Tag Archives: pipe restemming

Restoring the 10th of 11 pipes sent for restoration – a Bertram Straight Billiard

by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes (actually as mentioned on the last pipe I can’t count) but going over it again I found I was right the first count. There were six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite, Citation in need of a stem and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.I chose to work on the Bertram Straight Billiard that needed to be cleaned up and restored. This next one is from Jack’s 11 pipes – a dirty, dull Bertram with an oxidized tapered vulcanite stem. The pipe is stamped on the left side and reads Bertram [over] Washington D.C. centered on the shank. There is no shape number to be seen. The finish had a lot of grime ground into the bowl and some nicks and flaws where the fills were shrunken or broken around the sides. The bowl was moderately caked with a light lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The stem was calcified, oxidized, dirty and had tooth chatter and marks on the top and underside ahead of the button. The photos show the condition of the stem surface. There were no markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the cake in the bowl and overflow of lava on the rim top. The photos of the stem show the calcification, tooth marks and chatter on the top and underside of the stem and the button. I took photos of the stamping on the left and underside of the shank to capture it. The Bertram stamp was clear and readable as noted above. Once restored again it will have a long life ahead of it. I removed the stem and took a photo of the parts to give a sense of the look of the pipe.As I have worked on a lot Bertrams in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram).Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Bent Billiard has some mixed grain around the bowl. This pipe does not appear to have a Grade stamp on it but the fills make my think a lower grade due to the quality of the briar. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim top with a folded piece of 220 grit sandpaper and was able to remove the darkening. I also started to sand the shank repair at the same time. The old warrior is visible in the photos below.I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got to it. I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top is very clear. Once cleaned the bowl with the soap I brought it back to the work top and examined it. This was a pipe full of fills around the heel of the bowl. All were shrunken and need of repair. I filled in all of the damaged fills with clear CA glue. I smoothed them out with a dental spatula. Once the repairs cured I sanded them smooth with 220 grit sandpaper to blend them into the surface of the briar. Once finished it looked much better. I sanded the bowl it with 320-3500 grit sanding pads to further remove the stain and make a more transparent finish on the rim top, the bowl and shank. The light spots blended in better. The briar began to take on a rich shine and the repairs to the repairs blended in better with work. The photos tell the story. I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface and the repairs blended even more as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I laid the bowl aside and turned my attention to fitting a new stem. I made a decision about switching the short taper stem on this pipe to one of the other Bent Billiards that I needed to restem. I went through my stems and found one that did not have a tenon but was very close to the diameter of the shank – slightly larger but very workable. I would use the original stem on the bent. I chose this saddle fishtail stem for this one. It would take some work to clean up bu tit would look good. I cleaned out the the airway in the stem with pipe cleaners and isopropyl alcohol. It was a dirty stem.To fit the tenon to the shank I used several flat files and reduced the tenon size. I cleaned it up with a Dremel and sanding drum, flat files and sand paper until the fit was snug in the shank. It was going to work well.I sanded the saddle portion of the stem with 220 grit sandpaper to adjust the fit to the shank. By the time I was finished sanding it the stem very well to the shank and the transition was smooth. I sanded the surface of the new vulcanite saddle stem with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Bertram Washington DC Straight Billiard with a saddle stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 51 grams/1.73 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the last of the pipes. I look forward to hear what he thinks of this resurrected beauty. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Retemming and Restoring a Citation Imported Briar ¼ Bent Apple – Jack’s 12th Pipe

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by Steve Laug

I started my work on the bowl by cleaning out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got it.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the dusty inside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. I paused from the bowl cleanup to see what I could find regarding a stem and a stinger that I could use. I found a stem that had the same diameter as the shank. It was a push stem so I cut off the tenon with a hacksaw blade. I have collected many stingers over the years and put them in a jar. I scavenged them from ruined stems and other places and have kept them all. I went through the jar and found the stinger I needed for this mortise. I threaded it into the shank and checked the fit. It was perfect.Now I had the proper stem and the proper stinger tenon. Now I had to put those pieces together in such a way that the stem lined up properly with the shank. I drilled out the airway in the stem with my cordless drill. I checked the fit of the threaded end of the stinger in the airway and it fit well. I cleaned the inside of the airway with alcohol and pipe cleaners so that it would be clean(no photos taken). I threaded it into the shank and marked the top. I unscrewed it and coated it with a layer of all purpose glue. I turned it into the stem end and set it aside to dry. The glue did not cure hard enough and when I turned it into the shank it popped loose. I reglued it with black CA rubberized glue and set aside once again. Once the tenon hardened in the stem I screwed it onto the shank and lined it all up to make sure it was straight! It was perfect! I “painted” the stem surface with the flame of a lighter to soften the vulcanite so I could bend it. Once it was flexible I set the bowl rim top down and pressed down on the stem where I wanted the bend to be and let it cool in that position.Since it was in decent condition after cleaning it I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each pad with a damp cloth to remove the sanding debris. It looked very good once I finished. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention back to the vulcanite stem. I sanded it with 220 grit sandpaper to remove the oxidation and smooth out the tooth chatter on the surface. It looked better.I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks and remaining casting marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Citation Bent Apple/Author with a newly fit taper stem and metal stinger tenon. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain all around it. The polished grain on the pipe looks great with the new black vulcanite stem. This Citation Bent Apple/Author is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 43 grams/1.52 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 4 pipes. I look forward to hear what he thinks of this next beauty. It should be a great smoking pipe.

Restoring the 7th of 11 pipes sent for restoration – a Bertram 30 Bent Billiard with a new stem

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes – six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.I chose to work on the Bertram 30 Bent Billiard that needed to be restemmed next. This next one is from Jack’s 11 pipes – a dirty, dull Grade 30 Bertram with a ruined tapered vulcanite bite proof stem. The pipe is stamped on the underside side near the stem with the Grade 30 number. On the left side it is stamped Bertram [over] Washington D.C. centered on the shank. The finish had a lot of grime ground into the smooth finish on the bowl and some darkening around the sides of the bowl. The bowl was moderately caked with an overflowing lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The ruined replacement twin bore, or bite proof stem was calcified, oxidized, dirty and had tooth chatter and many bite throughs and chips on the top and underside near the button. The photos show the condition of the stem surface. It will need to be replaced. There were not markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the thick cake in the bowl and overflow of lava on the rim top. The photos of the damaged (I would say ruined) stem show the thick calcification, tooth marks, bite throughs and heavy damage in the vulcanite on the top and underside of the stem and the button. I took photos of the stamping on the left and underside of the shank to capture it. The Bertram stamp was clear and readable as noted above. The 30 stamp was more faint on the underside but is visible in person. I removed the stem and took a photo of the parts to give a sense of the look of the pipe. I took a photo of the bite proof stem end showing the twin bore airways in the button. As I have worked on a lot Bertrams in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram).Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Prince has stunning straight and flame grain around the bowl. This pipe has a 30 Grade stamp on it which I am sure explains the quality of the briar. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim with a folded piece of 220 grit sandpaper and was able to remove the darkening.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top is very clear. As I cleaned it up, I noticed that the fills on the right side and the front mid bowl were shrunken and damaged. I filled them in with clear CA glue and briar dust. Once the repair cured I sanded it with 220 grit sandpaper to flatten the repair and blend it into the surface of the briar.I sanded the bowl it with 320-3500 grit sanding pads to finish the rim top, the bowl and shank. The briar began to take on a rich shine and the darkening on the top was gone and the fill blended in better with work. The photos tell the story. I remembered that I had forgotten to clean the pipe. I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got it.I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I laid the bowl aside and turned my attention to fitting a new stem. I went through my stems and found one that did not have a tenon but was very close to the diameter of the shank – slightly larger but very workable. I would pitch the chewed up twin bore stem in light of this fishtail one. I pushed a tenon in the stem for the photos below. I would need to secure once I started.I gave the threaded end of the tenon a coat of black CA rubberized glue and pressed it into the stem. I turned it until all was aligned and straight and then secured it until the glue hardened and the tenon was solid.Since there was little to do on the stem other than cosmetic adjustments I decided to give it a slight bend to match the damaged stem and the flow of the bowl. I have found that if I “paint” the area where I want the bend with a lighter until the surface softens I can save getting my heat gun out. I do this while the stem is on the pipe. Once the surface was soft I press the top of the bowl and the stem down against my worktable to get the bend in place. I let it sit that way with pressure from my hand until the rubber of the stem cools. You can speed up the process by putting the stem under cold water but I did not do this on this pipe. Once cooled I took a photo of the look of the bent stem. Those paying attention to the photos of the bowl work will see that I bent the stem before I did any of the clean up on the bowl 😉I worked on the diameter of the stem at the shank first with my Dremel and sanding drum to get it close to what I wanted. I followed that by sanding it with 220 grit sandpaper. I sanded the rest of the stem to clean up the casting marks on the sides and button end. I constantly checked the fit on the shank and once I had it ready I wiped the stem down with a bit of Obsidian Oil and took the photos below. It began to really look very good.I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks and remaining casting marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I cleaned out the drilling and sanding debris from the airway in the stem with pipe cleaners and isopropyl alcohol. It was clean other than the dust.I am excited to finish this Bertram Washington DC 30 Bent Billiard with a newly fit taper stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Bent Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 49 grams/1.73 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 4 pipes. I look forward to hear what he thinks of this next beauty. It should be a great smoking pipe.

Restemming a Radford Ravel Rhodesian I have worked on before

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by Steve Laug

I have worked on this Radford Ravel Rhodesian for this pipe man quite often and I know that this is at least the second stem I have worked on for this pipe. That does not include the many rebuilds and refits that I have done on the first stem. The pipe is one of his favourites and one that he repeatedly is drawn to. I remember restoring the pipe originally in 2017 – repairing and banding the cracked shank (https://rebornpipes.com/2017/03/19/banding-and-restoring-a-radford-ravel-rhodesian/). I cleaned up the stem, reshaped, repaired and polished it. In 2023 he brought the pipe back as the stem was loose. I reworked the thin saddle stem to improve the fit and shape (https://rebornpipes.com/2023/04/28/restemming-a-radford-ravel-rhodesian/). Since then I have rebuilt the area ahead of the button and the button area where tooth marks both marked it and ended up becoming bite throughs. Yesterday he stopped by left the pipe with me to replace. The top of the stem had cracked and the repaired areas on the topside were gone. I took photos of the pipe before I started the restemming process. Have a look at what I saw. I went through my can of stems and could not find a saddle stem that would fit. I did find a new vulcanite taper stem that would work once I fit the tenon to the shank. It was a little larger than the shank in diameter and I would need to remove the excess material to get a fit.I used the Dremel and a sanding drum to knock off the marks on the tenon and smooth it out to fit the shank. I took photos of the newly fit stem to show the casting marks on the sides of the stem and on the button/slot end. You can also see that the stem is slightly larger in diameter than the shank and nickel band. It is going to look very good! I used my Dremel and a sanding drum to knock off the casting debris on the stem sides and button end. I also began the process of reducing the diameter of the stem to match the shank. I took the majority of the excess of the vulcanite off the stem to start the fitting. I was working to get it down to where it would fit inside the band. I worked on it some more with the Dremel and sanding drum to get close. I was getting there. I wiped it down with some Obsidian Oil and then heated the stem with a lighter. Once the vulcanite was flexible I bent it to the angle that matched the bends of the shank and bowl.I sat on the front porch and sanded the stem with 220 grit sandpaper to further shape and fit the stem to the shank. The bend and flow of the stem looked very good at this point in the process.I sanded the tenon to smooth out the marks and striations still remaining as well as fine tuning the shape and fit of the stem in the band. I continued sanding the stem surface with 2×2 inch sanding pads – grits 320-3500. By the end all of the sanding marks were removed and the stem began to take on a shine as did the tenon. It was looking very good.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I finished the restem by buffing the bowl and stem with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and vulcanite I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite stem. It really is a beautiful pipe. The smooth finish around the cap and shank show the grain shining through the rich brown stains of this Radford Ravel Rhodesian. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.05 ounces/57 grams. It is a beautiful pipe and now that I have finished restemming it, he will get to enjoy it once more.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Resurrecting a tired and much loved Jobey Dansk 2 Freehand Sitter

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by Steve Laug

My brother Jeff picked up another Jobey Dansk Freehand pipe on December 17, 2020 from a seller in Cramerton, North Carolina, USA. It had really unique shape and some nice grain with spot carvings around the bowl and shank. There was some plateau on the top of the rim and on the end of the shank. There was a rustication on the right side of the bowl toward the heel of the bowl. I have worked on enough of these to know that were Danish Freehand pipes were carved by Karl Erik. This one was stamped on the underside of the shank end and read Jobey in script [over] Dansk [over] Handmade in Denmark. There was a faint 2 stamped below the Handmade stamp. The finish on this pipe was very dirty with dust and thick lava filing in the plateau top. The bowl had a very thick cake. There were oils and grime ground into the finish of the bowl and the grime was quite thick on the shank and sides. I am pretty sure that the vulcanite stem was a replacement. The fit to the shank was not good and there were tooth marks both sides of the stem at the button. There was a large bite through on the underside of the stem ahead of the button. Jeff took of the pipe to show the overall condition of the bowl and stem. He took close up photos of the bowl and rim top from different angles to show the condition of the partial plateau finish. You can see the thick cake in the bowl and the heavy lava build up on the plateau rim top that almost fills in the valleys. It is hard to know if there is damage or if the lava protected it. The bowl has a thick cake that lining the walls and overflowing into lava. The next photos show the condition of the vulcanite stem which is oxidized and calcified. You can see the tooth marks and damage both on the surface of both sides ahead of the button. He took photos of the sides and heel of the bowl to show the lay of the grain and the heavy oils and build up around the pipe. It is a nice piece of briar with a unique and a patch of rustication on the bottom right side of the bowl toward the heel. Jeff took a photo of the stamping on the underside of the shank to capture it. It was clear and read Jobey Dansk at the top. Under that it read Handmade in Denmark. Underneath that it is stamped with a number 2. The stamping on the 2 is very faint. I wanted to look at who had carved the Jobey Dansk line to confirm some suspicions I had about it. I had a feeling that the pipes were carved by a Danish carver known as Karl Erik. I looked up the Jobey listing on Pipedia (https://pipedia.org/wiki/Jobey) and found the following information. I quote a portion of the article that is pertinent as follows.

English – American – Danish – French… Information about the brand Jobey are only to be found in form of smithereens…

Probably established in England around 1920(?) the brand hiked into the USA later. In the course of time owner, distributor and manufacturer changed repeatedly. As far as known:

George Yale Pipes & Tobacco, New York (1942)

Norwalk Pipe Co., New York (1949)

Arlington Briar Pipes Corp., Brooklyn (when?)

Hollco International, New York (1969).

Weber Pipe Co., Jersey City, NJ (1970’s)

The Tinder Box, (1970’s – 80’s).

Throughout decades Jobey pipes were mainly sold in the USA, Canada and England but remained almost unknown in continental Europe. The bulk of Jobeys was predominantly made according to classical patterns and mainly in the lower to middle price range. The predominant judgment of the pipe smokers reads: “A well-made pipe for the price.” So there is hardly anything very special or exciting about Jobey pipes although a flyer from ca. 1970 assures: “The briar root Jobey insists upon for its peer of pipes is left untouched to grow, harden and sweeten for 100 years. […]Jobey uses only the heart of this century old briar and only one out of 500 bowls turned measures up to the rigid Jobey specifications.” 99.80% of cull… that makes the layman marveling!

Yet then there are partially really exciting Freehands mainly in the seventies, that Jobey – Weber owned back then – bought from Danish pipe genius Karl Erik Ottendahl. These pipes were offered as Jobey Dansk – ’70’s pure! (BTW waning sales caused Ottendahl to discontinue exports to the United States in 1987.)

There was also an interesting Tinderbox catalogue page, provided courtesy of Doug Valitchka, that includes a note about the Jobey Dansk (https://pipedia.org/images/7/7a/Jobey1979.jpg).From that information I confirmed that the pipe that I was working on was carved by Karl Erik Ottendahl. There were some similarities to the Karl Erik pipes that I have worked on in the past. The dating of the pipe line in the 70s fits well with the pipe I have in hand.

Now it was time to work on the pipe on my end. When I received it, Jeff had once again done an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. It was in good condition. He cleaned the internals of the shank and stem with cotton swabs, pipe cleaners, shank brushes and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Briarville’s Stem Deoxidizer. It came out looking clean but the hole in the stem called for a replacement once again. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I brought it to the worktable. I took some photos of the rim top and stem to show the condition of them both when the pipe arrived. Overall it looked good. There is some darkening and debris on the top of the bowl. The stem had some deep tooth marks ahead of the button on the topside and a large bite through on the underside ahead of the button. I took a photo of the stamping on the underside of the shank. It is readable and in great condition. I removed the stem from the shank and took a photo of the pipe to show the look of the pipe.I decided to start my work on the pipe by finding a new stem for the pipe. I went through my stems and found a nice acrylic saddle stem in a ruby colour. The tenon was quite long and would need to be shortened to match the drilling in the shank. I would need to shorten it by about a ¼ inch. I would also need to reduce the diameter of the tenon to get a proper fit in the shank but I think once the bowl was finished the stem would really look good. I took some photos of the bowl and the replacement stem.I took some photos of the bowl with stem to give a sense of what the combination would look like. The colour looks quite amazing with the straight grain around the bowl and shank. I started on fitting the stem to the shank. I used my Dremel and sanding drum to start the process of reducing the diameter and finished the work with a file and sandpaper. I used a sharp pen knife chamfer the airway in the tenon end. The slight funnel really helps focus the smoke up the stem to the mouth.I used a small pottery saw to open up the single hole in button and begin to shape it in the form of a football. I further shaped it with a round and an oval file. I smoothed it out with a folded piece of sandpaper. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. Once I was finished it looked much better.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I set the stem aside and worked on the bowl. I worked over the plateau finish with a brass bristle wire brush to knock of the debris in the valley and low spots of the finish. It looked better.I moved from cleaning up the plateau to dealing with the darkening and damage to the inner edge of the rim. I used a folded piece of 220 grit sandpaper to work and smooth it out. It looked better when I had finished. I sanded the bowl with 320-3500 grit sanding pads. I wiped the briar down with a damp cloth after each sanding pad to remove the debris. It started to look very good. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down after each pad with a damp cloth. The bowl is starting to look very good. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and into the plateau rim top and shank end with a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. This is a beautiful Jobey Dansk Handmade Freehand by Karl Erik with a fancy, turned, ruby acrylic stem. It has a great look and feel. The shape fits well in the hand with the curve of the bowl and shank junction a perfect fit for the thumb around the bowl when held. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the plateau on the rim top and shank end multiple coats of Conservator’s Wax. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich combination of browns and black in the smooth finishes and the plateau areas took on life with the buffing. The rich colour of the briar works well with the polished ruby acrylic stem. I like the grain and finished look of this Jobey Dansk pipe. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¾ wide, Chamber diameter: 1 inch. The weight of the pipe is 57 grams/1.98 ounces. This Danish Freehand is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the Danish Pipe Making Section shortly if you would like to add it to your collection. Thanks for your time.

Restoring a Peterson’s Kapet Made in the Republic of Ireland 502

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by Steve Laug

This beautifully grained briar pipe was purchased on 08/27/2024 from an auction on eBay from a seller in Memphis, Tennessee, USA. It is stamped on the left side of the shank and clearly reads Peterson’s [over] Kapet. On the right side it is stamped Made in the Republic of Ireland [three lines]. The shape number 502 is stamped to the right of that next to the bowl/shank junction. The bowl had a thick cake on the walls and an overflow of lava onto the rim top and edges. The smooth finish is dirty with debris and oils. The vulcanite saddle stem has a “P” stamped on the left side of the saddle. It was oxidized, calcified and has light tooth marks and chatter on both sides near the button. It was a beautiful looking pipe even through the grime in the finish. Jeff took photos of the pipe before he started cleaning it up. Have a look. Jeff took close up photos of the bowl and rim top to show the condition of the bowl and the rim top. You can also see the lava on the rim top, inner edge and the cake in the bowl. He also took close up photos of the stem to show its condition as mentioned above. He also took photos of the tooth marks and chatter on both sides of the stem. He took photos of the bowl sides and heel to show the grain around the bowl. There are small fills on the left side mid bowl. The grain is beautiful straight or flame grain. Jeff also took photos of the stamping on the sides of the shank. It is clear and readable as noted above.I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). There was a short note toward the bottom of the page about the series. It is definitely referring to the newer line that came out later. I quote:

I turned to Pipedia (https://pipedia.org/wiki/Peterson) to first pin down a date that the pipe was made. I knew that the Made in Ireland stamp would give me that. I quote:

As usual when trying to get accurate facts in regard to Peterson history, something will jump up and get in the way. They are missing many of their records. The following is the best that we can do for a guide to the myriad markings during the period 1922 – 1949. Prior to 1920 it was rare for a country of origin to be stamped on the pipe, just Peterson’s Dublin on the band. After 1921/22, if it is stamped “MADE IN IRELAND” and the “Made in” is stacked over “Ireland” or “MADE IN EIRE” or several other forms, it was made between 1922 and 1938. A considerable number of Peterson pipes were stamped “Irish Free State”. From about 1930 to 1949, most of the pipes (those which were stamped) were stamped “Made in Ireland”.” If the stamp reads “MADE IN IRELAND” in a circle, the pipe was made between 1939 and 1948. These are all “Pre-Republic” pipes. I can tell you that the mark “Irish Free State” was adopted in 1922; and replaced by “Eire” in 1937 and then by “Republic of Ireland” in 1949.

That gave me a date for the pipe – it was made after 1949 as can be proved by the Made in the Republic of Ireland stamp on the right side of the shank.

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Kapet Line. On page 305 it had the following information.

Kapet (1925-87) Line first described in 1925 brochure and featured in occasional catalogs through 1987. Early specimens will be stamped IRISH over FREE STATE. Described in 1937 catalog as available in dark plum or natural finish. Featured an aluminum “inner tube” or stinger until 1945. Mid-century specimens may be stamped Made In over Ireland. Specimens from 1970 on may have mounts with hallmarks.

Judging from the Made in the Republic of Ireland stamp, the pipe I am working on is probably made after 1945 when the stinger or inner tube was removed. Those dates work also for the Kapet information above. The stem has the original P stamp on the saddle side and no stinger.

To help clarify the stamping on the shank more, I did some digging and found a blog on Mark Irwin’s Site that had information on the 500 shapes and specifically the 502 shape and it did indeed have a saddle stem (https://petersonpipenotes.org/tag/peterson-502/). That also move the date forward to post 1980.

The 500 shapes aren’t documented in the Peterson ephemera, which is an important reason to stop and let everyone know they’re available just now. They’re big, XL shapes, mostly bulldogs and Rhodesians, and appeared around 1980 in a red stain in the Spigot, Sterling Silver and Kapet lines (from high to low), but also in standard brown stain in the lower Kildare and K Briar entry-grade lines. I’ve also seen a Supreme on the internet.

The 1980s were a difficult period in the company’s history, as we recount in The Peterson Pipe: The Story of Kapp & Peterson. Global pipe sales had plummeted to an all-time low and Peterson, like many other companies, was retrenching. While we have a good record of the company’s offerings in the 1970s and 80s, the 500 shapes are nowhere to be seen. They’re big pipes, which made me think they might have been made designed for the U.S. market, were it not for the fact that some of them accommodate a 6mm filter, which is usually a sign that they were destined for the German market.Armed with the information above, I turned my attention to the pipe itself. Jeff had cleaned the pipe with his usual penchant for thoroughness that I really appreciate. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners, shank brushes and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. Jeff soaked the stem in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took photos before I started my part of the work. I took close up photos of the bowl, rim top and stem to show how clean the pipe was. The bowl was clean and the rim top and the inner edge look beautiful. The stem was clean and did not show either tooth marks or chatter.I took photos of the stamping on the sides of the shank. It is very clear and readable and read as noted above. I also removed the stem from the shank and took photos of the pipe to show the look of the parts. I started by sanding the exterior of the bowl with 1500-12000 grit micromesh sanding pads. I dry sanded it with each pad and wiped the briar down with a damp cloth to remove the sanding- debris. I worked some Before & After Restoration Balm into the briar with my finger tips. I let it sit on the bowl and shank for 10 minutes and then buffed it off with a paper towel and soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. It is a product I use on every pipe I restore. I set the bowl aside and touched up the “P” stamp on the left side of the saddle with some white acrylic nail polish. I let it cure then scraped off the excess and sanded the remnant off with a 1500 grit sanding pad.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again, I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good.I am excited to finish this beautifully grained, Peterson’s Kapet 502 Saddle Stem Apple. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. The straight apple looks great with the black vulcanite saddle stem. This smooth Classic Peterson’s Kapet 502 Apple is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 45 grams/1.62 ounces. It turned out to be a beautiful pipe. I will be putting on the rebornpipes store in the Irish Pipe Makers Section. If you would like to add it to your collection let me know. It is a real beauty. Thanks for walking through the restoration as I brought the pipe back to life.

Restoring a Zettervig Kolding Bamboo Shank Scoop

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By Steve Laug

The next pipe on the table is one that we picked up in the lot from our contact in Copenhagen, Denmark on 02/16/2023. The shape/size, grain, finish and the bamboo caught our eye. It is stamped on the underside of the shank and reads Zettervig [over] Kolding. The shape is a scoop with a two knuckle bamboo shank extension. It is capped on both ends with a black acrylic spacer. The bowl has a smooth finish that is stained reddish/brown that highlights the beautiful grain around the bowl and short shank. Both go well with the acrylic saddle stem. The bowl is conical and the airway enters at the bottom. It appears to be moderately caked and the inner edge and the top show some lava overflow and damage. The acrylic stem is dirty and there are light tooth marks and chatter on the top and underside ahead of the button. There is no stamping or logos on the stem. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. He took some photos of the rim top and bowl from various angles to give me a clear picture of the condition of the rim top and bowl. You can see the lava and damage on the rim top and inner edge of the bowl. The cake is visible as well but is thicker on the top half of the bowl. He included photos that show the top and underside of the stem. It is as described above. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos showed some great grain around the bowl and shank under the dirt and grime of use. It is a great looking piece of briar. He took a photo of the stamping on the underside of the shank. The stamping was clear and readable as noted above.I turned to Pipedia to see what I could find out about this stamping. It is a very short article and I have included the link and the article in its totality (https://pipedia.org/wiki/Zettervig).

In the 1960s and into the early 1970s Ole Zettervig had a shop in Copenhagen, Denmark where he was carving high quality pipes equal to Stanwell, Jørgen Larsen, Anne Julie, Bjørn Thurmann, Bang and others. These early pipes were marked “Copenhagen” and are very collectible. He sold his shop at some point in the 1970s and moved to Kolding and continued to produce pipes as a hobby, but the quality of briar and workmanship is said to not equal the early production. The later pipes he now marked as Kobenhaven rather than Copenhagen, and these were sold by Ole at flea markets throughout Europe.

The stamping on the pipe told me it came from the shop that Ole started in Kolding and was one that he had produced as a hobby. However, that being said it is a beautiful pipe nonetheless.

Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He cleaned up the inside of the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife. The rim top and the inner edge of the bowl look much better. The damage on the inner edge and top are visible. The bowl walls looked very good. The conical bowl is clean. He scrubbed the interior of the bowl and shank with pipe cleaners, shank brushes, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. The stem looked good with only light chatter on both sides ahead of the button. I took photos of the pipe when I received it before I started working on it. I took close up photos of the bowl, rim top and stem to show how clean the pipe was. The bowl was clean and the rim top and the inner edge show some damage. The inner edge is rough and the top has some marking that need to be cleaned up. The stem was clean and the light tooth marks and chatter can be seen in the photos.I took a photo of the stamping on the underside of the shank. It is very clear and readable for the most part. The last letters of the Zettervig are faint as are those of Kolding. However, it clearly read as noted above. I also removed the stem from the shank and took photos of the pipe to show the look of the parts.I started my work on the pipe sanding the bowl and rim top with 320-3500 grit sanding pads. I wiped the bowl down after each pad with a damp cloth. The pipe cleaned up very well with the sanding and the grain began to stand out. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down between pads and was happy with the rich shine. The exterior of the bowl look better after the polishing with micromesh. I worked some Before & After Restoration Balm into the briar and the bamboo with my finger tips. I let it sit on the bowl for 10 minutes and then buffed it off with a paper towel and soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. It is a product I use on every pipe I restore. It set the bowl aside and turned to the stem. I really like Zettervig’s stems as they are comfortable and thin to my liking – not chunky as can often be the case with acrylic stems. I polished it with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping the surface down with Obsidian Oil after each sanding pad. It is really shining. I polished it further with Before & After Stem Polish – both Fine and Extra Fine. I gave it another coat of Obsidian Oil to finish this step. I put the Zettervig Kolding Bamboo Shank Scoop back together and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl with a light touch so as not to get any of the buffing compounds in the grooves of the bamboo. I buffed the stem to raise the gloss on the acrylic. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished Zettervig Bamboo Scoop looked beautiful with the briar, the bamboo and the black of the acrylic stem. The dimensions of the pipe are: Length: 6 inches, Height: 1 ¾ inches, Outside Diameter: 1 ¼ inches, Diameter of the chamber: ¾ inches. The weight of the pipe is 1.20 ounces/34 grams. This on will be joining the other Danish Made pipes in the Danish Pipe Makers Section of the rebornpipes store. If you want to add it to your collection let me know. Thanks for walking through the restoration with me.

Restemming a Petite Apple with a vulcanite ferrule

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by Steve Laug

Before I move on to another of the pipes I have to work on from Jeff I decided to do a quick restem on a nice petite apple bowl with a vulcanite ferrule. It did not have a name on the bowl but the shank and the ferrule made for a beautiful little pipe. The bowl had been reamed and cleaned by Jeff somewhere along the journey. It had been sitting here in a box of bowls for a few years now. There was a fill on the front of the bowl that had fallen out and left a divot in the briar. Other than that the bowl was in excellent condition. I repaired the divot on the front of the bowl with some black CA glue and a little bit of briar dust. I flattened out the repair with 220 grit sandpaper to blend it into the surface of the briar.I wiped the bowl down with some isopropyl alcohol and cotton pads to remove the opacity of the stain and make it a bit more transparent. The grain began to stand through with a lot of clarity. I like the look of the grain around the bowl. The repair on the bowl was a bit lighter than the rest of the bowl and would need to be stained. I stained the repair on the front of the bowl with a Walnut stain pen. It blended into the surface of the bowl with the stain pen. The match was very good.I sanded the briar with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grits sanding pads. Once again, I wiped it down with a damp cloth following each pad. I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips to make sure that it covered every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. I went through my stems here and found a nice looking military bit stem that would look great with the pipe.It was clean and unused so I only need to polish it. I did that with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave a final wipe down with Obsidian Oil. I put the No Name Apple pipe together and took it to the buffer. I buffed both the bowl and the stem with Blue Diamond on the wheel and then gave both multiple coats of Carnuaba Wax. I buffed it with a clean buffing pad to raise the shine. I further polished it with a microfiber cloth to deepen the shine. It is a beautiful petite pipe that should be a great smoker. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 3/8 inches, Bowl diameter: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is .67 ounces/19 grams. If you wish to add it to your collection let me know. I will be putting it in the rebornpipes store shortly in the American Pipe Makers Section. Thanks for taking time to read this restoration and restem. As always I appreciate questions and comments.

Restemming a Beautiful, Sandblast WDC Milano Ripple Briar Hesson Apple

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by Steve Laug

Time for another break from the repairs that I am working on for Rob. I had a couple of bowls in my box that needed to be restemmed. I chose to work on the first of them which is a beautifully sandblasted Apple bowl. The blast is very deep the rim top is thin and flows directly down the sides. The pipe was stamped on the underside of the shank and read WDC in a triangle followed by Milano [over] Ripple Briar [over] Hesson [over] Patd. Dec. 22, 192(6?). The last digit of the date is covered with a Sterling Silver band on the well repaired shank that is cracked on the left side. The bowl had been reamed and cleaned and was in great shape. There were a few worn spots on the top of the rim on the front and the right side. The shank on the left side had a long crack that had been repaired and banded with a sterling silver band. The band was clean with just a few scratches and the words Sterling curved on the topside. The shank was threaded but the threads were worn and it was missing a stem so I needed to find another one. I took photos of the bowl and have included them below. It shows the pipe before I started my work on it. I took a photo of the underside of the shank to show the stamping. It is quite clear and readable as noted above. I also tried to capture the Sterling Silver stamp o the band.I went through my stems and found one that was close to the right diameter to the shank and had a small diameter tenon. It would need some adjusting but it would fit very well. I took photos of it showing the look with the bowl.I started work on this pipe by polishing the bowl. The bowl was very clean and had little wear on it. The cracked shank had been banded and repaired somewhere in its journey. The silver band was very clean with some small scratches in the surface. It was in great condition so I started by staining the rim top faded and marks spots with a Walnut stain pen to blend them in and clean up the damage. It looked very good.After the touch up stain cured, I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips to make sure that it covered every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. I set the bowl aside and turned my attention to the stem I had chosen for the pipe. I cleaned up the tenon and shortened it slightly to fit the shank of the pipe. I sanded the diameter with a folded piece of 220 grit sandpaper to fully match the shank diameter. I sanded out the tooth marks and chatter on both sides of the stem.I put the stem on the shank and took photos of the fit of the stem to the bowl and the new look of this deeply sandblast pipe. I am liking the looks of the new stem. I removed the stem from the shank and sanded it further with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil impregnated cloth. By the time I finished with the 3500 grit pad the stem really looked good. I also sanded out the rough spot on the underside of the silver band to smooth it out.I polished the stem with 1500-12000 grit micromesh sanding pads – dry sanding with each pad. I wiped the stem down after each pad with an Obsidian Oil cloth. I polished it further with Before & After Pipe Stem Polish and wiped it down a final time with the oil cloth. The finished WDC Milano Ripple Briar Hession Apple looks great with its new stem. The taper stem brings out the contrast of the silver band and dark nooks and crannies of the sandblast. I buffed the pipe with a light coat of White Diamond on the buffing wheel and then gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of Carnauba Wax. I buffed the pipe with a clean buffing wheel and it is a real beauty. The dimensions of this WCD Milano Ripple Briar Apple are length: 5 ½ inches, height: 1 ½ inches, outside bowl diameter: 1 inch, chamber diameter: ¾ of an inch. The weight of the pipe is .67 ounces/19 grams. This is a beauty that will be going on the American Pipemakers Section of the rebornpipes store shortly. If you are interested in adding it to your collection let me know. Thanks for giving the blog a read.

Restoring a Fine Peterson Kildare 405S

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by Kenneth Lieblich

This is another in a series of pipes I cleaned up for a local family. Today, it’s a handsome Peterson Kildare 405S Prince with a P-lip saddle stem. It was a pleasure to work on this pipe, as it didn’t require too much elbow grease. In my research, I was interested to learn that this shape is apparently uncommon. The markings are as follows: on the left shank, we read Peterson’s [over] “Kildare”; on the right shank, we read Made in the [over] Republic [over] of Ireland. Immediately to the right of that is the shape number, 405S. Finally, on the stem, we see the stylized P of the Peterson Pipe Company.In looking up this pipe shape, I came upon a page from Mark Irwin’s blog, Peterson Pipe Notes. It had some useful information on the 400 series in general and this very pipe in particular:

The 400-shape group has come to the forefront with Peterson’s recent reboot of the 406 “Large Prince”. It’s an interesting and usually overlooked group, comprised of straight shapes influenced by the classic English chart. Insofar as the catalogs are concerned (which are never, of course, identical with actual production dates), the shape group begins quite understandably shortly after Peterson opened its London factory in the Bradley Buildings in 1937—England at the time being one of Peterson’s “Big Three” markets (the other two being the US and Germany). As a group, the shapes reflect the smoking styles of the mid-twentieth century—the 1940s, 50s and 60s—the decades that produced most of them. That is, they are smaller pipes than most pipemen (and women) use today and they’re lighter, designed for the comfort of constant clenching in an office or factory environment where both hands were needed, and for the shorter, probably more frequent smokes that the interruptions of the workday entails. While I’ve been able to document 21 shapes, probably no more than 8 to 10 were ever offered at one time, and for most decades considerably less. Once in a while Peterson, being the counter-cultural wags they are, will subvert the English aesthetic by giving a shape a “bit of the Irish,” adding what they call an “S/B” or “Semi-Bent” mouthpiece—a piece of Peterson lore that even Peterson has forgotten!

The 405s was first announced in the 1979 update to the 1975 catalog and released in the various Classic Range lines, documented in the Kildare, Kildare Patch and Sterling. It was extremely short-lived, however, and is not found in any subsequent Peterson catalogs. Whether it was slightly larger or smaller than the 406 and 407 is hard to say, especially when the 406 and 407 almost seem to be interchangeable.

I also understand that the 405S most closely resembles the modern-day 408. The two are not identical, but pretty close. Let’s look at the condition of the pipe. As mentioned, the condition is really quite good. There’s a bit of wear and tear on the rim of the bowl, but nothing serious – and it looks like the inside of the bowl was cleaned out at some point. The stem also has a few tooth marks, but no significant calcification and only a bit of oxidation.To begin, I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and an important step in ensuring a clean stem. The following day, I drew the stem out from its bath and scrubbed the lingering fluid with a toothbrush.Now that the stem is clean and dry, I set about fixing the very minor dents in the vulcanite. This is done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.After this, I painted the logo on the stem with some nail polish. I restored the logo carefully and let it fully set before proceeding.The penultimate step for the stem is sanding. First, with my set of needle files, I reduce the bulk of the cyanoacrylate repairs. I want to remove the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I use all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. In this case, the bowl was clean enough that I only used a a piece of sandpaper taped to a wooden dowel to remove the little debris.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds (and a toothbrush). This does a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes. This is the culmination of the work of getting the pipe clean.I then used all nine micromesh pads (1,500 through 12,000 grit) on the outside of the stummel to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.All done! This Peterson Kildare 405S looks fantastic again and is ready to be enjoyed by its new owner. The approximate dimensions of the pipe are as follows: length 5½ in. (139 mm); height 1½ in. (37 mm); bowl diameter 1⅝ in. (40 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1¼ oz. (36 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.