Tag Archives: bowl topping

Restoring a Peterson Dunmore #72


Blog by Steve Laug

The Dunmore line from Peterson really is a stripped down pipe. The one that I worked on this weekend was in essence a system pipe. The lack of a ferrule is made up for by a stylized carving around the shank end. The stem sits snugly against the end of the shank but is not flush with the diameter of the shank. The saddle on the stem has a different flair than a regular Peterson pipe. The one we found had a Plip stem. This particular Dunmore was found by my friend John when we went pipe hunting this weekend. We had a blast as can be seen from the haul of pipes that he picked up below. The Dunmore is picture at the top left of the first column in the photo below. below. IMG_2050 While John worked on restoring the oak pipe rack that he had found I worked on his Peterson Dunmore. This old pipe had some beautiful grain – birdseye on both sides and cross grain front and back. The bowl almost perfectly aligned with the grain on this one. I forgot to take pictures of the pipe before I began cleaning it up so the only one that is left of the pre-clean is shown in the group photo above. I reamed the bowl with a PipNet reamer and then cleaned out the sump and the internals of the bowl and stem with pipe cleaners, cotton swabs and isopropyl alcohol until all came out clean. Dunmore1 The finish on the bowl was virtually non-existent as it had worn away. I wiped it down with acetone to clean the briar and remove the oils and marks that had settled on top of the wood. The acetone pads came away dirty with the grime more than with any previous colour or stain. Cleaning the surface revealed even more clearly the marvelous grain that was on this pipe. Dunmore2 The top of the bowl and rim had some damage from tapping out the pipe. The outer edge of the rim particularly had taken a beating. The bowl was still in round so the inner edge was fine. To minimize the damage to the top and the outer edge I set up a topping board with 220 grit sandpaper and worked on the bowl top. (The whole time I was working on this pipe I gave a running commentary to John as he wanted to know the process so that he could clean up some of the other pipes once he had finished the rack). Dunmore3 Dunmore4 After topping the bowl I sanded the outer edge with a folded piece of 220 grit sandpaper to remove some of the darkening around the bowl top. I resanded it with medium and fine grit sandpaper to remove scratches and did the same to the rim top. I sanded the entirety of the rim and edges with 2400 grit micromesh to smooth it out. After wiping down the briar with alcohol to remove the dust from the surface of the bowl John and I decided not to stain the pipe but to keep it natural. I rubbed it down with a bit of olive oil to give some life to the wood and then buffed it with White Diamond. I was careful to not buff the areas around the stamping so as not to damage them. I chose rather to buff these areas by hand with a shoe brush. I gave the bowl several coats of carnauba wax and buffed it with a soft flannel buff to shine it. Dunmore5 Dunmore6 Dunmore7 There were two small crevices that showed up on the inside of the bowl on the right side about ¼ inch below the rim. I mixed a batch of pipe mud and filled the small crevices and smoothed the mud over the surrounding area of the bowl. I set it aside to dry while I worked on the stem.

The stem had a lot of tooth chatter and a few shallow tooth marks on the top and the bottom next to the button. It also had a deep oxidation that required a lot of elbow grease to remove. I sanded the stem with 220 grit sandpaper to remove the surface oxidation and the calcification near the button. I “painted” the stem with my Bic lighter to raise more of the oxidation to the surface and also to raise the small tooth marks on the stem. I sanded it some more with the 220 grit sandpaper followed by a medium and a fine grit sanding sponge. That work brought it to the condition shown in the next two photos below. Dunmore8 Dunmore9 I sanded it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed the stem down between each set of three pads with Obsidian Oil. After finishing with the 12,000 grit pad I buffed it lightly with White Diamond on the wheel and then rubbed it down one more time with the oil. When it had dried I gave the stem multiple coats of carnauba wax and buffed it to a shine. Dunmore10 Dunmore11 Dunmore12 I hand buffed the completed pipe with a bit more wax and a shoe brush to finish the polish. The finished pipe is shown below in all of its beauty. I am really glad we decided to leave the wood natural and only give it a light oil finish before waxing. The grain stands out well and the feel of the pipe in hand is very nice. John loved the finished pipe. I am looking forward to hearing from him once he has smoked it a few times. Dunmore13 Dunmore14 Dunmore15 Dunmore16

Restoring a Dr. Grabow Meerschaum-Lined Stack


Blog by Steve Laug

Another of the bowls I was gifted was a tall Meerschaum lined rusticated stack with a smooth spot on both sides of the bowl and the end of the shank. It is stamped on the underside of the shank, MEERSCHAUM-LINED over Dr. Grabow. The bowl exterior had some darkening on the back side of the bowl and the grooves of the bowl were caked. The rim had damage and the meerschaum lining was rough on the inside edge of the bowl. There were cracks in the meerschaum bowl insert on the rim. The bowl itself was cracked and missing from about mid bowl to the bottom of the bowl. The meerschaum pieces were lying in the bottom of the bowl and there was no stem for the pipe.

I did not know anything about the meerschaum lined Dr. Grabows and this one had a distinct look of an Italian made pipe. I went to my source on line for Grabow information the Dr. Grabow Forum (http://drgrabows.myfreeforum.org/sutra238.php). There I found a post on the meerlined pipes. It read in part as follows… “Meerschaum lined pipes were originally imported from M. Gasparini in Italy for Grabow. Sparta finally figured out how to do them and only imported the “plugs”. Early Grabow Meerschaum lined pipes were stamped Italy with no spade. After 1989 Dr. Grabow got rid of Italy and added the spade.” So, my sense of it being Italian was correct. It also dates this pipe as pre-1989. IMG_1848 IMG_1849 IMG_1850 IMG_1851 I had an old stem in my can of stems that would be a good fit for this pipe. I needed to sand the tenon slightly to get a snug fit against the shank. The diameter of the stem was slightly larger than the diameter of the shank and would need to be sanded down to make a matched fit. IMG_1852 IMG_1853 I used a pen knife to clean up the inside of the bowl. There was carbon build up on the lower part of the bowl about mid bowl that was holding together the broken pieces of the meer lining. I scraped away the carbon and removed the broken pieces of meerschaum that remained on the lower edge of the bowl insert. IMG_1854 I topped the bowl with a topping board and 220 grit sandpaper to remove the damage to the rim and the lining top. IMG_1855 I did not remove much of the bowl top but took off enough to make the bowl top and the rim top flush and smooth. In the photo below the cracks in the bowl insert are visible around the top edge of the bowl. IMG_1856 I used clear superglue to fill the cracks on the top edge of the insert and sanded them down. I mixed a batch of plaster of Paris and used the dental pick, the cuticle tool that I was gifts and a pipe nail to build up the interior of the bowl and replace the bottom half of the insert that was missing. I inserted a pipe cleaner in the shank and then packed in the plaster around the airway and tamped it in place on the bottom with the pipe nail and on the sides with the cuticle tool. I used one of the stain pens that I have to stain the rim to match the bowl. IMG_1857 IMG_1858 IMG_1859 I inserted my damp index finger into the bowl and rubbed down the sides of the bowl to smooth them out. I also pushed the plaster on the bottom of the bowl to more thoroughly pack it in place. I sanded the stem with 150 grit sandpaper to reduce the diameter of the stem and then 220 grit sandpaper to smooth out the stem. IMG_1860 I scrubbed the bowl down with acetone on a cotton pad to remove the finish and clean up the exterior of the bowl. I then rubbed it down with olive oil and let it soak into the finish. I also rubbed down the stem with the oil as I find that it makes sanding the stem easier to do. IMG_1861 IMG_1862 IMG_1863 IMG_1864 I sanded the stem with micromesh sanding pads – wet sanding with 1500-3200 grit pads and dry sanding with 3600-12,000 grit pads. I wiped it down between each of the sets of three pads with Obsidian Oil. Once it was dry I buffed the stem with White Diamond and then with carnauba wax. IMG_1865 IMG_1866 IMG_1867 I put the stem back on the pipe and buffed it with White Diamond. I lightly buffed the bowl with carnauba wax and the stem more heavily. I finished by buffing the pipe with a soft flannel buffing pad to raise the shine. The finished pipe is shown below. The thin shank and the thin diameter of the stem give the pipe a delicate look. It is very light weight and fits well in the hand. I am going to let the plaster of Paris repair dry and cure for several days before I load a bowl and give it an inaugural smoke. IMG_1868 IMG_1869 IMG_1870 IMG_1871 IMG_1872 IMG_1873

UPDATE: I just smoked this one after it had cured for two days. I loaded a bowl of The Malthouse Founder’s Reserve in the bowl and smoked it to the bottom of the bowl. It smoked cool and dry. The plaster of Paris is darkening nicely and will soon match the rest of the meer lining of the bowl.
IMG_1874 IMG_1875 IMG_1876

Rejuvenating a Willard Straight Rhodesian


Another of the bowls from the gift box was this Willard Rhodesian. It was in pretty good shape other than being dirty and stemless. The bowl had a broken cake at the top of the bowl and remnants of tobacco left in the bowl. The rim was dirty and lightly caked with some damage caused from tapping the rim on something. The outer and inner edges of the bowl were undamaged. The interior of the shank was dirty. The shank was fitted with a threaded mortise that would take a threaded stem. I had a stem in m can of stems that fit well in the shank, was overturned but workable. The diameter of the stem was larger than the shank. The photo below shows the stem on the pipe in the middle of the threesome. IMG_1750 I set up a heat gun and held the stem about three inches above the heat. The first photo below shows the stem in place. To heat it I removed it from the bowl and heated the metal tenon. When it was warm I screwed it back in place and twisted it. I had to reheat it several times to get the alignment correct. The second photo shows the aligned stem. IMG_1752 IMG_1755 I sanded the stem with 150 grit sandpaper to reduce the diameter of the stem. I also sanded the slope to the button to highlight the tooth marks on the stem. IMG_1809 IMG_1810 IMG_1811 I used a needle file to sharpen the inner edge of the button and make the angles more distinct. IMG_1812 I wiped down the bowl with acetone to remove the grime and clean up the finish. I did not want to lighten the finish as much as to clean off the light coat of varnish on the briar. IMG_1814 IMG_1813 I lightly topped the bowl to clean up the rim damage. I used a sanding board and 220 grit sandpaper to remove the damaged briar and then followed that by sanding with a medium and a fine grit sanding block. IMG_1815 IMG_1816 I continued to sand the stem to match it to the diameter of the shank. I used 220 grit sandpaper to finish the sanding and shaping of the stem. I worked on the tooth marks on the top side and underside of the stem with 220 grit sandpaper until they were no longer visible. IMG_1817 IMG_1818 IMG_1819 IMG_1820 I reamed the bowl with a PipNet pipe reamer beginning with the smallest cutting head and working up to the one that was the same diameter as the bowl. I reamed the bowl back to bare wood. IMG_1821 IMG_1822 I sanded the stem with a medium and fine grit sanding sponge to reduce the scratches left behind by the 220 grit sandpaper. IMG_1823 There was one stubborn tooth mark that I could not get out on the underside of the stem next to the button. I cleaned the area with alcohol and then used clear super glue to repair it. I sprayed the path with an accelerator so that I could sand the patch sooner. IMG_1824 IMG_1825 IMG_1826 IMG_1827 I sanded the stem with micromesh sanding pads – wet sanding with 1500-3200 grit pads and dry sanding with 3600-12,000 grit pads. I rubbed down the stem with Obsidian Oil between each group of three micromesh sanding pads and then when I finished sanding with the 12,000 grit pad I buffed it with White Diamond. IMG_1828 IMG_1829 IMG_1830 I buffed the bowl and shank with White Diamond and then gave it a coat of Danish Oil and walnut stain to protect and preserve the finish. When it was dry I buffed the pipe with White Diamond and then gave it several coats of carnauba wax. IMG_1835 IMG_1836 IMG_1837 IMG_1838 The finished pipe is shown in the photos below. The new stem fits well. In fact it looks like it came with the pipe. The repairs to the stem are not visible. The bowl itself dried well and buffing the finish gave it a softer look. The finished pipe was given several more layer of carnauba wax and then buffed with a soft flannel buffing pad. It is now ready for many more years of service to another pipeman. IMG_1844 IMG_1845 IMG_1846 IMG_1847

Worn and Tired No Name Pot Given a New Look


The next pipe I decided to work on from the gift box was a no name pot shaped bowl without a stem. There was a stem in the box that fit well in the threaded metal shank. The problem with the stem was that it was worn out. There was a large dent on the top of the stem and a large hole in the underside of the stem that also had much damage around the hole. The stem was also over turned. The shape was unique in that the bowl had a slight cant to it. The finish was ruined and the grit and grime on the bowl was heavy. There were four fills using pink putty that stood out on the bowl left side, front and bottom. The rim was thickly tarred and oiled. The outer edge was damaged all the way around the bowl. The cake was quite thick and was crumbling at the bottom of the bowl. The shank was thick with tars as well. The aluminum was oxidized. IMG_1745 IMG_1746 IMG_1747 IMG_1748 I used a lighter and a heat gun to heat the metal tenon and was able to adjust the stem to a proper fit on the shank. It softened the glue and lined up nicely but when I heated the top side of the stem to try to raise the dent it bubbled even at a distance of three inches plus above the heat source. Yet another reason I don’t like nylon stems. IMG_1749 IMG_1750 IMG_1751 IMG_1757 Looking at it carefully after I had straightened it out I could see that the stem was really worn out and would be better used on a different pipe after it had been cut down. I heated the tenon once again and was able to remove the stem from the tenon. The tenon itself was threaded and screwed into the stem. I had a taper stem in my can of stems that had a broken tenon. I sanded the remainder of the broken tenon until it was smooth. Noname The new stem was the slightly longer than the original stem and it was vulcanite. I drilled out the airway until the metal tenon end fit the in the stem. I held the drill firmly and turned the stem onto the drill bit by hand. I used a tap to cut threads in the freshly drilled hole. IMG_1759 IMG_1761 I beveled the drilled hole to accommodate the lip on the threaded tenon so that it would sit flush with the face of the stem. I mixed a batch of two part quick dry epoxy and coated the threaded end of the tenon before threading it into the hole in the stem. IMG_1762 IMG_1763 I set the stem aside to let the epoxy cure and turned to work on the bowl. The bowl needed to be reamed so I used a PipNet reamer to do the work. I started with the smallest cutting head and continued until I used one the same size as the bowl of the pipe. I scrubbed out the shank and bowl with alcohol and pipe cleaners and cotton swabs until the shank and bowl were clean. IMG_1764 IMG_1765 I set up my topping board and a piece of 220 grit sandpaper and topped the bowl to remove the out rim damage and sharpen the edges of the bowl. I folded a piece of sandpaper and sanded the outer edge once it had been topped. I smoothed out the rough edges until the damage was minimized. IMG_1766 IMG_1767 I used a dental pick to remove the pink putty fills. I cleaned the surface with acetone to remove the dust and the remaining putty in the holes after I had picked them out. IMG_1768 IMG_1769 IMG_1770 IMG_1771 I packed briar dust into the holes in the briar and then dripped super glue into the briar dust to mix with the dust and make a hard fill. I over filled the holes in the briar with the dust and glue so that when it shrunk as it dried it would not leave dips in the surface of the briar. IMG_1772 IMG_1773 IMG_1774 I sanded the filled areas with 220 grit sandpaper to remove the excess and smooth out the fill until it was even with the surface of the briar. I sanded it with a medium and a fine grit sanding sponge and a fine grit sanding block. The new fills were black instead of the bright pink that was previously used in the repairs. Once stained they would be less obvious in the surface of the bowl than the previous ones. IMG_1775 IMG_1776 IMG_1777 I stained the bowl with Danish Oil and walnut stain and set the bowl aside to dry. IMG_1778 IMG_1779 IMG_1780 IMG_1781 The next morning I checked the fit of the stem as the epoxy had plenty of time to set and cure. I sanded the stem to reduce the diameter at the shank. I used 150 grit sandpaper to remove the excess while repeatedly screwing it into the shank to check that I had removed enough but not too much. IMG_1782 IMG_1783 IMG_1784 IMG_1785 I sanded the stem further with 220 grit sandpaper to remove more of the excess and to also reduce the scratches left behind by the 150 grit paper. I polished the aluminum with a fine grit sanding sponge and removed the oxidation and the scratches. When I had finished sanding the fit of the stem was exactly what I wanted and it only needed to be polished with micromesh sanding pads. IMG_1786 IMG_1787 IMG_1789 IMG_1790 I wet sanded with 1500-2400 grit micromesh sanding pads and dry sanded with 3200-12,000 grit sanding pads. I rubbed the stem down with Obsidian Oil between each set of three grits. I buffed the stem with White Diamond to give it a final polish and then rubbed it down a final time with the Obsidian Oil. Once it was dry I hand buffed it and fit it on the pipe. IMG_1797 IMG_1798 IMG_1799 I buffed whole pipe with White Diamond and gave it several coats of carnauba wax to raise a shine. I wanted to protect and shine the bowl and stem. The finished pipe is shown in the photos below. The new stem with the retrofitted metal tenon fit extremely well. I like the overall look of the pipe far better than the original look with the saddle stem. The pipe is ready to give many more years of service to the next pipeman whose rack it graces. The end of the stinger is removable so that the pipe can be smoked with or without the stinger. IMG_1800 IMG_1801 IMG_1803 IMG_1804

Giving New Life to a SINA Rhodesian


When I first saw this old Rhodesian on Ebay I wanted it. It had the look of GBD 9242 but was chunkier than normal. I have had the 9242 on my wish list for a long time and have missed many over the years on Ebay. But this one seemed to be under the radar. It was stamped SINA on the shank and the stem and France on the underside of the shank near the stem. It looked to be in rough shape in terms of cake and finish. The stem looked oxidized and the rubber bite guard looked positively ancient. I watched the pipe for several days and there was no action so I bid a low-ball bid on it. No one else bid until the last two hours. Then there was some hot action between one other bidder and myself. I threw the top price I was willing to pay for the pipe in and sat out the auction to see what would happen. I won the pipe and only had to wait to receive it. The seller sent it out on a Friday from New Jersey in the US and it arrived in Vancouver, Canada on Tuesday. I was very surprised when I came home to find that it was already here. The photos below are from the seller. They give an accurate portrayal of the condition of the pipe. Sina1 Sina2 Sina3 Sina4 The photos showed that the condition of the pipe was rough. The cake build up on the rim was like rock. The finish was worn and had hardened pieces of tobacco stuck to the finish. The outer edge of the rim was actually still in good shape and the bowl was still round. The inner edge looked to be fine under the grime. The double ring around the bowl was in fair shape with some small chipping on the bottom edge of the ring. It was minor and would definitely clean up. The grooves of the rings were filled with grit so that they were almost the same height as the rest of the bowl surface in some places on the pipe. There were some fills on the side of the bowl and shank but they were hard to see under the grime. The shank was dirty and the stem did not fit flush against it due to the buildup. The stamping was crisp and showed white paint on both the shank and the stem. There was an ancient fossilized rubber bit guard on the end of the stem so I was hoping that it had protected the stem from damage.

I did a bit of research to find out about the maker of the SINA pipe. I looked on Pipephil’s site and was able to find out that there was indeed a connection to GBD. The connection was with the French branch of GBD. Noname From the screen capture above you can see the two links under the photo on the left. The first connects the pipe to the Marechal Ruchon & Co. factory that made GBD pipes. They eventually sold out to the Oppenheimer group. The French brand was also connected to C.J. Verguet Freres and to Sina & Cie which were sold to Oppenheimer in 1903-1904. In 1905-1906 Oppenheimer merged the two companies. The accompanying chart gives an overview of the twisted trail of the GBD brand and its mergers and sales. The chart also comes from the Pipephil site and was the second link under the above photo. GBD Pipe Connections Armed with that information I knew that the pipe was made before the 1905-1906 mergers. This also fits well with the thick hard rubber stem and the shape of the button and orific opening. The thick shank also fits well with the period as the 9242 shape thinned down considerably in the later years of manufacture. I really like the shape and style of this era of pipe history so this one would be a pleasure to clean up.

I started by cutting off the fossilized rubber bit guard. Underneath the stem was in fairly decent shape. There was a tooth indentation on the top and bottom of the stem next to the button but it was very shallow. The rubber of the stem was clean underneath behind the calcified line on the stem. Sinaa IMG_8184 IMG_8183 Sinaf Sinad I reamed the bowl with a PipNet reamer using the smallest cutting head first and then working up to one that fit the bowl. I find that if I use this procedure I am less likely to damage the shape of the bowl and inner rim.IMG_8185 The tarry buildup on the rim was impervious to Murphy’s Oil Soap or even saliva and a hard scrub. It was hard as rock. I sanded it lightly to see if I could remove the tar. It looked like that was the only way this stuff would be removed. I carefully sanded the bevel of the rim to remove the tars and clean it up. I wiped it down with oil soap after each sanding to make sure I was only removing the surface. I sanded the inner edge with a folded piece of sandpaper and reached down into the bowl with the sandpaper as well. IMG_8198 I was able to remove the tar but there was some charring and darkening at the back inner edge of the rim that remained. I sanded it smooth but it is still visible in the photo below. I scrubbed out the shank which was absolutely filthy and smelled of sweet aromatic tobacco. The bowl itself also needed to be cleaned and I found that the back inside wall of the bowl around the entrance of the airway was damaged. It was pitted and the opening was very flared so I would need to use some pipe mud to repair that and reshape the opening. I used isopropyl alcohol 99%, cotton swabs and pipe cleaners to clean out the shank. IMG_8200 I mixed a batch of pipe mud – water and cigar ash to repair the inside of the bowl. I put a pipe cleaner in the shank with the tip showing in the bottom of the bowl and rebuilt the wall around the bottom of the bowl next to the airway. I used a dental spatula that Joyal sent to me and it worked perfect for pressing the pipe mud into place and packing it into the rough wall. I was able to reshape the airway so that the wall was smooth and clean. Once it was packed and cured for a short time I removed the pipe cleaner so that the air would move freely through the bowl and shank and allow the mud to cure. IMG_8204 I wiped down the outside of the bowl with undiluted Murphy’s Oil Soap to remove the grime and tobacco bits from the finish of the bowl. I also scrubbed the hard rubber stem with the oil soap to remove the grime on it. The rubber was not too badly oxidized at all once the grime was gone. I find that this old rubber does not have the same trouble with oxidation as later vulcanite stems. The rim damage is visible in the photos below. I would need to do some more sanding on the surface to smooth it out and remove as much of the damage as possible without changing the shape of the rim bevel. IMG_8207 IMG_8209 IMG_8210 IMG_8211 With the bowl cleaned I set it aside to let the pipe mud cure and turned my attention to the stem. There was a unique stinger apparatus in the end of the tenon that looked like a mushroom cap on the end. It was black with tars and the draw on the stem was quite tight. IMG_8199 I cleaned the stinger with alcohol on cotton pads and swabs and was able to remove the tarry buildup. It took quite a bit of scrubbing but I was also able to push a pipe cleaner through the stem and out the button. I had to guide it around the mushroom cap end but I cleaned it until the metal was shiny. IMG_8201 IMG_8202 IMG_8203 Once it was clean I could see that it appeared to be pressure fit into the tenon and not threaded. I was not certain so I wrapped a cotton pad around the end and carefully turned it by hand until it popped free of the end. The photo below shows the insert clearly. It had to slits on the sides that could be spread open to make a tighter fit if necessary. The end of the tenon was quite open without the stinger. The insert end of the stinger gives some idea of the diameter of the airway. With the stinger out of the way I cleaned the stem with cotton swabs, pipe cleaners and isopropyl alcohol until it was clean. IMG_8205 I buffed the stem with red Tripoli and White Diamond and then sanded it with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. I gave the stem a final buff with White Diamond and then gave it several coats of carnauba wax. IMG_1654 IMG_1659 IMG_1660 I decided not to stain the pipe but rather to give a rubdown with olive oil and let it dry for several days. The photo below shows the pipe after it has been drying for several days. The rich dark reddish brown colour of the briar comes out nicely and the fill areas are well blended into the finish. IMG_8212 I used a correction pen with white out to restore the white in the stamping on the left side of the shank and also on the stem. I applied the white out and then let it dry before rubbing it off with a cloth. IMG_8213 IMG_8214 I gave the bowl a coat of Danish Oil to protect the finish and give it a completed look. I applied the oil with a cotton pad and set it up to dry overnight. The pipe is shown in the photos below after the oil has dried.
IMG_1655 IMG_1656 IMG_1657 IMG_1658 My old camera is slowly dying so I am adjusting to a new camera. I had my daughter help me with the following photos. I like the overall look that the new camera delivers as it is truer in terms of colour and shine of the pipe. I am still learning the ropes with all the settings though. I took two series of photos for the finished pipe. The first series of five photos I used a flat white background to see how that would turn out. The last series of four photos I used the same green background I have used in the past. The photos against the green background actually give a truer picture of the colour of the pipe. Ah well still a lot to learn with this camera. IMG_1661 IMG_1662 IMG_1663 IMG_1664 IMG_1665 The finished pipe is cleaned and ready to fire up with its inaugural bowl. The old soldier from the early 1900’s will once again feel the warmth of the fire and tobacco and the draw of a pipe man enjoying its feel in his hand. I think this weekend will be the time to enjoy a nice bowl of aged 5100 in this pipe. IMG_1666 IMG_1669 IMG_1668 IMG_1667

Restoration of a Barclay Rex HGP Briar Root Labelled “THE DUKE”


I read a post by dmcmtk on Pipe Smokers Unlimited Forum regarding a pipe he picked up that was a Barclay Rex with a white spot on the stem. He had written to the store and received a response that the pipe was made for them by Dunhill. I had no idea that Dunhill had made pipes for the NY shop so I began to hunt down some of these pipes looking for the tell-tale white dot on the stem. I found some on Ebay under the Barclay Rex shop store there and one stood out to me and seemed to call my name. The write-up on the ad read:

“This is a HGP Stubby Briar Root estate pipe that has been carefully restored on-site.The stem is in excellent condition and has very little visible wear; there are a few nicks on the bowl. This pipe was made by hand for Barclay Rex and likely dates to before 1960. The letters HGP actually stand for the craftsman’s initials.”

The story and the shape intrigued me and it had the white spot on the stem. I was hooked. It had a buy it now price so I went for it. I contacted the store and paid the bill and the pipe was mine. I was not too concerned about the condition as I would work on it anyway. The ad said that it had been carefully restored on-site so I would see what that meant when it arrived. The photos below were on Ebay and give a good idea of why the shape caught my attention. $_57 $_58 $_59 $_60 $_61 $_62 $_63 $_64 $_65 $_66 I wrote to Barclay-Rex to find out a little background information on this pipe and the stamping it showed in the pictures. I received this email response:

Dear Steve,
This was made by a pipe maker who worked for Barclay Rex for a time in the mid-20th century. His initials were HGP and he would stamp his pipes as such. We are unsure why the maker decided to place a white dot on his stem, but we have come across one or two more of his with the same combination. Unfortunately, his full name has been forgotten with time.
– barclayrex1910

When the pipe arrived it was in good shape. The stamping indeed was HGP over Briar Root on the left side of the shank and The Duke on the bottom of the shank. Part of the shank and bottom of the bowl was flattened so that it was a sitter. I took it apart to examine it more closely. It was anything but cleaned and restored. The stem was rough – there was oxidation next to the band that went quite deep. There was a gouge on the right side of the stem that was quite deep. The top and the bottom of the stem from the taper to the button had obviously been modified to make a more pronounced taper. The file marks were still evident in the vulcanite. The width of the button end of the stem had also been modified and was narrower than originally designed as the sides of the stem also showed file marks. The button itself had a orific opening but someone had modified it into a poorly shaped slot. The stem had deep tooth marks on the surface of top and bottom near the button. There was a bite through on the top side next to the button. The angle of the taper was very abrupt and sharp with distinct cut marks. The tenon was fit for a filter by the appearance of it and the inside was very tarry. A filter would not have fit with all of the buildup in the stem. The bowl was another story. It was out of round with burn marks on the inner edge that needed some work. It had been reamed so that was not an issue. Then inside of the shank was filthy. The tars and oils were thick against the end of the mortise.

I decided to work on the stem first. I wanted to address the taper of the stem and cleanup the file marks and gouge in the top portion. I sanded the stem with 220 grit sandpaper to remove the scratches and reshape the taper. This took quite a bit of sanding to reshape the angles and edges of the stem. There was a slight hip on both sides of the stem that needed to be sanded out to get a smooth flow to the lines of the sides. The next series of photos show the progress in reshaping and repairing the stem. I worked on the taper first to remove the sharp angles of the sides and top of the taper and work on a flow to the profile of the stem. IMG_8158 IMG_8159 I sanded the gouge on the top right side of the stem until it disappeared and also worked on the transition from the flattened top and bottom of the taper and the round end next to the shank. The wet spot on the first photo next to the button highlights the spot where the small hole in the top of the taper was. At this point the taper is smooth and the transition is beginning to look right. The profile shot below shows the work that has been done. IMG_8163 IMG_8164 I continued to sand and smooth out the taper to give it a look similar to a Peterson tapered stem. The first photo shows the taper after all of the shaping. I rubbed some Vaseline on a pipe cleaner and inserted it in the orific slot in the button so that I could patch the hole in the top side of the stem. The second photo below shows the size and placement of the hole. IMG_8178 IMG_8180 I used black super glue for the repair and sprayed it with the accelerator to harden it more quickly. I found that the accelerator allows me to sand more quickly but curing actually takes longer. I sanded it with sanding sticks to smooth it out and then build it up several more times to give more thickness to the stem at the button. I reshaped the sharp inner edge of the button with a needle file. Superglue patch IMG_8181 After sanding with the sticks I sanded the patched area with 220 grit sandpaper and then with medium and fine grit sanding sponges to smooth out the scratches and blend in the superglue patch with the rest of the stem surface. IMG_8182 I finished sanding the stem with micromesh sanding pads – wet sanding with 1500-3200 grit pads and dry sanding with 3600-12,000 grit pads. I rubbed the stem down with Obsidian Oil between each three grit sequence of pads and let it sit until absorbed before continuing with the next set of three pads. When I finished sanding with the last three grits of micromesh I rubbed it down with a final coat of Obsidian Oil and when dry put the back on the pipe and gave it a buff with White Diamond. IMG_8187 IMG_8188 IMG_8189 I set the stem aside and turned my attention to the bowl. I decided to top the bowl to even out the rim as most of the inner rim damage did not go too deeply into the bowl. Topping it would smooth out the rim and allow me to correct the damage that made it out of round. I set up the topping board with the 220 grit sandpaper and sanded the top until the rim was smooth and the burn damage was minimized. I sanded the inner edge with a folded piece of 220 grit sandpaper to further mask the damage to the inner rim. IMG_8161 IMG_8162 I sanded the topped bowl with medium and fine grit sanding sponges and then with 1500-4000 grit micromesh sanding pads. I cleaned out the sanding dust from the bowl with a damp cloth and wiped down the top of the bowl with an alcohol wipe to prepare it for restaining. I decided against restaining the whole bowl and to just stain the rim. Thanks to Greg I have a set of staining pens that make this kind of thing quite easy. I started with the lightest stain pen and then used the medium stain pen to match the colour of the bowl. I buffed it with White Diamond and then gave the bowl and rim a quick buff with carnauba wax. After the buffing I sanded the band with the micromesh sanding pads and then polished it with a polishing cloth. The finished bowl is shown in the photos below. IMG_8167 IMG_8168 IMG_8169 IMG_8171 IMG_8172 The next photo shows what I did next, though in retrospective I probably should have done this first, I did not. I cleaned out the inside of the shank with isopropyl alcohol, cotton swabs and pipe cleaners to remove the tarry buildup in the mortise and airway of the pipe. IMG_8175 Once I finished cleaning out the inside of the pipe I gave it a quick buff with White Diamond and then gave it multiple coats of carnauba wax, buffing with a soft flannel buff between coats. The finished pipe is shown below. The restoration and refurbishment are complete and now it can be honestly said that it has been “restored”. The amount of work it took to bring this pipe back to a finished look was far more than I expected when I bid on it. I honestly was surprised at how dirty and unfinished it was when it arrived. Now I have a pipe that I can be proud of and enjoy smoking. The look and feel in the hand is exactly what I like and I look forward to firing up the first bowl in it very soon. IMG_8192 IMG_8193 IMG_8194 IMG_8196

Repairing an Over-Reamed Corn Cob Pipe


Blog by Greg Wolford

About three weeks ago I was contacted by fellow PSU member, and sometimes-contributor here, Astrid after she had an accident reaming a nice old corn cob pipe. Cob Pipe Pic.1

She had remembered reading about some work my grandson and I had done to a few of my cobs and was curious if I might be able to fix the chunk that had accidentally been removed when she was reaming her “Corn Dog”.  As you can see, it really is a nice old pipe, with a super (in my opinion) Bakelite stem; I was really looking forward to getting it in hand after seeing it.

As luck would have it, I have done several repairs of this type to different corn cob pipes, as well as using the general technique for everything from raising to bottom of bowls to repairing cracked bowls. So, I told her I would be happy to doctor the old cob up for her and she sent it out to me a few days later.

When the pipe arrived I had no idea of exactly what the extent of the damage was so I was anxious to see what the box from Canada held! I was pleasantly surprised to find a couple of old pipes to tinker with (and keep) as well as a generous gift of tobacco. At the bottom of the box I finally found the old pipe, and was happy to see it was just about what I’d hoped it would be: Nothing too difficult! Here are a few photos of the rim damage:Old Cob (1)_edited-1Old Cob (2)_edited-1Old Cob (3)_edited-1Old Cob (4)_edited-1

You can see the “chip” was reasonably large, but it didn’t go through the bowl – a very good thing. I started my using a dental pick to lightly scrap the damaged area to remove any loose material; there was very little, most likely because Astrid had already cleaned the pipe very well.

The next step was to mix up a patch for the damaged area. Old Cob (5)_edited-1For this project I used a new tube of fireplace mortar/sealer; my old tube had turned into stone on me. I mention this because I have found that the different brands behave differently when dry: some are impervious to moisture, while others are not. I have found that mixing in a little cigar ash (other fine ash will work too) makes the patch solid but allows for moisture and to go through to the briar (or cob in this case) and disperse better. I also mix in a little powdered activated carbon; I use the capsules now, instead of the messy process of grinding it up myself. The activated carbon does two things: it filters out any potential taste in the first few smokes that the mortar/ash patch might have and it makes it much darker, thus blending in better. The addition of these to components also makes the patch set much faster so you need to have some water on-hand to mix it right; you are looking for a dough-like consistency, wetter for longer working time. After mixing the “putty” up I began applying it with an old pipe tool’s spoon end, working it in to make a nice, Old Cob (6)_edited-1even surface, except for the top, where I left a small gap to blend in later. You can see the still wet patch in this photo, after I had smoothed it out; I used a flashlight to make the repair area easier to photograph. I then took a small amount of powdered carbon and sprinkled it onto the patch to make it blacker and less noticeable. I then set the pipe aside until morning to allow the repair to cure.

The next day it had hardened into a night patch. But, as it sometimes does, the patch had shrunken. I mixed up a little pipe mud and applied it over the patch to make it more flush inside. You can see the result of the second patch in this photo.Old Cob (8)_edited-1 You can also see here the “dip” I left in the rim; I did this to blend in the rim with wood putty.

As I was waiting on the pipe mud to dry, I took a damp cotton swab and cleaned off the rim of the pipe to make sure there was nothing to keep the next patch layer from sticking and to lighten the bit of residue on the rim already. I then applied some Elmer’s Natural Wood Putty to the rim. Again, this is something you want a little water on-hand to work with and smooth the repair as you go.Old Cob (9)_edited-1 I used both a cotton swab and my finger to apply the wood putty, shaping it as I went, but applying a little extra in case it shrank.Old Cob (10)_edited-1 After I was happy with the wood putty patch I used some of the pipe mud and charcoal powder to mute the brightness of the rim repair. This would ultimately be sanded and stained so I didn’t spend too much time or effort on this step, only on making sure the inside or outside of the bowl didn’t have an excess on them.

The weather was rainy and humid during the time that I worked on this pipe so extra drying time was required on each step/patch. At this point I set the pipe aside for a couple of days to be assured that everything was well dried and cured before I moved onto the final shaping and stain blending.

When I came back to the pipe I checked to make certain the repairs were all well cured, and they were: very solid feeling all the way around. Now it was time to shape the rim; I wanted to get the top nice and even but didn’t want to take away the character of the rim so I opted to lightly top the bowl with 400 grit wet/dry paper, checking often. Old Cob (13)_edited-1After I was satisfied with the rim being level, I used the same sandpaper to touch up the edges just a bit. Looking well-shaped to my eye, I broke out the stain markers I so often rely on, choosing the lightest color I had for staining and blending the rim.

All in all, I think this was a successful repair job that came out quite well. I am sure that after a few gentle smokes that the rim will take on an even more “natural” and blended look. And best of all, I think this old corn cob pipe will provide many more years of good service to Astrid – and maybe even to someone else down the road!Old Cob (11)_edited-1 Old Cob (12)_edited-1

 

Restoring a Gift Brigham 595S Zulu – A new stem and a new look


I wrote earlier in a blog post about helping a Bill Tonge with the stamping on a Brigham pipe that he had picked up. He had told me that the stamping was 5955 on the underside of the shank. He said he had called Brigham and that they had told him that number was not on their shape charts. He had hit a dead-end. We connect on Twitter so he contacted me and asked for help. I thought I would give it a try to see what I could find out about the pipe. I Googled and read various online pipe forums where information was given. I searched for Brigham shape and numbering charts and old catalogues. Nothing helped. Then I decided to go to the Brigham site itself and go through the layers of information there and see what I could dig up. I was certain the clue to the mystery had to be there. It was just a matter of spending the time reading through the layers of information there to see what could be found.

Using this information I took the number that was given to me – 5955 stamped on the bottom of the pipe’s shank – as my starting place. The first number in the stamp denoted the series (1 to 7). Thus the pipe was a 500 series pipe. The next 2 numbers indicated the shape number which in this case was 95. I am assuming that is the shape number for the Zulu or yachtsman shape of this pipe. Summarizing what I had learned so far – I now knew what the first three digits in the stamping meant. The “595” indicated a 500 series pipe in shape #95. Reading further I found that a letter could follow the numbers in the stamp – particularly on older pipes. The letter indicated the size of the bowl. Thus the letter S = small, M = medium, ML = medium/large, L = large. I wrote the questioner and asked him to magnify the stamping on his pipe. Sure enough, the pipe was a 595S – the final stamp was the letter S, making this pipe a 500 series Zulu with a Small bowl. Mystery solved on this one.

I sent him the information and shortly later received a tweet from him that he was sending the pipe to me. He thought I would enjoy working on it and seeing what I could do with it. It arrived here in Vancouver yesterday and I opened the box Bill had sent. Inside were quite a few samples of English tobaccos that he was passing on to me, a nylon Falcon style pipe that Bill had refinished and the old Brigham Zulu. The smells were divine and I am looking forward to enjoying Bill’s generosity. But last evening I had to get started on the old pipe. I had a Brigham 5 dot stem in my stem can that I had scavenged from a friend who had a Brigham that he converted to a church warden. He did not want the saddle style stem so he gave it to me. Being the scavenger that I am I have had it in the can for about 15 years. Last night it met the pipe that it would grace.

Before I worked on the fit of the new stem I took some pictures of the pipe when it arrived. The pipe was definitely a Brigham, stamping and finish said that clearly. The stem was not a Brigham stem. It was a poorly made replacement stem. It was larger in diameter than the shank and bulged as it moved away from the shank. The finish on the stem was rough and the fit was poor. The rubber had a different feel to it than most of the vulcanite stems I have worked with. It was very thick at the bit and was not a comfortable stem to hold in the mouth. The tenon was definitely not a Brigham tenon. At first it looked to have been cut off but upon closer examination it was clear that the back part of the tenon was like a Dr. Grabow or Medico filter tenon with the slits on the sides that allowed the tenon to be widened to fit tighter in the shank. Into that tenon someone had inserted a piece of aluminum tubing that had walls that were approximately twice as thick as the aluminum used in the Brigham tenon. When I tried to fit the Brigham filter in, which should have fit nicely in even a cut off tenon, it did not fit. All of that confirmed my suspicions that the tenon was a repair replacement. IMG_8038 IMG_8039 The finish on the bowl was dirty and the grooves were plugged with an oily build up almost to the point that the Brigham rustication was smoothed over. The bowl was slightly out of round with some burn damage on the inner rim at the back left and right sides of the bowl. The cake in the bowl was quite heavy and smelled of good heavy latakia tobacco. It was uneven and I wanted to do some work on the inner rim and try to bring it back as close to round as I could so I would need to ream the bowl back to the wood to do that work. IMG_8040 The stamping on the underside of the bowl is worn but legible. The Brigham stamp is identifiable as 595S and next to that is a patent number that is almost illegible but I think it reads Can. Pat. 372982 which is the same patent number as one of my older Brighams. The Brigham logo is stamped over Made in Canada and is next to the patent number. IMG_8041 I removed the stem from the bowl, reamed it and cleaned the outer surface with Murphy’s Oil Soap and a tooth brush. I use the soap undiluted and scour until the surface is clean and then rinse it off with running water. I keep the water out of the inside of the bowl and shank. IMG_8022 IMG_8023 IMG_8024 IMG_8025 I cleaned out the inside of the bowl and shank with cotton swabs, pipe cleaners and isopropyl alcohol. Once I had the majority of the tarry buildup out of the shank I found that the metal end of the hard maple filter had broken off inside the shank and was stuck against the airway. I examined the airway from the inside of the bowl and poked at it with a dental pick. I soon found that the airway was clogged at the side of the bowl with a tarry, oily buildup. I picked it free and found the airway very open and quite large. I was able to carefully turn a drill bit by hand into the shank and catch the metal of the end cap and draw it out of the shank. I then scoured the shank with alcohol until all the cleaners came out white.

I then cleaned the inside of the 5 dot stem that I had and fit it into the shank of the pipe. It fit well and actually had an interestingly look (IMHO). It was oxidized and needed work but it fit. The shank was still very tight at the end so I was not able to get the maple filter to fit in the tenon and still fit tightly against the shank. I have to do a bit more work opening the far end of the mortise to accommodate that. The next series of four photos show the 5 dot stem and give a rough idea of the look of the pipe at this point. IMG_8029 IMG_8032 IMG_8034 IMG_8035 I took the next three photos of the two stems side by side to show see the difference in diameter of the stems and the difference in shape of the two tenons. In the first photo the top stem is the replacement one and the bottom is the original Brigham made stem. The second and third photos show an end view of the two different tenons side by side. The one on the left is the replacement tenon and the one on the right is the original Brigham. Note the difference in diameter of the inner circle of the opening and the thickness of the walls of the tube in both tenons. The maple filter tube fit tightly in the replacement stem with no allowance for air to flow around the tube. It was shorter as well so the filter would not have been used with the replacement stem. IMG_8042 IMG_8043 IMG_8044 To start the cleanup on the oxidized stem I decided to use the Meguiar’s Scratch X2.0 scratch remover on the stem. It works quite well to remove some of the surface oxidation. I let it dry before buffing it off with a soft cloth. IMG_8045 The deeper oxidation still remained so I sanded the stem with 220 grit sandpaper and medium and fine grit sanding sponges. I followed up with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed it down with Obsidian Oil between each set of three pads and a final rub down at the end. IMG_8047 IMG_8050 IMG_8051 Once the Obsidian Oil had dried I buffed the pipe with White Diamond and then gave the bowl a light coat of carnauba wax and the stem several coats of carnauba wax. I buffed in between with a soft flannel buff to polish each coat. The finished pipe is shown below. I am looking forward to firing it up with one of the good English tobaccos that Bill sent along. Thanks again Bill for the great addition to my collection. IMG_8059 IMG_8060 IMG_8061 IMG_8062

Restoring an older KBB Yello-Bole Imperial Dublin


Blog by Steve Laug

This is the last of the pipes I picked up when I was down in Washington State with my wife for 38th Anniversary. It is an older KBB (no ampersand between the two B’s). It had no shape numbers on the right side of the shank, but on the left side it had the KBB in the cloverleaf/club and next to it was stamped Yello-Bole over Imperial over Imported Briar. The Imperial stamping had been over-stamped with a cross hatch pattern. The bowl was in decent shape. The finish had dark soiling and oils on both sides of the bowl. There were also some dark spots on the sides of the bowl. There was a heavy coat of varnish over the bowl except for the worn spots where the oils and darkening was. The rim was heavily caked with tars and oils. The bowl was caked from the top half way down the bowl, though the yellow honey coating was still visible on the bottom half of the bowl. There were some burn marks along the outer edge and top of the rim.

Again since Yello-Bole is one of my favourite older US brands I did some more reading online to see if I could narrow down when this one was made. I have come to understand that these older Yello-Boles are great smoking pipes and underrated. I turned to one of my go to sources of information on all things KBB and Kaywoodie – the Kaywoodie forum http://kaywoodie.myfreeforum.org/ftopic13-0-asc-0.php. There I found a very helpful article by Dave Whitney that helped narrow down the date. The pipe I have has the shovel drinkless mechanism, the KBB-in-a-clover logo on the left side of the shank and the yellow circle on the stem. From what I can ascertain from Dave’s information it seems to have been produced between the years of 1938-42. I am fairly certain that it did not come from the later period of 1945-50 (World War II) since it did not have the aluminum stem ring and the aluminum drinkless mechanism which came out during those years.

The photos below show the pipe as it was when I found it in the antique shop. IMG_7924 IMG_7926 IMG_7923 IMG_7927 The stem is made of nylon rather than vulcanite. It has the yellow circle inset in the top near the shank of the pipe. The button area was chewed and dented. There was a shallow dent on top of the stem and deeper ones on the underside of the stem next to the button. The button had been chewed down and had deep dents on the underside while the slot had been dented in so that it was not longer straight. IMG_7920 IMG_7922 I sanded the stem down and was able to remove the dents on the topside. The underside tooth mark was too deep to sand or even heat and raise. IMG_7929 I sanded it with 220 grit sandpaper to clean up the chatter further up the stem and then picked the area clean around the large dent with a dental pick. I wiped the stem down with alcohol to clean off the dust and then filled it with black super glue that I purchased from Stewmac online. I filled it the first time and sprayed it with an accelerator. Once it dried it had shrunken and left a divot in the stem surface. I refilled it with the glue and then sprayed it again with the accelerator. I set it aside overnight to cure and worked on the bowl. IMG_7928 IMG_7942 The bowl and rim were caked with an uneven cake so I reamed it with a PipNet pipe reamer to take it back to the briar. The cake was soft and once I removed it from the middle portion of the bowl I could see the yellow coating on the bottom half and partway down from the rim. The only portion that was darkened was in the centre of the bowl. IMG_7930 IMG_7931 I set up my topping board to remove the hard tars on the rim and also the burn damage. Fortunately the burn damage did not go too deep but merely sat on the surface under the tar coat. IMG_7932 I wiped down the bowl with acetone on cotton pads to remove the finish and as much of the dark staining on the side of the bowl as possible. The dark spots were deep in the finish of briar so I was not sure I would be able to remove them. IMG_7937 IMG_7934 IMG_7936 IMG_7939 Even after wiping down the bowl repeatedly the dark stains on the sides remained, lighter though still present. The dark spots appeared to be ink stains and they too remained. I decided to let the bowl soak in an alcohol bath overnight and address it again in the morning. IMG_7941 The next morning I removed the bowl from the alcohol bath and found that it had done its magic. The stains were gone and the ink stains were significantly lighter. I cleaned out the shank with cotton swabs, pipe cleaners and alcohol. I kept cleaning until the pipe cleaners and swabs came out clean. IMG_7946 I stained the bowl with Fiebings Dark Brown aniline stain. I applied the stain and then flamed and repeated the process until the coverage was even. IMG_7947 IMG_7948 I wiped it down with alcohol on cotton pads to remove some of the opaque colour of the stain and to make the grain more visible. IMG_7949 IMG_7950 IMG_7951 I buffed the bowl with White Diamond. The next three photos show the bowl at this point in the process. IMG_7953 IMG_7954 IMG_7957 Once I had finished the work on the bowl to this point I decided to work on the stem. I used a coarse grit sanding stick to cut the sharp edge of the button. While it worked relatively well I could see that the hardened super glue needed something with more teeth to cut into the repair. I used a file to take off the overfill on the repair and then followed that with the sanding stick and 220 grit sandpaper. IMG_7963 IMG_7964
IMG_7965 I sanded the stem further with the 220 grit sandpaper and then with medium and fine grit sanding sponges to remove the scratches in the surface. I wet sanded with 1500-2400 grit micromesh sanding pads and dry sanded with 3200-12,000 grit pads. Between each grit of micromesh I wiped the stem down with olive oil. I have found that the olive oil allows the micromesh sanding pads to really cut into the surface of the nylon stem. I cleaned up the stinger with alcohol and cotton pads and then 0000 steel wool. IMG_7972 IMG_7979 IMG_7983 I gave the bowl a coat of walnut stain and boiled linseed oil to bring out a shine. I wanted the pipe to have a similar shine to what it originally had when it left the factory but did not want to use a varnish coat. I wiped it on the bowl with a cotton pad and then set it aside to air dry. IMG_7975 Once the finish had dried I buffed the pipe with White Diamond and then gave it several coats of carnauba wax and buffed to a shine with a soft flannel buff. I hand waxed the stem with Paragon Wax as I find that the nylon stems are hard to buff. Without a light touch the wheel can do irreparable damage to the nylon stem. The heat generated by the buffer will actually cause the stem to melt. The final photos below show the finished pipe cleaned, polished and ready to enter into the next years of its life. I think that this one will outlive me if properly cared for by the next pipeman after me. IMG_7986 IMG_7987 IMG_8003 IMG_8008

Restoring and restemming a second Television Pipe – a Prince


The second Television Pipe I received was a prince shape bowl without a stem. From the previous post I found out that it was an English Brand with a long stem. The brand was sold by A. Grunfield Co. and was produced by Gasparini. That bit of information came from Jose Manuel Lopes – Pipes Artisans and Trademarks. The bowl had a thick coat of varnish and a large fill on the front of the bowl. It appeared to be a deep fill and went from the top edge of the rim down about a third of the bowl. It did not go all the way through the briar to the bowl itself. There was also a smaller fill on the bottom of the bowl near the shank bowl junction. The grain was very mixed. On the back side and on the left and right sides there was some nice straight grain. The front of the bowl looked bald with the fill in the middle. The rim had a tarry buildup and was rough. The bowl had an uneven cake on the inside. Since there was no stem with the pipe and I did not have any church warden stems on hand I had some choices to make on the stem. I had a vulcanite stem and a clear Lucite stem that had potential. They were both longer than a typical prince stem but still not a church warden style. IMG_7880 IMG_7881 IMG_7883 I wiped the bowl down with acetone on a cotton pad to remove the varnish and the grit that was in the finish. IMG_7885 IMG_7887 I set up my topping board and 220 grit sandpaper to top the bowl and smooth out the surface. With the fill going from the rim down the side I wanted to clean off the surface to see what repairs would need to be done. IMG_7888 Once the top was cleaned off the fill looked like it was a crack that ran from the inside to the outside of the bowl. Upon examination with a loupe I could see that it was not a crack but the edges of the putty fill. I decided not to remove the fill at this point as I did not want to destabilize the bowl so I left it. IMG_7889 I reamed the cake back with a PipNet reamer. IMG_7890 I decided to use the clear Lucite stem that I had so I turned the tenon down with the PIMO Tenon Turning Tool on a cordless drill. IMG_7891 I fine tuned the fit in the shank with 220 grit sandpaper. The diameter of the stem was wider than that of the shank so I sanded it with 150 grit sandpaper to bring it down in size. IMG_7892 When I got it close to the proper diameter I sanded it with 220 grit sandpaper and a medium and fine grit sanding sponge to smooth out the scratches in the Lucite. I sanded the shank to match so I had a smooth transition. I intended to restain the pipe any way so this was not a real problem. I liked the overall look of the new stem and with a slight bend it would look like a long stemmed prince. IMG_7893 IMG_7894 IMG_7896 The Lucite stem did not have a slot carved in the end – merely a drilled airway so that I would need to use needle files to open and shape it into a funnel. The next four photos show the progress of the shaping of the slot. I apologize for the blurriness of the last two photos but they do give a rough idea of the shape of the slot at this point. IMG_7898 IMG_7899 IMG_7902 IMG_7903 To bend the stem I set up my heat gun and heated the Lucite until it was pliable and then bent it over my rolling pin. It took a few tries to get the bend that I wanted but eventually I set it with cool water. IMG_7904 IMG_7905 IMG_7906 The next series of five photos show the bend in the stem. I still needed to do some sanding on the underside of the bend to thin it and shape it more cleanly. The angle appears a little abrupt but some sanding and shaping would take care of that. I also rubbed down the bowl with a cloth and olive oil to darken the briar to get a better idea of the grain patterns. I often use this method to show the grain but I am careful to not put too much oil on it. IMG_7907 IMG_7908 IMG_7909 IMG_7910 IMG_7911 To polish the inside of the stem/airway I used a pipe cleaner dipped in Bar Keepers Friend (a cleanser). I have found that the grit of the cleanser polishes the inside of the airway. IMG_7912 IMG_7913 I sanded the stem to thin it on the top and on the underside of the bend with 220 grit sandpaper and when it was an even taper I sanded it with medium and fine grit sanding sponges. I sanded with my usual array of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. IMG_7915 IMG_7916 IMG_7917 I buffed the pipe and stem with White Diamond to raise the shine. I put cotton balls in the bowls of the prince and the other Television pipe and used an ear syringe to put isopropyl alcohol in them to draw out the tars and oils of the tobacco. I set them in an old ice cube tray overnight. In the morning the alcohol had drawn out a lot of oils and the cotton was dark. I removed the cotton and cleaned the bowl and shank with cotton swabs and pipe cleaners. IMG_7918 IMG_7919 IMG_7952 I rubbed down the bowl with some walnut stain in a Danish Oil and put it on a cork to dry. I know that many may question the use of linseed oil on pipe bowls but I use it sparingly on a few specific pipes that I want to give protection. In the case of this particular pipe, the large fill in the front seemed like it needed the extra protection. IMG_7959 IMG_7961 IMG_7962 I buffed the finished pipe with White Diamond and gave the bowl and stem several coats of carnauba wax to protect it. I buffed it with a soft flannel buff to give it a shine. The finished pipe is shown below. It is drying on a pipe stand to let any residual alcohol from the cotton ball and alcohol soak to evaporate. After than it will be given an inaugural smoke to make sure the draw is correct and the stem is comfortable. Who knows I may even reheat the stem and experiment some more with the bend. IMG_7967 IMG_7968 IMG_7969 IMG_7970