Tag Archives: vulcanite

Replacing a broken tenon and restoring a Stanwell de Luxe

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Blog by Steve Laug

Earlier in July I received an email from Peter, a fellow in California regarding a pipe repair he needed. He wrote as follows.

Hi, I’m just wondering if you can repair a Stanwell pipe for me? The stem broke off inside the pipe. Thanks for your time, Peter.

I wrote him back asking for photos so I could have a look at it. I figured he meant that the tenon snapped off inside the shank but I wanted to be certain. He replied

Thanks so much for your very fast response. Pictures are below. Best wishes, Peter We chatted back and forth a bit and Peter decided to send the pipe to me. I received it yesterday and here is what I saw once I unwrapped it. The photos tell the story but here is my review of it. The finish was dirty and worn. The bowl had a thick cake and there was lava buildup flowing along the inner edge and into the plateau on the rim top. The stem was snapped off leaving the tenon in the shank. Fortunately, there was no damage to the shank itself. It did not have any cracks in the sides. The shank end showed a lot of tar buildup. The tenon was still in the shank. The snap at the stem was fairly clean and would just need to be flattened. The stem itself showed a lot of oxidation, calcification and light tooth marks and chatter on both sides ahead of the button. The pipe was stamped on the left side and read Stanwell [over] de Luxe. I could not see any other stamping on the shank. There was a gold crown S on the left side of the saddle stem. This was going to be fun to bring back to life. I decided to begin working on the pipe by trying to pull the broken tenon with my usual methods. I put the bowl in the freezer for 30 minutes, then inserted a screw into the airway in the shank. I wiggled the screw and tried to break it free. It was no use. I used a qtip to dribble alcohol around the edges of the broken tenon in the shank. I repeated that several times and let it sit. I was still unable to remove the broken tenon in the shank. It was stuck and nothing seemed to loosen it. With the tenon being stuck in the shank I stepped up the process and drilled it out. I started with a drill bit slightly larger than the airway. I have had good success in drilling and in the process having the tenon come out on the drill bit. In this case I worked through four drill bits until I used one that was slightly small than the mortise. I then scraped out the remainder of the bits of vulcanite in the shank with a small pen knife until the walls were clear. I took a photo of the pipe at this point in the process – the tenon drilled out, a replacement tenon and the stem. Now it is ready for the next part of my work. I set the stem and tenon aside so that I could work on the bowl and shank. I reamed the bowl with a PipNet pipe reamer. I took the cake back to bare walls so I could check out the walls for damage or checking. It looked very good. I scraped out the remnants of the cake with a Savinelli Fitsall Pipe Knife and then sanded it with a piece of 220 grit sandpaper wrapped around a piece of dowel to smooth out the walls of the bowl. I worked on the buildup in the plateau surface of the rim top with a brass bristle wire brush. I was able to remove the heaviest part of the lava in the grooves of the plateau surface. It looked better but would need to be scrubbed. I scrubbed the exterior of the bowl with a tooth brush and undiluted Murphy’s Oil Soap. I scoured the surface of the briar and rinsed and repeated the process until the bowl was clean and the rim top looking very good. I cleaned up the darkening on the smooth bevelled portion of the inner rim edge next. I used a folded piece of 220 grit sandpaper to remove the damage and also smooth it out. I touched up the deep grooves in the plateau with a black Sharpie pen. The rim top and edge look very good.I polished the smooth rim top portions and the exterior of the pipe with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding dust and debris. By the last pad it was looking very good with a shine in the briar that highlights the grain. I cleaned out the shank and mortise with alcohol, cotton swabs and pipe cleaners. I wanted to remove the oils and tars so that I would have a clean surface for the new tenon that I was fitting in the shank. It cleaned up and certainly smelled better once cleaned.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to get into the plateau top. The product works to clean, preserve and protect the briar. I let it sit and work into the briar for 10 minutes then wiped it off with a cotton cloth. I buffed the briar with a clean cloth. The bowl is starting to look beautiful and there is a shine developing. At this point the bowl was finished until I finished with the new tenon insertion. I set the bowl aside and took a photo of the new tenon and the tools for reducing the diameter to fit in the shank. I used the Dremel and a sanding drum to reduce the diameter. I cleaned up the work with a file and then 220 grit sandpaper to get it to a point where the tenon fit in the shank.I put the stem in a bath of Briarville’s Pipe Stem Deoxidizer and set it aside while I worked on the tenon fit. I left it in the bath for three hours and then removed it and rubbed off the bath with a paper towel. The surface of the stem looked significantly better at this point. The oxidation was greatly reduced, the calcification was gone and the stem showed improvement. The tooth marks would still need to be worked on but there was progress.I cleaned out the airway in the stem with pipe cleaners and alcohol the drilled the airway to match the diameter of the new tenon insertion. I started with a drill bit the same size as the airway and gradually increased the bit size until it matched the outside diameter of the tenon. I took a photo of the newly drilled end of the stem. I cleaned up the airway once again in preparation for gluing the new tenon in place. I wiped the tenon end down with black CA glue and then aligned the tenon and the mortise. I pressed the tenon in place in the stem and set it aside to cure. Once it cured I took a photo of the stem and new tenon with the bowl before putting them back together. Once the glue cured I fit the stem in the shank. As seems to be very usual when I do this kind of thing the fit against the shank was not perfect. I would need to shape the stem and shank to make the fit and flow perfect. I took photos of the pipe at this point. The fit is not far off but just enough to be noticeable in the photos on the top and underside and slightly on the right and left sides. I sanded the shank and the stem to match and make the transition smooth all the way around the junction. I used 220 grit sandpaper and sanded it in place on the shank. I had to remove briar and vulcanite on the sides of the shank according to the transition. When finished it looked much better. I polished the sanded areas with micromesh sanding pads to make them smooth. I used an Oak stain pen to touch up the sanded areas and blend them into the rest of the bowl and shank. It blends in very well.I rubbed it down once again with Before & After Restoration Balm. I worked it into the surface of the briar and let it sit for 10 minutes then buffed it off with a soft cloth. I polished the bowl with a cotton cloth and set it aside. I set the bowl aside and turned my attention to finishing the work on the stem. I “painted” the stem surface with the flame of a lighter to lift the tooth marks. I was able to lift them significantly. I filled in what remained with black CA glue. Once the repair cured I used files to smooth out the surface of the repair. I sanded it with 220 grit sandpaper to blend them into the surface of the stem. I started the polishing of the stem with 600 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I finished polishing the stem with Before & After Pipe Stem Polish – Fine and Extra Fine. I rubbed it into the surface of the stem and buffed it off with a cloth and buffed it to a shine. I am really happy with the way that this Stanwell Danish Made de Luxe Freehand turned out. It really is a beautiful looking pipe with a great shape and smooth finished bowl and plateau on the rim top. The original vulcanite saddle stem is cleaned up nicely. The polished black of the stem works well with the briar and the plateau portions. The briar really came alive with the buffing. The rich brown stains of the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Stanwell de Luxe really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 56 grams/1.98 oz. The pipe will be going back to Peter very soon. I look forward to hearing what he thinks about it. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Resurrecting a Large Dunhill Bruyere ODA 836 Panel Billiard

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Blog by Steve Laug

A few weeks ago I was contacted from a fellow in Montana who was selling his pipes as they had not been used for quite a few years. I asked him for a picture and he sent me the one to the left. It included the following brands (from the top to the bottom of the photo): Savinelli Autograph 5 Freehand, Mastro de Paja Ciocco 0C Bulldog, Mastro de Paja Media 1B Bent Billiard, Ser Jacopo Delecta Octagonal Bent Billiard, Caminetto Business KS 118 Canadian, Radici Rind Rhodesian, Dunhill Bruyere ODA 836 Panel Billiard, Barontini Straight Grain B3 Freehand and a Ben Wade Martinique Hand Made in Denmark Freehand.

Almost all of them were higher end pipes and all were hand made pipes. They were a mix of finishes – smooth, sandblast and also rusticated. They were a mix of shapes as well and the majority of them were Italian Made other than the Dunhill and the Ben Wade Martinique. They were beautiful pipes and after exchanging quite a few photos of the pipes from various angles to get a sense of what was there we struck a deal. We sent him the payment and the pipes arrived in Idaho a few days after I left for Vancouver.

Jeff cleaned them all and this week I received them in Vancouver. I am impressed with the way they cleaned up and the beauty of the brands. They truly are some beautiful pipes. I just need to put the final touches on each of them and address minor issues on the bowl rims and the stems and they should be good to go. I am really looking forward to working on each of them in the days ahead.

This warm, late afternoon I decided to continue working on the lot. I chose to work on the smooth Dunhill Bruyere Panel. This one is a bit different than any of the other Dunhill pipes that I have worked on. It is very nice looking piece of briar and has a square stem. The pipe is stamped on the sides of the shank. It was clear and readable. On the left side the shape number reads ODA [over] 836 followed by the stamping Dunhill [over] Bruyere. On the right side it is stamped Made in [over] England followed by an equal size 14. The reddish/brown stained finish was very dirty with grime ground in the finish all over the whole bowl and shank. Toward the bottom of left side of the bowl there was some road rash. It was rough and I would need to smooth it out some – though it would never truly be gone. The bowl had a thick cake and the rim top/inner edge had thick lava flowing up from the bowl. It appears that there is damage on the back side of the inner edge. It was hard to know its full condition with certainty until it was cleaned. The vulcanite taper stem is was dirty, oxidized, calcified and had tooth marks and chatter on both sides ahead of the button. There was the inlaid Dunhill White Spot on the top of the stem. Jeff took photos of the pipe before he started his clean up work on it. He took photos of the bowl and rim top to show the thickness of the cake and the darkening and lava overflow on the rim top. There were also nicks around the outer edge of the bowl. The photos of the stem show the oxidation, calcification and tooth marks and chatter on the surface on both sides. The photos of the sides and heel of the bowl show the great grain on the pipe. It is a beauty under the grime and dust. The stamping on the underside of the shank is shown in the photos below. It looks very good and readable. It reads as noted and explained above. The third photo shows the white spot on the stem.  I turned to Pipedia’s section on Dunhill Bruyere Pipes to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Bruyere

The original finish produced (usually made using Calabrian briar), and a big part of developing and marketing the brand. It was the only finish from 1910 until 1917. A dark reddish-brown stain. Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red.

There was a link on the above site to a section specifically written regarding the Bruyere finish (https://pipedia.org/wiki/Dunhill_Bruyere). I turned there and have included the information from that short article below.

Initially, made from over century-old briar burls, classified by a “B” (denoted highest quality pipe); “DR” (denoted straight-grained) and an “A” (denoted first quality), until early 1915. After that, they became a high-end subset to the Dunhill ‘Bruyere’. The DR and B pipes, a limited production, they should be distinguished as hand-cut in London from burls as opposed to the Bruyere line which was generally finished from French turned bowls until 1917, when the Calabrian briar started to be used, but not completely. Only in 1920 Dunhill took the final step in its pipe making operation and began sourcing and cutting all of its own bowls, proudly announcing thereafter that “no French briar was employed”.

Bruyere pipes were usually made using Calabrian briar, a very dense and hardy briar that has a modest grain but does very well with the deep red stain.

“Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red. The Shell finish was the original sandblast with a near-black stain (though the degree to which it is truly black has varied over the years). Lastly, the Root finish was smooth also but with a light brown finish. Early Dunhill used different briars with different stains, resulting in more distinct and identifiable creations… Over the years, to these traditional styles were added four new finishes: Cumberland, Dress, Chestnut and Amber Root, plus some now-defunct finishes, such as County, Russet and Red Bark.”

There was also a link to a catalogue page that gave examples and dates that the various finishes were introduced (https://pipedia.org/wiki/File:Dunnypipescatalog-1.png). I turned to Pipephil’s dating guide to show how I arrived at the date of manufacture for this pipe (http://www.pipephil.eu/logos/en/dunhill/cledat-en1a.html). I am including the chart that is provided there for the dating a pipe. I have drawn a red box around the section. Since the pipe I am working on has a suffix 14 it points to the 1960 line on the chart below. I have drawn a red box around the pertinent section in the chart.On Pipedia they also have an ODA shape chart that was helpful. I have included that below (https://pipedia.org/wiki/A_DUNHILL_ODA_SHAPE_CHART).I now knew that I was working on a Bruyere that came out in 1974. The shape of the pipe is a Panel Billiard that Dunhill put out and that the #ODA 836 was a normal Panel Billiard shape with a taper stem.

I turned to work on the pipe itself. Jeff had carried out his usual thorough cleanup of the pipe. He had reamed it with a PipNet reamer to remove the cake and cleaned the reaming up with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and scrubbed it down with Soft Scrub All-Purpose cleaner to remove any oxidation that was still on the stem. The pipe looked very clean when I received it though a light oxidation still remained on the stem surface. I took a photo of the rim top. Jeff had been able to remove the thick lava coat from the rim top and inner edge. There is some darkening and burn damage on the back inner edge and rim top and a burn spot on the front top and inner edge. The stem is clean but has some oxidation remaining on each end (ahead of the white spot and ahead of the button). There was also oxidation on the tapered sides of the stem.I took photos of the stamping on the right and the left side of the shank. It is clear and readable as noted above. I took a photo of the pipe with the stem removed to get a sense of what the pipe looked like. It is quite a large bowl. I started my work on the pipe by addressing the burn damage on the inner edge of the rim and the rim top. I worked on the darkening on the inner edge with a folded piece of 220 grit sandpaper to start the process. I worked on the burnt spot on the front top and the inner edge on the back top. I then used a wooden ball and a piece of 220 grit sandpaper to give the inner edge a slight bevel to hide the damage on the edges. I finished by working on it once again with a folded piece of sandpaper to smooth and shape it a bit more. I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the dust and debris from the surface of the briar. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. The product works to clean, preserve and protect the briar. I let it sit and work into the briar for 10 minutes then wiped it off with a cotton cloth. I buffed the briar with a clean cloth. The bowl is starting to look beautiful and there is a shine developing. I set the bowl aside and turned my attention to the stem. The tooth marks were very light and shallow so I moved immediately to sanding it with micromesh sanding pads. I wet sanded the stem with 1500-2400 grit pads to remove the remaining oxidation on both ends and the tooth chatter ahead of the button. I dry sanded it with 3200-12000 grit micromesh sanding pads. I wiped the stem down after each pad with some Obsidian Oil. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry.I put the Dunhill Bruyere ODA 836 Panel Billiard bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The reddish/brown stains worked amazingly well with the polished vulcanite taper stem. The grain around the bowl and shank and looks quite remarkable. This is truly a beautiful Dunhill Bruyere Panel Billiard ODA 836 pipe. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.62 ounces/46 grams. I will be putting it on the rebornpipes store shortly in the British Pipemakers Section. Thanks for walking through the restoration with me. Cheers.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Barontini Straight Grain B3 Hand Made Freehand with a Variegated Orange Acrylic Stem

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Blog by Steve Laug

A few weeks ago I was contacted from a fellow in Montana who was selling his pipes as they had not been used for quite a few years. I asked him for a picture and he sent me the one to the left. It included the following brands (from the top to the bottom of the photo): Savinelli Autograph 5 Freehand, Mastro de Paja Ciocco 0C Bulldog, Mastro de Paja Media 1B Bent Billiard, Ser Jacopo Delecta Octagonal Bent Billiard, Caminetto Business KS 118 Canadian, Radici Rind Rhodesian, Dunhill Bruyere ODA 836 Panel Billiard, Barontini Straight Grain B3 Freehand and a Ben Wade Martinique Hand Made in Denmark Freehand.

Almost all of them were higher end pipes and all were hand made pipes. They were a mix of finishes – smooth, sandblast and also rusticated. They were a mix of shapes as well and the majority of them were Italian Made other than the Dunhill and the Ben Wade Martinique. They were beautiful pipes and after exchanging quite a few photos of the pipes from various angles to get a sense of what was there we struck a deal. We sent him the payment and the pipes arrived in Idaho a few days after I left for Vancouver.

Jeff cleaned them all and this week I received them in Vancouver. I am impressed with the way they cleaned up and the beauty of the brands. They truly are some beautiful pipes. I just need to put the final touches on each of them and address minor issues on the bowl rims and the stems and they should be good to go. I am really looking forward to working on each of them in the days ahead.

This quiet Sunday afternoon I decided to continue working on the lot. I chose to work on the smooth Barontini Freehand (possibly a Rhodesian). The Barontinis I have worked on generally are nice looking pieces of briar and have had acrylic stems. This one had a nicely grained finish and a plateau style rim top. The pipe is stamped around the sides of the bowl. It was clear and readable. On the left side it reads Barontini [over] Straight Grain. On the right side it is stamped with a B3 and vertically next to the stem it is stamped Italy. On the underside of the shank it reads Fatta [over] A Mano. The stamping is clear and readable. The medium brown stained finish was very dirty but seemed to have a shellac coat over the whole bowl and shank. The bowl had a thick cake and the plateau style rim top/inner edge had thick lava flowing up from the bowl filling in the grooves. The inner edge of the bowl was covered enough with lava that it was hard to know its condition with certainty. The saddle stem is variegated orange and cream acrylic and was dirty and had tooth marks and chatter on both sides ahead of the button. There was an inlaid logo dot on the top of the stem. It was a red dot encircled with silver. Jeff took photos of the pipe before he started his clean up work on it. Jeff took photos of the bowl and rim top to show what they looked like before the clean up. You can see the thick cake in the bowl overflowing as lava on the inner edge and rim top. He also took some photos of the stem to show the condition of both sides. You can see the tooth marks and chatter on the top and underside next to the button. The photos of the sides and heel of the bowl show the beautiful grain around the bowl and shank. The stain adds depth finish on the pipe. Even under the grime it is a real beauty. The stamping on the sides of the shank are shown in the photos below. It is clear and readable as noted above. I looked up some information on the brand on the Pipephil website to get a quick overview of the history (http://www.pipephil.eu/logos/en/logo-b2.html). I did a screen capture of the listing for the brand. The fascinating thing that I learned in this quick overview was the connection to the entire Barontini family and to other companies like Aldo Velani. It is interesting to see the breadth of the brand in the following screen capture.Pipedia gives further history of the brand (https://pipedia.org/wiki/Barontini,_Cesare). It is a very brief article with little information. I quote that article in full below.

In 1890 Turildo Barontini opened a factory for the production of briar. In 1925 his son Bruno began to produce the first pipes. Cesare Barontini, son of Bruno, started direction of the factory in 1955, and still runs it together with his daughters Barbara and Silvia.

Unfortunately, on neither site was there any pertinent information on the Barontini Straight Grain pipe. I decided to do a quick google search and found a listing for what appears to be the actual pipe I am working on (https://pipes.collectionhero.com/outer/view_item.php?id=55163). I include that information and photo below. Looks like the fellow I purchased the pipe from purchased it from this auction potentially? He got it for a steal at that price as they tend to run between $90 and $120 online. I guess I will never know for sure but at least I found the pipe online. It is now time to work on the pipe itself.

Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. The rim was thoroughly cleaned and the damaged areas were obvious. Without the grime the finish looked really good. The Lucite stem would need to be worked on but I really like the profile it cast. I took photos of the pipe to show its condition before I started my work on it. I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava off of the rim top and it looked very clean. The stem looked very clean. The tooth marks and chatter were predominantly near the button.The stamping on the sides of the shank was readable as noted above. I took photos of the stamping to show the condition and readability. I took a photo of the pipe with the stem removed to give an idea of the perspective and design of the pipe. I scrubbed the carved plateau rim top of the bowl with a brass bristle wire brush to remove the remaining darkening and debris in the nooks and crannies of the rim top. It looked much better once I finished.I wiped down the bowl with acetone to remove the shiny coat. It barely broke through the coat. I wiped it down repeatedly and then moved on to the micromesh pads. I polished bowl with micromesh sanding pads using 1500-12000 grit sanding pads and wiping it down after each sanding pad with a pad and acetone to remove the sanding dust and debris from the finish. I paused the polishing after the 4000 grit micromesh sanding pad to stain the lighter spots on the bowl and shank. I used an Oak Stain Pen to match the colour of the rest of the bowl and shank. The colour was a perfect match. I touched up the light spots on the shank end, the rim cap and spots around the bowl sides. It looks much better. I finished polishing it with 6000-12000 grit micromesh sanding pads. I worked some Before & After Restoration Balm into the finish of the bowl and shank with my fingers and into the plateau carved rim top with a horsehair shoe brush. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the finish I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The grain really stands out on the pipe in the photos below. I set the bowl aside and turned to work on the stem. I sanded the surface of the stem with 220 grit sandpaper to remove the tooth marks and chatter. I started polishing the acrylic stem with a folded piece of 600 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I know many think it is useless to use the Obsidian Oil on acrylic stems but I find that it is a good lubricant when I am sanding with the micromesh pads. For me it works! I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry.I put the Barontini Straight Graini B3 bowl and stem back together. I polished the smooth part of the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the sandblasted bowl and shank several coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The medium brown stains worked amazingly well with the polished orange acrylic stem. The grain around the bowl and shank and looks quite remarkable. This is truly a beautiful Barontini Straight Grain Freehand pipe. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.76 ounces/51 grams. I will be putting it on the rebornpipes store shortly in the Italian Pipemakers Section. Thanks for walking through the restoration with me. Cheers.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a large Savinelli Autograph 5 Freehand Sitter

2 Replies

Blog by Steve Laug

A few weeks ago I was contacted from a fellow in Montana who was selling his pipes as they had not been used for quite a few years. I asked him for a picture and he sent me the one to the left. It included the following brands (from the top to the bottom of the photo): Savinelli Autograph 5 Freehand, Mastro de Paja Ciocco 0C Bulldog, Mastro de Paja Media 1B Bent Billiard, Ser Jacopo Delecta Octagonal Bent Billiard, Caminetto Business KS 118 Canadian, Radici Rind Rhodesian, Dunhill Bruyere ODA 836 Panel Billiard, Barontini Straight Grain B3 Freehand and a Ben Wade Martinique Hand Made in Denmark Freehand.

Almost all of them were higher end pipes and all were hand made pipes. They were a mix of finishes – smooth, sandblast and also rusticated. They were a mix of shapes as well and the majority of them were Italian Made other than the Dunhill and the Ben Wade Martinique. They were beautiful pipes and after exchanging quite a few photos of the pipes from various angles to get a sense of what was there we struck a deal. We sent him the payment and the pipes arrived in Idaho a few days after I left for Vancouver.

Jeff cleaned them all and this week I received them in Vancouver. I am impressed with the way they cleaned up and the beauty of the brands. They truly are some beautiful pipes. I just need to put the final touches on each of them and address minor issues on the bowl rims and the stems and they should be good to go. I am really looking forward to working on each of them in the days ahead.

This afternoon after work I decided to continue working on the lot. I chose to work on the sandblast Savinelli Autograph Freehand. To me Savinelli Autographs have an easily recognizable look to them. This one had a great sandblast finish and a smooth rim top and bowl base so it functioned as a sitter. The pipe is stamped on heel of the bowl. It was clear and readable and says Savinelli [over] Autograph [over] 5. There is an autograph on the left side of the stem. The stamping is clear and readable. The medium brown stained finish was very dirty with grime ground into the valleys of the sandblast briar. The bowl had a thick cake and the rim top/inner edge had thick lava flowing up from the bowl. It was heavier on the back side of the bowl and rim than the rest. The inner edge of the bowl was covered enough with lava that it was hard to know its condition with certainty. The taper stem is black vulcanite and was dirty, oxidized and had tooth marks and chatter on both sides ahead of the button. Jeff took photos of the pipe before he started his clean up work on it. Jeff took photos of the bowl and rim top to show what they looked like before the clean up. You can see the thick cake in the bowl overflowing as lava on the inner edge and rim top. He also took some photos of the stem to show the condition of both sides. You can see the tooth marks and chatter on the top and underside next to the button. The photos of the sides and heel of the bowl show the beautiful sandblast finish around the bowl and shank. The stain adds depth finish on the pipe. Even under the grime it is a real beauty. The stamping on the heel of the bowl is shown in the photos below. It is clear and readable as noted above. The second photo shows the autograph on the side of the stem. I wanted to remind myself a bit about the Autograph line from Savinelli so I reread a blog I had written on a previous Autograph restoration (https://rebornpipes.com/2019/01/05/restoring-a-savinelli-autograph-3-rhodesian-dublin-long-shank/). I quote a portion of the blog now:

I turned first to the Pipephil website (http://www.pipephil.eu/logos/en/logo-savinelli1.html) to get a brief overview of the Autograph line. There I found out that the Autographs were hand made and unique. The Autograph Grading system is ascending: 3, 4, … 8, 0, 00, 000.

I turned then to Pipedia to get a more background on the Autograph line. I had the outline I needed from pipephil for the pipe but wanted more (https://pipedia.org/wiki/Savinelli). I quote in part from the article on that site.

While Savinelli’s serially produced pipes account for around 98% of annual production, the marque also creates a number of artisanal, handmade pieces as well. The Autographs, the Creativity line, and the Mr. A. line are all the result of Savinelli’s unique handmade process, with the Autographs reflecting the larger Freehand aesthetic, the Creativity line delving into more complex hand carving, and the Mr. A. line sidestepping the standard shape chart for remarkable and unusual pipes.

All of the briar for Savinelli’s Autographs and other freehand pipes is sourced specifically for those pieces. While the majority of the marque’s serial production is made from extra grade ebauchon blocks, Savinelli keeps a separate supply of Extra Extra plateau blocks for Freehands. This variety of briar is much larger, and of a higher quality, which explains why so many Autographs and Savinelli handmades are naturally larger designs.

These handmade pieces are shaped much like traditional Danish Freehands: they are shaped first and drilled second. Using this method, Savinelli’s team of artisans is able to showcase their own creativity, as it maximizes flexibility and facilitates a more grain-centric approach to shaping. The resulting Freehand designs are at once both a departure from the marque’s classical standard shapes, yet very much still “Savinelli” in their nature—i.e. proportioned so that the bowl is the visual focus when viewed from the profile, juxtaposed by the comparatively trim lines of the shank and stem. To provide a little more insight into the differences between Savinelli’s standard production and freehand lines, Luisa Bozzetti comments:

“When we choose to make Freehand pipes we must stop production on the standard shapes. The process for Freehands is much more involved and takes much more time. Finding the best people from the production line and pulling them to make Freehands is challenging since it’s not an assembly line, but rather a one or two man operation.

After the rough shaping of the stummel, we must get together and brainstorm which style of stem will be paired before the pipe can be finished since we do not use pre-shaped stems. All accents and stems for the Freehands are cut from rod here in the factory. A lot of care goes into the few pieces lucky enough to make the cut; to end up with a certain number of Autographs, for instance, means that many, many more will be made, and only the few will be selected.”

The quality control process for Savinelli handmades is even more rigorous than that employed in the standard lineup. Many blocks are started and later discarded because of pits or defects. While Savinelli’s briar sourcing is a constant process, working with some of Italy’s top cutters to ensure only the finest and most suitable blocks make their way to the factory, it’s impossible to source plateau briar that’s completely free from flaws. That’s just nature. Savinelli creates the standard for quality by working through the rough (a very high-quality rough, mind you) to find that shining diamond with the potential to become a Savinelli handmade.

It looks like the Autograph 5 I am working is pretty high in the hierarchy of the line. Like other autographs I have worked on in the past this one has a signature on the left side of the vulcanite stem. Jeff once again did an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and cleaned up the bowl walls with a Savinelli Fitsall Pipe Knife. He got rid of the cake so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush to get into the grooves and valleys of the rustication. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and then soaked in Briarville’s Pipe Stem Deoxidizer. It came out looking pretty good with a light coat of oxidation still present. The finish on the bowl and the rim top cleaned up pretty good. I took pictures of the pipe to show how it looked when I unpacked it.    I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava off of the rim top and it looked very clean. The stem looked very clean. The tooth marks and chatter were predominantly near the button. The stamping on the sides of the shank was readable as noted above. I took photos of the stamping on the heel of the bowl to show the condition and readability. I also took a photo of the autograph on the left side of the stem. I took a photo of the pipe with the stem removed to give an idea of the perspective and design of the pipe. I polished the smooth heel of the bowl and rim top with micromesh sanding pads using 1500-12000 grit sanding pads and wiping it down after each sanding pad with a damp cloth to remove the sanding dust and debris. I worked some Before & After Restoration Balm into the finish of the bowl and shank with my fingers and a horsehair shoe brush. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the finish I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The grain really stands out on the pipe in the photos below. I set the bowl aside and turned to work on the stem. I painted the surface of the vulcanite with the flame of a lighter to lift the bite marks. I was able to lift them significantly. What remained I filled in with black CA glue. Once the repairs cured I flattened the repairs with a small file. I sanded the surface of the stem with 220 grit sandpaper and started the polishing with a folded piece of 600 grit wet dry sandpaper. I touched up the autograph stamp on the left side of the stem with white acrylic fingernail polish. I worked it into the stamp with a tooth pick and cleaned off the excess with a worn 1500 micromesh sanding pad.I polished the vulcanite stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I polished it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry.I put the Savinelli Autograph 5 bowl and stem back together. I polished the smooth part of the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the sandblasted bowl and shank several coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The medium brown stains and the smooth and sandblast finish worked amazingly well with the polished black vulcanite stem. The sandblast was deep and craggy on the bowl and shank and looks quite remarkable. This is truly a beautiful Freehand pipe. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.89 ounces/82 grams. I have restored quite a few Autographs over the years and this estate is another rare beauty. I will be putting it on the rebornpipes store shortly in the Italian Pipemakers Section. Thanks for walking through the restoration with me. Cheers.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Dipping a Toe into the Murky Waters of the BP Jum

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by Kenneth Lieblich

Next on the chopping block is a robust, rugged, rusticated pipe which I acquired in a lot of pipes from a gentleman living on Vancouver Island. He had quite an assortment of pipes and they ranged from the ridiculous to the sublime. This is not a Custom-Bilt – it is a BP Jum. They could easily be mistaken for one another. This is a very handsome pipe and promises to be a great smoker. It’s a bent pot (or a “War Club”, as Steve calls it), with a vulcanite, wide saddle stem. And what a wonderful rustication on this one! On the left side of the shank, the markings read BP Jum [over] Imported Briar. These are the only markings.The history of BP Jum, like many pipes of the same era, is shrouded in some mystery. The brand name has no mention on either Pipedia or Pipephil. Some pipe folks have proposed that BP Jum pipes are, in fact, Custom-Bilt seconds, but there is no direct evidence to support this. In previous restorations that Steve has done, he wrote the following: “There was a lot of conjecture as to whether the brand was made by Tracy Mincer of Custombilt fame. There is no definitive proof other than the common shapes, sizes and look of the pipes. Bill Unger, of Custombilt fame and author of a history of the brand, mentions BP Jum but cannot definitively connect the two. So the maker remains a mystery that is still unsolved.”

Well, I’ve taken up the mantle to see what else could be found. A gentleman who commented on one of Steve’s restorations said “BP Jum pipes are shown in a 1971 Kentucky club premiums [sic] catalog I have. They are not labeled in the text but I can see it stamped on shank of the picture of the pipe. The rustication on these is also very telling and looks the same on most of them.” I took it upon myself to see if I could find photos of the 1971 Kentucky Club Premium Catalog. I did find some online, but the images did not include the page with the BP Jums that were mentioned. Alas.Another potential source is a fellow named Tom, who goes by the handle, NWPipesmoker, on YouTube. As a devoted fan of both Custom-Bilt and BP Jum pipes, he has a few videos speculating on the origins of BP Jum pipes. In one video, he quotes from an unnamed correspondent of his who says that the BP Jum name comes from “Bilmore Pipes Jumbo”. Now, it is important to stress that there is only circumstantial evidence to support this. The information is enticing, but no more than indirect. The advertisement below (for Biltmore) displays some drawings of pipes that are very close (or identical) to BP Jum pipes. We don’t see the words “BP Jum” anywhere on the pipes or in the ad, but I am still impressed with this.As an aside, the connection between Tracy Mincer’s Custom-Bilt and Biltmore is circuitous, to be sure, but it exists. Briefly, both Bilmore pipes and Mincer pipes (specifically the Doodler) were either owned by or produced by National Briar Pipe Co. of New Jersey. In Bill Unger’s book, As Individual as a Thumbprint: The Custom-Bilt Pipe Story, he writes: “Apparently, both Tracy Mincer and the National Briar Pipe Co. continued to produce Doodlers concurrently until Mincer was no longer able to make pipes, sometime before his death in 1964. Bill Mincer then sold all rights to the Doodler to the National Pipe Co. in 1966.”Finally, NWPipesmoker has another video where he compares two pipes that he owns: one marked “Custom-Bilt” and the other marked “BP Jum”. He has entitled this video, “CustomBilt and BP Jum connection confirmed”. I think that’s overstating it a bit, but I am including the link to this video here, for your examination: https://www.youtube.com/watch?v=GdsBYoydYu8

It is certainly possible (and perhaps even likely) that Custom-Bilt and BP Jum pipes are related in some way – even if we are not able to make a definitive statement about it. I feel comfortable in saying that there is a connection between the pipes, but this connection is not ironclad. To put it colloquially, they may be brothers but they are not twins.

Let’s move on…

This pipe had been well-loved and well-smoked, as it arrived with some marks and general wear. The stem was dirty and had lots of dents and tooth marks. Most of the stummel was in decent shape, but the rim was pretty nasty – the were burns and lava, and the rustication grooves were full of gunk. I took up the stem and cleaned it off with Murphy’s Oil Soap. It was quite dirty and needed some scrubbing. Following that, I used pipe cleaners and lemon-infused isopropyl alcohol to clean out the internals of the stem. As you can see, there was much muck to be removed! Next, I wiped down the stem with some SoftScrub cleanser and then put the stem in my container of deoxidizing fluid. This works to draw the oxidation to the surface of the stem, so that it can be cleaned off again with more SoftScrub. With the stem nice and clean, I needed to address the damage to the stem. To achieve this, I applied a type of black cyanoacrylate adhesive (impregnated with carbon and rubber) to the damaged area. I sprayed these areas with an accelerant to cure the adhesive immediately. I then had to shape these repairs so that they would look great! I began by taking a needle file and shaping the hardened adhesive. Continuing, I used 200- and 400-grit sandpapers on the repairs to smooth them out. I finished up by using all nine of my MicroMesh pads to sand the entire stem. I also used some pipe stem oil to assist with the sanding and protect the vulcanite.Having put aside the stem, I moved on to the charming, chunky stummel. First on the agenda was to ream out the bowl, as it was full of cake. The PipNet reamer made short work of this, and I followed up by sanding the walls down with some 220-grit sandpaper attached to a wooden dowel. This revealed a tiny bit of damage to interior wall – but this would be easily fixed.Next on the list, I thoroughly cleaned out the shank. Using a combination of Q-tips and pipe cleaners dipped in lemon-infused isopropyl alcohol, I removed all the awful filth in there. The photo shows a mere portion of the cotton used. As the girls in the 80s used to say, grody to the max!I always like to ameliorate the cleaning of the stummel by performing a “de-ghosting” on the stummel. I placed some cotton balls in the bowl and the mortise of the shank, then saturated them with straight isopropyl alcohol. I let this sit overnight while the oils and tars (and evil spirits) leeched into the cotton.I broke out the Murphy’s again and wiped down the outside with some cotton rounds. Once I felt the outside was clean, I then took out my two brushes and castile soap and washed both the inside and outside. The internals were lovely and clean after that – but there were still some issues on that rim.Even though I’d used both a toothbrush and a wire brush on the rim, there was still some filth to be dealt with – not to mention some burning. I began by “topping” the pipe – in other words, I placed the top of the pipe, level and flat, on a piece of 220-grit sandpaper and gently ground it down to smooth and even out the rim. The rim still required a bit more beautification. I took a small piece of sandpaper and evened out some rough parts that topping wasn’t able to address.I then went “next level” insane. I took a dental tool and individually excavated each groove on the rim to remove the crud. It took awhile, but the results were worth it.In order to address the burns, I dissolved some oxalic acid crystals in some hot water. Then, taking a Q-tip and tipping it in the acid, I rubbed and rubbed and rubbed until it removed most of the burning that was there. It didn’t all come off (it rarely does), but was much improved. Once I was satisfied with that, the finishing sanding was next, so I took all nine of my MicroMesh pads and sanded the whole stummel until it was super-smooth and handsome. The pipe had benefitted from a lot of work, but this wore out the colour of the wood. I decided to restain the pipe. First, I brought out my heat gun and spent a couple of minutes thoroughly heating the wood, so it would be as receptive as possible to the stain. I wanted the stain to penetrate well into the wood, to give the best results. I applied Fiebing’s Light Brown Leather Dye with a cotton dauber. I flamed it with my Bic lighter, let it set, then coated it again with dye, flamed it again, and let that set too. I decided to let the pipe sit overnight. This dye is alcohol-based, so I used isopropyl alcohol to wipe down the pipe and remove excess stain. I am very happy with the results.Earlier, I referred to a little hairline crack emanating from the draught hole. Steve recommended repairing it some pipe mud. This is made by mixing cigar ash (not pipe ash) with the merest bit of water to create a paste. I then applied the paste with a tiny spatula and let it set until dry. I then gently sanded it down. Later, I added some Before & After Restoration Balm to the stummel. This does good things to wood, enhances the grain, and brings out some lustre. Then it was off for a trip to the buffer. I applied a few coats of Conservator’s Wax and the pipe really popped. The lovely shine made the wood very attractive. This is a very handsome pipe and will provide many years of smoking pleasure.This BP Jum is much improved and is ready to be enjoyed again by the next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the American pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅜ in. (137 mm); height 1⅝ in. (41 mm); bowl diameter 1⅞ in. (48 mm); chamber diameter ⅞ in. (24 mm). The weight of the pipe is 2⅛ oz. (61 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

New Life for a Unique Ratos N7 Sitter Billiard

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Blog by Steve Laug

The next pipe on the work table is an interesting pipe in many ways – shape, style and stamping. We purchased it on 11/14/2022 from our connection in Copenhagen, Denmark. It is a shape that is hard to define – a cross between a Billiard and a poke. The bottom of the shank and heel of the bowl is flattened and the pipe stands leaning to the right side. This makes it quite unique. The stamping is clear and readable. On the left side it reads RATOS [over] Standard. That is followed by a stamping that runs at an angle toward the stem and reads Old Briar. On the right side it is stamped N7 which I assume is a shape number. The bowl had a thick cake and lava overflow on the inner edge of the rim. It was hard to estimate the condition of the edges with the cake and lava coat but I was hoping it had been protected from damage. The outer edge appeared to be in good condition. The finish was dull and dirty but had some nice grain under the grime and the finish appeared to be in good condition. A lot would be revealed once Jeff had worked his magic on it. The 9mm filter stem was dirty, lightly oxidized, calcified and had tooth chatter and tooth marks near the button on both sides. There was a faint RATOS stamp on the left side of the taper stem. Jeff took photos of the pipe before he started his cleanup work.Jeff took some close up photos of the rim top and the inner edge of the bowl to give an idea of the condition the pipe when he received it. I am sure glad that this was another one that he worked on. The bowl has a very thick cake and the rim top and a lava overflow around the entire top. The stem was lightly oxidized and had tooth marks and chatter on both sides. Jeff took photos of the sides of the bowl and heel to show the finish around pipe. You can see the grime and the oils in the finish that are ground into the bowl. You can also see the great looking grain around the bowl. The next series of photos capture the stamping. The stamping is clear and readable as noted above. I turned to Pipedia and looked up the Ratos brand (https://pipedia.org/wiki/Ratos). I quote from the article below to show the information that was available on this brand.

Ratos is a Swedish classic that has been on the Swedish market for more than 40 years. Pipe smokers know Ratos as an affordable quality pipe in many different shapes. Quality are all equally high, only genuine ‘Old’ briarroot may be used. Some of the pipes have meerschaum lined bowls. In 2009, all Ratos pipes are fitted with filters.

Some of these pipes are distributed by the Borkum Riff tobacco brand at pipe smoking contests.

In 2009, Ratos pipes are manufactured in France, in the oldest factory still operating.

Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I received it. I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava off the rim top and it looked much better. There was some darkening on the rim top and edges. The stem looked very clean. The tooth marks and chatter were minimal and should be easy to remove. I took photos of the stamping on the shank sides to show that they are very clear and readable.I started my work on the pipe by addressing the remaining darkening on the rim top and the inner edge of the bowl. I sanded the bevelled edge with a folded piece of 220 grit sandpaper. I worked over the rim top at the same time and smooth out and remove the darkening. It looked much better.Now it was time to do my work on the pipe. I polished the bowl and rim top with micromesh sanding pads using 1500-12000 grit sanding pads and wiping it down after each sanding pad with a damp cloth to remove the sanding dust and debris. I worked some Before & After Restoration Balm into the finish of the bowl and shank with my fingers. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the finish I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The grain really stands out on the pipe in the photos below. I set the bowl aside and turned to work on the stem. I polished the vulcanite stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I polished it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry. This RATOS Standard Old Briar N7 Sitter Billiard was another fun pipe to work on and I really was looking forward to seeing it come back together again. With the grime and debris gone from the finish and the rim top the birdseye grain is beautiful. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I carefully avoided the stamping on the shank during the process. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad on the buffer. I hand buffed the pipe with a microfiber cloth to deepen the shine. The rich finish on the bowl looks really good with the black vulcanite stem. It is very well done. Give the finished RATOS N7 Standard Old Briar a look in the photos below. I can only tell you that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: 5/8 of an inch. The weight of the pipe is 42grams/1.48oz. This is truly a great looking Ratos Sitter Billiard. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be adding it to the rebornpipes store in the Pipes From Various Makers Section. If you want to add it to your collection send me an email or a message! Thanks for your time.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Sasieni Fantail 93 Stack

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Blog by Steve Laug

The pipe was purchased on 02/02/22 from an online auction from a seller in Colts Neck, New Jersey, USA. It is a smooth finished Sasieni Stack with a unique shape and smooth finish. It has a Fantail stem that is unique to the Sasieni Fantail line. It is stamped on the left side of the shank next to the bowl/shank junction and has the football shaped Made In London stamp vertically. That is followed by Sasieni [over] Fantail. On the right side of the shank it is stamped London Made and the shape number 93. The stamping around the shank end near the stem reads PATD-170067. The pipe is very dirty with grime ground into the finish of the tall bowl. The bowl was thickly caked with an overflowing lava coat on the top of the rim. The edges looked to be in good condition though I would not know for sure until the bowl and rim had been reamed and cleaned. The stem was oxidized, dirty and had light tooth chatter and marks on the top and underside near the button. The stem had a very lightly stamped “F” on the left side of the fantail stem. The fit of the stem in the shank was tight and clean. The pipe had promise under all of the grime and dirt. Jeff took some photos of the pipe before he started the cleanup work. Jeff took some close up photos of the rim top and the bevelled inner edge of the bowl to give an idea of the condition the pipe when he received it. I am sure glad that this was another one that he worked on. The bowl has a thick cake and the rim top and a lava overflow at the back of the bowl. The stem was lightly oxidized and had tooth marks and chatter on both sides. Jeff took photos of the sides of the bowl and heel to show the finish around pipe. You can see the grime and the oils in the finish that are ground into the bowl. You can also see the scratches and small nicks in the finish. The next series of photos capture the stamping. The stamping is clear and readable as noted above. I have included a screen capture of the pertinent section of the Sasieni section of PipePhil’s Logos and Stamping website and included the link should you want to look at on the site. (http://www.pipephil.eu/logos/en/logo-sasieni2.html). The second pipe in the photo below shows a pipe with the same stamping as the one that I am working on. It reads Sasieni Fantail, London Made, PAT D -170067. The difference is the location of the Patent stamp. On the one that I am working on is around the shank end.I turned to Pipedia and found a patent diagram for the Fishtail stem that Doug Valitchka posted (https://pipedia.org/wiki/Sasieni). I have included that document below. It was filed in 1953 and received the patent July 21, 1953. Which helps to date this pipe as post patent.          That helps to cinch the dating of this pipe as Family Era pipe made somewhere between 1946–1979. The change of “Sasieni” script without the fish-tail initiated by Alfred Sasieni occurred after Second World War. This puts the date of the pipe between 1946 and 1979 – a large spread.

Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I received it.   I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava out of the plateau on the rim top and it looked pretty incredible. There was some darkening on the high spots on the sandblast rim top and edges. The stem looked very clean. The tooth marks and chatter were minimal and should be easy to remove. The stamping on the shank sides was faint but still readable as noted above. I also took a photo with the stem removed to give an idea of the perspective and design of the pipe. Now it was time to do my work on the pipe. I polished the bowl and rim top with micromesh sanding pads using 1500-12000 grit sanding pads and wiping it down after each sanding pad with a damp cloth to remove the sanding dust and debris. I worked some Before & After Restoration Balm into the finish of the bowl and shank with my fingers. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the finish I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The grain really stands out on the pipe in the photos below. I set the bowl aside and turned to work on the stem. I painted the tooth marks with the flame of a lighter to lift them. All of the came up slightly. I filled in those that remained with some black rubberized CA glue. I set it aside to cure. Once it had hardened I flattened out the repair areas with a small file. I sanded the repairs with 220 grit sandpaper to blend them into the surface of the stem. I started polishing with 600 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I polished it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry. This Sasieni Fantail 93 Stack is a beautiful looking pipe. I put the stem back in place in the shank and buffed the bowl and stem lightly with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe and stem with a clean buffing pad to raise the shine. I hand buffed the bowl with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. The contrast of the dark brown and a medium brown that shines through give the finish a rich patina. The Sasieni Fantail London Made 93 Stack has some amazing grain around the bowl sides and shank. The bowl has been cleaned and the entire pipe is ready to smoke. The stem is in great shape with a few small nicks in the surface of the top and underside. It is a beautiful pipe, just a little big for my liking or I would hang on to it. The dimensions of the pipe are Length: 6 inches, Height: 2 ¼ inches, Outer diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ inches. The weight of the pipe is 1.59 ounces/45 grams. I will be putting it on the rebornpipes store soon in the British Pipemakers Section. If you are interested in adding it to your collection email me at slaug@uniserve.com or send me a message on Facebook. Thanks for looking.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Breathing Fresh Life into a Georg Jensen 08 or is it an 80 Canadian?

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Blog by Steve Laug

This particular pipe came to us from our source in Copenhagen, Denmark on 01/26/2023. We have purchased a lot of good pipe from him over the past several years. The pipe was stamped on the topside of the shank and read Jensen [over] Made in Denmark. On the underside of the shank it is stamped either 08 or 80 depending on how you look at it. The rustication on the bowl and the smooth shank on the Canadian make it comfortable in the hand. It has some nice mixed grain on the shank sides and the sandblast on the bowl shows a lot depth. The finish was dirty with hand oils and grime ground into the finish. The blasted rim top had lava from the bowl and darkening in the rough finish. The inner edge of the rim also has thick lava and a thick cake lining the bowl walls. The stem has a short vulcanite taper stem. The stem has light tooth marks on the top and underside ahead of the button. The pipe is very dirty but you can see the beauty through the grime. Jeff took some photos of the pipe before he worked his magic in the cleanup process. Jeff took some close up photos of the sandblast rim top and inner edge of the bowl to give an idea of the filthy condition the pipe was in when he received it. I am sure glad that this was another one that he worked on. The bowl has a thick cake and the blast on the rim top is almost filled in with the lava overflow at the back of the bowl. The stem was lightly oxidized and had tooth marks and chatter on both sides. Jeff took photos of the sides of the bowl and heel to show the sandblast finish around pipe. You can see the grime and the oils in the finish that are ground into the bowl. You can also see the scratches and nicks in the finish. The next series of photos capture the stamping. The stamping is clear and readable as noted above. The shape number on the underside of the shank can be read as either 08 or 80. The is a faint GJ stamp on the top side of the stem. When I brought the pipe to the worktable this is what I saw. Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Without the grime the finish looked really good. He soaked the stem in Before and After Pipe Stem Deoxidizer. He rinsed it under running water and dried it off with a clean cloth. He cleaned out the airway with pipe cleaners and alcohol. When it arrived here in Vancouver it was very clean. I took photos of the pipe to show its condition before I started my work on it. It really is quite a beauty.  I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava out of the plateau on the rim top and it looked pretty incredible. There was some darkening on the high spots on the sandblast rim top and edges. The stem looked very clean. The tooth marks and chatter were minimal and should be easy to remove.The stamping was still readable and curved around the underside of the shank. It reads as noted above. I also took a photo with the stem removed to give an idea of the perspective and design of the pipe. I worked some Before & After Restoration Balm into the grooves and crevices of the sandblast finish of the bowl and shank with my fingers and a horsehair shoe brush. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the blast I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The blast has depth and the grain really stands out on the shank in the photos below. I set the bowl aside and turned to work on the stem. I sanded out the tooth chatter and marks on the stem surface with 220 grit sandpaper. I started polishing with 600 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad.I polished it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry. I polished the Georg Jensen 08/80 Canadian and the stem with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The mix of brown stains worked really well with the black vulcanite stem. The darkened plateau really sets of the pipe and gives it a unique look. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outer diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ inches. The weight of the pipe is 34 grams/1.23 ounces. I will be putting this unique freehand on the rebornpipes store in the Danish Pipemakers Section. If you are interested in adding it to your collection please let me know. Thanks for walking through this restoration with me as I worked over this beauty.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Wenhall Dane Craft E Freehand

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Blog by Steve Laug

Jeff and I love picking up freehand pipes that are unusual or have unique grain around the bowl. This particular pipe came to us from a lady in Cleveland, Ohio, USA on 04/09/2022. We purchased her husband’s estate pipes from her and there were some very nice ones. The pipe was stamped on the underside of the shank and read Wenhall [over] Dane Craft [over] E. The shape and the unusual stem combination are familiar with other freehands in this series. It is an unusual piece with some grooves in the bowl sides and a “nose” on the front of the bowl at the heel. These make it very comfortable in the hand. It has some nice straight grain on the bowl sides and shank. The finish was dirty with hand oils and grime ground into the finish. The plateau rim top had lava from the bowl and darkening in the rough finish. The inner edge of the rim also has thick lava and a thick cake lining the bowl walls. The stem is different in that it is one that I would expect on a Danish Made Celius pipe or possibly some of the British style Hardcastle freehands. The chairleg style stem seems to be made of high-quality vulcanite as it is not oxidized. The stem has tooth marks on the top and underside ahead of the button and a hole in the top surface. The pipe is very dirty but you can see the beauty through the grime. Jeff took some photos of the pipe before he worked his magic in the cleanup process. Jeff took some close up photos of the plateau rim top and inner edge of the bowl to give an idea of the filthy condition the pipe was in when he received it. I am sure glad that this was one that he worked on. The bowl has a thick cake and the plateau rim top is almost filled in with the lava overflow at the back of the bowl. The stem was lightly oxidized and had tooth marks and chatter on both sides. There was also a bite through on the topside of the stem ahead of the button. There was a calcification on the surface of the stem and some minor oxidation. Jeff took photos of the sides of the bowl and heel to show the grain around pipe. You can see the grime and the oils in the finish that are ground into the bowl. You can also see the scratches and nicks in the finish. The next series of photos capture the stamping. The stamping is faint on the edges but together you can see that it reads Wenhall over Dane Craft over the letter E. The last photo in this series shows the fit of the stem to the dirty shank. There is a gap that should disappear with cleaning. I remembered working on a Wenhall Dane Craft Freehand in the past so I turned back to a previous blog I had written on that one (https://rebornpipes.com/2018/06/18/new-life-for-a-wenhall-dane-craft-b-freehand/). I reread the blog and was reminded of the background information on the brand that I had researched prior. It is a beautiful pipe. I quote from that blog below.

In the back of my mind I remembered a connection between Wenhall and Karl Erik pipes. I could not remember the details of the connection but I remembered there was one. I’ll tell you what, even that is pretty good for this old bird. I looked it up on the pipephil pipes, logos and stampings website and found nothing on that site that linked the two. I turned to Pipedia and looked it up in the Pipe Makers list that is included there. I found the link to Wenhall pipes that I was looking for. Here is the link, https://pipedia.org/wiki/Wenhall. It was a short article but it made a lot of connections to names that I was familiar with from working on pipes. I include the majority of the article because of the pertinent information that it provides.

Wenhall Pipes Ltd. was a distribution company out of New York City.

By the end of the 1970’s Wenhall approached Michael Kabik and Glen Hedelson, at that time operating from a farm house in Glen Rock, Maryland to create a line of freehands called Wenhall. The situation was favorable, because Kabik & Hedelson had ended their cooperation with Mel Baker of Tobak Ltd. to produce the famed Sven-Lar freehands shortly before.

Upon Wenhall’s offer the partners got a bank loan and set up a studio of 2000 square feet in a fairly new industrial park in Bel Air, Maryland and took on the name Vajra Briar Works. Wenhall initially wanted 500 pipes a week! But Kabik & Hedelson doubted that they could move that much product and told them they would produce 250 pipes per week. Happily, some of the old crew from Sven-Lar joined them at Vajra Briar Works, and thus they rather quickly met the production demands.

Furthermore during this time, Wenhall requested to create a line of pipes consisting of 12 different shapes. The line was called “The Presidential” and, while they repeated the same 12 shapes for this series, each one was freehand cut. Although they came up with interesting designs, mainly developed by Hedelson, especially Kabik was never really happy with the line or the concept, but, by this time, they had nine people on full-time payroll.

The stint with Wenhall lasted a couple of years, at which time they asked them to join Wenhall in a move to Miami, Florida. But by this time Kabik and Hedelson felt very uncomfortable with the owners of Wenhall and decided that they’d rather close the shop than make the move. Time proved that decision very wise, as Wenhall folded shortly after the move. All the same they had to close Vajra, but scaled down to the two of them and moved the operation to the farm house Glen was currently living in.

I could see the link to Michael Kabik and Glen Hedelson and the Svenlar line of pipes that I have worked on in the past. The problem was that these were American made pipes and I was pretty sure that they would have been stamped accordingly. Even though they were Danish style I don’t know if they would have stamped their pipes Danish Craft. The next short paragraph made the link to Karl Erik that I was looking for.

Presumptively for a shorter period only Wenhall had pipes made in Denmark by Karl Erik. (BTW K.E. Ottendahl ceased all sales to the USA in 1987.)…

The article went on to tie the pipes to some Italian makers as well. I stopped reading at this point and tried to summarize what I had found out so far. I knew that the pipe I held in my hand was made between the late 1970s and 1987. It possibly could have been made by Michael Kabik and/or Glen Heldelson or even by Karl Erik. Something about the flow of the shape and the way the bowl flows with the grain reminds me a lot of Karl Erik pipes that I have worked on. Either way the pipe is between 36-53 years old and in great condition for an older piece.

Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Without the grime the finish looked really good. He soaked the stem in Before and After Pipe Stem Deoxidizer. He rinsed it under running water and dried it off with a clean cloth. He cleaned out the airway with pipe cleaners and alcohol. When it arrived here in Vancouver it was very clean. I took photos of the pipe to show its condition before I started my work on it. It really is quite a beauty. I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava out of the plateau on the rim top and it looked pretty incredible. There was some darkening on the high spots on the plateau and lighter brown colouring in the valleys and crevices particularly on the back side of the bowl. The stem looked very clean. The tooth marks and chatter were very visible and would need to be addressed. The tooth hole on the top of the stem will need to be repaired. The stamping was still readable and curved around the underside of the shank. It reads as noted above. I also took a photo with the stem removed to give an idea of the perspective and design of the pipe.I turned to work on the pipe. I started with the darkening on the plateau rim top. I used a brass bristle wire brush and worked over the plateau rim. It looked much better. I worked in some Murphy’s Oil Soap with the brass brush and rinsed it off with warm running water. It look significantly better one it was rinsed and dried off.I polished the briar bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the debris from the sanding. I worked some Before & After Restoration Balm into the grooves and crevices of the plateau rim top and the smooth finish of the bowl and shank with my fingers and a horsehair shoe brush. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the blast I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The grain really stands out in the photos below. I set the bowl aside and turned to work on the stem. I decided to address the bite through in the top of the stem. I cleaned out the hole with alcohol and then greased a pipe cleaner with Vaseline and inserted it beneath the hole. I filled in the hole with black CA glue. I sprayed it with accelerator to cure it. I removed the pipe cleaner and filled in the remaining small pinholes with more CA glue. I set the stem aside to let the repair cure. Once the repair had hardened I used several small files to flatten the repairs and the marks on the underside as well. I smoothed out the surface with 220 grit sandpaper and blended them into the surface of the stem. I started polishing the stem with 600 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I polished it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry.I polished bowl and the stem with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The medium brown stain worked really well with the black vulcanite stem. The darkened plateau really sets of the pipe and gives it a unique look. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ½ inches, Outer diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 inches. The weight of the pipe is 56 grams/1.98 ounces. I will be putting this unique freehand on the rebornpipes store in the Danish Pipemakers Section. If you are interested in adding it to your collection please let me know. Thanks for walking through this restoration with me as I worked over this beauty.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Doing a Clean up and Restoration of a Kaywoodie Super Grain 5 Medium Billiard

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Blog by Steve Laug

The next pipe on the work table is one that a fellow just dropped by. He had written to me earlier this week about a pipe he found. He wanted to drop it off and have me clean it up for him. Here is his first email.

Steve, found a Kaywoodie medium billiard that I’d like to get cleaned up. Can I drop it off this weekend? Take care, Robert

I replied to him as follows:

Drop it by. Can you send me a photo of the pipe so I can see it? Thanks – Steve

We made an appointment for Saturday or Sunday.

After viewing the photo and talking with Mike about the pipe when he dropped it off I knew what I was dealing with. He found it when he was visiting his parents in New York. I took photos of the pipe once it was dropped off before I worked on it. My evaluation of the pipe included the following observations. The pipe was actually quite clean. The bowl had been reamed quite recently and the internals were clean. The rim top and the inner edge of the bowl showed some damage. There were some nicks and marks on the surface and edge. The walls of the bowl seemed be to quite smooth and did not show any checking or damage from heat or fire. The finish was dark but quite clean. There were just a few nicks and scratches in briar. The stamping was faint but read Super Grain [over] Kaywoodie on the left side. On the right side the numeral 5 was stamped. There was a inlaid white Kaywoodie Shamrock inlaid in the briar on the right top of the shank. The shank was quite long and had a shorter stem. Kaywoodie called the shape a Medium Billiard. The Kaywoodie threaded tenon and stinger had been clipped and filed smooth. The stem was vulcanite and quite clean but had tooth marks on the top and heavier ones on the underside. It is a great looking pipe that I really like the looks of and I think that once it is cleaned up it will be a real beauty. I took photos of the bowl and rim top as well as the stem. The rim top shows the damage and nicks on the top and the inner edge of the bowl. It is uneven and quite messed up. You can see the tooth marks and chatter on both sides ahead of the button.I took a photo of the stamping on the underside of the shank. It is faint and hard to read but with a bright light and lens it reads as noted above. The pipe is quite nice with the stem removed. You can see the flow of the design and the look of the parts.The inlaid white shamrock/club on the shank side/top was a clear clue to the age of the pipe. I turned to Pipedia to an article entitle Guide to Kaywoodie Pipes to see what I could find that would help date it (https://pipedia.org/wiki/Collector%27s_Guide_to_Kaywoodie_Pipes). I quote a section of the article below. I have highlighted the portions that apply to this particular pipe in red.

THE 1936 KAYWOODIE LINE OF PIPES

The 1936 Kaywoodie catalog lists only four grades of pipes (Table 1). These four grades, however, were available in 140 shapes (see Appendix). These 140 shapes included many that differed only in size (small, medium, large). For example, the “In-Between”, “Colt” and “Freshman” shapes listed in the Appendix were merely smaller versions of the standard shapes, and the “E-Z-Set” shapes were “flat-bottom” versions of the standard shapes.

Table 1: Kaywoodie Pipe Grades and Prices (1936)

  • Straight Grain: $10.00
  • Super Grain: $5.00
  • Carburetor: $4.00
  • Drinkless: $4.00

As shown in Table 1, the Straight-Grain pipe was Kaywoodies’ top-of-the­-line, selling for $10.00 in 1936. The Straight Grain pipe did not appear again in the catalogs reviewed in this research until 1968-69 (see Section 3.4).

The 1936 catalog shows 3 Super Grain models, selling for $5.00 each. One model is introduced as the “New Banded” Super Grain. The banded Super Grain had the white Kaywoodie cloverleaf logo in the bit and a wide metal band. The non-banded (“original”) Super Grain had the white Kaywoodie cloverleaf logo in the shank of the pipe and was offered in two finishes, virgin and miami (slightly darker than virgin). Due to the gap in catalogs used in this research, it is not known precisely when the practice of putting the cloverleaf in the shank of the Super Grains was discontinued (the 1947 catalog shows the cloverleaf on the bit). The Super Grain was later downgraded and many new grades appeared above it (see subsequent sections of this Chapter). The early (original) Super Grains are particularly interesting not only because they were high quality briars, but because they were the only Kaywoodies (in the author’s knowledge) to have the logo inlaid in the shank of the pipe…

Thus, I knew that the pipe in hand was a Super Grain with the inlaid Kaywoodie cloverleaf was done in 1936 and we do not know when it ceased. It had the darker finish called Miami (a darker stain). It was time to work on the pipe.

I started my work on this pipe by reaming the bowl. I cleaned out the remaining cake with a Savinelli Fitsall Pipe Knife. I took it back to bare briar to carefully examine the walls of the bowl. I finished by sanding the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel to smooth out the interior of the bowl. It was quite clean and undamaged. I cleaned out the internals of the bowl, shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners until they were clean. Next, I addressed the damage to the inside edge and top of the bowl. I used a folded piece of 220 grit sandpaper to clean up the inner edge and give it a slight bevel. I smoothed out the damage and once done I wiped it down with a damp cloth to remove the sanding debris. It looked much better than when I started.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. The bowl began to take on a rich glow. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shines through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe.  I set the bowl aside and turned to the stem. It was in good condition but had some buffed tooth marks on the surface and what looked like a repair on the underside next to the button. I painted the surface of the stem with the flame of a Bic lighter to try and lift the marks. I lifted them some but they were still distinctly present. I filled in the marks with black rubberized CA glue and set it aside to cure. Once cured I flattened the repairs with a file and then followed that up with a piece of 220 grit sandpaper. I started the polishing the stem with 600 grit wet dry sandpaper. It looked much better. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it give the sanding pads bite in the polishing process. I like to use Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The smooth finish around the bowl sides and shank looks great. The vulcanite taper stem works well with the pipe. The Kaywoodie Super Grain 5 Medium Billiard feels great in my hand. It is a well-balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.13 ounces/32 grams. It is a beautiful pipe that I will soon be giving back to Robert who dropped it off for restoration. I am sure he will enjoy it and it will give many more years of service to him.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.