Tag Archives: buffing

Blog by Steve Laug

In January Jeff found out about an estate sale in Pocatello, Idaho, USA. It turned out that the sale was for a fellow Jeff and I had purchased pipes from in the past, Gene. He had been the owner of Outwest Tobacco in Pocatello (long closed now) and I bought tobacco and other smoking items from him in the past. As I think about it now, it seems that I had known Gene for over 30 years Jeff and I had been to his home and enjoyed coffee and a few pipes together. I have no idea how many pipes we bought on those visits as well as to the antique shop of his daughter. I know that there were many pipes. When we heard that it was Gene’s personal collection that was for sale and that he had passed away we decided for Jeff to go to the house and have a look. He went on January 25, 2024 to scope it out as we had seen his personal collection of pipes and there were definitely some among those well smoked old warriors that would be great to pick up. Perhaps there would even be one that could join my own collection in memory of Gene.

Jeff went to the house and looked through the racks, pipe bags, tobacco both bulk and tinned as well as a variety of pipes. All the pipes were well smoked and needed serious cleaning. One the pipes he picked up was this Ashton Sandblast Apple with a Cumberland stem. It was very dirty and probably had been a natural coloured pipe when it started. Sandblast finish around the bowl was dirty and had hand oils ground into the grooves. The bowl had a thick cake that overflowed in lava onto the sand blast rim edge and top of the bowl. I also flowed down onto the bowl sides particularly in the back of the bowl. The stem was Cumberland and the marks of a rubber Softee Bit on the end. It had become discoloured and there was a line where the debris from smoking had accumulated along the edge and under the bit protector. The good news was that there were no tooth marks or chatter. The rest of the Cumberland stem was oxidized and had lost the characteristic shine. The pipe was stamped on the heel of the bowl and shank on a smooth panel. It read XX in an oval on the heel of the bowl followed by Ashton [over] OLDCHURCH mid shank. After that it bore the stamp Made In [over] England followed by the number 27. The stem had the characteristic Ashton logo, a brass ring enclosing a piece of briar or in this case perhaps a piece of Cumberland. Jeff took photos of the pipe so I could have a sense of what it looked like before he started his work on it.Jeff took photos of the stem surfaces and the bowl and rim to give a sense of condition of the pipe. You can see the thick cake in bowl and the lava overflow on the edges and rim top of the bowl. It is had to know if there is any damage as the cake and lava is quite thick. The stem surface is very dirty and you can see the area on the end of the stem where the Softee Bit had protected it from chewing but had left it dirty and discoloured. He also took photos of the sides of the bowl and the heel to show the interesting sandblast that went around the bowl. It was deep and quite rugged looking. You can see the oils and debris in the grooves of the blast. He took photos of the stamping on the underside of the bowl and shank. It is a clear and readable as noted above. The logo on the top of the taper stem is also in good condition. Before working on the pipe I wanted to familiarize myself with the meaning of the stamping on the shank. For general info I turn to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-a8.html). I have included both a screen capture and the side bar notes on the brand.Brand established in 1983 by Bill Ashton-Taylor (1945 – 2009†). James Craig (Jimmy) was designed by Bill himself worthy to continue Ashton pipes manufacture. Sub-brand: Romford (sold through McCranie’s). See also: Taylor Made, Mac Cranie

From the information in the screen capture and notes I learned a lot about the stamping on the pipe. Here is the information collected for ease of reference

Old Church is the name of a Tan Sandblast
XX refers to the size of the pipe with the X’s ranging from X to XXX. This one is a midsized pipe.
27 gives me that date of the pipe. Using the formula above I have added the 27 to the date 1980 for a date of 2007 as the date the pipe was made.

From there I turned to Pipedia (https://pipedia.org/wiki/Ashton) for further information and background. I have included that information below.

The Ashton Pipe Story (the article is worth reading in its entirety. Click on the link above to do so. I am including the pertinent information to the Ashton pipes.)

… In the early 1980’s Bill strongly felt the need to form his own company in order to return both pipe making and the finished product to the very high standard formerly held. From the time the first pipe bearing his name was made to the present, ASHTON pipes have been manufactured of the best materials and with the utmost skill. And because no one today knows more about the criteria for making fine briar smoking pipes than William Ashton-Taylor, there is no more convincing guarantee for the high quality of ASHTON pipes than the man himself.

R.D. Field played a critical roll in Bill Taylor’s transition from Dunhill to the father of Ashton pipes, Bill Ashton-Taylor. Field wrote The Ashton Pipe Story chronicling this transition.

Due to Bill’s unique knowledge of pipe making and the seasoning of briar, he was granted a British patent for his method of manufacturing. This special process results in pipes that are 12- 14% lighter in weight than comparable pipes of other brands. About his handmade pipes Bill states: “For us, both parts of the pipe are equally important- bowl and mouthpiece. In both cases the best material and perfect finishing are essential.” Each ASHTON pipe, therefore, offers quality from bowl to bit…

The purchase of selected briar wood is the most important pre-condition for the manufacture of high-quality pipes… Bill used Calabrian briar for his smooth finished pipes because the wood is both hard and light, coming as it does from a light, sandy soil. Often, he took these straight grain plateau blocks and turned them on their sides in order to fashion beautiful cross grain/birds eye pipes which are widely believed to smoke cooler than straight grains.

Briar from Tuscany is used for the ASHTON sandblast finishes, as this type of briar takes on a rich, deep patina after the soft grain is removed by the sand-jet. Ashton sandblasted pipes are often compared to early Dunhill Shell pipes, which are highly prized for their deep, craggy sandblasting. While Dunhill seems to have, by and large, abandoned the deep sandblasting technique as time has progressed, Ashton revived the practice, as can be seen on Ashton sandblasted pipes…

The manufacture of ASHTON pipes is based upon an ingenious method first developed in 1915 and improved upon after years of experimentation by William Ashton-Taylor. After the pipe bowls are turned from briar blocks they are heated for eight hours in order that they expand. They are then steeped for an additional eight hours in a mixture composed of three beneficial oils. During this procedure the wood acts like a sponge in soaking up the oils.

After steeping, the oiled bowls are placed on heated brass pegs where they reside for fourteen days. Throughout this period the oil “exudes” from the briar, bringing with it unwanted sap and residue and leaving behind the nut-like flavor for which ASHTON pipes have become renowned…

The site also confirmed the dating information that I had found on Pipephil’s site earlier and quote above. It also included a brief chart on Ashton Pipe Finishes & Grading that I have included below. I have marked the items in the chart below that apply to this pipe in red below.

1: Sandblast –
- a. Pebble Grain (Pebble Grain) – dark
- b. Old Church – Natural (OC)
2: Claret & Gilt Edge – smooth with a burgundy to gold burgundy color
3: Oak – dark smooth
4: Sovereign – smooth natural
5: Sovereign SG – smooth natural straight grain, # 1- 5
6: Achievement – pipes that have some unusual work on them, spiraling, bamboo etc.
SIZING: X, XX, XXX, LX, ELX, Magnum

Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took a photo of the rim top to show the condition. You can see the clean bowl. The bowl is in excellent condition and looks very good. There is some darkening on the rim top and some light damage to the front inner edge of the bowl. The stem came out looking quite good. It only needed to be polished. I took a photo of the underside of the shank to show the stamping. The photo clearly shows the stamping and is actually more readable in person. The Ashton logo on the stem is in good condition. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It is a nice looking pipe. I worked over the sandblast finish with a brass bristle brush to clean up the darkening on the rim top and in blast on the sides of the bowl. I worked on the inner edge of the bowl to bring it back to round using a folded piece of 220 grit sandpaper. I gave it a slight bevel to accommodate the damage. I stained the top, edge and cap of the bowl with a Maple stain pen to match the rest of the bowl. The bowl was in such good condition that I had to do some minimal work with it. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I sanded the roughness on the surface of the stem smooth with 320-3500 grit sanding pads. It worked well to smooth things out and once finished the stem looked much better.I polished the Cumberland with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This 2007 Ashton Old Church Made in England 27 XX Apple with a Cumberland Taper Stem has a beautiful, unique Dunhill Sandblast finish that is very deep and craggy. The rich brown/red finish highlights some great grain around the bowl and shank. It has some great rugged sandblast that Bill Ashton Taylor specialized in making. The polished Cumberland taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping and have a lighter touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Ashton Old Church XX Apple is quite stunning and feels great in my hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.80 ounces/51 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I am going to enjoy smoking this one and remembering my visits with Gene both at his home and at Outwest Tobacco in Pocatello. Thanks for your time.

Cleaning up a Trade – a Georg Jensen Dania 9980 Dublin with a Filter Stem

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Blog by Steve Laug

The next pipe on the work table is one that I took in on a trade from a fellow in the Netherlands. It is a great looking smooth quarter bent Dublin. It is stamped on the left side of the shank and read Georg Jensen [over] Made in Denmark Pipes. On the right side it is stamped Dania. There is a shape number 9980 on the underside of the shank. The pipe is shaped to highlight the grain around the bowl. The finish is quite clean with just a bit of grime and oil in bowl sides. The smooth rim top is in excellent condition with some light lava near the inner edge. The inner edge is clean and sharp. The bowl has a moderate cake that I will ream out but otherwise looks very good. The vulcanite taper stem was made for a 9mm filter. There is the Georg Jensen interlocked red GJ logo on the left side of stem. There is light oxidation and calcification on the stem surface and there are tooth marks and chatter on both sides ahead of the button. I took photos of the rim top and the stem surfaces to give a sense of the condition of the pipe. You can see the light lava on the rim top and other than that top is in good condition. There is a light cake in the bowl that I will ream to make sure the walls are in good condition. The stem photos show the oxidation, calcification, tooth marks and the chatter on both sides ahead of the button.I took photos of the stamping on the sides of the shank, both the left and the right sides. It is clear and readable. The stamping on the left side identifies the maker and country of origin. It reads Georg Jensen [over] Made in Denmark Pipes. On the left side of the taper stem it is stamped with an interlocked GJ in red. The stamping on the right side reads Dania which is the pipe line.An added part of pipe restoration for me is the opportunity to gather background information on a brand and maker to add depth to the restoration. I almost always turn to Pipephil’s site first for a summary. In this case it did not let me down (http://www.pipephil.eu/logos/en/logo-g2.html#georgjensen). It has a longer listing for the Georg Jensen Brand. The stamping and logo on the one in hand is like the second pipe down in the photo below. I have included a screen capture of the section below. I have also included a copy of the side bar information that gives a brief glimpse of the brand.Per Georg Jensen managed the Georg Jensen Pipe brand during 23 years and is currently (2011) active as “Tobacco Professor” at Mac Baren Tobacco Company. See also: Danets, North Dane Pipes, White Star, Goodwill

I turned then to Pipedia (https://pipedia.org/wiki/Georg_Jensen) and found a short listing on Georg Jensen. I have included it below.

The Georg Jensen pipe factory was founded by Per Georg Jensen and his wife in 1954, in Kopenhagen, Denmark. Since the 80s the company is under the management of his daughter Lis, and his son with the same name, Per Georg Jensen. The company manufactured around 2,000 factory pipes per year. Among the top of the line pipes are hand carved special editions and free hands.

Top of the Line models of Georg Jensen have vulcanite or ebonite stems, factory pipes usually have acrylic stems.

Factory pipes (in increasing quality) were marked:

Danish Sand Achat / Amber Red Flame / Red Skin Sunrise / Orange extra / Starline Contrast / Bicolour / Harmon Excellent / Masterpiece

Pipes were commonly marked (in increasing quality) with: MODEL + MODEL NUMBER + “Made in Denmark”, GJ stamp in red on the stem. MODEL NUMBER + “Georg Jensen” in italic or fancy font.

Extremely rare and collectible freehands were marked with: “Straight Grain” and a number that discerns the grading from 1 (lowest) to 13 (highest).

Special edition pipes were marked with: MODEL + MODEL NUMBER + “Handmade in Denmark” + GJ stamp in white on the stem.

The factory closed down in 2001 when Per Georg Jensen (Jr) became “Tobacco Professor” for MacBaren Tobacco house.

Now, on to the restoration of this pretty Georg Jensen Filter Dublin. I began the work by reaming the pipe with a PipNet reamer and cut back the cake back to the bare briar. I scraped out what remained with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with a piece of dowel wrapped with 220 grit sandpaper to smooth the out. The walls looked to be in excellent condition with no checking or heat damage. I scrubbed the inside of the mortise and shank along with the stem with alcohol, cotton swabs and pipe cleaners. The pipe was looking better than when it arrived.I scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. I worked on the rim top and edge to try to remove the grime and was able to remove it. I polished the smooth briar rim top with micromesh sanding pads – dry sanding it with 1500-12000 grit sanding pads. I wiped the bowl surface down with a damp cloth to remove the sanding dust. Once I finished the exterior of the briar looked much better and had taken on a shine. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and turned my attention to the stem. I “painted” the stem surface with the flame of a Bic lighter to lift the tooth marks. I was able to lift all of them so it could be sanded.I wiped the stem down with Soft Scrub cleanser to remove the oxidation and the calcification on the stem. It really did a great job removing the oxidation and the stem is starting to look very good.I used the sanding pads I purchased recently – 320-3500 grit regular pads to smooth out the finish and remove the light tooth and chatter marks in the stem. I wiped the stem down with Obsidian Oil to finish the preliminary work after the 3500 grit pad.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. I fit the filter stem with a new 9mm filter. The fit was perfect and the pipe was ready to be smoked by the next trustee.As usual at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when it is put back together, polished and waxed. I put the Georg Jensen Dania 9980 Dublin back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain really pops with the wax and polish. The shiny black vulcanite 9mm filter stem is a beautiful contrast to the reddish, browns of the bowl. This Georg Jensen Dania was a great pipe to spruce up. It is a very comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 47 grams/1.66 ounces. This pipe will be going on the Danish Pipe Maker section of the rebornpipes store if you are interested in adding it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

New Life for a John Redman London Made Special Best Briar Squat Bulldog

I love working on John Calich Hand Made Pipes and this one is a beauty

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Blog by Steve Laug

About a week ago I got an email from Bob in Maryland asking if I would be willing to repair and restore a John Calich 10 pipe for him. I knew as soon as he said it was a Calich that I wanted to work on it. I have quite a few of John’s pipes in my own collection and enjoy smoking them! He made some new stems for me for a some Calich bowls I purchased. I had the privilege of talking with John quite a few times before he died. He was an amazing man and truly a Canadian pipe carving legend. When Bob contacted me, I was glad to work on this pipe. We chatted via email then I called him. He sent the pipe to me last Friday. It arrived today so I called to let him know it was safely here. In the course of our conversation I asked him where he had picked up this Calich pipe. He told me the story of a good friend of his who had passed away a few years ago. He said that his friend’s wife had given it to him to continue the story and enjoyment of this pipe. He had tried to clean up the stem by soaking it in Oxyclean and it had turned the yellow/white colour it was when it arrived here. Oxyclean had done what it always does – it had brought the oxidation to the surface. John had done an interesting combination of finishes on this pipe. The front of the bowl is plateau briar, the sides and rim top are smooth briar highlighting the interesting horizontal straight grain and the shank was rusticated to look like tree bark. It was a beauty and Bob wanted me to bring to life again. I took photos of the pipe before I started my work on it.I used a 320 grit sanding pad to check the depth of the oxidation on the stem. I passed it over the stem surface and with very little effort the vulcanite shone through.I took a photo of the rim top and the stem to show the condition of both. The bowl had a thick cake in the bowl with some lava overflow on the inner edge of the rim. There were also many nicks and dings in the rim top and on the inner edge of the rim. It had been hammered against a hard surface to cause the nicks and marks. The oxidized stem had some deep tooth marks on both the top and underside of the stem near the button edge. It would need some work to bring it back.The stamping on the underside of the shank read CALICH over Hand Made. After that stamping there was the number 10 stamped which was the grade number. I removed the stem from the shank and took a photo of the parts of the pipe. It is a large pipe and a unique beauty.I decided to include a bit about John Calich the pipemaker as I have loved John’s pipes for over 25 years now and have collected a few of them. I have restored quite a few of them and written blogs about them that can be read if you are interested in seeing the kind of pipes that John made. They are unique and beautiful. Each one of them is a work of art to me. I am including the links to the previous blogs that have written about his pipes.

https://rebornpipes.com/2015/03/03/one-of-my-john-calich-pipes-a-calich-ee-billiard/

https://rebornpipes.com/2019/01/23/i-am-the-happy-owner-of-an-unsmoked-pipe-by-the-late-john-calich/

https://rebornpipes.com/2015/03/03/one-of-my-john-calich-pipes-a-calich-ee-billiard/

https://rebornpipes.com/2014/03/21/reflecting-on-my-collection-of-john-calich-pipes/

Each of the blogs reflects on John’s pipes if you want to get a feel for them take a few minutes and read them.

John Calich – photo courtesy of Doug Valitchka

When John was living I spoke with him several times via phone and had him make some new stems for some of his pipes that I picked up off eBay. He was a very kind gentleman and was always helpful when I spoke with him. He was always ready with encouragement and when I needed to know how to do something when I was first learning to repair pipes he was willing to help. He was one of the old guard of Canadian Pipe makers. I miss him. I am including a short piece from Pipedia on John to give details on his work and the grading of his pipes. The second paragraph below is highlighted in blue as it gives some information on the Grade 12 Apple that I am working on with the single silver dot now.

John Calich was one of Canada’s finest carvers. He died in July 2008. John was a full-time pipe maker for the last 40 years. Calich pipes were mostly traditional shapes. His signature style is rustication and smooth on the same pipe along with his unique skill to stain a pipe in contrasting colors. He used only top quality Grecian and Calabrian briar. The mouthpieces are hand finished Vulcanite “A”. Each pipe was entirely made by hand. John Calich was featured in the summer 2005 issue of Pipes & Tobacco.

His pipes are graded 3E – 7E. Retail prices range from$ 145.00 to $ 500.00 Each pipe is stamped “CALICH” 3-8E, his earlier pipes were graded from 3-14, and a single, tiny silver dot is applied to the top of the stem (https://pipedia.org/wiki/Calich).

From my other blogs I was able to garner quite a bit of information on John’s grading system. As noted above the newer ones carried a 3E-7E stamp but the earlier ones were graded 3-14. The retail prices for them ranged from $145.00 to $500.00. Each of the earlier pipes was stamped “CALICH” and pipes were graded from 3-14 and had a single, tiny silver dot applied to the top of the stem. More information can be found at the Pipedia article above. All of this information told me as expected that the pipe I was working on was an earlier one.

Armed with the facts that I am dealing with a 1988 pipe made by one of my favourite Canadian pipe makers it was time to get back to work on the pipe. I started my work on the pipe by reaming the bowl with a PipNet pipe reamer to take the cake back to bare walls. I followed that by using a Savinelli Fitsall Pipe Knife to scrape back the remnants of the cake back to briar. I finished my cleanup of the walls by sanding it with 220 grit sandpaper wrapped around a piece of dowel. I scrubbed the grime and oils off the briar on the smooth, plateau and rusticated portions of the briar with undiluted Murphy’s Oil Soap and a tooth brush. The briar looked much cleaner. I worked over the grime and tars on the rim top at the same time and was able to remove much of the build up. The bowl is beginning to take on a fresh look. To remove the scratches in the smooth briar sides and the rim top I sanded them with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth to remove the sanding dust. I was able to remove the damaged areas and scratches. I used micromesh sanding pads 1500-12000 grit pads to polish the briar. I wiped down the bowl with a damp cloth after every pad. With each sanding pad the briar began to take on a rich shine. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the smooth briar with my fingertips and into the rustication and the plateau surface with a shoe brush. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I tried to fit a pipe cleaner through the slot in the button and found that it did no fit well and took a lot of work to get it into the airway. I used a round file and an oval file to open the airway to take a pipe cleaner. Once I had it open I could easily slide the pipe cleaner into the airway.Once I had it open I turned to work on the outside of the stem and remove remaining oxidation on the stem surface. I used some Soft Scrub cleanser to scrub of the oxidation on the stem surface. Once finished it looked much better. I sanded out the deeper oxidation in the curves and in the sharp edges of the button with 220 grit sandpaper. I wiped the stem down with a damp alcohol cotton pad to remove the sanding debris. I “painted” the stem surface with the flame of a Bic lighter to lift the tooth marks. Most of them lifted significantly. I filled in the deep tooth marks that remained with clear CA glue and set it aside to cure. I paused to clean out the interior of the pipe. I used pipe cleaners, cotton swabs and isopropyl alcohol to clean out the tars and oils in the airway in the shank and the stem. With the newly opened stem it was easy to clean out the airway in the stem.I used a small file to flatten out the repairs on the stem and to sharpen the edge of the button on both sides of the stem. I sanded the repairs with 220 grit sandpaper to further smooth out the repaired areas. I started polishing the stem with 320-3500 grit sanding pads. It was great to see the shine really deepen on the vulcanite. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. Bob’s beautifully grained Hand Made Freehand Calich is unique and lovely. It has the kind of beauty I have come to expect from John’s pipes with plateau on the bowl front and rustication on the shank showcasing the straight grain on the bowl sides and rim top. I am excited to be on the homestretch with this pipe. This is the part I look forward to when each pipe comes back together, polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The straight grain on the sides of the bowl and the plateau on the front of the bowl is really quite stunning. The plateau on the bowl front and rustication on the shank showed some contrast with dark brown in the grooves that give it depth. This Calich Hand Made Freehand was another fun pipe to bring back to life because the story Bob shared adds another dimension to the pipe. It is a large pipe but it is a comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 7 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ inches x 2 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 11 grams/3.92 ounces. Thanks for reading this blog and my reflections on the pipe while I worked on it. This was interesting to bring back to life. I will be sending it back to him in Maryland early this week. I look forward to hearing what he thinks of it.

Replacing a Broken Tenon & Restoring a Family Heirloom Pioneer Meerschaum

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Blog by Steve Laug

While I was travelling in Nepal I was contacted by a fellow here in Vancouver about restoring a pipe that had originally belonged to his grandfather. We planned on getting together once I was home. I called and within a few hours he was at the door with the pipe. We are dog sitting my daughter’s dog Frank and he rang the alarm to let us know someone was at the door. I met him on the porch and looked over the pipe. He lovingly took it out of his pocket and showed me the hard case in his hands. It was a good looking black hard case that was in good condition with a few wear marks on the surface. Little did I know what I was getting into with this restoration.He handed it to me and I opened the case. This is what I saw. The case bore a Pioneer Genuine Block Meerschaum label on the inside of the cover. It had the classic Pioneer covered wagon logo below the words. The bowl had some colour/patina on the shank and bowl. The rim top was dirty with tars. There were some small cracks in the shank ahead of the Sterling Silver band on it. The band was oxidized and dirty with black tarnish. The stem was acrylic. The bone tenon was snapped off in the shank but the stem end was clean and open threads. The bowl was dirty as was the inside of the stem.I took the pipe in to work on. I would call the owner once I had finished it. I had a few pipes in the queue ahead of it so I was slow getting started. Between that and the shortened attention span due to the jet lag of many time changes on the journey home I did not start working on it until Friday, March 1. I took it out of the case and brought it to the table. I took photos of the pipe to show its condition at this point. You can see the grime and dirt ground into the bowls sides and heel. Looking carefully at the left side where the shank joins the bowl there appears to be some signs of small cracks. The bowl also had some carved flowers on the bowl side on the right side of the bowl.I took photos of the rim top and bowl to show the build up of tars and oils on the top and edges. You can also see the snapped tenon in the photos below.I took a photo of the heel of the bowl to show the developing patina on the curves of the bowl bottom. It is a pretty pipe.I tried to loosen the broken bone tenon with a little alcohol around the edge of the tenon and the mortise. I put the alcohol in with an ear syringe. I examined it and found that the tenon had been glued in place. There was a thick coat of glue on the tenon and oozing out at the top of the mortise. I examined it and saw a lot of small hairline cracks in the shank coming from under the band. I think that when the shank cracked many years ago someone had glued the tenon in the shank to strengthen the shank. The fact that the tenon was glued made the next steps tricky. I was worried that if I drilled it out I might crack the shank worse. I put a bit in the drill and carefully turned the bowl onto several different drill bits by hand. I was able to remove some of the tenon but I stopped after the 11/64^th drill bit. My concern was that if I went any further I would break the shank.I stopped the drilling and worked on the rest of the tenon with hand files. It was slow and tedious work to remove the glued remnants of the bit from the shank. I used round, oval and half circle files to open the mortise and thin down the tenon pieces. I spent over eight hours slowly and carefully filing out the broken tenon and opening the shank for the new tenon. I polished the meerschaum bowl and shank with micromesh sanding pads to minimize the scratches. I was able to polish out many of them. There was no way to remove all of them without damaging the shape of the bowl. I opted to leave them as they are a part of the pipe’s story. I used 1500-12000 grit sanding pads to smooth it out and polish the meerschaum and the silver band. Each sanding pad brought more shine to the surface of the bowl and shank. I waxed the bowl with Clapham’s Beeswax/Carnauba mix. I covered the bowl and the shank with the wax and once it dried I buffed it off with a soft cloth to raise a shine. I changed my original plan to use another bone tenon when I could not completely, safely remove the old tenon. I smooth out the mortise sides with the files so that I could use a different push tenon instead of a threaded one. I had a Delrin tenon that would work with some slight adjustments. I set the bowl aside and turned to work on the stem.I used a Dremel and sanding drum to reduce the diameter of the threaded portion slightly, knocking off the highspots on the threads. The fit was perfect in the stem. I put a drop of clear CA glue on the tenon and pressed it into place. I shortened the tenon on a topping board with 220 grit sandpaper to remove the excess length for a good fit in the shank. Once I finished shortening it I polished the tenon with micromesh pads to make a smooth fit in the shank.This Pioneer Bent Billiard Meerschaum is finally finished. There were points in the process that I really wondered if I had bit off more than I could chew. It was a painful process to see the bone tenon that had been glued in slowly – and I mean very s l o w l y take shape and open the mortise to receive a the new tenon. The pipe has a rich patina on the shank and developing up the bowl sides. The polished acrylic taper stem adds to the mix. I put the stem back on the bowl and hand buffed the pipe with polish on a soft cloth. I did not want to chance damaging it on the wheel. I gave the bowl and the stem multiple coats of Clapham’s Beeswax and buffed it with a clean microfiber cloth to raise the shine. The finished Pioneer Meerschaum Bent Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is .99 ounces/28 grams. Thanks for walking through the restoration with me as I worked over this challenging meerschaum pipe. I am going to call the pipeman who owns it later today as I know he is excited to see it. Thanks for your time.

Refurbishing a C.G.F Majestic Bruyere

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Blog by Paresh Deshpande

The next pipe that I chose to work on is a pipe from the lot of 50 odd pipes that Abha, my wife, had cleaned up for me way back in early 2018.

It’s a beautiful Dublin shaped pipe with an oval shank and a short saddle stem. The pipe has rustications that are somewhat similar to the micro rustications seen on BRAKNER pipes, but not as fine, much more widely spaced and uneven in orientation. It is stamped on the upper flat surface of the oval shank as “MAJESTIC” over “BRUYERE”. The oval upper stem surface bears the letters “C.G.F” in a rhombus.I had never worked on this and of pipe before and was keen to understand more of this brand. My first visit to unearth the mystery of this pipe to pipephil.eu and pipedia.org did not yield the answers that I was looking for except on pipedia.org which had few pictures under the name MAJESTIC; one picture was that of C.G.F PARIS and another one was that of A. Pandevant & Roy. Given below is the link to the webpage.

https://pipedia.org/wiki/File:2070-01.jpg

The name A. Pandevant & Roy immediately brought back recollection of the research that my friend Dal Stanton aka The Pipe Steward had done on this pipe maker way back in 2019. It makes for a very informed read and his research of this brand has been included in pipedia.org, a remarkable and praise worthy achievement for sure. I implore readers to read through this research, the link to which is given below.

https://rebornpipes.com/2019/02/22/discovering-the-history-with-the-reclamation-of-this-petite-epc-majestic-bent-horn-stem-billiard/

I have reproduced excerpts from the write up as condensed on pipedia.org (https://pipedia.org/wiki/A._Pandevant_%26_Roy_Co.)

Pandevant & Roy Co. of Paris had its beginning in 1884 and disappeared with the commencement of WWII in the late 30s or early 40s. “E.P.C.”, “La Savoyarde”, “MAJESTIC”, “La Parisienne” and “E.P.” were registered trademarks of the company.

Note: The follow example and the information for this article is courtesy of Dal Stanton, The Pipe Steward

Thus, from the above information, it is evident that the pipe currently on my work table is from the stables of A. Pandevant & Roy Co. and definitely pre dates to early 1940s when the company became one of the many victims of World War II.

Initial Visual Inspection
As expected, my wife had not taken any “Before” pictures of the pipe prior to working her magic on this pipe and here I am talking about the year 2018 and even today she conveniently forgets to take pictures of the pipes that she works on initial cleaning. However, she did enclose a note with each pipe giving out the issues that need to b addressed and the note with this pipe pointed out to a through hole in the stem’s bite zone.

Initial Cleaning By Abha…
The initial cleaning on this pipe was done by Abha, my wife (she has cleaned up around 40-50 pipes and these have now reached me for further restoration). She reamed out the complete cake and further smoothened out the chamber walls with a folded piece of 220 grit sand paper. She further cleaned out the internals of the shank with pipe cleaners and alcohol and cotton buds. She followed the internal cleaning of the shank with external cleaning of the stummel using Murphy’s Oil soap and hard bristled tooth brush and dried it with paper napkins and cotton cloth.

Next she cleaned out the internals of the stem air way and immersed it in “Before and After Deoxidizer” solution along with the stem of other pipes in line for restoration. Once the stem had soaked overnight, she cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using scotch brite pad. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem.

Once The Pipe Is On My Work Table…
The overall condition of the pipe is very encouraging without any major damage to the stummel. The only damage visible is on the stem where a chunk of button along with a portion of the bite zone is missing. The stummel surface appears dull and lifeless. Here are a few pictures of the pipe as it sits on the work table. Detailed Inspection
The chamber walls are nice clean and fresh. There are no ghost smells and the rusticated rim top surface is clean and undamaged.The rusticated stummel surface is without any fills or dents or dings. The only issue that I see is the dull and dry appearance of the stummel. This stummel will turn out beautiful and the rustications will stand out once I have polished the surface. The mortise and shank internals are nice and clean. The vulcanite saddle stem on this pipe is where there is max damage and would take a considerable time and work to repair. To start with, the step tenon end has a chunk of vulcanite missing (encircled in green) and would need to be rebuilt. The lip on the upper stem surface has deep tooth indentation (encircled in red) while the bite zone of the lower surface has been completely chewed off and there is no button/ lip (encircled in red). These issues would need to be addressed. The stem stamping is slightly worn out with the letter C being more worn out than the other letters.The Process
I started the process of restoration of this pipe by cleaning the internal and external surfaces of the stem even though Abha had cleaned them earlier as the pipe had been lying around for more than five years! Using anti oil dish washing soap, I cleaned the external surface with a Scotch Brite followed by 0000 grade steel wool. The stem airway was cleaned using the soap and thin shank brush.Continuing with the stem repair, I inserted a triangulated index card covered in transparent tape in to the slot. The tape prevents the mix of superglue and charcoal from sticking to the index card. I mixed superglue and activated charcoal powder and generously applied it over the bite zone, including over the buttons, on either surfaces of the stem and set it aside to cure. I shall rebuild the step end of the tenon once these fills are cured and completely hardened.While the stem repairs were set aside to harden, I decided to freshen up the already clean stummel surface. To enliven the briar wood, I rubbed a little quantity of “Before and After” balm in to stummel surface and set it aside for 20 minutes for the balm to be absorbed in to the briar. Thereafter I hand buffed it with a microfiber to deepen the shine. The stummel looks nice and vibrant. While I revitalized the stummel surface, the stem repairs had cured sufficiently to allow me to work on rebuilding the broken step tenon end. I tightly wound a transparent tape around the tapered end of a pipe cleaner and inserted it in to the airway from the tenon end. The rounded pipe cleaner will help in achieving a better thickness and shape profile of the tenon end while the triangular shaped index card that I used for the slot helped in achieving the desired V shape and horizontal thickness of the slot. Using a mix of CA superglue and food grade activated charcoal powder, I rebuilt the tenon end. I made sure that the fill is in excess of the requirement as that would provide me with more material to work on and shape the tenon end. I set the stem aside for the fills to cure overnight. By next afternoon, the stem and tenon rebuild patches had cured perfectly and was fit to work on. I moved ahead with the process of filing and shaping the button end with a flat head needle file. For a better blending, I further sanded the entire stem with 320. I used a folded piece of 320 grit sand paper to sand the tenon end patch and achieve an even match with the rest of the tenon surface. I shaped the opening of the rebuilt tenon for smooth and even airway surface using a round needle file and topped the tenon face on a piece of 220 girt sand paper to achieve a perfect seating of the step tenon into the mortise. I covered the slightly worn out stem stamp with a tape to protect it and wet sand the stem progressing through 400, 600, 800, 1000, 1500 and 2000 grit sand paper. I wiped the stem after each grade of sandpaper to view the progress being made and also identify areas on the stem surface that were still covered with traces of oxidation. I wiped the stem with EVO at the end of 2000 grit sanding and set the stem aside.I followed it up with dry sanding the entire stem using 3200 to 12000 grit micromesh pads to completely smooth out the surface and bring out the deep black shine of the vulcanite.

I have reached the stage in this project which can be considered as the home run. I polished the entire stem with blue diamond using a cotton wheel mounted on to my hand held rotary tool. The blue diamond compound helps to eliminate the minor scratches that remain after the use of micromesh pads. I completed this project by hand polishing the stummel with Halcyon II wax. I rubbed this polish deep into the rustications and after a couple of minutes, vigorously hand buffed the stummel with a microfiber cloth to a deep shine. I polished the stem with carnauba wax using my hand held rotary tool. This is a gorgeous looking pipe and I consider myself fortunate to have the opportunity to work on this beauty and it is ready for the next pipeman or pipewoman who wish to carry forward the trust in this pipe till it is time to pass it on to others. If this pipe calls out to you or to someone that yo care for, please feel free to either get in touch with Steve or send me a mail on deshpandeparesh@yahoo.co.in. Here are a few pictures of the completed pipe for you to appreciate while I take the opportunity to thank you each of you for sparing your valuable time in joining me on this journey.

A Touch of TLC to Resurrect a Luigi Viprati 5* Grade Volcano

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Blog by Paresh Deshpande

When I first laid my eyes on this pipe, I knew I had to have it. It was not the brand nor was it the shape and size that got me attracted, but it was the beautiful straight grains all around that caught my attention.

This is a beautiful volcano with perfectly straight grains all around and a flat bottom with some fantastic bird’s eye grains. This flat bottom extends to the lower shank surface and is adorned by; you guessed it right, bird’s eye grains. It is stamped on the left shank surface as “L. VIPRATI” in flourishing cursive hand over “HAND MADE ITALY”. The bottom flat surface of the shank bears five clover leaves, which I think is the grading for this pipe. The top surface of the black acrylic stem bears a fancy intertwined letters L and V in metal, most likely aluminum.Luigi Viprati is a brand that was completely unknown to me until the moment I laid my eyes on this handsome hunk and thus I set about to know more about the brand and it’s carver. Reborn pipes is usually the first place where I hunt for information on all things related to pipe brands and apparently, this may be the first Luigi Viprati pipe to feature on Reborn pipes. The next site I visit for pipe related information is pipedia.org and sure enough there was information on the brand. Given below is the link to the Viprati page on the site and snippets of information reproduced for quick reference.

https://pipedia.org/wiki/Viprati

Though we are accustomed, in Italy, to the quality of design and have always abounded in beautiful and bizarre models of pipes, the creations of Luigi Viprati strikes our eyes. And … think that he is a self-taught.

As a pipe smoker, he began to realize pipes during the free time since the 1972, either for himself than his friends. But his hobby has been stronger and stronger during the years so to become his real job. From then on, his pipes, that in the upper quality have a perfect veining of pellet or flame, are really required. Viprati offers numerous series; one of them the “”Collection Special”” is decorated with silver ornaments applied on the blowpipe and on the head: they are really works of art.

HANDMADE PIPES, HOW IS BORN MY PASSION FOR THE PIPE?

“If you can’t be a highway, then just be a trail, If you can’t be the sun, be a star; It isn’t the size that you win or you fail… Be the best of whatever you are.” Martin Luther King

When a passion catches you when you are young, you will be fascinated by it for your whole life. It all began in 1972, during my military service, when I bought a briar root and I carved a pipe just for fun. This is how a long life passion was born. In the following years, I became more and more expert on briar wood, delving into the ancient culture of pipes. In 1984, I started to sign my pipes with the brand “La Pipa di Viprati” and soon after I met Alberto Paronelli, a well-known producer and founder of an important museum dedicated to the pipe. It was then that I clearly realized my purpose: creating high quality pipes. Now, after having created so many pipes which have made a lot of pipe smokers happy, the idea of this website has come into my mind, in order to show what my hands and my mind have been able to create in these forty years. Years dedicated to a unique and special object, a great companion of our life.

SALVADOR DALI COLLECTION

Each year, beginning in 2003, Luigi Viprati creates a new limited edition pipe for his Salvador Dali Collection, in homage to the great artist’s centenary. Each pipe in the series incorporates unique and distinctive characteristics seen in Dali’s paintings, as interpreted by Luigi. The pipes are numbered and available in smooth or sandblasted/rusticated finishes.

I think I have just added a pipe to my ever growing bucket list of desirable pipes! Continuing with further exploration on the carver to better I visited various sites and have reproduced relevant information below along with the source.

https://www.pipeshop-saintclaude.com/luigi-viprati-handmade-pipes-49

Pipes made by the Italian craftsman Luigi Viprati are all unique handmade creations. Luigi Viprati first worked with renowned Italian pipe makers for a number of years, before starting his own brand in 1984. He only uses briar from the Italian regions of Liguria, Tuscany and Calabria. Nowadays, thanks to the very high quality of his work, Luigi Viprati’s pipes are famous all around the world. His pipes are classified according to a 1-to-5 clover-scale.

https://www.bollitopipe.it/en/60-viprati

Luigi Viprati has built a justifiably powerful reputation for hand crafting some of the most breathtaking straight grains available anywhere. No one realizes this more than Viprati who has built strong personal relationships with the mills or “segerie” which supply his briar, and he visits them periodically to hand select each block of the extra-extra plateaux briar. Recently, Viprati lengthened his usual visit by accompanying the harvesting crew into the dry hills of Tuscany. There he saw how the briar is wrested from the earth, and the meticulous handling it goes through to ensure the smoking characteristics of fine briar.

https://www.tobaccoreviews.com/an-artists-soul-pipemaker-luigi-viprati/

Luigi Viprati says that he’s retired, but he has a damn funny sense of retirement. While he’s no longer putting in the daily grind of work each day to produce the 1,500 or so pipes he used to make each year, he’s still committing a good amount of his time inside his small workshop in Pontoglio, Italy, refining the art he loves most. Instead of donning his fishing cap or buying a set of golf clubs, Viprati is spending his “retirement” passionately pursuing and perfecting the craft for which he has become world-famous—and he is now aiming to produce just 100 pipes of his best quality each year. Anyone who has had the pleasure of meeting the Italian pipemaker, who is now in his mid-60s, wouldn’t expect anything less from him.

Great pipes cannot be created without excellent quality briar. Throughout the years, Viprati has placed such importance on obtaining the best briar available that he regularly went up into Italy’s forested mountains in Sicily, Calabria and Tuscany with the briar harvesters to be the first to pick through the harvest and select the best pieces for himself, including some of the largest briar roots cut from the earth. After selecting the briar boles he wished to purchase, he also discussed with the briar cutters how he wanted his briar to be cut into blocks, preferring larger ebauchons that routinely gave him more options when it came time to carve them into pipes. Once he had returned to his workshop with a ready supply of briar, Viprati always set aside the best in his inventory because he knew that it would be those briar blocks that would yield the super high-quality pipes he really wanted to make.

For most of the pipes he made throughout his career, Viprati typically used briar that had been aged between three and four years; for the highest quality lines—Straight Grain, Collection and Ciro’s Collection—the briar has been aged for at least seven years, and more often it has been aged for at least 10 years.

“A good pipemaker tries to follow the briar and understand the grain,” Viprati explains. “I start with an idea, and the briar tells me what it wants, and I adapt the idea. I use only Italian briar from Tuscany, Calabria and Sicily because Italian briar is the best. The most important thing is who cuts it—he has to be clever to cut it the right way. You can have the best piece of briar and cut it the wrong way, and then it is [crap].”

Having now armed myself with the information and a better and deeper appreciation of the art, skill, ethos and mindset of the carver, LUIGI VIPRATI, it’s time for me to move ahead with inspection of this pipe.

Initial Visual Inspection
There was a thick layer of hard and even cake in the chamber. There was no crud and gunk nor any signs of charring/ lighting marks over the rim top surface. The mortise was relatively clean. The stummel surface appears clean but the appearance was dull and lifeless. The acrylic stem was also very clean with some minor scratches and tooth chatter in the bite zone. All said and done, this pipe was very clean and would just require some cleaning and polishing to bring this pipe back to it’s former glory. The following pictures will give the readers a general idea about the condition of the pipe as it sat on the work table. Detailed Inspection
This pipe has a huge chamber and at 31/4 inches, is one of the larger ones in my collection. The chamber widens considerably at the heel of the bowl while being narrow at the mouth of the chamber. There is a thick layer of hard and even cake inside the bowl and more so towards the bottom of the chamber. There is no lava over flow on to the rim top surface and the inner and outer rim edges are in good condition. The chamber walls will be inspected for signs of damage like heat fissures, pits or burnouts after the cake has been completely eliminated and the bare briar is exposed. However, given the solid feel of the external stummel surface this seems unlikely. The ghost smells points towards Virginia tobacco that the previous custodian had likely smoked in this pipe. The stummel boasts of beautiful straight grains all around the surface and along the sides of the shank while fantastic bird’s eye grains adorns the foot of the stummel, top and bottom surfaces of the shank. It is evident that Luigi Viparti has let the grains of the wood dictate the shape of this pipe in consonance with his design philosophy. The dark stains of the grains contrasts with the lighter hues of the rest of the briar further accentuating the straight and bird’s eye grains. The stummel surface is very clean but dull and lackluster due to use and storage. There are a few very minor thin fills towards the aft of the bowl and can be identified by the pale putty (encircled in yellow) which can be seen in the following pictures. The mortise is also relatively clean. This pipe does seem to be well cared for and must have been a treasured pipe of the previous owner. The acrylic stem surface has a few scratches and minor tooth chatter in the bite zone on either surface. The tenon opening and the slot are clean without any accumulation of old oils and gunk.The Process
I started this project by running a pipe cleaner dipped in alcohol through the stem airway and was pleased to note that it came out perfectly clean. The previous steward had really looked after this pipe with great care.Next I addressed the minor scratches and tooth chatter in the bite zone by sanding the surface with a folded piece of 400 grit sandpaper. I ran the sandpaper along the button edges also to sharpen it a bit.The excitement of seeing a nicely polished and shining stummel with those exquisite straight and bird’s eye grains resplendent in all it’s glory made me decide to work on the stummel. The narrow mouth of the chamber with a slight broad heel of the stummel meant that use of my trusted PipNet reamer was ruled out. Thus, I reamed the chamber with my knife. Once the cake was taken down to the bare briar, I used a folded piece of 220 grit sandpaper to sand the chamber walls to remove residual cake and even out the wall surface. I wiped the chamber with a cotton swab wetted with alcohol to clean the carbon dust and expose the briar. There is a web of very thin minor heat veins toward the back and above the draught hole. Though not an immediate major concern, it needs to be addressed now to prevent any disasters in future. However, there was a spot on the right side of the chamber where the briar was slightly more charred (encircled in red). I cleaned out all the charred briar from that area and will address it towards the end. I believe that this damage to the inner walls of the chamber was caused by the use of a jet lighter to light the tobacco and hence must be avoided at all costs. This was followed by cleaning the mortise with pipe cleaners dipped in isopropyl alcohol. I scraped the walls of the mortise with my fabricated knife to remove the dried oils and tars. The old smells of the tobacco are still strong and would need more invasive methods to get rid of these odours.I continued the cleaning of the chamber and shank internals with a salt and alcohol bath. I used cotton balls which is an at par substitute as I have realized over the years. I drew out a wick from the cotton and along with a folded regular pipe cleaner; inserted it into the mortise and through the draught hole into the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the inner rim edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By the next morning, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise, fulfilling it’s intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. The chamber now smells clean and fresh. I set the stummel aside to dry out naturally.With the bowl internals clean, I moved to clean the exterior of the stummel. I used a hard bristled tooth brush and wood cleaner soap to scrub the stummel and rim top. I washed the stummel under running warm water with anti oil dish washing detergent and Scotch Brit pad till the stummel surface was clean and dried it using paper towels and a soft cotton cloth. The stummel surface, including the rim top has cleaned up nicely with the beautiful grain patterns on full display. The three very small fills that I had noticed under magnification, are all solid and refreshing them is not required. I simultaneously cleaned the shank internals with the detergent and hard bristled shank brush and set the stummel aside to dry out naturally.While the stummel was set aside to dry, I decided to complete the preliminary polishing of the stem. I wet sanded the stem surface with 600, 800, 1000, 1500 and 2000 grit sandpapers. This progressive use of higher grit sandpapers helps to eliminate remaining oxidation and also eliminate the sanding marks left behind the lower grit sandpapers. I wiped the stem with a little EVO to hydrate and deepen the shine over the stem surface.I went through the 1500 to 12000 grit micromesh pads to wet sand the stem. The stem now has a nice deep shine with no traces of oxidation around the entire stem surface.Next, I polished the stummel with micromesh pads, wet sanding through 1500 to 12000 pads, wiping the surface with a soft cloth at the end of the micromesh cycle. The stummel looks amazing with a deep shine and beautiful grains popping over the stummel surface. I massaged a small quantity of “Before and After Restoration Balm” with my fingers into the briar. The immediate and incredible transformation that takes place is a worthy reward for all the efforts!!! I let the balm sit on the surface to be absorbed in to the briar for about 20 minutes. The bowl now looks fresh and attractive with the grains popping out any which way you look at the briar. I polished off the balm with a soft cloth to a lovely shine. To apply the finishing touches, I mounted a cotton cloth buffing wheel on to my hand held rotary tool and applied a coat of Blue Diamond to the stummel and the stem to polish out the minor scratches. This was followed up by polishing the entire pipe with a fresh cotton buffing wheel to remove any excess compound that is left behind. A wipe with a microfiber cloth and the pipe is ready for the next stage of polishing.With a cotton buffing wheel that I use for carnauba wax, I applied a coat of carnauba wax and continued to work on it till the complete coat of wax had been polished out. I mounted a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks beautiful and is ready to be added to my personal collection of pipes. There was only one more issue that needed to be addressed and one that could not be ignored, being a functional issue. Remember the charred spot on the walls of the chamber caused by a jet lighter and the thin web of heat lines? I addressed the former issue first. I decided to fill only the area from where I had removed the charred briar with layer of J B Weld. J B Weld is a two-part epoxy Cold Weld in two tubes; hardener and steel which are mixed in two equal parts (ratio of 1:1) with hardening time of 5-6 minutes and complete curing time of 6-8 hours. I poured the contents of the two tubes and mixed it well. I applied this mix, as evenly as possible, over the heat lines in the chamber wall surface. I worked fast to ensure an even coat before the weld could harden. I set the stummel aside for the application to harden and cure overnight.By the next afternoon, the J B Weld had cured and hardened considerably. With a folded piece of 150 grit sandpaper, I sanded the filled JB Weld from the area till all that remained was a smooth surface with the weld deeply embedded into the heat lines and protecting the briar from further damage.Next, to prevent the walls from coming in to direct contact with the burning tobacco, I mixed activated charcoal and plain yogurt to a thicker consistency, just enough that it would spread easily and applied it evenly all along the chamber walls after inserting a folded pipe cleaner through the draught hole to keep it open. Once dry and set, this will not only protect the walls but also aid in faster build up of cake. This also addressed the minor thin web of heat lines noticed above the draught hole. I set the stummel aside for 2-3 days for the pipe mud to dry out completely. I wish to thank each one for sparing their valuable time to read through this write up and each one is always in my prayers.

Refurbishing an Ultra Lightweight Amphora X-Tra #728 Tall Pixaxe

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Blog by Paresh Deshpande

The pipe currently on my work table came to me in the year 2018 from eBay. It’s a beautiful pipe with shallow sandblast, tall pickaxe shaped and very light in weight. I had worked on other Amphora billiards from my Mumbai Bonanza (https://rebornpipes.com/2019/10/11/restoring-16th-pipe-from-the-mumbai-bonanza-lot-an-amphora-x-tra-726/) but it was selected by a very dear friend of mine and I couldn’t refuse him. The moment I selected this pipe to work on, I had decided to add it to my personal collection given the beautiful shape, ultra-light weight and the fact that I had no Amphora in my collection.

The pipe is stamped as “Genuine Briar” over “Amphora Holland” towards the bowl followed by “Amphora” over “X-tra – 728” towards the shank end. The stem bears the trademark stem logo “A” in a circle on the left side on the saddle portion of the vulcanite saddle stem. The stampings are clear and easily readable.Having worked on and researched Amphora brand earlier, I refreshed my memory by revisiting the write up, the link to which has been provided above. I re-read the addendum by Robert M. Boughton which points to a connection of amphora pipes to Dr. Grabow!!!! This does make for a very interesting read and is highly recommended. Here is the link to the write up:

https://rebornpipes.com/2016/08/24/about-the-winner-of-an-amphora-bent-billiard-and-more-information-on-the-brand/

With my memory refreshed, let’s move ahead with the initial visual inspection of this pipe.

Initial visual inspection

The pipe has some beautiful shallow sandblast with the bird’s eye grains showing as pits over the sides of the stummel while the horizontal sandblasts showing cross grains to the front and back of the bowl. There is a decent layer of cake in the chamber with overflowing lava on the rim top surface. The stummel tapers down to a very narrow point at the foot of the stummel. The mortise shows accumulation of dried oils, tars and gunk. The stem shows tooth chatter and indentation over the lower surface in the bite zone. The virgin finish of the stummel gives it a nice clean look and has darkened as it was smoked over the years. The light weight and the thin stem make it perfect for clenching. This should be a nice and easy project. Detailed visual inspection
The tall pickaxe shaped stummel has some beautiful shallow sandblast which highlights the bird’s eye grains over the sides of the stummel and shank surface while the straight cross grains adorn the front and back of the bowl and also over the top of the shank surface. The surface is covered in dirt, dust and grime from usage giving it a dull, dark and lifeless appearance. The stummel tapers towards the foot making for a prominent chin which than extends upwards to the shank. The bottom surface of the shank is smooth and bears all the stampings described above. The bowl is solid to the touch and i don’t foresee any major damage to the chamber walls. The mortise shows remnants of dried oils, tars and gunk. The chamber shows a thick layer of dry and hard cake. The rim top surface has darkened by overflowing lava. The steeply narrowing of the chamber towards the heel will pose a challenge while taking the cake down to the bare briar. The inner and outer rim edges are in pristine condition with no visible damage or discoloration. The condition of the chamber walls will be ascertained only once the cake has been removed. The step tenon saddle vulcanite stem has light oxidation over the surface. The bottom of the saddle portion is flat and sits flush with the flat bottom of the shank. There is some tooth chatter and bite mark in the bite zone over the lower surface with some bite marks over the button edge. The tenon end and the horizontal slot are relatively clean.The process
The process of refurbishing this pipe started with the cleaning of the stem. I cleaned the stem air way with regular and bristled pipe cleaners dipped in 99.9% pure alcohol followed by further cleaning of the stem internals with thin shank brushes and dish soap to remove the any stubborn residual gunk from within the airway.Once the stem internals had been cleaned, i gently sand the stem surface with a used piece of 220 grit sand paper and immersed it in “before and after deoxidizer” solution along with the stem of other pipes in line for restoration. The amphora is indicated with a green arrow.The next evening, I removed the stems that had been soaking in the deoxidizer solution overnight. I cleaned the stem and the stem airway under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and the airway with thin shank brush. I further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem.The deep tooth indentations are now clearly visible. I used a lighter to heat and raise these indentations to the surface. These tooth indentations were raised to the surface to some extent due to the heating; however, it would require a fill to complete the repairs. I prepared a mix of ca superglue and activated charcoal and carefully applied it over the damaged bite zone on the lower surface and lip and set it aside for curing overnight. I had applied this mix in sufficient thickness which would help during the filing and sanding to match the fills with the stem surface.With the stem repairs set aside to cure, i reamed the bowl with my Pipnet pipe reamer using the first head size. Using my fabricated knife, i cleaned the cake from areas which could not be reached by the reamer heads. I used a 220 grit sand paper, pinched between my thumb and forefinger, to sand the inner walls of the chamber. Once i had reached the bare walls, i wiped the chamber with a cotton pad dipped in isopropyl alcohol. This removed all the residual carbon dust and also allowed a clear inspection of the walls. The walls of the chamber are nice and solid with no signs of heat fissures or cracks. The beveled inner rim edge shows no charring or chipping. I cleaned the mortise and shank walls using q-tips, shank brush, regular and hard bristled pipe cleaners dipped in alcohol. I scraped the walls with a dental tool and removed the entire accumulated gunk. I shall further clean it with a shank brush and liquid dish soap once i clean the stummel surface. With the bowl internals clean, i move to clean the exterior of the stummel. I cleaned the surface using Murphy’s Oil Soap and used a hard-bristled tooth brush to scrub the stummel and rim top with the solution. After the scrub with briar cleaner solution, I washed the stummel under running warm water with anti-oil dish washing detergent till clean and dried it using paper towels and soft cotton cloth. I deliberately cleaned the rim top with a brass wire brush and Scotch Brite pad and set the stummel aside to dry out naturally. The stummel surface has cleaned up nicely with the intricate sandblast patterns on full display. I simultaneously cleaned the shank internals with the detergent and hard bristled shank brush. The pipe is now clean and fresh with no ghosting.Next, I rubbed a small quantity of “before and after restoration balm” in to the briar with my fingertips, working it deep in to the sandblasts and let it rest for a few minutes. The balm almost immediately works it’s magic and the briar now has a nice vibrant appearance with the beautiful sandblast patterns displayed in their complete splendour. I further buffed it with a horse hair brush. I set the stummel aside and worked on the stem. The stem fills had cured nicely and using a flat head needle file, i sanded the fill to achieve a rough match with the surrounding stem surface. I further sanded the stem surface with a folded piece of 220 grit sand paper to further blend in the repairs.I followed it with wet sanding the entire stem with 400, 600 and 800 grit sandpapers and further with 1000, 1500 and 2000 grit sandpapers. I wiped the stem with a moist cloth to remove the dust and monitored the progress being made after every three grit papers. Here there is something that i tried new. Instead of resorting to polishing with micromesh pads, i polished the stem with white compound followed by red Tripoli and blue diamond compound. The stem polished up nicely and had a rich deep black shine to it. I applied a little extra virgin olive oil to rehydrate the vulcanite and set the stem aside. To complete the restoration, I mounted a cotton cloth buffing wheel on to my hand held rotary tool and applied several coats of carnauba wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further and remove any residual wax from in between the sandblasts. The finished pipe looks amazingly beautiful and is now ready for its long second innings with me. If only this pipe could share with me its life story of the past years!