Tag Archives: rusticating a rim top to match the sandblast around the bowl and shank

Breathing Life into a Dunhill Tanshell 253 Group 4 Billiard


Blog by Steve Laug

The next pipe on the table came to me from a friend up the British Columbia Coast. It is the first of two Dunhill pipes that he found in a shop along the coast. It is a Tanshell Briar Billiard that is worn and has a lot of damage to the rim top. It is the pipe at the back of the photo below. The second one is a Dunhill Shell Briar. The photo was sent to me by Chris. The second photo shows the damage to the rim top and edges. It was worn and damaged. The sandblast finish was destroyed and a chewed up top and edge was left behind.When the pipe arrived I took photos of what it looked like. Chris had done some preliminary cleaning of the pipe before he sent it to me and it look quite good. It is stamped on a smooth panel on the underside of the shank. On the heel of the bowl it is stamped with the shape number 253 followed by Dunhill [over] Tanshell followed by Made in England. That is followed by 4 in a circle followed by T for Tanshell. Interpreting that stamp follows: The 253 is the shape for a straight stem Billiard. The Dunhill Tanshell is the finish which is corroborated the T at the end of the stamping. There is no date stamp following the D of England to date the pipe. The stamping is clear and readable. The age of the pipe and the oils in the sandblast finish has given the pipe a rich medium brown finish. There is also some interesting grain shows through the blast finish. There was still a thin cake in the bowl and a light overflow of lava on the rim top. The rim top had a lot of damage and wear on the top, the inner and outer edges. The vulcanite stem was lightly oxidized and had tooth chatter ahead of the button.  I took photos of the pipe to show what it looked like before I started working on it. I took photos of the bowl and rim top to show the thickness of the cake and the lava overflow. The rim top and edges are a mess with lots of damage caused by beating it against a hard surface. The photos of the stem show the light oxidation and tooth marks and chatter on the surface on both sides. The stamping on the underside of the shank is shown in the photo below. It looks very good and readable. It reads as noted and explained above. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It is a nice looking pipe.  I turned to Pipedia’s section on Dunhill Tanshell Pipes to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Tanshell

The first lot was distributed in 1952 (usually made using Sardinian briar). The prototype was called “Root Shell “, produced in 1951. The Tanshell is a light tan sandblast. Sardinian briar was used for this sandblast. There is a distinct contrast in the sandblasts using Sardinian as opposed to Algerian briar. The Sardinian is much denser and much harder. The resulting pattern, when blasted, is far more even and regular both in terms of the surface texture and the finish.

The Tanshell was Dunhill’s fourth finish and its first major post-war line addition. Introduced in 1951/1952 the Tanshell was a naturally stained sandblasted pipe made exclusively from Sardinian briar through the 1960s. The Tanshell apparently was not simply a light stained Shell but rather was also the product of “certain processes [unrevealed] not previously employed.” Initially, it appears that the pipe was to be named the Root Shell and a stamp to that effect was ordered and received by Dunhill in May 1951. Ultimately, however, the name Tanshell was settled upon but the stamp for the Tanshell name was not received by Dunhill until the beginning of December. Thus while the Tanshell was in production in 1951 it appears that most if not all Tanshells made in that year did not enter into retail distribution until 1952 and were given a 1952 date code. Loring, J. C., The Dunhill Briar Pipe, The Patent Years and After (self-published, Chicago, 1998).

I have also included a chart from the site from Dunhill spelling out the Standard Pipe Finishes and giving short information and a timeline.I decided to start the restoration on this one by working on the damage to the inner edge of the rim. I used a folded piece of 220 grit sandpaper to give the inner edge of the rim a slight bevel to bring it back into round.  While the finished rim edge is not perfect it is far better. To deal with the damaged rim top I gently topped it on a topping board and a piece of 240 grit sandpaper. My main concern was to flatten the top and remove some of the gouges and damages.I used various burrs on the Dremel to approximate the sandblast finish on the rim top and bring it back to reflect the sandblast and nooks and crannies on the sides of the bowl and shank. I stained the newly shaped rim top with an Oak and a Maple stain pen to match the colour of the bowl. I was pretty happy with the newly stained rim. It look a lot better than when I started and worked with the finish.I figured I should clean up the bowl after that work. I reamed it with a PipNet Pipe Reamer and took back the remaining cake to briar so I could check out the condition of the bowl walls. I cleaned out the mortise and the airway in the shank and stem with alcohol, cotton swabs and pipe cleaners. I also cleaned out the inner tube at the same time. With the repair completed I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 15 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.  This Dunhill Tanshell 253 Billiard is a beautiful sandblast that came out looking very good. The Tanshell finish has a great rugged sandblast that Dunhill specialized in making. The finish on the pipe is in excellent condition. The oils off the smoker’s hands and the tan stain on the bowl works well to highlight the grain. The polished black vulcanite taper stem adds to the mix. With the dust gone from the finish and the bowl it was a beauty and is eye-catching. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished 253 Tanshell Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 36grams/1.27oz. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.