Tag Archives: pipe restemming

Restoring a Peterson’s Kapet Made in the Republic of Ireland 502

by Steve Laug

This beautifully grained briar pipe was purchased on 08/27/2024 from an auction on eBay from a seller in Memphis, Tennessee, USA. It is stamped on the left side of the shank and clearly reads Peterson’s [over] Kapet. On the right side it is stamped Made in the Republic of Ireland [three lines]. The shape number 502 is stamped to the right of that next to the bowl/shank junction. The bowl had a thick cake on the walls and an overflow of lava onto the rim top and edges. The smooth finish is dirty with debris and oils. The vulcanite saddle stem has a “P” stamped on the left side of the saddle. It was oxidized, calcified and has light tooth marks and chatter on both sides near the button. It was a beautiful looking pipe even through the grime in the finish. Jeff took photos of the pipe before he started cleaning it up. Have a look. Jeff took close up photos of the bowl and rim top to show the condition of the bowl and the rim top. You can also see the lava on the rim top, inner edge and the cake in the bowl. He also took close up photos of the stem to show its condition as mentioned above. He also took photos of the tooth marks and chatter on both sides of the stem. He took photos of the bowl sides and heel to show the grain around the bowl. There are small fills on the left side mid bowl. The grain is beautiful straight or flame grain. Jeff also took photos of the stamping on the sides of the shank. It is clear and readable as noted above.I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). There was a short note toward the bottom of the page about the series. It is definitely referring to the newer line that came out later. I quote:

I turned to Pipedia (https://pipedia.org/wiki/Peterson) to first pin down a date that the pipe was made. I knew that the Made in Ireland stamp would give me that. I quote:

As usual when trying to get accurate facts in regard to Peterson history, something will jump up and get in the way. They are missing many of their records. The following is the best that we can do for a guide to the myriad markings during the period 1922 – 1949. Prior to 1920 it was rare for a country of origin to be stamped on the pipe, just Peterson’s Dublin on the band. After 1921/22, if it is stamped “MADE IN IRELAND” and the “Made in” is stacked over “Ireland” or “MADE IN EIRE” or several other forms, it was made between 1922 and 1938. A considerable number of Peterson pipes were stamped “Irish Free State”. From about 1930 to 1949, most of the pipes (those which were stamped) were stamped “Made in Ireland”.” If the stamp reads “MADE IN IRELAND” in a circle, the pipe was made between 1939 and 1948. These are all “Pre-Republic” pipes. I can tell you that the mark “Irish Free State” was adopted in 1922; and replaced by “Eire” in 1937 and then by “Republic of Ireland” in 1949.

That gave me a date for the pipe – it was made after 1949 as can be proved by the Made in the Republic of Ireland stamp on the right side of the shank.

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Kapet Line. On page 305 it had the following information.

Kapet (1925-87) Line first described in 1925 brochure and featured in occasional catalogs through 1987. Early specimens will be stamped IRISH over FREE STATE. Described in 1937 catalog as available in dark plum or natural finish. Featured an aluminum “inner tube” or stinger until 1945. Mid-century specimens may be stamped Made In over Ireland. Specimens from 1970 on may have mounts with hallmarks.

Judging from the Made in the Republic of Ireland stamp, the pipe I am working on is probably made after 1945 when the stinger or inner tube was removed. Those dates work also for the Kapet information above. The stem has the original P stamp on the saddle side and no stinger.

To help clarify the stamping on the shank more, I did some digging and found a blog on Mark Irwin’s Site that had information on the 500 shapes and specifically the 502 shape and it did indeed have a saddle stem (https://petersonpipenotes.org/tag/peterson-502/). That also move the date forward to post 1980.

The 500 shapes aren’t documented in the Peterson ephemera, which is an important reason to stop and let everyone know they’re available just now. They’re big, XL shapes, mostly bulldogs and Rhodesians, and appeared around 1980 in a red stain in the Spigot, Sterling Silver and Kapet lines (from high to low), but also in standard brown stain in the lower Kildare and K Briar entry-grade lines. I’ve also seen a Supreme on the internet.

The 1980s were a difficult period in the company’s history, as we recount in The Peterson Pipe: The Story of Kapp & Peterson. Global pipe sales had plummeted to an all-time low and Peterson, like many other companies, was retrenching. While we have a good record of the company’s offerings in the 1970s and 80s, the 500 shapes are nowhere to be seen. They’re big pipes, which made me think they might have been made designed for the U.S. market, were it not for the fact that some of them accommodate a 6mm filter, which is usually a sign that they were destined for the German market.Armed with the information above, I turned my attention to the pipe itself. Jeff had cleaned the pipe with his usual penchant for thoroughness that I really appreciate. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners, shank brushes and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. Jeff soaked the stem in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took photos before I started my part of the work. I took close up photos of the bowl, rim top and stem to show how clean the pipe was. The bowl was clean and the rim top and the inner edge look beautiful. The stem was clean and did not show either tooth marks or chatter.I took photos of the stamping on the sides of the shank. It is very clear and readable and read as noted above. I also removed the stem from the shank and took photos of the pipe to show the look of the parts. I started by sanding the exterior of the bowl with 1500-12000 grit micromesh sanding pads. I dry sanded it with each pad and wiped the briar down with a damp cloth to remove the sanding- debris. I worked some Before & After Restoration Balm into the briar with my finger tips. I let it sit on the bowl and shank for 10 minutes and then buffed it off with a paper towel and soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. It is a product I use on every pipe I restore. I set the bowl aside and touched up the “P” stamp on the left side of the saddle with some white acrylic nail polish. I let it cure then scraped off the excess and sanded the remnant off with a 1500 grit sanding pad.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again, I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good.I am excited to finish this beautifully grained, Peterson’s Kapet 502 Saddle Stem Apple. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. The straight apple looks great with the black vulcanite saddle stem. This smooth Classic Peterson’s Kapet 502 Apple is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 45 grams/1.62 ounces. It turned out to be a beautiful pipe. I will be putting on the rebornpipes store in the Irish Pipe Makers Section. If you would like to add it to your collection let me know. It is a real beauty. Thanks for walking through the restoration as I brought the pipe back to life.

Restoring a Zettervig Kolding Bamboo Shank Scoop

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By Steve Laug

The next pipe on the table is one that we picked up in the lot from our contact in Copenhagen, Denmark on 02/16/2023. The shape/size, grain, finish and the bamboo caught our eye. It is stamped on the underside of the shank and reads Zettervig [over] Kolding. The shape is a scoop with a two knuckle bamboo shank extension. It is capped on both ends with a black acrylic spacer. The bowl has a smooth finish that is stained reddish/brown that highlights the beautiful grain around the bowl and short shank. Both go well with the acrylic saddle stem. The bowl is conical and the airway enters at the bottom. It appears to be moderately caked and the inner edge and the top show some lava overflow and damage. The acrylic stem is dirty and there are light tooth marks and chatter on the top and underside ahead of the button. There is no stamping or logos on the stem. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. He took some photos of the rim top and bowl from various angles to give me a clear picture of the condition of the rim top and bowl. You can see the lava and damage on the rim top and inner edge of the bowl. The cake is visible as well but is thicker on the top half of the bowl. He included photos that show the top and underside of the stem. It is as described above. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos showed some great grain around the bowl and shank under the dirt and grime of use. It is a great looking piece of briar. He took a photo of the stamping on the underside of the shank. The stamping was clear and readable as noted above.I turned to Pipedia to see what I could find out about this stamping. It is a very short article and I have included the link and the article in its totality (https://pipedia.org/wiki/Zettervig).

In the 1960s and into the early 1970s Ole Zettervig had a shop in Copenhagen, Denmark where he was carving high quality pipes equal to Stanwell, Jørgen Larsen, Anne Julie, Bjørn Thurmann, Bang and others. These early pipes were marked “Copenhagen” and are very collectible. He sold his shop at some point in the 1970s and moved to Kolding and continued to produce pipes as a hobby, but the quality of briar and workmanship is said to not equal the early production. The later pipes he now marked as Kobenhaven rather than Copenhagen, and these were sold by Ole at flea markets throughout Europe.

The stamping on the pipe told me it came from the shop that Ole started in Kolding and was one that he had produced as a hobby. However, that being said it is a beautiful pipe nonetheless.

Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He cleaned up the inside of the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife. The rim top and the inner edge of the bowl look much better. The damage on the inner edge and top are visible. The bowl walls looked very good. The conical bowl is clean. He scrubbed the interior of the bowl and shank with pipe cleaners, shank brushes, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. The stem looked good with only light chatter on both sides ahead of the button. I took photos of the pipe when I received it before I started working on it. I took close up photos of the bowl, rim top and stem to show how clean the pipe was. The bowl was clean and the rim top and the inner edge show some damage. The inner edge is rough and the top has some marking that need to be cleaned up. The stem was clean and the light tooth marks and chatter can be seen in the photos.I took a photo of the stamping on the underside of the shank. It is very clear and readable for the most part. The last letters of the Zettervig are faint as are those of Kolding. However, it clearly read as noted above. I also removed the stem from the shank and took photos of the pipe to show the look of the parts.I started my work on the pipe sanding the bowl and rim top with 320-3500 grit sanding pads. I wiped the bowl down after each pad with a damp cloth. The pipe cleaned up very well with the sanding and the grain began to stand out. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down between pads and was happy with the rich shine. The exterior of the bowl look better after the polishing with micromesh. I worked some Before & After Restoration Balm into the briar and the bamboo with my finger tips. I let it sit on the bowl for 10 minutes and then buffed it off with a paper towel and soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. It is a product I use on every pipe I restore. It set the bowl aside and turned to the stem. I really like Zettervig’s stems as they are comfortable and thin to my liking – not chunky as can often be the case with acrylic stems. I polished it with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping the surface down with Obsidian Oil after each sanding pad. It is really shining. I polished it further with Before & After Stem Polish – both Fine and Extra Fine. I gave it another coat of Obsidian Oil to finish this step. I put the Zettervig Kolding Bamboo Shank Scoop back together and worked the pipe over on the buffing wheel using Blue Diamond to lightly polish the stem. I buffed the bowl with a light touch so as not to get any of the buffing compounds in the grooves of the bamboo. I buffed the stem to raise the gloss on the acrylic. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished Zettervig Bamboo Scoop looked beautiful with the briar, the bamboo and the black of the acrylic stem. The dimensions of the pipe are: Length: 6 inches, Height: 1 ¾ inches, Outside Diameter: 1 ¼ inches, Diameter of the chamber: ¾ inches. The weight of the pipe is 1.20 ounces/34 grams. This on will be joining the other Danish Made pipes in the Danish Pipe Makers Section of the rebornpipes store. If you want to add it to your collection let me know. Thanks for walking through the restoration with me.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restemming a Petite Apple with a vulcanite ferrule

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by Steve Laug

Before I move on to another of the pipes I have to work on from Jeff I decided to do a quick restem on a nice petite apple bowl with a vulcanite ferrule. It did not have a name on the bowl but the shank and the ferrule made for a beautiful little pipe. The bowl had been reamed and cleaned by Jeff somewhere along the journey. It had been sitting here in a box of bowls for a few years now. There was a fill on the front of the bowl that had fallen out and left a divot in the briar. Other than that the bowl was in excellent condition. I repaired the divot on the front of the bowl with some black CA glue and a little bit of briar dust. I flattened out the repair with 220 grit sandpaper to blend it into the surface of the briar.I wiped the bowl down with some isopropyl alcohol and cotton pads to remove the opacity of the stain and make it a bit more transparent. The grain began to stand through with a lot of clarity. I like the look of the grain around the bowl. The repair on the bowl was a bit lighter than the rest of the bowl and would need to be stained. I stained the repair on the front of the bowl with a Walnut stain pen. It blended into the surface of the bowl with the stain pen. The match was very good.I sanded the briar with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grits sanding pads. Once again, I wiped it down with a damp cloth following each pad. I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips to make sure that it covered every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. I went through my stems here and found a nice looking military bit stem that would look great with the pipe.It was clean and unused so I only need to polish it. I did that with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave a final wipe down with Obsidian Oil. I put the No Name Apple pipe together and took it to the buffer. I buffed both the bowl and the stem with Blue Diamond on the wheel and then gave both multiple coats of Carnuaba Wax. I buffed it with a clean buffing pad to raise the shine. I further polished it with a microfiber cloth to deepen the shine. It is a beautiful petite pipe that should be a great smoker. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 3/8 inches, Bowl diameter: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is .67 ounces/19 grams. If you wish to add it to your collection let me know. I will be putting it in the rebornpipes store shortly in the American Pipe Makers Section. Thanks for taking time to read this restoration and restem. As always I appreciate questions and comments.

Restemming a Beautiful, Sandblast WDC Milano Ripple Briar Hesson Apple

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by Steve Laug

Time for another break from the repairs that I am working on for Rob. I had a couple of bowls in my box that needed to be restemmed. I chose to work on the first of them which is a beautifully sandblasted Apple bowl. The blast is very deep the rim top is thin and flows directly down the sides. The pipe was stamped on the underside of the shank and read WDC in a triangle followed by Milano [over] Ripple Briar [over] Hesson [over] Patd. Dec. 22, 192(6?). The last digit of the date is covered with a Sterling Silver band on the well repaired shank that is cracked on the left side. The bowl had been reamed and cleaned and was in great shape. There were a few worn spots on the top of the rim on the front and the right side. The shank on the left side had a long crack that had been repaired and banded with a sterling silver band. The band was clean with just a few scratches and the words Sterling curved on the topside. The shank was threaded but the threads were worn and it was missing a stem so I needed to find another one. I took photos of the bowl and have included them below. It shows the pipe before I started my work on it. I took a photo of the underside of the shank to show the stamping. It is quite clear and readable as noted above. I also tried to capture the Sterling Silver stamp o the band.I went through my stems and found one that was close to the right diameter to the shank and had a small diameter tenon. It would need some adjusting but it would fit very well. I took photos of it showing the look with the bowl.I started work on this pipe by polishing the bowl. The bowl was very clean and had little wear on it. The cracked shank had been banded and repaired somewhere in its journey. The silver band was very clean with some small scratches in the surface. It was in great condition so I started by staining the rim top faded and marks spots with a Walnut stain pen to blend them in and clean up the damage. It looked very good.After the touch up stain cured, I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips to make sure that it covered every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. I set the bowl aside and turned my attention to the stem I had chosen for the pipe. I cleaned up the tenon and shortened it slightly to fit the shank of the pipe. I sanded the diameter with a folded piece of 220 grit sandpaper to fully match the shank diameter. I sanded out the tooth marks and chatter on both sides of the stem.I put the stem on the shank and took photos of the fit of the stem to the bowl and the new look of this deeply sandblast pipe. I am liking the looks of the new stem. I removed the stem from the shank and sanded it further with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil impregnated cloth. By the time I finished with the 3500 grit pad the stem really looked good. I also sanded out the rough spot on the underside of the silver band to smooth it out.I polished the stem with 1500-12000 grit micromesh sanding pads – dry sanding with each pad. I wiped the stem down after each pad with an Obsidian Oil cloth. I polished it further with Before & After Pipe Stem Polish and wiped it down a final time with the oil cloth. The finished WDC Milano Ripple Briar Hession Apple looks great with its new stem. The taper stem brings out the contrast of the silver band and dark nooks and crannies of the sandblast. I buffed the pipe with a light coat of White Diamond on the buffing wheel and then gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of Carnauba Wax. I buffed the pipe with a clean buffing wheel and it is a real beauty. The dimensions of this WCD Milano Ripple Briar Apple are length: 5 ½ inches, height: 1 ½ inches, outside bowl diameter: 1 inch, chamber diameter: ¾ of an inch. The weight of the pipe is .67 ounces/19 grams. This is a beauty that will be going on the American Pipemakers Section of the rebornpipes store shortly. If you are interested in adding it to your collection let me know. Thanks for giving the blog a read.

Restoring a Fine Peterson Kildare 405S

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by Kenneth Lieblich

This is another in a series of pipes I cleaned up for a local family. Today, it’s a handsome Peterson Kildare 405S Prince with a P-lip saddle stem. It was a pleasure to work on this pipe, as it didn’t require too much elbow grease. In my research, I was interested to learn that this shape is apparently uncommon. The markings are as follows: on the left shank, we read Peterson’s [over] “Kildare”; on the right shank, we read Made in the [over] Republic [over] of Ireland. Immediately to the right of that is the shape number, 405S. Finally, on the stem, we see the stylized P of the Peterson Pipe Company.In looking up this pipe shape, I came upon a page from Mark Irwin’s blog, Peterson Pipe Notes. It had some useful information on the 400 series in general and this very pipe in particular:

The 400-shape group has come to the forefront with Peterson’s recent reboot of the 406 “Large Prince”. It’s an interesting and usually overlooked group, comprised of straight shapes influenced by the classic English chart. Insofar as the catalogs are concerned (which are never, of course, identical with actual production dates), the shape group begins quite understandably shortly after Peterson opened its London factory in the Bradley Buildings in 1937—England at the time being one of Peterson’s “Big Three” markets (the other two being the US and Germany). As a group, the shapes reflect the smoking styles of the mid-twentieth century—the 1940s, 50s and 60s—the decades that produced most of them. That is, they are smaller pipes than most pipemen (and women) use today and they’re lighter, designed for the comfort of constant clenching in an office or factory environment where both hands were needed, and for the shorter, probably more frequent smokes that the interruptions of the workday entails. While I’ve been able to document 21 shapes, probably no more than 8 to 10 were ever offered at one time, and for most decades considerably less. Once in a while Peterson, being the counter-cultural wags they are, will subvert the English aesthetic by giving a shape a “bit of the Irish,” adding what they call an “S/B” or “Semi-Bent” mouthpiece—a piece of Peterson lore that even Peterson has forgotten!

The 405s was first announced in the 1979 update to the 1975 catalog and released in the various Classic Range lines, documented in the Kildare, Kildare Patch and Sterling. It was extremely short-lived, however, and is not found in any subsequent Peterson catalogs. Whether it was slightly larger or smaller than the 406 and 407 is hard to say, especially when the 406 and 407 almost seem to be interchangeable.

I also understand that the 405S most closely resembles the modern-day 408. The two are not identical, but pretty close. Let’s look at the condition of the pipe. As mentioned, the condition is really quite good. There’s a bit of wear and tear on the rim of the bowl, but nothing serious – and it looks like the inside of the bowl was cleaned out at some point. The stem also has a few tooth marks, but no significant calcification and only a bit of oxidation.To begin, I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and an important step in ensuring a clean stem. The following day, I drew the stem out from its bath and scrubbed the lingering fluid with a toothbrush.Now that the stem is clean and dry, I set about fixing the very minor dents in the vulcanite. This is done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.After this, I painted the logo on the stem with some nail polish. I restored the logo carefully and let it fully set before proceeding.The penultimate step for the stem is sanding. First, with my set of needle files, I reduce the bulk of the cyanoacrylate repairs. I want to remove the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I use all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. In this case, the bowl was clean enough that I only used a a piece of sandpaper taped to a wooden dowel to remove the little debris.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds (and a toothbrush). This does a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes. This is the culmination of the work of getting the pipe clean.I then used all nine micromesh pads (1,500 through 12,000 grit) on the outside of the stummel to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.All done! This Peterson Kildare 405S looks fantastic again and is ready to be enjoyed by its new owner. The approximate dimensions of the pipe are as follows: length 5½ in. (139 mm); height 1½ in. (37 mm); bowl diameter 1⅝ in. (40 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1¼ oz. (36 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restemming and restoring a Comoy’s Made Town Hall Made in England 19 Military Bit Billiard

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by Steve Laug

I decided to restem another bowl that I had here in the box. Jeff and I purchased on 11/23/2020 from a seller in Brazil, Indiana, USA. It is a nice bowl with a silver ferrule on the shank end. The left side of the shank is stamped at and angle and reads Town Hall [over] Made in England. The right side has the shape number 19 next to the bowl/shank junction. The ferrule is stamped with an arched Sterling Silver. The bowl is quite clean with no cake and no lava overflow on the rim top or the bevelled inner edge. The briar is dry but clean – just a bit lifeless looking but there is some great grain hidden by the dullness. The silver ferrule is not oxidized but there are some dents on the shank end on the underside. The ferrule is a bit ragged looking around the entrance to the mortise. I took some photos of the pipe before I started my work on restemming and restoring it back to its former glory. I tried to capture the stamping on the shank sides. It is readable but faint in spots. It reads as noted above.The ferrule was loose so I removed it and took a photo to show the dents and the condition of the opening on the ferrule end.I went through my stems and found this partially shaped stem that would work quite well. It would need to be reduced in diameter and cleaned up. There were some gouges on both sides ahead of the button that looked like someone had started shaping a dental bit. Before I started working on the pipe I wanted to get an idea of the maker of the Town Hall brand. Something about the shape and the number reminded me of the Guildhall by Comoy’s but I was not sure. I turned first to Pipephil’s site and found a link that gave a good summary of the information and confirmed the Comoy’s connection (http://www.pipephil.eu/logos/en/logo-t7.html) that I suspected. I have included a screen capture of the pertinent section and the side bar information below the photo.Other Comoy’s seconds with a one bar mouthpiece logo: Carlyle, Charles Cross, St James, The Golden Arrow, Trident,

I turned to Pipedia for more information (https://pipedia.org/wiki/Comoy%27s). Other than the great history of the brand there was a note in the section entitled “Seconds made by Comoy’s” that had a listing for Town Hall. I scrolled down the page and found some interesting photos that I have included below including an original box for the pipe. The second and third photos show similar stamping though horizontal on this pipe. At the very bottom of the article I found perhaps to me, the most exciting connection – a Town Hall – same shape, same silver ferrule as the one I was working on. The stamping on it was clearly a Comoy’s Town Hall Pipe, Made in England. The thing I am glad for is that the photos show the type of stem I would need to fit on the pipe. The one I had chosen would work quite well with some shaping.I started my work on this one by fitting the newly chosen stem first. If you have followed me you will note the departure from my normal pattern of working on the bowl first. But in this case, I really wanted to see if I could duplicate the stem shown above for this pipe. I shaped the conical end with my Dremel and a sanding drum to get it close to the look I was shooting for. The rough shape was done but I would need to fine tune it by hand.I carefully sanded the conical portion with a folded piece of 220 grit sandpaper and blended it into the rest of the stem. I reshaped it in the process and sanding out the gouges in the button end on both sides. I was able to remove the roughening left by the Dremel and the shape was beginning to look right. I worked on the silver ferrule to try to smooth out the dents and damage to the opening on the stem end. I was able to remove some of the dents and minimize the others. It looked better. I pressed it onto the shank and fit the stem. I took photos of the stem in place to give a sense of how it was beginning to look. The fit of the stem still needed adjusting and the scratches needed to be sanded out from the surface. It was beginning to look much better. I sanded the stem with 320-3500 grit sanding pads to polish out the scratches in the surface. I wiped the stem down after each sanding pad with a damp cloth to remove the dust and debris on the surface of the stem. It began to take shape and look better.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I wiped down again with Obsidian Oil and set it aside while I worked on the stem. I sanded the briar with 320-3500 grit sanding pads to remove the scratching and nicks in the rim edge and the side of the bowl. I wiped the bowl down with a damp cloth after each sanding pad to remove the sanding debris. It is starting to look very good at the end of the process. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain really began to sing. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. This Comoy’s Made Town Hall 19 Military Bit Billiard was one I was looking forward to seeing come together. The brown stains highlight the grain around the bowl – sides, top and heel. The polished silver ferrule and the black vulcanite military bit that I fit to the shank works very well with the look of the pipe. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. I polished the silver band with a jeweller’s cloth. The finished Town Hall 19 Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.20 ounces/34 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This pipe will be added to the British Pipe Makers Section of the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

Putting together the pieces to Craft a Gourd Calabash with a Maplewood Bowl

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by Steve Laug

One of the things I enjoy doing is putting together varied and assorted pipe parts and crafting a pipe. Sometime the pieces are sitting here for a long time waiting for either the inspiration or the proper parts. This old calabash gourd sitting here for a few years now. It was cleaned and did not have either a cork gasket to hold a bowl or stem to fit the briar shank extension on the shank end. It just languished in a box of old bowls that I have here. (They say confession is good for the soul so I will tell you that box is full of probably over 100 bowls. Did I tell you I have a problem throwing pipe parts away?). In this case I did not have any meerschaum or porcelain cups that would fit the size of the gourd and I had not bothered to look through my stems to find one that fit the shank. So the old gourd just sat here waiting. In October I visited a fellow pipe repairer in Vancouver, Washington, USA and he gifted me a lot of pipe parts. Included in the mix were two turned wooden cups for a gourd calabash and one porcelain cup. Yesterday I remembered them and took them out to try. Like Goldilocks in the childhood fairy tale checking out the beds at the tree bears house I tried each one. The “baby bear” porcelain cup was far too small for the gourd and the “papa bear” cup was too large. But like Goldilocks found, the “mama bear” middle wooden cup one fit just right! While I was at it I also pulled an acrylic stem out from my collection of stems that I thought would work with this pipe. Now it was time to put it all together. Here is a picture of the parts. I decided to work on the gourd portion of the pipe first. I cut some cork to fit a gasket in the inset area around the top of the calabash. I used a white all-purpose glue and coated the gourd edge and pressed the cork against it. It took a bit of holding it in place to get the glue to harden. But it worked well. Once the glue cured is used a knife blade to trim the cork flush with the top of the gourd. I smoothed it out with a Dremel and sanding drum to make for a snug fit for the cup to the cork but not too snug and have it pull away.I greased the cork with Vaseline Petroleum Jelly. I worked it into the surface of the cork before I called it a night last evening and then once again this morning. I find that it softens the cork and make it more pliable when the bowl is pressed into place.While the cork/glue was curing I drilled the airway in the bottom of the wooden insert. It was undrilled. I marked the centre and then drilled the airway in the bottom of the cup. I drilled it with a cordless drill and a small bit from the inside of the bowl rather than the outside. I pressed it against a piece of wood and drilled it through. My concern in doing it from the outside was the pressure on the cup and the potential of cracking it.I started sanding the wood cup (which I think is Maple) with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad to remove the sanding debris.I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the debris. I worked on the inner edge of the bowl to smooth that out and the slight bevel on the inner edge. It really began to take on a rich glow. With cup polished and the cork gasket set in the gourd I pressed the cup into the gourd calabash and it went in snugly and looked great. I took photos of the fit to show you all. I sanded the gourd with 320-1500 grit sanding pads to smooth out the nicks in the surface and minimize the two dark spots on the curve of the shank. I also sanded the briar shank extension to reveal the grain. It looked better and the rich grain began to shine through. I polished the gourd with micromesh sanding pads – dry sanding with 1500-12000 sanding pads. I wiped the gourd down with a damp cloth after each sanding pad to remove the sanding debris and dust. It really began to take on a shine. I rubbed the gourd and the maple cup down with Before & After Restoration Balm. I worked it into the surface with my fingertips. The product works to clean, enliven and preserve the pipe. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The gourd came alive with the balm. I set the bowl aside and turned my attention to the stem I had chosen. The acrylic orange/amber stem would look good once I finished.The fit of the stem to the shank was quite good. The briar shank extension on the gourd is canted slightly and the shank extension follows the angles. With that the stem fit tight against the left side of the shank but not on the right side. I had an idea of fitting a brass band/cap on the end of the stem to compensate for the angels on the shank end. It fit very well and the band/cap was snug on the stem. I sanded the tooth chatter on both sides of the stem with 320-3500 grit sanding pads to smooth it out and blend it into the surface of the acrylic. I started the polishing of the brass stem cap on the shank end at the same time. It started looking very good.I polished the Lucite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. It really took on a shine and once buffed it would look amazing. I carefully polished the parts – the cup, the gourd and the stem with Blue Diamond on the buffing wheel. I gave each piece of the pipe multiple coats of Carnauba Wax and buffed it with a clean buffing pad. I hand buffed the parts with a microfibre cloth. Once it was finished I put the parts back together. The Maple cup looked beautiful with the darkened gourd calabash. The polished briar shank extension was deeply shined. The brass stem adornment went well with the orange acrylic stem. The large Gourd Calabash with its wooden cup is beautiful. The dimensions of the pipe are Length: 7 inches, Height: 4 ½ inches, Diameter of the cup: 2 ¾ inches, Diameter of the chamber: 1 ½ inches. The weight of the pipe 95 grams/3.35 ounces. It should be a great smoker once it is loaded with a favourite tobacco and fire is put to the blend. It will definitely be a cool dry smoke. Thanks for walking through this reconstruction with me. I appreciate your patience in reading through the steps.

Restemming and Restoring a Citation 614 Rusticated Meerschaum Lined Oom Paul

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by Steve Laug

In November I received an email from Mario about working on some of his Dad’s pipes. Here is what he wrote to me.

I am desperately seeking help restoring and repairing some of my dad’s smoking pipes. I have tried reaching out to the only two known pipe repair establishments I could find in the entire country but one is not currently taking repair orders and the other said she didn’t want to try to repair these pipes without having even seen them. Would you be willing to take on the repairs or can you recommend anyone? Thank you much!!!—Mario

I wrote him back and asked him to send me photos of the pipes. He sent some single photos of the meerschaum bowl and stem, several of the leather clad Canadian and the photo of the rack and six pipes shown below. I looked through the photos and this is what I saw. There were two leather clad pipes a Canadian and a Pot. Both of them were cracked on the shanks and had been self-repaired with wire to hold the cracked shank together. The leather cladding was torn and the stitching was rotten and broken around the bowl. To me they were both irreparable. There was a lovely older Meerschaum with a horn stem that needed a good cleaning and repairs to the horn stem. There were two Knute Freehand pipes with original stems that were dirty but fixable. The plateau on the smooth one had a large chunk of briar missing. There was a Wilshire Dublin with a chewed and misfit stem. Finally, there was a billiard that had been restemmed with a fancy GBD saddle stem on it. They were a messy lot but I told him to send them on to me. They arrived yesterday and the condition of the pipes in the photos was confirmed. They were a mess and needed much work. I have included Mario’s group photo below to show the lot.This afternoon I decided to start working on the Oom Paul next. It was the one on the left centre on the bottom of the rack in the photo above. It was an Oom Paul shape with a bent round shank and the saddle stem had a huge bite through on the topside of it. The bowl had a thick cake on the walls and a heavy lava coat in the rustication on the rim top. It was internally a mess. The finish was dirty and had grime ground into the sides of the bowl. There seemed to be line around the bowl top that hinted at the bowl being lined with meerschaum. The shank was in good shape with no nicks or cracks. The pipe was stamped on the underside of the shank and read Citation in script (followed by) the shape number 614 [over] Italy. The shape number and Italy stamp tell me the pipe was made by Savinelli. There was no other stamping on the shank sides. The stem was correct but chewed beyond repair and would need to be replaced. I took photos of the pipe when I unpacked it to examine it. I have included those below. I took a photo of the rim top to show the condition and the interesting ring on the rim top. I also took photos of the heavily damaged stem. I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above. I took a photo of the bowl with the stem removed to give a sense of the proportion and appearance of the pipe without the stem. You can see the damage on the stem top so it is no question that it needs to be removed.I remember having worked on a Citation before but could not put my finger on what I knew about it. I did a quick search on rebornpipes and found a blog I had restored and restemmed a Citation that had been meerschaum lined (https://rebornpipes.com/2015/12/24/a-surprise-when-working-on-the-citation-812-canadian/). Fortunately, I could see what looks like a smooth ring around the inside of the bowl. As I examined it I found that ring around the inside edge of the bowl was a meerschaum lining. I knew that I was working on a Meerschaum lined Oom Paul.

I carefully reamed the bowl with a PipNet Pipe Reamer remove from the bowl leaving bare meerschaum. I cleaned up the remnants of cake with a Savinelli Fitsall Pipe Knife and removed the remaining debris. I sanded the bowl walls smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel. I scraped the lava coat off the rim top – both the rusticated portion and the smooth ring of the meerschaum bowl top with the Savinelli Pipe Knife and removed all of it. I cleaned out the internals of the bowl and shank with pipe cleaners, cotton swabs, shank brushes and 99% isopropyl alcohol. It was very clean and it looked and smelled far better.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the bowl, shank and rim top with the soap and then rinsed it off warm water. The bowl looked extremely good. There were some significant burn marks on the rim top and inner edge but the bowl itself was very clean. Once the bowl had dried I touched up the stain on the rim top to match bowl colour. I used a Walnut Stain Pen to colour the briar and leave the meerschaum rim clear for polishing.I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a shoe brush to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out. I went through my can of stems and found one that was the right taper for the pipe bowl I was working on. It had the right look and would need shaping. The stem is very similar to the original that came on the pipe and should look very good.I cleaned out the internals of the stem with alcohol and pipe cleaners. There was some tars and oils in the airway and it took some work but it was clean. One of the odd things on this pipe was that the inside of the shank had a piece of black electrical tape stuck in it that had come off the tenon sometime along the way.I sanded the stem with 220 grit sandpaper to reduce the overage in diameter on the top and the left side of the saddle (forgot to take photos). I smoothed out the sanded portions and the sanded tooth marks with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil cloth. It was beginning to look very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This restored and restemmed Savinelli Made Citation 614 Rusticated Oom Paul with a new vulcanite saddle stem is a great looking pipe now that it has been restored. The beautiful rusticated finish stands out and gives depth to the bowl and shank sides. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The rim top shows Meerschaum Lining and other than darkening it was in great shape. The finished Savinelli Citation 614 Meerlined Oom Paul is a beautiful pipe, but it fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 58 grams /2.01 ounces. This is the third of six pipes that I am restemming and restoring for Mario from his Dad’s collection. I look forward to hearing what he thinks of this newly restemmed pipe. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restemming and Restoring a Wilshire Dublin

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by Steve Laug

In November I received an email from Mario about working on some of his Dad’s pipes. Here is what he wrote to me.

I wrote him back and asked him to send me photos of the pipes. He sent some single photos of the meerschaum bowl and stem, several of the leather clad Canadian and the photo of the rack and six pipes shown below. I looked through the photos and this is what I saw. There were two leather clad pipes a Canadian and a Pot. Both of them were cracked on the shanks and had been self-repaired with wire to hold the cracked shank together. The leather cladding was torn and the stitching was rotten and broken around the bowl. To me they were both unrepairable. There was a lovely older Meerschaum with a horn stem that needed a good cleaning and repairs to the horn stem. There were two Knute Freehand pipes with original stems that were dirty but fixable. The plateau on the smooth one had a large chunk of briar missing. There was a Wilshire Dublin with a chewed and misfit stem. Finally, there was a billiard that had been restemmed with a fancy GBD saddle stem on it. They were a messy lot but I told him to send them on to me. They arrived yesterday and the condition of the pipes in the photos was confirmed. They were a mess and needed much work. I have included Mario’s group photo below to show the lot.I decided to start working on the Dublin second. It was the one on the far left leaning against the left end of the rack in the photo above. It was a Dublin shape with a straight round shank and the stem did not fit in the shank correctly and it had a huge bite through on the topside of it. The bowl had a thick cake on the walls and a heavy lava coat on the rim top. It was internally a mess. The finish was dirty and had grime ground into the sides of the bowl. The shank was not cracked like the previous one and was in good shape. The pipe was stamped on the left side of the shank and read Wilshire in script. There was no other stamping on the shank sides. The stem was the wrong one. The diameter was less than the shank. I would need to fit it with a new stem. I took photos of the pipe when I unpacked it to examine it. I have included those below. I took a photo of the bowl and rim top to give you and idea of what I see. You can see the thick cake in the bowl and the thick lava overflow on the rim top and inwardly bevelled inner edges of the bowl. There also appears to be damage on the inner edge toward the back of the bowl. I also included photos of the stem. You can see that the stem is not correct. It does not fit the shank and is chewed a long way up the stem top. I took a photo of the stamping on the left side of the shank. It is clear and readable as noted above. I took a photo of the bowl with the incorrect stem removed to give a sense of the proportion and appearance of the pipe without the stem. You can see the damage on the stem top so it is no question that it needs to be removed.I turned to Pipephil’s site to see what I could find out about the Wilshire brand and was not disappointed (http://www.pipephil.eu/logos/en/logo-w3.html). I did a screen capture of the section below. It was good to know that the pipe was made by Comoy’s.Knowing that the pipe was made by Comoy I turned to the article on Comoy on Pipedia to see what I could learn (https://pipedia.org/wiki/Comoy%27s#Seconds_made_by_Comoy’s). Beside the great history article there was a section with photos toward the end of the article entitled Seconds Made by Comoy’s. There were no photos of the pipe but there was a list of these pipes and the last entry in the list was the Wilshire. The screen capture below shows the list as a whole and I have taken the last two columns and enlarged them below. The last item in the list is this brand of pipe.Now that I knew that I was working on a Comoy’s made second pipe and I had a bit of background on it I was ready to start on the pipe itself

I reamed the bowl with a PipNet Pipe Reamer to take the cake back to bare briar. I cleaned up the remnants of cake with a Savinelli Fitsall Pipe Knife and removed the remaining debris. I sanded the bowl walls smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel. I scraped the lava coat off the rim top with the Savinelli Pipe Knife and removed all of it. I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the bowl, shank and rim top with the soap and then rinsed it off warm water. The bowl looked extremely good. There were some significant burn marks on the rim top and inner edge but the bowl itself was very clean. I cleaned out the internals of the bowl and shank with pipe cleaners, cotton swabs, shank brushes and 99% isopropyl alcohol. It was very clean and it looked and smelled far better. I really liked the look of the shank band on the shank end.I lightly topped the bowl on a topping board with 220 grit sandpaper. I wanted to remove the dips and burned areas from the rim top and flatten it for the next step in the process. I used a half sphere and some 220 grit sandpaper to clean up the inner bevel on the rim edge and smooth out that part of the bowl. It was far from perfect but it was smooth and it was flat. I used 320-3500 grit sanding pads to smooth out the scratches and nicks in the surface of the briar. There were many small scratches and nicks in the briar. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding dust and debris. It really began to look very good. The grain is quite lovely. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiped it down the bowl after each sanding pad. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out. I went through my can of stems and found one that was the right taper for the pipe bowl I was working on. It had the right look and would need shaping. I was not sure that the original stem had been bent so I was uncertain about doing that with this new stem. I may just do it because Mario’s Dad had done it to the pipe when he had it! I cleaned out the internals of the stem with alcohol and pipe cleaners. It was surprisingly clean so it was ready to work on it to make a proper fit.I sanded the stem to smooth it out with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil cloth. It was beginning to look very good.I used the lighter to soften the stem enough to bend it the same bend as the other stem had. It looked very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This restored and restemmed Comoy’s Made Wilshire Dublin with a new vulcanite taper stem is a great looking pipe now that it has been restored. The beautiful finish really highlights the grain. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The rim top shows some burns marks that I could not remove as they were very deep. The finished Wilshire Dublin is a beautiful pipe, but it fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams /1.31 ounces. This is the second of six pipes that I am restemming and restoring for Mario from his Dad’s collection. I look forward to hearing what he thinks of this newly restemmed pipe. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restemming and Restoring a Lou’s Tobacco Row Billiard

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by Steve Laug

In November I received an email from Mario about working on some of his Dad’s pipes. Here is what he wrote to me.

I wrote him back and asked him to send me photos of the pipes. He sent some single photos of the meerschaum bowl and stem, several of the leather clad Canadian and the photo of the rack and six pipes shown below. I looked through the photos and this is what I saw. There were two leather clad pipes a Canadian and a Pot. Both of them were cracked on the shanks and had been self-repaired with wire to hold the cracked shank together. The leather cladding was torn and the stitching was rotten and broken around the bowl. To me they were both unrepairable. There was a lovely older Meerschaum with a horn stem that needed a good cleaning and repairs to the horn stem. There were two Knute Freehand pipes with original stems that were dirty but fixable. The plateau on the smooth one had a large chunk of briar missing. There was a Dublin with a replacement stem that had been chewed through the topside. Finally, there was a billiard that had been restemmed with a fancy GBD saddle stem on it. They were a messy lot but I told him to send them on to me. They arrived yesterday and the condition of the pipes in the photos was confirmed. They were a mess and needed much work. I have included Mario’s group photo below to show the lot.This morning I decided to start working on the Billiard first. It was the one on the far right on top of the rack in the photo above. It was a billiard – not a GBD and the stem did not fit in the shank correctly and was a fancy saddle stem that had a huge bite through on the topside of it. The bowl had a thick cake on the walls and a heavy lava coat on the rim top. It was internally a mess. The finish was dirty and had a sticky coat on the right side of the bowl. There was a large fill on left side of the bowl near the top that had fallen out. There was a large crack in the shank on the right side that extended almost ¾ of an inch up the shank. The pipe was stamped on the left side of the shank and read Lou’s Tobacco Row. There was no other stamping on the shank sides. The stem was the wrong one. The diameter was less than the shank. The tenon was a bit large and when it had been used the shank had cracked. It would need to be banded and a new stem fit to the shank. I took photos of the pipe when I unpacked it to examine it. I have included those below. I took a photo of the bowl and rim top to give you and idea of what I see. You can see the thick cake in the bowl and the thick lava overflow on the rim top and inner edges of the bowl. I also included one photo of the stem. You can see that the stem is not correct. It does not fit the shank and it is going to need to be replaced.I took a photo of the stamping on the left side of the shank. It is clear and readable as noted above. I took a photo of the bowl with the incorrect stem removed to give a sense of the proportion and appearance of the pipe without the stem. You can see the damage on the stem top so it is no question that it needs to be removed.I could not find any information on Lou’s Tobacco Row either as a pipe or a pipe shop. I googled and a Lou’s Tobacco Bar in Milwaukee, Wisconsin, USA but nothing with the stamp on this pipe. It remains a bit of a mystery to me.

I decided to addressed the cracks on the right underside of the shank first. I took a photo of the cracks on the underside of the shank. There seems to be several cracks in the briar. The crack extended a depth of over ¾ inches on the shank. I went through my bands to find one that had the depth to pull together the cracks up the depth of the shank. I found a nice Sterling Silver Band that was the right depth to pull together the damage on the shank. It was a snug fit. I heated it with a lighter to soften the silver and pressed it on to the shank end to bind the breaks together. I reamed the bowl with a PipNet Pipe Reamer to take the cake back to bare briar. I cleaned up the cake with a Savinelli Fitsall Pipe Knife and removed the remaining debris. I sanded the bowl walls smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel. I scraped the lava coat off the rim top with the Savinelli Pipe Knife and removed all of it. I cleaned out the internals of the bowl and shank with pipe cleaners, cotton swabs, shank brushes and 99% isopropyl alcohol. It was very clean and it looked and smelled far better. I really liked the look of the shank band on the shank end.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the bowl, shank and rim top with the soap and then rinsed it off warm water. The bowl looked extremely good. There was one spot near the top left side of the bowl that would need to have a fill repaired. The briar looked very good with the sterling silver band on the shank. I cleaned up the inner edge of the bowl and the rim top with a folded piece of 220 grit sandpaper. It took a bit of work but I was able to remove the darkening on the edge, the nicks and damage and also some of the marks on the rim top.I applied some clear CA glue in the damaged fill on the left side of the bowl. I worked it into the space on the briar with a tooth pick. I pressed some briar dust into the fresh glue repair. Once it cured I sanded it smooth with a folded piece of 220 grit sandpaper. I used 320-3500 grit sanding pads to smooth out the scratches and nicks in the surface of the briar. There were many small scratches and nicks in the briar. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding dust and debris. It really began to llok very good. The grain is quite lovely. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiped it down the bowl after each sanding pad. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out. I went through my can of stems and found one that was the right taper for the pipe bowl I was working on. It had the right look and would need a little adjustment to the bottom half of the stem to make the fit against band end equal all the way around the shank end.I cleaned out the internals of the stem with alcohol and pipe cleaners. It was surprisingly clean so it was ready to work on it to make a proper fit.I worked over the diameter of the stem at the band junction to reduce it to fit against the shank end. I used the Dremel and sanding drum to start the process and then finished the fit with 220 grit sandpaper to smooth out the sanding marks on the vulcanite. I also sanded over the tooth marks in the stem on both sides ahead of the button.
There were some small tooth marks on each side of the stem that remained after my sanding. I filled them in with clear super glue and used a tooth pick to flatten them out (I forgot to take a photo of the stem at this point). Once the repairs cured I flattened them with a small file. I sanded them smooth with a folded piece of 220 grit sandpaper. I sanded the stem to smooth it out with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil cloth. It was beginning to look very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This first of Mario’s Dad’s pipes, a banded, restored and restemmed Lou’s Tobacco Row Billiard with a new vulcanite taper stem is a great looking pipe now that it has been restored. The beautiful finish really highlights the grain and the polished finish is stunning with the Sterling Silver Band. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Lou’s Tobacco Row Billiard is a large pipe, but it fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 52 grams /1.87 ounces. This is the first of six pipes that I am restemming and restoring for Mario from his Dad’s collection. I look forward to hearing what he thinks of this newly banded and stemmed pipe. Thanks for reading this blog and my reflections on the pipe while I worked on it.