Tag Archives: regluing an acrylic shank extension

Yet Another Filthy and Messy Stanwell Antique Made in Denmark 25 Scoop


Blog by Steve Laug

The next pipe I chose to work on came is another one from the lot of 11 pipes I purchased from a lady in Regina, Saskatchewan. She had found them in a house she bought and wanted to know if I wanted them. We struck a deal, I paid for the pipes and shipping and the box arrived while I was traveling in Europe. In the box were 4 Stanwells, I Danmore Bowl, 1 Soren Freehand, 1 Calabash with a Briar Bowl, 1 Nording Freehand, 1 Italian Made Bertenetti, 1 Rhodesian with a banded cracked shank, and 1 Brigham. I have restored the Nording, the snapped Stanwell, the Brigham, the Gourd Calabash with the briar bowl, restemmed the Danmore bowl and cleaned the Lorenzetti. There are blogs on each restoration available. The next pipe on the table is another one of the dirtiest pipes in a box full of very dirty pipes. It is stamped on the underside of the shank and reads Stanwell [over] Antique [over] Made in Denmark. There is no visible shape number stamped on the pipe. There was a thick cake in the bowl, debris in the bottom and on the bowl walls and some remnants of tobacco. The airway was plugged and there was no draught on the pipe. There was a heavy lava overflow on the rim top and down the sides of the bowl and shank. It was hard to know the condition of the inner edges of the bowl because of the cake. The outer edge actually looked quite good under the grime. The finish was dirty and dusty and there was lava on the sides and heel of the bowl. The ruby coloured acrylic shank extension was filthy and loose on the shank. The stem was in rough shape in appearance but underneath the calcification and oxidation the tooth marks and chatter looked minimal. I took photos of the pipe before I started my cleanup work on it. I took a close-up photo of the bowl and rim top to show the cake in the bowl. The rim top shows some thin lava spots on the smooth finish. The inner edge of the bowl is pretty rough with some nicks and lava buildup. The outer edges of the bowl are worn. I took photos of the top and underside of the stem surface and button to show its general condition. It looked very good under the spotty oxidation.The stamping on the underside of the shank is faint but readable as noted above. You can barely make out the Stanwell stamp on the smooth panel near the shank extension but it is present. There appears to be a burn mark on the shank in the flat spot. I took the stem and the shank extension off the pipe and took a photo to give a sense of the proportion of the pipe.I recognized the shape as being a Sixten Ivarsson design but Icould not remember the shape number associated with it. I turned to Pipedia’s article on shapes that Bas Stevens originally worked on to check it out (https://pipedia.org/wiki/Stanwell_Shape_Numbers_and_Designers). I am including a shape chart below. It identifies the shape as an 25 (second from the bottom of the second column in the photo below).I also have included information the site regarding the shape 25. The pipe I am working on is 25b in the list below. Stanwell’s “25” shape number actually corresponds to two different designs. The first is a larger version of the “24,” a Freehand with an oval shank; the second is a rather gestural Danish Scoop of sorts with an oval bowl and a slight saddle-like bevel to the rim. Designed by Sixten Ivarsson. This vintage “25” is of the latter type, really showcasing its cupping gesture in profile and is seen here as part of the Antique series. It wears a dark sandblast and is accented by a ruby-hued ferrule, which matches the smoothly polished patch of briar along the bowl’s fore. (typically saddle, but can also be military mount, tapered, faux spigot saddle etc.), by Sixten Ivarsson.

  • 25. Three versions of this shape number:
  1. a) Footed cutty with a long tapered stem (early 1950s – see catalog)
  2. b) Same as 24(a) but larger, by Sixten Ivarsson.
  3. c) Bent squat-apple with a rounded rim and a saddle stem, by Sixten Ivarsson.

List by designer

  • Sixten Ivarsson: 01 (Nefertiti), 01 (Pick Ax), 02, 06, 07, 09, 10, 11, 13, 15, 17, 19, 20 (Boat), 20 (Bent Dublin), 21, 22, 23, 24, 25, 30, 32 (Free Hand), 33, 34, 35 (Bent Free Hand), 37, 38, 41, 43, 48, 55, 59, 62, 63, 64, 70 (Free Hand Volcano/Sitter), 75 (Billiard w/oval shank), 79, 82, 85 (Bent e), 86, 87, 90, 91R, 95, 96, 105, 110, 119, 124, 2606, POY 1993.

Now I knew it was an Ivarsson Design shape 25 with a military style saddle stem. Now it was time to work on the pipe. I removed the stem and turned my attention to the bowl clean up. I reamed the bowl with a PipNet pipe reamer using the fourth (and largest) cutting head to take the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls with a piece of 180 grit sandpaper wrapped around a dowel to smooth them out.  I scrubbed the exterior of the briar with a brass bristle wire brush, a tooth brush and undiluted Murphy’s Oil Soap. I rinsed it off with warm water to remove the grime and soap. It looked much better and the dust and debris was gone. I dried it with a cotton towel. I worked over the sandblast rim top and the bowl and shank sides with a brass bristle wire brush to further knock off the debris in the valleys of the blast. I worked over the damage on the inner edge of the bowl and the rim top. I also smoothed out the damage on the outer edge with a folded piece of 220 grit sandpaper. It looked much better after I sanded the damaged areas smooth.  I worked over the rim top and the heel of the bowl with a dry brass bristle brush to remove some of the darkening. It is looking better.

I scrubbed out the internals of the shank extension with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I wiped down the tenon on the shank extension with some white all purpose glue and the shank end and extension end with the glue and pressed it onto the shank. I aligned the shank and extension and held it in place until the glue set. I used my Dremel and a dental burr to retrace the lines of the sandblast on the sides of the bowl and the heel. I also used it to recut the lines of the blast on the rim top as well. I stained the bowl and shank with a light brown stain wash. I applied it to the surface of the briar with a wool dauber. I flamed it with a lighter flame to set it in the grain. I repeated the process until I was satisfied with the coverage. I polished the acrylic shank extension and the briar with micromesh sanding pads – dry sanding it with 1500-12000 git sanding pads. I worked on the smooth front of the bowl and on the high spots on the sandblast. I wanted to make the new stain coat a bit more transparent. As I finished the last of the micromesh it looked much better. I cleaned out the shank now that the extension was attached with alcohol and pipe cleaners. It was not too bad in the shank end but the short briar to the from there to the bowl was dirty. I probably should have done the clean up earlier but I did not do so until now. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With that done, the bowl was finished other than the final buffing. I set it aside and turned my attention to the stem. I cleaned out the airway in the stem with pipe cleaners and isopropyl alcohol.I wiped it down with some Soft Scrub on cotton pads to remove the oxidation and calcification. I was able to remove most of the oxidation and the calcification. It looked much better when I finished.I sanded out the light tooth marks and chatter along with the remaining oxidation with 220 grit sandpaper and started polishing the stem with 600 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished polishing the stem with Before & After Pipe Stem polish (both Fine and Extra Fine) then wiped the stem down with another coat of Obsidian Oil.I am excited to finish this Ivarsson Design Stanwell Antique Made in Denmark 25. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the polished black, fancy turned vulcanite stem was beautiful. This Stanwell Antique 25 Made in Denmark Scoop is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches wide x 1 ¾ inches long, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.66 ounces/47 grams. It is a beautiful pipe and one that I will be putting in the Danish Pipemaker Section on the rebornpipes store. Thanks for walking through the cleanup with me as I worked over this pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Doing a Clean up and Restoration of a Stanwell Revival 105 Bent Apple


Blog by Steve Laug

The next pipe on the work table is one that a fellow just dropped by. He had written to me earlier this week about a Stanwell that he had that needed some work. Here is his first email.

Your name was passed to me by the folks at City Cigar. I was lamenting to them how my decade old Stanwell was not doing well, and they suggested I check in with you. I would love to hear your thoughts on it. — Mike

I replied to him as follows:

Thank you. Can you send me a photo of the pipe on your phone?

He did not waste anytime and sent me an email with the first three pictures below and also a description of what he knew was wrong with the pipe. He wrote as follows:

Thanks for getting back to me so quickly! In the photos you can see that there are stem problems, but also a little crack in the bowl. If I could save this piece, I would so grateful. I just love the shape, as well as the elegant mouthpiece. I haven’t really seen anything else like it. — Thanks, Mike

The pipe appeared to be very dirty in the photos that were included. He also circled the crack that was on the top of the shank at the bowl shank joint. The rim top was dirty and worn with some knock out marks on the top edge. The finish was grimy and tired looking. The inner edge of the bowl showed some damage and darkening around the bowl. The stem was wrapped with scotch tape around the end that fit in the shank. I speaking with Mike he stated that it was loose in the shank extension so he had wrapped it to give the stem more of a fit in shank. It was worn out and sticky but it had done the job keeping the stem from falling out of the bowl. After viewing the photos and talking with Mike about the pipe I asked him to drop it by the house so I could work on it. I took photos of the pipe once it was dropped off before I worked on it. My evaluation of the pipe confirmed all of the things that I noted above in my communication with Mike about his pipe. There was one other issue that became visible when it was here. The shank extension was loose in the shank. The glue that had held it in place had broken loose and it turned freely in the shank. It is a uniquely shaped pipe that I really like the looks of and I think that once it is cleaned up it will be a real beauty. I took photos of the bowl and rim top as well as the stem. The rim top shows the thick lava coat on the top and the inner edge of the bowl. It is heavier on the back side than the front. You can also see the tape around the stem diameter to attempt to tighten the fit in the shank extension. You can see the oxidation around the stem sides and the deep tooth marks and chatter on both sides ahead of the button.I took a photo of the stamping on the underside of the shank. It reads as noted above. It is clear and readable. The pipe is quite nice with the stem removed. You can see the flow of the design and the look of the parts.I turned to Pipedia and the section on the Stanwell Shape Numbers and Designers to see what I could find (https://pipedia.org/wiki/Stanwell_Shape_Numbers_and_Designers). I found the following information that I quote below:

  1. ‘Elegance’; Bent apple with an acrylic mount and a long tapered stem. A reinterpretation of Sixten Ivarsson’s shape 08(b), by Sixten Ivarsson (1980s, see catalogue).

From that I can see that the pipe (105 shape) was a bent apple and was originally designed as a reinterpretation of the Sixten Ivarrson Shape 08b. I have included two pages from the 1980s catalogue below. The first show the 08 and the second page shows the 105. It is called an Elegance on that page rather than a Revival but it is a beauty. I started my work on this pipe by reaming the bowl. I started with a PipNet reamer to clean out the cake in the bowl. I cleaned up the remnants of the cake with a Savinelli Fitsall Pipe Knife. I finished by sanding the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel to smooth out the interior of the bowl. I cleaned out the internals of the bowl, shank extension and the airway in the stem with alcohol, cotton swabs and pipe cleaners until they were clean. I unwrapped the tape from the stem in order to clean and restore it. I scrubbed the exterior of the bowl with undiluted Murphy’s Oil Soap and a tooth brush. I worked on the bowl and rim top as well as the inner and outer edges of the bowl. It cleaned up really well. I rinsed it with warm water to remove the soap and the grime from the briar. I dried it off with a cotton towel. I took photos of the bowl at this point in the process. With the pipe cleaned up it was time to re-glue the shank extension to the end of the shank. I used some Weld Bond white all-purpose glue to reattach the extension to the shank end. I spread the glue around the tenon on the extension and pushed it in place. I adjusted the fit around the shank until it all aligned. I set it aside to cure. At this point in the process it was time to deal with the crack in the shank at the shank/bowl union. I used a small pinpoint to mark the ends of the crack on both sides of the shank. I drilled a hole in the small mark on each side of the crack end using a microdrill bit.I filled in the crack and the two drill holes in the shank sides with clear CA glue. I spread it into the crack and the holes with a dental spatula. Once it had cured I sanded the repairs smooth with 220 grit sandpaper and followed it up with micromesh as seen in the next photos.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. The bowl began to take on a rich glow. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shines through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe.  I set the bowl aside and turned to the stem. It was in rough condition with the gummy tape on the end fitting into the shank and deep tooth marks. I painted the surface of the stem with the flame of a Bic lighter to try and lift them. I lifted them but they were still distinctly present. I filled in the marks with Black CA glue and set it aside to cure. Once cured I flattened the repair with a file and then followed that up with a piece of 220 grit sandpaper and started the polishing with 600 grit wet dry sandpaper. It looked much better. I built up the end of the stem with clear acrylic fingernail polish. I spread it around the stem with a dental spatula and set it aside to cure. Once it hardened I polished it with micromesh.I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it give the sanding pads bite in the polishing process. Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection.The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The smooth finish around the bowl sides and shank looks great. The oval vulcanite taper stem works well with the pipe. The Stanwell Revival 105 Bent Apple feels great in my hand. It is a well-balanced pipe. Have a look at it with the photos below. The dimensions are Length: 6 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.31 ounces/38 grams. It is a beautiful pipe that I will soon be giving back to Mike who dropped it off for restoration. I am sure he will enjoy it and it will give many more years of service to him.

As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Breathing Life into a Made In Denmark Bent Brandy


Blog by Steve Laug

The next pipe on the work table came to us from an online auction out of Ottawa, Illinois, USA.  It is a variation on a Brandy shaped pipe with a shank extension and a freehand stem. The bowl had some rusticated spots on each side of the bowl – one on the left front and one on the right shank bowl junction. It has a rich reddish brown colour combination that highlights the grain and a darker stain in the rusticated spots. The acrylic shank extension was loose from the shank end and fell off during the cleanup. This pipe is stamped on the underside of the shank and reads Made in Denmark. There is a thick cake in the bowl and a light overflow of lava on the rim top. The inner and the outer edge of the bowl look very good. The acrylic shank extension and the acrylic stem were clean but dirty. There were some light tooth marks and chatter on both sides of the stem near the button. The pipe looks to be in decent condition under the grime. Jeff took photos of the pipe before he started his cleanup.   He took photos of the rim top to show the cake and the light lava coat. It is another dirty pipe. He also captured the shape of the stem and the tooth marks and chatter on the top and underside of the stem near the button.    He took photos of the sides and heel of the bowl to show the grain and the rusticated spot on the bowl. You can see the grime in the rustication and ground into the surface of the briar. The bowl had a lot of scratches in the surface of the briar. The photo below captures some of the scratching on the back of the bowl.He took photos of the stamping on the underside of the shank. It is clear and readable as noted above. Jeff took two photos of the shank to capture the stamping.I turned to Pipephil and Pipedia to see if I could find a line on the Made in Denmark stamp. There was nothing that helped me to pin down the maker. Now it was time to work on the pipe.

As usual Jeff had done a thorough cleanup on the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He cleaned the internals and externals of the stem with alcohol, pipe cleaners and cotton swabs. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water and cleaned out the airway in the stem with alcohol. The pipe looked very good.   I took a photo of the rim top and stem to show the condition. They cleaned up really well and the top of the rim looked very good. The inner edge of the bowl showed chipping and burn damage all around. The vulcanite taper stem had light tooth chatter and marks on both sides ahead of the button and on the button edges.  I removed the stem and the extension from the shank and took a photo of the pipe to give a sense of the whole. It is a Brandy shape or maybe and egg that should be interesting once it is put back together.   Now it was time to do my work on the pipe. I started by reattaching the shank extension the shank. The glue had dried out and it was no longer attached. I cleaned out the glue in the shank with a cotton swab and alcohol. Once it was clean I used some black super glue to put it in place. I swabbed the tenon end with glue and then put it on the shank. Adjusting it was a trick as the shank is not a perfect oval and neither is the extension. When it was aligned I set it aside to let the glue cure.  Once the glue had set I used a pipe cleaner to clean out the shank of any debris. I then sanded the shank/extension joint with 220 grit sandpaper to smooth out the transition. Once that was smooth I started the polishing with 400 grit wet dry sandpaper. I polished the briar and acrylic shank extension with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiped down the bowl after each sanding pad.  Interestingly when Jeff did the clean up with Murphy’s Oil Soap and water most of the scratching in the briar raised. I polished out the remaining scratches with micromesh. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out.    I set the bowl aside and turned my attention to the stem. I sanded out the tooth marks on the stem with 220 grit sandpaper and started the polishing process with 400 grit wet dry sandpaper.I polished the acrylic stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. The photo below shows the polished stem. This carved Made in Denmark Brandy/Egg with an acrylic shank extension and fancy saddle stem is a great looking pipe now that it has been restored. The briar around the bowl is clean and quite nicely grained. The rich brown stains of the smooth finish came alive with the polishing and waxing. The grain really popped. The acrylic shank extension looks very good with the briar. I put the acrylic stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Made in Denmark Brandy is a beauty and feels in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!