by Kenneth Lieblich

The sandblast on this pipe really captured my imagination. I recently acquired a collection from a gentleman, now deceased, who clearly loved his pipes. They were all well used and, according to his family, he had a pipe hanging out of his mouth at all times. I’ve restored a few of them already and this is another beauty. It’s a Søren Hand-Carved Freehand Egg, with some stunning grain and some stunning sandblast, by master carver, Søren Refbjerg Rasmussen. It also has an attractive plateau on the rim and the end of the shank. This one is really worth restoring. It’s a remarkable pipe and deserves to be back in someone’s collection. It promises to be a great smoker.

On the underside of the shank, we read Søren [over] Hand-Carved [over] Made in Denmark. Those are all the markings we can see.

Pipedia has an article on Mr Rasmussen and I quote a part of it here:

Søren Refbjerg Rasmussen founded a company in 1969, which employed an average of 8 – 12 craftsmen in the 1970’s. The semi-freehands they produced were traded under his prename Søren. Rasmussen himself finished only the very best pipes. So his way of pipemaking closely resembled the ways of Preben Holm, Karl Erik Ottendahl or Erik Nørding. Altogether more than 1,000,000 pipes were sold. Today he works alone as Refbjerg and manufactures only a small number of pipes in his workshop in DK-2860 Søborg, which are considered to be tremendously precisely executed. The dimensions mostly range from small to medium sized, corresponding to his personal preferences. The shapes adhere to the classical models, but often he gives them a touch of Danish flair. Refbjerg accepts minor faults but never uses any fillings. “Straight Grain” is the only grading, used for his very best pieces. He likes stem decorations made of exotic woods or metal rings.

Meanwhile, over at Pipephil, there is the following entry:

And, finally, scandinavianpipes.com includes these details about him:

Søren Refbjerg was born 1943 in the city of Søborg where he still lives and has been a full time pipe-maker since 1969. In the 70´s Søren had his own small factory with 10 employees producing a huge number of pipes mainly for the US market. Søren has indeed been one of the most productive Danish pipe-makers and for many years he also produced pipes for W.Ø. Larsen For the last decades Søren has been making pipes by himself, always using briar from Corsica. Søren derive much relaxation from being on the coast while angling for Sea Trout with his own hand-tied flies and find this environment to be a great inspiration for making pipes. Many times Søren say to himself: “Inspired by nature, made by me”.

He died in 2021. Let’s take a closer look at the pipe. It is in very nice shape. The stem is in surprisingly good condition. Hardly any oxidation and barely any wear. The stummel is also lovely. Wonderful condition – there’s some cake in the bowl, but nothing cataclysmic. It doesn’t look like it was smoked much.

I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. Fortunately, it wasn’t too dirty.

The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, ochre-coloured mess – but not too much of it. Thankfully.

The penultimate step for the stem is sanding. I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.

As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a pipe knife and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.

Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. It was pretty darn dirty.

I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.

To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and some distilled water, with cotton rounds. I also used a brush in the blast and the grooves of the plateau. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with the same mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.

I used all nine micromesh pads (1,500 through 12,000 grit) to sand the smooth areas of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth.

For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.

This Søren Hand-Carved Sandblast Freehand Egg looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Danish’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6 in. (154 mm); height 2 in. (52 mm); bowl diameter 1⅞ in. (49 mm); chamber diameter 1 in. (25 mm). The weight of the pipe is 2⅜ oz. (70 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.