Tag Archives: restemming a pipe

Restemming and Redressing an interesting Prince Amled Calabash

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by Steve Laug

For the next pipe to work on I chose to clean up and match a stem with a uniquely rusticated calabash bowl that I have here in my box. This one was more complicated than some of the other quick cleanup and restores but it is interesting enough work to give me a break from normal restoration. This bowl has a wire rustication or bark rustication on the sides and shank. There is a smooth band on the shank end and around the rim top. The rim top itself is also smooth and bevelled inward. The finish was worn and quite lifeless looking. Nonetheless to me it showed promise under the grit and grime of the years. On the underside of the shank on a smooth panel it was clearly stamped Prince Amled [over] Made in Denmark [over] Hand Made. The conical bowl had a thick cake and an overflow of lava covering the inwardly bevelled rim top. The wire rustication was a filthy mess with lots of dirt and a bit of paint in the crevices. The shank end had some damage and was no longer smooth. There was also a small tenon snapped off in the shank that would need to be pulled before I could fit a stem to it. I took some photos of the bowl before I started my work on it. I took a close up photo of the bowl to give an idea of what I had to work with. The bowl was very dirty and had a thick cake. The rim top had a thick and hard lava that was obscuring whether there was damage to the smooth rim. Perhaps it had protected it from burn damage but only cleaning will reveal that. I also captured the broken tenon in the shank in the second photo. I took a photo to try and capture the stamping on the underside of the shank. It is present and is readable in person far more than the photos show. It is stamped as noted above.I went through my cans of stems here and found a thin taper stem that would fit quite well once the tenon was shaped and the diameter of the stem was fitted at the shank. It was dirty and needed a thorough cleaning but I think it will look good.Before I started to work on the pipe I wanted to refresh my memory about the brand. I turned first to Pipephils site to see if there was any information about the Danish Made Prince Amled brand (http://www.pipephil.eu/logos/en/logo-p5.html). I did a screen capture of what was on the site and I include that below. It was another of those pipes with little information included.I turned to Pipedia (https://pipedia.org/wiki/Prince_Amled) to see if there was any further information to help me with hunt for this pipe manufacturer. The listing for that pipe company had some great photos but also an appeal for information on the brand. It looked like I had as much information as I could find online.

It was time to work on the pipe! I decided to start by pulling the broken tenon in the shank. I screwed a coarse thread drywall screw into the airway and gently wiggled the tenon piece free. The shank was dirty but otherwise undamaged. There was some nicking on the shank end and edge that would need to be dealt with but otherwise it was good.Now the pipe was ready to be cleaned. I reamed it with a PipNet Pipe Reamer using the 1st and 2nd cutting heads to remove the cake. I cleaned up the remnants with a Savinelli Fitsall Pipe Knife. I finished the bowl by sanding the walls with a piece of 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good. I went through my thin brass bands to find one that would work to clean up the damage on the shank end. I use these to give a smooth surface to face the new stem. It adds a bit of bling but also does a great job making the shank face smooth to match the stem. I wiped the shank end down with alcohol to clean it off and gave the shank end a coat of glue. I pressed the band in place over the all-purpose glue and cleaned off the excess with a wet cloth.Once the glue had dried I scrubbed out the internals with pipe cleaners (normal & bristle), cotton swabs and alcohol to remove the tars and oils in the shank between the mortise and the entrance of the airway into the bowl. It was quite dirty. I cleaned out the internals on the stem at the same time.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I worked it into rustication on the bowl and shank and the dirty rim top with a tooth brush. I rinsed the soap and grime off with warm water and repeated the process until the pipe was clean. I dried it off with a soft towel. It looked much better at this point. I polished the rim top and the smooth portions of the band around the rim edge and underside of the shank with micromesh sanding pads – dry sanding with 1500 – 12000 grit pads. I wiped the briar down after each sanding pad to remove the debris. The smooth rim and edge began to take on a shine. I stained the rim top and the smooth portions of the rim edge, bowl and shank with a Cherry stain pen. It looks good but will look even better once it is buffed and polished. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horse hair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and turned my attention to the stem. I sanded the stem surface with 320-3500 grit sanding pads to further blend them in and smooth out the surface of the stem.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with some Obsidian Oil. I finished hand polishing it with Before & After Pipe Stem Polish – Fine and Extra Fine. I rubbed it down with another coat of Obsidian Oil and let it dry. The stem really looked very good. This delicate and petite Prince Amled Hand Made Calabash Pipe is a real beauty. I know it is hand made in Denmark but that is the extent of the information available on the brand. The carving looks like tree bark on the sides and a great smooth rim and trim. The finish on the pipe is in excellent condition and the contrasting stains work well to highlight the stunning finish on the pipe. The thin vulcanite pencil stem adds to the mix. With the grime and debris gone from the finish and the bowl it was a beauty and the finish shows depth at this point. The rim top looks really good now. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed it with a clean buffing pad on the buffer and hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Prince Amled Calabash is quite nice and feels great in the hand. The dimensions of the pipe are Length: 5 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 5/8 of an inch. The weight of the pipe is .92 ounces/25 grams. Thanks for walking through the restoration with me as I worked over another interesting pipe. This pipe will be added to the Danish Pipe Makers section of the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

New Life for a Royal Demuth Mixed Finish Silver Rim Cap Patriotic 44 Billiard

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by Steve Laug

I decided work on this interesting Royal Demuth mixed finish billiard next. Jeff pick up from an auction in Blue Springs, Missouri, USA on 05/07/20. So, it has been here for a while. It had a silver rim cap and band on the shank. The bowl has some unique rustication on the sides of the bowl and a carving of an eagle standing on a shield with the stars and stripes inside. The eagle has its wings extended. The carving is well done and very tactile. The pipe is stamped on the left side of the shank and reads WDC in a triangle [followed by] Royal [over] Demuth. On the right side it is stamped Imported Briar [over] Briar Root [followed by] the shape number 44. On the underside of the shank it is stamped FILTER PAT’D [over] 1934. The stem has no markings or stampings. The stem is a replacement I believe as it does not have the filter tenon as noted on the shank. It is vulcanite with a fishtail taper stem. It is lightly oxidized and has some tooth marks on the top and underside of the stem near the button. The bowl had a thick cake in it and some bits and bobs of tobacco stuck to the walls. There was a thick lava coat on the rim top and edges. The silver rim cap is tarnished as is the silver band on the shank end. The finish was dirty but still winsome in some strange way. Jeff took some photos of the pipe before he started working on it. He took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked and the rim top and edges have a heavy coat of lava overflowing on to them. The silver rim cap is also tarnished as is the band on the shank. The stem is oxidized and has tooth chatter and marks on both sides ahead of the button end. He took photos of the finish and carving around the sides and heel of the bowl. It is a combination of rustication carved between smooth bands on the bowl sides and the shank. It is unique and very interesting. He took photos of the carving on the bowl front and the stamping on the sides of the shank. You can see that it is clear and readable. It reads as noted above. I removed the stem from the shank and took a photo of the parts to show how the pipe looks.   I looked on Pipephil’s site and though there were many WDC pipes there was nothing stamped Royal Demuth and nothing with any of the other stamping on the shank sides of this pipe. I turned then to Pipedia (https://pipedia.org/wiki/William_Demuth_Company). As always there is a great history of this American brand. If you are interested be sure to turn there and take time to read about it.

Royal Demuth example with box and filters, courtesy of Doug Valitchka

There was an interesting example of the Royal Demuth provided by Doug Valitchka that has identical stamping to the one that I am working on. It is a different shape but it identical in terms of the stamping. It also looks like it takes a filter that is similar to the Medico filter but I will double check that once it is thoroughly cleaned. This series of photos confirm that the stem on the pipe I am working on is a replacement as it is a push stem. There was also an advertisement for the WDC Changeable Filter Pipes that included the Royal Demuth. I have included that below. There is also a great article by Ben Rapaport on the Demuth – Dunhill Connection that is an enjoyable read (https://pipedia.org/wiki/A_Demuth%E2%80%94Dunhill_Connection%3F).

I now knew that the pipe was part of a line of Filter Pipes that WDC put out and that the filter system was patented in 1934. The stamping that the Filter was Pat’d 1934 tells that it came out after the patent was granted. However, I could not fine tune the date more than that. I also knew that the pipe I was working on was an older one but that it had been restemmed sometime in its life.

I did a bit more digging to see if I could find anything on the Royal Demuth pipe I was working on with the same stamping but also with a carved Eagle and Shield on the front of the bowl. I googled that and found two examples of the same type of carving on Worthpoint. I have included both descriptions given by the seller as well as photos.

Here is the first of the sale pipes listed: https://www.worthpoint.com/worthopedia/world-war-ii-wdc-royal-demuth-filter-1797860035

World War II era WDC Royal Demuth, says “Filter Patent’d 1934 on the bottom, “Imported Briar Root’ and the number 28 on the left side, has an Eagle and Shield motif carved into the bowl, this was on of the patriotic pipes they came out with during the war. In pretty good shape, some minor chatter on the stem, a little bit of wear on the rim. The Royal Demuths are generally considered some of the best WDC pipes.Here is the second of the sale pipes listed: https://www.worthpoint.com/worthopedia/estate-royal-demuth-pipe-carved-american-eagle

I have up for auction estate Royal Demuth pipe. It is marked on both sides and the bottom. The side that has the name also has a triangle with the letters, W, C, D inside. The other side has, Imported Briar Root, # 11. The bottom has, Filter Pat’d 1931. I am unsure of the actual date mark is does have some wear. The bowl has a beautiful American Eagle standing on a shield with 4 stars and stripes. The bowl has a strip of sterling on the rim and a band on the stem. The band is marked Sterling and has a square with a sideways anchor in it, a T in a square, and a lion in rectangle. I do not know the name of this company. The pipe is a well loved pipe and has been used. Some of the pictures were taken before I cleaned the silver.

From these sale sites I learned that the pipe I was working on was a World War II era WDC Royal Demuth. The patent date gave a start date and thus I knew it was made after that. It also has an Eagle and Shield motif carved into the bowl and the first seller surmised that it was one of the patriotic pipes that came out with during the war. I also knew that the stem was replaced sometime later and did not have the filter system expected on this pipe.

When I received it from Jeff it did not look like the same pipe. It was clean and the finish had life. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. It was in good condition. He cleaned the internals of the shank and stem with cotton swabs, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. He scrubbed the stem with Soft Scrub and soaked it in Briarville’s Stem Deoxidizer. He rinsed it with warm water and dried it off with a soft cloth. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I brought it to the table. I took some photos of the rim top and stem to show the condition of them both when the pipe arrived. The rim top had some damage to the inner edge of the bowl and some marks on the top surface. Overall it looked very good. The oxidation on the stem had come off very well and the tooth marks chatter in the surface of the stem were visible. I took photos of the stamping on the sides of the shank. It was clear and readable as noted above. I removed the stem from the shank and took a photo of the appearance of the parts. It is a beauty. I started my work on the pipe by polishing the metal rim cap, edges and shank band. I polished it with 320-3500 grit sanding pads to polish out the scratches in the metal. It looked much better at this point in the process. I polished the metal cap and band with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The metal took on a rich glow. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horse hair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and turned my attention to the stem. I had been thinking about the replacement stem and went through my cans of stem to see if I could find a WDC stem with the triangle logo on the left side. The amazing thing was I found one!!. The metal tenon (made for the WDC filters) was misshaped and was larger next to the stem than the mortise end. I used a small file and a Dremel and sanding drum to even us the diameter of the tenon all the way from the end to the stem end. It took some work but it worked well and the end result was the stem fit in the shank well. The diameter of the metal spacer was taller at the top than at the bottom. The measurements showed that from the tenon to the stem top was larger than the distance from the bottom edge. I would need to shape and work out that shape.  I took off some of the metal and vulcanite on the top half of the stem with the Dremel and sanding drum. I used a folded piece of 220 grit sandpaper to smooth out the sanding marks from the Dremel. Once I had smooth them out I sanded the stem with 320-3500 grit sanding pads to further blend them in and smooth out the surface of the stem.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with some Obsidian Oil. I finished hand polishing it with Before & After Pipe Stem Polish – Fine and Extra Fine. I rubbed it down with another coat of Obsidian Oil and let it dry. The stem really was beginning to look very good. This is a beautiful WDC Royal Demuth Silver Capped and Banded Billiard with a fitted filter vulcanite stem. The flat bottom makes it a sitter that is well balanced. The shape fits well in the hand with the curve of the bowl makes it a great pipe to hold. I polished stem with Blue Diamond polish on the buffing wheel. I gave the rusticated bowl and carvings on the bowl front multiple coats of Conservator’s Wax. I gave the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich combination of black and dark brown stains gave the sandblast a sense of depth. The pipe took on life with the buffing. The rich colour of the briar and the polished silver rim cap and shank band works well with the polished stem. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: 5/8 of an inch. The weight of the pipe is 33 grams/1.16 ounces. This American Made Silver Capped and Banded Filter Billiard is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the American Pipe Makers Section shortly if you would like to add it to your collection. Thanks for your time.

Restemming and Reclaiming a Hand Carved Odd Freehand

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by Steve Laug

I am taking another break after the last three pipes I worked on the last few days. I decided to restem another one I had here. I cleaned up the bowl and matched a stem with a unique rustic freehand bowl that I have here in my box. It is a cleanup and restore and gives me a break from the routine of my other work on pipes. This bowl has an odd rustic/rough finish with a plateau rim top and shank end. The finish was a bit dull and lifeless. It showed promise under the grit and grime of the years. It has no stamping anywhere on the side or underside of the shank. The bowl had a moderate cake and some lava overflow on the smooth front space and plateau areas of the rim top. I don’t believe the bowl is briar but I am unsure of the wood. The bowl also had some dust and debris in rusticated finish of the bowl as well as in the crevices of the plateau on the shank end. I took some photos of the bowl before I started my work on it. I took a close up photo of the bowl to give an idea of what I had to work with. The bowl was very dirty and had a moderately thick cake. The plateau rim top has a lava coat that almost filled in crevices. I also took a photo of the plateau on the shank end to show its condition – dirty but in good shape.I went through my cans of stems here and found a nice clear smoky acrylic saddle stem that would fit quite well once I used a clear acrylic tube to line the shank. I have a nice piece of the tube from another stemless freehand that is perfect. Once I cleaned the shank and the stem I would press it in place in the shank like a Delrin or rubber sleeve and the it would be perfect and it will look good. While the glue cured I turned my attention to the bowl. I reamed it with a PipNet Pipe Reamer using the 2nd and 3rd cutting heads to remove the cake. I cleaned up the remnants with a Savinelli Fitsall Pipe Knife. I finished the bowl by sanding the walls with a piece of 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good. I cleaned up the plateau areas on the rim top and shank end with a brass bristle wire brush. I worked on it until the groves were clean. I wiped it down with a damp cloth to remove all the debris. It was looking better each step!I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I worked it into the grain on the sides, the plateau on the rim top and shank end and the rusticated patch on the right side of the bowl with the tooth brush. I rinsed the soap and grime off with warm water and dried it off with a soft towel. I looked much better at this point. The grain really stands out. I scrubbed out the internals with pipe cleaners (normal & bristle), cotton swabs and alcohol to remove the tars and oils in the shank between the mortise and the entrance of the airway into the bowl. It was quite dirty.I sanded the sides the bowl and shank with 320-3500 grit sanding pads to start the polishing process. I wiped down the bowl with a damp cloth after each sanding pad. With the bowl polished I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and into the plateau rim top, shank end and rustication with a horsehair shoe brush. The product works to clean, enliven and protect the wood. I let the Balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. With the bowl cleaned and ready for use I fit the mortise with the clear rubber tube insert. I started the fit with the tenon. I pressed it in as far as possible with the tenon. There was still a small edge that needed to be pressed in. I used a Savinelli Fitsall Pipe Knife to press it the rest of the way into the shank. It looked very good. I set the bowl aside and turned my attention to the stem. I filled in the deep tooth marks with clear CA glue and set it aside to cure.Once the glue cured I used a small file to flatten the repairs and reshape the stem surface. I sanded the repairs on the stem surface with a folded piece of 220 grit sandpaper. It was starting to look better. I sanded the stem surface with 320-3500 grit sanding pads to further polish the stem. I wiped it down between sanding pads with a damp cloth.I used several needle files – round and oval as well as a button slot saw to shape the opening in the end of the button. It is much better than just the original drilled hole.I polished the acrylic stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This oddly beautiful Hand Carved Danish Style Freehand with a fancy, turned smoky acrylic saddle replacement stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the bowl and shank. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Hand Carved Freehand fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 3 ½ inches, Outside diameter of the bowl: 1 ½ wide x 2 inches long, Chamber diameter: ¾ of an inch. The weight of the pipe is 79 grams/2.75 ounces. If you are interested in adding this pipe to your collection send me a message or an email to slaug@uniserve.com. Thanks for walking through the restoration with me as I worked over another very interesting pipe. I will be putting it on the rebornpipes store in the American Pipe Makers Section shortly if you would like to add it to your collection. Thanks for your time. UPDATE: I received a message on Facebook Tobacco Pipe Restorers Group about a possible maker for this pipe. Thanks Mason Evans! I am including that and a link to the article on Pipedia below:

Mason: That looks like a Bubinga pipe by Tom “Pipecarver” Arcoleo.

https://pipedia.org/wiki/Tom_Pipecarver_%26_Son

Pulling a Broken Tenon and Restemming a Tiny Hexagonal Dublin

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by Steve Laug

I received two pipes for repair from Brady, who works at a Pipe and Tobacco Shop in Texas yesterday. The first is a tiny Hexagonal Dublin stamped Genuine Briar. The second one is a leather coated bowl stamped Longchamp France Billiard. Both were quite dirty and needed some special attention. I decided to work on the harder of the two pipes – the tiny Genuine Briar Hex Dublin. It had a broken tenon in the shank and a small stem. In looking it over I felt it was too thin to set a new tenon in. I would need to restem it. I was in a rush to work on it so I started without taking the customary photos. I put the bowl in the freezer to see if the cold and change would loosen the tenon from the shank. I took it out and used a screw to try and pull it. It did not work as it was solidly stuck. I repeated the freezer trick with no luck at all. I examined it and found that the tenon in the shank was quite cracked. I used a dental tool to pull out the pieces as much as possible. I cleaned up the shank with a pen knife to scrape out the remnants of vulcanite. A second issue became clear. There was a snapped aluminum stinger in the shank with a large ball on the end. It took some work and the ball stinger dropped out of the shank.With the stinger removed I worked on fitting a new stem to the shank. I toyed with a thin brass band to stabilize the thin shank. I tried it on for the fit and look and liked it. I glued it in place. I used sand paper and the Dremel and sanding drum to reduce the diameter of the tiny tenon. I finished it and the fit was right. All that was left was to polish it. I reamed the tiny bowl with a Savinelli Fitsall pipe knife and took cake back to briar. I sanded the walls of the bowl with a folded piece of 220 sandpaper.I cleaned out the internals of the bowl, shank and stem with pipe cleaners, cotton swabs and isopropyl alcohol. It came out smelling much better.The bowl had a lot of tars, lava and even varnish underneath the grime. I wiped it down with acetone on cotton pads until the surface of the bowl was much cleaner. I sanded the bowl with 320-3500 grit sanding pads. I wiped the briar down after each sanding pad to remove the dust and debris. The bowl began to look much better. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust and debris. The grain stood out more with each set of pads. I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set the bowl aside and turned my attention to the stem. I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad with an Obsidian Oil saturated cloth to remove the sanding dust and protect the stem. I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. This Petite Genuine Briar Hexagonal Dublin with a new vulcanite stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Genuine Briar Dublin fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¼ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: 5/8 of an inch. The weight of the pipe is .71 ounces/21 grams. This tiny, older American Made Hexagonal Dublin is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will set it aside and once I finish the other pipe that Brady sent to me, I will send them back to him. Thanks for your time.

Replacing a tenon, restemming and restoring another Mixed Finish Soren Hand Carved Freehand

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by Steve Laug

I am taking a break from the last two of the four pipes I am working on for Jack to clean up and match a stem with a nice freehand pipe that I have here in my box. It is another quick cleanup and restore and gives me a break from the heavier restoration work on Jack’s next pipe. This bowl has a mixed smooth and rusticated finish with a plateau rim top and shank end. The finish was a bit dull and lifeless. It showed promise under the grit and grime of the years. On the underside of the shank it was clearly stamped Soren [over] Hand-Carved [over] Made in Denmark. The bowl had a thin cake and some lava overflow on the smooth and plateau areas of the rim top. The bowl also had some dust and debris in rusticated patch on the right side of the bowl as well as in the crevices of the plateau on the shank end. I took some photos of the bowl before I started my work on it. I took a close up photo of the bowl to give an idea of what I had to work with. The bowl was very dirty and had a moderately thick cake. The smooth portions of the rim top have a lava coat the plateau portions are also almost filled in with lava. I also took a photo of the plateau on the shank end to show its condition – dirty but in good shape.I took a photo to try and capture the stamping on the underside of the shank. It is present and is readable in person far more than the photos show. It is stamped as noted above.I went through my cans of stems here and found a nice vulcanite fancy saddle stem that would fit quite well ONCE I REPLACED THE SNAPPED TENON. It was dirty and needed a thorough cleaning but I think it will look good.I have worked on quite a few Soren pipes over the years and turned to one of the blogs that I wrote  on another interesting Soren Freehand Sitter (https://rebornpipes.com/2020/02/26/this-interesting-soren-hand-carved-freehand-turned-out-to-be-more-work-than-expected/). I quote from that blog below.

I looked up the brand on Pipephil (http://www.pipephil.eu/logos/en/logo-s10.html) and found that the brand was carved by Søren Refbjerg Rasmussen. Pipes that he made for the European market were mostly stamped “Refbjerg” while those made for the US market were stamped “Soren”. Thus, I knew that one I was working on was imported into the US market.

It was time to work on the pipe! I decided to start with refitting the new tenon to the stem I had chosen. Hmmm…I thought I was done with that for a while but this stem just worked with the bowl. I flattened the broken tenon remnants on the stem end with a Dremel and sanding drum and then further smoothed it out with a topping board and 220 grit sandpaper. I wanted a smooth surface for my drilling.I learned a helpful trick on the last batch of six tenon replacements. I use a small pen knife to give the airway in the stem end a slight chamfer to guide the drill bit into it and keep it straight. Once I did that I used a series of drill bits to open the airway to receive the threaded portion of the tenon. I choose to use threaded replacement tenons as they provide a rough serrated surface for the glue to bind to the drilled hole in the stem. It has worked well for me a for a long time.Once it fit well in the stem I needed to reduce the diameter of the portion that went in the shank mortise. I use a Dremel and sanding drum to work it until it fits well in the shank of the pipe. I took photos of the look of the tenon when it was finished and put it in the shank and put the stem on it and took photos. I think it will work very well! I checked the fit of the stem to the tenon, the tenon to the shank repeatedly and once it was proper I glued it in place with black CA glue.I set the stem aside to allow the glue to cure. While it dried I took a photo of the stem and the bowl together to give a sense of the look of the pipe and stem. Proportions and look just work together in my opinion. While the glue cured I turned my attention to the bowl. I reamed it with a PipNet Pipe Reamer using the 2nd and 3rd cutting heads to remove the cake. I cleaned up the remnants with a Savinelli Fitsall Pipe Knife. I finished the bowl by sanding the walls with a piece of 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good. I scrubbed out the internals with pipe cleaners (normal & bristle), cotton swabs and alcohol to remove the tars and oils in the shank between the mortise and the entrance of the airway into the bowl. It was quite dirty.I cleaned up the plateau areas on the rim top and shank end with a brass bristle wire brush. I worked on it until the groves were clean. I wiped it down with a damp cloth to remove all the debris. I sanded the smooth portions on the rim top with a folded piece of 200 grit sandpaper. It was looking better each step!I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I worked it into the grain on the sides, the plateau on the rim top and shank end and the rusticated patch on the right side of the bowl with the tooth brush. I rinsed the soap and grime off with warm water and dried it off with a soft towel. I looked much better at this point. The grain really stands out. I sanded the smooth part of the bowl with 320-3500 grit sanding pads to start the polishing process. I wiped down the bowl with a damp cloth after each sanding pad. I followed that by polishing the smooth portions of the bowl sides with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. With the briar polished I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and into the plateau rim top, shank end and rustication with a horsehair shoe brush. The product works to clean, enliven and protect the briar. I let the Balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. While the Balm did its work, I worked on the “new stem”. I sanded the tooth chatter and marks on the stem surface with a folded piece of 220 grit sandpaper. It was starting to look better.I sanded the stem surface with 320-3500 grit sanding pads to further polish the stem. I wiped it down between sanding pads with a damp cloth. I polished the acrylic stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This beautiful Soren Hand Carved Made In Denmark Freehand with a fancy, turned vulcanite saddle replacement stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Soren Hand Carved Freehand fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ x 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 58 grams/2.12 ounces. If you are interested in adding this pipe to your collection send me a message or an email to slaug@uniserve.com. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be putting it on the rebornpipes store in the Danish Pipe Makers Section shortly if you would like to add it to your collection. Thanks for your time.

Restemming and Restoring a Mixed Finish Soren Hand Carved Freehand

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by Steve Laug

I am taking a break from the four pipes I am working on for Jack to clean up and match a stem with a nice freehand pipe that I have here in my box. It is a quick cleanup and restore and gives me a break from the heavier restoration work on Jack’s next pipe. This bowl has a mixed sandblast and smooth finish that was a bit dull and lifeless. It showed promise under the grit and grime of the years. On the underside of the shank it was clearly stamped Soren [over] Hand- Carved [over] Copenhagen [over] Denmark. The bowl had a moderate cake and some lava overflow on the smooth and plateau areas of the rim top. The bow also had some dust and debris in the flaws on the smooth portion of the bowl as well as in the crevices of the sandblast and the plateau on the shank end. I took some photos of the bowl before I started my work on it. I took a close up photo of the bowl to give an idea of what I had to work with. The bowl was very dirty and had a moderately thick cake. The smooth portions of the rim top have a lava coat the plateau portions are also almost filled in with lava. I also took a photo of the plateau on the shank end to show its condition – dirty but in good shape.I took two photos to try and capture the stamping on the underside of the shank. It is present and is readable in person far more than the photos show. It is stamped as noted above.I went through my cans of stems here and found a nice smokey grey and tan variegated acrylic saddle stem that would fit quite well with a few adjustments. It was dirty and needed a thorough cleaning by I think it will look good. I put the stem in the shank and took a few photos to get a sense of the look of this stem. I have worked on quite a few Soren pipes over the years and turned to one of the blogs that I wrote  on another interesting Soren Freehand Sitter (https://rebornpipes.com/2020/02/26/this-interesting-soren-hand-carved-freehand-turned-out-to-be-more-work-than-expected/). I quote from that blog below.

I looked up the brand on Pipephil (http://www.pipephil.eu/logos/en/logo-s10.html) and found that the brand was carved by Søren Refbjerg Rasmussen. Pipes that he made for the European market were mostly stamped “Refbjerg” while those made for the US market were stamped “Soren”. Thus, I knew that one I was working on was imported into the US market.

It was time to work on the pipe! I reamed the pipe with a PipNet Pipe Reamer using the 2nd and 3rd cutting heads to remove the cake. I cleaned up the remnants with a Savinelli Fitsall Pipe Knife. I finished the bowl by sanding the walls with a piece of 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good. I scrubbed out the internals with pipe cleaners (normal & bristle), cotton swabs and alcohol to remove the tars and oils in the shank between the mortise and the entrance of the airway into the bowl. It was quite dirty. I repeated the process with the stem as well.
I cleaned up the plateau areas on the rim top and shank end with a brass bristle wire brush. I worked on it until the groves were clean. I wiped it down with a damp cloth to remove all the debris. I sanded the smooth portions on the rim top with a folded piece of 200 grit sandpaper. It was looking better each step!I touched up the plateau on the rim top and shank wend with a black stain pen. I used a brass bristle wire brush to knock of the black on the high spots.I stained the smooth portions on the rim top with a Maple stain pen to match the rest of the bowl and shank. It looked good with the contrast of the black in the plateau areas.I sanded the smooth part of the front half of the bowl with 320-3500 grit sanding pads to smooth out the flawed spots and the scratched. I forgot to take photos of the work – I apologize. I followed that with polished the smooth portions of the bowl sides with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad (Again no photos).

With the smooth portion of the briar polished I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and into the plateau rim top, shank end and sandblast with a horsehair shoe brush. The product works to clean, enliven and protect the briar. I let the Balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. While the Balm did its work, I worked on the “new stem”. I sanded the tooth chatter and marks on the stem surface with a folded piece of 220 grit sandpaper. It was starting to look better.I sanded the stem surface with 320-3500 grit sanding pads to further polish the stem. I wiped it down between sanding pads with a damp cloth.I polished the acrylic stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This beautiful Soren Hand Carved Copenhagen Denmark Freehand with a fancy, turned grey/tan variegated acrylic replacement stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Soren Hand Carved Freehand fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 3 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 74 grams/2.61 ounces. If you are interested in adding this pipe to your collection send me a message or an email to slaug@uniserve.com. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be putting it on the rebornpipes store in the Danish Pipe Makers Section shortly if you would like to add it to your collection. Thanks for your time.

Restemming and Restoring a Frasorteret Freehand

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by Steve Laug

This interesting Freehand with both smooth and sandblast finishes came to us from an estate we purchase from Santa Cruz, California USA on 05/28/2024. It is a unique looking pipe that took some work to figure out the stamping. With some digging and comparing we knew that the stamping on the underside of the shank just ahead of the vulcanite shank extension read Frasorteret [over] Hand Made [over] In [over] Denmark. You might well ask why we had to figure it out. That is simple in the half of the name line was cut off by the shank extension. The pipe has a flat bottom so it is a bit of a sitter. The finish is dirty with dust and oils in the sand blast portions on the bowl sides. The smooth portions are also dirty with oils and dirty ground into the finish. The plateau rim top has some darkening toward the back of the bowl as well as thick lava filling it the grooves in the finish. The bowl has a moderate cake. The vulcanite shank extension is oxidized and also dirty. The stem is actually a poor replacement that is a saddle stem for a straight shank. The pipe would have originally had a fancy freehand style military style stick stem that sat in the extension. It will need to be replaced. Jeff took some photos of the pipe before he started his work on it. He took photos of the rim top to show the moderate cake in the bowl and the thick lava coat and debris in the plateau finish on the backside of the rim top. You can see that it basically fills in the grooves of the finish. He took photos of the stem to show the oxidation and calcification on it but at some level it does not matter as it will be replaced. Jeff took one photo of the right side of the bowl to give a sense of the finish on the bowl sides. There are no other photos at this point.He captured the stamping as best as possible on the underside of the shank next to the vulcanite shank extension. It reads as noted above.It seemed to me that Frasorteret pipes came from the creative carving of Preben Holm so I wanted to confirm that memory. When you get a certain age memory can fool you! I turned first to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-f4.html). It tied the line to Preben Holm but there was not too much more information at this point.I turned to Pipedia (https://pipedia.org/wiki/Frasorteret) to gather further information. There the information was scant but none the less made the connection to Preben Holm very clear. Here is the information.

The Frasorteret line of pipes were made by Preben Holm and were nearly identical to his normal line of pipes but for fills and pits and the like. The pipes were stamped Frasorteret Made in Denmark.

Now I had the background I needed. I was ready to start working on this pipe. As usual, Jeff had thoroughly cleaned up the pipe. I probably don’t say enough about how much I appreciate him doing the hard clean up work before I even get the pipes. He does an amazing job. He had reamed the pipe with a PipNet pipe reamer back to bare briar and removed the remnants of the cake with a Savinelli Fitsall Pipe Knife. He used a small blade to pick out the thick lava on the rim top. He scrubbed the bowl with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs, pipe cleaners and shank brushes. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe and the stem that came with it before I started my part of the restoration work. Preben’s Holm’s magic is very visible in the shaping of the pipe. I took photos of the bowl and rim top to show the clean condition. The bowl walls look very good. The replacement stem looks very clean and will be a good addition to my can of stem options. I tried to capture the stamping on the shank underside. It is a bit blurry but it is still very readable and clear as noted above. I took a photo of the pipe with the replacement stem removed. It really makes it clear to me that it is a replacement.The pipe was ready for me to work on but I decided first to go through my stems. I went through both vulcanite and acrylic stems which may sound easy but I have several hundred stems to sort through. I was looking for something that flowed with the delicate shape of the bowl and shank and was simply weightless looking. I found what I was looking for and took a photo of it with the stem I found. I like the looks of the new choice. What to do next? I figured I might as well continue working on the stem since I had already started. I sanded out the tooth chatter on the stem end and worked on the oxidation with a folded piece of 220 grit sandpaper.I sanded the stem with 2×2 sanding pads – 320-3500 to start the polishing process and further remove the oxidation and marks. I wiped the stem down after each sanding pad with Obsidian Oil. It was beginning to look very good.I love watching the shine develop on the vulcanite as I polish it with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down after each pad with Obsidian Oil. I finished this part of the polishing by using Marks Hoover’s Before & After Pipe Stem Polish – both Fine and Extra Fine. I wiped it off with a soft cloth and gave the stem another coat of Obsidian Oil. I set the stem aside and turned my attention to the bowl. I used some Soft Scrub to work on the oxidation on the vulcanite shank extension. I did a lot of scrubbing on it and the oxidation came off the vulcanite and it looked much better. I polished the smooth portions of the briar and the vulcanite shank extension with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. I wiped the shank extension down with Obsidian Oil. I take photos of the three groups of pads for my own viewing primarily as I am looking for progress in polishing. Once again, by the end of the process it looked quite good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. I worked it into the plateau finish with a shoe brush. It works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. This newly restemmed Frasorteret Hand Made in Denmark Freehand is a great looking pipe with some interesting shaping around the sides of the bowl and vulcanite shank extension. You can easily see the handiwork of Preben Holm in the shaping of the pipe. The beautiful grain around the smooth portions and sandblast on the other portions of the bowl is quite stunning and works well with both the shape and the polished vulcanite shank extension and the military stick mount stem. I put the new stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the wheel and followed by buffing the pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Preben Holm Hand Made Frasortert Freehand fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 42 grams/1.52 ounces. I will be putting it on the rebornpipes store in the Danish Pipemakers Section shortly. If you wish to add this interesting pipe to your rack it is a great addition. Send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. I appreciate your support and time!

Restoring and Restemming a BBB Own Make Thorneycroft Sand blast Canadian 506

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by Steve Laug

The next pipe I decided to work on is one from a Dan in South Carolina. He contacted me several weeks ago now about a pipe that he had come across in his things that was on that his mom had picked up for him. Now 16 or 17 years later he decided it is time to work on it. He wrote me the email below regarding this pipe and how he came upon. It piqued my interest because to be honest with you I love all things BBB.

Hello,
I recently stumbled on an old billiard pipe that my mom had bought me at an antique store while I packing up for a move. I was 16 or 17 at the time so I couldn’t use it and basically forgot about it until now, at 33, I’m starting to get into pipe tobacco more and more. The pipe has the “BBB” inside a diamond with “OWN MAKE” underneath that on the top of the shank, and “THORNEYCROFT Made In ENGLAND” with “506” just below it on the underside of the shank.

The problem is it has no stem, and the end of the shank where the stem would fit into, has many marks that I can’t tell whether they are chew marks or if they are just a part of the grain etc. To my very untrained eye the pipe seems to be in OK condition otherwise.

Being very new to this hobby and not knowing many resources yet or really what to do, and seeing your restorative work, I’d like to ask if you restore pipes for people or if you might be able to point me in the right direction on how I should go about making this pipe smokeable once again, or if it might not be worth it except for sentimentality sake. I’m able to provide pictures of the pipe if needed as well.

Thank you,
Dan

I wrote Dan back and asked him to send me some photos of the pipe so that I could see what I was dealing with in this pipe. He sent some amazing photos of various angles of the pipe and I was hooked. I asked him to send it up and I would restore and restem it for him. Here are the photos that he included for me. The first four photos are overall views of the pipe as a whole. The craggy sandblast, the typical rustication on the shank end that I have seen on most of these Thorneycroft pipes, and the delicate but classic look of a Canadian are all well captured. Dan sent photos of the bowl and rim top as well as photos of the sides of the bowl. I appreciate the detail in these photos. The bowl shot shows the tar and cake on the sides and heel of the bowl and the lava build up in the sandblast of the rim top. It should clean up fairly easy. He also notes with a red circle what appears to be a chip on the left side of the bowl on the outer edge of the rim. The more I examine it the more I think it is probably a part of the blast. But I will know more once I have it in hand. His close up photos of the shank show the rustication and the washed out stain on the shank end. I think it is the typical BBB rustication that I have seen on the shank end of the Canadians and long shank pipes in the Thorneycroft line. Dan did a great job capturing the stamping on the shank top and underside. It reads as he noted in his opening email.He took close up photos of the rustication as well. It is rugged and I have to say that I like it. Once it is restained it will look quite nice. The photo of the shank end shows that there are no crack in the shank. There is a nick on the lower right side that is probably a flaw in the briar.I did a search on Pipephil’s site (http://www.pipephil.eu/logos/en/logo-bbb.html) and looked for the specific Thorneycroft line. The second pipe in the list is stamped the same way as the one that I am working on and the stamping on the stem is the same. The Made in England stamp is identical to the second one. I looked on Pipedia and found several references to the BBB Own Make Thorneycroft pipe but nothing specific (https://pipedia.org/wiki/BBB). I also found an advertisement courtesy of Doug Valitchka from 1957 that had a great description of the Thorneycroft that I include below. It reads as follows:

Beautifully balanced, superbly lightweight and mellow smoking… these qualities have made the BBB Own Make Thorneycroft famous. First tough, age-old Algerian briar is carefully selected and cured then the bowls are carefully hand-turned. Now comes the special process of sand- erosion. The soft parts of the briar are literally blasted away leaving a hard bowl of unusual beauty, durability and sweetness. A mouthpiece of finest English Ebionite, inlaid with the famed metal emblem, and a specia dry smoking condenser tube complete the picture. Available in all 24 BBB shapes…I took some photos of the bowl as it was when I unpacked it. It was stamped as Dan noted above and was clear and readable. The rough shank end of the pipe was not damaged but had lost the stain that had originally coloured it. The little nick in the shank end does not damage the airway in the shank. The nicks that were noted on the edge of left side of the bowl appeared to me to be part of the blast and should be left as is. The bowl had a light cake on the walls and there was a light lava coat on the rim top where it had filled in some of the blast. The inner edge of the rim was in excellent condition with no damage. The outer edge had no damage either but there was some roughness to it due to the sand blast finish on the edge. It looked very good however. I took photos of the bowl to show the condition when I received it from Dan. I have included them below. I was hoping I had a BBB stem for the Canadian but I did not have one with the brass insert. I did have one that was a pretty decent fit. It would need to be adjusted in terms of the top, bottom and sides of the stem to fit the shank dimensions but it was the right length and shape for the pipe. It had a great shape on the slot that would give a good spread to the smoke.Now it was time to clean up the bowl. Since the cake was thin I used a Savinelli Fitsall Pipe Knife to scrape out the cake that was in the bowl. I took it back to bare briar and then sanded the walls with a piece of dowel wrapped with 220 grit sandpaper. The bowl walls were in very good condition with no checking or burn damage.I wiped off the bowl with a damp cloth and was amazed at how little dust came off the finish. Dan had obviously wiped it down before he sent it. I also wiped down the rim top and it was quite clean as well. I used a black and a walnut stain pen to stain the shank end rustication to match the rest of the briar. It looked very good. Once it was buffed and polished it would be a perfect match. I used a brass bristle wire brush to knock off the remaining debris in the sandblast on the rim top. It looks very good with some deep blast sections on the top right and left. Beautiful blast in all ways.I cleaned out the internals of the shank, mortise and the airway in both the shank and the new stem with alcohol, cotton swabs and pipe cleaners. The pipe smells fresh and ready to smoke again.Now that it was clean it was time to do a few minor surface repairs. The first of these was a small repair to a flaw on the shank end on the inner edge of the mortise on the lower left side. I used a tooth pick to put a drop of CA glue in the flaw and smooth it out on the surface. I did the same to the pit on the outer edge of the rim on the right side toward the back. Both were cosmetic rather than structural but it improved the look of the bowl in those spots. I smoothed out the repair on the shank end with a folded piece of sandpaper and touched the paper to the repair on the rim edge as well. I stained both with a Walnut stain pen and blended them into the surface. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a shoe brush to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The depths of the blast in the briar really comes alive with the balm. I worked on the fit of the stem to the shank with a folded piece of 220 grit sandpaper. I needed to reduce the diameter of the stem from top to bottom and from right to left. I worked on it for quite a bit of time sanding, sanding and more sanding until the fit to the shank was good and the transition between the shank and stem was smooth.I polished the stem once it fit with 320-3500 grit sanding pads. I wiped it down after each pad with a cloth impregnated with Obsidian Oil. By the end the stem took on a good shine and the fit was very good.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further the stem. The photos below show the polished stem. I am pretty happy with the restoration and restemming of this BBB Own Make Thorneycroft Sandblast Canadian. There is a sandblast finish to the bowl that is rugged and rich looking. The newly fit stem is clean and smooth and looks good on the shank. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished BBB Own Make Thorneycroft Canadian fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe was 30grams/1.02ounces. I will be sending it back to Dan shortly. I look forward to hearing what he thinks of it. Thanks for reading this blog and my reflections on the pipe while I worked on it. It is a privilege to be a part of the restoration and preservation of these old timers with a back story!

Restemming and Restoring an Astley’s Sandblast Cherrywood

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by Steve Laug

Not too long ago I received and email from Nick, a fellow up the coast of British Columbia. He was not too far away and had gotten my information from City Cigar, a pipe and cigar shop that I do a lot of repairs for. He wrote the following email about two pipes he want me to restem for him.

Dear Steve,

I have a couple of pipes in need of new stems. City cigar suggested you might be able to help.

One is a diplomat, the other a cherrywood. Are you able to make new ones if I get the bowls to you?

I asked him to send me some photos of the pipe so I could see what he had and what I would be working with. I have a pretty good idea of the stems that I have and could tell him quite quickly once I saw the pipe if it was something I could work on.

He wrote back and sent me another brief email and included two photos of his pipes. This email made me think twice about the pipe because of what he wrote.

In trying to pull the tenon in the silver collared pipe, the diplomat I broke off a brass screw. It will need drilling I think. Best NickThe pipes arrived this week and I was surprised to find that they were both Astley’s pipes. I chose to work on the Cherrywood first. It had a lovely sandblast finish what was dirty and was stamped on a smooth panel on the underside of the shank. It read Astley’s [over] 109 Jermyn St. [over] London. The stamping was clear and readable. The bowl of the pipe had a moderate cake with some dust and debris in the sandblast of the rim top. The inner and outer edges of the bowl looked good. The pipe was missing the stem but Nick had sent along the snapped tenon in the bag with the pipes. I took photos of the stem to get a sense of what it looked like before I started my clean up. I took a photo of the rim top to capture the condition of the bowl and rim top. I like to capture that condition before I started my work on the pipe. You can see the dust in the sandblast on the rim top and the cake in the bowl. It is a nice looking pipe.I took a photo of the stamping on the underside of the shank and it is much clearer than the photo shows. It reads as noted above. Interestingly there was no shape number on the shank so it was a bit of a mystery pipe.Before I started my work on the pipe I did a bit of reading. I knew that I had work on an Astley’s Cherrywood previously and done a blog on it. A quick search on the blog took me to it. Here is a link (https://rebornpipes.com/2014/09/27/breathing-new-life-into-an-astleys-48-cherrywood/). I quote a portion of the blog below on the pipe. I found that it was a pipe that had a similar shape and had a shape number. I am also including some photos of the pipe when I had finished the restoration. The finish was not a sandblast but a rustication pattern that was very tight. The shape was the same as the one I was working on. This pipe was stamped on the heel of the bowl rather than the shank but it was the same. What was good about it was that it showed me the kind of stem that was originally on the pipe. That would guide me in fitting a new stem.This bowl had been stamped on the smooth bottom and read Astleys over 109 Jermyn St. Under that was stamped London over 48. I looked up the shape in an old Astleys catalogue (page pictured below) and found the 48 was a Round Cherrywood Briar. The description stated that it was a copy of an old English Cherrywood with a flat base. The bend on the stem can also be seen in the photo below from the catalogue.I started my work on the pipe by reaming it with a PipNet reamer using the second cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel to smooth out the walls. There was no checking or burn marks on the bowl walls it looked very good. I used a brass bristle wire brush to clean out the debris in the sandblast finish on the rim top. It looked much better at this point.I cleaned out the inside of the pipe – airway into the shank, the mortise and shank walls with pipe cleaners, alcohol and cotton swabs. I worked on it until it was very clean.I scrubbed the exterior of the pipe with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it off with warm running water and dried it off with a soft towel. The bowl looked good. The rim top had some fading that I would need to restain. I restained the faded rim top with a Mahogany stain pen to match the rest of the bowl and shank. The match to the rest of the bowl is quite perfect and it really makes the grain pop in the sandblast.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. With the bowl completed it was time to pick out a stem to fit the shank of the pipe. I wanted it to be the same diameter as the shank and fit snug in the shank. I went through my stems and found one that looked a lot like the Astley’s stem on the Cherrywood in the photos above. It is a saddle stem with a thin blade. It is used but it should clean up very well.
I cleaned out the airway in the stem with pipe cleaners and alcohol. The internals cleaned up very well. I also cleaned up the externals at the same time.I created a slight step down on the end of the tenon to secure a snug fit in the shank. I started the process with files and finished the shape with a Dremel and a sanding drum. Once it was finished it looked very good. It was similar in shape to the tenon on the Heritage pipe. It was going to work very well.I filled in the tooth marks along the edge of the button with some rubberized black super glue. By this time the repairs on the stem had cured so I flattened them out with a folded piece of 220 grit sandpaper. I worked over the button edge. It was beginning to shape up well.I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad to remove the sanding debris. It began to take on a deep shine.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I wiped it down with a final coat of Obsidian Oil and set it aside. The sandblast Astley’s 109 Jermyn St. London Cherrywood is a real beauty and the finish and shape are well done and have a classic English look. The newly fit vulcanite saddle stem polished up on the buffing wheel with Blue Diamond and had a rich glow. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Astley’s Cherry with a saddle stem fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.48 ounces/42 grams. I have one more pipe of Nick’s to restem and then I will be sending them back to him. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restemming an UNSMOKED NOS WDC Military Bit Billiard

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by Steve Laug

About a year ago I visited an older pipe repair man (when I say older I mean older than me). He gave me a lot of pipe parts – stems, bases, bowl, tenons and bands On Monday, August 25 after a visit with my brother Kenneth and I went to visit my contact again. This time he had more stuff that he wanted to get rid of from his parts. Once again, we received more stems and tenons. But he also put in a box of pipes that were in various states of repair or disrepair. There were quite a few that needed to be restemmed. One of those pipes was an interesting Billiard with a nickel ferrule stamped WDC in the triangle on the left side of the shank and the same on the left side of the nickel ferrule. It was in great shape for having been knocked around for a long time in a box of bowls and pipes. The finish was dirty but the bowl was unsmoked and very clean. There was a very shiny coat of varnish on the outside of the bowl and at least one fill on the back side of the bowl. The nickel was also clean and unoxidized. I would need to come up with a stem for it. I took a photo of the stamping on the left side of the shank. It is clear and reads as noted above. The stamp is also gold and very readable. I also tried to capture the stamping on the nickel ferrule. The shine tends to blur that stamp.I started my work on the pipe by wiping it down with acetone to remove the shiny varnish coat. It worked very well. The acetone loosened the glue on the ferrule and it came off when I was wiping it down. I cleaned up the glue on the shank end with the acetone cloth so that the briar was free of it. I used a dental spatula to spread some all purpose glue on the shank end. I pressed the nickel ferrule in place on the shank end and wiped off the excess glue with a damp cloth. I set it aside to allow the glue to cure. I sanded the briar with 320-3500 grit sanding pads. I dry sanded it and then wiped it down with a damp cloth after each sanding pad. The varnish finish was gone and the fills in the bowl sides were very visible. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping down the bowl after each pad with a damp cloth. The briar took on a more natural shine than what was present when the bowl was varnished. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I set the bowl aside and went through my stems. I found an unused vulcanite stem that had an orific button and a gentle that fits the style of the age of the pipe. It is also unsmoked and still bears a price tag on the underside. There is some oxidation around the tag and on both sides. I removed the sticky label with acetone on a cotton pad. I sanded the stem surface with 220 grit sandpaper to remove the nicks in the surface and the oxidation. It began to look much better as the work went on.I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad to remove the sanding debris. It began to take on a deep shine.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I wiped it down with a final coat of Obsidian Oil and set it aside. The smooth WDC Billiard with a nickel ferrule and military vulcanite bit is a real beauty and the finish and shape are well done and have a classic English Billiard look even though this is an American Made pipe. The vulcanite military bit polished up on the buffing wheel with Blue Diamond and had a rich glue. I polished the nickel ferrule with a jeweller’s cloth. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished WDC Billiard fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.20 ounces/33 grams. I will soon be adding it to the rebornpipes store in the American Pipe Maker section. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!