by Steve Laug
In the latest box of pipes I received from Jeff was a large Malaga Freehand Pipe to work on. The pipe on the table is an interesting Malaga I would call a large Freehand with a plateau finish on the shank end and rim top. We purchased it on 10/23/2024 off eBay from a seller in Madison, Indiana, USA. The grain on the smooth portions of this pipe is beautiful and there are some small rustications on the heel of the bowl and the underside of the shank. It is a pattern of rustication that I have seen before on the Malaga pipes that I have worked on. It was obviously another favourite of the previous pipeman. It is stamped on the underside of the shank and read “MALAGA” [over] Custom Carved. The finish was dirty and worn. There were tars and oils ground into the surface of the briar. The bowl had a moderate cake that flowed over the top of the plateau rim top. There was lava flowing over the edges down the first 1/4 inch of the bowl. It was hard to clearly assess the damage to the inner edge. The condition of the rim edge and top would become clear in the cleaning process. The vulcanite fancy saddle stem was oxidized, calcified and there was chatter and tooth marks on the top and the underside of the stem ahead of the button. I have included photos that the seller provided on the pipe that caught our attention. You can see the condition and the amazing grain around the bowl.
When the pipe arrived, it was in pretty much the condition that we expected and as I noted above. Jeff took photos of the pipes before he started his clean up work. It is even bigger in person than in the photos.
Jeff took photos of the rim and bowl to show the cake and lava on the rim top and edges. The inner edge of the rim showed thick cake coming up to the top and flowing over the edge. The pipe was a dirty one but still a beauty. The vulcanite fancy saddle stem had tooth marks and chatter on the top and underside of the stem ahead of the button.
The photos of the sides and heel of the bowl hint at the damage around the bowl sides from the rim top downward. The briar is quite nice all around the pipe. The oil curing/finish makes the grain really stand out on the bowl and shank.
Jeff took a photo of the stamping on the underside of the shank. It read as noted above “MALAGA” [over]Custom Carved. The stamping was faint but still readable.
For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more then I invite you to follow the link to get a feel for the brand and the pipemaker.
I am also am including a link to some printed material on the Malaga brand that came to me from the daughter of George Koch (we purchased George’s pipes from his daughter) to help identify the particular stamping on the pipe. The link takes you to the entire collection of materials that were sent to me (https://rebornpipes.com/2019/02/27/malaga-pipes-catalogue-of-pipes-and-tobaccos/).
Jeff had cleaned up the pipe using his usual procedure. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime from around the bowl sides. It looked better but the rim top and inner edge was darkened. He cleaned out the inside of the shank and the airway with alcohol, cotton swabs and pipe cleaners. The stem looked much better and the light tooth marks on both sides were still visible and would need a little work. I took photos of the pipe once I received it.
I took a photo of the rim top and the stem to show their condition. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top and edges looked very good and the plateau was very clean. The stem looked better, though there were tooth marks and chatter on both sides ahead of the button.
I took a photo of the stamping on the shank to show that the clean up had not damaged it at all. It looked was faint but still readable. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.
To try and capture a sense of how large this pipe is I put a Rhodesian next to it. The Rhodesian is an average Group 4 sized pipe. It is dwarfed by this large Malaga.
I wiped the bowl down with a damp cloth and sanded it with 320-3500 grit sanding pads to remove the surface scratches in the finish. I carefully avoided the stamping so as not to damage it. The briar began to have a rich shine and the bowl looked very good.
I polished the bowl sides and the smooth rim top with micromesh sanding pads. I dry sanded it with 1500-12000 grit micromesh pads. I wiped it down after each pad. It really began to be beautiful.
I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I worked it into the plateau on the rim top and shank end with a shoe brush to get deep in the valleys. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl.
I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a lighter to lift them. I was able to lift them significantly. Even the ones on the button surface and edges lifted. I reshaped the button and sanded the stem surface with 220 grit sandpaper to blend them further into the stem.
I sanded the stem with the 2 inch square 320-3500 grit sanding pads to remove the remnants of oxidation on the vulcanite. I wiped down the stem after each sanding pad with Obsidian Oil. I was able to remove the majority of the oxidation on both sides with the pads. The stem looked very good.
I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I did a final hand polish of the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from further oxidizing. I set it aside to dry.
I put the stem back on the Magnum Sized “MALAGA” Custom Carved Freehand and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is beautiful smooth finished “MALAGA” Custom Carved Freehand and the fancy vulcanite saddle stem combine to give the pipe a great look. The dimensions of the pipe are Length: 8 ½ inches, Height: 3 inches, Outside diameter of the bowl: 2 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 4.30 ounces/122 grams. This is another pipe that I will be putting on the rebornpipes online store in the American Pipe Makers and Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!
As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.


































































































































































































































































































































































































































