Tag Archives: Bowls – refinishing

Restoring a Sad, Old MLC Bent Billiard


Blog by Steve Laug

This older MLC bent billiard is a turn of the 20th century pipe. The initials stand for Mary Linkman Company. The company was named for the mother of the same Linkman who eventually branded pipes under that same name and then eventually became the Dr. Grabow pipe manufacturer with which we are familiar. If you have followed this blog for a while you have come to know that I love really old pipes and this one fits the bill. It is stamped MLC in an oval with no other stamping on the shank. The ferrule is brass and has faux hallmarks on the left side. They are worn but still readable with a bright light and a lens. It is another small pipe, slightly under 4 inches long and 1 ½ inches tall. The stem is Bakelite or Redmanol and has a lot of small spidering cracks in the flat portions of the stem on both sides. Both sides of the saddle are split the entire length of the saddle. There is very little tooth chatter or and minor tooth marks on both sides near the button. Jeff took the photos that follow before started the cleanup. (http://www.pipephil.eu/logos/en/logo-m6.html)The pipe was in really rough shape. The finish was worn and spotted with paint specks, grime and nicks in the briar. The stem was split and worn. The bone tenon looked good but the band on the shank was loose and spun around the shank. The wear and tear on the brass band and the tarnish left is a mottled mess. The bowl had been reamed somewhere in the process so the cake was not thick. The lava on the rim was light. The inner and outer edge of the bowl was undamaged. The rim close up shows the cake and the peeling lava on the surface of the bowl.Jeff took photos of the sides of the bowl and the bottom side to show the wear and tear on the finish. There were some deep gouges in the briar and a lot of paint speckles on the briar. The stamping on the left side of the shank is quite clear – MLC in an oval. It had originally been gold leaf but it was worn. The stamping on right side of the oval was lighter than the rest of the stamping.I did some digging on the net to see what I could find out about the MLC brand. I knew that it was a Linkman pipe but could not remember much about it. I turned to my go to site for quick information – Pipedia (https://pipedia.org/wiki/M._Linkman_%26_Co). The information did not add much to my understanding other than pin down the date to the late 1890s or early 1900s. Included in the article was a photo of Mary Linkman, her son Louis and August Fisher at their Chicago Office. The photo is from Mary’s obituary and is a fascinating piece of history. The scan of the photo and obituary are courtesy of August Fisher’s granddaughter.Jeff took some photos of the stem. The right side of the saddle stem was split from the end up to the transition to the blade of the stem. The right side also had a crack. It looked to me that someone had turned the bone tenon too deep into the stem and split the saddle. The flat surfaces of the top and bottom of the stem were filled with a series of small spidering cracks. The stem, like the bowl was covered with paint flecks or spray. You can see from the first photo that the band has been turned all the way around so that the worn faux hallmarks are upside down and on the wrong side. Jeff cleaned the exterior of the pipe with some Murphy’s Oil Soap and a tooth brush and rinsed it off under running water. He dried it off with a soft cloth and the soap had removed the paint flecks and the deeply ground in grime on the finish. He ran pipe cleaners and alcohol through the mortise and the airway in the shank and stem to remove dust and debris that had collected there. He carefully scrubbed out the cracks and splits in the sides of the saddle stem using a tooth brush and rinsing it in water. Once the pipe was clean, he packed it up and sent it my way for the repair and restoration work. I took photos of the pipe when I unwrapped it on my worktable. It is an intriguing little pipe that caught my attention. When I unscrewed the stem the ferrule fell off in my hand. I laid out the parts of the pipe and took the following photo. It shows the nicks, dents, sandpits and flaws in the briar. The band looked as if it was never glued to the shank. The briar is clean and the inside of the ferrule had no remnants of glue. It was clean.I took some close up photos of the stem to show the cracks and splits in the saddle portion. The stem was worn and battered. The bone tenon was darkened from tobacco smoke and tars. The edges on the tenon were worn down and when the stem was on the pipe it was over turned or over clocked.  I cleaned out the cracks in the side of the saddle stem with a dental pick and a damp cotton swab until the inside of the crack was clear of debris that would cause the stem repair to be very visible. I dried the stem off with a cotton pad. I filled in the cracks on both sides of the stem with amber super glue and set the stem aside to dry.When the repair had cured I sanded it smooth to blend it into the rest of the stem with 220 grit sandpaper. I sanded all of tooth chatter and marks out of the surface of the stem as well to smooth out all of the damage. I wanted it to disappear into the amber Bakelite. After I had smoothed out the repair I polished it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil and set the stem aside to dry. (I almost forgot to add this piece of information. Just before I polished the stem I painted the threads on the tenon with clear fingernail polish to build them up so the stem would align properly when I put it in place.) The bowl needed a lot of work. I wiped the bowl down with acetone and filled in the nicks, dents, flaws and sandpits in the briar with clear super glue. I sanded the fills smooth with 220 grit sandpaper until they blended into the surface of the briar. I wiped the bowl down again with alcohol on a cotton pad to remove the sanding debris. I gave the shank end a coat of white all-purpose glue and put the ferrule in place with the faux hallmarks aligned with the stamping on the shank side. I left it to dry and worked on another pipe for a while. Once the glue had set I sanded the bowl and the ferrule with a medium and a fine grit sanding sponge to smooth out the scratches left behind from sanding with the 220 grit paper. The photos below show the bowl at this point in the process of the restoration. I stained the bowl with a dark brown aniline stain and flamed it to set it in the grain. I figured that the dark brown stain would hide the repairs and give the bowl the original rich colour. I set it aside to cure while I went to work for the day.I buffed the bowl with red Tripoli on the buffing wheel to remove some of the heavy coat of stain. I sanded the bowl with 2400-6000 grit micromesh sanding pads to make the finish more translucent so the grain would stand out when it was polished. I gave the bowl multiple coats of Conservator’s Wax and set it aside to dry. I touched up the gold filled MLC Oval with Rub’n Buff European Gold. I applied it with a cotton swab and hand buffed the excess off with a cotton pad.I carefully buffed the bowl and stem with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The photos of the finished pipe are shown below. It has come a long way from what it looked like when I started. It turned out to be a beautiful pipe that has served pipe men well for well over 100 years. Thanks for looking.

Breathing life into a Superior Real Briar Bulldog


Blog by Steve Laug

This older C.P.F. style bulldog with an ornate rim cap and shank end cap was another pipe that my brother and I found in our pipe hunt in Montana. That hunt yielded a lot of older C.P.F. and WDC pipes from between the late 1890s and the early 1900s. This one is certainly from that time period. The briar is very worn and the finish is gone. The metal rim cap and shank cap or ferrule are brass coloured but blackened with oxidation. The top of the rim is thickly caked with the lava overflow from the heavy cake in the bowl itself. The stem is either Redmanol or Bakelite and has some cracking near the shank/stem junction but nothing that affects the fit of the stem to the shank. There is some tooth chatter and tooth marks near the button on the top and underside of the stem. My brother took the photos that follow before he did his clean up.The pipe has some faint stamping on the left side of the shank. The photo below shows the condition of the stamping. It clearly reads SUPERIOR in a diamond. There seems to be other stamping that is faint underneath SUPERIOR in the diamond but I am unable to read it. On the outside of the diamond there is stamping on either side. It is faint but to the left under the edge of the diamond is faint stamping Real and under the right edge of the diamond it reads Briar. There appears to be something underneath the diamond going across the shank but it is not clear enough for me to be able to read.The next two photos show the pipe from two different angles to give an idea of what the pipe looked like in its entirety. There is some real promise with this old pipe.The rings around the cap on the bowl are in excellent condition. There is some debris lodged in them but there are no chips or cracks in the ring. The finish on the briar is spotty with small remnants of the original finish in place. The grain on the pipe is quite nice underneath the grime. The bowl has a thick cake in it and the lava has flowed over on top of the rim top. The metal rim top is blackened and has a thick cake of lava on it. It is hard to know what the inner edge of the rim will look like at this point because of the cake in the bowl. The carvings/castings in the metal rim cap and the shank end are dirty and have a lot of grime built up in the grooves and crannies. The Bakelite/Redmanol stem had tooth marks and chatter on both sides of the stem from the button forward about an inch. There were some small cracks in the shank end of the stem that would need to be addressed in the repair.Jeff did an amazing job of reaming out the bowl on this one and revealed that the metal cap was folded over and lined the inner edge of the rim thus protecting the rim from damage. He was able to ream the bowl back to bare briar without damaging this inner rim edge. He cleaned out the internals of the pipe with pipe cleaners, cotton swabs and alcohol until they were clean. He scrubbed the exterior of the bowl and the metal with a tooth brush and Murphy’s Oil Soap. This removed the grime in the nooks and crannies of the metal work and also cleaned the briar. He was careful around the already damaged stamping so as not to damage it further. When the pipe arrived in Canada it was clean and ready for restoration. I took photos of the pipe before I began my work to show what it looked like cleaned and ready for me. I love working on clean pipes! He was able to get all of the buildup off the rim cap but the surface was pitted and worn from all of the years of grime sitting on the brass. The bowl looked really good and the brass folded over the inside edge was darkened but undamaged.The stem was cleaned of the tars that were on the inside of the airways. The photos show the cracking at the shank end near the band. While the cracks were not rough to touch they were present. There were also many tiny little spidering cracks on the inside of the airway.I polished the metal rim cap and inner edge with micromesh sanding pads, wet sanding it with 1500-2400 grit pads. I was able to remove much of the pitting and scratching on the surface and the blackening of the inner edge of the cap. I dry sanded it with 3200-12000 grit pads to further polish the cap and edge.I laid the bowl aside for the time being and turned my attention to the stem repairs. I cleaned the surface of the stem around the largest and roughest feeling crack with a water dampened cotton pad. I sanded it with 1500 micromesh and wiped it another time to remove the sanding residue. I filled in the cracked surface with clear super glue and let it cure. When it dried I sanded it smooth with 220 grit sandpaper and also sanded the tooth marks and chatter on both sides of the stem at the button.I cleaned out the interior of the stem with pipe cleaners and water to remove more of the debris from the airway.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after sanding with each micromesh sanding pad, gave it a final coat of oil and set it aside to dry. I turned back to the bowl to finish my work on it. I wiped the briar down with a cotton pad and alcohol being careful around the faint stamping on the shank. I was hoping that when it was wet it would be more readable. Sadly it was not. The SUPERIOR stamp was all that I could read. The briar has some nice grain. I decided to leave the nicks and scratches alone as they were well earned character marks on this 100+ year old pipe. I really like the look of the raw briar on this one so I decided to rub it down with olive oil to make the grain stand out and give the briar some life. The next photos show the grain on the oiled bowl. It looks really good to my eye. I gave the bowl a coat of Conservator’s Wax to protect the briar and when the wax dried I buffed it with a flannel cloth to give it a shine. I put the stem back on the shank and in doing so remembered that it was slightly overturned. The lines of the shank and the diamond stem did not align. I have found that on these old bone tenon and threaded mortises that they wear down slightly over time. A little trick I use to address the wear is to paint the tenon with a thin coat of clear fingernail polish that I swiped from my daughters years ago. It dries clear and just one thin coat was enough to align the stem perfectly when I screwed it into the mortise.I lightly buffed the bowl and stem with Blue Diamond on the buffing wheel to remove the tiny scratches that remained on the brass and the briar. I gave the briar portion of the bowl and the stem multiple coats of carnauba wax and polished them with a clean buffing pad to raise the shine. I polished the brass with a jeweler’s cloth and buffed it with a clean buffing pad. I hand buffed the entire pipe with a microfiber cloth to put on the finishing touches. The pipe is shown in the photos below in all of its beauty. I love the look of these older pipes with all of the bling and the Redmanol/Bakelite stems. They really look elegant and show their era well. Thanks for coming with me on this refurb.

 

 

Revitalizing a Distinctive L J Peretti of Boston – Large Full Bent Egg


Blog by Dal Stanton

I’ve grown to like L J Peretti pipes and I guess you could say, that I’ve started collecting them.  Why?  My son gave me my first Peretti for Christmas which I restored by splicing the missing part of the stem by cannibalizing another:  A Christmas Gift in need of a stem splice – L J Peretti Squared Shank Billiard.  It turned out to be a great smoker and I like the stout squared shank.It was my research with this pipe that I discovered the mystique of the Boston-based, L. J. Peretti name and its place in Americana pipe history as the second oldest US Tobacconist started in 1870 (Quoted from Lopes in Pipedia).  The L J Peretti Co. continues to serve patrons today in their Boston shop on 2 ½ Park Square by being one of the few places where one can bring his/her pipe and be guided by experienced tobacconists and test several selections before deciding to purchase!  I was also attracted to the Peretti story because Boston is a cool city – my son lived there and I enjoyed my visits.The next Peretti I serendipitously received was from a colleague working in Ukraine – a square shanked Rhodesian.  He brought it to me when we met last winter in Oslo, Norway, to watch a world-class Biathlon event (skiing and shooting).  He wasn’t utilizing him anymore and asked me if I would.  Yes!  It’s a smaller pipe and good for a shorter smoke.  Suddenly, I had two Perettis of Boston!  Both, strong, squared shanks – I liked them.Then I drank the Peretti Kool Aid.  I bought my own Peretti – well, that’s not the whole truth.  I bought 10 pipes of Peretti in a lot for sale on eBay from a seller located in Everett, Massachusetts, just north of Boston.  I guess you could say that I’m now a Peretti collector!  Of the 10 pictured from the eBay seller below, I chose 4 to add to my personal collection – one of the Oom Paul’s (many to choose from!), the Calabash (top left), the Billiard EX (bottom), and the massive Full Bent Egg in the center of the picture. The remaining Peretti cousins will eventually be restored and put up for adoption in The Pipe Steward Store Front to benefit the Daughters of Bulgaria.  I’m pressing to restore and ready the Peretti Full Bent Egg for service because my wife and I will be returning to the US from Bulgaria for a few months and I was hoping to bring this new Peretti along!  Now on my worktable, on the 10th floor of a former Communist block apartment building, I take some pictures of the L J Peretti Full Bent Egg in the condition he arrived from Everett, Mass. The pipe is generally in good shape.  It shows normal wear and usage.  The briar surface is grimy.  The narrow, cylindrical bowl is laden with cake which needs removal.  The stem is heavily oxidized with tooth chatter and some compressions present.  This L J Peretti has enjoyed a lot of use showing that the former steward enjoyed his company.  The nomenclature is situated on the left-side of the shank and simply reads, ‘LJ PERETTI CO’ and is very worn.  I’ll be careful to preserve it.  There are no other markings that I can tell.  I take a magnifying glass to the left side of the full bent saddle stem to see if there might be a Peretti ‘P’ stamp hiding in the oxidation, but I see no sign.  I’m anxious to recommission this newest of my L J Perretti collection – an extra-large Full Bent Egg.  The first step is to put the full bent stem into the OxiClean bath to raise the serious oxidation on the stem.  I leave it in the bath overnight. Then, using the Pipnet Reaming Kit (minus blade #3 which broke during the last restoration), I attack the cake in the chamber.  I use only the smallest two blades, and the cake easily surrenders.  The carbon cake was crusty – like hard toast, and it comes out readily.  I finetune the reaming with the Savinelli Fitsall Reaming Knife which can reach down the long, deep chamber.  To clean the walls further and to reveal fresh briar for a new start, I wrap 240 grade paper around a Sharpie Pen and sand the chamber.  Finally, I wipe out the chamber with a cotton pad and alcohol – ridding the chamber of the carbon dust resulting from the reaming.  The chamber condition looks good.  The pictures show the progress. Next, I clean the external briar surface.  I do this using undiluted Murphy’s Oil Soap with a cotton pad.  I also employ the use of a brass wire brush to work on the tight rim of the Egg shape as well as my thumb nail to scrape the crusted briar and lava.  Grimy was an understatement.  The stummel was dirty and the rim came clean through the process, but revealed some burn damage to the slender, vulnerable rim.  I’ll need to top the rim gently to remove the scorched, ‘charcoaly’ wood.  The cleaning also reveals a beautiful piece of briar – inspecting the surface I find no fills.  The large Egg bowl shows a lot of grain movement – very nice!  My day is ending and I will let the internals of the stummel clean through the night using a kosher salt/alcohol soak.  I’ve never started with the soak before.  I’ve always worked first on the internals with pipe cleaners, cotton swabs and isopropyl 95% and then followed with a soak.  I’ll do the soak and see how it does.  I fill the chamber with the kosher salt, that does not leave an aftertaste as does the iodized variety.  Then I fashion a cotton wick by stretching and twisting a cotton ball and then stuffing it down the mortise.  Its purpose is to draw the tars and oils out during the soak.  I then fill the chamber with alcohol using a large eye dropper until it surfaces over the salt.  I wait a few minutes and top off the alcohol once more.   Then I set the stummel in an egg cart and turn off the lights. Morning has arrived and I check out the progress with the salt/alcohol soak.  Both the kosher salt and the cotton wick have darkened indicating the nocturnal stealth activities of cleaning.  I remove the expended salt and wipe the chamber with a paper towel and run long-wired bristled brushes in the bowl and through the mortise to remove salt crystals.  I then use pipe cleaners and cotton swabs dipped in isopropyl 95% to clean up the leftover gunk from the soak.  There were additional oils and tars in the mortise – in the moisture trap underneath the airway drilling, but all clean up quickly and well.  I also scrape the mortise walls with dental probes and a pointed needle file to augment the cleaning.  Internals clean!It’s time to take the stem out of the OxiClean bath and clean it up.  The oxidation has surfaced well during the soak and using 600 grit sanding paper I wet sand the stem to remove the top layer of oxidation and tooth damage to the bit.  I follow with 0000 steel wool to reduce the oxidation further and buff up the vulcanite. I now take a closer look at the bit to see what tooth chatter remains.  Using 240 grit paper I sand the areas where tooth dents remain on the top and bottom bit.  There also remains a dent on the lower button lip. At this point I use the heat method to help minimize the dents that remain.  With a lighter, I pass the flame over the bit area and ‘paint’ the vulcanite surface.  I don’t want to ‘cook’ the vulcanite but warm it sufficiently to expand the rubber.  When this happens, the dents seek their original pre-dental positions.  This works very well and the dent on the lower button lip has all but disappeared.  I return to using 240 grit paper, followed by 600 then steel wool and the damaged bit areas look great.  This time around I will not need to use CA glue to repair the dents.With the stem in hand I turn to cleaning the internal airway.  Using only a few pipe cleaners dipped in alcohol and the stem is good to go!Looking now at the scorched rim, I need to remove the charred briar at the 1 to 2 o’clock position on the rim in the picture below.  The Egg shape bowl sets off the rim as the shape tightens as it moves toward the rim.  It creates a very tight look with the top.  The rim appears originally to have been crowned – a gently rounded rim.  I will aim toward restoring the crowned rim.  First, I top the rim very little – it’s not easy as the shank extends further than the plane of the rim so it will not sit on the topping board.  I must hang the shank over the topping board edge to allow the rim to sit flat.  I then gently rotate the stummel in a limited fashion.  I don’t take much off and then switch to 600 grit paper on the board and rotate the stummel more. Now, using 240 grit paper rolled, I sand the inside of the rim creating a beveling effect and removing the remaining damaged briar.  After beveling and cleaning the internal rim lip, I gently bevel the outer lip of the rim.  This is sharpening and restoring a rounding of the tight rim.  I follow using 600 grit paper which smooth the rim more and enhances the crowned effect I want.  The pictures show the results – I like the look of the rim – it enhances the Egg shape.Looking at this large block of briar, the Bird’s Eye grains are wonderfully portrayed in the first 2 pictures below – large landscapes of grain movement – I like that!  From my original Peretti research I emailed the L J Peretti Tobacconist Shop in Boston with a question about where their pipes were manufactured.   Tom was kind enough to respond, saying that over the years they had used many different sources, but most had been produced by Arlington Briars.  I found this about Arlington in Pipedia:

Arlington Briar Pipes Corporation was founded in 1919 in Brooklyn, New York, and produced the Arlington, Briarlee, Firethorn, Krona and Olde London brands among dozens of others, primarily acting as a subcontractor making pipes to be sold under other brand names. Among others, in the 1950’s, Arlington turned pipes for the famed Wilke Pipe Shop in New York City. The corporation was dissolved by the State of New York as inactive on December 6, 1978. 

Where ever this L J Peretti Full Bent Egg was birthed, the block of briar used was an excellent specimen and it is now showcased in this striking pipe.  I see no fills on this stummel, only minor nicks which is normal for any pipe’s experience.  I use a two grades of light sanding sponges to remove these small imperfections. I continue with the grain’s emergence using micromesh pads.  I begin by wet sanding with pads 1500 to 2400, followed by dry sanding with pads 3200 to 4000, then 6000 to 12000.  There is nothing quite like the natural briar shine that emerges during the micromesh process.  The pictures show the transformation. I will stain the bowl keeping it on the lighter side by using Fiebing’s Light Brown Leather Dye and adding alcohol to it.  I use a 2 to 1 ratio of Light Brown to alcohol.  I first clean the stummel with a cotton pad wetted with alcohol.  I mix the ratio of dye/alcohol in a shot glass and insert a cork into the shank to serve as a handle.  I heat the stummel with a hot air gun to expand the briar better to receive the dye.  After warmed, I use a folded pipe cleaner to apply the dye to the bowl.  After fully covered with dye, I fire the aniline dye using a lit candle.  The alcohol burns off setting the pigment in the grain.  I wait a few minutes then repeat the process.  I then put the stummel aside to rest. With the stummel resting, I turn again to the stem and wet sand it using micromesh pads 1500 to 2400, then dry sanding with pads 3200 to 4000, then 6000 to 12000.  After each cycle, I apply Obsidian Oil to restore vitality to the vulcanite.  The full bent saddle stem was a chore to hang on to and sand with the tight angles, but the stem looks good and has that new vulcanite pop! It is finally time to unwrap the stained and fired stummel to see what we have underneath!  I enjoy this part of the restoration process primarily to see the grain emerge – this large Egg shaped stummel holds great promise.  I mount a felt buffing wheel onto the Dremel and set the speed at the lowest which is 20% of its power.  I apply the more abrasive Tripoli compound to the stummel to do the unwrapping of the crusted shell.  To reach into the crook between the shank and stummel, I switch to an angled felt buffing wheel to remove the wrapper from the hard to reach place. To lighten the stain and to blend the dye, using a cotton pad wetted with alcohol, I wipe the stummel.  This is an advantage of using aniline dyes for staining.  The alcohol wipe clouds the finish but this is normal.  I follow now by mounting a cotton cloth buffing wheel onto the Dremel and set at 40% speed, I apply the less abrasive Blue Diamond compound to buff-sand the stummel, as well as the full bent saddle stem which I remount. After completing the application of Blue Diamond compound on stem and stummel, to remove compound dust before waxing, I buff the pipe with a felt cloth.  Then, I mount a cotton cloth buffing wheel to the Dremel and maintain the speed at 40% and apply several coats of carnauba wax to the Egg shape stummel and full bent saddle stem.  The wax protects the surfaces but it also causes the shine and natural gloss of the briar to shine – I don’t know how to describe the natural beauty of briar when it shines through – and this L J Peretti is making a statement!  After completing the application of carnauba wax I give the pipe a rigorous hand buffing and I’m enjoying the view.This L J Peretti Full Bent Egg is a beautiful example of briar grain coming and going.  The size and the feel of the large Egg stummel in my hand fits like a glove.  The tight, cylindrical bowl’s apex with the thin, crowned rim is classy.  I’m happy to add this Peretti to my Peretti collection and I look forward to trying him out with a bowl of my favorite blend, Lane BC.  The pipes I restore and don’t adopt myself, are put in The Pipe Steward Store Front which benefits our work with the Daughters of Bulgaria, women and girls who have been sexually exploited and trafficked.  Thanks for joining me!

There is Life in this Apple Shaped Pencil Shank Jost’s Thames Pipe


Blog by Steve Laug

This little apple shaped Jost’s pipe also came from Josh (misterzippo), a reader of the blog earlier this year. He sent me an email and photos some pipes that he thought I might want. As usual when you have incurable PAD there is always something that catches my eye. We fired some emails back and forth about the pipes and it did not take long to make a deal. I bought a Malaga Bulldog, a pair of Wally Frank Sandblast Filter pipes and this little Jost’s. In the photos that Josh sent were a few photos of the Jost’s pipe. The first one below shows the overall condition and appearance of the pipe. The pipe was dirty but that is never really a problem. The tape measure in the photo shows that the apple is about 6 inches long with a taper stem. The stem was in good shape with light oxidation and some tooth marks on both sides near the button.The bowl had a thick cake with overflow of tars on the rim top. The bowl looked to be slightly out of round but I would know for sure once it was cleaned and reamed. Josh sent some pictures of the stamping on the shank and the grain on the side of the bowl along with the above photos. I was hooked. This one would join the other three in its trip north.Over the past few years I have worked on and restored several Jost’s pipes and have written about the restorations and the brand itself. I reread the blog I had done on a Jost’s Olde English Deluxe/Supreme and read through the history of the brand. I learned once again that Jost’s  Pipe Shop was owned and operated by Mrs. Henry A. Jost. She not only owned and operated the shop but she was a pipesmoker. There was a resident pipe carver employed by Mrs. Jost named Harvey Raspberry. I also reread the blog and was reminded that Jost’s pipes are closely tied to Comoy’s. I did not think this was one of the pipes linked to Comoy’s as it was missing the shape number and the COM stamp that usually shows up on Comoy’s made Jost’s. I read that the sure fire way to tell the difference between a regular Jost’s pipe and a Comoy’s made one was quite simple – if the Jost’s pipe doesn’t have the “Made in England” stamp it is probably made by Harvey Raspberry. There are always exceptions to the rule but 95% of the time, this is accurate.

I went back to the Pipephil website to see if there was a listing there for the Jost’s Thames Pipe. There indeed was one that matched the stamping on the pipe that I am working on. The shape of the one pictured below was different and the one I had in hand did not have the J on the stem. Otherwise the stamp on the shank is identical.

In the blog on the Olde English I had found a blog that did a great write up on Jost’s Pipe Shop in St. Louis, Missouri and gave some definitive information on the brand and grades of the pipes. Click on the word link to access that site. It includes well written history of the brand and also some interesting details about shop blends of tobacco.

In the blog the author included a list of the different Jost’s pipes that were offered. I have included the section of the blog on the pipes. It covers a lot of information regarding the source of the pipes and the levels/grades of pipes. I quote that section in total. (I have drawn a box around the pipe that I am working on.)

Many different levels of pipes were offered by Jost’s Pipe Shop.  From a 1950s catalog I have the following available:

Jost Old English De Luxe: $85.00 – These were typically of the highest… Grain is stunning and the briar is flawless.  These are the grade you should look out for as they are great smokers.

Jost Old English Supreme: (no pricing available) The majority of the Old English version pipes you see are marked Supreme.  These are stained in a darker color and are presumably from the same Algerian aged Briar as the De Luxe brothers.  These are also of the highest quality available.

Jost Virgin Briar Supreme: $35.00 Don’t see too many marked as Virgin Briar Supreme but you will often find “Supreme” Jost pipes on the second hand market (see above).  Excellent quality briar and displays the lighter toned finish of the De Luxe above.  Grain is not as flashy or desirable as the De Luxe model.

Jost Sandblast Briars: $25.00 These are a great value.  The shop made sand-blasted pipes are usually quite large and snapped up very quickly by collectors.  The Comoy’s versions (with J shape #s) are of excellent quality and typically rather small compared to the shop-made variety.

Dukes Briars: $15.00 These come up very rarely.  The two I’ve seen in recent years are rather small in size.  Smooth finish with light / honey stain color.  Not sure what the story is behind these.

Putting together the information I had gleaned from the various sources, I concluded that the pipe I had was four grades down the list and that it was carved by Harvey Raspberry. I also could see that I had something of a rare Thames Pipe in that it was smooth and did not have any noticeable fills in the briar. When it arrived in Idaho, my brother took some photos of the pipe before he cleaned it. Jeff took some close up photos of the rim top and bowl to show the thickness of the cake and the buildup on the rim. It was a thickly cake pipe and I am sure glad that he is the one who is going to ream and clean it. The next two photos show the sides of the bowl and the kind of grain that was hidden under the dirt and grime of the finish. I was pretty certain that this particular pipe had never been stained but that it had a simple oil finish.The stamping was very clean on the shank. The left side read Jost’s over Thames in an arch over Pipe. The right side read Imported Briar.The stem looked badly oxidized and there was a lot of flaking calcification on the top and underside. There were some bite marks visible on the underside but once it was clean I would know how deep they were.My brother cleaned the pipe with his usual thoroughness – reamed the bowl and cleaned out the internals. He scrubbed the exterior with Murphy’s Oil Soap. He soaked the stem in OxyClean to deal with the oxidation and bring it to the surface. When it arrived in Vancouver it was in clean shape and ready to be restored. I took some photos of the before I started to work on it to show how its condition. The pipe looked really good. The finish was clean and other than one dark spot on the front of the bowl it was flawless. The spot looked like a burn mark but it did not appear to go deep in the surface of the briar. The rim was clean but the inner edge was out of round. There was some damage on the back side of the bowl were it had a gouge out of the edge.I took the stem off and worked on the inner edge of the bowl with a folded piece of 220 grit sandpaper. I was able to remove much of the damage around the inner edge and minimize the badly damaged area. I used some clear super glue and briar dust to fill in the damaged area. I mixed briar dust putty and applied it to the edge with a dental spatula. I used a folded piece of sandpaper to bevel the inner edge and blend it in with the rest of the rim. The pictures below tell the story. The stem was oxidized evenly and had tooth marks and chatter on the top and underside near the button and on edges of the button. I soaked the it in a tray of Before & After Pipe Stem Deoxidizer and let it do its work overnight. At that point I decided to call it a night and check back on things in the morning.When I took the stem out of the bath in the morning and wiped it down it was pretty clean. The photos below show the mild oxidation in the vulcanite and the tooth marks and chatter on the top and underside of the stem.I “painted” the tooth marks on the stem with the flame of a Bic lighter and was able to raise them significantly. Many of the ones on the topside disappeared and what was left a light sanding would remove. The ones on the underside were a little deeper but they too were raised enough that I could sand them smooth.I sanded the surface of the stem to smooth out the remaining dents with 220 grit sandpaper. It did not take too much sanding to remove all of them. The stem surface was ready to be polished.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each pad and after the 12000 grit pad I set it aside to dry. I polished the bowl with micromesh sanding pads – wet sanding with 1500-2400 grit pads. I wiped the bowl down with a light coat of olive oil after the 2400 grit pad. I dry sanded with 3200-12000 grit pads. After each grit of micromesh I wiped the bowl down with a damp cotton pad. The photos tell the story of the progressive shine in the briar. I put the stem back on the pipe and buffed it with Blue Diamond on the buffing wheel. Blue Diamond polish takes out the minute scratches in the vulcanite and the briar and leaves behind a great shine. I gave the bowl and stem multiple coats of carnauba wax to protect it. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The dimensions of this pipe are Length: 6 inches, Height: 1 7/8inches, Bowl diameter: 1 ½ inches, Chamber diameter: 7/8 inches. The finished pipe is shown in the photos below. It is a beautiful pipe. I will be adding it to the rebornpipes store shortly so if you are interested in adding it to your collection, send me an email to slaug@uniserve.com or send me a message on Facebook. Thanks for looking.

A Goliath Among Giants – Releasing a Savinelli Goliath 619EX Italy


Blog by Dal Stanton

Have you ever trolled through the 1000s of “Vintage Estate Pipe” offerings on eBay’s auction block and then, one pipe seizes your attention, and you know that you will be bringing it home?  When I saw the Savinelli Goliath, I saw the pipe – not the Savinelli name, nor the condition information offered by the seller.  I could tell it was a huge pipe – I like big pipes not just sitting in my palm, but occupying it.  I also saw the rustification beautifully textured across the paneled (octagon shaped) Billiard landscape.  Lastly, but not with waning attention, I saw the Cumberland vulcanite swirl – not just the stem but also the shank extension.  The Cumberland display was like frosting on the cake.  Here are a few pictures I saw from the seller in California.This Savinelli Goliath 619EX of Italy may represent my last restoration for several months as my wife and I return to the US from Bulgaria to reconnect with family and friends. Our organization here in Bulgaria, is a ‘not-for-profit’ so we also spend time reconnecting with the generous, dedicated people who provide their resources to enable our efforts in Bulgaria to happen.  Before my wife and I head to the US, we will spend one last bit of time on the Black Sea coast enjoying the sun and sand, and I wanted to restore a pipe from my own personal collection’s “Help Me!” basket.  So, this big boy will not be going into The Pipe Steward’s Store Front for a new steward to adopt and hence, benefiting the Daughters of Bulgaria, one of our important activities, helping women and girls who have been sexually exploited and often trafficked.

The Savinelli name needs almost no introduction as one of the most well-known Italian pipe houses and whose pipes are highly sought after (See the TobaccoPipes Link for Savinelli’s History).    The Goliath line is no longer produced by Savinelli.  Eric Squires, from SmokingPipes.com, observes,

I’ve only seen a few Savinelli Goliaths, but between the name and the fact that those few I’ve seen have all been “EX” sized pipes, I would presume the entire series was all-EX. Finish-wise they look much like the Hercules line, with the significant difference being the presence of Cumberland ferrules and stems.

The Savinelli Hercules line is still produced and examples of the differences between the former Goliaths and current Hercules offerings can be seen in the Hercules shape 619EX also from Smoking Pipes.  It looks like my Goliath without the Cumberland stem and shank extension.The following now defunct Smoking Pipes ad for the Savinelli Goliath 619EX does all the work for me regarding description of this massive pipe.  I find Andrew Wike’s description spot on.

Savinelli’s Goliath line is aptly named, presented some of their classic shapes in extra-large, EX proportions and topped them with Cumberland mounts and stems. Here we see the “619” bent Foursquare rendered positively massive. It’s finished in a crisp, uniform rustication, offering plenty of texture in hand, without compromising the paneled shape’s clean lines. Length: 6.19 in./157.23 mm.

Weight: 2.50 oz./70.87 g.

Bowl Height: 2.12 in./53.85 mm.

Chamber Depth: 1.80 in./45.72 mm.

Chamber Diameter: 0.89 in./22.61 mm.

Outside Diameter: 1.65 in./41.91 mm.

Stem Material: Vulcanite

Filter: 9mm

Shape: Panel

Finish: Rusticated

Material: Briar

Country: Italy

These pictures that I take of the Savinelli Goliath 619EX from the worktable here in Sofia, Bulgaria, form the starting planks of rebuilding the bridge from where this massive pipe is now and the pristine picture depicted above.  I don’t have huge hands, but just to give a sense of the size of the stummel, I conclude with a ‘palm shot’ where I’m imagining this Goliath in my rotation! The nomenclature is located on the underside of the shank.  To the left is stamped ‘SAVINELLI’ [over] GOLIATH.  To the right of this, is stamped the Savinelli logo followed by ‘619EX’.  Without success, I look through several catalogues featuring Savinelli lines and I am unable to unearth the Goliath to try to date the production history.  I sent the question to Savinelli’s current ‘Contact’ page in their website to see if someone might fill in those details – I’m not holding my breath.  I find this nice example of a Goliath, slightly different shape, at Chris’ Pipe Pages and I discover something that I had totally overlooked.This example provides pictures of a stem stamping on the topside of the Cumberland stem!  Looking more closely at my Goliath’s stem, I discover the faintest shadows of the stamping.  Now that I know it’s there, I’ll do my utmost to protect it!  I take a picture of the phantom.I’m anxious to recommission this Savinelli Goliath and introduce him to the other pipes in my rotation!  He needs some work.  The stummel has plenty of grime in the rustified surface.  The cake in the chamber is thick and it needs to be removed to expose fresh briar.  The rim has lava flow and crusting.  The Cumberland stem has heavy oxidation and the former steward of this Goliath was a definite clencher – the bit/button area is pocketed with chatter and dents.  The button lip also has damage.  We have some goliath challenges, but I’m glad to start the restoration.  The first thing I do is cover the phantom stem mark with petroleum jelly and put the Cumberland stem in the OxiClean bath to soak and to raise the oxidation. With stummel in hand, the first thing is to ream the ample chamber removing the thick accumulation of cake on the chamber wall.  Using the Pipnet Reaming Kit, I use the full array of 4 blades available to me, starting with the smallest blade. After putting paper towel down to minimize clean up I go to work.  The cake is hard as a brick and it takes more effort than normal.  I wonder if this bowl has ever seen the likes of a reaming blade before.  As I continue to work with the first, smallest blade, images of oil drilling come to my mind….  I’ve never taken a progress picture of a reaming project before, but I do drilling down into the deep recesses of this Goliath.  The first picture shows the starting point.  The second picture shows the shape of the smaller blade as it makes progress down the throat of the carbon cake – maybe just past the halfway point.  The cavern beyond is visible.  The last picture shows the break-through to the floor of the chamber.  Now, the next larger blade, blade number 2.  That blade worked through to the floor and then to blade #3, the next larger. I was just thinking that I seldom worked on a pipe requiring blade #3, let alone #4.  I was also just thinking, “Let the blade do the work, and don’t put a lot of torque on it.  The Pipnet system is made of heavy duty plastic.  Not long after those fleeting thoughts, blade #3 had a major failure and the extending blade part broke off from the insert part, stuck in the hand turning tool.  Ugh!  I gently coax the parts out of the stummel and tool, and put them aside for potential repair! Unyielding, I mount blade #4 and coax it gently down the chamber, overtaking the short-comings of blade #3.  I record the completion of the Pipnet progress, clean the carbon dust which is much.  The chamber looks good, but I’ve yet to finish. I finish up the reaming, which is no perfunctory job this time, using the Savinelli Pipe Knife, which more accurately is the Savinelli Fitsall Pipe Reamer (See: Savinelli site).  I found it on eBay sometime back after Steve bragged so much about his during many of his restorations on Reborn Pipes!  It did not come cheap, but I have enjoyed its talent to finetune a reaming project. After using the Fitsall Pipe Reamer to remove more carbon in hard to reach places, I take 240 grit paper, wrap it around a Sharpie Pen and sand the chamber wall clearing out the last remaining deposits of carbon cake and presenting fresh briar for a new start.  To finish the internal cleanup, I use cotton swabs and pipe cleaners wetted with alcohol to clean the mortise.  I also employ the long, wired bristle brushes for the cleaning.  The mortise is cleaning up well.  Later, I will give the bowl a Kosher Salt/alcohol soak to clean further and freshen it. I let the stem soak overnight in the OxiClean bath.  I take it out and with thumb firmly over the phantom stem stamp, I work on removing the oxidation by wet sanding with 600 grit paper then with a buffing with 0000 grade steel wool. I like working on clean stems.  I use pipe cleaners dipped in isopropyl 95% to work on the internal airway of the stem. I use cotton swabs to clean the filter bay. With the condition of the chamber, bit and grime on the stummel, I expected some gunk deposits in the stem and filter bay.  I was not disappointed, but after several courses of pipe cleaners and cotton swabs and alcohol, the gunk gave way to a state of cleanliness.Turning now to the rustified surface of the Goliath, I use undiluted Murphy’s Oil Soap with cotton pads and a bristled tooth brush to scrub the grime off the surface as well as the rim.  After scrubbing, I rinse the stummel with warm tap water without flooding the inside with water.  The grime has come off, but the finish has as well for the most part.  The rim is still a bit dark, but that’s not a problem.  I want to reestablish a very smooth and perhaps a bit lightened rim, as I’ve seen exemplified with newer Goliaths and the Hercules series.  To reestablish a crisp rim and remove the dings, scratches and darkened briar, I will lightly top it.  There is already an internal rim bevel which will be re-sharpened as well.  With the chopping block serving as my topping board, I put a sheet of 240 grit paper on it and rotate the stummel in circles over the paper.  I don’t need to remove much – my goal is cleaning and crisper lines and to remove the scorched briar on the internal ring.  After the 240 grit paper, I put 600 grit paper down and repeat the process.  The rim plateau looks good, but the black ring is now more distinct.  To address the blackened ring, I use a piece of rolled 120 grit paper and recut the bevel.  After this, I smooth the bevel more with 240 grit paper rolled tightly and then with 600 grit paper.  After the beveling, I again put the stummel on the topping board with 600 grit paper to give a finishing touch to the bevel lines.  I still see a hint of the dark ring but I’m satisfied with where the rim is.Switching from the rim, I now want to work on the Cumberland shank extension.  To break up oxidation and remove scratching, I lightly sand the surface with 240 grit sanding paper.  I follow this using 600 grit paper then 0000 grade steel wool.  The Cumberland shank extension looks good. Now, back to the stem and to address the bit repairs needed.  Up to this point, I’ve only dealt with the oxidation in the stem.  Next, I will use the heating method to expand the vulcanite to minimize the dents on the upper and lower bit.  There are dent compressions on the button lips as well.  I take fresh pictures of the upper and lower bit area to mark the starting point.  It is apparent, based upon how far forward the tooth dents are on the stem, the former steward smoked the Goliath without hands at times.  To counter the weight of the stummel, one would have to clench the stem toward the center. Using a butane lighter, I pass the stem through the flame, ‘painting’ the damaged areas with the heat.  I do this several times until it appears that I’ve reached maximum benefit of the heating method.  The deepest dents and compression points remain, but are tighter and more defined by the expansion of the vulcanite. Now, I use 240 grit paper and a flat needle file to sand down the area more.  I work primarily on the lower button lip area with the flat needle file to redefine the edge of the lip.  After sanding and filing, I’m left with the areas needing patching. I wipe and clean the bit, upper and lower, with a cotton pad and alcohol to prepare it for the drop-filling with CA Glue.  I use transparent Hot Stuff Special ‘T’ to do the filling, by applying it with a toothpick. For the deep fills on the lower bit, I allow ample glue to fill the area. I spray the patches with an accelerator to shorten the curing time.  Starting with a flat needle file I remove the excess CA glue to bring the mounds down close to the stem surface as well as shape the buttons working off the excess glue.  After the file, I use 240 grit paper to sand the patch mounds down to the vulcanite surface, removing the excess CA and blending as much as 240 paper allows.  Then, I follow the 240 with 600 grit paper which fine tunes the patch surfaces and blends further.  At this point, I used a method for the first time.  Note the first picture below – this is the upper bit and what transpired which I didn’t picture, I’ve pictured in the second picture, of the lower bit.  As often is the case, CA glue patches after curing will have air pockets which are addressed by painting the patch area with thin CA glue which fills the small pocket holes and after dried, removing the film of excess glue with sanding.  I notice that the patch areas, where the air pockets emerge, were whiteish.  Often this is vulcanite dust lodged in the pockets.  I wipe off the patch areas with a cotton pad and alcohol but pockets remained white as in the second picture.  The white is the cured CA glue itself which I’ve seen before.  What I also have seen before is that if you paint the white again with CA to fill the air pockets, the white spot is also sealed by the transparent CA glue and will show.  What I do, for both the upper (which is not shown above) and the lower bit (which is shown below) is to darken the whitened patch material using a black fine point Sharpie Pen.  After this, I paint with the thin CA glue to fill the pockets.  Black blends much better than white does on vulcanite – or in this case, a black/red swirl of a Cumberland stem.  After the CA glue cures, I will file/sand it down in the same manner as the upper bit.Turning again to the stummel, before I stain the stummel, I continue sanding the rim plateau with the full array (9) of micromesh pads 1500 to 12000.  Since I forgot to take a start picture, I brought this picture forward again for comparison.Now, also using the micromesh pads, I work on the Cumberland shank extension first using pads 1500 to 2400, then 3200 to 4000, then finally, 6000 to 12000.  After each set of 3, I apply Obsidian Oil to the shank to revitalize the vulcanite.  What can I say?  I love Cumberland vulcanite!  With each iteration of micromesh pads and Obsidian Oil, my anticipation of recommissioning this Savinelli Goliath with a bowl full of my favorite blend, Lane BC, is growing!  For the last 6 micromesh pads, I also polished the smooth briar on the lower shank that holds the Savinelli nomenclature – pictured below.  Since I cleaned the stummel with Murphy’s Oil Soap (a few days ago!) and the finish dulled significantly, I have been thinking about how to finish this Savinelli Goliath keeping it within the original Savinelli framework when it was initially commissioned.  For a ‘tenderfoot’ (former Boy Scouts will understand) restorer, here are the questions that come to my mind.  The color – there is a subtle reddish lean to the rustified surface.  How do I emulate it?  The rustification – the texture of the rustification in the picture below shows the rising and falling definition of the color tones over the contoured rustified landscape.  How do I emulate this so that the stummel color doesn’t turn out one dimensional?  And finally, the Rim Plateau.  I call it a plateau – it’s too massive simply to be a rim!  Goliath’s Plateau!  I’ve seen pictures of Goliaths and the cousin series, Hercules, that leave the rim ‘plateau’ lighter or perhaps, left natural – leaving a striking relief between stummel and rim.  An example from Worth Point in pictures 2 and 3 below – though the rounded rim is not wanted for the Goliath.  Should I stain the plateau or leave it as is?  Questions. Question 1 – Color of stain. After consulting with my wife, and a lot of going back and forth, I’ve settled on a dye mixture of 3 to 1 – 3-parts Fiebing’s Light Brown Leather Dye to 1-part Fiebing’s Oxblood.  Question 2 – Rustification contouring.  After I apply the stain and unwrap it after firing, I will experiment with lightly applying a 1500 grit micromesh pad to the ‘peaks’ of the rustification which creates the different tones in the color – peaks and valleys.  I did this once before when I restored another Italian – a rustified Lorenzo Rialto full bent Egg.  And, question 3: Goliath’s Plateau.  I’ve decided to leave as is initially but TRYING to avoid applying dye to the rim.  I’ll look at the results and then decide whether to go ahead and apply the dye afterwards.  Thinking done – time for action!

The first thing I do to prepare the stummel is to clean it thoroughly with isopropyl 95% and a cotton pad.  Then, to protect the vulcanite Cumberland shank extension from the dye, I tape off the shank with masking tape.  I mix the dyes, 1-part Oxblood to 3-parts Light Brown.  I use a large eye dropper to do the mixing.  At the last minute, before I added the Oxblood to the Light Brown, I decide to add a small bit of alcohol to the Light Brown – to lighten it.  We’ll see how that works!  Using the hot air gun, I warm the stummel to expand the briar to help its receptivity to the dye.  After warmed, I use a folded over pipe cleaner to apply the dye mixture.  Instead of covering the whole stummel and then firing it, I did a portion of the stummel at a time – panel by panel, firing it, and moving on.  This seems to have worked well for this large stummel and for the fact that the rustified surface was absorbing the dye quickly.  After applying 2 coats of dye, I set the stummel aside to rest.  The pictures show the progress. With the stummel resting, I finish the repairs to the Cumberland stem.  Now on the lower bit, I file down the patch mounds with a flat needle file, further sanding with 240 grit paper to bring the patch flush with the vulcanite surface.  Then finally, I finish the sanding and blending with 600 grit paper and 0000 grade steel wool over the entire surface (but protecting the Savinelli stem logo). The patches on the lower bit are still visible to the informed eye, but I’m hoping that micromesh process will continue to blend and hide the patches.  I finish by cleaning up the slot with 600 grit paper. With my day closing, while the stummel is resting, I’ll give it a bath, or rather a kosher salt and alcohol soak.  The work order of this soak is not ideal with the new stain, but I’m careful to pour the salt into the bowl, and insert into the shank a stretched and twisted cotton ball to act as a wick to draw the oils out of the mortise. I then add isopropyl 95% to the bowl with a large eye dropper until it surfaces over the kosher salt.  I then put the stummel aside to continue its rest and soak for several hours.  Again, careful not to disturb the externals, the next morning, I dump the expended salt and wick which had darkened somewhat, and finish cleaning the mortise with cotton swabs and pipe cleaners dipped in alcohol.  The internals are now declared cleansed! Time to continue work on the Cumberland stem.  I begin by wet sanding using micromesh pads 1500 to 2400, then dry sand with pads 3200 to 4000 and 6000 to 12000.  After each set of 3 I apply Obsidian Oil which revitalizes the vulcanite.  The swirling colors of the Cumberland stem are revitalized!  I’m liking what I see! I’m now ready to unwrap the fired crust on the rustified stummel to see what we have.  I mount a cotton cloth buffing wheel on the Dremel, speed set at 40%, and apply Tripoli compound, a more abrasive compound, to the surface.  The cotton cloth buffing wheel is better able to work the crevices of the rustification than the felt wheel, which I use for smooth briar during the Tripoli phase. After unwrapping the stummel with the Tripoli compound, I want to lighten the stain some so I use a cotton pad and alcohol and wipe it down.  After wiping the stummel with alcohol, I load another cotton cloth buffing wheel on the Dremel, at the same speed, and apply Blue Diamond compound not only to the stummel, but to the Cumberland shank extension and stem.  I attempt to rejoin the stem but discover that during the restoration process, the stem loosened up a bit and I’ll need to tighten the fit with the mortise.  After I complete the application of the Blue Diamond compound, I give the stummel, stem and shank extension a buffing with a felt cloth to remove the compound dust from it. At this point, as I mentioned before, I hope to create more color texture in the rustified surface.  I do this by using a 1500 grit micromesh pad and rubbing it gently over the surface of the rustification – aiming to nip the peaks of the contoured rustified briar.  This will remove the finish on the peaks and lighten them.  After I do a few runs at gently applying the micromesh pad to the peaks, I then do a follow-up buffing with the Blue Diamond wheel on the Dremel.  I am very pleased with what I’m seeing emerge.  I’m seeing the color texturing but what I didn’t anticipate, but has happened, is that the lightened peaks are tying in the unstained rim – I had decided to leave the rim plateau the bare, natural briar to form (I had hoped) an appealing, eye catching, contrast with the rustified stummel.  With the smooth grain-showing rim plateau and the rustified bowl – the best of both worlds is captured.  I’m liking the decision not to stain the rim so I will leave it the natural briar.  As I look at the rim, I notice just a few places where the staining did veer a very small bit onto the rim plateau.  I remedy this by wetting a cotton pad with acetone and carefully wiping the rim and removing the stain.  It looks good – no, looks great!My day is coming to an end, but I want to do one more thing.  To tighten the tenon insert in the Cumberland shank extension, I paint the tenon/filter sleeve with thick CA glue applying it around the base of the tenon with a manicure brush.  I let it cure overnight and I will see how it fits tomorrow.  Tomorrow arrived and I work further on fitting the stem.  I sand the CA glue that I painted around the base of the tenon with 240 grit paper.  I follow with 600 to smooth and blend it.  I try the fit several times, sanding slowly – not wanting to sand too much.  With patience, the stem is fitting much more snugly and the repair is invisible! For the final push, I mount a cotton cloth buffing wheel on the Dremel dedicated to carnauba wax and I apply several coats of the wax to the rustified stummel, rim plateau, Cumberland shank extension and stem.  After applying the wax, I give the entire pipe a rigorous hand buffing with a microfiber cloth to bring out the shine even more.

What can I say?  I am proud of the results of this Savinelli Goliath 619EX.  The interplay of the natural briar of the rim plateau with the rustification flecks on the peaks and the deep red tones of the briar pulling at the swirls in the Cumberland shank extension and stem – all coalescing together are striking.  Then, when one adds the staggering size and presence of the bowl….  Oh my.  I can say that this Pipe Steward is happy that this Sav is going to the Black Sea coast in a few weeks to enjoy the sand, surf and yes, a few bowls of my favorite blend!  Even though this Savinelli Goliath will be joining my personal collection, check out my blog, The Pipe Steward for other pipes available in the store.  These pipes benefit the Daughters of Bulgaria, our work with women and girls who have been sexually exploited and trafficked.  Thanks for joining me!

Refreshing a Beautiful, Danish Made Stanwell Majestic 64 Freehand


Blog by Steve Laug

Today was a good day in the shop. I brought the third pipe to the work table today. It is a Stanwell Majestic shape 64 with a nice plateau top. The briar itself was in good shape. There were a lot of small nicks and dents in the sides of the briar. Other than being faded, the finish was in great shape. The plateau on the rim was faded and you could see remnants of tars and oils in the nooks and crannies of the rim top. The inner and outer edges of the bowl were undamaged. The pipe was stamped on the left side of the stem with the words Stanwell Made in Denmark over Majestic. On the right side it was stamped with the shape number 64. There was no other stamping on the pipe. The stem was oxidized and there was tooth chatter on the top and underside near the button. Jeff sent me these photos of the pipe before he started his cleanup process.The late Bas Stevens was the master at identifying Stanwell shapes tying the shape number to the designer. The shape 64 came in two variations – a Freehand with a saddle stem and a bent billiard with a full taper stem. This one is clearly the Freehand variation having a plateau top and a saddle mouthpiece. It was designed by Sixten Ivarsson (https://rebornpipes.com/tag/shape-numbers-and-designers-of-stanwell-pipes/).The stamping on the pipe is very readable. The left side of the shank is stamped Stanwell over Made in Denmark over Majestic. The Stanwell Crown S is stamped on the left side of the saddle stem. The right side of the shank bears the 64 shape number stamp.The rim top looked to be in good shape – dirty but sound.The lightly oxidized stem had tooth chatter on the top and underside. It did not appear to be deep in the vulcanite and should clean up easily.Jeff cleaned up this beautiful pipe with his usual methodical thoroughness. He reamed the bowl clean with a PipNet reamer and touched it up with a Savinelli Fitsall pipe knife. He scrubbed internals with alcohol, pipe cleaners and cotton swabs leaving the airways in the shank, mortise and stem very clean. He scrubbed the externals with Murphy’s Oil Soap to remove the grime and the old waxes on the bowl and rim. He soaked the stem in OxyClean to bring the oxidation to the surface of the vulcanite. When the pipe arrived in Vancouver I took the following photos. The rim was very clean and faded. They were generally black or at least dark with the high spots on the plateau showing through with the same brown as the rest of the stummel. The nooks and crannies were black and the high spots brown. The inner and outer edge of the bowl were in perfect condition.The stem was lightly oxidized and surface of the vulcanite on the topside was pitted with small holes and nicks. It was hard to capture that issue with the photos but it was there and would need to be addressed if I was to polish the stem to a rich shine. I put the stem in the Before & After Pipe Stem Deoxidizer and left it to soak overnight. I keep the mixture in a flat plastic tray with a cover. I dropped the stem into the mixture and made sure that it was completely covered with the mixture. I put the lid on the tray and set it aside to soak. I have referred to the latest use of this product in the past three blogs because I am putting it through its paces to see how the product delivers. I was skeptical when I first started using it but I have to admit that I am becoming less skeptical the more I use it. If you are interested in trying the product, I purchased the Deoxidizer from a guy on Facebook. His name is Mark Hoover and he is on the Gentlemen’s Pipe Smoking Society Group on Facebook. He has a pen making site where you can email and order the deoxidizer and the polishes (http://www.lbepen.com/). While the stem soaked I began my work on the bowl. I restained the plateau top on the bowl with a black aniline stain that I applied with a cotton swab making sure to get the stain deep in the grooves. I use a cotton swab because it enables me to keep the stain off of the sides of the bowl. I let the stain dry for a few moments and sipped a hot coffee.Once it had basically dried I polished the bowl with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down with damp cotton pads after each sanding pad. When I finished with the 12000 grit pad I wiped the bowl down with olive oil on a paper towel to enliven the briar and highlight the colour. The next morning I removed the stem from the Deoxidizer and dried it off with a paper towel. I let the excess deoxidizer drip off into the tray before wiping it down. The oxidation came off and stained the paper a dark brown. The top surface of the stem was pitted near the button. I filled in the pits with clear super glue. Once it had dried I sanded it with 220 grit sandpaper to blend in the repair to the surface of the stem. Once I had smoothed out the repairs it was time to polish the stem. I polished it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each sanding pad. After sanding with the 12000 grit pad I gave it a final coat of oil and set it aside to dry. I buffed the pipe with Blue Diamond polish on the buffing wheel. I worked over the bowl sides and the stem to polish out the last of the scratches in the surface of both. I gave the bowl and stem with multiple coats of carnauba wax to protect the briar and the vulcanite. I buffed it with a clean buffing pad to raise the shine on the pipe. I used a microfiber cloth to hand buff it and give it a deeper shine. The finished pipe is shown in the photos below. It is a beautiful example of the Stanwell Freehand shape 64. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outer diameter: 1 ¾ inches, Chamber diameter: ¾ inches. I will be posting this on the rebornpipes store so if you would like to add it to your collection you can wait until I add it or you can email me at slaug@uniserve.com or message me on Facebook. Thanks for walking with me through this restoration.

Repairing, Renewing and Rejuvenating a Removable Bowl C.P.F. Pullman Bent Billiard


Blog by Steve Laug

I decided to go back to the older pipes that my brother and I picked up on our virtual pipe hunt in Montana. This old timer was a briar base with a removable bowl pipe. It had a brass separator between the bowl and the base. It had a brass band on the shank and horn stem. It is stamped Pullman in a Germanic Script over C.P.F. in an oval on the left side of the shank. This one is a classic bent billiard shaped pipe but the removable bowl on the briar base is unique. I have had other C.P.F. pipes that had a Bakelite base with a briar bowl but never one with a briar base. It is delicate in terms of size (5 inches long and 1 7/8 inches tall) and feels light weight in hand. Like the other banded pipes in this lot the band on the shank is loose and the same faux hall marks over the C.P.F. oval logo. The finish is very dirty and the rim is damaged around the inner and outer edges of the bowl. The threads on the bowl bottom and the base were worn and the bowl no longer stayed in place. The horn stem is worn and there is tooth chatter on the top and underside of the stem near the button. The stem is underturned in the shank. The photos below show what it looked like before my brother did his clean up on it. If you would like to read about some of the other C.P.F. pipes I have restored I have written about them in individual blogs. They include a C.P.F. French Briar Horn, C.P.F. horn stem bulldog, a C.P.F. French Briar bent billiard, a C.P.F. Remington French Briar military mount billiard and a C.P.F. French Briar Rhodesian. Just a reminder – C.P.F. stands for Colossus Pipe Factory. The pipe was made during the same time period as the other pipes of this brand that I have been working on – the late 1880s and 1890s.Jeff took some close up photos base and the bowl sides and bottom. It shows the crack in the base and the cracked and damaged brass separator plate between the bowl and base. The bowl has a lot of deep nicks and scratches in the outer rim edge and the base has some deep nicks around the crack. The bowl had a thick cake that had run over the top of the rim and formed a thick cake on the rim top. It was rock hard and very thick.The next photos show the faux hallmarks on the ferrule and the C.P.F. oval on the left side of the metal. It was oxidized and worn. The stamping on the shank read Pullman over the C.P.F. oval and both were filled in with gold leaf.Once the bowl was removed from the base you can see the cord that is wrapped around the threads on the bottom of the bowl. The brass separator plate was split and was missing a piece of the folded over portion of the plate. There was a thick cake of tars and oils on the bottom of the bowl and in the base. The threads were worn in the base as well. The ferrule was loose and came off when the stem was removed. The bone tenon was threaded into the shank and was not removable. The stem was underturned and with the grime and build up in the shank as well as the stem it would not align. I had a hunch that the loose ferrule also contributed to that. The dried glue did not allow the ferrule to sit snug and against the end of the shank. The horn stem was in good shape other than the tooth chatter and marks on both the top and underside at the button. When we looked at this pipe during our pipe hunt I wondered if it would even hold together once Jeff had cleaned the briar. The cracked spacer looked delicate as well. I was really curious what it would look like when it arrived in Vancouver. Jeff did his usual regimen of cleaning but proceeded carefully through each step. He reamed bowl with a PipNet Reamer and took the cake back to bare briar. He cleaned up the little remnants of cake with a Savinelli Fitsall Pipe Knife. He scrubbed out the inside of the base and the threads on the bottom of the bowl. He removed all of the cord that had been used to attach the bowl to the base. He cleaned out the internals of the pipe – the airways in the shank, mortise and stem using alcohol, pipe cleaners and cotton swabs. He scrubbed the exterior of the bowl and base with Murphy’s Oil Soap and a tooth brush to remove all of the thick grime. He scrubbed the overflow of lava on the rim top and edges with the soap and tooth brush. He rinsed the pieces under tap water and dried them off with a towel. He scrubbed the exterior of the horn stem with the oil soap and tooth brush as well as it works well with horn.

When the pipe arrived I was excited to have a look at it. Here is what I saw once it arrived. It was clean and everything was loose – the separator plate, the bowl and the ferrule all moved freely. The cracks and the sandpits in the base were visible and the nicks and damage to the outer edge of the bowl were also very visible. I took photos of the pieces before I began to work on the pipe. The horn stem looked really good and the striations that run the length of the stem will polish up well giving the stem a unique appearance. The variations in horn stems are part of the allure to me and keep me looking for them.The next photo shows the missing piece of the separator plate and the damage to the rim top and the outer edge of the bowl.I put the pieces together enough to take a picture of what the pipe would look like as a whole. Nothing was permanent in these photos as just picking the pipe up would cause a jumble of parts on the work table. I took a close up photo of the rim top to show the condition of the edge of the bowl. Interestingly the photo does not show the damage to the outer edge. It does show the nicks and scratches on the inner edge of the bowl and some of the nicks in the rim top.The next series of photos show the process of the repairs of the sandpits and the nicks on the base. I also scratched out the crack with a dental pick and filled it in with super glue while I did the same with the sandpits. Once I had sanded the repaired areas on both sides of the base I reglued the brass plate on the top with the cracked and damaged portion facing the back side toward the bend in the shank. It would not show as much once the bowl was in place. Once the repairs had been done on the base I used clear fingernail polish to build up the threads in both the base and on the bottom of the bowl. It took several coats to build it up enough to give them enough material to connect.I removed the ferrule from the shank and cleaned the dried glue on the shank and inside the ferrule with acetone on a cotton swab. I sanded the area under the band with 220 grit sandpaper to smooth out the surface so that the ferrule would seat correctly on the shank. I painted the shank end with a folded pipe cleaner and all-purpose glue. I aligned the faux hallmarks and the C.P.F. oval with the stamping on the side of the shank and pressed the ferrule in place on the shank. I screwed the stem on the shank to check if things aligned now and everything was perfect. The repair to the ferrule had taken care of the underturned stem.I set the base aside to let the glue harden. I turned my attention to the bowl itself. I cleaned off the damaged outer edge of the rim with acetone on a cotton pad. I circled the damaged area in the photo below for ease of reference. I filled the damaged area in with clear super glue and let it dry. Once the glue had cured I sanded it with 220 grit sandpaper to blend it into the surrounding briar.I topped the bowl with 220 grit sandpaper on a hard board to remove the damage to the rim top, inner and outer edge from the top view. It did not take too much to get things smooth again. I polished the bowl sides and top with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. The bowl began to show some very nice grain patterns as the polishing made them stand out. I wiped the bowl down with a damp cotton pad after each micromesh sanding pad and hand buffed it with a microfiber cloth before moving on to the next step of the refurb. I polished the brass separator plate between the bowl and base and the ferrule with micromesh sanding pads and wiped them down with a jeweler’s cloth to bring out a smooth shine.I polished the briar base with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the base down with a damp cotton pad after each micromesh pad. With the work on the bowl and base finished I set them aside and turned my attention to the stem. I sanded out the tooth marks on the surface of the stem on both sides at the button with 220 grit sandpaper. I polished the horn with micromesh sanding pads – we wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem with Obsidian Oil after each micromesh pad and after the final rubdown I set it aside to dry. I polished each part of the pipe separately with Blue Diamond polish on the buffing wheel. I gave each part multiple coats of carnauba wax to protect the briar and the horn and help the brass from oxidizing. With all the parts cleaned and polished it was time to put the pipe back together again. I thread the bowl onto the base and screwed the stem onto the shank. I aligned everything and carefully hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. For a pipe over 125 years old it looks pretty good. It is cleaned and ready for its first smoke post restoration. It should work well and should last a lot longer than this old refurbisher will. It will pass on into the hands of another pipeman who enjoys the unique qualities of old briar and horn stems. Thanks for looking.

 

 

 

 

Restoring an Unusual Malaga Carved Bulldog


Blog by Steve Laug

In the late spring I received and email from Josh (misterzippo), a reader of the blog that he had some pipes that he thought I might be interested in. He sent me photos of the pipes so I could have a look at them. One of the pipes that interested me was a Malaga Bulldog with a twist in the carving and a scoop in the top of the bowl. The first picture he sent shows the overall condition and appearance of the pipe. The shape intrigued me – the diamond shank and stem with twists carved in the bowl, shank and down the stem as well. The pipe was dirty with the finish having thick sticky build up around the bowl and shank in all of the carved areas. The groove around the cap of the bowl was very dirty. The stem had oxidation and some heavy calcification. All of that was visible in the first picture. The tape measure in the photo shows that the pipe is about 5 ½ inches long with a saddle stem.That first picture set the hook for me, but it did not prepare me for what the next photos would reveal. The briar had white paint flecks all over the bowl sides. Under the dirt and sticky grime there appeared to be some nice grain on the pipe. There was a large burn mark on rear left side of the cap where it looked like the pipe had been set in an ashtray and a cigarette had burned a spot. There were also some burn marks along the outer edge of the bowl on the front and the rear.The cake in the bowl was incredibly thick and it was hard as a rock. The cake had overflowed the bowl onto the rim leaving behind a thick hard lava coat. Looking at the bowl I have no idea how the previous owner had ever been able to smoke it in this condition – maybe he smoked it until it hit this spot and then laid it aside. Looking to the bowl is like looking down into a dirty chimney that needed the attention of a chimney sweep.The stamping on the left side of the shank read “MALAGA” and looked like it had either a burn mark on the MAL or possibly just a lot of tarry build up. Only having in hand would I be able to really know what I was dealing with.

We struck a deal and I picked up a few of Josh’s pipes to work on. I was really intrigued with the shape of that little Malaga as I have worked on a few of them over the years but never one with this kind of shape. Here is a link to a blog I wrote on a beautiful little Malaga Lovat (https://rebornpipes.com/2016/02/27/a-beautiful-malaga-lovat-came-my-way/).

George Khoubesser (picture to the left) started Malaga Briar Pipe Company and located it in Royal Oak, Michigan in the USA in 1939. It closed its doors for the last time in 1999 after 60 years in business. I have an old Malaga Catalogue that I scanned and put on the blog (https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/). The catalogue describes the manufacture of the pipes as follows:

Painstaking caution is exercised in selecting flawless, perfect briar wood for the purpose of making and Curing of the “Malaga.” You can be certain of this fact, because none other than the choicest and finest select briarwood will withstand the “Malaga” Curing process. Other than the choicest quality and grain, will split wide open in the Curing vats… The Curing method renders all “Malaga” pipes, light in weight… Most all “Malaga” Senior pipes are left in their natural state; except for a skillful waxing which brings out the rich beauty of the virgin grain. No artificial polishing stain, shellac or varnishes are added.

Malaga closed in 1999 after 60 years in business.

I had Josh ship it to my brother Jeff. I figured he would have a good time cleaning it up. I could not wait to hear what he thought of it. When it came he showed it to me over Facetime. The condition was dirty for sure – exactly like the photos Josh sent me. But it was in decent shape so it would be a fun one to bring it back to life. The finish was dirty and had some stickiness to the sides of the bowl and shank. The stem fit far better than the photos showed. The bowl indeed was as thickly caked as the photos Josh sent had shown but it was softer than I expected. The lava on the rim was thick but it was flaky so it would come off easier than I thought. The stamping on it read “MALAGA” on the left side of the shank as noted above but it also was stamped Imported Briar on the right side of the shank. Jeff took the follow photos of the pipe before he worked his magic doing the cleanup.The close up photos Jeff took of the rim top and bowl show just how thick and dirty this pipe was when he received it in Idaho. Looking at it I am glad that he did the cleanup work because it looked like a bear to work on.The next photos show the grain poking through the grimy finish on the sides of the bowl. It really was hard to see what was grime and what might be burn marks on the briar of the bowl and shank.The next photos show the stamping on the top left and right angle of the carved diamond shank of the pipe. You can still read the stamping. You can see the marks on the first letters of Malaga on the shank and it is not clear if it is damage or grime. The stem appeared to be in rough shape. Not only was it heavily oxidized and had thick clacification around the first inch of the stem from the button forward, but the button was worn and had tooth marks in the top and underside. The calcification and the tooth marks on the button made me wonder if the pipe had sported a Softee Bit before coming to me. I was looking forward to what the pipe would look like when Jeff had finished putting it through his cleaning process. He reamed it with a PipNet Reamer and took the cake back to bare briar. He cleaned up the little remnants of cake with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals of the pipe – the airways in the shank, mortise and stem using alcohol, pipe cleaners and cotton swabs. He scrubbed the exterior of the briar and stem with Murphy’s Oil Soap and a tooth brush to remove all of the thick grime. He rinsed it under tap water and dried it off with a towel. He soaked the stem in OxiClean to bring the oxidation to the surface and soften it. The burn marks on the front outer edge of the bowl and the back left inner and outer edge – both moving onto the rim top. There was a burn spot on the left side on the cap where the bowl had been set in an ashtray and burned. I was not sure that I would be able to remove that. When the pipe arrived I was excited to have a look at it. Here is what I saw once it arrived. I took a close up photo of the rim top to show the burn damage to that part of the bowl and also of the left side of the bowl. I would need to see what I could do to minimize these marks without changing the profile of the bowl. Jeff had gotten the thick cake cleaned out and the inner edge of the bowl look to be in good shape.The oxidation on the stem was pretty heavy but it was on the surface. The calcification was gone. Underneath where it had been there were tooth marks and chatter that had been hidden.I decided to use the Before & After Pipe Deoxidizer again. I keep it in a flat plastic tray with a cover. I put the stem in the mixture and made sure that the stem was completely covered with the mixture. I put the lid on the tray and set it aside to soak for the day. I purchased the Deoxidizer from a guy on Facebook. His name is Mark Hoover and he is on the Gentlemen’s Pipe Smoking Society Group on Facebook. He has a pen making site where you can email and order the deoxidizer and the polishes (http://www.lbepen.com/). I have to admit I becoming less skeptical than I was at the beginning.I set the tray aside to let it soak for the day and turned my attention to the bowl. I took some photos of the bowl to capture the grain and the interesting shape of the carving. The photos also clearly show the damage to the side of the bowl and the rim top. I sanded the burned areas on the left side of the bowl and the rim top with 220 grit sandpaper. I was careful to sand all the way around the cap and the rim to keep things smooth. I wanted to remove the damaged areas on the edges of the bowl and rim as well as some of the nicks on the rim top. I wiped down the bowl with acetone on cotton pads to remove the grime from the sanding and the debris from around the damaged areas. I was able to remove much of the damage on the rim top and edges. The burn mark on the left side of the cap looked better but I would not be able to remove it much more than I already had. I laid the pipe aside and my daughter Sarah and I decided to go out for lunch. We caught the bus and headed down town to try a new place. We were gone for three hours including lunch and transit. When I returned I took the stem out of the Deoxidizer and wiped off the excess mixture. I dried off the stem with a clean rag. I took the following photos to show how well the soak had worked to remove the oxidation.I took some photos of the tooth marks on the top and underside of the stem near the button.I sanded the surface of both sides of the stem with 220 grit sandpaper to remove the tooth marks and reshape the button.The stem was loose in the mortise so I heated and awl with a Bic lighter and inserted it in the airway in the tenon. This caused the tenon to expand and correct the looseness in the shank.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and wiping the stem down after each pad with Obsidian Oil. I dry sanded the stem with 3200-12000 grit pads and repeated the rub down with oil. After the final coat of oil following the 12000 grit pad I set the stem aside to dry. I then polished the briar with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and wiping it down after each pad with a damp cotton pad. I dry sanded the briar with 3200-12000 grit pads and wiped it down after each pad with a damp cotton pad. The dark spot of the burn mark really bugged me. I have been hunting for ways to minimize it without doing damage to the integrity of the briar. I googled and found a recipe that was supposed to remove burn marks or heat marks. I thought I would try it and see what happened. Here is the recipe.

Mix a generic baking soda and a non-gel variety of toothpaste in a small bowl until it is a sticky paste. Put the paste over the heat mark and give it a few minutes to set. After about five minutes, the heat mark should wipe away with a clean rag. Be sure to wipe away any remaining residue from the paste as well.

I took photos of bowl with the mixture on the burn marks. I applied the paste with my finger and rubbed it into the burned areas. I repeated the treatment twice this morning. It worked to some degree as shown in the photos below. It definitely removed the lighter burn marks on the rim top and took out a small spot on the front of the cap. It also lightened the burn mark on the front outer edge of the rim and the large mark on the left side. On advice from Mark Domingues I also tried to spot dab the darkest part of the burn with bleach, being careful to not get it on the rest of the surrounding area. It lightened it a little more but did not completely remove it. I think that probably the burn was too deep to actually remove all of it.I wiped the bowl down with a little olive oil on a paper towel and hand buffed it so that the oil would be absorbed. I buffed the pipe with Blue Diamond on the buffing wheel and then gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad (many people do not do this step but it is critical to get a good shine). I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. Even though the burn mark bugs me it does give the pipe character and reflects on its previous history. I have to always remember that we hold our pipes in trust – we are stewards as Dal Stanton calls it. Our task is to take good care of the pipe while it is in our hands and to leave it in good condition to pass on to the next steward. Thanks for looking.

A Simple Refresh on a Belgian Made Hilson Bolero Oval Shank Billiard


Blog by Steve Laug

Sometimes it seems like I get lucky and get a pipe from my brother that needs very little work. After Jeff has reamed and cleaned it, I receive it and a simple refresh brings it back to a new looking pipe. It does not happen very often and when I look at them in the pre-clean photos it is somewhat unpredictable what lies beneath the sheer filth and ugliness. You can guess a little bit from the condition of the edges of the bowl and the stem. You can get a feel from the thickness and composition of the cake what kind of tobacco had been smoked in the bowl and the smell of the pipe usually confirms the feeling. In this case the pipe that surprised me was a Hilson Bolero oval shank Billiard. In the photos it appeared to be in far worse condition that it was once Jeff cleaned it up. The photos below show what the pipe looked like when Jeff brought it home from our virtual pipe hunt in Montana.It was definitely newer than many of the pipes we found that day. The photos tell the story of its condition but I will summarize it here. The bowl had a fairly thick cake with lava overflowing onto the rim. It had a nice sandblast finish that makes me think of Stanwell pipes that must be from the same time period. The finish appeared to be in good shape other than the dirt and grime of the years in the grooves and grain of the blast. The stem was slightly oxidized and there was tooth chatter on both the top and underside of the stem near the button. The next two close up photos of the bowl show the cake and the lava buildup on the rim top. It appeared that the inner and outer edges of the bowl were in good condition. No glaring damage to those spots showed in the pictures. The pipe has some nice grain that is highlighted by the sandblast. There are two smooth panels – one on each side of the bowl providing a nice contrast. The difference adds a visual and tactile variation on the pipe.The pipe is stamped in a smooth section on the underside of the oval shank. On the left end it reads 8 which is the shape number. That is followed by the brand name Hilson over the line name Bolero. To the right end of the shank near the shank/stem junction it reads made in Belgium. The photos below show that the stamping is very clean and readable. The sandblast cuts through portions of the stamping but does not ruin it.The stem was rough to the touch but the issue was mainly oxidation on the surfaces. There was some visible tooth chatter on the stem, but it is quite easy to address. I was very glad that it was in good condition.Before I started the refresh of the pipe, I did a quick review of the history of the brand because I like having that information in mind when I work on a pipe. I remembered at some point Hilson had been sold to Gubbels who made the Big Ben pipe. At that time, it moved from being a Belgian made pipe to being made in the Netherlands. I turned to Pipedia and read the entry on Hilson there (https://pipedia.org/wiki/Hilson) and to Pipephil’s site to read what he had for information (http://www.pipephil.eu/logos/en/logo-h3.html). I have combined and summarized the pertinent information from the two sites.

In 1846 a German named Jean Knödgen started to produce clay pipe in Belgium. In the late 19th century Jean Hillen who married into the Knödgen family took over the company and changed the firm in order to manufacture briar pipes. Jean Hillen had 2 sons: Jos Hillen was responsible for sales and Albert Hillen was responsible for the production. After WWII Albert founded the HILSON brand (Hillen and Son) and exported his pipes all over the world.

…In the 1960’s and still throughout the 1970’s the brand Hilson of Broers Hillen B.V. (Hillen Bros. Co.) was quite successful in many European countries. They produced large numbers of machine made pipes covering the whole range of shapes and finishes. The pipes were well respected for good quality and craftsmenship at very moderate prices.

…in 1980 Hillen faced major financial problems. After having gone bankrupt, the Belgian brand from Bree (Limburg) was taken over by the Royal Dutch Pipe Factory. The owner, Elbert Gubbels used the favour of the hour and bought the company…The Hillen plant in Bree was closed down shortly after and ever since then Hilson pipes are manufactured in Roermond, NL.

Given that the plant in Bree, Belgium closed around 1980 after Gubbels had purchased the company, I knew that the pipe I was working on had been made prior to that time. The Made in Belgium stamp on the underside of the shank gave that information. I am not sure that I can get any closer in terms of a date for the pipe.

On this pipe, my brother’s cleanup work was the lion’s share of what needed to be done to revitalize it. He reamed the bowl with a PipNet reamer to remove the cake and cleaned up after the reaming with a Savinelli Fitsall pipe knife. He scrubbed the finish with a tooth brush and Murphy’s Oil Soap to remove the grit and grime. He scrubbed the rim top and was able to loosen the debris that had built up there. He rinsed the bowl under running water and dried it off. He soaked the stem in OxiClean to raise the oxidation to the surface. He scrubbed out the airway in the bowl, shank and stem with pipe cleaners, cotton swabs and alcohol. When I received the pipe I was amazed at how good it looked. The stem would need some attention but that was about it. The bowl could be waxed and buffed with little other work. Jeff had done a great job. I took photos of what the pipe looked like when it arrived in Vancouver. I took a close up photo of the rim to show the condition. There was a spot on the inner edge of the back portion of the rim that looked damaged. I would need to work that spot over to ensure that it was cleaned up. I also took a photo of the underside of the shank to show the stamping on that portion of the pipe. You can see how the stamping that I mentioned above was laid out on the shank bottom.I took photos of the stem to show its general condition as well. The stem was oxidized but there were no tooth marks on either side. It was clean other than the oxidation.I put the stem in the Before & After Pipe Stem Deoxidizer solution that I spoke of in the previous blog on the Borlum pipe. I purchased the Deoxidizer from a guy on Facebook. His name is Mark Hoover and he is on the Gentlemen’s Pipe Smoking Society Group on Facebook. He has a pen making site where you can email and order the deoxidizer and the polishes (http://www.lbepen.com/). This is the second time that I have used like Mark suggested. I immersed the stem in the Deoxidizer to soak. The Deoxidizer will do its work and leave the stem oxidation free. I have to admit I was a little less skeptical than I was before set the stem in the container of solution to soak overnight.I turned my attention to the bowl. I used a small piece of sandpaper and a brass bristle brush to clean off the charred build up on the back inner edge of the rim. I then rubbed the bowl down with some olive oil on a paper towel and set it aside to soak in overnight. I called it an evening and went to bed. In the morning I took the stem out of the Before & After Pipe Stem Deoxidizer soak and wiped off the excess fluid. It is quite sticky so it is a bit of work to wipe it free and dry off the stem. Once I got it dried off I rubbed it down with Obsidian Oil and let it dry for a few moments.Once it had dried I began the polishing of the stem with micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and rubbed it down with Obsidian Oil. I dry sanded it with 3200-12000 grit pads and wiped it down after each micromesh sanding pad. I buffed the pipe with Blue Diamond on the buffing wheel to polish out the scratches in the vulcanite and give a shine to the sandblast finish. I worked on the inner edge with the buffer and the Blue Diamond and cleaned up the damaged area to blend it in more with the rest of the rim edge. I gave the bowl and stem multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. The dimensions of the pipe are length: 6 inches, height: 2 inches, bowl diameter: 1 3/8 inches, chamber diameter: ¾ inches. I will be posting it on the rebornpipes store if you are interested in adding this beauty to your rack. You can email me at slaug@uniserve.com or send me a message on Facebook. Thanks for looking.

 

 

 

 

 

Giving New Life to a KBB Yello Bole Imperial 3068C


Blog by Mike Rochford

In the last two weeks, I have been corresponding with Mike about a pipe he had. He wrote and sent photos of it and asked if I thought it was repairable. Those of you who have been reading the blog for a while know that I rarely put a pipe in the bin to burn. We wrote back and forth as he did the work and he sent photos along the way. I asked if he would mind doing a blog on the refurb job he did. He sent me the following. Without further introduction, I will let Mike tell you about himself and then share his work with us. Welcome Mike.

First a bit about me. I am a retired FBI Special Agent of 30 years. My grandfather had a wood pattern shop in downtown Chicago. I always enjoyed woodworking projects, but never had much time for complicated projects. This project was pretty easy as long as I did not hurry each step. Patience and your guidance helped me a lot. I am now pretty confident that I can handle another project if one comes along. – Mike

My brother Tim bought me a very worn out KBB YELLO Bole Imperial 3068C pipe. He knew I loved its look. But its issues were many: gaping hole in bowl, rotting wood on ferrule, bite marks on stem, and a slight tool mark on the crowned our area of the stem below the Yellow circle.

I was prepared to throw the pipe out or just relegate it to a shelf. But I found Steve Laug on rebornpipes. He advised me step by step how to restore and make my pipe smokeable again.

First, I completely cleaned out the inside of bowl down to the briar in order to relieve pressure on the crack in the bowl. Then I used a 1/32 drill bit to drill out the bottom of the crack.  I stripped and cleaned the outside of the pipe and combined briar dust with super glue and filled in the crack on the outside of the bowl. I was surprised that the chemical reaction caused a flash fire on my first try. But I worked through that. The paste dries very fast so I had to apply it to the crack quickly, using a Popsicle stick.  I then let it set. Then I applied JBWeld for wood to the cracked area inside of the bowl. I put a pipe cleaner inside the opening to ensure no weld found its way into the airway blocking up my smoking end of the bowl. I let that dry and set it aside for the evening. Then I used 500 grit sand paper on the outside and inside of my bowl. Once I was satisfied, I applied Aniline dye stain to the outside of the bowl and painted the inside of my bowl with a charcoal powder/ sour cream paste.Next, I worked on the cracked and damaged shank end using the 1/32nd inch bit on the end of the cracks in wood and my super glue briar dust paste to fix the damaged areas. Sanding it after it set.I then used the charcoal powder and super glue paste to patch up the bite marks on my stem, using a pipe cleaner with Vaseline on it to ensure it did not super glue my stem closed. I used some 800 grit sand paper to buff the entire stem clean of oxidation and to clean off excess super glue charcoal powder once it dried. I also used the 800 grit sand paper to clean up the tool marks on my stem below the Yellow circle. I did not have any obsidian oil, so I used some sesame seed oil on my stem to slick it up. I also super glued the silver metal ferrule on the end of the shank as it was much too loose. I then resanded and repasted the inside of my pipe bowl.

I sent before and after pictures to Steve. I am very pleased and thankful to Steve Laug for guiding me through this process. My pipe is truly “Reborn!” Thanks!