Tag Archives: bite marks

Breathing New Life into a Gold Star Giant 8597


Blog by Steve Laug

I have a lot of pipes to work on so making a decision which one to work on it a bit interesting. Several months ago now Steve in Dawson Creek sent me a box of pipes for restoration as allowed. He sent me a list of priorities regarding which pipes he wanted restored in the order of importance to him. So I decided to work on one of the pipes that he sent me for restoration. The next one on his list of priorities was a bulldog that was in pretty rough shape. It is stamped Gold Star on the left side of the shank and Giant on the right side. On the underside of the left side of the diamond shank it is the shape number 8597. I can’t much information about the brand. It is a bit of a mystery pipe but under the grime and the peeling finish there was nice looking grain. gold1The pipe was dirty and the finish was very rough. The varnish coat was peeling away. There was a large chip out of the ring on the right side of the bowl. The rim was darkened and caked under tars. The cake was thick and overflowing the bowl. The stem was oxidized and there were tooth marks on the top and underside of the stem next to the button.gold2I took a close up photo of the rim and the bowl to show you what I was working on in dealing with this pipe. The bowl was a mess. I also took close up photos of the stem to show the bite marks on the top and underside of the stem.gold3 gold4I reamed the bowl with a PipNet reamer and a Savinelli Pipe Knife to take the cake back to bare briar on the bowl walls. There was a lot of cake so it took some time. I used the largest cutting head and the cutting head just below that one.gold5I topped the bowl on a topping board with 220 grit sandpaper. I worked the rim against the sandpaper until the damaged bowl top was removed and the bowl was once again smooth and round.gold6I repaired the damaged portion of the ring around the bowl with briar dust and super glue. I mixed the two together and made putty and pressed it into the damaged area of the ring. In the photo below you can see the repaired area on the ring.gold6aI used the Dremel and sanding drum to remove the excess patch and sanded it back until it was smooth against the rest of the bowl.gold7I sanded it with 220 grit sandpaper until the ring blended in with the rest of the pipe. I used a hack saw blade to recut the grooves on each side of the ring repair. The photo below shows the recut grooves and the repaired ring. It still needs to be cleaned up but it is looking better.gold8I used a knife blade needle file to clean up the grooves. I was able to match the grooves on the rest of the bowl. I sanded the ring with 220 grit sandpaper.gold9I wiped the bowl down with acetone (fingernail polish remover) on cotton pads. I broke up the peeling varnish with sandpaper and wiped it down again.gold10I scraped the inside of the mortise with a dental spatula to remove the hardened tars. It scraped away all of the buildup and then I scrubbed it down with pipe cleaners, cotton swabs and alcohol until it was clean. I cleaned the airway in the stem until it was clean.gold11 gold12I sanded the tooth marks out the top and underside of the stem with 220 grit sandpaper until they were minimized.gold13I wet sanded the stem with 1500-2400 grit micromesh sanding pads to smooth out the scratches in the vulcanite.gold15I scrubbed the stem with Before & After Pipe Stem Deoxidizer to remove the oxidation. It took some elbow grease but I was able to remove all of the oxidation with the new product. I am starting to really like this stuff.gold14I polished the stem with the Before & After Pipe Polish using the fine and the extra fine polishing compound. I rubbed it on by hand using a finger and then scrubbed it off with a cotton pad until the polish was gone and the stem shone.gold16 gold17I stained the bowl with a medium brown aniline stain and flamed it to set it in the grain. I repeated the process until the stain was evenly spread on the bowl.gold18I buffed the bowl on the buffing wheel to see what the new stain coat looked like. I liked the new look of the old Gold Star Giant. What do you think?gold19 gold20I buffed the pipe and stem with Blue Diamond on the wheel to bring a shine to the bowl and gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad and then with a microfibre cloth. The finished pipe is shown in the photos below. Steve, this one turned out to be another beauty. I am looking forward to hearing what you think about it once you get it back to Dawson Creek.gold21 gold22 gold23 gold24 gold25 gold26 gold27 gold28

 

 

Restoring an Older KBB Yellow-Bole 2094 Churchwarden with absolutely stunning grain.


Blog by Steve Laug

My most recent box of pipes that came from my brother had this Yello-Bole Churchwarden in it for restoration. It is a long pipe – 12 inches from bowl to button. The next seven photos were the ones provided by the eBay seller. They don’t really show the grain in the pipe or the peeling shellac coat on the bowl but they give a clear picture of the shape and carriage of the pipe. It really is a beauty in terms of overall appearance. It is graceful with a gentle bend to the stem ending in a button that is not flared from the end of the stem but is straight-edged with a small slot in the end. The stem also had the inset yellow circle on the top of the stem.yb1The third and fourth photos provided in the seller’s photos show the damage to the finish and the build up and damage to the rim. You can also see some of the peeling of the finish and the way that it obscures the grain of the briar. The rim is dirty in the photo below and at first glance it looks like the bowl may have been meerschaum lined. I was pretty sure that this was not the case but would know better once it arrived in Vancouver. It appears that the bowl had a light cake but was not in bad shape. It would not take too much to ream the bowl. The stem was lightly oxidized and had tooth chatter on the top and underside near the button.yb2The stamping on the shank is very clear. The shape number on the right side of the shank is 2094 and the brand stamp on the left KBB in a cloverleaf next to Yello-Bole over Honey Cured Briar.yb3My brother scrubbed the externals of the pipe with Murphy’s Oil Soap and was able to loosen some of the flaking varnish or shellac. He reamed the light cake back to the yellow bowl coating. He cleaned out the shank and the airway in the stem with pipe cleaners and alcohol.yb4 yb5The next two close-up photos of the bowl sides shows what the finish looked like once he had done his work. You can see the interesting grain showing through the damaged finish.yb6 yb7I took photos of the pipe when I received it in Vancouver. You can see the condition of the finish in the photos. In the cleaning process oxidation came to the surface of the stem.yb8 yb9The internals of the pipe are interesting. The first photo below shows the yellow bowl coating that still remained in the bowl. This one was certainly lightly smoked to be in this condition. The second photo shows the standard Yello-Bole stinger apparatus that is screwed into the tenon.yb10There was light tooth chatter and tooth marks on the top and underside of the stem but the button was in excellent shape with minimal tooth marks or bites.yb11I removed the remaining varnish/shellac coat with acetone (fingernail polish remover) on cotton pads. It also removed some of the stain and brought the grain to the surface of the bowl. I liked the look of the pipe once the varnish was removed.yb12 yb13The stamping looked even clearer once the top coat had been removed. In the first photo below there is a line under the number that looks like a crack or a fill. It is not but rather it is debris left behind by the cotton pad and acetone wash.yb14I ran pipe cleaners, cottons swabs and alcohol through the mortise and the airway in the shank and the stem remove any remaining oils. The red colour on the cotton swabs is actually some of the red stain that was inside of the shank. I was able to remove all of stain from the shank and mortise.yb15I unscrewed the stinger from the tenon and cleaned it with 0000 steel wool. I am not sure whether I will put it in or not. I may do so and let the new owner decided whether to keep it in place or remove it.yb16I lightly sanded the stem with 220 grit sandpaper to remove the tooth chatter and bite marks. I sanded it with 1500-2400 micromesh sanding pads then tried a new product that I picked up from Mark Hoover of La Belle Epoque Vintage & Modern Fountain Pens. I follow Mark on Facebook and have been reading about his restorations and cleanup or estate pipes. He developed a product for pens that deoxidizes and polishes vulcanite. He also uses it on vulcanite stem with great results. I have seen his before and after pictures of pipes that he has restored so I thought I would order some and try it out. The photo below shows what came with the kit.

Mark wrote on his site that the product was specifically designed for hard rubber and celluloid but that it does work well on other types of plastics. He also sells the same product relabeled for pipe stems. The line is called Before and After. He states on the website that “All of our polishes are made using the highest quality products.  These products are designed to not only recondition your pen (or in this case stem) but also to provide a layer of protection. All of the products used in these polishes are none-toxic and environmentally friendly.”

“There are two different polishes.  Fine and Extra Fine.  We recommend both as some pens will show more wear then others.  Often one will work on a pen using the Fine polish and finish with the Extra Fine. The polishes are sold in 2 oz jars.  The cost is 12.00 per jar. The number of pens one can restore will of course vary depending on the wear that each pen shows.  I have restored from 75-150 pens per jar.”

Here is the link to his site with the prices for the product: http://www.lbepen.com/apps/webstore/products/category/1185536?page=1. The product can be ordered onsite. It is shipped in a well wrapped package and I had no issues with it coming across the border through the post office.yb18The Deoxidizer is a thick gel that I rubbed onto the stem with a cotton pad. I let it sit for a short time before rubbing it off with another pad. It removed the oxidation quite nicely. I repeated the process until the stem was once again black. After using the Deoxidizer I polished the stem with the Fine and the Extra Fine Pipe Polish. It quickly shined up the vulcanite. Both of the stem polishes are quite thick and sticky. The fine is grittier than the extra fine. It took some time to rub each of them onto the stem surface and then polish it with a soft cotton pad. The second photo below shows the stem after using the Extra Fine Polish.yb17I buffed the pipe with Blue Diamond on the buffer and then gave the bowl and stem several coats of carnauba wax. I buffed it with a clean buffing pad and hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I left the stinger out of the tenon for these photos but it is easily screwed into place. The grain shines through beautifully with the oxblood coloured stain. The polished stem is smooth and shiny with a lot less effort than other products I have used. Thanks for looking.yb19 yb20 yb21 yb22 yb23 yb24 yb25 yb26

 

 An easy restore on a smooth Jobey Extra Underslung Pipe


Blog by Steve Laug

I think that the shape of this one is what caught my brother’s eye when he saw this Jobey. He has introduced me to some neat looking Jobey’s that have great grain, shape and stem work. The Jobey Link tenon system is a breeze to replace and repair as it screws into the shank and is pressure fit into the stem. This one has some great grain on it all the way around – birdseye on the sides and cross grain on the front, back and the top and bottom of the shank. It was in decent shape with just a few dings in the left side of the bowl. The rim was lightly tarred and the cake in the bowl was not very thick. The finish was faded in spots. The stem was in great shape other than the usual tooth chatter on the top and underside near the button. There were no deep tooth marks. The link system was undamaged.  extra1 extra2The next two close up photos show the stamping and the condition of the rim. The stamping is simply Jobey in script over Extra. The E on Extra is faint. The Jobey medallion on the stem is in great shape. The inner edge of the rim shows some buildup of tars and oils.extra3As usual my brother cleaned up the pipe before sending it to me. I am getting spoiled as he is doing a lot of the hard clean up. He reamed the bowl with the PipNet reamer and scrubbed the exterior with Murphy’s Oil Soap and a soft tooth brush. He rinsed of the soap with running water. He cleaned out the airway in the stem and the shank and the mortise with cotton swabs, pipe cleaners and alcohol. When it arrived in Vancouver I took the following photos.extra4 extra5The next photo shows the bowl and the rim after he had cleaned it up. It was in excellent shape.extra6The next two photos show the tooth chatter on the stem and a light oxidation that was over the surface of the stem.extra7I tried to steam the dents out of the side of the bowl with a damp cloth and a hot knife and was able to lift quite a few. There were three of them with rough edges that I lifted some but was not able to smooth them out with steam. I used some drops of clear super glue to fill in the spots on the bowl side. Once the glue dried I sanded it with 220 grit sandpaper and then with 1500-4000 grit micromesh sanding pads.extra8I restained the areas on the bowl that had lightened from sanding with a combination of light, medium and dark stain pens and a little bit of black Sharpie pen. I gave the entire bowl several coats of dark brown aniline stain mixed 50/50 with isopropyl alcohol. I flamed it and repeated the process until I had an even coverage. I set the bowl aside to dry. I was sure that I would need to do some more touch ups to blend the stain well but I wanted the stain to set.extra9 extra11 extra12I sanded the tooth chatter off the stem with 220 grit sandpaper and was able to smooth out all of the tooth marks.extra10I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final rub down I let the stem dry.extra13 extra14 extra15I buffed the pipe with Blue Diamond after the stain had cured and gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine and then by hand with a microfiber cloth to deepen the shine. The pipe is really a beauty and the stain and shine make the grain stand out. This one will also be going on the store so if you are interested in adding it to your collection let me know via email, message or a comment on the blog. Thanks for looking.extra16 extra17 extra18 extra19 extra20 extra21 extra22 extra23

Another nice find at the ‘Hole in the Wall’ – Jeantet Fleuron 70-7


Blog by Dal Stanton

The Jeantet Fleuron before me was mentioned when I posted the restoration of a beautiful BBB Banker Bent Volcano.  I found both pipes last April, during a visit to ‘The Hole in the Wall’ antique store near the Zhenski Pazar (Women’s Market) in downtown Sofia, Bulgaria.  In order to achieve a better bargain for the BBB Banker I grabbed the Jeantet out of the basket as a good candidate for a bundled deal, which helped me negotiate 30 Bulgarian Leva for the pair – not a bad deal!  When I arrived home from the Hole in the Wall I took these pictures:dal1 dal2 dal3 dal4 dal5 dal6 dal7 dal8The bent egg shape is in pretty good condition with an attractive elongated bowl that fits well in the hand.  The left side of the shank is marked with Jeantet (pronounced, ‘Zhawn-Te’) over Fleuron and on the right what I assume is the shape number 70-7.  The stem has the nice Jeantet J stamp.  Looking at Pipedia to do a little research on this name led me to Sainte Claude, France, considered to be the birthplace of the serious production of briar pipes and scores of French made pipe names claim Saint Claude as home. My curiosity piqued, I wanted to know why St. Claude, France?  Was the briar in good supply there?  I looked to the history of the city itself to see what I could find.  I unearthed an archived New York Times article written March 20, 1983, in the ‘Shoppers World’ travel section entitled, THE PIPE CAPITAL OF FRANCE – very interesting and worth reading.  I found the answer to the question, ‘Why Saint Claude and pipes?’ with this article I found posted on Fumerchic.com with these informative excerpts:

In the 15th Century, Saint-Claude was canonised by Pope Louis XI, the city took on the name Saint-Claude alone and remained a favoured site for pilgrims.

Since Saint-Claude was one of the stops on the Way of Saint James, the monks, who had been turning wood since the 7th century, began crafting wooden religious objects like crucifixes and rosaries. These monks slowly began training craftsmen, which lead to the establishment of the first wood turning workshop in Saint-Claude.

The craftsmen developed the manufacture of wooden items and widened the scope of their operation by making toys (spinning tops, whistles and rattles), so children and pilgrims could play during their pilgrimages. The number of turning workshops then grew. The main materials they used were wood, bone and ivory.

But with the introduction of tobacco to France, of smoking tobacco in particular, the wood turning workshops adapted by making snuff boxes and pipes made from local boxwood. The pipe craftsmen of Saint-Claude gradually forged themselves a reputation for an unparalleled level of manual skill and expertise.

So, it wasn’t the plentiful supply of briar that put Sainte Claude on the pipe-makers’ map but industrious wood-turning monks who passed their wood working skills on to local craftsman.  The story went on with the discovery of a non-burning pipe made from our beloved briar:

During the 19th Century, pipes from Saint-Claude underwent a profound change. Boxwood had been the wood used to make the pipes until then, but it produced a bitter taste when smoked. Around 1855, a businessman passing through Saint-Claude presented a Saint-Claude wood turner with a pipe, the bowl of which did not burn, carved from a heavy wood in dark shades. It was the first pipe made from briar. The arborescent briar pipe is highly resistant to heat and fire, giving the smoker the greatest possible pleasure from the plumes of tobacco smoke. The craftsmen of Saint-Claude therefore began using briar instead of boxwood, ensuring the Saint-Claude pipe caused excitement in the pipe smoking community. The number of workshops grew, with names like Chacom and Butz-Choquin appearing for the first time, while the craftsmen began producing more and more high-quality pipes thanks to their expertise that became globally renowned among pipe smokers.

Considered to be the capital of briar wood pipes, Eole, Chacom, Bayard,Butz-Choquin, Denicotea, Jeantet and Ropp are well-known names all originally claimed by Saint Claude, France. The works of Saint Claude’s craftsmen are also present, for example, in the unique handmade pipes created by Pierre Morel (link).

One more factoid about Saint Claude’s history caught my attention.  In 1966, Saint Claude established the Confrérie des Maîtres-Pipiers de Saint-Claude (The Brotherhood of Master Pipe-Makers in Saint-Claude) to promote the expertise of the many masters that have historically resided and worked in Saint Claude.  Famous personalities are inducted as the “Premier Pipe-Smoker of the Year’ to serve as ambassadors for the pipe industry in Saint Claude.   For every personality chosen, Paul Lanier (awarded the prestigious meilleur ouvrier de France title in 1991), crafts a pipe that includes a portrait of the inductee, thus perpetuating the tradition of the sculpted briar pipe.  I think this is a very cool tradition and found it very interesting that the first likeness below strongly resembles the master pipe restorer who oversees Rebornpipes.com!dal9According to Pipedia, the Jeantet name came on to the scene in 1775.  The 1800s saw great expansion of production of Jeantet pipes primarily through the development of local cottage industry – farming out different aspects of the pipe production to small shops in Saint Claude.  Consolidated production grew in the 1900s but in the 1960s sales dwindled in spite of attempts to modernize.  This final part of my research comes from Pipehill:

1988
The company was taken over by S.A. Cuty Fort Entreprises(1) while keeping its label. It established in the group beside Chapuis-Comoy (Chacom), Jean Lacroix and Emile Vuillard.  Today (2010) the brand isn’t part of the group any more. The label owned by Dominique Jeantet still exists but pipe production is discontinued.dal10When I take this product of Sainte Claude, France, the Jeantet Fleuron, out of the ‘Rescue Me’ basket, I take a closer and more appreciative look at the pipe.  First impressions mark the nice shape of the stummel – I like the tapered egg shape that culminates in a tightly circled rim beveled on the inner chamber side.  The bowl shows minor cake and appears to have been cleaned before but I will bring it down to the briar and clean it well.  The stummel surface has minor dents and ‘blemishes’ on the finish.  A significant ‘scab’ is evident where the shank and bowl converge on the topside.  It doesn’t appear to be a burn through but this will need attention after cleaning the exterior surface.  The rim has minor dent marks on the blade edge of the beveled rim.  When I take off the stem, I notice that in the mortise is a metal cylinder – some sort of a metal airway or a stinger that got loose?  With a few thumps on my palm, the rogue stinger shakes loose (pictured below).  After attempting to insert it into the end of the tenon, I have questions as to whether this stinger is original – the fit is very loose which explains why it slipped down into the stummel airway.  I decide the stinger is history and it goes in the spare parts bucket.  Minor teeth dents are on the underside of the bit. I take some close up shots for a better look at problem areas.dal11 dal12 dal13 dal14 dal15 dal16I begin by putting the stem in an OxiClean bath to soak in order to raise the oxidation out of the vulcanite.  Then I take my Pipnet Reaming Kit and work on the light cake build up in the bowl.  I use the two smaller blades of the four blades available to me to ream the bowl.  After this I use 240 grit sanding paper to further clean and smooth the chamber wall.  I like working on a clean pipe so I take pipe cleaners and Q-tips dipped in isopropyl 95% and work the mortise and stummel airway.  The internals were surprisingly clean so it didn’t take long.

Now to the external surface.  I use undiluted Murphy Oil Soap on the stummel with cotton pads to remove the grime and hopefully to eradicate some of the blemishes I detect on the surface.  After cleaning with Murphy Soap I rinse the stummel with cool tap water avoiding water entering the fire chamber or mortise.  The ‘scab’ at the upper junction of the shank and bowl is starting to look like a botched superglue repair job.  I’ll need to give some thought as to how to address this eyesore on an otherwise attractive piece of briar – I’m starting to see the briar’s potential.  The pictures show the progress. dal17 dal18 dal19 dal20I put the stummel aside and turn to the clean-up of the stem.  I fish the stem out of the Oxyclean bath.  It did the job of ‘surfacing’ the dull greenish oxidation and I initially attack it with 000 steel wool.  I then clean the internal airway with bristled and smooth pipe cleaners dipped in isopropyl 95%.  The stem put up more resistance than the stummel.  After several pipe cleaners I’m satisfied that the airway is ready for service.dal21 dal22Next, the ‘scab’ on the bowl surface.  I take 240 grit sanding paper rolled as close to a blade as I could make it and sanded the gummed up super glue patch – at least I believe that is what it is – at the junction between the upper shank and bowl.  I sand the super glue or epoxy down to the surface.  When I remove the buildup bump it appears to be a patch – I don’t believe it’s a burn through, but it’s definitely a fill.  It appears to be solid so I leave it as is and hope to blend it when I finish the stummel.  Next I prepare a batch of briar dust super glue putty to fill in two holes just below the rim at about 1 o’clock (picture below).  I use a toothpick as a trowel to pack the holes well and to leave an overflow so that it will sand out smoothly with the surface.  The final repair is to apply black super glue to two small tooth dents on the underside of the bit.  When cured, it will sand smooth and polish well.  The pictures show the progress of the patch work.dal23 dal24 dal25 dal26After the KE-150 Black super glue patch on the underside of the bit cures, I take 240 grit sanding paper to smooth out the patch bumps bringing them down to the stem surface level.  I do the same to remove light tooth chatter on the upper side.  To redefine the button, I use the needle file to shape the contours of the button lip top and bottom.  I again use 240 grit to remove the file marks and remove light tooth chatter.  With micromesh pads grit from 1500 to 2400 I wet sand the stem and apply Obsidian Oil.  Unfortunately, after admiring the shine beginning to move to the surface, I also saw some small ‘patches’ of oxidation remained visible – a bit near the button and on both upper and lower parts of the saddle stem that tapers from shank level down to button level.  If this part of the saddle stem has a special name, I’m not sure what it is!  I was frustrated and therefore forgot to picture this!  I put the stem back in the Oxyclean bath for another baptism.  The pictures below represent the micromesh process after the second bath, which raised the residue oxidation to the surface and I remove it beginning with the 1500 grit micromesh pad.  Following the 1500 to 2400 micromesh wet sand cycle (again!) I apply Obsidian Oil.  With pads from 3200 to 4000 grit I dry sand and follow again with applying Obsidian Oil to the stem.  I complete the micromesh polishing with pads 6000 to 12000, apply Obsidian Oil and put the stem aside to dry.  I’m pleased with the results even though I had a detour.  The pictures show the progress on the stem repairs and polishing.dal27 dal28 dal29 dal30 dal31With the stem ready for a stummel, I start working on completing the Jeantet’s re-commissioning by using 240 grit sanding paper to remove the cured briar dust super glue putty patch on the holes just below the rim.  I’m careful to sand strategically by folding the paper and using it like a blade directly on the patch so I don’t unintentionally sand into the rim’s sharp beveled top edge – that would not be good to deface the rim!  I take a before and after picture to show the progress.  The rim already has a very nice bevel, but to remove the dents and pitting on the rim I use 240 grit paper folded and work on the rim.  I pinch the paper with my thumb on the beveled contour as I rotate the stummel.  I find that this method allows for an even movement and a consistent bevel angle to develop.  With the bevel already in place, I simply go with the contour that is already present but remove the damage producing a fresh beveled surface.dal32 dal33 dal34Well, all work on the Jeantet came to a halt for about 3 weeks as my wife and I enjoyed our annual R&R on the Black Sea coast near the fishing town of Sozopol.  Reading books and enjoying the beach is one of our favorite things to do to relax and decompress from the work we do in Bulgaria.  A special joy to us during these weeks was the visit of our daughter and her husband from Denver, Colorado.  They joined us at the Black Sea for our last few days on the beach and from there we took them to see different sights in Bulgaria as well as spending the last week of their visit on the beautiful Greek island of Santorini!  Another great part about their visit was that they brought supplies and pipes I had ordered and purchased from eBay.  They also brought another prize – the Savinelli pipe knife to add to my tool box that I won in a fierce bid on eBay!  During this time of R&R I also visited several antique shops in different Bulgarian towns and secured some future restorations – it was a good time but now, back to life and the Jeantet Fleuron!

With stem reattached to the stummel I use a medium grade sanding sponge on the bowl.  Following this, I utilized all 9 micro-mesh sanding pads, 1500 to 12000 to sand/polish the bowl preparing it for staining. I’m liking the briar grains beginning to make an appearance on the Jeantet.  The pictures show the progress on the stummel surface.dal35 dal36I’m anxious to try out one of the supply items that my daughter and son in law brought from the US – Fiebing’s Leather Dye.  They brought dark brown and oxblood colors and I decide to try the dark brown on the Jeantet.  One of the challenges that I have finding supplies in Bulgaria is not having good selection of aniline (alcohol based) dyes or stains that would readily ‘flame’ helping to set the stain in the wood. I remove the stem and give the bowl a cleaning with alcohol with a cotton pad to make sure it is clean from the residue left over from sanding.  I set the bowl up on the cork and candle stand, inverted to apply the dark brown dye that I have chosen.  Using a cotton dauber, also a new arrival from the US, I apply the dye liberally over the inverted bottom of the bowl allowing the dye to saturate the briar surface.  I’m able to rotate the bowl with the cork in hand to make sure dye reaches the rim beveled surface on the bottom. When the surface is covered I flame it with a butane lighter which evaporates the alcohol from the dye and sets the color more deeply in the grain.  After it cools to the touch, I repeat the process above a second time, applying dye and flaming.  The pictures below show the progress but also the fact that I need to figure out a better way of pouring the dye into the lid so I’m not wasting so much on my work board missing the briar!  After cooled, I use cotton pads with isopropyl 95% and wipe down the newly stained bowl to lighten it and even out the dye application.  This allows the grain to jump out more it seems to me.dal37 dal38 dal39I let the bowl sit overnight to thoroughly dry and set the newly stained surface.  I turn to my Dremel using a felt wheel with Tripoli compound on the bowl surface and stem to begin the polishing process.  I utilize the slowest RPM speed and keep the wheel moving over the briar surface – not pressing too much allowing the wheel and compound to do the work.  I follow the Tripoli with Blue Diamond – also with its own dedicated felt wheel (each compound has dedicated wheels) and again, allow the RPMs, wheel and compound to do the work, keeping the movement of the wheel moving on the stummel surface.  For the carnauba wax application, I switch from a felt wheel to a cotton cloth wheel and also increase the RPM speed on the Dremel by one number.  I have discovered that the carnauba needs a bit more ‘heat’ to spread evenly over the surface.  I apply several coats of carnauba wax over the bowl surface and stem.  I love to watch how the briar grain increasingly pops with each step of the polishing process.  The beauty of the grain on the Jeantet Fleuron is living up to its name – Fleuron.  Since I didn’t study French in school, Google translate provided the English meaning of Fleuron – ‘finial’, which is, according to Dictionary.com, “a relatively small, ornamental, terminal feature at the top of a gable, pinnacle, etc.”  Or, simply, a nice finishing touch!  I complete the Jeantet Fleuron with a clean cotton cloth wheel buff with the Dremel and then a rigorous buffing by hand with a microfiber cloth to bring out the grain even more and deepen the shine.

Since my wife has lovingly started to put her foot down regarding my growing collection of pipes (I’m sure some of you have faced this as well!) this Jeantet Fleuron 70-7 will make a debut on eBay Europe and US to find a good home! I am considering how to sell more restored pipes and giving the profits to help further the work we do here, with the Daughters of Bulgaria – Bulgarian women who are sexually exploited and trafficked.  If you’re interested in adding the Jeantet to your collection, leave a comment below.  Thanks for joining me!dal40 dal41 dal42 dal43 dal44 dal45 dal46 dal47

 

This BBB Tiger Grain Bulldog was in rough shape


Blog by Steve Laug

I have always liked older BBB pipes. I used to buy them on eBay when no one was hunting for them for almost nothing. The prices they are today they are generally untouchable for me. Once in a while though one slips under the radar. This Tiger Grain with a Lucite stem was one my brother caught in his ongoing prowl of eBay. He got it for a decent price. It is either a newer BBB or it has a replacement stem on it. My thinking tends toward the previous – a newer pipe from when Cadogan took over the line. The pipe is stamped on the left side of the shank with BBB in a Diamond and underneath it reads Tiger Grain. The right side of the shank reads London England and the number 4. The next two photos show the condition of the pipe when it arrived in Idaho. The bowl finish on the bowl was dirty and there were rough spots. The rim had burn marks on the outer and inner edges on the front side. The beveled rim was thickly caked with the overflow from the cake in the bowl. The Lucite stem had tooth marks and was covered with sticky debris. The airway in the stem was darkened with tars and oils. The mix of bright yellows, white and greys looked good underneath the grime. The dark black/brown airway stood out like a sore. With the exterior that dirty I could only guess that the inside was also very dirty.bbb1My brother once again did the major clean up on this pipe. He reamed the bowl with a PipNet reamer and took the cake back to bare briar. He scrubbed the exterior with Murphy’s Oil Soap to remove all of the grime and grit. He was able to scrub away much of the rim build up and the surface of the stem. He scrubbed the internals with pipe cleaners and cotton swabs. When the pipe arrived in Vancouver it was pretty clean. I took the following photos of the pipe before I began to work on it.bbb2 bbb3I took a close up photo of the rim to show the small amount of cake on the rim and the burn marks on the front of the pipe on both the inner and outer edge of the rim. I circled the burned spot with a red circle in the photo below.bbb4There was a red tone to the briar. I rubbed it down with a light coat of olive oil and brought out the red. I wanted to see what the bowl and rim looked like when it had been oiled.bbb5I sanded the rim and bevel with a folded piece of 220 grit sandpaper to remove the remaining cake and clean up the bevel on the rim. When I finished the rim was clean but it still showed the burn marks and the inner bevel on the rim was also darkened.bbb6I decided to top the bowl on the topping board to remove the damaged rim top and the burn marks. I sanded it until the rim top was smooth and the outer edge was clean.bbb7I polished the topped bowl with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. When I finished the rim was smooth and polished.bbb8I worked on the mortise and shank with pipe cleaners, cotton swabs and alcohol. I used a dental spatula to scrape out the mortise. Once I was finished cleaning it the shank and airway was clean. I also scrubbed out the airway in the stem with pipe cleaners and alcohol. I used bristle pipe cleaners- both thin and thicker to scrub out the tars and dark stains.bbb9 bbb10I sanded out the tooth marks on the top and underside of the stem to remove them and blend them into the surface of the Lucite.bbb11aI polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped it down with a damp cloth between each grit of micromesh pads.bbb12 bbb13 bbb14I buffed the pipe and stem with Blue Diamond on the buffing wheel to polish the pipe. I carefully avoided the stamping. I gave the bowl and stem several coats of carnauba wax and buffed it with a clean buffing pad. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photo below. It is a nice looking pipe. The bowl and rings are in perfect shape. The new rim top looks like it has always been there. Thanks for looking.bbb15 bbb16 bbb17 bbb18 bbb19 bbb20 bbb21 bbb22

A unique old WDC Turin Rustic Volcano


Blog by Steve Laug

When I saw this one on eBay I sent a message to my brother and asked him to bid on it. He did and we got it. I love the rustication on the Turin Rustic series. It is rough and yet dignified at the same time. The seller billed it as restored/refurbished and clean. By and large that was true. The shank and the inside of the stem were very clean. The rim had been knocked about a bit and the inner edge of the rim was rough and uneven. The bowl had been reamed. The stem was polished though there were deep tooth marks on the top and underside of the stem next to the button.demuth1 demuth2My brother took the above photos and the following ones before he cleaned the pipe. You can see the damage to the rim top and the inner edge in the next photo. The second photo shows the stamping on the left side of the shank.demuth3Though I knew a bit about the WDC pipe maker and the William Demuth Company I thought it might be good to review the history before I started restoring the pipe. I googled the Turin Rustic to see what I could find. It immediately referred me to a post on the Kaywoodie Forum that in turn was an excerpt from pipedia.org. Here is the link.

http://kaywoodie.myfreeforum.org/archive/w.d.c.-master-list__o_t__t_191.html

William Demuth, a native of Germany, entered the United States at the age of 16 as a penniless immigrant. After a series of odd jobs he found work as a clerk in the import business of a tobacco tradesman in New York City. In 1862 William established his own company. The William Demuth Company specialized in pipes, smoker’s requisites, cigar-store figures, canes and other carved objects.

The Demuth Company is probably well known for the famous trademark, WDC in an inverted equilateral triangle. William commissioned the figurative meerschaum Presidential series, 29 precision-carved likenesses of John Adams, the second president of the United States (1797-1801) to Herbert Hoover, the 30th president (1929-1933), and “Columbus Landing in America,” a 32-inch-long centennial meerschaum masterpiece that took two years to complete and was exhibited at the World’s Columbian Exposition in Chicago in 1893.

The Presidential series was the result of Demuth’s friendship with President James A. Garfield, a connoisseur of meerschaum pipes. Demuth presented two pipes to Garfield at his inauguration in 1881, one in his likeness, the other in the likeness of the President’s wife. Later, Demuth arranged for another figurative matching the others to be added to the collection as each new president acceded to the White House, terminating with President Hoover.

In 1897 Ferdinand Feuerbach joined the Demuth Company and by 1903 had become the production manager. Feuerbach is credited with developing Demuth’s popular Royal Demuth and Hesson Guard Milano pipelines. He left in 1919, when Sam Frank Sr. needed an experienced pipe man to run his pipe factory, located at 168 Southern Blvd., in the Bronx. Feuerbach and Frank had been close friends since Frank started his own business in 1900 and was closely associated with the sales staff of WDC, selling their line of pipes.

In early 1937, the City of New York notified S.M. Frank & Co. of their intent to take by eminent domain, part of the land on which the companies pipe factory was located. This was being done to widen two of the adjacent streets. As a result of this, Frank entered into negotiations to purchase the Wm. Demuth Co.’s pipe factory in the Richmond Hill section of Queens. It was agreed upon that Demuth would become a subsidiary of S.M. Frank and all pipe production of the two companies would be moved to Demuth factory. New Corporate offices were located at 133 Fifth Avenue, NYC.

Demuth pipes continued to be made at the Richmond Hill plant till December 31. 1972. Then the Wm. Demuth Company met its official end as a subsidiary company by liquidation. Demuth’s mainstay pipe, the Wellington continued to be offered in the S.M. Frank catalog until 1976. In the mid-80’s, the Wellington even made a brief return as a direct to the consumer offer.

When the pipe arrived from Idaho it was quite clean and ready to work on. I took some photos of it before I started.demuth5 demuth6The next photo shows the rim and the damage to the surface. There were a lot of dents and dings as well as some roughness on the right side toward the front of the bowl. The inner edges was also worn and rough.demuth7The next photos show the condition of the stem – it had some deep tooth marks on the top and underside that are visible in the photo below.demuth8I “painted” the surface of the vulcanite with the flame of a Bic lighter to lift the dents and I was able to raise all but one of them completely. Even the worst one on the underside came up so that is only needed a little patch. The rest of them I was able to sand smooth with 220 grit sandpaper.demuth9I cleaned the sanded area on the underside of the stem with alcohol and then filled in the remaining tooth mark with a spot of clear super glue. Once it dried I sanded it smooth with 220 grit sandpaper and blended it into the surface of the stem.demuth10I rolled a piece of sandpaper and sanded out the inside of the bowl and the inner edge of the rim to smooth out the damage.demuth12

I touched up the rough spots on the inner edge with a piece of 220 grit sandpaper and smoothed out the edge until it was back in round. In the photo below you can see the damage to the top and outside edge of the bowl toward the front. It looked like it had been knocked out on concrete.demuth13I decided to lightly top the bowl on the topping board with 220 grit sandpaper until the rim top was smooth and clean of damage.demuth13aI sanded the rim top with micromesh sanding pads from 1500-12000 grit until the surface of the rim was clean and smoothly polished.demuth13bI used a light brown stain pen and touched up the rim top. The next four pictures show the bowl after I had rubbed it down with a light coat of olive oil. I love the rustication on the bowl sides and bottom. It really is a unique pattern.demuth13c demuth13dI polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. After the final rub down I set the stem aside to dry.demuth14 demuth15 demuth16

I buffed the bowl and stem with Blue Diamond on the buffing wheel. I gave the stem multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand wax the bowl with Conservator’s Wax and buffed it with a clean buffing pad. The finished pipe is shown in the photos below. The finish shines and the pipe belies its age. It is a beauty. Thanks for looking.demuth17 demuth18 demuth19 demuth20 demuth21 demuth22 demuth23 demuth24 demuth25

 

 

 

Bringing a Peterson’s Rhodesian Shaped Meerschaum back from the brink


Blog by Steve Laug

The next pipe on my “to do list” from the fellow in Dawson Creek is a Peterson Meerschaum that has some great colour to it. It is made of African Meerschaum which is denser than Turkish meerschaum and usually unevenly colour to the extent that they are stained to give the pipe a better look. This one is a mottled brown and cream coloured block. I am not sure how much of it is the aging patina and how much is the stain but I love the look of the pipe.

peteI did a bit of hunting on the internet to try to find a photo of the pipe. It was hard to find a Meerschaum Rhodesian picture and found one that is the close to same shape. It has a flumed dark top edge or cap. The shape of the stem is a little different at the shank union than the one I am working on. The one in the photo is more pinched at the shank. The one I am working on has a band of cream coloured meer that is rounded over and the stem sits against it.

I have been watching eBay for the Pete’s and have not found one this shape. I have read that African Block Meerschaums Peterson’s are getting harder to find since the Laxey meerschaum mines shut down in 2006. I have a few of the pipes in my collection and I have found that they are heavier than Turkish meerschaum due to the inclusion of minerals and aggregate material in the Block and the fact that they were ‘Calcinated’ after being carved, to give them greater strength and durability. They will color with smoking and the use of beeswax, but it will be more of a gradual process than high-grade Turkish meerschaums.

The pipe from Dawson Creek was heavily caked which bodes well for it being a great smoking pipe. The rustication on the rim was thickly cake with the overflow from the bowl. The rusticated finish on the bowl and shank was dirty. The stem was heavily oxidized and there was some tooth chatter on the top and underside near the button. The P stamp was faded though it still was deep enough for a touch up job. I was looking forward to seeing what the finished pipe would look like after the cleanup.pete1 pete2I took a close up photo of the rim and the bowl. It shows the thick cake that is slightly sticky and has picked up a lot of dust and debris. The rustication on the rim is filled in with tars and oils to the point you cannot really see the grooves and ridges.pete3The Delrin tenon is glued into the vulcanite stem and mortise is lined with a Delrin tube. The tenon was surprisingly small in diameter for a stem this large when I took the pipe apart. The photo below shows the pipe taken apart.pete4I took some close up photos of the stem to show the oxidation and tooth chatter on the stem. There was large tooth mark on the top of the stem. It is hard to see in the photos below but after the first cleaning it would be visible.pete5I used a brass bristle brush to scour the top of the rim to remove the thick cake and reveal the crevices and ridges below the grime. I reamed the bowl with a PipNet reamer to take out the majority of the cake. I would need to clean it further later.pete6I scrubbed the externals with a tooth brush and Murphy’s Oil Soap to remove the grime and oils in the grooves of the bow and shank. I rinsed the bowl off with warm running water to remove the soap and dirt. I scrubbed it more under the running water using the tooth brush.pete7I dried off the bowl and used Savinelli Pipe Knife to clean up the inside of the bowl and remove the last of the cake.pete8I cleaned the mortise and the airways in the shank and the stem with alcohol, pipe cleaners and cotton swabs until the internals were clean.pete9I put the stem in an Oxyclean bath and let it sit overnight. In the morning I took it out of the bath and rubbed it down with a coarse cloth to remove the loosened oxidation. I took the following photos to show the stem at this point. The second photo shows the deep tooth marks.pete10Because the dent was round and smooth I decided to try to lift it with heat. I used a Bic lighter and “painted” the dent with the heat. It took a couple of passes of the lighter before it was smooth. The dent rose up to meet the surface of the stem. I did not need to do a fill or repair on the stem.pete11I touched up the P stamp with white acrylic and a fine brush. I overfilled the P and let the paint dry. Once it was dry I carefully scraped it off with a sharp knife and sanded it smooth. The second photo shows the stem stamping.pete12I took photos of the bowl at this point to show how it looked after cleaning. pete13 pete14I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding 3200-12000 grit pads. I rubbed it down with Obsidian Oil between each set of three pads. I set the stem aside to dry.pete15 pete16 pete17I buffed the stem with Blue Diamond on the buffing wheel. I avoided buffing the bowl with the Blue Diamond because it would collect in the grooves and ridges of the meerschaum. I gave the stem multiple coats of carnauba wax and buffed the pipe and stem with a clean buffing pad to polish the wax on the stem. I hand buffed the pipe with a microfibre cloth. The finished pipe is shown in the photos below. I think this one will be a good smoking pipe for Steve once I send it back to Dawson Creek. Thanks for looking.pete18 pete19 pete20 pete21 pete22 pete23 pete24 pete25 pete26

 

 

 

Back in Flight – A Pair of Mastercraft Sparkless Cigar-Pipe Zeppelins


Blog by Steve Laug

My brother sent me two Zeppelin pipes – a rusticated and a smooth one. He included the following photos of the two pipes that he took when they arrived in Idaho before he cleaned them up. The first one is a rusticated Sparkless Cigar Pipe. It has an interesting rustication pattern on the briar parts. I always want to know how a pipe is stamped as it is part of the restoration process for me. This one has quite a bit of stamping on it. Along the tip of the briar where the polished aluminum nose cone screws into the briar it is stamped PERFECTED on one side and Reg. No. MU3840 on the other. The stamping runs along the briar just below the nose cone. On the other end of the pipe, on what are the sides when the mouthpiece is in place it is stamped CENTURY OLD BRIAR ITALY on what would be the left side and on the right side it reads CIGAR-PIPE over SPARKLESS. The first two photos below show the pipe as it looks when put together.cigar1The next four photos show the stamping on the pipe and the M on the stem which told me I was dealing with a Mastercraft pipe.cigar2 cigar3The last two photos show what the pipe looks like when it is taken apart.cigar4The second Cigar Pipe that my brother sent to me was a smooth one that is identical in size and shape to the rusticated one. It even bears the same stamping on the pipe. It is stamped along the briar just below the polished aluminum nose cone. On one side it reads PERFECTED and on the other side is reads Reg. No. MU3840. Like the rusticated version is stamped on what would be the sides of the shank when the stem is in place. On the left side it reads CIGAR-PIPE over SPARKLESS and on the right side it reads CENTURY OLD BRIAR ITALY. The first photo is of the pipe put together.cigar5The next three photos show the stamping on the nose cone and the shank of the pipe.cigar6 cigar6aThe next photo shows the M stamp on this stem as well exactly like the one on the rusticated pipe above. It is thus also a Mastercraft pipe.cigar7The next photo shows what appears to be a crack on the upper portion of the cigar pipe. It would need to be checked out once I had it in hand. My brother was pretty sure that it was a fill in the briar as it did not go all the way through the piece.cigar8The next three photos show the pipe after it has been taken apart. Each of the pipes was made of four pieces.cigar9 cigar10I have seen a lot of these pipes for sale in shops and on eBay but I had never had one in my hand so I had never done any research into them or what “sparked” their invention. So now that I had two of them I figure it was time to look up some information. I looked on the pipephil website and found that they were made by Mastercraft and that there were some further articles in the odd pipes section of the site. Here is the link to that part of the site. http://www.pipephil.eu/oddpipes/pipcig/sparkless2.html. The trouble is that the articles were in French. I used Google Translator to translate them into English and then did some serious editing to the translations. I am including both articles in full here. The first one is written about the smooth briar versions and the second is about the rusticated versions.

Overseas manufacturers of pipes are not deprived of market of cigar pipes based on the mythical model of the 1920s. The best-known is called Sparkless [1] and comes from the Mastercraft House which was issued in several finishes. Two of them will allow you to judge fully of these strange pipes (The article included two photos of two different smooth finishes on the pipes – a stained and an unstained version).

It should be noted on at the outset that it is stockier than its Germanic Zeppelin cousin. When the pipe is disassembled we note that the two wooden parts screw into another – one side is threaded wood on the interior of the piece and the other side has a metal threaded end that turns into the wooden threads. There may be some doubts about how well this type of connection will hold up under use. There is no place for a filter in the Sparkless pipes unlike the Zeppelin. This pipe is adapted to the tastes of American smokers.

You should know that Mastercraft had a long standing near-monopoly of imports of European briar and particularly Italian briar. This explains the stamping ITALY on the side of the pipe.

The stamping is as follows:

On one side it is stamped Cigar Pipe, Sparkless and on the other side it is stamped Century Old, Briar Italy. On the nose of the pipe it is stamped Perfected on one side and Reg. No. M.U. 3840 on the other side.

The measurements of the pipe are as follows: The length is 13.9 cm and the height is 3.2 cm.

Where the German maker, Vauen offers one model of the Zeppelin pipe, the American Mastercraft diversifies its range. To the two versions of the Sparkless model mentioned above we add here two other variations in the form of pipe, rusticated in natural finish.

These variations to this atypical pipe probably spoke to a limited audience. Let’s face it the quality of the woodwork on the two models rusticated models isn’t the most refined in the light of the criteria of the XXI century. But don’t lose sight of the variety that was offered when these pipes were made was radically new.

My preference is usually saddle bit pipes. But I confess that by comparing the Zeppelin to the Pipe-Cigar Mastercraft models, the Zeppelin has more elegance due to the continuity of the shape to the tip compared to the general shape of the Cigar-Pipe. The German made Zeppelin pipe appears as a whole very consistent where each part (tip – stove – metallic cap) is the continuation of the other. This consistency and flow is less noticeable for this North American pipe.

The complete disassembly of the pipe shows that the stem in ebonite has a condensation system reduced to its simplest expression here: a small aluminum tube. It should be noted that these systems don’t bring great benefits for smoking and on the contrary can add moisture and condensation. They are often the origin of disturbances in the draw of the pipe and cause of particularly unpleasant gurgle. But it should not hurt.

The details of the stamping nomenclature reflects that the origin of the pipes is Italian and are potentially made by Lorenzo.

On one side it is stamped Cigar Pipe, Sparkless and on the other side it is stamped Century Old, Briar Italy. On the nose of the pipe it is stamped Perfected on one side and Reg. No. M.U. 3840 on the other side.

The measurements of the pipe are as follows: The length is 13.9 cm and the height is 3.2 cm.

Armed with the interesting information I went to work on the two Cigar-Pipes that I had. One was the darker coloured rusticated pipe and the second was the natural coloured smooth one. I thus had two of the finishes that are mentioned in the above information.

I started with the rusticated pipe. My brother had done the lion’s share of cleanup work on both of these pipes. Judging from the internals and the externals he did a great job cleaning out all of the gunk and grime. The rusticated briar was cleaned with a tooth brush and Murphy’s Oil Soap and in doing so he was able to remove the majority of the finish. The next four photos show the exterior of the pipe. The stem was oxidized and the letter M on the stem was faint. The finish was dull. The aluminum nose cone was dull. There was a fill on one side of the pipe that stood out as it was smooth and the rest of the bowl was rusticated.cigar11 cigar12I took the pipe apart and took pictures of all of the parts. In the second photo below you can see the fill on the briar piece on the right side of the photo. It is silver/grey in colour so it really stands out.  I circled it in red. The aluminum internals are clean. The inner tube on the stem is clean as well. I was able to slide it out of the stem and clean behind it. There was no grime there.cigar13After I took apart the rusticated one and took the photos I did the same with the smooth pipe. The smooth pipe would be the one I worked on next. Once again my brother had done the lion’s share of cleanup work. Judging from the internals and the externals he did a great job cleaning out all of the gunk and grime. The smooth briar was cleaned with a tooth brush and Murphy’s Oil Soap and in doing so he was able to remove the majority of the finish. There still was a varnish coat on the briar. That would need to be wiped with acetone and sanded. The next four photos show the exterior of the pipe. The stem was oxidized and the letter M on the stem was faint. The finish was dull. The aluminum nose cone was dull. There was a fill on one side of the pipe that stood out as it was smooth and the rest of the bowl was rusticated.cigar14 cigar15I took the pipe apart and took pictures of all of the parts. In the second photo below you can see what looks like a crack on the side of the briar piece on the left of the photo. It is a thin line that runs horizontal across the briar and there is a second divot next to it just out of the photo. I circled it in red. The aluminum internals are clean. The inner tube on the stem is clean as well. I was able to slide it out of the stem and clean behind it. There was no grime there.cigar16I started working on the parts on the rusticated cigar-pipe first. I decided to start with the silver grey fill and try to get it blend into the briar. I used the Dremel with a round head burr to carve lines in the fill that matched the pattern on the bowl sides. I figured if I could make the pattern match I could hide it.cigar17I stained the briar parts with a dark brown aniline stain thinned 50/50 with isopropyl alcohol. I applied the stain with a folded pipe cleaner and then flamed it. I stained both parts of the bowl with the stain and flamed them. I repeated the process until the coverage was even.cigar18I took some photos of the newly stained parts of the pipe. The first photo shows the coverage of the stain on the fill. I had used a black Sharpie Pen to fill in the newly cut grooves from the Dremel and then put the brown stain over the top.cigar19I polished the aluminum nose cone with micromesh sanding pads from 1500-2400 grit. I hand buffed it with a microfibre cloth.cigar20I put the pipe back together and took photos of the newly finished pipe.cigar21 cigar22I set the rusticated one aside and turned to work on the smooth one. I wiped it down with acetone on cotton pads to try to penetrate the varnish coat. Parts of it came off and parts stubbornly refused to move. I sanded the briar with a medium and fine grit sanding sponge and was able to get the entire varnish coat off. I wiped it down with acetone again to remove the dust.cigar23I picked out the fill that looked like a crack and filled it in with briar dust and clear super glue. Once it dried I sanded it smooth with 220 grit sandpaper and the sanding sponge.cigar24 cigar25Since the original Mastercraft smooth Cigar-Pipe came in a natural finish and this one appeared to have that rather than a Bruyere finish I rubbed it down with a light coat of olive oil and then gave it a coat of carnauba wax. I put the pipe back together so that I could see the finished briar portion.cigar26 cigar27I put the rusticated and smooth pipes together and took some photos of the stain and finished briar parts with the polished nose cones. The pipes are looking great at this point in the process. I still had to sand both stems at this point but the briar was done and the pipes were clean.cigar28 cigar29Now it was time to work on the stems. The stem on the rusticated pipe was cleaner and took less work so I did it first. I sanded it with micromesh sanding pads – wet sanding with 1500-2400 grit pads and rubbing it down with Obsidian Oil. I touched up the M stamp on the left side of the saddle with acrylic paint and a fine bristle brush. I sanded off the excess paint with the 1500-2400 grit pads. (I forgot to take a photo of that part of the process.) I dry sanded the stem with 3200-12000 grit pads and rubbed the stem down with Obsidian Oil after each set of three pads. I set it aside to dry.cigar30 cigar31 cigar32While I worked on the stem from the rusticated pipe I had the stem from the smooth one soaking in an Oxyclean bath. It soaked for about six hours. I took it out of the soak and took the next two photos.cigar33I sanded the stem with 220 grit sandpaper to remove the oxidation that had been softened by the oxy bath.cigar34I touched up the stamping on the stem with white acrylic paint and a small fine brush. Once it dried I scraped off the excess and then polished it.cigar34aThe stem was a bear to clean up and remove the oxidation even after soaking in an Oxyclean soak. I wet sanded it with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit pads. I rubbed it down between each set of three pads with Obsidian Oil. I set it aside to dry.cigar35 cigar36 cigar37I buffed the pipe with Blue Diamond on the buffing wheel and worked over the stem quite a bit to remove the oxidation that remained. I gave the pipe multiple coats of carnauba wax and buffed it with a clean buffing pad to protect and give it a shine. I hand buffed it with a microfibre cloth. The finished pair of Zeppelin style Cigar-Pipes by Mastercraft is shown below. There is something about the oddness and shapes of the pipes that attract me to them. I don’t know when they will be used but when they are it should be an interesting experience. Thanks for looking.cigar38 cigar39 cigar40 cigar41 cigar42 cigar43 cigar44 cigar45

I don’t know who made it but this LS Handmade Danish Freehand is a beauty.


Blog by Steve Laug

The brand is unknown to me but many things about it look like a Preben Holm or Ben Wade pipe to me. The flow and lines of the bowl and stem, the well done sandblast, the smooth internal rim top all point that way to me. But I have not heard of nor have I been able to find information on the LS. The pipe is stamped Hand Made in Denmark over LS on the underside of the shank.dan1 dan2The pipe was in great condition in terms of the finish of the bowl. It had dust in the grooves of the deep lines of the sandblast. The stain was in good shape. The smooth underside of the shank was very clean and did not have scratches. The plateau in the shank end was dirty but in good condition. The interior surface of the smooth rim top was covered in a very thick and dirty cake that flowed up from the bowl and over top. The next photo shows the flaking cake on the top of the rim and in the plateau areas around the outer edge.dan3I reamed the bowl with a PipNet pipe reamer using the first three cutting heads to trim back the cake into the heel of the bowl. I followed that up with a Savinelli Pipe Knife to smooth out the transitions between the various cutting heads. I remove the cake back to bare briar. I also used the pipe knife to cut back the cake on the inner edges of the rim.dan3aI sanded the inner smooth portion of the rim with 220 grit sandpaper to remove the tars and lava that I could not get off otherwise. I  picked at the grooves, nooks and crannies in the plateau portion with a dental pick. I wiped it down with isopropyl alcohol and sanded some more until the surface was smooth.dan4I scraped the last remaining edges of cake with the Savinelli Pipe Knife. I cleaned out the mortise and the shank with pipe cleaners, cotton swabs and alcohol.dan5The stem had been sitting in an Oxyclean soak overnight. Once I had the bowl cleaned I took the stem out of the bath to begin working on it. I ran a pipe cleaner through the airway in the stem to clean out any remaining debris and the oxy solution.dan7I scrubbed it once more with the oxy solution and then rubbed the stem dry with a coarse cotton cloth. It removed a lot of the oxidation from the grooves in the stem and the surface of the stem.dan8There was a deep, troublesome tooth mark on the top of the stem. It looks like it goes through to the airway but it does not. I probed it with a dental pick to clean out the debris in the mark and then cleaned it with some alcohol on cotton swabs to get rid of any oxy solution that might be in the hole.dan9I waxed the sandblasted bowl and the plateau on the shank and the rim edges with Conservator’s Wax. I also waxed the smooth inner edge of the rim top with the wax. I buffed it with a shoe brush and then with a clean buffing pad to raise the shine.dan10 dan11 dan12 dan13Once the glue cured on the stem I filed it with a needle file to smooth out the patch to match the surface of the stem.dan14I sanded it with 220 grit sand paper to remove the scratches and smooth out the surface of the patch and the tooth chatter on the underside of the stem.dan15I polished the stem with micromesh sanding pads – wetsanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I rubbed it down with Obsidian Oil between each set of three pads. After the final set of three I rubbed it down one last time and set it aside to dry.dan17 dan18 dan19I buffed the stem with Blue Diamond polish on the buffing wheel and gave the stem multiple coats of carnauba wax. I buffed the stem and bowl with a clean buffing pad to bring a shine to the pipe. I hand buffed it with a microfibre cloth and deepened the shine. The finished pipe is shown in the photos below. The look of the internal smooth rim with the plateau edges and the deep sandblast finish make this a beautiful pipe. I think Steve in Dawson Creek will like the way this one turned out as well. It should serve him for many more years to come. Thanks for looking.dan20 dan21 dan22 dan23 dan24 dan25 dan26 dan27ee

Restoring a Long Diamond Shank Aldo Velani Grande 39


Blog by Steve Laug

This pipe came to me through my brother. I am not sure if it was one of his eBay finds or his pipe hunting adventures. Either way it is a unique and unusual pipe. It has a long diamond shaped shank ending in a tapered diamond shaped stem with a slash of briar inserted into the Lucite. The bowl is a variation on a Dublin shape with the diamond shape of the underside of the shank carrying through to the bottom of the bowl. The rim had been obviously tapped out on some hard surface and the top and the outer edges of the rim had nicks and dents. Somewhere along the way someone had cracked the shank and put on a poorly installed Sterling silver band. The stem had some slight tooth chatter on the top and the bottom near the button and there were several small tooth marks on the underside.aldo1It is stamped Aldo Velani Grande on the left side of the shank. The centre portion of the top line of the stamp is faint. It is stamped on the right underside of the shank with the shape number 39. There was no other stamping on the shank. The stem bore an AV stamp that had originally been gold in colour but had faded. In the second photo below you can see the glue from the band oozing out onto the shank. It was that way all the way around. Someone had carelessly used the glue and not cleaned up the overflow. You can also see that the stem does not fit properly against the shank end.aldo2The stem listed to downward and to the left side of the shank and was crooked. Once I pulled the stem out I could see that the tenon was no longer straight.aldo3The next two photos show the top of the rim and the bottom of the bowl respectively. You can see the light cake and the rounding of the outer edges of the rim in the first photo. The underside of the pipe looked pristine. The finish was dirty and a bit spotty.

aldo4My brother, Jeff cleaned up the pipe. He scrubbed out the internals and the external of the pipe. When it arrived in Canada it was very clean and the finish had basically been removed. I am really growing to like having these pipes arrive cleaned and ready to restore. Thanks Jeff!aldo4a aldo4bThe next photo shows the rim after he had cleaned up the surface. There was a burn mark on the front edge of the rim that would need to be addressed. You can clearly see all the nicks and chips in the rim edges in this photo.aldo4cOnce I removed the stem the band fell off in my hands. I could see the band covered a sloppy crack repair. Though the repair held and the crack was sealed there was a lot of glue. I am not sure whether it was for the crack or for the band. Either way it was over kill. The glue had hardened and somewhere along the way the silver band had picked up the ridges and valleys of the hard glue underneath.aldo4dI sanded the glue until it was smooth on the shank end. I squared up the band and made the angular corner of the diamond shape more sharp. I smoothed out the dents in the band as much as possible from the inside of the band. I slid band on the shank and used a small ball-peen hammer to carefully tap the band flatter from the outside. I was able to remove much of the damage to the silver band with this process. I used a small bit of glue to hold the band snug on the shank.aldo4eTo take care of the rim damage and to reduce the damage to the outer edge of the rim I topped the bowl on a topping board with 220 grit sandpaper. I sanded until the edge was clean and then worked on the outer edge of the rim with sandpaper. In the second photo below you can see the area where the burn has affected the outer edge at the front of the bowl.aldo5I wrapped a KleenReem pipe reamer with 220 grit sandpaper and used it to sand the interior of the bowl and clean up the inner edge of the rim.aldo6On the right side of the bowl there were two larger chips in the outer edge. I used crazy glue and briar dust to fill in the divots. Once the repair dried I sanded it with 220 grit sandpaper to reshape it.aldo7I heated the tenon with a Bic lighter until the tenon was flexible and then carefully inserted it into the mortise and aligned it with the shank. I held it in place until the tenon cooled. That repaired the fit of the stem to the shank.aldo8Since I was working on the stem I decided to finish polishing it. I sanded out the tooth marks and tooth chatter with 220 grit sandpaper. I polished it by wet sanding with 1500-2400 grit micromesh sanding pads. I dry sanded it with 3200-12000 pads. I wiped the stem down with a damp cloth. Once the pipe was finished I would buff the stem and pipe together.aldo9 aldo11 aldo12I used European Gold Rub n’ Buff to touch up the AV stamp on the side of the stem and hand buffed the stem.aldo13I stained the bowl with a dark brown aniline stain cut by 50% with isopropyl alcohol. I flamed it and repeated the process until I got an even coverage.aldo14I took the next set of photos to show the bowl after the stain had dried. It was too opaque for me and hid the grain on the pipe but I would deal with that in the morning. I set the pipe aside of the night and let the stain dry.aldo15 aldo16In the morning I wiped the bowl down with alcohol on a cotton pad to thin the stain coat and make the grain stand out.aldo17 aldo18With the stain looking good and the stem finished I buffed the pipe with Blue Diamond on the buffing wheel and gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine and then by hand with a microfibre cloth. The finished pipe is shown in the pictures below. It is a beautiful pipe. It is ready for whoever wants to add it to their rack. Send me a message or an email at slaug@uniserve.com if you are interested in this beauty. Thanks for looking.aldo19 aldo20 aldo21 aldo22 aldo23 aldo24 aldo25 aldo26 aldo27