Tag Archives: reaming a bowl

Restoring and Restemming a Jobey Dansk #1 Freehand


by Kenneth Lieblich

I found this stemless stummel in a lot of pipes I bought recently. It’s a really good-looking piece of wood and I felt sorry for this lonely hunk of briar. I have a good number of spare stems kicking around, and I figured that I could find one that would match well. One noticeable aspect of this pipe is that it was coated with something waxy and unattractive. This doesn’t seem like it would have been original to the pipe – perhaps it was added later. Regardless, I didn’t like it, as it detracted from the handsome wood. An attractive pipe was hidden under there and it was my job to find it. The markings on the pipe were clear enough. On the underside of the shank, read Jobey [over] Dansk [over] Handmade in Denmark [over] 1.This was useful information, so I went looking into Jobey Dansk a bit more. Here is some of what Pipedia had to say:

Throughout decades Jobey pipes were mainly sold in the USA, Canada and England but remained almost unknown in continental Europe. The bulk of Jobeys were predominantly made according to classical patterns and mainly in the lower to middle price range. The predominant judgment of the pipe smokers reads: “A well made pipe for the price.” So there is hardly anything very special or exciting about Jobey pipes although a flyer from ca. 1970 assures: “The briar root Jobey insists upon for its peer of pipes is left untouched to grow, harden and sweeten for 100 years. […] Jobey uses only the heart of this century old briar and only one out of 500 bowls turned measures up to the rigid Jobey specifications.” 99.80% of cull… that makes the layman marveling! Yet then there are partially really exciting Freehands mainly in the seventies, that Jobey – Weber owned back then – bought from Danish pipe genius Karl Erik Ottendahl. These pipes were offered as Jobey Dansk – ’70’s pure! (BTW waning sales caused Ottendahl to discontinue exports to the United States in 1987.)I read somewhere (can’t remember where) that the number on the shank indicates the grading. I wasn’t immediately sure if the ‘1’ on this pipe meant top of the line or bottom of the line. However, a page from an old 1979 Jobey catalogue provided the answer:Here, you can see that the #2 is more expensive than the #3, which leads me to conclude that the #1 would be more expensive again. So, this would appear to be a top-of-the-line Jobey Dansk freehand. Excellent!I began with the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. The photo doesn’t quite communicate it, but there was an incredible amount of cake inside this pipe. Took ages to clean out.My next step was to remove the lava on the rim – and, boy, there was a lot. For this, I took a piece of machine steel and gently dug away at the lava. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim. Quite frankly, this was insufficient, as there was just too much stuff here.The inside of the stummel needed to be cleaned thoroughly. However, this pipe was so clogged, that I first needed to open the horribly occluded airway. So, I took a long drill bit, held in a drill chuck, and hand-cranked it to dislodge the dreadful detritus inside. Hand cranking is essential because it provides a precision and caution that a power drill cannot provide. I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean.In order to advance on the rim, I soaked it in a dish of oil soap. I left it for 30ish minutes to soften up. I then took a nylon-bristle brush and scrubbed like crazy. I did this on the rim, of course, but also on the entire outside of the stummel to remove whatever goo and dirt had coated it. This worked well – despite the faded look to the pipe. I wasn’t worried about that at all. I knew that the colour and character was still there. I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.After that, some small spots on the wood needed to be touched up. I used some of my furniture pens (which is simply dye in pen form) to match the colours. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. Beauty! I then went to my drawers of pipe stems and found the perfect one to complement this pipe. It was dirty and needed some TLC, but I really like the way it worked with the freehand stummel. I used oil soap on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.All done! This Jobey Dansk #1 Freehand looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Danish’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6⅜ in. (162 mm); height 2⅛ in. (56 mm); bowl diameter 1¾ in. (45 mm); chamber diameter 1 in. (25 mm). The weight of the pipe is 2⅛ oz. (62 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring an Unusual Meerschaum with a Bamboo Shank


by Kenneth Lieblich

I was pleasantly surprised to find this pipe recently at a local thrift shop. The thrift shops around here don’t usually carry tobacco pipes and, those that do, normally offer nothing but the dregs of the pipe world. In this case, I found a charming, simple, and beautiful billiard pipe. The bowl is made of block meerschaum, the shank is made of bamboo, and the tapered stem is made of vulcanite. Its seemingly conventional design belies a slightly enigmatic history. I must admit, I am tempted to keep this one in my own collection, but maybe one of you will talk me into selling it. The only marks on this pipe are underneath the bowl, and read Genuine Block [over] Meerschaum. Annoyingly, there were no marks on the stem, shank, or anywhere else. Having said that, however, it did lead me to think that this pipe was manufactured on the Isle of Man. I have restored a few pipes from the Isle of Man and Steve has restored countless pipes from there. In a recent blog post, Steve wrote the following:

My research on the origins of [this pipe] can be summarized like this: It was made with African Meerschaum from the Tanganyika Meerschaum Corporation and produced by Laxey Pipe Ltd. on the Isle of Man.Here is some information from Pipedia about meerschaum production on the Isle of Man:

Laxey Pipes Ltd. resided in a historical 19th century four-storey Man stone building at The Quay, Old Laxey, Isle of Man, which thankfully has been preserved.

The company specialised in the production of meerschaum pipes using the Meerschaum mined by the Tanganyika Meerschaum Corporation in the Amboseli basin in Tanganyika (since 1964 part of the United Republic of Tanzania).

Please note: you may often find names like “Manx Pipes Ltd.”, “Man Pipe Co.” and others more, but there is no indication of another Isle of Man pipe producer other than Laxey Pipe Ltd. at any time!

 Laxey Pipes Ltd. marketed own brands like “Manxpipe”, “Manxman”, “Manxland” e.c. Names like “John Bull”, “White Knight” (unwaxed), “Domino” (black, or lined) indicated some shapes / colours of Laxey’s own series. The stems either showed the astronomical sign for “male” or “man” (circle + arrow), or the crest of the Isle of Man, the 3-legged X in a circle. Manxpipes and Laxey’s other brands were available through pipe retailers in general, but also were sold (mainly) to tourists through their own shop in Laxey.

Furthermore Laxey Pipes Ltd. manufactured the meer bowls for Peterson, Barling, Nørding and others from the later 1960’s until 2001. Man Pipe e.g. was a brand distributed by Comoy’s. The bowls usually showed no nomenclature indicating the orderer. “Genuine Block Meerschaum” was engraved frequently. Often, just the stems were different, while bowls were the same.

Supply of meerschaum from East Africa run out (Kenya / Tanzania exhausted, Somalia inaccessible), and thus the last Laxey meers were supplied to trade in May, 2001. Laxey Pipes Ltd. tried to survive continuing with briar pipes – mainly in the Danish style -, but to no success. It closed down business in July, 2002.Despite the paucity of maker’s marks on my pipe, the style of the marks that are there leads me to believe that this is a Manx-made pipe. One major detail that made me harrumph a bit was the bamboo shank. I wasn’t familiar with Laxey making bamboo shanked pipes. Steve commented that the pipe was not unlike pipes from the Kaywoodie Mandarin line of bamboo-shanked pipes. Again, however, as far as I know, the Mandarin line never included meerschaum. Steve asserts, however, that Kaywoodie did produce a bamboo-meerschaum pipe. Here is an example of an unbranded bamboo meer found on eBay. Not only does the pipe have no identifying marks, but the seller had no information either.The combination of meerschaum and bamboo in pipes is certainly not unprecedented in the 21st century. For example, one can find some spectacular examples from Walt Cannoy, Ryan Alden, and the famous Turkish maker, Said Altınay. Here is a beautiful example from him:As a side note, Altınay’s website includes an interesting note on the history of bamboo in pipemaking. I provide a brief quotation:

Bamboo began appearing in briar pipe construction in the early 20th century. The earliest known pioneer of this style is believed to be Sixten Ivarsson, the Danish pipe-making legend, who introduced bamboo shanks in the mid-1900s as both an aesthetic and practical innovation. The concept soon spread, embraced by artisans such as Tom Eltang, Tokutomi, and Takahiro Hibi, who elevated the use of bamboo into a form of fine art. Its appeal was twofold: the natural lightweight strength and the distinctive, organic appearance. While traditional briar offered durability and familiarity, bamboo introduced character, contrast, and subtle resilience — giving each pipe a unique signature.

Obviously, the pipe I found is not on the order of a Cannoy, Alden, or Altınay! But I also feel comfortable in saying that this pipe is a lot older than those fellows’ pipes. I would be interested in hearing from YOU if you know more about the marriage of meerschaum and bamboo in pipemaking. Thank you kindly.

The pipe was in generally good condition and didn’t seem too challenging to clean up. There was a bit of scratching, etc. on the stem, but nothing serious. The bamboo shank was aged, but perfectly sound. Finally, the meerschaum bowl was well worn, but not bad at all.I used oil soap on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.As the stem was now clean and dry, I set about fixing the marks in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. Alas, I forgot to take photos of this step.

The inside of the shank needed to be cleaned thoroughly. Similar to the stem, I then cleaned it with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol.I didn’t sand the bamboo in any way, but I did rub it with some LBE Before & After Restoration Balm and let it sit for 30 minutes or so. The balm moisturizes the bamboo and gives a beautiful depth to it. I then buffed the shank with a microfibre cloth.I moved on to the bowl. The first step was to ream it out – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. Given the more fragile nature of meerschaum and the relative cleanliness of the smoking chamber, I only used a piece of sandpaper taped to a wooden dowel to clean things out. This was sufficient to ensure that all the debris was removed. My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim.I then cleaned the entrance to the bowl with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. This was done cautiously, as too much liquid can cause softening of the meerschaum. Due to my care, no such problems were encountered. I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the bowl and finish it off. This sanding minimizes flaws in the meerschaum and provides a beautiful smoothness to it. As the photos show, I masked the darkened portion of the bowl with tape so as not to remove it while sanding. I rubbed some Clapham’s Beeswax Polish into the meerschaum and let it dry thoroughly. Then I buffed it carefully with a microfibre cloth. Ooo – what a shine! For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.

All done! This bamboo meerschaum billiard looks fantastic again and I am delighted with the results. As I mentioned before, I might keep this for myself, but you’re welcome to reach out to me if you’re interested in acquiring it: kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅝ in. (142 mm); height 1¾ in. (44 mm); bowl diameter 1⅜ in. (36 mm); chamber diameter ¾ in. (18 mm). The weight of the pipe is ¾ oz. (24 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

A New Lease on Life for an Old S.M. Frank Bakelite


by Kenneth Lieblich

A couple of weeks ago, I restored a Redmanol pipe for a customer and, as good fortune would have it, its Bakelite cousin appeared on my workbench. However, this time the Bakelite pipe is for sale! It’s a real beauty – and quite old. It’s an S.M. Frank Bakelite bent bulldog. It has a lovely old-world feel about it, with a handsome band – and it even has its matching leather case! This pipe has an orific stem and that marks it as being around a century old. To learn more about that particular bit of pipe history, please have a look at Steve’s article on the subject here. Given my recent experience with Redmanol and given its similarity to Bakelite, I thought I’d give it a go. It’s an old timer and it will always carry a few signs of its use and age, but that is definitely part of this pipe’s charm. The marks on the pipe are simple and straightforward. On the left side of the shank, it reads Frank [over] Bakelite. Inside the pipe case, there is a logo which reads Frank [over] Trade Mark.I suspected that the name Frank was referring to the S.M. Frank company, but I went to Pipedia to check. It turns out that the S.M. Frank history is a tangled mess of brambles and twigs. It involves Kaywoodie, KB&B, Reiss, Demuth, and many others. It’s messier than a dog’s breakfast, as one of my schoolteachers liked to say. I don’t have the patience to do it justice here, but I will provide a few tidbits. Here’s a quotation from Pipedia:

In the year 1900 Sam Frank Sr. started his own business, selling pipes and other tobacco items. His original office was located at 20 W. 17th Street, NYC. He was also closely associated with the sales staff of Wm. DeMuth & Co., selling their line of pipes. It was at this time that Mr. Frank first met Ferdinand Feuerbach and formed what would be a lifelong friendship. Mr. Feuerbach started working for the DeMuth company in 1897 and by 1903 had become the production manager. In 1919, when Mr. Frank needed an experienced pipe man to run his pipe factory, located at 168 Southern Blvd., in the Bronx, he persuaded his old friend Ferdinand to join him. Mr. Feuerbach is credited with developing DeMuth’s popular Royal DeMuth and Hesson Guard Milano pipelines. In 1922, when S. M. Frank purchased the Manhattan Briar Pipe Co. the company incorporated. In 1933, the paper Medico filter was introduced along with the Medico brand line of pipes. The Medico filter is the “original” and most absorbent paper filter on the market that is recognized by pipe smokers world-wide. Filtered pipe smoking, a debatable issue among pipe smokers, reduces tars and nicotine in the smoke stream to make a “safer” smoke.

Meanwhile, over in the PipesMagazine forums, there’s a lengthy discussion on the subject from user, jguss. I won’t try to do the article justice in this blog post, but I recommend you read it here. One of the useful things that came out of it, however, is the following org chart.I cannot date this pipe beyond saying that it is about 100 years old. It’s not possible for me to be more precise than that – other than to say that the pipe cannot precede 1907, as that was the year that Bakelite was invented by Leo Hendrik Baekeland. Anecdotally, this pipe looks like similar KB&B (Kaufmann Bros. & Bondy) pipes of the era, so it may come from that genealogical line (so to speak). Let’s move on.

A closer look at the pipe shows a few problems. The stem has some scratches and wear – I will have to handle the Bakelite carefully. The stummel is pretty worn and dirty. It has a few scratches and nicks. Around the top of the bowl, there is some odd ‘stuff’ stuck to the wood. More on that later. Both of the mortises in the shank and stem had matching broken-off halves of a bone tenon. They’re stuck in there. There’s a lot of work ahead! I decided that my first job would be to extract the tenon halves. This was nerve-wracking stuff because I was not at all sure that I could get them out without cracking either the shank or stem (or both). The photos here don’t really tell the whole story. I tried extracting with pliers; I tried extracting with a screw – both unsuccessful. I fiddled for while and decided that I needed to drill the tenon out. It was clearly risky, but the pipe wasn’t useable in its current state anyway. So, I took the stem and stummel and threw them in the freezer for 30 minutes or so. I wanted to (hopefully) make the bone tenon more brittle by freezing it. I also wrapped the end of the stem very tightly with hockey tape in a quixotic hope that that might prevent the Bakelite from cracking. I then took the thinnest drill bit that fit inside the draught hole of the tenon and drilled carefully and slowly. I then increased the size of the drill bit one by one – oh so carefully – until the tenon began to crack. As more and more of it cracked, I was able to pull the debris out. This took a while, as I worked on both halves, but it was a complete success. Deo gratias! I then went searching in my boxes for a replacement bone tenon – I have hundreds! Eventually, I found just the right one. I was finally able to get on with cleaning. I used oil soap on a few cotton rounds and wiped down the stem to provide an initial cleaning before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.Next, I set about fixing the marks in the Bakelite. This was done by filling those marks with clear cyanoacrylate adhesive. I left this to cure and moved on.The next step was sanding. First, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the Bakelite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the Bakelite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, clear, ruby-like glow to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds and used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with some soap and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.However, what it did not do was remove the weird stuff stuck around the rim. Then I realized that this pipe must have had cap once upon a time. That cap is long lost to the mists of history. I looked in my stores and found several caps, but not that fit this pipe. No problem – this pipe doesn’t need it and would look great (I daresay better) without one. It took some mighty strong sanding with 220-, 400-, and 600-grit sandpapers to remove all the gunk. I then used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I did add some stain to the briar in order to replace what had been lost in the sanding – but forgot the photos. Anyway, I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.

All done! This S.M. Frank Bakelite bent bulldog looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘American’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5 in. (128 mm); height 1⅞ in. (46 mm); bowl diameter 1⅜ in. (36 mm); chamber diameter ⅞ in. (20 mm). The weight of the pipe is 1¼ oz. (39 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Beautiful Redmanol Old Timer


by Kenneth Lieblich

A fine gentleman (and regular customer) from Seattle recently sent a box of pipes for me to restore for him. Various and sundry reasons prevented me from photographing most of the pipe restorations, but I did snap some shots of this one and it is worth checking out. This is a nifty bent Dublin made primarily from Redmanol (more on that later). The stem and most of the stummel are made entirely from Redmanol and are two separate pieces. In this case, the mortise and tenon are reversed from most pipes: the screw tenon is in the shank and the mortise is in the stem. The bowl is made of briar and screws into the Redmanol bowl. Separating the briar from the Redmanol is a ring of brass. This restoration was quite a bit of work, but I could not be more pleased with how it turned out in the end. The pipe is really quite charming and reminiscent of a different era. The pipe has no markings at all, so I cannot describe the maker to you with any authority. However, Steve has written up several blog posts on Redmanol pipes from makers such as MLC, WDC, and KB&B. Here is one of his articles on a pipe not too dissimilar from the one I’m restoring. So, what is Redmanol? It is an early 20th century type of plastic – a sort of Bakelite, if you will. On Pipedia, there is an excellent article on Redmanol (and gutta percha) written by the doyen of pipe literature, Ben Rapaport. I highly encourage you to read the whole article here, but here is an excerpt:

Then came Redmanol. In 1913, Lawrence V. Redman established the Redmanol Chemical Products Company in Chicago to produce a plastic, similar to Bakelite, made from the action of formin on carbolic acid. “Redmanol. Perfect molding material. Redmanol Chemical Products Co., 644 West 22nd Street, Chicago, was initially advertised as a molding compound to replace metal, rubber, fibre, wood, porcelain and other plastic materials. … suited to make pencils, buttons, pool triangles, acid containers” (Factory. The Magazine of Management, July 1923, 393). “’Redmanol,’” the new substitute for amber, a Chicago invention, seems to be making a hit from the start” (“Chicago Factories Await Readjustment,” United States Tobacco Journal, November 14, 1914, 13).

What is Redmanol? Here are a couple definitions, the first from the Redmanol company: “REDMANOL. The Material of a thousand uses. REDMANOL is sold as TRANSPARENT REDMANOL which has every physical property of Baltic amber, except that REDMANOL is more lustrous and has perfect transparency. The transparent REDMANOL is used for dental and surgical instruments and electrical insulation and is the material which has largely replaced amber in smokers’ supplies” (Directory. Chicago Section. American Chemical Society, 1911).

The second is from a tobacco industry leader. “Redmanol is a secret compound, the result of years of experiment and research work to find a substance for cigar and cigarette holders and stems which would possess the beauty of natural amber but none of the frailties. It is, in fact a man-made amber, being chemically known as synthetic amber, and has proved so admirable a substitute for natural amber that it is doubtful that the later [sic] will ever again be used to the extent it formerly was. …All in all Redmanol makes use of the most perfect and satisfactory mouth-pieces yet devised. Our customers are evidently aware of this fact as is amply demonstrated by the enormous increase in sales in our stores this year of Redmanol cigar and cigarette tubes” (“Pipe Points Worth Remembering. Redmanol,” The United Shield, November, 1919, 13).

And the third is from a journal article. “Redmanol, a similar substance [to Bakelite], is made using formin instead of formaldehyde, and on melting this with phenol it gives a clear, amber-colored, transparent substance that is plastic and can be bent and worked into shape. On further heating it becomes hard and insoluble and similar to bakelite except for its color and transparency. Redmanol, by virtue of its resemblance to real amber and its many desirable properties of insolubility, non-inflammability, the ability to mold easily before hardening, and its imperviousness to corrosive substances, is used for making hundreds of useful and ornamental objects, some of the most familiar being pipe stems, cigar and cigarette holders, and knife handles” (J. Maple Wilson, Jr., “The Relation of Chemistry to the Home,” Journal of Chemical Education, Vol. 3, No. 6, June, 1926, 670).Then later in the same article:

According to Steve Laug who has studied this much more than I: “Original Bakelite, whatever the color, still looked like plastic, while deep red, translucent Redmanol was so close to amber of the same color that it often requires an expert to differentiate the two. Bakelite was produced in at least these colors: golden yellow, ruby, emerald, amethyst, and jet. Real amber comes in several colors: non-reflective deep-cherry red, golden, and yellow. Most often, Redmanol was a clear or translucent red. Deep-red Redmanol was so close to amber of the same color that it often required an expert to differentiate the two. It certainly didn’t help when ads for Redmanol products stated: “Odorless, taste-less, unbreakable, non-inflammable, and retains its amber color.”

It’s difficult to be accurate on the date of this pipe, but anywhere from the 1910s through the 1930s is a safe bet. Basically, this beauty is about a century old.Let’s take a closer look. The pipe is in terrific condition for its age! The Redmanol parts have a few minor scratches and dents, but no cracks or structural problems. The screw tenon is as dirty as anything, but that’s no big deal. The brass ring is similarly dirty, but not damaged at all. Finally, the briar bowl is also dirty and has a few minor nicks. It should clean up very nicely.

I used oil soap on a few cotton rounds and wiped down the stem and stummel to provide an initial cleaning before moving on to the next steps. The primary cleaning came next. I disinfected the inside of both stem and stummel with pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. I paid particular attention to the tenon and cleaned it further with some 0000-grit steel wool.The next step of the cleaning process was to scour the inside of both stem and stummel with some soap and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.

As the stem was now clean and dry, I set about fixing the tooth marks in the Redmanol. This was done by filling those divots with clear cyanoacrylate adhesive. I left this to cure and moved on. The next step is sanding and I’m not going to sugar coat this: sanding Redmanol is pretty dreadful. First, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the Redmanol. I had to focus especially on a tricky area of the stummel where there were some deep scratches. I taped that area off, so it could be done properly. Following that, I used all nine grey sanding pads and all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the Redmanol, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, clear, amber-like glow to the stem and stummel when I was done. I then grabbed the brass ring with both hands – sorry, couldn’t resist. This was quite straightforward. I tried cleaning it with some lemon-infused 99% isopropyl alcohol on cotton rounds. This didn’t really do anything, so I switched over to polishing with 0000-grit steel wool. This worked very well and the ring looked lovely again. Next on to the briar bowl. First, I reamed out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. As the bowl was fairly clean already, I used only a piece of sandpaper taped to a wooden dowel. This ensured that all the debris was removed. I also took a piece of machine steel and gently scraped the lava away from the rim. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds and used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. Just like the stem and stummel, the last step of the cleaning process was to scour the inside of the bowl with some soap and tube brushes. I also scrubbed the aluminum bottom of the bowl with 0000-grit steel wool. Looked fantastic.I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the bowl and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the bowl with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best. All done! This no-name Redmanol bent Dublin pipe looks fantastic again and is ready to be enjoyed by my friend in Seattle. It was a pleasure to work on. It’s a gorgeous pipe. The approximate dimensions of the pipe are as follows: length 5¼ in. (134 mm); height 1⅞ in. (48 mm); bowl diameter 1⅜ in. (35 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1⅝ oz. (47 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Cleaning Up a Terrific Jobey Stromboli 200 Bulldog


by Kenneth Lieblich

Ah, there’s something awfully satisfying about a really rugged rustication – the craggy, rock-like formation is a very fine thing. This Jobey Stromboli 200 bent bulldog has that great rustication in spades. The pipe had a precise diamond shank and a beautiful acrylic stem with a Jobey link system screw tenon. I acquired this pipe in a lot, where most of the pipes had been very well cared for. This was no exception and looked like a fun pipe to restore. On the underside of the shank were the markings. They read Jobey [over] Stromboli [over] 200. To the right of that, at a 90-degree angle from the other text, was the word France. Finally, on the stem was the Jobey logo in a brass oval. Regarding Jobey, Pipephil tells us that “These pipes are made in St Claude (France) by Butz-Choquin (Berrod-Regad group) since 1987. Before this date some were manufactured in England and Denmark (Jobey Dansk).”This Jobey was in very good condition and didn’t require much work – as the photos attest. The stem had only minimal wear and was hardly dirty. The stummel was equally clean, but the rim had been lit a bit aggressively. Perhaps a cigar lighter was foolishly used – who knows? Moving on… Since the stem is acrylic, there is no issue with oxidation. I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning before moving on to the next steps. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean. Actually, it was quite clean to start with. Holding the stem to the light, you can see how clean it is – if it was heavily smoked, this would be very dark. Now that the stem is clean and dry, I set about fixing the few marks in the acrylic. This is done by filling those divots with clear cyanoacrylate adhesive. I left this to cure and moved on. The penultimate step for the stem is sanding. First, with my set of needle files, I reduce the bulk of the cyanoacrylate repairs. I want to remove the excess adhesive as near to the surface as possible, without cutting into the acrylic. Following that, I use all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. There was a wonderful shine to the stem when I was done. Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. The pipe was so seldom used that I only used a piece of sandpaper taped to a wooden dowel. This ensured that all the debris is removed.My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim. This work revealed that some minor scorching had occurred. It wasn’t serious, but I would have to repair it. Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds (and a toothbrush). This does a good job of cleaning any latent dirt on the surface of the briar.The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes.In order to lessen the burns on the rim, I ‘topped’ the pipe – that is to say, I gently and evenly sanded the rim on a piece of 220-grit sandpaper. This effectively minimizes the damage, without altering the look of the pipe. I used all nine micromesh pads (1,500 through 12,000 grit) on the rim to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. After that, the bare wood needed to be tinted in the same colour as the rest of the stummel. I used some of my furniture pens (which is simply dye in pen form) to match the colours. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth and a horsehair brush. For the final step, I took the pipe to my bench buffer and carefully polished it with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.All done! This Jobey Stromboli 200 Bulldog looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘French’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅔ in. (144 mm); height 1½ in. (39 mm); bowl diameter 1⅔ in. (42 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1¼ oz. (37 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

A Kennett No.1 Billiard Another Brilliant Attempt at a Cool Dry Smoke


By Steve Laug

The next pipe on the work table is a pipe that we picked up from a seller in Cottage Grove, Minnesota, USA on 02/02/2022. This one was a unique fluted, pinched shank take on classic Billiard. It is stamped on the topside of the shank and reads Kennett [arched over] No 1. On the underside of the shank it is stamped London Made [over] Made in England [over] Reg’d 731096. The smooth, fluted finish around the bowl shows some nice grain patterns. There was grime and oil ground into the finish around the bowl. The fluted carving on the bowl sides and the holes around the rim go down the ridges to the bottom of the bowl. There was a moderate cake in the bowl and tobacco debris on the walls and heel. The rim top had lava overflowing from the bowl. It was thicker on left back of the rim top. The edges looked good but a clean up would tell the story. There was some thinning around the inner edge of the bowl affecting the holes in the rim top. The vulcanite taper stem was oxidized and had some tooth chatter and tooth marks on the top and underside ahead of the button. The interesting pipe showed a lot of promise but it was a mess. I took pictures of the pipe before I started my clean up work. I took photos of the rim top and bowl as well as the stem surfaces to show the condition of the well smoked pipe. You can see the thick cake in the bowl and the lava on the inner edge and rim top. There is also some roughening on the inner edge but the out edge looked good. There was a small nick in the outer edge on the left backside. The stem was oxidized, calcified and had scratches and light tooth chatter and marks on both sides ahead of the button.I took photos of the stamping on the sides of the shank and stem. The stamping is clear and readable as noted above. Before I started working on the pipe I wanted to do a bit of research and see what I could learn about it. First, I looked on Pipephil for The Kennett London Made No 1 and was unable to find any information there. There was no logo on the shank or the stem to help identify the brand.

I turned then to Pipedia (https://pipedia.org/wiki/Kennett) and found a very short entry there. I quote it below. There were photos of several pipes, a Kennett Box and a pamphlet that gave some information. I quote it below:

J.A. Kennett, LTD. in London were the makers of the Kennett pipe (photos thank to Doug Valitchka). I also Googled and was able to find a link to a Kennett for sale on smokingpipes.com (https://www.smokingpipes.com/pipes/estate/england/moreinfo.cfm?product_id=372529). There was also a photo that are worth look in at. I have included the description that was written about the pipe below.

This 1930s Billiard from Kennett is really unique, with its vertical, fluted channels opening up into tiny, hollow holes on the rim, resulting in an intriguing aesthetic. But wait: There’s more. Paired to the pert, tall bowl is a tapered, pinched, paneled shank that is unusual and is complemented by the bowl’s ridges. The jet-black vulcanite stem is also tapered. This smooth piece is dressed in a warm, chestnut stain that accentuates all of the above, and the fluting certainly provides entertainment for nimble fingers. -Angela Robertson

I also found a link on Google for an auction on Worthpoint for an unsmoked Kennett that was for sale there (https://www.worthpoint.com/worthopedia/kennett-briar-unsmoked-air-cooled-469502789 . I have included the description that seller included with the item.Here’s an auction for sale. A The Kennett Briar “Air Cooled” Briar Pipe made in London England in the 1950’s or earlier. The bowl has 10 holes drilled down thru the bowl wall on the ribs on the bowl. The pipe will be very cool to touch and to smoke because of the air cooled circulation in the holes and around the rib cuts. The Kennett Briar pipe is Air-Cooled, Cool as a Cucumber, Light as a Feather, Sweet as a Nut says J. A. Kennett, Ltd.9/11 Tottenham Street London, W. The Kennett Guarantee says every care has been used in selecting well seasoned Briar Root for making of this Pipe, and it is guaranteed with fair usage not to crack or burn. The stem is English Vulcanite.

Now I knew that the pipe was made between the 30s and 50s. The Reg’d number on it makes me think that is an older one – possibly from the 30s. I would not be able to further pin the date down on the pipe. Now it was time to work on it.

I started my work on the pipe by cleaning up the lava on the rim top. I used a folded piece of 220 grit sandpaper to clean it up. I carefully cleaned the darkening on the inner edge at the same time. I scraped the cake around the bowl sides with a Savinelli Fitsall Pipe knife and then sanded the walls with 220 grit sandpaper wrapped around a piece of dowel. The walls were smooth and showed no burn damage. I cleaned out the interior of the shank, mortise and airway in the stem with pipe cleaners, cotton swabs and alcohol. It was a dirty pipe.I scrubbed the externals of the pipe with Mark Hoover’s Briar Cleaner (extra strength). I cleaned the surface of the briar with my fingertips working product into the surface of the briar. I scrubbed it with a tooth brush working it over. I rinsed off the Mark’s Briar cleaner with warm water to remove the debris and grit that it had collected. I dried it off with a soft cotton cloth and took some photos of the pipe at this time. There was burn damage on the rim top that was going to remain. The holes down the sides of the bowl from the rim top were thin so I did not want to remove any of the briar. I chose to leave the burn marks as they are. I used a Maple stain pen to touch up the rim top. It matched the colour of the stain on the rest of the bowl. Once it was polished it would blend in very well. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down with a damp cotton pad after each sanding pad. The briar really took on a patina that began to look better with the polishing. I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I work it into the briar with my finger tips to make sure that it covers every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point in the restoration. You see the shine that the briar has taken on and the way grain pops with the light buffing. I set the bowl aside and turned my attention to the stem. I worked on the oxidation on the stem with Soft Scrub and was able to remove it. Lots of elbow grease and working over the surface but it started to look much better.I sanded the stem with 320-3500 grit sanding pads to break up the remaining oxidation. I wiped it down after each sanding pad with an Obsidian Oil impregnated cloth. It was looking good.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of Obsidian Oil and set it aside to dry. I am glad to be on the homestretch on what was a mystery pipe when I started. I really am looking forward to the final look when I put a pipe back together, polished and waxed. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain pops with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and shank. This The Kennett No1 Reg’d 731096 Billiard was interesting pipe to work on. The pipe is comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.45 ounces/41 grams. This Kennett pipe is a great piece of history of the ongoing search for the cooler and drier smoke. I will be adding it to the British Pipe Making Companies Section on the rebornpipes store shortly. Thanks for reading this blog and my reflections on the pipe while I working on it.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring an Old NEBPC Bent Billiard with an old-style vulcanite stem


by Steve Laug

The next pipe I have chosen to work on is one that we picked up 04/16/2024 from a seller on Facebook Marketplace in Tacoma, Washington, USA. The pipe is an older style bent billiard with narrow vulcanite stem. The pipe is stamped on the left side of the shank with NEBPC in a pie shaped circle with a letter in each section. That is followed by Flagship in script [over] Algerian Bruyere. On the right side it is stamped with the shape number 14 at the bowl shank junction. The brand and stamping are the mystery to me. It is one I had not heard of before and had no idea of what the initials stand for. The smooth finish had some very nice grain but there was a lot of grime and oils ground into the finish around the bowl and the shank. The pipe was dirty but the rich stain highlighted the grain. There was a thick cake in the bowl overflowing in thick lava on the rim top. The inner edge looked quite good though the lava covered it. The outer edge was in good condition other than a nick on the left backside of the bowl. The stem is vulcanite and the shape and cut of the button leads me to think it is an older pipe. It has a stamp on the topside of the taper that is very hard to decipher with the oxidation and grime on the surface. It was oxidized and had tooth chatter and tooth marks on the top and underside ahead of the button. The marks on the stem next to the button lead me to wonder if the stem had been cut off and a new button cut. I am uncertain but probably will never know. The pipe showed a lot of promise but it was a mess. I took pictures of the pipe before I did my clean up work. I took photos of the rim top and bowl as well as the stem surfaces to show the condition of the well smoked pipe. You can see the thick cake in the bowl and the lava on the inner edge and rim top. There is also some roughening on the inner edge but the out edge looked good. There was a small nick in the outer edge on the left backside. The stem was oxidized, calcified and had scratches, tooth chatter and marks on both sides ahead of the button.I took photos of the stamping on the sides of the shank and stem. On the left side it reads as noted above. On the right side it is stamped with the shape number 14. There is also some mark on the top of the tapered stem that I cannot decipher. I removed the stem from the shank and took a photo of the pipe to show its flow. I looked on Pipephil for both the circular pie shaped logo and the NEBPC Flagship stamping and found nothing. I also looked on Pipedia and again came up emptyhanded. I just felt like I was missing something in the search. I tried various interpretations of the NEBPC letters – Nebraska Pipe Club, New England Briar Pipe Club for two attempts and came up empty. I wrote to John Young who also does restoration and asked if knew of a Nebraska Pipe Club and he knew of nothing like that in his state. That left me still mystified.

I decided to do a search for the NEBPC on Google to see if I could interpret the meaning of the letters. I wondered what they stood for so I searched and came up with a thread on the brand on the pipesmagazine forums (https://pipesmagazine.com/forums/threads/i-love-this-pipe-but-who-made-it.48662/). There was quite a long discussion that gave some good information. Like the quote below by samcoffeeman on Apr 6, 2015

I got a hit! Was thinking it was NEBPC because of the order and PC meant pipe club perhaps. It actually means New England Briar Pipe Company. Another example here with some great info: LINK (link is disconnected)  Kaywoodie also has a Canadian pipe shape #71 so there you go!

buroak replied the following:

The NEBPC made the Yello Bole line for KBB. That “Algerian Bruyere” stamp looks like the same one used on Yello Boles, too. What is strange is the two-digit code. Nice find!

misterlowercase added some more information regarding the brand. He included links to the old factory where that pipe was made in Penacook New Hampshire, is still in use today,

http://pipedia.org/wiki/Yello-Bole

I turned to the second link first to have a look at the large photo first. It showed the large older building. Here is the link (https://debralavalley.files.wordpress.com/2009/11/dsc_0024sm.jpg).

I then turned to the pipedia article (http://pipedia.org/wiki/Yello-Bole) and found a great article on the history of the KBB/Yello-Bole pipe company.

History

In 1932 Kaufmann Bros. & Bondy (KB&B), est. 1851, expanded their program consisting of KB&B pipes, Reiss-Premier and Kaywoodie as the mainstay brand by introducing the Yello-Bole line. Yello-Bole was designed as an outlet for lower grade briar not used in Kaywoodie production.

At that time KB&B produced their brands in Union City and in West New York, both New Jersey. Deviating from that, Yello-Boles were manufactured by The New England Briar Pipe Company in Penacook, New Hampshire to use this KB&B subsidiary to capacity.

As briar was hardly had during World War II, the KB&B Company embarked on a project of domestically grown briar wood, called Mission Briar or manzanita early in 1941. The Pacific Briarwood Company, a subsidiary founded for this purpose, began harvesting the burls growing on the slopes of the Santa Cruz Mountains of California. Though this wood is botanically the same as briar form the Mediterranean countries, the smoking characteristics were not quite as good and the project was abandoned after the war.

Was it for that reason? Advertising from the 1940’s pictures the Yello-Bole “Honey Girl”, who gently urges the pipe smoker to smoke the pipe with “a little honey in every bowl.” In fact, honey was an ingredient of the material used to coat the inside of the bowl. It was said to provide a faster, sweeter break-in of the pipe.

In 1952, 101 years after the Kaufmann brothers had opened a small pipe shop in the Bowery section of New York City, Kaufmann Bros. & Bondy Company with all subsidiaries was purchased by an unknown company strange to pipe industry. (At least, the new owner was economical because the KB&B managers had to leave their luxurious bureaus on 630 Fifth Avenue, New York – the Rockefeller Center – for new rooms in the factory on 6400 Broadway, West New York.) This interlude ended after only 3 years in March of 1955, when S. M. Frank & Co. bought Kaufmann Bros. & Bondy, The Kaywoodie Company, Reiss-Premier Corp., The New England Briar Pipe Co. and – of course – Yello-Bole.

From the time of S.M. Frank’s purchase in 1955 until 1972 Yello-Bole was run as a separate company, as division of the parent. Through this period, Yello-Bole, same as Kaywoodie, had its own officers, sales force and maintained the production facilities in West New York. These 17 years were probably the most glorious years in Yello-Bole’s history.

I also found a listing in the business directory for the New England Briar Pipe Co. I have included that information below.I used the hints above to check on the shape number 14 in the Pipedia listing of Kaywoodie shape numbers (https://pipedia.org/wiki/Kaywoodie_Shape_Numbers). That gave me the information that the number 14 was a Full Bent Medium Billiard with a Taper Stem that was made between 1927-1972.

That information gave a range that the shape was made for Kaywoodie pipes. However, since the pipe made by the New England Briar Pipe Co., a company that ceased to exist in 1955, the pipe in hand was made prior to that time period. The pipe was made by the company in Penacook, New Hampshire. Now it was time to work on this old pipe that was no longer a mystery.

I started my work on the pipe reaming the bowl. I started by doing the work with a Pipnet Pipe Reamer and took the cake back to bare briar. I cleaned up the remnants around the bowl sides with a Savinelli Fitsall Pipe knife and then sanded the walls with 220 grit sandpaper wrapped around a piece of dowel. The walls were smooth and showed no burn damage.  I scraped the lava build up on the rim surface with the Savinelli Fitsall Pipe Knife. I was able to remove all of the thick lava. It still needed some thorough cleaning but it was looking better.I scraped out the mortise with a small pen knife to remove the thick tars and oils. I cleaned out the interior of the shank, mortise and airway in the stem with pipe cleaners, cotton swabs and alcohol. It was a dirty pipe.I scrubbed the externals of the pipe with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the inside of the bowl at the same time. I rinsed it with warm water to remove the grime and debris. I dried it off with a soft cotton cloth and lightly buffed it with the cloth. It smelled very clean. I used a 320 grit sanding pad to remove the remaining tars and oils on the rim top. I worked it over to clean up the top and prepare it for polishing with micromesh sanding pads. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down with a damp cotton pad after each sanding pad. The briar really took on a patina that began to look better with the polishing. I paused the polishing and used a folded piece of 220 grit sandpaper to smooth out the damage on the inner edge of the rim. It looked much better. Then I stained the rim top with a Cherry Stain pen. It matched the rest of the briar very well. With polishing it would be unrecognizable. I went back to the polishing process with the remaining micromesh sanding pads from 3200-12000 grit pads. The briar began to take on a rich shine. I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I work it into the briar with my finger tips to make sure that it covers every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point in the restoration. You see the shine that the briar has taken on and the way grain pops with the light buffing. I set the bowl aside and turned my attention to the stem. There was some damage on the stem top next to the button on both sides. I was not sure if it was tooth marks or file marks. The were deep cuts but the stem is quite thick at this point on both sides. I filled the spots in with black CA rubberized glue. I set the stem aside for the repairs to cure.While it cured I touched up the blurry stamp on the top of the stem with white acrylic fingernail polish. Then I scraped away the excess white acrylic with a 320 grit sanding pad. It was fascinating to see that underneath the white acrylic the stamp was a train engine. It was very well stamped but faint in spots.Once the repairs on the stem cured I used a file to flatten them and reshape the button on both sides. It was showing promise. I sanded the surface of the repair smooth with a folded piece of 220 grit sandpaper. I also sanded the oxidation on the stem surface at the same time. By the time I finished wit the reshaping and sanding the stem looked much better. I sanded the stem with 320-3500 grit sanding pads to break up the remaining oxidation. I wiped it down after each sanding pad with an Obsidian Oil impregnated cloth. It began to look good. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of Obsidian Oil and set it aside to dry.  I am glad to be on the homestretch on what was a mystery pipe when I started. I really am looking forward to the final look when I put a pipe back together, polished and waxed. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain pops with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and shank. This NEBPC – New England Briar Pipe Company Flagship Algerian Bruyere Billiard was another fun pipe to work on. The pipe is comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.45 ounces/41 grams. This NEBPC pipe was a fun one to work on with a great piece of history and connection with KB&B Yello-Bole. I will be adding it to the American (US) Pipe Making Companies Section on the rebornpipes store shortly. Thanks for reading this blog and my reflections on the pipe while I working on it.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Cleaning up a Lightweight Gourd Calabash Pipe


by Steve Laug

The next pipe on the table is a small older style meerschaum lined Gourd Calabash without the top. It is one we picked up from and estate in Oregon City, Oregon, USA on 03/21/2024. The surface of the gourd is smooth and unadorned. It has an acrylic shank extension. The gourd had obviously been waxed and the surface was smooth and shiny. The meerschaum was unique in that it was almost like a meerschaum lining in a briar pipe than the typical cup liner that I was familiar with in Calabash pipes. The meer bowl had a light cake in it but the rim top looked good and had taken on a nice patina. The inner edge had some slight damage on the right side and was a little rough to the touch. The acrylic shank extension was in excellent condition and fit with a slight waist at the gourd end. The fancy turned stem was quite heavily oxidized and there were light tooth marks on the top and underside ahead of the button. The stem had also straightened out over time and would need to be re-bent to fit the flow of the bowl. I took a few photos of the pipe in the car on the way home and have included them below. I took a photo of the rim top and bowl to show the condition of both of them. The bowl shows that is clear of caking on the walls. The rim top showed some darkening. The inner edge of the bowl has some damage that will need to be taken care of. The photos of the stem show the heavy oxidation and light tooth marks/chatter on both sides ahead of the button. I removed the stem from the shank and took a photo to show the proportions of the pipe. It is a nicely shaped gourd and the meerlining looks great. The stem length works very well with the pipe.I started my work by cleaning up the inner edge of the meerschaum lining. I gave the inner edge a slight bevel with a folded piece of 220 grit sandpaper.I cleaned up the cake in the meerschaum bowl with a Savinelli Fitsall Pipe knife and then sanded the walls with 220 grit sandpaper wrapped around a piece of dowel. The walls were smooth and showed no burn damage.I cleaned out the interior of the shank, mortise and airway in the gourd and in the stem with pipe cleaners, cotton swabs and alcohol. The pipe was surprisingly clean. I polished the rim top (meer and gourd) and the gourd body itself with micromesh sanding pads – dry sanding with 1500-12000 grit pads. At the same time I polished the acrylic shank extension. I wiped it down with a cotton pad and a cloth impregnated with Obsidian oil after each sanding pad. The briar really took on a patina that began to look better with the polishing. I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the gourd. I work it into the gourd with my finger tips to make sure that it covers every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The calabash really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. You see the shine that the gourd has taken on and the way grain pops on the smooth portions and the rusticated parts have depth. I set the bowl aside and turned my attention to the stem. I decided to rebend the stem to fit the flow of the bowl. I heated it with a lighter flame and put it in the shank. I bent it so that when it was held in my mouth the bend of the stem was straight and even with the top of the bowl. I sanded the re-bent stem with 220 grit sandpaper to remove the tooth damage and chatter as well as the oxidation. It began to look much better.I worked on the oxidation on the stem with Soft Scrub. I worked it into the surface of the vulcanite with cotton pads and was able remove the majority of the oxidation on the stem surface. I sanded the stem with 320-3500 grit sanding pads to break up the remaining oxidation. I wiped it down after each sanding pad with an Obsidian Oil impregnated cloth. It began to look good.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of Obsidian Oil and set it aside to dry. More than usual at this point in the restoration process I am excited to be on the homestretch. I really am looking forward to the final look when I put a pipe back together, polished and waxed. I polished the bowl and stem with Blue Diamond to polish gourd bowl and the vulcanite. I gave the gourd and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The shiny black acrylic shank extension and the vulcanite stem is a beautiful contrast to the browns of the bowl and shank. This Meerschaum Lined Gourd Calabash was another fun pipe to work on. The pipe is comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 ¾ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.27 ounces/36 grams. I will be adding it the Ceramic and Meerschaum Pipes section of the rebornpipes store. Thanks for reading this blog and my reflections on the pipe while I working on it.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Cleaning up another Pipe Hunt Find from Idaho, an interesting looking Kaywoodie Standard Called an Embassy Pipe


by Steve Laug

Recently when I visited my Dad and family in Idaho Falls, Idaho Jeff and I did a bit of pipe hunting. We did not find much but we picked up this Kaywoodie Standard Long shank Billiard – shape and finish that I had not seen before. The price was right ($30USD) so we brought it home to Jeff’s house. The surface of the briar was rusticated with a smooth band on the shank end, twin bands around the bowl on the top half and a smooth panel on the underside of the bowl and shank which allowed it to be a sitter. The exterior of the bowl had been coated with a very shiny coat of varnish and there was some dust underneath the shiny coat. The pipe was stamped on the underside on the smooth panel and read Kaywoodie [over] Standard. The bowl had a light cake in it but the rim top and edges looked good underneath the shiny coat. The stem had a white Kaywoodie Club/Shamrock logo on the left side that was in good shape. The stem was lightly oxidized and there were light tooth marks on the top and underside ahead of the button. The stem was also overclocked. When I removed the stem, I found that the stinger had been cut off but was well done. It was actually smooth and wide open. I took a few photos of the pipe in the car on the way home and have included them below. I took a photo of the rim top and bowl to show the condition of both of them. The bowl shows some light to moderate cake on the walls. The rim top showed some darkening and debris in the rustication under the shiny coat. The edges of the bowl looked good. The photos of the stem show the light oxidation and light tooth marks/chatter on both sides ahead of the button. I took a photo of the stamping on the underside of the shank. The stamping was clear and readable as noted above. I removed the stem from the shank and took a photo to show the proportions of the pipe.I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-kaywoodie.html). I went through all of the sections on the site through the various lines of Kaywoodie pipes and did not find one similar to the one I had in hand. There were Standards but none were finished like this one. They also said made in Italy and bore a different stem logo. This pipe was not made in Italy.

From there I turned to the Kaywoodie Collectors section on Pipedia to see what I could find about the Standard (https://pipedia.org/wiki/Collector%27s_Guide_to_Kaywoodie_Pipes). The article is full or rich information on the brand. Give it a read. Disappointingly it does not include anything on the Standard with the twin rings on the bowl sides.

I googled for the Line with the twin rings around the bowl and found examples in a lot of different shapes but no information that helps establish a timeline for the pipe. I abandoned my search (at least for now) and I turned to work on the pipe.

SEE THE ADDENDUM: from that additional information I have learned that the pipe is somewhat rare and was only made in 1975 and 1976. The style is called an Embassy Style or Finish.

I started my work by trying to remove the shiny varnish coat on the bowl and shank. I went over the rusticated portions with a brass bristle wire brush to loosen the varnish coat. I went over the smooth portions with a 320 grit sanding pad to break up the shiny coat. I wiped the bowl down with acetone on cotton pads repeatedly until I was able to remove the shiny coat. It looked better. I reamed the pipe with a Pipnet Pipe Reamer and took the cake back to bare briar. I cleaned up the remnants around the bowl sides with a Savinelli Fitsall Pipe knife and then sanded the walls with 220 grit sandpaper wrapped around a piece of dowel. The walls were smooth and showed no burn damage. I cleaned out the interior of the shank, mortise and airway in the stem with pipe cleaners, cotton swabs and alcohol. The pipe was surprisingly clean.I scrubbed the externals of the pipe with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the inside of the bowl at the same time. I rinsed it with warm water to remove the grime and debris. I dried it off with a soft cotton cloth and lightly buffed it with the cloth. It smelled very clean. I sanded the smooth portions of the bowl with 320-3500 grit sanding pads to smooth out the roughened finish. I wiped it down after each sanding pad to get a sense of the progress on the finish. It was looking better with each pad I used. I wiped the bowl and shank down with alcohol on a cotton pad to remove the sanding dust and get a sense of the grain around the bowl sides. I am very happy with how it is looking at this point. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down with a cotton pad and a cloth impregnated with Obsidian oil after each sanding pad. The briar really took on a patina that began to look better with the polishing. I paused the polishing of the smooth portions of the pipe to touch up the smooth portions of the pipe with an Oak Stain pen. It matched the rest of the stain around the bowl and once polished the match would be perfect. I went back to polishing the briar with the last three micromesh pads. The briar really began to take on a shine. It looked very good. I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I work it into the briar with my finger tips and a shoe brush to make sure that it covers every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. You see the shine that the briar has taken on and the way grain pops on the smooth portions and the rusticated parts have depth. I set the bowl aside and turned my attention to the stem. I decided to address the overclocked stem first. I heated the metal threaded tenon with the flame of a lighter to soften the glue. Once it was softened I turned the stem back into the shank and aligned the stem and shank sides. It looked much better.I sanded the stem with 320-3500 grit sanding pads to break up the remaining oxidation. I wiped it down after each sanding pad with an Obsidian Oil impregnated cloth. It began to look good. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of Obsidian Oil and set it aside to dry.   More than usual at this point in the restoration process I am excited to be on the homestretch. I really am looking forward to the final look when I put a pipe back together, polished and waxed. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain pops on the smooth sections and in the rustication with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and shank. This Kaywoodie Standard was another fun pipe to work on. The pipe is comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.31 ounces/38 grams. It is the second of my Idaho Pipe Hunting finds. I will be adding it the American Pipemakers section of the rebornpipes store. Thanks for reading this blog and my reflections on the pipe while I working on it.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

ADDENDUM: I received an email from a reader, Mark Bialzik with information on the line that this pipe comes from. He sent me the information on a pipe that he purchased from a seller that was much the same as this one. Here is the information that the seller sent him and that Mark sent to me:

A very rare Dublin by Kaywoodie. The majority of people don’t even know what this special design is called. This is a Kaywoodie Embassy style or finish. As far as I know these were made only in 1975-76. As I said, many don’t know what these are called and you’ll see them called “ring grain” or other names. I’ve messaged a few sellers telling them the name, hoping it’ll help them sell faster. I try and buy every one that’s in very good condition I can. So far, I’ve owned 5 I think. Sold just one and the rest I’ve kept for myself. There are a couple I’ll list or when I get a duplicate.

 

Royal Danish Acorn Shape 971 Reborn


Blog by Steve Laug

This is another pipe from the lot I picked up on Ebay not long ago. The lot is pictured in the photo below and this one is the third pipe down on the first column, left side. It is stamped Royal Danish in script over MADE IN DENMARK on the underside of the shank. It is also stamped 971. To me the shape is an oval shanked acorn. It has a sandblast finish with a smooth area on each side of the bowl and on the area that bears the stamping on the shank. The bowl was heavily caked as can be seen in the second photo. The finish was not in bad shape just dirty and the smooth areas had small scratches on the surface. The rim was caked with spill over from the bowl and would need to be scrubbed to remove the build up and make the sand blasted rim visible again. The bowl came without a stem.

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I sorted through my box of stems to see if I had one that was suitable for this pipe and found an estate stem that would work with a little cleanup. It was heavily oxidized and had some tooth chatter on the surface of the stem that became very visible as I cleaned it. The stem was clogged with tar and oils and I would have to unclog it to make it work. I used a paper clip that I straightened out to clean out the build up in the stem then sanded the tenon until the stem fit the pipe. I lined it up with the curves on the shank. Because of the sandblast on the shank the stem would not line up perfectly so I decided to sand a smooth band around the shank for the stem to line up with. I used a Dremel with a sanding drum to smooth out the edge of the shank. The next four photos show the finished band around the shank. Once it was stained I thought it would be a good contrast with the stem and the finish of the sandblast.

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I reamed the bowl with a PipNet reamer. I began with the smallest cutting head and worked my way up to the second cutting head (first photo below). Once I had the bowl cleaned out I worked on the stem to clean up the oxidation and work on the tooth marks. I sanded it with 220 grit sandpaper and then with a fine grit sanding sponge (photos 2 and 3 below). I also sanded the banded area that I cut with the sanding drum.

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I wiped the bowl and shank down with acetone and a cotton pad. I wanted to remove the grime in the crevices of the blast on the shank and bowl. I used a soft bristle tooth brush and acetone to clean up the rim of the pipe. I scrubbed it until the finish was clean. Photos 1 and 2 below show the finish after the cleaning. The grey is the finish after it broke down with the acetone. I continued to scrub it until the finish was clean.

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I set up the heat gun and heated the stem and bent it over the rolling pin that I use to get a good straight bend in the stem. I also buffed the stem and bowl with White Diamond. I used a light touch on the stem as I intended to keep sanding it with the micromesh sanding pads. I took it back to the work table and restained it with a dark brown aniline stain thinned with isopropyl alcohol. The mix was my attempt to match it to the original stain. I wanted the dark stain in the grooves of the blast to stand out against the brown over stain. The next three photos show the bend in the stem and the restained bowl. The band that I sanded in the shank is a nice contrast to the sandblast and the black of the vulcanite stem.

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I sanded the stem with micromesh sanding pads from 1500-12,000 grit. I wet sanded with the 1500-2400 grit pads and then dry sanded with the 3200-12,000 grit pads. The next series of four photos show how each progressive grit of sanding pads bring a deeper shine to the stem.

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I wiped the stem down with Obsidian Oil to protect the new shine against oxidation and then once it was dry took it to the buffer and buffed the stem with White Diamond. I finished by buffing the bowl and stem lightly with White Diamond a second time. It took the pipe back to my work table and gave it several coats of Halcyon II Wax. I have found that it does a great job on sandblast and rusticated finishes. When it was dry I hand buffed it with a shoe brush until it had a rich shine. The next series of photos show the finished pipe. I like the new look to the shank and bowl and the new stem looks like it came with the pipe!

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