Tag Archives: Bowl – refinishing

Restoring a Bent Billiard – Converting a threaded mortise to a push mortise

When I picked up these two pipes in the antique mall grab bag my intention was to hunt down threaded metal tenon stems for them both. But I soon finished cleaning up the rest of the lot and was down to these two and an old Medico. These two were in far better shape to start with than the old Medico so I looked them over for a while. I decided to drill out the threads on both of them and fit a push stem to the shank. I started with the bent billiard as it needed the most work to clean up the rim damage. While I was setting up to do it I got to thinking that the odds were very high that the inserts were reverse threaded into the shanks of the pipes. I took out a pair of pliers and carefully locked onto the metal edge of the insert on the bent billiard. I turned it counterclockwise and after a few moments of not moving it came loose and screwed out with ease. I did the second pipe bowl at the same time so I now have two pipe bowls that have been modified with a simple fix to that the mortises will accommodate a push stem.

I had a saddle bit in my can of stems that had a Delrin tenon and with a little sanding fit the shank perfectly. It had a short saddle and quite quickly went to a blade. It was still quite thick in the mouth so I would need to sand it thinner for comfort. The fit against the shank was snug and only the diameter of the stem would need to be adjusted to fit properly.

The pipe has some interesting grain on it and only one fill on the side of the shank. The stamping reads something like Barnard B over Imported Briar on the left side of the shank. The Barna is very clear the next two letters are faint and the end there is a Germanic Style B. Not much information available on the brand that I can find. The rim was really badly beaten up. It was rough and chewed up looking. The outer edge was ruined with chunks missing. The inner edge surprisingly enough was quite clean and in decent shape. There was a thin cake around the top half of the bowl while the bottom half was still unsmoked briar. The finish as worn around the rest of the bowl but surprisingly there were no nicks or dings on the rest of the briar.

I took a close up photo of the top of the rim to give an idea of the condition it was in when it arrived at my work table. I fit the stem to the shank and then used the Dremel and sanding drum to take down the excess diameter of the stem. I then sanded the stem and shank with 220 grit sandpaper to make a smooth transition between the two materials. In the photos taken of the top and bottom you can begin to see the damage on the stem near the saddle. At this point it did not go through the Lucite material but it was definitely a grey colour instead of black.

With the fit of the stem finished I topped the bowl. I set up the topping board and the 220 grit sandpaper and turned the bowl into the sandpaper in a clockwise direction. I sanded the outer edge of the rim with a folded piece of sandpaper to smooth out the damage that the topping did not remove. I then wiped the bowl down with acetone to remove the finish and clean up the bowl.

At this point I got an urge to put a silver band/end cap on the shank just to have a look. I liked the look of the cap but did not particularly like the look of the short saddle stem with the band. I almost pulled the band and decided against it but decided to leave it and stain the bowl to see what the finished look of the bowl would be. I could always make another stem for it should I desire to do so.

I sanded the bowl with medium and fine grit sanding sponges and then wet sanded the bowl with 400 grit wet dry sandpaper. Once the scratches were removed and the briar was smooth I stained it with a black aniline stain. I applied it, flamed it, applied it again and flamed it again. I then heated the bowl with a heat gun to further set the black stain in the grain.

I wiped the bowl down with isopropyl alcohol and followed that with acetone on cotton pads to remove the excess stain. I wanted to leave it deep in the grain and remove it from the surface of the bowl. I sanded the bowl with medium and fine grit sanding sponges and then wet sanded it with 400 grit wet dry sandpaper. When I had finished the bowl looked almost grey and the dark striations of grain stood out on the heel and underside of the shank.

I wiped the bowl down with alcohol again and then restained it with a oxblood aniline stain to bring out the contrast in the briar. I really like the way the finish had turned out on the bowl. The stem was looking more and more problematic. It seemed that I had sanded through the blade next to the saddle and sanded into the Delrin tenon. In the top and bottom view photos below you can see the grey area in each of those spots next to the saddle. This stem was ruined and needed to be replaced.

I took the stem off the pipe and sanded the two sides some more to see if I could feather out the damage or maybe repair it with a super glue patch. Looking at the photos you can see that patching and repairing the stem would not work.

I found a vulcanite saddle stem in my can of stems that would fit the shank. I turned the tenon with a PIMO tenon turner and then sanded it until it fit snuggly in the shank. The outer diameter of the stem needed to have some of the vulcanite removed to center the stem against the silver end cap.

I sanded casting ridges off the stem and used a Dremel and sanding drum to remove the excess stem material. I sanded the diameter and the edges to remove all of the scratch marks. I used 220 grit sandpaper and then medium and fine grit sanding sponges to finish. I set up the heat gun and turned it on the low setting and held the stem over the heat. Once the stem was flexible I bent it carefully over an old rolling pin I use as a base until it was the correct angle. I set the angle with cold water.

I sanded the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanded with 3200-12000 grit pads. I buffed it with White Diamond and then rubbed it down with Obsidian Oil and let it soak into the rubber of the stem.

I buffed the pipe and stem with White Diamond and polished the silver band with silver polish. I gave the entire pipe multiple coats of carnauba wax to preserve and protect the finish. I finished by giving it a light buff with a soft flannel buffing pad. The finish pipe is shown in the photos below.

An Old Horn Stem, Bone Tenon Apple Restored

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Blog by Steve Laug

When I saw this old-timer on EBay I decided it had my name on it. The combination of shape and stem material are something that I love. It looked to be in pretty fair shape, just a bit of darkening at the rim, some nicks in the briar which is to be expected in a pipe this age. The stem looked all right – a few tooth marks on the surface but the horn material did not appear to have any splintering or cracks. The threaded tenon looked like it was a bone tenon and it too appeared to be in good shape. I put in my bid and was the only bidder. I have included the photos that the seller included in the sale. The pipe is delicate – a mere 4 inches.

The seller did not include any information on the stamping on the pipe. I wrote and they responded that it was not readable but that there was an oval on the left side of the shank. When it arrived I took it to my work table and did a cursory clean up and tried to read the stamping on the shank. I could see that the oval had remnants of gold in the marks. Under a bright light and using a jeweler’s loupe I could see that there was a letter visible on the right side of the oval that was readable – “N”. I wetted the stamping and looked more closely and could see what appeared to be the long straight leg of another letter on the left of the oval. It could easily have been a “K”, “R” or an “L”. On closer examination it seems to have a base on the bottom of the left leg. That would make it an “L”. So armed with that I did some digging in “Who Made That Pipe” and found several possibilities. The most likely was “LMN” and through continued observation of the logo I think that is what it is stamped. For me, a good part of the enjoyment of the hobby of refurbishing is the pipe mysteries that come along with the pipes I work on. So this pipe was going to be fun to work on and to research.

I used the information in WMTP to research more into the maker of the pipe (at least according to the book). The pipe seems to have been made by a company called Jacobs, Hart & Co. England. I searched the various online directories of business in London at the time and found the following information on the hallmark site. It simply says that in 1889 in London there was a tobacco merchant named Joshua Michael Jacobs. I found his hallmark which interestingly is an oval as well with the JMJ letters stamped on the silver. I also found that members of the Jacobs family were gold and silver smiths as well as involved in the tobacco industry.

At this point the trail went cold and I could find nothing else regarding the firm in the records. I knew that the family was involved in the industry but I could not find any information on the pipe brand itself. The only connection at this point was the listing in WMTP.

I searched the web for information on the second name in the company – Hart, and found that the name was held by an Australian who was a tobacco merchant as well. I have no idea about the migration from England to Australia but the link is certainly possible. I have included some information from the records I read through on the Hart family to show at least the tobacco connection.

The first document I found was a birth announcement for an Alfred David Hart. The birth announcement reads in part: “Born at Franklin Cottage, West-terrace, Adelaide. Birth certificate held – Father, general merchant, Franklin St., Adelaide, number Vol 3, pg 140 Adelaide.”

Further information found in the Biographical Register of Australia shows that he is included. Quoting in part: “Partner Feldheim, (I), Jacobs (qv) & Co (later Jacobs Hart & Co) tobacco merchants (emphasis is mine), managing director at William Cameron Bros & Co, tobacco manufacturers 1895; director of British Australian Tobacco Co from inception, chairman to 1925; dir Foster’s Beer Co: left estate of at least Pounds 183,252. The references given are: British Australian (Lond) 5 Apr 1928 cover p ii, 14 June 1928 p 21; Brisb Courier 12 Apr 1928 p 6; Argus 18 Feb1928 p 31; Vic LA PP 1894 2 no 37, p 417, Vic LA, V & P 1895 6 1 no D4 p 52, 62, 1895/6 2 no 3 p 8 ? 34.” http://metastudies.net/genealogy/PS04/PS04_230.HTM

The last bit of information on this partner in the company I found was his obituary. It too links him to the tobacco company that is associated with this pipe.

Hart, Alfred David (1851–1928)
http://oa.anu.edu.au/obituary/hart-alfred-david-13552
Mr. Alfred David Hart, who died on Thursday night at his residence in St. Kilda road, in his 78th year, was one of the founders of the modern tobacco trade in Australia. Mr. Hart was born in Adelaide in November, 1850, and he came to Melbourne in youth. His long association with the tobacco trade began at that time. For some years he was with Feldheim Jacobs and Co., and afterwards the firm became Jacobs Hart and Co., with establishments in Melbourne and Adelaide. At a later time Mr. Hart retired from the firm and became chairman and manager of Cameron Brothers and Co. Pty. Ltd. When the tobacco companies of Australia amalgamated he became chairman of directors in Melbourne of the British Australian Tobacco Company Pty. Ltd. From that position he retired in 1925, though he still held large interests. At one period Mr. Hart was chairman of directors of the Foster Brewing Company, and to the time of his death he was one of the directors of the Swan Brewery Company and chairman of directors of the United Insurance Company Ltd. Mr. Hart had many other business interests. He was the proprietor of Elizabeth House, the large building at the corner of Elizabeth and little Collins streets.

That is the extent of that information as well. Once again there is no written link to the information noted in WMTP. I did some more research on the LMN brand and came across several pipes with that stamping for sale on various sites. Once of those was found on Worthpoint. It is pictured below. I have also included the link to the site. http://www.worthpoint.com/worthopedia/vintage-lmn-hallmarked-bent-chimney-169605160 I did find that LMN was registered as a trademark in Australia and belonged to WD & HO Wills Australia LTD. Here is the trademark information:

Trademark number 4727 was lodged on 30/07/1907 and has a status of Removed – Not Renewed. The applicant/owner of the trademark is registered as W D & H O Wills (Aust) Limited Business names for this company include AMERICAN PALL MALL, AMERICAN PALL MALL CO, BROWN & WILLIAMSON TOBACCO CO, BROWN & WILLIAMSON TOBACCO CO., BROWN & WILLIAMSON TOBACCO COMPANY, BROWN AND WILLIAMSON TOBACCO COMPANY, CIGARETTE DISTRIBUTORS, CUSTOMPHONE, GENERAL CIGAR CO, GEORGE TICKLE & CO, LAMBERT & BUTLER, OGDENS TOBACCO CO, THE NATIONAL TOBACCO COMPANY OF AUSTRALIA, THE STATESMAN CIGAR CO, TICKLES TOBACCO SERVICE, W.A. AND A.C. CHURCHMAN, WILLIAM BUTLER TOBACCO COMPANY

With that I decided to put my research to rest for a while and went to work on the pipe. The next photo gives a clear picture of the size of the pipe. I have it resting next to my iPhone 4 for comparison sake.

The next four photos show the pipe as it was when I started the refurbishing. The bowl itself was in good shape. There were nicks and marks all around the bowl. On the bowl front there was an area where a fill had fallen out and left a deep hole in the briar. The bowl interior was fairly clean with a light cake and some remnants of tobacco left in the bowl. The inner edge of the rim had two areas that were burned. The burned area extended to the top of the rim in those two spots. The stem was quite clean. There was no evidence of the horn delaminating which was good news. Next to the button on both sides of the stem there were troughs left behind from tooth marks. There was tooth chatter over the surface, both top and bottom a 1/3 of the way up the short stem. The bone tenon was in excellent shape with no damage or broken threads. There was some staining on the end but other than that it was flawless.

Because I love the finished look of horn I worked on the horn stem first. I sanded the surface of the stem with 220 grit sandpaper to smooth out the tooth chatter and the deep troughs around the edges of the button. As I worked on them I realized that the horn material was thin in those spots. I roughened the surface and built it up with clear super glue. My goal was to level out the troughs and give a clean flow to the taper of the stem to the button. This took several applications of super glue. After each application dried I sanded it with 200 grit sandpaper and a medium grit sanding sponge to make sure that the surface was level before adding a new layer.

When the troughs were filled and level I screwed the stem back into the bowl and took some photos to check out the taper of the stem to the button. I wanted to make sure that the taper was smooth and the flow correct. I find that taking a photo gives me some distance from the pipe and I can examine it more critically than in real life at this point. I would need to work on the button area but the taper was correct.

I gave the bowl a light reaming with a PipNet reamer. I decided address the deeper nicks and crevices on the bowl with briar dust and superglue. Before doing that I wiped down the bowl with acetone on a cotton pad to remove the finish and clean the bowl.

I packed briar dust into the nicks and holes in the briar and then added drops of super glue followed by more briar dust. I always over fill the patches as it is easier to sand the patches than to continue to fill them as they shrink. The next two photos show the patches.

I sanded the patches with 220 grit sandpaper to remove the thicker portion of the repairs and then followed up with a medium and a fine grit sanding sponge. The repairs are smooth and match the surrounding briar. They are dark spots but I have found that I don’t mind those as much as putty fills. I also have found that they can be blended into the briar more easily when stained with a dark brown or black aniline stain. They are still present but do not stand out.

To remove the burned areas on the inner edge and top of the rim I topped the bowl using a topping board and 220 grit sandpaper. I move the bowl across the sandpaper in a clockwise circular pattern – more out of habit than anything else though I find that it minimizes the scratches left behind and is easier to smooth out with later sanding.

I took the top of the rim down until the burn marks were minimized and the top of the bowl was smooth to the touch. I sanded the bowl top with a fine grit sanding sponge to remove scratches. I did not go on to sand with higher grit paper as I would be sanding after I stained the bowl. I wiped the bowl down with isopropyl alcohol and then applied and flamed the dark brown aniline stain. I repeated the process until I had good coverage on the bowl and rim. The stain was very dark and hid the grain. It was also very opaque and not what I wanted as the final stain on the bowl. I wiped the bowl down with isopropyl alcohol to remove much of the stain. Doing this removes the surface coat but leaves the stain deep in the grain of the briar.

I buffed the bowl with White Diamond on the wheel to further remove some of the stain and smooth out the surface of the briar. I avoided the area of the stamping so as not to further damage the already faint stamping. I then folded a piece of sandpaper and worked on the inner edge of the rim to remove the damage and work the bowl back into round afterwards. I have included the photos below to give an idea of what the stain looked like at this point as well as the way the repairs were hidden by the stain. There is some great grain on this old pipe.

I sanded the bowl and stem with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil to preserve the horn and renew it.

I buffed the bowl and stem lightly with White Diamond and then gave the pipe multiple coats of carnauba wax. I buffed it lightly with a soft flannel buff and then hand buffed the area around the stamping. The finished pipe is shown in the photos below. The horn has a rich shine to it now and the briar looks very good. The contrast between the rich brown stain and the striations of colour in the horn stem give the pipe a distinctive look. There are still some battle scars that add character to the pipe in my opinion. Overall the pipe looks almost new. It is cleaned and ready for a smoke.

Willard Dublin Restemmed and Rejuvenated

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This was one of the bowls that I picked up in that antique mall grab bag. It is stamped Willard Imported Briar. There is no other stamping on the shank on either side. It came with an aluminum band on the shank and the mortise was made for a push stem. The finish was in rough shape showing worn spots and crackling in the varnish finish. The bowl sides had deep nicks and gouges in them and there were several fills around the bowl. The rim was heavily beaten with broken edges on the outer rim and some damage to the inner rim edge. The bowl itself was dirty with broken cake around the middle of the bowl and looking like it had been carved away from the top of the bowl leaving the rim out of round. There was no stem with this pipe bowl.

I had a stem that would work with the pipe in my can of stems. The diameter of the stem was too wide but the length and the taper were correct. There was some surface damage to the top edge of the stem that would be removed once I adjusted the diameter. The tenon was very close to a fit and I sanded it lightly to make it fit snug without pressure on the shank.

With the sanding the tenon fit well in the shank. The next series of photos show the excess material that would need to be removed from the diameter of the stem.

I sanded the stem with a Dremel and sanding drum while leaving it in place on the shank. I wanted sand it as close as possible with the Dremel so that the amount of hand sanding would be lessened. I then sanded the stem with 220 grit sandpaper.

Once I had the basic shape right I decided to top the bowl. I set up my topping board and sandpaper and work on removing the damage on the rim. I press the bowl into the sandpaper and turn it clockwise until the damaged portion of the rim is removed and the surface smooth.

I took the Dremel to the stem again and removed some more of the excess vulcanite and then brought it back to the work table and did some more sanding with 220 grit sandpaper and medium and fine grit sanding sponges.

I sanded the bowl with the medium and fine grit sanding sponges to smooth out the sanding marks on the rim and to smooth out the outer edge of the rim. I wiped the bowl down with acetone and then with isopropyl alcohol to remove the varnish finish.

I reamed the bowl with a PipNet pipe reamer and took out the remaining cake mid bowl. It took three of the four cutting heads to take the cake back to bare briar.

Since the briar was already a rich reddish colour I decided to stain it with an oxblood aniline stain. I had found that when I scrubbed the bowl down with the alcohol the fills actually were more blended into the bowl than they had been before removing the varnish. I figured that by adding a topcoat of more oxblood stain the fills would blend in more fully into the finish. I applied the stain, flamed it and repeated the process until I got an even coverage on the bowl. The top of the rim took several extra coats of the stain to make it match the rest of the bowl.

I took the pipe to the buffer and buffed the bowl and stem with White Diamond. I avoided buffing the band as buffing the aluminum turns the buffing wheel black and the black stains the briar and the stem. When I got back to the work table I polished the aluminum with a polishing cloth. The photos below show the pipe after the staining and buffing.

I sanded the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I buffed the stem with White Diamond and then rubbed it down with Obsidian Oil.

I buffed the bowl and stem a final time with White Diamond and then gave the bowl and stem multiple coats of carnauba wax. I buffed it with a soft flannel buffing pad to bring out the shine. The stain did a good job of hiding the fills. Though they are still present they do not stand out as much. The new stem fit very well and looks like the one that was made for the pipe. The finished pipe is pictured below and it will certainly grace someone’s pipe rack in the near future.

My latest “Frankenpipe” Project

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Blog by Steve Laug

In the grab bag I got from the antique mall on my recent trip was a cutoff bulldog bowl. Whoever had owned the pipe in the past cut off the majority of the shank and had epoxied a metal tenon in place in the short shank. They had then added a churchwarden stem – a delicate round stem that really did not fit at all. In the photo below it is the bulldog just above the cob bowl. The stem was repurposed for the cob stack I wrote about in a previous blog post. The bowl just sat in the box while I figured out what I would do with it. I had thought of turning it back into a bulldog but just was not sure of that being the right direction to go with the pipe.

Then this evening I decided to do another “Frankenpipe” project. I pulled together the parts that might come into play and spread them out on the worktable. I had a chunk of briar from Dogtalker that could work for a shank extension, the cut off bowl from the bulldog and a selection of different stems that could be fit to the new shank once it got to that point. I examined the end of the short shank for a long time trying to decide the way to go with the new shank extension – diamond shank or round shank. The edges of the remaining diamond shank were well-rounded and the diamond had virtually disappeared. It looked like it would probably evolve into a Rhodesian by the time I was done but time would tell. Sooooo…. in the spirit of the tall cob, I decided to put together the parts and see what I could do with them.

I started the process of joining the briar block and the short shank bowl. I drilled an airway in the briar going straight through. It was slightly larger than the metal tenon so that it the metal tenon and some epoxy would fit. This would give a straight airway from the bowl to the block. Once that was finished I drilled enlarged the airway on other side of the briar block with a larger bit to create a mortise. I put the pieces together to make sure that everything would fit together. For the purpose of having some kind of stem I grabbed an old diamond shank stem from my can of stems to fit the mortise.

I used my topping board and sandpaper to try to face the short shank and the piece of briar to facilitate a flush fit when the two pieces were joined. The shank on the pipe had been cut at an angle so I took that into consideration when I was working on the briar extension. I mixed up a two-part epoxy and glued the block and the bowl. The photos show the epoxied joint before I cleaned it up. I clamped the pieces together overnight to let it cure.

In the morning once the glue had cured I took the clamp off and looked it over more carefully to see if I could redeem the diamond shank. The more I looked at it the more I knew that the diamond shank was gone and I would best work to make a round shank Rhodesian. I turned the tenon on a very chubby round taper stem with the PIMO Tenon Turner to fit in the new mortise. Once the stem fit well in the shank I got a better idea of what the finished pipe would look like. There was still a lot of shaping and fine tuning to do with the stem to shank junction but the “Frankenpipe” had potential.

I used a Dremel with a sanding drum to begin shaping the shank extension. I had to remove a lot of the briar on the extension and round it to make the transition smoother. I did the work in stages, constantly checking the look and flow of the shank extension to make sure I did not take off too much briar.

I put the stem in place in the shank to keep the target in sight as I sanded the shank. At this point in the process I was not worrying about the fit of the stem to the shank I was more concerned with the overall flow from the bowl to the button. When I am shaping a pipe I am constantly putting the pieces back together to see if the flow is beginning to work well.

I continued to sand with the Dremel until I had the majority of excess briar removed. I then took it to the worktable and worked on the bowl and shank with 220 grit sandpaper. I continued to remove the briar and shape the new shank. The Rhodesian shape is beginning to become clear in this “Frankenpipe”. There was still a lot of sanding to do but the finished pipe shape was beginning to emerge from the briar.

I continued to hand sand the shank to reduce the diameter and shape the flow toward the bowl. The shank and bowl are starting to look like they belong together. I worked on the stem to make the fit of the stem to the shank smoother. I removed the excess vulcanite with the Dremel and shaped the stem by hand to remove the sanding marks and scratches left behind by the Dremel and sanding drum. When I finished sanding for the evening I slid a band on the shank just for kicks. If I leave the band on the shank I will need to work some more on the stem to get a good snug fit. Even so the pipe is starting to appear from the diverse parts – “Frankenpipe” was beginning to come alive.

I sanded some more on the shank and bowl junction. I decided to give the shank a cigar-like flow – tapered at the bowl and taper from the stem to the button but with a gradual rise in the middle. The flow would be a gentle bulge that came to its highest point at the band.

I decided to take the pipe to work with me and continue to sand it during breaks. I had a day working in our warehouse scheduled and would need to have a diversion from the work I had on the agenda for the day. I sanded it with a medium grit sanding sponge. I took these photos at the end of the day before I headed home for the day. The pipe was really taking shape now.

I really liked the flow of the shank from the back of the bowl to the tip of the stem. It formed a nice elongated oval. It would not be possible to sand further on the joint of the bowl and extension so I decided to rusticate the shank. I used some electrical tape to mark off the area that I would rusticate and to protect the places that I did not want to rusticate.

I rusticated the shank, leaving a smooth section of briar next to the nickel band. I formed a point at the bottom of the bowl where the rustication would end. I decided to leave the bowl smooth as it had some nice grain. I rusticated it with the modified Philips screw driver, wire brushed off the loose briar chips and then sanded it with a medium grit sanding sponge to smooth out the high edges. I wanted a patterned rustication but not one that was rough to the touch. My idea was to provide an interesting pattern on the briar of the shank extension that would hide the joint but also add interest to the finished look of the pipe.

I stained the rustication with a black aniline stain, flamed it and then wire brushed it a second time. I restained and reflamed it and then sanded the high spots on the rustication with a fine grit sanding sponge. Once the rustication was the style I wanted I gave the bowl a top coat of oxblood stain. I wanted a contrast between the deep grooves of the rustication and the rest of the pipe. I always have liked that look on a pipe. This particular “Frankenpipe” was made for this kind of rustication pattern. At this point the major work on the bowl and shank is done other than polishing and waxing. I still had work to do on the stem and band but the pipe was taking definite shape. It had come a long way from the pieces that came together at the beginning.

I still had a lot of work to do on the stem. I needed to clean up the angles and taper of the stem, sand out some of the scratches left behind, reshape the button and open up the airway on the stem. Each of these little steps adds to the finished comfortableness of the stem and the flow of the smoke from the bowl to the mouth. I began by reshaping the slot in the airway. I have three needle files that I have come to depend on for this process. Two of them are oval files – one flatter than the other and the third is a round file. The three files work together to give the slot the open shape that makes slipping a pipe cleaner down the stem and shank during a smoke effortless.

Once the slot was opened I sanded the inside of it with a folded piece of sandpaper to smooth out the inner surface of the slot. I sanded the stem with 220 grit sandpaper to shape and taper the flow from the band and shank toward the button. I wanted a smooth curve that paralleled the curve in the shank on the other side of the band. I used medium and fine grit sanding sponges and then my usual batch of micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil.

I put the polished stem back in the shank and took the pipe to the buffer. I buffed it with White Diamond to give a shine to the bowl and shank and lightly buffed the stem again with White Diamond. I gave the pipe multiple coats of carnauba wax – using a light touch on the rusticated part of the shank. I buffed it with a soft flannel buffing pad to raise the shine. The finished pipe is shown below. I noticed in the photos that there are still some fine scratches on the stem and band so I will go back to the micromesh and take care of those. But before I do that it is time to load up a bowl of some aged Balkan Sobranie Virginian No. 10 and give the pipe a smoke. My Cocker Spaniel, Spencer is anxious to go out so it is a good time to load a pipe and give him some attention in the yard.

A Tired Little Bewlay Billiard Reborn

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I participated in a Canadian Box Pass where tobaccos and pipes are mailed across Canada between pipemen and women from sea to sea. It is a fun experience in which you are given a chance to try tobaccos that you might never otherwise try to also trade for pipes that catch your eye. This particular box pass was very well-organized and I received a compact box of tobaccos and a variety of tobaccos. They had been divided in to three broad categories – Latakias, Virginias/Virginia Perique/Burley and Aromatics. There were also several tins of tobacco to try or to trade. The idea was you could take one if you put something of equal value back in the box. There were three pipes as well – a Comoy’s Apple (Cadogan era), a Trypsis partially rusticated pot and a Bewlay billiard that had been restemmed to give it the look of a cutty. There was also some carnauba wax that was there for the taking.

I sampled many of the Latakia blends and many of the Virginia and Virginia/Perique blends. It was an enjoyable experience over the past weekend. There was one of the pipes that I also kept coming back to over and over again during the weekend – the small Bewlay billiard/cutty. There was something about it that drew my attention. It was clean but the finish was shot and the stem was definitely a replacement. The bend in it seems to have been added with the new stem. The finish was a sandblast that was well-worn from either handling or over buffing. The stamping on the bottom of the shank reads Bewlay in script over Sandblast over London England. It is worn and growing faint. There was probably a shape number at the end of the shank but it had been sanded away with the sandblast when it was restemmed previously.

The first photo below show some light splotches on the side of the bowl. These seem to have been fills that were put in before the blasting and finish were done. They were definitely putty. The shank had been sanded down and the first half-inch next to the stem was sanded smooth. There was also a slight taper to the shank were the sanding had taken down the diameter of the shank at the end. The rim was darkened and had some carbon build up on it. The stem was in rough shape in that it had some deep tooth dents on the underside. When I took it out of the shank I was even more convinced that it was a replacement in that it had a thick-walled aluminum tenon. It was similar to the tenons on Medico pipes with horizontal split in the tenon so that it can be adjusted. The difference was in the thickness of the material.

Before I packed up the box yesterday I decided to take the little Bewlay and give it a new home. The first thing I did last evening was fit a new stem on the pipe. I wanted to have a vulcanite stem and tenon. I had a stem in my can of stems that took very little to fit the tenon to the shank. The diameter of the stem was wider than the shank so that would take some work but that was not an issue. I was undecided if I would replace the bent stem with another bent one or restore it to its original billiard status.

I worked on the stem with 220 grit sandpaper to bring the diameter of the shank and the bowl to a match. I wanted to be careful to not remove any more of the briar from the already slightly tapered shank. Once the sanding was close I dropped the bowl in an alcohol bath for a soak to remove the remaining finish on the bowl and the grime and grit from the sandblast rings.

I continued to sand and shape the stem. I liked the wider blade at the button as I thought it looked like it fit better with the pipe. I left the tenon a little longer so it sat against the end of the mortise when it was inserted.

After the bowl had soaked for an hour I took it out and scrubbed the blast with a soft bristle brass tire brush. I find that the bristles do not scratch the briar but that they work well to remove build up in the grooves of the blast. I also wanted to brush the areas of the putty fills to highlight the grain pattern in those areas rather than leave a light looking smooth patch. I used a dental pick to clean out the deeper grooves of the blast in the fill areas. I cleaned out the shank with cotton swabs and alcohol and also the stem internals. I finished sanding the stem to make the transition between stem and shank smooth. I sanded it with a medium and a fine grit sanding sponge after sanding with the 220 grit sandpaper. I sanded the top of the rim very carefully to remove the tarry build up and also smooth the outer edge. At this point I am beginning to really like the straight stem on the pipe. It lends a dignity to the bowl that was lacking with the bent stem in my opinion. It looked to me the way it must have looked when it left the factory. After all the clean up I wiped it down a final time with isopropyl alcohol to prepare the bowl for staining.

I stained the bowl with a light brown stain to give it a tan blast look but it did not work on the areas of the putty fills. They still showed through the finish as light streaks in the briar. I then decided to restain it with a dark brown aniline stain. I applied the stain, flamed it, stained and flamed it again to make sure that the coverage was even. In the photos below the stain almost looks black but it is not – it is a dark brown.

The colour was too dark to my liking so I wiped the bowl down with acetone on cotton pads to remove some of the heavy dark stain and give the bowl more transparency. I wiped it down repeatedly until I got it the colour I wanted with some contrast between the high and low points in the blast.

I sanded the stem with the medium and fine grit sanding sponges to remove the scratches from the work on the diameter. Once I had them removed I use micromesh sanding pads – wet sanding with 1500-2400 grit and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil and let it soak into the stem.

Afterward I took some photos of the pipe at this stage of restoration to get a good look at the straight stem. I find that I can tell more with a photo than I can holding it in hand when I am trying to decide on the finished look. I wanted to decide whether to leave it straight or to bend it like the one I took off the pipe. For me looking at it on the monitor, enlarged gives me a feel for the overal appearance of the pipe. I cannot tell you how many times, after looking at the photos, that I have taken the pipe back to the table for more shaping and work.

I liked the look of the straight stem so I left it. I buffed the stem with White Diamond and gave it multiple coats of carnauba wax to protect and preserve it. I gave the bowl a coat of Halcyon II wax and then lightly buffed the stem and bowl with a soft flannel buff to bring up the shine. The finished pipe is pictured below. It came out very well in my opinion. As I look at it I wonder who the maker was. Bewlay had others make their pipes – to my mind this one had the look of a nice little Orlik Sandblast, but who knows for sure. What do you think? Who made this pipe?

Restoring a GBD New Standard 4/271 London Made Straight Bulldog

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Blog by Steve Laug

When I was at the antique mall in Edmonton a few weeks ago I found this GBD straight bulldog. It is stamped GBD in an oval over New Standard on the left side of the shank and 4/271 London Made on the right side of the shank. The stem had the brass GBD roundel on the side of the saddle. The pipe was badly cake with a thick carbon build up. The rim had build up and was also damaged. There was darkening, whether burn or tar build up flowing down the crown of the bowl at the top all the way around the rim. The finish was worn and there was a black ink stain on the left side of the bowl down low toward the bottom. It looked like a hot spot when I first saw the pipe so I almost left it in the shop. I examined it under a bright light and could see that it was not a burn but a spot of what looked like India Ink. The stem was oxidized and there was tooth chatter on the top near the button and a tooth mark on the underside along with the chatter there. The button is different from most of my other GBD’s in that it is concave rather than convex. It is shaped like this “(“ looking at it from above.

The photo below shows the stain on the bowl. I used a flash to highlight the nature of the stain. It was not solid but rather slightly opaque so that the grain could be seen through it. I thought it was worth a try to see if I could remove the ink from the briar.

I reamed the bowl back to bare briar with a PipNet reamer starting with the smallest head and working up to the next head that fit the bowl.

I dropped the bowl in an alcohol bath to soak for several hours and dropped the stem in a bath of Oxyclean.

I left the stem in the Oxyclean while I worked on the bowl. I removed it from the bath and dried it off with a piece of cloth.

I wiped it down with acetone on cotton pads to remove the finish that remained and scrubbed the ink stain. I sanded the bowl with a medium and a fine grit sanding sponge to finish removing the finish and also the ink stain. I lightly topped the bowl with 220 grit sandpaper to remove the damage to the outer edge of the rim.

I used a piece of folded 220 grit sandpaper to work on the beveled inner edge of the rim. I wanted to repair the burn damage and take away the ridge left behind by the light topping of the bowl.

I sanded the bowl where the stain was and with sanding and scrubbing with isopropyl alcohol I was able to remove the ink stain from the briar. The photo below shows the area that had previously been stained.

I wiped the bowl down with isopropyl alcohol a final time to remove the sanding dust and grit from the twin rings on the bowl.

I cleaned out the shank of the pipe with isopropyl and cotton swabs and when it was clean I took out the stem and dried it off. I cleaned out the inside of the stem with pipe cleaners and alcohol. I scrubbed the stem with Mequiar’s Scratch X2.0. I rubbed it onto the stem surface with my finger and scrubbed it off with cotton pads. The photos below show the stem after one application of the polish after about 2 hours of soaking in Oxyclean.

I continued to scrub down the stem with the Meguair’s until the oxidation was gone. I sanded the areas where there was tooth chatter with 220 grit sandpaper and then with a medium and a fine grit sanding sponge. I put the stem on the pipe and took the photos below. I could not believe how easily the oxidation had come off the stem. There was still more polishing to do but the overall effect of the Oxyclean and the Meguiar’s was amazing to me

Though there was still oxidation to work on I decided to stain the bowl. I used a dark brown aniline stain. I applied it, flamed it and repeated the process until the coverage was even.

I wiped the bowl down with isopropyl to thin the stain down and make it more transparent. I repeated the wash until the stain was the colour I was aiming for. Then I scrubbed the stem some more with the Meguiar’s and was able to get the rest of the oxidation of the stem.

I buffed the pipe with White Diamond – both bowl and stem being careful around the stamping so as not to damage it. I rubbed the stem down with Obsidian Oil and then gave the bowl and stem multiple coats of carnauba wax to protect and shine. I buffed it a final time with a soft flannel buffing wheel. The finished pipe is pictured below. The colour on the green background appears redder than the pipe actually is. The wax and buffing did bring out the red highlights in the briar. It is more brown than red but the contrast is quite nice. The grain is visible through the stain. I am pleased with the finished look to the pipe. It is cleaned and restored and ready for the next chapter of the trust with me.

I Had Heard of Royalton but not of the Smoke-Control Deluxe

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In my antique mall grab bag was the bowl that is pictured below. It is stamped on the left side of the shank, Royalton over Smoke-Control over Deluxe and on the right side of the shank, Selected Briar over Pat. No.2326658. I had heard of Royalton pipes and have cleaned up a few of them in the years that have gone by. But I had never heard of the Smoke-Control or the Smoke-Control Deluxe. Obviously it was a system pipe of sorts, one of those creative ideas that lasted about as long as its maker. It never seemed to have caught on because in all the years I have been hunting and refurbishing pipes I have never come across one even to walk by in my prowls of thrift, junk or rummage shops. It was a brand unknown to me.

The bowl was in excellent shape and had not even been smoked to the bottom of the bowl. The bottom half of the bowl was bare briar. The top half was darkened but not carbonized at all. It was for all intents and purposes a new pipe. The shank was clean and contained a strange metal apparatus that filled the mortise and then stepped down to fill the airway all the way to the smoke hole in the bottom of the bowl. It was aluminum, the first ¼ inch was smooth and then it had threads that went to the bottom of the mortise. The airway was smooth. The finish on the bowl was non-existent. Whatever stain or coating had been on the bowl was no long present. The stamping was crisp and readable. There were no fills in the briar but there was a nice swirling mix of grain all around the bowl. The rim was clean and showed no burn or dent marks. The pipe was missing the stem. Judging from the mortise the stinger apparatus on this stem must have been a unique looking piece of hardware.

Since I had no idea what I was working on I decided to do a bit of digging on the internest and see if I could find out about the brand and kind of stem and stinger apparatus that it had. I wanted to know what the patent on the shank covered so that once I had a clear picture in mind I could hunt down a stem or work on one that would fit the shank in the meantime. I found out that Royalton pipes were manufactured by Henry Leonard & Thomas, Inc. (HLT) of Ozone Park, New York. HLT manufactured other brands as well including Dr.Grabow, Bruce Peters, Broadcaster and Vox Pop. I found on Pipephil’s logos page the two photos below that showed the stamping on the stem and the shank. The stamping on the bowl I had was a Smoke-Control with a hyphen rather than the one picture below and also was a Deluxe rather than a Supreme.

Mine was also stamped Selected Briar instead of Imported Briar. I could see that the stem had an aluminum faux band that sat between the stem and shank.
So far I had learned the manufacturer and the stamping on the stem and the faux band. I had not seen the stem. I did a bit more digging and found several advertisements that showed more of the stem. The first is from Popular Mechanics and it gave a clear description of the purpose of the pipe as well as the meaning of the Smoke-Control feature. The pipe had an adjustable valve that regulated the daft on the smoke to match personal taste and preference.

This advertisement spoke of both the Supreme Grade and the Deluxe grade of the pipe. The stinger that is shown in the picture could have been similar to the one in the bowl that I had found but it was not quite the same in terms of the sketched in lines on the shank of the top pipe in the picture. My bowl’s interior was different from the one in the picture so the stinger apparatus too must have been slightly different in the one I found. I went to the US Patent web site and did some more research and found the Patent Number of the pipe that I had. There was a description and a diagram of the pipe. The patent was taken out on August 10. 1943 by Arthur Koenigsamen of Jamaica, New York, assigner to Henry Leonard & Thomas Inc. of Ozone Park, New York. Reading the patent data, I am struck by the familiar hunt to develop a better smoking pipe to deliver a dry and cool smoker to the mouth of the pipe smoker and to make pipe smoking more appealing to those who might not try it otherwise. Have a look at the details of the patent and pay attention to each part of the apparatus in the shank and on the end of the stem. There are some unique features that are not visible in the pipe that is shown in the advertisement from Popular Mechanics.

The stem in the above drawing in Fig. 2 shows the tenon that would fit in the mortise in the bowl I have. It is threaded about mid-tenon with three bands. Before and after the threaded portion the tenon is smooth. The apparatus goes into the stem as well, Fig. 3, in a way that was not shown in the advertisement above. It appears that there is a cooling reservoir in the stem that traps moisture and delivers a cool smoke out the wide slot in the end of the stem. The mortise in the bowl I have looks exactly like the one in Fig. 5 and screwed onto the tenon in Fig. 4. The shank on the bowl that I have is set up precisely like the nipple unit in Fig. 5. It is aluminum and set in the shank. I have included the photo below showing and end view of the shank to show what the insert looks like. You can see the flat area, the step up to the threaded portion and then the step up to the airway just as is shown in Fig. 5 above.

My problem was that the bowl did not come with the unique stem unit that fit the shank. I tried several older Dr. Grabow stems and a Kaywoodie stem that I had here and the threads did not match those found in the shank. I had a choice to make, save the bowl until I found a stem someday by chance or to try to work on a stem and jerry-rig it to fit the shank system. I figured I had nothing to lose so I chose to work on a stem. I had just the right stem in my can of stems. It was a chubby stem from an Orlik pipe and the tenon was already shaped partially for a shank like this. The end of the tenon was slightly smaller in diameter than the portion of the tenon next to the stem itself.

I slowly turned the vulcanite stem into the metal mortise, being careful to hold the stem straight as I turned it in place. I figured that by doing so I could score the vulcanite with the metal threads of the mortise and in so doing tap thread the tenon on the vulcanite. Low and behold it worked. The stem fit tightly against the face of the shank. The diameter of the stem would need to be adjusted but otherwise the fit was good.

I carefully sanded the stem and the shank avoiding the stamping. I did not want to damage the stamping on either side of the shank. I sanded with 220 grit sandpaper and a medium and fine grit sanding sponge. I sanded the rest of the bowl and the rim as well. When I finished the fit of the stem at the shank was smooth.

I wiped the bowl down with acetone on cotton pads to remove any remnants of the original finish on the bowl and to remove the sanding dust.

At this point in the process things were going too well! Everything was working without a hitch and the pipe was looking really good. This is when things inevitably take a turn for the worse and they certainly did in this case. I unscrewed the stem from the shank in preparation for staining the bowl. I wanted to clean out any briar dust that was trapped between the stem and the shank. I cleaned out the dust and blew air through the mortise. I then slowly and carefully screwed the stem back in place in the shank. They no longer lined up! The fit of the stem against the face of the shank was not tight. The smooth transition between the shank and stem was no longer there. The fit was not right. I took the stem off and examined the mortise and tenon. I could see that the insert in the shank had definitely been pushed deeper into the mortise. When I started it was even with the face of the end of the shank and now it was sunk in and the mortise bevel showed as it probably should have from the start. Arggghhh. Now the fit was off and the diameter of the stem would have to be corrected again. The big problem was that the way the stem fit against the end of the shank was no longer perfect. There was a gap that I could not correct no matter what I did in adjusting the insert or the stem.

I decided that I would have to band the shank, not as a repair on a bad shank but as a cosmetic measure to clean up the fit of the stem and the shank end. This irritates me to no end in that as you could tell from the above photos it was perfect! Ah well so goes the life of the pipe refurbisher who is restemming old pipes with replacement stems. I adjusted the diameter of the shank to fit the flow of the shank without the band. Once again it was round and smooth. If there had not been a gap at the bottom of the shank/stem union a band would not have been necessary. I looked through my box of bands and found a band that would fit and not go to deeply up the shank as to cover the stamping. I found just the right band. I put all purpose white glue on the shank and pressed the band in place. Once the glue had set I screwed the stem on to the shank and lined everything up. The fit and finish of the stem and shank looked good. I actually liked the band on the shank as it broke the line between the shank and the stem and added a bit of bling to look of the old bowl. I guess I can live with the look of the pipe after all. It is not what I wanted when I started but it would do.

I wiped down the bowl with isopropyl alcohol on a cotton pad to remove any excess glue that had seeped out around the band and removed grime from my finger prints on the bowl. I gave the bowl a first coat of dark brown aniline stain thinned 1:1 with alcohol. I flamed the stain and then wiped it down with an alcohol pad. I buffed it with White Diamond to see what the finish looked like with the brown stain. While I liked the look, the mottled look of the grain seemed to need some more colour and contrast to make it look right. I was not sure what I would use for a top coat so I set it aside and worked on the stem.

I sanded the stem with 220 grit sandpaper to remove the oxidation that remained after cleaning and then sanded it with a medium and a fine grit sanding sponge. Once I had finished this I wet sanded it with 1500-2400 grit pads. Several times mid stream I went back and sanded with the sanding sponges and started over with the pads to clean up places where the scratching still showed or where the oxidation was stubborn. When I finished with the first three pads I rubbed down the stem with Obsidian Oil and screwed it back on the bowl.

Now most of you probably would have just finished sanding the stem with the remaining micromesh pads but not me. I got distracted with the stem back on the bowl and decided to give it the second coat of stain. I took it to the buffer and buffed the bowl and the stem with Tripoli and White Diamond before going back to the work table to give it a second coat of stain. For the second coat of stain I decided to use an aniline based oxblood stain. The rich read colour would go well with the mottled grain of the bowl. I applied the stain, flamed it, applied it again and flamed it again as often as necessary to get an even finish. Once it was dry I wiped it down with an alcohol wet pad to remove the excess stain and make it more transparent. I buffed it with White Diamond. This stain coat had the desired effect and I liked the finished look of the bowl.

I took the photo below to show the threads that were cut into the vulcanite tenon to give an idea of what the finished tenon looked like after all was said and done. The fit in the mortise is snug and the stem screws into the mortise easily.

I went back to sanding the stem with the remaining grits of micromesh pads. I dry sanded with 3200-12000 grit pads and once again had to go back and sand with the sanding sponges near the button to deal with the stubborn oxidation. This involved having to start over with wet sanding with 1500-2400 grit pads but once I had finished the oxidation was gone. I rubbed the stem down with Obsidian Oil again and when it was absorbed into the vulcanite I buffed the stem and bowl with White Diamond.

I polished the nickel band with silver polish and gave the bowl and stem multiple coats of carnauba wax to protect and give it a shine. When finished I buffed it with a soft flannel buffing pad and brought it back to the work table for the final photos. The old Smoke-Control Deluxe is back in action. The bowl looks great; the stem works even though it is not original. The band gives just the pipe an air of elegance that I had not expected. I look forward to breaking it in and enjoying a smoke in what for all intents and purposes is a new old stock bowl.

Refurbishing another Old Pal – this time a Long Oval Shank Billiard

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Blog by Steve Laug

I just finished cleaning up another of the old pipes I picked up in my antique mall grab bag. It is a dainty pipe with an oval shank. When it came out of the grab bag it had a cracked shank and did not have a stem in the shank so I assumed it was a Canadian. When I went over the stems in the bag I found that one of them was stamped Old Pal. It fit the shank well and the look was quite unique. The stem was broken at the button with a large chunk on one side missing. The overall length is 5 ¾ inches and the weight is negligible. It is stamped on top of the shank in arc – Old Pal, over an Eagle with spread wings and then underneath Made in France.

On the underside of the shank it is stamped 396 which I assume is the shape number. The shape number appears to be a GBD number but it is not included in the list on the Perdua shape number website. The stamping is faint but still readable. I wrote about the history of the brand in a previous post (https://rebornpipes.wordpress.com/2014/04/19/restemming-and-refurbishing-a-planter-opera-pipe/) But will summarize it again here for those who may not go back and read it.

“Who Made That Pipe” states that there were two French makers for Old Pal. The first of those is Marechal Ruchon and Cie. (Incidentally it is the company that owned the GBD brand). The second maker listed is Rubinovich & Haskell Ltd. The bird emblem is probably the key, but I can find no reference to it. My own thinking is that the brand was made by Marechal Ruchon & Cie. I was able to dig up this brief summary of the MR&C brand. Ganeval, Bondier and Donninger began making pipes in 1850 and rapidly gained prominence in briar pipe making. Of the three, Bondier survived the others by 30 years, but new partners took their places. The name of the company changed to Bondier Ulrich & Cie, then Bine Marechal & Cie and finally to A Marechal, Ruchon & Cie. August Marechal and Ferdinand Ruchon saw the firm into the 20th century, their names being used for the company for well over 50 years.

Prior to 1899, Marechal, Ruchon & Co. became A. Oppenhiemer’s sole agent for cigarette papers but still remained in the pipe making business. Then in 1902, Marechal, Ruchon & Co., owners of GBD and referred to as French pipe makers, merged with A. Oppenhiemer. In the 1915 London Directory of briar pipe makers one will find: “”Marechal, Ruchon & Co. – 38 Finsbury Sq. E.C.; London works, 15 & 16 Featherstone St. E.C. and Oppenhiemer, A. & Co. – 38 Finsbury Sq. E.C. listed separately.

As before with that background information remembered I worked on this old pipe to clean it up and restore it. When I picked it up the bowl was badly caked. The rim was dirty and the outer edge had been knocked about pretty hard to remove the dottle of the past. The inner bevel was tarred but still in pretty good shape. The right side of the pipe had no fills or real damage. It was a nice birdseye under the grime. The left side had two fills of pink putty in the midst of some very nice grain. The grain on the rest of the bowl was a mix of cross grain and swirling grain. The finish was worn with some paint marks on the top of the shank. The stem was oxidized and had been broken with a large chunk missing at the button on the right side. The shank was cracked but the joint with the stem was smooth and tight. The tenon fit snug in the mortise with no gap in the junction. The shank and airway were dirty and tarry.

I have included the photo below as it clearly shows the crack in the shank, the broken stem and the stamping on the shank of the pipe.

I debated whether to cut off the stem or to just restem the pipe with a Canadian stem. I looked at it with a small stem and then with this stem and decided to cut off the stem. I used a Dremel and a sanding drum to remove the broken part of the stem and even out the line of the end of the stem.

I took it back to the work table and reamed the bowl with a PipNet reamer. I reamed the cake back to bare briar so that I could work on the damage to the inner edge of the rim.

I took out my box of assorted nickel bands and found one that was the correct diameter and squeezed it until it was an oval. I dripped super glue into the open crack and pressed it together to dry. Then I heated the band with a heat gun and pressed it on to the cracked shank.

I used a folded piece of sandpaper to sand the tenon slightly so that it fit snugly in the shank. The fit of the stem to the band and shank looked good so that part of the job was finished.

I set up the topping board and the 220 grit sandpaper and topped the bowl to remove the damaged rim. I used a folded piece of sandpaper to bevel the inner edge of the rim inward like it had been originally.

I wiped the bowl down with acetone to remove the finish and the spots of white paint that were on the top of the shank. I repeated the wash until the finish was clean and then wiped it down again with isopropyl alcohol.

With work on the bowl at a good stopping point I decided to do some work on the stem. I had to cut a new button and taper the stem toward the new button. There would have to be shaping done as well opening the slot on the end of the stem. I used a rasp to cut the edge on the lip of the button and to sand down the taper of the stem. I used a series of needle files to further shape the button and the taper.

I cleaned up the taper and the button with a sanding board that I picked up at a beauty supply house. It makes the edge clean and works well to even the taper on the stem.

The hole in the end of the new button was elongated and oval but needed to be opened more and made into a “Y” shaped slot whose inner edges tapered toward the airway and the slot shaped like an eye – open enough to take a pipe cleaner without any difficulty. I used three different needle files to open the slot. The first was a round file, followed by an oval file and ending with a flat oval that worked well to cut the edges of the slot.

I sanded the stem with a medium and a fine grit sanding sponge to smooth out the surface on the stem and also to bevel the edge of the button toward the slot.

With the interesting grain pattern and the fills on the side of the bowl I decided to use a dark brown aniline stain. I applied it with a dauber and then flamed it. I applied it and flamed it a second time to make sure the coverage was even.

When the stain was dry I wiped down the bowl and shank with isopropyl alcohol on cotton pads to remove the top coats of the stain and make it more transparent.

I sanded the bowl with a fine grit sanding sponge and then wiped it again with the alcohol to clean off the dust. I gave it a second coat of a medium walnut stain as a top coat.

I buffed the top coat of stain with White Diamond and then brought it back to the work table and took the following pictures. The angles on the stem are looking good. The shape of the button and the taper of the stem worked well with the pipe.

I sanded the stem with medium and fine grit sanding pads and then applied some liquid white out to the stamping on the stem to try to make it stand out more clearly. I sanded the stem with my usual array of micromesh sanding pads – wet sanding with 1500-2400 and dry sanding with 3200-12000 grit pads.

I rubbed the stem down with Obsidian Oil and when it was dry buffed the stem and bowl with White Diamond and gave it multiple coats of carnauba wax to protect and preserve it. I finished by buffing it with a soft, flannel buff. The finished pipe is shown in the photos below. The newly shaped stem came out fairly well. I like the overall look of the finish and the band on the pipe. It is ready to join the other Old Pal in the rack.

Restoring an old Harlequin Pipe and Trying to Unravel the Mystery of its Origin

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When I saw this old pipe on eBay something about it caught my eye. I could see that it was structurally sound. There were no cracks or significant problems with the bowl or shank. The rim was dirty and the bowl very caked but there did not appear to be any damage to the surface of the rim. The outer edge had been tapped out a few times and showed some minor denting around the bowl. There were some gouges/scratches on the left side of the bowl. It looked as if a sharp instrument had scored the briar. There were some dark stains on the briar that easily could have been burn marks but did not appear to be so from the photos. These stains were on the underside of the shank near the junction of the shank and stem on the left side, on the lower right side of the right side and on the lower left side of the front of the bowl. It looked like stains in the grain rather than burns in the photos so I took a chance on it. The stem looked like it was grey/silver Lucite in the photos and that also intrigued me. The tobacco juices had stained the airway dark. Other than that the stem appeared to be undamaged and would be a pretty easy clean up.

The stamping on the shank was the mystery to me. I had never heard of Harlequin pipes and this one was clearly stamped Harlequin in block letters over Made in England. I wanted to see what I could find out about the brand so I went to my usual sources of information. I checked in “Who made that Pipe” by Wilczak and Colwell and “Pipes Artisans and Trademarks by Lopes to see if either of them identified the maker. Both books had nothing listed for the brand. I went on the British Trademark site and read through many of the listings for Harlequin and found that the name was used by many companies for things from wallpaper to graphics design. There were lines of greeting cards, children’s toys and clothing all bearing that name. I found nothing listed that hinted that the pipes were a registered name. I posted on several online forums that I frequent to see if anyone had any ideas. Several folks on the forums recalled that Gallaher’s Tobacco Limited in Ireland had made a tobacco for years called Harlequin. I did some research to see if they had made pipes.

As I dug through various sites on the hunt for information I received some responses on the forums. One person responded that several English tobacco brands also sold pipes – St. Bruno for one did that. Another respondent on Smokers Forums, Chris (flatticus) posted a couple of links to Gallaher’s that confirmed that they had not only made tobacco products but had made pipes or had them made. He included this information:

Ok, so Gallaher’s made at least some pipes into the early 70’s. And according to this link: http://books.google.com/books?id=LAO…20pipe&f=false

They made a Balkan Sobranie pipe. Or at least intended to enough to register the trademark, and along with the trademark for the tobacco itself. Certainly adds a bit of credence to the idea of a tobacco and pipe sharing the same brand name and stamp.

I have included the information cited above from the link to Google books – the Kenya Gazette and have posted it below. In correspondence from E.G. Bunyassi, Assistant Registrar of Trade Marks he clearly states under the heading of Balkan Sobranie that Gallaher’s Limited, a company organized under the laws of the UK of Great Britain and Northern Ireland had made cigarettes, pipe tobacco and pipes.

I asked on the forum whether anyone knew whether the company made pipes. Chris (flatticus) responded again with the following information:

Interesting question, I don’t honestly know, but Gallaher’s used that trademark for like 70 years, and they were a big, big company. Actually from Northern Ireland, and had the biggest tobacco factory in the world in 1896 in Belfast, didn’t completely disappear until they were bought out by Japan Tobacco in 2007, but before that had a distribution conglomerate with RJ Reynolds for their cigarettes and were pretty gigantic. But they didn’t let the Harlequin mark until at least after 1963, when they last registered it. If I had to guess, they probably let it die after 1969 when American Brands, who I think owns Lucky Strike and similar brands, bought them out. They let the mark expire in 1980, but I see no record of anyone else buying it, and apparently it’s still available.

So, blindly guessing, I’d be surprised if anyone had the guts to use the same mark in a same or similar industry other than Gallaher’s. At least not in Ireland or the Commonwealth. But, that said, I can’t find a record or advertisement suggesting they ever made a pipe. However, I did find this thread, containing a quote from Gallaher himself talking about making pipes as a possible future avenue to address the “aging” nature of pipe smokers. http://christianpipesmokers.net/modu…wtopic&t=24081

Perhaps this was part of the “pipe renaissance” project he was talking about, made to get new pipe smokers interested. I checked harlequin ads, there a few vintage ones out there in images, but none of them referenced a pipe, just the tobacco. But the idea of a free pipe with tobacco, or at least a cheap or, as he put it, “disposable” pipe does seem to fit nicely with his intention there. Any way you slice it, though, it’s a nice bit of mystery to ponder. One of my favorite things about estate pipes, hands down.

In another link there was information on the Gallaher Company. I copied that information and have posted it below. It makes an interesting read in terms of history of this old brand. I have one chunk of Gallaher’s Irish Roll Cake here that is a good strong smoke. I also have some of their other tobaccos in my cellar but sadly it is no more. I think the likelihood is that the Harlequin pipe was made by them and matched the Harlequin Tobacco blend they sold.

Once the pipe arrived I unpacked it and took it to the work table to begin the clean up. I was surprised that the stem was not grey but in real life almost a light green with heavy black tars in the airway. There were also some tooth marks on the top and bottom of the stem that would need to be repaired. The fit of the stem to the shank was snug and smooth. The bowl was badly caked and the rim covered with thick tar. The bowl had some deep gouges that had appeared in the photos on eBay but they were not as deep as I expected. The grain was far better than I expected. Underneath the dark marks, which appear to be ink stains rather than burn marks was some beautiful cross grain and birdseye as well as mixed grain. It would look beautiful when it was cleaned up and refinished. There were several spots on the briar that had large sticky spots of a glue-like substance.

I reamed the bowl with a PipNet reamer to remove the cake. It was surprisingly soft and crumbly. I took it back to a very thin cake to form the base for a new cake.

I set up a topping board with 220 grit sandpaper to clean off the build up on the rim. It was hard and no matter how hard I scrubbed it, it would not come off. The outer edges of the rim were also damaged from knocking out the bowl after smoking. The light topping would smooth out the edge damage and minimize the effect without changing the look of the bowl.

I scrubbed the exterior of the bowl down with acetone on cotton pads to remove the ink and sticky build up on the finish. I also decided to remove the finish so I scrubbed it until the majority of the finish was gone.

I cleaned the stem with cotton swabs and pipe cleaners and isopropyl alcohol. I was able to scrub out the airway and the slot in the button removing the stains. I also scrubbed the end of the tenon to clean out the staining there. I scrubbed the mortise with alcohol and cotton swabs as well until they came out clean. The internals were cleaned and smelled fresh rather than smelling like old aromatic tobacco.

Once it was clean, I tried to steam out the gouges in the bowl but they would not lift. I could have sanded them out but that would have changed the profile of the bowl so I opted on repairing them with super glue and briar dust.

I sanded the repairs with 220 grit sandpaper and then followed that by sanding with medium and fine grit sanding sponges to blend the surface of the fill with the rest of the surrounding bowl. After sanding the fills I sanded the entire bowl with the medium and fine grit sanding sponge to remove the rest of the finish on the bowl. I carefully worked around the stamping so as not to damage it.

I used clear superglue to repair the deep tooth marks on the top and bottom sides of the stem near the button. The bottom repair can be seen in the photo below. I later sanded it with 220 grit sandpaper and the sanding sponges to blend it into the stem surface.

I decided to use the contrast stain process I have been working on to highlight the grain on this beautiful pipe. I gave it an under coat of black aniline stain. I used a Delrin tenon for a handle in the shank to be able to turn the bowl while I was staining. I applied the stain, flamed it, applied it and flamed it again until the coverage was even.

When the stain had dried I sanded it with a medium grit sanding sponge to remove the surface stain while leaving the grain highlighted with the black. I wiped it down repeatedly with isopropyl alcohol on cotton pads to check and see what the grain was looking like after sanding. This process took far longer than the staining and initial preparation. I sanded and washed, sanded and washed the bowl and shank until the grain stood out against the briar.

I sanded the bowl with micromesh sanding pads – wet sanding with 1500-2400 grit to further remove the black stain that was stubbornly sticking in the angles of the bowl and shank. I then gave the bowl a top coat of oxblood stain. My thinking was that the contrast between the black in the grain and the red in the other portions of the briar would make the grain stand out.

When the oxblood stain dried I dry sanded the bowl with micromesh sanding pads to remove some more of the dark stain and make the grain stand out even more. I rubbed the bowl down with olive oil and used it as a medium for the sanding. It worked well to remove the darker areas of the bowl near the shank and along the top edge and rim.

After sanding I took the pipe to the buffer and buffed the bowl and stem with White Diamond to polish the briar and the Lucite stem. I had previously sanded the stem repairs with the sanding sponges to remove the bump of the glue and blend it into the surface. I followed that with sanding the stem with all grits of micromesh from 1500-12000. I wiped the stem down with Obsidian Oil and then gave the bowl and stem multiple coats of carnauba wax to protect and polish it. I finished by buffing the pipe with a clean soft flannel buffing pad. The finished pipe is shown in the photos below. It is cleaned, stained and ready to smoke. I am really pleased with the finished look of the pipe. The yellow mother of pearl looking stem works well with the contrast stain on the bowl.