Tag Archives: refurbishing

I Had Heard of Royalton but not of the Smoke-Control Deluxe


In my antique mall grab bag was the bowl that is pictured below. It is stamped on the left side of the shank, Royalton over Smoke-Control over Deluxe and on the right side of the shank, Selected Briar over Pat. No.2326658. I had heard of Royalton pipes and have cleaned up a few of them in the years that have gone by. But I had never heard of the Smoke-Control or the Smoke-Control Deluxe. Obviously it was a system pipe of sorts, one of those creative ideas that lasted about as long as its maker. It never seemed to have caught on because in all the years I have been hunting and refurbishing pipes I have never come across one even to walk by in my prowls of thrift, junk or rummage shops. It was a brand unknown to me.

The bowl was in excellent shape and had not even been smoked to the bottom of the bowl. The bottom half of the bowl was bare briar. The top half was darkened but not carbonized at all. It was for all intents and purposes a new pipe. The shank was clean and contained a strange metal apparatus that filled the mortise and then stepped down to fill the airway all the way to the smoke hole in the bottom of the bowl. It was aluminum, the first ¼ inch was smooth and then it had threads that went to the bottom of the mortise. The airway was smooth. The finish on the bowl was non-existent. Whatever stain or coating had been on the bowl was no long present. The stamping was crisp and readable. There were no fills in the briar but there was a nice swirling mix of grain all around the bowl. The rim was clean and showed no burn or dent marks. The pipe was missing the stem. Judging from the mortise the stinger apparatus on this stem must have been a unique looking piece of hardware.
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Since I had no idea what I was working on I decided to do a bit of digging on the internest and see if I could find out about the brand and kind of stem and stinger apparatus that it had. I wanted to know what the patent on the shank covered so that once I had a clear picture in mind I could hunt down a stem or work on one that would fit the shank in the meantime. I found out that Royalton pipes were manufactured by Henry Leonard & Thomas, Inc. (HLT) of Ozone Park, New York. HLT manufactured other brands as well including Dr.Grabow, Bruce Peters, Broadcaster and Vox Pop. I found on Pipephil’s logos page the two photos below that showed the stamping on the stem and the shank. The stamping on the bowl I had was a Smoke-Control with a hyphen rather than the one picture below and also was a Deluxe rather than a Supreme.
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royalton1bMine was also stamped Selected Briar instead of Imported Briar. I could see that the stem had an aluminum faux band that sat between the stem and shank.
So far I had learned the manufacturer and the stamping on the stem and the faux band. I had not seen the stem. I did a bit more digging and found several advertisements that showed more of the stem. The first is from Popular Mechanics and it gave a clear description of the purpose of the pipe as well as the meaning of the Smoke-Control feature. The pipe had an adjustable valve that regulated the daft on the smoke to match personal taste and preference.
Smoke Control Advert
This advertisement spoke of both the Supreme Grade and the Deluxe grade of the pipe. The stinger that is shown in the picture could have been similar to the one in the bowl that I had found but it was not quite the same in terms of the sketched in lines on the shank of the top pipe in the picture. My bowl’s interior was different from the one in the picture so the stinger apparatus too must have been slightly different in the one I found. I went to the US Patent web site and did some more research and found the Patent Number of the pipe that I had. There was a description and a diagram of the pipe. The patent was taken out on August 10. 1943 by Arthur Koenigsamen of Jamaica, New York, assigner to Henry Leonard & Thomas Inc. of Ozone Park, New York. Reading the patent data, I am struck by the familiar hunt to develop a better smoking pipe to deliver a dry and cool smoker to the mouth of the pipe smoker and to make pipe smoking more appealing to those who might not try it otherwise. Have a look at the details of the patent and pay attention to each part of the apparatus in the shank and on the end of the stem. There are some unique features that are not visible in the pipe that is shown in the advertisement from Popular Mechanics.
Smoke Control Patent Page 1

Smoke Control Patent page 2

Smoke Control Patent photo
The stem in the above drawing in Fig. 2 shows the tenon that would fit in the mortise in the bowl I have. It is threaded about mid-tenon with three bands. Before and after the threaded portion the tenon is smooth. The apparatus goes into the stem as well, Fig. 3, in a way that was not shown in the advertisement above. It appears that there is a cooling reservoir in the stem that traps moisture and delivers a cool smoke out the wide slot in the end of the stem. The mortise in the bowl I have looks exactly like the one in Fig. 5 and screwed onto the tenon in Fig. 4. The shank on the bowl that I have is set up precisely like the nipple unit in Fig. 5. It is aluminum and set in the shank. I have included the photo below showing and end view of the shank to show what the insert looks like. You can see the flat area, the step up to the threaded portion and then the step up to the airway just as is shown in Fig. 5 above.
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My problem was that the bowl did not come with the unique stem unit that fit the shank. I tried several older Dr. Grabow stems and a Kaywoodie stem that I had here and the threads did not match those found in the shank. I had a choice to make, save the bowl until I found a stem someday by chance or to try to work on a stem and jerry-rig it to fit the shank system. I figured I had nothing to lose so I chose to work on a stem. I had just the right stem in my can of stems. It was a chubby stem from an Orlik pipe and the tenon was already shaped partially for a shank like this. The end of the tenon was slightly smaller in diameter than the portion of the tenon next to the stem itself.
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I slowly turned the vulcanite stem into the metal mortise, being careful to hold the stem straight as I turned it in place. I figured that by doing so I could score the vulcanite with the metal threads of the mortise and in so doing tap thread the tenon on the vulcanite. Low and behold it worked. The stem fit tightly against the face of the shank. The diameter of the stem would need to be adjusted but otherwise the fit was good.
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I carefully sanded the stem and the shank avoiding the stamping. I did not want to damage the stamping on either side of the shank. I sanded with 220 grit sandpaper and a medium and fine grit sanding sponge. I sanded the rest of the bowl and the rim as well. When I finished the fit of the stem at the shank was smooth.
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I wiped the bowl down with acetone on cotton pads to remove any remnants of the original finish on the bowl and to remove the sanding dust.
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At this point in the process things were going too well! Everything was working without a hitch and the pipe was looking really good. This is when things inevitably take a turn for the worse and they certainly did in this case. I unscrewed the stem from the shank in preparation for staining the bowl. I wanted to clean out any briar dust that was trapped between the stem and the shank. I cleaned out the dust and blew air through the mortise. I then slowly and carefully screwed the stem back in place in the shank. They no longer lined up! The fit of the stem against the face of the shank was not tight. The smooth transition between the shank and stem was no longer there. The fit was not right. I took the stem off and examined the mortise and tenon. I could see that the insert in the shank had definitely been pushed deeper into the mortise. When I started it was even with the face of the end of the shank and now it was sunk in and the mortise bevel showed as it probably should have from the start. Arggghhh. Now the fit was off and the diameter of the stem would have to be corrected again. The big problem was that the way the stem fit against the end of the shank was no longer perfect. There was a gap that I could not correct no matter what I did in adjusting the insert or the stem.

I decided that I would have to band the shank, not as a repair on a bad shank but as a cosmetic measure to clean up the fit of the stem and the shank end. This irritates me to no end in that as you could tell from the above photos it was perfect! Ah well so goes the life of the pipe refurbisher who is restemming old pipes with replacement stems. I adjusted the diameter of the shank to fit the flow of the shank without the band. Once again it was round and smooth. If there had not been a gap at the bottom of the shank/stem union a band would not have been necessary. I looked through my box of bands and found a band that would fit and not go to deeply up the shank as to cover the stamping. I found just the right band. I put all purpose white glue on the shank and pressed the band in place. Once the glue had set I screwed the stem on to the shank and lined everything up. The fit and finish of the stem and shank looked good. I actually liked the band on the shank as it broke the line between the shank and the stem and added a bit of bling to look of the old bowl. I guess I can live with the look of the pipe after all. It is not what I wanted when I started but it would do.
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I wiped down the bowl with isopropyl alcohol on a cotton pad to remove any excess glue that had seeped out around the band and removed grime from my finger prints on the bowl. I gave the bowl a first coat of dark brown aniline stain thinned 1:1 with alcohol. I flamed the stain and then wiped it down with an alcohol pad. I buffed it with White Diamond to see what the finish looked like with the brown stain. While I liked the look, the mottled look of the grain seemed to need some more colour and contrast to make it look right. I was not sure what I would use for a top coat so I set it aside and worked on the stem.
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I sanded the stem with 220 grit sandpaper to remove the oxidation that remained after cleaning and then sanded it with a medium and a fine grit sanding sponge. Once I had finished this I wet sanded it with 1500-2400 grit pads. Several times mid stream I went back and sanded with the sanding sponges and started over with the pads to clean up places where the scratching still showed or where the oxidation was stubborn. When I finished with the first three pads I rubbed down the stem with Obsidian Oil and screwed it back on the bowl.
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Now most of you probably would have just finished sanding the stem with the remaining micromesh pads but not me. I got distracted with the stem back on the bowl and decided to give it the second coat of stain. I took it to the buffer and buffed the bowl and the stem with Tripoli and White Diamond before going back to the work table to give it a second coat of stain. For the second coat of stain I decided to use an aniline based oxblood stain. The rich read colour would go well with the mottled grain of the bowl. I applied the stain, flamed it, applied it again and flamed it again as often as necessary to get an even finish. Once it was dry I wiped it down with an alcohol wet pad to remove the excess stain and make it more transparent. I buffed it with White Diamond. This stain coat had the desired effect and I liked the finished look of the bowl.
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I took the photo below to show the threads that were cut into the vulcanite tenon to give an idea of what the finished tenon looked like after all was said and done. The fit in the mortise is snug and the stem screws into the mortise easily.
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I went back to sanding the stem with the remaining grits of micromesh pads. I dry sanded with 3200-12000 grit pads and once again had to go back and sand with the sanding sponges near the button to deal with the stubborn oxidation. This involved having to start over with wet sanding with 1500-2400 grit pads but once I had finished the oxidation was gone. I rubbed the stem down with Obsidian Oil again and when it was absorbed into the vulcanite I buffed the stem and bowl with White Diamond.
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I polished the nickel band with silver polish and gave the bowl and stem multiple coats of carnauba wax to protect and give it a shine. When finished I buffed it with a soft flannel buffing pad and brought it back to the work table for the final photos. The old Smoke-Control Deluxe is back in action. The bowl looks great; the stem works even though it is not original. The band gives just the pipe an air of elegance that I had not expected. I look forward to breaking it in and enjoying a smoke in what for all intents and purposes is a new old stock bowl.
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Refurbishing another Old Pal – this time a Long Oval Shank Billiard


Blog by Steve Laug

I just finished cleaning up another of the old pipes I picked up in my antique mall grab bag. It is a dainty pipe with an oval shank. When it came out of the grab bag it had a cracked shank and did not have a stem in the shank so I assumed it was a Canadian. When I went over the stems in the bag I found that one of them was stamped Old Pal. It fit the shank well and the look was quite unique. The stem was broken at the button with a large chunk on one side missing. The overall length is 5 ¾ inches and the weight is negligible. It is stamped on top of the shank in arc – Old Pal, over an Eagle with spread wings and then underneath Made in France.

opOn the underside of the shank it is stamped 396 which I assume is the shape number. The shape number appears to be a GBD number but it is not included in the list on the Perdua shape number website. The stamping is faint but still readable. I wrote about the history of the brand in a previous post (https://rebornpipes.wordpress.com/2014/04/19/restemming-and-refurbishing-a-planter-opera-pipe/) But will summarize it again here for those who may not go back and read it.

“Who Made That Pipe” states that there were two French makers for Old Pal. The first of those is Marechal Ruchon and Cie. (Incidentally it is the company that owned the GBD brand). The second maker listed is Rubinovich & Haskell Ltd. The bird emblem is probably the key, but I can find no reference to it. My own thinking is that the brand was made by Marechal Ruchon & Cie. I was able to dig up this brief summary of the MR&C brand. Ganeval, Bondier and Donninger began making pipes in 1850 and rapidly gained prominence in briar pipe making. Of the three, Bondier survived the others by 30 years, but new partners took their places. The name of the company changed to Bondier Ulrich & Cie, then Bine Marechal & Cie and finally to A Marechal, Ruchon & Cie. August Marechal and Ferdinand Ruchon saw the firm into the 20th century, their names being used for the company for well over 50 years.

Prior to 1899, Marechal, Ruchon & Co. became A. Oppenhiemer’s sole agent for cigarette papers but still remained in the pipe making business. Then in 1902, Marechal, Ruchon & Co., owners of GBD and referred to as French pipe makers, merged with A. Oppenhiemer. In the 1915 London Directory of briar pipe makers one will find: “”Marechal, Ruchon & Co. – 38 Finsbury Sq. E.C.; London works, 15 & 16 Featherstone St. E.C. and Oppenhiemer, A. & Co. – 38 Finsbury Sq. E.C. listed separately.

As before with that background information remembered I worked on this old pipe to clean it up and restore it. When I picked it up the bowl was badly caked. The rim was dirty and the outer edge had been knocked about pretty hard to remove the dottle of the past. The inner bevel was tarred but still in pretty good shape. The right side of the pipe had no fills or real damage. It was a nice birdseye under the grime. The left side had two fills of pink putty in the midst of some very nice grain. The grain on the rest of the bowl was a mix of cross grain and swirling grain. The finish was worn with some paint marks on the top of the shank. The stem was oxidized and had been broken with a large chunk missing at the button on the right side. The shank was cracked but the joint with the stem was smooth and tight. The tenon fit snug in the mortise with no gap in the junction. The shank and airway were dirty and tarry.
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I have included the photo below as it clearly shows the crack in the shank, the broken stem and the stamping on the shank of the pipe.
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I debated whether to cut off the stem or to just restem the pipe with a Canadian stem. I looked at it with a small stem and then with this stem and decided to cut off the stem. I used a Dremel and a sanding drum to remove the broken part of the stem and even out the line of the end of the stem.
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I took it back to the work table and reamed the bowl with a PipNet reamer. I reamed the cake back to bare briar so that I could work on the damage to the inner edge of the rim.
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I took out my box of assorted nickel bands and found one that was the correct diameter and squeezed it until it was an oval. I dripped super glue into the open crack and pressed it together to dry. Then I heated the band with a heat gun and pressed it on to the cracked shank.
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I used a folded piece of sandpaper to sand the tenon slightly so that it fit snugly in the shank. The fit of the stem to the band and shank looked good so that part of the job was finished.
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I set up the topping board and the 220 grit sandpaper and topped the bowl to remove the damaged rim. I used a folded piece of sandpaper to bevel the inner edge of the rim inward like it had been originally.
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I wiped the bowl down with acetone to remove the finish and the spots of white paint that were on the top of the shank. I repeated the wash until the finish was clean and then wiped it down again with isopropyl alcohol.
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With work on the bowl at a good stopping point I decided to do some work on the stem. I had to cut a new button and taper the stem toward the new button. There would have to be shaping done as well opening the slot on the end of the stem. I used a rasp to cut the edge on the lip of the button and to sand down the taper of the stem. I used a series of needle files to further shape the button and the taper.
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I cleaned up the taper and the button with a sanding board that I picked up at a beauty supply house. It makes the edge clean and works well to even the taper on the stem.
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The hole in the end of the new button was elongated and oval but needed to be opened more and made into a “Y” shaped slot whose inner edges tapered toward the airway and the slot shaped like an eye – open enough to take a pipe cleaner without any difficulty. I used three different needle files to open the slot. The first was a round file, followed by an oval file and ending with a flat oval that worked well to cut the edges of the slot.
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I sanded the stem with a medium and a fine grit sanding sponge to smooth out the surface on the stem and also to bevel the edge of the button toward the slot.
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With the interesting grain pattern and the fills on the side of the bowl I decided to use a dark brown aniline stain. I applied it with a dauber and then flamed it. I applied it and flamed it a second time to make sure the coverage was even.
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When the stain was dry I wiped down the bowl and shank with isopropyl alcohol on cotton pads to remove the top coats of the stain and make it more transparent.
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I sanded the bowl with a fine grit sanding sponge and then wiped it again with the alcohol to clean off the dust. I gave it a second coat of a medium walnut stain as a top coat.
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I buffed the top coat of stain with White Diamond and then brought it back to the work table and took the following pictures. The angles on the stem are looking good. The shape of the button and the taper of the stem worked well with the pipe.
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I sanded the stem with medium and fine grit sanding pads and then applied some liquid white out to the stamping on the stem to try to make it stand out more clearly. I sanded the stem with my usual array of micromesh sanding pads – wet sanding with 1500-2400 and dry sanding with 3200-12000 grit pads.
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I rubbed the stem down with Obsidian Oil and when it was dry buffed the stem and bowl with White Diamond and gave it multiple coats of carnauba wax to protect and preserve it. I finished by buffing it with a soft, flannel buff. The finished pipe is shown in the photos below. The newly shaped stem came out fairly well. I like the overall look of the finish and the band on the pipe. It is ready to join the other Old Pal in the rack.
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Restemming and Refurbishing a Planter Opera Pipe


This is the fourth bowl that I chose to work on from the antique mall lot. It had some great potential to clean up well as it was by far one of the least damaged of the bowls. It is stamped Planter over Made in France on the left side of the shank. There is no other stamping on the bowl or shank. There is no shape size or numbering on the shank. The right side is unmarked. I looked it up online and did not find any maker for the pipe. Pipephil did not have in on his logos and stampings pages nor did any of the other sites I frequent when searching for info online. I turned to my books and found out from “Who Made That Pipe” that the brand was made by Comoy’s in France. I checked Lopes book and it was not listed. The bowl itself was pretty clean on the inside and the interior of the shank was also clean. It barely looked to have been smoked. There were a few remnants of unsmoked tobacco on the walls of the bowl. On the exterior, one side of the bowl was clean and the other was covered with a greasy, dirty buildup. There was some nice looking grain under the grit and grime – both birdseye and cross grain. It looked like it would clean up nicely. There was one small fill on the right side of the bowl. The metal band was tarnished and yellow. The bowl did not come with a stem when I bought it at the antique mall.
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I went through my can of stems and found one that would fit with very minimal adjustments. I sanded the tenon with a folded piece of sandpaper and it fit well against the shank. There were some issues on the diameter of the stem. It appeared that it was slightly out of round on the right side. It would need to be sanded on the right side, top and bottom for a perfect fit.
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The band was not totally in place on the shank. It had slid toward the end of the shank over the years so I needed to heat it and press it into place. The benefit to this was that it heated up the yellow buildup on the band and it came off quite easily with some silver polish/metal cleaner. I scrubbed the band with some Hagerty Tarnish Preventative Silver Polish that I bought years ago at a jewelry shop. It removed the tarnish and oxidation and with repeated scrubbing it cleaned out the tarnish in the hallmarks.

I scrubbed the exterior of the bowl with Murphy’s Oil Soap to remove the greasy buildup on the right side of the bowl and shank. I followed that up with a wipe down of isopropyl alcohol to finish removing the grime. I sanded the stem on the right side to remove the excess vulcanite and make it line up with the band. I always look at the end view of the pipe and see if the diameter of the stem matches the edge of the band that it will sit against. I strive to make it the same all the way around as I think it looks better when done that way. I used 220 grit sandpaper and a medium and fine grit sanding sponge to get the fit right. In the photos below the pipe is shown after all the scrubbing and fitting of the stem.
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You can see from the few steps taken with the pipe that it was a very simple clean up. It took more time to fit the stem that it did to clean up the bowl and band. I gave it a quick buff with White Diamond before working on the stem. I took it back to the work table and sanded the stem with a medium and fine grit sanding sponge (the pink square pictured above is one of those sponges). I then sanded the bowl and stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads.
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I finished by rubbing down the stem with Obsidian Oil and when it had been absorbed into the stem I buffed the stem and bowl with White Diamond. I gave it multiple coats of carnauba wax to protect and give it a shine. I finish with a soft flannel buffing pad on the buffer. The finished pipe is pictured below. Sometime today I will load a bowl and give it a smoke.
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Restoring an old Harlequin Pipe and Trying to Unravel the Mystery of its Origin


When I saw this old pipe on eBay something about it caught my eye. I could see that it was structurally sound. There were no cracks or significant problems with the bowl or shank. The rim was dirty and the bowl very caked but there did not appear to be any damage to the surface of the rim. The outer edge had been tapped out a few times and showed some minor denting around the bowl. There were some gouges/scratches on the left side of the bowl. It looked as if a sharp instrument had scored the briar. There were some dark stains on the briar that easily could have been burn marks but did not appear to be so from the photos. These stains were on the underside of the shank near the junction of the shank and stem on the left side, on the lower right side of the right side and on the lower left side of the front of the bowl. It looked like stains in the grain rather than burns in the photos so I took a chance on it. The stem looked like it was grey/silver Lucite in the photos and that also intrigued me. The tobacco juices had stained the airway dark. Other than that the stem appeared to be undamaged and would be a pretty easy clean up.
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The stamping on the shank was the mystery to me. I had never heard of Harlequin pipes and this one was clearly stamped Harlequin in block letters over Made in England. I wanted to see what I could find out about the brand so I went to my usual sources of information. I checked in “Who made that Pipe” by Wilczak and Colwell and “Pipes Artisans and Trademarks by Lopes to see if either of them identified the maker. Both books had nothing listed for the brand. I went on the British Trademark site and read through many of the listings for Harlequin and found that the name was used by many companies for things from wallpaper to graphics design. There were lines of greeting cards, children’s toys and clothing all bearing that name. I found nothing listed that hinted that the pipes were a registered name. I posted on several online forums that I frequent to see if anyone had any ideas. Several folks on the forums recalled that Gallaher’s Tobacco Limited in Ireland had made a tobacco for years called Harlequin. I did some research to see if they had made pipes.
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As I dug through various sites on the hunt for information I received some responses on the forums. One person responded that several English tobacco brands also sold pipes – St. Bruno for one did that. Another respondent on Smokers Forums, Chris (flatticus) posted a couple of links to Gallaher’s that confirmed that they had not only made tobacco products but had made pipes or had them made. He included this information:

Ok, so Gallaher’s made at least some pipes into the early 70’s. And according to this link: http://books.google.com/books?id=LAO…20pipe&f=false

They made a Balkan Sobranie pipe. Or at least intended to enough to register the trademark, and along with the trademark for the tobacco itself. Certainly adds a bit of credence to the idea of a tobacco and pipe sharing the same brand name and stamp.

I have included the information cited above from the link to Google books – the Kenya Gazette and have posted it below. In correspondence from E.G. Bunyassi, Assistant Registrar of Trade Marks he clearly states under the heading of Balkan Sobranie that Gallaher’s Limited, a company organized under the laws of the UK of Great Britain and Northern Ireland had made cigarettes, pipe tobacco and pipes.
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I asked on the forum whether anyone knew whether the company made pipes. Chris (flatticus) responded again with the following information:

Interesting question, I don’t honestly know, but Gallaher’s used that trademark for like 70 years, and they were a big, big company. Actually from Northern Ireland, and had the biggest tobacco factory in the world in 1896 in Belfast, didn’t completely disappear until they were bought out by Japan Tobacco in 2007, but before that had a distribution conglomerate with RJ Reynolds for their cigarettes and were pretty gigantic. But they didn’t let the Harlequin mark until at least after 1963, when they last registered it. If I had to guess, they probably let it die after 1969 when American Brands, who I think owns Lucky Strike and similar brands, bought them out. They let the mark expire in 1980, but I see no record of anyone else buying it, and apparently it’s still available.

So, blindly guessing, I’d be surprised if anyone had the guts to use the same mark in a same or similar industry other than Gallaher’s. At least not in Ireland or the Commonwealth. But, that said, I can’t find a record or advertisement suggesting they ever made a pipe. However, I did find this thread, containing a quote from Gallaher himself talking about making pipes as a possible future avenue to address the “aging” nature of pipe smokers. http://christianpipesmokers.net/modu…wtopic&t=24081

Perhaps this was part of the “pipe renaissance” project he was talking about, made to get new pipe smokers interested. I checked harlequin ads, there a few vintage ones out there in images, but none of them referenced a pipe, just the tobacco. But the idea of a free pipe with tobacco, or at least a cheap or, as he put it, “disposable” pipe does seem to fit nicely with his intention there. Any way you slice it, though, it’s a nice bit of mystery to ponder. One of my favorite things about estate pipes, hands down.

In another link there was information on the Gallaher Company. I copied that information and have posted it below. It makes an interesting read in terms of history of this old brand. I have one chunk of Gallaher’s Irish Roll Cake here that is a good strong smoke. I also have some of their other tobaccos in my cellar but sadly it is no more. I think the likelihood is that the Harlequin pipe was made by them and matched the Harlequin Tobacco blend they sold.
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Once the pipe arrived I unpacked it and took it to the work table to begin the clean up. I was surprised that the stem was not grey but in real life almost a light green with heavy black tars in the airway. There were also some tooth marks on the top and bottom of the stem that would need to be repaired. The fit of the stem to the shank was snug and smooth. The bowl was badly caked and the rim covered with thick tar. The bowl had some deep gouges that had appeared in the photos on eBay but they were not as deep as I expected. The grain was far better than I expected. Underneath the dark marks, which appear to be ink stains rather than burn marks was some beautiful cross grain and birdseye as well as mixed grain. It would look beautiful when it was cleaned up and refinished. There were several spots on the briar that had large sticky spots of a glue-like substance.
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I reamed the bowl with a PipNet reamer to remove the cake. It was surprisingly soft and crumbly. I took it back to a very thin cake to form the base for a new cake.
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I set up a topping board with 220 grit sandpaper to clean off the build up on the rim. It was hard and no matter how hard I scrubbed it, it would not come off. The outer edges of the rim were also damaged from knocking out the bowl after smoking. The light topping would smooth out the edge damage and minimize the effect without changing the look of the bowl.
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I scrubbed the exterior of the bowl down with acetone on cotton pads to remove the ink and sticky build up on the finish. I also decided to remove the finish so I scrubbed it until the majority of the finish was gone.
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I cleaned the stem with cotton swabs and pipe cleaners and isopropyl alcohol. I was able to scrub out the airway and the slot in the button removing the stains. I also scrubbed the end of the tenon to clean out the staining there. I scrubbed the mortise with alcohol and cotton swabs as well until they came out clean. The internals were cleaned and smelled fresh rather than smelling like old aromatic tobacco.

Once it was clean, I tried to steam out the gouges in the bowl but they would not lift. I could have sanded them out but that would have changed the profile of the bowl so I opted on repairing them with super glue and briar dust.
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I sanded the repairs with 220 grit sandpaper and then followed that by sanding with medium and fine grit sanding sponges to blend the surface of the fill with the rest of the surrounding bowl. After sanding the fills I sanded the entire bowl with the medium and fine grit sanding sponge to remove the rest of the finish on the bowl. I carefully worked around the stamping so as not to damage it.
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I used clear superglue to repair the deep tooth marks on the top and bottom sides of the stem near the button. The bottom repair can be seen in the photo below. I later sanded it with 220 grit sandpaper and the sanding sponges to blend it into the stem surface.
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I decided to use the contrast stain process I have been working on to highlight the grain on this beautiful pipe. I gave it an under coat of black aniline stain. I used a Delrin tenon for a handle in the shank to be able to turn the bowl while I was staining. I applied the stain, flamed it, applied it and flamed it again until the coverage was even.
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When the stain had dried I sanded it with a medium grit sanding sponge to remove the surface stain while leaving the grain highlighted with the black. I wiped it down repeatedly with isopropyl alcohol on cotton pads to check and see what the grain was looking like after sanding. This process took far longer than the staining and initial preparation. I sanded and washed, sanded and washed the bowl and shank until the grain stood out against the briar.
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I sanded the bowl with micromesh sanding pads – wet sanding with 1500-2400 grit to further remove the black stain that was stubbornly sticking in the angles of the bowl and shank. I then gave the bowl a top coat of oxblood stain. My thinking was that the contrast between the black in the grain and the red in the other portions of the briar would make the grain stand out.
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When the oxblood stain dried I dry sanded the bowl with micromesh sanding pads to remove some more of the dark stain and make the grain stand out even more. I rubbed the bowl down with olive oil and used it as a medium for the sanding. It worked well to remove the darker areas of the bowl near the shank and along the top edge and rim.
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After sanding I took the pipe to the buffer and buffed the bowl and stem with White Diamond to polish the briar and the Lucite stem. I had previously sanded the stem repairs with the sanding sponges to remove the bump of the glue and blend it into the surface. I followed that with sanding the stem with all grits of micromesh from 1500-12000. I wiped the stem down with Obsidian Oil and then gave the bowl and stem multiple coats of carnauba wax to protect and polish it. I finished by buffing the pipe with a clean soft flannel buffing pad. The finished pipe is shown in the photos below. It is cleaned, stained and ready to smoke. I am really pleased with the finished look of the pipe. The yellow mother of pearl looking stem works well with the contrast stain on the bowl.
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A Journey from a Sad Apple to a Handsome Prince


In my antique mall grab bag there was an antique apple shaped pipe with an ornate end cap. It was a mix of brass and silver and had a fascinating look – at least to me. I liked it from the get go. The problem was the damage to the bowl was extensive. It truly was a mess with chunks of briar missing and cracks and crevices on the rim as well as in the upper portion of the bowl. So I looked through some of the bowls I have here to see if I had one that the end cap would fit but none were to be found. Lots of reshaping and changes would have had to be done to make any of the bowls I had work so I revisited the damaged bowl and did a few measurements on it to if I could remove the damage and still have anything left that was worth the work.
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After measuring the bowl I figured that I could convert it from an apple/brandy shape to a prince shape. If you look at most prince shapes you can easily imagine how it would have looked as an apple or a ball shaped pipe. It is not hard to see the prince as a cut down apple. I also looked through my stems and found an older military push stem that would give it a princely look. The end of the stem would need to be turned down slightly to fit in the metal end cap of the shank.
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I decided to start with a conservative approach to the reduction of the height of the bowl and the removal of the damaged briar first. I have learned that it is easy to remove briar but next to impossible to put it back once it has been removed. I set up the topping board and began to turn the bowl into the 220 grit sandpaper to work back the rim. After about ten minutes of work I could see that it would take me all night to hand sand it back to the height I wanted to work with. There had to be a better way to get it close and then finish the topping with the sandpaper and board.
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I decided to use a Dremel to remove most of the damaged briar, carefully working to keep it as close to flat as possible – a trick with a Dremel and a sanding drum but it worked fairly well. I took back all of the damage on ¾ of the bowl rim and left a slight amount on the front ¼. The rim would be thick and I would be able to rework the inner edge to bring it back to round with folded sandpaper.
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I took the bowl back to my worktable and used the topping board to flatten out the rim. The flattened rim is pictured in the photos below. I also used a rasp to trim down the taper of the bit so that it would fit in the metal end cap. The rest of the fine tuning of the stem would be done by hand with sandpaper and small files.
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I sanded the stem taper so that the fit was snug in the shank of the metal end cap and shank. The build on this old pipe was interesting. When I first got it I was able to remove the end cap. The shank had been cut quite short and then flattened so that a stem would sit in the end cap and be pressed against the end of the shank. I worked on the stem to achieve that result so that the stem sat flush against the end of the shank. With the stem fit correctly it was time to do some work on the bowl.
I decided to use some briar dust and super glue to repair some of the deep cuts in the briar. I cleaned out the cuts in the surface of the rim as well as the surface cracks that remained with a dental pick. I wiped down the surface with isopropyl alcohol and scored the areas that would be repaired so that the fill would bond well with the briar. I packed in briar dust with the dental pick and then dripped the super glue into place. I always overfill my patches so that when dry they are not sunken.
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When the patches dried I sanded them with 220 grit sandpaper and a medium and fine grit sanding sponge to bring the surface of the patch to the same height and shape as the surrounding briar. This process is kind of like sculpting and once it was done I reshaped the outer edge of the bowl and did some work on the inner edge as well. The photos below show the look of the pipe at this point in the process. The handsome prince is beginning to emerge from the ashes of the old bowl.
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I decided to use a two step staining process to better blend in the fills and repairs to the bowl. They would still be visible but not stand out as the first thing that was noticed when looking at the bowl. I used a black under stain first. I heated the briar with a heat gun to warm it and open out the “pores” in the wood to take the stain well. I applied it heavily, flamed and repeated the process until I had good coverage on the bowl. Once it was dry I sanded the bowl to remove the majority of black stain. It remained in the grain and I left it a bit heavy around the top edge of the bowl and rim. I wanted it to have a shadow like look in those areas.
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I wiped down the bowl with acetone on a cotton pad to remove the final bit of black and the sanding dust that was left behind from my work. I gave it several coats of oxblood stain as a topcoat. My thinking was that the deep red of the oxblood stain would set off the black under stain and provide an interesting contrast look to the finish.
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I buffed the bowl and stem with Red Tripoli and White Diamond to see where things stood in terms of the colour and coverage on the bowl. I took it back to the worktable and sanded it with micromesh pads to smooth out the finish on the bowl. I still needed to do some more work on the rim and the stem at this point but the finish on the bowl was getting to the place where it was looking good.
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I sanded the stem with medium and fine grit sanding sponges to remove the scratches and smooth out the transition from the part of the stem that sat in the end cap and the remainder of the stem. I followed that by sanding with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil once I had finished the sanding.
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The polish on the stem needed a bit more work to remove some of the scratches that still remained but I left that for the moment and decided to give the stem a slight bend. I set up a heat gun and heated the vulcanite until it was pliable. I bent it over a rolling pin that I use for doing this. I find that I get a more even bend when I use the pin as the base for bending.
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I took it back to the worktable to examine the repair on the front of the bowl more closely and to also do more work on the interior edge of the rim. It was significantly out of round, particularly around the area of the patch I had applied.
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I used a half round wood rasp and folded 220 grit sandpaper to rework the inner edge of the rim. While doing so I also decided to top the bowl some more. I worked on the edge until it was getting more round, restained it to see what it looked like and decided I needed to top the bowl even more to remove more of the damage to the surface of the rim.
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After topping it even more, I sanded it with a fine grit sanding block and then restained the rim yet again. At this point the bowl was looking far better. There was still a slight divot out of the edge of the rim on the front of the bowl. I wanted to rework that area some more before I was finished with the pipe.
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I sanded and shaped the inner edge of the rim some more with folded sandpaper, repaired the fill with a bit of superglue and briar dust, sanded some more to get it to the place shown below. All that remained was to sand the top of the rim and inner edge with micromesh pads to clean up the overall appearance and the bowl was ready to go.
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I sanded the inner edge of the rim with some 400 and 600 grit wet dry sandpaper and then carefully dry sanded the top of the rim with micromesh sanding pads 1500-2400 grit. I gave the inside of the bowl a light coat of pipe mud to protect the bowl. I hand buffed the bowl with a shoe brush to give it a shine and then gave it multiple coats of carnauba wax to finish. The completed pipe is shown below in the last series of photos.
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The old sad apple had disappeared and was replaced with a handsome prince that still had some life in it. The little prince will now grace my pipe rack and will one day be given in trust to the next pipeman who will carry on enjoying this piece of history.

Weber Scoop Junior Restemmed and Renewed


Blog by Steve Laug

The next pipe on the work table is pictured below. The stamping is faint on the left side of the shank but it reads Weber in and oval over Scoop Junior. On the right side of the shank it is stamped Imported Briar. I decided to do a bit of reading on Weber pipes. I looked on Pipedia and found the following information.

Carl B. Weber was a German from Bavaria. Aged 21 he immigrated to the USA in 1911. In 1938 he established Weber Briars Inc. in Jersey City, New Jersey – later renamed the Weber Pipe Co. The firm grew to be one of the giants of American pipe industry focusing itself in the middle price and quality zone. Trademark: “Weber” in an oval. Beside that Weber – especially in the years after 1950 – was a most important supplier for private label pipes that went to an immense number of pipe shops. In New York alone for example, exactly the same pipes were found at Wilke’s, Barclay Rex, Trinity East, Joe Strano’s Northampton Tobacconist in Ridgewood, Queens, Don-Lou in Bensonhurst, Brooklyn. Nearly all pipes for Wilke were unstained and many models, for example the “Wilke Danish Bent”, could hardly deny originating of Weber. Among others well reputed pipemaker Anthony Passante worked for Weber.

Weber Pipe Co. owned and manufactured Jobey pipes – when mainly sold in the USA by The Tinderbox from 1970’s – 80’s. In addition Jobey / Weber bought Danish freehands from Karl Erik (Ottendahl). These pipes were offered as Jobey Dansk. Ottendahl discontinued exports to the United States in 1987 and in the very same year – obviously only as a ghost brand – Jobey was transferred to Saint-Claude, France to be manufactured by Butz-Choquin. Carl B. Weber is the author of the famous book “Weber’s Guide to Pipes and Pipe Smoking”.

This particular Weber was a shape that he made famous. I have had several different version of this pipe – mostly straight or ¼ bent and all were rusticated with Weber’s recognizable rustication. This one was different – it was smooth, with no fills and very interesting grain. The bottom of the bowl and shank was beautiful cross grain; the sides were a mix of grain and some stunning birdseye. The finish was shot and the briar was weathered and dry. There were two fine cracks on the rim at 7 and 11 but they did not extend into the bowl – more like hairline cracks. The flat rim and the crowned portion above the parallel lines encircling the bowl was almost tiger striped. The parallel lines were filled with dust and grime. It had a broken cake in the bowl and had been repaired at some point in its history with pipe mud to build up the bottom of the bowl at the airway. The end of the shank had some small nicks on both sides and the bottom edge that would make lining up a stem for a tight fit difficult but not impossible. The bowl did not come with a stem so a stem would have to be fit and shaped.
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The only stem I had in my box of stems was a chunky saddle bit that would work but would need to have major adjustments in terms of diameter. I turned the tenon on a PIMO tenon turning tool until the stem fit snuggly in the shank of the pipe.
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You can see from the next series of photos that the stem was far too wide in diameter and would need to be trimmed to size for a good fit against the shank.
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Before I worked on the stem I decided to do a bit of clean up on the bowl. I quickly reamed the bowl with a PipNet pipe reamer. I used the largest cutting head to ream the bowl.
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I lightly topped the bowl on a piece of sandpaper to remove the damage and the hard buildup on the surface of the rim.
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I wiped the bowl down with acetone on cotton pads to remove the damaged finish. I sanded the bowl with a medium and a fine grit sanding sponge to smooth out the rough spots on the bowl and to further remove the finish.
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I trimmed the diameter of the stem with a sanding drum on a Dremel. A steady hand is essential in doing this to get close to the shank of the pipe but not nick it with the fast moving drum. I generally do this in several stages to get it even and the alignment with the sides and top of the shank correct. I also take as much off as possible with the Dremel so that the hand sanding is really fine tuning the shape of the stem.
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When the majority of the excess material has been removed with the Dremel I continue shaping the stem with 220 grit sandpaper squares. I sand until the marks from the Dremel are gone and the sides of the stem align with the line of the shank on each side. I want a good flow between the shank and the stem. I also sand the junction of the shank and stem until the flow is also correct. It takes a lot of sanding to get it to the place where the transitions are smooth and the old round chunky stem is a thing of the past.
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Once I had the stem fitted there was still fine tuning to do to it. There were still scratches and marks on the saddle and the sides of the stem. The sides of the stem were too thick and needed to be thinned and shaped. However, I decided to change my pace a little and stain the bowl with a black aniline stain undercoat. I applied it and flamed it several times until the coverage was even.
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When the stain was dry I wiped the bowl down with acetone on a cotton pad to remove some of the top black stain, while leaving it deep in the softer parts of the briar – the grain. I repeated the process until much of the black top coat was gone and the grain began to stand out on the bowl. It still would require some sanding and buffing to remove all that I wanted to remove before I applied a second coat of stain – an oxblood colour that would really set off the grain in this pipe.
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Before calling it a night I decided to bend the stem so I set up a heat gun and heated the stem until the vulcanite was pliable. Once it was soft I bent it over a wooden rolling pin that I use to keep the bend even. In this particular case because the stem was quite thick it took several reheatings until I got the bend the way I wanted it.
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In the morning when I got up I went down to the work table and gave the bowl its top coat of stain. I used an oxblood stain for the top coat as I thought the contrast between the black undercoat and the red would look good with this particular pipe.
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I set the bowl aside and went to work, letting it dry for 8 or more hours. When I returned home in the evening I worked on the shaping of the stem. I sanded it with 220 grit sandpaper to thin it down and shape the edges on the blade. I also worked on the fit of the saddle to the shank to make sure the transition was smooth and as seamless as possible. Once I had the fit correct I sanded it with medium and fine grit sanding sponges and then my usual array of micromesh pads. I wet sanded with 1500-3200 grit pads and dry sanded with 3600-12000 grit pads.
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Once the stem was polished with the pads I buffed it with White Diamond on the wheel to further polish it and then gave it a final sanding with the last three grits of micromesh pads – 6000-12000 grit pads. I was not happy with the finish on the stem as it still showed scratches in the first batch of finished photos so I resanded it with the medium and fine grit pads to remove the scratches and then went through the micromesh pads again. I rubbed the stem down with Obsidian Oil and when dry buffed the pipe with White Diamond and gave it multiple coats of carnauba wax. The finished pipe is picture below. The finish came out quite nice. The contrast stain highlights the great grain on the pipe and makes the finish interesting to look at while smoking it.
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Restoring a Princely Rhodesian Medico – New Stem and New Life


The second pipe I took out of the box of finds from the weekend antique mall score was a little Medico Prince. It is stamped Medico over Imported Briar on the left side of the shank. It had an aluminum band that was coated with a plastic coat that made it appear to be gold. This coating was peeling leaving the band looking unusable. The bowl also did not have a stem. The bowl itself had several fills on the sides and bottom, nicks around the double scored lines on the bowl and the lines themselves were filled in with hard white putty like substance. I am not sure what the purpose of the filling of the lines was but it gave the old pipe a despairing look. The rim was rough and slightly out of round. The cake was built up in the bowl and overflowing onto the rim. I looked through my stem can and found a Medico stem that had originally been on a pipe I made into a Churchwarden. It was from one of my first pipes when I came back to pipes in 1982. The stem was nylon and covered with tooth chatter and deep tooth marks. The metal tenon and the diameter of the stem were a perfect fit. I would only have to make a slight adjustment on the bottom side of the stem and the right side to make the transition smooth.
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The next series of four photos show the stem in place. The tooth marks are visible on the top and bottom sides of the stem and the shank union on the bottom and right side show the need of adjustment.
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I reamed the bowl with a PipNet reamer to remove the cake so that I could work on the out of round inner edge of the rim.
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I sanded the tooth chatter on the nylon stem to remove as much of the surface chatter as possible and wiped it down with a wet cotton pad to wipe off the dust. Don’t use acetone or alcohol on nylon stems as they potentially can make a mess of the stem material. I used clear superglue to repair the deep tooth marks because heating the nylon does not raise the dents. It is yet another problem to be avoided as heating only makes the material quite soft and it easily collapses. I repaired the topside first and when it dried I repaired the underside of the stem with the super glue.
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When the glue dried I sanded it with 220 grit sandpaper to smooth out the surface of the stem and blend in the repairs. I sanded until the surface was smooth and the patch was flush with the stem material. I followed that by sanding with a medium and a fine grit sanding sponge to remove the scratches left behind by the sandpaper.
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I lightly topped the rim to remove the surface damage and to remove some of the damage on the inner edge. I sanded the inner edge with a folded piece of 220 grit sandpaper to smooth out the rough edges and give it a more rounded appearance. I wiped down the bowl and rim with acetone on a cotton pad and then isopropyl on a cotton pad to remove the finish. I used a dental pick to remove the white putty like substance that filled the two parallel bands around the bowl and then wiped it down a final time with alcohol. I also removed the stem and wiped down the aluminum band to remove the plastic coating that was on it.
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I decided to give the bowl a contrast stain. The first coat of stain was a black aniline stain. I heated the bowl and then applied the stain, flamed it, applied it and flamed it again until the stain coat was even across the bowl. My photos of the black stained bowl did not turn out do to camera failure. For some reason the flash did not work and the four photos of the black stained bowl were not visible. I applied the stain with a wool dauber and made sure that the black stain went into the parallel rings around the bowl.
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I wiped down the bowl with cotton pads and alcohol to remove the majority of the black stain and to leave it in the deep grain. I buffed the pipe with Tripoli and White Diamond and then wiped it a final time with alcohol. The finish at that point had black deep in the grain of the bowl highlighting the grain variations on the briar. It also served to provide some blending for the fills that were obvious on the bottom of the bowl. I sanded the bowl with a fine grit sanding sponge and 1500-2400 grit micromesh sanding pads to further remove the top finish. Once it was done I gave the bowl a coat of oxblood stain as a topcoat. I wanted the red stain to highlight the red of the briar and to be a contrast to the black grain on the bowl.
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After the stain was applied I wiped it off with a rag and hand polished the bowl. The contrasting stains went a long way toward giving the pipe a great look and blending the fills into the background of the bowl.
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I sanded the stem with medium and fine grit sanding sponges and then followed up that with my usual stack of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. The progressive rich blackness of the nylon is revealed with each successive set of sanding pads.
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When I finished sanding I rubbed the stem down with Obsidian Oil and then gave it multiple coats of Paragon Wax and hand buffed it. I reinserted it in the shank and gave the entire pipe a light buff with White Diamond and then gave the bowl multiple coats of carnauba wax. I am very careful with nylon stems on the buffer after having several of them damaged by the heat of the wheel and having to start over. I have learned to hand buff the stems and if I am using the wheel at all with them to do it lightly and quickly. The finished pipe is pictured below. It is as good as new and ready to provide a good smoke to the next pipeman who carries on the trust.
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A “King’s Imperial” Opera Pipe Reborn


Blog by Steve Laug

Looking over my latest box of pipes that I picked up at an antique mall in Edmonton, I chose to work on one that did not need to be restemmed and had a bit of a mystery attached to it. In the photo below it on the right side just above the batch of stems that were included in the purchase. It was hard to read the stamping while I was in the shop as I had forgotten to bring along a loop to examine it but I could read Made in London England stamped on the underside of the shank near the stem. It was priced at $20 which I figured it was worth in this condition so I added it to the lot.
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When I got home I looked at it more closely under a magnifier and saw that the stamping read “King’s Imperial” Made in London England. The pipe was rusticated in an identifiable manner that I had seen on several pipes before so it looked promising. The finish was actually far rougher than it appears in the photos below. The stain was gone in many of the high spots and the low spots in the rustication were also pretty raw briar. There were two burn marks on the top back side and front side of the bowl that had darkened, though they were not scorched and rough. There was also a rough place on the left side bottom front of the bowl where it looked as if it had been knocked about. These marks would make it unlikely that I would be able to stain the bowl a natural tan colour. The bowl was oval both inside and outside. The rim had some scorching and darkening. It had been reamed in the centre of the oval but both ends were still caked and needed to be cleaned. The stem was oxidized and had a shallow tooth mark on the topside near the button.
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I have a sharp bladed Japanese letter opener that was a gift from my grandfather that worked very well to ream the oval ends of the bowl. I proceeded to slowly scrape away the buildup of carbon and took the cake back to the bare briar.
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After reaming the bowl I dropped the bowl into an alcohol bath to soak for an hour and then scrubbed it with a brass bristle tire brush to clean up the surface of the bowl and to scrub the burned areas on the bowl. I also put the stem into an Oxyclean bath to soften the oxidation on the vulcanite so that it would clean up more easily when removed.
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After an hour of soaking the alcohol bath I took the bowl out and dried it off with cotton cloths. I scrubbed it with a soft bristle tooth brush to remove any remaining grit in the grooves of the finish and then dried it off again. I wiped the bowl down with acetone on cotton pads to remove stubborn areas of the old finish. I wanted the bowl clean and free of any remnant of the old finish before I was ready to restain the briar. I sanded the rim with a fine grit sanding sponge to clean off the softened tar buildup and wiped it down with the acetone as well. I used a dental pick to pick out grime that was stubbornly remaining in the grooves of the rustication. I finished by cleaning out the inside of the bowl and shank with clean isopropyl alcohol and cotton swabs until they came out clean.
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I decided to try and stain the pipe with a light brown stain – almost tan coloured to mimic the original appearance of the bowl. I mixed one part dark brown stain with 3 parts isopropyl alcohol to make a light brown wash. I applied it to the rusticated surface with cotton swabs and flamed it once it was done. I restained it and reflamed it a second and third time to give it an even coverage.
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Once it was dry I buffed it lightly with White Diamond to see where things stood. When I brought it back to the work table I took the following photos to give me a clearer picture of the look of the pipe. The burn marks were not covered and in fact seem to be highlighted by the light stain. I set the bowl aside for a while to think about what I would do with it.
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With the bowl set aside I turned my attention to the stem. I took it out of the Oxyclean bath and dried it off. The next two photos show the top and bottom of the stem. The oxidation is even and soft over the surface of the stem. The Oxy does not remove oxidation on stems but merely serves to soften it. When I dried it off with the cloth that it is pictured on it took a lot of oxidation off the surface.
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I decided to use Bar Keepers Friend on this stem. I wet the stem with a wet cotton pad and then sprinkled the surface with the powder. I scrubbed it with the wet pad and a dry pad to scour off the oxidation. The next three photos show how well the Bar Keepers Friend work to remove most of the oxidation. There were some stubborn spots around the shank and the button that would take more work, but it was definitely cleaning up well.
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My tendency in cleaning up a pipe is to work on the bowl for a bit, set it aside and work on the stem and cogitate about what I plan to do to address issues on the bowl. In this case while I worked on the stem I was thinking about how to address the darkened marks on the bowl. The light stain was not working and a darker brown would not work either. I set aside the stem and wrote a quick post on two of the forums I am part of and asked about the brand. I had not heard of the “King’s Imperial” brand before and decided to ask about it. A friend on one of them did not have information on the brand but posted a couple of photos of a Hardcastle Sandhewn pipe that he had refurbished to show similarities in the finish of my pipe. When I looked at his pipe I saw the solution to taking care of the burn marks and darkening. Here are a couple of photos of the Sandhewn pipe.
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Hardcastle had used a contrast stain on this pipe that made the grooves of the rustication black and the high spots on the briar were brown. There was my solution staring me in the face. I set up my staining cloth and put the bowl on the cloth. I applied the black aniline stain and flamed it to set it in the grooves. Once it was dry I buffed it with Red Tripoli to highlight the high points on the rustication and remove the black stain from those areas. The photos below show the pipe after the staining and the buffing. The contrast stain worked well on the burned and darkened areas of the bowl.
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The contrast was still not quite what I wanted as it was too dark for my liking. I wiped the bowl down with isopropyl alcohol on cotton pads to remove more of the black from the high spots on the bowl and shank. I also wiped down the smooth rim area as I wanted it to match the high spots on the bowl.
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I took the pipe to the buffer again and buffed the bowl and stem with Tripoli and then with White Diamond to give it a shine. The contrast now was exactly what I was aiming for with the staining so I was pleased with the results.
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I set the bowl aside and worked some more on the stem. I sanded it with a fine grit sanding sponge to remove the stubborn spots of oxidation at the button and the shank end. I then used my usual array of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. Each photo below shows the progressive deepening of the shine and the blackness of the vulcanite.
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I rubbed the stem down with Obsidian Oil and when it was dry buffed the pipe and the stem with White Diamond. I was careful in my buffing around the stamping on the bottom of the shank as I did not want to further damage the stamping. I applied multiple coats of carnauba wax to the bowl (lightly touching it against the buffing pad so that it would not cake up in the rustication) and the stem. The finished pipe is pictured below.
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This morning while I worked on the pipe, I checked on the forums to see if there was anyone that had information on the brand. Bill, on Pipe Smokers Unleashed forum, had come across a photo online that had the same stamping but one additional line – Blakemar Briars. The stamping can be seen in the photo below. The “King’s Imperial” stamping was identical. My pipe was stamped Made in London England while this one said Made in England. The Blakemar Briars was the addition that gave the first clue.
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After reading this I sent an email to Mike Billington at Blakemar Briars to ask about the brand. He replied with the following email.

Hi Steve
It is possible that the “King’s Imperial” pipe was made here, it depends on the age to some extent. My Uncle used to make pipes for John Redman Ltd during the 60’s and 70’s and early 80’s and I continued to do so until the early nineties. The King’s Imperial range was one of John Redmans pipe ranges during that time, but Redmans also had them made by other pipe makers; they also did some pipe making “in house”- so while it is possible that the pipe was made here, it is not definite. From around 1992 until 2005 (I think), Redman’s brands were taken over by Gerald Grudgings of Loughborough in Leicestershire and during that time any Kings Imperial produced were definitely made here.

My memories only go back to the early 70’s but if you send a photo, I can tell you if it seems familiar to me

thanks
Mike

I immediately sent him photos of the pipe as it was when I found it, showing the stamping on the bowl. I am waiting to hear back from him. But I found it interesting to learn that John Redman Ltd had Blakemar Briars make pipes for them during the 60’s, 70’s and 80’s and into the early 90’s. To find out that King’s Imperial was a range of Redman pipes during that time was also invaluable. Some of the other historical notes of interest in Mike’s email were that Redman’s had others making pipes for them and that they also did pipe making in house. I am hoping that Mike can remember and give a bit of certainty to the dating on this old opera pipe. I will update this post as I gather new information.

Walt Disney pipe –AJ Verstraten (aka Bananabox-Ninja)


I am happy to see AJ back at his refurbishing work and writing about what he is working on. This pipe is particularly interesting in that it is a Disney Pipe. I have not seen much about these pipes and have enjoyed AJ’s work and write up. Thanks AJ for doing this and allowing us the pleasure of seeing the Disney pipe.

Greetings. When I first joined the PRF, a little over 18 months ago, there was a subject on the forum in which members could share with the other members what they thought was their dream pipe.

I was still rather green behind the ears when it came to brands, shapes and sizes so I didn’t reply in it at first. However, after a few months I found this article on Pipesmagazine.com:
http://pipesmagazine.com/blog/pipe-smokers-of-the-past/walt-disney-american-icon-inventor-of-pop-culture-pipe-smoker/ It was an interview with Brian Levine who explained about the fact that the Walt Disney Company sold pipes and pipe tobacco in the parks up until 1991/93.
This tickled me; the fact that the ‘wholesome WD Company’ sold tobacco and especially pipes with their logo on it was too good to be true. It was then that I decided a Walt Disney pipe would be my dream pipe.

So I shared this with my fellow Dutch pipe smokers on the PRF and explained that since I live in the Netherlands it would be an interesting challenge to try to acquire on for a reasonable price.

Thus my quest started and ended a mere three weeks later when I was not out bid on this eBay lot:
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A tobacco pot with two pipes, the one on the left being a Disney pipe. The closing bid was $19.53 for the whole lot though my mood was a bit adjusted when I found out the shipping cost would be $42,-. Still, corrected to Euros it was a nice price for something so rare for a European.

When the pipe came it was very well packed and had survived the transit wonderfully. The other pipe was a Kaywoodie which I will write about in the future.

The first thing that struck me was that the pipe seemed to be only smoked a few times. The mouthpiece was oxidized through time and air but on the whole it was in good condition.
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The inside of the bowl was lined with meerschaum, wetting a finger with spit and pressing it against the meerschaum I concluded it to be pressed – meerschaum instead of block meerschaum.
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A rule of thumb (no pun intended :-)) is that when your wet finger sticks to the meerschaum it has a higher absorption rate and is thus most likely to be block-meerschaum. The pipe also confirmed the story from Levine that most of these pipes were basket-pipes stamped with the WD logo, though this one was of better quality than I expected.
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First I cleaned the inside with 96% alcohol and pipe cleaners. They came out rather clean on the first go.
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The soot and coal on the rim were rubbed off easily with a little spit and an old sock. And with 1500 grit sandpaper I smoothed the bowl a little, I decided to leave the brown spots on the meerschaum as I didn’t want to ruin the look of the pipe should the spots run deeper than I anticipated.
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Then using the motor and abrasive wheels I removed the oxidation on the mouthpiece.
And with a needle file the hard to get oxidation near the tip. The picture is made just after the abrasive wheels.
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The pipe before buffing

The pipe before buffing


The buffing was done with brown paste, followed by white, carnauba wax and a buffing on the fluffy wheel.
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Bewlay Beauty and the Playboy Meer Beast – Robert M. Boughton


It is once again my pleasure to present an article by Robert Boughton. Robert has written several pieces on his work in refurbishing pipes. He always has a great way of not only describing the process he uses in the work but also does very thorough research into the background of the pipe brands he works on. This article covers his work on two pipes that recently joined his rack – a Bewlay and Playboy meerschaum. Thank you Robert for your willingness to share your work with us.

Bewlay Beauty and the Playboy Meer Beast Guest Blog by Robert M. Boughton
http://about.me/boughtonrobert Photos © the Author
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“Destiny has two ways of crushing us – by refusing our wishes and by fulfilling them.” – Henri Frederic Amiel, Swiss philosopher, poet and critic

INTRODUCTION
As I admitted in a thread on the Smoker’s Forums, I am the first person to acknowledge that I suffer from a severe case of Pipe Acquisition Disorder (P.A.D.), and so I take both of the above admonitory notes with all due respect, even though I made up one and have no intention of troubling myself with the other. With that in mind, during the past two months my pipe acquisitions have reached epic proportions, at least for me, at 16 additions and one more (a 1980s series Peterson Mark Twain) I am committed to buy on Friday. I really have no choice about that last one, you see, as my word is as good as the metal of the band in my Peterson Gold Spigot Bent System natural grain.And to further my own defense, I should add that I received a nice tax refund and pay raise.Besides, there are far worse things on which to spend ones money, and I have no other serious vices, even having given up alcohol 26 years ago for reasons obvious to everyone who knew me back in the day. Really, when you look at the situation from all sides, it’s more of a quirk than a disorder. Right? I say the habit should be called Pipe Acquisition Quirk, or P.A.Q., to downplay the association of the condition from that of a mental disease.At any rate, that is quite enough of that.

My goal here, as I have already tried to begin making clear, is to have some fun describing the excitement of the hunt for little gems of pipes that can be found in odd locations, such as second-hand stores and antique shops, and the special thrill when it is apparent that the rewards located need some attention and care to restore them to their rightful glory. The latter aspect of the overall adventure is the best part for me, anyway. That is why I was almost disappointed to find that the Knickerbocker and Winston pipes I picked up on Tuesday are in pristine condition and have never even been smoked. If you ask me, I have to say that response to buying pipes is more twisted than being in the habit of acquiring one at every turn.

But as I already suggested, there is nothing like the clandestine hunt for the prized pipe, not online or in the regular haunts but in the wild, so to speak – lurking out there in a dark corner of the jungle where everything from the lowest to the highest example of the art of pipe craft might be found by the crafty hunter, just waiting for the right person to place in his sights and liberate the artifact from its unwitting seller for restoration and lifelong appreciation.

Such was the case this Friday past, while I was driving to my weekly pipe meeting earlier than usual and the notion hit me to veer from my regular course for a stop at an unassuming and poorly situated antique arcade on the east side of town, whence I had heard from a fellow pipe club member of incredible deals on excellent pipes. However, by the time I arrived at the scene, my friend, who seems to have a touch of the old P.A.D. himself, had pretty well cleared out the available stock and was remembered with cloying fondness by all of the vendors. Still, there were five left – the two I bought last Friday, which are the subjects of this blog, the other pair I purchased on Tuesday and one I let someone else have. Note I do not call it the one that got away because had it been a fish I caught I would have thrown it back in the water.

THE RESTORATIONS

I.The Bewlay London Made Hand Cut Spiral
Rob2 Bewlay & Co., Ltd. was an English chain of pipe shops for about the first half of the 20th century until it was sold. [See Steve’s excellent recap of everything I found in my own research and more at https://rebornpipes.wordpress.com/2014/03/07/house-of-bewlay-pipes-tobacco-leaflets/.%5D The general consensus is that Bewlay sold only Barlings, Charatans and Loewes with the Bewlay name and mark on the pipes. Another source included Orlik in the list. But regardless of the total roster of pipe crafters that supplied Bewlay, everything they offered was considered to be of high quality.

Such is the case with my little beauty of a Bewlay small billiard (1-½” x 5”). I have had a difficult time trying to match this pipe with its maker. Even after viewing many samples of all of the above pipe crafters’ works, it is with uncertainty but sufficient confidence that I attribute the pipe’s origin as Barling.rob3Most of my pipe friends to whom I have shown the Bewlay commented right away that it looks like a Barling. My only serious doubt arose from the little billiard’s bizarre, if I may be so bold as to describe it, tenon bit. Here indeed is a bit fashioned by an evil dentist tossed out of the profession and turned stem-maker. My friend and mentor, Chuck Richards, calls it a “funky screw,” but I prefer corkscrew or even drill bit. The thin half of the screwy bit, which bears the same Patent number found on the bottom of the shank – № 167103 – as shown above separate from the bit, fits snugly through a thin horizontal slot in the front of the tenon. The wider half slips into the mortise. Whatever this bit’s real name (and I would very much appreciate a message from anyone who knows the answer), it is removable for cleaning and perhaps replacement if necessary, which is not unimaginable given its frailty. To tell the truth, in fact, I bent mine with almost no force applied when I first discovered its presence and just had to probe to see what I could discover. Well, I soon found that the odd bit is at least like aluminum and can be removed intentionally or not, and bends with alarming ease, but then again bends right back just as handily.

The Bewlay/Barling Spiral billiard was in pretty good shape when I bought it, other than the scorched rim, cake build-up in the bowl, some scratches on the pipe, bite marks and discoloration of the originally brown stem and general dirtiness inside.
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My first line of attack was to ream the bowl carefully, then sand it with 400-grit paper torn off into a piece that wrapped around my ring finger. Then I soaked it for some time in alcohol, removing most of the old coating which I finished off with some 1000-grit micro-mesh, careful to leave the areas around all of the nomenclature untouched.
Pleased with the results so far, I applied Lincoln light brown alcohol-based boot stain to the entire outside of the pipe bowl and shank, and flamed it all around just enough to see the whoosh of blue light as the alcohol burned off and left a light layer of black soot. The soot I easily removed with the finest micro-mesh
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The only task remaining for the bowl and shank were to buff them with my cheap high-speed dual buffer: once all over with white Tripoli, then again with carnauba. At last I think I’m getting the hang of using a light touch on the single high-speed buffers so as to avoid flying objects that can break easily and to achieve the desired polished effect evenly and without streaks.

I micro-meshed the stem with #600 paper, getting rid of all the discoloration that was not inside the stem itself, and buffed it with white Tripoli. To finish it off, I used a white crayon marker to fill in the Bewlay “B.”
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Bewlay Spiral

Bewlay Spiral

London Made S101

London Made S101

Patent № 167103

Patent № 167103

II. THE PLAYBOY MEERSCHAUM BEAST
I already owned one Laxley African Meer…
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…and as soon as I saw the Playboy, I knew it had to be a Laxley also.
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With Chuck’s concurrence, I am satisfied it’s a Laxley Playboy club edition.
This rugged African pebbled Meer was easy to clean up and make it look almost new again, despite the heavy, crystallized burning all around the rim. I began by taking some small cotton gun cleaning cloths and applying a little purified water to each, then lightly cleaning off the outside of the bowl and shank.

I had to sand off the bright black crystallized burn around the rim with patient use of 400-grit paper until I began to see the light brown of the Meerschaum show through. Then I switched to micro-mesh and decided to go all the way past the black stain from the original. Not having any stain of that color, I bought some Lincoln for $6.95 and daubed it around the rim with care not to let it run down the top, which was fine the way it was. Next, of course, I flamed it and micro-meshed the ash away to a very smooth finish.

The screw on brown stem was a mess, so I fixed it up with micro-mesh #600 micro-mesh and buffed it evenly with white Tripoli only.
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That, my friends, is how beauty met the beast. And as I intend to keep both of these for my ever growing, P.A.D.-fueled collection, I expect they shall live happily ever after.