Tag Archives: topping a bowl

Another ‘Hole in the Wall’ Find – BBB Banker Bent Volcano

Blog by Dal Stanton

Last April, during one of my earlier visits to what I have affectionately named, ‘The Hole in the Wall’ antique store near the Zhenski Pazar (Women’s Market) in downtown Sofia, Bulgaria, my eyes locked on to a very handsome pipe that called out to me resolutely – “Take me home!” The pipe was a slightly bent volcano shape, brandishing a broad flattened oval shank and stem that drew my attention. In my small collection of pipes then, and even today, I have nothing like it. After taking in the unique shape, the briar grain, obscured by layers of grime and old wax, gave me an internal ‘wow!’ that I carefully kept hidden from the shop owner who would see my excitement as potential greater profit for him – so I played it cool. I looked at how the grain moves horizontally across the bowl and shank giving the appearance of a tiger pattern looking down on the shank. Looking straight at the bowl the grain looked like horizontal flames terminating on the sides of the bowl with Birdseye patterns – I was anxious to work on this pipe. The top of the shank was imprinted with the classic BBB diamond mark over Banker. Underneath the shank had London, England over 739. The stem top also had the white diamond BBB mark. I also spied another pipe in the basket that looked like a good candidate to bundle with the BBB Banker, a French Jeantet Fleuron 70-7 which helped me negotiate 30 Bulgarian Leva for the pair – about 16US. Not a bad deal at $8 a pipe! The first picture is the Jeantet followed by the BBB Banker after I arrived home from the ‘Hole in the Wall’ with my newest acquisitions: I found a lot on the internet about the BBB name. The small blurb in Pipehill describes the evolution of the BBB moniker:

BBB: ” Best British Briar” is now a brand of the Cadogan Company (Oppenheimer group). American rights to use the brand name were sold to Wally Frank in 1980.

Founder of the brand in 1847: Louis Blumfeld. The oldest pipe brand name in the UK has been registered in 1876 (Blumfeld Best Briar).

Steve also posted a blog on the history of BBB pipes a few years ago using the French article:

https://rebornpipes.com/2012/08/05/history-of-bbb-pipes/

I discovered that there are many BBB collectors and enthusiasts in my research. Unfortunately, I could find nothing helping me to date or place my BBB Banker except some informed guesses comparing to the BBB stamps (pictured below) depicted in the French article Steve posted above which would probably date the Banker at the earliest in 1989 when the Cadogan Company consolidated manufacturing its various pipe lines at Southend-on-the-Sea, but more likely in the 2000s – not a terribly old pipe (Can anyone help me on that?):The condition of the Banker is generally good. There is some cake build up in the chamber but I still want to ream the bowl down to the briar for a fresh start and to be able to make sure there are no problems lurking beneath – which I really don’t expect. The rim has light grime and lava on it, but a significant wearing down of the front lip so that bare briar is exposed. The stummel looks to be in good shape – I detect one fill underneath but it looks to be solid and will blend well. The stummel grain is dulled and obscured by grime and oil build up. The stem is in good shape – showing almost no oxidation, but has a tooth dent on the lower side of the bit. I take a fresh close up of the rim to mark the progress. I begin with reaming the bowl with my Pipnet reaming kit. As I’ve become accustomed, I try to do the dirtier part of the cleanup on the 10^th floor balcony adjoining our bedroom where my work-station is here in Sofia, Bulgaria. Sometimes I wish I had a basement work area, but we do what we must! I use only the two smaller blades of the four blades available to ream the cake down to the briar. I follow the use of the reaming blades with 120 grit sanding paper to clean the cake further and finish with 240 grit on the chamber wall. The bowl looks good. True confession – while I was reaming the bowl my thoughts drifted off to a Savinelli reaming knife – on the eBay block, that I’ve had my eye on – one like Steve often employs. There are still a few days left in the auction and I’m hopeful that I might add it to the arsenal! I’ll let you know! In order to get a better idea of the rim’s condition, I clean the external stummel with Murphy Oil Soap and work on the grime covering the rim. I use cotton pads with undiluted Murphy’s. I also employ a brass brush to work on the rim. After the cleaning, I take the stummel to the sink and rinse it with cool tap water. The pictures show the progress. Ok, for you who have years of restorations under your belts, here are some newbie musings – your patience appreciated! At this point I realize I need to top the bowl to repair the front lip of the rim – it won’t take much but it is needed. When one takes the rim down to the bare briar, I’ve learned that one also must have a plan for matching the hue of the old stain if one desires to keep the old stain tone matching the bowl. I like the color scheme of the BBB Banker and I desire to keep it. To keep it, I need to match the rim color tone with the rest of the stummel AND I need to address the very minor scratches and wear marks on the stummel surface BUT NOT sand it aggressively to remove the stain. It is in some ways much easier to take the briar down to the wood with acetone and sanding and then apply new stain and voila! New surface and color all blended and ready to go. I know this situation calls for use of polishing compounds and such, which is a more passive approach to dealing with the surface – more opportunity to learn new things! So, I move forward with topping the bowl with the aim of maintaining the current rich, deep red tones – we’ll see how it goes. I took the BBB Banker to the topping board – 240 grit paper on a chopping block and rotated it on the paper in a gentle clockwise circle not applying too much pressure – letting the grit do its work. To make sure I wasn’t leaning into the damaged lip area as I rotated, I eyeballed that the damaged area was untouched during the early rotations which meant the topping was true – I took a picture at this point (second picture). I took off only enough to clear out the front lip problems. I think it went well and the bowl looks perfectly round. As I often like to do, to add a classy touch to the rim I bevel the inside lip. I make the initial cut of the bevel with 120 grit sanding paper followed by 240 grit. I’m satisfied with the bevel – not too much but just an accent. I use micromesh on the rim from 1500-12000 to complete the rim repair preparing it for stain later. Now, the stummel surface. I have questions rolling through my mind regarding how aggressive I can be to remove small scratches and wear blemishes but maintain the original patina of the briar as it came to me. I elect to micromesh the stummel surface and leave the small blemishes. I do not start with the coarsest pad (1500) but at 2400 – gentle approach (though the first picture below shows the 1500 it was not used). I’m not sure this is the best plan but I can always back up to a more aggressive posture if I’m not satisfied with the results. After a quick email with Steve, I feel better about the course of action. I continue on the stummel with micromesh pads 3200-4000 and 6000-12000. I am loving the briar grain popping out through the micromesh process – one of God’s small creations each piece of briar. The pictures show the progress: As I put the stummel aside to work on the stem, I realized that I was so involved in working on the externals that I forgot that I hadn’t cleaned the internal of the stummel nor stem. Before working on finishing the stem I decide to use the retort to clean the internals. Last time I used the retort, an alcohol saturated cotton ball was launched from the bowl during the process. I was gun-shy of the retort to begin with when I first acquired it – the launch didn’t help. Notwithstanding, I unwrap the retort, get out the vodka, and proceed to let the retort do its work. The pipe was surprisingly clean. After two retort cycles, I finished off with cleaning the internals of stummel and stem with Qtips and pipe cleaners dipped in alcohol. I think it’s better to clean internals earlier in the process…. Now to the stem externals. Earlier, I applied black super glue to two significant tooth dents on the underside of the bit (visible in picture above). I use 240 grit sanding paper to remove the excess super glue removing traces of the dents as well as file marks after using a needle file to fine tune the shape of the button. There was very little oxidation on the stem or teeth chatter so I proceed to wet sand with micromesh 1500-2400 and apply Obsidian Oil to the stem. I follow by dry sanding using 3200-4000 micromesh pads and then the same with 6000-12000 and apply Obsidian Oil and set the stem aside to dry. I’m pleased with the vulcanite ‘pop’ – that wet reflective look is great. Well, I mentioned earlier that I was hopeful to add a Savinelli pipe knife to my tool box. Steve speaks highly of this tool and has increasingly put it to good use in his restoration work. He also posted a blog describing it when it arrived on his work table in Vancouver. When I saw one on the block in the eBay’s estate pipes in tobacciana listings a few days ago, I decided to watch the auction and see if I could snag it – it seemed to be calling out to me: “I want to live in Bulgaria!” As you would guess, others were watching too. I’m thankful that my bid was sufficient and my new Savinelli pipe knife will be delivered to my daughter and son-in-law who live in Denver. They will carry it with them to Bulgaria (along with some other supplies I’ve ordered including 32 oz. of Lane BCA Cavendish tobacco which I discovered with great enjoyment on my last trip to the US) when they visit in September! My son-in-law had no problem agreeing to find space in the suitcases when I bribed him with sharing bowls together of the Lane BCA! So, I’ll look forward to their arrival for the additional reasons that they will be packing new supplies and my new pipe knife!The BBB Banker slightly bent volcano is now in the home stretch. After topping and sanding the rim with micromesh, I left the rim the bare wood until I finished the sanding of the stummel. I did this so that the stain I would eventually apply to the rim would be more closely matched. Using an Italian brand stick, I applied a dark Mahogany stain to the rim and before it dried, lightly wiped it with a dry cotton pad to remove uneven stain application – the first two pictures below show before and after application of the stick. I’m very satisfied with the match up of stummel and rim and am anxious to finish the stummel. Living on the 10^th floor of a former Communist block apartment building and with my work station in my bedroom (shared with my gracious and understanding wife!) space is at a premium. My Dremel high speed tool is my workhorse when it comes to the polishing wheel. Starting with a felt wheel, I first purge the engaged wheel by using the flat edge of the Dremel’s metal tightening wrench against it. This softens the wheel and rids it of residue Tripoli caking from previous jobs. With the newly purged wheel, I begin the final polish of the BBB Banker applying Tripoli to the surface addressing the minor pits and scratches on the bowl surface that I did not sand out aggressively to guard the beautiful patina of this piece of briar. Finished with the Tripoli and Blue Diamond, I change to a cotton cloth wheel for the Dremel and apply several coats of carnauba wax. I use the slowest setting for the Dremel and keep a continuous circular rotation over the briar surface – oh my, does the grain pop! I cannot say exactly when this pipe was made, but if it’s been since 1989, someone employed by Cadogan Company’s Southend-on-the-Sea pipe making plant did an amazing job with the choice of this piece of briar and the volcano shape it became. The grain is beautifully showcased in horizontal movements laterally across the stummel so that one can see the horizontal flame grain facing the stummel straight on and then move to the sides of the stummel and see the grain emerge in Birdseye perspective and swirls. In the beginning I described the top-down view of the broad, flattened oval shank as reminiscent of tiger fir to me – now as I look at it zebra also comes to mind. Another example of the beautifully showcased briar grain in the Volcano shape is the broad landscape of its underside – from across the broad shank to the front lip of the volcano base, runs a robust dissecting flow of grain that is majestic from my vantage point. Yes, I confess, I’m a briar grain junkie. Its beauty reminds me of its Maker. With my last application of carnauba wax on stem and stummel, I change to a clean cotton cloth wheel and buff the entire stummel and stem. Then I give the BBB Banker bent volcano a brisk buffing with microfiber cloth to bring out the richness of this briar even more. I’ve enjoyed this restoration and look forward to loading the BBB Banker with its first bowl of tobacco in my hands. Thanks for joining me!

Restemming and Restoring a Made in Denmark Apple

2 Replies

Blog by Steve Laug

I got an email from a fellow in Dawson Creek, British Columbia asking if I would be willing to work on a pipe that he had that was one of his favourites. It was an apple that he really liked and he liked the patina on it as well. This is what he wrote to me: “Sir, I have a pipe in need of your skills. I was visiting City Cigar on a trip to Vancouver and William recommended you. I’ve inherited a pipe from my dad that needs to be refurbished. I wish to add a new curved stem. The old stem’s very loose. I will mail, or ship the pipe to you, as I live in Dawson Creek, BC. Once we discuss price & details. After leaving City Cigar, I was left with the impression that you’re “the guy” for the job.”

I asked him to send some photos of the pipe and give me a look at the pipe. The next two photos are the ones that he sent to me. The saddle stem looked like a replacement to me. I had him send the pipe to me for a closer look.When it arrived I could see that my assumption about a replacement stem was correct. Whoever had added the new stem had sanded the shank and removed half of the stamping on the shank. I could read that it said Made in Denmark and that there were no other stampings. The shank was significantly lighter in colour than the bowl. The rim was dirty and had a chip out of it and its top was damaged. There was some concrete rash on the back side below the chip where the bowl had been knocked on concrete. I took a close up photo of the bowl top to show the extent of the damage and the uneven cake on the bowl sides. I also took photos of the stem and shank junction to show how the shank had been sanded to meet the stem diameter.

I also took a photo of the back side of the bowl showing the horizontal line across the bowl. That line was a large fill that bulged and stuck out the surface of the bowl.The bowl was covered with a thick grime and sticky material. I wiped it down with a cotton pad and alcohol to remove the grime and get back to the finish. The grain really began to shine through once I had removed the gummy buildup. The left and right sides of the bowl showed some nice birdseye. The front and back showed cross grain that ran along the top and bottom of the shank. The birdseye ran along both sides of the shank.I topped the bowl on a piece of 220 grit sandpaper to remove the damaged portions of the rim.I sanded the backside of the bowl to smooth out the bulging fill that ran across the bowl.I sanded down the outer edge of the rim to remove the rim damage and also the burn and darkening on the edges. I scrubbed the bowl down with acetone and cotton pads to remove the finish so that once it was clean I could blend in the lighter portions with the rest of the bowl. The owner wanted a new stem for the pipe so I went through my can of stems until I found one that would fit. He wanted a taper stem and the one I found would suit the bill. He also wanted it to have a slight bend in the end. This sharply tapered stem would make that an easy fit and fix. The stem was slightly larger in diameter than the shank so I would need to reduce it to match.I took off the excess vulcanite with a Dremel and sanding drum. I worked on it until it match the shank diameter. I took it back to the work table to hand sand it. I used 180 grit sandpaper and took back the excess stem material.I sanded the stem further with 220 grit sandpaper until the transition between the stem and shank was smooth to the touch. I heated water in the microwave until it was boiling and put the stem in the water to soften it enough to put the bend in it. I bent it just enough to give it a jaunty look. I used the medium and the dark stain pen to touch up the shank. The combination of colours matches the rest of the bowl colour. I wet sanded the stem with 1500-2400 grit micromesh sanding pads to begin polishing it and to begin to remove the scratches. I rubbed it down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final coat of Obsidian Oil. I set it aside to dry. I buffed the bowl and stem with Blue Diamond on the buffing wheel and polished the briar and the stem. The polishing took out the last of the scratches in the vulcanite stem. The fill on the back of the bowl blends in perfectly now and it is smooth to the touch. The transition from the stem to the shank is also smooth. The slight bend in the stem works well with the pipe. It is finished and ready to go back to Dawson Creek. Hopefully the owner will enjoy the new stem and the virtually “new pipe”. It still carries with it the memories of his dad giving it to him. It still as some of the marks of its story but the look and the feel of the pipe are better than when we began the journey. Thanks for looking.

Doing Shaping Work on a Comoy’s Grand Slam Pipe 66

3 Replies

Blog by Steve Laug

Recently I traded the Simpson Sandblast Billiard that I restored with a reader of the blog for a Comoy’s Grand Slam 66. It is stamped on the left side of the shank Comoy’s over Grand Slam over Pipe. On the right side it has the classic Comoy’s Circle Made in London over England Com Stamp and further along with the shape number 66. The finish was in decent shape though there was some sticky dirt buildup on the sides. The right side of the bowl had a small divot on the bottom front of the bowl. On the left side of the bowl there was a ring or a small trough that was indented in the bowl from the left rear of the bowl to left front of the bowl. It looked like a dent in the briar. It is very clearly shown in the second and the third photos below. The stem had some oxidation and three deep tooth gouges on the top of the stem and one on the button top. There were also some deep tooth marks on the underside of the stem and the button. The C stamp on the stem is a newer stamp in the vulcanite that is painted with a white paint. I measured and studied the side of the bowl before I decided what to do with it. I was not sure if the trough was caused by and issue inside of the bowl so my brother and I both cleaned and checked that out and could see nothing. I turned to look at the outside of the bowl and noticed that the bowl actually bulged above and below the line. That line itself actually was the same height as the rest of the bowl apart from the bulge. The bulge was thus briar that needed to be removed rather than the line a dent of missing briar. I breathed a sigh of relief and began to work on restoring it to normalcy.

I sanded the side of the bowl with 220 grit sandpaper to try to minimize the groove in the bowl side. The photos below show the progress of the repair. The first photo shows the first sanding on the bowl side. With the initial sanding you can see length of the groove on the side of the bowl. I sanded the bowl side on both sides of the groove until the groove disappeared. I was actually surprised that I was able to remove the damage to the bowl without making the bowl any thinner in the process. It was almost as if when the bowl was turned in the factory the cutting head that turned the bowl slipped and left a hump above and below the groove. Thus the groove itself was actually level with the rest of the bowl other than the humps. In the next photo you can see the slight divot at the 11 o’clock position at the top of the photo. It was a deep cut in the briar that must have happened when the pipe was dropped somewhere along process. I sanded it smooth and filled in the divot with clear super glue and briar dust. Once the repair cured I sanded it smooth with 220 grit sandpaper to smooth out and blend in the repair. I sanded it with a medium and a fine grit sanding block to remove the scratches in the briar. The rim on the bowl had a light buildup of tars so I lightly topped it on the topping board to remove the buildup. I topped it against 220 grit sandpaper then against a medium and a fine grit sanding block. I stained the bowl with a dark brown aniline stain thinned with alcohol to match the colour of the existing finish. I applied it to the surface and flamed the stain. I repeated the process until I had a good even coverage on the bowl sides. I wiped the bowl and shank down with alcohol on cotton pads to even out the colour of the stain and make it more transparent. Once that was done, the finish of the bowl looked really good to my eye. The stem was a newer style Comoy’s as noted above because of the style of the logo. It was stamped into the vulcanite and then painted. There were some significant bite marks on the stem that needed attention. The lighter tooth marks I was able to sand out with 220 grit sandpaper and remove them. There were others that were quite deep. I cleaned the surface of the stem and used a thick black super glue to fill in the tooth marks. I sanded the repaired spots with 220 grit sandpaper and cleaned up the sharp edge of the button with a needle file. I was pleased with the overall look of the stem once the repairs had been sanded smooth.I wet sanded the surface of the stem with 1500-2400 grit micromesh sanding pads to begin the process of polishing the stem. I rubbed it down with Obsidian Oil.Before proceeding further with the micromesh I decided to touch up the “C” stamp. I used a fine bristle brush and white acrylic paint to fill in the letter. I sanded off the excess with the 1500 grit micromesh pad and went over that section with 1800-2400 grit to match the rest of the stem.I dry sanded the stem with 3200-4000 grit pads and gave it another coat of Obsidian Oil. I finished sanding it with 6000-12000 grit pads, gave it a final coat of oil and set it aside to dry. I polished the pipe and the stem on the buffing wheel with Blue Diamond polishing compound and gave the entire pipe several coats of carnauba wax. I buffed it with a clean buffing pad and then by hand with a microfibre cloth. The finished pipe is shown in the photos below. The adjustment to the left side of the bowl worked well to smooth out the bulges and crease and the pipe looks as it should have when it left Cadogan. Thanks for looking.

Marxman Jumbo Lovat

4 Replies

Blog by Aaron Henson

Several years ago when I was first getting into our hobby, I stopped into a local antique store looking for practice pipes. This particular store did not have much and what few they did were dirty, heavily caked and $25 each. The dirt and the heavy cake didn’t bother me but dropping 25 clams on an old briar pipe for practice was not going to happen.

A few weeks ago, one of my jobs happened to take me past this same store. It had been two years since I had been in so I thought it might be time for another look. After my last visit I wasn’t expecting much. When I asked the gentleman behind the counter about pipes he directed me to the same old display case at the back of the store. The same pipes were on display but this time the price tag had been changed. Clearly the pipes had been in inventory too long and he wanted to move them because now they were two for $10. Not one to pass on a deal this good, I selected four large bowl pipes including the Marxman below (shown second from the top) as well as a large caliber Emperor and an unmarked Custombilt look-alike. The Marxman is a truly large pipe (and not the largest of the three) with a bowl diameter of 1 1/2”, chamber diameter of 1” and a depth of 1 5/8”. The shank is a whopping 7/8” in diameter and the bit is that same width. The following page from a 1946 ad for Marxman calls the large size a “Jumbo” but I do not have any way of telling what letter size it might be.For background, Marxman only made pipes from 1934 until 1953 before being bought out by Mastercraft. But Bob Marx’s short run made an impact on Hollywood and on US pipe makers in general. Pipedia has a short article on Marxman.Taking the pipe to the work bench I started by cataloging the things that needed to be done. The bowl had a thick cake built up. So much so that I had to start with the smallest head on my Castleford reamer (and the largest head was too small to be effective to finish reaming the bowl). The rim had a significant buildup of tars and a couple burn marks. The outside of the stummel was grimy and had some dents but nothing too devastating. On the bottom of the bowl there were two dark burn marks. They were located on the bottom side of the shank which made me think they were not burn-outs but with the bowl cake so thick I could not be sure. When I removed the stem, I could see that the end of the tenon, the stinger and the inside of the shank were all coated with a heavy tar. This was going to be an arduous cleaning job. For as much build up as there was in the stummel there was little in the way of tooth chatter or marks on the stem. One small tooth dent on the top side of the stem was all. The button was quite small but the slot was nicely formed. Aside from some oxidation, all in all the stem was in great shape.

I set the stem to soak in an Oxiclean bath to loosen the oxidation and the tar build up in the air way and turned my attention to the stummel. First I reamed the cake out of the bowl. I could not believe just how much there was! I took it back to clean briar to make sure there was no burn through. After the largest reaming head, I still needed to finished off the chamber with 80 grit sand paper wrapped around a dowel. There was a slight loss of briar about half way down the bowl but no burn through. If I had to guess, the previous owner may have been in the habit of half loading the pipe early in its life.

I shaped a soft wood stir stick into a narrow spatula shape and used it to clean out the caked gunk in the shank. I also need a short piece of wire coat hanger to open the air way. I finished scrubbing the internals of the shank with bristled pipe cleaners dipped in alcohol and cotton swabs until they came out clean.

Now that the insides were clean I turned to the outside of the pipe. The rim was heavily coated with crusted tar/lava. I had hoped to clean up the rim without needing to top the bowl but that was not the case. There were some burn marks in the rim under the tar build up that were best removed at the topping board. When topping a bowl, I use 100 grit paper on a smooth flat surface and work the bowl in a circular motion. I have recently started rotating the bowl a quarter turn every 10 passes. This helps me keep the topped bowl level by ensuring I don’t put too much pressure on one side of the bowl all the time.I started cleaning the outside of the pipe by wiping down the briar with acetone. This removed the wax and grime build up. I had hoped that the burn marks on the bottom of the shank were superficial and would be removed with a light sanding but I was mistaken. I am not sure what happens to the pipe but it appeared to have been exposed to a significant heat source because the burns were deep. The wood was not damaged, that is to say there was no charring. After a significant amount of sanding with 220 grit I had removed as much of the burn as possible without significantly impacting the shape of the pipe. I was careful to sand the entire area around the burn to blend, or feather, the repair. Even so, it did not completely remove all of the burn mark.Next I steamed out dents by wrapping the bowl with a wet terrycloth rag and applying a clothes iron. The important thing here is to keep your fingers away from the steam and the iron away from any stamping.

I finished the bowl by sanding the outside with 1500 – 3200 micro mesh pads. I also took the liberty of beveling the inside of the rim which I thought gave the large bowl some visual character.Even though I sanded the chamber back I could still smell some ghosts of the old tobacco so thought I would give the pipe a salt and alcohol soak. I let sit for 24 hours but there was still a residual odor. Before I was done with the restoration, I had to run three tubes of grain alcohol in a retort through the pipe before the pipe was truly clean (sorry no pictures).

The original finish was very light colored, almost a natural. To hide the remnants of the burn I decided to go with a light brown stain and contract the worm grooves with a slightly darker stain to make them stand out. This would also help hide the burn.The stem was an easy clean for a saddle bit. The Oxiclean bath had loosened the crud in the airway and a few passes with bristled than soft pipe cleaners took care of the internals. The outside I sanded with 1500 grit micro mesh then added a small drop of black super glue to the one small tooth mark and a another dent that I didn’t want to sand out. I had tried to raise both with heat first but with little success hence the super glue. Continued sanding with micro mesh pads up through 12,000 grit. I kept the pipe assembled during this process in order to keep the shank-stem connection flush.

With sanding and polishing complete I coated the entire pipe in mineral oil and let sit overnight. The mineral oil seems to help hydrate the briar and vulcanite of the stem.After 12 hours I wiped off any remaining oil and took the pipe to the buffer. I went over the whole pipe with red diamond then applied multiple coats of carnauba wax. As a finishing touch I decided to apply a bowl coating to the chamber. I wiped the inside with maple syrup then add a table spoon of charcoal powder. Placing the heel of my palm over the rim I shake the pipe until the charcoal evenly coats the inside. I let the pipe dry for a week before dumping out the excess charcoal.

Now it’s time to “Relax with a Marxman”. Thank you for taking the time to look.

Restoring ‘The Professor’ – WDC Milano Hesson Guard

3 Replies

Blog by Dal Stanton

This pipe was gifted to me in 1980 while a seminary student. I was Professor Freundt’s student assistant and I spent much time with him in his office which was a virtual jungle of books, papers and journals – heaped in piles here and there yet the professor knew where to find the most obscure minutia. Added to the smells of old books and leather covers were the tobacco and smoke that regularly provided an upper layer haze in his work space. The Professor introduced me to the art and enjoyment of smoking pipes – now some 36 years ago. I was young and eager, soaking in the ambiance of academia at a post-graduate level and pipes I discovered, were very comfortable partners in this environment. Professor Freundt gave me the Hesson Guard, showed me how to pack its first bowl in my hands, and I smoked it, adding my offerings to the perpetual haze. After these days, pipe smoking was put aside until last fall when Steve reintroduced me to it. At this point, 3 pipes made up my collection: a corncob I also bought during those seminary days to use while fishing and duck hunting, a Willard I received after my grandfather’s passing (a future restoration), and the WDC Milano Hesson Guard that I had tucked away in drawers over the past three and a half decades. Anxious to put a pipe back into service last fall, I grabbed the Hesson Guard, to clean it and do what I thought then were needed repairs…. I made a mess of the pipe – cracked the shank, reamed out the mortise so that the metal tenon was too loose – sloppy repair with super glue…. I’m anxious now to return to ‘The Professor’ (its given name) and try to make amends for the rough treatment he received last fall!

The right side of the shank is stamped with the well-known WDC inverted triangle next to Milano over Real Briar. The left side holds Hesson Guard. The bottom of shank had PAT. 1855800 which enabled me quickly zero in on the dating of the pipe. The patent application was submitted by the inventor of the special internals, William W. Hesson, in 1930 and granted two years later. An excerpt from the patent documentation describes the essence of the design:

The principal object of the invention is to provide a pipe which will eliminate contamination of the natural aroma of the tobacco through noxious secretions and which will remain sweet and clean. A further object is to devise a construction of pipe which will be simple and inexpensive to manufacture and which. will be devoid of pockets to harbor noxious elements. The principal feature of the invention consists in the novel arrangement of a tubular resilient member surrounding and embracing a metal stem which extends from the pipe bowl to the mouth piece and forming a seal to prevent the seepage of moisture around the metal stem.

(https://www.google.bg/patents/US1855800?dq=1855800&hl=en&sa=X&ved=0ahUKEwibqa2KsOjNAhUFVBQKHZ1DAvMQ6AEIGjAA)

I was curious to compare my Hesson Guard with the patent diagram which essentially is a long metal tenon meeting up with a metal sleeve at the base of the bowl and shank junction. This design, along with many other designs, was to eliminate the moisture build up, gurgle and gunk. Figure 1 (below) is followed by my overlay comparison picture – the tube inserts quite a way according to the 1930 design. Following are pictures telling the current story of The Professor: The pipe is attractive and has a good feel in my hand. The free-hand sculpting on the bowl gives the appearance of flames rising and is showcased in 3 paneled murals around the bowl. I notice that one of the panel dividers has been damaged at the top by cutting the briar. It looks like they were seeking to connect the panels – not sure. That will need to be filled in. The rim will also need some gentle repair to what appears to be nicks created by wear and tear. The cracked shank will need repair to keep it from growing and cleaning up the metal tenon and creating a good fit with the mortise might be a challenge. The bit has very mild tooth chatter. The last picture above captures not only the crack in the shank but the metal sleeve deep in the mortise that the chamfered tube/tenon docks with to create a dryer smoke – according to the patent information. Before any cosmetic restoration takes place I first must deal with the major issues of the shank crack repair and the tenon/mortise fit. I start the crack repair by drilling a small hole at the end of the crack to keep the crack from creeping up the shank. I use my Dremel tool and a 1.5mm drill bit to make the hole. I utilize a magnifying glass to trace the crack which had become a ‘hairline’. I’m careful not to drill too far and breach the mortise wall. Next time, I want to use a 1mm drill bit to leave less of a footprint. Next, after inserting the tenon into the mortise to expand the crack area for glue penetration, I create a mixture of briar dust and CA Instant Glue filling the hole and running a line of glue along the crack. I then sprinkle briar dust over the entire area and wait to dry. The timing worked out well as my wife just called me for lunch! After lunch, I work on cleaning up the tenon removing the old superglue with fingernails, Winchester knife, brass brush and 240 grit sanding paper – back in pristine shape. Well, after about a week, I return to the Milano Hesson Guard after my wife and I take advantage of the summer opportunities at the Black Sea coast. We enjoy some days at the beach near our favorite coastal fishing town, Sozopol. While at the beach, I thought about the Milano and how best to approach the overly loose tenon/mortise fit. Instead of applying clear nail polish around the metal tenon, which is what I did before, I attempt to rebuild the mortise wall by applying a very gentle coat of superglue on the inner wall of the mortise, rotating it as I applied superglue to achieve, what I hope, will be an even texture around the mortise wall. Amazingly, this seems to have worked! After drying, I gently reach into the mortise to remove some superglue ‘bumps’ with a needle file and I use a tightly rolled piece of 240 sanding paper carefully to smooth things down. I don’t want to inadvertently remove too much of the restored mortise wall! I also give the crack repair a light, strategic sanding with 240 grit paper, careful to guard the stampings. I refit the stem and to my relief, a snug fit was restored. With the stem refitting correctly and inserted, I return to the shank crack to finish sanding it to remove the excess superglue – I do this with stem in so as to not create unevenness between the mortise and stem shoulder. Satisfied with the shank crack repair and rebuilding the mortise wall, I put the stem in an Oxyclean bath for a soak to soften up the moderate oxidation buildup. I move my attention to the bowl to ream the mild cake down to the briar and then move to rim repairs and then to the panel repair. I want to have all these completed before looking at the general stummel cleanup and refinishing. I move out to the 10^th floor balcony adjoining my bedroom work station with Pipnet reaming kit to minimize the airborne cake soot – maximizing happy wife status! I started with the smallest reaming blade moving to use 3 of the 4 blades available to remove the moderate cake in the bowl. I finished the reaming by employing 120 grit paper on the chamber wall to remove remaining cake and smoothing the wall. I took a close up of the chamber and rim to show progress and to get a good idea of how to approach the rim repair. Inspecting the rim, I place a drop of superglue on one particular ‘dent’ that reached significantly down the external side of the bowl. I’m hoping that this small fill will enable me not needing to take as much off during the bowl topping to repair the rim. After the superglue sets up on the rim dent fill, I top the bowl using 240 grit sanding paper on top of a chopping block. Since the day is beautiful, I again move to the 10^th floor balcony to do the work. With the rim having no burns, I expect the surface to plane off evenly without pulls toward softer burned areas of the rim. I rotate in a clockwise circular even motion and take off only as much as needed to remove the damaged area of the rim. As I like to do, I create a small bevel on the inner wall of the rim to give a more finished, classier look. I use 120 grit paper to form the initial bevel angle followed by 240. I also decide to give the outer rim edge a slight sanding to round off the lip which seems to be consistent with the original Milano design. Again, I make the initial cut on the lip with 120 grit paper and finish off with 240. I have grown to appreciate more the rim presentation in finished pipes. To me, the rim, it’s nuances, are the first thing the eye is drawn to when looking at a pipe – much like the first thing one sees when looking a person are the eyes, then one follows by taking in the general appearances. The following pictures show the Milano’s rim progress. You can see in the immediate preceding picture the rim superglue fill spot at the 11 o’clock position of the rim and the ongoing panel repair just below it (to the left in the picture). Before moving to the stummel finishing, I now need to resolve the panel repair. I realize at this point with all the stummel repairs (cracked shank, topping and panel line), I will be removing the finish and refinishing the surface in order to achieve an even briar tone appearance. Now, continue to ‘heal’ the panel cut – earlier I applied superglue to it to build it up. I take a close up of the panel as it is now in order to know what I have. In order to blend more, I rough up the original superglue with a Dremel stone sander instrument. I apply on top of it a thick mixture of superglue and briar dust to form the restored surface that will join the side briar panel with the solid ring around the top of the bowl. I use toothpicks to mix, spread and tamp the mixture into place. I want this briar dust putty to setup well so I put the stummel aside for the time and turn to the stem which has been soaking in Oxyclean. The Oxyclean bath did the job of bringing the oxidation to the stem surface. I attack this initial layer with 000 steel wool and then use 240 grit paper to address the minor tooth chatter – I take pictures of bit top and bottom before starting to show progress. In order to have a good match between the mortise and the stem, I want to eyeball what the fit looks like before I proceed further. As I suspected, with all the superglue applied to the mortise area, the fit between mortise end and stem was not flush. I took the stummel back to the topping board and gently rotated the shank end on the board to regain a flush docking between stummel and stem. After a few rotation cycles and testings to eyeball things, I am satisfied. Before starting the micromesh cycles for the stem finishing, I need to remove the lip that I discovered with the shank end over the stem. With the topping of the shank end, I enlarged the circumference of the end just a bit so that it was a bit larger than the circumference of the stem shoulder – primarily on the lower side of the shank. I use 240 grit paper to even out the difference between the shank and stem – leaving the stem in place to assure a good, smooth transition! I am careful to use my thumb to cover and protect the nomenclature as I move around the shank with the sanding paper.Now to the panel repair below the rim. Using 240 grit sanding paper I bring the hardened superglue and briar dust mixture down to the bowl surface careful to maintain a rounded surface and not to flatten out the area of sanding focus. The pictures show the progress. Dal

I like the panel patch and it will blend with a darker stain. On a roll, I launch into the clean-up of the stummel and especially the ‘flame murals’ which are filled with grit and dust. I use a tooth brush with Murphy’s Wood Soap undiluted and work over the entire stummel with special focus in the fire sculpting to remove the surface finish. I follow this with rubbing down the stummel using cotton pads and tooth brush with acetone to remove the finish deep in the grain of the briar. I finish my clean-up of the surface by picking the carved crevices with a dental tool. Using micromesh sanding pads, I sand the high points of the stummel. Using 1500-2400 I wet sand. Following, 3200-4000 dry sand and finishing dry-sanding with 6000-12000. The pictures show the progress – I’m liking the briar grain the micromesh process is bringing out. At this point, I have two questions about how to proceed before staining the stummel. First, I need to clean out the ‘flame’ sculpting and use a black fine tipped permanent marker to darken the flames to give more contrast after the stain is applied. The other question was how do I treat the stampings of the WDC Milano – Hesson Guard? Do I protect it from the stain? Do I cover them with Vaseline? What? Upon closer inspection, I notice that the left side stamping, Hesson Guard, appeared to have gold left over in the ‘Hesson’ lettering – the rest having worn off (picture below) after the crack repair. After a quick email to Steve, his input revealed that both sides would have originally born the gold lettering. So, from my model kit (I’ve been involved in a project for several years building the USS Constitution sailing ship) I discover a bottle of Testors Gold Enamel Model Paint and my wife finds a small brush which I trim with my knife to create a more distinct point. With Steve’s counsel stored in my mind, I applied the paint over the lettering and wiped off the excess. To my relief and joy, the gold paint adhered to the crevices of the lettering and the overflow came off with the paper towel. My first stamping restoration with paint worked well! Steve also said that there was no need to worry about the new lettering during staining – that the gold paint would repel the stain. Careful to avoid the new gold lettering, I clean the bowl with isopropyl using a tooth brush to get rid of the residue from the sanding and then I move to highlighting the flame sculpts to bring greater definition to the paneled murals in the finished pipe. The pictures tell the story. Time to stain and I decide to use a mixture of an alcohol-based Italian stain I found here in Bulgaria with a color description of dark nut. I want this as the base, but I mix it with a mahogany color water based stain to bring out a slightly more redish tone in the briar. I think the red will work with the flame sculpting motif and I think this will look good – but of course the briar does what it will with the hues! After mixing the stains in the shot glass, I apply the mixture to the stummel mounted on the cork and candle stick with cotton balls making sure to cover everything and getting a good thick coverage. After applying stain, I use the butane lighter to flame the stain. With the mixture that I made, the alcohol content was too low to ‘flame’ so I evenly moved the lighter flame across the surface to evaporate the alcohol setting the dye in the grain of the briar. I repeated the process again and set the stummel aside to dry.With the stummel put aside, I turn again to the stem. I re-inspect the button area after the earlier sanding to remove the teeth chatter. I decide that the button needed a little more attention. I use 240 grit sanding paper and a needle file to fine-tune the shape of the button before starting on the micromesh cycles. I wet-sand the stem using 1500-2400 and complete the cycle by applying Obsidian Oil. While still wet from the oil I continue to dry sand with 3200-4000 micromesh pads, again concluding the cycle by applying Obsidian Oil. The final cycle, 6000-12000 is used and a final coat of Obsidian Oil and I put the stem aside to dry. I love watching the shine of the stem progressively make it to the surface getting that final wet, reflective look in the stem. Nice! The stem pops. The pictures capture the progress! For me, beginning the process of finishing the stummel after the staining dries, is like opening a Christmas present. The anticipation is to see what actually is under the crust of flamed stain and what the briar grain will reveal. With the Dremel tool, I begin to remove the ‘wrapping’ using a felt wheel. Also with a felt wheel I polish beginning with Tripoli and then move to Blue Diamond. I focus on bringing out the contrast of briar ‘flames’ showcased in the three panels. I switch to a cotton cloth wheel and apply carnauba wax to both stummel and stem. After several coats of carnauba, I complete the job by giving the pipe a clean cotton cloth wheel buff followed by a rigorous buffing with a micro-fiber cloth to bring out the deep tones of the briar. I’m pleased with the revitalization of ‘The Professor’, WDC Milano Hesson Guard. I think Professor Freundt, if he were alive today to comment, would agree. The rich dark tones of the briar, with the hints of deep reds, reminds me of the myriads of leather bindings and books that filled his hazy office. I’m pleased with the results. Thanks for joining me!

Cleaning up a no name Vineyard Meerschaum Billiard

What a mess – a Georgetown Made in London, England Canadian

2 Replies

Blog by Steve Laug

The grain on this old Georgetown Canadian really spoke to me when I took it out of the box of pipes from my brother. The mix of diagonal cross grains on the sides of the bowl and the birdseye on the front and back of the bowl and the top and bottom of the bowl and shank are really quite stunning. The bowl itself was incredibly dirty and the finish had rubbed and baked in grime all over. The rim was thickly caked with an overflow of lava the came from a bowl that was so caked that there was hardly room for any more tobacco. The stem was oxidized and there was a thick white build up of what I call calcification that comes from saliva and use. The slot in the end of the button was almost closed off with merely a small space mid slot. It was truly a mess that caused me to wonder what I would find once I cleaned and reamed the bowl. I took some close up photos of the rim and bowl as well as the stem to show the extent of work that would have to be done to clean it up. I also took a photo of the stamping on the shank to try to capture how it looked. It read MADE IN LONDON on the top line and under that ENGLAND. Stamped high and touching the bottom of the letters of the England stamp is the GEORGETOWN stamp.I reamed the bowl with the PipNet reamer starting with the smallest cutting head and working up the third head. The cake was harder toward the bottom of the bowl so I worked on smoothing it out with the Savinelli Pipe Knife and finished with the third cutting head of the reamer. You can see the rim damage on the inner edge of the rim at the back of the bowl in the photo below.I topped the bowl on the topping board until the damaged areas were minimized on the rim surface and the thick hard lava build up was gone. You can see the out of round areas on the inner edge of the rim in the second photo below.I scrubbed the surface of the bowl with acetone and cotton pads to remove the grime and the waxes on the finish. If you look closely at the pipe you will see a multitude of fills that are well placed in the grain of the pipe and barely visible. I worked on smoothing out the damage to the inner rim by beveling it with the Dremel and sanding drum and then sanding it with a folded piece of 180 and 220 grit sandpaper. I smoothed out the scratches with 1500-2400 grit micromesh sanding pads.I started cleaning out the shank and the airway with pipe cleaners, cotton swabs and alcohol but found that I would need to use too many of them to be effective. I put the stem in place on the shank and set up the retort to boil alcohol through the pipe. I used five test tubes of alcohol before finally I was able to get one that was clear after boiling it through. I cleaned out the airway in the shank and the stem as well as the mortise with a few pipe cleaners and cotton swabs to remove the remnants of alcohol and debris left behind by the retort. I used the light brown stain pen to touch the area on the rear side of the bowl where I had done some light sanding and repair as well as the area around the shank stem junction that was lighter.I wet sanded the stem with 1500-2400 micromesh sanding pads and gave the stem a coat of Obsidian Oil. I dry sanded it with 3200-4000 grit pads, gave it another coat of oil and finished sanding with 6000-12000 grit pads. I gave it a final coat of Obsidian Oil and set it aside to dry. I buffed the pipe with Blue Diamond on the buffing wheel and then gave the bowl and stem multiple coats of carnauba wax. I buffed it with a clean buffing pad to raise the shine and then hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I am still trying to figure out who made the pipe. I know that the Made in London, England stamp was used by Barling and in the pre-Cadogan era by GBD. If anyone can give me more definitive information regarding the maker of these pipes for the Georgetown Tobacconist please contact me in the comment section. Thanks ahead for your help and thanks for journeying with me on this refurb.

Sofia Hole in the Wall #3: A Butz-Choquin Rocamar with a Cumberland stem

9 Replies

Blog by Dal Stanton

This is my third restoration from what I called the ‘Bag of 4’ that Steve and I saw at the ‘Hole in the Wall’ antique store during his visit to Sofia, Bulgaria. Thanks again for indulging my ‘newbie’ offerings. My favorite of the bunch was a Savinelli Tortuga (https://rebornpipes.com/2016/06/18/sofia-hole-in-the-wall-find-savinelli-tortuga/). The second, which I didn’t write up, was a beautiful Danske Club Vario, which I discovered on Pipedia is a Stanwell second. Behind the Tortuga, the Vario was a close second. It is now next to my Tortuga in regular rotation – a great addition to my growing collection. Take a look at a few pictures of the finished Danish Danske Club Vario. I’m drawn to the blended smooth and sandblasted briar finishes on this pipe: The markings I found on pipe #3 on the left side is Butz-Choquin over Rocamar with a ‘Filter 9’ diagonal imprint. On the right side, St. Claude, France 1333, which I assume is the BC shape or series number. The Cumberland stem has the BC imprinted marking. From Pipedia I discovered a bit of the early history of the name from Pipedia:

“Jean-Baptiste Choquin of Metz started out as a tobacconist. This enterprise was prosperous; he had several employees. Among those, there was a certain Gustave Butz who was its first workman and who became his son-in-law by marrying Choquin’s daughter Marie in 1858. In 1858 Jean-Baptiste Choquin created, in collaboration with Gustave Butz, the Choquin pipe. This bent pipe with a flat-bottomed bowl was finished with an albatross-bone mouthpiece, fixed with silver rings. In 1858, still in Metz, Gustave Butz built an establishment for the manufacture of the Choquin pipe which took the name of -. In 1951, the Berrod-Regad company bought the trademark, continuing manufacture until 2002. Departing from Metz, the workshop was relocated to Saint-Claude, then also called ‘the world capital of the briar pipe,’ under the Berrod-Regad group.”

I could find nothing specific about the series name Rocamar so I decided to send an email to Butz-Choquin using their info contact from their current website which is under construction (http://www.butzchoquin.com/). We’ll see where that goes.

The BC Rocamar has an attractive fiery grain and the bent billiard chimney is tall and elegant to me – perhaps tending toward an egg shaped bowl. What I’m drawn to also is the bent Cumberland stem – my first to work on. Not quite knowing what kind of stem it was I did a bit of research and discovered pipesmokersforum.com a thread discussing this stem:

“Cumberland proper is a vulcanite rod made up from red and black rods, melted and swirled together for the brown/red marble effect. It is very soft, and oxydizes fairly quickly if the protective wax coating is scraped off. There is a harder version in ebonite, which has a higher sulfur content if I understand these things correctly, but the color combos are not quite as subdued as the vulcanite version. It’s a bit more “brick” colored.” Another comment I read was that if one found a Cumberland stem it was most likely hand cut – to me that is cool. Helpful information. Here are pictures of the BC Rocamar when it arrived home from the Hole in the Wall: The briar is in great shape and will need basic clean-up. The rim shows a burn scar about 2 o’clock and lava build up. As the comments about Cumberland stems and oxidation stated, this one had its share. The bit has significant teeth chatter and some significant divots that will need repair. Yet, I see the potential of the color swirl of the Cumberland being a very nice augmentation to the fiery briar stummel. The filter casing had dislodged from the stem and that will need to be reattached. I decide to drop the stem in an Oxyclean bath to start working on the oxidation while I turn my attention to the bowl – whoops, that is after I retrieved the stem from underneath the bed – I forgot it was on my lap when I stood to head for the Oxyclean! I took a close-up of the rim and bowl before I go to work. I moved from the bedroom work table to the 10^th floor balcony mobile work station with Pipnet reaming kit in hand. I want to minimize pipe soot being released into the bedroom atmosphere resulting in a happier wife. I use only the two smallest blades from the reaming kit to take the cake down to the wood. I finish the fire chamber by rubbing it with 120 then 240 grit sanding paper to smooth and clean the chamber walls even more. Turning to the rim, I clean it with isopropyl 95% and a brass brush which will not scratch the surface of the bowl. I want to see the rim wood clearly before I top the bowl to repair the burn scar and reveal the briar. With the sunshine helping I can see the rim (and holding tightly not to lose it over the edge!). I note that the rim circumference is small as the sloping shape of the bowl culminates. I move to top the bowl but with a view to take off as little as possible to preserve the dimensions of the slender egg-peeked chimney of the bowl. With the stem soaking in the Oxyclean bath I’m not able to reattach it to the stummel to help make sure I’m maintaining a true perpendicular top and not leaning into the softer burned area. Before rotating the bowl to top it, I let it free stand and gently rotated the pitch of the bowl so that I could ‘feel’ the low spot where the rim was burned. By doing this I was able to acclimate to the ‘healthy’ flat part of the rim during the sanding rotation. It worked well! I took a picture after only a few rotations on the topping board. It revealed that I wasn’t fudging into the low spot as it was not yet impacted by the sanding but the other ¾ of the rim was. I’m careful to keep eyeballing the progress. I use 240 grit paper on a chop board as my topping table. Moving in a circular, even motion I remove only what is needed. Satisfied with the topping, I made a small bevel on the inside of the rim using 120 and 240 grit paper. I did this to take out a bit of inner rim damage and a small bevel is always nice and gives a classy touch. I followed this by using micromesh (1500-12000) on the rim to remove all scratches. The pictures tell the story. I decided to wait on staining the rim using a stain-stick and move to the cleaning of the internal and external of the bowl. The reason I did this was I was able to differentiate the actual unstained color of the briar by looking at the newly repaired rim and compare it to the bowl color. The rim briar leaned brown whereas the bowl, to the reds. With cleaning with Murphy’s Soap of the external bowl, I expect there to be a slight change in the color of the bowl briar. At that point I would go to work again on the color of the rim aiming for the best match. I decided at this point to move to cleaning the internals of the stummel with Q-tips and pipe cleaners dipped in isopropyl 95%. I found the internals to be amazingly free of muck and it was not long before Q-tips and pipe cleaners were coming out clean. Turning to the external cleaning, I used Murphy’s Soap undiluted with cotton pads to remove the wax and grime on the bowl. The bowl itself is in great shape – no significant scratches or fills. At this point, I came to a road block which necessitated a quick email to ‘Master Obi-wan Steve’ for his input. After the Murphy’s Soap cleaning I was expecting/hoping the high gloss finish on the bowl to have been dulled – getting to a more natural grain look not competing so much with the bared rim – at least this is what was in my mind. My hesitations were not wanting to be too aggressive with the bowl finish and mess up the patina that is under the gloss…. With the time difference between Sofia and Vancouver, I put the stummel aside and turn to the much anticipated work on the Cumberland stem – what to me is the unique part of this BC stummel/stem ensemble. After I extract the stem from the Oxyclean bath, I take some pictures to chronicle the progress. After an initial buff with 000 steel wool to remove the surfaced oxidation, I take a closer look at the significant teeth divots on the bit and decide to apply super glue to the top and bottom to be able to redefine the button and cover the chatter damage. I want the superglue patches in place before beginning the sanding of the stem. With the superglue curing, Steve’s reply came about my bowl conundrum and it is now decision time. He suspects that I’m dealing with a urethane finish much like he just dealt with in a Jobey restore (https://rebornpipes.com/2016/06/29/i-thought-this-one-would-be-easy-boy-was-i-wrong/) that was a bear to remove. The options before me are to either come up with a high gloss finish for the rim seeking to match up with the bowl or to aggressively remove the plastic, gloss finish and rescue the beautiful briar beneath. The close-up picture below revealing the bare briar in rim repair sealed my decision – I put the bowl in an overnight alcohol bath hopefully to soften the glossy finish to be revisited tomorrow. The time had come to watch some European football – Portugal and Poland – on my widescreen HDTV in my favorite recliner.The next day, with Poland and Portugal playing to a 1-1 tie the night before, I was anxious to see if the alcohol bath made a dent on the glossy finish. Upon inspection (picture 1) it was still pretty shiny so I took a light grit sanding sponge to loosen the finish. I was careful to lightly work around the nomenclature. This did the trick. The alcohol bath undoubtedly softened things up. After the sponge sanding, I followed with rubbing the bowl with acetone with cotton pads to draw the stain out of the grain. I finished with wiping down the stummel with isopropyl 95% to make sure all was cleaned and no grit left behind. I feel like I’m on a roll and I’m anxious to see the grain of this piece of briar unveiled. I use micromesh pads from 1500 to 2400, 3200 to 4000, and 6000 to 12000. The pictures below show the progress. I have to be honest, this is perhaps my favorite part of the restoration process – each set of micromesh pads brings out more of the grain revealing the profoundly unique ‘fingerprint’ of each piece of briar we handle. I euphemistically think of micromesh pads as ‘magicmesh’ pads – they bring the wood to life. In my opinion, the grain that I’m now enjoying is much more satisfying than looking through the plastic shiny sheen of the original Butz-Choquin design. I decide to put the bowl aside and focus now on completing the Cumberland stem clean up and restoration. I want to have an idea of the colors of the finished stem before I decide on the best finish for the stummel. I like working on a clean stem so I first clean the airway using pipe cleaners and Q-tips dipped in isopropyl 95%. During the cleaning, I saw something that I had missed before. The button airway opening has a divot – I’ll need to add that to the list. The superglue applications on the bit and button have had plenty of time to dry. I use 240 grit sanding paper and needle files to work on the bit and button repair. The bit repair looks good so I move to micromesh and the homestretch. I wet sand using 1500-2400 and then apply Obsidian oil to the stem. At this point, I inspect the repair work on the bit to make sure there are no scratches that I’ve missed before proceeding. I’ve learned that often scratches are covered by the rough vulcanite. With the Obsidian oil on the stem I dry-sand using micromesh pads 3200-4000 and apply more Obsidian oil. I do the same with the last set of three – 6000-12000 and give a good coat of oil and put it aside to dry. The pictures show the progress rejuvenating the Cumberland stem. I like what I’m seeing. I had one undone job – re-attach the filter casing to the stem. My assumption is that it was initially glued and after inspecting the inside of the stem, I detected residue that I assume was the glue previously used. I clean the old gunk off the housing and the inside of the stem with alcohol and cotton pad and reattach the housing with superglue. To get the job done I used my Winchester pocket knife and a dental pick to dig out the old glue. With the filter housing reattached, the stem is complete. I really like the rich color of the Cumberland stem. After allowing the filter housing glue to dry I want to see the lay of the land, I rejoin the Cumberland stem to the stummel (picture #1 below). I decide to stain the bowl with a new stain I found at the German owned ‘Mr. Prakteker’ – like Home Depot in the US. Finding alcohol-based stains in Bulgaria has been a challenge so I’ve been mixing my own batches up to this point. The brand is Italian and the cost was a bit more – I’m hoping that translates into better quality. When I opened the tin, a whiff of the stain revealed alcohol. With the help of Google Translate, the flavor of the stain is Dark Nut. The Bulgarian stick-on information tag said Dark Walnut. My thinking is to aim for a darker stummel to blend with the darker hues of the stem. If this succeeds, then I’m hoping the reds of the Cumberland stem ‘pop’ more instead of competing with the stummel. We’ll see! I can use alcohol-dipped cotton pads to lighten the stain after application if I choose. After setting the stummel up on the cork/candle stand I apply the stain undiluted with a cotton swab to see how it goes. I liberally allow stain to move over the inverted stummel – making sure of coverage over the inverted rim. After a good covering I use a lighter to fire the stain which is a quick-combustion of the alcohol leaving the stain to set well into the grain. The Italian stain ‘fired’ as hoped! I repeated the procedure and then used the alcohol dipped pads to clean off the burn layer of the stain revealing how the grain received the stain – it’s never the same! I take a picture to do a quick compare of stummel and stem. After comparing I’m thinking that I like the dark hue but it needs some reds so I decide to add a layer of Cheren stain – red which I will mix with alcohol as it is a water based stain. In my mind I’m thinking of the ‘Ox Blood’ depth that Steve uses – which is not found in Bulgaria! I think the addition of the red stain does the trick (last picture) though it’s difficult to see the difference comparing the last two pictures. Next, I apply several layers of carnauba wax to the stummel and stem with Dremel and cotton wheels. I’m careful to keep the Dremel wheel moving in rotation over the wood and use the lowest speed so not to overheat the wood. The buffing brings out the grain and the luster of the Cumberland stem. I continue the buffing with a clean cotton wheel over the entire stummel and stem surface. I finished with a thorough vigorous buffing with microfiber cloth to bring out the grain depth while watching Germany and Italy’s World Cup match. The recommissioning of this Butz-Choquin Rocamar was more of a project than I was expecting. I prefer the finish now before me to the shiny finish I started with. I like the new color scheme for the bowl and Cumberland stem – I believe it works well. The reds in the Cumberland stem match the grain amazingly well and the grain swirl in the rim has the appearance of continuing in the stem – a neat effect. I’m very pleased with the color blends. Another project done with new things learned to draw upon for the next candidate brought back to life! Thanks for joining me!

Restoring a Kirsten Generation 1 Medium Straight Pipe

3 Replies

Blog by Steve Laug

My brother continues to look for Kirsten estate pipes. He picked up this Kirsten because it looked like an old-timer. When I received it I could see that he was right about it being an older one. All the signs were there. The bowl was threaded directly on the barrel of the pipe and bottom cap that is on new models was not present. When the stem was removed there were no O rings on the end of the insert. The valve cap was stuck in the end of the shank and it could not be turned. The rim had a lava overflow on it and there was a heavy cake in the bowl. The screw mount in the bottom of the bowl was caked over to the point that it was stuck in the bowl. The metal barrel was oxidized and pitted. It had no shine left but looked like a well-worn pipe. The stem was oxidized and a dirty brown colour. There were tooth marks next to the button on the top and the bottom sides of the stem. The rod that ran through the barrel was dirty and coated with tars and oils that had hardened. The left side of the barrel is stamped Kirsten in script. The underside is stamped Pats. & Pats. Pend. USA M. The stamping along with the absence of O rings, the bowl screwed directly on top of the barrel pointed to a Generation 1 Kirsten which dated it between the years 1936-1958. In a previous blog I spelled out the features of each generation of Kirsten pipes that were released. https://rebornpipes.com/2012/11/03/kirsten-generation-1-1-5-2-3/ I quote the following from there: The wooden bowl on this generation connects directly to the metal barrel and there is no metal cup spacer. It is a pretty flush fit that goes flat against the barrel. On the underside of the metal barrel it is stamped with one or more of the following “Pat. Appl. For” (1936-38) and “Pats. & Pats. Pending” (1938-1958) over “Made in USA” – S” (or applicable size – S, M, L). There are no O-rings on the bit or metal shank insert. The M stamp on the pipe identifies it as a Medium sized pipe.

So I armed with that information I knew that the pipe I had, came from the time period of 1936-1958 and the lack of O rings on the mouthpiece and I assumed on the valve once I was able to remove confirmed that. I was ready to get to work on the pipe. I heated the valve insert with a heat gun to loosen the tars that held the cap in place. It did not take too long and I was able to insert a screw driver in the barrel and tap on the valve.The next photo shows the pipe taken apart. The condition of all of the parts is clear – dirty but functional. The knurled edges on the valve were damaged by previous attempts by someone else to remove the valve with pliers. In the photo above there are pliers present but I did not use them on the end cap.The screw in the bottom of the bowl was held in place by the cake in the bowl. The photo also shows the condition of the bowl and the rim. The other close-up photos show the stem and the tooth marks on both sides near the button. I sanded the stem with 180 and 220 grit sandpaper to remove the oxidation and the tooth marks. I was able to blend the tooth damage into the flow of the stem because fortunately they were not deep.I lightly topped the bowl on the topping board to remove the damage to the rim and the build-up.I reamed the bowl with the Savinelli Pipe Knife and took the cake back to bare briar. I sanded the inside of the bowl with a piece of sandpaper to clean out the remaining cake.I scrubbed the exterior of the bowl with cotton pads and acetone to remove the grime and the remaining finish. I scrubbed the rod on the stem unit with acetone to remove the tars and oils. I did the same with the exterior of the valve.I cleaned out the tarry build-up in the valve/end cap with cotton swabs and alcohol.I cleaned out the barrel with cotton swabs and rolled cotton pads and alcohol pushed through the opening with a screw driver. I also pushed a rolled piece of 0000 steel wool through the barrel to polish the inside. I used pipe cleaners to clean out the threads in the opening on the top of the barrel.I cleaned up the screw and the airway through the screw with a dental pick, pipe cleaners and alcohol. I cleaned the threads on the screw with cotton swabs and alcohol.I polished the aluminum barrel with Meguiar’s Scratch X2.0 and cotton swabs.I restained the bowl with a dark brown stain pen. I put the bowl on the barrel buffed them with Blue Diamond on the wheel to polish the stain and even out the coat on the bowl as well as polish the aluminum. The next photos show the bowl and barrel at this point in the process. I cleaned out the airway in the stem with pipe cleaners and alcohol and then worked on the stem with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and gave it a coat of Obsidian Oil. I dry sanded with 3200-4000 grit pads and gave it another coat of oil. I finished sanding with 6000-12000 grit pads and gave it a final coat of Obsidian Oil. I set the stem aside to dry. I gave the pipe and stem multiple coats of carnauba wax and buffed the barrel, bowl and stem with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to add depth to the shine. The photos below show the finished pipe. This one will also go on the store soon. If you are interested in it let me know. Thanks for looking.

I thought this one would be easy – boy was I wrong

3 Replies

Blog by Steve Laug

I wanted a bit of a breather so I went through my box of pipes for repair and picked this multi-finish Jobey Asti Classic Bent Billiard to clean up. The stamping on the left side reads Jobey Asti Classic and on the right side France and the shape number 470. At first glance it looked like it would be a simple restore and clean. The bowl looked decent in the box and the stem was okay as well. When I got back to the table and did a closer examination I was surprised by what I saw. The bowl rim was in bad shape with the outer edge knocked and damaged. There were dent and score marks in the top of the rim. The lava had flown over the top and it looked as if someone had thrown a coat of Urethane on top of the bowl, grime and all. I looked at the exterior and found that even the grooves in the rusticated bottom of the bowl were thickly coated with the plastic stuff. The stem looked good at first but as I examined it I found that it had been cut off and the button recut and a slot fashioned that was not clean or even. The surface of the stem on the top and bottom next to the button was heavily built up with what appeared to be black epoxy and it was bubbled and full of pin prick like holes. It also was not bent correctly to the shape of the bowl. Truly it would need a lot more work than originally thought. (As an aside don’t use Urethane on bowls it is a bear to clean off and if you have to at least clean them before you dip them in that awful plastic stuff.) I took the pipe apart and unscrewed the Jobey Link from the bowl and took a picture of the parts. I wanted to see how dirty the internals were and if the Link would come out easily. For those of you who don’t know the Link system one of the nice perks is that the end of the tenon that sits in the stem are slotted so you can insert a slot or blade screwdriver to loosen and remove the Link. It is a great piece of forethought on the part of the designer.Because of the coat of Urethane over the lava I needed to top the bowl to remove the grime and also to clean up the outer edges of the bowl. I topped it with 220 grit sandpaper on my topping board.I sanded the finish on the smooth portion of the bowl with a medium grit sanding block and then wiped the bowl down with acetone to try to break the plastic finish. I was partially successful in removing it but more work would need to be done.I reamed the bowl with the PipNet reamer and also with the Savinelli Pipe Knife to remove the remnants of cake that still were deep in the bowl. I reamed it back to bare briar so that the new owner could build a cake of their own choosing. You can also see the top and outer edge of the rim in these photos that show it after the topping of the bowl.In the next photo you can see the film of the plastic stuff still on the bowl with the scratches from the sanding block visible. I decided to let it soak in the alcohol bath for a day and a half to see if the finish would break down some more now that it had been broken through with the sanding blocks.When I took it out of the bath the finish was pretty smooth. The plastic stuff was gone. I sanded the bowl and shank with micromesh sanding pads to remove some of the scratching and was careful around the stamping on the sides of the shank. I washed the bowl down with some acetone on cotton pads and then stained it with a dark brown aniline stain. I flamed it and repeated the process to make sure I got and even coverage.While the bowl dried I turned to work on the stem. I heated it with the heat gun to soften the Lucite enough that I could bend it to the proper angle. It did not take too much to get the angle correct but the heat caused the epoxy patch to bubble. The perk of that was that the airhole pin prick marks disappeared.I wiped the bowl down with alcohol on cotton pads to remove some of the dark stain and bring the grain to the forefront.I cleaned out the interior of the stem with cotton swabs, pipe cleaners and alcohol. I cleaned out the area where the Jobey Link sat in the stem and the airway to ensure good fit and draw.Now it was time to work on repairing the stem repairs! The next photos show what the patches looked like when I started. They stood out clearly and the heat of the gun made them raise and bubble. To me they looked like overkill in terms of a repair. It was almost if the person who did the patch was trying to build up the thickness of the stem at the button to give it strength. It would take some work to make it blend in. I sanded the surface of the stem with 220 grit sandpaper to smooth things out and try to match the stem surface. Of course I forgot to take photos of the process but the ones shown below with the micromesh sanding pads will show the change. The third photo below shows the slot in the button. I worked on it with needle files to clean it up and shape it and again forgot to take photos of the process.I rubbed the bowl down with some Conservator’s Wax so that when I cleaned out the shank and Jobey Link System with would not damage the finish that I had done. (I know I should have done this before staining but this one irritated me and I forgot to do so.) I cleaned the link and then put a little Vaseline on the threads and turned it into the mortise. I adjusted it with the screwdriver to set it into the shank. I buffed the bowl lightly with Blue Diamond on the wheel and gave it a light coat of olive oil. I took the following photos to show what the pipe looked like at this point in the process. You can also see the state of the stem in these photos. Overall the pipe is looking pretty good at this point. It is far better than I expected when I started. The contrast of the dark stain on the rustication and the lighter stain on the smooth briar makes this pipe look quite “classic” matching its name. I wet sanded the stem with 1500-2400 grit micromesh sanding pads and dry sanded with 3200-4000 grit pads. I finished sanding with 6000-12000 grit pads. I buffed the bowl and stem with Blue Diamond. I avoided the rusticated portion so as not to get polishing compound in the crevices and pits of bottom half of the bowl. I waxed the bowl and the stem with multiple coats of carnauba. The finished pipe is shown in the photos below. The grain is quite beautiful and the contrast between the smooth and the rusticated portions gives a unique look to the pipe. Thanks for looking.