Tag Archives: super glue

Restoring a Beautiful Ropp Pneumatic Brevete S.G.D.G # 9105


Blog by Paresh Deshpande

This pipe now on my work table came to me from a lot of 40 pipes that I had purchased from a French seller on etsy.fr just before the outbreak of the pandemic. It’s a beautiful classic billiard shaped pipe with a bone stem and beautiful flame grains along the sides of the stummel and bird’s eye grain over the rim top and the foot of the stummel.

This perfectly proportioned light weight pipe has a medium sized bowl, equivalent to a size 4 Dunhill. The piece of briar is without a single fill and oozes very high quality. The copper band at the shank face adds a classy bling to the appearance of the pipe. The stampings on this pipe is one of the most elaborate that I have come across with “PNEUMATIC” over “BREVETE S.G.D.G” stamped across the left side of the shank at an upward angle. This is followed by “ROPP” in an oval towards the shank end. The right side of the shank is stamped as “RACINE” over “DE VIEILLE SOUCHE” in a downward incline. The shape code “9105” is stamped at its end on the right surface of the shank. The shank opening is lined by a metal ring that extends inside the mortise and is stamped on the metal face as “ROPP” over the upper portion and the lower surface bears the stamp “BREVETE S.G.D.G.”.I had worked on ROPP pipes before and had a fair idea of this French marquee. But it was the stampings which intrigued me and I also knew that I was working on a very early era ROPP and had to know more specific details of this line from ROPP.

I searched the internet and came across this site that had the exact same pipe for sale. The information I got from the description with a link to the website is reproduced below:

https://www.delcampe.net/en_US/collectibles/tobacco-related/pipes-accessories/heather-pipes/tres-rare-pipe-ropp-pneumatic-brevete-s-g-d-g-virole-en-argent-date-1897-ou-1898-a-loccasion-de-linstallation-a-baume-1103869216.html

VERY RARE PIPE ROPP PNEUMATIC patented S.G.D.G silver ferrule dates 1897 or 1898, on the occasion of the installation in Baume

This “Pneumatic” model dates from the very last years of the 19th century: 1897 or 1898, on the occasion of the installation in Baume.

I decided to break down my search parameters to get a better understanding of the stampings as seen on the pipe. I searched for BREVETE S.G.D.G and this is what Wikipedia revealed:-

https://en.wikipedia.org/wiki/Brevet%C3%A9_SGDG

Breveté SGDG was a French type of patent that ceased to exist in 1968. The name was a common abbreviation for “Breveté Sans Garantie Du Gouvernement“ (patent without government guarantees).

In France, the law of 1844 states that patents are issued “without prior examination, at the risk of the applicant and with no guarantee of function, novelty and merit of the invention also in terms of precision or accuracy of the description”.

I also visited various forums to know more about this line of pipes from ROPP. Here is an interesting conversation that I chanced upon on placedelours.superforum.fr and contained a thread discussing a ROPP pipe with similar stampings that were stamped in the exact same way as seen on the pipe currently on my worktable. I have reproduced an English translation of the thread below:-

http://placedelours.superforum.fr/t33004-pipe-ropp-pneumatic

vidu52
Hello to all of you,
For a long time I have been looking for this ROPP brand pipe, marked : PNEUMATIC patented S.G.D.G and with a diamond-shaped punch.

The ROPP brand I find many, but not a single marked “PNEUMATIC” ??
Long : 14 cm approx High 4.5 cm approx, Weight: 42 Grams
I turn to you to try to help me identify this pipe and if possible its degree of rarity.
In advance Thank you….

Nucingen
Very nice pipe, with silver ferrule

this “Pneumatic” model dates from the very last years of the XIXe century: 1897 or 1898, on the occasion of the installation in Baume.
You will know everything about the “Pneumatic” by reading pages 21, 29 and 34 of this very beautiful and interesting book :
https://issuu.com/romainbassenne/docs/ropp_livre_maquette_issuu

However, the link is either no longer active or may not be accessible from my location. In any event, if anyone is able to access it, it is requested to share the information therein on Pneumatic line of pipe from ROPP for info of readers.

https://pipedia.org/wiki/Ropp

Eugène-Léon Ropp (1830 – 1907) had acquired a patent for a cherrywood pipe (wild cherry, lat.: Prunus avium) in 1869. In 1870 he established a workshop to manufacture such pipes in Büssingen (Bussang, Vosges mountains). Around 1893 the business moved into the former mill of Sicard (part of the community of Baume-les-Dames – Département Doubs, Upper Burgundy – from 1895 on).

The pipes were a big success in the export as well. Shortly before 1914 Ropp designated A. Frankau & Co. (BBB) in to be the exclusive distributor in the UK and it’s colonies.

Probably in 1917 a workshop in Saint-Claude in the Rue du Plan du Moulin 8 was acquired to start the fabrication of briar pipes. In 1923 a small building in the environment of Saint-Claude, serving as a workshop for polishing, was added.

Even though cherrywood pipes were the mainstay of Ropp until the company finally closed down in September 1991. The company was taken over by Cuty-Fort Entreprises (Chacom, Jeantet, Vuillard, Jean Lacroix…) in 1994.

I was still not satisfied with the research of this pipe. This pipe has some of the most detailed stampings that I have seen on any pipe. I have deciphered the stampings of ROPP, PNEUMATIC and BREVETE S.G.D.G. The stampings of RACINE, DE VIEILLE SOUCHE yet remains to be understood. Now, my French is what my mother tongue Marathi is to you. I searched the internet for translation and this is what I found.

(a) RACINE: – Root.

(b) DE VIEILLE: – Old stock.

(c) SOUCHE: – Stump.

These stampings together do make sense implying that the briar used to carve this pipe is an old stock briar root stump.

Though the discussion thread and description of the similarly stamped pipe stated above places this pipe to be from the period 1897/ 98, the lack of pictures of the tenon on that pipe and being unable to access the link leading to the book on the PNEUMATIC line of ROPP, I cannot conclusively place the pipe on my work table to be from the period 1897/ 98.

The aluminum tenon in a bone stem with an elliptical slot makes me inclined to place this pipe from during the WW II era, which is from 1940 to 1945/ 6.

That said this pipe is definitely an old timer and is being added to my personal collection.

Initial Visual Inspection
The pipe, as it sits on my work table, is dirty with a thin layer of cake in the chamber, a stummel that is covered in dust and grime and a tapered bone stem that has tooth indentations on either surface in the bite zone. Here are a few pictures of the pipe before I proceed with a detailed visual inspection of each part of the pipe. Detailed Visual Inspection
A thin layer of cake lines the walls of the chamber. There is no accumulation of overflowing crud over the rim surface but slight darkening is seen to the aft of the rim surface. The rim edges, both outer and inner, are sans any dents and dings. The rim top surface, however, shows a number of dents and dings likely caused due to either strikes against a hard edge or due to uncared for storage of the pipe.The stummel surface has attracted dust and dirt giving it a dull lackluster and lifeless appearance. There are a few scrub marks over the surface but these should be easily addressed during the polishing process. The briar wood has taken on a nice dark patina from the years of handling and smoking. It will be my endeavor to preserve and highlight this aspect. The stampings on the shank surface are all crisp and clearly discernible. The shank end of the stummel is adorned with a copper band. The unique feature of this pipe is a metal spacer that is stamped on the face as BREVETE and S.G.D.G as mentioned above. This spacer extends in to the mortise and is lined with cork extending up to an inch or so. The mortise is relatively clean with minor traces of residual ash and oils/ tars. The horn stem has a nice light and bright appearance with bite marks and tooth indentations on either surface in the bite zone. There are a couple of superficial cracks over the stem surface and should be addressed once the stem is sanded and polished. I think these superficial cracks are primarily the result of drying of the bone material. The long aluminum tenon is tapered and cinched at the tenon end to match the mortise opening. The tenon surface is clean but would benefit from some cleaning and polishing. The elliptical slot and tenon end shows traces of old residual oils and gunk. The button edges show a couple of minor teeth marks and would need to be sharpened. The Restoration Process
Whether to start with stem or the stummel refurbishing has always being a source of conflict for me as stem repairs and refurbishing almost always takes the longest time and efforts and hence prudent to be worked on first while the allure of unrevealing the beautiful grains of the briar weighs in favor for its refurbishing first. Well in ibid case, the lovely patina and straight grains won and I decided to start working on the stummel.

I started the process of refurbishing by reaming the chamber first. Using reamer head sizes 1 and 2 of the PipeNet pipe reamer, I took the cake down to the bare briar. The amount of carbon that was dislodged from the chamber was really surprising as I had appreciated a thin layer of carbon and the quantity of carbon that was removed was anything but a thin layer. With my fabricated knife, I removed all the cake and took it down to the bare briar. I further sand the chamber wall with a folded piece of 180 grit sandpaper to smooth out the wall and remove the last bit of stubborn carbon that remained stuck to the chamber. To finish the reaming process, I wiped the chamber walls with a cotton swab dipped in alcohol to clean the last traces of residual carbon dust. I was happy to note a clean and well seasoned solid chamber.Next, I cleaned out the shank internals. Early on, I realized that I could not pass a pipe cleaner trough the draught hole due to blockages in the shank airway. I used a modified poker tool to push through and dislodge this block of dried oils and gunk. I further scraped out all the dried and crumbly oils and tars from the walls of the mortise with my dental tool. I cleaned out the mortise and shank walls with pipe cleaners dipped in alcohol. I shall continue further cleaning of the shank and mortise while going through the other processes.Now on to de-ghosting the pipe…. I packed the chamber with cotton balls and drew out a wick from the cotton and along with a folded regular pipe cleaner, inserted it into the mortise and through the draught hole into the chamber. I tightly packed cotton balls in to the remaining portion of the mortise. Thereafter, I soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise. I removed the cotton balls and ran pipe cleaners through the mortise and draught hole to clean out all the loosened tars and gunk that was lodged in the draught hole and mortise. The chamber and mortise now smelled clean, fresh and looked it too. I set the stummel to dry out naturally.With the night still being young and not wanting to break the momentum of work as the stummel soaked in cotton and alcohol bath, I decided to use the time to address the stem issues. I first ran a few pipe cleaners dipped in alcohol through the stem airway and they came out very dirty. To conserve pipe cleaners, I put off further cleaning of the airway and would continue the internal cleaning using shank brushes and oil soap under warm water. With a sharp dental tool, I scraped out the dried oils and gunk from the slot end and tenon face. I also cleaned the aluminum tenon surface with a cotton swab wetted with isopropyl alcohol.Continuing with the stem cleaning, I followed the internal cleaning of the stem with cleaning the airway using thin shank brushes and anti oil dish cleaning soap. I ran a couple of pipe cleaners to clean and dry out the airway. Using Scotch Brite pad and oil soap; I cleaned out the entire gunk from the aluminum tenon, elliptical slot end and the stem surface.The last agenda for the day before I turned in for the night was to address the bite marks on either surface in the bite zone. I cleaned the surface with alcohol on a cotton swab in preparation of the surface for a fill. I filled the deep tooth indentation in the bite zone on the upper stem surface with clear medium CA superglue. Once the fill had hardened sufficiently, I similarly filled the tooth indentation in the lower stem surface. I set the stem aside for the fills to cure.By the time I again sat at my work table the next evening, the alcohol and cotton had leached out all the old oils from the chamber walls and the stem fills had cured too.

Next, I proceeded to clean the exterior of the stummel. I used a hard bristled tooth brush, Scotch Brite pad and Murphy’s Oil soap to scrub the stummel and rim top. For this stummel cleaning, I used Murphy’s Oil soap as I wanted to preserve the old patina that had developed on the stummel and this product really helps in cleaning the briar surface. After the scrub with oil soap, I washed the stummel under running warm water with anti oil dish washing detergent till the stummel surface was clean and dried it using paper towels and soft cotton cloth. I simultaneously cleaned the shank internals with the detergent and hard bristled shank brush and set the stummel aside to dry out. That the shank end is internally lined with cork is now apparent after the cleaning and this further restricts the cleaning process, adding caution to the equation while further cleaning the shank internals. I was fortunate that the alcohol bath has not loosened and removed this cork lining. To aid in the drying process, I heat the stummel under a 100 watt filament bulb as it is very important that the briar is completely dry as presence of slight moisture leads to growth of fungus over the surface subsequently.With the stummel set aside for drying, I used a needle file to sand the stem fill to achieve a rough match of the filling with the rest of the stem surface. To achieve a better blend, I sand the fill with a folded piece of 180 grit sandpaper. I also worked the button edges to a crisp edge with the file. By no means is the blending complete and shall be continued with during the sanding and polishing process.To bring a deep shine to the horn stem, I went through the complete set of micromesh pads, wet sanding with 1500 to 12000 grit pads. I wiped the stem with moist cloth after each pad and rubbed it down with Extra Virgin Olive oil to rejuvenate the horn which is very prone to drying and developing cracks over the surface. The finished stem is shown below.Remember the stummel that had been set aside to dry out under the bulb? Well, in the while that I completed the repairs and initial polishing of the stem, the briar had completely dried out and was ready to be worked on further.

The issue that needed immediate attention was the number of dents and dings over the rim top surface. To address it, I topped the surface over a piece of 220 grit sandpaper till these damages all but disappeared. I am quite pleased with the appearance of the rim top at this stage.I followed it by wet sanding the entire stummel with 1500 to 12000 grit micromesh pads, wiping frequently with a moist cloth to check the progress. I really like the looks of the stummel at this point in restoration. The grains and the clean lines of this piece of briar is really appreciable. Next, I rubbed a small quantity of “Before and After Restoration Balm” deep in to the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the beautiful grain patterns displayed in their complete splendor. I further buffed it with a horse hair brush. The contrast of the dark browns of the Bird’s eye and straight grains with the dark natural patina of the rest of the stummel adds an interesting dimension to the appearance of the stummel that cannot be insufficiently described in words and be rather seen in person. I have now reached the homestretch in this restoration project. To complete the restoration, I mounted a cotton cloth buffing wheel on to my hand held rotary tool and polished the stummel and stem with Blue Diamond compound. This compound helps in polishing and also in removing the minor scratch marks that remained from the sanding process. I mounted another cotton buffing wheel that I have earmarked for carnauba wax and applied several coats of the wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks amazingly beautiful and is ready to join my collection. I only wish it could share with me its life story of the past years while I enjoy smoking my favorite Virginia blend in it or maybe an English blend or maybe just keep admiring it!!!! Big thank you to all the readers who have joined me on this path by reading this write up as I restored and completed this project. P.S.: I came across an interesting flyer/ advertisement bearing the stamp  “RACINE, DE VIEILLE SOUCHE” in French language. I have included the same here and would be happy to receive any information on the pipe in English for the sake of enhancing my knowledge on this pipe.Thank you once again for your time and assistance.

ADDENDUM – Pages 21,29 and 34 of the French Ropp Book (Ropp, ça ne fume plus). Kenneth Lieblich scanned the pages and translated them for Paresh.

Translation of the highlighted parts of page 21

Trademarks were registered for each of his creations: La Cosaque, La Pneumatic and La Norvégienne appeared at the beginning of the century, between 1904 and 1908. According to the INPI records, these brands were intended to be affixed to the pipes, smoking accessories and other handmade items as well as cases, boxes, packaging of pipes… The reasons for choosing most of these names are unknown.

Regarding La Pneumatic, we can see a link with current events. In fact, the tire was invented in 1888 by Irishman John Boyd Dunlop and the removable tire by Michelin in 1891. Its use became widespread at the beginning of the 20th century. Another pipe was named Pipe des aviateurs (1909) when, on July 25, 1909, Louis Blériot succeeded in crossing the Channel by plane for the first time.

Each pipe had several varieties of shapes, sizes and ornaments. La Pneumatic could be fitted with a fancy band: gold, silver or other metal; in straight or bent models; of medium to very large size; and with oval or round bowls. Then, the types of briar evolved with the appearance in 1910 of Cum-mer root, Cum-mer briar, blood briar and blood root, recalling both the raw material used and its particular red grain.Translation of the highlighted parts of page 29

To explain the changes, Ropp cited three main reasons: moving towards thinner pipes, the choice of raw materials and the improvements made to the different systems. These developments had made the pipe a “clean, practical and elegant” accessory. The fact that the brand sought to constantly modernize itself, while paying attention to consumer demand, was also an important selling point. The ads spoke of “the important technical research” which allowed the factory to frequently employ new manufacturing processes or new models. La Pneumatic system, developed when the company set up in Baume-les-Dames, was one of the manufacturing processes most appreciated by smokers.Translation of the highlighted parts of page 34

At the start of the 20th century, system pipes and other inventions aimed at better health were very popular with French smokers. Concerns about the harmful effects of tobacco and nicotine were in vogue, as were concerns about hygiene: pipes were sometimes difficult to clean and maintain. These were different from filter pipes since the piece inserted into the stem did not absorb the condensation but only stopped it. These system pipes, with different variations, appeared healthier and more hygienic. La Pneumatic is one of the system pipes that Ropp put on the market and patented. A separate ferrule was housed inside the stem while a piece of cork, providing friction, made it easier to separate the stem from the stummel and also made cleaning easier.

Restoring a Lovely Frasorteret Hand Made in Denmark Freehand


Blog by Steve Laug

The next pipe on the table is a rugged, sandblast Freehand with a smooth rim and plateau shank end. It had a fancy, turned saddle vulcanite stem. We purchased it from a seller on eBay from Jordan, Minnesota, USA on 01/22/2024. The pipe is stamped on the underside of the shank and reads Frasorteret [over] Hand Made [over] In [over] Denmark. The rim was in good condition other than lava overflowing from the thick cake in the bowl onto the smooth rim top. It is hard to assess the condition of the inner edge of the rim due to the cake and lava overflow. There may be some darkening or damage at the back of the bowl but I cannot be sure. There were oils and grime ground into the bowl sides gives the finish a flat look. The fancy saddle stem is dirty, with grime and grit on the surface. There were also tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. He took photos of the pipe’s bowl and rim top to show the cake in the bowl and the lava coat overflowing onto the top. It is another dirty pipe. He also took photos to capture the tooth marks on the top and underside of the stem near the button. He took photos of the sides and heel of the bowl to show the grain around the bowl and the amount of grime ground into the surface of the briar.   He took photos of the stamping on the underside of the shank. It is faint but still quite readable. I had a memory that Frasorteret pipes came from the creative carving of Preben Holm so I wanted to do some checking. I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-f4.html). It tied the line to Preben Holm but there was not too much more information at this point.I turned to Pipedia (https://pipedia.org/wiki/Frasorteret) to gather further information. There the information was a bit clearer about the tie. Here is the information.

The Frasorteret line of pipes were made by Preben Holm and were nearly identical to his normal line of pipes but for fills and pits and the like. The pipes were stamped Frasorteret Made in Denmark. I took a photo of the rim top to show the condition. You can see the clean bowl. The bowl is in excellent condition and is clean. The rim top and the inner edge shows a lot of damage and burn marking on the bowl. The stem came out looking clean. There were definitely deep tooth marks and chatter on both sides. I took photos of the stamping on the shank. It is faint but still very readable. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with.I started my work on the pipe by addressing the damage on the inner edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out the roughness. I then used 220 grit sandpaper and a wooden ball to give the inner edge of the bowl a slight bevel. It looked much better at this point in the process. I sanded the briar rim top and the sides of the bowl with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. By the time I finished with the 3500 grit pad the briar had taken on a rich glow.I went over the sandblast finish on the bowl and shank with a brass bristle wire brush to knock off the debris in the grain. Once finished it looked much better. It was ready for the next work on the rim and shank end. I worked over the plateau shank end with the wire brush to prepare it for the traditional black stain. I touched it up with a black stain pen making sure that all the grooves and surfaces were evenly stained. Once the stain cured I sanded it with a 320 grit sanding pad to knock the stain off the high spots on the plateau to give a sense of contrast to the plateau. It looked very good once I had finished doing that. I polished the smooth rim top with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The crowned rim top took on a rich glow. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth and shoe brush to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set aside the bowl and turned my attention to the stem. I “painted” the stem surface with the flame of a lighter. I was able to lift the tooth marks significantly. There were still some deep marks. I filled them in with a coat of clear CA glue and spread it across the surface with a dental spatula.Once the repairs cured I flattened them with a small file. I started the process of blending them into the surface of the surrounding vulcanite. I sanded it with 220 grit sandpaper to clean up the file marks and smooth out the surface of the stem. I moved on to further smooth out the surface of the vulcanite. I sanded it smooth with 320-3500 grit sanding pads to further blend them into the surface of the stem.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. It really took on a shine and I knew that once it was buffed it would look amazing. I put the stem back on the Preben Holm Hand Made in Denmark Frasorteret Sandblast Freehand and took it to the buffer. I worked it over with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really well and the rim top looked good. I was happy with the look of the finished pipe. The photos below show what the pipe looks like after the restoration. The Frasorteret Sandblast Smooth Rim Top Freehand is a beautiful and very Preben Holm take on a Freehand shape. The polished vulcanite fancy saddle stem looks really good with the browns of the briar. The dimensions of the pipe are Length: 7 inches, Height: 2 inches, Outside diameter of the bowl: 1¾ inches x 2 inches, Chamber diameter: 1 inch. The weight of the pipe is 2.26 ounces/64 grams. This is another pipe that I will be putting it on the rebornpipes store in the Danish Pipe Makers Section shortly, if you are interested in adding it to your collection. The long shank and tall bowl look and feel great in the hand. This one should be a great smoker. Thanks for walking through the restoration with me on this beauty!

A Rather Sad, Well Used Peterson March 17, 2009 B2 Bulldog


Blog by Steve Laug

In January Jeff found out about an estate sale in Pocatello, Idaho, USA. It turned out that the sale was for a fellow Jeff and I had purchased pipes from in the past, Gene. He had been the owner of Outwest Tobacco in Pocatello (long closed now) and I bought tobacco and other smoking items from him in the past. As I think about it now, it seems that I had known Gene for over 30 years Jeff and I had been to his home and enjoyed coffee and a few pipes together. I have no idea how many pipes we bought on those visits as well as to the antique shop of his daughter. I know that there were many pipes. When we heard that it was Gene’s personal collection that was for sale and that he had passed away we decided for Jeff to go to the house and have a look. He went on January 25, 2024 to scope it out as we had seen his personal collection of pipes and there were definitely some among those well smoked old warriors that would be great to pick up. Perhaps there would even be one that could join my own collection in memory of Gene.

Jeff went to the house and looked through the racks, pipe bags, tobacco – both bulk and tinned as well as a variety of pipes. All the pipes were well smoked and needed serious cleaning. Another one of the pipes that he picked up was this Peterson March 17 2009 with a black vulcanite taper fish tail stem. It was very dirty and was a reddish, brown coloured pipe when it started. The smooth finish around the bowl was dirty and had hand oils ground into the grooves. The bowl had a thick cake that overflowed in lava onto the rim edge and top of the bowl. The bottom of the bowl was flattened so the pipe could be set on a desktop. The stem was vulcanite that was very dirty and had the marks of a rubber Softee Bit on the end. It had become discoloured and there was a line where the debris from smoking had accumulated along the edge and under the bit protector. The good news was that there were only light tooth marks or chatter. The rest of the stem was dirty and had lost the characteristic shine. The pipe was stamped on the polished nickel band on the shank and read Peterson [arched over] a Shamrock with March 17 2009 arched underneath. On the right side of the shank it was stamped with the shape number B2. Jeff took photos of the pipe so I could have a sense of what it looked like before he started his work on it.Jeff took photos of the stem surfaces and the bowl and rim to give a sense of condition of the pipe. You can see the thick cake in bowl and the lava overflow on the edges and rim top of the bowl. It is had to know if there is any damage as the cake and lava is quite thick. The stem surface is very dirty and you can see the area on the end of the stem where the Softee Bit had protected it from chewing but had left it dirty and discoloured. The stem no longer fit in the shank correctly. He also took photos of the sides of the bowl and the heel to show the interesting grain that went around the bowl. There were a few spots on the right side of the bowl that seemed to have a flaw or a shrunken fill. The grain is beautiful and you can see the oils and debris in the grooves of the rim cap.  He took photos of the stamping on the nickel band on the left side of the shank. He did not capture shape number on the right side. The stamping on the band is clear and readable as noted above.I did a bit of searching on the internet to see what I could find. Interestingly turning to Peterson’s Pipe Notes I found the pipe I have in my hand (https://petersonpipenotes.org/tag/st-patricks-day-pipe-2009/). Note that in Mark Irwin’s information below the date he gives for the shape I have is 2010 but the band on mine is definitely marked 2009. Ah well another Peterson anomaly. Either way it is a nicely shape Irish Bulldog.Now it was my turn to work on the pipe. Jeff had done an amazing cleanup of the pipe. He reamed the light cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took a photo of the rim top to show the condition. You can see the clean bowl. The bowl is in excellent condition and is clean. The rim top has a small burn mark on the front inner edge and darkening on the back of the rim top and edges. The stem came out looking good. There were definitely light tooth marks and chatter on both sides. I took a photo of the stamping on the shank. The first photo shows that there is no stamping on the briar but the nickel band stamp is very clear. The shape number, B2 on the right side of the shank is also very clear. There was a faint remnant of the P stamp on the left side of the stem.  I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. I also took photos of the pipe with the longer Churchwarden stem in place. It is a nice looking pipe. I started my work on the pipe by addressing the damage on the inner edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out the roughness. I then used 220 grit sandpaper and a wooden ball to give the inner edge of the bowl a slight bevel. It looked much better at this point in the process. I touched up the stain on the rim top with a Cherry Stain Pen and the match to the rest of the bowl is perfect. Once the bowl is finished it will blend very well.I sanded the briar rim top and the sides of the bowl with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. By the time I finished with the 3500 grit pad the briar had taken on a rich glow. The pipe had cleaned up so well that I turned to polish the briar with micromesh sanding pads. I dry sanded it with 1500-12000 grit sanding pads and wiped the bowl down after each pad with a damp cloth. By the final pads the briar really had a shine. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The pipe really comes alive with the balm. I set aside the bowl and turned my attention to the stem. I “painted” the stem surface with the flame of a lighter. I was able to lift the tooth marks significantly. Those that remained were more like waves in the stem surface. I filled them in with a coat of clear CA glue and spread it across the surface with a dental spatula. Once the repairs cured I sanded it with a folded piece of 220 grit sandpaper to flatten it further. I sanded it with 320-3500 grit sanding pads to further blend them in and smooth out the surface of the stem.The P stamp on the left side of the stem was faint but I thought I would give it a shot and see how it work. I painted the stamp with white acrylic fingernail polish and let it dry. Once it had dried I scraped off the excess and polished it with a worn 1500 grit micromesh sanding pad. It was faint though it is still readable.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the stem back on the Peterson March 17 2009 B2 Bulldog and took it to the buffer. I worked it over with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really well and the rim top looked good. I was happy with the look of the finished pipe. The photos below show what the pipe looks like after the restoration. The Peterson St. Patrick’s Day March 17, 2009 Irish Bulldog is a beautiful and unique take on a classic shape. The polished vulcanite taper stem looks really good with the browns of the briar. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.08 ounces/60 grams. This is another pipe that I will be putting it on the rebornpipes store in the Irish Pipe Makers Section shortly, if you are interested in adding it to your collection. The long shank and tall bowl look and feel great in the hand. This one should be a great smoker. Thanks for walking through the restoration with me on this beauty!

New Life for a Fischer Imperial Long shank Canadian Stack


Blog by Steve Laug

The next pipe on the table is a smooth finished long shank Canadian with a tall bowl and a vulcanite stem. We purchased it from a seller on eBay from Jordan, Minnesota, USA on 01/22/2024. The pipe is stamped on the topside of the shank and reads Fischer. On the underside of the shank it is stamped Imperial. The rim was in good condition other than a lot of lava overflowing from the thick cake in the bowl onto the smooth rim top It is hard to assess the condition of the inner edge of the rim due to the cake and lava overflow. There may be some darkening or damage at the back of the bowl but I cannot be sure. There were oils and grime ground into the bowl sides gives the finish a flat look. The short taper stem is a dirty stem with grime and grit on the surface. There were also tooth marks on both the top and underside of the stem just ahead of the button. It appears that there may be some small pin hole bite through marks on the underside ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below. He took photos of the pipe’s bowl and rim top to show the cake in the bowl and the lava coat overflowing onto the top. It is another dirty pipe. He also took photos to capture the tooth marks on the top and underside of the stem near the button. You can also see the pinhole tooth punctures on the underside. He took photos of the sides and heel of the bowl to show the grain around the bowl and the amount of grime ground into the surface of the briar. He took photos of the stamping on the top and undersides of the shank. It is clear and quite readable.I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-f2.html) and looked up the Fischer brand. I found the listing below and have included both a screen capture and the side bar notes. The stamping is the same as the one on the pipe I am working on.
Store closed in 1978. Former address: House of Fischer, 1722 Boston Ridge Road, Orchard Park, NY.

I then turned to the listed for US pipe makers/manufacturers (https://pipedia.org/wiki/Fischer) to see if I could find out more information. I have included the article below.

Gustave Fischer was pipe maker for “The House of Fischer’, which was located in Orchard Park, NY, near Buffalo.  The Fischer family apparently made pipes for six generations, starting in Germany and continuing in the United States until the 1970s. Their literature from 1956 said that all their briars were bench made. They also made meerschaums, but some confusion is caused by the fact that there was also Gustav Fischer, who made meerschaum pipes in Boston during roughly the same period.

The article went on to give information on the Fischer from Orchard Park, NY. I quote from that below.

The following information is gleaned from a thread on PipesMagazine.com

PIPES BY THE HOUSE OF FISCHER, ORCHARD PARK NY
Fischer pipes were made in USA through the 1950’s up to late 1978 when the owner, Paul Fischer retired, sold the store and moved to Florida in 1978. Unfortunately, The House of Fischer did not use a date stamp on their pipes, and therefore it is not possible to determine the exact date of manufacture.

Lee Pattison writes the following:

The Fischer shop in Buffalo closed in the late 1950’s last run by Arthur Fischer who moved shop to his home in Orchard Park. Arthur was the last of the family and retired 1978. Early pipes made in shop in Buffalo were stamped Buffalo in loop below name. Art deleted this from the stamp in early on 1960’s which helps in partial dating. Art did only pipe repair and sales. An unconfirmed report from a pipe maker Milton Kalnitz from the same era stated that the later pipe may have been made by Weber. Paul Fisher was part of the unrelated family in Boston Mass. The Buffalo shop started about 1890’s. Source of info was personal contact with family.

FISCHER PIPE QUALITY GRADE STAMPS
This is a list of various Fischer pipe stampings from my personal collection of over sixty Fischer pipes accumulated over the past forty plus years. It is by no means meant to be all-inclusive, however, if you find more Fischer pipe stampings please email me so I can update my list.

  1. Fischer Supreme
  2. Fischer Royal
  3. Fischer Imperial
  4. Fischer Golden 15
  5. Fischer 15 Grand
  6. Fischer 25 Grand
  7. Fischer Ramsgate
  8. Fischer Deluxe
  9. Fischer Special
  10. Fischer Texan (for which they applied for a patent)
  11. Fischer Seconds

The list of Quality Grade Stamps is very helpful. The pipe I am working on is noted in number 3 above. It is a Fischer Imperial and has some great grain on the bowl and shank. I also learned that is was made after the removal of the Buffalo stamp on the shank in the early 1960s.

Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He cleaned up the inside of the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife. The bowl walls looked very good. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top to show how clean it was. The top and the inner edge of the rim show some darkening, nicks and scratches. The stem looks clean of debris and grime. There are tooth marks and chatter on both sides. There are also tooth marks on the underside of the stem.I took photos of the stamping on the top and undersides of the shank. The stamping is clear and readable (though fainter on the underside). I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe. I started my work on the pipe by addressing the damage on the inner edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out the roughness. I then used 220 grit sandpaper and a wooden ball to give the inner edge of the bowl a slight bevel. It looked much better at this point in the process. I sanded the briar rim top and the sides of the bowl with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. By the time I finished with the 3500 grit pad the briar had taken on a rich glow. I polished the briar bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The bowl took on a rich glow. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth and shoe brush to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set aside the bowl and turned my attention to the stem issues. I took photos of the stem surface to show the deep tooth marks on the top and the small holes on the underside of the stem just ahead of the button.I greased a pipe cleaner with Vaseline and inserted it below the bite throughs on the underside of the stem surface to keep the repair out of the airway in the stem. I filled in the deep tooth marks on the topside of the stem and the bite throughs on the underside with Black rubberized CA glue. I set it aside to let the glue cure. Once the repairs cured I used a file to flatten out the repairs and start blending them into the stem. surface. I sanded it with a folded piece of 220 grit sandpaper to flatten it further. I sanded it with 320-3500 grit sanding pads to further blend them in and smooth out the surface of the stem.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the stem back on the Fischer Imperial Long Canadian and took it to the buffer. I worked it over with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really well and the bevelled rim top looked good. I was happy with the look of the finished pipe. The photos below show what the pipe looks like after the restoration. The long shank tall Canadian is a beautiful and unique take on a classic shape. The polished vulcanite taper stem looks really good with the browns of the briar. The dimensions of the pipe are Length: 7 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.90 ounces/54 grams. This is another pipe that I will be putting it on the rebornpipes store in the American Pipe Makers Section shortly, if you are interested in adding it to your collection. The long shank and tall bowl look and feel great in the hand. This one should be a great smoker. Thanks for walking through the restoration with me on this beauty!

Breathing New Life into an Antique Shell 1021 EX Rusticated Pot


Blog by Steve Laug

The next pipe on the table is large rusticated finished Pot. We purchased it from an Antique Mall in Ogden, Utah, USA on 07/23/2023.The pipe is stamped on the underside of the shank on a smooth panel and reads Antique [over] Shell followed by the shape number 1021 EX. The rim was in good condition other than a lot of lava in the finish overflowing from the thick cake in the bowl. There was grime ground into the bowl sides. The rusticated finish was oily and dirty. The stem is oxidized and calcified. It had light tooth marks on both the top and underside of the stem just ahead of the button. Jeff took photos of the pipe before he started his clean up work. I have included them below.He took photos of the rim top to show the cake and the dust in the rustication on the top. It is another dirty pipe. He also captured the tooth marks on the top and underside of the stem near the button. There is also a spot of blue paint on the top of the stem. He took photos of the sides and heel of the bowl to show the rustication around the bowl and the amount of grime ground into the surface of the briar.   He took photos of the stamping on the underside of the shank. It is clear and quite readable. I turned Pipephil’s section on Savinelli pipes and found the Antique Shell listed there with and an example of the stamping on both the shank and the stem. The stamping on the bowl matches the one that I am working on (http://www.pipephil.eu/logos/en/logo-savinelli1.html). I turned to Pipedia and looked up the specifics of the Antique Shell line from Savinelli and read through the article. There were several pictures of the stamping but nothing on the details (https://pipedia.org/wiki/Savinelli).

I knew that I was working on a Savinelli Made Pot that had the unique Antique Shell style of rustication. Now it was time to work on the pipe.

Jeff had done his usual thorough cleanup on the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He cleaned the internals and externals of the stem with alcohol, pipe cleaners and cotton swabs. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water and cleaned out the airway in the stem with alcohol. The pipe looked very good. I took a photo of the rim top and stem to show the condition. They cleaned up really well and the top of the rim and inner looked very good. Some of the stain lightened around the top and inner edge of the bowl. The vulcanite saddle stem had tooth chatter and marks on both sides ahead of the button and on the button edges.I took a photo of the stamping on the underside of the shank. It read as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole. It is a well shaped large Pot in the Antique line with the EX stamp.Now it was time to do my work on the pipe. I started by restaining the rim top and inner edges of the bowl. I used a Walnut stain pen to match the rest of the bowl colour.Since it was clean and looked good I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the rusticated bowl sides and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. It helped to give depth to the tight rustication around the bowl. The final buffing would bring the pipe alive. I set the bowl aside and turned my attention to the stem. I painted the stem with the flame of a Bic lighter to raise the tooth dents in the vulcanite. I filled in the dents that remained with CA glue to repair them. I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad. I was able blend in the repairs on both sides with the pads. The stem looked very good.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.   This beautiful tightly rusticated Savinelli Made Antique Shell 1021 EX Pot with a vulcanite saddle stem is a great looking pipe now that it has been restored. The rich Antique Shell coloured finish came alive with the polishing and waxing. The dimensions of the rustication really popped. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Antique Shell 1021 EX Pot is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 1 inch. The weight of the pipe is 2.22 ounces/63 grams. I will be adding it to the Italian Pipe Makers Section soon. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Finishing Touches for a Lovely Gourd Calabash


Blog by Kenneth Lieblich

I recently came upon this calabash pipe and thought it was terrific. There is an elegance to the lines of this pipe, with its swan-like curves. Really nice looking, and in good shape. This one had obviously been seldom smoked – maybe a couple of times only. And maybe this is the pipe for you! Let’s take a closer look at it. The bowl is beautifully-shaped meerschaum. It has some minor signs of wear, but nothing serious. Similarly, the gourd is in lovely condition. No wear to speak of and the cork gasket is perfect. The gourd also has a wood shank extension in nice shape. Finally, the stem is also great. It has some notable oxidation and some small signs of wear, but nothing to worry about. The stem was first on my list. I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton pads. Then, I cleaned out the insides of the stem with pipe cleaners and isopropyl alcohol. Once this process was done, I used SoftScrub and cotton pads to wipe down the stem before throwing it in the Pipe Stem Oxidation Remover. The following day, I cleaned all of the de-oxidizing mess and again scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation. This worked well.Before I moved on to the Micromesh pads, I built up the dents on the stem with cyanoacrylate adhesive and let them fully cure.I sanded the adhesive down with 220- and 400-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. On to the bowl. Meerschaum is too fragile for a proper reamer, so I used 220-grit sandpaper on the end of a wooden dowel to clean out the bowl and it turned out very well. I sanded down the entire piece of meerschaum with my Micromesh pads. One of the frustrations of cleaning meerschaum is that once smoked, the stains never go away. However, I did what I could and it definitely improved. I also rubbed some Clapham’s Beeswax into the meerschaum. Then I let it sit for 20 minutes, buffed it with a microfiber cloth and then repeated the beeswax process. Worked like a charm!

I cleaned the exterior of the gourd with some Murphy’s Oil Soap on a few cotton rounds. I cleaned inside the gourd gently by scraping with my reaming knife and some tube brushes. I was pleased with the results. I sanded down the wooden shank extension (but not the gourd) with my Micromesh pads. I also cleaned out the inside with cotton swabs and alcohol. It wasn’t very dirty. I then coated the gourd and shank extension with Restoration Balm and let it sit for 20 minutes. After that, I buffed it with the microfibre cloth. Finally, I applied some Vaseline to the cork gasket. Even though the gasket was in perfect shape, it’s a good idea to lubricate it in this way in order to maintain its elasticity. I set it aside to absorb and moved on.Before I went off to the buffer, I gave the meer and the gourd another going over with Clapham’s beeswax rub. This really worked well. I only took the stem to the buffer, as meerschaum and gourds don’t tolerate those high speeds very well! This gourd calabash was a delight from the start and its beauty only increased through the restoration process. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Calabash’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6¼ in. (160 mm); height 4½ in. (115 mm); bowl diameter 2¾ in. (70 mm); chamber diameter 1⅛ in. (28 mm). The weight of the pipe is 3 oz. (88 g). I hope you enjoyed reading the story of this restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Reclaiming a GBD Prehistoric 9493


Blog by Kenneth Lieblich

Here’s another terrific pipe from my gentleman customer in Washington. This is a GBD Prehistoric 9493 pot with a Perspex stem – well, it’s officially listed as a pot, but some (like Greg Pease) call it a long-shank pot, and I thought it was a lovat when I first saw it. I’m arbitrarily calling it a “lovat pot” – so there! I love GBDs and I was delighted to work on this one. However, there was one significant issue: a very thin, but very long, crack on the underside of the bowl. As the English say, I would have to use all of my “nous” to repair it without making it look like a dog’s breakfast. Let’s look at the pipe’s markings. On the underside, going from left to right, we see GBD in an oval (albeit very worn); next to that is the word Prehistoric; next to that are the words London England; and, finally, next to that is the shape number 9493. I wouldn’t like to hazard a guess on the specific age of this pipe, other than to say that the brass oval on the stem suggests that it (fortunately) predates the merger Comoy’s. This pipe is likely from the 1960s or 1970s.A page from a 1961 GBD catalogue shows our shape (if not the model). It reads, “#9493 – Large Pot, Long Shank, Flat Saddle Mouthpiece”. That matches our pipe’s description.Let’s start with the Perspex stem. As an aside, Perspex simply means a type of clear, cast acrylic. GBD has used it since the 1930s, apparently. As I’ve mentioned in previous blog posts on acrylic stems, they are tricky to get completely clean because the tobacco stains the material quite thoroughly. This one wasn’t too bad and I worked hard on this one – using dental tools, pipe cleaners, and alcohol. Having had some success with other acrylic stems, I also used SoftScrub on some pipe cleaners for further scrubbing. I was pleased with the results.There were a few tooth marks, etc. on the stem, and I addressed those by filling them with some clear cyanoacrylate adhesive. Once that had cured, I sanded the stem down – first with some sandpaper, then with my Micromesh pads and pipe stem oil. I was really pleased with the way it came out in the end. Lovely shine! On to the stummel, and the usual cleaning procedures were in order for this pipe. The bowl was quite wide and I used both the KleenReem and the PipNet to remove the built-up cake, and followed that with 220-grit sandpaper to remove as much as I could. I wanted to take the bowl down to bare briar. Unfortunately, there were many heat fissures on the inside of the bowl. I would address those later. I then proceeded to clean out the insides of the shank with cotton swabs, pipe cleaners, and isopropyl alcohol. There was quite a bit of filth inside this stummel – it took many pipe cleaners et cetera to clean it out. As usual, I followed that up by cleaning the insides with some soap and tube brushes. In fact, at that point, I took the opportunity to also use a toothbrush and gently clean the sandblast. Much improved. I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.Now on to the tricky business of repairing that long crack on the underside of the bowl. The technique I use for repairing these is one I learned from Steve long ago. It involves drilling a tiny hole at the very end of the crack to stop it from progressing any further in years to come. Now, it’s often challenging at the best of times to find the end of a crack on a smooth bowl, but it’s nigh on impossible on a sandblasted one! Nonetheless, I took my time and ever so carefully searched and found the ends of the crack. I took my micro drill bit and delicately drilled a hole through the briar right at both ends of the crack. I then carefully laid a thin bead of CA glue along the crack and let it cure. This bead of glue was placed with a needle-nosed nozzle, so that excess glue wouldn’t be an issue around the crack. I obviously didn’t want to sand the sandblast, so being extra careful with the glue was important. The next step was to sand the rim down. I started with some sandpaper on a wooden sphere and then used my nine Micromesh pads. On the rest of the stummel, I only used the last couple of pads, as I didn’t want to lose any of the beautiful blast. Where it was required, I touched up a couple of spots on the wood with my furniture pens. Of course, I used my restoration balm and rubbed that into the wood to have its nourishing properties work on the wood. I left it set for 20 minutes or so. While I was waiting, I took some of my pipe mortar and lined the briar walls with it. It was necessary for repairing the fissures inside the bowl. It’ll make a world of difference to the long-term viability of this great pipe. Afterwards, I rubbed down the stummel with a microfibre cloth.Then it was off for a trip to the buffer. A dose of White Diamond and several coats of Conservator’s Wax were just what this pipe needed. The handsome sandblast just popped and looked great.This GBD Prehistoric 9493 lovat pot is much improved. I’m delighted and I’m sure my customer in Washington will be too. I hope you enjoyed reading the story of this pipe as much I as I did in restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Cleaning Up a Charming Rossi Featherweight Acorn


by Kenneth Lieblich

A fine gentleman from Washington contacted me recently and asked if I would restore some pipes for him. Of course, I was only too happy to oblige. This is the first of the four, and it’s the only one that doesn’t have major issues. This is a Rossi Featherweight 44P acorn pipe. It’s a pretty little pipe and I’m sure will serve its owner well. The markings on the pipe were clear and sharp. On the left-hand side of the shank, read Nino Rossi [over] 1886 – and to the right of that, a star. On the right side of the shank was the word Featherweight. On the underside of the shank, was 44P and, to the right of that, at 90 degrees, was the word Italy. On the stem was a stylized letter N. Rossi was founded by Ferdinando Rossi, in Italy, as Fabbrica di Pipe di Radica Rossi. The company dates from the mid-to-late 19th century. I would encourage you to read the Pipedia article on the company – there’s quite a bit of information: https://pipedia.org/wiki/Rossi. The article includes an important detail regarding this particular pipe:

From, approximatively, seventies, until 1985, Rossi pipes were marked with “ROSSI”, into an oval (sometimes there was also “ITALY” on the shank); on the stem, there was “ROSSI”. In these years, appeared the signature “Nino Rossi” (in cursive font): he was the last heir of the factory.

From this point, we can deduce that this pipe is from the 1970s or ‘80s. Here is in an image capture from Pipephil:The pipe was in good condition and just needed some TLC to bring it back to working order. The stem was a bit dirty and thoroughly oxidized. The stummel was in decent shape, but it had a strange residue on the rim. I’d need to look into that more closely. First, I cleaned out the inside of the stem with pipe, cleaners and some lemon infused 99% isopropyl alcohol. It was pretty dirty, but not too terrible. I was more concerned about the oxidation, which was pretty heavy. I scrubbed it down with some SoftScrub cleanser and then tossed it in my deoxidizing fluid to sit overnight. The next day, I managed to scrub off even more oxidation with more SoftScrub. Before sanding the stem, I took out some nail polish and made sure to add it to the stylized N on the left side of the stem. I let that dry before moving on.I also repaired a few small nicks in the stem with some black cyanoacrylate adhesive and let it cure. That done, I proceeded to sand down the stem with my nine micromesh sanding pads. I also used some pipe stem oil during the sanding to bring out some extra lustre and beautify the stem. Just like the stem, I cleaned out the insides of the stummel with pipe, cleaners, cotton swabs, and alcohol. Took a bit of work, but I got it clean. In order to sort out the stuff stuck to the rim, I took a piece of machine metal and gently scraped it away, not wanting to do any more invasive work than I needed to. It came away reasonably easily and I carried on. I then set it up for a de-ghosting session. I put some cotton balls in the bowl and in the shank and saturated them with 99% isopropyl alcohol. I let that sit overnight to allow all of the lingering smells and stains leach out into the cotton. After that it was much improved. I wiped it down with some Murphy’s and finished up by scrubbing the insides with soap, and some tube brushes. I sanded down the stummel with my micromesh pads to make it smooth and lovely. Of course, I added some of my restoration balm to the wood and let it sit for 20 minutes or so. BUT, there was a bit of a problem. The sanding and application of balm revealed some mottling on the surface of the briar. Clearly, there was some remnants of an old lacquer or shellac. It looked awful and I couldn’t let it be. I couldn’t get rid of it with any solvents, so, unfortunately, I had to re-sand the whole thing. That worked and it looked much improved.Finally, I applied some another batch of Before & After Restoration Balm and buffed it with a microfiber cloth. This balm does beautiful things to the wood and really generates a beautiful shine. I then took the pipe to my bench polisher and buffed it with White Diamond and a few coats of carnauba wax. Wow – the pipe really looks lovely.This Nino Rossi Featherweight 44P acorn will suit my friend in Washington very well and I’m sure that he will appreciate smoking it for many years to come. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Reclaiming a Greaves Patent 2 Stubby Billiard Pipe


Blog by Paresh Deshpande

This pipe was always being relegated down the line up for restorations because of its uncanny resemblance to a Peterson’s pipe and having worked on quite a few challenging Peterson’s, I just wanted to take a break from another Peterson’s. However, the shape, size and the overall quality of this piece was undeniably attractive.

Thus, this time around when I closely observed the stamping, it turned out to be stamped across the shank on the left side as “GREAVES” over “PATENT” followed by encircled numeral 2. The right side bears the COM stamp “MADE” over “IN” over “FRANCE” in a football shape. The vulcanite stem is stamped as “GREAVES” over “PATENT”. A silver band adorns the shank end and is stamped as “S.S.G” over “E.G” followed by three faux hallmarks. I say faux hallmarks since firstly; all the cartouches differ from other and secondly, the symbols, or those that are discernible, are nothing to match the lion passant or the date code letter or the Assay office. This brand/ manufacturer is unknown to me and thus I visited pipedia.org. The information provided therein is very meagre (https://pipedia.org/wiki/Greaves) and is reproduced below:

Greaves was one of many brands owned by the Oppenheimer Pipe group, apparently made in France, likely by Marechal Ruchon & Cie. as evidenced in the following catalog page from a Circa 1950s Oppenheimer Pipes Catalog. Unfortunately, for the info of readers, this link has expired and does not work.

I have also reproduced a couple of pictures of c.1950s Oppenheimer pipe catalog from this site.I visited pipephil.eu for some additional information on this brand. Here I learned that the Greaves stem differs from the Peterson P-Lip in that the hole is drilled straight in to the bit in Greaves stem and the smoke is not deflected towards the palate as in P-lip. I have included a screen shot of the same along with the link below. http://www.pipephil.eu/logos/en/logo-g5.htmlGreaves is a brand of Marechal Ruchon (which became C.G. Verguet Frères). These companies belonged to Oppenheimer Holding.

I further searched the internet for additional information and came up naught. There were a few pictures, some with ferrule and some without. However, those with ferrule all were stamped as GREAVES over PATENT in football shape. Here are a few pictures for your consumption.Thus from the above it is understood that this was one of the French brands, likely from Marechal Ruchon & Cie. in the Oppenheimer holdings and find mention in 1950s catalog. However, the question that still haunts me is the difference in the ferrule stampings and makes me question if the band is original to the pipe or otherwise and for what purpose. It definitely is not a repair band as the shank face shows no signs of cracked shank end and the only plausible reason is decorative purpose! Any clarifications on this issue would be most welcome.

Initial Inspection
This Greaves Patent pipe has a classic chubby Billiard shape. It is a small sized pipe, about 5 inches in length, but the stout shank, bowl and stem lends it an overall attractiveness and hand feel. The rim top is covered in lava overflow while the chamber has a medium layer of uneven cake. The chamber appears to be out of round due to the thinning of the inner rim edge in the 12 ‘O’clock direction. The stummel surface is covered in dirt and grime through which beautiful flame grains are seen that radiate from the front of the bowl to the sides. The front of the bowl has a chipped area that will need to be filled. The mortise is clogged and the airflow through it is greatly restricted. The P-lip tapered vulcanite stem is oxidized with minor bite marks/ tooth indentations and traces of calcification in the bite zone. The stem does not fit snugly in to the mortise. The following pictures should give the readers a general idea of the condition of the pipe before I start working on it. Detailed Visual Inspection
The chamber has a decent layer of uneven cake and has a strong residual pungent smell of Latakia forward blend of tobacco. There is thick overflow of tobacco oils, ash and grime over the rim top surface that spills over to the sides of the bowl. The condition of the outer rim edge can be ascertained only after the rim surface is rid of complete lava overflow. However, that the inner rim edge has damage is visible through the grime. The rim surface has thinned out (encircled in yellow) in 12 and 3 o’clock due to removal of charred edge by the erstwhile individual who held the pipe in his/ her trust. Any other issues with the inner rim edge will be known after the rim top surface has been cleaned. The draught hole is at the bottom centre of the chamber and thus should be a decent smoker.The smooth stummel surface has some very beautiful cross grain patterns on the sides with loosely packed bird’s eye grain to the front and back. The stummel has taken on a lovely dark patina from years of usage. The lava overflow from the chamber has spilled over on to the sides of the stummel and has accumulated a lot of grime and dust imparting the stummel a lifeless and bone dry appearance. The front of the stummel has a prominent chip from where a chunk of briar is missing (encircled in pastel blue). There are a few minor scratches and dings over the bowl surface commensurate to the pipe’s journey to date. The stem is very firmly attached in to mortise and would not budge. I shall initiate measures to separate the two subsequently. The P-lip like stubby tapered vulcanite stem is deeply oxidized and covered in dirt and grime. A few deep tooth chatter and tooth indentations are seen on both the upper and lower stem surfaces in the bite zone and the lower button edge has been chewed off. The tenon of the stem is firmly stuck in to the mortise and its condition will be ascertained once the two are separated. The airflow through the airway is laboured and not smooth.The Process
The first issue that I addressed was to separate the stem from the shank. I dribbled a few drops of alcohol through the gap between the stem and shank with an eyedropper with the intent that the alcohol would moisten and loosen the gunk holding the tenon and set it aside for a few minutes. Thereafter, I gently twisted the stem the stem in order to pull the stem out. However the stem did not budge. I repeated the process of moistening the gunk holding the tenon in to the mortise using alcohol. After repeating the process a couple of times, I was finally able to separate the stem from the shank. A close observation of the mortise revealed a completely clogged mortise and an equally gunk and crud encrusted tenon end. It appears that the mortise and stem has never ever been cleaned.With the stem now separated from the shank, I cleaned the stem airway and surface using thin shank brushes and anti oil dish washing soap. I dried the stem airway by blowing out excess water and thereafter running a couple of pipe cleaners through the airway. Once the stem internals had been cleaned, I immersed it in “Before and After Deoxidizer” solution along with the stem of other pipes in line for restoration. This solution has been developed by Mark Hoover and works to draw out all the deep seated oxidation from the surface making its subsequent cleaning and polishing a breeze. I would definitely recommend this product as it saves on to time and efforts. The pipe has been marked with a yellow arrow for easy identification.While the stem was soaking in the deoxidizer solution, I worked on the stummel by reaming the chamber walls with my fabricated knife to remove the carbon deposits. Once the cake was reamed back to the bare briar, I used a 150 grit sand paper followed by 220 grit sand paper to remove all the traces of the remaining cake and also to smooth out the inner walls of the chamber surface. Finally, to remove the residual carbon dust, I wiped the chamber with a cotton pad wetted with 99.9% pure isopropyl alcohol. I gently scraped the rim top surface to remove the lava overflow. This was followed by cleaning the mortise with cue tips, pipe cleaners and a shank brush dipped in isopropyl alcohol. I scraped the walls of the mortise with my fabricated knife to remove the dried oils and tars. The heap of gunk scraped out from the mortise walls tells the sordid saga of the condition of the shank internals. Well, the shank internals are clean and will be further cleaned once the stummel exterior is cleaned using oil soap and shank brushes. However, the odours are still very strong and would need more intrusive methods of cleaning.Continuing with the internal cleaning of the chamber and shank, I subjected it to a salt and alcohol bath. I used cotton balls which is an at par substitute to kosher salt as I have realized over the years. I drew out a wick from the cotton and along with a folded regular pipe cleaner; inserted it into the mortise and through the draught hole and further into the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the rim inner edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils/ tars from the chamber and mortise and loosened out any residual cake and tar build up, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. Using my fabricated tool, I scraped out the entire loosed gunk from the mortise and further cleaned it with alcohol and q-tips. I also scraped the moist cake from the chamber using my knife and sanding it smooth with 180 grit sandpaper. The chamber now smelled clean and fresh and the tiny veins observed in the chamber were eliminated. I set the stummel to dry out naturally.As I was cleaning the shank internals, the metal band came loose from the shank end. Careful inspection of the now exposed shank end confirmed that the surface is sans any cracks or chips. I kept the band aside to be worked upon later.

The next morning, I removed the stems that had been soaking in the deoxidizer solution overnight. I cleaned the stem surface and airway under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and the airway with thin shank brush. I further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem.While the stem was set aside to rehydrate and absorb the EVO, I cleaned the external surface of the stummel with Murphy’s Oil Soap. I scrubbed the stummel surface with anti oil dish washing detergent using a Scotch Brite pad and a hard bristle toothbrush under warm running water, always being mindful of the stamping on the shank surface. I paid particular attention to the rim top surface to rid the rim of all the residual crud and lighten the darkening around the rim surface. Thereafter, I dried the stummel using paper towels and a soft cotton cloth and set it aside to dry out naturally. The extent of the gouge is now easily discernible and is encircled in blue. This will need to be addressed. I followed up the external cleaning of the stummel with internal cleaning of the mortise and shank using anti oil soap and shank brushes. The shank internals are now clean and fresh.Continuing with the stem refurbishing, I heated the bite zone with the flame of a lighter to raise the tooth indentations to the surface. Though the results were not what were expected, the vulcanite was raised a little leaving behind two visible tooth compressions on either surfaces. The button edges and deeper tooth indentations on either surfaces of the stem were filled with a mix of CA Gorilla superglue and activated charcoal powder and set aside for the fill to cure.With the stem repairs set aside, I addressed the rim top darkening and unevenness by topping the surface on a piece of 220 grit sandpaper. I frequently checked the progress being made as I hate to lose briar more than what is absolutely necessary. The chamber now appears more out of round than before and would be addressed by creating a bevel over the inner rim edge. With a folded piece of 220 grit sandpaper pinched between my forefinger and thumb, I imparted a nice bevel to the inner rim edge. This masked the out of round appearance of the chamber and also eliminated the minor charring over the edges. I evened out the outer rim edge n the same way. The rim top surface now has a nice rounded appearance with even rim edges.Next, I filled the deep gouge to the front of the stummel with a mix of briar dust and superglue. This mix hardens very rapidly and invariably reveals air pockets when sanded. To mitigate this, one has to re-patch the fill and this is exactly what I followed. Using a flat needle file, I sanded the patch to achieve a rough match of the fill with the rest of the stummel surface. I further evened out the patch with a folded piece of 220 grit sandpaper. I am quite satisfied with the appearance of the stummel surface at this point in restoration. Thereafter, I completed the polishing of the stummel by wet sanding the surface with 1500 to 12000 grit micromesh pads. I wiped the stummel with a moist cloth in between the pads to gauge the progress being made and massaged a small quantity of Before & After Restoration balm and set it aside for 10 minutes for the briar to rehydrate. Thereafter, I gave a rigorous hand rub using a microfiber cloth. The stummel now has a nice vibrant shine to it with the beautiful cross grains and bird’s eye grains resplendent in all their glory. I completed the mundane but equally important task of polishing the Sterling Silver filigree band. I used Colgate toothpowder to polish the band. The ultra fine powder was rubbed over the band and wiped it out. The polish completely removed the oxidation and gave a nice shine to the band which was further improved by polishing it with a jeweller’s cloth. Using CA superglue, I reattached the band at the shank end.Stummel repairs and refurbishing is now complete, save for the final polishing, I moved on to stem repairs. The stem had cured completely and began the stem refurbishing by first sanding the stem fills using a flat needle file to roughly match the rest of the stem surface. I masked the stem markings with a tape to preserve them as it was already worn out and avoid further wearing down during the polishing process. Thereafter I sand the fill with a piece of 320 grit sandpaper to blend in the repairs. I also lightly sand the entire stem surface to remove the raised oxidation from the surface.I followed it up by wet sanding the entire stem surface using 400, 600, 800, 1000, 1500 and finally with a piece of 2000 grit sand paper. This serves to reduce the sanding marks of the more abrasive sand papers. I also sharpened the button edges while sanding. I wiped the stem with a moist cotton swab to remove all the oxidation and sanding dust from the surface. I applied a little Extra Virgin Olive oil over the stem and set it aside to be absorbed by the vulcanite.I went through the 1500 to 12000 grit micromesh pads to wet and dry sand the stem. The stem now has a nice deep shine with no traces of oxidation around the entire stem surface. To apply the finishing touches, I mounted a cotton cloth buffing wheel on to my hand held rotary tool and applied a coat of Blue Diamond to the stummel and the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I applied a coat of carnauba wax and continued to work on it till the complete coat of wax had been polished out. I mounted a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks beautiful and is ready to be added to my collection of inherited pipes. I thoroughly enjoyed working on this project and seeing the pipe transforming itself in to a beautiful piece. However, the research on this particular pipe has highlighted more questions than answers. I would appreciate if the knowledgeable readers could clear the cobwebs of questions surrounding the provenance of this beauty. Thank you for reading through this write up and also in anticipation for the input on this particular piece.

 

Transforming an Old, Battered and Abused Brigham #417 Four Dot


Blog by Paresh Deshpande

This pipe has been in my possession for so long that details of how, when and where of this pipe have faded away from my memory. However, years after procrastinating on the restoration of this pipe, it’s finally on my work table.

This is a partially rusticated straight Rhodesian with smooth side panels and a smooth shank bottom that bears the stampings of this pipe. The rustications are worn down and at some places the rustications have completely smoothed out, signifying that it had been in regular use of the previous pipe man/ woman and has been extensively used. Though the stampings are quite worn, they are easily discernible under bright light and magnification. It is stamped towards the shank end as “BRIGHAM” in script at an upwards angle moving from left to right over “CANADA” in straight capital letters. Towards the bowl end, faint shape code # “417” can be seen. The left of the stem towards the tenon end and shrouded beneath all the oxidation and grime, four dots arranged in a diamond shape are visible. I have a post-patent era (1956- 1969) Brigham that I had got from Steve and had read through the entire write up. It provided a deep insight in to the genesis, history and the dating of Brigham pipes. Here is the link to the write up and is highly recommended read.

https://rebornpipes.com/2019/01/13/restoring-pipe-16-from-bob-kerrs-estate-a-brigham-3-dot-canadian-691/

Next to ascertain the date and significance of the dots, I visited pipedia.org and went through the complete article written by well known to me pipe restorer, researcher and author of an authoritative book on Brigham pipes, Charles Lemon of Dad’s Pipe. I have reproduced an extract of relevant information related to the pipe that I am working on.

 “I have dubbed the decades between 1980 and 2000 the Late Canadian Era, a period that saw several changes at Brigham that are of note to the collector. First, the traditional 8-grade pinning system (the famous Brigham “Dots” which denoted the quality of the pipe) was changed to a 7-grade system to simplify pinning (more on this below), and the Norsemen and Valhalla series were merged to form the President Series, which represented the very finest pipes coming out of the Toronto factory. Early pipes from this era (left, below) are stamped with a shape number and “Brigham” over “Canada”; later pipes (late 1980s+, on right below) are stamped simply with a shape number and the Brigham logo.

The Original Brigham Dot System 1938 – 1980
Brigham pipes are reknown in the pipe world for their famous “Brigham Dots”, a system of brass pins inset in the stem to denote the grade of each pipe. The original 8-grade pinning system, used for 42 years between 1938 and 1978 (spanning the Patent, Post-Patent and Canadian Eras) looked like this:The pipe on my work table, thus, is from the early 1980s and a “Director” grade Brigham.

With the provenance of the pipe now established, it was time to move ahead with the initial/ detailed inspection and restoration.

Initial Inspection
The pipe, as it sits on my work table, does not present a very promising picture. However, having worked on a couple of hundred pipes, some in much worse condition that this one, I am sure with some TLC and repairs, the beauty of this pipe can be restored to its former glory. The smooth rim top shows damages consistent with having been knocked against hard edges and is covered with overflowing lava. The partially rusticated stummel surface is covered in dirt and grime giving the surface a dull and lacklustre appearance. The rustications are worn down at places to nearly a smooth surface. The vulcanite stem is deeply oxidized and is missing a chunk of vulcanite from the bite zone on the lower surface. The seating of the stem in to the mortise is loose. The following pictures will give you a clear idea to the condition of the pipe as I start the restoration work. Detailed Inspection
The stummel is smooth towards the tapered upper ½ inch and extends over the rim top surface. The rim top surface is uneven, a result of being knocked against a hard edge of a table. I suspect that this damage is more severe on the left side between 6 and 9 o’ clock direction (encircled in green). The cake is thick and hard and overflowing over the rim top surface. It is also observed that the cake is thicker towards the upper half of the chamber and has a strong sweet molasses like smell permeating from the pipe. The condition of the chamber walls is hidden beneath the thick cake and will be ascertained only after the cake has been taken down to the bare briar. However, after careful external examination of the surface, I am confident that there is no damage to the chamber walls as the stummel surface is hard and solid all around.The partially rusticated stummel surface is covered in dirt, dust and grime giving the surface a dull, dirty and lifeless appearance. The nooks and crannies of the rustications shows accumulated oils, tars and dust that have darkened over time. There are flecks of white paint embedded within these crevices of the rustications. These rustications have worn down significantly and have smoothed out at many places. The stummel surface is solid to the touch signifying less likelihood of any chamber damage. The stummel has taken on a nice dark patina from 40 years of heavy usage and I would like to preserve it through all the cleaning and polishing. The mortise is relatively clean as expected since the long metallic tenon housing the trademark maple wood filter sits close to the mortise face. The vulcanite stem is deeply oxidized and appears dirty green. The lower surface of the stem has a large chunk of vulcanite missing from the bite zone, including the button. The four brass dots are covered in oxidation and would need to be cleaned and polished. Once the stem has been cleaned and polished, these brass dots will add an element of dazzle to the entire pipe. The long aluminum tenon which houses the Brigham trademarked Maple wood filter is covered in dried oils and tars. The filter is completely stuck in to the tenon and wouldn’t budge and the sweet smell too is very strong.The Process
The first issue that I tackled was that to separate the maple filter from the aluminum tube tenon. I chucked the stem in to the freezer for a couple of hours. Thereafter, I gently and lightly heated the tenon with a Bic lighter. This loosened the oils and tars and gunk that held the filter in to the tenon. Using a pair of nose pliers, I gently pulled out the maple wood filter. The following pictures will give you an idea as to how filthy and dirty the filter was and made me ask myself whether the filter was ever replaced/ cleaned.In preparation for immersing the stem in to the oxidation remover solution, I cleaned out the aluminum tenon and stem airway using dish washing soap and shank brushes. I further cleaned the stem airway using hard and regular pipe cleaners and alcohol. The stem internals are now clean and ready for further processes.I immersed it in “Before and After Deoxidizer” solution along with the stems of other pipes in line for restoration. This solution works to draw out all the deep seated oxidation from the surface making its subsequent cleaning and polishing a breeze. I would definitely recommend this product as it saves on to time and efforts. The pipe has been marked with a blue arrow for easy identification. At this stage, I called it a day as it was well past midnight.The next afternoon, I removed the stems that had been soaking in the deoxidizer solution overnight. I cleaned the stem and the stem airway under running warm water and scrubbed the raised oxidation from the stem surface using a Scotch Brite pad and the airway with thin shank brush. I further removed the oxidation by scrubbing the stem with 0000 grade steel wool and applied a little olive oil to rehydrate the stem. I used the steel wool to clean the aluminum tenon and it did make a world of difference to the appearance of the tenon.Continuing with the stem repair, I inserted a triangulated index card covered in transparent tape in to the slot. The tape prevents the mix of superglue and charcoal from sticking to the index card. I mixed superglue and activated charcoal powder and generously applied it over the bite zone, including over the buttons and set it aside for the fill to cure.Once the repairs had hardened, I shaped the button and the bite zone using a flat needle file. I roughly matched the freshly shaped surface with the rest of the stem by sanding the patch with a folded piece of 220 grit sand paper. At this stage, I noticed air pockets in the patch on the upper surface of the stem (encircled in red) and also the horizontal slot needed a rebuild. I mixed a fresh batch of activated charcoal and superglue and rebuilt the entire bite zone on the upper surface and also the horizontal slot. I set the stem aside for the fills to cure. While the stem repairs were set aside to cure, I moved on to reaming the chamber with my PipNet pipe reamer. I started the reaming process with head size 1 of the PipNet reamer blade and progressed through to head size 2. I used my fabricated knife to remove cake from areas inaccessible to the reamer blades and completed the process of removing the cake by sanding the walls smooth with a folded piece of 180 grit sandpaper. I wiped the chamber with a cotton swab wetted with alcohol to clean the residual carbon dust. The chamber walls are solid and the hard layer of cake had worked well to protect the chamber walls.Next, I cleaned the mortise by scraping out all the dried oils and tars from the walls with a dental tool. I further cleaned the mortise using bristled and regular pipe cleaners dipped in alcohol. Continuing with the internal cleaning of the chamber and mortise, I subjected it to a salt and alcohol bath. I used cotton balls which is an at par substitute as I have realized over the years. I drew out a wick from the cotton and along with a folded regular pipe cleaner; inserted it into the mortise and through the draught hole and further into the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the rim inner edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils/ tars from the chamber and mortise and loosened out any residual cake and tar build up, fulfilling it’s intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. Using my fabricated tool, I scraped out the entire loosed gunk from the mortise and further cleaned it with alcohol and q-tips. The large blobs of now moistened gunk that was removed from the mortise should give the readers an idea of how filthy the mortise was when I started the process of cleaning. The chamber now smells clean and fresh. I cleaned the external surface of the stummel with undiluted Murphy’s oil soap and a hard bristled toothbrush. I cleaned the smooth rim top surface with the soap and Scotch Brite pad. I scrubbed the rim top surface with a wire brush to remove the lava overflow and followed it up with a scrub using Scotch Brite pad. The stummel was dried using paper towels and soft cotton cloth. The clean rim top presents charred surface between 6 and 9 o’clock and in 12 o’clock direction (encircled in yellow) and also a couple of dents with thinning of the rim (encircled in red). I simultaneously cleaned the mortise with dish washing soap and shank brushes till all the loosened oils, tars and gunk, a result of the salt and alcohol bath, were completely removed. I dried the shank internals using paper towels and pipe cleaners.The external cleaning had revealed all the issues to the stummel surface that needed to be addressed and I decided to tackle the darkening and dents/ dings to the rim top surface. To address the rim top damage, I topped the rim top on 220 grit sandpaper till the surface was nice and even. I hate losing any briar and restrict it to the barest minimum that is required. The damage to the inner rim edge, though greatly eliminated, can still be seen to the back and left side of the rim edge (encircled in green) and the chamber too appeared to be out of round. These issues would be addressed next. To get the chamber back to round and address the still visible chipped surfaces over the inner rim edge, I created a bevel over the inner and outer edge with a folded piece of 220 grit sand paper. I am pretty pleased with the progress being made thus far. Next, I subjected the smooth surfaces over the stummel to a complete cycle of micromesh polish, wet sanding with 1500 to 12000 grit pads. I wiped the stummel with a moist cloth after every grit pad to remove the sanding dust left behind by the pads. This also helps in monitoring the progress being made and ensures early corrective action. I am happy with the progress being made until now. I massaged a small quantity of “Before and After Restoration Balm” into the briar surface with my finger tips and worked it deep into the surface and let it rest for a few minutes. The balm almost immediately works it’s magic and the briar now has a nice vibrant appearance with the beautiful bird’s eyes and cross grain patterns on full display. Now that the stummel repairs are completed, I turned my attention back to the stem repairs. The second attempt fills were well cured and I moved ahead with the process of filing and shaping the button end with a flat head needle file. With a flat needle file, I reshaped the horizontal slot end. For a better blending, I further sanded the entire stem with a folded piece of 220 grit sandpaper. The few minor air pockets that are visible will be completely eliminated as I progress with the sanding and polishing process. I continued to work on the stem and progressed to wet sanding the entire stem with a folded piece of 320 followed by 600, 800, 1000, 1500 and 2000 grit sand papers. Thereafter, I polished the stem by dry sanding the stem with 3200 to 12000 grit micromesh pads. I strictly avoided running the lower grit sand papers over the four brass dots, polishing them with 6000 to 12000 grit micromesh pads. I rubbed a small quantity of EVO into the stem surface and set it aside for the vulcanite to absorb and hydrate. Before moving on to final polishing of the entire pipe using polishing compounds, there was one aspect, though not critical, but important and that was to clean the gaps between the two rings separating the cap from the rest of the stummel. I used a sharp dental tool to clear out all the debris that had lodged between the rings.To complete the restoration, I mounted a cotton cloth buffing wheel on to my hand held rotary tool and polished the stummel and stem with Blue Diamond compound. This compound helps to remove the minor scratch marks that remain from the sanding. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax and continue to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and give the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks beautiful and is ready to join my other Brigham that I had received from Steve. Looking forward to enjoying my leisure time with this beautiful and gorgeous looking pipe, smoking my favorite tobacco!! P.S.: No Brigham pipe is complete without it’s trademark Maple wood filter. I replaced the old and clogged filter with a fresh filter and now it’s truly ready to deliver it’s unique smoking experience that I have come to appreciate after smoking the one in my collection. I storngly recommend that every pipe smoker must experience the pleasures of smoking a Brigham pipe at least once.