Tag Archives: topping a bowl

Dunhill Bulldog Gets a Facelift


Blog by Dutch Holland

I had been looking for a small Dunhill Bulldog and recently found this one. It’s a 1962, style 148, Bruyere, Group 3 in need of some TLC. It’s quite petite, almost delicate compared to thDun1e GBD Rhodies I’m usually drawn to but the price was right so I pulled the trigger and several days later it arrived. Although not in really bad shape, it had some issues that would need attention. The bowl top hadn’t seen a cleaning in some time, carbon build-up had migrated onto the upper outside of the bowl and the tobacco chamber had a significant build-up of cake. At some point the pipe had apparently been dropped because there was a nasty crease and some dents surrounding it on the front. The shank had several tones of color, the cause is uncertain. After cleaning the rim area I discovered a number of edge scars and some charring on one side that made the inner edge look out of round. There would be no saving the finish, a stripping would be necessary. The nomenclature was clear and strong so attention to method would be important to preserve it. Dave G’s stripping formula worked out exceptionally well but who would expect anything less? Dun2I slightly topped the rim after beveling the inner edge to minimize the amount that needed removal. Topping was done with 1000 grit sandpaper on a flat surface following the application of some steam. The steam had all but eliminated the edge scars and a little softening of the outer edge did the rest. Treating the inner edge with a slight bevel took out the majority of the scorch so almost nothing needed to be removed. Preserving that classic profile was important. That came at the expense of giving the top a somewhat different look. One that seems to better compliment the delicate style of this pipe but that’s just a personal opinion.

The crease and dents on the front were steamed out and the entire pipe stripped of wax and stain. I really wanted something darker than the original stain so I mixed 2 parts of medium brown with 1 part oxblood and applied it. After the color set I buffed it to a rich dark mahogany and then applied four coats of carnauba wax, giving each a chance to harden in between. The stem was worked with Micro-Mesh and then a final buff with white diamond to bring up the gloss. Dun3There are some who would consider changing the color of a Dunhill to be heretical but I’m not so constrained. This one’s for my pleasure, the next guy can restore it for authenticity. I really like the color and overall the pipe looks better than it did at the start so I don’t feel the slightest bit guilty. Burn me at the stake if you like, I’m unrepentant.

More Work than I thought – A Real Briar Billiard with a horn stem


Blog by Steve Laug

When I saw this pipe on eBay when my brother and I were searching for pipes in the estate pipe area I thought it would be a simple restoration. The briar appeared to be in decent shape and the finish looked very good. The rim was dirty but looked undamaged under the grime and tars. The horn stem did not look too damaged and should also be an easy repair. When the pipe arrived at my brother’s home he took the following photos and sent them to me to have a look at the pipe. It still looked pretty straight forward to me.RB1

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RB5 When the pipe arrived here in Canada I was in for a surprise. It definitely looked good but the more I dug deeper the more issues that I found. The rim was tarred and covered with lava and underneath the outer edges were rounded over. The bowl had a light cake at the top and half way down and a deep groove had been cut in the bottom of the bowl by aggressive insertion of the pipe cleaner. The groove or pit was below the airhole entry to the bowl. The shank had been repaired and the crack that I noted in the pictures had been well repaired and the band put in place to strengthen the shank. It would not take much to clean it up. The finish which at first glance looked good had deep gouges in the bottom of the bowl and on the left side of the bowl near the shank union. These were sharp cuts and could not be steamed out. There was a large fill on top of the shank where it met the bowl. It appeared to be pink putty but it was solid and tight. The stem was also nicked quite a bit on the top mid stem and on the left side near the band. The top and bottom sides had some deep tooth marks on them that I could not see from the photos. The stem was very tight in the shank and took some persuasion to remove.RB6

RB7 The next two photos show the repair work on the underside of the shank. It was very well done and would not need to be further dealt with. The third photo shows the rim with the rounded outer edge.RB8

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RB10 I removed the stem from the shank with a bit of pulling and found that the metal tenon was covered with tar and had been stuck in the shank by the tars.RB11 I reamed the bowl back to bare wood to bring the rest of the bowl in line with the bottom half. I used a PipNet reamer with the second cutting head. In the second photo you can see the deep pit in the bottom of the bowl.RB12

RB13 I cleaned out the stem and the tenon with alcohol, cotton swabs and pipe cleaners.RB14 The next two photos show the tooth marks on both sides of the stem. They are quite deep and they will need to be repaired.RB15

RB16 I wiped down the stem with a cotton pad and alcohol and then put drops of super glue in the tooth marks. I sprayed them with accelerator.RB17

RB18 I scrubbed out the mortise, shank and bowl with alcohol, pipe cleaners and cotton swabs. I scrubbed until the pipe cleaners and cotton swabs came out clean.RB19 I topped the bowl to remove the damage to the bowl top and to clean up the round outer edge of the rim. Once again, note the deep pit in the bottom of the bowl that is visible in the second photo.RB20

RB21 I scrubbed the exterior of the bowl with cotton pads and acetone to remove the finish and the grime that was ground into the briar. I was going to need to do some work on the gouges on the bowl sides and bottom so I wanted it clean.RB22

RB23 The stem never sat completely tight against the shank so I beveled the inner edge of the mortise to accommodate the tenon/stem junction.RB24 With the externals cleaned I decided to do the repairs on the gouges on the bowl side and bottom. I put a drop of clear super glue in the divot and then pressed briar dust into the hole with a dental spatula. I pressed the dust deep into the glue to get a good fill. The second photo below shows the bowl side and bottom with what looks like a pox. The briar dust and glue fills are dry at this point and ready to sand. I sanded them with 220 grit sandpaper and then with 1500-2400 grit micromesh sanding pads.RB25

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RB28 I used a light brown stain pen to give the fresh sanded briar on the bowl bottom and the rim an initial coat. I then stained the entire bowl with a dark brown aniline stain, flamed it and repeated the process. I set it aside to dry for about 30 minutes before buffing with Blue Diamond on the wheel.RB29

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RB32 I mixed a batch of pipe mud (cigar ash and water) to fill the pit in the bottom of the bowl. I put a pipe cleaner in the airway with just the tip extending into the bowl. I used the spatula to put the mud in the bottom of the bowl and pressed it into the pit with the hand of the spatula. I added the pipe mud until the bowl bottom was level.RB33 I set the bowl aside to so that the pipe mud would cure and worked on the stem. I sanded the stem with 220 grit sandpaper to smooth out all of the nicks and scratches as well as blend in the super glue fills. It took a lot of sanding to smooth out the stem surface and remove as many of the scratches and dents as I could and still keep the profile. The super glue dried hard and the clear glue looks shiny and raises colour in the horn so it is very visible at this point.RB34

RB35 When I had smoothed out the surface of as many flaws as possible I worked on it with micromesh sanding pads. I wet sanded it with 1500-2400 grit pads. The repairs are starting to blend in. They will never be invisible but they are smooth. I rubbed the stem down with Obsidian Oil before continuing.RB36

RB37 I wet sanded the stem with 3200-4000 grit micromesh and then dry sanded with the same grit pads. I gave it another coat of the oil.RB38

RB39 I finished by dry sanding the stem with 6000-12000 grit micromesh sanding pads and then buffing the stem with Blue Diamond on the wheel. I gave it a final coat of Obsidian Oil and set it aside to dry.RB40

RB41 I polished the silver band with silver polish and brought the parts together. I gave the pipe a final buff on the wheel and gave it multiple coats of carnauba wax. I buffed it with a clean buff and the with a microfibre cloth to raise the final shine. The finished pipe is shown in the photos below. While the patches in the stem still show they are shiny and smooth to the touch and will give protection to the stem. The repairs to the cuts and gouges in the bowl look really good and virtually disappear under the stain and the polish. The pipe should live through at least another life time before it needs this kind of attention again.RB42

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I love these old timers – this one is a GC Bulldog


Blog by Steve Laug

When I found this old bulldog on EBay I was drawn to it and immediately put in a bid. I won it as no one else saw the charm in this one. It was a hard to see the stamping in the photos and many of the photos the seller included were out of focus which even made it harder to figure out the state of the pipe. The seller identified the pipe as a GC Bulldog. The seller’s photos that I have chosen below show the condition of the pipe. The finish is dirty and there are definitely dings and nicks in the briar. The bead around the cap of the bowl is a nice touch and it too is worn. The stem is oversized and is larger in diameter than the bowl so it makes one wonder if it is original. The threaded bone tenon in the stem fits perfectly in the shank with the alignment matching. The angles of the shank and the stem match. The vulcanite stem is just slightly larger than the shank on the left side of the pipe but works on the right side. The button is rounded and has an orific opening that shows that it is the proper age for this pipe. All that I saw was enough for me.G1

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G3 When the pipe arrived my assessment from the photos was correct. The stem was a good fit but it was larger than the shank on the left side. The bone tenon was in excellent shape with no wear and tear on it. It was stained with the tobacco juices of the long smoking. The shank was dirty and the airway in the stem was dirty. The airway in the bowl was clogged so no air would go through it no matter how hard I blew on the shank. The rim had serious damage on the right side front. There was a chunk of briar missing from the inner edge of the bowl and there was a scar running part way down below that. The rim had a divot at that point and also on the front itself that looked to have been caused by overzealous lighting from the exact same point every time the pipe was smoked. The bowl had been reamed and looked clean and smooth other than the damage on the right top side. The finish was dark and dirty. The stem had tooth marks on the underside near the button and tooth chatter on the top side. The next four photos show the pipe when I brought it to the work table.G4

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G6 The next photo is a close-up of the rim to show the damage. I decided to top the bowl so I used the topping board and 220 grit sandpaper to remove the top surface damage to the rim edge. When I had topped as much as I could without changing the profile of the bowl it was time to decide how to address the damage. I set that aside for a bit and worked on the fit of the stem.G7

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G9 I sanded the stem sides with 220 grit sandpaper to bring it to the same height and dimensions as the shank. It took work on the left sides and some adjustments to the right side. I also needed to work over the points of the diamond to make the alignment straight and flowing. I sanded the tooth marks and tooth chatter at the same time and was able to remove it.G10

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G13 I wiped the bowl down with acetone on cotton pads to remove the damaged and dirty finish that remained on the bowl. With these old finishes the grime and some of the clouded top coat disappears and the grain begins to poke through as the bowl is scrubbed.G14

G15 I worked on the internals of the mortise, airway and the airway in the stem. Since the airway in the mortise was plugged I used a round dental pick to push through the grime that plugged the airway. I reamed out the airway with the pick and then scrubbed it with pipe cleaners and a shank brush until it was clean. I scrubbed out the mortise with pipe cleaners, cotton swabs and alcohol until it was clean and smelled fresh. I swabbed out the inside of the bowl with cotton swabs and alcohol. I used pipe cleaners and alcohol in the stem airway and cleaned the threads on the bone tenon with cotton swabs.G16

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G18 With the interior of the bowl clean I lightly sanded the inner edge of the bowl in the damaged area. I put some small drops of super glue on the rim and inner edge and used a dental spatula to press briar dust into the glue.G19

G20 I retopped the bowl to smooth out the repair and sanded the inside with a folded piece of 220 grit sandpaper to smooth out the curve of the inner edge.G21

G22 I sanded the top and rim edge with 400 grit wet dry sandpaper and then with 1500 grit micromesh in preparation for staining. I stained the areas where I had sanded the shank to match the stem and the rim with a dark brown stain pen.G23

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G25 I hand buffed the stained areas and the rim and took the following photos.G26

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G29 I wet sanded the stem with 1500-2400 grit micromesh sanding pads and then rubbed the stem down with Obsidian Oil. I dry sanded the stem with 3200-4000 grit pads and gave it another coat of oil. I finished sanding with 6000-12000 grit pads and gave it a final coat of oil. I set the stem aside until the oil dried.G30

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G32 I gave the bowl and stem several coats of Conservator’s Wax and hand buffed the pipe and stem with a shoe brush and a microfibre cloth to raise the shine. The finished pipe is shown in the photos below. There are still some dents and dings on the sides of the shank and bowl that I chose to leave there. Some of them are the very faint stampings that remain on the right and left topside of the diamond shank. Some of them are beauty marks that came with the long life and hard travel of this little pipe. I chose to leave them as they were and imagine the stories that go along with them. Thanks for looking.G33

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Rough Finish – Reworking Damaged Rim on a Savinelli Estella 412KS Dublin


Blog by Steve Laug

Warren, a Facebook friend, gifted me this Estella Dublin made by Savinelli not too long ago. It came to me in decent shape. Someone had topped the bowl and removed the original rustication and the topping had given the bowl a decided cant to the front and to the left side. The finish was in good shape. There was a dark spot on the lower portion of the bowl on the right side that made me wonder what was going on. The stamping was sharp and read Estella 412KS. The inside of the bowl had been reamed but it showed that it was lightly smoked. The stem was dirty but in decent shape as well. There was minimal tooth chatter on both sides and a faint E stamp on the left near the half saddle. There were also some ripples in the Lucite stem from buffing.Estella1

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Estella4 I scrubbed the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and to see what was going on with the dark spot on the right. I could see from the inside of the bowl that there was no internal damage or burn through happening there. It appeared to be darkened only in colour rather than in burning.Estella5 I rinsed the bowl with warm water and dried it off. The photos below show the bowl after it had been scrubbed.Estella6

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Estella9 The next three photos show the angle on the top of the bowl. From all my research on the brand and shape on the internet I had seen that the top was supposed to be flat and rusticated. I would need to flatten the rim and take care of the cant.Estella10

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Estella12 When a bowl is this far out of square with a difference of almost ¼ inch in the slope it is a bit tricky to get a flat top. I used 220 grit sandpaper to begin the process and then used the Dremel and sanding drum to bring all sides even to my eye. Once I had the surface close to flattened I used a topping board and sandpaper to finish the job.Estella13

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Estella15 I cleaned out the airway in the mortise and the stem with pipe cleaners, cotton swabs and alcohol.Estella16 With the internals clean and the top flattened it was time to work on rusticating it. I wiped down the top with a cloth to have a clean surface to work with. The photo below is the final photo of the flattened smooth top.Estella17 Originally the Estella had a rim top that went with the rustication on the bowl. In all of my research I could not find one that was smooth topped. I wanted to approximate the original finish of the rim so I looked on the internet to find a close-up photo of what the rim on this particular shaped Dublin would have looked like when it left the factory. The photo below, while not of a new pipe, shows the rustication of the original rim.Estella18 I used a Dremel and an assortment of dental burrs to rusticate the rim surface. I started with a Dremel burr to begin with so I could roughen the surface before using the other burrs. Each burr gave a slightly different pattern to the rustication and gave it a more random appearance.Estella19

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Estella23 The finished rustication is shown in the photo below.Estella24 I used a light brown stain pen to stain the rim to match the rest of the pipe.Estella25 I scrubbed the rusticated top with a brass tire brush to clean up the look and give it the same kind aged rustication that the bowl had. The brass brush knocked off the high spots and evened out the surface for a more random look.Estella26 I sanded the stem with 220 grit sandpaper to remove the rippled effect on both the top and the bottom of the stem and then used a fine grit sanding sponge to smooth out the scratches. I wet sanded the stem with 1500-2400 grit micromesh sanding pads and then dry sanded with 3200-12000 grit micromesh pads. Estella27

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Estella29 I buffed the bowl and stem with Blue Diamond on the buffer and then gave them both several coats of Halcyon II wax and hand buffed it with a shoe brush to raise the shine. The finished pipe is shown in the photos below. I thoroughly enjoy the challenges present by the pipes I work on. This one was no exception. I think the finished look was worth the added effort to rusticate the rim. Once again thank you for taking the time to read and look at the blog.Estella30

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Breathing new life into this Dusky Dulcet Bulldog


Blog by Geoff Carmell

It is a pleasure for me to post this first blog by Geoff Carmell. I have followed his work on Facebook and we have communicated via Messenger and email now for a while. We have common friends in the small pipe community of Calgary. I saw his work on this bulldog and knew it was going to a common friend so I asked him to do a blog on the restoration. Geoff, it is great to have this piece here. You have done some great work on that old pipe. Thanks for sharing it with us all. Welcome to rebornpipes.
Geoff1Hello everyone, this is my first attempt at blogging about one of my pipe refinishing projects.

Before I begin, our host Steve Laug wanted me to give a brief introduction about myself. I am still quite a novice when it comes to the world of pipes but that hasn’t quelled my desire to keep collecting, refinishing and smoking pipes. For me it truly started while going to local antique shops last fall while my parents were visiting. I was hooked when I refinished one of those antique store finds and haven’t looked back since.

I wanted to take a moment and say that refinishing pipes as a hobby has really helped me in more ways than one. I live in Southern Alberta and I am a crane truck operator in the oil and gas industry. Last year was an extremely slow year for me and 2016 isn’t looking any better. As such, I needed an outlet to keep myself from going crazy worrying about all the “what if’s” in life.

This began my journey into the world of pipe refinishing. This nice little bulldog was one of my first eBay purchases and was really in decent shape needing very little work, or so I thought…

My first step was to thoroughly clean the bowl inside and out. I did my usual salt/alcohol soak to get rid of any “ghosts” in the bowl. Before I did that though, I used Q-tips and pipe cleaners dipped in alcohol to clean the shank. Once the bowl was sanitized I turned my attention to the outside of the bowl by using a lightly dampened patch of “0000” steel wool to clean off the grime. To my dismay, this “cleaning” uncovered a crack in the rim.Geoff2 Not sure of what to do I just began sanding the rim down to the point that the crack was no longer visible. After I finished sanding the rim, I turned my attention to the grooves on the front of the bowl which had all but disappeared due to the wood swelling. After lots of filing with my newly acquired needle files the grooves started to take shape again. With the rim and grooves in good shape again I sanded the bowl with 400 and 600 grit sandpaper. I then proceeded to dye the bowl with Fiebings mahogany leather dye. I set the dye by flaming it and then left that to sit overnight. I turned once again to my steel wool to help strip off the dye to reveal the beautiful grain underneath. The bowl seemed lacking, I decided to sand the rim of the bowl once more if only to reveal the original briar again, although it’s not noticeable in the pictures, I sanded the ridge between the two grooves as well to show some contrast.Geoff3 Once the sanding was complete I used my buffing wheel with brown Tripoli to further bring out the shine and then applied a couple of coats of carnauba wax to protect the finish.

After the bowl was done I used the buffing wheels to put a shine on the stem as well. After all the buffing and waxing is done I like to use a clean microfiber clothe to hand rub the bowl and stem. This really helps to get rid of any wax buildup.Geoff4 After all is said and done I really enjoyed this refinishing project and I was pleased that it turned out to be my first pipe that would go to a great guy in our church.
Thanks for looking.
Best regards,
Geoff

A Peterson’s Product 268 Zulu Restemmed and Restored


Blog by Steve Laug

This pipe came to me with the Meerschaum Sultan that I restemmed. It is stamped Shamrock on the top of the shank and “A Peterson’s Product” Made in the Republic of Ireland on the underside. On the right side near the bowl shank union it was stamped 268. I looked the number up and it is the shape number for a Zulu shape. The gentleman in Chile wrote: “I only have the bowl (I’m not acquainted with the minor brand) with an inappropriate mouthpiece which makes it impossible to smoke. I don’t remember how it got into my collection and certainly it’s not a pipe I purchased myself. It has a heavy cake and is a second-hand. If a proper mouthpiece could be made and a proper tune-up, it could make a fine pipe.” He included the following pictures.Shamrock1 When it arrived I took it out of the box to deal with when I had finished repairing the Sultan Meerschaum pipe. It was a nice piece of briar with mixed grain and a worn finish. The stamping on the top of the shank was clear and sharp. The stamping on the underside showed clearly on the left side as you read it but as you got to the right side it was fainter. The rim was dirty and had a flaky coat of lava overflowing from the inside of the bowl and the thick cake there. The inner and outer rim looked good with no dents or chips. The bowl sides, front and back had some light dents in the finish. The stem was a billiard stem that had been stuck in the shank. It fit snugly but absolutely did not match the oval shank.Shamrock2

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Shamrock5 I took a close up photo of the rim and the bowl to show the thickness of the cake. Toward the bottom of the bowl it got thicker and reduced the size of the bowl at the airway.Shamrock6 I looked at several Peterson shape # 268 Zulus to get an idea of what the stem looked like originally on this pipe. I went through my can of stems and found several that would work on this pipe. The one that was the closest to matching the diameter of the shank of the pipe was a brand new stem blank that still had the castings on the sides and end of the button. The slot was constricted but the length and shape would be easy to match to the shank.Shamrock7 I drilled open the airway to accept the rod of the PIMO tenon tool. And then set up the tenon tool on a cordless drill. The current tenon was too long for the tool to cut all the way to the end of the tenon so I used the Dremel and sanding drum to shorten the tenon. I put it on the tool and adjusted the set screws and took off the first round of material. I did three adjustments to turn the tenon down to a fit in the mortise. I fine tuned the fit with 220 grit sandpaper.Shamrock8

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Shamrock10 The fit in the mortise was snug. The diameter of the new stem was large on the sides and the bottom. The top would take the least adjustment to get the fit correct.Shamrock11

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Shamrock13 I took off the majority of the excess vulcanite with the Dremel and sanding drum. I put it back in the shank and the fit was better. The rest of the work would have to be done by hand sanding.Shamrock14 I hand sanded the stem until it was smooth and the transition between the shank and stem needed some fine tuning then set the stem aside and worked on the bowl. Contrary to my normal pattern I wiped off the outside of the bowl and shank with acetone on cotton pads to remove the finish and the grime that had been ground into the briar. Once it was gone there was some nice grain showing through.Shamrock15

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Shamrock18 I put the stem in place and took a few photos so that I could see where I stood at this point in the process. The pipe was looking good and with a few tweaks would look even better.Shamrock19

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Shamrock22 The top of the bowl was caked and the lava was very hard. I tried to scrape it carefully with a pen knife and gave up. I resorted to lightly topping the bowl on the topping board to remove the thick lava build up.Shamrock23

Shamrock24 I reamed the bowl with a PipNet reamer starting with the first cutting head. I finished with the second cutting head which was the same diameter as the inside of the bowl. I cut the cake back to bare briar so I could assess the inner bowl walls. They looked very good with little burn or damage. The cake had protected them.Shamrock25

Shamrock26 I fine tuned the sanding on the stem and shank fit with 220 grit sandpaper and shaped the stem to match the oval of the shank. The flow of the bowl and stem were looking really good at this point in the process.Shamrock27

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Shamrock30 I cleaned out the inside of the mortise and the airway in the stem and shank with alcohol, cotton swabs and pipe cleaners.Shamrock31 I used the dark brown stain pen to touch up the rim and the end of the shank to match the stain colour on the rest of the pipe. I rubbed it down with a light coat of olive oil to give some life to the dry wood. I gave the bowl a quick buff with Blue Diamond and then gave it one coat of carnauba wax and hand buffed it with a microfibre cloth. The “new” look of the bowl is shown in the photos below.Shamrock32

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Shamrock35 With the bowl stained and oiled I used a heat gun to bend the stem and get the proper angles that I had found online on the 268 shaped pipes. I heated the stem until it was pliable and then bent it over a round can to get a smooth angle. I took photos of the pipe with a bent stem to give a feel for the finished look.Shamrock36

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Shamrock38 I fine tuned the fit of the stem to the shank by beveling the inner edge of the mortise in the shank and then cleaning the area around the tenon stem joint. I wet sanded the stem with 1500-2400 grit micromesh and then rubbed the stem down with Obsidian Oil. I dry sanded it with 3200-4000 grit micromesh pads and gave it another coat of oil. I finished sanding with 6000-12000 grit micromesh pads and gave it a final coat of Obsidian Oil. I laid the stem aside to dry.Shamrock39

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Shamrock41 I put the stem on the pipe and buffed the entirety with Blue Diamond and then gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad and then by hand with a microfibre cloth. The finished pipe is shown in the photos below. It is ready to go back to Chile. Sometime early this week I will pack the two repaired pipes up and make the trip to FEDEX to send them back. I look forward to hearing what the two of them smoke like for the Chilean pipeman. I like the new looks of both of these pipes and I think he will as well. But I have to tell you I am a sucker for the Zulu shaped Petersons. This one is a beauty!Shamrock42

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Restemming and restoring an oval shank billiard with issues


Blog by Steve Laug

I was gifted an oval shank billiard with a broken tenon and no stem by a fellow pipe refurbisher. He knows I like a challenge so he thought that maybe this would be a fun one for me to fiddle with. I looked at it when I unpacked it and spent more time looking at it over the weekend. When I first picked it up I put it in the bin of pipe to be refurbished and pretty much figured it would be one of those that I picked up when I had nothing else to work on. I have a few of those sitting in the bottom of the box. On Sunday I was going through the box trying to decide which pipe I would work on next and picked it up. There was something about it that drew me to work on it next. I can’t tell you what that was; I have no words to describe it. I know though that those of you who refurbish pipes know the feeling and the call of certain pipes. This was one of those. So it came to my work table.

Now that I had made a decision to work on it I took time to look it over and assess it. That is what I always do when I work on a pipe. I look it over and list out what needs to be addressed if I am to bring this pipe back to life. I like to enter into the work with a clear idea of what needs to be done. Doing this keeps me from finding those issues that surprise you in the process – at least most of the time it does. There will always be exceptions to the rule. For this pipe it was pretty straight forward.
Here is a list of the issues:

1. The finish was very rough and the darkening of the briar around the middle of the bowl was worrisome. It was hard to tell if it was potential burnout starting to happen – thus darkening the briar or if it was dirt and grime. I was pretty sure it was just soiled and stained but could not tell for sure until I had reamed the bowl.

2. There were scratches and dents all over the surface of the bowl.

3. There was one large fill on the right side of the bowl, mid-bowl that would need some work. I would either need to pick it out and refill it or repair it.

4. There was a burn mark on the underside of the shank mid-shank.

5. There appeared to be a small crack on the bottom of the shank at the place the stem and shank meet. It extends inward about a quarter inch. It was hard to see as it was hidden in the dings on the bottom of the shank from when the pipe had been dropped and the stem broken.

6. The bowl had a thick cake in it to the point that the tip of my little finger was about all that would fit in the bowl.

7. The rim had nicks and damage to the surface as well as a lava overflow from the cake in the bowl.

8. The stamping was virtually nonexistent. All that remained was a faint stamp on the left top side of the shank near the end – it read Made in London. It would definitely disappear if I banded the pipe to deal with the crack.

9. The airway in the shank and mortise was dirty and clogged. I could push air through it but barely when I blew through the end of the shank.

10. There was a broken tenon stuck in the shank. Generally these are pretty straight forward so I was not too worried about removing it.

11. There was no stem to work from as a model and the oval shank would make matching it a challenge.

Here is what the pipe looked like when I brought it to the work table.Bill1

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Bill5 I started the cleanup by pulling the broken tenon. I used the normal drywall screw and had the tools handy. In this case I threaded the screw in gently and was able to pull the tenon out by hand very easily.Bill6

Bill7 I turned to my can of stems for a potential stem. I actually had one that was a decent fit. The tenon was perfect and the fit against the shank end was ideal. The diameter of the stem on the bottom of the oval was too big and would need to be sanded to a correct fit. It happened to be the only oval stem I had at the moment and it was a twin bore bite proof stem. I was careful in fitting the stem because of the small crack in the shank.Bill8

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Bill11 I used the Dremel and sanding drum to take off the excess rubber on the bottom of the stem.Bill12 This may be a funny thing to say but as I examined the stem after I fit it to the shank I noticed it had a small hole near the button. When I turned it over to check it out then I noticed that I was dealing with a bite proof stem – a stem with two airholes coming out of the button from the single airway in the stem. Picture the letter Y and you have a good picture of the stem.Bill13 I inserted a greased pipe cleaner in the airway on left airhole and then repaired the hole in the underside of the stem. I used black super glue to fill it and built it up to give a good base. When it dried I sanded it smooth with 220 grit sandpaper to blend it into the surface of the stem.Bill14

Bill15 Reaming the bowl took some effort and several different reamers. I used the PipNet reamer to start and then worked on the bowl with a KLEENREEM reamer. I finished by using a pen knife to clean out the last remnant of carbon in the bowl. I cleaned out the airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol.Bill16

Bill17 I topped the bowl on my sanding board and lightly sanded the cracked area and damage on the bottom of the shank end.Bill18

Bill19 I sanded the stem with 220 grit sandpaper and then with a medium sanding sponge to smooth out the scratches. I wiped the bowl down with acetone on cotton pads to remove the grime and the remaining finish. The new stem fit really well and I only wished that the shank did not have the small crack that mad banding a necessity.Bill20

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Bill23 I cleaned the area around the fill on the right side and repaired it with super glue. I sanded it smooth and then sanded the bowl with a medium grit sanding sponge.Bill24 I heated the briar with a heat gun and then applied a coat of cherry stain to it. The stain took well and sat deeply in the grain of the bowl.Bill25

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Bill27 With the stain in place the crack on the underside of the shank was very visible. It was mid shank and extended about ¼ inch. At this point I had to decide how to address this crack. I could do a shank insert and do an internal repair or I could band it. In looking over the shank I realized that the tenon was already quite thin and I would be hard pressed to make it smaller to fit inside of a shank insert. I would need to band the pipe.Bill28 I had a round band that would fit once I flattened it. I opened the crack with a dental pick and filled it with glue to repair the crack and then pressed the band into place on the shank.Bill30

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Bill32 I lightly sanded the tenon as the band made the fit in the shank too tight. I put the stem in place and took the next photo to get an idea of the new look.Bill33 I set the bowl aside and worked on the stem. I sanded it with micromesh sanding pads. I did my usual routine with the micromesh pads – wet sanding with the 1500-2400 grit and dry sanding with the rest of the pads up to 12000 grit. I used Obsidian Oil as usual.Bill34

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Bill36 I buffed the nickel band with a jeweller’s cloth and buffed the pipe on the wheel with Blue Diamond polish. I gave the bowl and stem multiple coats of carnauba wax. I buffed it on a clean flannel buffing wheel and then by hand with a microfibre cloth to raise the shine. The finished pipe is shown below. I think that taking the time to recondition and restore this pipe paid off with a beautiful oval shank billiard. Thanks for looking.Bill37

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Putting the pieces together and arriving at a Parker Super Bruyere Billiard


Blog by Pam Otto

It is with pleasure that I introduce to you all the work of one of our readers, Pam Otto. I think as you read this first blog of hers posted here that you will join me in hoping we have not heard the last of her. She has done work on this Parker that rivals what an early writer, Gan Barber did with a Peterson. (If you did not read it or don’t remember here is the link: https://rebornpipes.com/2012/10/03/all-the-kings-horses-and-all-the-kings-men-a-petersen-adventure-gan-barber/). Pam has done the work a masterful job of rebuilding this old pipe. Its finished beauty is amazing. Thank you Pam for being willing to post here. It is a privilege to have you here. Without further ado, here is her post. — rebornpipes

I discovered the hobby of pipe restoration about a year and a half ago and jumped in with both feet. I soon discovered Reborn Pipes and Steve, let me tell you, my life hasn’t been the same since. Thanks so much for the information, techniques and methods you share, and for this opportunity to contribute to your blog.

Most of the pipes I’ve worked on, and learned on, have arrived through the “usual channels”–flea markets, estate sales and of course eBay. But this particular pipe, a Parker Super Bruyere, came via a more unusual route.

I was at work one recent Saturday (I manage a nature center when I’m not fiddling with pipes) when I received a text message from my friend Suzi. It contained this photo, along with the words, “Thought of you at Geneva Mothers Club bazaar!”Pam1 One look at that pic and I knew work could wait. I jumped in the car and within minutes arrived at the craft show location.

I half walked, half jogged up to the building, paid my entrance fee and made my way through the throng—a well-dressed, Ladies Who Lunch crowd—in search of a sign that read Exit 22E. A subsequent text from Suzi had given this added detail, which turned out to be absolutely essential in navigating the cavalcade of vendors.

After a couple of wrong turns I at last found the booth, staffed by a pleasant woman peddling hand-crafted snowman décor. With sawdust and a little mud crumbling off my jacket, I reached for her basket of “Frosty’s Pipes” and began laying them out on the counter. We exchanged pleasantries—the woman and I—and she told me that the pipes were US$4.95 each. She also encouraged me to consider a snowman for my front door. But by then I wasn’t really listening.

I emptied the basket and studied what Frosty had to offer, eventually deciding on five Yello Boles of various vintages going back to Honey Cured Briar; a Medico Ventilator I want to try unventilating; and the Parker.

Clutching my prizes, swathed in tissue paper within a plastic Wal-Mart bag, I then faced the daunting task of navigating back through the crowded aisles. (Exit 22E, it turns out, was for emergencies only.) Along the way I bumped into Suzi and excitedly showed her the pipes—especially the Parker—while she in turn showed me the handmade greeting cards she’d found. Both happy with our purchases, we went our separate ways—she to peruse more holiday wares, I to head home and triage my treasures.Pam2 Spread out on the dining room table, the pipes ran the gamut from barely touched to smoked nearly beyond recognition. Oddly enough, rather than dismiss pipes in poor condition, I find myself drawn to them. Clearly their previous owners found them quite delectable; there’s a good chance some of that former glory remains. And so it was that the Parker went to the front of the line.

Carbon clogged the bowl and had fractured the briar in three separate places, the cracks pervading the crusted rim and converging at the bottom of the bowl. The shank too was obstructed with decades of hardened goo, to the point where the mortise could accommodate only about half of the stem’s tenon.Pam3Pam4Pam5Pam6 I turned up the lights and rubbed the shank a bit in an effort to remove some surface grime and get a better look at the shank’s stampings. The left side bore a faint PARKER SUPER BRUYERE, the SUPER inside a diamond; closer to the bowl was stamped the number 5. The right side read MADE IN LONDON over ENGLAND and the number 18. Below this was PAT. NO. 116989/17 and, about 5mm toward the bowl, a capital letter T.

I did a quick check of Pipedia and PipePhil for Parker date codes and discovered that this old boy* dates to 1941. (*As a female, I find it funny that men tend to refer to pipes in the feminine, i.e. she/her. To me they’re clearly male. But to each his or her own, right?)

At any rate, I couldn’t wait to get started on the pipe’s revival. I started by gently pulling the stem from the shank and laying it aside. For all its years of service, its oxidation was minimal. There were some troubling dings, one nearly marring the P logo, but the delicate work they would require could wait.

Instead I turned my attention to the amazing carbon cake. I tried to picture the very last time the previous owner loaded up the bowl. Roughly half its original capacity remained and the draw, if there was one at all, probably caused some pulled lip and/or cheek muscles.Pam7 I put the smallest head on my Pipnet and gently twisted it inside the cake. I expected the bowl to disintegrate immediately but, no, that took a good two or three turns more.

Moments later, with three distinct pieces in my hand and a lot more carbon to remove, I headed down to the garage and the Dremel. Even though this tool and its potential for destruction scares the bejeebers out of me, when equipped with a sanding barrel it does make quick work of hardened cake. A few minutes later I returned to my dining/work table blackened with carbon (thank goodness for dust masks and goggles) but with three much-cleaner pieces of briar to assess.

Parts of the bowl were not only caked but also charred, so I’d had to remove a considerable amount of material. Worse, due to the uneven nature of the char, the bowl innards were something less than round.

The good news tho was that all the breaks were clean, and the three pieces fit neatly back together. Before reassembly I scrubbed the outer surfaces with straight-up Murphy’s Oil Soap, then wiped them down with a damp towel. The grain that was hiding beneath the grunge made me smile.Pam8 I mixed up some JB Weld and applied it to the breaks, placing more on the inner edges than the outer. I reunited the individual parts, pressed and held them together for a couple of minutes, smoothed the interior with a toothpick and then set the bowl aside to cure.

A combination of demands at work as well as home meant that it was another week before I returned to the Parker. I tried twisting and turning the bowl and thankfully the “welds” held. JB Weld is tough stuff. 🙂 I ran a needle along the external surfaces of the cracks to clean out any loose debris, then applied briar dust and super glue.Pam9Pam10 While waiting for the glue mixture to cure, I began work on the stem. Starting with a small, folded bit of 220 grit paper, then 400 and 600, I gingerly worked on the small gouges near the base. If it weren’t for their location near the logo, I would have tried using a flame and then sanding. But I opted instead to make the raised edges flush with the stem, then mixed powdered charcoal with super glue and filled in the small cavities that remained. After curing, I sanded the patches smooth.

I also decided to experiment with the inside of a cigar box as background for picture taking.Pam11 The next day I sanded the briar-dust crack repairs with a succession of 220, 400 and 600 grit sandpapers. I also topped the bowl with that same sequence to see how the cracks appeared from the top down.Pam12Pam13 I put the stem back in the shank to size up how things were coming along and, when it only went in halfway, remembered that I still had a lot of internal cleaning to do.

I dipped a bristle pipe cleaner in 91% isopropyl alcohol and threaded it through the stem, then set it aside to soak. I attempted to do the same with the shank, but it was so clogged I had to first abrade away whatever gunk I could reach with a round needle file.

I dripped some alcohol down the shank and eventually was able to poke through to the bowl with a bristle cleaner—the first of many. I worked for about an hour, switching between bristle cleaners and cotton swabs, before finally finishing up with a few regular pipe cleaners.

The stem took a little less time, maybe 30 minutes, and a dozen bristle and regular pipe cleaners combined.

The P logo on the stem was a little worse for wear. The lower right side of the diamond, as viewed from the button end, was virtually nonexistent. Using an Exacto blade, I pushed on the faint outline that remained until there was a slight indent. It wasn’t quite as deep as the other three sides of the diamond, but I thought it prudent to stop before I went too far.

I tried using white nail polish to brighten up the logo but, perhaps because the bottle was 20 years old, the results weren’t quite what I was looking for. I wiped away the nail polish residue and applied Liquid Paper white correction fluid, which I’ve had success with in the past.Pam14 I would say the results were “Meh,” except that, in looking up other Parkers online, it would appear that their stem stampings are not always super-crisp. Rather than waste more time on a detail that probably can’t improve a whole lot more, I decided to celebrate its unevenness and move along to the next step: resolving the bowl’s myriad issues.

Using 220 grit sandpaper, I moved along the inside of the bowl, sanding away excess JB Weld along with microns of briar. I eyeballed the progress as I went, hoping for a shape that approximated round. When I was satisfied it was as close as it could get, I mixed up a small batch of Steve’s sour cream-n-powdered-charcoal bowl coating and applied it, first with a dental spatula, then a folded pipe cleaner. I used my index finger for a final smoothing.
Pam15Pam16Pam17 It was during this process that I noticed the left exterior of the bowl was itself somewhat flattened. Maybe a few too many whacks on a tabletop or boot heel?

Whatever the reason, I moistened a towel, heated a table knife and proceeded to steam the area. Maybe it worked, maybe it’s just wishful thinking, but the flatness did seem to raise up a bit. With that issue addressed, it was time to start staining.

When I’d cleaned up the briar with the Murphy’s Oil Soap, the grunge on the towel included a considerable amount of red pigment. Hoping to recreate the same hue, I swabbed the bowl with oxblood aniline stain, wiped it immediately with an absorbent cloth, then swabbed it with dark brown stain and wiped again. After a few touch-ups I was satisfied that the coverage was even, and flamed the stain with a lighter.

The seams where the bowl had been mended were still a little too visible for my taste, so I went at them with a black Sharpie marker. A quick dab with the marker followed by a quick wipe with my finger helped the cracks blend in a little more.

At this point I decided this Parker was about as reborn as he was going to get. Down to the garage workshop we went, one last time, to apply some carnauba. Only then did I realize just how cold our recent cold snap has been. I brought the wax bar inside to warm up a bit, then went back to the garage for a couple quick coats. More will come, after the next thaw.

If you look at the pipe up close, the cracks are still apparent. But like a bad memory, they fade with some distance. This is one pipe Frosty is going to have to do without.Pam18Pam19Pam20

Who Made Benson and Hedges Pipes – Reclaiming a B&H Acorn


Blog by Steve Laug

My brother sent me a little acorn shaped pipe that was stamped on the left side of the shank, Benson & Hedges and on the right side, Imported Briar over 84 and next to that in a smaller sized font 18. I have had several of these pipes on the work table over the years but this is a beautiful little pipe (5 inches long). The briar is nice and there are no fills or sandpits in it that I can see. The rim was dirty and had some cut marks in it. There was a cake in the bowl that was uneven – thick in some places and thin in others. The stem was badly oxidized and on the underside near the button there was a small tooth mark. Here is what it looked like when I brought it to the table to work on it.B1

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B4 I have included a close up photo of the rim to show the damage and the thickness of the cake.B5 I was curious about the maker of the pipe so I did some searching. In Who Made that Pipe it says that the pipe is English Made. In Pipedia says that it was likely made by Comoy for the London Tobacco Company. Then it lists the following stamping “London Made”. http://pipedia.org/wiki/British_Pipe_Brands_%26_Makers_A_-_D There was one other note that Orlik made pipes that were stamped with the Benson and Hedges label. Nowhere in the listings that I could find did anyone mention the stamping on this one: Imported Briar. That stamping tells me that it was made for the American Market. The number stamp on the right side of the shank fits both Comoy and Orlik numbering systems and point to either as possible makers of the pipe. I guess this is one mystery that I can go no further in unraveling.

I reamed the bowl of the uneven cake with a PipNet reamer using the first two cutting heads. I took the cake back to bare briar. It was crumbly and soft so it was an easy reaming job.B6

B7 I lightly topped the bowl on the topping board to take of the rim damage and clean it up.B8

B9 Sometimes I think that my readers probably could tell me the next step but I write it anyway. I scrubbed down the bowl with alcohol and cotton pads to remove the grime and the light varnish coat that seemed to be on the bowl.B10 I scrubbed the mortise with cotton swabs and alcohol to clean out the grime. I used a shank brush and pipe cleaners to clean out the airway. I cleaned out the airway on the stem with pipe cleaners and alcohol.B12

B13 I could have let the stem sit in Oxyclean but did not feel like doing that this morning so I put a plastic washer between the shank and the stem and worked on the oxidation with 220 grit sandpaper. I also sanded and removed the tooth mark on the underside of the stem near the button. I sanded it with a medium and a fine grit sanding sponge as well to remove the scratching in the rubber.B14

B15 I wet sanded the stem with 1500-2400 grit micromesh pads and rubbed it down with Obsidian Oil. I dry sanded with 3200-4000 grit pads and gave it another coat of oil. I finished sanding with 6000-12000 grit pads. I gave it a final rubdown of Obsidian Oil and let it dry.B16

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B18 I buffed bowl and stem with Blue Diamond on the wheel and gave the entire pipe multiple coats of carnauba wax. I buffed it with a clean flannel buff to raise a shine and then again by hand with the microfibre cloth. The finished pipe is shown in the photos below. It is a pretty little pipe that is lightweight and charming looking. Thanks for looking.B19

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A DadsPipe is Reborn! – Reinventing a Fletcher Billiard


Blog by Charles Lemon

I was just putting the finishing touches on this pipe refurb when Steve Laug invited me to write a guest blog for rebornpipes. Timing couldn’t have been better, as the restoration of this old Fletcher billiard epitomizes for me the spirit of rebornpipes – taking an old, worn pipe and creating from it a beautiful and functional smoking companion.

Thanks for having me drop in on rebornpipes, Steve. I hope you and your readers enjoy this restoration journey.
– Charles
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I’ve had this old billiard pipe in my refurb box for a while now, so I decided that it was time to do something with it. It’s stamped “Fletcher, Genuine Briar, 4” on the flat bottom. A search online turned up absolutely nothing about the brand, though I can surmise that it was made somewhere in the USA circa 1950 to 1970 or so.

The bowl had a worn sandblast finish, and though covered in dirt, appeared to be in decent shape. There was a bit of cake buildup and tar on the rim that would clean up easily enough, but the stem was another matter. At some point in its history, the button had broken or been bitten off, and the remaining stem had been crudely “MacGuyvered” to allow the piper to continue smoking it. A file had been used to roughly gouge a line across the top and bottom of the broken bit to give at least some purchase in the teeth, and it had been left like that until the piper again bit through the stem, this time removing a chunk from the bottom of the “new bit”. This guy was a real pitbull! Charles1

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Charles5 I decided that, with about 3/4 of an inch missing, the mangled stem was too far gone to attempt to save it so I dug about in my stem box and came up with a replacement that fit the bill. This stem is brother to the one I used on my first parts pipe. They were both salvaged from estate pipes with ruined bowls, and both have the large silver dot on the side.Charles6 The tenon on the replacement stem needed only a bit of tweaking with sandpaper to fit snugly in the mortise. As you can see in this pic, the shank diameter is a bit larger than that of the stem, so there will be some reshaping to do to get the flow right from bowl to button, but I like the shape of things to come.Charles5a With the stem problem sorted, I got to work cleaning both stem and stummel before I got too far ahead of myself. I used my Castleford reamer to take the cake in the bowl back to bare wood. Luckily there was no damage hiding underneath, so I moved to the exterior, scrubbing the sandblast finish with Murphy’s Oil Soap and an old toothbrush. This lifted an inordinate amount of gunk from the stummel, leaving the briar quite patchy in places. I decided that a complete stripping of the old finish was in order, so I dropped the stummel into an alcohol bath, the stem into a Oxyclean bath, and left them to soak overnight.Charles7

Charles8 The following day I retrieved the stummel from its soak and rubbed it in an old towel. To my surprise, most of the black topcoat came off on the towel! My guess is that our intrepid DIY piper “fixed” his pipe’s worn finish with a liberal application of black shoe polish….. I wiped the stummel down with acetone to remove as much of the loose colour as I could and then finished the basic cleanup of the stummel by scrubbing the airway and shank with alcohol & pipe cleaners.Charles9

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Charles12 The stem cleaned up easily enough after its Oxyclean soak with a run of 600 – 2000 grit wet sandpapers and a few pipe cleaners dipped in alcohol.Charles13 Removing the built-up wax and dirt from the stummel had revealed a flaw in the briar. A “fault line” of sorts wound its way across the lower front face of the bowl. There was no indication that the flaw extended through to the tobacco chamber, but I flowed some CA glue into the line anyway. This may or may not have been necessary, but at least this way I hope that the line won’t expand to a crack the first time I light the pipe.Charles14

Charles15 I also found a small flaw in the rim, which I filled with CA glue and briar dust. I topped the bowl lightly after the fill cured to sand it down flush with the rim and remove a few small rim dents at the same time.Charles16

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Charles18 As I pondered how to refinish the pipe, I worked on the shank with various grades of sandpaper to reduce the diameter to match that of the stem and generally improve the flow of the shape from shank to stem. This smoothed out the sandblast on the shank, so I decided to rusticate the entire stummel to replace the texture and hopefully disguise the stabilized fault line on the bowl face. For this I used a round carving burr mounted in my rotary tool, working my way around the stummel until the entire surface had been carved, eradicating the sandblast. I then made a second pass with the burr, carving deeper lines and pits into the briar to give a chunkier finish and help blend in a few deeper pits left from the sandblasting process. I finished up the new rusticated finish by going over the entire stummel very lightly with a wood rasp to knock off a few sharp points and rough edges.Charles19

Charles20 I left the stummel at this point and went back to the stem to address a few issues there. The bite area had several deep tooth dents top and bottom and the button was quite worn. I dealt with both issues by mixing up some CA glue and activated charcoal powder and layering this mixture onto the stem, filling the tooth dents and building up enough material to carve a new button.Charles21

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Charles23 This repair always looks plain nasty at this point, but quickly improves once the CA has cured and I can get at the rough lumps of material with a file. I start by cutting the sharp leading edge of the button. This establishes the demarcation point between button and stem. After I have a nice sharp line all the way around the stem, I use files and sandpaper to remove excess material and create an even button height that matches the curvature of the stem.Charles24

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Charles26 Now in the home stretch of this restoration, I cleaned up the dust generated by the stem repair and set up my workbench for staining the pipe. I applied a two-step finish to the briar, starting with a diluted mixture of Fiebing’s Saddle Tan and Brown leather dyes. This matched the original colour of the smooth area on the bottom of the stummel, which will help tie this area in with the new smooth area on the bowl rim. When the first stain coat was dry, I rubbed off the excess colour with an old towel and applied a topcoat of stain made with Dark Brown and a little Black dye mixed together. I let this dry fully before scrubbing the stain off the high areas with 0000 steel wool. This exposed the lighter tan colour underneath, but left the black in the low areas of the rustication.

I finished the staining by wiping the stummel with mineral oil to add depth to the finish and moisturize the briar. Then it was off to the buffer for a run of White Diamond and several coats of Carnauba wax. This old Fletcher pipe is unrecognizable as the pipe I started with. I rather like the chunky rustication and the new stain. The grain on the rim and flat bottom really pops. A side benefit of old briar like this is the light weight. The pipe tips the scales at a mere 32 grams or 1.1 ounce. This rejuvenated old soul will be a comfortable all-day companion to its next piper. Here’s the finished pipe:
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