Tag Archives: polishing a pipe

A Fine Tale of a Union for this older WDC Wellington Bent Billiard

by Steve Laug

The next pipe on the table is a bit of a change of pace. I have had this old WDC Wellington bowl in the box here for a very long time and never had a stem for it. Somewhere in its long journey the stem had been displaced and when we received it the pipe was a sad bowl with no stem. I held onto it in hopes that one day I would find a stem that would be the right one. Every so often I would come across a large Wellington stem and dig out the bowl to see if it would fit only to be disappointed and drop it back in the box of bowl. Well, that lonely bowl was about to meet its correct stem! I was looking through a new batch of stems I picked up and I could not believe what I saw there. It was the exact stem I had been waiting for – a smaller Wellington stem with their version of the P-lip. In fact, my guess is that it is an older stem as the airway entrance on the stem is on top of the P exactly like Peterson’s. I know that later it was moved to the end of the stem with a lot of legal wrangling. Leaving all of that aside a union was about to happen. The lonely bowl would be meeting its mate.

Let’s not get ahead of ourselves. First let’s meet the main characters of the union. The first player in this budding romance is the old and lonely bowl that is quite a beauty. The finish is shiny with a varnish coat. The stamping on the left and right side of the shank are stamped with gold leaf. On the left it reads The [over] Wellington and on the right side is the WDC triangle logo. On the tarnished nickel ferrule were the expected faux hallmarks identifying it as an American Pipe and underneath those is the WDC triangle logo. The bowl had been reamed somewhere along the way and other than having a very light cake and dust was in decent condition. The rim top had a light coat of lava that would need to go. The internals would need a refresh. Nevertheless, the pipe really was quite a beauty and I hope you can see why I held onto it so long. Here are some photos of the bowl before I started my work on it. I also took some photos of golden finery and identifying marks. She really is quite a beauty and for her age in excellent condition. There is no wear on her jewellery. She is ready to dance.
The second character in the romance is the late to the scene stem. It is clear that he had been around a long time. It is older solid rubber so there was no oxidation on the surface. There were scratches and some tooth chatter near the button. But thankfully no one had left their tooth marks for posterity on its surface. It actually looked pretty good for an old timer. The gold stamped jewellery on the stem top was faded over time but it was still visible. It was still a handsome stem. The gold jewellery read Wellington arched over the WDC triangle logo and matched the bowl. It was going to be fun to prepare them to meet each other. Come with me for the preparations.For those of us who can’t wait for the final reveal (and that does include me by the way!) I introduced the stem and the bowl for the first time and took a series of photos. I think it is going to look quite amazing once they both clean up a bit and meet each other in their a renewal of their former glory. Like any older romance you want to as much about the lovely pair as you can. You want to know their history and what they were like years ago! To get that kind of background information on the pair I turned to Pipedia’s article on WDC (William Demuth) pipes and to reintroduce myself to the Wellington Family of pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/William_Demuth_Company). I have included one of the advertising flyers on the Wellington Family below. Look at the price of this pipe when it was sold.Look at the lovely “youngins” in the photos of the advert. They were quite stunning. Now it was time to work on the pair individually in preparation for their union. I decided to work on the bride first – preparing the bowl. It was not too bad but it needed some attention. I cleaned up the light cake in the bowl with a Savinelli Fitsall Pipe Knife and took it back to bare briar all the way down the bowl. I ran my finger over the bowl walls and there were no issues that I could see or feel. I sanded the walls of the bowl with a piece of 220 grit sandpaper wrapped around a piece of dowel. It felt and looked much better.I cleaned up the rim top, scraping off the thick lava coat with the edge of the Savinelli Knife. I sanded it with a 320 grit sanding pad to finish the cleanup. There was some nice grain underneath the debris. I also found a small fill on the back-left side of the rim top that went down the side of the bowl for a little way. No issues as the fill was solid.I cleaned up the finish on the bowl and removed the nicks and marks on the finish by carefully sanding it with the 320-3500 grit sanding pads. I took off the shiny finish very well and revealed some nice grain below the surface. I sanded the nickel ferrule with the higher grit pads – 2000-3500 to remove the oxidation and some of the pitting on the topside of the ferrule. I cleaned out the internals of the bowl and stem with pipe cleaners, cotton swabs and alcohol. It was surprisingly dirty. The airway in the bowl was clogged with tars so it took a bit to open it back up but the airflow is restored and the pipe is clean again after many years. I decided to “deghost” the bowl with cotton bolls and 99% isopropyl alcohol. I pressed cotton bolls into the sump on the shank and into the bowl completely filling in the openings with the cotton. I then used an ear syringe to transfer the alcohol into the bowl and shank opening. I find that this gives me more control than pouring and also saves the finish on the bowl from any damage by the alcohol. I set the bowl aside for a few hours to let the cotton and alcohol do its work wicking the oils and tars out of the bowl. I let it sit for 4-5 hours them took photos of the bowl and cotton. I pulled the cotton out of the shank and the bowl with a dental pick. It had drawn out a lot oils and tars from the bowl and shank. While the bowl air dried after removing all the cotton bolls I turned my attention to the other partner in the union – the stem. I touched up the stamping on the top side of the saddle stem. I used some Rub’n Buff Antique gold to touch up the stamping. I worked it into the letters with a tooth pick. I buffed it off with a soft cotton cloth. The stamping is looking much better.I sanded the scratching on the tenon end of the stem and the tooth chatter on the bit end with 320-3500 grit sanding pads. I quickly made short order of these blemishes on the old stem. I was one step closer to being ready to meet the bowl. I polished the old hard rubber stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. Now it was time to reintroduce the lovely pair. The music was playing… you can almost here the sound of “First Time Every I saw your Face” flowing in the background. The restored bowl and stem step out to meet one another. Once united the briar bowl and the stem back together this WDC Wellington Bent Billiard revealed its stunning beauty. The union brought the old pair together – the polished briar, the nickel ferrule and the hard rubber were a winning combination. The grain that shone through the polished finish is stunning. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the entire pipe with a clean buffing pad which really brings the shine out with the wax. I hand buffed the pipe with a microfiber cloth to deepen the shine. The lovely newly joined Wellington Bent Billiard fits nicely in the hand and feels great and will truly be a pipe to be smoked any time really – while sitting and reading or listening to music. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 54 grams/1.87 ounces. I will be adding it to the American Pipe Makers Section of the rebornpipes store soon. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. I appreciate your time to spend reading this one. Thank you.

Restoring and Replacing a Tenon on a Hand Cut B Olive Stack

2 Replies

by Steve Laug

The next pipe on the table was one that we purchased from our contact in Denmark who has provided us with some great pipes. We bought it on 02/16/2023. It caught my eye because of the brass “O” on the stem which I have come to associate with Julius Vesz Hand Made pipes. The stamping on the shank is a bit odd, but uses some of the words that I have come to associate with Vesz pipes. On the underside of the shank it reads hand cut (lower case script) with B on top of the “cut” portion of the stamp making it unclear. Below that the stamp reads Olive and I don’t think it refers to the wood but perhaps the finish on the pipe. I have never seen a Vesz stamped with that nomenclature. The wood is definitely briar and not Olive wood. I really like the fact that the pipe is the top of the line of Vesz Hand Cut pipes. The bowl had a thick cake with an overflow of lava on the top and the inner edge of the bowl. There were also some burn marks and darkening on the inner edge of the rim. These would need to be dealt with in the clean up and restoration. The finish was dirty with grime and grit ground into the briar. The Ebionite stem was oxidized and had some tooth marks on both sides ahead of the button. Jeff took some photos of the pipe before he started his clean up work. Jeff took some great photos of the rim top that show the thick cake in the bowl and the lava on the rim top. There was also some burn damage on the front inner edge of the bowl and some darkening around the edges. He also captured the condition of the stem showing the oxidation and the tooth damage on both sides. Jeff took a photo of the damage to the filter tenon. It had a major crack on the top half. I expected it to break free during the cleanup process.He captured the grain around the sides and heel of the bowl well in these photos. It was amazing grain and the stain was a rich walnut that made the grain really pop around the bowl and shank. Jeff took a photo of the stamping on the underside of the shank. It was clear and readable as noted above. You can see the “B” stamped on top of the Hand Cut stamp. The second photo shows the brass “O” on the left side of the taper stem and the oxidation around it on the side of the taper stem.Before I started working my part of the restoration I spent some time trying to place the hand cut line in the Vesz hierarchy. I turned to rebornpipes to have a look at some of the pieces I had written previously on the brand. The first was a catalogue I had picked up on Vesz pipes from a friend. It was an older catalogue from the time period that the brand was called Craft Pipes (https://rebornpipes.com/2016/09/13/an-older-julius-vesz-catalogue/). In going through the catalogue there was nothing that referred to the newer lines of the Vesz pipes that showed up in other places.

A piece I wrote on a Vesz Zulu gave a lot of historical backgroundon the brand so I reread that (https://rebornpipes.com/2014/10/04/a-review-a-julius-vesz-shape-76-zulu/). I quoted from Pipedia in the piece and have included that and the link below.

Pipedia gives good background information on Vesz. The picture and the material is taken from this link http://pipedia.org/wiki/Vesz_Pipes

“Born and raised in Hungary, Julius Vesz was first exposed to pipe making through his grandfather. Although his grandfather died when Julius was only 9 years old, he can still picture his grandfather making pipes. It made a lasting impression that matured years later.

After immigrating to Canada at age 23, Vesz worked as a mechanical draftsman, but ever since a child had wanted to do something on his own. Remembering his grandfather’s pipe making and repairing, he thought perhaps he should try his hand at that also. He sought out Charlie Dollack, who had a repair shop in downtown Toronto, but while Charlie encouraged the young Vesz, he did not offer any help or instruction.

Julius continued on his own, setting up a modest shop in his own home, and was soon fixing and making pipes for several department stores, as well as United Cigar, which later turned into his main source of work. He discovered he had a unique skill, which he practiced and nurtured on his own. Like his grandfather, Vesz is motivated by a desire to create pipes that approach perfection.”

Over the years I have followed Julius Vesz’ pipes and kept an eye out for one that caught my eye. Julius Vesz is a Canadian pipe maker who has been controversial in his claim to use dead root briar. Many have argued about his choice of terms regarding the briar that he uses. But regardless of your take on that issue he makes beautiful pipes that smoke exceptionally well. His unique raindrop shaped pipes may be how many people know him. He has a shop in the Royal York Hotel, 100 Front Street West in Toronto.

His Hand Cut pipes are crafted from his oldest and finest blocks of aged briar. They come in a variety of shapes and styles and no two are the same. The grading of the Hand Cut is ascending from 3 – 9, then switches to A – D. The pipe I am working on is a B grade so it is getting close to the top of the grading scale which I would expect from the grain on the briar. The Hand Cut pipes were often personalized with bone, silver and gold ornamentation.

His early pipes bore the Craft Briar stamp, and though his company still is registered as Craft Briar his pipes are now stamped Julius Vesz. He carved every pipe that bears his name and though they may bear similarities to others that he has carved each one is one of a kind. His site says that “Every pipe is meticulously crafted from his personal supply of aged briar that he has been accumulating since the 1960s. The extremely old briar gives each pipe the exceptional smoking characteristics found only in a world famous Julius Vesz pipe.”

Now I knew that the Hand Cut pipe I had was the top line of Vesz Pipes and that it was Graded a B which is close to the top of the line which tops out at Grade D. It is a beauty and it is now time to work on it!

Jeff had thoroughly cleaned up the pipe. He had reamed the pipe with a PipNet pipe reamer back to bare briar and removed the remnants of the cake with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs, pipe cleaners and shank brushes. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. The filter tenon, shown cracked above, fell apart in the clean up. You can see pieces of the broken tenon below. I took photos of the pipe before I started my part of the restoration work.

I took photos of the bowl and rim top to show the clean condition. The burn damage on the inner edge of the bowl is clear on the front of the bowl. The rim top has some scratches and marks as well. The bowl walls look very good. The thick vulcanite stem looks very clean and the tooth marks are evident next to the button on both sides.I took the stem off the bowl and took photos of the broken tenon and parts. It will definitely need to be replaced. The beauty of this is that I can replace it with a regular tenon instead of the filter tenon. To me that is good news.I decided to replace the tenon first. I knew that fitting it would require adjustments to the stem and shank so I wanted to do that before I put a lot of work into polishing the bowl. I used a Dremel to flatten out the broken tenon end. The photo below shows it in process to the flattening out. Once it is flat and the face of the stem is smooth then it will be time to put a new tenon in place. With flattened I used a Delrin tenon – the largest that I had to fit into the airway in the stem. I coated the threaded end of the tenon with clear CA glue and inserted it in the end of the stem.I set the stem aside to let the glue cure on the new tenon. Once it had hardened it was time to reduce the diameter of the new tenon to properly fit in shank. I used a file and a Dremel with a sanding drum to bring it to the right diameter.When I had the tenon shaped correctly, diameter and fit correct I put the stem in the shank and took the following photos. You can see that the fit is very good. It is snug and looks good against the shank end. The alignment to the shank end is quite good but I will need to sand the right side of the stem a little to make the transition smooth. I will need to do the same on the right, top and bottom sides – adjusting either the stem or the shank for smooth transition between the stem and shank. I have to say it is a really beautiful pipe! I sanded the transition smooth all the way around the shank and stem joint. I was careful on the underside to not damage the stamping. Once it was smooth I polished the sanded areas with 1200-3200 grit micromesh pads. I used a Walnut stain pen to blend in the adjusted areas to the rest of the briar. That transition looked and felt very good.I set the stem aside for now and turned to the bowl. I used a folded piece of 220 grit sandpaper to smooth out the damage on the front inner edge and to give it a slight bevel to bring it back to round and deal with the darkening in that area of the rim edge. It definitely looks better. I smoothed it out with micromesh sanding pads. There were some gouges in the rim top on the front and I did not want to top the bowl. I used a tooth pick and clear CA glue to fill in the gouges. Once it cured I smoothed them out with 220 grit sandpaper and smoothed it with some 1500 grit micromesh. I restained the top and the inner edge with a Walnut stain pen. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. I take photos of the three groups of pads for my own viewing primarily as I am looking for progress in polishing. Once again, by the end of the process it looked quite good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. It works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. I set the bowl aside and turned my attention to the stem. The scratches, tooth chatter and marks easily were addressed by dry sanding the stem with 320-3500 grit sanding pads. I wiped it down after each pad with Obsidian Oil. It looked very good at this point in the process.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads to further remove the remaining scratches. I wiped the stem down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. This Julius Vesz Hand Cut Grade B Olive Stack is a great looking pipe with great grain around the sides of the bowl. The replaced broken filter tenon with a Delrin one worked very well and now it is a nonfilter pipe. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the wheel and followed by buffing the pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Vesz Hand Cut B Grade Olive fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 52 grams/1.80 ounces. This one will be with me for awhile so I can enjoy the beauty of this high grade Julius Vesz Hand Cut Stack. I think I will enjoy it for a while before I make up my mind once and for all… at least for now. Thanks for reading this blog and my reflections on the pipe while I worked on it. As always, I appreciate your comments and questions. Thanks for your support and time!