Tag Archives: vulcanite stem

Bringing Some Honour Back to a Dunhill 59 Billiard

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by Kenneth Lieblich

A gentleman in England contacted me recently about repairing a handsome, old Dunhill Root Briar billiard he had. He communicated to me that the pipe was in dire condition, but was such a good smoker that he needed it brought back to life. As always, I was game, but needed to see the pipe in order to assess the situation. Well, the situation was grave indeed – if this pipe was a person, I might have called a priest to administer Extreme Unction. In this case, however, I opted to be the ‘surgeon’ and I needed to operate. Let’s look at the markings on the pipe, so we know what we’re dealing with. On the left side of the shank, we can see the number 59 (the shape number). Next to that is F/T (which stands for ‘fish tail’ – the type of bit on the stem). Next to that is Dunhill [over] Root Briar. On the right side of the shank, we see Made in [over] England5. At least, I think it’s a five – it could be a six – and this indicates that the pipe was made in either 1965 or 1966. Next to that we see ④ R, which indicates the size of the bowl (group 4) and the R indicates that it is root briar.Oh boy – where to begin? There are very many issues with this pipe. The stem has about as much oxidation as any stem could handle. There is some calcification, and several tooth dents, scratches, and marks. Extra work will be required on this stem. Meanwhile, the stummel is really where the action is. It is very dirty inside and the bowl has a thick layer of cake. There are many scratches in the briar, a few nicks, and some notable chunks missing. There are also six burn marks on the outside of the bowl – that’s pretty impressive. There is grime everywhere on the briar and it has a grungy feel. Furthermore, there is a major and unsightly flat spot (likely an old burn) on the part of the bowl nearest the shank. Finally, there are no fewer than two substantial cracks in the bowl that run quite a distance. I say ‘…no fewer than two…’ because more cracks would be revealed in due course. Naturally, there was considerable damage to be found on the inside of the bowl too.This is an epic repair – it isn’t really restoration or conservation. Regardless, it was fun, nerve-wracking, and educational. Let’s get started! First of all, I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. Fortunately, the inside wasn’t too dirty at all – it’s just the outside that needs serious help.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush. Due to the severity of the oxidation, I then repeated the scrubbing with the cream cleanser for maximum effect.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. Quite frankly, the stem is now incomparable with how it started – just look at those photos!As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. However, there was considerable damage, heretofore undiscovered, to the walls of the bowl. We’ll come back to that in a bit.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean. I also used a dental tool to remove the gunk, old glue, and other detritus from the cracks in the bowl.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and some distilled water, with cotton rounds. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with the same mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.Now it was time to get serious. I performed a close examination of the many burn marks on the outside of the bowl. The good news was that they were all quite superficial – there was no deep burning of the wood. The bad news was that there were so many, and they would remain as an interesting detail in this pipe’s history. The two original cracks were now clean – and there were now two more cracks on the opposite side of the bowl. Coupled with the major flat spot I mentioned earlier, this was severe damage and was going to require significant work to salvage. Here is a photographic survey of what I was dealing with. I decided to repair the tiny cracks in the briar next. Before anything else, it is imperative that I ensure that the cracks do not continue to creep after I repair them. To that end, I took a micro-drill bit, inserted it in my rotary tool, and very carefully drilled a hole right through the wall of the shank. That hole will stop the crack from progressing. As you can see, the drill bit is incredibly thin and quite prone to snapping if great care is not taken.The next step is to line these cracks with clear cyanoacrylate adhesive. To prevent the adhesive from dripping into the bowl, I lined it with a piece of duct tape – because cyanoacrylate adhesive does not stick well to it. Applying the adhesive neatly and cleanly is not important at this stage – but being thorough is!Having completed that, I moved on to repairing the grievously damaged interior of the bowl. Prior to my customer’s ownership, this pipe was heavily smoked and not cared-for as it should have been. There are heat fissures throughout the bowl and have resulted (obviously) in the cracks migrating to the outside. To fill damage like this, I used an epoxy adhesive that is extremely hard, resistant to high temperatures, and completely inert when cured. It worked superbly. I filled the affected area with the epoxy and let it cure for a full 24 hours.I had a long discussion with my customer in England about how to proceed in addressing the large flat spot, the remnants of the cracks, the chunks missing, etc. – in other words, how do we want the pipe to look in the end? The fact is that there isn’t any all-encompassing solution to this pipe’s aesthetic woes. Having said that, the best of a bad set of options was to round off the top of the pipe and make it look even all around. We know that the cracks will always be there; we know that the burns will always be there; but we can at least do this and make the pipe better. I used my rotary tool and removed some material. I progressed with sandpaper and, below, you’ll see a series of photos which document some of this procedure. Following that, I roughened up the epoxy’s surface (inside the bowl) with 220-grit sandpaper for the next step. I thinly coated the inside of the bowl with a mixture of my wife’s homemade yogurt and activated charcoal. Once hardened, this provided a good, faintly rough surface for a new cake to build. I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. The gentleman from England and I did discuss the possibility of staining the briar – but ultimately decided against it. We felt that stain would not hide the damage well anyway, so why not lean into the scars and accept them. This isn’t quite kintsugi, but it did remind me of it. So, for the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – despite the difficult circumstances.

All done! This Dunhill Root Briar 59 billiard pipe has had a remarkable transformation and it’s hard to believe that it’s the same pipe – perhaps some would say that it isn’t. I am pleased and proud of the work and the results – I certainly hope my customer will be pleased too. I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Rare Peterson Kapruf 56

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by Kenneth Lieblich

Well, now, this is quite the pipe! I recently acquired a collection from a (late) gentleman who clearly LOVED his pipes. They were all well used and, according to his family, he had a pipe hanging out of his mouth at all times. As I was looking through them, this particular Pete caught my eye. It’s a handsome one, isn’t it? It’s a Peterson Kapruf 56 chubby bent billiard, with a beautiful sandblast. This one is really worth restoring. It’s such a comely pipe and deserves to be back in someone’s collection. Let’s look at the markings. We’ve got Peterson’s [over] Kapruf. Then we have Made in the [over] Republic [over] of Ireland. Finally, there is the shape number, 56. Of course, there is also the stylized P on the stem, indicating the famous Peterson company of Ireland.The history and origins of this particular model are quite interesting. It’s an uncommon pipe and, if you’re a Pete collector, you ought to have one. In a blog post from 2019, Al Jones posted here on Reborn Pipes about a Kapruf 56 he had been working on and expounded on the background of this pipe. Rather than simply retyping what he wrote, I urge you to read his blog here and learn more. Meanwhile, here’s a catalogue photo from one of Steve’s blogs on the same pipe:I’m not going to sugarcoat this for you: the pipe was a bit of a mess. The stummel was in decent condition, but so, so dirty and clogged. The stem, on the other hand, was a localized disaster. The oxidation was extreme, the chomping of the bit was extreme, the tooth scrapings were extreme – and there was a small fissure in the vulcanite (on the underside of the P-lip to boot. I had my work cut out for me. I used a disposable lighter and ‘painted’ the stem with its flame. The gentle heat of the flame can cause the dents in the vulcanite of the stem to expand back into shape. Sadly, in this case, not much happened. The stem’s calcification was quite substantial. I used an old butter knife and gently scraped some of the thicker accretion off. Doing this now helps later in removing the oxidation.

I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with pipe cleaners dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. Given the general state of the pipe, I was surprised at how relatively clean it was.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush. Due to the severity of the oxidation, I then repeated the scrubbing with the cream cleanser for maximum effect.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. Quite frankly, this was a substantial rebuild of the button – including the fissure on the underside. This was done by filling those parts with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on. After this, I painted the logo on the stem with some enamel nail polish. I restored the logo carefully and let it fully set before proceeding.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. You can see in the profile photo below just how much better the P-lip looks after my work. As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.The inside of the stummel needed to be cleaned thoroughly. However, this pipe was so clogged, that I first needed to open the horribly occluded airway. So, I took a long drill bit, held in a drill chuck, and hand-cranked it to dislodge the dreadful detritus inside. Hand cranking is essential because it provides a precision and caution that a power drill cannot provide. Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and distilled water, with cotton rounds. I also used a toothbrush in the crevices. I also scoured the inside of the stummel with the same detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.

This Peterson Kapruf 56 looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Irish’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5½ in. (140 mm); height 2 in. (52 mm); bowl diameter 1½ in. (38 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1⅞ oz. (55 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

This Suave Jandrew Calabash Grew on Me

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by Kenneth Lieblich

Hiding amongst the bric-à-brac, in the bottom of a box of pipes I recently acquired, was this relatively inconspicuous pipe. This pipe is a Jandrew partially-rusticated calabash with a vulcanite shank extension. It also has a thin, military-mount, vulcanite stem. I asked Steve about the brand and he mentioned its provenance. I must say, this pipe didn’t immediately catch my attention. It seemed fine, but nothing of note. But as I worked on it, it grew on me. I thought about it more and more, and I liked it more and more. The markings were brief – but very clear and readable. On the underside of the shank, were the words, Jandrew [over] 6 ∙ 99. This indicates that the pipe was made by J. Andrew Kovacs in (what I assume to be) June 1999. It also displays a handsome brass dot in the shank extension.Little information is to be had about Jandrew pipes. Using the scant information I could trawl together from Pipedia, MBSD Pipes, BlueRoomBriars, and Smoking Pipes, I have collated the following:

Jandrew pipes were made by J. Andrew Kovacs, an American artisan. He lived in both Jerome and Cottonwood, Arizona and is said to have later moved to Milwaukee, Wisconsin. He was part of a group of Arizona-based hobbyists that started carving pipes in the 1960s and 70s. Working through the late 20th century, Kovacs was part of the great American freehand scene and preferred acrylic stems. He favored the wild Danish Fancy style of shaping, and his work was once commonly found in pipe shops of the southwestern United States (especially in the Phoenix area). Horace DeJarnett (of DeJarnett Pipes) studied pipemaking for about year (on and off) in 2000 at Kovacs’ workshop in northern Arizona.

Let’s get working. As you can see, this pipe was in great shape already – not too much work needed. The stummel was a bit dirty inside, but not too bad.  The stem was also in good condition – just a few, minor tooth marks. This must be an unusual Jandrew pipe insofar as the stem (and shank extension) is vulcanite – not the usual acrylic. On the whole, the pipe looked tired, worn, but in decent shape – kind of like me. I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on to sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. Overall, it wasn’t too bad.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and distilled water, with cotton rounds. I also used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar.The last step of the cleaning process was to scour the inside of the stummel with the same mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.I used some of my micromesh pads to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.This Jandrew 06-99 calabash pipe is a beauty and will go into my collection (at least for now). It was a pleasure to work on. The approximate dimensions of the pipe are as follows: length 6⅜ in. (162 mm); height 1⅞ in. (48 mm); bowl diameter 1⅔ in. (42 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1½ oz. (44 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restemming a Wonderful Peterson Specialty Barrel

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by Kenneth Lieblich

Now we’re talking! This terrific republic-era Peterson Barrel came to me in a box of pipes and pipe parts. It looked so engaging, but it was missing its stem. No problem – I can solve that! The Peterson barrel is not common, but it isn’t a rarity either. Regardless, it is a consistently popular and attractive shape – and it’s not hard to see why. No doubt, someone will be pleased to add this to their collection. Let’s look at the markings. On the underside of the stummel, it reads Peterson’s [over] Barrel [over] Made in the [over] Republic [over] of Ireland. On the nickel band, we see K&P engraved over images of the Shamrock, Wolf Hound and Round Tower. To be clear, these are not silver marks, they are nickel-mount markings of Peterson.Naturally, the Peterson brand is well-storied among collectors and I encourage you to read the Pipedia article about them: https://pipedia.org/wiki/Peterson. Obviously, I was particularly interested in learning more about the barrel, so I referred to The Peterson Pipe book, written by Mark Irwin and Gary Malmberg. It had a couple of very helpful tidbits. On page 136, we read

One collection … making its first appearance in the 1945 catalog is the line of Specialty shapes that have been Peterson favorites for nearly 70 years: the tankard and barrel, calabash and Belgique, and churchwarden.

Also, over on page 313, the following information can be found:

Barrel (1945-). P-lip or fishtail mouthpiece; smooth or rustic finish, sandblast offered in 1970.

So, beyond saying that it is newer than 1945, I can’t quite tell how old this pipe is. Good to know, however, that the fishtail was an option.Let’s work on the pipe. The first thing I did was to hunt down a suitable replacement stem. It needed to be a military mount and it could be either a P-lip or fishtail. In this case, I didn’t have a P-lip that worked with this pipe – but I found a terrific fishtail, which you can see below. The stem is brand new – it even still has its casting marks!I took some sandpaper and gently sanded away those casting marks. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. Over to the stummel – and they were some issues. It was very dirty and had a significant burn on the rim. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean. It’s a small pipe, but so, so dirty.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and distilled water, with cotton rounds. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with some mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.

Some burn remained on the rim, so I took some crystalized oxalic acid and dissolved it in warm water. I took some cotton swaps, dipped in the solution, and rubbed the burned spot vigorously. The weak acid works very nicely to alleviate superficial burns (burns where the integrity of the wood is still sound). I took a solid wooden sphere, wrapped a piece of 400-grit sandpaper around it, and sanded the inner edge of the rim. This achieved two things: first, it removed some of the burn marks; and second (and more importantly), the circular shape and motion of the sphere gradually returned the edge to a perfect circle.I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.This Peterson Specialty Barrel looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Irish’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5¾ in. (147 mm); height 1⅔ in. (42 mm); bowl diameter 1¼ in. (32 mm); chamber diameter ⅔ in. (18 mm). The weight of the pipe is ⅞ oz. (25 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

A Charming NOS Chinrester from France

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by Kenneth Lieblich

I have a very appealing pipe that came my way recently and I am happy to offer it to you for sale. No major restoration story on this one – just a remarkable pipe! I gave it a quick and thorough once-over (and a quick polishing) and now it’s time to turn it over to you. This chinrester has never been smoked and has some real old-world charm. It’s a handsome billiard with a vulcanite taper stem that has been angled into an S-shape. Take a closer look at the photos below. This one is marked with the words Tout Repos. This literally means ‘all rest’, but I think a more likely translation in this context is ‘rest easy’, as it’s a chinrester. The words also have a more negative connotation in French too, but that seems highly unlikely.I could find no mention anywhere of Tout Repos in connection with pipes. I must say, this pipe reminded both Steve and me of the chinresters of yesteryear by Kaywoodie. Could this pipe have been produced by Kaywoodie in France? No idea and I have no information to suggest that it was. The only (tenuous) connection I have is that a small number of Kaywoodie lines were produced in France (La Roche, Samuel Pepys, etc.). Have a look at this snippet I took from a 1964-65 Kaywoodie catalogue that I have, as they are quite similar.Even though the pipe is new, old stock, the stem had oxidized over the years, so I had to clean that up. I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning before moving on to the next steps.Even though the pipe is new, old stock, the stem had oxidized over the years, so I had to clean that up. I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning before moving on to the next steps.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.The penultimate step for the stem is sanding. I used the last five or six micromesh sanding pads to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. It was a decent piece of briar – there were a couple of fills (as you can see), but quite nice overall. As it was brand new, I simply cleaned up the dust from decades ago, and repaired a small fill on the inside of the bowl. To fill a gap like this, I used an epoxy adhesive that is extremely hard, resistant to high temperatures, and completely inert when cured. It worked superbly. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.This Tout Repos Chinrester is a lovely, elegant pipe. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘French’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5¼ in. (133 mm); height 2 in. (51 mm); bowl diameter 1¼ in. (32 mm); chamber diameter ⅔ in. (18 mm). The weight of the pipe is 1 oz. (31 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Comoy’s Tradition 203 Cutty

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by Kenneth Lieblich

Oh, I really love the look of this pipe! This older Comoy’s came to me in an auction lot and, although it was filthy, I was immediately charmed by its shape. This is a beautiful cutty shape, from the Tradition line, and marked with the 203-shape number. The briar has some very attractive grain hidden away. The pipe has a nice, long shank and a nice, long, oval, vulcanite, taper stem. It has endured a hard life, but must have been well loved over the years. Many of the marks of its hardship still remain, but they are an important part of this pipe’s story. This pipe is actually a bit of a stunner, and it’s light and comfortable to hold. Let’s look at the markings. They are slightly worn, but still very readable. On the top of the shank (but towards the left side), we see Comoy’s [over] Tradition. On the top of the shank (but towards the right side), we see the circular logo showing Made [over] in [over] London. Then below the circle is the word England. Further along the shank, we see the shape number, 203. In addition, the left side of the stem has the so-called three-piece “C”. Comoy’s shape number chart lists the number 203 as being a straight cutty with an oval stem, and that describes exactly what we’ve got. I consulted with the dating guide on Pipedia to narrow down the date of this pipe. If you want to read along, please have a look at https://pipedia.org/wiki/Comoy%27s_Dating_Guide in order to see what I’m talking about. This pipe dates from the 1950s onwards and corresponds to the first variant of Comoy’s stamp during this period, which is

(1) A simple block-letter style without serifs but with the C larger than the other letters and the apostrophe before the “S”.

You can see that this matches my markings. Next, the Tradition line is also referenced in this article. It provides some further information:

Tradition. This grade was introduced in 1925 to mark 100 years of pipe making and continued in production until the 1970s. In 1965, it was priced at $20.In addition, the “Made in” stamp also corresponds to the same time period as above. The same article mentions the following:

This is again stamped in a circle with “Made” at the top, “In” in the middle, and “London” at the bottom, with “England in a straight line beneath the F/B. I believe this stamp was first used in the export drive in the early 1950s, and I have not seen any pre-WW II Comoy’s stamped in this way.

The three-piece “C” on the stem also dates from the 1950s onwards and was discontinued in the early 1980s, when Cadogan took over. So we know this pipe is before the Cadogan era. We are left with a date range of the 1950s to the 1970s. I am making an assumption that because this pipe corresponds to the first stamping variant listed in the guide, it is of an earlier part of that range. However, I have reason to make that assumption. I looked at Greg Pease’s writeup on Comoy’s and his dating information is basically the same as the Pipedia stuff above. Pease, however, adds this important tidbit:

Sometime in the 60’s, the serifs were returned to the “COMOY’S” lettering, though, as mentioned above, the typeface is not as fancy as the earlier one. It appears that some grades carried different stamps or at least that the stamping changed in different years for some grades. At this point, this is highly speculative, as my sample size is too small to verify it.

Based on this, I am going to suggest that this pipe probably (but not definitely) dates from the 1950s. If you can shed some light on this, please do so in the comments below.This was one dirty, harried pipe. The stem was thoroughly oxidized and had much calcification on it. This would take some work! There were a couple of small tooth marks, but nothing serious. The stummel was coated in grime and needed rejuvenating. The bowl was choked with cake and the rim had lava everywhere. Who knows what I would find under there? I could see that the edge of the rim had several small nicks, but nothing that disturbed my peace. Let’s get to work! I used a disposable lighter and ‘painted’ the stem with its flame. The gentle heat of the flame can cause the dents in the vulcanite of the stem to expand back into shape. In this case, next-to-nothing happened. Alas. The stem’s calcification was quite substantial. I used an old butter knife and gently scraped some of the thicker accretion off. Doing this now helps later in removing the oxidation. I used alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps.

The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. Boy, was it dirty! I used many pipe cleaners and cotton swabs.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush. Due to the severity of the oxidation, I then repeated the scrubbing with the cream cleanser for maximum effect.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a couple of reamers, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. Humorously, the cake in the bowl was so hard, that I actually got a blister on my hand from cranking the reamer.My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim. This work revealed that there was some notably burn marks and a few more nicks. Too bad, but no problem to restore. Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean. Oh, it was so filthy! The previous owner must never have heard of pipe cleaners.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and distilled water, with cotton rounds. This did a good job of cleaning any latent dirt on the surface of the briar. However, it also revealed a mild burn on the underside of the bowl. We’ll come back to that in a moment.The last step of the cleaning process was to scour the inside of the stummel with some detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.To deal with the burn, I took some crystalized oxalic acid and dissolved it in warm water. I used some cotton swaps, dipped in the solution, and rubbed the burned spot vigorously. The weak acid works very nicely to alleviate superficial burns (burns where the integrity of the wood is still sound). The burn is quite superficial and the solution did work a bit, but the burn will remain as part of the pipe’s history.The damage to the rim was significant. In order to lessen the burns and nicks on the rim, I ‘topped’ the pipe – that is to say, I gently and evenly sanded the rim on a piece of 400-grit sandpaper. This effectively minimized the damage, without altering the look of the pipe.I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.This Comoy’s Tradition 203 Cutty looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘British’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅞ in. (150 mm); height 1¾ in. (46 mm); bowl diameter 1¼ in. (32 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1 oz. (32 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Bringing a Ben Wade 53 Skater Back from the Brink

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by Kenneth Lieblich

I’ve had this pipe in my stash for a long time, and I don’t really remember acquiring it. I always thought it was a neat shape and just required the right moment for restoration. Well, the pipe found its way back into my hand and the time for restoration has come. This is a Ben Wade Standard 53 skater and it has seen better days. The pipe is worn, dirty, and tired-looking. There is some stunning grain under the grime and it holds a real charm. I’m sure you will be charmed! Here are the markings on the pipe. On the left side of the shank, we see Ben Wade [over] Standard [over] London England. On the right side, we see the shape number 53. Meanwhile, on the top of the stem, we see the words Ben [over] Wade. Doing some elementary research and comparing styles of nomenclature, this pipe looks to me as though it could be from the ‘post-family, pre-Lane’ era of Ben Wade, but I am not sure. Based on what Steve told me, it also seems possible that this Ben Wade comes from the Charatan era. The skater was a well-known Charatan shape. I suppose that shape number 53 is probably a Ben Wade number, rather than a Charatan one. I am, naturally, inclined to trust Steve’s judgment over my own on this.Pipedia has a good write-up on Ben Wade and I encourage you to read it here. This is a little snippet of the article:

Ben Wade is one of the great names in English pipe making. As Richard Carleton Hacker noticed correctly Ben Wade, like many British pipe companies, has had a checkered history. Very checkered in this case. The company was founded by Benjamin Wade in 1860 in Leeds, Yorkshire, where it was located for over a century. Ben Wade started as a pipe trader, but yet in the 1860’s he established a workshop to produce briar pipes. The pipes were made in very many standard shapes – always extensively classic and “very British”. Many models tended to be of smaller dimensions. Ben Wade offered a very high standard of craftsmanship and quality without any fills. Thus the pipes were considered to be high grade and a major competitor to other famous English brands. The often heard comparison to Charatan seems to be a little bit inadequate because those days’ Charatans were entirely handmade.Let’s examine the condition. First and foremost, this pipe is really dirty. There’s lots of filth matted everywhere – especially the rim. There wasn’t much damage to the briar to be seen initially – although that would change once cleaning began. Having said that, there were a few small nicks in the briar. The smoking chamber had plenty of cake and looked like it would take some hard work to clean up. The stem was coated in oxidation and calcification. It was very dirty too and had a few tooth dents. In short, I had my work cut out for me. The stem’s calcification was quite substantial. I used an old butter knife and gently scraped some of the thicker accretion off. Doing this now helps later in removing the oxidation. I then used alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. This stem is so dirty. I used a LOT of pipe cleaners and cotton swabs.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush. Due to the severity of the oxidation, I then repeated the scrubbing with the cream cleanser for maximum effect.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on. After this, I painted the logo on the stem with some enamel nail polish. I restored the logo carefully and let it fully set before proceeding.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim. This work revealed some serious damage to the rim. It was badly scraped and I would need to address that.The inside of the stummel needed to be cleaned thoroughly. However, this pipe was so clogged, that I first needed to open the horribly occluded airway. So, I took a long drill bit and hand-cranked it to dislodge the dreadful detritus inside. Hand cranking is essential because it provides a precision and caution that a power drill cannot provide. Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. This stummel was sooooo dirty. It took ages and much cotton to get clean – much more than is shown in the photo.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with some soap and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.Having completed that, I was able to address the nicks on the bowl. I dug out my iron and a damp cotton flannel cloth. By laying the cloth over the affected areas and applying the iron to it, the hot and moist steam can cause the wood to swell slightly and return to shape. There was some improvement – not a lot, but it was better than doing nothing. The damage to the rim was significant. In order to lessen the scrapes on the rim, I ‘topped’ the pipe – that is to say, I gently and evenly sanded the rim on a piece of 220-grit sandpaper. This effectively minimized the damage, without altering the look of the pipe. Some damage will always remain and that is fine – it’s part of this pipe’s history. I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.This Ben Wade Standard 53 skater looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘British’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6 in. (153 mm); height 1⅝ in. (41 mm); bowl diameter 1½ in. (39 mm); chamber diameter ⅞ in. (22 mm). The weight of the pipe is 1¼ oz. (38 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

There’s a Beautiful Peterson 307 Under There!

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by Kenneth Lieblich

What a handsome pipe! This republic-era Peterson Standard System 307 came to me in a large lot and I was charmed by it right away. It’s a good-sized pipe and the look of it gives one a feeling of confidence. It is satisfying and comfortable in the hand. Despite its rather shabby appearance when I found it, the pipe held great promise – and I was sure that I could tease out its beauty with a little TLC. Let’s have a closer look. This Peterson 307 pipe has the classic ‘System’ look: bent shape, nickel mount, and tapered, army-style stem. Of course, it also had the traditional Peterson P-lip stem. The markings are somewhat worn, but still perfectly readable. The markings on the left side of the shank are Peterson’s [over] System [over] Standard. The right side of the shank showed Made in the [over] Republic [over] of Ireland [over] 307. The nickel mount on the shank had K&P [over] Petersons. There were no markings on the stem. The Peterson System pipes are well-storied among Peterson collectors/admirers. I took the opportunity to read the article on Pipedia, specifically about the System pipes, by Jim Lilley. There is lots of good information there and I encourage you to read it: https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_PipeOn to the pipe itself: the stem was in average condition – not super dirty, but it had been well used. It had a few tooth dents, too. I also noticed that there were significant scratches at the shank-end of the stem, where I assume the stem had rubbed against the nickel mount on the shank. The bowl was quite dirty and had some lava on the rim, and there was plenty of cake. The outside of the bowl was fine. The nickel mount was in decent shape, but it was dull and needed some polishing. I also wanted to smooth the sharp edge that obviously caused the scratches on the stem. To work! The stem was first on my list. I wiped the outside down with oil soap on some cotton pads. I also took a disposable lighter and ‘painted’ the stem with its flame to lift the few bite marks and dents. Sadly, however, this did not do much. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. I used so many pipe cleaners and cotton swabs – it was very dirty.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush. Due to the intensity of the oxidation, I then repeated the scrubbing with the cream cleanser for maximum effect.As the stem was now clean and dry, I set about fixing the marks, dents, and scratches in the vulcanite. This included not only the tooth marks, but also a small nick at the draught hole and those scratches at the shank-end of the stem. Have a look at the photos. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on. The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate (CA) repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim. This work revealed a beautiful rim and no damage.The inside of the stummel needed to be cleaned thoroughly. However, this pipe was so clogged, that I first needed to open the horribly occluded airway. So, I took a long drill bit, held in a drill chuck, and hand-cranked it to dislodge the dreadful detritus inside. Hand cranking is essential because it provides a precision and caution that a power drill cannot provide.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds and used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with some soap and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.I then took a piece of 600-grit sandpaper and very gently smoothed the sharp edge of the nickel mount – I want to make sure that it doesn’t scratch the stem in future.I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. This included buffing up the nickel mount to a beautiful shine! I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. Off to the bench polisher! A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. Boy-oh-boy, this is one good-looking pipe! I’m pleased with the results. This Peterson Standard System 307 looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Irish’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6¼ in. (158 mm); height 2 in. (51 mm); bowl diameter 1⅝ in. (40 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 2½ oz. (72 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Tidying Up a Savinelli-made Hercules 121 EX

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by Kenneth Lieblich

Here’s a handsome and robust Savinelli-made Hercules that was part of a large lot that I recently acquired. If it’s from the Hercules line, that must mean it’s big and strong. It is a slightly bent pot and it has a nice vulcanite saddle stem. Good looking pipe and, fortunately for everyone, it was new (or nearly new) when I got it. I can’t imagine that it was smoked more than once, if at all. The markings on the pipe are very clear. On the left side of the shank is the word Hercules. On the right side of the shank, we read 121 EX [over] Italy. The stem shows a stylized engraved image of Hercules himself. The shape number, 121, is described by Savinelli as “Half-Bent Pot” and the EX stands for “Extraordinaire”, and that corresponds to sizes 4.5–5. Savinelli is one of the most recognized names in pipe smoking and they have a long and storied history. You can read about them from their own website or from Pipedia’s article about them.Let’s look at the pipe. The stummel is in great shape. Seldom, if ever, smoked, so hardly any wear. There are a couple of fills, but they have been well addressed. The stem is also in great shape – no tooth marks or scratches, just some oxidation to deal with. The primary cleaning came first. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. I used hardly any pipe cleaners because it was already clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush. After this, I painted the logo on the stem with some enamel nail polish. I restored the logo carefully and let it fully set before proceeding.The penultimate step for the stem is sanding. I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The inside didn’t even need reaming, as the original bowl coating was still there! Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. There was next-to-nothing inside. The black you see in the photos is simply from the bowl coating.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds and used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar.Having completed that, I noticed a small nick on the rim of the bowl. I dug out my iron and a damp cotton flannel cloth. By laying the cloth over the affected areas and applying the iron to it, the hot and moist steam can cause the wood to swell slightly and return to shape. This worked very well and the rim looked as good as new.I used only the last five micromesh pads (3,600 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.All done! This Savinelli Hercules 121 EX half-bent pot looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Italian’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6¼ in. (159 mm); height 1⅞ in. (47 mm); bowl diameter 1⅞ in. (47 mm); chamber diameter ⅞ in. (23 mm). The weight of the pipe is 2¼ oz. (67 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

You’ve Come a Long Way, Baby!

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by Kenneth Lieblich

Hold on to your hats, folks – you’re in for a wild ride of pipe restoration. This amazing pipe has had quite a life, and its latest chapter includes coming into my possession. This is a Bjarne Hand-Carved freehand sitter from one of the great characters of the Danish pipe industry, Bjarne Nielsen. This pipe found its way to me through an auction and I was immediately besotted. It is a wonderful piece of briar, with a spacious bowl, and a charming, bent vulcanite stem. It’s a beauty and really makes an impression. Underneath the shank, the following words are engraved: Bjarne [over] Hand-Carved [over] Made in Denmark. There is no logo on the stem. Given the absence of a logo, I suspect that this is an older Bjarne pipe.Pipedia has a good article on Bjarne Nielsen and I recommend reading it here. For now, here is a part of that biography:

Bjarne Nielsen was born in 1941, and started smoking a pipe when he was 16 years old, and he also made some pipes for his own use at that time. He liked the pipes and made some more, giving some away as presents to friends. At the University of Copenhagen he obtained an MBA degree and found work at the Danish Ministry of Foreign Affairs where he helped Danish companies that were exporting their products establish contacts in foreign countries. That was in the 1960’s when the high demand for Danish freehand pipes started, so Bjarne was often asked if he knew of any companies that could sell those types of pipes. But all those companies had their order-books filled, so Bjarne always had to give a negative answer. One day he decided to send some pictures of his own pipes, and the response was overwhelming. He was asked how many pipes he could make and how quickly he could deliver them, and at once Bjarne had order for more pipes than he could make. What had been a relaxing hobby now became much more than that.

With a demanding job it was hard to find time to make pipes in that quantity, and Bjarne had to choose. His dream had always been to have a company of his own, and if he wanted fo fulfill that dream, now was the time to do it. But to leave a promising career, in which he probably would have become a Danish ambassador in some foreign country, was indeed a big step to take. “Many thought I was crazy”, Bjarne says, “and one of them was my wife. But she supported my decision anyway.”

He made that decision in 1973, and became a fulltime pipemaker. But he soon realized that it was impossible for one person to handle all of it–he could not make a lot of pipes, sell them and collect money for them all by himself. So he decided to find some pipemakers to help him. In those days Preben Holm was one of the biggest makers of fancy pipes, and he employed a great number of pipemakers. But not all of them were happy to work for Preben,m so Bjarne recruited a few of those.

During the first years all of Bjarne’s pipes were sold in the USA, but at the end of the 1970s he visited the pipe show in Frankfurt and found that there was a market for his there as well. However, he found that the Germans wanted a completely different style of pipes–pipes in traditional shapes. So if he wanted to be successful there, he had to add a completely new line to his production. “It was not easy, we learned it the hard way,” Bjarne says. But they certainly succeeded, and for a number of years Germany became the top-selling market for Bjarne’s pipes.Let’s take a closer look at this pipe’s condition. It was obvious right away that this was a terrific pipe – but, boy, was it dirty. The stem was heavily chewed, with some significant dents in the vulcanite. There was a lot of calcification and oxidation. The stem will be fine in the end – it’ll just take some hard work. Similarly, the stummel needed help. The briar was dirty and tired. The rim was coated in lava, and the bowl was full of cake. I just needed to uncover the beauty of this baby. Let’s get on with it. To begin, I used a disposable lighter and ‘painted’ the stem with its flame. The gentle heat of the flame can cause the dents in the vulcanite of the stem to expand back into shape. In this case, it worked quite well and I got some lift in the dents. Not perfect, but definitely some improvement. The stem’s calcification was quite substantial. I used an old butter knife and gently scraped some of the thicker accretion off. Doing this now helps later in removing the oxidation. I used oil soap on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps.The primary cleaning came next. I disinfected the inside of the stem with pipe cleaners dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. I used a good numbers of pipe cleaners.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush. Due to the severity of the oxidation, I then repeated the scrubbing with the cream cleanser for maximum effect. This really helped a lot.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. However, it was clear that there were a few heat fissures inside the bowl that would need to be repaired. It’s difficult to tell from the photo below, but the quantity of debris removed was enormous. It must have been a well-loved pipe!Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.My next step was to remove the lava on the rim. For this, I normally take a piece of machine steel and gently scrape the lava away. However, a jackhammer would have been more appropriate in this case! Instead, I soaked the rim in some oil soap and this softened things up enough for me to scrub the debris off with a nylon-bristle brush. To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds and used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with some soap and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean. Additionally, there was a minuscule line on the bottom of the stummel. It was so small, in fact, that I couldn’t really determine if this was a craze line in the briar or just a little scratch. Just to be on the safe side, I applied a tiny bit of clear cyanoacrylate adhesive and sanded it down.To address the heat fissures inside the bowl, I used an epoxy adhesive that is extremely hard, resistant to high temperatures, and completely inert when cured. It worked superbly. I gently filled the affected area with the epoxy and let it cure for a full 24 hours. The next day, I roughened up the epoxy’s surface with 220-grit sandpaper for the next step. I thinly coated the inside of the bowl with a mixture of my wife’s homemade yogurt and activated charcoal. Once hardened, this provides a good, faintly rough surface for a new cake to build.I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows. You can now see why I called this article ‘You’ve Come a Long Way, Baby!’All done! This Bjarne Hand-Carved freehand sitter looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Danish’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6¾ in. (175 mm); height 3 in. (75 mm); bowl diameter 1¾ in. (44 mm); chamber diameter 1 in. (25 mm). The weight of the pipe is 2½ oz. (74 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.