Tag Archives: restaining

Replacing a broken tenon and restoring a Stanwell de Luxe


Blog by Steve Laug

Earlier in July I received an email from Peter, a fellow in California regarding a pipe repair he needed. He wrote as follows.

Hi, I’m just wondering if you can repair a Stanwell pipe for me? The stem broke off inside the pipe. Thanks for your time, Peter.

I wrote him back asking for photos so I could have a look at it. I figured he meant that the tenon snapped off inside the shank but I wanted to be certain. He replied

Thanks so much for your very fast response. Pictures are below. Best wishes, Peter We chatted back and forth a bit and Peter decided to send the pipe to me. I received it yesterday and here is what I saw once I unwrapped it. The photos tell the story but here is my review of it. The finish was dirty and worn. The bowl had a thick cake and there was lava buildup flowing along the inner edge and into the plateau on the rim top. The stem was snapped off leaving the tenon in the shank. Fortunately, there was no damage to the shank itself. It did not have any cracks in the sides. The shank end showed a lot of tar buildup. The tenon was still in the shank. The snap at the stem was fairly clean and would just need to be flattened. The stem itself showed a lot of oxidation, calcification and light tooth marks and chatter on both sides ahead of the button. The pipe was stamped on the left side and read Stanwell [over] de Luxe. I could not see any other stamping on the shank. There was a gold crown S on the left side of the saddle stem. This was going to be fun to bring back to life. I decided to begin working on the pipe by trying to pull the broken tenon with my usual methods. I put the bowl in the freezer for 30 minutes, then inserted a screw into the airway in the shank. I wiggled the screw and tried to break it free. It was no use. I used a qtip to dribble alcohol around the edges of the broken tenon in the shank. I repeated that several times and let it sit. I was still unable to remove the broken tenon in the shank. It was stuck and nothing seemed to loosen it. With the tenon being stuck in the shank I stepped up the process and drilled it out. I started with a drill bit slightly larger than the airway. I have had good success in drilling and in the process having the tenon come out on the drill bit. In this case I worked through four drill bits until I used one that was slightly small than the mortise. I then scraped out the remainder of the bits of vulcanite in the shank with a small pen knife until the walls were clear. I took a photo of the pipe at this point in the process – the tenon drilled out, a replacement tenon and the stem. Now it is ready for the next part of my work. I set the stem and tenon aside so that I could work on the bowl and shank. I reamed the bowl with a PipNet pipe reamer. I took the cake back to bare walls so I could check out the walls for damage or checking. It looked very good. I scraped out the remnants of the cake with a Savinelli Fitsall Pipe Knife and then sanded it with a piece of 220 grit sandpaper wrapped around a piece of dowel to smooth out the walls of the bowl. I worked on the buildup in the plateau surface of the rim top with a brass bristle wire brush. I was able to remove the heaviest part of the lava in the grooves of the plateau surface. It looked better but would need to be scrubbed. I scrubbed the exterior of the bowl with a tooth brush and undiluted Murphy’s Oil Soap. I scoured the surface of the briar and rinsed and repeated the process until the bowl was clean and the rim top looking very good. I cleaned up the darkening on the smooth bevelled portion of the inner rim edge next. I used a folded piece of 220 grit sandpaper to remove the damage and also smooth it out. I touched up the deep grooves in the plateau with a black Sharpie pen. The rim top and edge look very good.I polished the smooth rim top portions and the exterior of the pipe with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding dust and debris. By the last pad it was looking very good with a shine in the briar that highlights the grain. I cleaned out the shank and mortise with alcohol, cotton swabs and pipe cleaners. I wanted to remove the oils and tars so that I would have a clean surface for the new tenon that I was fitting in the shank. It cleaned up and certainly smelled better once cleaned.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to get into the plateau top. The product works to clean, preserve and protect the briar. I let it sit and work into the briar for 10 minutes then wiped it off with a cotton cloth. I buffed the briar with a clean cloth. The bowl is starting to look beautiful and there is a shine developing. At this point the bowl was finished until I finished with the new tenon insertion. I set the bowl aside and took a photo of the new tenon and the tools for reducing the diameter to fit in the shank. I used the Dremel and a sanding drum to reduce the diameter. I cleaned up the work with a file and then 220 grit sandpaper to get it to a point where the tenon fit in the shank.I put the stem in a bath of Briarville’s Pipe Stem Deoxidizer and set it aside while I worked on the tenon fit. I left it in the bath for three hours and then removed it and rubbed off the bath with a paper towel. The surface of the stem looked significantly better at this point. The oxidation was greatly reduced, the calcification was gone and the stem showed improvement. The tooth marks would still need to be worked on but there was progress.I cleaned out the airway in the stem with pipe cleaners and alcohol the drilled the airway to match the diameter of the new tenon insertion. I started with a drill bit the same size as the airway and gradually increased the bit size until it matched the outside diameter of the tenon. I took a photo of the newly drilled end of the stem. I cleaned up the airway once again in preparation for gluing the new tenon in place. I wiped the tenon end down with black CA glue and then aligned the tenon and the mortise. I pressed the tenon in place in the stem and set it aside to cure. Once it cured I took a photo of the stem and new tenon with the bowl before putting them back together. Once the glue cured I fit the stem in the shank. As seems to be very usual when I do this kind of thing the fit against the shank was not perfect. I would need to shape the stem and shank to make the fit and flow perfect. I took photos of the pipe at this point. The fit is not far off but just enough to be noticeable in the photos on the top and underside and slightly on the right and left sides. I sanded the shank and the stem to match and make the transition smooth all the way around the junction. I used 220 grit sandpaper and sanded it in place on the shank. I had to remove briar and vulcanite on the sides of the shank according to the transition. When finished it looked much better. I polished the sanded areas with micromesh sanding pads to make them smooth. I used an Oak stain pen to touch up the sanded areas and blend them into the rest of the bowl and shank. It blends in very well.I rubbed it down once again with Before & After Restoration Balm. I worked it into the surface of the briar and let it sit for 10 minutes then buffed it off with a soft cloth. I polished the bowl with a cotton cloth and set it aside. I set the bowl aside and turned my attention to finishing the work on the stem. I “painted” the stem surface with the flame of a lighter to lift the tooth marks. I was able to lift them significantly. I filled in what remained with black CA glue. Once the repair cured I used files to smooth out the surface of the repair. I sanded it with 220 grit sandpaper to blend them into the surface of the stem. I started the polishing of the stem with 600 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I finished polishing the stem with Before & After Pipe Stem Polish – Fine and Extra Fine. I rubbed it into the surface of the stem and buffed it off with a cloth and buffed it to a shine. I am really happy with the way that this Stanwell Danish Made de Luxe Freehand turned out. It really is a beautiful looking pipe with a great shape and smooth finished bowl and plateau on the rim top. The original vulcanite saddle stem is cleaned up nicely. The polished black of the stem works well with the briar and the plateau portions. The briar really came alive with the buffing. The rich brown stains of the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Stanwell de Luxe really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 56 grams/1.98 oz. The pipe will be going back to Peter very soon. I look forward to hearing what he thinks about it. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Resurrecting a Large Dunhill Bruyere ODA 836 Panel Billiard


Blog by Steve Laug

A few weeks ago I was contacted from a fellow in Montana who was selling his pipes as they had not been used for quite a few years. I asked him for a picture and he sent me the one to the left. It included the following brands (from the top to the bottom of the photo): Savinelli Autograph 5 Freehand, Mastro de Paja Ciocco 0C Bulldog, Mastro de Paja Media 1B Bent Billiard, Ser Jacopo Delecta Octagonal Bent Billiard, Caminetto Business KS 118 Canadian, Radici Rind Rhodesian, Dunhill Bruyere ODA 836 Panel Billiard, Barontini Straight Grain B3 Freehand and a Ben Wade Martinique Hand Made in Denmark Freehand.

Almost all of them were higher end pipes and all were hand made pipes. They were a mix of finishes – smooth, sandblast and also rusticated. They were a mix of shapes as well and the majority of them were Italian Made other than the Dunhill and the Ben Wade Martinique. They were beautiful pipes and after exchanging quite a few photos of the pipes from various angles to get a sense of what was there we struck a deal. We sent him the payment and the pipes arrived in Idaho a few days after I left for Vancouver.

Jeff cleaned them all and this week I received them in Vancouver. I am impressed with the way they cleaned up and the beauty of the brands. They truly are some beautiful pipes. I just need to put the final touches on each of them and address minor issues on the bowl rims and the stems and they should be good to go. I am really looking forward to working on each of them in the days ahead.

This warm, late afternoon I decided to continue working on the lot. I chose to work on the smooth Dunhill Bruyere Panel. This one is a bit different than any of the other Dunhill pipes that I have worked on. It is very nice looking piece of briar and has a square stem. The pipe is stamped on the sides of the shank. It was clear and readable. On the left side the shape number reads ODA [over] 836 followed by the stamping Dunhill [over] Bruyere. On the right side it is stamped Made in [over] England followed by an equal size 14. The reddish/brown stained finish was very dirty with grime ground in the finish all over the whole bowl and shank. Toward the bottom of left side of the bowl there was some road rash. It was rough and I would need to smooth it out some – though it would never truly be gone. The bowl had a thick cake and the rim top/inner edge had thick lava flowing up from the bowl. It appears that there is damage on the back side of the inner edge. It was hard to know its full condition with certainty until it was cleaned. The vulcanite taper stem is was dirty, oxidized, calcified and had tooth marks and chatter on both sides ahead of the button. There was the inlaid Dunhill White Spot on the top of the stem. Jeff took photos of the pipe before he started his clean up work on it. He took photos of the bowl and rim top to show the thickness of the cake and the darkening and lava overflow on the rim top. There were also nicks around the outer edge of the bowl. The photos of the stem show the oxidation, calcification and tooth marks and chatter on the surface on both sides. The photos of the sides and heel of the bowl show the great grain on the pipe. It is a beauty under the grime and dust. The stamping on the underside of the shank is shown in the photos below. It looks very good and readable. It reads as noted and explained above. The third photo shows the white spot on the stem.  I turned to Pipedia’s section on Dunhill Bruyere Pipes to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Bruyere

The original finish produced (usually made using Calabrian briar), and a big part of developing and marketing the brand. It was the only finish from 1910 until 1917. A dark reddish-brown stain. Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red.

There was a link on the above site to a section specifically written regarding the Bruyere finish (https://pipedia.org/wiki/Dunhill_Bruyere). I turned there and have included the information from that short article below.

Initially, made from over century-old briar burls, classified by a “B” (denoted highest quality pipe); “DR” (denoted straight-grained) and an “A” (denoted first quality), until early 1915. After that, they became a high-end subset to the Dunhill ‘Bruyere’. The DR and B pipes, a limited production, they should be distinguished as hand-cut in London from burls as opposed to the Bruyere line which was generally finished from French turned bowls until 1917, when the Calabrian briar started to be used, but not completely. Only in 1920 Dunhill took the final step in its pipe making operation and began sourcing and cutting all of its own bowls, proudly announcing thereafter that “no French briar was employed”.

Bruyere pipes were usually made using Calabrian briar, a very dense and hardy briar that has a modest grain but does very well with the deep red stain.

“Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red. The Shell finish was the original sandblast with a near-black stain (though the degree to which it is truly black has varied over the years). Lastly, the Root finish was smooth also but with a light brown finish. Early Dunhill used different briars with different stains, resulting in more distinct and identifiable creations… Over the years, to these traditional styles were added four new finishes: Cumberland, Dress, Chestnut and Amber Root, plus some now-defunct finishes, such as County, Russet and Red Bark.”

There was also a link to a catalogue page that gave examples and dates that the various finishes were introduced (https://pipedia.org/wiki/File:Dunnypipescatalog-1.png). I turned to Pipephil’s dating guide to show how I arrived at the date of manufacture for this pipe (http://www.pipephil.eu/logos/en/dunhill/cledat-en1a.html). I am including the chart that is provided there for the dating a pipe. I have drawn a red box around the section. Since the pipe I am working on has a suffix 14 it points to the 1960 line on the chart below. I have drawn a red box around the pertinent section in the chart.On Pipedia they also have an ODA shape chart that was helpful. I have included that below (https://pipedia.org/wiki/A_DUNHILL_ODA_SHAPE_CHART).I now knew that I was working on a Bruyere that came out in 1974. The shape of the pipe is a Panel Billiard that Dunhill put out and that the #ODA 836 was a normal Panel Billiard shape with a taper stem.

I turned to work on the pipe itself. Jeff had carried out his usual thorough cleanup of the pipe. He had reamed it with a PipNet reamer to remove the cake and cleaned the reaming up with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and scrubbed it down with Soft Scrub All-Purpose cleaner to remove any oxidation that was still on the stem. The pipe looked very clean when I received it though a light oxidation still remained on the stem surface. I took a photo of the rim top. Jeff had been able to remove the thick lava coat from the rim top and inner edge. There is some darkening and burn damage on the back inner edge and rim top and a burn spot on the front top and inner edge. The stem is clean but has some oxidation remaining on each end (ahead of the white spot and ahead of the button). There was also oxidation on the tapered sides of the stem.I took photos of the stamping on the right and the left side of the shank. It is clear and readable as noted above. I took a photo of the pipe with the stem removed to get a sense of what the pipe looked like. It is quite a large bowl. I started my work on the pipe by addressing the burn damage on the inner edge of the rim and the rim top. I worked on the darkening on the inner edge with a folded piece of 220 grit sandpaper to start the process. I worked on the burnt spot on the front top and the inner edge on the back top. I then used a wooden ball and a piece of 220 grit sandpaper to give the inner edge a slight bevel to hide the damage on the edges. I finished by working on it once again with a folded piece of sandpaper to smooth and shape it a bit more. I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the dust and debris from the surface of the briar. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. The product works to clean, preserve and protect the briar. I let it sit and work into the briar for 10 minutes then wiped it off with a cotton cloth. I buffed the briar with a clean cloth. The bowl is starting to look beautiful and there is a shine developing. I set the bowl aside and turned my attention to the stem. The tooth marks were very light and shallow so I moved immediately to sanding it with micromesh sanding pads. I wet sanded the stem with 1500-2400 grit pads to remove the remaining oxidation on both ends and the tooth chatter ahead of the button. I dry sanded it with 3200-12000 grit micromesh sanding pads. I wiped the stem down after each pad with some Obsidian Oil. I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry.I put the Dunhill Bruyere ODA 836 Panel Billiard bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The reddish/brown stains worked amazingly well with the polished vulcanite taper stem. The grain around the bowl and shank and looks quite remarkable. This is truly a beautiful Dunhill Bruyere Panel Billiard ODA 836 pipe. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.62 ounces/46 grams. I will be putting it on the rebornpipes store shortly in the British Pipemakers Section. Thanks for walking through the restoration with me. Cheers.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Barontini Straight Grain B3 Hand Made Freehand with a Variegated Orange Acrylic Stem


Blog by Steve Laug

A few weeks ago I was contacted from a fellow in Montana who was selling his pipes as they had not been used for quite a few years. I asked him for a picture and he sent me the one to the left. It included the following brands (from the top to the bottom of the photo): Savinelli Autograph 5 Freehand, Mastro de Paja Ciocco 0C Bulldog, Mastro de Paja Media 1B Bent Billiard, Ser Jacopo Delecta Octagonal Bent Billiard, Caminetto Business KS 118 Canadian, Radici Rind Rhodesian, Dunhill Bruyere ODA 836 Panel Billiard, Barontini Straight Grain B3 Freehand and a Ben Wade Martinique Hand Made in Denmark Freehand.

Almost all of them were higher end pipes and all were hand made pipes. They were a mix of finishes – smooth, sandblast and also rusticated. They were a mix of shapes as well and the majority of them were Italian Made other than the Dunhill and the Ben Wade Martinique. They were beautiful pipes and after exchanging quite a few photos of the pipes from various angles to get a sense of what was there we struck a deal. We sent him the payment and the pipes arrived in Idaho a few days after I left for Vancouver.

Jeff cleaned them all and this week I received them in Vancouver. I am impressed with the way they cleaned up and the beauty of the brands. They truly are some beautiful pipes. I just need to put the final touches on each of them and address minor issues on the bowl rims and the stems and they should be good to go. I am really looking forward to working on each of them in the days ahead.

This quiet Sunday afternoon I decided to continue working on the lot. I chose to work on the smooth Barontini Freehand (possibly a Rhodesian). The Barontinis I have worked on generally are nice looking pieces of briar and have had acrylic stems. This one had a nicely grained finish and a plateau style rim top. The pipe is stamped around the sides of the bowl. It was clear and readable. On the left side it reads Barontini [over] Straight Grain. On the right side it is stamped with a B3 and vertically next to the stem it is stamped Italy. On the underside of the shank it reads Fatta [over] A Mano. The stamping is clear and readable. The medium brown stained finish was very dirty but seemed to have a shellac coat over the whole bowl and shank. The bowl had a thick cake and the plateau style rim top/inner edge had thick lava flowing up from the bowl filling in the grooves. The inner edge of the bowl was covered enough with lava that it was hard to know its condition with certainty. The saddle stem is variegated orange and cream acrylic and was dirty and had tooth marks and chatter on both sides ahead of the button. There was an inlaid logo dot on the top of the stem. It was a red dot encircled with silver. Jeff took photos of the pipe before he started his clean up work on it. Jeff took photos of the bowl and rim top to show what they looked like before the clean up. You can see the thick cake in the bowl overflowing as lava on the inner edge and rim top. He also took some photos of the stem to show the condition of both sides. You can see the tooth marks and chatter on the top and underside next to the button. The photos of the sides and heel of the bowl show the beautiful grain around the bowl and shank. The stain adds depth finish on the pipe. Even under the grime it is a real beauty. The stamping on the sides of the shank are shown in the photos below. It is clear and readable as noted above. I looked up some information on the brand on the Pipephil website to get a quick overview of the history (http://www.pipephil.eu/logos/en/logo-b2.html). I did a screen capture of the listing for the brand. The fascinating thing that I learned in this quick overview was the connection to the entire Barontini family and to other companies like Aldo Velani. It is interesting to see the breadth of the brand in the following screen capture.Pipedia gives further history of the brand (https://pipedia.org/wiki/Barontini,_Cesare). It is a very brief article with little information. I quote that article in full below.

In 1890 Turildo Barontini opened a factory for the production of briar. In 1925 his son Bruno began to produce the first pipes. Cesare Barontini, son of Bruno, started direction of the factory in 1955, and still runs it together with his daughters Barbara and Silvia.

Unfortunately, on neither site was there any pertinent information on the Barontini Straight Grain pipe. I decided to do a quick google search and found a listing for what appears to be the actual pipe I am working on (https://pipes.collectionhero.com/outer/view_item.php?id=55163). I include that information and photo below. Looks like the fellow I purchased the pipe from purchased it from this auction potentially? He got it for a steal at that price as they tend to run between $90 and $120 online. I guess I will never know for sure but at least I found the pipe online. It is now time to work on the pipe itself.

Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. The rim was thoroughly cleaned and the damaged areas were obvious. Without the grime the finish looked really good. The Lucite stem would need to be worked on but I really like the profile it cast. I took photos of the pipe to show its condition before I started my work on it. I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava off of the rim top and it looked very clean. The stem looked very clean. The tooth marks and chatter were predominantly near the button.The stamping on the sides of the shank was readable as noted above. I took photos of the stamping to show the condition and readability. I took a photo of the pipe with the stem removed to give an idea of the perspective and design of the pipe. I scrubbed the carved plateau rim top of the bowl with a brass bristle wire brush to remove the remaining darkening and debris in the nooks and crannies of the rim top. It looked much better once I finished.I wiped down the bowl with acetone to remove the shiny coat. It barely broke through the coat. I wiped it down repeatedly and then moved on to the micromesh pads. I polished bowl with micromesh sanding pads using 1500-12000 grit sanding pads and wiping it down after each sanding pad with a pad and acetone to remove the sanding dust and debris from the finish. I paused the polishing after the 4000 grit micromesh sanding pad to stain the lighter spots on the bowl and shank. I used an Oak Stain Pen to match the colour of the rest of the bowl and shank. The colour was a perfect match. I touched up the light spots on the shank end, the rim cap and spots around the bowl sides. It looks much better. I finished polishing it with 6000-12000 grit micromesh sanding pads. I worked some Before & After Restoration Balm into the finish of the bowl and shank with my fingers and into the plateau carved rim top with a horsehair shoe brush. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the finish I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The grain really stands out on the pipe in the photos below. I set the bowl aside and turned to work on the stem. I sanded the surface of the stem with 220 grit sandpaper to remove the tooth marks and chatter. I started polishing the acrylic stem with a folded piece of 600 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I know many think it is useless to use the Obsidian Oil on acrylic stems but I find that it is a good lubricant when I am sanding with the micromesh pads. For me it works! I finished the hand polishing of the stem with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry.I put the Barontini Straight Graini B3 bowl and stem back together. I polished the smooth part of the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the sandblasted bowl and shank several coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The medium brown stains worked amazingly well with the polished orange acrylic stem. The grain around the bowl and shank and looks quite remarkable. This is truly a beautiful Barontini Straight Grain Freehand pipe. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.76 ounces/51 grams. I will be putting it on the rebornpipes store shortly in the Italian Pipemakers Section. Thanks for walking through the restoration with me. Cheers.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

New Life for a Ser Jacopo Delecta Octagonal Bent Billiard with a Black Acrylic Saddle Stem


Blog by Steve Laug

A few weeks ago I was contacted from a fellow in Montana who was selling his pipes as they had not been used for quite a few years. I asked him for a picture and he sent me the one to the left. It included the following brands (from the top to the bottom of the photo): Savinelli Autograph 5 Freehand, Mastro de Paja Ciocco 0C Bulldog, Mastro de Paja Media 1B Bent Billiard, Ser Jacopo Delecta Octagonal Bent Billiard, Caminetto Business KS 118 Canadian, Radici Rind Rhodesian, Dunhill Bruyere ODA 836 Panel Billiard, Barontini Straight Grain B3 Freehand and a Ben Wade Martinique Hand Made in Denmark Freehand.

Almost all of them were higher end pipes and all were hand made pipes. They were a mix of finishes – smooth, sandblast and also rusticated. They were a mix of shapes as well and the majority of them were Italian Made other than the Dunhill and the Ben Wade Martinique. They were beautiful pipes and after exchanging quite a few photos of the pipes from various angles to get a sense of what was there we struck a deal. We sent him the payment and the pipes arrived in Idaho a few days after I left for Vancouver.

Jeff cleaned them all and this week I received them in Vancouver. I am impressed with the way they cleaned up and the beauty of the brands. They truly are some beautiful pipes. I just need to put the final touches on each of them and address minor issues on the bowl rims and the stems and they should be good to go. I am really looking forward to working on each of them in the days ahead.

This evening after work I decided to continue working on the lot. I chose to work on the smooth octagonal bent Billiard with a silver ferrule and tip on the stem. It has a classic Large Bent Octagonal Billiard shape with an Italian twist. The is smooth and well shaped.  There is a silver ferrule round the shank end as well as a silver band around the tenon end of the stem. The pipe is stamped on three sides of the shank. On the left side it Ser Jacopo [over] Fatta A Mano (made by hand). On the underside of the shank it is stamped Delecta. The stamping on the right side of the shank it read Per Aspera [over] Ad Astra. The silver ferrule is stamped on the top left side and reads Ser [over] Jacopo [over] Delecta. On the underside it is stamped 925 in an oval as the silver quality designation. There is a coral dot logo is on top side of the stem. The stamping is clear and readable. The reddish stained finish was very dirty with grime ground into the smooth briar. The bowl had a moderate cake and the rim top/inner edge had some lava flowing up from the bowl. The inner edge of the bowl was covered with some lava so it was hard to know its condition with certainty. The stem is black acrylic fancy saddle stem and was dirty with tooth marks and chatter on both sides ahead of the button. The silver ferrule and tenon end were oxidized and dirty. Jeff took photos of the pipe before he started his clean up work on it. Jeff took photos of the bowl and rim top to show what they looked like before the clean up. You can see the cake in the bowl overflowing on the inner edge rim top. He also took some photos of the stem to show the condition of both sides. You can see the tooth marks and chatter on the top and underside next to the button. The photos of the sides and heel of the bowl show the grain around the bowl and shank. The stain adds depth finish on the pipe. Even under the grime it is a real beauty. The stamping on the sides of the shank and on the silver ferrule is shown in the photos below. It is clear and readable as noted above. I turned to Pipephil (http://pipephil.eu/logos/en/logo-s5.html) to remind myself of the background of the brand. I also wanted to see what the single Coral dot meant on the stem. I knew that the Coral dot was on the older pipes but that was all I knew. I include a screen capture of the section on the brand below. The third photo below shows a similar Coral dot on the stem.I am also including the information that I found there in the sidebar on PipePhil. I quote that below. I have highlighted the R2 designation below in red.

Founder of the brand in 1982: Giancarlo Guidi (1943 – †2012). Production (2006): ~ 6000 pipes/year. Ser Jacopo seconds: Gepetto.

Finish mark: Rusticated pipes: R1 (dark brown) R2 (light brown); Sandblasted pipes: S (black), S1 (dark brown), S2 (light brown), S3 (tanshell); Smooth pipes: L (red), L1 (acceptable grain), L2 (nice grain), L3 (exceptional grain).

I then turned to Pipedia (https://pipedia.org/wiki/Ser_Jacopo) to read some more about the brand and see if there were more details regarding the single Coral dot. I quote below.

Ser Jacopo (provided by Marble Arch Ltd., US importer and distributor of Ser Jacopo)

Smokingpipes.com has an excellent concise history available on their website Ser Jacopo History at Smoking Pipes.com

Ser Jacopo, better to say Ser Jacopo dalla Gemma, was started by Giancarlo Guidi in 1982 upon leaving Mastro de Paja.

Giancarlo Guidi and Bruto Sordini broke away from Mastro de Paja in 1981 in pursuit of their own company. Ser Jacopo was named after an Italian nobleman. Guidi and Sordini, having taken part in creating the now infamous Pesaro “school” of pipe making, wanted to expand further. To accomplish this, Ser Jacopo focused their efforts on the pairing of the briar with a seemingly endless variety of mounts. Through the use of precious metals and stones, horn, and exotic woods Ser Jacopo pipes are given unique characters that many collectors find quite aesthetically pleasing. Although Ser Jacopo pipes borrow heavily from classical shapes, they are indeed quite unique in style.

In addition to creative mountings, Ser Jacopo is also well known for making themed pipes, and the most famous of these themes is perhaps the Picta Series, where pipes are modeled after pipes seen in pictures by and of famous artists, such as Vincent Van Gough.

Ser Jacopo makes multiple grades of pipes, with the “entry” level being the Geppetto brand, and the highest grade being the “Gem” series.

The small Ser Jacopo shop produces approximately 6000 pipes per year. The pipes are known for using outstanding Italian briar, which is well seasoned. The pipes have earned a well-deserved reputation for having excellent smoking qualities, equal or better than any other fine Italian pipe maker (or, for that matter, any other pipe maker in the world).

Giancarlo Guidi passed away on August 6, 2012, leaving behind a great legacy. He was 64 years old.

Nomenclature – the section on the nomenclature helps understand the stamping on the sides of the shank. It is helpful and really quite interesting.

The standard nomenclature found on Ser Jacopo pipes is as follows:

Ser Jacopo Fatta A Mano In Italia Per Aspera Ad Astra – Fatta A Mano translates to “Made By Hand”. Per Aspera Ad Astra is a Latin phrase found on Ser Jacopo pipes and is the Ser Jacopo motto. It translates to “To the Stars Through Travails”, meaning that success comes through hard work. In the Summer 1997 Pipes and Tobaccos article Giancarlo Guidi translated this as “through a difficult way until the stars are reached”.

Ser Jacopo Pipes are generally found in one of three finishes (rusticated, sandblast, smooth) designated by a letter and number code:

R1: Rusticated, dark brown or plum finish.

R2: Rusticated, light brown finish.

S:  Sandblast, black

S1: Sandblast, dark brown

S2: Sandblast, light brown

S3: Sandblast, tanshell

L:  Smooth, red, usually with silver trim

L1: Smooth, flame grain, various finishes

L2: Smooth, straight grain, various finishes

L3: Smooth, straight grain extra, discontinued

Dating Pipes

In the photo to the left you can see the development of the stem inserts on the pipes.

Top: Early Red Coral Logo Middle: Coral Logo with Silver Ring Bottom: Modern Day Silver J Logo – Courtesy of Mike Ahmadi

Ser Jacopo pipes is somewhat difficult, because Ser Jacopo does not generally use date codes (the exception being the Diamond Gemma series pipes, which are dated coded). Early pipes (from 1983 to 1997) featured a red coral dot on the mouthpiece, sometimes found encircled in a silver ring. This was discontinued and changed to a sterling silver letter “J”. On the Gemma series of pipes, the mouthpiece logo is a precious stone surrounded by an 18k gold ring.

The pipe I am working on is one of the early pipes (1983-1997) with a coral dot in the top of the saddle stem. It is a lovely pipe with an L Red finish and silver trim. Now it is time to work on the pipe and bring it back to life.

Armed with that information I turned to work on the pipe itself. Before he sent it to me, Jeff had done an amazing job cleaning the pipe. It almost looked like a different pipe after his work. He reamed the pipe with a PipNet pipe reamer and removed the rest of the cake with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed it under running warm water to remove the soap and grime. The finish looked very good and the rugged finish felt good in the hand. He cleaned out the inside of the shank and the airway in the stem with isopropyl alcohol, cotton swabs and pipe cleaners. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and then rinsed it off with warm water. He scrubbed the stem with Soft Scrub and a tooth brush and rinsed it off with warm water. It looked good when I took it out of the package of pipes he shipped me. There were some shiny spots on the finish where the shellac coat had not all come off. It would need to be removed to even it out. I took photos of the pipe before I started my part of the restoration work.  I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava off of the rim top and it looked very clean. You can see the spotty shellac coat that still remains on the bowl and rim top. The stem looked very clean. The tooth marks and chatter were much less than on the previous pipes in this collection and they were predominantly near the button. They should be easy to remove. The stamping on the sides of the shank was readable as noted above. I took photos of the stamping on each side to show the condition and readability. I also took a photo of the pipe with the stem removed to give an idea of the perspective and design of the pipe. To deal with the spotty coat of shellac on the bowl and shank I used a cotton pad and alcohol to wipe down the briar. I was able to remove the shellac coat completely and the grain really showed through. Here is what it looks like at this point in the process. I polished the smooth bowl and rim top with micromesh sanding pads using 1500-12000 grit sanding pads and wiping it down after each sanding pad with a damp cloth to remove the sanding dust and debris. I worked some Before & After Restoration Balm into the finish of the bowl and shank with my fingers. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the finish I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The grain really stands out on the pipe in the photos below. I set the bowl aside and turned to work on the stem. I sanded out the tooth marks in the acrylic surface of the stem with 220 grit sandpaper and started the polishing with a folded piece of 600 grit wet dry sandpaper.I polished the vulcanite stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad.I polished it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry. This Ser Jacopo Delecta Octagonal Bent Billiard with Silver Ferrule and an acrylic saddle stem is a great looking pipe now that it has been restored. The beautiful finish really highlights the grain and the polished finish is stunning. The Silver Ferrule and Silver tenon space is also a great addition. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Ser Jacopo Delecta Octagonal Bent Billiard fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 87 grams /3.03 ounces. I will be adding the pipe to the Italian Pipe Makers Section of the rebornpipes store. If you are interested in purchasing this pipe send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

New Life for a “Giant” Maestro de Paja Pesaro Ciocco Gigante Bent Bulldog Rusticated


Blog Steve Laug

A few weeks ago I was contacted from a fellow in Montana who was selling his pipes as they had not been used for quite a few years. I asked him for a picture and he sent me the one to the left. It included the following brands (from the top to the bottom of the photo): Savinelli Autograph 5 Freehand, Mastro de Paja Ciocco 0C Bulldog, Mastro de Paja Media 1B Bent Billiard, Ser Jacopo Delecta Octagonal Bent Billiard, Caminetto Business KS 118 Canadian, Radici Rind Rhodesian, Dunhill Bruyere ODA 836 Panel Billiard, Barontini Straight Grain B3 Freehand and a Ben Wade Martinique Hand Made in Denmark Freehand.

Almost all of them were higher end pipes and all were hand made pipes. They were a mix of finishes – smooth, sandblast and also rusticated. They were a mix of shapes as well and the majority of them were Italian Made other than the Dunhill and the Ben Wade Martinique. They were beautiful pipes and after exchanging quite a few photos of the pipes from various angles to get a sense of what was there we struck a deal. We sent him the payment and the pipes arrived in Idaho a few days after I left for Vancouver.

Jeff cleaned them all and this week I received them in Vancouver. I am impressed with the way they cleaned up and the beauty of the brands. They truly are some beautiful pipes. I just need to put the final touches on each of them and address minor issues on the bowl rims and the stems and they should be good to go. I am really looking forward to working on each of them in the days ahead.

This evening after work I decided to continue working on the lot. I chose to work on the rusticated Mastro de Paja Pesaro Ciocco Gigante 0C Large Bulldog. It has a classic Large Bent Bulldog shape with an Italian twist. The rustication is extremely rugged and tactile. The crowned rim top, the briar around the twin rings on the cap are smooth.  There is also a smooth band around the shank end just ahead of a silver ferrule. The pipe is stamped on a smooth panel on the left underside of the diamond shank. It has a sun logo that is followed by Mastro de Paja [over] Fatta A Mano (made by hand). Under that it is Persaro [over] Ciocco. Next that just in front of the ferrule is stamped with a 0C in a circle [over] Gigante. The silver ferrule is stamped on the top left side and reads Mastro [over] De Paja [over] Ciocco. There is a Mastro de Paja metal circular disc logo is on top left side of the stem and on the left underside it is stamped with the sun logo. The stamping is clear and readable. The finish was very dirty with grime ground into the grooves of the rustication. The bowl had a thick cake and the crowned rim top/inner edge had a thick coat of lava flowing up from the bowl. The inner edge of the bowl was covered with a thick cake so it was hard to know its condition with certainty. The stem is black acrylic fancy saddle stem and was dirty with tooth marks and chatter on both sides ahead of the button. Jeff took photos of the pipe before he started his clean up work on it. Jeff took photos of the bowl and rim top to show what they looked like before the clean up. You can see the thick cake in the bowl overflowing on the inner edge/crowned rim top. He also took some photos of the stem to show the condition of both sides. You can see the tooth marks and chatter on the top and underside next to the button. The photos of the sides and heel of the bowl show the deep rusticated finish around the bowl and shank. The stain adds depth finish on the pipe. Even under the grime it is a real beauty.The stamping on the underside of the shank and on the silver ferrule is shown in the photos below. It is clear and readable as noted above. There is also a stamping reading Italia on the lower right side on the smooth band on the shank end ahead of the silver. Before moving on to the clean up I wanted to build my knowledge of background on the brand. I have looked at them quite often and perhaps worked on a few in past years but I have no memory of the brand. I turned first to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-m3.html). I have included a screen capture of the information on the site as well as some side bars notes below the photo. The last pipe pictured shows the circle 1B stamp as well as the one Sun logo which is noted as the grading stamp. That was information it did not have before.Brand founded in 1972 by Giancarlo Guidi. He left it for Ser Jacopo in 1982. Alberto Montini became the owner of the brand in 1995. Production (2010): ~ 5000 pipes/year. Seconds: Calibano, Montini,

That led me to the Mastro de Paja website (https://www.mastrodepaja.it/en/pipes-and-accessories.html). There was a lot of information on the brand and the quality of the briar and craftsmanship of the pipes. I quote below:

Mastro de Paja are formed by the expert and highly capable hands of craftsmen – famous pipes with the unmistakable sun brand, known and appreciated by connoisseurs throughout the world. Unique and inimitable because they are unrepeatable encounter of precious Mediterranean briars, with the sensitivity of the craftsman who, using art and inspiration, models them individually. And, in the modelling process, brings to light the most concealed and valuable qualities of the briar. Varied designs, original lines and a deriberately (sic) limited productions make Mastro de Paja pipes objects destined for the most demanding and refined collectionists. Beautiful and loved, they are also excellent pipes because they are worked with care by those who know them: a successful synthesis of formal beauty and functionality. Rigorous controls and selections give Mastro de Paja pipes, right from the first smoke, that rounded taste which is then maintained intact for the whole of its long and extraordinary life.

The site also had a video entitled “How to make a Smoking Pipe by Hand – Mastro de Paja”. I have included the youtube link as well as the code for embedding.

https://youtu.be/xx24a-NpljM

I turned to Pipedia for more information on the brand (https://pipedia.org/wiki/Mastro_de_Paja). The site is full of information on the brand and the philosophy behind the carving of the hand made pipes. I am including the information on the site listed as the Elite Collection that listed the stamping information. I have highlighted pertinent information on this particular pipe in red in the list below.

Mastro de Paja “ELITE COLLECTION”

It is the production of pipes made entirely by hand, even they are unique but of regular production.

On all “Mastro de Paja” pipes you can see fire stamped all the information for tracing the value of each creation.

RUSTICATED

  • 0B: Completely rusticated
  • 0B Unica: Completely rusticated with some smooth sections

SANDBLASTED

  • 1B: Dark brown or black sandblasted
  • 1B + 1 Sun: Light brown sandblasted

PARTIALLY RUSTICATED

  • 2D: Smooth with small sections rusticated
  • 2D + 1 Sun: Smooth straight grain with small sections rusticated

SMOOTH WITH COLORED FINISH

  • Ruber: Smooth with red stain
  • Castanea: Smooth with brown stain
  • 3A: Smooth with brown-orange stain
  • 3A + 1 Sun: Smooth good grain with brown-orange stain
  • 3A + 2 Sun: Smooth straight grain with brown-orange stain

SMOOTH WITH NATURAL FINISH

  • 3B: Smooth with a good grain and a natural finish
  • 3B + 1 Sun: Smooth excellent grain with natural finish
  • 3B + 2 Sun: Perfect grain
  • 3C: Good grain
  • 3C + 1 Sun: Excellent grain
  • 3C + 2 Sun: Perfect grain
  • F: Straight grain
  • F + 1 Sun: Good straight grain
  • F + 2 Sun: Excellent straight grain
  • F + 3 Sun: Perfect straight grain

Sometimes “Mastro de Paja Pipes” are enhanched with sterling silver, gold, precious stones and/or fine wood and are further classified and fire stamped on each pipe.

  • Stamp “P” : “Personal” with fine ornamentation.
  • Stamp “N” : “Normal” with basic sterling silver.
  • Stamp “L” : “Lavorata” with more complex sterling silver.
  • Stamp “S” : “Special” with elaborate sterling silver and specially worked.
  • Stamp “G” : “Gold” with special gold ornamentation.
  • Media : Medium size pipe
  • Gigante: Giant pipe

From that information I knew that the pipe I was working on was a Rusticated Pipe and a  Sun which made it a completely rusticated. It also is stamped Gigante which makes it a Giant pipe. It is a beauty and now it is time to look at it up close and personal.

Jeff had done an amazing job in removing all of the cake and the lava on the rim top. He had reamed the bowl with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He took the cake back to bare briar so we could check the walls for damage. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime on the bowl and rim and was able to remove the lava and dirt. He cleaned out the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol until they came out clean. He cleaned the stem with Soft Scrub to remove the grime on the exterior and cleaned out the airway with alcohol, cotton swabs and pipe cleaners. I took photos of the pipe before I started my part of the restoration. I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava off of the rim top and it looked good. There was some burn damage and darkening on the right front of the crowned rim top and beveled inner edge. The stem looked very clean. The tooth marks and chatter were predominantly near the button. They should be easy to remove. The stamping on the left underside of the diamond shank was readable as noted above. The stamping on the silver ferrule is also very readable as noted. I also took a photo with the stem removed to give an idea of the perspective and design of the pipe. I started my work on the pipe by addressing the burn damage and darkening on the right front of the rim top with a folded piece of 220 grit sandpaper. Fortunately the burn damage was not deep but mainly surface. I was ale to remove and minimize it without changing the shape of the rim top. I also worked on the darkening on the inner bevel and removed it as well. I polished it with 1200-3200 micromesh sanding pads and then restained the rim top and edge with a Oak Stain Pen to match the rest of the bowl. Over all the rim top and edges looked much better. The bowl and shank were very clean and the rim top finished. I worked some Before & After Restoration Balm into the finish of the bowl and shank with my fingers and a horsehair shoe brush. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the finish I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The rusticated finish on the pipe is beautiful and shows depth in the photos below. I set the bowl aside and turned to work on the stem. I filled in the deep tooth marks with black CA glue and set it aside to cure. Once cured I flattened them out with a small file and then sanded the smooth with 220 grit sandpaper. I started polishing it with 600 grit wet dry sandpaper. I touched up the Sun logo on the left underside of the diamond shaped stem with some Rub’n Buff Antique Gold. It picks up the Sun shaped stamp very well. I polished the acrylic stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad because I find that the oil provides a great surface for polishing with the micromesh pads. I finished polishing it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry. This Mastro de Paja Pesaro Ciocco Gigante Rusticated 0C Bent Bulldog is a real beauty with a deep and tactile rustication and a silver ferrule. I put the bowl and stem back together again and buffed the bowl and the stem with Blue Diamond on the buffing wheel. I used a soft touch on the bowl so as not to fill it in with the polishing product. I gave the bowl several coats of Conservator’s Wax and the stem several coats of carnauba wax. I carefully buffed the entire pipe with a clean buffing pad to raise the shine. I polished the silver ferrule with a jewelers cloth to protect and shine. I finished buffing with a microfiber cloth to deepen the shine. The finished pipe looks very good. It is comfortable and light weight. The finished Mastro de Paja Ciocco Gigante Bent Bulldog is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 78 grams/2.75 ounces. This great looking rusticated Bulldog turned out very well. It should be a great pipe. It will be going on the rebornpipes store in the Italian Pipemakers Section shortly if you are interested in adding it to your collection. Email me at slaug@uniserve.com

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

New Life for a Radice Rind Rusticated Rhodesian Style Freehand


Blog by Steve Laug

A few weeks ago I was contacted from a fellow in Montana who was selling his pipes as they had not been used for quite a few years. I asked him for a picture and he sent me the one to the left. It included the following brands (from the top to the bottom of the photo): Savinelli Autograph 5 Freehand, Mastro de Paja Ciocco 0C Bulldog, Mastro de Paja Media 1C Bent Billiard, Ser Jacopo Delecta Octagonal Bent Billiard, Caminetto Business KS118 Canadian, Radice Rind Rhodesian, Dunhill Bruyere ODA 836 Panel Billiard, Barontini Straight Grain B3 Freehand and a Ben Wade Martinique Hand Made in Denmark Freehand.

Almost all of them were higher end pipes and all were hand made pipes. They were a mix of finishes – smooth, sandblast and also rusticated. They were a mix of shapes as well and the majority of them were Italian Made other than the Dunhill and the Ben Wade Martinique. They were beautiful pipes and after exchanging quite a few photos of the pipes from various angles to get a sense of what was there we struck a deal. We sent him the payment and the pipes arrived in Idaho a few days after I left for Vancouver.

Jeff cleaned the all and today I received them in Vancouver and I am impressed with the way they cleaned up and the beauty of the brands. They truly are some beautiful pipes. I just need to put the final touches on each of them and address minor issues on the bowl rims and the stems and they should be good to go. I am really looking forward to working on each of them in the days ahead.

This evening after work I decided to start on the lot. I chose to work on the Radice Rind Rhodesian. It is a rusticated classic shaped Rhodesian with an Italian twist. The rustication is very dirty with grime and grit. It is a unique and well executed rustication that is a hallmark of the line. The pipe has twin smooth rings around the cap of the bowl. Under the thick coat of lava there appears to be a smooth rim top with an inward bevel. The bowl has a very thick cake that overflows on to the rim top. The shank end also has a smooth band around it and a smooth shank end with beautiful grain on it. The pipe is stamped on a smooth panel on the underside of the shank. It reads RADICE [over] RIND followed by Hand Made in Italy (in lower case) in two lines. The stamping is clear and readable. The rim top was dirty and had a burn on the right front of the inward bevel and what appeared to be some darkening around the inner edge of the bowl. The stem is acrylic and was dirty with light tooth marks and chatter on both sides ahead of the button and on the button itself. There two brass dots inlaid vertically on the topside of the fancy saddle stem. Jeff took photos of the pipe before he started his clean up work on it.Jeff took photos of the bowl and rim top to show what they looked like before the clean up. You can see the darkening and light lava on the inner edge and top of the rim. He also took some photos of the stem to show the condition of both sides. You can see the light marks on the top and underside next to the button. The photos of the sides and heel of the bowl show the style of the rustication around the bowl and shank. The stain adds depth finish on the pipe. Even under the grime it is a real beauty. The stamping on the underside of the shank is shown in the photo below. It is clear and readable as noted above. The Radice two dot stack on the stem is clean and readable.I started my search on the brand by looking on Pipephil’s site to see if there was any information on the Radice Rind line (http://www.pipephil.eu/logos/en/logo-r1.html). The line was not included there but there was some information in the side bar on the dot position on the stem and how to interpret them. I have included that portion below.I turned to Pipedia to the article on Radice pipes and the birth and development of the brand (https://pipedia.org/wiki/Radice). I have included the information that I found there below.

Luigi Radice, born 1939, took a piece of briar in his hands for the first time in 1961, when he was employed at Carlo Scotti’s Castello in nearby Cantu.

After lengthy experience, he founded, together with Peppino Ascorti, the famous “Pipa del Baffo”, the “Caminetto” which through 1974 and 1975 made wealth with the precious cooperation of Gianni Davoli, Milanese distributor.

In 1980 Luigi undertook a new adventure, founding his own brand: the Pipa Radice. From the beginning his son, Gianluca, joined the workshop, together with Luigi’s father, Paolo Radice, who helped in some basic steps of production.

Only later my brother and I started working together with our father, trying to learn the secrets and the mastery to be able to create a pipe which could join artisanal estrus(?) to functionality.

We have always trusted the professionalism of Italian briar cutters to obtain the raw material. We season the briar in our workshop for at least three years. We believe that it is enough to produce a perfect pipe.

Our shaping is pretty diversified. A distinguishing feature is the use of various options, like the faux-bamboo shank or silver band or save-rim, hand engraved by Luigi.

About pipes for completely dedicated collectors, we would like to mention the several variations of pieces made using buffalo, moufflon, deer or roe horn.

The creative idea and the study of the technical side, lead us to invent pipes with a twin bore mouthpiece, coupled with a special production of oil cured pipes, taking inspiration from old English skills.

We have recently introduced the use of ebonite(vulcanite) mouthpieces, to satisfy the requests of our fellow pipesmokers.

Radice is a pipe which is continually evolving, keeping alive the treasured experience of 50 years of pipemaking of our father Luigi.

Now it was time to work on the pipe.

Jeff had cleaned up the pipe with his usual thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I received it. I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava off of the rim top and it looked pretty incredible. Even the darkening and marks on the rim top on the right side look much better. The stem looked very clean. The tooth marks and chatter were minimal and predominantly on the underside near the button. They should be easy to remove. The stamping on the shank side was readable as noted above. I also took a photo with the stem removed to give an idea of the perspective and design of the pipe.I started my work on the pipe by addressing the slight darkening on the top and the edge of the bowl with a folded piece of 220 grit sandpaper. I was able to remove the damage and the darkening. Over all the rim top and edges looked much better. I polished it with 1500-2400 grit micromesh sanding pads and wiped off the debris. I touched up the stain on the rim top with a Cherry and a Mahogany stain pen to blend it into the surrounding bowl colour and particularly the smooth shank end. It worked very well. I worked some Before & After Restoration Balm into the finish of the bowl and shank with my fingers and a horsehair shoe brush. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the finish I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The finish on the pipe is beautiful in the photos below. I set the bowl aside and turned to work on the stem. I sanded out the tooth marks and chatter on the surface of the stem with 220 grit sandpaper. I started polishing it with 600 grit wet dry sandpaper.I polished the acrylic stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I finished polishing it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry.This Radice Rind Hand Made in Italy Rhodesian Freehand with an acrylic saddle stem is a great looking pipe now that it has been restored. The beautiful rusticated finish really works well with the shape and the polished finish is stunning. The flared shank and smooth freehand style shank end is a great addition. I put the stem back on the bowl and carefully buffed the smooth portions of the bowl and the stem with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Radice Rind Rhodesian fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 66 grams /2.33 ounces. I will be keeping this one here for awhile. I have been wanting a Radice Rind and this one ticks all my boxes. I am looking forward to enjoying it. Thanks for reading this blog and my reflections on the pipe while I worked on it.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Dipping a Toe into the Murky Waters of the BP Jum


by Kenneth Lieblich

Next on the chopping block is a robust, rugged, rusticated pipe which I acquired in a lot of pipes from a gentleman living on Vancouver Island. He had quite an assortment of pipes and they ranged from the ridiculous to the sublime. This is not a Custom-Bilt – it is a BP Jum. They could easily be mistaken for one another. This is a very handsome pipe and promises to be a great smoker. It’s a bent pot (or a “War Club”, as Steve calls it), with a vulcanite, wide saddle stem. And what a wonderful rustication on this one! On the left side of the shank, the markings read BP Jum [over] Imported Briar. These are the only markings.The history of BP Jum, like many pipes of the same era, is shrouded in some mystery. The brand name has no mention on either Pipedia or Pipephil. Some pipe folks have proposed that BP Jum pipes are, in fact, Custom-Bilt seconds, but there is no direct evidence to support this. In previous restorations that Steve has done, he wrote the following: “There was a lot of conjecture as to whether the brand was made by Tracy Mincer of Custombilt fame. There is no definitive proof other than the common shapes, sizes and look of the pipes. Bill Unger, of Custombilt fame and author of a history of the brand, mentions BP Jum but cannot definitively connect the two. So the maker remains a mystery that is still unsolved.”

Well, I’ve taken up the mantle to see what else could be found. A gentleman who commented on one of Steve’s restorations said “BP Jum pipes are shown in a 1971 Kentucky club premiums [sic] catalog I have. They are not labeled in the text but I can see it stamped on shank of the picture of the pipe. The rustication on these is also very telling and looks the same on most of them.” I took it upon myself to see if I could find photos of the 1971 Kentucky Club Premium Catalog. I did find some online, but the images did not include the page with the BP Jums that were mentioned. Alas.Another potential source is a fellow named Tom, who goes by the handle, NWPipesmoker, on YouTube. As a devoted fan of both Custom-Bilt and BP Jum pipes, he has a few videos speculating on the origins of BP Jum pipes. In one video, he quotes from an unnamed correspondent of his who says that the BP Jum name comes from “Bilmore Pipes Jumbo”. Now, it is important to stress that there is only circumstantial evidence to support this. The information is enticing, but no more than indirect. The advertisement below (for Biltmore) displays some drawings of pipes that are very close (or identical) to BP Jum pipes. We don’t see the words “BP Jum” anywhere on the pipes or in the ad, but I am still impressed with this.As an aside, the connection between Tracy Mincer’s Custom-Bilt and Biltmore is circuitous, to be sure, but it exists. Briefly, both Bilmore pipes and Mincer pipes (specifically the Doodler) were either owned by or produced by National Briar Pipe Co. of New Jersey. In Bill Unger’s book, As Individual as a Thumbprint: The Custom-Bilt Pipe Story, he writes: “Apparently, both Tracy Mincer and the National Briar Pipe Co. continued to produce Doodlers concurrently until Mincer was no longer able to make pipes, sometime before his death in 1964. Bill Mincer then sold all rights to the Doodler to the National Pipe Co. in 1966.”Finally, NWPipesmoker has another video where he compares two pipes that he owns: one marked “Custom-Bilt” and the other marked “BP Jum”. He has entitled this video, “CustomBilt and BP Jum connection confirmed”. I think that’s overstating it a bit, but I am including the link to this video here, for your examination: https://www.youtube.com/watch?v=GdsBYoydYu8

It is certainly possible (and perhaps even likely) that Custom-Bilt and BP Jum pipes are related in some way – even if we are not able to make a definitive statement about it. I feel comfortable in saying that there is a connection between the pipes, but this connection is not ironclad. To put it colloquially, they may be brothers but they are not twins.

Let’s move on…

This pipe had been well-loved and well-smoked, as it arrived with some marks and general wear. The stem was dirty and had lots of dents and tooth marks. Most of the stummel was in decent shape, but the rim was pretty nasty – the were burns and lava, and the rustication grooves were full of gunk. I took up the stem and cleaned it off with Murphy’s Oil Soap. It was quite dirty and needed some scrubbing. Following that, I used pipe cleaners and lemon-infused isopropyl alcohol to clean out the internals of the stem. As you can see, there was much muck to be removed! Next, I wiped down the stem with some SoftScrub cleanser and then put the stem in my container of deoxidizing fluid. This works to draw the oxidation to the surface of the stem, so that it can be cleaned off again with more SoftScrub. With the stem nice and clean, I needed to address the damage to the stem. To achieve this, I applied a type of black cyanoacrylate adhesive (impregnated with carbon and rubber) to the damaged area. I sprayed these areas with an accelerant to cure the adhesive immediately. I then had to shape these repairs so that they would look great! I began by taking a needle file and shaping the hardened adhesive. Continuing, I used 200- and 400-grit sandpapers on the repairs to smooth them out. I finished up by using all nine of my MicroMesh pads to sand the entire stem. I also used some pipe stem oil to assist with the sanding and protect the vulcanite.Having put aside the stem, I moved on to the charming, chunky stummel. First on the agenda was to ream out the bowl, as it was full of cake. The PipNet reamer made short work of this, and I followed up by sanding the walls down with some 220-grit sandpaper attached to a wooden dowel. This revealed a tiny bit of damage to interior wall – but this would be easily fixed.Next on the list, I thoroughly cleaned out the shank. Using a combination of Q-tips and pipe cleaners dipped in lemon-infused isopropyl alcohol, I removed all the awful filth in there. The photo shows a mere portion of the cotton used. As the girls in the 80s used to say, grody to the max!I always like to ameliorate the cleaning of the stummel by performing a “de-ghosting” on the stummel. I placed some cotton balls in the bowl and the mortise of the shank, then saturated them with straight isopropyl alcohol. I let this sit overnight while the oils and tars (and evil spirits) leeched into the cotton.I broke out the Murphy’s again and wiped down the outside with some cotton rounds. Once I felt the outside was clean, I then took out my two brushes and castile soap and washed both the inside and outside. The internals were lovely and clean after that – but there were still some issues on that rim.Even though I’d used both a toothbrush and a wire brush on the rim, there was still some filth to be dealt with – not to mention some burning. I began by “topping” the pipe – in other words, I placed the top of the pipe, level and flat, on a piece of 220-grit sandpaper and gently ground it down to smooth and even out the rim. The rim still required a bit more beautification. I took a small piece of sandpaper and evened out some rough parts that topping wasn’t able to address.I then went “next level” insane. I took a dental tool and individually excavated each groove on the rim to remove the crud. It took awhile, but the results were worth it.In order to address the burns, I dissolved some oxalic acid crystals in some hot water. Then, taking a Q-tip and tipping it in the acid, I rubbed and rubbed and rubbed until it removed most of the burning that was there. It didn’t all come off (it rarely does), but was much improved. Once I was satisfied with that, the finishing sanding was next, so I took all nine of my MicroMesh pads and sanded the whole stummel until it was super-smooth and handsome. The pipe had benefitted from a lot of work, but this wore out the colour of the wood. I decided to restain the pipe. First, I brought out my heat gun and spent a couple of minutes thoroughly heating the wood, so it would be as receptive as possible to the stain. I wanted the stain to penetrate well into the wood, to give the best results. I applied Fiebing’s Light Brown Leather Dye with a cotton dauber. I flamed it with my Bic lighter, let it set, then coated it again with dye, flamed it again, and let that set too. I decided to let the pipe sit overnight. This dye is alcohol-based, so I used isopropyl alcohol to wipe down the pipe and remove excess stain. I am very happy with the results.Earlier, I referred to a little hairline crack emanating from the draught hole. Steve recommended repairing it some pipe mud. This is made by mixing cigar ash (not pipe ash) with the merest bit of water to create a paste. I then applied the paste with a tiny spatula and let it set until dry. I then gently sanded it down. Later, I added some Before & After Restoration Balm to the stummel. This does good things to wood, enhances the grain, and brings out some lustre. Then it was off for a trip to the buffer. I applied a few coats of Conservator’s Wax and the pipe really popped. The lovely shine made the wood very attractive. This is a very handsome pipe and will provide many years of smoking pleasure.This BP Jum is much improved and is ready to be enjoyed again by the next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the American pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅜ in. (137 mm); height 1⅝ in. (41 mm); bowl diameter 1⅞ in. (48 mm); chamber diameter ⅞ in. (24 mm). The weight of the pipe is 2⅛ oz. (61 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Pipe Gods Smiled And I Got Not One But Three Les Wood Pipes….Restoring Second Of The Three Les Wood Pipes; A Bark Silver Spigot


Blog by Paresh Deshpande

I had purchased three Les Wood pipes from a gentleman and had restored the first of the three pipes and have added it to my personal collection. Given below is the link to the write up posted on rebornpipes and is a recommended read to know how I came to be in possession of this lot and brief research on husband wife duo of Leslie Wood and Dolly and the pipes they make.

https://rebornpipes.com/2022/08/05/pipe-gods-smiled-and-i-got-not-one-but-three-les-wood-pipes-restoring-a-les-wood-poker/

The second pipe that is now on my work table is a beautifully rusticated paneled Apple Half bent Silver Spigot. It is stamped on the bottom smooth surface of the shank as “FR LOUIS HESTON” over “FERNDOWN” in a slight arc over “BARK”. The sterling silver ferrule at the shank end bears the stamp “L & JS” in a rectangular cartouche over “.925”. The sterling silver mounting at the tenon end of the stem also bears similar stampings as seen on the ferrule. The vulcanite stem is stamped on the left side as “L J S”. Now this stamping varies significantly from the one that I had worked on earlier in that this pipe does not bear the stamping LES WOOD, HAND MADE IN ENGLAND and star (*) marking to denote the size. I referred back to pipedia.org to understand the variation in stamping. Here is what I found out and also the link to the write up is given below.

https://pipedia.org/wiki/Ferndown

Due to the vagaries of international trademark law, he sold his earlier pipes as ” L.&J.S Briars”, “Ellwood”, “Les Wood” or “L. Wood”. Until recently, an average of 1500 – 2000 pipes a year were sold as “Ferndown” — named for the mansion he lives in — in the UK and US, but as “L. Wood” pipes in Germany.

From the above, I assume that this pipe is from the recent past while the poker was from the earlier period. Truth be told, I am not 100% convinced on this and would really appreciate input, clarifications and detailed information on this variation in stampings observed from learned readers of rebornpipes.

There was not much that I could find about Fr. Louis Heston. An internet search of the name threw up data about Rev. Edward Louis Heston who left for heavenly abode in 1973. This period definitely does not coincide with the time period when Leslie Wood started making pipes under the FERNDOWN! Well, this too then is a grey area and would request readers to fill us all on this name and establish a relation between the name Fr. Louis Heston and this Les Wood pipe.

Initial Inspection
As observed with the Les Wood Poker that I last restored, this half bent Apple Silver Spigot too is in excellent condition. There is an even layer of cake of medium thickness in the chamber that is very hard and completely dry. The smooth rim top is sans any crusting of lava over flow but darkened towards the front. The eight panelled rusticated stummel appears in good condition with no signs of hot spots or cracked surfaces. The stummel has a lot of dirt, dust and grime grounded in to the crevices of the rusticated surface. The black and dark brown stain is faded at places giving the stummel is dull appearance. The fishtail vulcanite stem is deeply oxidized with some tooth chatter on either surface of the stem in the bite zone. The stampings on the shank, silver spigot and stem are all crisp and easily readable. The following pictures will provide a visual description to supplement the description given above. I like the feel and heft of this large stummel in my hand. The rusticated panelled surface with it prominent ridges feels tactile in the hand and very comfortable to hold. There is a lot of dirt, dust and grime trapped in to the crevices of rusticated surface giving it a dirty grayish appearance. The entire stummel looks dull, dirty and lifeless. Heavy accumulation of dried oils, tars and gunk is seen clogging the mortise. The dark stain has faded in couple of spots further adding to the sorry appearance of the stummel. The sterling silver ferrule is oxidized and dull looking. However, once the stummel surface is cleaned up and rejuvenated, this will be one beautiful looking pipe. I like the feel and heft of this large stummel in my hand. The rusticated paneled surface with it prominent ridges feels tactile in the hand and very comfortable to hold. There is a lot of dirt, dust and grime trapped in to the crevices of rusticated surface giving it a dirty grayish appearance. The entire stummel looks dull, dirty and lifeless. Heavy accumulation of dried oils, tars and gunk is seen clogging the mortise. The dark stain has faded in couple of spots further adding to the sorry appearance of the stummel. The sterling silver ferrule is oxidized and dull looking. However, once the stummel surface is cleaned up and rejuvenated, this will be one beautiful looking pipe. The beautiful sterling silver mounted vulcanite stem is hand cut and oozes very high quality of material use and also craftsmanship of highest quality. The stem is heavily oxidized to an extent that it appears dirty green. Dark coloration and calcification is seen on either surfaces of the stem in the bite zone from prolonged use of rubber bit. Very minor tooth chatter and bite marks can be seen in the bite zone on both the upper and lower surfaces of the stem. These tooth chatter and tooth indentation should be easily addressed by heating the affected areas to raise the vulcanite and thereafter sanding it down to match the rest of the stem surface. The tenon end and the horizontal slot end shows accumulation of dried gunk and grime. The sterling silver mount is oxidized but shows no signs of any damage whatsoever.The Process
I started the refurbishing of this Les Wood by working the stem first. Since there were other stems that were ready to be put into the stem deoxidizer solution, I decided to clean the internals of this stem first so that it could be put in the solution with other stems. I cleaned the stem airway with a thin shank brush and anti oil soap. It took considerable time and elbow grease to get the stem airway clean. I used a sharp dental tool to clean the horizontal slot and further cleaned the internals with regular and bristled pipe cleaners dipped in alcohol.The stem was immersed in the Deoxidizer solution, a product that has been developed by Mark Hoover. This solution raises the oxidation to the stem surface and helps in easy removal and imparting a nice shine to the stem after polishing. The pipe is indicated with a red arrow. The stem is allowed to soak into this solution overnight.Now it was time for me to work on the stummel. I did this by first reaming the chamber with size 2 followed by size 3 and 4 PipNet reamer heads. I further scraped the chamber walls with my fabricated knife to remove the remaining carbon deposits where the reamer head could not reach. Once the cake was reamed back to the bare briar, I used a 220 grit sand paper to remove all the traces of remaining cake and also to smooth out the inner walls of the chamber surface. Finally, to remove the residual carbon dust, I wiped the chamber with a cotton pad wetted with 99.9% pure isopropyl alcohol. The huge pile of carbon dust that was reamed out is an indication enough to the amount of carbon that had accumulated in the chamber. The chamber walls are solid without any heat lines or fissures. However, the hard cake was getting increasingly difficult to dislodge. I shall try and remove residual the hard cake after it has been moistened during the salt and alcohol soak. I further cleaned the mortise by scrapping out the dried gunk with a dental tool. I ran a few pipe cleaners dipped in alcohol to moisten the dried gunk and assist in its removal. I shall further continue the internal cleaning of the chamber and mortise with cotton and alcohol soak.I continued the cleaning of the chamber and shank internals with a salt and alcohol bath. I use cotton balls which is an at par substitute to Kosher salt as I have realized over the years. I draw out a wick from the cotton and along with a folded regular pipe cleaner; insert it in to the mortise and through the draught hole in to the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the inner rim edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next morning, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk and further cleaned it with alcohol and q-tips.The cotton and alcohol soak had softened the hard and stubborn cake in the chamber and the mortise. Using my fabricated tool, I scrapped out all the hardened cake from the chamber and gunk from the mortise. The chamber now smells clean and fresh.Once the internals of the shank were cleaned, I cleaned the external surface of the stummel with Murphy’s Oil soap and cotton swabs followed by scrubbing the rusticated surface with a toothbrush and dish washing soap. This rid the nooks and crevices of all the accumulated dust, dirt and grime from the rusticated stummel. With a copper soft wired brush, I cleaned the rim top surface of all the crud that had accumulated over it. I wiped the stummel with a soft cotton cloth and set the stummel aside to dry out naturally. The charred inner rim edge (encircled in red) is now clearly visible and would need to be addressed. I simultaneously cleaned the shank internals with dish washing soap and shank brush.Next, I decided to address the issue of charred inner rim edge and getting the chamber back to round. I topped the rim top over a 220 grit sandpaper to reduce the charred surface. I checked the progress frequently to ensure that the topping is just adequate. I addressed the darkened inner edge by running a folded piece of 220 grit sandpaper pinched between my thumb and index finger along the inner edge and crated a smart bevel. This bevel also helped to get the chamber back to round.I polished the smooth rim top surface by dry sanding with 1500 to 12000 grit micromesh pads.The polished rim top looks much lighter than the rest of the stummel because of the topping process to remove the charred rim edge. To match the dark browns and black stains over rest of the stummel surface, I decided to re-stain the rim top surface using dark brown stain pen. I applied a coat of brown stain using a stain pen and set it aside for some time. I wiped the rim top using a soft cotton cloth to check the stain color and found it to be a bit lighter. I repeated the process till I had requisite color match and set it aside for the stain to set in.I rubbed a small quantity of “Before and After Restoration Balm” into the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works it’s magic and the briar now had a nice vibrant appearance with the beautiful rustication patterns on full display. I have been using this balm ever since I embarked on this journey and it is this part of restoration that I always look forward to. I further buffed it with a horse hair shoe brush. This pipe really oozes of a very high quality, in fact similar to the Les Wood Poker that I had worked on earlier. The consistent quality is awesome, to say the least. The rim top appears lighter hued, but that’s due to the lighting when I took pictures. Now that the stummel refurbishing was nearly done and also the stem had now been soaking for more than 24 hours, I removed the stem from the solution. I first scrubbed the stem surface with a Scotch Brite pad, always being mindful of the stem logo on the left side. I followed this scrubbing with a nice cleaning of the surface using a 0000 grade steel wool. I rinsed the stem under running water to rid the stem of the thick deoxidizer solution. I ran a couple of pipe cleaners to remove the deoxidizer solution from the airway. The beauty of a high quality vulcanite hand cut stem in shining black can now be appreciated once the heavy oxidation has been eliminated. There are spots/ areas where oxidation is still visible, but that will be eliminated once the stem is subjected to sanding and polishing using sand papers and micromesh pads. The beauty of this stem will be enhanced once it has been all polished and waxed. A polish by wet sanding using all 9 micromesh pads (1500 to 12000 grit pads) brought out the deep black shine of the vulcanite. I rubbed a small quantity of EVO to hydrate the stem and deepen the shine.This was followed by removing oxidation from over the sterling silverware seen on the pipe using a locally made compound that Abha, my wife, uses to polish her silver and gold jewellery and silver cutlery. This compound is a very fine powder and is least abrasive with fantastic results. The silver ferrule at the shank end and the silver spigot are now nice shining pieces of silver and provides a nice contrast to the shining black stem and the dark brown and black stummel. I painted the stem logo L J S using a Gold paint glitter pen and wiped off the excess paint. The stem logo is now nice and prominently visible.I have reached that stage in this project which can be considered as the home run. I polished the rim top and the entire stem with blue diamond using a cotton wheel mounted on to my hand held rotary tool. The blue diamond compound helps to eliminate the minor scratches that remain after the use of micromesh pads. I completed this project by hand polishing the stummel with Halcyon II wax. I rubbed this polish deep into the rustications and after a couple of minutes, vigorously hand buffed the stummel with a microfiber cloth to a deep shine. I polished the stem with carnauba wax using my hand held rotary tool. This is a gorgeous looking spigot and I consider myself fortunate to have the opportunity to work on this beauty and, as my Guru Steve says, carry forward the trust in this pipe till it is time to pass it on to the next pipeman or pipewoman. Here are a few pictures of the completed pipe for you to appreciate while I take the opportunity to thank you each of you for sparing your valuable time in joining me on this journey.

Restoring a Sandblast Charatan’s Make London, England tall Dublin 75X


Blog by Steve Laug

The next pipe on the table is a nice looking smooth Canadian with a vulcanite taper stem. We picked it up on 04/09/2022 from a seller in Cleveland, Ohio, USA. The stamping on the underside of the shank is faint but still readable. It read L in a circle followed by Charatan’s Make [over] London England. That is followed by the stamping of the shape number 75X. The black vulcanite saddle stem stamped with a CP on the left side. The pipe has a medium reddish brown finish that shows the grain patterns through the sandblast on the bowl sides and shank. It is light weight and comfortable pipe to hold. Jeff sent me the following photos of the pipe to show the condition it was in before he worked on it. This is what I saw when I looked over the pipe.

  1. The sandblast finish had thick grime ground into briar around the sides. The stain is dull and the grain patterns though visible under the grime are obscured around the bowl sides and shank. There are oil stains from the previous smokers hands around the sides of the bowl.
  2. The rim top was very dirty with a heavy lava coat on it. It is heavier on the back side. The inner edge of the bowl and top show damage though it is hard to see the extent through the thick build up of cake that has overflown the bowl top.
  3. There was a thick cake in the bowl. The bowl itself was very dark and dirty. Once the bowl was cleaned up we could confirm the condition of the bowl walls.
  4. The vulcanite saddle stem was filthy, oxidized, calcified and had tooth marks and chatter on both sides and on the button surface.
  5. There is a Charatan CP logo stamped on the left side of the stem. It is faint but readable.

To summarize what I saw – this Charatan’s Make Sandblast 75X is a well-made pipe. The bowl and stem are very dirty which says to me that the pipe was once again someone’s favourite pipe. The look and feel of the pipe in the hand is great. It should clean up very well. Here are photos of the pipe taken before Jeff started the clean up.  Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is thick – covering the walls of the bowl. The rim top has thick lava coat overflowing and covering the inner edge. It is heavier toward the back of the bowl. It is hard to know the condition of the inner edge in this condition. There appears to be some damage on the top and inner edge on the front and the back but I would not know for sure until it was reamed. This is what I look for when assessing a pipe. I look forward to viewing it in person after the clean up work.The vulcanite saddle stem is dirty, oxidized and calcified. There are light tooth marks and chatter on both sides ahead of the button. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are there cracks or scratches in nooks and crannies of the sandblast finish of the bowl? Are there visible flaws or fissures in the briar? What does the finish look like? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos. He took photos of the stamping on the underside of the shank. It is stamped as noted above. The vulcanite stem shows a CP stamp on the left side. What stands out for you in the photos of the stamping? What do you look for in the stamping? It is dirty but what do you see underneath the grime on the surface of the briar? I turned to Pipephil’s site (http://pipephil.eu/logos/en/logo-charatan.html) to look up information on the pipe but there was nothing specific.

I also turned to Pipedia (https://pipedia.org/wiki/Dating_of_Charatans) to help with dating it. I quote the section of the article that applies to this pipe below.

Identification of a third era pipe (First Lane era, 1961-1965)

Pipes of this period are quite common.

1) The mouthpiece is frequently double comfort, rarely saddle without the double comfort, never tapered. If the stem is not a double comfort but a saddle one, it is characterized by the letter X on the right of the shape code (e.g. 2502X), naturally in this case the letters DC are not displayed.

2) In the CP logo, the C enters the P

3) Presence of £ on the shank (note that from 1955 all the pipe imported in the USA by Lane has it, however that stamping is not synonymous of the Lane era)

4)Presence of the letter DC just after the shape number (e.g. 2502 DC) or of the letter X only if the stem is not a double comfort one

5) Presence in some models of the stamp “MADE BY HAND” on the shank (introduced for the first time in 1958)

6) Presence of the writing “CHARATAN’S MAKE LONDON ENGLAND” on 2 lines

7) The CP logo is thicker then in previous eras

From the clues listed above regarding the stamping on the shank underside, I am fairly confident it is a First Lane Era pipe made between 1961-1965. Knowing that it is time to work on it.

Jeff did a major clean up job on this one and the pipe I received when it arrived in Vancouver looked far better than the one pictured above. Here is what I saw when I brought the pipe to the table.

  1. The sandblast finish is clean and the oils and grime are gone from the bowl. The finish shows the beautiful contrast in the stains in the sandblast finish around the bowl and shank.
  2. The rim top was clean of the thick lava. The top and the inner edge of the bowl showed burn damage on the front and back top and edges of the bowl.
  3. There cake in the bowl has been removed and the bowl is very clean. The walls of the bowl are smooth and appear to be undamaged and show no checking or burn damage.
  4. The vulcanite saddle stem looks better though there is still some oxidation and light tooth marks and chatter on both sides.
  5. The Charatan CP logo stamped on the left side of the stem looks very clean and readable.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned the rim top looked better. The inner edge was in good condition and looked good with the rusticated plateau style rim top. I also went over the stem carefully. The fit of the replacement to the shank is snug and the transitions are smooth. There were some tooth marks and chatter on the surface of the stem and the button on the underside. The acrylic stem surface was clean and looked better. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank sides in any way. It is in faint as it was earlier but it is readable. I love just looking at the lay of the pipe and the proportion of the hand made pipes. I took the pipe apart to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape.I decided to start my work on the pipe by addressing the damage to the rim top and inner edge of the bowl. The burn damage is quite wildly spread. The rim top had a light bevel so I would need to give it a deeper bevel to remove the damage and blend it in better. The top itself had some darkening but it was sandblast so I had to try to minimize it as best as possible.I used a Maple stain pen to touch up the inner edge of the bowl and the rim top and blend it into the surrounding briar. It looked much better once it was restained. The burn damage is less prevalent and visible. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips and a horsehair shoe brush. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the sandblast showed depth. The photos I took of the bowl at this point mark the progress in the restoration. It is a great looking pipe.   I set the bowl aside and turned to the stem. I decided to deal with the residual oxidation first. I wiped the stem down with Soft Scrub cleanser to remove the remaining oxidation on the stem surface. It looked much better. I touched up the faint CP stamping on the left side of the stem with White Acrylic Fingernail Polish. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the acrylic. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the stem with Blue Diamond to polish out the light scratches in the vulcanite. I don’t buff a sandblast bowl with Blue Diamond as it can easily clog the valley and crannies in the blast. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The smooth finish around the bowl sides and shank looks great. The vulcanite saddle DC stem works well with the pipe. The sandblast Charatan’s Make London England 75X feels great in my hand. It is a well-balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ inch. The weight of the pipe is 1.41 ounces/40 grams. It is a beautiful pipe that I will soon be adding to the rebornpipes store in the British Pipemakers Section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Breathing New Life into a Hilson S2 Stronghold Nosewarmer


Blog by Steve Laug

The next pipe I have chosen to work on is a nice looking sandblast taper to oval shank Nosewarmer Billiard with a taper vulcanite stem. We picked it up on 11/14/2022 from a seller in Copenhagen, Denmark. The stamping on the underside of the shank read S2 on the heel of the bowl. That is followed by HILSON [over] Stronghold. The black vulcanite oval taper stem has a Hilson H logo stamp on the topside of the stem. The pipe is a nice looking pipe with medium and dark brown finish that gives depth to the blast on the bowl sides and shank. It is light weight and comfortable pipe to hold. Jeff sent me the following photos of the pipe to show the condition it was in before he worked on it.

This is what I saw when I looked over the pipe.

  1. The finish on the bowl and shank has some oils darkening the side from the smoker’s hands. There is also some grime ground into sandblast nooks and crannies around the bowl and shank. The stain is dull and the grain patterns in the blast though visible under the grime are obscured around the bowl sides and shank
  2. The rim top was very dirty with a heavy lava coat on it. It is heavier on the front right and backside. The inner edge of the bowl is hard to see under the thick build up of cake that has overflown the bowl top.
  3. There was a thick cake in the bowl. The bowl itself was very dark and dirty. Once the bowl was cleaned up we could confirm the condition of the bowl walls.
  4. The vulcanite stem was filthy, oxidized, calcified and had tooth marks and chatter on both sides.
  5. There is a Hilson H logo stamped on the topside of the stem. It is faint and dirty but still readable.

To summarize what I saw – this sandblast Hilson Stronghold is a well made and uniquely shaped pipe. The bowl and stem are very dirty which says to me that once again this pipe was someone’s favourite pipe. The look and feel of the pipe in the hand is great. It should clean up very well. Here are photos of the pipe taken before Jeff started the clean up.  Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is thick – covering the walls of the bowl. The rim top has thick lava coat overflowing and covering the inner edge. It is heavier on the right front and toward the back of the bowl. It is hard to know the condition of the inner edge in this condition. This is what I look for when assessing a pipe. I look forward to viewing it in person after the clean up work.The vulcanite taper stem is dirty, oxidized and calcified. There are light tooth marks and chatter on both sides ahead of the button. The white stamped Hilson logo is readable but worn. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are there cracks or scratches in nooks and crannies of the sandblast finish of the bowl? Are there visible flaws or fissures in the briar? What does the finish look like? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos. He took photos of the stamping on the underside of the shank. It is stamped as noted above. The vulcanite stem shows a Hilson “H” stamp on the topside of the taper. What stands out for you in the photos of the stamping? What do you look for in the stamping? It is dirty but what do you see underneath the grime on the surface of the briar?I turned to Pipephil’s site (http://pipephil.eu/logos/en/logo-h3.html) to look up information on the Hilson brand. It did not have any pipes stamped Stronghold. I have included the screen capture below that gives some information. I have also included the sidebar information that gives a brief history of the brand.In 1846 a German named Jean Knödgen started to produce clay pipe in Belgium. In the late 19th century Jean Hillen who married into the Knödgen family took over the company and changed the firm in order to manufacture briar pipe. Jean Hillen had 2 sons: Jos Hillen was responsible for sales and Albert Hillen was responsible for the production. After WWII Albert founded the HILSON brand (Hillen and Son) and exported his pipes all over the world.

In 1980 after having gone bankrupt, the Belgian brand from Bree (Limburg) was taken over by the Royal Dutch Pipe Factory.

I also turned to Pipedia for a bit more information (https://pipedia.org/wiki/Hilson). I am including the information I found there below.

Jean-Claude Hillen (other sources: Jean-Paul) founded a trading company in the City of Bree in 1846. He soon turned his main interest on pipes and other tobacco related goods.

Particularly in the 1960’s and still throughout the 1970’s the brand Hilson of Broers Hillen B.V. (Hillen Bros. Co.) was quite successful in many European countries. They produced large numbers of machine made pipes covering the whole range of shapes and finishes. The pipes were well respected for good quality and craftsmenship at very moderate prices.

Rarely seen there are also nice freehands from this era stamped MASTRO and signed by A.M. Sanoul, who is otherwise completely unknown as a pipemaker.

All the same, in 1980 Hillen faced major financial problems. At this time there was only a second manufacturer of briars pipes in the Benelux countries, the Elbert Gubbels & Zonen B.V. in the Netherlands. The Belgian competitor being in trouble, Gubbels used the favour of the hour and bought up the company. The reason is plausible: in some countries, particularly in Germany, Hilson held larger market shares than Gubbels’ mainstay brand Big Ben.

The Hillen plant in Bree was closed down shortly after and ever since then Hilson pipes are manufactured in Roermond, NL.

There was an advertisement in the side bar that included the same shaped pipe that I am working on. From that I found that the shape is a 510. The blast on the one I have is similar to the blast of the other pipe in the ad. The taper on the stem, the flow of the bowl and the stem is identical.Jeff did a major clean up job on this one and the pipe I received when it arrived in Vancouver looked far better than the one pictured above. Here is what I saw when I brought the pipe to the table.

  1. The finish is clean and the oils and grime are gone from the bowl. The finish shows the beautiful contrast in the stains in the sandblast finish around the bowl and shank. There is a portion of the stain on the right side of the bowl toward the top that is washed out and will need to be touched up.
  2. The rim top was clean and the top and the inner edge of the bowl look very good. There was no damage to the outer edges as well.
  3. There cake in the bowl has been removed and the bowl is very clean. The walls of the bowl are smooth and appear to be undamaged and show no checking or burn damage.
  4. The vulcanite taper stem looks better though the light tooth marks and chatter on both sides are visible.
  5. The Hilson H logo stamped on the topside of the stem looks very clean and readable.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned the rim top looked better. The inner edge was in good condition and looked good. I also went over the stem carefully. The fit to the shank is snug and the transitions are smooth. There were some tooth marks and chatter on the surface of the stem and the button on the underside. The vulcanite stem surface was clean and looked better. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank sides in any way. It is in excellent condition and is very clear and readable. I love just looking at the lay of the pipe and the proportion of the hand made pipes. I took the pipe apart to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape.I touched up the stain on the right side of the bowl with a Mahogany stain pen to blend it into the surrounding briar. I applied it and buffed it off with a clean paper towel. The look of the area matches the rest of the briar.I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the sandblast showed depth. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turned to the stem. I touched up the faint H stamping on the topside of the stem with White Acrylic Fingernail Polish. Once it dried I scraped it off and polished that area with a 1500 grit micromesh sanding pad. It is quite readable.I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I find it does two things – first it gives some protection to the stem from buildup and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the stem with Blue Diamond to polish out the light scratches in the vulcanite. I don’t buff a sandblast bowl with Blue Diamond as it can easily clog the valley and crannies in the blast. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The smooth finish around the bowl sides and shank looks great. The vulcanite saddle DC stem works well with the pipe. The sandblast Hilson S2 Stronghold Nosewarmer feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 4 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ inch. The weight of the pipe is 1.41 ounces/40 grams. It is a beautiful pipe that I will soon be adding to the rebornpipes store in the Pipes from Various Makers Section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.