Tag Archives: vulcanite stem

Restoring an Unlisted Brigham 3-Dot Scoop

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by Kenneth Lieblich

What a charming pipe this is! I got it in auction with a few other pipes, and I liked the shape of it immediately. This is a Brigham 3-dot scoop, with a handsome and rugged rustication. It really feels good in the hand. It has that look – no one could mistake it for anything but a Brigham. The tenon (which holds the maple distillator) on this pipe is made of aluminum – so it’s an older one. Curiously, it doesn’t have any shape number marked on it, nor is it listed in the book on Brigham pipes. Let’s examine what marks it does have. On the underside of the stummel, we read Brigham [over] Made in Canada. Of course, how those words are marked is what matters in dating Brigham pipes. I’ll get back to that. To the left of the aforementioned markings is the solitary digit 3. I can only assume that this refers to the three brass pins found on the stem. Thanks to Charles Lemon’s book, Brigham Pipes: A Century of Canadian Briar, dating this pipe was quite straightforward. On page 40, Lemon writes,

The Brigham Country of Manufacture (COM) stamp was modernized in about 1970 to consist of an upwardly-slanted Brigham logo over “Made in Canada” in small block letters. This stamp was used until approximately 1980.

I can confidently date this pipe to the 1970s. I looked thoroughly in the book’s Unofficial Brigham Shape Chart and this pipe was nowhere to be found. I know that Brigham experimented with many shapes over the years, so this must have been one of those. Charles, if you’re reading this, please let us know in the comments below!I read through the article on Pipedia on Brigham Pipes. You can read it here. It’s a good article and contains lots of helpful information. I have included the chart below from the site as it shows the Brigham System and how it works.This is a beautiful pipe, but it did have some issues. The stem, however, was in good shape. Very dirty, to be sure, but not damaged. The stummel looks great – a bit dirty, some cake in the bowl and quite a bit of lava on the rim. I didn’t know it yet, but the lava hid some damage to the rim. This would be revealed later. I used a disposable lighter and ‘painted’ the stem with its flame. The gentle heat of the flame can cause the dents in the vulcanite of the stem to expand back into shape. In this case, the vulcanite did move – which was great – but it didn’t move fully. No problem.I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. I used a lot of pipe cleaners and cotton swabs – it was surprisingly dirty in there.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, ochre-coloured mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to clean. It was very dirty.My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim. This work revealed some significant burn damage to the rim. Unfortunate and annoying, but not catastrophic. I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and some distilled water, with cotton rounds. I also used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with the same mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.In order to lessen the burns damage on the rim, I ‘topped’ the pipe – that is to say, I gently and evenly sanded the rim on a piece of 400-grit sandpaper. This effectively minimized the damage, without altering the look of the pipe. Fortunately, this required only minimal topping.I took a solid wooden sphere, wrapped with my micromesh pads, and lightly sanded the inner edge of the rim. This achieved two things: first, it removed some of the burn marks; and second (and more importantly), the circular shape and motion of the sphere gradually returned the edge to a circle shape.I used all nine micromesh pads (1,500 through 12,000 grit) to sand the rim and the underside of the shank. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.All done! This unlisted Brigham 3-dot scoop looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Canadian’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6⅛ in. (155 mm); height 1¾ in. (45 mm); bowl diameter 1⅓ in. (34 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is ⅞ oz. (27 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

A Peterson Donegal 264 Canadian with an Unusual History

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by Kenneth Lieblich

If you’re interested in acquiring a Peterson unlike any other, have I got the pipe for you! I unearthed this pipe a couple of years ago at an antique fair and I found it quite peculiar. The shape seemed perfectly normal, the components were in good (albeit, used) condition – but the finish was something I’d never seen before from an old Pete. I was definitely curious about what it might be. The pipe turned out very well, all things considered, and, like I said, if you want a pipe that no one else has – this is your pipe. I’m sure it’ll be a good smoker. Neither Steve nor I were clear on how this pipe ended up the way it did. I initially wondered if this was an odd finish that Peterson tried years ago – but that didn’t seem likely. I had another theory, but Steve suggested that I contact Peterson expert, Mark Irwin, to ask him about it. Mark basically confirmed what I suspected: this Donegal has had its rustication (mostly) removed. In other words, it’s been sanded down. This is strange, but there’s no way of determining why this was done. Thanks for your help, Mark. Regardless, we’ve ended up with an interesting finish and a pipe that I need to make beautiful.The markings on this pipe were a problem, since they had suffered a bit during the sanding process. However, I did manage to figure them out. On the underside of the shank, we can see the word Peterson’s. There is something marked underneath that, but I’ll come back to that as it’s somewhat unreadable. Next to Peterson’s is the shape number, 264. And next to that are the words Made in the [over] Republic [over] of Ireland. It took me quite a while to determine what was marked underneath of Peterson’s, but, of course, it is the word Donegal. This is the Peterson line. You will have noticed that the stem is the traditional Peterson P-lip, and it has the classic letter P. Most importantly, there is a sterling silver band on the end of the shank. On the sterling silver band is displayed three shields each containing the three marks K&P [over] Sterling [over] Silver. These are not silver hallmarks – they are simply Peterson’s marks. However, it does have a set of proper hallmarks (which are very difficult to see): Hibernia, which indicated that it was made in Dublin. Next is the Harp Crowned, which indicates sterling silver. Third is the date letter. In this case, it’s a stylized M. Checking the Irish hallmarks chart tells me that this pipe dates from 1978. So, what is the state of the pipe? Well, it’s a mixed bag, as these things tend to be. The stem is in surprisingly good shape – not too dirty or oxidized. It does have a notable cut into the vulcanite, near the tenon end, but that’s not a problem to repair. The stummel is, for the most part, also quite nice. It has a few unsurprising scratches, but it’s fairly clean inside. The silver band is heavily tarnished and has a few bumps and knocks. On with the restoration! This pipe had an inner tube, so I cleaned that first. I wiped it with some alcohol and ran a pipe cleaner or two through it. Much improved.The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. This one wasn’t too bad at all.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.As the stem was now clean and dry, I set about fixing the nasty cut in the vulcanite. This was done by filling it with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.After this, I painted the logo on the stem with some enamel nail polish. I restored the logo carefully and let it fully set before proceeding. Most of the logo has gone with the passage of time, but at least a bit of it still shows.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to clean out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I didn’t need a reamer this time, so a pipe knife and a piece of sandpaper taped to a wooden dowel did the trick. Collectively, these ensured that all the debris was removed.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. Since the pipe wasn’t too dirty, it didn’t take long to clean it.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and some distilled water, with cotton rounds. I also used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with the same mild detergent and tube brushes.I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I had to be especially careful this time, to avoid losing any more of the markings on the underside of the shank. To clean the silver band, I gently removed the tarnish with a soak in a bath of aluminum foil, baking soda, and hot water. Worked like a charm! I polished it up and glued it back in place. There are still some bumps and bashes, but it looks so much better. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.

This Peterson Donegal 264 Canadian looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Irish’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5½ in. (138 mm); height 1¾ in. (45 mm); bowl diameter 1¼ in. (33 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1 oz. (32 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Cleaning Up a Stylish Jobey Shellmoor Extra Hawkbill

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by Kenneth Lieblich

This good-looking pipe came from the great state of Washington and I’ve been meaning to clean it up for some time. This is a Jobey Shellmoor Extra pipe, in the hawkbill shape, and, although this particular pipe doesn’t show any shape number, it is identical to a Jobey Shellmoor Extra E527 that Steve restored last year. You can read that restoration here. It’s not immediately clear to me why this one doesn’t have a number, but no matter! Let’s look at the markings that do appear on this pipe. On top of the shank, we see Jobey [over] Shellmoor [over] Extra. On the stem, we see the Jobey logo inlaid in brass.Regarding the Jobey company itself, there is precious little background information. The Pipedia article on Jobey (which I encourage you to read here) begins with this tidbit:

English – American – Danish – French… Sadly, solid information about Jobey is scant. Probably established in England around 1920(?) the brand hiked into the USA later.

And Pipephil adds this note:

These pipes are made in St Claude (France) by Butz-Choquin (Berrod-Regad group) since 1987. Before this date some were manufactured in England and Denmark (Jobey Dansk).So? Not much history to learn, sadly. Let’s clean this pipe up. Fortunately, this pipe was in good condition and didn’t require too much labour. The stummel is dirty but sound. The rim is coated in lava. The bowl has a decent amount of cake in it. The stem is also dirty, oxidized, and shows signs of calcification. There are lots of tooth scratches and some minor dents. I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. Actually, it wasn’t too bad inside.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, ochre-coloured mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.

The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim. Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to clean.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and some distilled water, with cotton rounds. I also used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with the same mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.This Jobey Shellmoor Extra hawkbill pipe looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘American’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅓ in. (135 mm); height 1⅞ in. (48 mm); bowl diameter 1⅞ in. (47 mm); chamber diameter ⅞ in. (22 mm). The weight of the pipe is 2⅛ oz. (62 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Handsome Patent-Era Brigham 226 Bent Squatty

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by Kenneth Lieblich

Last Sunday, a gentleman at my church approached me about restoring some pipes that he recently found at the local Sally Ann. He found some nice things and I happily restored three of his pipes – one of which ended up as this blog post! This is a very handsome Brigham 2-dot bulldog and, from first viewing, I could tell that this one was a bit older than the usual Brighams I see. This Brigham had the patented ‘Rock Maple Distillator’ filter system in it. Even though this one had been through the ringer, I was keen to get this it shining and bright again. A quick look at the markings told me a lot of information. First of all, the stem showed two dots (or, to be more precise, two brass pins). This is typical of Brigham’s marking system and, in this case and in this era, two dots means the ‘Select’ level of briar. As Charles Lemon wrote in his book, Brigham Pipes: A Century of Canadian Briar,

A single brass pin inserted in the left flank of the stem near the shank was originally used as a physical anchor to hold the press-fit aluminum tenon/filter holder securely in the stem. Brigham built on this manufacturing necessity by setting additional pins or Dots as they came to be known to denote the quality level of his pipes.On the underside of the shank, we can see the word Brigham [over] Can Pat 372982. To the left of that is the shape number 226,

where the first digit refers to the pipe’s grade and the second and third digits to the pipe shape itself.The markings have been somewhat worn over time, but they are still readable. Crucially, they told me that this pipe was made during the patent era of Brigham pipes – that is to say, between 1938 and 1955. The Brigham logo is the variety that Lemon describes as the thin-script logo with a long tail on the “m” wrapping back under the name. The patent in question is the Canadian patent number for the filter system. Finally, the initial 2 in the three-digit shape number obviously connects to the two brass dots. Referring back to Lemon’s book, I found that shape 26 was called the ‘Bent Squatty’, with the description: Medium, ¼ Bent Bulldog, Diamond Taper Stem. Yep, that describes this pipe, alright. Anyway, for a more thorough view of Brigham’s history, please visit Pipedia’s article here. Meanwhile, here is a view of Brigham’s patented filter system:On with the restoration! The pipe is in good condition for its age – just particularly grungy. I was fairly impressed with the condition of the stummel. There was no notable damage, just a lot of grime – especially on the rim, where the grime was really ground in. The stem was heavily oxidized and had quite a bit of tooth chatter. There were some significant dents in the vulcanite and the button was somewhat squashed. First things first. I used a disposable lighter and ‘painted’ the stem with its flame. The gentle heat of the flame can often cause the dents in the vulcanite of the stem to expand back into shape. In this case, there was perhaps a bit of movement – but not much. I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps.The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. I used a huge number of pipe cleaners and cotton swabs – more than shown in the photo. In addition, the aluminum filter chamber was so heavily choked with debris, that I used a drill bit to break down and remove all of this detritus. Amazing. The goal of the next step is the removal (or minimization) of oxidation. In this case, it was only minimization – the photos simply do not communicate how badly oxidized this stem was. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, ochre-coloured mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush. Due to the severity of the oxidation, I then repeated the scrubbing with the cream cleanser for maximum effect. It turns out that even that wasn’t good enough. I actually used red Tripoli on my buffing wheel to remove even more oxidation.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to clean. Although, it was easy compared to the stem!I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and some distilled water, with cotton rounds. I also used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with the same mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows. All done! This Brigham 226 Bent Squatty looks fantastic again and is ready to be enjoyed by my friend at church. It was a pleasure to work on and such a treat to see an older Brigham come back to life. The approximate dimensions of the pipe are as follows: length 5¾ in. (146 mm); height 1½ in. (38 mm); bowl diameter 1⅔ in. (42 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1¼ oz. (38 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Spiffing Up a Rare Dunhill Bruyere 32 from 1959

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by Kenneth Lieblich

This very handsome pipe came to me from a local gentleman who was letting go of his pipes. I was charmed by this one right away. This is a Dunhill Bruyere 32 billiard pipe, with an attractive tapered, vulcanite stem. It has been stained in the Dunhill version of oxblood – and it sets off the pipe very nicely. Let’s have a look at the markings. On the left side of the shank, we see 32. Further along to the right, we see Dunhill [over] Bruyere. On the right side of the shank, we see Made in [over] England9. And further along we also see ① A.What do all these markings mean? John Loring’s book, The Dunhill Briar Pipe, provides many of the answers. The number 32 indicates the shape number – in this case, a billiard with a tapered bit. The word bruyere, of course, means briar, and, in this case, refers to a classic line of Dunhill pipes that dates back to 1910. The 9 found at the end of the word England is slightly raised and this indicates that the pipe was made in 1959 (see below). The encircled number one indicates that this pipe is from Group 1 – the smallest of the pipe sizes. With such a small size, these pipes tend to get damaged, over-smoked, and lost more easily. They have historically been less likely to survive intact over the years, making them uncommon. The letter A is an indication that this is from the smooth, bruyere line. As Loring writes,

1955-1960: the code is a raised, smaller then [sic] the preceding “D” and normally [but not always] underlined 5 through 0.

Most Bruyeres of the patent period will be found with an “A” stamped on the side of the shank near where the shank meets the bowl. When the Root finish was introduced in 1931 the “A” came to mean Bruyere but initially the “A” probably denoted that the pipe was of first quality.

Here is a visual representation of the dating process from Pipephil: Let’s take a closer look at the pipe’s condition. It was in surprisingly good condition, considering its age and size. The stem had only light tooth chatter and scratches – nothing major at all. Also, the oxidation was minimal. The stummel was also great. There were a few small nicks in the briar, but I was sure I could correct those. There was also some lava and/or charring on the rim top, but nothing too bad. I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, ochre-coloured mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. Fortunately, it wasn’t too dirty.My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim. This work revealed that there was a bit of charring, but very mild. I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and some distilled water, with cotton rounds. I also used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with the same mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.Having completed that, I was able to address the small nicks on the bowl. I dug out my iron and a damp cotton flannel cloth. By laying the cloth over the affected areas and applying the iron to it, the hot and moist steam can cause the wood to swell slightly and return to shape. There was some considerable improvement. It didn’t remove every dent, but it looks much better.I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. After that, the tiny spots of bare wood on the rim needed to be tinted in the same colour as the rest of the stummel. I used some of my furniture pens (which is simply dye in pen form) to match the colours. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.

This Dunhill Bruyere 32 billiard is a beauty and I have decided to add it to my collection. It was a pleasure to work on. The approximate dimensions of the pipe are as follows: length 4⅞ in. (124 mm); height 1⅝ in. (41 mm); bowl diameter 1¼ in. (31 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is ¾ oz. (23 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Work of Art from Viggo Nielsen

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by Kenneth Lieblich

When I first saw this pipe, I thought that it was a very fine example of Danish pipemaking. But the more I worked on it, the more I recognized the incredible workmanship involved in carving it. This is a majestic, hand-finished freehand from master carver, Viggo Nielsen. This is the sort of pipe that offers you more each time you look at it. Examining the curves, angles, transitions, and plateau was very rewarding and reminded me of a rugged mountain landscape. It’s a beautiful pipe! There are some markings on the shank of this pipe and they are helpful for identification. On the left side of the shank, we see Nielsen [over] Handmade [over] in Denmark. On the right side of the shank, we see Hand [over] Finished. That’s all – no other markings to be found.It is worth looking up the work of Viggo Nielsen from the usual sources. On Pipedia, his article states:

Viggo is surely one of the seminal figures in the evolution of the Danish pipe. His pipes are all handmade – also handmade stems, often in Cumberland. Most of the pipes are quite big, and a large number are made for 9mm filter. The finish is just perfect and when holding one of Viggo’s pipes, you can tell, he’s a pro. 

Viggo Nielsen was born in 1927. During World War II he started making pipes at a now closed factory. These pipes were made of birch due to the lack of briar (because of the war). In 1948 Viggo started his own pipe factory, “Bari”. But it wasn’t until 3 years later he could actually acquire Briar wood for his pipes. The business was very successful producing both classic shapes and freehand models.

In 1978 Viggo sold the business to a German tobacco manufacturer and he began making the Fåborg Pipe together with his two sons Jørgen Nielsen and Kai Nielsen. Even when Viggo had reached the age of retirement, he could not quite leave his workshop and he still made about 100 pipes a year, some of them based on the famous “Fåborg Pibe” but also a few “Jewels of Denmark”, until he passed away.

This pipe doesn’t have a Cumberland stem, nor a filter, but it is a healthy size. I also went to Pipephil and found the following:

Artisan: Viggo Nielsen (1927 – †2009) starts making pipes during WWII. He estabishes his own Bari factory in 1948. The business is sold to a German tobacco manufacturer in 1978 and from this period on he starts the “Faaborg Pipe” (Fåborg Pibe) with his two sons Jørgen Nielsen and Kai Nielsen. The “Jewel of Denmark” stamping is reserved for perfect pipes (flawless straight grain).

Let’s examine this wonderful specimen. The pipe was in great condition – just very dirty from lots of smoking. You can see lots of lava on the plateau rim top. The briar bowl was in nice shape, with a bit of grime ground in. The stem was well-worn, but a good, solid freehand stem. It has a few tooth marks and some oxidation, but nothing to worry about. To begin, I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. I used quite a few pipe cleaners and cotton swabs – far more than are shown in the photo.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, ochre-coloured mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. And – holy moly – there was a lot of debris!Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to clean.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and some distilled water, with cotton rounds. I also used a nylon brush in the crevices of the plateau. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with the same mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. Just look at that pipe! For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.This Viggo Nielsen Hand-Finished Freehand looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Danish’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6⅛ in. (156 mm); height 3 in. (76 mm); bowl diameter 1⅞ in. (46 mm); chamber diameter 1 in. (25 mm). The weight of the pipe is 2¼ oz. (67 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Bringing Some Honour Back to a Dunhill 59 Billiard

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by Kenneth Lieblich

A gentleman in England contacted me recently about repairing a handsome, old Dunhill Root Briar billiard he had. He communicated to me that the pipe was in dire condition, but was such a good smoker that he needed it brought back to life. As always, I was game, but needed to see the pipe in order to assess the situation. Well, the situation was grave indeed – if this pipe was a person, I might have called a priest to administer Extreme Unction. In this case, however, I opted to be the ‘surgeon’ and I needed to operate. Let’s look at the markings on the pipe, so we know what we’re dealing with. On the left side of the shank, we can see the number 59 (the shape number). Next to that is F/T (which stands for ‘fish tail’ – the type of bit on the stem). Next to that is Dunhill [over] Root Briar. On the right side of the shank, we see Made in [over] England5. At least, I think it’s a five – it could be a six – and this indicates that the pipe was made in either 1965 or 1966. Next to that we see ④ R, which indicates the size of the bowl (group 4) and the R indicates that it is root briar.Oh boy – where to begin? There are very many issues with this pipe. The stem has about as much oxidation as any stem could handle. There is some calcification, and several tooth dents, scratches, and marks. Extra work will be required on this stem. Meanwhile, the stummel is really where the action is. It is very dirty inside and the bowl has a thick layer of cake. There are many scratches in the briar, a few nicks, and some notable chunks missing. There are also six burn marks on the outside of the bowl – that’s pretty impressive. There is grime everywhere on the briar and it has a grungy feel. Furthermore, there is a major and unsightly flat spot (likely an old burn) on the part of the bowl nearest the shank. Finally, there are no fewer than two substantial cracks in the bowl that run quite a distance. I say ‘…no fewer than two…’ because more cracks would be revealed in due course. Naturally, there was considerable damage to be found on the inside of the bowl too.This is an epic repair – it isn’t really restoration or conservation. Regardless, it was fun, nerve-wracking, and educational. Let’s get started! First of all, I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. Fortunately, the inside wasn’t too dirty at all – it’s just the outside that needs serious help.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush. Due to the severity of the oxidation, I then repeated the scrubbing with the cream cleanser for maximum effect.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. Quite frankly, the stem is now incomparable with how it started – just look at those photos!As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. However, there was considerable damage, heretofore undiscovered, to the walls of the bowl. We’ll come back to that in a bit.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean. I also used a dental tool to remove the gunk, old glue, and other detritus from the cracks in the bowl.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and some distilled water, with cotton rounds. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with the same mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.Now it was time to get serious. I performed a close examination of the many burn marks on the outside of the bowl. The good news was that they were all quite superficial – there was no deep burning of the wood. The bad news was that there were so many, and they would remain as an interesting detail in this pipe’s history. The two original cracks were now clean – and there were now two more cracks on the opposite side of the bowl. Coupled with the major flat spot I mentioned earlier, this was severe damage and was going to require significant work to salvage. Here is a photographic survey of what I was dealing with. I decided to repair the tiny cracks in the briar next. Before anything else, it is imperative that I ensure that the cracks do not continue to creep after I repair them. To that end, I took a micro-drill bit, inserted it in my rotary tool, and very carefully drilled a hole right through the wall of the shank. That hole will stop the crack from progressing. As you can see, the drill bit is incredibly thin and quite prone to snapping if great care is not taken.The next step is to line these cracks with clear cyanoacrylate adhesive. To prevent the adhesive from dripping into the bowl, I lined it with a piece of duct tape – because cyanoacrylate adhesive does not stick well to it. Applying the adhesive neatly and cleanly is not important at this stage – but being thorough is!Having completed that, I moved on to repairing the grievously damaged interior of the bowl. Prior to my customer’s ownership, this pipe was heavily smoked and not cared-for as it should have been. There are heat fissures throughout the bowl and have resulted (obviously) in the cracks migrating to the outside. To fill damage like this, I used an epoxy adhesive that is extremely hard, resistant to high temperatures, and completely inert when cured. It worked superbly. I filled the affected area with the epoxy and let it cure for a full 24 hours.I had a long discussion with my customer in England about how to proceed in addressing the large flat spot, the remnants of the cracks, the chunks missing, etc. – in other words, how do we want the pipe to look in the end? The fact is that there isn’t any all-encompassing solution to this pipe’s aesthetic woes. Having said that, the best of a bad set of options was to round off the top of the pipe and make it look even all around. We know that the cracks will always be there; we know that the burns will always be there; but we can at least do this and make the pipe better. I used my rotary tool and removed some material. I progressed with sandpaper and, below, you’ll see a series of photos which document some of this procedure. Following that, I roughened up the epoxy’s surface (inside the bowl) with 220-grit sandpaper for the next step. I thinly coated the inside of the bowl with a mixture of my wife’s homemade yogurt and activated charcoal. Once hardened, this provided a good, faintly rough surface for a new cake to build. I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. The gentleman from England and I did discuss the possibility of staining the briar – but ultimately decided against it. We felt that stain would not hide the damage well anyway, so why not lean into the scars and accept them. This isn’t quite kintsugi, but it did remind me of it. So, for the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – despite the difficult circumstances.

All done! This Dunhill Root Briar 59 billiard pipe has had a remarkable transformation and it’s hard to believe that it’s the same pipe – perhaps some would say that it isn’t. I am pleased and proud of the work and the results – I certainly hope my customer will be pleased too. I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Rare Peterson Kapruf 56

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by Kenneth Lieblich

Well, now, this is quite the pipe! I recently acquired a collection from a (late) gentleman who clearly LOVED his pipes. They were all well used and, according to his family, he had a pipe hanging out of his mouth at all times. As I was looking through them, this particular Pete caught my eye. It’s a handsome one, isn’t it? It’s a Peterson Kapruf 56 chubby bent billiard, with a beautiful sandblast. This one is really worth restoring. It’s such a comely pipe and deserves to be back in someone’s collection. Let’s look at the markings. We’ve got Peterson’s [over] Kapruf. Then we have Made in the [over] Republic [over] of Ireland. Finally, there is the shape number, 56. Of course, there is also the stylized P on the stem, indicating the famous Peterson company of Ireland.The history and origins of this particular model are quite interesting. It’s an uncommon pipe and, if you’re a Pete collector, you ought to have one. In a blog post from 2019, Al Jones posted here on Reborn Pipes about a Kapruf 56 he had been working on and expounded on the background of this pipe. Rather than simply retyping what he wrote, I urge you to read his blog here and learn more. Meanwhile, here’s a catalogue photo from one of Steve’s blogs on the same pipe:I’m not going to sugarcoat this for you: the pipe was a bit of a mess. The stummel was in decent condition, but so, so dirty and clogged. The stem, on the other hand, was a localized disaster. The oxidation was extreme, the chomping of the bit was extreme, the tooth scrapings were extreme – and there was a small fissure in the vulcanite (on the underside of the P-lip to boot. I had my work cut out for me. I used a disposable lighter and ‘painted’ the stem with its flame. The gentle heat of the flame can cause the dents in the vulcanite of the stem to expand back into shape. Sadly, in this case, not much happened. The stem’s calcification was quite substantial. I used an old butter knife and gently scraped some of the thicker accretion off. Doing this now helps later in removing the oxidation.

I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with pipe cleaners dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. Given the general state of the pipe, I was surprised at how relatively clean it was.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush. Due to the severity of the oxidation, I then repeated the scrubbing with the cream cleanser for maximum effect.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. Quite frankly, this was a substantial rebuild of the button – including the fissure on the underside. This was done by filling those parts with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on. After this, I painted the logo on the stem with some enamel nail polish. I restored the logo carefully and let it fully set before proceeding.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. You can see in the profile photo below just how much better the P-lip looks after my work. As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.The inside of the stummel needed to be cleaned thoroughly. However, this pipe was so clogged, that I first needed to open the horribly occluded airway. So, I took a long drill bit, held in a drill chuck, and hand-cranked it to dislodge the dreadful detritus inside. Hand cranking is essential because it provides a precision and caution that a power drill cannot provide. Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and distilled water, with cotton rounds. I also used a toothbrush in the crevices. I also scoured the inside of the stummel with the same detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.

This Peterson Kapruf 56 looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Irish’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5½ in. (140 mm); height 2 in. (52 mm); bowl diameter 1½ in. (38 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1⅞ oz. (55 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

This Suave Jandrew Calabash Grew on Me

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by Kenneth Lieblich

Hiding amongst the bric-à-brac, in the bottom of a box of pipes I recently acquired, was this relatively inconspicuous pipe. This pipe is a Jandrew partially-rusticated calabash with a vulcanite shank extension. It also has a thin, military-mount, vulcanite stem. I asked Steve about the brand and he mentioned its provenance. I must say, this pipe didn’t immediately catch my attention. It seemed fine, but nothing of note. But as I worked on it, it grew on me. I thought about it more and more, and I liked it more and more. The markings were brief – but very clear and readable. On the underside of the shank, were the words, Jandrew [over] 6 ∙ 99. This indicates that the pipe was made by J. Andrew Kovacs in (what I assume to be) June 1999. It also displays a handsome brass dot in the shank extension.Little information is to be had about Jandrew pipes. Using the scant information I could trawl together from Pipedia, MBSD Pipes, BlueRoomBriars, and Smoking Pipes, I have collated the following:

Jandrew pipes were made by J. Andrew Kovacs, an American artisan. He lived in both Jerome and Cottonwood, Arizona and is said to have later moved to Milwaukee, Wisconsin. He was part of a group of Arizona-based hobbyists that started carving pipes in the 1960s and 70s. Working through the late 20th century, Kovacs was part of the great American freehand scene and preferred acrylic stems. He favored the wild Danish Fancy style of shaping, and his work was once commonly found in pipe shops of the southwestern United States (especially in the Phoenix area). Horace DeJarnett (of DeJarnett Pipes) studied pipemaking for about year (on and off) in 2000 at Kovacs’ workshop in northern Arizona.

Let’s get working. As you can see, this pipe was in great shape already – not too much work needed. The stummel was a bit dirty inside, but not too bad.  The stem was also in good condition – just a few, minor tooth marks. This must be an unusual Jandrew pipe insofar as the stem (and shank extension) is vulcanite – not the usual acrylic. On the whole, the pipe looked tired, worn, but in decent shape – kind of like me. I used isopropyl alcohol on a few cotton rounds and wiped down the stem to provide an initial cleaning before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on to sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. Overall, it wasn’t too bad.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and distilled water, with cotton rounds. I also used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar.The last step of the cleaning process was to scour the inside of the stummel with the same mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.I used some of my micromesh pads to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.This Jandrew 06-99 calabash pipe is a beauty and will go into my collection (at least for now). It was a pleasure to work on. The approximate dimensions of the pipe are as follows: length 6⅜ in. (162 mm); height 1⅞ in. (48 mm); bowl diameter 1⅔ in. (42 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1½ oz. (44 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restemming a Wonderful Peterson Specialty Barrel

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by Kenneth Lieblich

Now we’re talking! This terrific republic-era Peterson Barrel came to me in a box of pipes and pipe parts. It looked so engaging, but it was missing its stem. No problem – I can solve that! The Peterson barrel is not common, but it isn’t a rarity either. Regardless, it is a consistently popular and attractive shape – and it’s not hard to see why. No doubt, someone will be pleased to add this to their collection. Let’s look at the markings. On the underside of the stummel, it reads Peterson’s [over] Barrel [over] Made in the [over] Republic [over] of Ireland. On the nickel band, we see K&P engraved over images of the Shamrock, Wolf Hound and Round Tower. To be clear, these are not silver marks, they are nickel-mount markings of Peterson.Naturally, the Peterson brand is well-storied among collectors and I encourage you to read the Pipedia article about them: https://pipedia.org/wiki/Peterson. Obviously, I was particularly interested in learning more about the barrel, so I referred to The Peterson Pipe book, written by Mark Irwin and Gary Malmberg. It had a couple of very helpful tidbits. On page 136, we read

One collection … making its first appearance in the 1945 catalog is the line of Specialty shapes that have been Peterson favorites for nearly 70 years: the tankard and barrel, calabash and Belgique, and churchwarden.

Also, over on page 313, the following information can be found:

Barrel (1945-). P-lip or fishtail mouthpiece; smooth or rustic finish, sandblast offered in 1970.

So, beyond saying that it is newer than 1945, I can’t quite tell how old this pipe is. Good to know, however, that the fishtail was an option.Let’s work on the pipe. The first thing I did was to hunt down a suitable replacement stem. It needed to be a military mount and it could be either a P-lip or fishtail. In this case, I didn’t have a P-lip that worked with this pipe – but I found a terrific fishtail, which you can see below. The stem is brand new – it even still has its casting marks!I took some sandpaper and gently sanded away those casting marks. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. Over to the stummel – and they were some issues. It was very dirty and had a significant burn on the rim. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean. It’s a small pipe, but so, so dirty.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I wiped down the outside, using a solution of a pH-neutral detergent and distilled water, with cotton rounds. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with some mild detergent and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.

Some burn remained on the rim, so I took some crystalized oxalic acid and dissolved it in warm water. I took some cotton swaps, dipped in the solution, and rubbed the burned spot vigorously. The weak acid works very nicely to alleviate superficial burns (burns where the integrity of the wood is still sound). I took a solid wooden sphere, wrapped a piece of 400-grit sandpaper around it, and sanded the inner edge of the rim. This achieved two things: first, it removed some of the burn marks; and second (and more importantly), the circular shape and motion of the sphere gradually returned the edge to a perfect circle.I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.This Peterson Specialty Barrel looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Irish’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5¾ in. (147 mm); height 1⅔ in. (42 mm); bowl diameter 1¼ in. (32 mm); chamber diameter ⅔ in. (18 mm). The weight of the pipe is ⅞ oz. (25 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.