Tag Archives: bite marks

Restoring a Danish Mystery Panel Plateau Freehand


Blog by Steve Laug

The next pipe on the table is a Danish looking Plateau Panel. We purchased it from fellow in Mount Pleasant, South Carolina, USA on 03/20/2024. He said that as far as he could tell it appeared to be unstamped. To me it looked like a Danish pipe but I could not identify it from the photos he sent me nor could he. There was a thick cake in the bowl with a heavy lava coat around the inner edge and deep in the valleys and crevices on the plateau top. There was grime ground into the rusticated finish around the bowl and shank. The plateau end on the shank end was also dirty. The pipe had been smoked heavily and was someone’s obvious favourite. It was hard to know the condition of the inner edge for certain because of the lava. The stamping on the shank is not visible in the photos and the seller could not read anything. The fancy turned saddle stem is oxidized and calcified. There appears to be some deep tooth marks and chatter on the top and underside of the stem ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below.Jeff took photos of the rim top, bowl and the surfaces of the stem to give a sense of the condition of the pipe. The walls of the bowl had a thick cake which overflowed over the rim edges and onto the rim top. The stem is oxidized, calcified and dirty. There are tooth marks on both sides ahead of the button. He took photos of the sides and heel of the bowl to give a clear picture of the way the shape follows the grain. The grain is really beautiful even showing through the grime filling in the valleys and low spots. The plateau on the rim top and shank end is beautiful but dirty. He took photos of the stamping on the smooth underside of the shank. It is faint but is partial readable. This finally is a lead for the brand on the pipe that was a mystery until this moment. It looks like it says Holtorp [over] Denmark.I did some digging to see what I could learn about the holtorp brand. I turned first to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-h3.html). There was a listing and a photo of the stamping on the stamping on the shank. It matches the one I am working on. I have also included the side bar information below the screen capture.Artisan: P. Holtorp was one of the regular pipe carver at Pipe-Dan in Copenhagen during the 1960’s. Rather massive (sometimes heavy) and well grained flawless pipes.

I turned to Pipedia and found more information that was helpful. It gave some history of the carver and the brand (https://pipedia.org/wiki/Holtorp). I have included it below.

H. Dan-Christensen’s shop Pipe-Dan at Vestergade 13 – just off Copenhagen’s Town Hall Square – was one of the most important turntables for upcoming as well as established pipemakers and pipe enthusiasts from all over the world from the 1960’s to the 1980’s.

P. Holtorp was one of the many artisanal carvers who worked in the periphery of Pipe-Dan. In the 1960’s – maybe up to the early 1970’s – he was one of the in-house pipemakers working together with Sven Knudsen, Gert Holbek, Axel Svend Celius, Tom Eltang – just to name a few. Later he worked from his own shop but still sold most of his pipes via Pipe-Dan.

Holtorp never became as famous as some of the names mentioned. Most probably, because the majority of his pipes was a bit different from the Danish “fancy freehands” and more striving for elegance. The typical Holtorp features bold lines and forms. Some are very manly pipes, so to say, rather made for stronger built pipesters. Accordingly the weight tended to be considerable – e.g. 118g the pipe shown below. Many were versions of earlier Holbek or Pipe-Dan designs. His “Bird” shape pipes for Pipe-Dan are clean simple shapes that have become Danish classics.

Holtorp’s craftsmanship and execution match very high standards. Straight grains from his hands are more than a rarity but the dense and flawless graining of his pipes is remarkable.

Estates by Holtorp don’t ask the prices of some other contemporaneous Danes by far – Thus an excellent buy for those who love a quality pipe if they can find them.

It also included a photo of the stamping and I can definitely confirm that my mystery on the brand is solved. The pipe is a Holtorp.

Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. There were a couple of spots on the front panel of the bowl that looked like flaws and the briar was concave a bit around them. I would need to see what the cause was for that. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took photos of the bowl and the rim top as well as both sides of the stem to show the condition of the pipe before I started my work. The rim top was very clean and the inner edge and plateau top look much better. The stem showed tooth marks on the top and underside of the stem near the button. I took the stem off the bowl and took a photo of the parts. It is an interesting pipe. I sanded the inside of the bowl to smooth out the walls with 220 grit sandpaper wrapped around a dowel. I was able to remove smooth the residual carbon on the front inner wall of the bowl. There was one small pit mid bowl in the wall at the front that I would need to fill in and repair.I sanded off the stain on the high points on the plateau with 220 grit sandpaper so there would be some contrast between the dark stain in the valleys and matching stain on the high points that is like the rest of the exterior. I did the same on the plateau shank end. It looks very good. I finished working over the plateau with a brass bristle wire brush to further clean it up. There was a divot or dent on the front of the bowl mid-bowl with two small flaws in it. I filled it in with clear CA glue. Once it cured I used the topping board and 220 grit sandpaper to flatten the repair and start the process of blending it into the surface. I further smoothed it out with 320-3500 grit sanding pads. It was looking much better. I sanded the entire bowl with 320-3500 grit sanding pads. I wiped it down with a damp cloth between each sanding pad. It really began to take on a shine. I heated the briar and stained it with a Cordovan stain. I fired it with a lighter to set the stain and burn off the alcohol. I repeated the process until I was happy with the coverage on the pipe. I wiped the bowl down with isopropyl alcohol on cotton pads to remove the excess stain on the briar. It began to look very good. I sanded the bowl with 600-3500 grit sanding pads to even out the stain and smooth the surface of the briar. I rubbed the briar down with Before & After Restoration Balm. I worked it into the plateau rim top surface with my fingertips and a shoebrush. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I repaired the damaged area on the inside of the bowl with a thin coating of JB Weld. I applied it in the bowl with a pipe cleaner and pushed it into the area with a tooth pick. Once it cured I sanded it smooth with sandpaper wrapped around a dowel leaving only the burned area with the repair. It looked much better and was very smooth. I mixed a batch of bowl coating made of sour cream and activated charcoal powder. I used a pipe cleaner to stir it up and also to apply it to the bowl walls. I wanted to give a coat to protect it until a new cake could be formed. It also covered the repair with the JB Weld and protected it. I set the bowl aside for the bowl coating to cure and turned my attention to the stem. I “painted” it with the flame of a lighter to lift the tooth marks. I was able to lift the majority of them. What remained I filled in with clear CA glue and set it aside to cure. I used a small file to flatten out the repair on the stem and recut the sharp edge of the stem. I sanded out the roughness and smoothed out repaired tooth damage with 320-3500 grit sanding pads. I wiped the stem down after each pad with Obsidian Oil. I was able to remove the roughness and damage and the stem looked better.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This nice looking Holtorp Panel Plateau with a taper vulcanite stem is a great looking pipe now that it has been restored. The briar is clean and the grain really came alive. The rich brown stains gave the finish a sense of depth with the polishing and waxing. The grain really popped. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Holtrop Panel Plateau really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 2 inches x 1 ¾ inches, Chamber diameter: 1 inch. The weight of the pipe is 62 grams/ 2.19 ounces. This beautiful Freehand pipe will soon be on the rebornpipes store in the Danish Pipemakers Secton. It should make a great smoker for the next trustee. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on.

Restoring a Ferndown Bark Antique *** Hand Made in England Les Wood Dublin


Blog by Steve Laug

The next pipe on the table is a beautiful rusticated Dublin with a silver band. We purchased it from an estate sale in Oregon City, Oregon, USA on 03/21/2024.The pipe is stamped on a smooth panel on the underside of the shank and reads *** followed by Ferndown [arched over] Bark [over] Antique followed by Hand Made In [over] England [over] Les Wood. There was a thick cake in the bowl with a lava coat around the inner edge and lightly on the top. There was grime ground into the rusticated finish around the bowl and shank. The pipe had been smoked heavily and was someone’s obvious favourite. It was hard to know the condition of the inner edge for certain because of the lava. The oxidized band on the shank is Sterling Silver and bears the stamp L&JS followed by 925 on the left side. There is an LJS logo stamped in gold on the left side of the taper stem. The stem is oxidized and calcified. With a mark left behind on the stem end from a Softee Bit. There appears to be some light tooth chatter on the top and underside of the stem ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. Jeff took photos of the rim top, bowl and the surfaces of the stem to give a sense of the condition of the pipe. The walls of the bowl had a thick cake which overflowed over the rim edges and onto the rim top. The stem is oxidized, calcified and dirty. There are light tooth marks on both sides ahead of the button. He took photos of the sides and heel of the bowl to give a clear picture of the way the shape follows the grain. The rustication is really beautiful even showing through the grime filling in the valleys and low spots. The depth and randomness of the rustication is very well done. He took photos of the stamping on the smooth panel on the underside the heel and the shank. It is clear and readable and read as noted above. The silver band and the left side of the taper both have clear stamping under the oxidation that reads as noted above. To gather backgound on the brand I turned to Pipephil’s site to see what was included in the listing there (http://www.pipephil.eu/logos/en/logo-f1.html). I have included both the screen capture and also the side bar below the photo I have included.Artisan: Leslie (Les) Wood. He was the master silver smith at Alfred Dunhill Ltd. before starting L. & J.S. Briars. Pipes for the European market are stamped “L. Wood” while those for US are stamped “Ferndown”. Production: ~ 2000 pipes/year (Ferndown + L.Wood) See also Elwood

The first pipe pictured in the screen capture above is stamped similarly to mine. From that listing I learned that the 3 stars was the designation for the size of the pipe. This is largest pipe. The Bark finish is a designation used for both sandblasted and rusticated. I still need to unpack the Antique stamp but it is becoming very clear. The stem on this one is also not Cumberland but rather black vulcanite.

I turned to Pipedia next (https://pipedia.org/wiki/Ferndown). There is a great article there on the carver, the pipes and the workshop. It is worth the time to give it a read. I am quoting the section on the pipes below for the information included.

Due to the vagaries of international trademark law, he sold his earlier pipes as ” L.&J.S Briars”, “Ellwood”, “Les Wood” or “L. Wood”. Until recently, an average of 1500 – 2000 pipes a year were sold as “Ferndown” — named for the mansion he lives in — in the UK and US, but as “L. Wood” pipes in Germany

…To many pipe smokers, Les Wood’s pipes embody the revival of great English pipe making initiated by Ashton in the early 1980s. The high-grade Italian and Spanish plateau he prefers is oil-cured in the tradition of both Dunhill and Ashton. The pipes are renowned for their pleasant, slightly nutty flavor and remarkable smoking characteristics. They feature impeccable craftsmanship extending to very good stem/bit work, though many pipes are often a bit heavier. The hallmark of his work, of course, is the excellent silver work. Almost all of his pipes feature rings or ferules for spigot stems. Grading is by finish: “Bark” (ca. 90%, rusticated, dark brown and black), “Antique Bark” (tan rusticated), “Reo” (brown and red, smooth), “Root” (orange, smooth), and “Tudor Root” (orange and brown smooth) and by size (one to four stars). He also designates straight grains with SG.

The pipe I am working on is as noted above a Ferndown which identifies it as a pipe named after his mansion and as a pipe made for the UK and the US. It is also as noted in red above stamped Antique Bark which identifies it as a tan rusticated pipe.

Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took photos of the bowl and the rim top as well as both sides of the stem to show the condition of the pipe before I started my work. The rim top was very clean but there were scratches on the flat surface and the inner edge showed some nicks, roughness and darkening. The Sterling Silver band looked much better without the oxidation and darkening. The stem showed light tooth marks on the top and underside of the stem near the button. There was a light mark on the top right of the button edge.I took a photo of the stamping on the underside of the shank. The photo of the stamping is clear and readable. I took a photo of the logo on the silver band and on the left side of the taper stem. I removed the stem from the shank and took a photo of the pipe parts. I started my work on the pipe by addressing the darkening to the inner edge of the bowl. I used a folded piece of 220 sandpaper to smooth out the rim edge. Once I was finished it looked much better.I polished the smooth rim top with micromesh sanding pads. I dry sanded it with 1500-12000 grit sanding pads and wiped the bowl down after each pad with a damp cloth. By the final pads the briar really had a shine. I rubbed the briar down with Before & After Restoration Balm. I worked it into the smooth rim top surface with my fingertips and into the heavy rustication with a shoebrush. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I polished the silver band with a jeweller’s cloth to clean up and prevent further oxidation in the future. The contrast between the silver and the heavy rustication is very nice. I set the bowl aside and turned my attention to the stem. I sanded out the roughness and light tooth damage with 320-3500 grit sanding pads. I wiped the stem down after each pad with Obsidian Oil. I was able to remove the roughness and damage and the stem looked better.I touched up the LJS stamp on the left side of the taper stem with Rub’n Buff Antique Gold. I rubbed it on and worked it into the stamp with a tooth pick. I buffed it off with a Obsidian Oil cloth. It looks very good.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This nice looking Les Wood Ferndown Bark Antique *** Rusticated Dublin with a taper vulcanite stem is a great looking pipe now that it has been restored. The briar is clean and the grain really came alive. The rich brown stains gave the finish a sense of depth with the polishing and waxing. The grain really popped. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Ferndown Bark Antique *** Dublin really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 66 grams/2.33 ounces. This beautiful rusticated pipe will soon be on the rebornpipes store in the British Pipemakers Secton. It should make a great smoker for the next trustee. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on.

Restoring a Comoy’s Consort 1057 Rhodesian with an Acrylic Saddle Stem


Blog by Steve Laug

The next pipe on the table is a great looking Bent Rhodesian with great grain around the bowl. It has a well shaped variegated acrylic stem. We purchased it from an estate sale in Spring Branch. Texas, USA on 02/29/2024. I have included the photos below that the seller sent to me so I could see what the pipe looked like. When the pipe arrived Jeff took photos of it before cleaning it up. Here is what we saw. The pipe is stamped on the left side of the shank and reads Comoy’s [over] Consort. On the right side it is stamped Made in London in a circle [over] England. Underneath the COM stamp is the shape number 1057. To the left of that next to the stem shank junction it is stamped with a letter M. The acrylic stem has the newer Comoy’s C logo worn decal on the left side of the saddle. The bowl had been reamed recently and the inner edge of the bowl looked very good. The rim top has some grime and some lava on the surface. There were oils and grime ground into the bowl sides gives the finish a flat look though there is some great grain. The shank has a slight curve to it giving the pipe a Bent Rhodesian shape. The bend of the saddle stem matches the curves of the bowl and shank. The variegated rose acrylic stem is a dirty and has some light tooth chatter on both the top and underside of the stem just ahead of the button.He took photos of the pipe’s bowl and rim top to show the reamed bowl and the spotty lava coat overflowing onto the top. He also took photos of the stem to capture its condition before clean up. He took photos of the sides and heel of the bowl to show the rich grain around the bowl and the amount of grime ground into the surface of the briar.   He took photos of the stamping on the sided of the shank. It is clear and quite readable. It reads as noted above. You can also see the decal of the Comoy’s logo on the side of the stem. It is worn off in places but still identifiable. I knew the pipe was probably newer and a Cadogan period pipe by the style of the stamping, the line and the acrylic stem but I wanted to see if I could get a cleared date on the pipe. I turned to Pipedia’s guide for dating Comoy’s pipes and have included what I found below (https://pipedia.org/wiki/Comoy%27s_Dating_Guide#%E2%80%9CMade_In%E2%80%9D_Stamp). I quote the pertinent section –

Made in London England

Appears in two versions. This is again stamped in a circle with “MADE” at the top, “IN” in the middle, and “LONDON” at the bottom, with “ENGLAND” in a straight line beneath. It can be assumed that this stamp was first used in the export drive in the early 1950s. On a Bulldog Sandblast from the early 50s the Comoy name no. 2 above was used together with “MADE IN LONDON” over “ENGLAND”. There are no known examples of pre-WW II Comoy’s stamped in this way. The second version is the same as above but in a “rugby ball ” shape…

I was correct in assuming it is Cadogan produced the English line. The Rhodesian I am working is a Comoy’s shape 1057. It is a real beauty and the variegated stem looks very good with it. Now it was time to work on it.

 Jeff had done a great job cleaning up the pipe as usual. He cleaned up the inside of the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife. The bowl walls looked very good. He scrubbed the interior of the bowl and shank with shank brushes, pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and rinsed it with warm water to remove the soap and debris. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top to show how clean it was. The top and the inner edge of the rim look quite good with just some small scratches. The stem looks clean of debris and grime. There are light tooth marks and chatter on both sides of the stem.I took photos of the stamping on the sides of shank. The stamping is clear and readable (much clearer in person than the photos show). I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe. I started polishing the bowl by sanding it with 320-3500 grit sanding pads. I wiped the briar down with a damp cloth after each pad to remove the sanding dust. It looked better and the scratches disappeared. I polished the briar bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The bowl took on a rich glow. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set aside the bowl and turned my attention to the stem. I sanded the stem with 320-3500 grit sanding pads to smooth out the chatter on the surface of the stem.I polished the acrylic with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the stem back on the Comoy’s Consort 1057 Rhodesian and took it to the buffer. I worked over the bowl and stem with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax on the wheel and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really well and the rim top and edge looked good. I was happy with the look of the finished pipe. The photos below show what the pipe looks like after the restoration. The rich reddish, brown bent Rhodesian is a beautiful take on a classic shape. The polished acrylic saddle stem looks really good with the rich reds of the briar. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.76 ounces/50 grams. I will be putting it on the rebornpipes store in the British Pipe Makers and Companies Section shortly, if you are interested in adding it to your collection. This Bent Rhodesian looks and feels great in the hand. This one should be a great smoker. Thanks for walking through the restoration with me on this beauty!

New Life for a Pipe Pub France 1985 297/350 Bent Billiard


Blog by Steve Laug

The next pipe on the table is a great looking Bent Billiard with great grain around the bowl. It has a well shaped vulcanite taper stem. We purchased it from an estate sale in Spring Branch. Texas, USA on 02/29/2024. The pipe is stamped on the left side of the shank and reads 1985 [over] 297/350 setting this pipe aside as #297 out of 350 Pipes made in 1985. On the right side it is stamped Pipe Club (separated by a pipe) [over] France. There was a thick cake in the bowl and some darkening and lava on the inner edge of the bowl and some spots of lava on the rim top. It was hard to know for certain the condition of the inner edge though it appeared to be in good condition. There were oils and grime ground into the bowl sides gives the finish a flat look though there is some great grain. The shank has a slight curve to it giving the pipe a Bent Billiard shape. The taper stem matches the curves of the bowl and shank. It has what looks like a pair of bands on the end of the stem – green acrylic and brass. The vulcanite stem is a dirty with some calcification, oxidation, grime, grit on the surface and also light tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. He took photos of the pipe’s bowl and rim top to show the cake in the bowl, the darkening on the inner edge and the spotty lava coat overflowing onto the top. It is another dirty pipe. He also took photos of the stem to capture the oxidation, calcification and the light tooth marks on the top and underside of the stem near the button. He took photos of the sides and heel of the bowl to show the rich grain around the bowl and the amount of grime ground into the surface of the briar.   He took photos of the stamping on the sided of the shank. It is clear and quite readable. It reads as noted above. He also took a photo of the twin bands on the stem end – the brass and green acrylic band. I remembered that Dal had worked on a Pipe Pub pipe so did a quick search of my site and found the blog (https://rebornpipes.com/tag/pipe-pub-pipes/) that I remembered that Dal had written on the brand. What was fascinating was a conversation that he and I had via email that led him to some helpful information. I quote the majority of his research section from the blog below:

To learn more about the provenance of the Pipe Pub name I started my search in my regular go to sites – Pipedia.com and Pipephil.eu and came up with absolutely nothing.  I broadened my search on the internet by simply searching ‘Pipe Pub’ and ‘Pipe Pub Brigade’.  My initial findings had more to do with bagpipers, bagpipe brigades, Irish pubs and pipes…, all of these go well together!  Yet, I wasn’t finding anything that helped me with the Canadian looking back at me on my worktable.  I looked in my copy of Wilczak and Colwell’s ‘Who Made that Pipe?’ and found nothing giving me a direction.  Usually, when I face the brick wall my response is to send Steve an email.  With all his vast rebornpipes experience, surely, he’ll know something.  Steve’s response was quick and helpful:

Hi Dal

I have heard of it. Here is a link to one on Smoking pipes.com

https://www.smokingpipes.com/pipes/estate/england/moreinfo.cfm?product_id=200834

I would try to ferret out the shape number. For instance, on the one from Smoking pipes it is a 124… which interestingly is a GBD shape number for a Billiard. I wonder if the brand was not made by special order for pipe shops and stores. — Steve

I looked at the link and saw my first example another Pipe Pub pipe – a very nice classic Billiard.  I immediately looked again to see if I missed a shape number on the Canadian – I still saw no number.  But the other piece of information that Steve gave was helpful – the brand was perhaps a special order for pipe shops and stores.  I went back to Google not looking for pipes but for places named ‘Pipe Pub.’  I hit pay dirt and the dirt was surprising!  With the COM of the Canadian stamped indicating London, England, I had been expecting to find something that was UK based but instead, I found a reference for Pipe Pub that was based in the great US state of Texas – who would have thought?  Through several iterations of search parameters, I came across a Google Group chat stream that started in 1998 entitled, “Pipe Pub?” .  The question posed was about a Pipe Pub “almost Canadian” pipe that had the same nomenclature and stem ‘PP’ as mine, but the COM was stamped, ‘Italy’.  The questioner in the stream proposed a correlation with the Italian Savinelli name wondering if Pipe Pub might be a second of that well-known Italian pipe house?

The next response to Bro. R from Larry introduced the Texas connection:

Bro. R,

Back in the 70’s the mall tobacconists here in Austin, TX, were named Pipe Pub; they became Pipe World a little later.  I don’t know if, then or now, these businesses were strictly local or part of a larger chain.  I’m pretty sure they sold a store brand with their name on the pipes.  Today, Pipe World’s store brand pipes *are* made by Savinelli.

Larry

With these two entries, I knew that we were talking about the same pipe name – the ‘PP’ on the stem was the clincher.  Pipe Pub is a local Texas tobacconist which had pipes manufactured with the Pipe Pub name.  But there was more information that perhaps should be submitted to Pipedia!   The next entry I’m including in its entirely because it brings in much of the historical context with much color and the source of the information is a Jon Carter, who is described by Don Schram as a manager of Pipe Pub in the 80s.

Here’s the skinny on Pipe Pub, as related to me by Jon Carter, former manager of Pipe Pub from 1983 to 1987, who isn’t online as of yet. (Messages will be relayed to him through me at: dsc…@bigfoot.com ,however.)

Pipe Pub was started in the Houston area of Texas in the early 70’s with a single downtown store.  It was joined a short time later by a store located in the Austin, TX, area, which was owned and operated by a brother-in-law of the original founders (whose name escapes Jon for the moment).  While Pipe Pub wasn’t nationwide, they owned approx. 14 stores throughout Texas, primarily in the Houston area, and were much in competition with Tinderbox. (Comparable to Churchill’s in the S.E. Michigan area.)

The Pipe Pub pipe in question was confirmed by Jon to be a pipe from this chain.  The letters ‘PP’ in script on the stem indicate that the bit is original, and you are correct in that it stands for Pipe Pub.  As far as the age, there is no definite method of dating this pipe, however; Pipe Pub only carried their own line of ‘Private Label’ pipes between the early 70’s and 1983 when they were phased out in favor of higher grade (and higher priced) pipes, to coincide with the Texas oil boom of the 80’s.  Jon was not able to confirm positively that the pipe is indeed of Savinelli make (second or otherwise), however, he did point out that Pipe Pub did have an excellent relationship with the Savinelli company, as they were allowed to carry and sell the rare Savinelli 0000 (Quadruple-ought) Autograph, of which only 3 have been produced in the last century.  Jon also pointed out that he and another manager sold it to a gentleman who worked for the telephone company to complete a collection of Savinelli Autographs.  (He went to the bank and took out a $5000 loan for it.  The bank, initially thought he was purchasing ‘oil drilling pipe’, but gave him a personal loan for the tobacco pipe anyways.  He kept it in a lock box for a while, then finally broke it out and smoked it for the first time during the 1986 or 1987 Superbowl.)

To round out the history of Pipe Pub, the chain was bought out, save one store, in 1985 by a family, by name of Kowalski, who turned the tobacco chain into a chain of mall knick-knack stores.  (Sound all-too familiar Churchill’s customers?)  The one store, Pipe Pub in Austin, run by the brother-in-law, was not included in the deal, but it was agreed that he would change the name of the store.  Jon commented that the lone store may have changed its name to Pipe World, but wasn’t really privy to such information, as it was, more or less, operated as a renegade store.  The Kowalski’s opened one additional store in Louisiana, their home state, and promptly ran the chain right into the ground after one Christmas season, due to poor ownership and product focus.  Jon pointed out, “They carried vibrating pillows, for God’s sake!”  Forcing the company into bankruptcy, the Kowalski’s sold the chain back to the original owners, whom to his knowledge, still own it today.

For more information, Jon recommends calling down to Houston and asking information for their main office, which was on Mitchelldale.  [A search of Yahoo Yellow Pages came up empty, however there is a Carol’s Pipe Pub in Bacliff, TX, a suburb of Houston.  Phone (281) 488-7300.  It’s unknown if they’re related.]– DS (Don Schram.)

This information-filled post is dated, 1998.  On a hunch, I google the name of the offshoot store characterized as the ‘renegade’ store that wasn’t part of the reported 1985 Pipe Pub acquisition described in stream above.  As part of the legal agreement this store was required to change the name without further association with the Pipe Pub name.  Pipe World, based in Austin, and run by a “brother-in-law” family member came into existence – or, more accurately, carried on the original legacy of Pipe Pub under a different name because it seems that the new owners of Pipe World ran the company off the rails.  I found http://pipeworld.com/ with different locations in Texas and wondered if this was the same ‘Pipe World’ referenced above.

As I’ve done in the past with surprising success, I go directly to the front door and knock.  I went to the ‘Contact Us’ section on the Pipe World site and sent an email asking if anyone had been around long enough to know something about the history of the former, Pipe Pub Tobacconist out of which Pipe World came.  You never know what will happen! 

I received a reply to my email the same day from Pipe World – from Kyle who asked me to call directly if I had any questions.  Thankfully, I have an internet phone from Bulgaria and I called Kyle in Texas.  Kyle answered the phone and was extremely helpful.  His grasp of the history was amazing – he had been there during the whole transition.  I was totally taken off guard when I discovered through our conversation, that he was the owner of Pipe World.  His name is Kyle Haas.  He was the ‘brother-in-law’ referenced above who opened the new Pipe World and held firm to the values that had been true historically of Pipe Pub.

I enjoyed talking with Kyle, his recall of the events and his grasp of all the many moving parts of the tobacco industry fascinated me.  He was able to answer the primary question I had about the origin of the Pipe Pub pipes.  Definitively according to Kyle, during the 70s and early 80s, GBD/Comoy’s was producing the English line of pipes with the Pipe Pub name out of the London factory.  Pipe Pub pipes marked ITALY were all produced by the well-known Italian house of Savinelli.  He said that he doubted that Savinelli continued to do sub-contract work because they sell enough of their own pipes today to make it worthwhile.  He said that they had to order a lot of each shape as part of the requirements – I believe he said that they introduced a new shape each year.  He mentioned that the pipes that were produced in England and Italy with the Pipe Pub label were done with higher quality in mind.  I said that I could attest to this as I looked at the GBD/Comoy’s factory made Pipe Pub Canadian on my worktable.

Armed with Dal’s helpful information I now knew that my pipe was made for Pipe Pub as one of the yearly pipes for the shop. In this case it is a 1985 pipe and was #297 of 350 pipes which also fits the information above. In the last paragraph above Dal mentions that Kyle said that during the 70s and early 80s GBD/Comoy’s which I assume is Cadogan produced the English line of Pipe Pub pipes out of the London Factory. The Pipe I am working on definitely looks like a Comoy’s shape and I would bet that the France Stamp ties it to the Chacom factory (Chapuis-Comoy) in France.

Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He cleaned up the inside of the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife. The bowl walls looked very good. He scrubbed the interior of the bowl and shank with shank brushes, pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it.  I took photos of the bowl and rim top to show how clean it was. The top and the inner edge of the rim show some darkening, nicks and scratches. The stem looks clean of debris and grime. There are light tooth marks and chatter on both sides of the stem.I took photos of the stamping on the sides of shank. The stamping is clear and readable (much clearer in person than the photos show). I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe. I polished the briar bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The bowl took on a rich glow. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set aside the bowl and turned my attention to the stem issues. I painted the surface of the stem with the flame of a Bic lighter to lift the tooth marks. I was able to lift all of them enough that sanding would finish blending them. I sanded the stem with 320-3500 grit sanding pads to further blend them in and smooth out the surface of the stem. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the stem back on the Pipe Club 1985 Bent Billiard France and took it to the buffer. I worked over the smooth portions with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax on the wheel and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really well and the rim top and edge looked good. I was happy with the look of the finished pipe. The photos below show what the pipe looks like after the restoration. The oxblood stained Bent Billiard that is a beautiful and unique take on a classic shape. The polished vulcanite taper stem with the twin bands of brass and green acrlyic looks really good with the rich reds of the briar. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.94 ounces/55 grams. This is another pipe that I will be putting it on the rebornpipes store in the American Pipe Making Companies Section shortly, if you are interested in adding it to your collection. This Bent Billiard looks and feels great in the hand. This one should be a great smoker. Thanks for walking through the restoration with me on this beauty!

Restoring a Bjarne Nielsen Handmade Brandy C Grade with a Cumberland filter stem


Blog by Steve Laug

The next pipe on the table is a Freehand with some rustication at the shank/bowl joint and plateau on the rim top.  It has a well shaped thick vulcanite taper stem. We purchased it from an estate sale in Oregon City, Oregon, USA on 03/21/2024. The pipe is stamped on the underside of the shank and reads Bjarne Nielsen [over] Handmade [over] In Denmark [over] C. There is no other stamping on the bowl or shank. There was a thick cake in the bowl and some darkening and lava on the inner edge of the bowl and some spots of lava on the rim top. It was hard to know for certain the condition of the inner edge though it appeared to be in good condition. There were oils and grime ground into the bowl sides gives the finish a flat look though there is some great grain. The shank is thick and has a slight curve to it giving the pipe a Brandy Glass shape. The saddle stem matches the curves of the bowl and shank. It has what looks like a Boxwood band on half of the saddle. The Cumberland stem is a dirty stem and has a rubber Softee Bit on the area ahead of the button. There is calcification, oxidation, grime, grit on the surface and also light tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. He took photos of the pipe’s bowl and rim top to show the cake in the bowl, the darkening on the inner edge and the spotty lava coat overflowing onto the top. It is another dirty pipe. He also took photos of the stem with and without the rubber Softee Bit to capture the oxidation, calcification and the light tooth marks on the top and underside of the stem near the button. He took photos of the sides and heel of the bowl to show the grain around the bowl and the amount of grime ground into the surface of the briar. He took photos of the stamping on the underside of the shank. It is clear and quite readable. It reads as noted above. I have had many Bjarne pipes cross my work table over the years but all had been stamped only Bjarne or Bjarne Handmade. None of them had his full name stamped on it and none had a letter stamp which I assumed indicated the grade of the pipe. I did some research on Pipedia.com and found some helpful information on both the stamping of my pipe and the history of Bjarne Nielsen himself. I am including the link to the full article on Pipedia and also some pertinent sections of the article that I have edited for quick reference. https://pipedia.org/wiki/BjarneFrom the early 1990s Bjarne had seven pipemakers employed and the pipes were sold in no fewer than 32 countries. For more than six months each year, Bjarne travelled around the world to promote his pipes by meeting with dealers and customers. But sadly, it all ended in February 2008 when Bjarne, then 66 years old suffered a fatal heart attack. An unexpected blow fist of all to his family, but also to the pipemakers who had been working for him, and to all lovers of his pipes from around the world. And as no one was willing to take over, the Bjarne pipe died together with its creator.

Among the pipemakers that worked for Bjarne were Johs (for the lower priced high volume pieces), and makers like Ph. Vigen, Ole Bandholm and Tonni Nielsen for high grade pieces. The cheaper line was stamped “Bjarne” while the highest grades were stamped “Bjarne Nielsen” (never with the pipemakers’ name) and graded, from highest to lowest, by the letters: AX, A, B, C, D, E, F, G, H, I, and J.

From that information I knew that the pipe that I was working on was made before 2008 and could well have been made by Tonni Nielsen. The C stamping told me it was a fairly high grade pipe – fourth grade from the top AX grade. That makes sense when I look at the grain and also the way the pipe maker cut the pipe to maximize the lay of the grain on the bowl. Now it was time to work on the pipe on my end.

When I received it from Jeff this past week it did not look like the same pipe. It was clean and the finish had life. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. It was in good condition. He cleaned the internals of the shank and stem with cotton swabs, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Briarville’s Stem Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I brought it to the table.  I took some photos of the rim top and stem to show the condition of them both when the pipe arrived. Overall the briar looked good. The Cumberland stem had some light tooth chatter and marks ahead of the button and on the button surface on both sides.I took a photo of the stamping on the underside of the shank. It is readable and in great condition. I removed the stem from the shank and took a photo of the pipe to show the look of the pipe.I took a photo of the filter tenon on the stem and the Boxwood band on the saddle portion of the stem. It looked very good and I fit it with an adapter that converted it to a regular tenon. It is removable allowing the pipe to be smoked with or without a filter. There was some nicking and damage on the inner edge once I examined it closely. I used a folded piece of 220 grit sand paper to smooth out the inner edge and give it a light bevel. Once the bevel was in good condition I used a Cherry stain pen to blend in the newly sanded areas into the rest of the bowl.I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down after each pad with a damp cloth. The bowl is starting to look very good. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I sanded out the tooth marks and chatter with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. By the final 3500 grit sanding pad the rim top had a shine.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This is a beautiful Bjarne Nielsen Bent Brandy Handmade in Denmark C Grade with a Cumberland saddle stem. It has a great look and feel. The shape fits well in the hand with the curve of the bowl and shank junction a perfect fit for the thumb around the bowl when held. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich combination of browns in the smooth finish took on life with the buffing. The rich colour of the briar works well with the polished hard rubber stem. I like the grain and finished look of this Bjarne Nielsen Bent Brandy C Grade. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches wide, Chamber diameter: ¾ of an inch. The weight of the pipe is 80 grams/ 2.82 ounces. This Danish Freehand is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the Danish Pipe Making Section shortly if you would like to add it to your collection. Thanks for your time.

Restoring a Huge Cellini Original Pickaxe Freehand


Blog by Steve Laug

The next pipe on the table is a Freehand with some rustication at the shank/bowl joint and plateau on the rim top.  It has a well shaped thick vulcanite taper stem. We purchased it from an estate sale in Idaho Falls, Idaho, USA on 09/16/2023. The pipe is stamped on the left side of the shank and reads Cellini [over] Original. There is no other stamping on the bowl or shank. There was a thick cake in the bowl and some darkening and lava on the inner edge of the bowl and the first part of the plateau rim top. It was hard to know for certain the condition of the inner edge though it appeared to be in good condition. There were oils and grime ground into the bowl sides gives the finish a flat look though there is some great grain. The shank is thick and has a slight curve to it giving the pipe the appearance of a pick axe. The shape of the taper stem also matches the curves of the bowl and shank. It is a dirty stem with calcification, oxidation, grime and grit on the surface. There were also light tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below.He took photos of the pipe’s bowl and rim top to show the cake in the bowl, the darkening on the inner edge and the lava coat overflowing onto the top. There are some oil stains on the rim top in various spots among the plateau finish. It is another dirty pipe. He also took photos to capture the oxidation, calcification and the light tooth marks on the top and underside of the stem near the button. He took photos of the sides and heel of the bowl to show the grain around the bowl and the amount of grime ground into the surface of the briar. He took a photo of the stamping on the left side of the shank. It is clear and quite readable. I turned to Pipephil’s site (http://pipephil.eu/logos/en/logo-c3.html) for a summary of the information he had gathered on the brand and perhaps some photos. I have included both the information from the sidebar as well as a screen capture of some photos. I quote:

The shop in Chicago, Illinois, USA (opening: April 27, 1929)  was exclusively devoted to pipes. These generally were imported and Brebbia was the most important supplier. The shop closed down on February 28, 1991.From there I turned to Pipedia where as usual there was a great history of the brand to read about (https://pipedia.org/wiki/Cellini). I quote several pertinent paragraphs to whet your interested. Make sure to go to the site and read it in its entirety.

Cellini, or better, the Cellini Pipe Shop as it became known for its brand “Cellini” from its company name, Victory Pipe Craftsmen, was located in the heart of downtown Chicago, Illinois: 170 N. Franklin St, Chicago IL, 60606. Ideally for those who liked short ways, one of Cellini’s locations was across the street from Zimmerman’s Liquor Store. The company got it’s start in 1927 aided by a friendship between Arthur (Art) Silber and Tracy Mincer(??) who went for Custom-Bilt fame in 1934.

Art Silber (also known as the “Art” of pipe smoking) made Cellini a full service Pipe and Tobacco Shop offering tobacco blends and a complete line of accessories as well as an extensive and varied line of pipes ranging from Indian Peace Pipes to porcelain, cherrywoods, meerschaums and hefty sculptured freehands. The Catalogues were nearly 100 pages long – including some cigars, but absolutely NO cigarettes! – primarily pipes and pipe-related products! Cellini Pipes have Good Collectible value of their own commanding good prices on auctions today, developing somewhat of a Cult Following among Collectors.

Art was joined by his wife Ruth, daughter Bobbe (short for Barbara, also an established artist) and his 2 sons Stuart (who created the Cigar Pipe, crafted various Cellini pipes and freehands, became a cigar aficionado, was an antique and Meerschaum repair expert and more),and Elliot (who also worked as a physicist and an organic chemist).

Victory Pipe Craftsmen became the largest pipe repair shop in the country (probably in the world), repairing up to 2000 pipes per week for some 1200 pipe shops in the U.S., from replacing and customizing stems (mouthpieces) to Meerschaum and antique repair. Art Silber innovated many developments in the pipe industry. He invented a keyless 4-jaw chuck for nearly instant mounting of almost every shape mouthpiece. The result was finely crafted, custom-fitted complete stem replacement (including sanding with 3 grades of sandpaper, proprietary custom staining to match, bending if needed, and polishing on 2 different polishing wheels) in 8 1/2 minutes!! Cellini was famous for while-u-wait pipe repairs, which of course allowed the customer to browse the thousands of Cellini pipes on display…

…Although Cellini offered a very small variety of brands by other makers, their primary business was selling their own pipes made in their Chicago factory. Art Silber (also known as the “Art of pipe smoking”), who made pipes himself once upon a time, employed his own pipemakers (with “Primo Polidori”, former factory supervisor of the Chicago Dr. Grabow/Linkman factory, being the most recognizable name). The company was Victory Pipe Craftsmen, (Victory Pipe Craftsmen Inc. was the actual corporate name for “Cellini of Chicago”) The most experienced pipemaker there was Primo Polidori

After the death of it’s founder Art Silber, The Cellini Pipe Shop survived until the late 1980’s, run by Art’s oldest son Stuart, Bobbe and Elliot, ending a significant chapter in American pipemaking history. Art Silber’s sons Stuart (sometimes called “The Legend”) and Elliot are still liquidating the residue of the shop’s inventory. The charismatic Bobbe and their mother Ruth Silber have since passed on. All those interested should be aware that some of the Cellini Pipes seen on today’s online auctions may be flawed or rejected pipes that were not offered for sale while the company was in operation. Be sure to ask the seller to distinguish their pipes. Cellini specialized in natural finish, no lacquer, no varnish, no fills or wood putty. If flaws were found, the shape was changed, carving was done, or the pieces were used for repair of broken pipes…

From that information I knew that the pipe that I was working on was carved by one of the in house carvers at Cellini Pipe Shop in Chicago. I also knew that it was made before their closing in 1991. I had no idea how old it was as the shop started in 1929. Now it was time to work on the pipe on my end.

When I received it from Jeff this past week it did not look like the same pipe. It was clean and the finish had life. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. It was in good condition. He cleaned the internals of the shank and stem with cotton swabs, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Briarville’s Stem Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I unpacked it.  I took some photos of the rim top and stem to show the condition of them both when the pipe arrived. Overall it looked good. There is some darkening and damage to the inner edge of the bowl. The stem had some light tooth chatter and marks ahead of the button and on the button surface on both sides.I took a photo of the stamping on the left side of the shank. It is readable and in great condition. I removed the stem from the shank and took a photo of the pipe to show the look of the pipe.I started my work on the pipe by addressing the stain spots and darkening on the rim top. I decided to stain the rim top with a black stain pen. I worked the stain into the valleys of the plateau as much as possible. Once it dried I would sand off the stain on the high spots giving a real sense of contrast.I polished the briar on the bowl as well as the high spots on the plateau top with the 320-3500 grit sanding pads. I worked over the rim top and bowl with each pad and then wiped it down with a damp cloth. The pipe really began to take on a shine and the rim top began to match the rest of the briar. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down after each pad with a damp cloth. The bowl is starting to look very good. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I “painted” the stem surface with the flame of a lighter to lift the tooth marks. I was able to lift the majority of the marks but there was a deep one that remained on the to on the right side of the bit ahead of the button and on the underside. I filled them in with clear CA glue and set it aside to cure. I flattened the repairs with a small needle file and then sanded the stem with 220 grit sandpaper to blend them into the surface of the stem. I sanded it with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. By the final 3500 grit sanding pad the rim top had a shine.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This is a large hand made Cellini Original Freehand Pickaxe with a plateau rim top made by the Cellini Pipe Company with a bent vulcanite stem. It has a great look and feel. The shape fits well in the hand with the curve of the bowl and shank junction a perfect fit for the thumb around the bowl when held. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich combination of browns in the smooth finish and the black and brown of the plateau rim top and rusticated patches on the shank bowl union took on life with the buffing. The rich colour of the briar works well with the polished hard rubber stem. I like the grain and finished look of this Cellini Bent Plateau Freehand. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 7 ½ inches, Height: 3 ½ inches, Outside diameter of the bowl: 2 ¼ wide, Chamber diameter: 1 inch. The weight of the pipe is 86 grams/ 3.03 ounces. This Danish style Freehand is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the American Pipe Making Section shortly if you would like to add it to your collection. Thanks for your time.

Restoring an Erickson 69 Diamond Shank Canadian


Blog by Steve Laug

The next pipe on the table is a smooth finished diamond shank Canadian with a vulcanite diamond taper stem. We purchased it from a seller on eBay from Jordan, Minnesota, USA on 01/22/2024. The pipe is etched in script on the heel of the bowl Erickson 69. There is no other stamping on the bowl or shank. There was a lot of lava overflowing from the thick cake in the bowl onto the smooth rim top. It was hard to know for certain the condition of the inner edge though it appeared that there was some burn damage on the front edge of the bowl and some darkening on the back rim top. There were oils and grime ground into the bowl sides gives the finish a flat look though there is some great grain. The shank is a diamond shaped. The shape of the taper stem also matches the diamond shank shape. It is a dirty stem with calcification, oxidation, grime and grit on the surface. There were also light tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. He took photos of the pipe’s bowl and rim top to show the cake in the bowl and the lava coat overflowing onto the top. There is also potential burn damage visible on the front inner edge in the photos below. It is another dirty pipe. He also took photos to capture the light tooth marks on the top and underside of the stem near the button. He took photos of the sides and heel of the bowl to show the grain around the bowl and the amount of grime ground into the surface of the briar.   He took a photo of the stamping on the heel of the bowl. It is clear and quite readable. There is no other stamping on the pipe.  I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-k1.html#kenerickson) to see what I could learn about the brand. There was a listing there and I did a screen capture of it. The etching on the heel of the bowl on the Canadian I am working on looks like this one though the two digit stamp is 67. I have included a screen capture of the section below.Knowing that I was dealing with a Ken Erickson made pipe I wanted to know more so I turned to Pipedia (https://pipedia.org/wiki/Erickson). There I found out a lot about the maker and the brand. It is a brief article so I am quoting it in full below. The last paragraph had some helpful information on the two digit stamp.

Ken Erickson, freehand pipemaker from Sunland, California remained almost unknown outside the United States and even there his name is familiar to a small number of insiders only. Quite astonishing, because knowledgeable connoisseurs agree that Erickson was an absolute whiz, whose elegant pipes belong to the best, which were ever made in America.

Ken Erickson began to create pipes by the end of the 1960’s and died in January of 2003. Posthumously he was honored as “Outstanding American Pipe Maker” at the West Coast Pipe and Cigar Expo in March of 2003.

He started his career in Minnesota, but soon transferred his workshop to Sunland in California. It is reported, that back in the times of the “pipe mailers”, when notable pipe dealers in the USA used to instruct their customers by hectographed circulars about new available pipes – among other things – Erickson’s pipes sold even faster and at higher prices than those of such icons like Mike Butera or Rick Lewis. Unfortunately, on the climax of demand for his pipes Erickson, yet at a relatively young age, suffered a heavy heart attack. He abandoned pipemaking instantly. Many years later, appr. since 2000, he returned to his craft and finished some few more pipes from old supplies until his death.

Erickson used no grading. The pipes are engraved with his name (in script) and two digits indicating the year of production.

This particular pipe is engraved with his name and the two digits 67 making it a pipe made in 1967.

Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He cleaned up the inside of the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife. The bowl walls looked very good. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top to show how clean it was. The top and the inner edge of the rim show darkening and some nicks and scratches. The stem looks clean of debris and grime. There are light tooth marks and chatter on both sides.I took photos of the stamping on the left and right sides of the shank. The stamping is clear and readable. I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe.I started my work on the pipe by addressing the damage on the inner edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out the roughness. I then used 220 grit sandpaper and a wooden ball to give the inner edge of the bowl a slight bevel. It looked much better at this point in the process. I polished the briar with the 320-3500 grit sanding pads. I worked over the rim top and bowl with each pad and then wiped it down with a damp cloth. The pipe really began to take on a shine and the rim top began to match the rest of the briar. I polished the briar bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The bowl took on a rich glow. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and turned my attention to the stem. I sanded out the small tooth marks with 220 grit sandpaper and was able to remove them.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the stem back on the Ken Erickson 1969 Long Diamond Shank Canadian and took it to the buffer. I worked it over with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really well and the bevelled rim top looked good. I was happy with the look of the finished pipe. The photos below show what the pipe looks like after the restoration. The long diamond shank Canadian is a beautiful and unique take on a classic shape. The polished Black vulcanite stem looks really good with the browns of the briar. The dimensions of the pipe are Length: 7 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.27 ounces/36 grams. This is another pipe that I will be putting it on the rebornpipes store in the American Pipe Makers Section shortly, if you are interested in adding it to your collection. The long shank and tall bowl look and feel great in the hand. This one should be a great smoker. Thanks for walking through the restoration with me on this beauty!

Breathing New Life into a Dunhill Cumberland Prince 44071 Made in England 23


Blog by Steve Laug

The next pipe on the table is a sandblast Dunhill Prince with a smooth crowned rim. It had a taper, Cumberland stem with a white spot. We purchased it from a seller who was selling an estate in Oregon City, Oregon, USA on 03/21/2024. The seller said that the pipe came from his father in Indiana, a long-time pipe dealer who had retired many years earlier. His father had originally purchased it from a friend of his who also was also a pipe dealer. The pipe is stamped on the heel of the bowl and on the underside of the shank. On the heel of the bowl it is stamped with the shape number 44071. That is followed with stamping on the shank that clearly reads Dunhill Cumberland[over] Made in England23. The rim was in good condition other than lava overflowing from the thick cake in the bowl onto the smooth rim top It is hard to assess the condition of the inner edge of the rim due to the cake and lava overflow. There may be some darkening or damage at the top and rim edge but I cannot be sure. There were oils and grime ground into the bowl sides gives the finish a flat look. The Cumberland stem is oxidized, calcified, and dirty with grime and grit on the surface. There were also scratches and tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. He took photos of the pipe’s bowl and rim top to show the cake in the bowl and the lava coat overflowing onto the top. It is another dirty pipe. He also took photos to capture the tooth marks on the top and underside of the stem near the button. He took photos of the sides and heel of the bowl to show the grain around the bowl and the amount of grime ground into the surface of the briar.   He took photos of the stamping on the underside of the shank. It is clear and very readable as noted above. I wanted to unpack the Dunhill stamping on the shank and work to understand each element of the stamp. I generally use the Pipephil site to gather as much initial information as possible (http://pipephil.eu/logos/en/dunhill/cumber1.html). The stamping is interpreted as follows: The number 44071 is the shape number that unpacks as follows: the 4 is the bowl size, 1 is the identifier for a taper stem, 07 is the shape designation – a Prince. The additional 4 does not have any clear information though I wonder if it could be a designation for a Cumberland stem. The Cumberland stamp refers to the finish. The superscript 23 following the D of England would give the date the pipe.Pipephil also has some helpful dating keys on the site that are basically flow charts that you can walk through to date your pipe (http://pipephil.eu/logos/en/dunhill/cledat-en1.html). I turned to Part 1 of the Dating Key and followed the chart. This pipe has a superscript 23 following the D in England. There was no patent number so that took me to the section on the chart below (column one) which instructed me that the pipe could be dated as being made “posterior to 1954”. I followed the link under “Your pipe is posterior to 1954. Narrow down your dating”. That took me to Page 2 of the dating key (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html). The second column (suffix 1…4) or (11…39) led me to the section with a 23 after the D in England. There was a directive for dating the pipe spelled out as follows: 1960 + suffix which gives the pipe a date of 1983 (last digit hidden by the band). From that I knew that the pipe was made in the 1983.I then turned to Pipedia’s section on Dunhill Cumberland to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Cumberland

Introduced in 1979. Cumberland is another sandblast with a brown stain and a brindle stem (the material is more commonly called ‘Cumberland’ these days, thanks to Dunhill’s influence and the success of the finish over the past quarter-century). Originally, the Cumberland always featured a smooth brown rim, but in the current production the rim is sometimes smooth, sometimes sandblasted. Occasionally, a straight grain blast is finished with a Cumberland stain and a “Shilling Grain,” similar to the “Ring Grain,” resulting in a new variation on the traditional sandblast. The Shilling series is named for the British coin: the sandblast looks like a stack of shillings. Named after the warehouse on Cumberland Road. The old pipes that inspired this finish were found there.

I have also included a chart from the site from Dunhill spelling out the Standard Pipe Finishes and giving short information and a timeline. You can see that the Cumberland Finish was introduced in 1980 so this is definitely from the early releases of that finish from the factory.I turned to work on the pipe itself. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took a photo of the rim top to show the condition. It looks pretty good with the tars and oils removed from the rim top. You can see the clean bowl. The stem came out looking quite good. There are some scratches, light tooth marks and chatter on both sides ahead of the button. I took a photo of the underside of the shank to show the stamping. The photo shows the stamping and is actually more readable in person. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It is a nice looking pipe. I sanded the rim top and edges with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. By the final 3500 grit sanding pad the rim top had a shine.I polished the cleaned up rim top and edges with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping the bowl down with a damp cloth to remove the dust. The rim top came out looking very good. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned to address the stem issues. To address the scratches and marks in the surface of the Cumberland I sanded it with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. By the final 3500 grit sanding pad the rim top had a shine.I polished the Cumberland with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This 1980s Era Dunhill Cumberland 44071 Prince with a Cumberland taper stem has a beautiful, unique Dunhill Sandblast finish that is very deep and craggy. The rim top is smooth and crowned. The Cumberland reddish brown finish highlights some great grain around the bowl and shank. It has a unique sandblast that Dunhill specialized in making. The polished Cumberland taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Cumberland 44071 Prince is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 1 ¼ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.27 ounces/36 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one is already sold and it will soon go out to the new steward in Illinois. Thanks for your time.

Restoring a Lovely Frasorteret Hand Made in Denmark Freehand


Blog by Steve Laug

The next pipe on the table is a rugged, sandblast Freehand with a smooth rim and plateau shank end. It had a fancy, turned saddle vulcanite stem. We purchased it from a seller on eBay from Jordan, Minnesota, USA on 01/22/2024. The pipe is stamped on the underside of the shank and reads Frasorteret [over] Hand Made [over] In [over] Denmark. The rim was in good condition other than lava overflowing from the thick cake in the bowl onto the smooth rim top. It is hard to assess the condition of the inner edge of the rim due to the cake and lava overflow. There may be some darkening or damage at the back of the bowl but I cannot be sure. There were oils and grime ground into the bowl sides gives the finish a flat look. The fancy saddle stem is dirty, with grime and grit on the surface. There were also tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. He took photos of the pipe’s bowl and rim top to show the cake in the bowl and the lava coat overflowing onto the top. It is another dirty pipe. He also took photos to capture the tooth marks on the top and underside of the stem near the button. He took photos of the sides and heel of the bowl to show the grain around the bowl and the amount of grime ground into the surface of the briar.   He took photos of the stamping on the underside of the shank. It is faint but still quite readable. I had a memory that Frasorteret pipes came from the creative carving of Preben Holm so I wanted to do some checking. I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-f4.html). It tied the line to Preben Holm but there was not too much more information at this point.I turned to Pipedia (https://pipedia.org/wiki/Frasorteret) to gather further information. There the information was a bit clearer about the tie. Here is the information.

The Frasorteret line of pipes were made by Preben Holm and were nearly identical to his normal line of pipes but for fills and pits and the like. The pipes were stamped Frasorteret Made in Denmark. I took a photo of the rim top to show the condition. You can see the clean bowl. The bowl is in excellent condition and is clean. The rim top and the inner edge shows a lot of damage and burn marking on the bowl. The stem came out looking clean. There were definitely deep tooth marks and chatter on both sides. I took photos of the stamping on the shank. It is faint but still very readable. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with.I started my work on the pipe by addressing the damage on the inner edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out the roughness. I then used 220 grit sandpaper and a wooden ball to give the inner edge of the bowl a slight bevel. It looked much better at this point in the process. I sanded the briar rim top and the sides of the bowl with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. By the time I finished with the 3500 grit pad the briar had taken on a rich glow.I went over the sandblast finish on the bowl and shank with a brass bristle wire brush to knock off the debris in the grain. Once finished it looked much better. It was ready for the next work on the rim and shank end. I worked over the plateau shank end with the wire brush to prepare it for the traditional black stain. I touched it up with a black stain pen making sure that all the grooves and surfaces were evenly stained. Once the stain cured I sanded it with a 320 grit sanding pad to knock the stain off the high spots on the plateau to give a sense of contrast to the plateau. It looked very good once I had finished doing that. I polished the smooth rim top with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The crowned rim top took on a rich glow. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth and shoe brush to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set aside the bowl and turned my attention to the stem. I “painted” the stem surface with the flame of a lighter. I was able to lift the tooth marks significantly. There were still some deep marks. I filled them in with a coat of clear CA glue and spread it across the surface with a dental spatula.Once the repairs cured I flattened them with a small file. I started the process of blending them into the surface of the surrounding vulcanite. I sanded it with 220 grit sandpaper to clean up the file marks and smooth out the surface of the stem. I moved on to further smooth out the surface of the vulcanite. I sanded it smooth with 320-3500 grit sanding pads to further blend them into the surface of the stem.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. It really took on a shine and I knew that once it was buffed it would look amazing. I put the stem back on the Preben Holm Hand Made in Denmark Frasorteret Sandblast Freehand and took it to the buffer. I worked it over with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really well and the rim top looked good. I was happy with the look of the finished pipe. The photos below show what the pipe looks like after the restoration. The Frasorteret Sandblast Smooth Rim Top Freehand is a beautiful and very Preben Holm take on a Freehand shape. The polished vulcanite fancy saddle stem looks really good with the browns of the briar. The dimensions of the pipe are Length: 7 inches, Height: 2 inches, Outside diameter of the bowl: 1¾ inches x 2 inches, Chamber diameter: 1 inch. The weight of the pipe is 2.26 ounces/64 grams. This is another pipe that I will be putting it on the rebornpipes store in the Danish Pipe Makers Section shortly, if you are interested in adding it to your collection. The long shank and tall bowl look and feel great in the hand. This one should be a great smoker. Thanks for walking through the restoration with me on this beauty!

Revisiting an Iconic American Pipe Carver John Bessai and Restoring One Of His Creations.


Blog by Paresh Deshpande

Just last year, while surfing etsy.fr, I came across a pipe lot that contained some interesting pipes and included this John Bessai Zulu shaped sandblasted pipe. I had worked on a John Bessai pipe about six years ago and had also studied its history. In order to refresh my memory and reacquaint myself with John Bessai and his work, I browsed through rebornpipes.com. Given below is the link to the write up that I had done on John Bessai pipe about 6 years ago.

https://rebornpipes.com/2018/12/09/a-fresh-breath-of-life-for-a-unique-creation-by-john-bessai/

This and other article on John Bessai make for an interesting read. I now recollect that he was a pipe maker, repairman and tobacconist from Cleveland, Ohio, USA who opened his shop in 1898. He died before 1969.

All John Bessai pipes were stamped with large letters “JB” either on shank or stem or both. The pipe on my work table is stamped as above on the stem.Pipes made by John were stamped on the shank or on the stummel with small “JB” since 1950 and the same is missing on this piece. However, “JOHN BESSAI” in full in block capital letters is stamped over the flat smooth surface on the bottom of the shank.The bull’s-eye stamping was abandoned since pre-1960s whereas the same can be clearly seen on the pipe that I am working on in the above picture.

Thus, based on the above information, with an amount of certitude, I can place this John Bessai creation to be from pre- 1950s.

Initial Visual Inspection
The shallow sandblasted Zulu shaped pipe looks clean and solid with no outwardly apparent damage/ issues. There is a thick layer of even cake in the chamber. The rim top surface appears darkened with small amounts of ash and oils accumulated in the 6 ‘O’ clock direction. The stummel surface is dull and dirty with hand oils and dust ground in to the shallow sandblast. The stem has minor tooth chatter in the bite zone with a couple of tooth indentation/ bite marks to both the button edges. Pictures of the pipe, as it sits on the work table, are shown below: Detailed Inspection
There are few pipes that I get to work on that are in such a decent condition and well looked after by the previous pipe man/ woman and this is one such pipe. There is a thick layer of cake in the chamber and it appears that it has been reamed to maintain it at the thickness of a dime. The rim surface flows inwards ever so slightly with a bevel to the inner rim edge and shows minor accumulation of lava overflow and darkening at 6 o’clock direction (encircled in yellow). The damage to the inner bevel here will be ascertained when the cake and rim surface is all cleaned up. The rim top is smooth and even with no signs of mishandling. The outer rim edge is also in good condition with a couple of very minor dents that were probably caused during the course of handling of the pipe. Presence or absence of heat fissures/ lines will be evident once the chamber walls are rid of all the cake.The stummel has some beautiful shallow sandblast with mixed grains visible over the surface. The stummel appears dull and lackluster as the hand oils had attracted some dust and grime that has accumulated over the surface and in to the grooves of the shallow blast. The stummel surface is solid to the touch and hence I do not anticipate any damage to the chamber walls. The mortise shows traces of accumulation of old oils and tars and would need to be cleaned. The smells from the shank and chamber are very strong and pungent. The high quality vulcanite stem has minor tooth chatter in the bite zone on either surface. Also a few tooth indentations (encircled in red) over the button edges on either side are discernible and would need to be rebuilt. Some dried gunk is seen over the tenon and in the horizontal slot. All in all, this is a clean stem with no major issues.The Restoration Process
I started the restoration with cleaning of the stummel as I was keen to know the condition of the walls of the chamber. I worked on the stummel by first reaming the chamber with size 1 PipNet reamer head. With my fabricated knife, I further scraped the chamber walls to remove the remaining carbon deposits and also from areas inaccessible by the reamer head. I also scraped out the lava overflow from the rim top surface. Once the cake was reamed back to the bare briar, I used a 150 grit sand paper followed by 220 grit sand paper to remove all the traces of remaining cake and also to smoothen out the inner walls of the chamber surface. Finally, to remove the residual carbon dust, I wiped the chamber with a cotton pad wetted with 99.9% pure isopropyl alcohol. As expected the chamber walls are solid with no damage whatsoever.Next, I cleaned out the internals of the shank and mortise. Using my dental tool, I scraped out all the dried oils, tars and gunk that had accumulated in the draught hole and on the walls of the mortise. I finished the cleaning by running a few pipe cleaners dipped in isopropyl alcohol through the mortise. I shall continue with further cleaning of the shank internals using the cotton and alcohol bath. I had expected that after this initial cleaning of the chamber and shank internals, the ghost smells would have been greatly reduced, but that was not so. I decided to subject the chamber and mortise to cotton and alcohol bath. I packed the chamber with cotton and drew out a wick from the cotton and along with a folded regular pipe cleaner, inserted it into the mortise and through the draught hole into the chamber. I tightly packed cotton balls in to the remaining portion of the mortise. Thereafter, I soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise. I ran pipe cleaners through the mortise and draught hole to clean out all the loosened tars and gunk that was lodged in the draught hole and mortise. The chamber and mortise now smelled clean, fresh and looked it too. I set the stummel to dry out naturally.With the bowl internals clean, I moved to clean the exterior of the stummel. I used a hard bristled tooth brush and Murphy’s Oil soap to scrub the stummel and rim top. I rinsed the stummel under running warm water with anti oil dish washing detergent till the stummel surface was clean and dried it using paper towels and soft cotton cloth. The surface is now clean but appears bone dry.I simultaneously cleaned the shank internals with the detergent and hard bristled shank brush and set the stummel aside to dry out naturally. The strong ghost smells are history and the stummel now smells clean and fresh.While the stummel was drying out, I worked on the stem. I began the refurbishing process by scraping out the dried gunk from the tenon end using a thin sharp knife and dental tool. I then ran a couple of pipe cleaners dipped in alcohol through the stem airway to clean it up. I shall be continuing the cleaning of the airway subsequently. This cleaning has revealed remnants (indicated by blue arrows) of an aluminum stinger that was cut during it’s time with the previous owner. I fail to understand the reason for this as the previous owner could have completely removed this stinger instead of cutting it at the tenon end. Well, there is no way that I can remove the remaining embedded portion of the stinger and since it does not interfere with either the smooth and effortless passage of a pipe cleaner or airflow through the airway, I let it be. However, I did open up and smooth out the cut face of the stinger with a round needle file.Next, I cleaned the stem airway using thin nylon shank brushes and anti oil soap. This helps in conserving pipe cleaners which are hard to come by here in India. I further scrubbed the stem surface with a Scotch Brit pad and soap to remove superficial oxidation from the surface. I rinsed the stem airway and surface under running tap water.I continued with external cleaning of the stem surface by dunking the stem into “Before and After Deoxidizer” solution developed by my friend Mark Hoover. The solution helps to draw out heavy oxidation to the surface making its further removal a breeze, while the minor oxidation is eliminated to a very great extent. I usually dunk stems of couple of pipes that are in-line for restoration and the Bessai is marked in green arrow. I generally allow the stems to soak in this solution overnight for the solution to do its work.With stem soaking in the deoxidizer solution, I turned my attention back to the stummel refurbishment. I lightly topped the rim surface on a piece of 220 grit sandpaper. This helped to address the few minor dents over the rim outer edges, address the darkened rim top in 6 o’clock direction as well as further define the inner edges and bevel edges.Using a folded piece of 220 grit sandpaper pinched between my fingers, I sand the inner rim edge to remove the slight darkening seen in the 6 o’clock direction.I rubbed a small quantity of “Before and After Restoration Balm” into the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works it’s magic and the briar now has a nice vibrant appearance with the beautiful sandblast patterns on full display. I have been using this balm ever since I embarked on this journey and it is this part of restoration that I always look forward to. I further buffed it with a horse hair shoe brush. This pipe really oozes of a very high quality. Now that the stummel refurbishing was nearly done and also the stem had now been soaking for more than 24 hours, I removed the stem from the solution. I first scrubbed the stem surface with a Scotch Brite pad, always being mindful of the stem logo on the left side. I followed this scrubbing with a nice cleaning of the surface using a 0000 grade steel wool. I rinsed the stem under running water to rid the stem of the thick solution. I ran a couple of pipe cleaners to remove the deoxidizer solution from the airway.In order to address the tooth chatter in the bite zone on either surface, I flame the bite zone with a Bic lighter. The heat helps the vulcanite to expand and raise the chatter to the surface. Thereafter, through the sanding process, the surfaces will be matched with the rest of the stem surface. This step was able to address 90% of the tooth chatter and those that are not addressed here will need to be rebuilt.Continuing with the stem repair, I mixed superglue and activated charcoal powder and generously applied it over the bite zone on either side, including over the buttons and set it aside to cure.Using a flat head needle file, I reshaped the button and roughly matched the fills in the bite zone with the rest of the stem surface. I sand the bite zone in the stem surface with a piece of folded 220 grit sandpaper to even out the fills as well as remove the oxidation from the stem surface.I wet sand the stem progressing through 400, 600, 800, 1000, 1500 and 2000 grit sand paper. I wiped the stem after each grade of sandpaper to view the progress being made and also identify areas on the stem surface that were still covered with traces of oxidation. I wiped the stem with EVO at the end of 2000 grit sanding and set the stem aside.Using a soft white graphite pencil, I freshened up the stem logo of JB.A polish by wet sanding using all 9 micromesh pads (1500 to 12000 grit pads) brought out the deep black shine of the vulcanite. I rubbed a small quantity of EVO to hydrate the stem and deepen the shine.I have reached that stage in this project which can be considered as the home run. I polished the rim top and the entire stem with blue diamond using a cotton wheel mounted on to my hand held rotary tool. The blue diamond compound helps to eliminate the minor scratches that remain after the use of micromesh pads.I completed this project by hand polishing the stummel with Halcyon II wax. I rubbed this polish deep into the rustications and after a couple of minutes, vigorously hand buffed the stummel with a microfiber cloth to a deep shine. I polished the stem with carnauba wax using my hand held rotary tool. This is a gorgeous classic looking Zulu and I consider myself fortunate to have the opportunity to work on this beauty and, as my Guru Steve says, carry forward the trust in this pipe till it is time to pass it on to the next pipe man or pipe woman. Here are a few pictures of the completed pipe for you to appreciate while I take the opportunity to thank you each of you for sparing your valuable time in joining me on this journey.