if you would like to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring “A Peterson’s Product” Made in the Rep. of Ireland Shamrock 268 Zulu

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by Steve Laug

The next pipe was a pipe that was in surprisingly good condition. The finish on the bowl and rim top looked very good other than being dirty. This old pipe is a smooth Zulu that has a rich coloured finish around the bowl sides and shank under the grit and grime of years. It was purchased from our contact in Copenhagen, Denmark on 01/08/2024. It was stamped on the top side of the shank and read SHAMROCK. It was stamped to the underside of the shank and reads “A Peterson’s Product” [over] Made in the Rep. [over] of Ireland. The shape number 268 was on the right side of the shank next to the bowl. It was dirty when Jeff brought it to the table. There was a thick cake in the bowl and the inner edge but there was no lava on the rim top. The taper fishtail vulcanite stem was lightly oxidized and there was tooth chatter ahead of the button. There was also a Shamrock “S” logo on the topside of the stem. Jeff took photos of the pipe before his cleanup work. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked so it is hard to know the condition of the edges under the lava overflow. The stem looked surprisingly good. Jeff took photos of the bowl sides and heel to show the grain that was around this bowl. You can see the grime but the grain around the bowl is beautiful. Even so, it is a nice looking pipe. He took photos of the top and underside of the shank to show the stamping. The stamping is clear and readable in the photos below as noted above. He did not capture the shape number stamp on the right side of the shank. The “S” logo on the top of the stem looks very good. I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Shamrock Pipe. On page 312 it had the following information.

Shamrock (c1941-2009) Originally stamped SHAMROCK with no brand name, an inexpensive line first described in George Yale (New York) mail order booklet in 1941, imported by Rogers Import. The line was actively promoted beginning in ’45, aggressively promoted in US by Rogers from early ‘50s when they registered the Shamrock logo with US Patent Office, claiming propriety since ’38. Over the years offered with P-lip or fishtail mouthpiece, with or without nickel band, with or without Shamrock logo on the band, with or without S stamped in white or later in gold on mouthpiece. Appearing in 2008 as unstained smooth and rustic, fishtail mouthpiece with gold impressed P on the stem. COMS of MADE IN over IRELAND (C1945-1965), MADE IN IRELAND forming a circle (c1945-1965), “A PETERSON’S PRODUCT” over MADE IN IRELAND (c1945-1965), MADE IN THE over REPUBLIC over OF IRELAND (c1948-1998). Model is always difficult or impossible to date.

Judging from the description above, the pipe I am working on is stamped with the stamp noted in red above. The stamping Made in the Rep. of Ireland narrows the date to approximately 1948-1998. It is just stamped SHAMROCK with no brand name and the S stamping on the stem.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. Surprisingly the walls looked unscathed from the heavy cake. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub and then soaked it in Briarville’s Deoxidizer. He washed it off with warm water to remove the Deoxidizer. When I examined the stem, it looked very good. The pipe looked far better when it arrived. I took some close up photos of the rim top and edges to show how well it had cleaned up and the edges around the bowl. I also took close up photos of the stem to show the light tooth chatter on the surface ahead of the button on both sides. I took photos of the stamping on the sides of the shank. It is clear and readable as noted above. I removed the stem and took a photo of the pipe to have a look at the parts and overall look. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain really began to sing. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and sanded out the chatter on both sides of the stem ahead of the button with 220 grit sandpaper.I sanded the stem surface with 320-3500 grit sanding pads. The chatter was gone on both sides ahead of the button looked very good. The stem began to shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I am excited to finish this “Peterson’s Product” Made in the Rep. of Ireland Shamrock 268 Zulu. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it, looks great with the polished black vulcanite stem. This smooth Classic Shamrock 268 Zulu is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 32 grams/1.13 ounces. It turned out to be a beautiful pipe. I will be putting on the rebornpipes store in the Irish Pipe Makers Section. Let me know if you are interested in adding it to your collection. Thanks for your time as I walked through the restoration.

Decided to work on a carving kit today and see what I could do with it

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by Steve Laug

When Kenneth and I visited a fellow pipe repair guy near Vancouver, Washington this past Fall he gave us a bunch of pipe parts and some pre-drilled partially shaped pipe kits that needed a lot of work to finish. Mind you, the shaping was roughed in and the drilling was finished. Some of them it was not too bad and some were drilled high or off to the side of the bowl bottom. Anyway you looked at it they would be fun to fiddle with. Kenneth and I both took several of them to add to the “to do list”.

This afternoon I chose a block to work on as the internet was giving me fits with poor connections. It was making blog writing downright frustrating. I was not in the mood for an unshaped block so I chose a partially shaped Billiard with a stem made to give a hint of a military bit. The bowl was smooth externally with one small flaw on the right-side mid bowl toward the front. The inside of the bowl had a dark bowl coating – maybe water glass. The shank had been roughly shaped with a file and knives. The shape of it pointed toward being oval. The shank was not long enough to be a Canadian so I called it a Billiard. The corners of the shank end had been knocked off or partially rounded and the stem was an oval taper to help the person who took on the project go the right direction with it. I liked the inward bevel of the rim top and the grain on it was nice. The bowl looked good. The shank would need a lot of work no matter which direction I went with it. Here are some photos of the kit when I started this afternoon. I brought out the big guns this afternoon instead of fiddling around with files. I put a sanding drum on the Dremel and headed out to the front porch. It was chilly here today so I bundled up accordingly with a warm coat and a toque and took the tool and the block to the porch. I plugged in and worked over the shank with the Dremel and sanding drum. I had an idea in my minds eye that I was aiming for. I shaped and rounded the shank to make a rounder oval than perhaps the block cutter had imagined. I flattened out the knocked off corners and carried the shank straight through to the end. I was thinking that I might fit a ferrule on the shank end and reshape the stem to truly be a military style stick bit. Like most of these projects you have to have some idea in mind but hold it loosely while shaping it. You never know what is going to show up as you shape the briar. I have heard carvers speak of briar having a mind of its own so I truly hold my idea loosely and work away at it. By the time I had it rough shaped the way I wanted I was chilled so I packed it in and headed back to my basement desk top. I took some photos of the pipe at this point in the process. I had removed a lot of briar but still a lot more remained to be shaped and moved. Have a look. Now it was time for a cup of tea and a lot of sanding. First I made the tea and then I removed the stem from the shank. I used many pieces of 220 grit sandpaper to smooth out the Dremel marks and remaining file marks on the shank and the transition between the shank and the bowl. It took a lot of sanding and several cups of tea. But it was getting there. I sanded the bowl and shank with 320-3500 grit sanding pads. I wiped the bowl down after each sanding pad with a cloth and a drop of olive oil to remove the debris. It certainly is beginning to look quite good at this point. I rounded the shank end with my Dremel and sanding drum and a folded piece of 220 grit sandpaper. I wanted to have the curves on the shank match the nickel ferrule. Once I had the fit correct I pressed it in place on the shank end. There were two flaws in the briar – one on the left side toward the top and one mid bowl on the right side. I filled them in with briar dust and clear CA glue. Once it cured I flattened out the repair with a small file. I sanded it with 220 grit sandpaper to blend it into the surface of the briar. It began to look very good. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with a drop of olive oil and a paper towel. The briar began to take on a rich glow and the grain began to stand out. The briar was in looking good at this point in the process. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I set the bowl aside and turned to work on the stem that came with it. I used a file to flatten out the sharp edges on the shank end. I wanted it to be more or a flowing military style bit.I shaped it with 220 grit sandpaper a bit more then switched to 320-3500 grit sanding pads. I wiped the stem down after each pad with some Obsidian Oil. By the end the shape was right and the fit was perfect. It began to take on a shine.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I finished carving my Pipe Kit Billiard this afternoon. The shape came out looking very good and the polished nickel ferrule works well with the pipe. I oiled the bowl with another coat of EVO (Extra Virgin Olive Oil). The oil brought the grain out very well and the oil gave it a rich reddish brown look. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Pipe Kit Billiard is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 44 grams/1.55 ounces. This was a fun one to carve for me. I like how it turned out and look forward to enjoying a bowl in it very soon. Thanks for reading this blog and my reflections on the pipe while I worked on it.