Tag Archives: restaining a bowl and rim

Restoring a Stunning Stanwell Made in Denmark Barok 53 Billiard

Blog by Steve Laug

I moved on to work on another pipe. The next one I chose was another Stanwell that came to us from our connection in Copenhagen, Denmark 01/26/2023. I have had a Barok that I have been smoking for over 20 years and I love the finish and it is a great smoker. The stamping on the pipe was very clear and readable. On the underside of the shank it stamped on a smooth panel. It reads Stanwell [over] Made in Denmark [over] Barok. To the left of the stamping mentioned is the shape number 53. The shank has a silver band sandwiched between two brass rings that is tarnished. It is a standard feature on the Barok. The stem has a brass Crowned “S” Stanwell logo inlaid on left side of the saddle stem. The bowl had a moderate cake with tobacco debris on the bowl walls. There was some lava, dust and debris on the rim top and inner edges. The beautiful, rugged sandblast finish was in good condition with dust and grime ground into the briar around the bowl sides. The vulcanite saddle stem was lightly oxidized and there were light tooth marks on the top and underside next to the button. It showed a lot of promise through the grime. Jeff took photos of the pipe as he saw before his clean up. The next photos of the rim and the shank show the condition of the pipe at its arrival in Idaho. You can see the cake in the bowl and the thick lava on the rim top and inner edge. The stem looked good with light marks on the top and underside at the button edge. Jeff took photos of the rich stain highlighting the rugged sandblast on the sides and heel of the bowl and the smooth finish on the rim top. It really is a stunning piece of briar. The contrast stain really makes blast have dimension and depth. The next photo shows the stamping on the underside of the shank. It is clear and readable as noted above. Jeff also captured the Brass Crown “S” Stanwell logo on the left side of the saddle stem.I turned Pipedia for information on the shape number and potentially the designer of the shape for Stanwell (https://pipedia.org/wiki/Stanwell_Shape_Numbers_and_Designers). There was no information on the designer but the shape number 53 was listed as a medium sized Straight Billiard with a saddle mouthpiece. The description perfectly fit the pipe that I was working on.

I turned to the section on Stanwell history and info. The site had some photos of a Barok that had the same bands and finish as the one I was working on. I also found a page from a catalogue courtesy of Doug Valitchka (https://pipedia.org/wiki/File:Barok13.jpg). I have included that below.Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe looked far better when it arrived. I took photos of the bowl and rim top as well as the stem to show how clean they were. You can see that rim top and edges look very good. There is some slight darkening on the rim top that should come off with polishing. The stem is clean and the tooth and chatter on both sides ahead of the button is very light.I took photo of the stamping on the underside of the shank. The stamping is clear and readable as noted above. I took the stem off the shank and took a photo to give a sense of the flow and proportion of the pipe. It is a beautiful looking pipe – a classic Billiard with a great sandblast and a saddle stem.I started my work on the pipe by cleaning up the inner edge of the bowl with a folded piece of 220 grit sandpaper. I removed the darkening that was on the inner edge of the bowl on the right side.I polished the smooth rim top with 1500-12000 grit micromesh sanding pads. I wiped the rim top down after each sanding pad with a damp cloth. I touched up the rim top and the inner edge with a Cherry stain pen and blended it in with damp cotton pad. Once I buff the pipe on the buffing wheel it should look great. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. I let it sit for fifteen minutes then buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I sanded out the tooth marks on the vulcanite stem surface near the button with a piece of 220 grit sandpaper. I was able to remove them all. I started polishing the stem with 600 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. I set it aside to dry.I really like the Stanwell Barok Line of pipes and this 53 Billiard is no exception. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the triple band on the shank and the polished vulcanite stem. The rugged sandblast on the bowl and the smooth rim top of this Stanwell Made in Denmark Barok Billiard 53 make it a beautiful pipe that feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ¼ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.62 ounces/46 grams. It is a beautiful pipe and one that I will be putting in the Danish Pipemaker Section on the rebornpipes store. Thanks for walking through the cleanup with me as I worked over this pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Fresh Life for a “Captain Peterson” Made in England N24 Rhodesian

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Blog by Steve Laug

The next pipe on my work table is another one that I have no idea where or when we picked it up. I know that it has been here for a long time. I figure that it probably came in the same lot as the Captain Peterson N23 Apple. The pipe is stamped on the left side and read “Captain Peterson” (upper case letters in two lines). On the right side it was stamped A “Peterson’s Product” [over] Made in England. That is followed by the shape number N24 near the shank/bowl union. There is a C in a Circle logo on the left side of the taper stem. The pipe had been reamed and cleaned somewhere along its journey which told me that it had come to me from Jeff after he had done is work. He also has no idea of the provenance of the pipe. The finish on the bowl was dull but very clean. There were burn marks on the right and left side toward the cap and on the rim top and edges. It appeared that the pipe had been laid in an ashtray. The bowl was reamed and the rim top was also clean. The inner edge of the bowl looked quite good. The taper stem was also very clean. It had no oxidation on the finish but there were tooth marks and chatter on the surface of the stem. There was a bite through on the underside next to the button edge. This one lacked a stinger. I took photos of the pipe before I started my work on it. I took a photo of the bowl and rim top to show how well it had cleaned up. There was no lava on top and no cake in the bowl. You can see the burn marks or darkening on the rim top and edges – both the inner and outer.I took photos of the stamping on the sides of the shank. It is clear and readable as noted above. The stamped white logo on the side of the taper stem is also clear and readable.I removed the stem from the shank to give a sense of proportion to the pipe and to also show the unique stinger apparatus in the tenon end of the other Captain Peterson was missing on this one.I have included the information from the previous Captain Peterson restoration. For me this is a part of the restoration. I turned first to Pipephil’s site where I found both Captain Pete and Captain Peterson (http://www.pipephil.eu/logos/en/logo-peterson-rep.html#captainpete). I have included a screen capture of the Captain Pete information and also one of the Captain Peterson information. I also included the sidebar information as well.Captain Pete was a brand of Peterson’s English branch (1899-1960). Dublin continued to produce Captain Petes a couple of years after 1960. At the end of the eighties just as the Sherlock Holmes range was being issued, Peterson reintroduced the modern Captain Pete series.Captain Peterson was a brand of Peterson’s English branch. This English made pipe was crafted prior to 1960.

From there I turned to the “Peterson Pipe The Story of Kapp & Peterson” by Mark Irwin and Gary Malmberg, page 295 to see what information I could find there. I quote:

Captain Pete – This line’s name was derived from the nickname of Charles Peterson, known affectionately by friends and employees as “Captain Peterson.” The first issue. C. 1940-62, was in a smooth finish produced for Rogers Imports with a white stamped P inside C or a circled P on the mouthpiece. CAPTAIN over PETE on shank, and MADE IN IRELAND in a circle. English made versions show CAPTAIN over PETE on the shank or “CAPTAIN PETERSON” and a PETERSON’S PRODUCT over MADE IN ENGLAND or LONDON MADE over ENGLAND. The second issue (1998-), features an XL bowl with Sherlock Holmes shapes and compact stems, in rustic or combination of smooth and rustic finish, with a nickel band between two narrow brass bands.

I knew that I was working on a pipe made before 1960 in London, England. Thus, the pipe was a first issue C. 1940-62. It is a beautiful pipe that will need some work but overall was in very good condition for a pipe made before 1960. It was time to start my work on the pipe.

I began by cleaning up the inner edge of the bowl and gently topped the rim top with a folded piece of 220 grit sandpaper. I sanded the edge to give it very slight bevel and minimize the damage. I also sanded the burnt spots on the sides of the bowl to blend them into the surface. I polished the briar with micromesh sanding pads – dry sanding the bowl and shank with 1500-12000 grit pads and wiping it down with a damp cloth between each sanding pad. The bowl took on more of a shine with the completion of each sanding pad. I gave the bowl and shank a wash of Light Brown aniline stain and alcohol. I applied it with a wool dauber and flamed it to set it in the briar. Once it cured I buffed it with Blue Diamond on the buffing wheel. After buffing I worked some Before & After Restoration Balm into the briar with my fingertips. I let it sit on the bowl for 15 minutes. I buffed it off with a soft cotton cloth to raise the shine. It was a beautiful piece of briar. With the bowl finished other than the final buffing I set it aside and turned my attention to the stem. I greased a pipe cleaner with Vaseline and inserted it in the button below the bite through. I filled in the bite through on the underside with black super glue and the tooth marks on the top side with you. I removed the pipe cleaner from the stem and then used a small file to flatten the repair. I sanded it with 220 grit sandpaper and then started polishing it with 600 grit wet dry sandpaper. I touched up the Circle C logo the left side of the stem with some white acrylic fingernail polish. Once it dried I sanded off the excess and the logo looked very good.I polished it with micromesh sanding pads. I wiped the stem down between each pad with a cloth impregnated with Obsidian Oil. By the final pad the pipe stem looked very good. I finished polishing the stem with Before & After Pipe Stem polish (both Fine and Extra Fine) then wiped the stem down with another coat of Obsidian Oil. I am excited to finish the easy restoration of this “Captain Peterson” Made in England N24 Rhodesian. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the polished black, taper vulcanite stem was beautiful. This “Captain Peterson” N24 Rhodesian turned out very well and feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¼ inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is .99 ounces/28 grams. It is a beautiful pipe and one that I will be putting on the rebornpipes store in the Irish Pipe Makers Section. If you are interested in carrying on the trust of this let me know through a message or an email to slaug@unserve.com . Thanks for walking through the cleanup with me as I worked over this pipe.

The Last Filthy and Messy Pipe – a Worn and Repaired No Name Rhodesian

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Blog by Steve Laug

The next pipe I chose to work on came is another one from the lot of 11 pipes I purchased from a lady in Regina, Saskatchewan. She had found them in a house she bought and wanted to know if I wanted them. We struck a deal, I paid for the pipes and shipping and the box arrived while I was traveling in Europe. In the box were 4 Stanwells, 1 Danmore Bowl, 1 Soren Freehand, 1 Calabash with a Briar Bowl, 1 Nording Freehand, 1 Italian Made Bertenetti, 1 Rhodesian with a banded cracked shank, and 1 Brigham. I have restored the Nording, the snapped Stanwell, the Brigham, the Gourd Calabash with the briar bowl, restemmed the Danmore bowl, cleaned the Lorenzetti, restored the Stanwell Made in Denmark 11 Pot, the Stanwell Antique 25 Scoop and the Danish Sovereign Stanwell Second 64 Dublin. There are blogs on each restoration available. I now am down to one remaining pipe. The next pipe on the table is the last of the dirty pipes in a box full of very dirty pipes. There appears to be some stamping on the shank sides but it is so worn that it is utterly unreadable. The pipe was obviously someone’s favourite. The Rhodesian is one of my favourite pipe shapes. This one had not only been smoked to a point of heavy damage on the rim top and inner edge but the band on the shank held together a repair of three branched cracks on the shank. The stem fit well but there was a lot of grit and grime built up in the shank. There was a thick cake in the bowl, debris in the bottom and on the bowl walls and some remnants of tobacco. The airway was plugged and there was no draught on the pipe. There was a heavy lava overflow on the rim top and down the sides of the bowl and shank. The inner edges of the bowl were heavily damage, particularly on the right front side. The outer edge actually looked quite good under the grime. The rim cap was worn at an angle with more briar at the back of the bowl and on the left side than on the front side and the right side. The finish was dirty and there was lava on the sides and heel of the bowl. The stem was in rough shape in appearance but underneath the calcification and oxidation the tooth marks and chatter looked minimal. I took photos of the pipe before I started my cleanup work on it. I took a close-up photo of the bowl and rim top to show the thick cake in the bowl. The rim top shows the thick lava on it and the edges. The inner edge of the bowl is so thickly coated lava that it is hard to know the condition. The outer edges of the bowl were very worn. You can also see how poorly the stem seats against the end of the mortise. There is a gap between the shank end and the saddle stem. I took photos of the top and underside of the stem surface and button to show its general condition. It looked very good under the calcification and oxidation.I took a photo of the underside of the shank to show the cracks in the shank. There is one long crack with two branches off of it. It had been repaired and banded. I also took a photo of the shank end to show the crack and the gummy tars in the shank. It was a mess. I took the stem off the pipe and took a photo to give a sense of the proportion of the pipe. Now it was time to work on the pipe. I removed the stem and turned my attention to the bowl clean up. I reamed the bowl with a PipNet pipe reamer using the fourth (and largest) cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls with a piece of 180 grit sandpaper wrapped around a dowel to smooth them out. I scrubbed the exterior of the briar with a tooth brush and undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the grime and soap. It looked much better and the dust and debris was gone. I dried it with a cotton towel. I scrubbed out the internals of the shank, mortise and the airway in the stem with 99% isopropyl alcohol, pipe cleaners and cotton swabs. There was a lot of tar and oil in the shank and airway. It was a mess.Once I had cleaned the shank with alcohol, pipe cleaners and cotton swabs I topped the bowl on a topping board with 220 grit sandpaper. You can see the repaired cracks in the shank under the band. Once the rim was topped the right side or the rim top and inner edge were very thin and work. The bowl was out of round and a real mess. What was I going to do with the mess? Leave it be or fuss with it? I chose to fuss and rebuilt the inner edge with clear CA glue and briar dust until the bowl was back in round. I cleaned up the inner edge of the rebuilt portion of the rim top with a folded piece of 220 grit sandpaper and my Dremel and sanding drum. I was actually pretty happy with the finish… it seems I made a good choice.I filled in the deep flaws in the briar with clear CA glue and briar dust. Once they cured I sanded the repaired areas smooth with 220 grit sandpaper. I used a dark Cordovan aniline stain to give the bowl an undercoat. I applied it with a wool dauber and flamed it to set it in the grain. I rusticated the finish with a home made rustication tools. I wanted to dig deep enough in the briar to mask the many fills in the wood and the repaired cracks in the shank. It would also give the pipe a tactile finish. I rusticated the bowl and shank but left the bull cap and rim top smooth. The twin rings around the cap are clean and still very visible. I used a light brown aniline wash to restain the bowl. I applied it to the briar and flamed it with a lighter. That set the brown on the top of the rustication. I worked some Before & After Restoration Balm into the finish with a horsehair shoe brush and my finger tips to clean and enliven the briar. If you have read my blogs for a while you know that I do this religiously every time as it really works magic! With that done, the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I wiped it down with some Soft Scrub on cotton pads to remove the oxidation and calcification. I was able to remove most of the oxidation and the calcification. It looked much better when I finished.I “painted” the stem surface with the flame of a Bic lighter to lift the tooth marks. I was able to lift all of the marks on the top surface and all but three small deeper marks. I filled in those with black CA glue. I flattened the repair with a small file and further blended it into the surface with 220 grit sandpaper and started polishing it with 600 grit wet dry sandpaper. It really was taking on a shine. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished polishing the stem with Before & After Pipe Stem polish (both Fine and Extra Fine) then wiped the stem down with another coat of Obsidian Oil. I am excited to finish the reconstruction of this No Name Rhodesian. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with microfiber cloth to deepen the shine. It is fun to see what the polished reworked bowl looks like with the polished black, saddle vulcanite stem was beautiful. This No Name Rhodesian turned out very well and feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches long, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.80 ounces/51 grams. It is a beautiful pipe and one that I am not sure what I am going to do with at the moment. It is unique and rebuilt but looks like new. Thanks for walking through the cleanup with me as I worked over this pipe.

Resurrecting a Savinelli Dry System

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by Kenneth Lieblich

Next on the old chopping block is a wonderful Savinelli Dry System 3621 Bent Dublin. It’s a really good-looking pipe and I understand that this is a popular and well-loved series. I got it recently in a lot of pipes and it called out to me for some help. I suppose this pipe is meant to be reminiscent of the Peterson system pipes – it even has a sort of P-lip button! It’s a terrific-looking pipe, with a bit of a rough history. The main markings of the pipe are on the underside of the stummel. On the left it reads Savinelli [over] Dry [over] System. Next to that is the Savinelli crown and “S” logo. And next to that is 3621 [over] Italy. The shank has a nickel cap with Savinelli stamped on it. Finally, the stem has a worn, but still readable, stylized “S” on the top.Savinelli is one of the most recognized names in pipe smoking and they have a long and storied history. You can read about them from their own website or from Pipedia’s article about them. However, I was particularly interested in learning more about the Dry System. Sadly, Pipedia had nothing on this subject. I checked with Pipephil and they did have a bit of information which I provide here below:However, the definitive word on the Dry System comes from Savinelli’s own website. It provided some very useful information.

In 1981, after several years of research, Savinelli launched the “Dry System”, combining trap and filter. The name “Dry” comes from the introduction of the balsa “filter” into the traditional system pipe – the “System” being the presence of the built-in moisture trap in the shank. The balsa mops up the moisture in the smoke hence the term “Dry” system, and if the pipe is smoked without the balsa all that will happen is that this moisture will condense and collect in the trap. It can then either be mopped up with a folded pipe cleaner, or flicked out.

Finally, here’s an image of the pipe from an old Savinelli shape chart:This was obviously a terrific smoker, as the wear and tear on this pipe shows. The stummel was quite dirty – both inside and out – and even appeared to have some dust-bunnies inside the bowl (not to mention all the cake). The finish was well worn and would need to be addressed. The nickel cap had some mess on it too. The stem, however, was from another planet. Have you ever seen such oxidation on a pipe stem? In fact, my wife asked me if the stem was actually meant to be brown. “No” was my emphatic answer! Aside from that, the stem had some tooth marks and nicks. I could tell that this stem was going to be a bear to deal with. This pipe is always going to retain some marks from its hard life, but it is my job to make sure this pipe looks as good as possible. It’s a wonderful pipe and it deserves to be part of someone’s collection again.

The stem is going to take a lot of work, so let’s get started. I took up the stem and cleaned it off with Murphy’s Oil Soap. It was quite dirty and needed some scrubbing. I then cleaned out the insides of the stem with pipe cleaners and lemon-infused isopropyl alcohol, and, as you can see, if was pretty dirty inside. I also took a BIC lighter and ‘painted’ the stem with its flame in order to lift the tooth marks. This was only moderately successful in raising the dents.Now to tackle the epic oxidation. Next, I scrubbed (and scrubbed and scrubbed) the stem with some SoftScrub cleanser and then put the stem in my container of deoxidizing fluid overnight. This works to draw the oxidation to the surface of the stem, so that it can be cleaned off again with more SoftScrub. As you can see, this worked in the sense that it drew out the oxidation, but there remained a lot of labour ahead. In fact, I repeated the process of scrubbing and soaking overnight, because the situation was so dire. Eventually, I got to a point where the stem was something I could work with. Before I moved on to sanding, I built up the tooth marks on the stem with black cyanoacrylate adhesive and let them fully cure. I then sanded them down with sandpapers to merge a bit better into the stem. I also added some nail polish to the ‘S’ on the stem. At this point, it was clear that more than the ‘usual’ sanding was going to be required here. I took two sanding sponges (220- and 320-grit) and worked the stem hard. I needed to sand out the remaining oxidation to get this stem the best chance of looking decent again. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. As I mentioned before, there are still hints of its past life, but I’m pretty pleased with how the stem came out. On to the stummel and the usual cleaning procedures were in order for this pipe. I used the KleenReem to remove the cake in the bowl and I followed up by sanding the walls down with some 220-grit sandpaper attached to a wooden dowel. I took it down to bare briar, as I wanted to see if there were any issues in the walls of the bowl. There was some charring and some slight fissures, but nothing serious. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and isopropyl alcohol. There was some nastiness inside this stummel and it took a lot of cotton to get this thing clean. I decided to de-ghost the bowl to be on the safe side. I thrust some cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap and a toothbrush. What a difference that made! I followed that up by cleaning the insides with some dish soap and tube brushes. As I mentioned earlier, there were some minor issues to fix inside the bowl. The solution to this problem is an excellent one: epoxy. I prepared some J.B. Weld epoxy and smeared the walls, ensuring that the epoxy was evenly spread. Once done, a good 24 hours was needed to ensure that the epoxy was properly cured. After that, I gently sanded the inside of the bowl to provide a rough surface for what was to come later. I coated the entire inside of the bowl with a mixture of activated charcoal and my wife’s homemade yogurt. Once hardened, this provides a good, slightly rough surface for a new cake to build. Due to the pipe’s hard life, it was clear to me that the pipe needed to be stained. I applied some Fiebing’s Dark Brown Leather Dye. I flamed it with a BIC lighter and let it set. I then removed the excess with isopropyl alcohol on a cotton round. It looked so much better after this. I then rubbed some Before & After Restoration Balm into the wood. I gently brushed it into the rustication grooves and let the balm sit for fifteen minutes or so. The BARB works so well at bringing out the best in the wood. I brushed it with a horsehair brush and buffed it with a microfibre cloth. Beauty! I rubbed the nickel band with 0000 steel wool. This is the least abrasive grade of steel wool and I wouldn’t use anything harsher than that. I then used a few MicroMesh pads to make the metal shine. Later, I went to the bench buffer and applied some White Diamond to the stummel and stem. Then the final polish! The rusticated surface meant that I didn’t use carnauba wax – it gets gummed up in the grooves. Instead, I used Lee Valley Conservator’s Wax which worked like a charm. This was a nifty restoration and I had fun with it. I think the result is terrific and it’s a very handsome pipe once again. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the “Italy” pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the Savinelli Dry System 3621 Bent Dublin are as follows: length 5 in. (126 mm); height 4 in. (101 mm); bowl diameter 1⅜ in. (36 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1⅛ oz. (35 g). I hope you enjoyed reading the story of this restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Yet Another Filthy and Messy Pipe – a Danish Sovereign Made in Denmark 64 Freehand Dublin

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Blog by Steve Laug

I recognized the shape as being a Sixten Ivarsson design but Icould not remember the shape number associated with it. I turned to Pipedia’s article on shapes that Bas Stevens originally worked on to check it out (https://pipedia.org/wiki/Stanwell_Shape_Numbers_and_Designers). I am including a shape chart below. It identifies the shape as a 64 (bottom right side of the fourth column in the photo below).I also have included information the site regarding the shape 64. The pipe I am working on is 64a in the list below. Stanwell’s “64” shape number actually corresponds to two different designs. The first is a larger version of the “64,” a Freehand, plateau top, saddle stem and designed by Sixten Ivarsson. This vintage “64” is of the first type, really showcasing flowing Dublin shape and the plateau rim top.

64. Two versions of this shape number

a) Freehand, Plateau top, saddle mouthpiece, by Sixten Ivarsson.
b) Bent billiard, medium size, full mouthpiece.

List by designer

Sixten Ivarsson: 01 (Nefertiti), 01 (Pick Ax), 02, 06, 07, 09, 10, 11, 13, 15, 17, 19, 20 (Boat), 20 (Bent Dublin), 21, 22, 23, 24, 25, 30, 32 (Free Hand), 33, 34, 35 (Bent Free Hand), 37, 38, 41, 43, 48, 55, 59, 62, 63, 64, 70 (Free Hand Volcano/Sitter), 75 (Billiard w/oval shank), 79, 82, 85 (Bent e), 86, 87, 90, 91R, 95, 96, 105, 110, 119, 124, 2606, POY 1993.

Now I knew it was an Ivarsson Design shape 64 with a saddle stem. Now it was time to work on the pipe. I removed the stem and turned my attention to the bowl clean up. I reamed the bowl with a PipNet pipe reamer using the fourth (and largest) cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls with a piece of 180 grit sandpaper wrapped around a dowel to smooth them out. I scrubbed the exterior of the briar with a brass bristle wire brush, a tooth brush and undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the grime and soap. It looked much better and the dust and debris was gone. I dried it with a cotton towel. I worked over the plateau rim top and the bowl some more with a brass bristle wire brush to further knock off the debris in the valleys of the finish.I scrubbed out the internals of the shank, mortise and the airway in the stem with 99% isopropyl alcohol, pipe cleaners and cotton swabs. There was a lot of tar and oil in the shank and airway. It was a mess.Once I had cleaned the shank with alcohol, pipe cleaners and cotton swabs I tried the fit of the stem in the shank. It fit tightly against the mortise end but the gap between the shank end and the stem saddle was still open. I examined the fit and found that the shank end was not even – in fact it was slightly wavy. I heated the brass band and pressed it onto the end of the shank and then checked the fit of the stem and it was perfect. The band created a smooth shank end for the saddle stem. I also really like the look of the thin band. I decided to deghost the bowl so I stuffed it with cotton bolls and rolled one into the shank end. I used a ear syringe to fill the bowl with isopropyl alcohol. I set the bowl aside overnight to let it leech out the tars and oils from the bowl and shank. I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 git sanding pads. I worked on the high spots on the plateau top along with the bowl and shank. As I finished the last of the micromesh it looked much better. With the briar polished smooth I decided to stain the bowl with a Light Brown aniline wash. I used a wool dauber to apply the stain. I lit it with a lighter to set the stain in the grain. I repeated the process several time until I was happy with the coverage. I buffed the bowl with Blue Diamond on the buffing wheel to polish the newly stained briar. I like the way the wash made the grain stand out and blended in some of the darkened spots. It looked very good.

I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done, the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I wiped it down with some Soft Scrub on cotton pads to remove the oxidation and calcification. I was able to remove most of the oxidation and the calcification. It looked much better when I finished.I “painted” the stem surface with the flame of a Bic lighter to lift the tooth marks. I was able to lift all of the marks on the top surface and all but three small deeper marks. I filled in those with black CA glue. I flattened the repair with a small file and further blended it into the surface with 220 grit sandpaper and started polishing it with 600 grit wet dry sandpaper. It really was taking on a shine. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished polishing the stem with Before & After Pipe Stem polish (both Fine and Extra Fine) then wiped the stem down with another coat of Obsidian Oil.I am excited to finish this Ivarsson Design Danish Sovereign Made in Denmark 64 Freehand. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the polished black, saddle vulcanite stem was beautiful. This Danish Sovereign Made in Denmark 64 Freehand is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches long, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.83 ounces/52 grams. It is a beautiful pipe and one that I will be putting in the Danish Pipemaker Section on the rebornpipes store. Thanks for walking through the cleanup with me as I worked over this pipe.

Yet Another Filthy and Messy Stanwell Antique Made in Denmark 25 Scoop

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Blog by Steve Laug

25. Three versions of this shape number:

a) Footed cutty with a long tapered stem (early 1950s – see catalog)
b) Same as 24(a) but larger, by Sixten Ivarsson.
c) Bent squat-apple with a rounded rim and a saddle stem, by Sixten Ivarsson.

List by designer

Sixten Ivarsson: 01 (Nefertiti), 01 (Pick Ax), 02, 06, 07, 09, 10, 11, 13, 15, 17, 19, 20 (Boat), 20 (Bent Dublin), 21, 22, 23, 24, 25, 30, 32 (Free Hand), 33, 34, 35 (Bent Free Hand), 37, 38, 41, 43, 48, 55, 59, 62, 63, 64, 70 (Free Hand Volcano/Sitter), 75 (Billiard w/oval shank), 79, 82, 85 (Bent e), 86, 87, 90, 91R, 95, 96, 105, 110, 119, 124, 2606, POY 1993.

Now I knew it was an Ivarsson Design shape 25 with a military style saddle stem. Now it was time to work on the pipe. I removed the stem and turned my attention to the bowl clean up. I reamed the bowl with a PipNet pipe reamer using the fourth (and largest) cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls with a piece of 180 grit sandpaper wrapped around a dowel to smooth them out. I scrubbed the exterior of the briar with a brass bristle wire brush, a tooth brush and undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the grime and soap. It looked much better and the dust and debris was gone. I dried it with a cotton towel. I worked over the sandblast rim top and the bowl and shank sides with a brass bristle wire brush to further knock off the debris in the valleys of the blast. I worked over the damage on the inner edge of the bowl and the rim top. I also smoothed out the damage on the outer edge with a folded piece of 220 grit sandpaper. It looked much better after I sanded the damaged areas smooth. I worked over the rim top and the heel of the bowl with a dry brass bristle brush to remove some of the darkening. It is looking better.

I scrubbed out the internals of the shank extension with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I wiped down the tenon on the shank extension with some white all purpose glue and the shank end and extension end with the glue and pressed it onto the shank. I aligned the shank and extension and held it in place until the glue set. I used my Dremel and a dental burr to retrace the lines of the sandblast on the sides of the bowl and the heel. I also used it to recut the lines of the blast on the rim top as well. I stained the bowl and shank with a light brown stain wash. I applied it to the surface of the briar with a wool dauber. I flamed it with a lighter flame to set it in the grain. I repeated the process until I was satisfied with the coverage. I polished the acrylic shank extension and the briar with micromesh sanding pads – dry sanding it with 1500-12000 git sanding pads. I worked on the smooth front of the bowl and on the high spots on the sandblast. I wanted to make the new stain coat a bit more transparent. As I finished the last of the micromesh it looked much better. I cleaned out the shank now that the extension was attached with alcohol and pipe cleaners. It was not too bad in the shank end but the short briar to the from there to the bowl was dirty. I probably should have done the clean up earlier but I did not do so until now. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done, the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I cleaned out the airway in the stem with pipe cleaners and isopropyl alcohol.I wiped it down with some Soft Scrub on cotton pads to remove the oxidation and calcification. I was able to remove most of the oxidation and the calcification. It looked much better when I finished.I sanded out the light tooth marks and chatter along with the remaining oxidation with 220 grit sandpaper and started polishing the stem with 600 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished polishing the stem with Before & After Pipe Stem polish (both Fine and Extra Fine) then wiped the stem down with another coat of Obsidian Oil.I am excited to finish this Ivarsson Design Stanwell Antique Made in Denmark 25. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the polished black, fancy turned vulcanite stem was beautiful. This Stanwell Antique 25 Made in Denmark Scoop is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches wide x 1 ¾ inches long, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.66 ounces/47 grams. It is a beautiful pipe and one that I will be putting in the Danish Pipemaker Section on the rebornpipes store. Thanks for walking through the cleanup with me as I worked over this pipe.

Restoring a Filthy Lorenzetti 3200 – 20 Bent Egg Filter Pipe

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Blog by Steve Laug

The site also had a photo of a pipe that has the same finish as the one that I am working on. You can see from the photo what the one I am working on must have looked like when it sold. Here is the photo courtesy SmokersHaven.com.From that I knew that the pipe in my hands looked like when it came out. It was a real beauty that gave me the impetus to work on it. Armed with that information I turned my attention to restoring the pipe.

I decided to start my work on the pipe by reaming the bowl with a PipNet pipe reamer using the first and second cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls with a piece of 180 grit sandpaper wrapped around a dowel to smooth them out. I wiped the bowl down with acetone to remove the tarry build up and the varnish on the briar. There was a lot of grime that came off with the varnish. It still needed a lot of work but it was looking better. I scrubbed the exterior of the briar with a tooth brush and undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the grime and soap. It looked much better and the dust and debris was gone. I dried it with a cotton towel. Next, I worked on the rim top of the bowl to clean up the bevel and the inner edge. I also worked on the marks around the bowl that needed work. It took some work but it cleaned up well. I used a folded piece of sandpaper to clean up the inner edge of the rim and to sand the darkening off around the bowl sides. I scrubbed out the internals of the pipe with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I cleaned out the airway in the stem as well. The airway into the bowl was a little different. It was in the bottom of the bowl toward the back. It has some wear on the top edge of the airway entrance. I worked on these areas repeatedly until the shank and the airway in all the parts was clean.I stained the bowl and shank with a light brown stain wash. I applied it to the surface of the briar with a wool dauber. I flamed it with a lighter flame to set it in the grain. I repeated the process until I was satisfied with the coverage. I polished the shank extension and the briar with micromesh sanding pads – dry sanding it with 1500-12000 git sanding pads. I wanted to make the new stain coat a bit more transparent. I wiped it down with a cloth and some Obsidian Oil. The bowl had a very fowl tobacco ghost that hung over the pipe and the desk top where I was working on it. I stuffed the bowl with three cotton bolls and twisted one into the shank end. I used an ear syringe to fill the bowl with alcohol. I let the bowl sit for several hours to work on the stem. Once I came back to it the cotton boll was filthy. Once it was removed I ran pipe cleaners through and the pipe smelled much better. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done, the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I polished the oxidation and tooth chatter on the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished polishing the stem with Before & After Pipe Stem polish (both Fine and Extra Fine) then wiped the stem down with another coat of Obsidian Oil.I polished finished Lorenzetti Italy 3200-20 Bent Egg Sitter with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The smooth briar shows the effect of the brown stain wash and works very well with the black acrylic stem. The finished pipe is shown in the photos below. I have worked on several Lorenzetti’s over the years and I have always been impressed by his ability to a craft a comfortable and functional smoking pipe. The Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 inches. The weight of the pipe is 64 grams/ 2.26 ounces. I will be putting it on the rebornpipes store in the Italian Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.

Restoring a Republic Era Peterson’s System Standard 309 Bent Billiard

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Blog by Steve Laug

A few weeks ago, I received an email from a customer, Ted about some pipe work for him. He had three pipes that he said needed different things and offered to send some photos. He also sent a second email with a description of what each pipe needed. I have included that email and the photos he sent below.

Peterson 309 needs stem restoration and bowl cleaned out. Rhodesian needs full restoration – my English teacher from high school gave it to me a little over two years ago. The Comoy’s Canadian needs a new bit I broke it… I have finished the Comoy’s Restem and the restoration of the Andre pipe. This third pipe is stamped on the left side of the shank and read Peterson’s [arched over] System [arched over] Standard. On the right side it is stamped Made in the Republic of Ireland (three lines) and next to that is the shape number 309. The nickel ferrule is stamped K&P Peterson over the three common hallmarks on System pipes with Nickel ferrules – a shamrock, a wolf hound, and a tower. There was a moderate cake in the bowl with lava on the rim top. The finish was in decent condition but there was a varnish coat that was spotty. There was dirt and debris ground into the finish on the bowl sides and around the edges of the rim. Under the grime is a coat of varnish that was spotty and worn. The nickel ferrule is oxidized and dirty. The stem was oxidized and there were light tooth marks and chatter on both sides of the stem. I took photos of the pipe before I started work on it. I took a close-up photo of the bowl and rim top to show the cake in the bowl. The rim top shows some lava on the smooth finish. The inner edge is quite dirty and is covered with a coat of lava but the outer edges of the bowl looked good. The stem photos show the oxidation and the light tooth marks and chatter next to the button.I took a photo of the stamping on the pipe. It is stamped on both sides and reads as noted above. It was clear and readable as noted above. The stamping on the ferrule is also very clear and readable. I removed the stem from the shank and took a photo of the pipe parts to give a sense of proportion of the pipe. It is quite nice. I am including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

Pipedia also included a section of information on the System pipes including a diagram of the systems look (https://pipedia.org/wiki/Peterson#Republic_Era_Pipes). I quote a section of the article in part and include a link to another article on Pipedia on the System pipe.

The Peterson System pipes are the standard bearers of the Peterson pipe family, famous for the excellent smoking pleasure they provide. Often imitated but never equaled, the Peterson System smokes dry, cool and sweet, thanks to the scientiﬁc effectiveness of the original design. The heart of the System is the unique graduated bore in the mouthpiece. This makes the suction applied by the smoker 15 times weaker by the time it reaches the tobacco chamber. The result is that all the moisture ﬂows into the reservoir and, thus cannot reach the smoker’s mouth. The Peterson Lip further enhances the effectiveness of the graduated bore by directing the ﬂow of smoke upwards and away from the tongue. This achieves a uniquely even distribution of smoke and virtually eliminates any chance of tonguebite or bitterness. Furthermore, the shape is contoured so that the tongue rests comfortably in the depression under the opening. Each “PLip” mouthpiece is made from Vulcanite. For the Peterson System pipes to work properly, the stem/tenon has to have an extension, the tip of which will pass by the draft hole from the bowl and into the sump. Upon the smoker drawing in smoke, this extension then directs the smoke down and around the sump to dispense a lot of the moisture before the smoke enters the extension and stem. On the System Standards and other less expensive systems, this extension with be made of Vulcanite turned integrally with the stem. On the more expensive System pipes this extension will be made of metal which screws into the Vulcanite stem. This extension on the earlier pipes will be of brass and the newer pipes will be of aluminum. Most smokers not knowing this function of the metal extension, assumes that it is a condenser/stinger and will remove it as they do with the metal condensers of Kaywoodie, etc. Should you have a System pipe with this metal extension, do not remove it for it will make the System function properly and give you a dryer smoke (https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_Pipe).

I have included the information on the shape number on this pipe that I picked up on researching the previous pipes. I have included a page from a Petersons Catalogue that I have on rebornpipes (https://rebornpipes.com/tag/peterson-hallmark-chart/). There is no shape 309 shown in the catalogue page of rusticated shaped shown below. I wonder if it is an older or a newer shape. But I am uncertain of that. I knew that I was dealing with a Republic Era pipe made between 1950-1989. It was a Peterson’s System Standard 309 Bent Billiard with a great rustication. The bowl was stained with a combination of reddish-brown stains. Now it was time to work on the pipe.

I started my work on the pipe by reaming the bowl with a PipNet reamer to remove the cake from the bowl and take it back to bare briar. I cleaned up the remnants with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls with a piece of 220 grit sandpaper. The bowl was very clean. I removed the shiny varnish coat and grime with a cotton pad and acetone. Once it was finished it looked much better. I worked on the rim top and the bowl edges with a piece of 220 grit sandpaper and a worn 1550 grit micromesh sanding pad to remove the tars and oil damage.I scrubbed the exterior of the briar with a tooth brush and undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the grime and soap. It looked much better and the dust and debris was gone. I dried it with a cotton towel. I scrubbed out the internals of the pipe with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I cleaned out the airway in the stem as well. I worked on these areas repeatedly until the shank and the airway in all the parts was clean.I polished the smooth briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad. The bowl began to take on a rich shine. Between the 2440 grit pad and the 3200 grit pad, I stained the rim top with both a Maple and a Cherry stain pen. It was a close match to the rest of the bowl. With the remaining micromesh and the buffing it would be a good match. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I polished the nickel ferrule on the shank end with a jewellers cloth to remove the tarnish, polish the nickel and protect it from further tarnish. It looks very good. With that done, the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I worked on the oxidation on the stem with Soft Scrub Cleanser. I worked it into the vulcanite with a cotton pad and was able to remove much of the oxidation. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished polishing the stem with Before & After Pipe Stem polish (both Fine and Extra Fine) then wiped the stem down with another coat of Obsidian Oil.Once again at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when the Smooth Peterson System Standard 309 is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The depths of the rustication really pop with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and thick shank and nickel ferrule. This Republic Era Peterson’s System Standard 309 Bent Billiard was another fun pipe to work on. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The pipe feels great in the hand will be better when warmed up while smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.80 ounces/51 grams. It is the last of the three pipes that were sent to me by Ted for refurbishing. Now that it is complete I will be boxing up the threesome and sending them back to him. I am sure he will enjoy them and build even more memories with them. This was another interesting estate to bring back to life.

Restoring well repaired Soren Hand Carved Made in Denmark Freehand

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Blog by Steve Laug

It looked like I was once again working on a pipe made by Soren Refbjerg Rasmussen for the US market as it was stamped Soren. I continued to do reading on another of my go to websites, Pipedia. Here is the link for the article there. https://pipedia.org/wiki/Refbjerg. I quote some of the more pertinent information.

Søren Refbjerg Rasmussen founded a company in 1969, which employed an average of 8 – 12 craftsmen in the 1970’s. The semi-freehands they produced were traded under his prename Søren. Rasmussen himself finished only the very best pipes. So his way of pipemaking closely resembled the ways of Preben Holm, Karl Erik Ottendahl or Erik Nørding. Altogether more than 1,000,000 pipes were sold.

There was also a note from Soren himself regarding the Danbark line of pipes that he made. I think that it is interesting to note that even on these he used the finest Corsican and Grecian briars. I assume that is also true of his other lines as well. I quote the note in full.

“A note from the carver:

I am very proud to introduce my new (!) series of hand-carved Danbark Pipes by Søren. These pipes are crafted from the finest Corsican and Grecian briars. I take a great deal of pride in crafting the Danbark Pipes to be highly functional and so they will provide the smoker with many years of dedicated service. The Danbark Pipes by Søren are available in several different styles and finishes with my personal touch and inspirations. At this time I favor making classic shaped pipes with a slight touch of my own hands and feelings. I do not produce many pipes today but the pipes that I do make available are individually crafted from the finest Corsican and Grecian Briars available to me. I still make free-hand pipes but not as many as I once made. For the past 35 years I have always tried to make good smoking pipes in my workshop located near Copenhagen, Denmark. I have always tried to craft my pipes in such a way as they will be long lasting and best friends with the owners. I take great pride in the shape of my pipes, the drilling of the pipes, and the overall dimensions of the pipes. I enjoy spending my spare time on the very long, rugged coasts of Denmark. I derive much relaxation from being on the coast while angling for Sea Trout with my own hand-tied flies. I find this environment is a great inspiration to me for making pipes. Many times I think to myself, “Inspired by nature, made by me”. — Happy puffing, Søren”

From that I knew that the pipe in my hands came from the 1970s. It bears the Soren signature stamp which also says that it was made for sale in the American pipe market. Armed with that information I turned my attention to restoring the pipe.

I decided to start my work on the pipe by working on the shank repair issues. I filled in the repair area with clear CA glue and pressed some briar dust into the glue. It took a few layers to smooth it out but the touch up on the repair was effective. I sanded the repaired area on the shank smooth with 220 grit sandpaper to blend it into the surrounding briar. I also sanded the burn mark on the side of the bowl. I wiped the bowl down with a damp cloth to remove the sanding dust. I reamed the bowl with a PipNet pipe reamer using the third cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls with a piece of 180 grit sandpaper wrapped around a dowel to smooth them out. I used a brass bristle wire brush to knock off the debris in the plateau on the rim top. It took some work but it cleaned up well. I used a folded piece of sandpaper to clean up the inner edge of the rim and to sand the darkening off the smooth area around rim top. I sanded the vulcanite shank extension at the same time to break the oxidation on the surface. I scrubbed the exterior of the briar with a tooth brush and undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the grime and soap. It looked much better and the dust and debris was gone. I dried it with a cotton towel. I touched up the sanded areas on the shank and the bowl spots using a Maple Stain Pen to start the process of blending them into the rest of the bowl. The colour is very close and once I restain the bowl it will work very well. I stained the bowl and shank with a light brown stain wash. I applied it to the surface of the briar with a wool dauber. I flamed it with a lighter flame to set it in the grain. I repeated the process until I was satisfied with the coverage. I polished the vulcanite shank extension and the briar with micromesh sanding pads – dry sanding it with 1500-12000 git sanding pads. I wanted to make the new stain coat a bit more transparent. I wiped it down with a cloth and some Obsidian Oil. I scrubbed out the internals of the pipe with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I cleaned out the airway in the stem as well. I worked on these areas repeatedly until the shank and the airway in all the parts was clean.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done, the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I wiped it down with some Soft Scrub to remove the oxidation.I touched up the “S” stamp on the top of the stem with white acrylic nail polish. Once had dried I sanded out the excess with a worn 1500 micromesh sanding pad.I polished the oxidation and tooth chatter on the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished polishing the stem with Before & After Pipe Stem polish (both Fine and Extra Fine) then wiped the stem down with another coat of Obsidian Oil. I polished finished Soren Hand Carved Danish Freehand with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The plateau on the rim top and shank end and the smooth Dark and Medium brown contrast finish work very well with the black vulcanite stem. The finished pipe is shown in the photos below. I have worked on several Soren pipes by Soren Refbjerg Rasmussen and several Refbjerg pipes over the years and I have always been impressed by his craftsmanship and ability to work a pipe to follow the grain of the briar. He does great work and is quite innovative in terms of shapes, flow and finishes on his pipes. The Length: 5 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 7/8 inches. The weight of the pipe is 73 grams/ 2.57 ounces. I will be putting it on the rebornpipes store in the Danish Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.

Another Filthy and Messy Stanwell Made in Denmark Pot on the table

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Blog by Steve Laug

The next pipe I chose to work on came is another one from the lot of 11 pipes I purchased from a lady in Regina, Saskatchewan. She had found them in a house she bought and wanted to know if I wanted them. We struck a deal, I paid for the pipes and shipping and the box arrived while I was traveling in Europe. In the box were 4 Stanwells, I Danmore Bowl, 1 Soren Freehand, 1 Calabash with a Briar Bowl, 1 Nording Freehand, 1 Italian Made Bertenetti, 1 Rhodesian with a banded cracked shank, and 1 Brigham. I have restored the Nording, the snapped Stanwell, the Brigham, the Gourd Calabash with the briar bowl and restemmed the Danmore bowl. There are blogs on each restoration available. The next pipe on the table is one of the dirtiest pipes in a box full of very dirty pipes. It is stamped on the underside of the shank and reads Stanwell [over] Made in Denmark. There is no visible model name or shape number stamped on the pipe. There was a thick cake in the bowl, debris in the bottom and on the bowl walls and some remnants of tobacco. The airway was plugged and there was no draught on the pipe. There was a heavy lava overflow on the rim top and down the sides of the bowl and shank. It was hard to know the condition of the inner edges of the bowl because of the cake. The outer edge actually looked quite good under the grime. The finish was dirty and dusty and there was lava on the sides and heel of the bowl. The vulcanite shank extension was filthy and oxidized. The stem was in rough shape in appearance but underneath the calcification and oxidation the tooth marks and chatter looked minimal. I took photos of the pipe before I started my cleanup work on it. I took a close-up photo of the bowl and rim top to show the cake in the bowl. The rim top shows some thin lava spots on the smooth finish. The inner and outer edges of the bowl looked good. I took photos of the top and underside of the stem surface and button to show its general condition. It looked very good under the spotty oxidation.The stamping on the underside of the shank is faint but readable as noted above. You can barely make out the Stanwell stamp on the smooth panel near the shank extension but it is present. I took the stem off the shank and took a photo to give a sense of the proportion of the pipe.I recognized shape as being a Sixten Ivarsson design but Icould not remember the shape number associated with it. I turned to Pipedia’s article on shapes that Bas Stevens originally worked on to check it out (https://pipedia.org/wiki/Stanwell_Shape_Numbers_and_Designers). I am including a shape chart below. It identifies the shape as an 11 (bottom left corner of the photo below).I also have included two screen captures regarding the shape 11. The pipe I am working on is 11b in the list below. It is a slightly bent large, wide pot with a concave rim and various possible stem configurations (typically saddle, but can also be military mount, tapered, faux spigot saddle etc.), by Sixten Ivarsson.Now I knew it was an Ivarsson Design shape 11 with a military style saddle stem. Now it was time to work on the pipe. I removed the stem and turned my attention to the bowl clean up. I reamed the bowl with a PipNet pipe reamer using the fourth (and largest) cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls with a piece of 180 grit sandpaper wrapped around a dowel to smooth them out. I scrubbed the exterior of the briar with a brass bristle wire brush, a tooth brush and undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the grime and soap. It looked much better and the dust and debris was gone. I dried it with a cotton towel. I worked over the damage on the inner edge of the bowl and the rim top. I also smoothed out the damage on the outer edge with a folded piece of 220 grit sandpaper. It looked much better after I sanded the damaged areas smooth. I worked over the rim top and the heel of the bowl with a dry brass bristle brush to remove some of the darkening. It is looking better.I scrubbed out the internals of the pipe with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I cleaned out the airway in the stem as well. I worked on these areas repeatedly until the shank and the airway in all the parts was clean. I polished the vulcanite shank extension with micromesh sanding pads – wet sanding it with 1500-12000 git sanding pads. I wiped it down with a cloth and some Obsidian Oil.I stained the bowl with a light brown aniline stain to blend the lighter and darker portions into each other. I applied it with a wool dauber and then flamed it with a Bic lighter to set it in the grain. I repeated the process until the coverage on the bowl was what I wanted. I wiped the bowl down with isopropyl alcohol on cotton pads to make it more transparent and show the other colour underneath. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done, the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I wiped it down with some Soft Scrub to remove the oxidation and calcification. I sanded out the light tooth marks and chatter along with the remaining oxidation with 220 grit sandpaper and started polishing the stem with 600 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished polishing the stem with Before & After Pipe Stem polish (both Fine and Extra Fine) then wiped the stem down with another coat of Obsidian Oil.I am excited to finish this Ivarsson Design Stanwell Made in Denmark 11. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the polished black, fancy turned vulcanite stem was beautiful. This Stanwell Large Pot 11 is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.69 ounces/48 grams. It is a beautiful pipe and one that I will be putting in the Danish Pipemaker Section on the rebornpipes store. Thanks for walking through the cleanup with me as I worked over this pipe.