Tag Archives: Polishing a nickel ferrule

Reworking another trade, a Borlum KB&B Italian Briar Unbreakable Stem Bent Billiard

by Steve Laug

A month or so ago I received an email from a fellow in Japan who had some pipes he wanted to sell. We came to an agreement and he sent me a few. One of them was this interesting smooth finish Bent Billiard. This pipe is stamped on the left side of the shank with the words BORLUM in an arc over KB&B in a cloverleaf. Underneath that it is stamped ITALIAN BRIAR in a reverse arc. On the right side of the shank it is stamped UNBREAKABLE BIT. The stamping was clear and readable. The band on the shank is cosmetic and original and reads KB&B in a cloverleaf [over] Nickel Plated. The bowl had been reamed and the pipe cleaned. The shank is very clean inside and the pipe smelled very clean. It was so clean that I don’t think the pipe had been smoked since the fellow in Japan picked it up. The rim top was clean though there were some scratches and darkening and the inside edge of the rim showed some nicks. There was no damage to the outer edges. The finish around the bowl was in decent condition with great grain under some of the grime and scratching. The stem looked good, though it was not centred on the shank. The diameter of the stem extended beyond the band on the right side and a little above the top and underside. I would need to reduce the stem diameter to fit the shank band. There were some light tooth marks and chatter on the top and underside ahead of the button. Overall, I am happy with it but I will need to rework the stem fit to the shank and clean up the rim top and edges. I took photos of the pipe before I started my work on it. I took a photo of the rim top to show the condition of the bowl and the top. You can see clean bowl and marks on the rim top. The inner edge is slightly out of round. The stem looks good with light tooth damage and no oxidation on the surface of the hard rubber. It will look much better once I trim down the top, underside and the right side of the stem.I took photos to show the stamping on the sides of the shank and the nickel band. It is clear and readable as noted above. You can also see the fit of the stem to the shank on the top and the right side. I took the stem off and took a photo of the pipe to show its condition.

From an earlier Borlum pipe that I had refurbished back in 2014, I had learned a lot about the background of the manufacturer of the brand. I quote from that blog to summarize the historical background of the pipe (https://rebornpipes.com/tag/kbb-borlum-pipes/). The italicized portions of the text come from the blog with minor edits.

I already knew that Kaufmann Brothers and Bondy was the oldest pipe company in the USA, established in 1851. The Club Logo predated Kaywoodie with the “KB&B” lettering stamped within the Club, and a multitude of KB&B lines were in production long before “Kaywoodie” first appeared in 1919. Therefore, I knew that the pipe I had was a pre-1919, pre-Kaywoodie KB&B Made BORLUM.

As noted above, this particular pipe is stamped on the left side of the shank with the words BORLUM in an arc over KB&B in a cloverleaf. Underneath that it is stamped ITALIAN BRIAR in a reverse arc. On the right side of the shank it is stamped UNBREAKABLE BIT. As stated above it was made before Kaywoodie became the flagship name for pipes from Kaufman Brothers & Bondy (KB&B). It was made before the Kaywoodie invention of the “Stinger” was added, and even before shank logos, model stamps and other features invented by Kaywoodie came to be standards of the pipe making industry. It comes from a time when names like Ambassador, Heatherby, Melrose, Suez, Rivoli, Cadillac and Kamello dominated the pre-Kaywoodie scene. Borlum is one of those names.

I learned while researching for that blog and rediscovered while working on this one that the Borlum pipe featured some innovations that were new for the time but commonplace to us. These included (1) a solid rubber bit (vulcanite, ebonite), (2) an aluminum inner-tube construction in the stem that stabilized and strengthened the stem explaining the stamping of “Unbreakable Bit” on the right side of the shank, (3) a standard nickel-plated band (marked KB&B) to strengthen the shank connection for the stem. The stem features the older style more rounded bit tip/orific button, and you can see the aluminum inner-tube fitting just inside the tip.

I have included several pictures that I found on the internet that show the unique stem tube in the Borlum that gives rise to the claim that it has an Unbreakable Bit. The first photo shows the bent stem, third from the left with the same metal tube showing at the button. The second photo shows the other end of the tube in the tenon in the Borlum stem. That told me that the pipe I had was made after 1851 and before 1919. I am guessing that because of the other pipes in this lot dating in the late 1890s to about 1905 this one is probably from that same era. Not too bad for a 100+ year old pipe. During the hunt for information, I also found the next photo of a Borlum display and sales card. What is particularly interesting to me is the diagram at the top of the card showing the interior of the stem in place in the shank. It also includes the claim, “Guaranteed against Breakage”. I love the advertisements and sales brochures of these old pipes. The descriptive language that promises so much and the prices the pipes sold for are a nostalgic journey to the past. Note the $1 and up price tag on the sales card. The pipe that I am working on presently is identical to the bottom pipe on the right side of the photo. I have circled it in red. It has the identical shape, curved shank but has a nickel-plated band like mine. It has the hard rubber stem with an orific button. It is more rounded than the modern flat stem but it is still a comfortable feeling stem in the mouth.Now it was time to work on the pipe. I decided to deal with the diameter of the stem against the shank first. I used a folded piece of 220 grit sandpaper to take off the extra diameter of the stem on the right side and the top and bottom. I also sanded the tooth marks and chatter on the stem surface. It was a lot of handwork and fussing to get the fit correct. Once finished it looked much better. I worked over the stem with 320-3500 grit sanding pads to smooth out the scratches left in the hard rubber surface of the stem. Once finished the stem had a deep shine and really looked much better.I polished the stem surface with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads. I wiped it down between pads with an Obsidian Oil impregnated cloth. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine. It looked much better. I set the stem aside and turned my attention to the bowl. I smoothed out the damaged inner edge of the bowl with a folded piece of 220 grit sandpaper. It looked much better. I started polishing out the damage on the rim top with the 220 grit sandpaper. It looked much better.I wiped the bowl down with isopropyl alcohol on a cotton pad to remove the shiny wax or shellac coat on the bowl surface. It cleaned up very well. There was a deep sandpit/flaw on the lower front left side of the bowl. I filled it in with a combination of CA glue and briar dust. I sanded the repair with 220 grit sandpaper and smoothed it out into the surrounding briar. I touched up the sanded spot on the bowl front with a Walnut stain pen. It matched the rest of the bowl surface. Once I polished it some it would blend in very well.I polished the bowl and the shank with 1500-12000 grit micromesh sanding pads. I dry sanded with each pad and wiped the briar down with a damp cloth after each pad. I paused the polishing and touched up the stain on the bowl front and the rim top. It really was looking much better at this point. Once it cured I went back to polishing with the micromesh. I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips and a shoe brush to get it in to the crevices and valleys. The product works to clean, enliven and protect the briar. I find that the balm really makes the briar come alive again. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I polished the nickel ferrule on the shank end with a jeweller’s cloth. It works to polish and protect the metal from further oxidation. It is a great looking addition to the pipe. With the bowl and the stem finished I put the Borlum KB&B Italian Briar Bent Billiard with an unbreakable stem back together and buffed it on the wheel using Blue Diamond to give it a shine. I gave the bowl and the stem multiple coats of carnauba wax on the wheel. I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It really is a great looking pipe. The dimensions of the pipe are – Length: 4 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of this large pipe is 1.20 ounces /33 grams. This Borlum KB&B Italian Briar Bent Billiard is another great looking pipe. It is much more beautiful in person than these photos can capture. I will be putting it in my older American Pipe Collection to enjoy in the future. This is another pipe that has the possibility of transporting the pipe man or woman back to a slower paced time in history where you can enjoy a respite. Thanks for walking through the restoration with me.

Restoring a Classic Peterson System 359

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Blog by Kenneth Lieblich

What a handsome pipe! I found this PRE-republic-period Peterson System 359 at a local antique shop and I was charmed by it right away. It’s a handsome devil and the look of it gives one a feeling of comfort. It is satisfying and comfortable in the hand – like a mug of tea. There was a lovely patina on this old timer and I really wanted to get this into the hands of Peterson lover. Let’s have a closer look. This Peterson 359 pipe has the classic “System” look: bent shape, nickel mount, and tapered, army-style stem. Of course, it also had the traditional Peterson P-lip stem. The markings on the left side of the shank are Peterson’s [over] System [over] ③ [over] 359. The underside of the shank showed Made in Ireland in a circle. The nickel mount on the shank had K&P (in shields) [over] Peterson [over] Dublin. There were no markings on the stem. The Peterson System pipes are well-storied among Peterson collectors/admirers. I took the opportunity to read the article on Pipedia, specifically about the System pipes, by Jim Lilley. There is lots of good information there and I encourage you to read it: https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_Pipe.Having seen that the words “Made in Ireland” were in a circle, I knew that I was dealing with an older pipe. Precisely how old would require some elementary research. The main Pipedia article on Peterson included a few interesting lines:

“Charles Peterson applied for a patent for an improved tobacco pipe on the 8th of August 1890. He was awarded patent number 12393 on the 16th of June 1891 for Great Britain and Ireland. This came to be known as the famous ‘System Pipe’ patent.”

“Later they stamped their pipes with “Made in Ireland” in a circle format 1945-1947…”

This is awfully helpful in dating this pipe. I can comfortably say that this pipe dates from 1945 through 1947, that is to say, just short of 80 years (at the time of writing).

As usual, I also owe a debt of gratitude to Mark Irwin of Peterson Pipe Notes. He has a very interesting article on the various System shapes and I highly recommend having a look: https://petersonpipenotes.org/146-a-guide-to-system-shapes-1896-2019-part-1-the-300-shape-group/. Here is a screenshot of the relevant bit:In addition, Mark has an article on an older 359 that he picked up: https://petersonpipenotes.org/tag/peterson-359-system/.

On to the pipe itself: the stem was in average condition – not especially dirty, but it had been well used. It had a few dents. The bowl was moderately dirty and had quite a bit of lava and plenty of cake. Aside from some small fills, the outside of the bowl was very nice. The nickel mount was in good shape – only some very slight dents. To work! The stem was first on my list – and I couldn’t get it out of the mortise! I grabbed the heat gun and gently warmed up the goo inside until it had softened enough to let go of the stem. I wiped the outside down with Murphy’s Oil Soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame to lift the few bite marks and dents. Sadly, however, this did not do much. Then I cleaned out the inside with pipe cleaners and isopropyl alcohol. I used some SoftScrub on the outside of the stem to remove some oxidation. Then, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. The following day, I cleaned the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly straightforward to remove. I scrubbed again with SoftScrub on some cotton pads to remove the leftover oxidation. I built up the dents on the stem with black cyanoacrylate adhesive and let them cure. I then sanded the adhesive down with some sandpaper to level out with the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to polish it and highlight the black lustre. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. Moving on to the stummel, I first decided to ream out the bowl. I used the PipNet Reamer to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as possible. I took the chamber down to bare briar to ensure there were no hidden flaws in the wall. Fortunately, there were none.I used cotton rounds and some Murphy’s Oil Soap to scrub the outside of the stummel and a toothbrush with Murphy’s for the lava on the pipe’s rim. I took a close look at the rim. In order to save as much of the rim as possible, I used a piece of machine metal to very delicately scrape away as much lava as I could. I do this before automatically jumping to my topping board. This worked well.I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and lemon-infused isopropyl alcohol. There was quite a bit of filth inside this stummel, and it took a fair amount of cotton to get it clean. I followed that up by cleaning the insides with some dish soap and tube brushes. I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.There were a couple small fills and nicks around the bowl. I opted to leave them as they are – they are minor and are part of the history of this pipe. I felt that I had interfered enough and didn’t want to interfere anymore. Then, I used most (but not all) of my Micromesh pads on the stummel to finish it off. This included buffing up the nickel mount to a beautiful shine with my jewelry cloth. I also applied some Before & After Restoration Balm and let it sit for 20 minutes to do its magic. It adds that certain je ne sais quoi to the wood. Then it was off to the bench polisher! A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. Boy-oh-boy, this is one good-looking pipe! I’m pleased with the results. This Peterson Standard System 359 looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the Ireland pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅞ in. (149 mm); height 4⅛ in. (105 mm); bowl diameter 1⅓ in. (33 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1⅞ oz. (55 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

It has a shiny black finish so it must be an Ebony Finish – A Peterson’s System 301

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Blog by Steve Laug

The next pipe I chose to work on came to us from a pipe hunt back in 2017. Jeff found it in at an antique mall in Sandy, Utah, USA. It is a Peterson’s System 301 pipe with a black painted bowl. The ferrule is nickel and the combination looked amazing when it was new. It is a finish that Peterson called Ebony. The pipe is stamped on the left side of the shank and reads Peterson’s [over] System. On the nickel band it reads K&P [over] Peterson. On the right side of the shank it is stamped Made in the Republic of Ireland (three lines) [over] the shape number 301. It was filthy when Jeff brought it to the table. There was a thick cake in the bowl and an overflow of lava on the rim top and the inner edge of the bowl. It was hard to know what the condition of the rim top and bowl were under that thick lava coat. The nickel ferrule is heavily tarnished. The saddle stem does not have any stamping and was oxidized and had tooth marks and chatter on the top and underside on and near the button. It also had a Softee bit that was rotting and a lot of debris was built up around the edges. Jeff took photos of the pipe before his cleanup work. (When I saw the photos I realized that somewhere between when these were taken in 2017 and today in 2021 the pipe acquired a different stem. You will see that in the restoration.) Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked and the rim top and edges have a thick lava overflow. The stem is lightly oxidized and a rotting Softee Bit on the end. There is a lot of debris collected against the edges of the rotten rubber. He took photos of the sides of the shank to show the stamping. The stamping is readable in the photos below and is as noted above. He also captured the stamping on the nickel ferrule. I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s System Line. On page 314 it had the following information.

System (1891-) The Peterson System pipe is the backbone of the company’s body of work, offered continuously since 1891. Defined by its reservoir, graduated bore, and unique Peterson Lip mouthpiece, the design originated with an 1890 patent and was further refined by modifications patented in 1894 and ’98. Offered in numerous shapes and sizes, in bent and straight stemmed styles, marketed in smooth, sandblasted, rusticated or ebony finish, and rendered in briar, clay and meerschaum with mouthpieces of vulcanite, amber, horn, Bakelite, and acrylic. From 1891-1915, Systems were labeled PETERSON’S over PATENT, then from 1906-11 occasionally, PETERSON’S over PATENT over DUBLIN, followed thereafter by PETERSON’S over DUBLIN.

This pipe is stamped PETERSON’S over SYSTEM and there was a subcategory shown on the same page with that information.

Peterson’s over System. Pipes stamped Peterson’s System have been documented since 1920. A ’20 brochure is the earliest printed reference to the Peterson’s System. The pipe came in three quality grades (no mark, 2 or 3) until 1959. Thereafter as De Luxe (no mark), Premier (the old 2) and Standard (the old 3).

Judging from the description above, the pipe I am working on has an ebony finish and could have been made before 1959 as it has no grade mark as noted in red above. It reads MADE IN THE REPUBLIC OF IRELAND in three lines which narrows the date to between approximately 1938 and the present. Now it was time to work on the pipe.

UPDATE: I just heard from a fellow on Facebook Tobacco Pipe Restorers Group. He wrote the following: The shape 301 was not introduced until 1975. Considering the republic stamp, this one would likely date between 1975 and 2000. Also, if that is the stem the pipe originally came with, I would say this pipe is likely 1975 to mid 80s.

Jeff had done a great job cleaning up this 1979 Peterson’s De Luxe pipe. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Before & After’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. Somehow between the time Jeff worked on it in 2017 and today the stem in the photos above has disappeared and been replaced with a P-lip stem that appears to be the correct one for this pipe. I took photos of the pipe when I brought it to the work table. I took some close up photos of the rim top and also of the stem surface. I wanted to show how well it had cleaned up (even though it is dull at this point). The rim top and inner edges around the bowl looked good. I also took close up photos of the newly inherited stem to show the tooth marks on the surface near the button. I took a photo of the stamping on the underside of the shank. It reads as noted above. I also took a photo of the ferrule on the end of the shank. I removed the stem and took a photo of the pipe to have a look at the parts and overall look.I polished the rim top with 3200-12000 grit micromesh sanding pads to smooth out the inner edges and to try and minimize the scratching in the rim top. It is not flawless but it looks better. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I polished the nickel ferrule with a jeweler’s cloth to remove the oxidation and to protect it. The bowl and ferrule looked good. I set them aside and turned my attention to the stem. I “painted” the tooth marks on the vulcanite with the flame of a lighter and was able to lift all of them on the topside. There was one against the edge of the button on the both sides that did not lift all the way. I filled them in with a drop of clear CA glue and set it aside to cure. I used a folded piece of 220 grit sandpaper to smooth out the repairs and then started polishing the stem with 400 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I am excited to finish this Republic Era Peterson’s System Ebony 301 Bent Pot. I put the pipe back together and carefully buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to develop the shine. I hand buffed the pipe with a microfiber cloth to raise the shine. It is fun to see what the polished bowl looks like the Ebony finish. Added to that the polished black vulcanite stem was beautiful. This Ebony System 301 Pot is great looking and the pipe feels great in my hand. Even though there are a few scratches in the briar none go through the finish so I left them as a part of the pipe’s journey. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 64 grams/2.26 oz. It is a beautiful pipe and one that will soon be on the rebornpipes store in the Irish Pipe Makers Section of the store. If you want to add it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.