Tag Archives: refurbishing

Midterm Exam #3: Restemming a Thermofilter Billiard

Blog by Anthony Cook

I’m turning in my third midterm exam today. This one is based on an old Thermofilter pipe. I’ve made plenty of mistakes while fumbling my way through the learning process of pipe restoration, but one of my biggest and earliest blunders was inflicted on this poor pipe.

Thermofilter seems to be one of those nearly forgotten brands that nevertheless still pops up on eBay on a fairly frequent basis. The best information that I can dig up on it comes from a comment that “emo” posted on the Dr. Grabow Collector’s Forum:

Thermofilter was made in Italy by Fratelli Rossi in Varese. Started about 1964 and continued till about 73/74. It was imported and sold by Mastercraft…. to, best I recall, Whitehall Products Co. in Wheeling WV… Division of CULBRO.

We had several “left over” and closed them out for $3.98 over a year or two… not as Thermofilter, but simply as a filter pipe, even though they were stamped Thermofilter. Pretty cheap stuff…

The pipe in my possession is a small billiard with carved rustication. The center letters of the stamping are very worn and faint, but there’s enough there to make out “THERMOFILTER” over “IMPORTED BRIAR” on the left side of the shank. The stem did not have any markings and the bit end had been hacked off. Below are some photos of the pipe that I took shortly after its arrival.

You may have noticed that I used past tense when mentioning the stem above. That’s because I dissolved the original, plastic stem from the inside out. Yes, you read that right. When I was running alcohol dampened pipe cleaners through the stem to clean it out, the first couple came out covered with the thickest, blackest, and stickiest goo that I had ever encountered and I surmised that I was working on some serious tar build-up. I was surprised to find that the amount goo wasn’t diminishing as I worked, but actually appeared to be increasing. Eventually, I noticed that the bore of the airway seemed larger than I had originally thought it was. That’s when I realized the horrible truth. The alcohol on the cleaners was causing the cheap, plastic material of the stem to break down and it was disintegrating from the inside out. You can see for yourself in the comparison photos below. You’d think that I would have noticed it earlier, but I honestly wasn’t paying attention to the diameter of the airway. I mean, who thinks that their stem is just going to dissolve, right?

In any case, I didn’t have any extra stems to replace the original with. So, I tossed the poor, mutilated stem into the trash and dropped the stummel back into the box. It’s been wasting away in there for the past several months. For my third midterm exam, I decided to pull it out to see if I could do right by this old pipe, try some new things, and correct my past mistakes.

I started by giving the stummel an alcohol bath and wiping it down with acetone. This removed the lacquer coat and much of the old stain. It also revealed some really nice grain between the areas of carved rustication. Then, I topped the bowl with 220-grit and 320-grit papers. I used the same grits to rough out a chamfer around the rim to remove the gouges along the edge. Even though the pipe had been hand cleaned before being boxed up, I wanted to do a retort since I didn’t have one at the time. So, I placed the original, aluminum tenon into the mortise and attached the retort tube directly to that. I flushed the boiling alcohol through the shank 8-10 times before setting the pipe aside to cool, and then I dumped the amber-colored alcohol and repeated the process. After the second flush, the alcohol remained nearly clear and I was satisfied that the retort had done all that it could do. I gave the shank a final scrub using a few pipe cleaners, cotton swabs, and a shank brush and considered the pipe to be clean as it was going to get. The stummel had a few fills that needed to be dealt with. It also had a small, surface crack at the end of the shank that did not penetrate into the mortise. I had wondered about using black CA glue for fills for a while. When I saw Al’s work on the Chelsea pipe I knew that I had to give it a try. After picking the fill material out, I applied a bit of glue into the pits and crack with a round toothpick, and then packed in a little pre-stained briar dust that I had left over the Rogers pipe that I posted earlier. I repeated this until I had a good patch built up above the surface. When the glue was dry, I sanded it down with 220 and 320-grit paper. I also used a round, tapered needle file and 240/320-grit sanding needles to smooth and shape a patch inside the carved rustication. Once the fills and crack were repaired, it was time to do something about the stem. I had picked up a grab-bag batch of pre-made stems a short while earlier. I sifted through them until I found a decent match. I decided to trim the tenon rather refitting the old, aluminum one. So, I cut off the stepped end of the tenon with a Dremel, and then trimmed the tenon with the tenon turning tool chucked into the drill press. The tool was new to me and the first image in the picture below shows the result of my first cut. My speed was off and I didn’t take it up far enough to face it properly. No worries though, because it was still too large and the subsequent trims went much better. After each turn of the tenon, I tested the fit by inserting it partially into the shank. When I thought I was getting very close, I attempted to insert the stem a bit farther and heard a sharp “snap”. It was the unmistakable sound of the shank cracking. It seems that the surface crack that I had thought was insignificant had suddenly become significant.

To repair the crack, I smeared petroleum jelly over the tenon and inserted it into the mortise to spread the crack open. Then, I applied CA glue (clear, not black this time) into the crack and removed the stem to allow the crack to close. I squeezed the shank tightly together with my fingers for a couple of minutes until the glue had set. I wasn’t going to do anything more with the stem until I added some support to the shank. I considered trimming down the original, aluminum tenon to use an internal splint, but decided against it. Since the new crack had run longer than the length of the tenon. So, I decided to band the shank.

I had some trouble finding a band that would fit properly. A 13mm would slide most of the way up the shank easily, but a 12.5mm band wouldn’t even start over the end. So, using the 13mm as a guide, I marked off an area that was the width of the band and sanded it down until the 12.5mm band would just barely slide onto the shank. Then I held the band attached to the stummel over a heat gun to expand it. In less than a minute it had expanded enough that I could push the band the remaining distance up the shank by pressing the end into a soft cloth on a hard surface. With the band in place, I could continue working on the tenon. I continued to slightly reduce the diameter of the tenon with 220-grit, 320-grit, and 400-grit paper until the stem was held tightly in place but easily removed.

The stem was already a pretty close match to the width of the stummel but it needed some refinement and the artifacts from the mold needed to be removed. I kept the stem attached to the stummel and wrapped a strip of painters tape around the band to keep from dragging fine metal shavings into the vulcanite (which dulls it). Then, I began shaping the stem and removing the extra material with sandpaper and sanding sticks. I began roughing it with 220-grit and 320-grit (results in first picture below) and refined it with 400-grit and 600-grit (results in second picture below). I used a set of needle files and sanding needles to open the slot and funnel it. This was my first time trying my hand at this and I’m going to need some more practice because the results were rough. I also funneled the tenon to remove the whistle when the stem was drawn on. Finally, I lightly sanded the entire stem with 1200-grit paper before polishing with micro-mesh pads 1500-12000. The final stem, along with a whole lot of lint, can be seen in the bottom image below. Between the large areas of carved rustication (blech!) on the stummel there was some really nice grain. I can appreciate straight grain for its rarity, but I love a good bird’s eye. When it’s stained well, it has a depth that’s almost like looking at an x-ray of the briar. So, I wanted to do everything that I could to accent that grain and take your eyes away from the ugly, carved, tobacco leaf swirls.

Three main stains were used to achieve the final look of the pipe; black to accent the grain, mahogany to give the overall tone, and ox blood at the end to add a bit of vibrancy. The first two colors were mixed at a 3:1 ratio of isopropyl alcohol to stain. The final color was mixed as a thin wash that I just eyeballed. The stummel was sanded between each staining; starting with 400-grit after black, 600-grit after mahogany, and 1200-grit after the ox blood wash, and then a micro-mesh polish 1500-12000. I also did a lot of grain massaging between each stain using a variety of tools including liner brushes and markers and inks and dyes of a few different colors. You can see how the staining progressed from start to finish in the pictures below. When the staining was complete, I reattached the stem and buffed the entire pipe with White Diamond, gave it several layers of carnauba wax, and added a bowl coating to the well worn chamber. Here’s the pipe that I’m turning in for my third exam.

Thanks for looking!

NEPAL PROJECT PIPE SALE 12 – Restoring an Iwan Ries Blackruf Bent Billiard

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Blog by Steve Laug

This is the twelfth pipe from the box of pipes that I was gifted by a good friend of mine with the instructed purpose of cleaning them up and selling them with all of the proceeds going to the aid of earthquake victims in Nepal. Once again all funds raised will all go to the SA Foundation, and organization that has worked in Nepal for over 15 years helping provide recovery, housing and job training for women who are victims of sexual exploitation and trafficking. The ongoing earthquakes (over 300) that continue to shake Nepal have left much in ruins. The SA Foundation Project there was able to find new housing for the women and help with staff as well. Every dollar raised from the sale of these pipes will go to the work in Nepal.

This one is Iwan Ries & Co. Blackruf, or sandblast billiard. It is stamped very clearly on the left side of the shank, Iwan Ries & Co. over Blackruf. There are no other stampings on the pipe. The finish is in the best shape of all of the pipes in this lot that I have worked on. The sandblast is not deep and the finish is a mix of blasted birdseye and swirls. That makes it an interesting blast. The exterior of the bowl is not round as the blast removed a lot of the wood near the top left edge of the pipe. It is still nice and thick but is out of round. The bowl needed a light reaming and the shank and airway were dirty. The rim was very clean and the inner edge is sharp and undamaged. The stem was oxidized and had tooth marks on the top and underside near the button. Most of the oxidation was on both ends of the stem. The stem was also slightly twisted from the bend back to that it did not sit correctly. The button on the top side was quite thin and worn down and the sharp edges on both the top and bottom had been smoothed out. The tenon was unique to me in that it was rounded at the end. Once it was cleaned up and repaired this would be a beautiful looking pipe.

I took some close-up pictures of the rim and the stem to show how they looked when I brought them to the work table.

The next photo shows the rounded end of the tenon, the oxidation on the stem and also the dusty buildup on the bowl in the grooves of the sandblast. I reamed the bowl back to a thin cake with a PipNet reamer. There was a lot of tobacco debris in the bowl, stuck to the sides that needed to be removed and the cake was uneven so I wanted to even it out and make it easier to rebuild the new cake.

I scrubbed out the mortise and the airway to the bowl with pipe cleaners, cotton swabs and alcohol. It took quite a bit of scrubbing to get them clean and to remove the “crud” (technical term) that had collected there over the years. I used a thin, sharp knife to scrape out the thick ridge of “gunk” (another technical term) in the mortise. I cleaned out the stem with pipe cleaners and alcohol and also sanded the surface of the dents with 220 grit sandpaper and then wiped it down with alcohol to prepare it for the repairs. I filled the deep dents/tooth marks with clear superglue and let them dry (one side at a time). On the top side I also built up the button edge to give it some additional thickness.

Once the glue had dried I used a needle file to redefine the sharp edge of the button against the surface of the stem. I sanded the patches with 220 grit sandpaper until they were even with the surface of the stem so that they blended in better. I sanded the repairs with a medium and a fine grit sanding sponge to reduce the scratches on the surface.

I wanted to rebend the stem to take out the twist in the end. I set up a heat gun and heated the stem so that it would go back to its original shape. That is one of the things I love about vulcanite – is that it seems to have “memory” and returns to the shape it was before bending or twisting. It took some time to heat and straighten it out. A secondary benefit of heating the stem is that it smooths out all of the scratches and gives the stem a mat look. I rebent it over an old rolling pin to get a straight bend. I held it in the bend while I cooled it with running water. I polished it micromesh sanding pads – wet sanding with 1500-2400 grit pads and rubbing it down with Obsidian Oil when I finished this first set. I dry sanded with 3200-4000 grit pads and rubbed it down with oil again when I finished that set. Finally I dry sanded it with 6000-12,000 grit pads and gave it a final coat of Obsidian Oil and set it aside to dry.

I buffed it with Blue Diamond Plastic Polish on the wheel to give a deep shine and to remove any final scratches.

I buffed the bowl lightly with Blue Diamond and the stem once again before giving them both a coat of carnauba wax. I gave the bowl a light coat so as not to fill in the grooves and repeated several more coats on the stem. The finished pipe is shown below. It is ready for the next pipeman who will enjoy smoking this beauty.

This Iwan Ries Blackruf bent billiard is quite a large pipe, basically a Group 4/5 in Dunhill terms. The shallow mixed grain blast makes it interesting to look at and the feel of it in the hand will make it quite tactile when heated up and smoked. The stain is a combination of dark browns and black that gives it a multidimensional look. It should make someone a great addition. If you are interested in this pipe email me with an offer at slaug@uniserve.com and we can discuss it. The entirety of the sale price will go to the Nepal project. I will pay the postage so that does not get taken off the proceeds. If you are interested in reading about the SA Foundation you can look at their website at http://www.safoundation.com.

Thanks for looking.

NEPAL PROJECT PIPE SALE 10 – A Simple Restoration on a Savinelli Capri Meerschaum Lined Billiard 1011

1 Reply

Blog by Steve Laug

Four of the ten pipes that have been offered for sale are sold – the Jobey, the Wally Frank, the Kirsten K and this Savinelli Capri. So far $150 has been raised for the project. Thanks to those who have purchased these pipes.

This is the tenth pipe from the box of pipes that I was gifted by a good friend of mine with the instructed purpose of cleaning them up and selling them with all of the proceeds going to the aid of earthquake victims in Nepal. Once again all funds raised will all go to the SA Foundation, and organization that has worked in Nepal for over 15 years helping provide recovery, housing and job training for women who are victims of sexual exploitation and trafficking. The ongoing earthquakes (over 300) that continue to shake Nepal have left much in ruins. The SA Foundation Project there was able to find new housing for the women and help with staff as well. Every dollar raised from the sale of these pipes will go to the work in Nepal.

This one is a Savinelli Capri Root Briar with a meerschaum lining. It is stamped very clearly on the bottom of the shank, Capri over Root Briar, next to that Savinelli over Italy and next to that is the shape number, 1011. This is one of those rare meerschaum lined pipes that comes with a pretty decent meer lining. There are no cracks or broken spots. The rim had some darkening but it is not damaged. The Capri Root Briar finish is one of my favourite finishes from Savinelli as it is very close to a Castello Sea Rock style rustication. The pipe was in decent shape though dirty. The finish was in very good shape with very little grime in the rustication. The meerschaum bowl had some tobacco debris in the bottom and on the sides. The shank and airway were dirty. The rim was dirty but still very sharp and crisp. The stem was lightly oxidized and had some sticky spots on the surface. Everything else about the pipe looked really good.

The next two close-up photos show the stamping on the shank and also the state of meerschaum lining and rim.

I scrubbed out the mortise and airway in the shank as well as the airway in the stem with pipe cleaners, cotton swabs and alcohol. I carefully scrubbed the rim and the inside of the meer bowl with a damp cotton swab to remove as much of the debris as possible. I also wiped down the stem with alcohol on a cotton pad. It came out amazingly clean once the sticky spots were gone. I also wiped down the bowl with a soft damp cloth. I put the plastic washer on the tenon between the shank and stem so that I could sand it close without any worries of damaging the shank or rounding the shoulders on the stem. I sanded it lightly with a medium and a fine grit sanding sponge and then with micromesh pads. I wet sanded with 1500-2400 grit pads and then rubbed it down with Obsidian Oil. I dry sanded with 3200-4000 grit pads and rubbed it down a second time with the oil. I buffed it with White Diamond and then finished dry sanding with 6000-12,000 grit pads. I gave it a final coat of Obsidian Oil and waited for it to dry.

I buffed the stem with Blue Diamond Plastic polish and then gave the bowl a light buff with carnauba wax. I gave the stem multiple coats of wax and then buffed the pipe with a clean flannel buffing pad. The finished pipe is shown in the photos below. It is ready to smoke and should provide a lot of enjoyment to the next pipeman who brings it home to his rack.

This Savinelli Capri Meerlined Billiard is a beautiful pipe and the rustication and stain – a combination of browns and black gives it almost a multidimensional look. It should make someone a great addition. This pipe is already sold. Thanks to the new owner for his purchase, the entirety of the sale price will go to the Nepal project. I will pay the postage so that does not get taken off the proceeds. If you are interested in reading about the SA Foundation you can look at their website at http://www.safoundation.com.

Thanks for looking.

NEPAL PROJECT PIPE SALE 9 – A Simple Restoration on a Wally Frank Rusticated Canadian

1 Reply

Blog by Steve Laug

This is the ninth pipe from the box of pipes that I was gifted by a good friend of mine with the instructed purpose of cleaning them up and selling them with all of the proceeds going to the aid of earthquake victims in Nepal. Once again all funds raised will all go to the SA Foundation, and organization that has worked in Nepal for over 15 years helping provide recovery, housing and job training for women who are victims of sexual exploitation and trafficking. The ongoing earthquakes (over 300) that continue to shake Nepal have left much in ruins. The SA Foundation Project there was able to find new housing for the women and help with staff as well. Every dollar raised from the sale of these pipes will go to the work in Nepal.

This one is a Wally Frank Rusticated Canadian. It is stamped very clearly on the left side of the shank, Wally Frank Ltd. There are no other stampings on the pipe. It was in decent shape though dirty. The finish was in very good shape under the grime and the rustication is interesting and will look great after a cleanup. The bowl needed a light reaming and the shank and airway were dirty. The rim was dirty but still very sharp and crisp. The stem was oxidized and was rough to the touch. Everything else about the pipe looked really good.

The externals of the pipe were sharp but dusty and had a build-up of grime in the grooves of the rustication. When I pulled the stem I was a bit surprised to see the stinger apparatus that was pressure fit in the tenon. It was thick with tars and oils. I twisted the stinger out of the tenon with a pair of pliers with the jaws wrapped in tape to protect the metal when I clamped down on it to remove it from the stem. I cleaned it with alcohol and 0000 steel wool to remove the tars. I was surprised how clean the shank was when I used pipe cleaners, cotton swabs and alcohol to scrub it. The stem was the dirtiest part after the stinger was removed. I ran pipe cleaners through the airway and removed all the oils and tars that had accumulated behind the stinger. I scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to remove the dust from the grooves in the rusticated finish. Once it was scrubbed I put a thumb over the bowl and rinsed it off with cool water and then dried it off with a towel.

The next four photos show the pipe after the scrubbing and drying. The finish is in great shape and will only need to be waxed and buffed.

I put a plastic washer on the tenon between the shank and the stem so that I could sand it without damaging the shoulders of the shank or stem. I sanded the stem with 220 grit sandpaper to remove the small tooth marks on the top of the stem next to the button and also to remove the oxidation. I then sanded it with a medium and a fine grit sanding sponge to minimize the scratches left behind by the sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and then rubbing it down with Obsidian Oil. I dry sanded with 3200-4000 grit pads and repeated the rub down with oil. I finished with 6000-12,000 grit pads and gave the stem a final coat of Obsidian Oil. I set it aside to dry.

I buffed the stem and pipe with Blue Diamond Plastic Polish and then with a light buff of carnauba wax to protect it. I finished by buffing it with a clean flannel buff. I hand buffed the bowl with a shoe brush to make sure there was no residual wax in the rustication grooves. The finished pipe is shown below. It is ready for its new home.

This Wally Frank Canadian is a very light weight pipe and the rustication and stain – a combination of browns and black gives it a distinctive look. It should make someone a great addition. If you are interested in this pipe email me with an offer at slaug@uniserve.com and we can discuss it. The entirety of the sale price will go to the Nepal project. I will pay the postage so that does not get taken off the proceeds. If you are interested in reading about the SA Foundation you can look at their website at http://www.safoundation.com.

Thanks for looking.

A Possible Peterson Croydon That Could Be the Twin of another Reborn Pipe; or, Two Minds with Almost a Single Thought

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Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“There comes a time in every rightly-constructed boy’s life when he has a raging desire to go somewhere and dig for hidden treasure.”
― Samuel L. Clemens (Mark Twain, 1835-1910), U.S. author and humorist, in “The Adventures of Tom Sawyer” [1876]

INTRODUCTION
I often wonder what my life would be like today had my mother married the man she loved – a well-known Apollo Program astronaut who later even tried to convince her to leave my dad. But she chose the space research and development nerd in the Brooks Brothers suits instead of the man in the dark blue uniform – which he sometimes traded for a big, bulky, white one with a sealed helmet to protect him from the void of space – who had the Right Stuff. By the time he called again, I was about 10, living in the well-to-do Cleveland suburb of Shaker Heights, and Tricky Dick had somehow just been re-elected President. Even I knew what a mistake that was. I got out of bed late one night during one of my parents’ Gatsby-like parties to answer the phone upstairs in the hallway. A hushed voice, halting in surprise, asked, “Is Kit – your mother – there?”

I told him she was at the party downstairs and said I could go and get her, but he quickly said no, asking me to have her call him and giving me his nickname. He must have thought I wouldn’t know who he was, but meeting him when I was just a toddler was something I never forgot. “Yes, sir, I’ll tell her, Colonel So-and-So [not his real name],” I replied, and can still hear him almost choke up over the long-distance phone line 43 years ago. Speechless for a moment, he at last suggested I just tell my mother in the morning, and I said, like a good little soldier on a mission, “Okay, sir. I understand.” And somehow I did.

Some events seem probable had my mother not married the man in the Brooks Brothers suits: I likely would have followed the astronaut to the Air Force Academy, and he would have been proud of me until he died some years back, unless I beat him to it in the service of my country. But the rest is blurry, except that I am still fatherless although my dad is alive and well.

Oh, and one more thing. I would not be here in beautiful Albuquerque, searching for treasures in pipe lots and one at a time and all the other right places.

RESTORATION
Looking online last week for background information on Croydon, I found links to various sites showing versions said to be made in London and Surrey, England as well as Spain, but without photos showing the nomenclature. Then I found a site for a definite Croydon brand from a Dutch carver named Lex Brouwer. There were also several sites for other brands, including Hilson and Peterson’s, with Croydon lines. I felt safe ruling out Hilson, which is known for its meerschaum lined chambers and mostly glazed clay bowls and shanks. Imagine my surprise to find an old Reborn Pipes blog by our host himself, from three years ago (June 20, 2012), about a ruined Croydon he believed was an old Peterson and of course re-made it to look perhaps better than new! Here are, top to bottom, his Croydon before restore and mine:

Clearly, the similarity of the two pipes, other than the identical stampings of CROYDON over BENT, is not in these two before shots. What is amazing is how alike our vision of the finished pipe should be. (No fair skipping ahead to see what I mean! Bad habit!) Maybe even scarier is the fact that Steve’s modifications were made by necessity, about which you can read at https://rebornpipes.com/2012/06/20/old-croydon-reborn-3/, while mine were just for the sake of personal preference and nothing else. I might just as well have reamed and sanded the chamber, scrubbed and retorted the insides, lightly micro-meshed the bit below the lip and given the whole thing a nice new buffing.

But I’m just sick and tired of all the rusticated pipes that are finished with black stain! Enough is enough, I say! At least for this restoration, which I can only call that because of the initial stripping of the insidious stain, starting with 300-grit sandpaper followed by 400 and micromesh every grade from 1500-4000.

I wanted to remove as much of the black from the crooks and crevices of the rustication as possible. Yes, my goal was to eradicate it if possible, which proved impossible with my knowledge – short of soaking only the wood in Everclear, which was problematic what with having to plug both ends of the draught hole and keeping the metal tilted up and out of the 95% alcohol. I suspect the alcohol would have eaten its way past any stoppers I might have devised anyway, and besides, I have had enough experience stripping pipes this way to have learned that less, in most cases, is better. Of course, in the case of Steve’s Croydon, he had absolutely no choice but to do a total makeover, even to the point of considering the idea of re-Christening the completed work a “Croydon-Reborn.” Reading his blog, I was touched by the apparently sincere struggle he had with the entire process he has many times since performed with ever-increasing brilliance.

At any rate, I chose the kinder, gentler approach of going over the wood again, but with super fine 0000 steel wool and focusing my tiring hand-work on the celestial but microcosmic canals and pocks. Then I did the full range of micromesh again from 1500-4000.

As is apparent, my efforts to remove even a little more of the blackness were fruitless. I should have known better than to try, but still not refrained from using the steel wool and another thorough micromesh progression for its fine effect on smoothing the wood and making it glow.

It was time, if not overdue, for retorting, which took a surprisingly low number of Pyrex test tubes of boiled Everclear shot through the stem and shank into the chamber filled with cotton that came out with any brown, and another to boil up and drain out several more times to confirm the job was done right.

Now, for the point of all this technically unnecessary work obliterating the certainly OK original black stain. What I was looking for was something closer to the briar’s true color but dark enough to cover the grain and fill in the grooves. I decided on Lincoln Marine Cordovan (Burgundy red) boot stain, knowing that except with the lightest shades of briar, it leaves only a subtle redness. Here it is, first stained and flamed, then gently buffed with 3200 micromesh and then after being hand-coated with Halcyon II to sit a while before buffing on the clean wheel.

Everything so far had worked out just right to do the minor clean up needed on the upper top and bottom of the bit, and including the lip, while the wax on the briar dried a little and worked into the wood. I micro-meshed the bit with 1500, 2400, 3200 and 3600 before buffing with red and white diamond, using the clean wheel and a soft cotton rag after both. Below are two shots before and one after, as both sides ended up the same.

The last part of the job was to put the briar to the clean buffer with a light touch, re-join the two separated parts of the pipe and again wipe the whole thing with a cotton cloth.

I caught the slight smudge on the top of the stem in the photos above after taking them and fixed the problem. Now for the final, left view photos of Steve’s finished Croydon and mine side-by-side. CONCLUSION
This was, of course, no competition, if only because of the fact that Steve’s was done three years ago, a few months before we ever “met” online. But had they both taken place at the same time, his would, hands-down, be the winner. Being able to take a pipe in the abominable condition in which Steve found his and clean it, rusticate the bowl and shank himself and replace not only the stem but, it appears, the band using the exact types with which an original is created astounds me…and inspires me.

If I still drank, Steve, I’d have two, one for me and one for you. But I wouldn’t stop there, so I guess I’ll have to settle for a Monster!

NEPAL PROJECT PIPE SALE 8 – Restoring a Kriswill Chief 32

1 Reply

Blog by Steve Laug

This is the eighth pipe from the box of pipes that I was gifted by a good friend of mine with the instructed purpose of cleaning them up and selling them with all of the proceeds going to the aid of earthquake victims in Nepal. Once again all funds raised will all go to the SA Foundation, and organization that has worked in Nepal for over 15 years helping provide recovery, housing and job training for women who are victims of sexual exploitation and trafficking. The ongoing earthquakes (over 300) that continue to shake Nepal have left much in ruins. The SA Foundation Project there was able to find new housing for the women and help with staff as well. Every dollar raised from the sale of these pipes will go to the work in Nepal.

This one is a Kriswill Chief, shape number 32. It is stamped on the left side of the shank, Kriswill over Chief over Handmade in Denmark. On the underside of the shank next to the stem it is stamped 32. It is an oval shank sitter. It is kind of a combination of shapes – a bent poker, and canted Dublin with a flat bottom, and a rounded rim billiard. All of these shapes combine to make a unique and interesting pipe. It was in decent shape though dirty. The finish was in very good shape under the grime and the briar should really stand out once it was cleaned and buffed. The bowl needed a light reaming and the shank and airway were dirty. The stem was oxidized and looking closely I could see faint stamping of the Kriswill snowflake. I was not sure I could bring it back as it was very faint in the vulcanite.

The rim had some small dings on the inner edge on the left side of the bowl and there were some light tars on the top of the rim. The close-up photo below shows the surface of the rim and the cake in the bowl. The stem was oxidized and quite brown but it appeared to be mostly on the surface of the stem. When I wiped it down lightly after these photos most of it came off easily.

I reamed the bowl with a PipNet reamer and took the cake back to a very thin coat against the walls of the bowl.

I cleaned the bowl, airway, mortise and stem airway with alcohol, cotton swabs and pipe cleaners and it did not take a lot of work to clean them. I lightly sanded the stem with a medium and a fine grit sanding sponge and then moved on to work on it with the micromesh sanding pads. I wet sanded with 1500-2400 grit pads and rubbed the stem down with Obsidian Oil before moving on to dry sand with 3200-4000 grit pads. I rubbed it down with oil a second time and then dry sanded with 6000-12,000 grit pads.

When I had finished with the micromesh I gave it a final coat of Obsidian Oil and when it dried took it to the buffer and buffed the entire pipe with Blue Diamond Plastic polish on the wheel and then gave the stem and bowl multiple coats of carnauba wax to protect and shine. I finished by buffing it with a clean flannel buff to raise the shine. The finished pipe is shown below and is ready for the pipeman who accepts the offer to purchase it and support the women of Nepal.

This Kriswell Chief is a beautiful pipe and the unique combination of shapes gives it a distinctive look. As I said above, it should make someone a great addition. If you are interested in this pipe email me with an offer at slaug@uniserve.com and we can discuss it. The entirety of the sale price will go to the Nepal project. I will pay the postage so that does not get taken off the proceeds. If you are interested in reading about the SA Foundation you can look at their website at http://www.safoundation.com.

Thanks for looking.

An Easy Restoration of a Bertram Grade 60 217 Poker

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Blog by Troy Wilburn

I have been looking for a nice upper grade (Grade 50 or above) Bertram Poker for a while. I had almost purchased a couple of lower grades and one 50 grade but they were all either to expensive or pretty beat up, so I kept holding out for the right one. When this nice example of a 60 grade came across my path for a modest price I knew my patience had paid off.

This makes my 2nd Bertram pipe. The other being a straight Cutty and it is an excellent smoker. They are some of my highest end estate pipes. I very much like the quality of them and the long interesting history they have.

If you don’t know much about them I recommend doing a little research on them. Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. They graded their pipes by 10s, the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I’ve never heard of or seen a 100 grade. Here is a link with some brief history of Bertram pipes on Pipedia.

I found this image of from a page of a Bertram pipe booklet that shows the poker shape number of 217.
http://pipedia.org/wiki/Bertram This is what the pipe looked like when I received it. Other than being dirty it’s in excellent shape. It’s hard to put a date on it but it’s at least from the 70s and maybe as far back as 40s or more. Bertram started in 1927.

I started by cleaning out the bowl and shank. The cake came out very easily and the cleaning was not that difficult. I then cleaned and stripped off old wax and rim residue with Oxy Clean, warm water, cotton balls and a Scotch Brite pad on the rim. I then wet sanded the bowl with mineral oil and 1200 to 2500 grit sandpaper. After soaking the stem for a couple of hours in Oxy Clean and warm water I scrubbed off all the surface oxidation with a Scotch Brite pad. I had a couple of small tooth marks to file out. Then I wet sanded the stem with 400-2500 grit paper. The stem was fitting rather tight so I applied some bee’s wax to the tenon. The bowl and stem back together with a mineral oil applied and wiped off for a quick inspection before buffing. I gave it a quick buff with some brown Tripoli before applying some white Tripoli then many coats of carnauba wax. After applying wax and finished pipe.

There was one small flaw in the briar. I decided to leave it as is. Very nice stampings on pipe.

All in all it was a very simple refurbish due to its condition. I’m very happy with the way it turned out and have intentions of adding at least one more Bertram to my collection. Hopefully a large straight billiard.

Repairing a Hole in a Briar Bird Pipe Stem

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Blog by Steve Laug

Last evening a fellow pipeman stopped by with a few pipes for me to look at and see if I wanted to do the work on them. Several of them were in need of general clean up. But two of them had a fairly large hole in the surface of the stem about ½ inch from the button. The first of them was a little Briar Bird Nosewarmer with an amber coloured acrylic stem. This hole was the smaller of the two. I figured I could repair it for him. He also wanted me to do a general ream and clean on the pipe as well. The rim had some darkening and some charring on the inner edge that would need to be addressed.

I sanded around the hole with 220 grit sandpaper. I cleaned the surface of the acrylic with a cotton pad and a little alcohol. I reamed the pipe with a PipNet reamer to take the cake back to almost nothing so that I could address the issues with the inner edge of the rim on the back side.

I do not have any amber cyanoacrylate glue so I used clear one instead. I greased two pipe cleaners with Vaseline and inserted them in the airway from each end as the airway was quite large. I then dripped the glue on the hole in several layers and coats to build it up and effectively patch the hole. I have found that the glue has an interesting effect on the acrylic when it is first added to the surface. The glue bubbles and hisses and there is a small puff of smoke/steam. When it dries it is a hard white surface. It does not seem to damage the stem as once it is sanded off it is unnoticeable. But it is something that gives you a little bit of a scare the first time it happens. Once the glue patch had dried the work of sanding could begin in earnest. The glue dries very hard on the acrylic. It seems to be much harder than with vulcanite. I sanded it with 220 grit sandpaper to flatten the patch and begin smoothing it out with the surface of the stem.

Once I had flattened the patch and blended it with the 220 grit sandpaper I moved on to sand it with a medium and then a fine grit sanding sponge. When I had finished with the sanding sponges the repair looked quite good as can be seen in the next two photos below.

I went on to polish the stem and the patch with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads.

The photo below shows a close-up of the repair to the stem surface. While it is not amber it is a hard clear patch that picks up some of the colour from the airway below. When I finished I buffed it with Blue Diamond plastic polish on the buffing wheel to raise the shine and polish it. I scrubbed the rim with Magic Eraser to clean up as much of the darkening as possible. I also beveled the inner edge of the rim to minimize the damage there. I used 220 grit sandpaper folded and held at an angle to do the beveling and then smoothed out the sanding with a micromesh pad. The finished pipe is shown below. I buffed it lightly with carnauba to give it a shine and then buffed it with a clean, soft flannel pad to polish it. The patch on the stem, while not exactly beautiful, effectively solves the issue with the hole in the stem surface. While I was at it I used a needle file to clean up the slot in the end of the button to give it more of a Y taper.

NEPAL PROJECT PIPE SALE 7 –Restoring a Kirsten K – Companion Generation 2

3 Replies

Blog by Steve Laug

This is the seventh pipe from the box of pipes that I was gifted by a good friend of mine with the instructed purpose of cleaning them up and selling them with all of the proceeds going to the aid of earthquake victims in Nepal. Once again all funds raised will all go to the SA Foundation, and organization that has worked in Nepal for over 15 years helping provide recovery, housing and job training for women who are victims of sexual exploitation and trafficking. The ongoing earthquakes (over 300) that continue to shake Nepal have left much in ruins. The SA Foundation Project there was able to find new housing for the women and help with staff as well. Every dollar raised from the sale of these pipes will go to the work in Nepal.

It is a Kirsten metal pipe with a briar Dublin bowl. It is stamped on the left side of the shank, Kirsten in a cursive script. On the underside it is stamped Made in U.S.A. – K. These pipes were made for a long period of time in the Seattle, Washington area of the US. They came in four generations or iterations – Generation 1, 1.5, 2 and 3. The stamping on this one, the absence of a metal cap to hold the bowl, and the presence of the rubber O rings on the metal valve and on the stem insert, point to it being a Generation 1.5 pipe or a transitional one.

Documentation that I quote on an earlier blog from Dave Whitney shows the following information on the Generation 1.5 – transitional period – mid to late 50’s. This was an experimental stage. Kirsten realized that the bit and insert were prone to seizure as the condensate dried. This model always has O-rings on the metal insert, and later models can have O-rings on both. Same markings, as I remember it. There is no metal cup spacer under the bowl. This generation has O rings either on the valve or mouthpiece but no O rings on the other end. This transitional period is stamped “Pat. Pending” and “Pats. & Pats. Pending” some with “Made in U.S.A. It seems like the company was using surplus parts to combine into this series of pipes. This particular pipe is stamped K after the U.S.A. thus making it a Companion.

When I brought this one to the work table the stem was frozen in the shank and the valve on the end was also frozen. The bowl could not be turned off by hand as my other Kirsten’s can. The bowl had a layer of cake and the screw in the bottom of the bowl was also caked and dirty. The rim was dirty and the metal was barrel was dull and soiled. The stem was not only stuck but it also had tooth marks on the top and underside of the stem near the button. There was also some discoloration and sticky buildup on the stem.

I cleaned out the slot on the screw in the bottom of the bowl and was able to remove it with a flat blade screwdriver. The valve at the end of the barrel also came out when I used a pair of pliers that I had taped the end on so that it would not damage the aluminum of the valve. It was very tight and the tobacco oils acted like dried varnish on the rubber gasket and the aluminum almost welding it to the barrel. By carefully working it back and forth I was finally able to remove it. The stem would not budge so I dropped the barrel stem down in my alcohol bath and let it soak overnight. I dropped the bowl into the bath at the same time to soften the cake in it and also make the cleanup of the rim and bowl easier. I filled a small cap with alcohol and put the valve and the screw into the small bath overnight as well. I figured a good soak would make the clean up process much simpler. In the morning I was able to remove the stem and rod apparatus from the barrel with ease. It was caked with the same kind of varnish from the tars and oils of the tobacco. I took a photograph down the barrel to show what the inside looked like once the stem was removed. I took the bowl out of the bath as well and laid out the parts of the pipe side by side for the photos before I cleaned them up. Using a piece of 0000 steel wool I scrubbed the rod and the bowl down to clean up the grime and buildup. I also scrubbed the screw and the valve as well with the steel wool. It did not take much effort to remove that from the metal or the briar. The photo below shows the cleaned up parts. I scrubbed out the barrel with cotton swabs and alcohol as far as I could reach. I pushed it through the threaded connector for the bowl as well to remove all of the oils and tar. I took the next photo of the barrel to show the inside and how much cleaner it was. I still needed to clean it more so I twisted some tissue into a cord and turned it into the barrel until it came out the other end. I move it back and forth to scrub out the inside of the barrel. Once it was out the inside of the barrel shone.

I reamed the bowl using a sharp pen knife paying particular attention to the seat at the bottom of the bowl which held the screw flat against the bowl bottom. I cut the cake back to a very thin coat along the walls. I then used some Vaseline on the threads of the screw and put it through the bottom of the bowl and used the screw driver to turn it into the barrel. I still needed to polish the grooves on the barrel and the valve but the pipe was beginning to look very good.

I sanded the tooth marks on the stem with 220 grit sandpaper to remove as much of them as I could without thinning the surface of the stem or leaving behind a groove. I was able to remove both marks on the top and bottom of the stem.

I used micromesh sanding pads to polish the stem and bring back the shine. I wet sanded with 1500-2400 grit pads and then rubbed the stem down with Obsidian Oil and then dry sanded with 3200-4000 grit pads and gave it another coat of oil. Finally I sanded with the 6000-12,000 grit pads and then gave it a final coat of oil and let it dry.

I buffed the stem with Blue Diamond Plastic Polish on the wheel and brought out a deep shine. I then gave the stem multiple coats of carnauba wax and buffed it with a clean, soft flannel buffing pad to raise the shine.

I buffed the barrel lightly with the Blue Diamond and also buffed the bowl. I gave the bowl and barrel several coats of carnauba wax and then lightly buffed it with a clean flannel buffing pad to raise the shine. The finished pipe is shown in the photos below. It is ready for someone who has been looking for one of these to pick it up and add it to their rack and help out the women of Nepal at the same time.

This older Kirsten Companion K is a great looking pipe and the Dublin bowl gives it a distinctive look. As I said above, it should make someone a great addition. If you are interested in this pipe email me with an offer at slaug@uniserve.com and we can discuss it. The entirety of the sale price will go to the Nepal project. I will pay the postage so that does not get taken off the proceeds. If you are interested in reading about the SA Foundation you can look at their website at http://www.safoundation.com.