Tag Archives: bowls – refinishing

This one was a labour of love – A Custombilt Bullmoose


Blog by Steve Laug

My brother sent me a pipe that is a shape I have had two previous times and always sold or gifted. It is a Bullmoose or a Scoop shape. Tracy Mincer did a great job with this shape and it is one I have never seen repeated as chunky as he did them. This one was stamped on the right side of the shank with the words Custombilt over Imported Briar.CB1 The pipe was solid but dirty. The stem would not push into the shank and the grooves and trails in the briar were dusty. The bowl had a thin, uneven cake in it and the lava overflowed slightly onto the rim leaving a thin coat of tars and oils. There were some dings and dents in the smooth parts of the pipe and the finish was worn. There were some fills in the grooves that showed through the worn finish. Overall it was in good shape. The stem had tooth chatter on the top and bottom sides with a few deeper tooth marks near the button. The photos below show what the pipe looked like when I started working on it.CB2CB3CB4CB5 I took a few close-up photos of the bowl rim, front and back views and the stem to show what I had to deal with in the restoration of this one.CB6CB7CB8CB9CB10 The stamping gave me a bit of information on the date of the pipe. The one word Custombilt stamping rather than the Custom-Bilt stamping would help to pin down the date a bit. I decided to pause a few moments and do a bit of reading to help narrow down the date. I looked on one of my go to resources – Pipedia.org. I also have Bill Unger’s book but it is packed away at the moment and this article on pipedia quotes extensively from the book. Here is the link to the article: https://pipedia.org/wiki/Custom-Bilt

Under the heading, Custom-Bilt History is the following information.

“The book (Bill Unger’s Book, my comment) opens up with an intriguing statement that unfortunately is never fully followed up: Before beginning this history, I need to emphasize an important fact and to ask the reader to keep it firmly. Spelling-Custom-Bilt, Custombilt, and other variations-is extremely important to the various aspects of the following discussions. It was not, however, important to many people in the company’s early days. [Emphasis mine] {Page 9}.”

“Tracy Mincer started the original Custom-Bilt pipes it appears in 1934. Bill meticulously details the start of the Company, how it was financed, the changes in the original ownership, how the company distributed its product, the manufacturing process, certain patented items, and other interesting stuff… In 1946, the name was changed to Custombilt after Mincer began an association with Eugene J. Rich, Inc. (my emphasis). There were some big changes in advertising and distribution. The slogan “AS INDIVIDUAL AS A THUMBPRINT” began at this time as well.”

“In the early 1950’s, Tracy Mincer developed severe financial problems that caused him to stop making the Custombilt, and he lost the name. In 1953, Leonard Rodgers bought the company and emphasized tobacco pouches and butane lighters. (However, it appears Mincer was working on his new pipe, the Doodler.) In 1968, Rodgers sold the Company to Consolidated Cigars. In the early 1970s, Wally Frank Co. bought the Custombilt trademark and began to produce their version of the pipe in 1974 or 1975. Hollco Rohr owned the Weber pipe factory, located in New Jersey, and produced the Custombilt pipes there. In 1987, the pipes were made out of the Butz-Choquin factory (France) and then Mexico until the late 1990s. Currently, the Custombilt name is owned by Tobacalera of Spain.”

From this information I am pretty sure my pipe is made after the change in 1946 and before Tracy Mincer lost the name in the early 1950s. It has the characteristic Mincer like rustication patterns and shape. It could very well be from the Rich era of the brand.

I went to work cleaning up this old timer. I scrubbed the bowl with a toothbrush and Murphy’s Oil Soap. I was able to clean out the rustication and the grooves with this method. I rinsed the bowl under warm water to remove the soap and the grime. The first picture shows the soap on the bowl and the second through the fifth picture that follows show the cleaned and dried bowl. You can see the putty fills in the grooves. Fortunately all of them were in the grooves and not in the smooth portion of the bowl.CB11 cb12 cb13 CB14 CB15I scrubbed out the airway in the shank, mortise and stem with alcohol, pipe cleaners and cotton swabs until they came out clean. I thought about using the retort but chose not to on this pipe as it smells sweet and clean.CB16 CB17To clean up the scratches and lava on the rim of the bowl I used a medium grit sanding sponge and “topped” the bowl on it. I find that this sponge removes the grime and leaves the rim intact with no briar removed. I worked it on the sponge until it was clean and then used a cotton swab and alcohol to clean up what remained.CB18 CB19I sanded the stem with 220 grit sandpaper to remove the tooth chatter and deeper tooth marks as well as the small gouges and oxidation on the vulcanite.CB20 CB21With the internals of the shank and mortise cleaned I was able to put the stem back in place. I reamed the bowl with a PipNet pipe reamer and took the cake back to briar.CB22 CB23I used a Black Sharpie Permanent Marker to stain the rustication patterns on the bowl and shank. Once I finished with that I wiped the bowl down with alcohol to soften the black and prepare the surface for the contrast stain.CB24 CB25 CB26 CB27 CB28 CB29 cB30I warmed the briar with a blow dryer and then stained it with Feibings Dark Brown that I had thinned with alcohol 1:1. I applied the stain and then flamed it with a lighter to set it. I repeated the process until I got good coverage.CB31 CB32 CB33 CB34I buffed the pipe with Blue Diamond on the wheel to give it a shine and even out the stain coat. The next photos show the bowl at this point in the process. The contrast of the dark in the grooves with the brown really gives the briar a bit of pop.CB35 CB36 CB37 CB38I was careful with buffing around the stamping as I did not want to damage the pristine stamping on this pipe.CB39With the bowl done I turned my attention to the stem. I wet sanded with 1500-2400 grit micromesh sanding pads until the majority of the scratches left behind by the sandpaper were gone. I rubbed the stem down with Obsidian Oil. I dry sanded it with 3200-4000 grit micromesh pads and gave it another coat of oil. I finished by sanding it with the 6000-12000 grit micromesh pads and giving it a final coat of oil. I set it aside to dry while I worked on another pipe.CB40 CB41 CB42I buffed the pipe with Blue Diamond to raise the shine and then gave the stem multiple coats of carnauba wax. I gave the bowl several coats of Conservator’s Wax and then buffed both the bowl and stem with a clean flannel buff. I hand buffed the pipe with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I love the finished look of this old timer and the feel of the hefty bowl in the hand. In my opinion it turned out to be a beautiful pipe. Thanks for looking.CB43 CB44 CB45 CB46 CB47 cb48

Simple Restoration of a Stanwell Freehand


Blog by Aaron Henson – 2/20/16

I have had my eye on this pipe for several months. It has been languishing in a local antique shop since last summer and was priced as if it were fully restored. To my surprise it was still there at the end of January and the shop had lowered the price. I talked with the owner for a while and eventually got his rock bottom price (which was my top end price). After all, it is a beautiful piece of briar.Stan1

Stan2 This is big pipe: the chamber is 7/8” (22 mm) diameter and 1¾” (45 mm) deep and the walls are more than 3/8” (10mm) thick.Stan3 Inspecting the pipe I did not find much wrong. The stem was heavily oxidized and had very little tooth chatter. The briar was free from dent, gouges and the like. A few minor scratches and the worn stain was all that needed to be addressed. And there was only a light cake in the bowl. As for markings, there were none on the stem and some double markings on the bottom of the shank. It read STANWELL over de Luxe (double stamped) over MADE IN DENMARK (also double stamped). From what I could find, I estimate this pipe was made sometime in the 1970’s. If anyone can date it better please let me know.Stan4 I set the stem to soak in an Oxyclean solution and began working on the stummel. I cleaned the outside of the briar with a tooth brush and Murphy’s oil soap, rinsing with water then quickly drying with a paper towel. I repeated the process on the plateaux several times. Next I reamed the chamber back to bare wood and inspected the internals. Then the internals of the shank cleaned up easily with cotton swaps and bristled pipe cleaners.

All-in-all, other than a micro crack on the outer surface, the briar was in great shape. There was one long scratch near the stamping but I didn’t want to touch that and risk damaging the stamps. I wanted a very smooth finish so I sanded the outside of the pipe with 1500 – 3200 micromesh pads and set it aside.Stan5

Stan6 Returning to the stem, I scrubbed off the oxidation with a green pad and scrubbed the airway with a series of alcohol soaked pipe cleaners – bristled then soft. The tooth chatter was raised with heat from a lighter and the deepest tooth mark was filled with black superglue. When cured, the stem was sanded and polished with 1500 – 12000 micromesh pads. I wet sand with the first six pads and dry polish with the last three. A little mineral oil between sets of three pads seems to help too.Stan7

Stan8 Next the pipe was assembled and taken to the alcohol retort. Even thought I had scrubbed the internals thoroughly, it took 3 test tubes of Everclear until I no longer smell the ghosts of the previous owner’s tobacco.Stan9 In my research of the Stanwell pipes, I found that Stanwell used a walnut stain. This was consistent with the remnants of stain that I found on this pipe and I wanted to restore the original look. I began by applying and undiluted Feibing’s dark brown. After it set I realized that Feibing’s brown dye have too much of a red base and it was not direction I wanted to go.

I wiped as much off as I could with an alcohol soaked cotton pad and sanded the surface with the 2400 micromesh pad again to remove a bit more. Returning to my local Tandy Leather, I searched for a walnut stain. After looking at stain samples on leather (which responds much differently than briar) I placed my bets on Eco-Flo’s Bison Brown. This time the results were much more like what I had seen in pictures of similar Stanwell pipes. I applied the stain at full strength and flamed it. After the second coat dried I wiped the excess off with an alcohol soaked pad.

With the smooth surfaces done I stained the plateaux with Feibing’s black dye. Once it dried, I wiped the entire wipe down with mineral oil then set it aside to soak in. It was two days later that I found time to return and take the pipe to the buffing station. I buffed the entire pipe with red diamond then applied three coats of carnauba.

Thanks for reading and I would like to hear your comments.Stan10

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Restoring an Interesting Older XXXX’d out Sitter


Blog by Steve Laug

When my brother Jeff sent me the photos of this pipe I could see what had attracted him to purchasing it. The unique sitter shape with the angled bottom, the interesting grain patterns and the clean though oxidized stem all pointed to a pipe that would clean up very well. The stamping on the left side of the shank was XXXX’d out so he could not read it to see who had made the pipe. There was something about it however, that niggled at my memory and the shape had a quintessential British made pipe look. When it arrived I examined it under a bright light and was able to make out the stamping under the XXX’s. It read MAJESTIC over Danish Crown. From research on the web I found that the brand was made by Ben Wade in England.Ben1 In person the pipe was quite nice. There were scratches and nicks in the bowl that would need some work. On the left side toward the bottom of the bowl were two marks joined by a line. At first glance it looked like a crack but it was not. There were two flaws in the briar and a long horizontal scratch in the surface of the briar. Even if it had been a crack the two flaws stopped it from spreading so it was not a problem.Ben2

Ben3 There was beautiful grain on the sides and bottom of the bowl. The dirty rim promised some interesting grain underneath the tars and lava build up. The outer edge of the rim had damage on the front and the rear. It had been tapped out on something solid and had rounded and damaged the edge. The inner edge looked good though the crumbling cake would need to be reamed to know for sure.Ben4

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Ben6 I reamed the bowl with the PipNet reamer and completely removed the cake. I wanted to clean up the inner edge of the rim and check the bowl walls for cracks or damage. (In the top view photo you can see the rounding on the front and back outer edges of the rim.)Ben7

Ben8 I cleaned out the airways from button to bowl with pipe cleaners, cotton swabs and alcohol. I used a dental pick to clean out the slot.Ben9

Ben10 I scrubbed the exterior of the bowl with acetone on cotton pads to remove the grime and the damaged finish.Ben11

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Ben13 I scrubbed the rim and then used the topping board to remove the damaged top of the rim. A light topping took the surface down and sharpened the edges on the front and back side of the bowl.Ben14

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Ben16 I used the dental pick to clean up the line and the two end points that marked the bowl on the left side. I used clear super glue to fill in the flaws and the groove in the line.Ben17 I sanded the repairs to the bowl until the surface was smooth. I sanded it and the rim with micromesh sanding pads 1500-6000 grit. I used a black marker and a dark brown stain pen to prepare the bowl for staining. I decided to use a Cherry Stain and Danish Oil on the briar on this one. It would highlight the grain and make it shine.Ben18

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Ben21 I laid the pipe aside to dry over night. In the morning I buffed it with some Blue Diamond and then gave it a coat of carnauba wax. I buffed it with a flannel buffing pad and then took the next photos.Ben22

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Ben25 The stem still needed attention. I sanded it with 220 grit sandpaper to remove the nicks and deep oxidation in the vulcanite. I followed that by wet sanding it with 1500-2400 grit micromesh sanding pads and rubbing it down with Obsidian Oil. I dry sanded with 3200-4000 grit pads and repeated the oil. I finished by dry sanding it with 6000-12000 grit pads and gave it a final coat of oil. I set it aside to let the oil soak into the vulcanite.Ben26

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Ben29 I buffed the pipe with Blue Diamond and then gave it several coats of carnauba wax. I buffed it with a clean buffing pad and then with a microfibre cloth. The finished pipe is shown in the photos below. The unusual shape and the unique grain on the briar really stand out with the finish I chose. The slight bend to the stem gives it a jaunty look. The stem is too heavy for the bowl to sit flat on the angled base but it balances on the point.Ben30

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Ben37 Thanks for looking.

Easy Restoration of a 3-Star Pipes by Lee Rhodesian


Blog by Aaron Henson – 2/20/16

Aaron1I have found that writing up my pipe restorations is handicapped by my in-ability to remember to take pictures as I am working. On this Pipes by Lee Rhodesian I did a little better job at taking pictures. Although this was a simple restoration I thought I would take the opportunity to share my experience.

I found this 3-star Lee with two other pipes (a Mastercraft and a Grabow) in a lot at a local antique shop. I wanted to know more about the Lee brand but I found there is not much out there. But here is what I found:

The Pipes by Lee brand was distributed by Stewart-Allen Co, Inc., NY. The pipes were graded by stars: 1 to 5 stars (5 being the high end). Early pipes have seven pointed stars; the middle run have five pointed stars and later pipes are stamped with colored gold stars. (the preceding content from the “Pipes: Logos & Markings” website and the 1947 Ad, courtesy Doug Valitchka).

This pipe has three 7-point gold/brass stars set in a line in the top of the stem. I could not find the dates of the different runs/eras mention above but based on the ad I would have to guess my pipe dates to the late 1940’s to 1950’s.

The Pipe
The outside of the pipe was in very good condition. The briar was clean and the stem was moderately oxidized. The stamps on the shank were very clear: left side read ‘Pipe by Lee’ over ‘Limited Edition’. The right side of the shank is stamped ‘An Authentic’ over ‘Imported Briar’.Aaron2 Aaron3The stem was slightly over-clocked and the previous owner had placed a couple of sheets of paper between the stem and shank to act as a spacer. There was one divot in the bottom stem near the button but otherwise was free from tooth chatter.

The internals were a different story; the chamber had a healthy cake buildup and good amount of tar on the rim. The shank was full of tar and the stinger was coated in dried tar. The internals of the stem itself were not as bad as the shank and I will attribute this to the removable filter/stinger. Aaron4I began the restoration by cleaning the rim. I moistened a little powdered Oxyclean and placed it on a damp green-pad. I laid the pad on a flat surface and worked the bowl much like I was topping it. I don’t have a picture of the result but this worked very well.

The cake was very hard and resisted my attempts with the reamer so set the bowl to soak in alcohol overnight. I also set the stem to soak in an Oxyclean bath using a pipe cleaner to hold the stinger out of the solution.Aaron5With the cake nice and soft, I reamed the bowl back to bare wood with little difficulty. An inspection of the inside of the chamber showed that the briar to be sound and without burnouts or cracks. The airway was clear and located precisely at the bottom center of the chamber. The alcohol soak also removed much of the stain and revealed three small pink fills that would have to be addressed.Aaron6I finished up the internals by cleaning the shank with cotton swabs and pipe cleaners until they came out as clean as they went in.

I neglected the pictures during this next part but in summary I used a dental pick to remove fills and packed the voids with briar dust. A dab of clear CA (cyanoacrylate) glue set the dust in place. After drying, the fills were sanded smooth. I also sanded the entire bowl (except around the stamps) with 1500-3200 micromesh pads.

Returning to the stem, I removed the aluminum ‘filter’ and cleaned it and the threads with 0000 steel wool and alcohol. Then I tried to raise the divot out of the stem with flame from a lighter. I didn’t expect to completely eliminate the divot but wanted to reduce it as much as possible before filling it. The fill was made with black CA glue and charcoal powder then sanded smooth when cured.

I polished the stem by wet sanding with 1500-4000 micromesh pads, rubbing down with mineral oil after each group of the three pads. A plastic washer was placed between the stem and the stummel at this stage to prevent damaging the wood and to keep from rounding the shoulder of the stem.Aaron7 Aaron8At this point I set up the alcohol retort. It took three test tubes until the alcohol was clean; note that I left the filter off during the retort. I won’t describe the retort process because that can be found in other posts but I do want to comment on one point. I have found that heating the alcohol often time lead to an explosive boiling – not a very controlled process. The smooth surface of the test tube and purity of the alcohol does not provide a surface for bubble to form on. However, if I add a small foreign object to the bottom of the tube the boil is much more controlled. I small piece of cake or charred candle wick gives the bubbles a place to form and eliminate the possibility of super-heating the alcohol.Aaron9Now that the pipe was cleaned and sanitized I finished the stummel by applying two coats of Feibing’s light brown aniline stain. I flamed the stain to set it and then wiped off the excess with a cotton pad and alcohol. While reassembling the pipe I heated the threaded tenon and re-align the stem. Then I coated the entire pipe with mineral oil and set it aside to soak in before applying three coats of carnauba wax.

Thanks for reading and please let me know what you think.Aaron10 Aaron11 Aaron12 Aaron13 Aaron14 Aaron15

This one was a challenge for me – a 1981 CAO Bekler A La Rodin No. 7 of 100


Blog by Steve Laug

A fellow Canadian contacted me about working on a Bekler that he had picked up. He said it was pretty rough. He sent me these photos for a quick look. I loved the look of this pipe. It is stamped CAO Bekler on the darkened shank. On the foot it is stamped ’81 over A La Rodin no. 7 of 100. Above the darkened shank is an insert of carved roses. Above that is a bi-colour spool. The stem was pushed into the spool. There are threaded connectors between each piece of the shank. Bekler1 Bekler2When the pipe arrived it was in worse shape than I had expected. Joe had said that the stem needed work but I did not expect the mess that came. Someone had hacked the stem with files and left behind an uneven surface with many deep file marks and scratches. Some of the flaws were raised and some were indents. It looked as if they had tried to thin the mouthpiece down and narrow the width of the stem. The button was intact but had file marks. The file marks went every direction across the stem. The slot in the end of the stem was off centre with the drilling in the slot slightly to the left. The stem itself was twisted to the left as well. The inside of the stem had a dark sludge in it that pretty well hid the tortoise shell look of the Lucite. The bowl and shank were badly scratched and the rim was a mess. The bowl was out of round and the same person had used the file on the rim leaving behind deep gouges in the top of the rim. On top of the scratches there was a thick coat of lava that covered the top from the inner edge out to about the middle of the top. The foot had some nicks out of it. This would take some tedious work to clean up.

I took some photos after I initially sanded the stem. I wanted to document the condition of the pipe.Bekler3 Bekler4 Bekler5 Bekler6 Bekler7 I sanded the stem with 220 grit sandpaper to smooth out all of the cuts and file marks. It took a lot of sanding and shaping to smooth out the stem surface. I found that under the file marks there were some tooth marks in the underside of the stem. I sanded that surface smooth and wiped it clean. I used a clear super glue to fill in the divots.Bekler8 Once the glue dried I sanded the entire stem once again and blended the patch into the surface of the Lucite. I reshaped the button and the edge with the sandpaper and cleaned up the slot with needle files.Bekler9

Bekler10 Once the surface was smooth I cleaned out the inside of the stem with pipe cleaners and alcohol. I scrubbed the interior with both smooth and bristled pipe cleaners. I was able to clear out the darkening and tar in the airway.Bekler11 With the stem cleaned up and the surface smooth I took a picture of all of the parts on this pipe. The connectors look rough but upon examination I found that they were solid and needed to be cleaned up. You can also see the file marks on the top of the rim and the tars and lava that filled them.Bekler12

Bekler13 I scrubbed the spool insert with Murphy’s Oil Soap and then rinsed it off with water.Bekler14 I cleaned out the inside of the spool and the threaded connector with alcohol, cotton swabs and pipe cleaners. I used a topping board to clean up the ends of the connector as it was poorly done. It looked like someone had shortened it with a pair of cutters and left the residual chips and flakes on the connector. The tars had caught on them giving the end a rough look. The threads were also caked with tars and oils.Bekler15 I scrubbed the next shank insert, the carved rose piece with the Oil Soap and a tooth brush and rinsed it with water. I cleaned out the interior with pipe cleaners, cotton swabs and alcohol. I also cleaned the longer connector inside and out. I used a dental pick to clean out the threads. I also used the topping board to smooth out the ends.Bekler16

Bekler17 The next photo shows the two shank inserts joined together with the smaller of the two connectors. I gave them a light coat of Conservator’s Wax and buffed them with a shoe brush to raise a shine.Bekler18 I decided to work on the stem with the micromesh pads to see what the surface looked like with some shine. I find that the first three grits of micromesh pads – 1500-2400 – tell a lot. I could see the spots that I needed to still work on but I could also see the lovely tortoise shell Lucite beginning to show its colours.Bekler19 I put the stem on the two inserts to get a feel for the look of this part of the pipe. I took the next two photos to show the progress. The stem was getting there. I still needed to heat it and straighten out the twist in the bend and bend it slightly more as it did not fit snugly in the case. Before I heated the stem I examined it carefully. There was a small flaw in the swirls of the material on the top surface of the stem at the bend so I would need to be careful in the heating and bending. Fortunately the flaw did not go too deeply into the stem material but sat on the surface. I heated the tip of the stem and straightened out the twist in it as I bent it slightly to match the case. I repaired the flaw with super glue and sanded it with 20 grit sandpaper to smooth out the repair.Bekler20

Bekler21 I cleaned the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol.Bekler22 I set the bowl aside to dry out and I sanded the stem with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and rubbed the stem down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished with dry sanding it with 600-12000 grit pads and gave it one last coat of oil.Bekler23

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Bekler25 I polished the stem with Meguiars Scratch X2.0 and then gave it several coats of wax.Bekler26 I scrubbed the surface of the bowl with the Scratch X2.0 and hand buffed it with a cloth.Bekler27 I sanded the file marks on the rim to bring it back to smooth. The deep gouges were blackened and took quite a bit of sanding to remove them. I started sanding with 220 grit sandpaper and worked on the surface of the rim. I was careful to not change the profile of the bowl or the angles of the rim.Bekler28 I sanded the rim with micromesh pads from 1500-12000 grit to smooth out the surface and give it a shine. I gave the bowl several coats of Clapham’s Beeswax Polish and buffed it by hand with a cloth.Bekler29

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Bekler32 With the buffing the bowl began to shine. The carving on the foot of the bowl stood out clearly. The rim surface looked far better than when I began.Bekler33

Bekler34 I lightly buffed the bowl with Blue Diamond on the wheel being careful around the blackened shank. The shine rose in the meerschaum and the pipe looked good. Though there were still nicks and scratches they now looked like marks of honour and age rather than abuse. To me it is always a fine balance between restoring a pipe and reworking a pipe. On a beautiful pipe like this one I opted to work on the big issues and leave some of the war wounds on the sides of the bowl. To me the pipe has been around long enough to earn those marks. I want a pipe that is finished to look better than when I started but I am not aiming at making a 35+ year old pipe look new. I want it to look cared for and well smoked. The finished pipe is shown in the photos below.Bekler35

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Dunhill Bulldog Gets a Facelift


Blog by Dutch Holland

I had been looking for a small Dunhill Bulldog and recently found this one. It’s a 1962, style 148, Bruyere, Group 3 in need of some TLC. It’s quite petite, almost delicate compared to thDun1e GBD Rhodies I’m usually drawn to but the price was right so I pulled the trigger and several days later it arrived. Although not in really bad shape, it had some issues that would need attention. The bowl top hadn’t seen a cleaning in some time, carbon build-up had migrated onto the upper outside of the bowl and the tobacco chamber had a significant build-up of cake. At some point the pipe had apparently been dropped because there was a nasty crease and some dents surrounding it on the front. The shank had several tones of color, the cause is uncertain. After cleaning the rim area I discovered a number of edge scars and some charring on one side that made the inner edge look out of round. There would be no saving the finish, a stripping would be necessary. The nomenclature was clear and strong so attention to method would be important to preserve it. Dave G’s stripping formula worked out exceptionally well but who would expect anything less? Dun2I slightly topped the rim after beveling the inner edge to minimize the amount that needed removal. Topping was done with 1000 grit sandpaper on a flat surface following the application of some steam. The steam had all but eliminated the edge scars and a little softening of the outer edge did the rest. Treating the inner edge with a slight bevel took out the majority of the scorch so almost nothing needed to be removed. Preserving that classic profile was important. That came at the expense of giving the top a somewhat different look. One that seems to better compliment the delicate style of this pipe but that’s just a personal opinion.

The crease and dents on the front were steamed out and the entire pipe stripped of wax and stain. I really wanted something darker than the original stain so I mixed 2 parts of medium brown with 1 part oxblood and applied it. After the color set I buffed it to a rich dark mahogany and then applied four coats of carnauba wax, giving each a chance to harden in between. The stem was worked with Micro-Mesh and then a final buff with white diamond to bring up the gloss. Dun3There are some who would consider changing the color of a Dunhill to be heretical but I’m not so constrained. This one’s for my pleasure, the next guy can restore it for authenticity. I really like the color and overall the pipe looks better than it did at the start so I don’t feel the slightest bit guilty. Burn me at the stake if you like, I’m unrepentant.

A Sparkling Metallic Dr. Grabow Viking with Three Bowls


Blog by Steve Laug

This older Dr. Grabow Viking came to me as a gift from a Facebook friend. He gave it to me along with some other pipes for me to enjoy restoring. This one is stamped next to the heel of the metal base – Viking Pat. Pend. The metal is sparkling metallic silver. It has flecks throughout the paint that make it sparkle and shine. When it came it was together in a plastic sandwich bag. The base unit was tired and dirty. The bowl on the base was caked with an over flow of lava onto the rim. The other two bowls had been reamed and cleaned. The finishes on all three were dirty and dull. The rims on all three bowls show damage from burns or being knocked out on a hard surface. When I removed the bowl the interior of the base was caked with the thick lacquer of the juices of tobacco as it burns. It looked to me like it had not been cleaned in a long time and the black thick oils had hardened like rock in the base. The airway was clogged with debris. The stem had collapsed from being bitten on. The tooth marks were deep but did not go through into the airway. The sharp edge of the button was worn almost smooth. I was not able to push a pipe cleaner through the airway from the button or from the airway in the bottom of the base.

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I took a few close-up photos. The first shows the inside of the base and the build up there. The second and third show the bite marks on the stem. The second photo shows the top of the stem and the bite mark on that surface, though not looking bad in the photo, collapsed the airway and made it impossible for a pipe cleaner to pass through. The fourth photo below shows the stamping on the bottom of the base.G4G5G6G7

I scrubbed out the inside of the base with pipe cleaners, cotton swabs and alcohol. I also used a brass bristle brush. I opened the slot and airway in the stem with a flat needle file. I inserted the needle file and pushed the indentation on the top of the stem upward to clear the airway. It took a lot of fiddling with the file to open the slot completely. I cleaned the airway and stem with pipe cleaners and alcohol.

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I repaired the tooth marks with black super glue and set the pipe aside for the evening to allow the glue to cure. I have not had good luck with this kind of fill using the accelerator as it tends to cause air bubbles in the dried glue.

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I reamed the cake in the one bowl with a Pipnet reamer and took the cake back to bare briar.

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In the morning I sanded the repairs on the stem with 220 grit sandpaper to smooth the surface of the repair and blend it with the stem. I used a needle file to sharpen the edges on the button.

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Once I had the surface smooth I sanded the stem with micromesh sanding pads. I wet sanded the stem with 1500-2400 grit pads and then rubbed it down with Obsidian Oil. I dry sanded the stem with 3200-4000 grit pads and gave it another coat of oil. I finished dry sanding it with 6000-12000 grit pads and gave it a final coat of Obsidian Oil. I set it aside to dry.

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With the base finished I set it aside and turned my attention to the bowls. I topped all three bowls on the topping board. The short bowl that I reamed had some dents and rim damage. The other two had burn marks and rounded edges that needed to be cleaned up.

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I wiped the bowls down with acetone on cotton pads to remove the finish and the grime.

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I stained all three rims with the light brown stain pen for the first coat. I then gave all three bowls several coats of Cherry stain Danish Oil and buffed them to a shine.

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I finished the restoration by buffing the bowls with Blue Diamond and then giving the bowls and the stem several coats of carnauba wax. I buffed the whole pipe with a clean buff and then with a microfibre cloth to raise the shine. The finished pipe is shown in the photos below. Each photo shows a different angle and includes the base with all of the bowls in place.

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I love these old timers – this one is a GC Bulldog


Blog by Steve Laug

When I found this old bulldog on EBay I was drawn to it and immediately put in a bid. I won it as no one else saw the charm in this one. It was a hard to see the stamping in the photos and many of the photos the seller included were out of focus which even made it harder to figure out the state of the pipe. The seller identified the pipe as a GC Bulldog. The seller’s photos that I have chosen below show the condition of the pipe. The finish is dirty and there are definitely dings and nicks in the briar. The bead around the cap of the bowl is a nice touch and it too is worn. The stem is oversized and is larger in diameter than the bowl so it makes one wonder if it is original. The threaded bone tenon in the stem fits perfectly in the shank with the alignment matching. The angles of the shank and the stem match. The vulcanite stem is just slightly larger than the shank on the left side of the pipe but works on the right side. The button is rounded and has an orific opening that shows that it is the proper age for this pipe. All that I saw was enough for me.G1

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G3 When the pipe arrived my assessment from the photos was correct. The stem was a good fit but it was larger than the shank on the left side. The bone tenon was in excellent shape with no wear and tear on it. It was stained with the tobacco juices of the long smoking. The shank was dirty and the airway in the stem was dirty. The airway in the bowl was clogged so no air would go through it no matter how hard I blew on the shank. The rim had serious damage on the right side front. There was a chunk of briar missing from the inner edge of the bowl and there was a scar running part way down below that. The rim had a divot at that point and also on the front itself that looked to have been caused by overzealous lighting from the exact same point every time the pipe was smoked. The bowl had been reamed and looked clean and smooth other than the damage on the right top side. The finish was dark and dirty. The stem had tooth marks on the underside near the button and tooth chatter on the top side. The next four photos show the pipe when I brought it to the work table.G4

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G6 The next photo is a close-up of the rim to show the damage. I decided to top the bowl so I used the topping board and 220 grit sandpaper to remove the top surface damage to the rim edge. When I had topped as much as I could without changing the profile of the bowl it was time to decide how to address the damage. I set that aside for a bit and worked on the fit of the stem.G7

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G9 I sanded the stem sides with 220 grit sandpaper to bring it to the same height and dimensions as the shank. It took work on the left sides and some adjustments to the right side. I also needed to work over the points of the diamond to make the alignment straight and flowing. I sanded the tooth marks and tooth chatter at the same time and was able to remove it.G10

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G13 I wiped the bowl down with acetone on cotton pads to remove the damaged and dirty finish that remained on the bowl. With these old finishes the grime and some of the clouded top coat disappears and the grain begins to poke through as the bowl is scrubbed.G14

G15 I worked on the internals of the mortise, airway and the airway in the stem. Since the airway in the mortise was plugged I used a round dental pick to push through the grime that plugged the airway. I reamed out the airway with the pick and then scrubbed it with pipe cleaners and a shank brush until it was clean. I scrubbed out the mortise with pipe cleaners, cotton swabs and alcohol until it was clean and smelled fresh. I swabbed out the inside of the bowl with cotton swabs and alcohol. I used pipe cleaners and alcohol in the stem airway and cleaned the threads on the bone tenon with cotton swabs.G16

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G18 With the interior of the bowl clean I lightly sanded the inner edge of the bowl in the damaged area. I put some small drops of super glue on the rim and inner edge and used a dental spatula to press briar dust into the glue.G19

G20 I retopped the bowl to smooth out the repair and sanded the inside with a folded piece of 220 grit sandpaper to smooth out the curve of the inner edge.G21

G22 I sanded the top and rim edge with 400 grit wet dry sandpaper and then with 1500 grit micromesh in preparation for staining. I stained the areas where I had sanded the shank to match the stem and the rim with a dark brown stain pen.G23

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G25 I hand buffed the stained areas and the rim and took the following photos.G26

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G29 I wet sanded the stem with 1500-2400 grit micromesh sanding pads and then rubbed the stem down with Obsidian Oil. I dry sanded the stem with 3200-4000 grit pads and gave it another coat of oil. I finished sanding with 6000-12000 grit pads and gave it a final coat of oil. I set the stem aside until the oil dried.G30

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G32 I gave the bowl and stem several coats of Conservator’s Wax and hand buffed the pipe and stem with a shoe brush and a microfibre cloth to raise the shine. The finished pipe is shown in the photos below. There are still some dents and dings on the sides of the shank and bowl that I chose to leave there. Some of them are the very faint stampings that remain on the right and left topside of the diamond shank. Some of them are beauty marks that came with the long life and hard travel of this little pipe. I chose to leave them as they were and imagine the stories that go along with them. Thanks for looking.G33

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Mission Impossible: Operation Long Shot


This is an old Brigham that Charles and I did together and it was almost Mission Impossible. Wanted to post on both blogs.

Charles Lemon's avatar

The door opened and a man walked into the bar, pausing briefly in the doorway to allow his eyes to adapt to the dim light inside. The place was what optimists would euphemistically call a dive. The establishment was empty except for a few drunks and a large, bored-looking man behind the counter wiping glasses with a rag that was presumably once white but was now an indeterminate shade of grey.

The man walked through the room, turned in at a doorway marked “Gents” and scanned the room – two stalls, a urinal and a grimy sink – before spotting what he sought. Moving across the room, he fed a handful of coins into a coin-operated machine advertising cheap cologne. There was a rattle and then a small rectangular device dropped into a waiting hand. The man pushed his thumb against a small pad on the otherwise blank rectangle. A laser washed briefly…

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A Sad Lesson from a Botched GBD Repair (by Someone Else) I Tried to Mend


Guest Blog by Robert M. Boughton
Member, International Society of Codgers
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipesnm.biz
http://about.me/boughtonrobert
Photos © the Author

If it ain’t broke, don’t fix it.
― Thomas Bertram “Bert” Lance (1931-2013), U.S. bank teller to president and Director of the Office of Management and Budget under President Jimmy Carter, in the May 1977 issue of “Nation’s Business” magazine

INTRODUCTION
This is a sad tale for all involved: the eBay seller from whom I purchased the GBD straight apple sitter this blog concerns, for $39.99 in April of last year, which the good lady in England refunded five days later; me, as the buyer who requested the refund after receiving the pipe and finding that the photos posted by the seller did not reveal the hidden nomenclature from a previous silver banding to fix an apparent crack in the shank, and at last, in a very real way, the person or persons unknown responsible for the banding itself that, nine months later, I have only just discovered was unnecessary. At least the last of the concerned parties is/are blithely unaware.

That’s right, you read correctly. Although I was justified in asking for the refund, and intended to pay the high postage required to return it to the seller beforehand, she responded, to my gentle but detailed account of the reasoning, with a message that can only be described as hysterical from an obvious sense of unjustified guilt for having “falsely advertised” the GBD. I never used that phrase in my request.

As I recall – though I can’t locate the exchange of emails between the Englishwoman and me that followed my awaiting the arrival of the GBD, with great expectations that were dashed by its clear flaws upon receipt – she wrote back that I should not bother returning it at all, but instead that she would promptly refund my money and I should “keep it, sell it for whatever you can, or throw it away, I don’t care.”

At that point, I was filled with remorse over the anguish in the tone and content of her message that literally rang in my ears, even without an exclamation point. I nevertheless attempted, in a final, unanswered message, to express my intent merely to let her know, in order to sell this pipe or any other (they are not her specialty), that she only needed to add a brief note of the band work and its effect on the nomenclature, as these are important details to collectors and sellers, and perhaps lower her asking price.

After showing the pipe to Chuck Richards, my good friend and mentor, before the emails described above and allowing him to discover on his own the same flaws I detected, he concluded that if I paid more than $10 for it, I should immediately ask for a refund, as I had bought it for my own estate pipe business with the prospect of a quick clean-up for resale. When I told Chuck the actual amount I had shelled out, he was speechless for a moment before all but insisting I seek the refund.

I have been unable to get the shame-riddled emailed words of the kind seller, who as far as I’m concerned made an honest mistake and acted, throughout the transaction, in absolute good faith, out of my mind ever since. I have entertained various options concerning the ultimate disposition of the pipe’s rightful ownership. Of course, I could (A) keep the still beautiful pipe and restore it as best I could to put in my own collection or sell with appropriate disclaimers; (B) clean it up and return it, like a good gentleman, to the grief-stricken lady, with the emphatic suggestion that she give it to a friend who enjoys pipes and would likely treasure this one, if she still didn’t wish to sell it on eBay with a lower price and notices, or (C) complete the work that could be done to fix the damages wrought on the hapless GBD, keep it or sell it but under no circumstances toss it in the trash as the seller advocated, and write the blog now presented as a full and sincere apology to the lady, with the intent of depositing the refunded money back into her PayPal account and forwarding her the link to the blog.

With great effort, I at last located the transaction numbers and dates of the original purchase and refund, and with them was able to obtain the lady’s name and email address.

I will save my final decision for later in this account of the restoration of the GBD Prestige straight apple sitter, which research has disclosed was made prior to the acquisition of GBD (an abbreviation of the three founders of the brand in 1850 in Paris – Ganneval, Bondier and Donninger) by Cadogan of the Oppenheimer group in the 1970s. The imprint “London England” in a straight line on the right side of the shank, almost half of which was obliterated by the band, narrowed the pipe to the pre-Cadogan era and also signified that it might have been made in France despite the nomenclature. GBD was last taken over in 1981 by Comoy’s.

The other nomenclature on the Prestige was critically faint, before I started work on it, and included on the left shank the small letters GBD in an oval, barely visible beside the band, and the model name in cursive that took hours to decipher enough to make out the first uncovered letters, “Prest,” which led the excellent Englishwoman to suspect Presto, but I Googled and found the full correct name. On the right shank, equally as light as the left and below “on England,” were three numbers for the shape, 448, which I understood was 9448. Here is what another version of the pipe looked like.GBD1 The apple of my eyes in this blog is remarkably similar, discounting the nomenclature.

RESTORATION
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GBD6 [Note the unusual, perfect, pale half oval indentation in the top of the shank in the sixth photo above: I have.no rational explanation for the presence of this mark other than the appearance that it is neither a natural aspect of the wood nor any type of damage, such as a crack. I believe the previous restorer attempted to use a self-made metal band, with the idea of reinforcing the top of the shank without covering any of the nomenclature. If this admittedly crazy-sounding guess is correct, the restorer likely intended to do the same on the bottom of the shank but aborted the idea altogether after failing with the top piece. Call me nuts, but this mark is not an accident.]

Already considering re-banding the apple with a shorter sterling variety, I tugged at the one used in the first place, without much hope that it might be loose, and was surprised when it flew off of the shank and onto my lap.GBD7 Now that was fortunate indeed, for, upon closer inspection, I was able to see that the tiny line in the shank’s opening, which ignited some daft restorer’s passion to fix something that wasn’t broken, was a mere blemish that led nowhere and, in fact, disappeared with a few seconds of sanding. I have to add an acknowledgement of my simultaneous relief that the shank was not cracked and disgust with the previous restorer who desecrated the otherwise weathered but fine pipe by ruining so much of the invaluable nomenclature. The only remaining imprints were the indentations left from the hallmarks and sterling silver designation on the once tight band. I scoffed out loud after my brain digested this enormous error in judgment that more or less ended any real value – and prestige, so to say – this GBD might have had.

Not yet wanting to deal with the majority of the stummel’s outer area, I decided to start by removing the years of accumulated dirt and whatnot from the wood with small soft white pieces of cotton gun cleaner cloths and much of the rim char with wet micromesh pads and a light touch of superfine steel wool. I followed those tasks by clearing the small amount of excess carbon in the chamber with a 19mm reamer and 200- and 500-grit paper, swabbing with Everclear-soaked cotton cloth pieces, and a retort of the pipe.

The retort turned out to be the hardest part of these preliminary steps, as neither of the two rubber tubes that span the few inches from the boiling Everclear to the lip of the bit would fit the extra wide mouthpiece that was part of the GBD. And so, ad-libbing somewhat, I sought out another bit from my collection with a tenon that fit the GBD and a lip that matched the rubber tube. Of course, the last possible pipe I checked was a match – or closely enough. It was from a favorite Ropp. I had no trouble cleaning the metal inlaid GBD bit with a couple of alcohol-soaked bristly cleaners.GBD8

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GBD10 The photos above show the surprising cleanliness of the well-worn sitter, and by inference, the degree of care its fortunate owner once accorded the bijou. The later of two test tubes full of Everclear used in the retort was almost clear, with only a few small, solid pieces of flotsam at the bottom.

Here, alas, is where I erred, and will have to accept the consequences, until the day I die, for the heartbreaking lesson they provided. In hindsight, I suppose I might, at this critical stage, have sought the guidance of Chuck or Steve (my second if unofficial mentor in this ever-evolving process of learning). But, as Jesse Eisenberg’s character in “Zombieland,” Columbus (for the city in Ohio where he was born), repeated slowly as a sort of mantra: “Shoulda-coulda-woulda.” Much as Columbus had come up with rules for surviving a zombie apocalypse, so have I adopted a set of guidelines, from my own experiences and those of others, for pipe restoring.

Sometimes I ignore one of these, for the most part with success, and sometimes I have to learn the hard way, on my own. Still, as I type this, I find myself experiencing emotions I prefer to avoid. Recognizing my harshness with the previous restorer, and my own share of fault for the apple’s present condition, I nevertheless tell myself I did my best, alone, to return the splendid pipe to its potential glory. My mistake, although unintentionally made in the pursuit of correcting one more egregious that I believed necessitated my next step, is on me.

To the point, and in spite of a note in my previous blog that I try my best to avoid full stripping of a pipe’s original stain and waxes with an Everclear bath, that is what I did.GBD11

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GBD13 These photos show two things: the wonderful success in removing the remaining rim char and reducing the wood to its natural smoothness, and, as an unexpected result of the latter, also eliminating almost every vestige of the remaining nomenclature. Anyone who loves pipes with all of his heart, as I do, will comprehend the complete hollowness, in the pit of my stomach and consuming my mind, I experienced upon seeing with my own eyes the gaff I had committed. I sat there on my couch awhile, stunned, until I forced myself to snap out of the melancholy reverie and get on with it.

Flashing on memories of a few pipes restored by Chuck, and which I bought despite the blemishes I detected and wondered why he let them remain, I knew the full answer he omitted, in his enigmatic way, when I asked him. Some flaws, as battles, are better left unfought. Before I reached this conclusion – as my mind was still rampaging with thoughts of how I should have approached the same notion of stripping the original stain and waxes from just the bowl and chamber, or could have accomplished the goal better, or would have saved the fragile markings that could now be visible – I had to suffer the unavoidable fact of my misdeed. Shoulda-coulda-woulda.

Thus I embarked on the only course of action I had left – to re-smooth and finish cleaning the chamber with 150-, 200- and 500-grit papers followed by small cotton cloths soaked with alcohol, and returning the sheen of the wood using superfine steel wool and then 3600-12000 micromesh pads. I then re-stained the briar, first trying Lincoln Medium Brown leather dye and flaming it before buffing with 6000 and 8000 micromesh.GBD14

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GBD18 I saw that the clear, pale half-oval shape, from the suspected attempt by the previous restorer to use an adornment band to fix the misperceived shank crack, remained stubbornly. And so, having nothing to lose, I sanded the open end of the shank with 150-, 200-, 320- and 500-grit papers before micro-meshing and staining again. I’ll tell you straight out, this was not the end of the struggle to fix the single blemish.GBD19 Of course, I buffed off the char from flaming the end of the shank with 6000 and 8000 micromesh, and reattached the bit to the shank with the band removed, to check the fit. The bit was still a match with the shank!GBD20 Grateful to have something go right, I turned in that direction and went after the bit. The photos below show before, as it arrived in the mail, and after I worked on it with the tools displayed.GBD21

GBD22 This blog is nothing if not a cautionary tale about the horrors of reversing someone else’s mistakes – of which mine, unfortunately, cannot be undone. I return to the battle of the pernicious, aborted oval pipe band, at the very moment I concluded that maybe a darker staining, adding Lincoln’s version of burgundy red to the medium brown I applied earlier, would help me be out, out with the foul spot. I was wrong, but here’s what it looked like after flaming the alcohol out of the stain.GBD23 However, this was, at least, a step in the right direction. I concluded that, despite my deepest desire not to be forced to re-shackle the apple sitter with the excellent but unnecessary sterling band that caused this ruckus in the first place, I had no choice. I Super Glued the band firmly back onto the shank, with the hallmarks on the left side, and it did serve to obscure most of the oval shape. Before I snapped the next photos, I added another spot stain using more of the medium brown, flamed it and buffed with 8000 micromesh. That was pretty much the end of the oval spot!GBD24

GBD25 At long last, I was ready for the final buffing on my electric wheels, which as always involved the clean buffer after each of the waxes. For the bit, I used the regular red and white Tripoli and White Diamond. Having let every other convention fly in the wind, the thought occurred to me to wax the stummel with the red Tripoli as well as white, followed by White Diamond and a slow double-coat of carnauba.GBD26

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CONCLUSION
The foul spot still remains enough for a good eye to catch, if not the camera for once. I’m going to sum this up with the note that I sincerely hope I succeeded in creating a final result that, despite its one glaring disaster, reveals a more beautiful grain than the original darker version. And one more thing: I have decided to return the money the Englishwoman who gave me this fine GBD refunded to me last April, and then forward the link to this explanation. At this point in the whole experience with the cursed and enchanted apple sitter, I am happy to take a loss for once, and will try to sell the pipe for $25. I have no doubt the lady in England is lovely. How could she not be, given her obvious love of pipes that equals mine?

SOURCES
http://www.pipephil.eu/logos/en/logo-gbd.html
http://yeoldebriars.com/gbd013.html
https://www.youtube.com/watch?v=LPIuIfAywvY Zombieland Rules (AC, AL, GL, V)

UPCOMING RESTORES
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