Monthly Archives: March 2024

Refreshing a Dominik Sandblast Panel Horn with Cumberland Stem

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Blog by Steve Laug

The pipes that I will be posting over the next few days from this lot that Jeff and I purchased are fascinating pipes. They were quite stunning but altogether unknown to me. I did not recognize the name of the maker. All the pipes were unsmoked other than the Stanwell Pipe of the Year. We purchased them from a fellow in Kalundborg, Denmark on 02/03/2024. He said that they were all unsmoked and when they arrived they were. They were relatively clean and merely dusty with a little light debris on the stem surfaces. The shapes, sandblasts, shank extensions, and stems were all unique and very well done. The pipes were very beautiful and I could not wait for Jeff to refresh them a bit and get them up to me to do my part. Here are some of the photos of the pipes that we purchased provided by the seller.Here is a photo of the pipe that was sent to us by the sell. It is the one that I chose to work on first. It is a beautiful sandblast Panel Horn with a Cumberland stem. The rim top is flared almost like a flower. The blast is very well done. The Cumberland stem is also well cut and other than dusty is in great condition. The bowl is unsmoked. The bowls all have a carbon bowl coating that is well done on the walls of the bowl. The pipe is stamped on the underside of the shank with the etched name of Dominik. I am looking forward to working on it as it will take very little work and will be a great relief from some of the complicated ones I have been doing lately.I knew nothing about the brand or the carver other than he did beautiful work so I turned to Pipedia to see what I could find (https://pipedia.org/wiki/Dominik_Pipes). There was a listing for Dominik Pipes. He is a Polish Carver and I have included the short article in its entirety below.

Dominik pipes are made by Dominik Kobryń. His journey with pipes began in 1993 at a flea market, where he bought his first pipe. From that time his collection has grown a lot. He made his first pipe in December 2016. Dominik credits Wojtek Pastuch as his mentor, and is very grateful for that!

Dominik uses briar from Mimmo Romeo. He makes his stems by hand, mainly from Ebonite and Cumberland rods, but occasionally acrylic. He focuses on unique pipes that are well done technically.

From there I clicked on a link at the bottom of the page that took me to his Pipe sales website (http://www.dominikpipes.com/). Interestingly the site contained almost word for word the information that I had found on Pipedia.

My name is Dominik Kobryń.

My journey with pipes began in 1993 on a flea market, where I bought my first pipe. From that time my collection has grown a lot.

I made my first pipe in December 2016. Wojtek Pastuch has taught me a lot about pipemaking and I am very grateful for that!

I use briar from Domenico Romero (Mimmo). I make stems by hand, mainly from ebonite rods and cumberland, sporadically acrylic. I pay much attention to create unique pipes, well done technically.

If you are interested in my work do not hesitate to contact me.

I have been following Wojtek Pastuch for some time now and really like what he is doing. It is fascinating that Dominik considers him his mentor. In chatting with Jeff, he sent me a link to Dominik’s Facebook page (https://www.facebook.com/dominikpipes). It is worth a look to see his current pipes.

Now it was time to “work” on the pipe. For his part, Jeff had simply rinsed the pipe off with warm water and dried it. He soaked the stem in deoxidizer to remove the light oxidation near the shank joint. This is a classic spot for oxidation and it was certainly on this Cumberland stem. The pipe came here a few days ago and it is beautiful. The sides of the bowl show the blast on straight grain, while the rim top and front and back of the bowl show sandblasted birdseye grain. I tried to capture that a bit in the photos that follow. I took photos of the rim top and bowl along with both sides of the Cumberland stem to show the condition of the pipe. It is clearly unsmoked and new.I took a photo to try to capture the etching of Dominik on the underside of the shank in an oval. It is very readable in person but is curved around the shank bottom and it hard to capture in a photo. I also removed the stem from the shank and took a photo of the parts of the pipe.The bowl was in excellent condition so skipped ahead to applying the Balm to the briar. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I polished the Cumberland stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Sandblast Dominik Panel Horn with a Cumberland Panel Taper Stem has a beautiful, unique Sandblast finish that is deep and craggy. The rich dark black/oxblood finish highlights some great grain around the bowl and shank. It has some great rugged sandblast that I am enjoying looking at on the Dominik pipes I have picked up. The polished Cumberland taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping and have a lighter touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dominik Panel Horn is quite stunning and feels great in my hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches x 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.41 ounces/40 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be adding to the rebornpipes store in a new section for Polish Pipe Makers. If you wish to add it to your collection let me know. Thanks for your time.

Transforming an Old, Battered and Abused Brigham #417 Four Dot

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Blog by Paresh Deshpande

This pipe has been in my possession for so long that details of how, when and where of this pipe have faded away from my memory. However, years after procrastinating on the restoration of this pipe, it’s finally on my work table.

This is a partially rusticated straight Rhodesian with smooth side panels and a smooth shank bottom that bears the stampings of this pipe. The rustications are worn down and at some places the rustications have completely smoothed out, signifying that it had been in regular use of the previous pipe man/ woman and has been extensively used. Though the stampings are quite worn, they are easily discernible under bright light and magnification. It is stamped towards the shank end as “BRIGHAM” in script at an upwards angle moving from left to right over “CANADA” in straight capital letters. Towards the bowl end, faint shape code # “417” can be seen. The left of the stem towards the tenon end and shrouded beneath all the oxidation and grime, four dots arranged in a diamond shape are visible. I have a post-patent era (1956- 1969) Brigham that I had got from Steve and had read through the entire write up. It provided a deep insight in to the genesis, history and the dating of Brigham pipes. Here is the link to the write up and is highly recommended read.

https://rebornpipes.com/2019/01/13/restoring-pipe-16-from-bob-kerrs-estate-a-brigham-3-dot-canadian-691/

Next to ascertain the date and significance of the dots, I visited pipedia.org and went through the complete article written by well known to me pipe restorer, researcher and author of an authoritative book on Brigham pipes, Charles Lemon of Dad’s Pipe. I have reproduced an extract of relevant information related to the pipe that I am working on.

 “I have dubbed the decades between 1980 and 2000 the Late Canadian Era, a period that saw several changes at Brigham that are of note to the collector. First, the traditional 8-grade pinning system (the famous Brigham “Dots” which denoted the quality of the pipe) was changed to a 7-grade system to simplify pinning (more on this below), and the Norsemen and Valhalla series were merged to form the President Series, which represented the very finest pipes coming out of the Toronto factory. Early pipes from this era (left, below) are stamped with a shape number and “Brigham” over “Canada”; later pipes (late 1980s+, on right below) are stamped simply with a shape number and the Brigham logo.”

The Original Brigham Dot System 1938 – 1980
Brigham pipes are reknown in the pipe world for their famous “Brigham Dots”, a system of brass pins inset in the stem to denote the grade of each pipe. The original 8-grade pinning system, used for 42 years between 1938 and 1978 (spanning the Patent, Post-Patent and Canadian Eras) looked like this:The pipe on my work table, thus, is from the early 1980s and a “Director” grade Brigham.

With the provenance of the pipe now established, it was time to move ahead with the initial/ detailed inspection and restoration.

Initial Inspection
The pipe, as it sits on my work table, does not present a very promising picture. However, having worked on a couple of hundred pipes, some in much worse condition that this one, I am sure with some TLC and repairs, the beauty of this pipe can be restored to its former glory. The smooth rim top shows damages consistent with having been knocked against hard edges and is covered with overflowing lava. The partially rusticated stummel surface is covered in dirt and grime giving the surface a dull and lacklustre appearance. The rustications are worn down at places to nearly a smooth surface. The vulcanite stem is deeply oxidized and is missing a chunk of vulcanite from the bite zone on the lower surface. The seating of the stem in to the mortise is loose. The following pictures will give you a clear idea to the condition of the pipe as I start the restoration work. Detailed Inspection
The stummel is smooth towards the tapered upper ½ inch and extends over the rim top surface. The rim top surface is uneven, a result of being knocked against a hard edge of a table. I suspect that this damage is more severe on the left side between 6 and 9 o’ clock direction (encircled in green). The cake is thick and hard and overflowing over the rim top surface. It is also observed that the cake is thicker towards the upper half of the chamber and has a strong sweet molasses like smell permeating from the pipe. The condition of the chamber walls is hidden beneath the thick cake and will be ascertained only after the cake has been taken down to the bare briar. However, after careful external examination of the surface, I am confident that there is no damage to the chamber walls as the stummel surface is hard and solid all around.The partially rusticated stummel surface is covered in dirt, dust and grime giving the surface a dull, dirty and lifeless appearance. The nooks and crannies of the rustications shows accumulated oils, tars and dust that have darkened over time. There are flecks of white paint embedded within these crevices of the rustications. These rustications have worn down significantly and have smoothed out at many places. The stummel surface is solid to the touch signifying less likelihood of any chamber damage. The stummel has taken on a nice dark patina from 40 years of heavy usage and I would like to preserve it through all the cleaning and polishing. The mortise is relatively clean as expected since the long metallic tenon housing the trademark maple wood filter sits close to the mortise face. The vulcanite stem is deeply oxidized and appears dirty green. The lower surface of the stem has a large chunk of vulcanite missing from the bite zone, including the button. The four brass dots are covered in oxidation and would need to be cleaned and polished. Once the stem has been cleaned and polished, these brass dots will add an element of dazzle to the entire pipe. The long aluminum tenon which houses the Brigham trademarked Maple wood filter is covered in dried oils and tars. The filter is completely stuck in to the tenon and wouldn’t budge and the sweet smell too is very strong.The Process
The first issue that I tackled was that to separate the maple filter from the aluminum tube tenon. I chucked the stem in to the freezer for a couple of hours. Thereafter, I gently and lightly heated the tenon with a Bic lighter. This loosened the oils and tars and gunk that held the filter in to the tenon. Using a pair of nose pliers, I gently pulled out the maple wood filter. The following pictures will give you an idea as to how filthy and dirty the filter was and made me ask myself whether the filter was ever replaced/ cleaned.In preparation for immersing the stem in to the oxidation remover solution, I cleaned out the aluminum tenon and stem airway using dish washing soap and shank brushes. I further cleaned the stem airway using hard and regular pipe cleaners and alcohol. The stem internals are now clean and ready for further processes.I immersed it in “Before and After Deoxidizer” solution along with the stems of other pipes in line for restoration. This solution works to draw out all the deep seated oxidation from the surface making its subsequent cleaning and polishing a breeze. I would definitely recommend this product as it saves on to time and efforts. The pipe has been marked with a blue arrow for easy identification. At this stage, I called it a day as it was well past midnight.The next afternoon, I removed the stems that had been soaking in the deoxidizer solution overnight. I cleaned the stem and the stem airway under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and the airway with thin shank brush. I further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem. I used the steel wool to clean the aluminum tenon and it did make a world of difference to the appearance of the tenon.Continuing with the stem repair, I inserted a triangulated index card covered in transparent tape in to the slot. The tape prevents the mix of superglue and charcoal from sticking to the index card. I mixed superglue and activated charcoal powder and generously applied it over the bite zone, including over the buttons and set it aside for the fill to cure.Once the repairs had hardened, I shaped the button and the bite zone using a flat needle file. I roughly matched the freshly shaped surface with the rest of the stem by sanding the patch with a folded piece of 220 grit sand paper. At this stage, I noticed air pockets in the patch on the upper surface of the stem (encircled in red) and also the horizontal slot needed a rebuild. I mixed a fresh batch of activated charcoal and superglue and rebuilt the entire bite zone on the upper surface and also the horizontal slot. I set the stem aside for the fills to cure. While the stem repairs were set aside to cure, I moved on to reaming the chamber with my PipNet pipe reamer. I started the reaming process with head size 1 of the PipNet reamer blade and progressed through to head size 2. I used my fabricated knife to remove cake from areas inaccessible to the reamer blades and completed the process of removing the cake by sanding the walls smooth with a folded piece of 180 grit sandpaper. I wiped the chamber with a cotton swab wetted with alcohol to clean the residual carbon dust. The chamber walls are solid and the hard layer of cake had worked well to protect the chamber walls.Next, I cleaned the mortise by scraping out all the dried oils and tars from the walls with a dental tool. I further cleaned the mortise using bristled and regular pipe cleaners dipped in alcohol. Continuing with the internal cleaning of the chamber and mortise, I subjected it to a salt and alcohol bath. I used cotton balls which is an at par substitute as I have realized over the years. I drew out a wick from the cotton and along with a folded regular pipe cleaner; inserted it into the mortise and through the draught hole and further into the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the rim inner edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils/ tars from the chamber and mortise and loosened out any residual cake and tar build up, fulfilling it’s intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. Using my fabricated tool, I scraped out the entire loosed gunk from the mortise and further cleaned it with alcohol and q-tips. The large blobs of now moistened gunk that was removed from the mortise should give the readers an idea of how filthy the mortise was when I started the process of cleaning. The chamber now smells clean and fresh. I cleaned the external surface of the stummel with undiluted Murphy’s oil soap and a hard bristled toothbrush. I cleaned the smooth rim top surface with the soap and Scotch Brite pad. I scrubbed the rim top surface with a wire brush to remove the lava overflow and followed it up with a scrub using Scotch Brite pad. The stummel was dried using paper towels and soft cotton cloth. The clean rim top presents charred surface between 6 and 9 o’clock and in 12 o’clock direction (encircled in yellow) and also a couple of dents with thinning of the rim (encircled in red). I simultaneously cleaned the mortise with dish washing soap and shank brushes till all the loosened oils, tars and gunk, a result of the salt and alcohol bath, were completely removed. I dried the shank internals using paper towels and pipe cleaners.The external cleaning had revealed all the issues to the stummel surface that needed to be addressed and I decided to tackle the darkening and dents/ dings to the rim top surface. To address the rim top damage, I topped the rim top on 220 grit sandpaper till the surface was nice and even. I hate losing any briar and restrict it to the barest minimum that is required. The damage to the inner rim edge, though greatly eliminated, can still be seen to the back and left side of the rim edge (encircled in green) and the chamber too appeared to be out of round. These issues would be addressed next. To get the chamber back to round and address the still visible chipped surfaces over the inner rim edge, I created a bevel over the inner and outer edge with a folded piece of 220 grit sand paper. I am pretty pleased with the progress being made thus far. Next, I subjected the smooth surfaces over the stummel to a complete cycle of micromesh polish, wet sanding with 1500 to 12000 grit pads. I wiped the stummel with a moist cloth after every grit pad to remove the sanding dust left behind by the pads. This also helps in monitoring the progress being made and ensures early corrective action. I am happy with the progress being made until now. I massaged a small quantity of “Before and After Restoration Balm” into the briar surface with my finger tips and worked it deep into the surface and let it rest for a few minutes. The balm almost immediately works it’s magic and the briar now has a nice vibrant appearance with the beautiful bird’s eyes and cross grain patterns on full display. Now that the stummel repairs are completed, I turned my attention back to the stem repairs. The second attempt fills were well cured and I moved ahead with the process of filing and shaping the button end with a flat head needle file. With a flat needle file, I reshaped the horizontal slot end. For a better blending, I further sanded the entire stem with a folded piece of 220 grit sandpaper. The few minor air pockets that are visible will be completely eliminated as I progress with the sanding and polishing process. I continued to work on the stem and progressed to wet sanding the entire stem with a folded piece of 320 followed by 600, 800, 1000, 1500 and 2000 grit sand papers. Thereafter, I polished the stem by dry sanding the stem with 3200 to 12000 grit micromesh pads. I strictly avoided running the lower grit sand papers over the four brass dots, polishing them with 6000 to 12000 grit micromesh pads. I rubbed a small quantity of EVO into the stem surface and set it aside for the vulcanite to absorb and hydrate. Before moving on to final polishing of the entire pipe using polishing compounds, there was one aspect, though not critical, but important and that was to clean the gaps between the two rings separating the cap from the rest of the stummel. I used a sharp dental tool to clear out all the debris that had lodged between the rings.To complete the restoration, I mounted a cotton cloth buffing wheel on to my hand held rotary tool and polished the stummel and stem with Blue Diamond compound. This compound helps to remove the minor scratch marks that remain from the sanding. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax and continue to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and give the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks beautiful and is ready to join my other Brigham that I had received from Steve. Looking forward to enjoying my leisure time with this beautiful and gorgeous looking pipe, smoking my favorite tobacco!! P.S.: No Brigham pipe is complete without it’s trademark Maple wood filter. I replaced the old and clogged filter with a fresh filter and now it’s truly ready to deliver it’s unique smoking experience that I have come to appreciate after smoking the one in my collection. I storngly recommend that every pipe smoker must experience the pleasures of smoking a Brigham pipe at least once.

An Unusual and Unique 1935 Dunhill Dryway Shell Briar Billiard

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Blog by Steve Laug

The next pipe on the table is a unique one and I think it is an older one. We purchased it from our contact in Copenhagen, Denmark 02/11/24. The pipe is a Shell Briar with a rugged sandblast finish. The upper portion of the bowl is threaded and screws into the base of the pipe. The junction is very smooth and the grain above and below the split is matched. The pipe is stamped on the heel of the bowl and the underside of the shank on a smooth panel. On the heel it is stamped with the shape number 491 followed by a /4 which I believe refers to the size of the pipe – a Group 4. That is followed by Dunhill “Driway” Shell Briar [over] Pats. Pending [followed by] Made in England 15. The superscript, underlined 15 is the date stamp. The pipe had been smoked and there was a light cake in the bowl with a light lava overflow in the sandblast on the rim top. The stem is oxidized and had tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. Jeff took photos of the rim top, bowl and the surfaces of the stem to give a sense of the condition of the pipe. The walls of the bowl had a light cake on them. The bottom of the bowl has what appears to be a white disc on the bottom from these photos. In later photos Jeff took the pipe apart to show the parts. The stem is oxidized and has tooth marks on both sides ahead of the button and some roughening on the button surface as well. He took photos of the sides and heel of the bowl to give a clear picture of the depth of the sandblast. You can also see the separation on the bowl sides showing where the top of the bowl screwed into the threaded base of the bowl. He took photos of the stamping on the underside of the bowl and the shank. It is clear and readable and read as noted above. Jeff unscrewed the bowl from the base to show how the parts fit together. The base and the bowl have some tars and oils around the threads and in the bottom of the base. The photos also show the clay disc that have three holes around the edges that filter out the moisture and tars. Jeff removed the disc to give a sense of what it looked like. The dome of the clay disc is stamped AD (Alfred Dunhill) on the topside. The underside is a cup that elevated the disc slightly from the bowl of the base.He also took photos of the base to show the condition of the bowl. You can see both the oils and the tobacco debris on the walls. At the back of the bowl you can also see where the inner tube in the shank enters the base.Jeff removed the stem to show the inner tube that fit in the shank and the stem. The pipe is quite a system.Jeff sent me the photos that our contact in Copenhagen included for him so that he could have a look at regarding this pipe. I am including them below. They include a part by part series of photos that show the parts from a variety of angles to give a sense how it all looks as a whole and in pieces. I have quoted the advertising information on the first card below. It is a fascinating read and the prices are an interesting to imagine on these pipes. I quote below:The Dunhill “Driway” Pipe is a “Shell Briar” with the addition at the base of the bowl of a patented “Kaoloid” Filter which enhances the natural coolness of the “Shell,” arrests moisture and enables the smoker to enjoy more fully the flavour of the tobacco. The filter is easily replaced by unscrewing the top of the bowl. The Price is 25/- with spare filter.

The “Shell Driway” Pipe is 3 lengths – 5 ½ in., 6 in. and 6 ½ in. Extra packets of 8 filters, 1/-

It is a pipe like the one I have in hand but it is not the same pipe. The grain on the bowl and shank are quite different. The damage on the rim top is also not present on the pipe in hand. The patent numbers on the shank bottom are different. The one I am working on is stamped Pats. Pending with no number. The inner tube in the photos also shows a patent number that is absent from the pipe I am working on. I turned to the dating key on Pipephil’s site (http://www.pipephil.eu/logos/en/dunhill/cledat-en1b.html) to establish a date for the pipe. I drew a red box around the pertinent information below. It fits the criteria of a Sandblast with a year suffix and a Non possessive form Dunhill. The suffix is the number 15 which puts in the section below which notes 1920 + suffix to establish a date. In this case it is 1920 +15 making the pipe a 1935.Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took photos of the bowl and the rim top as well as both sides of the stem to show the condition of the pipe before I started my work. It really looked remarkably good for a pipe made in 1935!I took a photo of the stamping on the shank. The photo of the stamping is far less clear than it appears in person. It is still very readable. I also removed the stem and took a photo of the parts of the pipe. It is a unique piece of pipe history.I took the pipe apart to show all the part. It was very clean and other than the darkening on the clay disc it was like new. The bowl was in such good condition that I had to do some minimal work with it. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the vulcanite with the flame of a lighter to lift the tooth marks as much as possible. Many of them lifted completely. Those that remained I filled in with clear CA glue. I chose clear to get a good match with the black of the old vulcanite. Once the repairs cured I used a small file to flatten then and redefine the edge of the button. I sanded the remainder smooth, blending it into the surrounding vulcanite with a folded piece of 220 grit sandpaper. I sanded the surface of the stem smooth with 320-3500 grit sanding pads. It worked well to smooth things out and remove remnants of oxidation. When finished the stem looked much better.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed down the inner tube with a 12,000 grit micromesh pad to smooth out the scratches in the surface. There was some discolouration that remained but it was clean. I reinserted it in the tenon and it was ready for the fit in the shank of the pipe.This 1935 Dunhill Dryway Shell Briar 491 /4 Billiard has a beautiful, unique Dunhill Sandblast finish that is very deep and craggy. The rich brown/black finish highlights some great grain around the bowl and shank. It has some great rugged sandblast that Dunhill developed and specialized in making. The polished vulcanite taper stem adds to the mix. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. It is critical to avoid buffing the stamping and to have a lighter touch on the sandblast briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Patents Pending Dunhill Dryway Shell Briar Billiard is quite stunning and feels great in my hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.09 ounces/32 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I am going to add this beauty to my collection of older and unique Dunhill pipes. I will smoke it one day soon to see how the system works. Thanks for your time.

What about this Ashton Old Church Made in England 27 XX Apple?

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Blog by Steve Laug

In January Jeff found out about an estate sale in Pocatello, Idaho, USA. It turned out that the sale was for a fellow Jeff and I had purchased pipes from in the past, Gene. He had been the owner of Outwest Tobacco in Pocatello (long closed now) and I bought tobacco and other smoking items from him in the past. As I think about it now, it seems that I had known Gene for over 30 years Jeff and I had been to his home and enjoyed coffee and a few pipes together. I have no idea how many pipes we bought on those visits as well as to the antique shop of his daughter. I know that there were many pipes. When we heard that it was Gene’s personal collection that was for sale and that he had passed away we decided for Jeff to go to the house and have a look. He went on January 25, 2024 to scope it out as we had seen his personal collection of pipes and there were definitely some among those well smoked old warriors that would be great to pick up. Perhaps there would even be one that could join my own collection in memory of Gene.

Jeff went to the house and looked through the racks, pipe bags, tobacco both bulk and tinned as well as a variety of pipes. All the pipes were well smoked and needed serious cleaning. One the pipes he picked up was this Ashton Sandblast Apple with a Cumberland stem. It was very dirty and probably had been a natural coloured pipe when it started. Sandblast finish around the bowl was dirty and had hand oils ground into the grooves. The bowl had a thick cake that overflowed in lava onto the sand blast rim edge and top of the bowl. I also flowed down onto the bowl sides particularly in the back of the bowl. The stem was Cumberland and the marks of a rubber Softee Bit on the end. It had become discoloured and there was a line where the debris from smoking had accumulated along the edge and under the bit protector. The good news was that there were no tooth marks or chatter. The rest of the Cumberland stem was oxidized and had lost the characteristic shine. The pipe was stamped on the heel of the bowl and shank on a smooth panel. It read XX in an oval on the heel of the bowl followed by Ashton [over] OLDCHURCH mid shank. After that it bore the stamp Made In [over] England followed by the number 27. The stem had the characteristic Ashton logo, a brass ring enclosing a piece of briar or in this case perhaps a piece of Cumberland. Jeff took photos of the pipe so I could have a sense of what it looked like before he started his work on it.Jeff took photos of the stem surfaces and the bowl and rim to give a sense of condition of the pipe. You can see the thick cake in bowl and the lava overflow on the edges and rim top of the bowl. It is had to know if there is any damage as the cake and lava is quite thick. The stem surface is very dirty and you can see the area on the end of the stem where the Softee Bit had protected it from chewing but had left it dirty and discoloured. He also took photos of the sides of the bowl and the heel to show the interesting sandblast that went around the bowl. It was deep and quite rugged looking. You can see the oils and debris in the grooves of the blast.  He took photos of the stamping on the underside of the bowl and shank. It is a clear and readable as noted above. The logo on the top of the taper stem is also in good condition. Before working on the pipe I wanted to familiarize myself with the meaning of the stamping on the shank. For general info I turn to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-a8.html). I have included both a screen capture and the side bar notes on the brand.Brand established in 1983 by Bill Ashton-Taylor (1945 – 2009†). James Craig (Jimmy) was designed by Bill himself worthy to continue Ashton pipes manufacture. Sub-brand: Romford (sold through McCranie’s). See also: Taylor Made, Mac Cranie

From the information in the screen capture and notes I learned a lot about the stamping on the pipe. Here is the information collected for ease of reference

  1. Old Church is the name of a Tan Sandblast
  2. XX refers to the size of the pipe with the X’s ranging from X to XXX. This one is a midsized pipe.
  3. 27 gives me that date of the pipe. Using the formula above I have added the 27 to the date 1980 for a date of 2007 as the date the pipe was made.

From there I turned to Pipedia (https://pipedia.org/wiki/Ashton) for further information and background. I have included that information below.

The Ashton Pipe Story (the article is worth reading in its entirety. Click on the link above to do so. I am including the pertinent information to the Ashton pipes.)

… In the early 1980’s Bill strongly felt the need to form his own company in order to return both pipe making and the finished product to the very high standard formerly held. From the time the first pipe bearing his name was made to the present, ASHTON pipes have been manufactured of the best materials and with the utmost skill. And because no one today knows more about the criteria for making fine briar smoking pipes than William Ashton-Taylor, there is no more convincing guarantee for the high quality of ASHTON pipes than the man himself.

R.D. Field played a critical roll in Bill Taylor’s transition from Dunhill to the father of Ashton pipes, Bill Ashton-Taylor. Field wrote The Ashton Pipe Story chronicling this transition.

Due to Bill’s unique knowledge of pipe making and the seasoning of briar, he was granted a British patent for his method of manufacturing. This special process results in pipes that are 12- 14% lighter in weight than comparable pipes of other brands. About his handmade pipes Bill states: “For us, both parts of the pipe are equally important- bowl and mouthpiece. In both cases the best material and perfect finishing are essential.” Each ASHTON pipe, therefore, offers quality from bowl to bit…

The purchase of selected briar wood is the most important pre-condition for the manufacture of high-quality pipes… Bill used Calabrian briar for his smooth finished pipes because the wood is both hard and light, coming as it does from a light, sandy soil. Often, he took these straight grain plateau blocks and turned them on their sides in order to fashion beautiful cross grain/birds eye pipes which are widely believed to smoke cooler than straight grains.

Briar from Tuscany is used for the ASHTON sandblast finishes, as this type of briar takes on a rich, deep patina after the soft grain is removed by the sand-jet. Ashton sandblasted pipes are often compared to early Dunhill Shell pipes, which are highly prized for their deep, craggy sandblasting. While Dunhill seems to have, by and large, abandoned the deep sandblasting technique as time has progressed, Ashton revived the practice, as can be seen on Ashton sandblasted pipes…

The manufacture of ASHTON pipes is based upon an ingenious method first developed in 1915 and improved upon after years of experimentation by William Ashton-Taylor. After the pipe bowls are turned from briar blocks they are heated for eight hours in order that they expand. They are then steeped for an additional eight hours in a mixture composed of three beneficial oils. During this procedure the wood acts like a sponge in soaking up the oils.

After steeping, the oiled bowls are placed on heated brass pegs where they reside for fourteen days. Throughout this period the oil “exudes” from the briar, bringing with it unwanted sap and residue and leaving behind the nut-like flavor for which ASHTON pipes have become renowned…

The site also confirmed the dating information that I had found on Pipephil’s site earlier and quote above. It also included a brief chart on Ashton Pipe Finishes & Grading that I have included below. I have marked the items in the chart below that apply to this pipe in red below.

  • 1: Sandblast –
    • a. Pebble Grain (Pebble Grain) – dark
    • b. Old Church – Natural (OC)
  • 2: Claret & Gilt Edge – smooth with a burgundy to gold burgundy color
  • 3: Oak – dark smooth
  • 4: Sovereign – smooth natural
  • 5: Sovereign SG – smooth natural straight grain, # 1- 5
  • 6: Achievement – pipes that have some unusual work on them, spiraling, bamboo etc.
  • SIZING: X, XX, XXX, LX, ELX, Magnum

Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took a photo of the rim top to show the condition. You can see the clean bowl. The bowl is in excellent condition and looks very good. There is some darkening on the rim top and some light damage to the front inner edge of the bowl. The stem came out looking quite good. It only needed to be polished. I took a photo of the underside of the shank to show the stamping. The photo clearly shows the stamping and is actually more readable in person. The Ashton logo on the stem is in good condition. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It is a nice looking pipe. I worked over the sandblast finish with a brass bristle brush to clean up the darkening on the rim top and in blast on the sides of the bowl. I worked on the inner edge of the bowl to bring it back to round using a folded piece of 220 grit sandpaper. I gave it a slight bevel to accommodate the damage. I stained the top, edge and cap of the bowl with a Maple stain pen to match the rest of the bowl. The bowl was in such good condition that I had to do some minimal work with it. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I sanded the roughness on the surface of the stem smooth with 320-3500 grit sanding pads. It worked well to smooth things out and once finished the stem looked much better.I polished the Cumberland with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This 2007 Ashton Old Church Made in England 27 XX Apple with a Cumberland Taper Stem has a beautiful, unique Dunhill Sandblast finish that is very deep and craggy. The rich brown/red finish highlights some great grain around the bowl and shank. It has some great rugged sandblast that Bill Ashton Taylor specialized in making. The polished Cumberland taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping and have a lighter touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Ashton Old Church XX Apple is quite stunning and feels great in my hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.80 ounces/51 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I am going to enjoy smoking this one and remembering my visits with Gene both at his home and at Outwest Tobacco in Pocatello. Thanks for your time.

Leonard Payne Pipes Ltd. British Columbia, Canada Brochure

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I am always on the hunt for historical documents on various pipe makers and brands. I have a good collection of them on the rebornpipes site currently that is easily accessed. This Leonard Payne Material came to me through Kenneth Lieblich. He purchased a boxed Leonard Payne Hand Made pipe that came with a box, the signature package of Amphora that Payne gave with his pipes and the brochure that I have scanned below. Give the document a read. It is fascinating to see what drove this pipe maker and the unique things he did in his craft. Thanks Kenneth.

Cleaning up a Trade – a Georg Jensen Dania 9980 Dublin with a Filter Stem

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Blog by Steve Laug

The next pipe on the work table is one that I took in on a trade from a fellow in the Netherlands. It is a great looking smooth quarter bent Dublin. It is stamped on the left side of the shank and read Georg Jensen [over] Made in Denmark Pipes. On the right side it is stamped Dania. There is a shape number 9980 on the underside of the shank. The pipe is shaped to highlight the grain around the bowl. The finish is quite clean with just a bit of grime and oil in bowl sides. The smooth rim top is in excellent condition with some light lava near the inner edge. The inner edge is clean and sharp. The bowl has a moderate cake that I will ream out but otherwise looks very good. The vulcanite taper stem was made for a 9mm filter. There is the Georg Jensen interlocked red GJ logo on the left side of stem. There is light oxidation and calcification on the stem surface and there are tooth marks and chatter on both sides ahead of the button. I took photos of the rim top and the stem surfaces to give a sense of the condition of the pipe. You can see the light lava on the rim top and other than that top is in good condition. There is a light cake in the bowl that I will ream to make sure the walls are in good condition. The stem photos show the oxidation, calcification, tooth marks and the chatter on both sides ahead of the button.I took photos of the stamping on the sides of the shank, both the left and the right sides. It is clear and readable. The stamping on the left side identifies the maker and country of origin. It reads Georg Jensen [over] Made in Denmark Pipes. On the left side of the taper stem it is stamped with an interlocked GJ in red. The stamping on the right side reads Dania which is the pipe line.An added part of pipe restoration for me is the opportunity to gather background information on a brand and maker to add depth to the restoration. I almost always turn to Pipephil’s site first for a summary. In this case it did not let me down (http://www.pipephil.eu/logos/en/logo-g2.html#georgjensen). It has a longer listing for the Georg Jensen Brand. The stamping and logo on the one in hand is like the second pipe down in the photo below. I have included a screen capture of the section below. I have also included a copy of the side bar information that gives a brief glimpse of the brand.Per Georg Jensen managed the Georg Jensen Pipe brand during 23 years and is currently (2011) active as “Tobacco Professor” at Mac Baren Tobacco Company. See also: Danets, North Dane Pipes, White Star, Goodwill

I turned then to Pipedia (https://pipedia.org/wiki/Georg_Jensen) and found a short listing on Georg Jensen. I have included it below.

The Georg Jensen pipe factory was founded by Per Georg Jensen and his wife in 1954, in Kopenhagen, Denmark. Since the 80s the company is under the management of his daughter Lis, and his son with the same name, Per Georg Jensen. The company manufactured around 2,000 factory pipes per year. Among the top of the line pipes are hand carved special editions and free hands.

Top of the Line models of Georg Jensen have vulcanite or ebonite stems, factory pipes usually have acrylic stems.

Factory pipes (in increasing quality) were marked:

Danish Sand Achat / Amber Red Flame / Red Skin Sunrise / Orange extra / Starline Contrast / Bicolour / Harmon Excellent / Masterpiece

Pipes were commonly marked (in increasing quality) with: MODEL + MODEL NUMBER + “Made in Denmark”, GJ stamp in red on the stem. MODEL NUMBER + “Georg Jensen” in italic or fancy font.

Extremely rare and collectible freehands were marked with: “Straight Grain” and a number that discerns the grading from 1 (lowest) to 13 (highest).

Special edition pipes were marked with: MODEL + MODEL NUMBER + “Handmade in Denmark” + GJ stamp in white on the stem.

The factory closed down in 2001 when Per Georg Jensen (Jr) became “Tobacco Professor” for MacBaren Tobacco house.

Now, on to the restoration of this pretty Georg Jensen Filter Dublin. I began the work by reaming the pipe with a PipNet reamer and cut back the cake back to the bare briar. I scraped out what remained with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with a piece of dowel wrapped with 220 grit sandpaper to smooth the out. The walls looked to be in excellent condition with no checking or heat damage. I scrubbed the inside of the mortise and shank along with the stem with alcohol, cotton swabs and pipe cleaners. The pipe was looking better than when it arrived.I scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. I worked on the rim top and edge to try to remove the grime and was able to remove it. I polished the smooth briar rim top with micromesh sanding pads – dry sanding it with 1500-12000 grit sanding pads. I wiped the bowl surface down with a damp cloth to remove the sanding dust. Once I finished the exterior of the briar looked much better and had taken on a shine. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and turned my attention to the stem. I “painted” the stem surface with the flame of a Bic lighter to lift the tooth marks. I was able to lift all of them so it could be sanded.I wiped the stem down with Soft Scrub cleanser to remove the oxidation and the calcification on the stem. It really did a great job removing the oxidation and the stem is starting to look very good.I used the sanding pads I purchased recently – 320-3500 grit regular pads to smooth out the finish and remove the light tooth and chatter marks in the stem. I wiped the stem down with Obsidian Oil to finish the preliminary work after the 3500 grit pad.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. I fit the filter stem with a new 9mm filter. The fit was perfect and the pipe was ready to be smoked by the next trustee.As usual at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when it is put back together, polished and waxed. I put the Georg Jensen Dania 9980 Dublin back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain really pops with the wax and polish. The shiny black vulcanite 9mm filter stem is a beautiful contrast to the reddish, browns of the bowl. This Georg Jensen Dania was a great pipe to spruce up. It is a very comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 47 grams/1.66 ounces. This pipe will be going on the Danish Pipe Maker section of the rebornpipes store if you are interested in adding it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

New Life for a John Redman London Made Special Best Briar Squat Bulldog

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Blog by Steve Laug

The next pipe on the work table came to me from Robert, a friend here in Vancouver. Robert’s brother picked it up for him on his journey’s in upstate New York, USA. He dropped it by yesterday for restoration. The pipe is an elegant squat Bulldog with a tight rusticated finish that looks a lot like a sandblast. It is very well done. On the underside of the heel and shank it is stamped with the John Redman [over] London Made. That is followed by Special in script [over] Best Briar. The stain is a mix of browns that makes the rustication look multidimensional even with the grime ground into the finish. It was very dirty with dust and debris in the grooves of the rustication. There was a thick cake in the bowl and the rim top and edges look to be in good condition. The stem was oxidized and there were light tooth marks and chatter on both sides near the button. The stem had a JR stamped in white on the top left side of the diamond taper. I took photos of the pipe before I started working on it. I include those below.  I took photos of the bowl and rim top to show the cake in the bowl and the condition of both. It was thickly caked and the rim top and edges look very good. I took photos of both the top and underside of the stem showing the oxidation and tooth marks on the stem surface and button.The stamping on the underside of the shank is clear and readable as noted above. The JR stamp on the left topside of the diamond stem is slightly faded but still deep enough to be readable. I removed the stem from the shank and took a photo of the parts of the pipe. It is a beauty.I have a copy of a John Redman Leaflet on the blog and have included the link and the cover below. It is an interesting read. Here is the link (https://rebornpipes.com/2020/02/04/john-redman-leaflet/).I have also included a link to a previous blog that I have written on a John Redman apple that I restored (https://rebornpipes.com/2020/10/26/new-life-for-a-john-redman-root-grain-apple/). I quote below:

I did a search on Pipephil’s site (http://www.pipephil.eu/logos/en/logo-j3.html#johnredman) and looked for the specific stem logo – JR. The pipe I am working on is stamped like the third one below in the screen capture. It read John Redman over London Made followed by Special over Best Briar. The JR logo on the stem is shown in the screen capture of the section below.Armed with the facts that I knew what was dealing with and it was time to get back to work on the pipe. I started my work on the pipe by reaming the bowl with a PipNet pipe reamer to take the cake back to bare walls. I followed that by using a Savinelli Fitsall Pipe Knife to scrape back the remnants of the cake back to briar. I finished my cleanup of the walls by sanding it with 220 grit sandpaper wrapped around a piece of dowel. I cleaned the internals of the pipe with pipe cleaners, cotton swabs and isopropyl alcohol. I used them to clean out the tars and oils in the airway in the shank and the stem. I also cleaned the inside and the outside of the aluminum inner tube that was in the tenon.I scrubbed the grime and oils off the briar on the smooth, plateau and rusticated portions of the briar with undiluted Murphy’s Oil Soap and a tooth brush. The briar looked much cleaner. I worked over the grime and tars on the rim top at the same time and was able to remove much of the build up. The bowl is beginning to take on a fresh look.I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain and the separate finishes really made the grain stand out. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set it aside and worked on the stem. I set aside the bowl and turned my attention to the stem. I scrubbed the stem down with Soft Scrub All-purpose Cleaner to remove the oxidation. I touched up the stamping on the stem with white acrylic fingernail polish. I worked it into the stamping with the brush/applicator to cover the stamp clearly. Once it cured I sanded it off with a 1500 grit micromesh sanding pad.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. Once again, I am at the part of the restoration that I always look forward to – the moment when all the pieces are put back together. I put the pipe back together and lightly buffed the bowl with Blue Diamond. I buffed the stem with a heavier touch with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the rusticated finish and the black vulcanite taper stem. This richly stained John Redman London Made Special Best Briar Squat Bulldog is light weight and ready for Robert to load up a tobacco of preference and enjoy breaking it in for himself. Have a look at it in the photos below. The dimensions are Length: 5 ½ inches, Height: 1 1/4 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 30 grams/1.06 ounces. I will be calling Robert so he can pick it up and enjoy it. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

I love working on John Calich Hand Made Pipes and this one is a beauty

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Blog by Steve Laug

About a week ago I got an email from Bob in Maryland asking if I would be willing to repair and restore a John Calich 10 pipe for him. I knew as soon as he said it was a Calich that I wanted to work on it. I have quite a few of John’s pipes in my own collection and enjoy smoking them! He made some new stems for me for a some Calich bowls I purchased. I had the privilege of talking with John quite a few times before he died. He was an amazing man and truly a Canadian pipe carving legend. When Bob contacted me, I was glad to work on this pipe. We chatted via email then I called him. He sent the pipe to me last Friday. It arrived today so I called to let him know it was safely here. In the course of our conversation I asked him where he had picked up this Calich pipe. He told me the story of a good friend of his who had passed away a few years ago. He said that his friend’s wife had given it to him to continue the story and enjoyment of this pipe. He had tried to clean up the stem by soaking it in Oxyclean and it had turned the yellow/white colour it was when it arrived here. Oxyclean had done what it always does – it had brought the oxidation to the surface. John had done an interesting combination of finishes on this pipe. The front of the bowl is plateau briar, the sides and rim top are smooth briar highlighting the interesting horizontal straight grain and the shank was rusticated to look like tree bark. It was a beauty and Bob wanted me to bring to life again. I took photos of the pipe before I started my work on it.I used a 320 grit sanding pad to check the depth of the oxidation on the stem. I passed it over the stem surface and with very little effort the vulcanite shone through.I took a photo of the rim top and the stem to show the condition of both. The bowl had a thick cake in the bowl with some lava overflow on the inner edge of the rim. There were also many nicks and dings in the rim top and on the inner edge of the rim. It had been hammered against a hard surface to cause the nicks and marks. The oxidized stem had some deep tooth marks on both the top and underside of the stem near the button edge. It would need some work to bring it back.The stamping on the underside of the shank read CALICH over Hand Made. After that stamping there was the number 10 stamped which was the grade number. I removed the stem from the shank and took a photo of the parts of the pipe. It is a large pipe and a unique beauty.I decided to include a bit about John Calich the pipemaker as I have loved John’s pipes for over 25 years now and have collected a few of them. I have restored quite a few of them and written blogs about them that can be read if you are interested in seeing the kind of pipes that John made. They are unique and beautiful. Each one of them is a work of art to me. I am including the links to the previous blogs that have written about his pipes.

https://rebornpipes.com/2015/03/03/one-of-my-john-calich-pipes-a-calich-ee-billiard/

https://rebornpipes.com/2019/01/23/i-am-the-happy-owner-of-an-unsmoked-pipe-by-the-late-john-calich/

https://rebornpipes.com/2015/03/03/one-of-my-john-calich-pipes-a-calich-ee-billiard/

https://rebornpipes.com/2014/03/21/reflecting-on-my-collection-of-john-calich-pipes/

Each of the blogs reflects on John’s pipes if you want to get a feel for them take a few minutes and read them.

John Calich – photo courtesy of Doug Valitchka

When John was living I spoke with him several times via phone and had him make some new stems for some of his pipes that I picked up off eBay. He was a very kind gentleman and was always helpful when I spoke with him. He was always ready with encouragement and when I needed to know how to do something when I was first learning to repair pipes he was willing to help. He was one of the old guard of Canadian Pipe makers. I miss him. I am including a short piece from Pipedia on John to give details on his work and the grading of his pipes. The second paragraph below is highlighted in blue as it gives some information on the Grade 12 Apple that I am working on with the single silver dot now.

John Calich was one of Canada’s finest carvers. He died in July 2008. John was a full-time pipe maker for the last 40 years. Calich pipes were mostly traditional shapes. His signature style is rustication and smooth on the same pipe along with his unique skill to stain a pipe in contrasting colors. He used only top quality Grecian and Calabrian briar. The mouthpieces are hand finished Vulcanite “A”. Each pipe was entirely made by hand. John Calich was featured in the summer 2005 issue of Pipes & Tobacco.

His pipes are graded 3E – 7E. Retail prices range from$ 145.00 to $ 500.00 Each pipe is stamped “CALICH” 3-8E, his earlier pipes were graded from 3-14, and a single, tiny silver dot is applied to the top of the stem (https://pipedia.org/wiki/Calich).

From my other blogs I was able to garner quite a bit of information on John’s grading system. As noted above the newer ones carried a 3E-7E stamp but the earlier ones were graded 3-14. The retail prices for them ranged from $145.00 to $500.00. Each of the earlier pipes was stamped “CALICH” and pipes were graded from 3-14 and had a single, tiny silver dot applied to the top of the stem. More information can be found at the Pipedia article above. All of this information told me as expected that the pipe I was working on was an earlier one.

Armed with the facts that I am dealing with a 1988 pipe made by one of my favourite Canadian pipe makers it was time to get back to work on the pipe. I started my work on the pipe by reaming the bowl with a PipNet pipe reamer to take the cake back to bare walls. I followed that by using a Savinelli Fitsall Pipe Knife to scrape back the remnants of the cake back to briar. I finished my cleanup of the walls by sanding it with 220 grit sandpaper wrapped around a piece of dowel.   I scrubbed the grime and oils off the briar on the smooth, plateau and rusticated portions of the briar with undiluted Murphy’s Oil Soap and a tooth brush. The briar looked much cleaner. I worked over the grime and tars on the rim top at the same time and was able to remove much of the build up. The bowl is beginning to take on a fresh look. To remove the scratches in the smooth briar sides and the rim top I sanded them with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth to remove the sanding dust. I was able to remove the damaged areas and scratches. I used micromesh sanding pads 1500-12000 grit pads to polish the briar. I wiped down the bowl with a damp cloth after every pad. With each sanding pad the briar began to take on a rich shine. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the smooth briar with my fingertips and into the rustication and the plateau surface with a shoe brush. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I tried to fit a pipe cleaner through the slot in the button and found that it did no fit well and took a lot of work to get it into the airway. I used a round file and an oval file to open the airway to take a pipe cleaner. Once I had it open I could easily slide the pipe cleaner into the airway.Once I had it open I turned to work on the outside of the stem and remove remaining oxidation on the stem surface. I used some Soft Scrub cleanser to scrub of the oxidation on the stem surface. Once finished it looked much better. I sanded out the deeper oxidation in the curves and in the sharp edges of the button with 220 grit sandpaper. I wiped the stem down with a damp alcohol cotton pad to remove the sanding debris. I “painted” the stem surface with the flame of a Bic lighter to lift the tooth marks. Most of them lifted significantly. I filled in the deep tooth marks that remained with clear CA glue and set it aside to cure. I paused to clean out the interior of the pipe. I used pipe cleaners, cotton swabs and isopropyl alcohol to clean out the tars and oils in the airway in the shank and the stem. With the newly opened stem it was easy to clean out the airway in the stem.I used a small file to flatten out the repairs on the stem and to sharpen the edge of the button on both sides of the stem. I sanded the repairs with 220 grit sandpaper to further smooth out the repaired areas. I started polishing the stem with 320-3500 grit sanding pads. It was great to see the shine really deepen on the vulcanite. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. Bob’s beautifully grained Hand Made Freehand Calich is unique and lovely. It has the kind of beauty I have come to expect from John’s pipes with plateau on the bowl front and rustication on the shank showcasing the straight grain on the bowl sides and rim top. I am excited to be on the homestretch with this pipe. This is the part I look forward to when each pipe comes back together, polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The straight grain on the sides of the bowl and the plateau on the front of the bowl is really quite stunning. The plateau on the bowl front and rustication on the shank showed some contrast with dark brown in the grooves that give it depth. This Calich Hand Made Freehand was another fun pipe to bring back to life because the story Bob shared adds another dimension to the pipe. It is a large pipe but it is a comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 7 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ inches x 2 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 11 grams/3.92 ounces. Thanks for reading this blog and my reflections on the pipe while I worked on it. This was interesting to bring back to life.  I will be sending it back to him in Maryland early this week. I look forward to hearing what he thinks of it.

Replacing a Broken Tenon & Restoring a Family Heirloom Pioneer Meerschaum

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Blog by Steve Laug

While I was travelling in Nepal I was contacted by a fellow here in Vancouver about restoring a pipe that had originally belonged to his grandfather. We planned on getting together once I was home. I called and within a few hours he was at the door with the pipe. We are dog sitting my daughter’s dog Frank and he rang the alarm to let us know someone was at the door. I met him on the porch and looked over the pipe. He lovingly took it out of his pocket and showed me the hard case in his hands. It was a good looking black hard case that was in good condition with a few wear marks on the surface. Little did I know what I was getting into with this restoration.He handed it to me and I opened the case. This is what I saw. The case bore a Pioneer Genuine Block Meerschaum label on the inside of the cover. It had the classic Pioneer covered wagon logo below the words. The bowl had some colour/patina on the shank and bowl. The rim top was dirty with tars. There were some small cracks in the shank ahead of the Sterling Silver band on it. The band was oxidized and dirty with black tarnish. The stem was acrylic. The bone tenon was snapped off in the shank but the stem end was clean and open threads. The bowl was dirty as was the inside of the stem.I took the pipe in to work on. I would call the owner once I had finished it. I had a few pipes in the queue ahead of it so I was slow getting started. Between that and the shortened attention span due to the jet lag of many time changes on the journey home I did not start working on it until Friday, March 1. I took it out of the case and brought it to the table. I took photos of the pipe to show its condition at this point. You can see the grime and dirt ground into the bowls sides and heel. Looking carefully at the left side where the shank joins the bowl there appears to be some signs of small cracks. The bowl also had some carved flowers on the bowl side on the right side of the bowl.I took photos of the rim top and bowl to show the build up of tars and oils on the top and edges. You can also see the snapped tenon in the photos below.I took a photo of the heel of the bowl to show the developing patina on the curves of the bowl bottom. It is a pretty pipe.I tried to loosen the broken bone tenon with a little alcohol around the edge of the tenon and the mortise. I put the alcohol in with an ear syringe. I examined it and found that the tenon had been glued in place. There was a thick coat of glue on the tenon and oozing out at the top of the mortise. I examined it and saw a lot of small hairline cracks in the shank coming from under the band. I think that when the shank cracked many years ago someone had glued the tenon in the shank to strengthen the shank. The fact that the tenon was glued made the next steps tricky. I was worried that if I drilled it out I might crack the shank worse. I put a bit in the drill and carefully turned the bowl onto several different drill bits by hand. I was able to remove some of the tenon but I stopped after the 11/64th drill bit. My concern was that if I went any further I would break the shank.I stopped the drilling and worked on the rest of the tenon with hand files. It was slow and tedious work to remove the glued remnants of the bit from the shank. I used round, oval and half circle files to open the mortise and thin down the tenon pieces. I spent over eight hours slowly and carefully filing out the broken tenon and opening the shank for the new tenon. I polished the meerschaum bowl and shank with micromesh sanding pads to minimize the scratches. I was able to polish out many of them. There was no way to remove all of them without damaging the shape of the bowl. I opted to leave them as they are a part of the pipe’s story. I used 1500-12000 grit sanding pads to smooth it out and polish the meerschaum and the silver band. Each sanding pad brought more shine to the surface of the bowl and shank. I waxed the bowl with Clapham’s Beeswax/Carnauba mix. I covered the bowl and the shank with the wax and once it dried I buffed it off with a soft cloth to raise a shine. I changed my original plan to use another bone tenon when I could not completely, safely remove the old tenon. I smooth out the mortise sides with the files so that I could use a different push tenon instead of a threaded one. I had a Delrin tenon that would work with some slight adjustments. I set the bowl aside and turned to work on the stem.I used a Dremel and sanding drum to reduce the diameter of the threaded portion slightly, knocking off the highspots on the threads. The fit was perfect in the stem. I put a drop of clear CA glue on the tenon and pressed it into place. I shortened the tenon on a topping board with 220 grit sandpaper to remove the excess length for a good fit in the shank. Once I finished shortening it I polished the tenon with micromesh pads to make a smooth fit in the shank.This Pioneer Bent Billiard Meerschaum is finally finished. There were points in the process that I really wondered if I had bit off more than I could chew. It was a painful process to see the bone tenon that had been glued in slowly – and I mean very s l o w l y take shape and open the mortise to receive a the new tenon. The pipe has a rich patina on the shank and developing up the bowl sides. The polished acrylic taper stem adds to the mix. I put the stem back on the bowl and hand buffed the pipe with polish on a soft cloth. I did not want to chance damaging it on the wheel. I gave the bowl and the stem multiple coats of Clapham’s Beeswax and buffed it with a clean microfiber cloth to raise the shine. The finished Pioneer Meerschaum Bent Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is .99 ounces/28 grams. Thanks for walking through the restoration with me as I worked over this challenging meerschaum pipe. I am going to call the pipeman who owns it later today as I know he is excited to see it. Thanks for your time.

Refurbishing a C.G.F Majestic Bruyere

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Blog by Paresh Deshpande

The next pipe that I chose to work on is a pipe from the lot of 50 odd pipes that Abha, my wife, had cleaned up for me way back in early 2018.

It’s a beautiful Dublin shaped pipe with an oval shank and a short saddle stem. The pipe has rustications that are somewhat similar to the micro rustications seen on BRAKNER pipes, but not as fine, much more widely spaced and uneven in orientation. It is stamped on the upper flat surface of the oval shank as “MAJESTIC” over “BRUYERE”. The oval upper stem surface bears the letters “C.G.F” in a rhombus.I had never worked on this and of pipe before and was keen to understand more of this brand. My first visit to unearth the mystery of this pipe to pipephil.eu and pipedia.org did not yield the answers that I was looking for except on pipedia.org which had few pictures under the name MAJESTIC; one picture was that of C.G.F PARIS and another one was that of A. Pandevant & Roy. Given below is the link to the webpage.

https://pipedia.org/wiki/File:2070-01.jpg

The name A. Pandevant & Roy immediately brought back recollection of the research that my friend Dal Stanton aka The Pipe Steward had done on this pipe maker way back in 2019. It makes for a very informed read and his research of this brand has been included in pipedia.org, a remarkable and praise worthy achievement for sure. I implore readers to read through this research, the link to which is given below.

https://rebornpipes.com/2019/02/22/discovering-the-history-with-the-reclamation-of-this-petite-epc-majestic-bent-horn-stem-billiard/

I have reproduced excerpts from the write up as condensed on pipedia.org (https://pipedia.org/wiki/A._Pandevant_%26_Roy_Co.)

  1. Pandevant & Roy Co. of Paris had its beginning in 1884 and disappeared with the commencement of WWII in the late 30s or early 40s. “E.P.C.”, “La Savoyarde”, “MAJESTIC”, “La Parisienne” and “E.P.” were registered trademarks of the company.

Note: The follow example and the information for this article is courtesy of Dal Stanton, The Pipe Steward

Thus, from the above information, it is evident that the pipe currently on my work table is from the stables of A. Pandevant & Roy Co. and definitely pre dates to early 1940s when the company became one of the many victims of World War II.

Initial Visual Inspection
As expected, my wife had not taken any “Before” pictures of the pipe prior to working her magic on this pipe and here I am talking about the year 2018 and even today she conveniently forgets to take pictures of the pipes that she works on initial cleaning. However, she did enclose a note with each pipe giving out the issues that need to b addressed and the note with this pipe pointed out to a through hole in the stem’s bite zone.

Initial Cleaning By Abha…
The initial cleaning on this pipe was done by Abha, my wife (she has cleaned up around 40-50 pipes and these have now reached me for further restoration). She reamed out the complete cake and further smoothened out the chamber walls with a folded piece of 220 grit sand paper. She further cleaned out the internals of the shank with pipe cleaners and alcohol and cotton buds. She followed the internal cleaning of the shank with external cleaning of the stummel using Murphy’s Oil soap and hard bristled tooth brush and dried it with paper napkins and cotton cloth.

Next she cleaned out the internals of the stem air way and immersed it in “Before and After Deoxidizer” solution along with the stem of other pipes in line for restoration. Once the stem had soaked overnight, she cleaned the stem under running warm water and scrubbed the raised oxidation from the stem surface using scotch brite pad. She further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem.

Once The Pipe Is On My Work Table…
The overall condition of the pipe is very encouraging without any major damage to the stummel. The only damage visible is on the stem where a chunk of button along with a portion of the bite zone is missing. The stummel surface appears dull and lifeless. Here are a few pictures of the pipe as it sits on the work table. Detailed Inspection
The chamber walls are nice clean and fresh. There are no ghost smells and the rusticated rim top surface is clean and undamaged.The rusticated stummel surface is without any fills or dents or dings. The only issue that I see is the dull and dry appearance of the stummel. This stummel will turn out beautiful and the rustications will stand out once I have polished the surface. The mortise and shank internals are nice and clean. The vulcanite saddle stem on this pipe is where there is max damage and would take a considerable time and work to repair. To start with, the step tenon end has a chunk of vulcanite missing (encircled in green) and would need to be rebuilt. The lip on the upper stem surface has deep tooth indentation (encircled in red) while the bite zone of the lower surface has been completely chewed off and there is no button/ lip (encircled in red). These issues would need to be addressed. The stem stamping is slightly worn out with the letter C being more worn out than the other letters.The Process
I started the process of restoration of this pipe by cleaning the internal and external surfaces of the stem even though Abha had cleaned them earlier as the pipe had been lying around for more than five years! Using anti oil dish washing soap, I cleaned the external surface with a Scotch Brite followed by 0000 grade steel wool. The stem airway was cleaned using the soap and thin shank brush.Continuing with the stem repair, I inserted a triangulated index card covered in transparent tape in to the slot. The tape prevents the mix of superglue and charcoal from sticking to the index card. I mixed superglue and activated charcoal powder and generously applied it over the bite zone, including over the buttons, on either surfaces of the stem and set it aside to cure. I shall rebuild the step end of the tenon once these fills are cured and completely hardened.While the stem repairs were set aside to harden, I decided to freshen up the already clean stummel surface. To enliven the briar wood, I rubbed a little quantity of “Before and After” balm in to stummel surface and set it aside for 20 minutes for the balm to be absorbed in to the briar. Thereafter I hand buffed it with a microfiber to deepen the shine. The stummel looks nice and vibrant. While I revitalized the stummel surface, the stem repairs had cured sufficiently to allow me to work on rebuilding the broken step tenon end. I tightly wound a transparent tape around the tapered end of a pipe cleaner and inserted it in to the airway from the tenon end. The rounded pipe cleaner will help in achieving a better thickness and shape profile of the tenon end while the triangular shaped index card that I used for the slot helped in achieving the desired V shape and horizontal thickness of the slot. Using a mix of CA superglue and food grade activated charcoal powder, I rebuilt the tenon end. I made sure that the fill is in excess of the requirement as that would provide me with more material to work on and shape the tenon end. I set the stem aside for the fills to cure overnight. By next afternoon, the stem and tenon rebuild patches had cured perfectly and was fit to work on. I moved ahead with the process of filing and shaping the button end with a flat head needle file. For a better blending, I further sanded the entire stem with 320. I used a folded piece of 320 grit sand paper to sand the tenon end patch and achieve an even match with the rest of the tenon surface. I shaped the opening of the rebuilt tenon for smooth and even airway surface using a round needle file and topped the tenon face on a piece of 220 girt sand paper to achieve a perfect seating of the step tenon into the mortise. I covered the slightly worn out stem stamp with a tape to protect it and wet sand the stem progressing through 400, 600, 800, 1000, 1500 and 2000 grit sand paper. I wiped the stem after each grade of sandpaper to view the progress being made and also identify areas on the stem surface that were still covered with traces of oxidation. I wiped the stem with EVO at the end of 2000 grit sanding and set the stem aside.I followed it up with dry sanding the entire stem using 3200 to 12000 grit micromesh pads to completely smooth out the surface and bring out the deep black shine of the vulcanite.

I have reached the stage in this project which can be considered as the home run. I polished the entire stem with blue diamond using a cotton wheel mounted on to my hand held rotary tool. The blue diamond compound helps to eliminate the minor scratches that remain after the use of micromesh pads. I completed this project by hand polishing the stummel with Halcyon II wax. I rubbed this polish deep into the rustications and after a couple of minutes, vigorously hand buffed the stummel with a microfiber cloth to a deep shine. I polished the stem with carnauba wax using my hand held rotary tool. This is a gorgeous looking pipe and I consider myself fortunate to have the opportunity to work on this beauty and it is ready for the next pipeman or pipewoman who wish to carry forward the trust in this pipe till it is time to pass it on to others. If this pipe calls out to you or to someone that yo care for, please feel free to either get in touch with Steve or send me a mail on deshpandeparesh@yahoo.co.in.  Here are a few pictures of the completed pipe for you to appreciate while I take the opportunity to thank you each of you for sparing your valuable time in joining me on this journey.