Tag Archives: Bowls – refinishing

Restoring a Work of Art from Viggo Nielsen

by Kenneth Lieblich

When I first saw this pipe, I thought that it was a very fine example of Danish pipemaking. But the more I worked on it, the more I recognized the incredible workmanship involved in carving it. This is a majestic, hand-finished freehand from master carver, Viggo Nielsen. This is the sort of pipe that offers you more each time you look at it. Examining the curves, angles, transitions, and plateau was very rewarding and reminded me of a rugged mountain landscape. It’s a beautiful pipe! There are some markings on the shank of this pipe and they are helpful for identification. On the left side of the shank, we see Nielsen [over] Handmade [over] in Denmark. On the right side of the shank, we see Hand [over] Finished. That’s all – no other markings to be found.It is worth looking up the work of Viggo Nielsen from the usual sources. On Pipedia, his article states:

Viggo is surely one of the seminal figures in the evolution of the Danish pipe. His pipes are all handmade – also handmade stems, often in Cumberland. Most of the pipes are quite big, and a large number are made for 9mm filter. The finish is just perfect and when holding one of Viggo’s pipes, you can tell, he’s a pro.

Viggo Nielsen was born in 1927. During World War II he started making pipes at a now closed factory. These pipes were made of birch due to the lack of briar (because of the war). In 1948 Viggo started his own pipe factory, “Bari”. But it wasn’t until 3 years later he could actually acquire Briar wood for his pipes. The business was very successful producing both classic shapes and freehand models.

In 1978 Viggo sold the business to a German tobacco manufacturer and he began making the Fåborg Pipe together with his two sons Jørgen Nielsen and Kai Nielsen. Even when Viggo had reached the age of retirement, he could not quite leave his workshop and he still made about 100 pipes a year, some of them based on the famous “Fåborg Pibe” but also a few “Jewels of Denmark”, until he passed away.

This pipe doesn’t have a Cumberland stem, nor a filter, but it is a healthy size. I also went to Pipephil and found the following:

Artisan: Viggo Nielsen (1927 – †2009) starts making pipes during WWII. He estabishes his own Bari factory in 1948. The business is sold to a German tobacco manufacturer in 1978 and from this period on he starts the “Faaborg Pipe” (Fåborg Pibe) with his two sons Jørgen Nielsen and Kai Nielsen. The “Jewel of Denmark” stamping is reserved for perfect pipes (flawless straight grain).

Let’s examine this wonderful specimen. The pipe was in great condition – just very dirty from lots of smoking. You can see lots of lava on the plateau rim top. The briar bowl was in nice shape, with a bit of grime ground in. The stem was well-worn, but a good, solid freehand stem. It has a few tooth marks and some oxidation, but nothing to worry about. To begin, I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. I used quite a few pipe cleaners and cotton swabs – far more than are shown in the photo.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, ochre-coloured mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. And – holy moly – there was a lot of debris!Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to clean.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and some distilled water, with cotton rounds. I also used a nylon brush in the crevices of the plateau. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with the same mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. Just look at that pipe! For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.This Viggo Nielsen Hand-Finished Freehand looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Danish’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6⅛ in. (156 mm); height 3 in. (76 mm); bowl diameter 1⅞ in. (46 mm); chamber diameter 1 in. (25 mm). The weight of the pipe is 2¼ oz. (67 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring and Restemming a Clogged and Filthy Italian Lorenzetti Billiard

2 Replies

by Steve Laug

A fellow in Victoria, Brian has had me work on a few of his pipes this past few months. The pipes are generally very dirty with plugged airways and a thick damp, tarry mess in the heel of each bowl. The airway in the shank was also clogged so there was no exchange of air going through the pipe. The pipe was stamped on the left side of the shank and reads Lorenzetti in script [over] Italy and on the right side it is stamped Augustus [over] Caesar. On the underside it is stamped 03. There is a thick cake in the bowl that is wet in the bottom 1/3 of the bowl. The rim top was quite clear of heavy lava. The finish on the bowl and shank has a thick peeling coat of varnish on the bowl that looks terrible. There is an acrylic shank end with an insert of briar between the acrylic pieces. The stem acrylic stem is a filter stem and the button end has a large chunk missing that is severely damaged. I will need to restem the pipe. But I have included photos of the pipe before I started working on it. I took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked and the rim top and edges have a thick lava overflow. The photos of the stem show the damage and broken part of the stem. It really is a mess and the acrylic is not repairable.I took photos of the stamping on the sides of the shank. It is clear and readable and reads as noted above. I took a photo of the pipe without the stem to show the proportions of the bowl and stem. I also went through my stems and had a saddle stem that was made for a filter. I called Brian and asked if this would work for him and he was happy with the options. I wanted to gather some background information on the brand. I turned first to Pipephil’s site to see what I could learn (http://www.pipephil.eu/logos/en/logo-l6.html). I was able to get a screen capture of information on the brand. I have included that below along with the sidebar info.Brand created 1934 by Otello Lorenzetti.Currently (2009) the company is managed by Alessandro Lorenzetti. Address: via A.Giunta, 51, 62019 Recanati (MC) – Italy.

I turned to Pipedia to gather more information on the brand. It gives some great history of how the brand developed (https://pipedia.org/wiki/Lorenzetti). I quote some portions of the article below. There was also a photo of the same pipe that I am working on the site. I have included that below.

Smooth Pot, courtesy SmokersHaven.com

Otello Lorenzetti, the founder of our manufacture, was born in Castelnuovo, Recanati in 1911. He is the fifth of five children from a modest, but enterprising family, in fact they own a tavern where the young Otello, already at the age of seven, actively collaborates. He goes on his own, with a small handcart, to S. Agostino di Recanati where he purchases fizzy drinks and other soft drinks and then resells them with his mother in their small family run tavern….

After the precocious interruption of his studies he begins to work as an employee at “Catena Remigio” an old pipe manufacture in Recanati. The grand personality of Otello, who is inclined to make any art a passion, does not delay in emerging. In 1934, after having concluded 18 months of military service in Cividale, in Friuli Venezia Giulia, he decides to work on his own pondering the first bases of the actual pipe manufacture, that, in this period, operates under the company name “Otello Lorenzetti.” At that time the capital of our actual company, that was and still is his house, was constituted by: “A few rented tools and my own hands” – as Otello himself tells us. The production consists of 20-30 pipes per day. Every morning, in company of his bicycle, he tries to sell them to the tobacco shops in the area or as he says the “neighbouring shops”. With only the strength of his legs he goes to Macerata, San Severino and Civitanova Marche. His pipes are appreciated, so much so that he decides to work more than 12 hours a day to be able to increase the production. This does not constitute a sacrifice for him as his neighbours remember hearing him tirelessly working and singing everyday.

Two brisk interruptions mark the history of our pipe manufacture: the first was in 1935 -in the summer of this year Otello was enrolled in the army and then left for “the African Campaign” from which he returned in January of 1937; the second was in October of 1940, other long months spent in the service of the Italian Army after which he returned home in 1943 the year of Armistice. In 1940 Otello got married to Marinella who became, other than his wife, a great and indispensable business collaborator.

In 1947 Otello succeeded in building, alone, machines the same as the ones he used to rent up until that moment. Many of the pieces most difficult to mould by hand were designed by him and were made in a craftsman workshop in Civitanova Marche. Production increased and permitted Otello and Marinella to buy a “Vespa” helping them to, a part from the province of Macerata, also reach Abruzzo in order to successfully sell their pipes.

The Sixties-Seventies bring on the beginning of exportation abroad (Europe, Africa, America). The company begins to expand, now a part from Marinella, with the help of their children Luciano, Gabriella, Alessandro and some employees. The production begins to perfect itself to the point of being appreciated in almost all the world and by one of the biggest and most famous pipe collectors of all times: our ex-president of the Republic Sandro Pertini.

I knew that I was dealing with a Lorezetti that was probably a recent manufacture. It had some great shape and form and should clean up well once I have the varnish coat removed. Now it was time to work on the pipe.

I reamed the bowl with a PipNet pipe reamer and the 2^nd and 3^rd cutting heads to remove the heavy cake. I took it back to bare briar and then cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the bowl with a piece of dowel wrapped in 220 grit sandpaper. I scrubbed the exterior of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. It took some scrubbing to clear off the debris on the rim top and the surface of the bowl and shank. I rinsed the bowl off with warm water to remove the grime and debris along with the soap on the pipe. It looked much better. To begin the process of breaking through the peeling varnish coat I wiped the bowl and shank down with acetone on cotton pads. It broke through a lot of the varnish and I began to see what was underneath the varnish. I sanded the bowl with 320-3500 grit 2×2 inch sanding pads. I wiped the briar down with a damp cloth to remove the sanding debris. By the final pad it was looking much better. I cleaned out the mortise and airway in the shank as well as the airway in the newly chosen stem with pipe cleaners, cotton swabs and alcohol. It was a dirty bowl and shank.I polished the bowl and the shank with micromesh sanding pads – dry sanding it with 1500-12000 git sanding pads. I wanted to make the new stain coat a bit more transparent. I wiped it down with a cloth and some Obsidian Oil. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I sanded the stem to reduce the diameter of the saddle portion and give it a slight slope or taper. I used my Dremel and sanding drum to start the process. I cleaned up the sanding marks from the Dremel with a folded piece of 220 grit sandpaper. I smoothed out the marks and the stem started to look better.I sanded the stem with 320-3500 grit 2×2 inch pads to further smooth out the surface and remove the light residual oxidation. I wiped the stem down after each pad with an Obsidian Oil cloth to remove the debris and further protect the stem.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil.I polished the finished Lorenzetti Italy Augustus Caesar Billiard with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the newly fit saddle stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The smooth briar with the medium the brown stain wash works very well with the black stem. The finished pipe is shown in the photos below. I have worked on several Lorenzetti’s over the years and I have always been impressed by his ability to a craft a comfortable and functional smoking pipe. It looks far better with the varnish coat removed. The beautiful Lorenzetti Augustus Caesar had the following dimensions. The Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 7/8 inches. The weight of the pipe is 51 grams/ 1.69 ounces. I have two more of Brian’s pipes to work on and then they will go back to him. This is an interesting group of three pipes to bring back to life.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a thick shanked Peterson’s ARAN 107 Billiard

Leave a reply

by Steve Laug

The next pipe I have chosen is a thick shank Peterson’s Billiard that was dropped by a local pipe shop for repair. The stem was loose and the pipe was extremely dirty. The grime was ground into the finish on the bowl sides. The contrast of the brown stains gave the grain a sense of depth. It was stamped on the left side of the shank and read Peterson’s [over] ARAN. The right side had an oval reading Made [arched over] in [in the centre] under that it was stamped Ireland [followed by] the shape number 107 stamped next to the bowl shank junction. There was a thick cake in the bowl and a heavy overflow of lava on the rim top and inner edge. There was some damage on the bevelled inner edge and rim top on the front left and the back right. The stem was oxidized, calcified and had light tooth marks, chatter and scratches on the top and underside on and near the button. I took photos of the pipe before I started my cleanup work. They tell the story and give a glimpse of the promise that I see in this pipe. I took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked and the rim top and edges have a thick lava overflow. The photos of the stem show that it was oxidized and has light tooth marks on the top and underside near the button.I took photos of the stamping on the sides of the shank. It is clear and readable and reads as noted above. There is also a gold P on the left side of the tapered vulcanite stem. I took a photo of the pipe without the stem to show the proportions of the bowl and stem. I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Aran line. On page 294 it had the following information.

Aran (1965-) First issue of line described as “handhewn” (rusticated) with black semi-matte finish, in P-lip and fishtail mouthpiece. Second issue 1975, red sandblast, XL shapes. Third issue circa ’97, gold hot-foil P stamped on the mouthpiece, brown semi-matte smooth finish, no band. Fourth issue after 2010, with nickel band, no P stamped on the mouthpiece. Mounted and unmounted versions are available concurrently.

I knew that I was dealing with an Aran from the Third Issue of the Aran line that came out around 1997. It did not have a band and had a semi-matte smooth finish. It came with a fishtail vulcanite stem with the gold foil P on the left side of the shank. Now it was time to work on the pipe.

I reamed the bowl with a PipNet pipe reamer and the 2^nd and 3^rd cutting heads to remove the heavy cake. I took it back to bare briar and then cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the bowl with a piece of dowel wrapped in 220 grit sandpaper. I cleaned out the mortise and airway in the shank as well as the airway in the stem with pipe cleaners, cotton swabs and alcohol. It was a dirty bowl and shank.I scrubbed the exterior of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. It took some scrubbing to clear off the debris on the rim top and the surface of the bowl and shank. I rinsed the bowl off with warm water to remove the grime and debris along with the soap on the pipe. It looked much better. To minimize the damage on the top and inner edge of the bowl I used a half sphere and a piece of 220 grit sandpaper to clean up the edge and bevel is slightly. It looks better though still far from flawless.I used a Cherry and a Walnut stain pen to restain the rim top and edges. I worked it into the surface and then sanded it lightly with 1500-2500 grit sanding pads. I sanded the bowl with 320-3500 grit 2×2 inch sanding pads. I wiped the briar down with a damp cloth to remove the sanding debris. By the final pad it was looking much better. I polished the briar bowl and shank with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads and wiped it down with a damp cloth after each pad. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I sanded the stem with 320-3500 grit 2×2 inch pads to further smooth out the surface and remove the light residual oxidation. I wiped the stem down after each pad with an Obsidian Oil cloth to remove the debris and further protect the stem.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave the stem a final coat of Obsidian Oil. I am happy to finish my work on this Peterson’s ARAN 107 Made in Ireland Billiard with a fishtail stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with a microfibre cloth to deepen the shine. It is fun to see what the polished bowl looks like with the polished black vulcanite stem. This Classic looking Thick Shanked Peterson’s ARAN 107 Billiard feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 53 grams/1.87 ounces. It is a beautiful pipe and one that will be picked up by the local pipe shop for its customer. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Restoring a Lovely Republic Era Peterson’s “Aran” Billiard 6 with a fishtail stem

Leave a reply

by Steve Laug

The next pipe I have chosen is a smooth Peterson’s Billiard. It was also incredibly dirty. It came to us from our contact in Copenhagen, Denmark on 04/11/2023. The grime was ground into the finish on the bowl sides. The contrast of the brown stains gave the grain a sense of depth. It was stamped on the left side of the shank and read Peterson’s [over] “Aran”. The right side had the had three lines reading Made in the Republic of Ireland [followed by] the shape number 6 stamped next to the bowl shank junction. There was a thick cake in the bowl and an overflow of lava on the rim top and inner edge. There was some darkening on the outer edge of the bowl. The stem was oxidized, calcified and had light tooth marks, chatter and scratches on the top and underside on and near the button. Jeff took photos of the pipe before his cleanup work. They tell the story and give a glimpse of the promise that we see in this pipe. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked and the rim top and edges have a thick lava overflow. The photos of the stem show that it was oxidized and has light tooth marks on the top and underside near the button. Jeff took photos of the bowl sides and heel to show the grain that was around this bowl. It is a nice looking pipe. He took photos of the stamping on the sides of the shank. It is clear and readable and reads as noted above. I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Aran line. On page 294 it had the following information.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, shank brushes, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and shank brushes, pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe looked far better when it arrived. I took some close-up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up. The rim top photo looks good. There is some darkening on the briar and some nicks in the surface. I also took close up photos of the stem to show the light tooth marks and scratching on the surface near the button. I took photos of the stamping on the left and right side of the shank. You can see that it is stamped as noted above. It is clear and readable. There is also a faint P logo on the left side of the stem. I took the pipe apart and took a photo of the pipe. It is a good-looking pipe and has some great grain on the sides of the bowl.I cleaned up the top and inner edge with a folded piece of 220 grit sandpaper. I was able to remove the darkening and light scratches on the surface and edges.I sanded the bowl with 320-3500 grit 2×2 inch sanding pads. I wiped the briar down with a damp cloth to remove the sanding debris. By the final pad it was looking much better. I polished the briar bowl and shank with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads and wiped it down with a damp cloth after each pad. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I decided to see what the pipe would look like with a thin brass band. It is not required but I wondered if it would give a sense of bling to the pipe. Several of the previous Aran pipes I have worked on had bands so I wondered. I fit it on the shank end and looked at what the pipe looked like with it. After seeing it I made the decision to glue the band and press it onto the shank. I took photos of the bowl and shank with the new look. I really like the looks of it. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a lighter to lift the tooth marks as much as possible. I filled in the remaining marks with rubberized black CA glue and let it cure. Once it cured I smoothed out the repairs and recut the button edge with small files. I sanded out the remaining marks and repairs with 220 grit sandpaper. I wiped the stem down with Obsidian Oil before continuing. It was looking better. I sanded the stem with 320-3500 grit 2×2 inch pads to further smooth out the surface and remove the light residual oxidation. I wiped the stem down after each pad with an Obsidian Oil cloth to remove the debris and further protect the stem.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave the stem a final coat of Obsidian Oil. I am excited to finish this Peterson’s Aran 6 Billiard with a fishtail stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with a microfibre cloth to deepen the shine. It is fun to see what the polished bowl looks like with the polished thin brass band and the black vulcanite stem. This Classic looking Peterson’s Aran 6 Billiard feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams/1.34 ounces. It is a beautiful pipe and one that will be on the Irish Pipe Makers section of the rebornpipes store soon. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Restoring a worn and well used Comoy’s Made Sunrise Natural Stack 188

Leave a reply

by Steve Laug

The next pipe on the work table came to us from a seller in Bristol, Tennessee, USA on 12/13/2024. The pipe is beautifully grained tall and short Stack shaped pipe with what looks like a mix of medium brown stains. The pipe is stamped on the left side of the shank and reads Sunrise [over] Natural. On the right side of the shank it reads Made in England in a circle followed by the shape number 188 near the bowl shank junction. The pipe was very dirty with a lot of grime ground into the bowl with grain peeking through in spots. The bowl was heavily caked with a lava coat flowing onto the rim top and inner around the bowl. The stem was did not fit well in the shank. It was oxidized, calcified and dirty with light tooth chatter and marks on the top and underside near the button. The stem had deep gouges around the shank end and appeared to have been damaged by someone trying to turn it with pliers. It was a mess. The pipe definitely had promise but it was very dirty. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and well as the lava and darkening on the rim top and inner edge. He also took photos of the top and underside of the stem to show the oxidation and the chatter and tooth marks. The first stem photo shows some of the damage on the vulcanite surface at the shank end. Jeff took a photo the sides and heel of the bowl to give a picture of the condition of the bowl and shank. You can see in the photos the damage and roughness to the outer edge of the bowl all the way around. It really is a mess. The stamping on the sides of the shank is readable and reads as noted above. If my memory served me correctly this pipe was Comoy’s made pipe and the France stamp on the shank pointed me to the connection between London and St. Claude. I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-s13.html) to get some background information on this beauty. I have included a screen capture of the pertinent section. The side bar includes this interesting piece of information. I quote:

The Sunrise brand perfectly illustrates the split pipe production of a same label between Saint Claude (FR) and London (GB) during the period Chapuis Comoy and Comoy closely collaborated (prior to early 1970s).

I turned to Pipedia and looked under the French makers and the brand was not listed. Under the English makers it was listed as a Comoy’s Sub-brand or second. I turned to the Comoy’s listing and at the bottom of the article was a list of these pipes (https://pipedia.org/wiki/Comoy%27s). I have included the list in its entirety and highlighted the Sunrise in red.

Seconds made by Comoy’s

Ace of spades, Ancestor, Astor, Ayres, Britannia, Carlyle, Charles Cross, Claridge, Coronet?, Cromwell, Dorchester, Dunbar, Drury Lane, Emerson, Everyman, Festival of Britain, Golden Arrow, Grand Master, Gresham, Guildhall, Hamilton (according to Who Made That Pipe), Kingsway, Lion’s Head, Lord Clive, Lumberman, Hyde Park, Lloyds, Mc Gahey, Moorgate, Newcastle, Oxford, O’Gorman, Rosebery Extra, Royal Falcon, Royal Guard, Royal Lane, Scotland Yard, St James, Sunrise, Super Sports, Sussex, The Academy Award, The Golden Arrow, The Mansion House, The Exmoor Pipe, Throgmorton, Tinder Box Royal Coachman, Townhall, Trident, Trocadero, Westminster, Wilshire

Now it was time to turn my attentions to the pipe itself. Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I received it. The rim top cleaned up really well. The rim top and outer edge of the bowl are clean but clearly show the damaged top and outer edge. The stem photos show the damage on the shank end surface of the stem surface from pliers and also tooth marks on the stem on both sides that will need to be repaired. The stamping on the left and right sides of the shank is faint and readable and reads as noted above. There was also a stamp on the left side of the stem that is the triangle S with a stem logo of the Sunrise pipes. I removed the stem and took a photo of the pipe to give a sense of the whole. The bowl looked very good and once I cleaned up the stem the pipe would look very good. I sanded the briar bowl with 320-3500 grit 2×2 inch sanding pads. I worked over the rim top and edges of the bowl at the same time. I used some 220 to trouble shoot small portions of the outer edges that were damaged. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris and dust from the clean up. I polished the briar with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. The grain really began to stand out by the final pads. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the stem. I filled in the deep gouges in the stem surface with black rubberized CA glue. The from the previous owners use of pliers to remove the stem had left these deep marks. Once the repairs cured I used folded 220 grit sandpaper to blend them into the surface. It was a lot of sanding but well worth the effort. I followed that by sanding it with 320-3500 grit sanding pads to further blend repaired areas. I wiped the stem down between pads with an Obsidian Oil cloth to remove the sanding debris from the stem.I touched up the stamp on the left side of the stem with white acrylic nail polish and removed the excess with the sanding pads above. It is faint in spots but it is very readable with the white acrylic. The stem looked much better at this point so I polished it with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it another coat of Obsidian Oil to end the polishing at this point. This Comoy’s Made Sunrise Natural 188 Stack is a great looking pipe now that it has been restored. The smooth brown stained finish around the bowl is quite beautiful and highlights the grain. The finish works well with the polished vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Sunrise Natural 188 Stack sits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ inch. The weight of the pipe is 1.66 ounces/47 grams. I will be putting it on the rebornpipes store in the British Pipemakers Section shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring Someone’s Favourite Soren Hand-Carved Made in Denmark

Leave a reply

by Steve Laug

This particular Freehand pipe was purchased from seller Fort Meyers, Florida, USA on 06/13/2022. It really is a great looking Freehand pipe that combines a plateau rim top and shank end with a smooth bowl and shank. It is stamped on a smooth panel on underside of the shank and reads Soren [over] Hand-Carved [over] Made in Denmark. The finish is dirty and darkened with hand oils but that does not hide the beautiful grain around the bowl and shank. The pipe had a thick cake in the bowl and lava overflow on the rim top and inner edge of the bowl filling in some of the plateau. There was grime ground into the smooth finish and dust and debris in the plateau valleys on the shank end. The fancy grey/silver variegated, fancy saddle stem had a crack in the saddle portion that had been repaired. The tenon in the stem is a new one and the crack had been caused by the drilling and repair. It had light tooth marks and chatter on both sides ahead of the button. The pipe must have been a great smoker judging from the condition it came it. Jeff took photos of the pipe before he started his work on it. Jeff took photos of the rim top and the stem to show the condition of the pipe when we received it. You can see the cake in the bowl and the heavy lava and darkening on the plateau rim top and inner edge of the bowl. The turned acrylic stem was dirty and had light chatter and tooth marks on both sides near the button. It also has a repaired crack on the topside of the saddle. Jeff took a photo of the crack in the stem. You can also see the replacement tenon that was inserted in the stem. I believe that it had cracked in the drilling of the stem for the replacement tenon. The new tenon was glued in the stem and some glue had been put in the crack. It had not been filled with glue so the crack gathered debris and had darkened.He took photos of the sides and the heel to give an idea of the shape and the condition of the briar around the bowl. It really is a beautifully shaped pipe highlighted by the plateau finish on the rim top and shank end. The photos show the scratches in the briar as well as some small light coloured fills around the bowl sides and heel. The next photos Jeff took show the stamping on the underside of the shank. It is clear but faint in spots and read as noted above.I went to a previous blog and reread what I had written in order to refresh my memory of the background and information on the Soren pipes (https://rebornpipes.com/2016/09/12/repairing-and-rejuvenating-a-soren-danish-freehand/). I quote from that blog post:

I looked up the brand on Pipephil (http://www.pipephil.eu/logos/en/logo-s10.html) and found that the brand was carved by Søren Refbjerg Rasmussen. Pipes that he made for the European market were mostly stamped “Refbjerg” while those made for the US market were stamped “Soren”. Thus, I knew that one I was working on was imported into the US market. I did a screen capture of the photos of the pipes and stamping that were on the site. I have included it below.I was once again working on a pipe made by Soren Refbjerg Rasmussen for the US market as it was stamped Soren. I continued to do reading on another of my go to websites, Pipedia. Here is the link for the article there. https://pipedia.org/wiki/Refbjerg. I quote some of the more pertinent information.

Søren Refbjerg Rasmussen founded a company in 1969, which employed an average of 8 – 12 craftsmen in the 1970’s. The semi-freehands they produced were traded under his prename Søren. Rasmussen himself finished only the very best pipes. So his way of pipemaking closely resembled the ways of Preben Holm, Karl Erik Ottendahl or Erik Nørding. Altogether more than 1,000,000 pipes were sold.

From that I knew that the pipe in my hands came from the 1970s. It bears the Soren signature stamp which also says that it was made for sale in the American pipe market. Armed with that information I turned my attention to restoring the pipe.

Jeff had cleaned up the pipe following his normal cleaning process. In short, he cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He worked over the lava and debris on the plateau rim top and shank end and was able to remove it. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the stem with Soft Scrub and cotton pads to remove the debris and oils on the stem. He soaked it in Briarville’s Pipe Stem Deoxidizer. He rinsed it with warm water and dried it off. I took photos of the pipe once I received it. It really looked good. The crack in the stem around the replacement tenon was clean and the tenon was solid in the drill airway. I took close up photos of the stem and the rim top to show both how clean they were and what needed to be addressed with both. The rim top and bowl still had some minor darkening on the high spots of the plateau top and edges edge. It made me wonder if the darkening had been intentional and that all of them were originally dark. The stem looked better and the cracked area was clean and was ready for repairing and rebuilding. The light tooth marks and chatter were still present. I would need to remove those to bring the stem back.I took a photo of the stamping on the underside of the shank. You can see from the photo that it is faint but readable. It is clearer on the top half of the stamp than the lower but it is still readable. I removed the stem from the bowl and took a photo of the parts to give a sense of the beauty of the pipe.I started my work on the pipe by wiping the bowl down with alcohol on a cotton pad to remove the darkening and oils in the briar. It looked significantly better once it was clean. I started my work on the pipe by wiping the bowl down with alcohol on a cotton pad to remove the darkening and oils in the briar. It looked significantly better once it was clean.I sanded the briar bowl with 320-3500 grit 2×2 inch sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris and dust from the clean up. I polished the briar with micromesh sanding pads – 1500-12000 grit pads. I wiped the bowl down with a damp cloth between pads to remove the sanding debris. By the final pad it shone. The bowl looked great after the polishing so I worked some Before & After Restoration Balm into the surface of the briar with my finger tips and a horse hair shoe brush to get into the crevices of the plateau rim top and shank end. The product is incredible and the way it brings the grain to the fore is unique. It works to clean, protect and invigorate the wood. I set the bowl aside and turned my attention to the stem. Jeff had cleaned out the crack in the top of the saddle during his clean up. I filled in the crack with clear CA glue and built up the repair with multiple layers of the glue. I used several small files to flatten out the repairs in the saddle portion of the stem. I followed that up with a rolled piece of 220 grit sandpaper to smooth it out further. I sanded the stem with 320-3500 grit sanding pads to further smooth out the repairs to the saddle portion as well as removing the tooth marks and chatter on the surface ahead of the button. I wiped it down after each pad with an Obsidian Oil cloth. It was looking much better.I polished the stem with micromesh sanding pads – wet sanding it 1500-12000 pads. I wiped it down with a damp cloth after each pad to remove the dust and polishing debris. I polished it with Before & After Pipe Polish – both Fine and Extra Fine. I wiped it down with Obsidian Oil and let it sit and absorb. I polished stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. This Soren Hand-Carved Freehand pipe polished up pretty nicely. The plateau on the rim top and shank end and the smooth reddish brown finish works very well with the variegated silver and grey acrylic stem. The cleanup of the previous repair on the replacement tenon and the crack in the saddle worked well and it is solid and unmoveable. The finished pipe is shown in the photos below. I have worked on several Soren pipes by Soren Refbjerg Rasmussen and several Refbjerg pipes over the years and I have always been impressed by his craftsmanship and ability to work a pipe to follow the grain of the briar. He does great work and is quite innovative in terms of shapes, flow and finishes on his pipes. The dimensions of this particular Soren are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ inches wide and 2 inches long, Chamber diameter: 7/8 inches. The weight of the pipe is 61 grams/2.15 ounces. It feels great in the hand. This one will be going in the Danish Pipemakers Section on the rebornpipes store. If you wish to add it to your collection let me know. It is a beauty! Thanks for walking through the restoration with me as I worked over this Soren Freehand.

Restoring a Bjarne Hand – Crafted Made in Denmark Freehand

Leave a reply

by Steve Laug

The next pipe came to us from an antique store in Vancouver, Washington, USA on 10/20/2022. It is mixed finish Freehand pipe that feels great in the hand. Even though it was dirty it had some charm showing through the grit and grime of the years. The grain on the smooth top half of the bowl and panel on the shank is quite nice. The sandblast is deep and revealing around the lower part of the bowl and shank. On the underside of the shank it was stamped Bjarne [over] Hand-Carved [over] Made in Denmark. The finish is filthy with dust and grit ground into the briar of the bowl and shank sides. The bowl had a thick cake and heavy overflow of lava on the plateau rim top and inner edge. The variegated brown acrylic stem dirty and had tooth marks and chatter on both sides ahead of the button. The interior of the stem and shank were quite dirty with tars and oils. Jeff took some photos of the pipe to show its overall condition before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the good the pipe bowl looked inside. The rim and the inner edge were heavily coated with thick lava. It still appeared to be in good condition under the lava coat. The photos show the contrast of the bowl’s general condition with the overall condition of the fancy acrylic saddle stem surface. Jeff took photos of the sides and heel of the bowl and shank to give a picture of what the mixed finish of sandblast and smooth looked like on the bowl. The grit and grime on the finish is very obvious in the photos below. Jeff took photos of the sides and heel of the bowl and shank to give a picture of what the mixed finish of sandblast and smooth looked like on the bowl. The grit and grime on the finish is very obvious in the photos below.I turned to my favourite go to sites on the background of brands. The first is Pipephil’s site (http://www.pipephil.eu/logos/en/logo-b5.html). There I looked up the Bjarne brand. I have copied the pertinent information below.

Bjarne Nielsen (1941 – † 2008) distributed his own “Bjarne” brand and pipes carved by Danish pipemakers (Mogens Johansen, Tonni Nielsen or Ph. Vigen). High grade pipes were stamped “Bjarne Nielsen” without any logo on the mouthpiece and graded A, B, C and D. Bjarne second brand: Viking.

I have included a screen capture of the section on the brand below. I turned to Pipedia and looked up the brand for a bit more information on the pipes that were stamped like the one that I am working on (https://pipedia.org/wiki/Bjarne). It is a great history of the brand and a good read. Toward the end of the article I found what I was looking for. I quote:

Among the pipemakers that worked for Bjarne were Johs (for the lower priced high volume pieces), and makers like Ph. Vigen, Ole Bandholm and Tonni Nielsen for high grade pieces. The cheaper line was stamped “Bjarne” while the highest grades were stamped “Bjarne Nielsen” (never with the pipemakers’ name) and graded, from highest to lowest, by the letters: AX, A, B, C, D, E, F, G, H, I, and J.

Now I knew that I was dealing with the cheaper line of pipe made by the company. It was stamped Bjarne while the higher grade pipes were stamped Bjarne Nielsen with a grade stamp. Now it was time to work on the pipe.

Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He worked over the debris on the plateau rim top and was able to remove it. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. I took photos of the pipe bowl once I received it. It really looked good. The bowl looked very good though there was some darkening and damage on the plateau rim top. The inner and outer edges of the rim looked to be in good condition. The stem looks really quite good. There were some tooth marks and chatter on both sides near the button.I took a photo of the stamping on the underside of the shank. It was clear and read as noted above. I took the stem off the shank and took a picture of the pipe to give a sense of its overall look. It is going to be a great looking pipe once the restoration is finished.I decided to begin my work on the pipe by dealing with the darkening and damage to the plateau rim top. I worked it over with a brass bristle wire brush to knock off the grit in the grooves of the plateau and the dark coat on the high spots. When I was finished it looked a lot better than when I started. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the smooth surface of the bowl sides and shank with my fingertips and into the plateau rim top, shank end and the sandblast finish with a shoe brush. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the issues with the stem. I filled in the deep tooth marks on the top and underside ahead of the button with clear CA glue. I set it aside to cure. Once it cured, I flattened the repairs with two small files\. I smoothed out the repairs with 220 grit sandpaper to further blend them into the surface of the stem. It was looking very good. I sanded the stem surface further with 320-3500 grit sanding pads to smooth out the repairs and blend them into the stem surface. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris and dust. It began to look very good.The stamping on the left side of the saddle stem was faint but I touched up what remained with white acrylic fingernail polish. I used a tooth pick to work it into the stamp. I sanded it with a worn 1500 grit sanding pad and buffed it with a soft cloth.I polished the scratches out of the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This smooth finished Bjarne Hand-Carved Mixed Finish Freehand is a great looking pipe. It is a pipe made in Denmark. The fancy, saddle brown variegated acrylic stem works well and goes nicely with the browns of briar. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Bjarne Plateau Rim top Freehand fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 49 grams/1.73 ounces. I will be adding it to the rebornpipes store shortly in the Danish Pipe Makers Section. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restemming and Restoring a Unique Venezia Bruyere Garantie Thick Shank System Billiard

Leave a reply

by Steve Laug

Once again, I am breaking the rhythm of restoration of pipes that Jeff has sent to me work on a bowl that I have in a very big box of bowl without stems. There are probably about 100 bowls that I have been chipping away at for a long time now. Yesterday I had to urge to restem a few of the bowls. The next bowl I chose was this interesting thick shank Billiard bowl that was a system style pipe that had two airways entering the bowl and shank. I ran a pipe cleaner through each airway in the shank and the came out in the bowl bottom. The shank end had a thick step-down brass fitting that was oxidized and greenish coloured. The stamping on the left side of the shank was an oval that reads Bruyere [over] Garantie. The front of the bowl was carved with the word VENEZIA (smooth) in a rusticated oval. Somewhere along the way Jeff had reamed and cleaned the bowl and it was waiting a new stem. The briar was dirty from sitting in my box for years. The rim top had a bit of debris and darkening on the surface that was probably present after Jeff’s previous cleanup. I examined the brass shank end for any stamping and there was nothing in the brass as it was unmarked.

I found the VENEZIA carving interesting, which is what drew me to it in the first place. I have worked on Savinelli pipes that were in a line called VENEZIA and I have worked on a folding pocket pipe from my late friend Chuck (https://rebornpipes.com/2012/09/05/chucks-gift-pipes-part-1-venezia-vogini/) that also bore that name along with Vogini. I have done a bit of digging and I cannot put a finger on the maker other than it is separate from the Savinelli Line. The one thing I know is that they have certainly made some unique pipes. This System Pipe is certainly another unique and special looking pipe. My guess is that it probably had a horn stem with a plunger in the centre of the tenon and an airway on the top left and right of the centre dropping the smoke into the rest of the airway in the stem as cool and dry. I took a photo of the carving on the front of the bowl and the left side of the shank. They are clear and readable as noted above.I took a photo of the airways as they entered the shank. You can see one at the top right and top left. There is also fitment at end of the mortise that looks like it held a pin in the centre as a condenser that fit in the mortise.I went through my stems and found an interesting white acrylic saddle stem that would look good with this bowl and the brass shank end. I would need to reduce the diameter of the tenon to fit in the large mortise and would also need to reduce the diameter of the saddle portion to reflect the diameter of the shank.I used a Dremel and a sanding drum to take down the diameter of the saddle portion of the stem and also the tenon. I decided to try something a bit different – to fit the end of the stem with a reversed shank band/ferrule. I reduced the stem diameter enough to press the band onto the end of the stem.I sanded the stem with 220 grit sandpaper to smooth out the marks from the Dremel. I followed that by sanding it with 320-3500 grit sanding pads to further blend down the sanding areas. I wiped the stem down between pads with an Obsidian Oil cloth to remove the sanding debris from the stem.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I set the stem aside and turned my attention to the bowl. I wiped down the bowl with alcohol to remove the spotty finish and the debris on the bowl sides. It began to look much better. I sanded the bowl with 320-3500 grit 2 x 2 inch sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. It began to take on a rich shine. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. By the end of the process the pipe bowl looked very good. I worked some Before & After Restoration Balm into the surface of the briar with a shoe brush to get into the carving on front of the bowl and my fingertips on the smooth. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. This Unique Vezania System Bowl with the new White Acrylic stem is a great looking pipe now that it has been restored. The rich finish gives the shape an elegant look. The flow of the bowl and the new stem have a great hand feel. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Vezana System Bowl and new stem fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 59 grams/2.08 ounces. This is unique enough that for the time being I am going to hold on to it and enjoy its look, feel and smoke it! Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restemming and Restoring a GBD Prehistoric Bulldog with a Cracked Shank

Leave a reply

by Steve Laug

The next pipe on the work table was another bowl I had sitting in the box. This one was a nice-looking bulldog with beveled rim top and a sandblast finish on the bowl. There was a very faint stamp on the left underside of the shank. It had the GBD oval logo [followed by] Prehistoric [over] Made in England. The bowl had been reamed and cleaned. Jeff had thoroughly cleaned it before it went in the box. The rim top was smooth and other than a few small nicks was in good condition. The twin rings around the cap were also perfect. The sandblast finish was worn and the stain was faded. The shank had a crack on the right and the left top side. I had an old silver band that would fit the diamond shank well. I was so excited to fit the band on the shank that I did not take any before photos. I did however take photos of the band once it was in place on the shank. I heated it with the flame of a lighter and pressed it onto the shank end. The band is oxidized and is stamped with three hallmarks – an anchor, an M and a rampant lion [over] Sterling. I went through my can of stems and found a nice diamond taper stem that was unused. The tenon had been worked on but the rest of the stem still had the casting marks and debris on the angles and the button. Only later did I figure out that it was a twin bore or bite proof stem. I really liked the look of it and with the banded bulldog it worked well. The photos also show the condition of the bowl at this point in the process. I started on the bowl. I polished the smooth portions of the rim with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. It really began to take on a rich shine. I worked some Before & After Restoration Balm into the surface of the briar with my finger tips and a shoe brush to get into the depths of the sandblast on the bowl and shank. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I polished the silver band with 1500-3000 grit micromesh sanding pads and then finished with a jeweller’s cloth to raise the shine and protect it from further oxidation.I set the bowl aside and turned to the stem. I used the Dremel and sanding drum to clean up the tenon angles and smooth them out. I also used it to remove the excess vulcanite on the shank end of the diamond stem. I was excited and totally forgot to take any photos of the process. For that I apologize.

Once finished I sanded out the marks from the Dremel and the scratches with 220 grit sandpaper. I worked on it for quite a while to smooth out the surface and get the fit to the shank correct. I wiped the stem down with an Obsidian Oil cloth. I sanded it with 320-3500 grit sanding pads to further blend down the sanding areas. I wiped the stem down between pads with an Obsidian Oil cloth to remove the sanding debris from the stem.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. This Sandblast GBD Prehistoric Bulldog is a great looking pipe now that it has been restored and restemmed. The rich finish and Sterling silver give the pipe an elegant look. The Twin Bore stem works with the pipe and is unique. The flow of the bowl and stem make for a great hand feel. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished GBD Prehistoric Bulldog fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 47 grams/1.62 ounces. It is a great looking and light weight pipe. I will be putting it on the rebornpipes store in the British Pipemakers Section shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Bringing Some Honour Back to a Dunhill 59 Billiard

4 Replies

by Kenneth Lieblich

A gentleman in England contacted me recently about repairing a handsome, old Dunhill Root Briar billiard he had. He communicated to me that the pipe was in dire condition, but was such a good smoker that he needed it brought back to life. As always, I was game, but needed to see the pipe in order to assess the situation. Well, the situation was grave indeed – if this pipe was a person, I might have called a priest to administer Extreme Unction. In this case, however, I opted to be the ‘surgeon’ and I needed to operate. Let’s look at the markings on the pipe, so we know what we’re dealing with. On the left side of the shank, we can see the number 59 (the shape number). Next to that is F/T (which stands for ‘fish tail’ – the type of bit on the stem). Next to that is Dunhill [over] Root Briar. On the right side of the shank, we see Made in [over] England5. At least, I think it’s a five – it could be a six – and this indicates that the pipe was made in either 1965 or 1966. Next to that we see ④ R, which indicates the size of the bowl (group 4) and the R indicates that it is root briar.Oh boy – where to begin? There are very many issues with this pipe. The stem has about as much oxidation as any stem could handle. There is some calcification, and several tooth dents, scratches, and marks. Extra work will be required on this stem. Meanwhile, the stummel is really where the action is. It is very dirty inside and the bowl has a thick layer of cake. There are many scratches in the briar, a few nicks, and some notable chunks missing. There are also six burn marks on the outside of the bowl – that’s pretty impressive. There is grime everywhere on the briar and it has a grungy feel. Furthermore, there is a major and unsightly flat spot (likely an old burn) on the part of the bowl nearest the shank. Finally, there are no fewer than two substantial cracks in the bowl that run quite a distance. I say ‘…no fewer than two…’ because more cracks would be revealed in due course. Naturally, there was considerable damage to be found on the inside of the bowl too.This is an epic repair – it isn’t really restoration or conservation. Regardless, it was fun, nerve-wracking, and educational. Let’s get started! First of all, I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. Fortunately, the inside wasn’t too dirty at all – it’s just the outside that needs serious help.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush. Due to the severity of the oxidation, I then repeated the scrubbing with the cream cleanser for maximum effect.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. Quite frankly, the stem is now incomparable with how it started – just look at those photos!As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. However, there was considerable damage, heretofore undiscovered, to the walls of the bowl. We’ll come back to that in a bit.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean. I also used a dental tool to remove the gunk, old glue, and other detritus from the cracks in the bowl.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and some distilled water, with cotton rounds. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with the same mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.Now it was time to get serious. I performed a close examination of the many burn marks on the outside of the bowl. The good news was that they were all quite superficial – there was no deep burning of the wood. The bad news was that there were so many, and they would remain as an interesting detail in this pipe’s history. The two original cracks were now clean – and there were now two more cracks on the opposite side of the bowl. Coupled with the major flat spot I mentioned earlier, this was severe damage and was going to require significant work to salvage. Here is a photographic survey of what I was dealing with. I decided to repair the tiny cracks in the briar next. Before anything else, it is imperative that I ensure that the cracks do not continue to creep after I repair them. To that end, I took a micro-drill bit, inserted it in my rotary tool, and very carefully drilled a hole right through the wall of the shank. That hole will stop the crack from progressing. As you can see, the drill bit is incredibly thin and quite prone to snapping if great care is not taken.The next step is to line these cracks with clear cyanoacrylate adhesive. To prevent the adhesive from dripping into the bowl, I lined it with a piece of duct tape – because cyanoacrylate adhesive does not stick well to it. Applying the adhesive neatly and cleanly is not important at this stage – but being thorough is!Having completed that, I moved on to repairing the grievously damaged interior of the bowl. Prior to my customer’s ownership, this pipe was heavily smoked and not cared-for as it should have been. There are heat fissures throughout the bowl and have resulted (obviously) in the cracks migrating to the outside. To fill damage like this, I used an epoxy adhesive that is extremely hard, resistant to high temperatures, and completely inert when cured. It worked superbly. I filled the affected area with the epoxy and let it cure for a full 24 hours.I had a long discussion with my customer in England about how to proceed in addressing the large flat spot, the remnants of the cracks, the chunks missing, etc. – in other words, how do we want the pipe to look in the end? The fact is that there isn’t any all-encompassing solution to this pipe’s aesthetic woes. Having said that, the best of a bad set of options was to round off the top of the pipe and make it look even all around. We know that the cracks will always be there; we know that the burns will always be there; but we can at least do this and make the pipe better. I used my rotary tool and removed some material. I progressed with sandpaper and, below, you’ll see a series of photos which document some of this procedure. Following that, I roughened up the epoxy’s surface (inside the bowl) with 220-grit sandpaper for the next step. I thinly coated the inside of the bowl with a mixture of my wife’s homemade yogurt and activated charcoal. Once hardened, this provided a good, faintly rough surface for a new cake to build. I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. The gentleman from England and I did discuss the possibility of staining the briar – but ultimately decided against it. We felt that stain would not hide the damage well anyway, so why not lean into the scars and accept them. This isn’t quite kintsugi, but it did remind me of it. So, for the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – despite the difficult circumstances.

All done! This Dunhill Root Briar 59 billiard pipe has had a remarkable transformation and it’s hard to believe that it’s the same pipe – perhaps some would say that it isn’t. I am pleased and proud of the work and the results – I certainly hope my customer will be pleased too. I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.