Tag Archives: Malaga Hand Made Freehand Sitter

New Beginnings for a Malaga Custom Carved Freehand


Blog by Steve Laug

The next pipe on the work table came to me from another of our estate purchases. It has been around for a while waiting to be worked on. Jeff did the original photographs of the pipe in December 2019. It is a beautifully grained Malaga Freehand that is really quite nice. The stamping is the faint but readable. It is stamped on the underside of the shank and reads the Malaga [over] Custom Carved. The Malaga Oil finish had a lot of grime ground into the bowl and some darkening around the sides of the bowl. The bowl was heavily caked and had an overflow of lava on the top of the rim. It was hard to know what the rim top and inner edge of the bowl looked like under the grime. The rim top and shank end is plateau finished and had a lot of grime ground into them. The fancy turned Freehand stem was calcified, oxidized and had light tooth chatter and marks on the top and underside. There were also some wrinkles from when the stem was bent on the underside in the bend itself. The surface of the button was surprisingly free of damage. The pipe had promise but it was very dirty. Jeff took photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the overflow of lava on the rim top. It is hard to know what the rim edge looks like under the lava coat. He also took photos of the fancy turned portion of the stem as well as the top and underside of the stem to show the oxidation, calcification, light chatter and tooth marks.   Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like. There is some interesting grain under the grime. He took photos of the stamping on the underside of the shank. They read as noted above. I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. I have written an earlier blog to give a little history of the Malaga Brand and the pipemaker, George Khoubesser. Here is the link – https://rebornpipes.com/tag/malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. Follow the link to get a feel for the brand and the pipemaker.

Since Jeff follows the same pattern of work in his cleanup we do not include photos but rather just a simple summary. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and you could see the damages to the top and edges of the rim. I think this pipe may well been before we worked with Mark Hoover’s Before & After Deoxidizer so he cleaned the internals and externals. The stem was clean but lightly oxidized. I took photos of what the pipe looked like when I brought to my worktable.    The plateau rim top cleaned up really well with the lava coat removed. The rim top, inner and out edges of the rim showed some darkening. There is some burn damage on the back beveled edge. The stem surface looked very good with heavy oxidation remaining and some light tooth chatter and marks on both sides ahead of the button.  You can also see the wrinkles in the vulcanite on the underside of the stem that occurred when the stem was bent.      I removed the stem and took a photo of the pipe to give a sense of the well shaped Freehand. Now it was time to do my work on the pipe. To remove the damage to the rim top and the inner edges of the bowl I worked them over with a folded piece of 220 grit sandpaper. I was able to clean up the smooth bevel and smooth out the damages.I polished the bowl and the rim top, sides and shank with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. I carefully avoided the stamping on the top and underside of the shank so as not to damage the already faint stamping.   I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides, plateau top and shank end with my fingertips and a horse hair shoe brush to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine.   While I was working on the bowl the stem was soaking in a new product I received from Briarville Pipe Repair – Pipe Stem Oxidation Remover. It is a liquid of about the same consistency as apple juice. The stem sat in the mixture for 2 ½ -3 hours. I removed the stem from the bath, scrubbed lightly with a tooth brush and dried if off with a paper towel. I was surprised that it was quite clean. Just some light oxidation on the top of the saddle remaining. The bath was dark with the removed oxidation of the seven stems. I cleaned out the inside of the stem with alcohol and pipe cleaners.  I scrubbed the stem surface with Soft Scrub All Purpose cleanser to remove the remaining oxidation. The oxidation was strongest in the twists and turns of the lower portion of the stem. It took quite a bit of elbow grease to remove the oxidation but when I was finished it looked very good.     I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.   This well made, classic Malaga Custom Carved Freehand with a fancy turned vulcanite stem is a great looking pipe now that it has been restored. The rich oil finish that Malaga used came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Malaga Custom Carved is a beauty with combination of smooth and plateau rim and shank end. It fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ¼ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restoring a Malaga Hand Made Freehand Sitter


Blog by Steve Laug

The next pipe in the queue is from the batch of pipes I am cleaning up for Alex – this one is a Hand Made Malaga Freehand Sitter with plateau on the rim top and shank end. The entire pipe had been sandblasted but some beautiful straight grain around the bowl and birdseye grain on bottom showed through the blast.The pipe has a dark under coat of stain in the blast and a top coat of brown that really makes the grain shine through the blast. The carver did a great job utilizing the block of briar to maximize the grain. The pipe is stamped on the underside of the shank. It reads “MALAGA” (over) Hand Made. The saddle stem is fancy, turned vulcanite and has no marking or stamping. This is another nice looking piece much like many of the pipes Alex is picking up. There was a thick cake in the bowl and some lava overflowing onto the plateau rim top. The exterior of the briar was dusty with grime in the crevices of the blast. The stem is dirty and there were tooth marks on both sides of the stem at the button edge and some wear on the button edge itself. The photos below tell the story and give a glimpse of the pipe before clean up. I took a photo of the bowl and rim to capture the condition of the pipe before I started my cleanup work. There was a lava on the rim and the cake in the bowl. The inner and outer edges of the bowl appeared to be in excellent condition. The plateau top had a lot of grime in the crevices. The stem was in decent condition. There was some light oxidation and there was wear on the button surfaces on both sides of the stem. There were tooth marks and chatter on the underside of the stem but otherwise it was not too bad.I also took a photo of the underside of the shank to show the sandblast and the stamping on the smooth panel on the end. The stamping is readable in the photo below – MALAGA over Hand Made.For those of you who are unfamiliar with the brand, I am also including the link to a blog that I wrote that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/tag/malaga-pipes/. That blog also includes links to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more, then I invite you to follow the link to get a feel for the brand and the pipemaker.

I started the process of the restoration by cleaning out the grooves in the plateau with a brass bristle tire brush. Once I finished I scrubbed the bowl with a tooth brush and undiluted Murphy’s Oil Soap. I rinsed the bowl under running water to wash off the soap and the grime that the tooth brush had loosened. I reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the remnants of cake. I sanded the inside of the walls with a dowel wrapped with 220 grit sandpaper. I worked some Before & After Restoration Balm into the surface of the briar and the plateau with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. I buffed the rim top with a shoe brush to make sure that the nooks and crannies had the conditioner deep in them. The following photos show the bowl at this point in the restoration process. The bowl and the rim top look very good with rich contrasting stains. I scraped the mortise with a dental spatula to remove the hardened tars and oils on the walls. I then scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. With the bowl finished I set it aside and turned my attention to the stem. I filled in the deep tooth marks and dents on the both the top and underside of the stem and on the edges of the button on both sides with clear super glue. When the repairs had cured I used a needle file to flatten the repaired spots in preparation for sanding. I sanded the stem surface with 220 grit sandpaper to smooth out the repairs the tooth marks on the surface of the button. I am happy with the stem surface once that was done. I started the polishing of the surface with 400 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped the stem down with a damp cloth after each pad. I further polished it with Before & After Pipe Polish – both Fine and Extra Fine. I wiped it down with a coat of Obsidian Oil and set it aside to dry. With both parts of the pipe finished, I polished the bowl and the stem with Blue Diamond polish on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The sandblast finish and the grain came alive with the buffing. The rich contrasting colour finish on the briar works well with the polished black vulcanite stem. The finished pipe is a beauty and feels great in the hand. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 1/2 inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 7/8 of an inch. This one will be going back to Alex to add to his rack of Malaga pipes that are in his collection. Thanks for walking through the restoration with me on this uniquely carved Malaga Hand Made Freehand Sitter.