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Breathing Fresh Life into a Peterson’s System Standard 307 Rusticated

Blog by Steve Laug

The next pipe on the work table is Rusticated Peterson’s System pipe that we purchased from our contact in Copenhagen, Denmark on 01/08/2024. It was stamped Peterson’s System Standard on the underside side of the shank in a smooth panel. It was stamped Peterson’s [arched over] System [over] Standard. That is followed by Made in the Republic of Ireland (in three lines). After that stamping is the shape number 307. It has a rugged, tactile rustication around the bowl and shank that is filled with a lot of oils, debris and grime. There was a thick cake in the bowl with remnants of tobacco stuck on the walls. There was a lava overflow on the rim top that was heavier toward the back side. The top and edges of the rim were well hidden under the tars and lava. There was a very beautiful pipe underneath all of the buildup of years of use. The nickel ferrule on the shank end was oxidized and is stamped on the left side K&P [over] three faux hallmarks. That is followed by Peterson’s. It is not dented or damaged. The stem was oxidized and calcified toward the end with some tooth chatter and marks ahead of the button on both sides. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the thick, hard cake in the bowl with remnants of tobacco stuck on the walls of the bowl. There was a lava build up on the top of the rim and the edges of the bowl. The rim top looked pretty good but it was hard to know for sure if there was damage under the thick lava. Only clean up would tell the full story. Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching and oxidation on the stem surface and wear on the edges of the button. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the grime in the rustication around the sides of the bowl and shank. Even under the dirt and debris of the years it looked very good. Jeff took photos of the stamping on the underside of the bowl and shank. The stamping was faint but readable as you can see from the photos. It read as noted above. The nickel ferrule on the shank end is stamped on the left side K&P Peterson’s over three Peterson marks used on nickel ferrules.I have included the information on the shape number on this pipe that I picked up on researching the previous pipes with the 307 shape number. I have included a page from a Petersons Catalogue that I have on rebornpipes (https://rebornpipes.com/tag/peterson-hallmark-chart/). I have put a red box around the 307 shown in the catalogue page shown below. That should give a clear picture of the size and shape of the pipe.I am also including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

Pipedia also included a section of information on the System pipes including a diagram of the systems look (https://pipedia.org/wiki/Peterson#Republic_Era_Pipes). I quote a section of the article in part and include a link to another article on Pipedia on the System pipe.

The Peterson System pipes are the standard bearers of the Peterson pipe family, famous for the excellent smoking pleasure they provide. Often imitated but never equaled, the Peterson System smokes dry, cool and sweet, thanks to the scientiﬁc effectiveness of the original design. The heart of the System is the unique graduated bore in the mouthpiece. This makes the suction applied by the smoker 15 times weaker by the time it reaches the tobacco chamber. The result is that all the moisture ﬂows into the reservoir and, thus cannot reach the smoker’s mouth. The Peterson Lip further enhances the effectiveness of the graduated bore by directing the ﬂow of smoke upwards and away from the tongue. This achieves a uniquely even distribution of smoke and virtually eliminates any chance of tonguebite or bitterness. Furthermore, the shape is contoured so that the tongue rests comfortably in the depression under the opening. Each “PLip” mouthpiece is made from Vulcanite. For the Peterson System pipes to work properly, the stem/tenon has to have an extension, the tip of which will pass by the draft hole from the bowl and into the sump. Upon the smoker drawing in smoke, this extension then directs the smoke down and around the sump to dispense a lot of the moisture before the smoke enters the extension and stem. On the System Standards and other less expensive systems, this extension with be made of Vulcanite turned integrally with the stem. On the more expensive System pipes this extension will be made of metal which screws into the Vulcanite stem. This extension on the earlier pipes will be of brass and the newer pipes will be of aluminium. Most smokers not knowing this function of the metal extension, assumes that it is a condenser/stinger and will remove it as they do with the metal condensers of Kaywoodie, etc. Should you have a System pipe with this metal extension, do not remove it for it will make the System function properly and give you a dryer smoke (https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_Pipe).

With that information in hand I knew what I was dealing with in terms of the stamping and the age of this pipe. I knew from the information that the pipe was made during the Republic Era between 1950 and 1989. My guess is that the pipes is a 1960s era System pipe. Now it was time to work on the pipe.

Jeff cleaned this filthy pipe with his usual clean up process. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners, shank brushes and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with great looking grain around the bowl and shank. Jeff soaked the stem in Briarville’s Pipe Stem Deoxidizer to remove the oxidation on the vulcanite. When the pipe arrived here in Vancouver for the second stop of its restoration tour I was amazed it looked so good. I took some close up photos of the rim top and also of the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. The rim top was and inner edge were in excellent condition. I also took close up photos of the stem to show the condition of the vulcanite. It was quite clean other than some slight oxidation at the edges of the button. There were tooth marks and chatter on both sides of the stem ahead of the button.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. The stamping on this one was faint to start with so I was worried that it would disappear altogether with the cleanup. He was not only able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. I would like to encourage all of us to be careful in our work to preserve this as it is a critical piece of pipe restoration! I took the stem off the shank and took a photo of the pipe.I decided to start my work on the pipe by cleaning up the debris left in the rustication on the rim top. I worked it over with a brass bristle wire brush to remove the crud in the finish. The photo shows the progress.I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the rusticated surface of the briar with my fingertips and a horse hair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. With briar polished with the Restoration Balm I moved onto the metal. I polished the nickel ferrule with a jeweller’s cloth to raise the shine and to protect the ferrule from further oxidation. I set the bowl aside to address the issues with the stem. I painted the surface of the stem with the flame of a lighter to lift them. I was able to lift them quite a bit. I filled in the remaining tooth marks with clear CA glue. Once it had cured I used a file to smooth out the repairs and blend them into the surface. I sanded repairs with 220 grit sandpaper. I sanded the stem with 320-3500 grit sanding pads to remove the oxidation that remained in the vulcanite and also the light tooth marks on the top and underside near the button. It looked much better once I finished it.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. Once again at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when the Republic Era Rusticated Peterson System 307 is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The depths of the rustication really pop with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and thick shank and nickel ferrule. This Peterson’s System Standard 307 Bent Billiard was another fun pipe to work on. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The pipe is tactile in the hand and should feel great as it is warmed up when smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.19 ounces/62 grams. I will be putting it on the rebornpipes store in the Irish Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Horn Stem Terminus Apple – An Early Version of a Reverse Calabash

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Blog by Steve Laug

I was gifted a beautiful rusticated Terminus apple from Anthony Cook. At least it has the potential to be a beautiful pipe to my eye. I have kept an eye out one of these old system pipes for a long time. They are like an early reverse calabash design. From my reading and observation it is both similar and different from the Keyser Hygienic pipes that I have written about before on the blog. It is similar in that it has an aluminum condensing contraption in the mortise of the shank with a centre tube that extends about ¼ inch beyond the end of the shank and rests in a larger tube in the military mount stem. This is the similarity – tubes, condensing contraption and the military mount stem. The dissimilarity is that at the end of the mortise where the flat base of the condensing unit sits there are two airway entries toward the top on either side of the centre tube. In the bowl there are also two airways at the bottom of the bowl. I found an online photo of the apparatus in the mortise and also how the stem and shank fit together. The Terminus I have is older than the one in the photo but the design is the same. Terminus was a St. Claude, Francepipe maker. This is one of the early models, dating from the beginning of the 20thCentury.The patent was for an inner tube in the shank with two draw holes either side and a smaller inner tube in the stem, thus keeping “gunk” to a minimum.A straight apple with cow horn saddle bit.5.25 inches (13.5cms) long. Bowl height 1.75 inches (4.5cms). Looking up the name on Pipephil Logo and Stampings website I found the following information. On the screen capture from the site above you will note the phrase patented anti gunk system by Jean Masson. I clicked on that and was taken to the following information. There are several differences that I can see between this diagram (pictured below) and the pipe I have in hand. The first difference is that the back end of the condensing chamber is flat and does not have an extension or well on the bottom side of the chamber. The entire chamber extends the length of the mortise up to the two airways. The second difference is that the condensing chamber actually continues in the stem and there is a larger draw tube that the smaller tube in the mortise rests in. The third difference is that the stem is military mount and fits into the mortise around the smaller tube in the mortise. The tube seems to extend as far up the airway in the stem as I can see with a flash light.Otherwise the diagram gives an approximate idea of how the system fits together. Anthony sent me several pictures of the Terminus Pipe he was sending to give me a feel for what was coming. Overall it looked to be very workable. There was nothing in the pictures that gave me pause in terms of what it would take to clean it up. It appeared that the finish was basically gone – or it may have been a natural finish it was hard to tell. The horn stem looked interesting. It looked to be quite large and the taper on it was unique to the horn stems that I have worked on and kept in my collection. The tars on the rim did not seem to hide damage to the inner or outer edge of the bowl. The twin draught holes in the bottom of the bowl seemed to be hidden in the cake on the sides of the bowl. The condensation chamber in the mortise had a thick build-up of tars and oils that would be a challenge to get out.

When the package arrived I quickly unwrapped it and took out the pipe. I really like the look and feel of it. It was comfortable in the hand and showed a lot of potential under the worn finish and dirt. It is stamped on a smooth rectangle on the left side of the shank with Serie No. 8349 in an arch over Terminus over Pipe. Under that it is stamped Brevete S.G.D.G. in a reverse arch. On the right side of the shank is a matching rectangle that is stamped 3036 over GP.The first four photos below show the pipe as it appeared to me fresh out of the box. The finish was slightly worn but underneath the tight rusticated pattern (almost a blast) was some beautiful ring grain that shone through the rustication. The bowl appeared to be unstained natural briar and would clean up very nicely. The stem was horn and had some tooth chatter on the top and bottom sides and also a deep tooth mark on both. The colour of the horn varied from a cream colour to a dark brown and seemed to move in waves that ran the length of the stem. When polished this stem would be beautiful.

The next two photos are close-ups of the top and bottom of the stem and show the tooth chatter and the deep bit mark on both sides.

I decided to address the chatter and bite marks on the stem first. I sanded the stem with 220 grit sandpaper to smooth out the tooth chatter and the wear around the button. I also wanted the surface of the stem smooth before I repaired the bite marks. I sanded the stem with a medium and a fine grit sanding sponge to smooth out the surface then wiped it down with a damp cloth to remove the sanding dust. I used a drop of clear super glue to fill the holes on the top and bottom. And set it aside for ½ hour for the glue to cure.

When the glue had cured I sanded the two patches with 220 grit sandpaper to blend them into the surface of the stem. The two photos below show the patches after sanding and before I worked over the stem with the medium and fine grit sanding sponge.

I sanded the stem with medium and fine grit sanding sponges to further blend in the repairs and smooth out the nicks in the surface of the horn.

I cleaned out the shank, condensing chamber in the shank and stem and the airway in the stem and two airways in the end of the shank using alcohol, cotton swabs and pipe cleaners. I did not use the retort on this one as I am not clear on how the boiling alcohol would affect the horn stem. It took a lot of soaking and scrubbing before the aluminum chamber in the mortise and the chamber in the stem were clean and shiny once more I reamed the pipe back to bare wood and the used a dental pick to clean out the debris from the twin airways in the bottom of the bowl. I scrubbed the surface of the bowl with Murphy’s Oil Soap and a tooth brush and then rinsed it off with running water. I dried it off then wiped the bowl down with acetone on cotton pads to further clean the dirt and wax from the bowl surface. I scrubbed the aluminum shank band with silver polish and then lightly sanded it with the 1500 grit micromesh sanding pad.

I worked on the tars and oils on the rim with saliva on a cotton pad and then used acetone on a cotton pad and was able to remove all of the build up. The grain really stood out on the rim and was a nice contrast to the rusticated pattern of the bowl. With the mortise and airways cleaned out I decided to use the cotton ball and alcohol treatment on the bowl to remove the heavy aromatic tobacco smell that still hung onto the pipe. I stuffed the bowl with cotton balls and used and ear syringe to fill it with isopropyl alcohol. I let it sit all day while I was at work. When I returned in the evening the oils had wicked out of the briar into the cotton. Once I removed the cotton and the bowl dried out the smell was gone and the bowl was fresh. I sanded the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed the horn down with Obsidian Oil in between the sanding and while the oil was drying continued to sand with the pads. I find that the oil gives the micromesh the kind of bite on the horn stem that really raises the shine and removes the scratches and marks left behind from age.

After polishing with the micromesh I buffed the stem with White Diamond and then gave it several coats of carnauba wax to protect it. I decided to rub down the bowl with some olive oil on a paper towel. I rubbed over the surface of the bowl so that oil went down into the grooves and soaked in. Once the oil had penetrated the briar I wiped it off with a soft cotton cloth and hand buffed it with a shoe brush. This morning I gently buffed the pipe and stem a final time and gave it a light coat of carnauba wax. I finished by buffing it with a soft flannel buff to give it a shine and make the horn material glow. To me there is nothing more beautiful on these old pipes that the warm luminescence of polished horn. In this case the variations in colours from cream to dark brown and everything in between gave the stem an almost three dimensional look. The oil enlivened the old briar without muting the ring grain that shone through the rustication. To me this old pipe just glows with deep inner warmth that will make it a pleasure to smoke. I am looking forward to the interesting smoke that the twin airway in the bowl and the condensing chamber in the pipe and stem will provide. The draught on the pipe is quite open so it should smoke well. My guess is that it will deliver a cool smoke. The horn stem provides a unique feel in the teeth and mouth that nothing quite rivals. The finished pipe is shown below.

The final photos give a close up view of the parts of the pipe beginning with the cleaned and polished rim and walking you through the condensation chamber and a photo of how the two tubes intersect when the stem is in place.

Banding and Stemming a Figural Pipe – A Carved Bull’s Head

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I have never been a big fan of carved animal pipes- whether birds, bulls, horses, etc. There is just something about them that always makes me shy away. Needless to say when I picked up this one in an EBay lot I put it in the bottom of the box of pipes to be refurbished and kept burying it lower in the box. A few weeks ago when I had very few left I decided to give it a go. There were a few challenges about it that made it look interesting. It was without a stem and the shank was damaged – several cracks in it. The angles of the shank made banding it a challenge and the thickness of the neck of the bull at the base of the shank made it formidable. Those attracted me to giving it a try. I also figured I could do some carving on the shank to make it possible to band it and then sand rework an old stem to fit the newly carved shank. The bowl has some kind of impermeable coating on it. Acetone will not cut it; Everclear will not cut it and even a soak in the alcohol bath will not cut it. It is like a coat of Urethane. All my attacks on it resulted in not even damaging the surface. Ah well it will stay as it is then.

I used my Dremel to sand back the shank area so that a band would fit it. I sanded back the neck of the bull to allow for a visible shank. I also had to sand the area at the back of the head to fit the band on the shank. I sanded it with some medium grit emery paper to remove the deep scratches from the Dremel and then worked it over with 240 and 320 grit sandpaper to smooth it out. I finished by wet sanding the shank with micromesh sanding pads from 1500-3200 grit. Once I had it cut back and ready, I heated a band with my heat gun and pressure fit it onto the newly formed shank. The next three photos show the newly banded shank. I left a little excess length on the band so that it would form a seat for the stem (visible in Photo 2). The shank end was so badly damaged that I could not get a smooth end on it. In Photo 3 you can also see the cracks in the shank that I repaired with superglue and pressure.

I had an old stem in my can of stems that was the right shape. It was also in rough shape. It was one of those I had held on to that should have probably been pitched. However, it was right for this shank and would be reparable with a bit of work. This pipe sat on my work table throughout the repairs I was doing on all the other pipes I have worked on in the past month. It was just sitting there and every so often I would pick it up and work on it. The next series of nine photos shows the stem that I was working on for the pipe.

Figure 1 Top view of the stem before I worked on it. There were bite marks, tooth marks and pieces missing.

Figure 2 I sanded down the stem and filled the deep pits with black superglue. The top side of the stem shows the shiny black glue patches.

Figure 3 The underside of the stem. I used a file to sand down the edges and the flat blade of the stem.

Figure 4 The stem is beginning to take shape after much filing and sanding on the sides and around the button. This is a photo of the topside of the stem.

Figure 5 The underside of the stem with the filing and shaping bringing it into shape.

Figure 6 The top side – note the left side dent on the edge of the stem. This would require more sanding, shaping and filling with black superglue.

Figure 7 Topside of the stem. I sanded it with 320 grit sandpaper and then medium grit sanding sponge. It is beginning to take shape.

Figure 8 Underside of the stem- again sanded and shaped. The dents and edges are starting to be cleaned up.

Figure 9 Underside finished with the majority of the shaping. Now a lot of fine tuning needed to be done.

Figure 11 The finished stem fit into the repaired shank. Right side view.

Figure 10 The finished stem shaped and inserted in the repaired shank. Left side view.

Once I had the stem cleaned up and repaired it was ready to be heated and bent to fit the flow of the pipe. I set up my heat gun and turned it on low heat. I held the stem over the heat at a distance of 2-3 inches and kept it moving back and forth to prevent the vulcanite from burning. When the vulcanite was pliable I used a wooden rolling pin and bent the stem over the curve of the rolling pin. I find that using this keeps the stem from bending at an angle.

Figure 12 Heat gun set up and ready to use to bend the stem.

Figure 13 Heating up the vulcanite stem.

Figure 14 Bending the stem over a wooden rolling pin that I scavenged from my wife’s thrift shop box.

Figure 15 The finished bend in the pipe. It is now ready to polish the stem and the shank.

I took it back to the work table and began to sand the stem and the shank with a fine grit sanding sponge. I continued to sand it and then worked on the shank with micromesh sanding pads from 3600-12,000 grit to prepare it for restaining.

Figure 16 Shank preparation for staining.

Figure 17 Shank preparation for staining.

Once the shank was prepared I stained it with a dark brown aniline stain. I flamed it and repeated the staining and flaming until the brown matched that of the rest of the bowl. I then gave it a coat of Danish Oil medium walnut to seal the shank and give it a shine that would match the head of the bull. I also finished sanding the stem with the remaining grits of micromesh (3600-12,000 grit). When I finished I buffed the stem and shank with White Diamond and gave it all several coats of carnauba wax. The next series of five photos show the finished pipe.