Tag Archives: sanding a stem

Breathing Life into a Can Pat Brigham Exclusive 314 Pot

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Blog by Steve Laug

Not too long ago I received an email from a fellow in Kitchener, Ontario regarding some pipes he needed cleaned up. He had been referred to me by my local pipe and cigar shop. While I am not currently adding more pipes to my queue of repairs I have made a commitment to the shop to work on pipes for their customers. Generally they have one or two pipes that need a bit of work. This fellow sent me the following email:

I just came across my smoking pipes that I’ve had in storage for about 40 years. I’m wondering what you’d charge to have them refurbished. There are 17 in total (11 are Brighams and 6 are various).

It turns out he said he had 17 pipes. That was certainly more than I expected but I communicated that there was a large queue ahead of him and I would have to fit them in as I could. He was fine with whatever time it took. He sent me the following photos of his collection that he wanted restored. The first photo shows his eleven Brigham pipes – all very interesting shapes. The second photo shows the six various pipes in the collection – A Republic Era Peterson’s System 1312 (Canadian Import), A Bjarne Hand Carved Freehand, a Comoy’s Everyman London smooth billiard, a GBD Popular Dublin 12, an English made Kaywoodie Rustica 72B, a Kriswill Bernadotte 60 with a broken tenon. When the box arrived there were two additional pipes included for a total of 19 – a Ropp 803 Deluxe Cherrywood Poker and a Comoy’s Sandblast Everyman Canadian 296. It was a lot of pipes! I have been randomly choosing the next pipe to work on and chose the Brigham that I have drawn a green box around in the photo below.When I unwrapped it the pipe it was a nice looking rusticated pot that was lighter in colour than the other rusticated Brighams in the collection. It was stamped on the smooth underside of the shank. The stamping is faint but part of it was readable. The shape number 314 is on the heel of the pipe and identifies the shape. It is followed by the Can. Pat. 372982 and then the Brigham stamp in script. It had a rusticated bowl and shank with a smooth rim top. The rim top had a lava overflow from the medium cake in the bowl. The bowl was in decent condition, slightly out of round on the inner edge. There was some darkening around the top and inner edges of the bowl. It was a dirty pipe but the finish appeared to be in okay condition under the grime. The 3 Dot saddle stem was oxidized and had tooth marks and chatter near the button on both sides. There was also some calcification for about an inch up the stem. I took close up photos of the bowl and rim top to show the condition of the bowl and damage to the rim edge as well as the cake and lava overflowing onto the rim top. I also took close up photos of the stem to show its condition as mentioned above.     I took a photo of the faint stamping on the underside of the shank to show what I was speaking about above. It is very clear and readable. The 314 shape number is on the heel followed by the Can. Pat. 372982 number then the Brigham script logo.I removed the stem from the shank to reveal the aluminum tube/tenon that held the Rock Maple Distillator. The distillator was dirty and tightly jammed in the tube. It would need to be replaced. Before starting my clean up work on the pipe I turned to a chart that Charles Lemon of Dad’s Pipes sent to me on the patent era Brighams. There were made from 1938-1980. As the pipe I am working on is a Patent pipe, it’s more accurate to refer to its grade by name (the post 1980 grading scheme refers to Dots). Here is the  chart that Charles sent me. The pipe I am working on is thus a Brigham Exclusive with the 3 brass pins arranged in a triangle. With this pipe I am continuing to work on another Can Pat Brigham pipe from the nineteen pipe installment. This is tenth of the eleven Brighams. I went to work on it immediately. I reamed the bowl with a PipNet pipe reamer using the second cutting head to take the cake back to bare briar so I could inspect the walls. I cleaned up the remnants with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls with 220 grit sandpaper on a piece of dowel to smooth them out and further examine them. I was happy that the walls looked very good.    I worked on the darkening on the rim top and the rough inner edge of the bowl with a folded piece of 220 grit sandpaper. I was able to remove the darkening and smooth out the inner edge of the bowl.    I cleaned out the mortise area and airway to the bowl and the interior of the metal tube and airway in the stem with pipe cleaners, cotton swabs and alcohol. The aluminum tube was dirty because it was missing the distillator and had been smoked sans filter.    I scrubbed the surface of the bowl with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime and grit as well as the remnants of the shiny finish on the smooth portions of the bowl.     I wet sanded the rim top and edges of the bowl with micromesh sanding pads – 1500-12000 grit sanding pads. I wiped the bowl surface down with a damp cloth after each sanding pad to remove the sanding dust. Once I finished the bowl looked good.    I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine.   I set the bowl aside and turned my attention to the stem. I rubbed the stem down with Soft Scrub on with a cotton pad and it removed the oxidation and the calcification build up. It looked a lot better.        I sanded out the tooth marks, chatter and oxidation with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper.     I rubbed down the stem with Denicare Mouthpiece Polish and a cotton pad to remove the remnants of oxidation and to blend in the sanding. The polish is a red gritty paste that works wonders on removing stubborn remnants of oxidation in the crease. The stem is starting to show promise at this point in the process.   Before I finished the polishing stem I decided to fit it with a new Rock Maple Distillator.  I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped the stem down after each sanding pad with a cotton pad to remove the sanding debris.  I finished polishing the stem with Before & After Pipe Stem Polish – both fine and extra fine. I finished by wiping it down with Briarville’s No Oxy Oil and buffing it to a shine.     I am excited to finish another of the lot as it moves me one pipe closer to being finished. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the grain popping through on the rim top and the rustication coming to life. Added to that the polished black vulcanite stem with the shining brass pins was beautiful. This mixed smooth and rusticated finish Brigham Exclusive Pot is nice looking and feels great in my hand. It is light and well balanced. Have a look at it with the photos below. This is the smallest of the Brigham pipes that I have worked on in this collection. The dimensions are Length: 5 inches, Height: 1 5/8 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. This is the 16th of the 19 pipes sent to me from Eastern Canada for restoration. Once again I am looking forward to what the pipeman who sent it thinks of this restoration. Lots more to do in this lot! Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman.

A Simple Refurbishing Of Peterson’s Barrel Pipe

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Blog by Paresh Deshpande

In the last couple of weeks, I have worked on three Peterson’s pipe, two from my inherited lot (DONEGAL ROCKY # 999 and KAPMEER # 120S) and one that I had purchased on eBay (PETERSON’S SYSTEM # 31)  just so that I could include it in my rotation. Continuing with my work on Peterson’s in my collection, the next pipe that is now on my work table is a rusticated Peterson’s “BARREL” with a thin delicate and long P-lip stem.

The rusticated stummel of this pipe has beautiful texture and feels tactile in the hand. A short shank with a nickel ferrule at the end and a long, tapered delicate P-lip stem makes it a visually stunning pipe. It is stamped on the bottom flat smooth surface at the foot of the stummel as “Peterson’s” in a cursive hand over “BARREL” in capital letters over “MADE IN THE” over “REPUBLIC” over “OF IRELAND” in capital letters. The shank end is adorned with a nickel ferule that is stamped as “K & P” over three faux hallmarks a Shamrock, a Prone Fox, and a Stone Tower. Further to the right, it is stamped as “PETERSON’S”. The stampings are crisp and easily readable less the Shamrock hallmark which has been slightly rubbed off.  Having researched and worked on a few early Peterson’s pipes, I knew that the stampings identified this pipe as being from Republic era i.e. 1949 to until the present, making it a newer generation pipe. Also during my search on Donegal Rocky # 999 pipe that I had researched earlier, I knew that BARREL belonged to the Group 4 basic entry level pipes from Peterson’s. Given below are snippets of relevant information that I had learned from pipedia.org:

Group 4, Basic Entry Level Pipes

In this group you will find the basic entry level pipes which many smokers desire and are most comfortable with for every day and rotation use. The two most famous and popular issues probably being the System and the Classic shape pipes. All of the pipes in this group can be purchased for relatively little cost and probably accounts for the majority of Petersons worldwide pipe sales

Tankard & Barrel: Two attractively shaped pipes finished in red polish or rustic. A quality briar fitted with a nickel mount. Available with Peterson lip or fishtail mouthpiece. Prices start from $45.With this information, I now know that this pipe is a pipe from the newer generation that is most comfortable and desired and I move ahead with my initial visual inspection.

Initial Visual Inspection
The pipe, as it sits on my work table, is dirty with a thick layer of cake in the chamber, a stummel that is covered in dust and grime and a military mount tapered vulcanite stem that is lightly oxidized. Here are a few pictures of the pipe before I proceed with a detailed visual inspection of each part of the pipe. The chamber has a thick cake with lava overflow over the rim top surface. The condition of the inner walls of the chamber will be ascertained once the existing cake has been taken down to the bare briar. The inner and outer rim edges appear to be in good condition, however, the same will be ascertained once the cake and lava overflow from the chamber and rim top respectively, is entirely removed. There is a very strong smell to the cake which, perhaps, may reduce appreciably after the chamber and the shank has been cleaned. The draught hole is right at the bottom and center of the wide and rounded heel of the stummel, making it an excellent smoker. The mortise is filled with oils and tars and specks of dried ash are seen on the walls of the mortise. The mortise is filled with dried oils, tars and gunk. The walls, however, are intact and well protected under the nickel ferule.  The rusticated stummel on this pipe is covered in a thick layer of dust and grime giving it a dull and lackluster appearance. The rim top surface is also covered in dust, lava overflow, grime and will need to be cleaned and polished. The nickel ferule at the shank end appears dull due to oxidation. The bottom of the ferrule has a patch that is heavily oxidized. The saving grace is that it is intact and undamaged.The tapered, thin and long slightly bent vulcanite P-lip stem is lightly oxidized with negligible, but visible on close inspection, scratches on either surfaces of the stem in the bite zone and over the P-lip. The shank end opening on the stem is constricted with dried oils and gunk. This should be a relatively simple cleaning up job of the stem.The Process
I began the process of refurbishing this pipe by reaming the chamber with a Castleford reamer tool, using size 2 followed by size 3 head. Using my fabricated knife; I further took the cake down to the bare briar. With a 150 grit sand paper, the walls of the chamber were rid of all the remnants of the cake, revealing smooth chamber walls. I further wiped the chamber with a cotton swab wetted with isopropyl alcohol to completely remove the sanding dust. I gently scraped the lava overflow from the rim top with a brass bristled brush. The inner and outer rim edge is in good condition. I scraped the shank internals with a fabricated tool to remove all the crud that had accumulated along the shank walls and further cleaned it with bristled and regular pipe cleaners dipped in isopropyl alcohol. I shall further draw out all the residual oils, tars and gunk by subjecting the chamber and the shank to a salt and alcohol bath. I continued the cleaning of the chamber and the short shank internals with a salt and alcohol bath. I use cotton balls which is an at par substitute as I have realized over the years. I draw out a wick from the cotton and along with a folded regular pipe cleaner; insert it in to the mortise and through the draught hole in to the chamber. Thereafter, I pack the chamber with cotton balls to about quarter of an inch below the rim inner edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. Using my fabricated tool, I scraped out the entire loosed gunk from the shank walls and further cleaned it with alcohol and q-tips. The chamber now smells clean and fresh. I set the stummel to dry out naturally. Now that the internals of the stummel were cleaned, I scrubbed the external surface of the bowl with undiluted Murphy’s oil soap and hard bristled tooth brush. I deliberately cleaned the rim top surface with a soft bristled brass wire brush to remove the entire lava overflow and dried it using paper towels and soft cotton cloth. I rubbed a small quantity of “Before and After Restoration Balm” in to briar and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the reddish brown hues of the raised rustications contrasting with the dark stummel surface. I further buff it with a horse hair shoe brush. With the stummel refurbishing completed, I turned my attention to the stem. The stem air way was filthy to say the least. Using a shank brush and dish washing soap, I cleaned the stem air way. I further cleaned the stem internals with hard and regular pipe cleaners and isopropyl alcohol. A lot of elbow grease and a pile of pipe cleaners later, when the pipe cleaners emerged white I knew that the stem internals were clean and fresh.With the stem internals now clean, I moved to external cleaning of the stem surface by dunking the stem in to “Before and After Deoxidizer” solution developed by my friend Mark Hoover. The solution helps to draw out heavy oxidation to the surface making its further removal a breeze, while the minor oxidation is eliminated to a very great extent. I usually dunk stems of 5-7 pipes that are in-line for restoration and the BARREL is marked in yellow arrow. I generally allow the stems to soak in this solution overnight for the solution to do its work.I sand the entire stem surface with a folded piece of a 220 grit sand paper to remove the tooth chatter and minor oxidation from the stem surface. With the same piece of sand paper, I sharpened the button edges on both the upper and lower surface. I wiped the stem with a cotton swab and Murphy’s oil soap to further remove the oxidation. I rubbed some extra virgin olive oil in to the stem and set it aside to be absorbed in to stem. I polished the stem with micromesh pads, wet sanding with 1500 to 12000 grit pads. I rubbed a little extra virgin olive oil in to the stem at the end of all the micromesh pads. I finished the polishing of the stem by rubbing a small quantity of Paragon wax and giving it a final polish with a soft cotton cloth. The stem is now nice, smooth and shiny.I cleaned the nickel ferrule at the shank end with a local compound that Abha, my wife, uses to polish her silver and gold jewelry and cutlery. This compound is a very fine powder and is least abrasive with fantastic results. The results were appreciated by Steve during his visit to India. The band is now a nice shining piece of nickle and provides a nice contrast to the shining black stem and the dark brown stummel. Unfortunately, I missed out on taking pictures as I was keen to finish this pipe!

To apply the finishing touches, I mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax to the stummel and stem and continued to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe is shown below. P.S. – This was one of the easiest and most straight forward refurbishing works that I have undertaken till date. It was also a nice change from restoring pipes only from my inheritance. I am really privileged to have had an opportunity to carry forward the trust that the previous owner had posed in his pipes. Thanks for your patience and looking forward to inputs about the write up. Cheers…

Readying An Inherited Pete Kapmeer #120 S, Great Britain, For Its Second Inning…

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Blog by Paresh Deshpande

While going through the pile of my inherited pipes searching for my next project, I selected the DONEGAL ROCKY # 999 and this pipe, PETERSON’S KAPMEER # 120 S for restoration. Since I wanted to add Rhodesian shape to my rotation, I first restored the Donegal # 999. Thereafter other interesting pipes caught my fancy and this pipe was relegated to backseat. A few pipes later, as I was contemplating my next project, this pipe again came in to focus along with a few other Peterson’s which were languishing in the box and I decided to complete a few Peterson’s pipes during the next few days.

The shape of this pipe is a nice classic Dublin with a P-lip saddle stem. The deeply rusticated stummel feels tactile in one’s hand and the deep burgundy stain makes for a visual treat. It is stamped on the smooth underside as “120 S” towards the heel of the stummel followed by “PETERSON’S” over “KAPMEER” followed by the COM stamp “GREAT” over “BRITAIN” towards the shank end. The stampings are crisp and clear. The vulcanite P-lip saddle stem bears the trademark decorative letter “P”.During my research on Donegal Rocky # 999 (my first and only Donegal in my collection!!), I had read that KAPMEER belongs to the Classic Range of pipes offered by Peterson’s. These are basic entry level pipes and most of this line up is no longer in production. The COM stamp “GREAT BRITAIN” also points to this being an older pipe, that is, pre-1959.

Initial Visual Inspection
The pipe, as it sits on my work table, is dirty with thick layer of even cake, covered in dust and grime with a heavily oxidized stem. Here are a few pictures of the pipe before I proceed with a detailed visual inspection of each part of the pipe. The stummel has beautiful rustic patterns on this classic shaped pipe and is covered in a thick layer of dust and grime. The stummel appears dull and lackluster. However, the rich dark burgundy hues of the raised portions of the rustications contrast beautifully with the lighter hues of the stummel and would look more appealing once the stummel has been cleaned and polished. The end of the long and rusticated shank has a nice thin band of smooth briar. Once polished, this briar band should further enhance the beauty of this pipe. The meerschaum lined rim top is surrounded by briar wood and is covered in a thick coat of dust, lava overflow, grime and will need to be cleaned and polished. This lava overflow is chipped at places revealing an intact white meerschaum layer. The chamber has an even layer of thick cake that is sticky and hard. The condition of the meerschaum lined walls of the chamber will be ascertained once the existing cake has been completely removed. The inner meerschaum layered rim edge appears intact, however, the same will be ascertained once the cake and lava overflow from the chamber and rim top is removed. There is a distinct perfectly round ring above the draught hole which could be seen even through the cake and grime. Is it a crack? It is unlikely that a crack should be such a perfect round. It would require a closer inspection once the chamber has been cleaned. The mortise has a thick layer of black dried oils and tars on the walls which would need to be cleaned. The straight tapered vulcanite P-lip saddle stem is heavily oxidized and is peppered with light tooth chatter/ indentations on either surface of the stem in the bite zone and on the top surface of the P-lip. Heavy calcification is seen at the base of the edges of the P-lip. The button edges of the P-lip are deformed due to tooth marks and would need to be sharpened. The tenon end is covered in dried oils and tars. This should be a relatively simple repair and cleaning up job of the stem.The Process
I began the process of refurbishing this pipe with scraping out the calcification from the base of the button edges, cleaning the internals of the stem using pipe cleaners with isopropyl alcohol (99.9% pure) and dunking the stem in to “Before and After Deoxidizer” solution developed by my friend Mark Hoover. The solution helps to draw out heavy oxidation to the surface making its further removal a breeze, while the minor oxidation is eliminated to a very great extent. I usually dunk stems of 5-7 pipes that are in-line for restoration and this Kapmeer is marked in blue arrow. I generally allow the stems to soak in this solution overnight for the solution to do its work.Now that the stem is soaking in the deoxidizer solution, I worked the stummel, starting with reaming the chamber with a Castleford reamer tool, using only the second head. I was very gentle and careful while using the reamer head, applying minimum force for fear of cracking the meerschaum lining. Using my fabricated knife; I took the cake down to the meerschaum layer. With a 150 grit sand paper, the walls of the chamber were rid of all the remnants of the cake. My worst fears while working on meerschaum lined pipes were unraveled in front of my eyes!! There are two distinct cracks on either sides on the chamber walls, one each in 3 o’clock and 9  o’clock direction. These cracks are marked in yellow and orange arrows respectively. These cracks do not go all the way through the meerschaum layer, but are only superficial. The perfectly rounded crack that I had mentioned (marked in green arrow) earlier, is not a crack but just a circular line formed most likely by a reamer head. I further wiped the chamber with a cotton swab wetted with isopropyl alcohol to completely remove the sanding dust. I gently scraped off the entire lava overflow from the rim top with a sharp knife blade. The inner rim edge has no damage save for uneven surface. This issue will be easily addressed by a little sanding and polishing with micromesh pads. Just to allay my fears, I shared these pictures with Steve and Facetimed with him. I suggested that I coat the cracks with a mix of egg whites and chalk for repairs. However, Steve opined that these cracks are just superficial and that he would let them be. His closing remark was “that meer lining is going nowhere…”! At peace with my inner being, I move to the next stage.

I scraped the dried gunk from the walls of the mortise with my dental tool and further cleaned the shank internals with q-tips, pipe cleaners and isopropyl alcohol. I continued the cleaning till the pipe cleaners and q-tips came out clean.I scrubbed the external surface of the bowl with undiluted Murphy’s oil soap and hard bristled tooth brush and dried it using paper towels and soft cotton cloth. The burgundy hues of the raised rustications contrast beautifully with the rest of the stummel. I set the stummel aside to dry out naturally. I packed the chamber with paper towels to absorb any water and moisture that may have inadvertently seeped in to the meerschaum. To even out the rim top, I dry sand the top with 1500 to 12000 grit micromesh pads. I also polished the raised rustications and the thin briar band at the shank end, dry sanding with the micromesh pads to further enhance the contrast. I am really happy with the appearance of the entire stummel at this stage. I massaged a small quantity of “Before and After Restoration Balm” in to briar. I rubbed this balm deep in to the nooks and crannies formed between the rustications with my fingers and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the dark hues of the raised carvings contrasting with the rest of the stummel surface. I further buff it with a horse hair shoe brush. I worked on all the stems that had been soaking in the deoxidizer solution overnight. I fished out all the stems and cleaned them under running warm water and scrubbed the raised oxidation from the stem surface using Scotch Brite pad. I further removed the oxidation by scrubbing the stems with 0000 grade steel wool and applied a little olive oil to rehydrate the stems and set them aside for the oil to be absorbed. Unfortunately, I did not click any pictures of these stems at this stage.

I painted both surfaces of the stem with the flame of a lighter to raise the tooth indentations to the surface. This also helps in loosening minor oxidation from the stem surface. I sand the entire stem surface with a folded piece of a 220 grit sand paper to remove the loosened oxidation. I wiped the stem with a cotton swab and Murphy’s oil soap to further remove the oxidation. I filled the tooth indentation in the button edge on both lower and upper stem surfaces with a mix of activated charcoal and CA superglue and set it aside for the fill to cure. Once the fill had cured sufficiently, I sanded down the fill with a needle file to match with rest of the stem surface. With the same file, I sharpened the button edge on both the upper and lower surface. I fine tuned the blending of the fill with the rest of the stem surface using a 220 grit sand paper and also sanded down the entire stem to remove the stubborn residual oxidation. I further sand the stem with 600 and 800 grit sand paper and wiped the stem with cotton pad dipped in alcohol to remove the resultant dust. I rubbed some extra virgin olive oil in to the stem and set it aside to be absorbed in to stem. However, I completely missed taking pictures of this stage.

I polished the stem with micromesh pads, wet sanding with 1500 to 12000 grit pads. I rubbed a little extra virgin olive oil in to the stem at the end of the micromesh pads polishing cycle. I finish the polishing of the stem by rubbing a small quantity of Paragon wax and giving it a final polish with a soft cotton cloth. The stem is now nice, smooth and shiny.I refreshed the stem logo by masking the logo with a whitener correction pen. Once the whitener had dried, I gently wiped the excess whitener away. The stem logo now looks prominent.To apply the finishing touches, I mount a cotton cloth buffing wheel on to my hand held rotary tool and applied a coat of Blue Diamond to the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax to the stummel and stem and continued to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe is shown below. P.S. – This was an easy restoration and the pipe turned out fabulously refreshed. I did enjoy working on it. Steve, with his practical and sound advice has been a great help. I cannot imagine this fun filled journey of mine without his help, guidance and encouragement. Thanks Steve for being such a big support and also for introducing some great friends in piper community.

I have three more Peterson’s pipes lined up and each one is interesting in its own way. I surely am looking forward to work on each one of them in the coming days!!

Thanks for your patience and looking forward to input about the write up. Cheers…

Refurbishing A Peterson’s Old English Collection Pipe.

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Blog by Paresh Deshpande

In the last couple of weeks, I have worked on four Peterson’s pipe, two from my inherited lot (DONEGAL ROCKY # 999 and KAPMEER # 120S) and two that I had purchased on eBay, a PETERSON’S SYSTEM # 31 just so that I could include it in my rotation and a Peterson’s BARREL. Continuing with my work on Peterson’s in my collection, the next and fifth pipe that is now on my work table is a smooth Peterson’s “OLD ENGLISH COLLECTION” pipe with a thin delicate and long stem.

The smooth stummel of this pipe has beautiful mix of densely packed Bird’s eye grain on the sides and cross grain on the front and back of the stummel. The Duke shape (or more akin to the Tankard pipe from Peterson’s!!!) captures these grains beautifully for a stunning visual experience. A tallish stummel, short shank with a gold plated silver ferrule at the end and a long, tapered delicate stem makes it a visually appealing pipe. It is stamped on the bottom flat smooth surface at the foot of the stummel as “PETERSON’S” over “OLD ENGLISH” over “COLLECTION” in capital letters over “MADE IN THE” over “REPUBLIC” over “OF IRELAND” in capital letters. The shank end is adorned with a gold plated silver ferule that is stamped as “Peterson’s” in a cursive hand over “DUBLIN”. Further to the right there are three hallmarks in a cartouche, which unfortunately are worn off to the extent that I am unable to identify and make use of them for dating this pipe. Rest of the stamping on this pipe is crisp and easily readable. I would really be glad if any of the readers are able to make out these hallmarks and either share the same with us or describe them and help in dating this pipe. Since I have been working on Peterson’s pipes in my collection, I knew that these stampings identified this pipe as being from Republic era i.e. 1949 to until the present, making it a newer generation pipe. Also during my search on Peterson’s Barrel pipe that I had researched earlier, I knew that OLD ENGLISH COLLECTION belonged to the Collection Series of pipes from Peterson’s. Given below are snippets of relevant information that I had learned from pipedia.org;

Collections: Usually these popular themed collections of pipes are boxed.

They vary in price from the Ebony and Ivory at around $300 and up to $1000 for the River, 6 pipe set.

The Old English Collection: The old English Collection is no longer in production. It featured a set of 12 pipes, recreated using original classic designs from the 1930s and 1940s. Each pipe is handmade and mounted with gold plated sterling silver bands.With this information, I now know that this pipe is a pipe from the newer generation that is handmade and part of set of 12 pipes and I move ahead with my initial visual inspection. I would once again like to request readers of this blog to help me in pinning the exact date for this pipe.

Initial Visual Inspection
The pipe, as it sits on my work table, is dirty with an uneven layer of cake in the chamber, a stummel that is covered in dust and grime and a military mount tapered vulcanite stem that is heavily oxidized. Here are a few pictures of the pipe before I proceed with a detailed visual inspection of each part of the pipe.The smooth stummel on this pipe is covered in a thick layer of dust and grime giving it a dull and lackluster appearance. Through all the grime, beautiful Bird’s eye and cross grains can be still seen on the sides and front/ back of the stummel respectively. The rim top surface is also covered in dust, lava overflow, grime and will need to be cleaned and polished. The stummel has developed a nice patina which I shall endeavor to preserve. There are a few negligible scratches on the left side of the stummel which will be addressed during polishing the stummel with micromesh pads. There is one tiny but a slightly deep chip on the left side of the stummel, any repairs of which I shall take a call on subsequently. The chamber has a thin layer of uneven cake with lava overflow over the rim top surface. This overflow of lava is significantly more on the back of the rim top, in the direction of 6 ‘O’ clock. The condition of the inner walls of the chamber will be ascertained once the existing cake has been taken down to the bare briar. The inner and outer rim edges appear to be in good condition, however, the same will be ascertained once the cake and lava overflow from the chamber and rim top is entirely removed. There is a very strong smell to the cake which, perhaps, may reduce appreciably after the chamber has been cleaned. The mortise is filled with oils and tars and specks of dried ash are seen on the walls of the mortise. The walls, however, are intact and well protected under the gold plated silver ferrule.The gold plated silver ferrule at the shank end appears dull due to oxidation. It shows patches of heavy oxidation over the lower surface. The saving grace is that it is intact and undamaged.The slotted and slightly bent vulcanite stem is heavily and deeply oxidized with significant tooth indentations on the button edge and chatter on either surfaces of the stem in the bite zone. The tenon end shows traces of dried oils and tars. It’s going to take some elbow grease to clean up this stem to a nice deep and shining black. The Process
I began the process of refurbishing this pipe by using my fabricated knife to remove the thin layer of cake. I further took the cake down to the bare briar with a folded piece of 150 grit sand paper. Once the walls of the chamber were rid of all the remnants of the cake, chamber walls were found to be smooth and without any damage. With my modified and straightened cloth hanger, I cleaned the grime and cake that covered the draught hole at the heel of the stummel. I further wiped the chamber with a cotton swab wetted with isopropyl alcohol to completely remove the sanding dust. I scraped the shank internals with a fabricated tool to remove all the crud that had accumulated along the shank walls and further cleaned it with bristled and regular pipe cleaners dipped in isopropyl alcohol. I shall further draw out all the residual oils, tars and gunk by subjecting the chamber and the shank to a salt and alcohol bath.I continued the cleaning of the chamber and shank internals with a salt and alcohol bath. I use cotton balls which is an at par substitute as I have realized over the years. I draw out a wick from the cotton and along with a folded regular pipe cleaner; insert it in to the mortise and through the draught hole in to the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the rim inner edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. Using my fabricated tool, I scraped out the entire loosed gunk from the sump and further cleaned it with alcohol and q-tips. The chamber now smells clean and fresh. I set the stummel to dry out naturally. Now that the internals of the stummel were cleaned, I scrubbed the external surface of the bowl with undiluted Murphy’s oil soap and hard bristled tooth brush. I deliberately cleaned the rim top surface with Scotch Brite and a soft bristled brass wire brush to remove the entire lava overflow and dried it using paper towels and soft cotton cloth. The rim darkening that I had observed over the rim top in 6 o’clock direction, was completely addressed. The inner and outer rim edges are in pristine condition. Thereafter, I polished the entire stummel with micromesh pads, wet sanding with 1500 to 12000 pads. I wiped the surface with a soft moist cloth at the end of the micromesh cycle. The stummel looks amazing with a deep shine and beautiful grains popping over the stummel surface. The rim top surface looks pristine with the issue of darkened inner edge entirely addressed. The second issue that was addressed to a great extent was that of the minor scratches and nicks that were observed on the left side of the stummel. One small nick can still be seen but to address it, I would have to compromise on the patina, which I did not desire. This minor nick is a part of the journey of this beautiful pipe and I shall let it be.  I am very happy with the appearance of the rim top and stummel at this stage. I rubbed a small quantity of “Before and After Restoration Balm” in to briar and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the dark hues of the grain contrasting with the rest of the stummel surface. I further buff it with a horse hair shoe brush. With the stummel refurbishing completed, I turned my attention to the stem. The stem air way was filthy to say the least. Using a shank brush and dish washing soap, I cleaned the stem air way. I further cleaned the stem internals with hard and regular pipe cleaners and isopropyl alcohol. A lot of elbow grease and a pile of pipe cleaners later, when the pipe cleaners emerged white I knew that the stem internals are now clean and fresh.With the stem internals now clean, I moved to external cleaning of the stem surface by sanding the surface with a piece of 220 grit sand paper and thereafter dunking the stem in to “Before and After Deoxidizer” solution developed by my friend Mark Hoover. The solution helps to draw out heavy oxidation to the surface making its further removal a breeze, while the minor oxidation is eliminated to a very great extent. I usually dunk stems of 5-7 pipes that are in-line for restoration and the OLD ENGLISH COLLECTION is marked in green arrow. I generally allow the stems to soak in this solution overnight for the solution to do its work.Next day, I remove the stems from the deoxidizer solution and clean it under warm running tap water to remove all the solution. I scrubbed the stem surface first with scotch brite pad followed by a piece of 0000 grade steel wool. This helps in removing all the raised oxidation from the stem surface.  The deeper tooth indentations and chatter were raised to the surface by heating the damaged area with the flame of a lighter. I further sand the entire stem surface with a folded piece of a 220 grit sand paper to remove the raised tooth chatter and even out the stem surface. With the same piece of sand paper, I sharpened the button edges on both the upper and lower surface. I wiped the stem with a cotton swab and Murphy’s oil soap to further remove the oxidation. I rubbed some extra virgin olive oil in to the stem and set it aside to be absorbed in to stem. I polished the stem with micromesh pads, wet sanding with 1500 to 12000 grit pads. I rubbed a little extra virgin olive oil in to the stem at the end of all the micromesh pads. I finish the polishing of the stem by rubbing a small quantity of Paragon wax and giving it a final polish with a soft cotton cloth. The stem is now nice, smooth and shiny. I cleaned the gold plated sterling silver shank band with a local compound that Abha, my wife, uses to polish her silver and gold jewelry and cutlery. This compound is a very fine powder and is least abrasive with fantastic results. The results were appreciated by Steve during his visit to India. The band is now a nice shining piece of gold and provides a nice contrast to the shining black stem and the dark brown stummel. The patches of deep oxidation that were observed on the lower surface of the band were also completely eliminated. Unfortunately, I missed out on taking pictures as I was keen to finish this pipe and enjoy a bowl!

To apply the finishing touches, I mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax to the stummel and stem and continued to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe is shown below. P.S. – This is indeed a beautiful piece of briar that exudes excellent craftsmanship and quality. Now I have set myself a target to acquire all the remaining 11 pipes to complete my personal collection. Thanks for your patience and looking forward to inputs about the write up. Cheers…

A Simple Refurbishing Of A Peterson’s System 31 Billiard Pipe.

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Blog by Paresh Deshpande

Two years ago, I had restored a rusticated Peterson’s “System 31, Made in Eire”, from my inherited pipes. Here is the link to the write up, my first post on Reborn pipes!!

https://rebornpipes.com/2018/06/01/restoring-my-grandfathers-petersons-system-31-made-in-eire-billiard/

Being from 1938-41 time period, I could never get myself around to enjoy a smoke in this pipe. However, I always wanted to try out the system # 31 pipes and thus when I came across one on eBay at an attractive price point, I made it a point to purchase it.

The smooth stummel of this pipe has beautiful mixed grain all round with distinct cross grain to the side and on the shank. It is stamped to the left on the shank as “PETERSON’S” over “SYSTEM” in capital letters with a forked P in Peterson’s. The right side of the shank is stamped as “MADE IN THE” over “REPUBLIC” over “OF IRELAND” in capital letters with the numeral “31” towards the stummel shank junction. The shank end is adorned with a nickel ferule that is stamped as “K & P” over three faux hallmarks a Shamrock, a Prone Fox, and a Stone Tower. Further to the right, it is stamped as “PETERSON’S”. The stampings are crisp and easily readable. Having researched and worked on a few early Peterson’s pipes, I knew that the stampings identified this pipe as being from Republic era i.e. 1949 to until the present, making it a newer generation pipe. This fact is further authenticated by the article I found on pipedia.org on Peterson’s System pipes;

https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_Pipe

For the Peterson System pipes to work properly, the stem/tenon has to have an extension, the tip of which will pass by the draft hole from the bowl and into the sump. Upon the smoker drawing in smoke, this extension then directs the smoke down and around the sump to dispense a lot of the moisture before the smoke enters the extension and stem. On the System Standards and other less expensive systems, this extension with be made of Vulcanite turned integrally with the stem. On the more expensive System pipes this extension will be made of metal which screws into the Vulcanite stem. This extension on the earlier pipes will be of brass and the newer pipes will be of aluminum.

With this information, I now know that this pipe is an expensive system pipe from the newer generation and now that my curiosity is satiated, I move ahead with my initial visual inspection.

Initial Visual Inspection
The pipe, as it sits on my work table, is dirty with a thick layer of cake covered in dust and grime with many scratches and a lightly oxidized stem. Here are a few pictures of the pipe before I proceed with a detailed visual inspection of each part of the pipe. The smooth stummel on this pipe is covered in a thick layer of dust and grime giving it a dull and lackluster appearance. Through all the grime, beautiful grains can be still seen. The rim top surface is also covered in dust, lava overflow, grime and will need to be cleaned and polished. The stummel has developed a nice patina which I shall endeavor to preserve. The stummel surface is peppered with many minor scratches and nicks, notably over the foot of the stummel. The chamber has a thick cake with lava overflow over the rim top surface. The condition of the inner walls of the chamber will be ascertained once the existing cake has been taken down to the bare briar. The inner and outer rim edges appear to be in good condition, however, the same will be ascertained once the cake and lava overflow from the chamber and rim top is entirely removed. There is a very strong smell to the cake which, perhaps, may reduce appreciably after the chamber has been cleaned. The draught hole has reduced considerably in diameter causing air flow through it to being restricted. The mortise is filled with oils and tars and specks of dried ash are seen on the walls of the mortise. The sump is filled with dried oils, tars and gunk. The walls, however, are intact and well protected under the nickel ferule. The nickel ferule at the shank end appears dull due to oxidation. The saving grace is that it is intact and undamaged.The P-Lip straight vulcanite stem is lightly oxidized with few tooth indentations on the button edge and chatter on either surfaces of the stem in the bite zone. The aluminum tenon extension shows traces of dried oils and tars and remnants of black color at the base. This should be a relatively simple cleaning up job of the stem. The Process
I began the process of refurbishing this pipe by reaming the chamber with a Castleford reamer tool, using the second head. Using my fabricated knife; I further took the cake down to the bare briar. With a 150 grit sand paper, the walls of the chamber were rid of all the remnants of the cake, revealing smooth chamber walls. With my modified and straightened cloth hanger, I cleaned the grime and cake that covered the draught hole at the heel of the stummel. I further wiped the chamber with a cotton swab wetted with isopropyl alcohol to completely remove the sanding dust. I gently scraped the lava overflow from the rim top. The inner and outer rim edge is in good condition. I scraped the shank internals with a fabricated tool to remove all the crud that had accumulated along the shank walls and further cleaned it with bristled and regular pipe cleaners dipped in isopropyl alcohol. The sump was cleaned using q-tips wetted with isopropyl alcohol. I also cleaned the sump with rolled paper napkins. A few hours later and after a lot of patience, elbow grease and q-tips, the sump is finally cleaned to a great extent. I shall further draw out all the residual oils, tars and gunk by subjecting the chamber and the shank to a salt and alcohol bath.I continued the cleaning of the chamber and shank internals with a salt and alcohol bath. I use cotton balls which is an at par substitute as I have realized over the years. I draw out a wick from the cotton and along with a folded regular pipe cleaner; insert it in to the mortise and through the draught hole in to the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the rim inner edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk. Using my fabricated tool, I scraped out the entire loosed gunk from the sump and further cleaned it with alcohol and q-tips. The chamber now smells clean and fresh. I set the stummel to dry out naturally. Now that the internals of the stummel were cleaned, I scrubbed the external surface of the bowl with undiluted Murphy’s oil soap and hard bristled tooth brush. I deliberately cleaned the rim top surface with Scotch Brite and a soft bristled brass wire brush to remove the entire lava overflow and dried it using paper towels and soft cotton cloth. On close inspection of the stummel, I noticed a superficial and light burn mark on the front of the bowl in 11 o’clock direction and darkened inner rim edge at 12 o’clock. The saving grace was that the briar at both these places was solid. I shall decide if I would need to resort to more invasive processes like topping after I have polished the stummel with micromesh pads. To address the issue of the light superficial burn mark to the front of the stummel, I lightly sanded the burn mark with a folded piece of 220 grit sandpaper. Thereafter, I polished the entire stummel with micromesh pads, wet sanding with 1500 to 12000 pads. I wiped the surface with a soft moist cloth at the end of the micromesh cycle. The stummel looks amazing with a deep shine and beautiful grains popping over the stummel surface. The burn mark, though lightened considerably, is still visible. The rim top surface, however, looks pristine with the issue of darkened inner edge entirely addressed. The third issue that was addressed to a great extent was that of the numerous scratches and nicks that were observed on the foot and on the sides of the stummel. A few minor nicks can still be seen but to address them, I would have to compromise on the patina, which I did not desire. These minor nicks are a part of the journey of this beautiful pipe and I shall let them be.  I am very happy with the appearance of the rim top and stummel at this stage. I rubbed a small quantity of “Before and After Restoration Balm” in to briar and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the dark hues of the grain contrasting with the rest of the stummel surface. I further buff it with a horse hair shoe brush. With the stummel refurbishing completed, I turned my attention to the stem. The stem air way was filthy to say the least. Using a shank brush and dish washing soap, I cleaned the stem air way. I further cleaned the stem internals with hard bristled and regular pipe cleaners and isopropyl alcohol. A lot of elbow grease and a pile of pipe cleaners later, the pipe cleaners emerged white and I knew that the stem internals were now clean and fresh. I wiped the aluminum tenon extension with alcohol and cotton swabs.I sand the entire stem surface with a folded piece of a 220 grit sand paper to remove the tooth chatter and minor oxidation from the stem surface. With the same piece of sand paper, I sharpened the button edges on both the upper and lower surface. I wiped the stem with a cotton swab and Murphy’s oil soap to further remove the oxidation. I further sand the stem with 600 and 800 grit sand paper. I wiped the stem with cotton pad dipped in alcohol to remove the resultant dust. I rubbed some extra virgin olive oil in to the stem and set it aside to be absorbed in to stem. I polished the stem with micromesh pads, wet sanding with 1500 to 12000 grit pads. I rubbed a little extra virgin olive oil in to the stem at the end of all the micromesh pads. I finish the polishing of the stem by rubbing a small quantity of Paragon wax and giving it a final polish with a soft cotton cloth. The stem is now nice, smooth and shiny. I cleaned the Sterling Silver shank band with a local compound that Abha, my wife, uses to polish her silver and gold jewelry and cutlery. This compound is a very fine powder and least abrasive with fantastic results. The results were appreciated by Steve during his visit to India. The band is now a nice shining piece of nickel and provides a nice contrast to the shining black stem and the dark brown stummel. Unfortunately, I missed out on taking pictures as I was keen to finish this pipe and enjoy a bowl!

To apply the finishing touches, I mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax to the stummel and stem and continued to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe is shown below. P.S. – Since the completion of this restoration, I have smoked this pipe and included it in my rotation. Believe you me; this pipe smokes perfect with a nice, smooth draw right to the end. No wonder then that the System pipes from Peterson’s are so much preferred amongst pipers. I am really privileged to have had an opportunity to carry forward the trust that the previous owner had posed in his pipes. Thanks for your patience and looking forward to inputs about the write up. Cheers…

Refurbishing A Preben Holm # 3 Freehand Pipe

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Blog by Paresh Deshpande

The first ever Preben Holm in my collection was from eBay about two years back. It came to me with a broken stem and tenon stuck in to the mortise. This pipe received a new lease on life in the month of May last year when Steve, Jeff and Dal Stanton visited me here in India. I learned the process of tenon replacement along with many other tips and processes in pipe restoration. Here is the link to the informative write up by Steve on this pipe; https://rebornpipes.com/2019/05/14/restoring-a-preben-holm-hand-cut-sandblast-freehand-in-pune-india/

The second Preben Holm in my collection came from my Mumbai Bonanza, which I really enjoyed working on; (https://rebornpipes.com/2019/08/12/refurbishing-a-tired-preben-holm-1-from-the-mumbai-bonanza-lot/) .

The Preben Holm, currently on my work table, came to me from a seller on eBay along with another Preben Holm. Both these pipes had some serious stem issues which really kept other buyers away from placing their bids and lucky me, I got both these pipes for a really good price. Even though both pipes came to me together, I shall be working on them separately since they each have different set of issues involved.

The first PH that I selected to work on is a beautiful freehand with some great flame grains all around the stummel and shank and bird’s eye at the foot of the stummel. The shank end has a nice large outward flare with a flattened lower edge, akin to a large whale tail fin. The rim top is a nice plateau with the shank end flare showing minor plateau along the upper outer edge, similar to the scars on a tail fin of a whale that has seen a few skirmishes in its lifetime. Here are the pictures of the pipe as it sits on my work table.   The pipe is stamped on the bottom of the flared shank end as “PREBEN HOLM” in block capital letters over “Hand Cut” in a cursive artistic hand over “COPENHAGEN” over “DENMARK”, all in block capitals. The left side of the shank bears the encircled numeral “3”. All the stampings are crisp and easily readable. The fancy vulcanite stem is devoid of any stampings.There is a lot of interesting information on the carver, Preben Holm, on pipedia.org (https://pipedia.org/wiki/Holm,_Preben) which makes for an interesting read, however, as before when I had worked on a PH from my Mumbai Bonanza, I still could not find any information on dating this particular piece of briar and also the significance of the # 3!!   I had made a humble appeal to all the readers then and making one again, to please share any information on this system of numbering followed by Preben Holm and also method of dating PH pipes.

Initial Visual Inspection
I am making a slight deviation from my usual process that I follow for my write ups in that, in this case, I shall first address an issue that I was aware of from the description given by the seller and thereafter continue with my initial inspection. The seller had advertised that the stem was stuck in to the pipe (mortise) and would not budge. True enough, when the pipe arrived, the stem was firmly stuck in to the mortise and no amount of twists and turns loosened the seating of the stem. I did not wrestle too hard with it as I did not want to have another broken tenon on my hands. I chucked the complete pipe in to the freezer and let it sit for 3-4 hours. Once I removed the pipe from the freezer, I heated the shank a little with my heat gun and gave it a gentle twist and the stem came out intact quite easily. I was very pleased with this progress. I sincerely apologize for not taking any pictures of this process. Now that the stem has been separated from the mortise, I proceed to complete my initial inspection.

The chamber has a thick layer of dry and hard cake with heavy overflow of lava on to the platue rim top surface. The slightly outward flared inner rim edge is covered in oils and tars, but there are no apparent signs of charring. The condition of the inner walls of the chamber can be checked and ascertained only after the cake has been taken down to the bare briar. The stummel boasts of beautiful flame grains all around and extends over the shank surface too!! The surface is relatively clean and without any fills save for a few scratches that could have been caused during routine use. The flared end of the shank is clean with the partial plateau top edge showing accumulated dust and dirt which should be a breeze to clean. The foot of the stummel shows beautiful bird’s eye grains and is sans any damage. Overall, the stummel presents a well cared for pipe. The mortise is clogged with accumulated oils and tars. That the draw is not as smooth and full was expected, given that the stem was firmly stuck in. With a through leaning, this issue should be resolved.The fancy vulcanite stem is where maximum damage is seen on this pipe. It is heavily oxidized and is peppered with deep tooth chatter/ indentations on either surface of the stem. The lower button edge has a bite through and will need to be repaired. The horizontal slot end of the stem is heavily oxidized to a dark brown coloration while the tenon end is covered in dried oils and tars. The button edges on either surface have worn down and will need to be sharpened. The fancy stem, though looks beautiful when black and shiny, is a bear to clean with all the dips and narrow gaps between the beads and rings etc.The Process
I began the process of refurbishing this pipe with cleaning the internals of the stem using pipe cleaners with isopropyl alcohol (99.9% pure) and dunking the stem in to “Before and After Deoxidizer” solution developed by my friend Mark Hoover. The solution helps to draw out heavy oxidation to the surface making its further removal a breeze, while the minor oxidation is eliminated to a very great extent. I usually dunk stems of 5-7 pipes that are in-line for restoration and this pipe is marked in pastel pink arrow. I generally allow the stems to soak in this solution overnight for the solution to do its work.With the stem soaking in the deoxidizer solution, I worked the stummel starting with reaming the chamber with a Castleford reamer tool, using the second, third and fourth head of the tool. Using my fabricated knife; I further take the cake down to the bare briar. With a 150 grit sand paper, the walls of the chamber were rid of all the remnants of the cake, revealing smooth and solid chamber walls. I further wiped the chamber with a cotton swab wetted with isopropyl alcohol to completely remove the sanding dust. Next, I tried cleaning the mortise with hard bristled and regular pipe cleaners dipped in isopropyl alcohol. However, the pipe cleaners would not pass through the draught hole and in to the chamber. I used my fabricated tool, a simple straightened cloth hanger, and pried clear the chunk of dried gunk. This was followed by cleaning the shank internals with pipe cleaners and isopropyl alcohol. I further scrapped out the entire moistened gunk with a dental tool. The shank internals cleaned up nicely with a smooth and full draw.I scrubbed the external surface of the bowl with undiluted Murphy’s oil soap and hard bristled tooth brush and dried it using paper towels and soft cotton cloth. I deliberately cleaned the plateau rim top to clean the entire lava overflow from the surface. The entire stummel cleaned up nicely. I set the stummel aside to dry out naturally. Staying with the stummel restoration, I polished the stummel with micromesh pads, wet sanding with 1500 to 12000 pads. I polished the raised surfaces on the plateau rim top surface. I wiped the surface with a soft cloth at the end of the micromesh cycle. The stummel looks amazing with a deep shine and beautiful grains popping over the stummel surface. However, I am not very happy with the way the rim top appears at this stage. No amount of wiping with a moist cloth could address this issue. If I wash it again with Murphy’s oil soap, it will be like going back to square one!! I would request all the esteemed readers to suggest remedial methods to this issue and help me learn. I rubbed a small quantity of “Before and After Restoration Balm” in to briar. I rubbed this balm deep in to the nooks and crannies of the plateau rim top surface with my fingers and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the dark brown hues of the grain contrasting with the rest of the stummel surface. I further buff it with a horse hair shoe brush. The rim top has now taken on dark hues which is an eye sore at this stage. As mentioned in the write up on refurbishing S & R, Donegal Rocky # 999 and Countryman, I had worked on all the stems that had been soaking in the deoxidizer solution overnight. I fished out all the stems and cleaned them under running warm water and scrubbed the raised oxidation from the stem surface using Scotch Brite pad. I further removed the oxidation by scrubbing the stems with 0000 grade steel wool and applied a little olive oil to rehydrate the stems and set them aside for the oil to be absorbed. Unfortunately, I did not click any pictures of these stems at this stage.

This is how the stem of this pipe came out after the stem cleaning described above. Deep tooth indentations are visible at the base of upper and lower button edges with heavy tooth chatter visible in the bite zone on the lower surface. Complete oxidation was removed on this stem by the process described above.

I painted both surfaces of the stem with the flame of a lighter to raise the tooth indentations to the surface. This also helps in loosening minor oxidation from the stem surface. I sand the entire stem surface with a folded piece of a 220 grit sand paper to even out the raised tooth chatter and the tooth indentations to a degree and also to remove the loosened oxidation. I wiped the stem with a cotton swab and Murphy’s oil soap to further remove the oxidation. Even though the most of the tooth chatter has been addressed by heating the damaged stem portion with the flame of a lighter, couple of deeper indentations and bite marks/ deformation to the button edges is still visible on both upper and lower surface in the bite zone. At this stage in stem repairs, I now had a clear idea as to the extent of the through hole in the bottom surface of the stem. I also realized that the surrounding stem surface around the hole has thinned out and is brittle. However, I am happy with the way this stem appears at this stage and also with the deoxidizer solution. I filled the tooth indentation in the button edge on both lower and upper stem surfaces with a mix of activated charcoal and CA superglue and set it aside for the fill to cure. Once the fill had cured sufficiently, with flat needle file I sanded the fills to match with rest of the stem surface. With the same file, I sharpened the button edge on both the upper and lower surface. I fine tuned the blending of the fill with the rest of the stem surface using a 220 grit sand paper and also sanded down the entire stem to remove the stubborn residual oxidation. I further sand the stem with 600 and 800 grit sand paper and wiped the stem with cotton pad dipped in alcohol to remove the resultant dust. I rubbed some extra virgin olive oil in to the stem and set it aside to be absorbed in to stem. I polished the stem with micromesh pads, wet sanding with 1500 to 12000 grit pads. I rubbed a little extra virgin olive oil in to the stem at the end of the micromesh pads polishing cycle. I completed the polishing regime of the stem by rubbing a small quantity of Paragon wax and giving it a final polish with a soft cotton cloth. The stem is now nice, smooth and shiny.To apply the finishing touches, I mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax to the stummel and stem and continued to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to deepen the shine further. The finished pipe is shown below. P.S. – This was an indeed an easy restoration. The issue of the stem being stuck inside the mortise had driven bidders away from this beautiful pipe and it proved to be my gain. I am really fortunate to be in the process of learning the nuances of pipe restoration and cannot thank Steve enough for his support and guidance.

I wish to request all the experienced readers to shed some light on the numbering system followed on Preben Holm pipes and also on dating these pipes for the larger good of our fraternity.

Thanks for your patience and looking forward to input about the write up. Cheers…

Refurbishing A “Real Cherry Foreign” Pipe From Estate Lot Of 40

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Blog by Paresh Deshpande

I had read about Etsy.com in various piper communities that I have subscribed to and on various blogs. My curiosity was thus stoked and I visited the site. True enough, I came across a lot of 40 pipes from an estate pipe seller. We struck a deal and about six months ago, this lot reached at my door step. Abha, my wife, though not very enthusiastic about the condition of a few pipes that were in the lot, was supportive enough to have chronicled each pipe and taken pictures of the entire lot. This lot did contain a few pipes that were worth adding to my personal collection and few that are, prima facie, not even worth attempting a restoration. However, on such pipes, I shall take a call as and when I get them on my work table (I hate discarding pipes in any condition!!). The pipe currently on my work table, from this lot, is humongous Cherry wood pipe with a thick removable cherry wood shank extension. This pipe is marked with a yellow arrow in the picture below and readers will also get a general idea about the size of this pipe.This sitter pipe has an intact bark all around the stummel and shank extension. The smooth bottom surface is at an angle which helps in weight distribution, making it a perfect sitter. The rim top, like the foot, is smooth. I wouldn’t exactly classify this pipe as beautiful, but it is definitely rugged looking with its own charm. Here are the pictures of the pipe as it sits on my work table. The pipe is stamped on the foot of the stummel as “REAL CHERRY” over “FOREIGN”, all in capital letters. The stampings are crisp and easily readable. However, there is no COM stamp anywhere on the pipe that would help me in establishing the provenance of this pipe. The vulcanite stem is devoid of any stampings.With no COM stamp, I am stonewalled in my quest to accurately ascertain the maker/ carver and in dating this pipe. I visited Reborn pipes, pipedia.org and pipephil.eu and from the write ups, pictures and information posted on these sites, my calculated guess is that this pipe would have been made in the ROPP factory for a retailer outside. From the perfectly round slot, I presume this to be a very early period, though, I am not very sure.

Any clarification/ confirmed inputs on this pipe are requested from all the learned readers of this write up!!

Initial Visual Inspection
The chamber has a thin and even layer of dry and hard cake with little overflow of lava on to the smooth rim top surface. The outward sloping rim top surface is stained a nice bright orange and is covered in places with overflowing oils and tars, but there are no signs of charring to the inner rim edge. The condition of the inner walls of the chamber can be checked and ascertained only after the cake has been taken down to the bare wood. The stain on the rim top surface should contrast beautifully with the rest of the dark colored bark of the stummel.The stummel has cherry bark all around which is covered in dust and grime. The bark is, however, intact. The Old bark has aged well and is beautiful in its patchy and scaly texture and color. There are signs of the beginnings of the process of exfoliation at the front of the stummel. The open area under the air hole at the bottom of the bowl and which houses the thick shank, shows minor accumulation of dried oils and crud. The flat bottom of the stummel, like the rim top surface, is stained bright orange. The long and thick cherry wood shank is tapered at both ends with a threaded stem end. The push fit tapered shank end that seats in to the stummel is uneven and covered in dust and grime. The cherry wood bark on the shank is intact and undamaged. The fit of the shank in to the stummel is snug and remains firmly attached. The thick rimmed full bent vulcanite saddle stem is lightly oxidized and is peppered with deep tooth chatter/ indentations on lower surface of the stem. The perfectly rounded slot of the stem has a number of cracks radiating outwards from the slot. The button edges on either surface have worn down slightly and will need to be sharpened. The wide chambered and threaded shank end of the stem shows accumulated dried dust and dirt. The seating of the stem over the the threaded shank is not flush and an irritating gap is clearly visible. It is likely that the issue will be addressed once the stem has been cleaned. The Process
I began the process of refurbishing this pipe with reaming the chamber with a Castleford reamer tool, using the size four head of the tool. Using my fabricated knife; I further took the cake down to the bare wood. With a 150 grit sand paper, the walls of the chamber were rid of all the remnants of the cake, revealing smooth and solid chamber walls. I further wiped the chamber with a cotton swab wetted with isopropyl alcohol to completely remove the sanding dust. Next, I cleaned up the interior of the shank and open area under the air hole in the bottom of the bowl with alcohol, pipe cleaners and cotton swabs. I was surprised at how little dirt, tar and oil had built up there. The shank internals cleaned up nicely with a smooth and full draw.I scrubbed the external surface of the bowl and shank with undiluted Murphy’s oil soap and hard bristled tooth brush and dried it using paper towels and soft cotton cloth. I deliberately cleaned the smooth rim top to clean the entire lava overflow from the surface. The stummel and shank cleaned up nicely. I set them aside to dry out naturally. Staying with the stummel restoration, I polished the rim top surface and foot of the stummel with micromesh pads, wet sanding with 1500 to 12000 pads. I wiped the surface with a soft cloth at the end of the micromesh cycle. Both the surfaces look amazing with a deep shine. I rubbed a small quantity of “Before and After Restoration Balm” in to the cherry wood stummel and shank to enliven and protect it. I rubbed this balm deep in to the patchy/ scaly surfaces of the stummel, smooth rim top, foot and shank with my fingers and let it rest for a few minutes. The balm almost immediately works its magic and the wood now has a nice vibrant appearance with the dark brown hues of the bark contrasting with the deep orange stain of the rim top and foot. I further buff it with a horse hair shoe brush. Unfortunately, I completely missed out on taking pictures of this process and the results. I set the stummel aside.

Getting down to the stem repairs, I began with cleaning the stem air way and the threaded wide chamber. I painted both surfaces of the stem with the flame of a lighter to raise the tooth indentations to the surface. This also helps in loosening minor oxidation from the stem surface. I sand the entire stem surface with a folded piece of a 220 grit sand paper to even out the raised tooth chatter and the tooth indentations to a degree and also to remove the loosened oxidation. I wiped the stem with a cotton swab and Murphy’s oil soap to further remove the oxidation. Most of the tooth chatter has been addressed by heating the damaged stem portion with the flame of a lighter; the minor tooth chatter visible on the lower surface in the bite zone should be completely eliminated during further sanding by sandpaper. At this stage in stem repairs, I now had a clear idea as to the extent of the repairs required by the stem. I tightly wound a scotch tape around the thin end of a tapered pipe cleaner and inserted it through the rounded slot. This prevents the fill from pouring down in to the slot and blocking the stem air way. I filled the cracks radiating outwards from the round slot with a mix of activated charcoal and CA superglue and set it aside for the fill to cure. Once the fill had cured sufficiently, with flat needle file I sanded the fills to match with rest of the button end. With the same file, I sharpened the button edge on both the upper and lower surface. I fine tuned the blending of the fill with the rest of the surface using a 220 grit sand paper and also sanded down the entire stem to remove the stubborn residual oxidation. I further sand the stem with 600 and 800 grit sand paper and wiped the stem with cotton pad dipped in alcohol to remove the resultant dust. I further smooth the fill and polished the entire stem with a 0000 grade steel wool. I rubbed some extra virgin olive oil in to the stem and set it aside to be absorbed in to stem. There was an issue of gap in the seating of the stem over the threaded shank end. I had hoped that after cleaning the stem internals this issue would be resolved. However, this did not happen. There was no other way, that I could think of to address this issue, but mask it (The Purist, though, may not agree with me on this thought process)!! I decided to mask this gap with a brass ring at the stem end of the shank. I selected a ring that was a tad smaller in diameter than the shank end. With a 220 grit sand paper, I carefully sand the very stem end of the shank, checking frequently for the seating of the ring. Once I had achieved the desired seating, I aligned the shank, ring and the stem. The assembled parts matched perfectly with no gap between the shank and stem and looked really nice. I glued the ring in to place with CA superglue and set it aside. I polished the stem with micromesh pads, wet sanding with 1500 to 12000 grit pads. I rubbed a little extra virgin olive oil in to the stem at the end of the micromesh pads polishing cycle. I rubbed “Before & After Extra Fine” polish that has been developed by my friend, Mark Hoover, in to the stem surface. This removes minor oxidation and scratches from the surface. I completed the polishing regime of the stem by rubbing a small quantity of Paragon wax and giving it a final polish with a soft cotton cloth. The stem is now nice, smooth and shiny.To apply the finishing touches, I mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax to the stummel and stem and continued to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to deepen the shine further. The finished pipe is shown below. P.S. – This is in no way a beautiful pipe, but a rugged and rustic looking with such a solid construction that it is capable of lasting for ages!! It has its own charm and the addition of the shiny brass ring at the stem end of the shank has given it some bling, breaking the monotony of cherry wood and how!!

Thanks for your patience and looking forward to inputs on the write up and any information on this pipe. Cheers…

Breathing Life into a Peterson’s Churchwarden

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Blog by Steve Laug

My local pipe shop gave my name and number to a pipewoman here in town that had a pipe she needed cleaned up. She called me at work a few weeks ago and made an appointment for her to come by the house and have a chat about her pipe. At this point I had not seen the pipe only what she had spoken about it. The pipe was what she called a ceremonial pipe that she used in some of the ceremonies that she was involved in. She said it was a part of the meditative process that she led groups through on retreats. When she came I was not sure what to expect of either her or the pipe. She came to the door yesterday afternoon and dropped the pipe by. She was a woman about my age, blonde and blue eyed (totally not what I expected) and the pipe was a Peterson’s Churchwarden (again not what I had expected). We chatted for a bit and she left the pipe with me to clean up. I took the lid off the box this morning to work on the pipe. Here is what it looked like before I started. The pipe was dirty with the stink of ceremonial tobacco. There was a thin cake in the bowl and overflowing onto the rim top. There was some darkening to the rim top and some damage to the inner edge of the bowl. There was some gummy tar on the sides of the bowl and shank. I took photos of the rim top to show the damage and the cake in the bowl. I also took photos of both sides of the stem to show the light tooth marks and chatter.I took photos of the stamping on the left side of the shank. It read Peterson’s Churchwarden.I reamed the bowl of the pipe with a Savinelli Fitsall Pipe Knife. I took the cake back to bare briar so that I could check the walls for damage. I sanded the walls with 220 grit sandpaper wrapped around a piece of dowel to clean up the interior walls.I scraped off the buildup on the rim top with the sharp edge of the Fitsall knife. That removed most of the damage. I would finish removing it through the rest of the process.I scraped out the mortise with a pen knife to remove the tarry build up in that area. I cleaned the mortise and the airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol to remove the remaining oils and tars. I scrubbed the exterior of the pipe with undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the grime and the dirt that was left behind. I cleaned up the rim top and inner edge with a folded piece of 220 grit sandpaper to remove the darkening and the damage to the inner edge.I polished the briar with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped the finish off with a damp cloth after each sanding pad. The pipe began to take on a real shine. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the stem. The light tooth chatter and bite marks had been easily removed with a little heat from a lighter flame. I polished the stem with Before & After Pipe Polish – both Fine and Extra Fine to remove the last of the scratches. I gave it a coat of Briarville’s No Oxy Oil to protect the stem and enliven the rubber. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the grain popping through on the rim top and the rustication coming to life. Added to that the long polished black churchwarden stem with the stamped P was beautiful. This smooth finish Peterson’s Churchwarden is nice looking and feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 10 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inches, Chamber diameter: ¾ of an inch. I made a call to pipewoman who owns the pipe and she will pick it up this evening. I hope she enjoys the fresh pipe and gets a lot of use out of it. Thanks to each of you who are reading this blog.

Breathing Life into a Can Pat Brigham Exclusive Tall Stack

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Blog by Steve Laug

Not too long ago I received an email from a fellow in Kitchener, Ontario regarding some pipes he needed cleaned up. He had been referred to me by my local pipe and cigar shop. While I am not currently adding more pipes to my queue of repairs I have made a commitment to the shop to work on pipes for their customers. Generally they have one or two pipes that need a bit of work. This fellow sent me the following email:

I just came across my smoking pipes that I’ve had in storage for about 40 years. I’m wondering what you’d charge to have them refurbished. There are 17 in total (11 are Brighams and 6 are various).

It turns out he said he had 17 pipes. That was certainly more than I expected but I communicated that there was a large queue ahead of him and I would have to fit them in as I could. He was fine with whatever time it took. He sent me the following photos of his collection that he wanted restored. The first photo shows his eleven Brigham pipes – all very interesting shapes. The second photo shows the six various pipes in the collection – A Republic Era Peterson’s System 1312 (Canadian Import), A Bjarne Hand Carved Freehand, a Comoy’s Everyman London smooth billiard, a GBD Popular Dublin 12, an English made Kaywoodie Rustica 72B, a Kriswill Bernadotte 60 with a broken tenon. When the box arrived there were two additional pipes included for a total of 19 – a Ropp 803 Deluxe Cherrywood Poker and a Comoy’s Sandblast Everyman Canadian 296. It was a lot of pipes! I have been randomly choosing the next pipe to work on and chose the Brigham that I have drawn a red box around in the photo below.When I unwrapped it the pipe it was a tall Stack. It was stamped on the smooth underside of the shank. The stamping is faint but part of it was readable. There is no shape number to identify the pipe. Where it would have been it is followed by the Brigham Script over Can. Pat. 372982. It had a rusticated bowl and shank with a smooth rim top. The rim top had a lava overflow from the medium cake in the bowl. The bowl was in decent condition, slightly out of round on the inner edge. There was some darkening around the top and inner edges of the bowl. It was a dirty pipe but the finish appeared to be in okay condition under the grime. The 3 Dot tapered stem was oxidized and had tooth marks and chatter near the button on both sides. There was also some calcification for about an inch up the stem. I took close up photos of the bowl and rim top to show the condition of the bowl and damage to the rim edge as well as the cake and lava overflowing onto the rim top. I also took close up photos of the stem to show its condition as mentioned above.     I took a photo of the faint stamping on the underside of the shank to show what I was speaking about above. It is very clear and readable. It reads Brigham in script over Can Pat. 372982.I removed the stem from the shank to reveal the aluminum tube/tenon that held the Rock Maple Distillator. The distillator was missing and the tube was very dirty. It will need to be replaced. Before starting my clean up work on the pipe I turned to a chart that Charles Lemon of Dad’s Pipes sent to me on the patent era Brighams. There were made from 1938-1980. As the pipe I am working on is a Patent pipe, it’s more accurate to refer to its grade by name (the post 1980 grading scheme refers to Dots). Here is the  chart that Charles sent me. The pipe I am working on is thus a Brigham Exclusive with the 3 brass pins arranged in a triangle. With this pipe I am returning to work on another Can Pat Brigham pipe from the nineteen pipe installment. I went to work on it immediately. I reamed the bowl with a PipNet pipe reamer using the second and second cutting head to take the cake back to bare briar so I could inspect the walls. I cleaned up the remnants with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls with 220 grit sandpaper on a piece of dowel to smooth them out and further examine them. I was happy that the walls looked very good. I worked on the darkening on the rim top and the rough inner edge of the bowl by first scraping it with the edge of the Fitsall reamer and the sanding it with a folded piece of 220 grit sandpaper. I was able to remove the darkening and smooth out the inner edge of the bowl. I cleaned out the mortise area and airway to the bowl and the interior of the metal tube and airway in the stem with pipe cleaners, cotton swabs and alcohol. The aluminum tube was dirty because it was missing the distillator and had been smoked sans filter.   I scrubbed the surface of the bowl with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime and grit as well as the remnants of the shiny finish on the smooth portions of the bowl.         With the rim top cleaned off and the inner edge restored and the darkening gone the rim was lighter than the smooth underside of the shank. I stained it with a Maple Stain pen. I don’t worry too much about the evenness of the coverage at this point as I plan on polishing it with micromesh sanding pads.I wet sanded the rim top and edges of the bowl with micromesh sanding pads – 1500-12000 grit sanding pads. I wiped the bowl surface down with a damp cloth after each sanding pad to remove the sanding dust. Once I finished the bowl looked good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. It really makes the grain stand out on this pipe.    I set the bowl aside and turned my attention to the stem. I rubbed the stem down with Soft Scrub on with a cotton pad and it removed the oxidation and the calcification build up. It looked a lot better.       I sanded out the tooth marks, chatter and oxidation with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper. I rubbed down the stem with Denicare Mouthpiece Polish and a cotton pad to remove the remnants of oxidation and to blend in the sanding. The polish is a red gritty paste that works wonders on removing stubborn remnants of oxidation in the crease. The stem is starting to show promise at this point in the process.     Before I finished the polishing stem I decided to fit it with a new Rock Maple Distillator.   I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped the stem down after each sanding pad with a cotton pad to remove the sanding debris.  I finished polishing the stem with Before & After Pipe Stem Polish – both fine and extra fine. I finished by wiping it down with Briarville’s No Oxy Oil and buffing it to a shine.   I am excited to finish another of the lot as it moves me one pipe closer to being finished. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the grain popping through on the rim top and the rustication coming to life. Added to that the polished black vulcanite stem with the shining brass pins was beautiful. This mixed smooth and rusticated finish Brigham Exclusive Stack is nice looking and feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. This is the 15th of the 19 pipes sent to me from Eastern Canada for restoration. Once again I am looking forward to what the pipeman who sent it thinks of this restoration. Lots more to do in this lot! Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next pipeman or woman.

Restoring An African Themed Large Billiard Countryman With Hand- Carved Figurines

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Blog by Paresh Deshpande

While surfing eBay for pipes a long time ago, I came across a pipe that was a large sized billiard and meerschaum lined. Well, upfront I wish to be candid and confess that I am not a big fan of meerschaum lined bowls and this pipe did not boast as being carved by any of my favorite makers! Yet I went ahead and made an offer which I feverishly hoped the seller would turn down, being ludicrously low from the asking price. However, the seller accepted my offer and a few weeks later, the pipe reached Abha. Surprisingly, she liked the pipe!! What attracted both of us to this large pipe was the hand carved figurines over the stummel surface. These figurines looked like to be that of an African mother holding her child (or is it just a figment of my imagination??).

The pipe is devoid of any stampings. The only clue as to the origins of this pipe came in the form of a stem logo of an Elephant on the left side of the stem saddle.I was keen to know more about the maker and hence turned to pipephil.eu and searched for stem logo under Animal- Mammals!! True enough, it was an easy find. It identified this pipe as Countryman, a brand of Tanganyika Meerschaum Corporation from Amboseli Pipes.

Thereafter I visited Reborn pipes for further information. Here is the link to the write up and it makes for an interesting read. (https://rebornpipes.com/2013/10/13/refurbed-a-tanganyika-meerschaum-prince/).

Kiko, meaning “pipe” in Swahili-Kiswahili to English translation, is probably the best known of the various brands of meerschaum pipes from there. In East Africa Meerschaum is found in Tanganyika, once known as German East Africa, and since 1964 part of the United Republic of Tanzania. The main deposit comes from the Amboseli basin surrounding the Lake Amboseli. Tanganyika Meerschaum is normally stained in shades of brown, black and yellow, and is considered to be inferior to Meerschaum from Turkey. Even though, the raw material is mined by the Tanganyika Meerschaum Corporation and to a large extent used for pipe making. Uncounted pipe makers throughout the world were supplied with Amboseli Meerschaum, preferentially used for Meerschaum lined briars or leather-clad pipes. In Tanganyika the Kilimanjaro Pipe Company Ltd. produced the following brands: Caveman, Countryman (Elephant logo), Kiko (Elephant logo), Kikob (Elephant logo), Kilimanjaro (Rhinoceros logo), Kudu (Giraffe Logo), Makonde (Rhinoceros logo), Merlin (Flying bird or Antelope logo), Sportsman (Elephant logo), Tembo, Townsman, Twiga (Giraffe Logo), White elephant (Elephant logo).

Initial Visual Inspection

The pipe, as it sits on my work table, is dirty with decent layer of cake, covered in dust and grime with a heavily oxidized stem. Here are a few pictures of the pipe before I proceed with a detailed visual inspection of each part of the pipe. The creases formed by the hand carved figurines over the stummel surface on this pipe are covered in a thick layer of dust and grime. The stummel appears dull and lackluster. However, the rich brown hues of the raised portions of the figurines contrast beautifully with the darker hues of the stummel and would look more appealing once the stummel has been cleaned and polished. The long and carved shank has a nice thick band of smooth briar. Once polished, this briar band should further enhance the beauty of this pipe. An aluminum tube/ mortise extension is fixed inside of the mortise over which the stem is seated.    The meerschaum lined rim top is surrounded by briar wood and is covered in dust, lava overflow, grime and will need to be cleaned and polished. This lava overflow is chipped at places revealing an intact white meerschaum layer. The briar surrounding the inner meer layer is chipped on the left side of the rim top in the 9 o’clock direction. The chamber has an even layer of thin cake that is dry and crumbling. The condition of the meerschaum lined walls of the chamber will be ascertained once the existing cake has been completely removed. The inner meerschaum layered rim edge appears intact, however, the same will be ascertained once the cake and lava overflow from the chamber and rim top is removed. The end of the aluminum tube which extends out from the shank end is darkened with a thick layer of dried oils and tars. The insides of this tube is clogged making the draw laborious. The surface of the tube is dull and lackluster.The straight tapered vulcanite saddle stem that sits atop the aluminum mortise extension is heavily oxidized and is peppered with deep tooth chatter/ indentations on either surface of the stem. The horizontal slot end of the stem is heavily oxidized to a dark brown coloration while the insides of the tenon end is covered in dried oils and tars. This should be a relatively simple repair and cleaning up job of the stem. The Process
I began the process of refurbishing this pipe with cleaning the internals of the stem using pipe cleaners with isopropyl alcohol (99.9% pure) and dunking the stem in to “Before and After Deoxidizer” solution developed by my friend Mark Hoover. The solution helps to draw out heavy oxidation to the surface making its further removal a breeze, while the minor oxidation is eliminated to a very great extent. I usually dunk stems of 5-7 pipes that are in-line for restoration and this pipe is marked in blue arrow. I generally allow the stems to soak in this solution overnight for the solution to do its work.With the stem soaking in the deoxidizer solution, I worked the stummel, reaming the chamber with a Castleford reamer tool, using only the second head. I was very gentle and diligent while using the reamer head by applying minimum force to avoid cracking the meerschaum lining. Using my fabricated knife; I further took the cake down to the meerschaum layer. With a 150 grit sand paper, the walls of the chamber were rid of all the remnants of the cake, revealing smooth meer lined chamber walls. I further wiped the chamber with a cotton swab wetted with isopropyl alcohol to completely remove the sanding dust. I gently scraped off the entire lava overflow from the rim top with a sharp knife blade. The inner rim edge has numerous very tiny dings all around which is not a big concern as these could be easily addressed either by topping or using a sand paper. I carefully scraped the aluminum shank extension with a fabricated tool to remove all the crud that had accumulated on the surface and further cleaned the shank internals with bristled and regular pipe cleaners dipped in isopropyl alcohol. I further polished the aluminum extension with a 0000 grade steel wool. Next I addressed the issue of numerous dings to the inner rim edge. As mentioned above, I had an option of either using a folded piece of 220 grit sand paper and even out the tiny dings or topping the rim top on a topping board. I decided to follow the later path as it would also address the issue of the chipped briar on the rim top in the 9 o’clock direction. I topped the rim on a piece of 220 grit sand paper, frequently checking the progress as I did not want to sand too much and cause any damage to the carved figurines.I scrubbed the external surface of the bowl with undiluted Murphy’s oil soap and hard bristled tooth brush and dried it using paper towels and soft cotton cloth. The light brown hues of the carved surfaces of the figurines contrast beautifully with the rest of the dark stummel. I set the stummel aside to dry out naturally. I packed the chamber with paper towels to absorb any water and moisture that may have inadvertently seeped in to the meerschaum. I wanted to further highlight the figurines from the rest of the stummel surface and to achieve the desired results; I polished the raised surfaces of the carved figurines, the rim top surface and the briar band at the shank end with micromesh pads, dry sanding with 1500 to 12000 grit pads. I really like the way the figurines stand out from the rest of the stummel surface and also the rim top surface. I rubbed a small quantity of “Before and After Restoration Balm” in to briar. I rubbed this balm deep in to the nooks and crannies formed by the carved figurines with my fingers and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the light brown hues of the raised carvings contrasting with the dark stummel surface. I further buff it with a horse hair shoe brush. As mentioned in the write up on refurbishing S & R and Donegal Rocky # 999, I had worked on all the stems that had been soaking in the deoxidizer solution overnight. I fished out the stems and cleaned them under running warm water and scrubbed the raised oxidation from the stem surface using scotch brite pad. I further removed the oxidation by scrubbing the stems with 0000 grade steel wool and applied a little olive oil to rehydrate the stems and set them aside for the oil to be absorbed. Unfortunately, I did not click any pictures of these stems at this stage.

This is how the stem of this pipe came out after the stem cleaning described above. Some traces of oxidation are still visible at the base of the button edges on both surfaces and on the saddle which needs to be removed using more invasive methods. A few tooth indentations are visible on the top button edge and at the base of the button edge on both the surfaces. I painted both surfaces of the stem with the flame of a lighter to raise the tooth indentations to the surface. This also helps in loosening minor oxidation from the stem surface. I sand the entire stem surface with a folded piece of a 220 grit sand paper to remove the loosened oxidation. I wiped the stem with a cotton swab and Murphy’s oil soap to further remove the oxidation. Even though the most of the minor tooth indentations have been eliminated by heating the damaged stem portion with the flame of a lighter, couple of deeper indentations is still visible on both upper and lower surface in the bite zone. However, I am happy with the way this stem appears at this stage and also with the deoxidizer solution. I filled the tooth indentation in the button edge on both lower and upper stem surfaces with a mix of activated charcoal and CA superglue and set it aside for the fill to cure. Once the fill had cured sufficiently, with flat needle file I sanded down the fill to match with rest of the stem surface. With the same file, I sharpened the button edge on both the upper and lower surface. I fine tuned the blending of the fill with the rest of the stem surface using a 220 grit sand paper and also sanded down the entire stem to remove the stubborn residual oxidation. I further sand the stem with 600 and 800 grit sand paper and wiped the stem with cotton pad dipped in alcohol to remove the resultant dust. I rubbed some extra virgin olive oil in to the stem and set it aside to be absorbed in to stem.I polished the stem with micromesh pads, wet sanding with 1500 to 12000 grit pads. I rubbed a little extra virgin olive oil in to the stem at the end of the micromesh pads polishing cycle. I finish the polishing of the stem by rubbing a small quantity of Paragon wax and giving it a final polish with a soft cotton cloth. The stem is now nice, smooth and shiny. I refreshed the stem logo by masking the logo with a whitener correction pen. Once the whitener had dried, I gently wiped the excess whitener away. The stem logo now looks prominent.To apply the finishing touches, I mount a cotton cloth buffing wheel on to my hand held rotary tool and apply a coat of Blue Diamond to the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax to the stummel and stem and continued to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe is shown below. P.S. – Most discerning Readers would have noticed that after I had topped the rim top surface, I have not stained the briar portion of the rim top to blend in with the rest of the stummel.  Well, truth be told, Abha, my wife, liked the play of contrasts between the meerschaum lining, the brown hues of the surrounding briar and the very dark brown stummel. I too liked her suggestion and hence left it without staining. Though this pipe has neither any collector’s value or high resale value, but still I shall add it to my collection because of its uniqueness and it’s no less beautiful to boot.

Thanks for your patience and looking forward to input about the write up. Cheers…